9680209A_9680210A_oipm_En052_964827904 __ 02-14-2023 .

Operating Manual & Parts List 9680209A & 9680210A

20˝
floor model
Drill Presses

Read carefully and follow all safety rules and operating

instructions before first use of this product.
964827904-0123
9680209A_9680210A_oipm_En052_964827904 __ 02-14-2023 .

Palmgren Operating Manual & Parts List 9680209A & 9680210A

A
DESCRIPTION C
Dayton Drill Presses feature a heavy cast iron base, column collar,
work table and head. Work table height is adjustable using rack and
pinion. Table can be tilted 45° both right and left, and rotates 360° on
a vertical axis. Work table surface is precision ground and features
T-slots for secure, accurate mounting of workpiece and also a coolant
trough. Digital readout displays spindle depth and RPM. Other D F G H I
features of Dayton Drill Presses are an enclosed ball bearing quill
assembly, quick belt change and tension mechanism, positive quick-
adjust feed depth stop and a 1½ HP motor and 16 speeds. Chuck and J K
arbor are included. E
Dayton Drill Presses are ideal for use in home shops, maintenance
shops and light industrial applications. Spindle speeds are adjustable L
for drilling steel, cast iron, aluminum, wood and plastic.

UNPACKING
Figure 1 – Unpacking
Refer to Figure 1.
WARNING: Be careful not to touch overhead power lines, piping,
lighting, etc., if lifting equipment is used. Drill Press weighs over 180 lbs.
Proper tools, equipment and qualified personnel should be employed
SPECIFICATIONS
in all phases of unpacking and installation.
Model 9680209A & 9680210A, 20˝ Floor Model Drill Press
Carton should be handled with care to avoid damage from dropping,
bumping, etc. Store and unpack carton with correct side up. After Chuck Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm, JT4
unpacking Drill Press, inspect carefully for any damage that may have Spindle Taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . MT3 × JT4
occurred during transit. Check for loose, missing or damaged parts. If Spindle Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6˝
any damage or loss has occurred, claim must be filed with carrier Quill Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.44˝ (62 mm)
immediately. Check for completeness. Immediately report missing Quill Collar Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3˝ (75 mm)
parts to dealer. Column Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.62˝ (92 mm)
Important: The tool has been coated with a protective coating. In Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
order to ensure proper fit and operation the coating must be RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 – 3600
removed. Remove coating with mild solvents such as mineral spirits Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20˝
and a soft cloth. Nonflammable solvents are recommended. After Table Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ¾˝ × 16 ¾˝
cleaning, cover all exposed surfaces with a light coating of oil. Paste Table Working Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16˝ × 13˝
wax is recommended for table top. T-Slots (Diagonal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 mm
CAUTION: Never use highly volatile solvents. Avoid getting cleaning Base Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24˝ × 17 5⁄8˝
solution on paint as it may tend to deteriorate these finishes. Use soap Base Working Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16˝ × 13˝
and water on painted components. Drilling Capacity (Cast Iron) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1˝
Distance, Spindle to Table: (Min/Max) . . . . . . . . . . . . . . . . . . 6 ¾˝ / 28 ¾˝
Drill Press is shipped partially assembled. Locate and identify the Distance, Spindle to Base: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 ½˝
following assemblies and loose parts: Overall Height: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69˝
Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 lbs
A) Head Assembly
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 lbs
C) Table
9680209A Motor (Prewired for 120V operation) . . . . . . . . . . . . . . . . .
D) Table Bracket
. . . . . . . . . . . . . . . 1.5 HP, 1725 RPM, 120/240 V, 14.2/7.1 A, 60 Hz, 1 PH
E) Base
9680210A Motor . . . . . . . . . 1.5 HP, 1725 RPM, 240 V, 5 A, 60 Hz, 3PH
F) Column Assembly
G) Quill Feed Handle
H) Feed Bar Handle
J) Table Bracket Locking Handle
K) Table Locking Handle
L) Chuck & Arbor
Not Shown: Worm gear; four M10 × 1.5-40 hex bolts; wedge; 3 &
5 mm hex wrenches; chuck key; belt tension handle; hardware bag
for quill feed handle.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

• Damaged parts should be properly repaired or replaced. Do not
SAFETY RULES perform makeshift repairs. (Use the parts list provided to order
replacement parts.)
PROPOSITION 65 WARNING: Some dust created by using power tools
contain chemicals known to the state of California to cause cancer, birth KNOW HOW TO USE TOOL
defects or other reproductive harm. • Use the right tool for the job. Do not force tool or attachment to
Some examples of these chemicals are: do a job for which it was not designed.
• Lead from lead-based paints • Disconnect tool when changing accessories such as bits, cutters
• Crystalline silica from bricks and cement and other masonry and the like.
products. • Avoid accidental start-up. Make sure switch is in OFF position
• Arsenic and chromium from chemically treated lumber. before plugging in.
Your risk from these exposures varies, depending on how often you • Do not force tool. It will work most efficiently at the rate for which
do this type of work. To reduce your exposure to these chemicals; it was designed.
work in a well ventilated area and work with approved safety • Handle workpiece correctly. Secure work with clamps or vise.
equipment. Always wear OSHA/NIOSH approved, properly fitting Leave hands free to operate machine, Protect hands from
face mask or respirator when using such tools. possible injury.
• Never leave a tool running unattended. Turn the power off and
BE PREPARED FOR JOB do not leave tool until it comes to a complete stop.
• Wear proper apparel. Do not wear loose clothing, gloves, neckties, • Do not overreach. Keep proper footing and balance.
rings, bracelets or other jewelry which may get caught in moving • Never stand on tool. Serious injury could occur if tool is tipped or
parts of machine. if cutter is unintentionally contacted.
• Wear protective hair covering to contain long hair. • Keep hands away from moving parts and cutting surfaces.
• Wear safety shoes with non-slip soles. • Know your tool. Learn its operation, application and specific
• Wear safety glasses which comply with United States ANSI Z87.1. limitations.
Everyday glasses have only impact resistant lenses. They are NOT • Feed work into a bit or cutter against the direction of rotation of
safety glasses. bit or cutter.
• Wear face mask or dust mask if cutting operation is dusty. • Turn the machine off if it jams. A cutter jams when it digs too
• Be alert and think clearly. Never operate power tools when tired, deeply into the workpiece. (The motor force keeps it stuck in
intoxicated or when taking medications that cause drowsiness. workpiece.)
• Use recommended accessories.
WORK AREA SHOULD BE READY FOR JOB
• Clamp workpiece or brace against column to prevent rotation.
• Keep work area clean. Cluttered work areas and work benches
invite accidents. • Use recommended speed for drill accessory and workpiece
material.
• Do not use power tools in dangerous environments. Do not use
power tools in damp or wet locations. Do not expose power WARNING: Think Safety! Safety is a combination of operator common
tools to rain. sense and alertness at all times when drill press is being used.
• Work area should be properly lighted.
• Proper electrical outlet should be available for tool. Three-prong ASSEMBLY
plug should be plugged directly into properly grounded,
three-prong receptacle. MOUNT COLUMN ASSEMBLY TO BASE
• Extension cords should have a grounding prong, and the three Refer to Figure 7.
wires of the extension cord should be of the correct gauge.
• Place base (Ref. No. 3) on flat level surface.
• Keep visitors at a safe distance from work area.
• Mount column assembly (Ref. No. 7) to base using four hex bolts
• Keep children out of workplace. Make workshop childproof. Use (Ref. No. 10).
padlocks, master switches or remove switch keys to prevent any
unintentional use of power tools. INSTALL TABLE TO COLUMN ASSEMBLY
Refer to Figure 7.
TOOL SHOULD BE MAINTAINED
• Insert the worm gear (Ref. No. 34) into the table crank handle hole
• Always unplug tool prior to inspection.
from inside the table bracket (Ref. No. 25). Make sure the worm
• Read operating instructions manual for specific maintaining and gear (Ref. No. 34) meshes with the inside raising/lowing gear.
adjusting procedures.
• Install the table bracket locking handle (Ref. No. 33) into the hole
• Keep tool lubricated. at the rear of the table bracket (Ref. No. 25).
• Use sharp cutters and keep the tool clean for safest operation. NOTE: Install the handle from left to right, so it enters the non-
• Remove adjusting tools. Form the habit of checking that threaded side of the table bracket first.
adjusting tools are removed before turning on the machine. • Place the rack (Ref. No. 13) inside the table bracket (Ref. No. 25),
• Keep all parts in working order. Check to determine that the making sure the worm gear (Ref. No. 34) on the inside of the table
guard or other parts will operate properly and perform their bracket is engaged with the teeth of the rack and the arrow
intended function. stamped on the rack is pointing up.
• Check for damaged parts. Check for alignment of moving parts, • Slide the table bracket with the rack onto the column.
binding, breakage, mounting and any other condition that may
affect a tool’s operation.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

ASSEMBLY (CONTINUED) • Open the jaws of the chuck (Ref. No. 131) by rotating the chuck
sleeve clockwise. To prevent damage, make sure the jaws are
• Engage the bottom of the rack with the lip of the column completely receded into the chuck.
support. Tighten the table bracket lock handle to lock the table
NOTE: Clean the taper with with acetone or alcohol cleaner before
bracket to the column.
inserting it into the arbor.
• Install the rack ring (Ref. No. 36) on the column so the top lip of
the rack sits into the rack ring. • Using a rubber mallet, plastic-tipped hammer, or a block of wood
and a hammer, firmly tap the chuck upward into position on the
IMPORTANT: The bottom of the collar MUST NOT be pushed all the
spindle shaft.
way down onto the top of the rack. MAKE SURE the top of the rack is
under the bottom of the collar and that there is enough clearance to CHUCK KEY STORAGE
allow the rack to freely rotate around the column. Tighten the set
Refer to Figure 8, 9/10.
screw of the rack ring.
• Storage holder (Figure 9/10, Ref. No. 68) for the chuck key (Figure
NOTE: To avoid column or collar damage, DO NOT OVERTIGHTEN the
8, Ref. No. 132) is located on the right side of the head.
set screw.
• Install the table crank handle (Ref. No. 31) onto the worm gear
shaft on the side of the table bracket. INSTALLATION
• Line up the flat side of the worm gear shaft with the set screw
(Ref. No. 28) in the table crank handle (Ref. No. 31) and tighten the MOUNT DRILL PRESS
screw with the 3 mm hex wrench provided. • Drill press must be mounted to flat level surface. Use shims or
• Attach table (Ref. No. 24) to table bracket (Ref. No. 25) using the machine mounts if necessary. Do not mount drill press in direct
table locking handle (Ref. No. 22). sunlight.
• Be sure to bolt drill press to floor or bench securely to prevent
MOUNT HEAD ASSEMBLY tipping and minimize vibration.
WARNING: Although compact, the drill press head assembly is heavy. • Tighten all nuts and bolts that may have loosened during
Two people are required to mount the drill press head assembly onto shipment.
the column.
• Carefully lift the head above the column and slide in onto the ELECTRICAL REQUIREMENTS
column. Make sure the head slides down over the column as far The motor is designed for operation on the voltage and frequency
as possible. Align the head with the base. specified. Normal loads will be handled safely on voltages not more
• Using the 5 mm hex wrench, tighten the two head lock set screws than 10% above or below the specified voltage.
(Ref. No. 70) on the right side of the head. Running the unit on voltages which are not within the range may
cause overheating and motor burn-out. Heavy loads require that the
ATTACH BELT TENSION HANDLE voltage at motor terminals be no less than the voltage specified.
Refer to Figure 8.
• Thread handle (Ref. No. 183) into motor mount plate (Ref.
GROUNDING INSTRUCTIONS
No. 184). Refer to Figures 2, 3 and 4.
WARNING: Improper connection of equipment grounding conductor
MOUNT QUILL FEED HANDLE ASSEMBLY can result in the risk of electrical shock. Equipment should be grounded
Refer to Figure 8. while in use to protect operator from electrical shock. Check with a
• Place key (Ref. No. 146) into feed shaft assembly (Ref. No. 61). qualified electrician if grounding instructions are not understood or if in
• Place quill feed handle assembly (Ref. No. 147) to the feed shaft doubt as to whether the tool is properly grounded.
assembly. This tool is equipped with an approved 3-conductor cord rated at
• Secure quill feed handle assembly with flat head screw (Ref. No. 300V and a 3-prong grounding type plug for your protection against
150) and a washer (Ref. No. 149). shock hazards.
• Thread handle bar (Ref. No. 151) into quill feed handle assembly. Grounding plug should be plugged directly into a properly installed
(Ref. No. 147). and grounded 3-prong grounding-type receptacle, as shown in
Figure 2.
INSTALL THE CHUCK
Properly Grounded Outlet
Refer to Figure 8.
WARNING: Before any assembly of the chuck and arbor to the drill Grounding Prong
press head, clean all mating surfaces with a nonpetroleum based 3-Prong Plug
product, s such as acetone or alcohol. Any oil or grease used in the
packing of these parts must be removed otherwise the chuck may
come loose during operation. Figure 2 – 3-Prong receptacle.
• Place the chuck (Ref. No. 131) onto the spindle arbor (Ref. No. 134)
while lowering the spindle by turning the feed handles (Ref. No. Do not remove or alter grounding prong in any manner. In the event
147) counterclockwise, until the slot appears on the quill. of a malfunction or breakdown, grounding provides a path of least
resistance for electrical shock.
• Push the chuck and spindle arbor up into the spindle, making
sure the tang is engaged and locked in the inner slot of the WARNING: Do not permit fingers to touch the terminals of plug when
spindle. Once tang is oriented correctly, drill duck will not rotate installing or removing from outlet.
without turning the spindle.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

INSTALLATION (CONTINUED) ELECTRICAL CONNECTIONS
Plug must be plugged into matching outlet that is properly installed Refer to Figure 4.
and grounded in accordance with all local codes and ordinances. Do WARNING: All electrical connections must be performed by a qualified
not modify plug provided. If it will not fit in outlet, have proper outlet electrician. Make sure unit is off and disconnected from power source
installed by a qualified electrician. while motor is mounted, connected, reconnected or anytime wiring is
Inspect tool cords periodically, and if damaged, have repaired by an inspected.
authorized service facility.
• The motor should be wired for 120 volts and clockwise rotation
Green (or green and yellow) conductor in cord is the grounding wire. as viewed from shaft end of motor.
If repair or replacement of the electric cord or plug is necessary, do
• A label on the motor describes the possible wiring
not connect the green (or green and yellow) wire to a live terminal.
configurations. There are many different possible combinations,
Where a 2-prong wall receptacle is encountered, it must be replaced so only the diagram provided with the motor should be used.
with a properly grounded 3-prong receptacle installed in accordance
• The power supply to motor is controlled by a push button switch.
with National Electric Code and local codes and ordinances.
Power lines are connected to the quick connect terminals of the
WARNING: This work should be performed by a qualified electrician. switch.
A temporary 3-prong to 2-prong grounding adapter (See Figure 3) is • The green ground line must remain securely fastened to the
available for connecting plugs to a two pole outlet if it is properly motor ground terminal to provide proper grounding.
grounded. • To operate drill press at 240 volts, rewire motor as shown in
Grounding Lug Figure 4 and replace line cord plug with a 240 volt, 20/30A, 3-
Make sure this is prong plug. If motor label has a different wiring configuration,
connected to a
Adapter known grounded use the motor label diagram to rewire motor.
receptacle. 1 3 2 4 1 3 2 4
3-Prong Plug

2-Prong
Receptacle 120 V 240 V
Figure 3 – 2-Prong receptacle with adapter. Figure 4 – Wiring schematic for 9680209A single-phase motor.
Do not use a 3-prong to 2-prong grounding adapter unless
permitted by local and national codes and ordinances.
(A 3-prong to 2-prong grounding adapter is not permitted in
Canada.) Where permitted, the rigid green tab or terminal on the side
of the adapter must be securely connected to a permanent electrical
ground such as a properly grounded water pipe, a properly
grounded outlet box or a properly grounded wire system.
Many cover plate screws, water pipes and outlet boxes are not
properly grounded. To ensure proper ground, grounding means
must be tested by a qualified electrician.

EXTENSION CORDS
• The use of any extension cord will cause some drop in voltage
and loss of power.
• Wires of the extension cord must be of sufficient size to carry the
current and maintain adequate voltage.
• Running the unit on voltages which are not within ±10% of the Figure 4 – Wiring schematic for 9680210A three-phase motor.
specified voltage may cause overheating and motor burn-out.
• Use the table to determine the minimum wire size (A.W.G.)
extension cord. OPERATION
• Use only 3-wire extension cords having 3-prong grounding type
plugs and 3-pole receptacles which accept the tool plug. WARNING: Read and understand operating instructions and parts
• If the extension cord is worn, cut or damaged in any way, replace manual before operating this machine.
it immediately. CAUTION: The operation of any power tool can result in foreign objects
Extension Cord Table being thrown into the eyes, which can result in severe eye damage.
Volts Total Length of Cord in Feet Always wear safety glasses complying with United States ANSI Z87.1
Ampere Rating 120 25 50 100 150 (shown on package) before commencing power tool operation.
More Not 240 50 100 150 300
Than More Than Minimum Gage for Cord STARTING AND STOPPING THE DRILL PRESS
0 6 18 16 16 14 Refer to Figure 9/10.
6 10 18 16 14 12
WARNING: Be sure drill bit is not in contact with workpiece when
10 12 16 16 14 12
12 16 14 12 Not Recommended motor is started. Start motor and allow bit to come up to full speed
before drilling.
Power Source • The ON/OFF switch (Ref. No. 47/48) is located on the front of the
For 9680209A single-phase: Drill Press requires a 120/240 volt, 60 Hz head casting.
power source. NOTE: Drill press is prewired for 120V operation. To use • To turn the drill press on, push START button. Always allow drill
the drill press with a 240V power supply, have a qualified electrician bit to come up to speed before drilling.
attach a 240 volt, 20/30A, 3-prong plug.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

OPERATION (CONTINUED) and rotate table (Ref. No. 24) to desired position and retighten
handle.
• To turn the drill press off, press the large red OFF paddle or lift the
• Tilting work table: Loosen hex bolt (Ref. No. 20). Remove pin (Ref.
paddle and press directly on the red OFF button. Do not leave
No. 16) by loosening hex nut (Ref. No. 17). Tilt table to desired
drill press until the bit has come to a complete stop.
angle up to 45° and retighten bolt. Reinsert pin and nut when
SPEED ADJUSTMENTS returning the table to 0° position.
Refer to Figure 5 and charts on page 7, and Figure 8. • To obtain more distance between chuck and table, the work table
can be rotated 180° and base can be used as a work surface. This
WARNING: Be sure drill press is turned off and is disconnected from permits drilling of larger objects.
power source before adjusting speeds.
• Clamp table securely after adjustments have been made.
• To change spindle speed, loosen motor lock handle (Ref. No. 187),
pivot the motor toward front of drill press. This will loosen the DEPTH STOP ADJUSTMENT
belt and permit relocating the belt to the desired pulley groove Refer to Figure 8.
for the required spindle speed (See Figure 5 and charts, page 8).
To control drilling depth, use scale (Ref. No. 128) to adjust to desired
• After belt has been repositioned, turn handle (Ref. No. 183) to depth. Depress and hold pin, slide depth stop nut (Ref. No. 130) along
move motor toward rear of drill press and tighten motor lock lead screw until bottom edge of nut coincides with the desired
handle. depth on the scale, then release pin. Use this feature to drill more
• Check belt for proper tension and make any final adjustment. A than one hole to the same depth.
belt is properly tensioned when light pressure applied to
midpoint of the belt produces about 1/2˝ deflection. MOUNT DRILL BIT
Refer to Figure 8.
TABLE ADJUSTMENTS
Refer to Figure 7. WARNING: To avoid injury or accident by the chuck key ejecting
forcibly from the chuck when the power is turned on, use only the self-
• Height adjustments: To adjust table, loosen locking handle (Ref.
ejecting chuck key supplied with this drill press. ALWAYS recheck and
No. 33) and turn crank handle (Ref. No. 31) to desired height.
remove the chuck key before turning the power on. Be sure drill press is
Immediately retighten table bracket locking handle.
turned off and is disconnected from power source before adjusting
• Rotation of work table : Loosen table locking handle (Ref. No. 22) speeds.

Belt
RPM Location
138 A1-5Z
180 A1-4Y
258 B2-5Z
Spindle Motor
301 A1-3X
E 5 Z 335 B2-4Y
458 C3-5Z
D 4 Y
540 B2-3X
C 3 X 567 C3-4Y
596 A1-2W
B 2 W
622 D4-5Z
A 1 973 E5-4Y
1453 D4-3X
1699 E5-3X
2101 C3-2W
3083 D4-2W
Figure 5 – Spindle speed adjustments. 3605 E5-2W

Steel - Steel - Steel -

Zinc Aluminum Cast Iron Mild & Cast & Med. Stainless
RPM Wood Diecast & Brass Plastic & Bronze Malleable Carbon & Tool
in. mm in. mm in. mm in. mm in mm in mm in. mm in. mm
3605 5/16 7.9 3/16 4.8 11/64 4.4 5/32 4.0 7/64 2.8 3/32 2.4 1/16 1.6 1/32 0.8
2101 5/8 15.9 3/8 9.5 11/32 8.7 5/16 7.9 1/4 6.4 5/32 4.0 1/8 3.2 1/16 1.6
1699 3/4 19.0 7/16 11.1 13/32 10.3 3/8 9.5 5/16 7.9 3/16 4.8 1/8 3.2 1/16 1.6
1453 7/8 22.2 1/2 12.7 15/32 11.9 7/16 11.1 11/32 8.7 1/4 6.4 3/16 4.8 1/8 3.2
973 1 25.4 5/8 15.9 1/2 12.7 1/2 12.7 3/8 9.5 5/16 7.9 1/4 6.4 3/16 4.8
596 1¼ 31.8 3/4 19.0 11/16 17.5 5/8 15.9 1/2 12.7 3/8 9.5 5/16 7.9 1/4 6.4
458 15⁄ 8 41.3 7/8 22.2 3/4 19.0 13/16 20.6 5/8 15.9 1/2 12.7 7/16 11.1 3/8 9.5
335 1¾ 44.4 15/16 23.8 13/16 20.6 7/8 22.2 3/4 19.0 5/8 15.9 1/2 12.7 7/16 11.1
258 2 50.8 1 25.4 — — — — — — — — 9/16 14.3
Recommended speed based on material and drill bit size.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

OPERATION (CONTINUED)
MAINTENANCE
• Place drill bit in jaws of drill chuck.
• Tighten chuck with drill chuck key. Be sure to tighten the chuck WARNING: Turn switch off and remove plug from power source outlet
using all three key positions on the chuck body and remove before maintaining or lubricating your drill press
chuck key.
• Use only the self-ejecting chuck key (Ref. No. 132) supplied with DRIVE BELT
this drill press, or a duplicate key. Use of any other key might Replace drive belt when worn.
allow start up with the key still in the chuck. An airborne key
could strike the operator and cause injury. LUBRICATION
Refer to Figures 7 and 8.
REMOVE THE CHUCK
The ball bearings are lubricated at the factory and need no further
Refer to Figure 8. lubrication. Using 20wt. non detergent oil, periodically lubricate the
• With the switch “OFF’ and unit unplugged, adjust the depth stop splines (grooves) in the spindle and the rack (teeth on the quill) as
nut (Ref. No. 130) to hold the drill at a depth of 3 in. (7.6 cm). follows:
• Align the key holes in the spindle and quill rotating the chuck by • Lower quill assembly (Figure 8, Ref. No. 147) all the way down.
hand. • Apply lubricant around the inside of the hole in the spindle
• Insert the key wedge (Ref. No. 142) into the key holes. Tap the key pulley (Figure 8, Ref. Nos. 158 & 172).
wedge lightly with a plastic tipped hammer, until the chuck and • Apply lubricant to rack (teeth) on quill (Figure 8, Ref. No. 144)
abor fall out of spindle. while extended below drill press head.
NOTE: Place one hand below the chuck to catch it when it falls out. • Apply lubricant to rack and pinion gear (Figure 7, Ref. Nos. 13 &
34) on column and table assembly.
DIGITAL DISPLAY PANEL
Refer to Figure 6. CLEAN MOTOR
• Display panel (A) shows the spindle RPM. Frequently blow out any dust that may accumulate inside motor. If
• Button (B) turns power on and off to LED light. power cord is worn, cut or damaged in any way, have it replaced
immediately.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs,
maintenance and adjustment (other than those listed in this manual)
should be performed by authorized service centers or other qualified
A service organizations, always sing identical replacement parts.
WARNING: To avoid shock or fire hazard, if the power lead is worn or
cut in any way, replace it immediately.
B

Figure 6 – Digital display panel.

7
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

TROUBLESHOOTING

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Spindle does not turn 1. No power to drill press 1. Check wiring, fuse or circuit breaker
2. Defective switch 2. Replace switch
3. Defective motor 3. Replace motor
Noisy spindle Defective bearings Replace bearings
Noisy operation 1. Incorrect belt tension 1. Adjust tension
2. Dry spindle 2. Lubricate spindle, See Lubrication, page 7
3. Loose spindle 3. Tighten pulley nut
4. Loose motor pulley 4. Tighten set screw in pulley
Bit burns or smokes 1. Incorrect speed 1. Change speed
2. Chips not coming out of table 2. Retract bit frequently to clear chips
3. Dull bit 3. Sharpen or replace bit
4. Feeding too slow 4. Feed faster; enough to allow drill to cut
5. Bit not lubricated 5. Lubricate bit
6. Bit running backwards 6. Check motor rotation to be sure it is clockwise
facing shaft end
Excessive drill runout or wobble 1. Bent bit 1. Replace bit
2. Bit not properly installed in chuck 2. Install bit properly
3. Chuck not properly installed 3. Install chuck properly
4. Worn spindle bearings 4. Replace bearings
Drill bit binds in workpiece 1. Workpiece pinching bit or excessive feed 1. Support or clamp work, decrease feed pressure
2. Improper belt tension 2. Adjust tension
3. Workpiece not supported or clamped 3. Support or clamp workpiece securely
properly

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

NOTES

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

37

32

34

33

26

21

16
8
18

11

14

42

Figure 7 – Replacement Parts Illustration for Base, Column & Table.

10
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

REPLACEMENT PARTS LIST FOR BASE, COLUMN & TABLE

Ref.
No. Description Part Number Qty.
4 Base 963163506 1
8 Column Holder Assembly 963195806 1
11 Hex Head Bolt, M12×1.75-40 * 4
14 Rack 963195905 1
16 Location Pin 963197205 1
18 Hex Nut, 1/4×20UNC T=4.7 * 1
21 Hex Head Bolt, 5/8-11UNC-2 * 1
26 Table Assembly 963197305 1
32 Crank Handle Assembly 963212511 1
33 Column Lock Handle 963297605 1
34 Worm 963212305 1
37 Rack Ring Assembly 963097806 1
42 Instruction Manual 964827904

(Δ) Not shown.

(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

11
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

170
163

160
172 158

174
137
176 165
182 178 153
166 156
66 151
180
168 150
149
174
146
147
184
183
185
61
186 177
176 105
187

189
189A 195
130
144

118 (1PH)
194
193 128
142

119 (3PH)
125
123 126
122 124
141
139

137
63 134

132

131

Figure 8 – Replacement Parts Illustration for Spindle & Drive.

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

REPLACEMENT PARTS LIST FOR SPINDLE & DRIVE

Ref.
No. Description Part Number Qty.
61 Feed Shaft Assembly 963202106 1
63 Hex Nut, M10×1.5 T=8 * 1
66 Round Washer Head Screw, M6×1.0-12 * 4
105 Head N/A 1
118 Power Cable for 9680209A Single-Phase 965018801 1
119 Power Cable for 9680210A Three-Phase 963214610 1
122 Hex Wrench, 5 mm 960015005 1
123 Hex Wrench, 3 mm 960014905 1
124 Circular Nut 963206605 1
125 Hex Socket Head Cap Screw, M6×1.0-40 * 2
126 Plunger Housing 963206705 1
128 Set Bolt Assembly 963202615 1
130 Depth Stop Nut 963202905 1
131 Chuck & Key 963213810 1
132 Chuck Key 963213910 1
134 Drilling Arbor, MT2×JT3 962792610 1
137 Spring Washer * 5
139 Set Ring 963213615 1
141 Hex Socket Head Cap Bolt, M8×1.25-20 * 1
142 Wedge Shifter 961890905 1
144 Spindle Assembly 963213716 1
146 Parallel Key 963202005 1
147 Handle Assembly 963214111 1
149 Washer 963201706 1
150 Screw, M5×0.8-12 963200406 1
151 Handle Bar Assembly 963201806 1
153 Driving Sleeve Assembly 965018701 1
156 Retaining Ring 965018601 2
158 Pulley & Magnet Assembly 963212711 1
160 Pulley Set Nut, φ22.5 963212610 1
163 V-Ribbed Belt, Polyurethane (330J4) 963218015 1
165 Parallel Key 960788505 1
166 Motor Pulley 963215110 1
168 Hex Socket Set Screw, M6×1.0-16 * 1
170 V-Ribbed Belt, Polyurethane (290J4) 963200900 1
172 Pulley Assembly 963213216 1
174 Hex Socket Head Cap Bolt, M10×1.5-20 * 8
176 Chuck Nut, M10×1.5 T=10 * 2
177 Nylon Washer, φ10×20-2 * 2
178 Collar 960053305 1
180 Motor Retaining Clip 963218411 1
182 Hex Socket Head Cap Bolt, M10×1.5-25 * 1
183 Handle Shifter 963214805 1
184 Motor Bracket 963214905 1
185 Hex Nut, M10×1.5 T=8 * 1
186 Spring Washer, φ12 * 1
187 Locking Handle Assembly 963214505 1
189 Motor Assembly for 9680209A Single-Phase 963218121 1
189A Motor Assembly for 9680210A Three-Phase 963218126 1
193 Hex Nut, 1/2×20UNF T=6.5 * 1
194 Hex Nut, 1/2×20UNF T=10 * 1
195 Plate Spring Assembly 963213310 1

(Δ) Not shown.

(N/A) Not available as repair part.
(*) Standard hardware item, available locally.
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

2 3
88
79 1 85
87
4

81

94 61
66
95 71 64
70 65
45 68

99
54
59
101
105 49
100 55
56
5 58 47
6
57

50

Figure 9 – Replacement Parts Illustration for 9680209A Single-Phase Head.

14
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

REPLACEMENT PARTS LIST FOR 9680209A SINGLE-PHASE HEAD

Ref.
No. Description Part Number Qty.
1 Speed Sensor N/A 1
2 Self-Tapping Screw, ST2.2×6.5 * 2
3 Screw, GB8 18-86 M4×25 * 2
4 Receiver Seat N/A 1
5 DC Power Supply 964748901 1
6 Pan Head Screw, M5×0.8-8 * 1
45 Lead Wire Assembly 965018901 1
47 Switch Assembly 963215705 1
49 Pan Head Screw, M5×0.8-35 * 2
50 Switch Box Assembly 963204506 1
54 Controller Assembly 963216006 1
55 Pan Head Tapping Screw, M3×24-6 * 4
56 Round Washer Head Screw, M5×0.8-16 * 2
57 Pan Head Screw, M5×0.8-8 * 2
58 External Tooth Lock Washer, φ5 * 2
61 Feed Shaft Assembly 963202106 1
64 Hex Nut, M10×1.5 T=8 * 1
65 Quill Set Screw 963213505 1
66 Round Washer Head Screw, M6×1.0-12 * 1
68 Chuck Key Holder 963215805 1
70 Hex Socket Set Screw, M10×1.5-12 * 2
71 Flat Washer, φ8.5×22-3 * 4
79 Pulley Cover Assembly 963203806 1
81 Strain Relief 963204105 1
85 Speed Sensor Assembly 963204206 1
87 Hex Nut, M8×1.25 T=5 * 1
88 Captive Screw 963203705 1
94 Pan Head Screw, M5×0.8-10 * 1
95 Cord Clamp 963215605 1
99 Lamp Socket 963205805 1
100 Hex Socket Head Cap Screw, M5×0.8-16 * 3
101 Lamp Assembly 963206406 1
105 Head N/A 1

(Δ) Not shown.

(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

15
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

2 3
88
79 1 85
87
4

81

94 66
70 61
95 71 64
45
65
105 68

114

54
59

49

98 55
56

99 5 58 47
6
100 57

101 50
43
44

Figure 10 – Replacement Parts Illustration for 9680210A Three-Phase Head.

16
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

REPLACEMENT PARTS LIST FOR 9680910A THREE-PHASE HEAD

Ref.
No. Description Part Number Qty.
1 Speed Sensor N/A 1
2 Self-Tapping Screw, ST2.2×6.5 * 2
3 Screw, GB8 18-86 M4×25 * 2
4 Receiver Seat N/A 1
5 DC Power Supply 964748901 1
6 Pan Head Screw, M5×0.8-8 * 1
39 Drive Screw, φ2.3-5 * 4
43 Lead Wire Assembly 960006800 1
44 Lead Wire Assembly 960006900 1
45 Lead Wire Assembly 960007000 1
47 Switch Assembly 963204405 1
49 Pan Head Screw, M5×0.8-35 * 2
50 Switch Box Assembly 963204506 1
54 Controller Assembly 963216006 1
55 Pan Head Tapping Screw, M3×24-6 * 4
56 Round Washer Head Screw, M5×0.8-16 * 2
57 Pan Head Screw, M5×0.8-8 * 2
58 External Tooth Lock Washer, φ5 * 2
61 Feed Shaft Assembly 963202106 1
64 Hex Nut, M10×1.5 T=8 * 1
65 Quill Set Screw 965019001 1
66 Round Washer Head Screw, M6×1.0-12 * 1
68 Chuck Key Holder 963215805 1
70 Hex Socket Set Screw, M10×1.5-12 * 2
71 Flat Washer, φ8.5×22-3 * 4
79 Pulley Cover Assembly 963203806 1
81 Strain Relief 963204105 1
85 Speed Sensor Assembly 963204206 1
87 Hex Nut, M8×1.25 T=5 * 1
88 Captive Screw 963203705 1
94 Pan Head Screw, M5×0.8-10 * 1
95 Cord Clamp 963215605 1
98 Strain Relief 963204405 2
99 Lamp Socket 963205805 1
100 Hex Socket Head Cap Screw, M5×0.8-16 * 3
101 Lamp Assembly 963206405 1
105 Head N/A 1
114 Connector Box Assembly 963108900 1

(Δ) Not shown.

(N/A) Not available as repair part.
(*) Standard hardware item, available locally.

17
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Palmgren Operating Manual & Parts List 9680209A & 9680210A

NOTES

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Palmgren Operating Manual & Parts List 9680209A & 9680210A

NOTES

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9680209A_9680210A_oipm_En052_964827904 __ 02-14-2023 .

Palmgren Operating Manual & Parts List 9680209A & 9680210A

PALMGREN WARRANTY

C.H. Hanson / Palmgren warrants their products to be free of defects in material or

workmanship. This warranty does not cover defects due directly or indirectly to
misuse, abuse, normal wear and tear, failure to properly maintain the product,
heated, ground or otherwise altered, or used for a purpose other than that for
which is was intended.
The warranty does not cover expendable and/or wear part (i.e. v-belts, screws,
abrasives, jaws), damage to tools arising from alteration, abuse or use other than
their intended purpose, packing and freight. The duration of this warranty is
expressly limited to the terms noted below beginning from the date of delivery
to the original user.
The Palmgren branded items carry the following warranties on parts:
All arbor presses, vises, clamps, positioning tables, tombstones, jack
screws and vise accessories - LIFETIME.
All bench grinders, drill presses, tapping machines, band saws, lathes,
milling machines, abrasive finishing machines and work stands - 3 YEARS.
The obligation of C.H. Hanson / Palmgren is limited solely to the repair or replacement,
at our option, at its factory or authorized repair agent of any part that should prove
inoperable. Purchaser must lubricate and maintain the product under normal
operating conditions at all times. Prior to operation become familiar with product
and the included materials, i.e. warnings, cautions and manuals.
Failure to follow these instructions will void the warranty.
This warranty is the purchaser’s exclusive remedy against C.H. Hanson for any
inoperable parts in its product. Under no circumstances is C.H. Hanson liable for any
direct, indirect, incidental , special or consequential damages including loss of profits
in any way elated to the use or inability to use our products. This warranty gives you
specific legal rights which may vary from state to state.

Palmgren - a C.H. Hanson Company

2000 N. Aurora Rd., Naperville, IL 60563 U.S.A.
or call 1-800-827-3398
20-0902