Comments On The Size Effect On The Microcantilever Quality Factor in Free Air Space
Comments On The Size Effect On The Microcantilever Quality Factor in Free Air Space
140
                                                                   Comments on the size effect on the microcantilever quality factor in free air space
QHosaka 2.0
                                                                                   Displacement (µm)
                    140
         Quality factor
                           QNewell
                    120                                                                                1.0
                    100
                     80
                                                                                                         0
                     60
                     40
                                                                                                       -1.0
                     20
                      0
                    160                                                                                -2.0
                                                                                                              0   5e-005      0.00015   0.00025
                      200
                                                                                                                           Time (sec)
                        240
                   Length 280                                           Figure 3. Displacement-time history of the free end predicted from
                                               35 40 45                 numerical simulation.
                    (µm)    32010 15 20 25 30
                                          Width (µm)
                                                                        Thus, the damping ratio as well as the quality factor can be
Figure 2. The microcantilever quality factor predicted by Newell
                                                                        determined from the exponential decay of vibration amplitude
(QNewell) and Hosaka (QHosaka) for different beam widths and lengths.
                                                                        [20]. The CFD-ACE+ iteratively calculated between a fluid
                                                                        solver that uses finite volume method (FVM) for Navier–
thus approximated by including the effect of flow interaction           Stokes equations and a structure solver that uses finite element
among spheres, and can be expressed as                                  method (FEM) for solid mechanics to solve the multiphysics
                                       √
                        3πµb + 34 πb2 2ρa µω                            coupling problem.
            ζHosaka =                           ,              (6)            The numerical FSI simulation model is shown in
                               4ρb hb2 ωn
                                                                        figure 1(a). Because of the high aspect ratio (length/thickness)
where ρ a and ω represent the density of air and the oscillating
                                                                        of the thin film structure, the solid-shell element is used
frequency of the cantilever beam, respectively. Thus, the
                                                                        to model the microcantilever. The Young’s modulus and
quality factor of the cantilever beam vibrating in its first mode
                                                                        density of the SiO2 microcantilever, which were measured
is
                                                                        by resonance test, are E = 73.38 GPa and ρ b = 2.49 ×
                      1              2ρb hb2 ωn                         10−15 kg µm−3. The density and viscosity of the air are ρ a =
      QHosaka =             =                √          .      (7)
                  2ζHosaka    3πµb + 34 πb2 2ρa µω                      1.20 kg m−3 and µ = 1.85 × 10−5 kg (m s)–1, respectively. The
                                                                        ambient air pressure is 1 atm. To simulate the free vibration
As the kinetic Reynolds number Rk = ρ aωb2/4µ is small, the
                                                                        of the cantilever beam, an end-load was specified to give a
second term in the denominator of equation (7) is smaller than
                                                                        2 µm out-of-plane tip deflection as the initial condition. A
that of the first term, hence, equation (7) can be rewritten as
                                              √                         transient vibration was simulated by the software after the
                       2ρb hb2 ωn        bh2 Eρb                        initial tip deflection of the cantilever was released. Figure 3
          QHosaka =              = 0.22 2                     (8)
                         3πµb             L     µ                       shows a typical simulated displacement-time history of the
which has a similar form as QNewell.                                    free end. The damping ratio ζ can be obtained after curve
     Figure 2 shows the microcantilever quality factor                  fitting of the simulation results in figure 3 to the exponential
predicted by Newell (QNewell) and Hosaka (QHosaka) for                  decay curve. The quality factor of the cantilever beam can be
different beam widths and lengths. The scaling analysis on              further determined by equation (4).
equations (1) and (2) indicates that the equivalent mass meq
is proportional to (Lhb) and the resonant frequency ωn is               3. Experiments
proportional to (h/L2). According to the scaling analysis on
equations (5) and (8), the quality factors of QNewell and Q Hosaka     Bulk micromachined SiO2 cantilever beams were employed
are proportional to (bh2)/L2. Consequently, the equivalent              as the test structures for experiment. The quality factors
damping coefficient ceq only varies with (L1) due to the scaling        of the microcantilevers were determined from the measured
analysis on equation (4). In short, ceq is proportional to (L1)         frequency responses of the test structures. The SiO2 cantilever
and (b0) based on the model of [5] and [7]. However, the                beams were excited by a PZT transducer and characterized
equivalent viscous damping coefficient ceq should increase as           using a laser Doppler vibrometer (LDV) system together with
the width of the cantilever beam increases because the drag             a dynamic signal analyzer.
force exerted on the cantilever beam is increased as the frontal             In this experiment, the SiO2 microcantilevers were
area of the cantilever beam increases [21]. Thus, this study            fabricated by bulk micromachining. The fabrication process
employs the numerical simulation to discuss the validity of the         flow is illustrated in figure 4. The (1 0 0) single crystal silicon
simplified model of [5] and [7].                                        substrate was first placed in a furnace to grow a 1.15 µm
                                                                        thick thermal oxide film at 1050 ◦ C, as shown in figure 4(a).
                                                                        After the photolithography, the thermal oxide was patterned
2.2. The present numerical simulation
                                                                        by reactive ion etching (RIE), as shown in figure 4(b). Finally,
The study employed the CFD-ACE+ commercial software to                  the silicon substrate was wet etched anisotropically using
simulate the dynamic behavior of SiO2 microcantilevers. The             tetramethyl ammonium hydroxide (TMAH) etchant. As
FSI function was applied to simulate the free vibration of the          shown in figure 4(c), the SiO2 microcantilevers were freely
SiO2 microcantilever immersed in an ambient air environment.            suspended on the substrate after bulk silicon etching.
                                                                                                                                                  141
J-H Lee et al
                                                           Analyzer
                              LDV
                                     PZT                    Power
                                                           amplifier
                               X-Y-Z stage
                         Vibration isolated table
-5.00E+00
-1.00E+01
142
                                                                            Comments on the size effect on the microcantilever quality factor in free air space
                                          Table 1. Measured quality factors Qexp for the test microcantilever array.
                                        L\b    10       15        20       25        30         35       40        45
                                        160    32.45    38.62     42.29    46.30     48.54      50.28    51.34     52.31
                                        180    27.41    33.52     36.44    40.18     41.76      43.82    44.68     45.54
                                        200    23.92    28.60     31.24    34.76     36.51      38.12    39.20     40.56
                                        220    20.67    25.25     28.14    30.69     32.34      33.66    35.00     36.28
                                        240    18.37    22.52     25.34    27.29     29.28      30.77    31.60     32.90
                                        260    16.18    19.90     23.10    24.97     26.16      27.81    28.96     29.84
                                        280    14.79    17.84     20.54    22.63     23.94      25.19    26.29     27.70
                                        300    13.11    16.47     18.63    20.32     21.93      22.91    23.81     24.67
                                        320    12.16    15.08     17.19    18.77     20.32      21.14    22.23     23.26
                                                                                                                        
                                                                                                              3 2
         (a)   140     QNewell                                                   (ceq )Lee = A1 (3πµb) + A2     πb 2ρa µω
                    Quality factor
               120     Qexp                                                                                   4
                                                                                            A3
               100                                                                         L   b
                80                                                                     ×            ,                                                    (10)
                                                                                           b   L
                60
                40                                                               where A1, A2 and A3 are constants, A1 is the geometry factor
                20                                                               for Stokes drag force from a sphere to a square plate, A2 is
                 0
               160                                                               the geometry factor for Basset history force from a sphere to
                 200                                                             a square plate, Lb is the no. of sphere in the cantilever beam,
                                                                                  b A3
             Length 240                                                            L
                                                                                         = Geff is the geometry effective factor of the cantilever
              (µm) 280                            45                             beam.
                                        30 35 40
                        32010 15 20 25
                                       Width (µm)                                      Substituting equation (10) into equation (4), the
         (b)                    QHosaka                                          expression of the quality factor becomes
                       140     Qexp
               Quality factor
                       120
                                                                                                           (0.24ρb hbL)ωn
                       100                                                         QLee =                         √         L   b A3 .
                        80                                                                     A1 (3πµb) + A2 34 πb2 2ρa µω      b     L
                        60                                                                                                                               (11)
                        40
                        20
                         0                                                       The geometry factors were determined to be A1 = 0.69, A2 =
                       160                                                       0.33 and A3 = 0.38 after surface fitting of equation (11) to the
                          200                                                    measurement results in figure 8. Therefore,
                            240
                     Length
                              280                                                                          (0.24ρb hbL)ωn
                      (µm)                         35 40 45                     QLee = 
                                32010 15 20 25 30                                                                   √         L   b 0.38 .
                                               Width (µm)                                    0.69(3πµb) + 0.33 34 πb2 2ρa µω      b     L
         (c)
                           140                                                                                                                  (12)
                                      Qsim
                Quality factor
                           120        Qexp
                           100                                                   Note that equation (12) is a semi-empirical expression yielded
                            80                                                   from experiment over the measurement range of 0.10 < Rk <
                            60                                                   10.60. The variations of the quality factors QLee and Qexp are
                            40
                                                                                 less than 3.33%, as shown in figure 9. If the A2 term in
                            20
                             0                                                   equation (10) is ignored at low Rk, the present equivalent
                           160                                                   damping coefficient (ceq)Lee of the microcantilever is
                              200                                                proportional to L0.62 and b0.38, and the quality factor QLee
                                240                                              of the cantilever beam is proportional to (b0.62h2)/L1.62. As
                         Length
                                  280
                          (µm)                             40 45                 a comparison, the equivalent damping coefficient ceq in [5]
                                    320         25 30 35
                                       10 15 20    Width (µm)                    and [7] is proportional to (L1) and (b0), and the quality
                                                                                 factors of QNewell and Q Hosaka are proportional to (bh2)/L2.
Figure 8. Comparison of predicted and measured quality factors,
(a) QNewell versus Qexp, (b) QHosaka versus Qexp and (c) Qsim versus             In conclusion, the approximate analytical models of [5] and
Qexp.                                                                            [7] overestimate the beam length effect on air damping but
                                                                                 underestimate the beam width effect on air damping. The
                                                                                 geometry effective factor Geff that is proportional to (b/L)0.38
in figure 1(c) [7] by incorporating some geometry effects of                     plays an important role in this regard. As the beam width b
the microcantilever. Thus, the equivalent damping coefficient                    increases or beam length L decreases, the influence of the A2
established in this study has the form                                           term in denominator needs to be taken into consideration. In
                                                                                                                                                          143
144
                                                                                                                                                                                                                                       J-H Lee et al
               Table 2. Comparison of measured quality factors Qexp with analytical results (QNewell, QHosaka) and numerical simulation results (Qsim).
                        10                          15                          20                          25                         30                         35                         40                         45
                     Error (%)                   Error (%)                   Error (%)                   Error (%)                  Error (%)                  Error (%)                  Error (%)                  Error (%)
      L\b    EQN       EQH       EQS     EQN       EQH       EQS     EQN      EQH        EQS     EQN      EQH        EQS    EQN      EQH        EQS    EQN      EQH        EQS    EQN      EQH        EQS    EQN       EQH       EQS
      160   −51.86     71.93     14.7   −39.31     87.70     11.1   −26.11    101.56      9.7   −15.64    105.83     5.1    −3.44    113.08     4.4     8.77    119.07     3.6    21.74    125.54     3.5    34.41     130.53    3.1
      180   −54.94     66.55     14.7   −44.75     78.85      9.0   −32.24     95.06      9.2   −23.20     99.08     4.3   −11.30    109.00     5.2    −1.39    113.05     3.5    10.52    120.48     4.0    22.00     126.02    3.9
      200   −58.19     59.11     12.8   −47.55     76.36     10.5   −35.98     92.83     10.7   −28.08     96.17     5.3   −17.83    104.79     5.5    −8.18    110.65     4.7     2.04    116.86     4.8    10.95     119.63    3.5
      220   −60.04     55.88     13.4   −50.89     70.53      9.5   −41.26     83.90      8.0   −32.68     91.85     5.1   −23.35    100.49     5.6   −14.05    107.66     5.5    −5.54    112.09     4.7     2.51     114.99    3.5
      240   −62.22     50.52     12.1   −53.73     65.19      8.4   −45.19     77.43      6.4   −36.39     88.35     5.2   −28.86     94.09     4.2   −20.99     99.74     3.4   −12.09    107.15     4.3    −5.02     109.60    3.0
      260   −63.41     48.21     12.7   −55.38     63.17      9.2   −48.79     70.74      4.3   −40.77     81.34     3.0   −32.15     92.05     5.0   −25.53     96.01     3.3   −18.27    101.00     3.0   −10.76     105.97    3.0
      280   −65.52     41.99     10.1   −57.12     60.26      9.2   −50.34     69.91      5.4   −43.61     77.73     2.4   −36.05     87.01     3.9   −29.10     93.37     3.7   −22.37     98.36     3.4   −17.11      99.21    1.4
      300   −66.13     41.50     11.5   −59.50     54.04      6.6   −52.28     66.94      5.0   −45.32     77.02     3.2   −39.22     83.13     3.2   −32.08     91.23     4.1   −25.33     97.44     4.5   −18.93     102.03    4.4
      320   −67.85     35.69      8.6   −61.14     50.40      5.4   −54.57     62.30      3.3   −47.95     72.46     1.5   −42.32     78.35     1.9   −35.34     87.46     3.5   −29.73     91.72     3.0   −24.42      94.63    2.1
                           Table 3. Comparison of predicted and measured quality factors QLee and Qexp for a new microcantilever family.
                                         L (µm)       142       162      182            202     222       242       262        282       302
                                         QLee         39.37     33.28    28.60      24.90      21.93     19.49      17.47     15.77     14.32
                                         Qexp         39.26     32.49    28.16      25.19      22.35     20.04      17.67     15.86     14.62
                                         Error (%)     0.28      2.43     1.55      −1.14      −1.88     −2.72      −1.12     −0.57     −2.04
                     25
                                                                                              Acknowledgments
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