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Mt 5010250

The MT-5010 Parts Catalog provides detailed information on parts and assemblies for the Atlas Copco Wagner MT5010B model, including sections on various components such as the engine, power train, and hydraulic systems. It includes guidelines for warranty protection, parts substitutions, and ordering procedures. The catalog is organized by sections with a comprehensive table of contents for easy navigation.

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0% found this document useful (0 votes)
11 views540 pages

Mt 5010250

The MT-5010 Parts Catalog provides detailed information on parts and assemblies for the Atlas Copco Wagner MT5010B model, including sections on various components such as the engine, power train, and hydraulic systems. It includes guidelines for warranty protection, parts substitutions, and ordering procedures. The catalog is organized by sections with a comprehensive table of contents for easy navigation.

Uploaded by

Peet
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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MT-5010

Parts Catalog

Atlas Copco Wagner Inc.


Parts Catalog
Atlas Copco Wagner 1
07/14/03

Table of Contents
Model: MT5010B FAN GROUP................................................................ 47
Serial Number: DT50S0250 RADIATOR GROUP....................................................49
ENGINE COOLING SYSTEM .................................... 53
Section 1: Introduction
Protect Your Warranty........................................................... 3 Section 3: Power Train
Patent Notice.................................................................... 3 TRANSVERTER GROUP ........................................... 61
Parts Substitutions.......................................................... 3 POWER TAKE-OFF..................................................... 67
MSHA Title 30 Permissible Vehicles ................... 3 DROPBOX GROUP .................................................... 73
How to Use This Parts Book.................................................4 DROPBOX ASSEMBLY.............................................. 77
Vehicle Orientation .........................................................4 DROPBOX.................................................................... 79
Locating a Part .................................................................4 DROPBOX COOLING SYSTEM ............................... 87
Page Explanation............................................................ 5 COOLER ASSEMBLY.................................................89
Consumable Parts .................................................................6 UPBOX GROUP .......................................................... 91
How to Order Parts ..........................................................6 UPBOX ASSEMBLY.................................................... 95
Detroit Diesel ....................................................................6 UPBOX COOLING GROUP....................................... 97
Detroit Diesel Diagnostic Reader ........................6 FRONT AXLE GROUP ...............................................99
Individual Diagnostic Reader Kit Parts........6 AXLE ASSEMBLY ..................................................... 103
Detroit Diesel Engine Consumables ..................6 FRONT AXLE SUSPENSION MOUNTING............ 107
Series 50 ..............................................................6 TORQUE ROD ASSEMBLY .................................... 109
Series 60 ..............................................................6 SUSPENSION PIVOT BEARING ASSEMBLY ....... 111
Series 471TI ........................................................6 PLANETARY ASSEMBLY ......................................... 113
Series 8V2000 ....................................................6 DIFFERENTIAL ........................................................... 115
Deutz...................................................................................7 FRONT AXLE COOLING ..........................................119
Deutz Engine Consumables ................................. 7 SAHR® BRAKE ASSEMBLY .................................. 123
F4L912W .............................................................7 REAR AXLE GROUP................................................ 127
F6L912W .............................................................7 AXLE ASSEMBLY ...................................................... 131
F6L413FW ...........................................................7 DIFFERENTIAL ASSEMBLY .....................................135
F8L413FW ...........................................................7 DRIVELINE GROUP ................................................. 139
F10L413FW......................................................... 7 DRIVELINE ASSEMBLY ........................................... 143
F12L413FW......................................................... 7 DRIVELINE ASSEMBLY ........................................... 145
Clark....................................................................................8 DRIVELINE ASSEMBLY ........................................... 147
Clark Bearing Kits.....................................................8 DRIVELINE ASSEMBLY ........................................... 149
Clark Converter Seal Kit..........................................8 PILLOW BLOCK BEARING ...................................... 151
Clark Transmission Seal Kit...................................8 DRIVELINE ASSEMBLY ............................................153
Maintenance Kits ............................................................9 DRIVELINE ASSEMBLY ............................................155
Consumable Kits.............................................................9 WHEEL GROUP .........................................................157
TIRE GROUP ............................................................. 159
Section 2: Power Unit
ENGINE GROUP..........................................................13 Section 4: Main Frame
ENGINE ASSEMBLY .................................................. 17 POWERFRAME ......................................................... 163
AIR INTAKE GROUP .................................................. 23 POWERFRAME ACCESSORIES GROUP ............ 167
ENGINE OIL SYSTEM ................................................ 25 LOADFRAME.............................................................. 171
FUEL SYSTEM............................................................. 27 HINGE - LOADFRAME..............................................175
COOLER WITH FAN ASSEMBLY............................. 31 STEERING CYLINDER MOUNT ..............................177
EXHAUST GROUP...................................................... 35 PIN ASSEMBLY......................................................... 179
PURIFIER ASSEMBLY................................................ 37 HOODS GROUP ........................................................181
SILENCER ASSEMBLY ..............................................39 SWIVEL LOCK GROUP ........................................... 185
EXHAUST WRAP GROUP ......................................... 41 HYDRAULIC TANK GROUP ................................... 187
AIR FILTER ASSEMBLY ........................................... 45 HYDRAULIC TANK ASSEMBLY ..............................191
2 Table of Contents

FUEL TANK GROUP ................................................ 193 DIVIDER BLOCK ....................................................... 351


FUEL TANK ASSEMBLY .......................................... 195 DIVIDER BLOCK ....................................................... 353
SWIVEL GROUP........................................................ 197 HARNESS ASSEMBLY ............................................ 355
DUMP BOX ................................................................199 VALVE ASSEMBLY ................................................... 357
DUMPBOX SUPPORT GROUP .............................. 201 VALVE ASSEMBLY ...................................................359
CAB GROUP..............................................................203 VALVE ASSEMBLY ................................................... 361
CAB ASSEMBLY .......................................................207
CAB ..............................................................................213
Section 6: Air System
PARK BRAKE SWITCH ASSEMBLY...................... 217
FAN ASSEMBLY........................................................ 219
PRESSURIZER ASSEMBLY .................................... 221 Section 7: Electrical System
AIR CONDITIONER GROUP ................................... 223 ELECTRICAL SYSTEM .............................................367
COMPRESSOR ASSEMBLY ................................... 231 COMPONENT BOX ASSEMBLY ............................ 377
A/C EVAPORATOR WIRING .................................. 233 TRANSMISSION LEVEL SENSOR .........................385
HARNESS ASSY - AC PRESSURE SWITCH........ 235 STARTER FUSE HOLDER....................................... 387
HARNESS ASSY ....................................................... 237 .....................................................................................388
SUSPENSION SYSTEM GROUP............................239 PROXIMITY SWITCH ASSEMBLY ..........................389
SUSPENSION CYLINDER ASSEMBLY .................245 HARNESS ASSEMBLY - MAIN POWER ............... 391
STEP/HANDRAIL ASSEMBLY ................................247 HARNESS ASSEMBLY - TRANSMISSION TO CAB .
393
HARNESS ASSEMBLY - MAIN CAB MT5010.....395
Section 5: Hydraulic System
HARNESS ASSEMBLY - CAB POWER.................397
STEERING SYSTEM ................................................. 251
HARNESS ASSEMBLY - ENGINE ECM ................399
DUMP SYSTEM ......................................................... 255
HARNESS ASSEMBLY - ECM POWER ................401
TRANSMISSION/RETARDER SYSTEM ................ 261
HARNESS ASSEMBLY - J1939 - ENGINE.......... 403
BRAKE SYSTEM .......................................................267
HARNESS ASSEMBLY - CLS/QSK19 ..................405
PUMP ASSEMBLY .................................................... 277
HARNESS ASSEMBLY - FRONT J-BOX .............. 407
BRAKE COOLING SYSTEM....................................279
HARNESS ASSEMBLY - CENTER J-BOX............ 409
LINCOLN LUBE SYSTEM ........................................287
HARNESS ASSEMBLY - HINGE BULKHEAD ...... 411
STEERING CYLINDER GROUP..............................293
HARNESS ASSEMBLY - DROPBOX COOLER.... 413
CYLINDER ASSEMBLY............................................295
HARNESS ASSEMBLY - OVERSPEED SOLENOID..
CYLINDER GROUP ..................................................297
415
CYLINDER ASSEMBLY............................................299
HARNESS ASSEMBLY - SECONDARY PARK
FILTER ASSEMBLY...................................................301
BRAKE SOLENOID................................................... 417
HYDRAULIC FILTER ASSEMBLY...........................303
HARNESS - 2ND PARK BRAKE SOLENOID....... 419
FILTER ASSEMBLY...................................................305
HARNESS ASSEMBLY ............................................ 421
PUMP ASSEMBLY ................................................... 307
HARNESS ASSEMBLY - TRANS TEMP SENSOR ....
PUMP ASSEMBLY ................................................... 309
423
HYDRAULIC HAND PUMP ASSEMBLY................ 311
HARNESS ASSEMBLY ............................................ 425
VALVE ASSEMBLY ................................................... 313
HARNESS ASSEMBLY - REAR J-BOX..................427
STEERING CONTROL VALVE ................................ 315
HARNESS ASSEMBLY - FUEL COOLER .............429
SELECTOR VALVE ASSEMBLY ............................. 317
CAB WIRING GROUP.............................................. 431
RELIEF VALVE........................................................... 319
HARNESS ASSY - MAIN CAB ................................437
AUXILIARY VALVE ASSEMBLY .............................. 321
HARNESS ASSEMBLY - UPPER CAB ..................447
PILOT CONTROL VALVE......................................... 323
HARNESS ASSEMBLY - J1939 - BULKHEAD ... 449
CONTROL VALVE.....................................................329
HARNESS ASSEMBLY - J1939 (A) ...................... 451
CHECK VALVE .......................................................... 335
HARNESS ASSEMBLY - J1939 (B) ......................453
SOLENOID VALVE ASSEMBLY.............................. 337
PLC ASSEMBLY........................................................ 455
SOLENOID VALVE ASSEMBLY..............................339
CAB CONVERTER 24V/12V ..................................459
BRAKE PEDAL VALVE ASSEMBLY....................... 341
PRESSURE SWITCH ................................................ 461
BRAKE PEDAL VALVE.............................................343
PROXIMITY SWITCH ASSEMBLY ..........................463
ACCUMULATOR ASSEMBLY .................................345
TEMPERATURE SWITCH ASSEMBLY ..................465
GREASE PUMP .........................................................347
PANEL INSTALLATION ............................................467
Parts Catalog
Atlas Copco Wagner 3
07/14/03

LEFT HAND PANEL ASSEMBLY........................... 469


CENTER PANEL ASSEMBLY ................................. 475
RIGHT HAND PANEL ASSEMBLY.........................479
SWITCH ASSEMBLY ................................................483
HARNESS-GAUGE PANEL .....................................485
FUEL GAUGE ............................................................487
PRESSURE SWITCH ASSEMBLY ..........................489
TRANSDUCER ASSEMBLY .................................... 491
TRANSDUCER ASSEMBLY ....................................493
BATTERY GROUP ....................................................495
LIGHT GROUP...........................................................497
LIGHT ASSEMBLY - PROJECTION BEAM.......... 499
BRAKE LIGHT GROUP............................................ 501
OVERHEAD LIGHT ASSEMBLY.............................505
AMBER STROBE LIGHT GROUP ..........................507
BACKUP CAMERA/MONITOR GROUP ...............509
VIDEO MONITOR WIRING .......................................511

Section 8: Manual Controls


ELECTRONIC PEDAL ASSEMBLY .........................515
HYDRAULIC THROTTLE VALVE .............................517
TREADLE VALVE ...................................................... 519
THROTTLE CONTROL CYLINDER ........................ 523

Section 9: Tools
DEUTSCH CONNECTOR TOOLS.......................... 527
ACCUMULATOR CHARGING HARNESS ............ 529
PRESSURE GAUGE ................................................. 531
TIRE SERVICE KIT.................................................... 533
4 Table of Contents
Parts Catalog
Atlas Copco Wagner

Section 1: Introduction
Section 1: Introduction
Parts Catalog
Parts Catalog
Atlas Copco Wagner 3
07/25/2001

Protect Your Warranty Parts Substitutions


Use only authorized parts. Any damage or The Federal Mine Safety and Health Act of 1977
malfunction caused by the use of unauthorized parts is affects the substitution of equipment and components
not covered by Warranty or Product Liability. on Atlas Copco Wagner vehicles that are subject to the
Mine Safety and Health Administration (MSHA) Title
Any unauthorized use or copying of this Parts Catalog 30 Code of Federal Regulations.
or any part thereof is prohibited. This applies in
particular to trademarks, model denominations, part United States federal law prohibits the sale of mining
numbers, and drawings. equipment components and accessories that are
represented as complying with federal regulations, but
in fact do not. Violations of that law may be punished
Patent Notice by fines of not more than $10,000 or by imprisonment
This vehicle is covered by one or more of the following for not more than five years, or both.
U.S. and foreign patents and patents pending.
4,300,924 U.S.A. MSHA Title 30 Per missible
Vehicles
4,320,814 U.S.A.
4,376,550 U.S.A. Substitution or modification of the following
4,893,879 U.S.A. components and systems are subject to the provisions
of MSHA Title 30 of United States Code of Federal
4,989,703 U.S.A.
Regulations.
5,007,599 U.S.A.
■ Engine
5,050,939 U.S.A.
5,112,113 U.S.A. ■ Exhaust Pipes or Tubing
5,238,298 U.S.A. ■ Exhaust Manifold
5,293,947 U.S.A. ■ Exhaust Manifold Gasket
5,348,562 U.S.A.
■ Scrubber Tank
5,366,299 U.S.A.
■ Float Tank
533105 AUSTRALIA
536218 AUSTRALIA ■ Air Intake System
625471 AUSTRALIA ■ Safety Shutdown System
1,142,447 CANADA ■ Water Scrubber System
1,149,731 CANADA
■ Engine Cooling System
1,318,613 CANADA
■ Brake System
1,328,896 CANADA
2,041,158 CANADA ■ Fuel Tank
0032926 EUROPE ■ Fuel System
0036765 EUROPE ■ Electrical System
6864 MEXICO
■ Fire Suppression System
71270 FINLAND
80/4059 S. AFRICA
81/1082 S. AFRICA
89/5239 S. AFRICA
92/7473 S. AFRICA
93/4247 S. AFRICA
93/5778 S. AFRICA

1. Federal Mine Safety & Health Act of 1977, Public


Law 91-173, as amended by Public Law 95-164.
Parts Catalog
4

How to Use This Parts Book Locating a Part


The parts book is organized into eight sections based
Vehicle Orientation upon the diagram above. Parts pages are grouped in
The left hand or right hand side of the vehicle is the Table of Contents and appear in each tabbed
determined by sitting in the driver's seat looking section according to this system.
forward. Items referred to as right-hand or left-hand STEP 1 Use the illustration above to determine
parts are in accordance with the diagram above. which section contains the parts
information you need.
STEP 2 Turn to the Table of Contents and look for
the appropriate Section. Look up the
desired part by the page number
provided.
STEP 3 Locate the vehicle part on the page.

In the digital version of the catalog, simply select the


desired entry from the Table of Contents and double
click to display your choice.
Parts Catalog
Atlas Copco Wagner 5
07/25/2001

Page Explanation

Section Page Number


Pages are grouped according
to their order in each section

Reference Number
Refers to the top level
bill of material for this item

Item Number
Relates part description
with location on drawing
Comments
Specific information
related to parts

Part Number
Atlas Copco Wagner
part number
Parts Catalog
6

Consumable Parts Detroit Diesel Engine Consumables


S er ies 5 0
How to Order Parts
Part Description Qty
Use the following tables to order the correct
consumable parts for your vehicle. Consult your 5540463800 Oil Filter 2
manual to determine your particular model or
5540862500 Fuel Filter 1
component. Contact your sales company to place your
order. When ordering replacement parts, please 5540463900 SVC Water Conditioner 1
include the following: Cartridge
5540524000 RCHG Water Conditioner 1
■ MODEL* Cartridge
■ SERIAL NUMBER* 5541437600 Alternator Belt 1
■ QUANTITY 5540465900 Alternator Pulley 1

■ PART NUMBER 5541405500 Water Pump 1

■ DESCRIPTION 5540465800 Alternator 1

*Located on identification plate near operators S er ies 6 0


compartment.
Part Description Qty
Detroit Diesel 5540463800 Engine Oil Filter 2
5540862500 Engine Fuel Filter 1
Detroit Diesel Diagnostic Reader
5540463900 SVC Water Conditioner 1
Includes reader, cable, case, 12-pin adapter, cartridge, Cartridge
and PCMCIA card.
5541437600 Alternator Belt 1
Engine Kit Part Number 5540524000 RCHG Water Conditioner 1
Detroit Diesel DDEC 3 & 5541559200 Cartridge
4 Series 50 & 60 Engines
Detroit Diesel DDEC 1 & 5541559200 S e r ie s 4 7 1T I
2 Series 50 & 60 Engines plus
Part Description Qty
5540992400
5541138400 Engine Oil Filter 1
I nd i v id u a l Di a g no s ti c R e a d e r K it P a r ts 5540862500 Engine Fuel Filter 1
Description Part Number 5541138300 Fan Belt 1
DDEC 1 & 2 Cartridge 5540992400 5541138200 Alternator Belt 1
(does not use PCMCIA)
DDEC 3 & 4 Cartridge 5541993800 S e r ie s 8 V 2 0 0 0
PCMCIA Card for 5541706400 Part Description Qty
5541993800 Cartridge
5541310600 Engine Oil Filter 2
12-Pin Adapter 5540884900
5541310800 Engine Fuel Filter 2
5541047000 Fan Belt 1
5541311000 Alternator Belt 1
Parts Catalog
Atlas Copco Wagner 7
07/25/2001

Deutz F8L413FW
Part Description Qty
Deutz Engine Consumables
01173482 Oil Filter 2
F4L912W 01174422 Fuel Filter 2
Part Description Qty 01174635 Starter 1
01174418 Oil Filter 1 02928983 Gasket Set 1
01174423 Fuel Filter 1 01174555 Thermostat 2
01179318 Starter 1 01178104 Temperature Sender 2
02928994 Gasket Set 1 02405960 Thermosensor 2
04232469 Fuel Injection Pump 1 02418904 Fuel Injection Pump 1
01170058 Glow Plug 4 01171687 Glow Plug 8
01160994 Warning Gauge 1 01174556 Temperature Gauge 2
02235530 Drive Belt 1
F10L413FW
F6L912W Part Description Qty
Part Description Qty 01174421 Oil Filter 2
01174421 Oil Filter 1 01174422 Fuel Filter 2
01174423 Fuel Filter 1 01112844 Starter 1
SA0027- Starter 1 02928983 Gasket Set 1
0457
01174555 Thermostat 2
02928994 Gasket Set 1
01178104 Temperature Sender 2
02232610 Fuel Injection Pump 1
02405960 Thermosensor 2
01170058 Glow Plug 6
02418905 Fuel Injection Pump 1
01173470 Thermostat 1
01171687 Glow Plug 10
01174463 Temperature Gauge 1
01174556 Temperature Gauge 2
02405960 Thermosensor 1
02235532 Drive Belt 1 F12L413FW
Part Description Qty
F6L413FW
01174421 Oil Filter 2
Part Description Qty
01174422 Fuel Filter 2
01173482 Oil Filter 2
01163556 Starter 1
01174422 Fuel Filter 2
02928983 Gasket Set 1
01174635 Starter 1
01174555 Thermostat 2
02928983 Gasket Set 1
01178104 Temperature Sender 2
01174555 Thermostat 2
02405960 Thermosensor 2
01178104 Temperature Sender 2
02418906 Fuel Injection Pump 1
02405960 Thermosensor 2
01171687 Glow Plug 12
02418903 Fuel Injection Pump 1
01174556 Temperature Gauge 2
01171687 Glow Plug 6
01174556 Temperature Gauge 2
Parts Catalog
8

Clark Clark Conver ter Seal Kit


Includes all seals and gaskets required to re-seal the
Clark Bearing Kits converter.
Converter Part Atlas Copco Bearing Kit
Number Wagner Model Part Number Component Model Kit Part Number
C & CL270 5535455600
606798 ST-2D 5540570700
C5000 5536030600
602525 ST-2D 5540570800
C8000 5533980700
626870 LST-5S 5540609400
CL8000 5536983000
646196 ST-3.5 5540581800
606320 MT-413 5540570700 Clark Tr ansmission Seal Kit
616582 MTT-415(S) 5540570700
Includes all seals and gaskets required to re-seal the
628002 ST-3.5 5540570500 transmission.
649003 ST-3.5 5540570500
Component Kit Part
Description
647497 ST-6C 5540570900 Model Number
647600 ST-6C 5540570600 3400 5535449700
647601 ST-6C 5540570600 4400 5536990400
647677 ST-8B 5540570600 5400/5800/ 5536990500
6000
647605 ST-8B 5540570600
8400 5536983100
646863 ST-8B 5540570600
16400 5536983200
647612 MT-422 5540570600
R18000 Long Drop 5536982800
640029 MT-416 5540570500 (3, 4, 6 Speed)
614502 MT-413 5540609500 HR18000 Long Drop 5536982800
640578 ST-3.5 5540609600 (3, 4, 6 Speed)
HR18000 Converter Section 5536982700
645199 ST-3.5 5540609600
R28000 Long Drop 5536982500
645195 ST-3.5 5540609600
(3, 4, 6 Speed)
644572 MT-416 5540571000 R28000 Front Cover 5536982100
621685 ST-2D 5540571000 R28000 Brake Section 5536982400
646915 ST-2D 5540571000 MHR28000 Long Drop 5536982500
630666 LST-5(S) 5540571000 (3, 4, 6 Speed)

637679 ST-6C 5540571100 MHR28000 Converter Section 5536982300


MHR28000 Brake Section 5536982400
646197 ST-3.5 5540571100
R32000 5540427500
637653 ST-6C 5540571100
626666 ST-8A 5540608500
628608 MT-422 5540608500
641835 ST-8B 5540608500
5570984400 MT-431B 5541593000
657679 MT-444 5541593100
Parts Catalog
Atlas Copco Wagner 9
07/25/2001

Maintenance Kits
Includes all filter elements and belts required to be
changed at defined hours.

Model Engine 100/125 Hours 200/250 Hours 400/500 Hours 1000 Hours
ST-2D F6L-912W 01174421 5530053600 5530053700 5530053800
ST-3.5 F6 & F8L413W 5530052200 5530052300 5530052500 5530053100
ST-3.5 471TI 5530052700 5530052800 5530052900 5530053000
ST-700 471TI 5530055700 5530055800 5530055900 5530058600
ST-6C F10L413W 5530053200 5530053300 5530053400 5530053500
ST-7.5Z 60 DDEC 5530054000 5530054100 5530054200 5530054300
ST-8B F12L413FW 5530056000 5530056100 5530056200 5530058700
ST-8B 60 DDEC 5530056300 5530056400 5530056500 5530058800
ST-1000 50 DDEC 5530056600 5530056700 5530056800 5530058100
MT-416 F8L413FW 5530052200 5530052300 5530052400 5530057600
MT-420B 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-2000 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-431B 60 DDEC 5530057000 5530057100 5530057200 5530058200
MT-439 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-444 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-5000 8V2000 5530057300 5530057400 5530057500 5530058900

Consumable Kits
1000 hours worth of consumable parts including
filters and belts.

Kit Part
Model Engine
Number
ST-2D F6L912W 5530059400
ST-3.5 F6 & F8L413W 5530060600
ST-3.5 F6 & F8L413W 5530059700
(Oil Bath)
ST-700 471TI 5530050700
ST-700 S40 5530060900
ST-700 1013 5530061000
ST-6C D10L413W 5530061000
ST-7.5Z 60 DDEC 5530054400
ST-8B F12L413FW 5530062200
ST-8B 60 DDEC 5530055600
ST-1000 50 DDEC 5530055300
MT-420B 50 DDEC 5530054900
MT-2000 50 DDEC 5530054900
MT-431B 60 DDEC 5530055400
MT-5000 8V2000 5530051700
Parts Catalog
10
Parts Catalog
Atlas Copco Wagner

Section 2: Power Unit


Engine Group ......................................................Section 2-01
Engine Assembly ...............................................Section 2-02
Air Intake Group ..................................................Section 2-06
Engine Oil System ..............................................Section 2-07
Engine Oil Remote Drain ..................................Section 2-07
Fuel System..........................................................Section 2-08
Exhaust Group ....................................................Section 2-09
Exhaust Guard ....................................................Section 2-09
Turbo Guard Group............................................Section 2-09
Safety System .....................................................Section 2-10
Water System ......................................................Section 2-10
Radiator Group ...................................................Section 2-15
Surge Tank Group..............................................Section 2-15
Engine Cooling System ....................................Section 2-16
Section 2: Power Unit
Parts Catalog
PAGE 13

A SECTION
REFERENCE #
2-01
5575109100

ENGINE GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 14
SECTION 2-01
REFERENCE # 5575109100
A
ENGINE GROUP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 15

A SECTION
REFERENCE #
2-01
5575109100

ENGINE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575109200 ENGINE ASSEMBLY SEE 5575109200 ON PAGE 17.
2 1 5574265100 MOUNT
3 8 5559923800 FLATWASHER
4 2 5531027100 CAPSCREW
5 4 5530964800 LOCKNUT
6 2 5541665700 ENGINE RUBBER MOUNT
8 2 5574535300 MOUNT WASHER
9 4 5559923700 FLATWASHER
10 2 5530735600 LOCKNUT
11 2 5530522900 CAPSCREW
12 2 5541665900 MOUNT
13 2 5541666000 SNUBBING WASHER
14 2 5541666100 SNUBBING WASHER
15 2 5531076500 CAPSCREW
16 16 5559923200 FLATWASHER
17 8 5530711600 LOCKNUT
18 8 5530505600 CAPSCREW
19 1 5504770400 CONNECTOR
20 1 5574841900 FILL TUBE
21 1 5541217100 FILLER CAP
22 1 5500510800 CONNECTOR
23 1 5574842100 TUBE
24 1 5574842200 TUBE
25 1 5575524300 DIPSTICK
26 1 5574878500 TUBE
27 2 5541767400 SLEEVE
28 2 5541767500 FITTING
101 1 5507651300 HOSE ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 16
SECTION 2-01
REFERENCE # 5575109100
A
ENGINE GROUP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 17

A SECTION
REFERENCE #
2-02
5575109200

ENGINE ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 18
SECTION 2-02
REFERENCE # 5575109200
A
ENGINE ASSEMBLY

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 19

A SECTION
REFERENCE #
2-02
5575109200

ENGINE ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 20
SECTION 2-02
REFERENCE # 5575109200
A
ENGINE ASSEMBLY

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 21

A SECTION
REFERENCE #
2-02
5575109200

ENGINE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5574265500 ENGINE SPECIFICATION
2 1 5574266000 MOUNT
3 8 5559923600 FLATWASHER
4 8 5530613700 CAPSCREW
5 1 5574719700 MOUNT
6 1 5574267900 WALKWAY
7 20 5559923400 FLATWASHER
8 7 5530755100 LOCKNUT
9 4 5530611900 CAPSCREW
10 1 5541612400 ALTERNATOR
11 2 5541905000 RECEPTACLE
12 1 5575243800 GUARD
13 1 5530864600 CAPSCREW
14 1 5530505000 CAPSCREW
15 1 5530509400 CAPSCREW
16 3 5574810500 SPACER
17 1 5574810000 TURBO GUARD
18 1 5574810400 GUARD
19 15 5559923200 FLATWASHER
20 2 5530504000 CAPSCREW
21 3 5530753100 CAPSCREW
22 1 5541966300 PLUG
23 1 5575525300 COVER SET
24 1 5501184200 ELBOW
25 1 5500472900 CONNECTOR
26 1 5575090300 PULLEY CRANK
27 6 5530612800 CAPSCREW
28 1 5575244200 ENGINE FAN HUB MOUNT
29 1 5541901100 FAN HUB
30 4 5559923500 FLATWASHER
31 4 5540381200 CAPSCREW
32 1 5541999800 BELT
33 3 5540857200 CAPSCREW
34 3 5542003100 CAPSCREW
35 1 5541952300 SPRING
36 1 5575370300 PIPE
37 1 5575265400 FLATWASHER
38 1 5541952500 CAPSCREW
39 4 5534929900 BOLT
40 1 5575313800 HARNESS

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 22
SECTION 2-02
REFERENCE # 5575109200
A
ENGINE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 1 5575313900 HARNESS
42 80” 5533501200 HOSE
43 65” 5533501200 HOSE
44 50” 5533501200 HOSE
45 3 5533618100 CLAMP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 23

A SECTION
REFERENCE #
2-06
5575043200

AIR INTAKE GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 24
SECTION 2-06
REFERENCE # 5575043200
A
AIR INTAKE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5535279200 HOOD
2 2 5536111800 AIR-CLEANER
3 4 5535048200 BAND MOUNTING
4 2 5535279500 INDICATOR -RESTRICTION 25"
5 1 5575155100 MOUNTING WLDMT-FILTERS
6 1 5575283900 AIR PLENUM BOX-ALUMINUM
7 1 5541680900 ELBOW -W/HUMP
8 1 5574806500 SLEEVE -STRAIGHT
9 3 5536278600 CLAMP-T BOLT
10 2 5534037400 CLAMP
11 2 5500464900 ELBOW-90 (PIPE/JIC)
12 2 5501600500 CONNECTOR (PIPE/
JIC)BULKHEAD
13 1 5530868700 PLUG-BRASS
14 1 5575155200 AIR INTAKE BRACKET WLDMT
15 4 5540163100 CPSCR-HEX
16 4 5540162300 NUT
17 9 5530767600 CAPSCREW
18 18 5540112500 WASHER-FLAT
19 9 5540135000 NUT
20 4 5540084300 CAPSCREW
21 8 5530810800 WASHER
22 4 5540130800 NUT
23 1 5575267200 ELBOW-MOD
24 1 5536278500 CLAMP, HOSE
101 1 5501057100 HOSE ASSY
102 1 5501057100 HOSE ASSY

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 25

A SECTION
REFERENCE #
2-07
5574259400

ENGINE OIL SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 3/6/01


PAGE 26
SECTION 2-07
REFERENCE # 5574259400
A
ENGINE OIL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 6 5530501300 CAPSCREW
2 6 5559923200 WASHER
3 1 5500215600 ELBOW-90
4 1 5501188200 PLUG
5 1 5507677800 ELBOW
101 1 5501427200 HOSE ASSEMBLY
102 1 5507643800 HOSE ASSEMBLY
103 1 5507643900 HOSE ASSEMBLY
104 1 5507643600 HOSE ASSEMBLY

3/6/01 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 27

A SECTION
REFERENCE #
2-08
5575056000

FUEL SYSTEM

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 28
SECTION 2-08
REFERENCE # 5575056000
A
FUEL SYSTEM

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 29

A SECTION
REFERENCE #
2-08
5575056000

FUEL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5574760400 BRACKET -FORMED
2 1 5574731400 MOD-COOLER W/FAN SEE 5574731400 ON PAGE 31.
3 1 5501176600 TEE-BRNCH (ORS/ORS/ORS)
SWIVEL
4 1 5534241600 VALVE-CHECK
5 1 5500216800 ELBOW-90 (ORS/PIPE)
6 1 5530887800 CAPSCREW
7 2 5540112500 WASHER-FLAT
8 1 5540135000 NUT
9 4 5530810000 CAPSCREW-HEX
10 8 5530810800 WASHER
11 4 5540130800 NUT
12 4 5530501300 CAPSCREW -PLATED
13 4 5559923200 WASHER
14 1 5504475700 CONNECTOR (ORS/O-RING)
15 1 5501175500 CONNECTOR (ORS/O-RING)
16 1 5500214400 CONNECTOR (ORS/O-RING)
17 1 5505747100 ELBOW-45 (ORS/O-RING)
18 2 5500215700 ELBOW-90 (ORS/O-RING)
19 1 5574828600 GUARD -FUEL HOSE
20 4 5541069900 SCREW
21 8 5530792400 WASHER
22 4 5540162200 NUT -POLY INSERT
23 1 5503983200 REDUCER (ORS/ORS)
24 1 5540820100 PUMP-PRIMER
25 1 5501182200 ELBOW-90 (ORS/PIPE)
26 1 5500216600 ELBOW-90 (ORS/PIPE)
27 1 5501181900 CONNECTOR (ORS/PIPE)
28 1 5501850500 CONNECTOR (O-RING/O-RING)
29 1 5564088900 J-BLOCK
30 2 5500788400 PLUG-INV (O-RING)
31 1 5501177900 ELBOW-90 (ORS/O-RING)
101 1 FL2912KKK0340 HOSE ASSY
102 1 5507683800 HOSE ASSY
103 1 5507798400 HOSE ASSY
104 1 5507306000 HOSE ASSY
105 1 5507799000 HOSE ASSY
106 1 5507799100 HOSE ASSY
107 1 5501423800 HOSE ASSY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 30
SECTION 2-08
REFERENCE # 5575056000
A
FUEL SYSTEM

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 31

A SECTION
REFERENCE #
2-08
5574731400

COOLER WITH FAN ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 6/30/00


PAGE 32
SECTION 2-08
REFERENCE # 5574731400
A
COOLER WITH FAN ASSEMBLY

6/30/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 33

A SECTION
REFERENCE #
2-08
5574731400

COOLER WITH FAN ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 6/30/00


PAGE 34
SECTION 2-08
REFERENCE # 5574731400
A
COOLER WITH FAN ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541025500 COOLER WITH FAN
2 1 5541707000 FAN CONTROLER
3 1 5541034700 CONNECTOR
4 1 5541035400 SECONDARY LOCK
5 1 5541037100 BOOT
6 7 5540455500 TERMINAL
7 1 5541035000 CONNECTOR
8 1 5541034500 SECONDARY LOCK
9 1 5541037200 BOOT
10 4 5540859800 TERMINAL
11 1 5541028600 RECEPTACLE
12 1 5541028800 LOCK
13 1 5541036900 BOOT
14 2 5535165200 CAP
15 2 5540089000 TERMINAL

6/30/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 35

A SECTION
REFERENCE #
2-09
5575322400

EXHAUST GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 36
SECTION 2-09
REFERENCE # 5575322400
A
EXHAUST GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5501694300 PURIFIER -DZ SERIES SEE 377719-20 ON PAGE 37.
2 2 5541609700 SILENCER SEE 5541609700 ON PAGE 39.
3 5 5537209000 CLAMP-6"
4 2 5572691800 TUBE
5 4 5575323400 BRACKET-SILENCER
6 1 5574705700 TUBE-Y DIV -WLDMT
7 1 5574705900 TUBE
8 1 5574706000 TUBE-LH PURF
9 1 5574705800 BRACKET
11 10 5530767600 CAPSCREW
12 20 5540112500 WASHER-FLAT
13 10 5540135000 NUT
14 10 5559923200 WASHER
15 10 5531012800 LOCKNUT
16 1 5501849600 FLEX TUBE
17 2 5501850200 TUBE-FLEX SS 6"ID X 10.5
18 1 5530868700 PLUG-BRASS
19 8 5540004200 CLAMP SEAL

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 37

A SECTION
REFERENCE #
2-09
377719-20

PURIFIER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5501 6943 00 PURIFIER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5537 8163 00 CENTER BODY
2 1 5537 4732 00 OUTLET CONE
3 2 5537 3887 00 CLAMP INCLUDES NUTS AND T-BOLTS
4 2 5537 3878 00 GASKET
5 1 5537 3879 00 BRASS PLUG
6 1 5537 3881 00 INLET CONE

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 38
SECTION 2-09
REFERENCE # 377719-20
A
PURIFIER ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 39

A SECTION
REFERENCE #
2-09
5541609700

SILENCER ASSEMBLY

1
1
2 2

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541609700 SILENCER ASSEMBLY INCLUDES ALL ITEMS
1 2 5537387700 CLAMP
2 2 5537387800 GASKET

Rev. 00 © 2000 Atlas Copco Wagner Inc. 6/29/00


PAGE 40
SECTION 2-09
REFERENCE # 5541609700
A
SILENCER ASSEMBLY

6/29/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 41

A SECTION
REFERENCE #
2-09
5575320900

EXHAUST WRAP GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 42
SECTION 2-09
REFERENCE # 5575320900
A
EXHAUST WRAP GROUP

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 43

A SECTION
REFERENCE #
2-09
5575320900

EXHAUST WRAP GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575322800 EXH GUARD WLDMT-PURI/SIL-LH
2 1 5575322900 EXH GUARD WLDMT-PURI/SIL-
RH
3 1 5575323100 KIT-EXHAUST WRAP INSUL-QSK
4 1 5574810300 TURBO GUARD -UPPER
5 5 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
6 5 5559923200 WASHER
7 3 5535054900 CAPSCREW-HEX HD
8 3 5559923100 WASHER-FLAT
9 3 5541364100 NUT-CAGED 5/16 NC
11 12 5540135000 NUT
12 24 5540112500 WASHER-FLAT
13 12 5530767600 CAPSCREW
14 1 5572570300 LABEL-NO STEP
15 1 5572303500 LABEL-EXTREME TEMP HAZARD

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 44
SECTION 2-09
REFERENCE # 5575320900
A
EXHAUST WRAP GROUP

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 45

A SECTION
REFERENCE #
2-11
361118

AIR FILTER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5536 1118 00 FILTER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5536 1321 00 SAFETY ELEMENT
2 1 5536 1322 00 PRIMARY ELEMENT
3 1 5536 1323 00 WING NUT NOT ILLUSTRATED.
4 1 5534 6367 00 GASKET NOT ILLUSTRATED.
5 1 5532 8779 00 VACUATOR VALVE
6 1 5536 1324 00 RETAINING CLIP
7 1 N.S.S. BODY ASSEMBLY

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 46
SECTION 2-11
REFERENCE # 361118
A
AIR FILTER ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 47

A SECTION
REFERENCE #
2-14
5575109500

FAN GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575109600 SPACER-FAN 25MM X 5.5" B.C.
2 1 5541962500 FAN-46" MULTIWING 32.5DEG
SUCK
3 6 5559923400 WASHER
4 6 5530612300 CAPSCREW

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/16/03


PAGE 48
SECTION 2-14
REFERENCE # 5575109500
A
FAN GROUP

1/16/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 49

A SECTION
REFERENCE #
2-15
5575110000

RADIATOR GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/29/03


PAGE 50
SECTION 2-15
REFERENCE # 5575110000
A
RADIATOR GROUP

1/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 51

A SECTION
REFERENCE #
2-15
5575110000

RADIATOR GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575110100 RAD SPEC-YOUNG-650HP
CUMMINS
3 1 5575111100 RADIATOR ENCLOSURE
4 7 5540112900 WASHER-FLAT
5 5 5540000500 CPSCR-HEX M24 X 60 G10.9
6 2 5541665700 MOUNT-2PC -ENGINE RUBBER
7 1 5575111700 MOUNT-RAD BOTTOM
8 20 5540112800 WASHER-FLAT
9 1 5572538500 MOUNT
10 4 5531089700 CAPSCREW-HEX
11 2 5559923700 WASHER-FLAT
12 2 5530525700 CAPSCREW -PLATED
13 8 5530810800 WASHER
14 8 5530897900 CAPSCREW
15 1 5572278100 INSERT
16 1 5572278000 BUSHING
17 1 5572538700 MOUNT
18 1 5559923900 WASHER
19 1 5530847200 CAPSCREW
20 8 5531089300 CAPSCREW HEX HD
21 8 5540113400 NUT
22 1 5575211700 AIR DAM-RADIATOR-PLYLON
23 1 5575230600 STRIP-BULB & TAIL HOLD DOWN
24 1 5575230700 STRIP-BULB & TAIL MOUNT
25 2 5575211800 BULB & TAIL 1180MM
26 1 5575211900 BULB & TAIL 1643MM
27 1 5575211500 STRIP-BULB & TAIL HOLD DOWN
28 1 5575230800 STRIP-BULB & TAIL MOUNT
29 1 5575211600 STRIP-BULB & TAIL HOLD DOWN
30 1 5575212600 STRIP-BULB & TAIL HOLD DOWN
31 54 5530787300 WASHER-PLAIN
32 43 5530766000 CAPSCREW
33 11 5530880300 CAPSCREW
34 18 5540112500 WASHER-FLAT
35 7 5530887800 CAPSCREW
36 4 5540163200 CAPSCREW-HEX
37 1 5575482500 MOUNT-BULB & TAIL
38 1 5575482200 BULB & TAIL X 1050MM
39 2 5540422800 CPSCR-HEX
40 2 5540128600 NUT
41 7 5540135000 NUT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/29/03


PAGE 52
SECTION 2-15
REFERENCE # 5575110000
A
RADIATOR GROUP

1/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 53

A SECTION
REFERENCE #
2-16
5575111000

ENGINE COOLING SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 54
SECTION 2-16
REFERENCE # 5575111000
A
ENGINE COOLING SYSTEM

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 55

A SECTION
REFERENCE #
2-16
5575111000

ENGINE COOLING SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 56
SECTION 2-16
REFERENCE # 5575111000
A
ENGINE COOLING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5574704700 TUBE -ENGINE COOLING
2 2 5540875800 CLAMP-U BOLT 3 1/2"
3 2 5573359500 MOUNT
4 1 5574704800 TUBE -ENGINE COOLING
5 5 5572666300 HOSE-RAD
6 1 5575212000 TUBE-3.5" RAD OUT
7 1 5572685200 TANK-SURGE RADIATOR CAP 5535803900
8 1 5575471900 TUBE-1.25 IN-LTA SUPPLY
9 1 5575472000 TUBE-1.25 IN-LTA RETURN
10 4 5574712900 HOSE-RAD 32 ID
11 8 5537832600 CLAMP T-BOLT
12 10 5541033400 CLAMP-HOSE
13 1 5534555100 GAUGE-SIGHT
14 2 5500465600 ELBOW-90 (PIPE/JIC)
15 1 5500464000 ELBOW-90 (PIPE/JIC)
16 2 5540130700 CPSCR-HEX
17 5 5500492300 BUSHING (PIPE/PIPE)
18 12 5530810800 WASHER
19 4 5540084300 CAPSCREW
20 6 5540130800 NUT
21 1 5500465300 ELBOW-90 (PIPE/JIC)
22 1 5500462900 ELBOW-45 (PIPE/JIC)
23 2 5500466300 ELBOW-90 (PIPE/JIC)
24 2 5500681600 SPACER TUBE
25 1 5500492500 BUSHING (PIPE/PIPE)
26 1 5500460200 CONNECTOR (PIPE/JIC)
27 4 5559923200 WASHER
28 4 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
29 2 5500492600 BUSHING (PIPE/PIPE)
30 3 5500460700 CONNECTOR (PIPE/JIC)
31 1 5500492700 PLUG-HEX (PIPE) 3/4"NPT
32 4 5500467900 ELBOW-90 (PIPE/JIC) X-LONG
33 1 5535101600 CLAMP
34 4 5534887800 CLAMP
35 2 5535738800 CLAMP
36 3 5500487100 ELBOW-90 (O-RING/JIC)
37 1 5500473700 TEE-RUN (PIPE/JIC)
38 2 5535957900 CLAMP-HOSE
39 1 5500486000 ELBOW-90 (O-RING/JIC)
40 1 5500487300 ELBOW-90 (O-RING/JIC)

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 57

A SECTION
REFERENCE #
2-16
5575111000

ENGINE COOLING SYSTEM


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 2 5500496000 ELBOW-90 (PIPE/PIPE)
42 2 5541967200 VALVE-BALL 3/8" W/. T-HANDLE
43 1 5500460800 CONNECTOR
44 14 5540112500 WASHER-FLAT
45 6 5540135000 NUT
46 6 5530767600 CAPSCREW
47 1 5500493500 PLUG-HEX (PIPE) 1/2"NPT
48 1 5500481700 CONNECTOR (JIC/JIC)
BULKHEAD
49 1 5532816800 VALVE, CHECK
50 1 5500498500 TEE-RUN (PIPE/PIPE/PIPE)
51 1 5500491200 BUSHING (PIPE/PIPE)
52 1 5540546900 VALVE-NEEDLE
53 2 5500458900 CONNECTOR
54 1 5540637500 CONNECTOR
55 1 5575212100 MOUNT-COOLANT TUBE
56 2 5530887800 CAPSCREW
57 1 5541598300 INSERTS-SINGLE-89MM(SET)
58 1 5541598100 COVER PLATE -SINGLE-7S
59 4 5540112600 WASHER
60 2 5541054200 CPSCR-HEX M14 X 160 PLT
G10.9
61 2 5540136500 NUT
62 1 5575212200 TUBE-2.5" RAD BYPASS
63 2 5561632800 HOSE RADIATOR
64 4 5540733100 CLAMP-HOSE
65 1 5575212300 TUBE-3" RAD IN
66 1 5572666200 HOSE
67 1 5574720300 HOSE -EVACUATOR
68 4 5540734300 CLAMP-HOSE
69 1 5533618100 CLAMP
70 1 5536385800 CLAMP-WORM GEAR (1/4 TO 5/8)
71 2 5530787300 WASHER-PLAIN
72 2 5540162300 NUT
73 4 5534533000 CLAMP
101 1 5501336200 HOSE ASSY
102 15 5533501200 HOSE-BULK -(INCHES)
103 100 5506556600 HOSE-BULK INCHES
104 1 5500798100 HOSE ASSY
105 1 5500798100 HOSE ASSY
106 1 5501349000 HOSE ASSY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 58
SECTION 2-16
REFERENCE # 5575111000
A
ENGINE COOLING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
107 1 5507015200 HOSE ASSY
108 1 5500863100 HOSE ASSY
109 1 5501384000 HOSE ASSY
110 1 5507643400 HOSE ASSY
111 1 5504455400 HOSE ASSY
112 1 5500798100 HOSE ASSY
113 1 5500848600 HOSE ASSY
114 1 5500798300 HOSE ASSY
115 1 5501395300 HOSE ASSY

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


Parts Catalog
Atlas Copco Wagner

Section 3: Power Train


Transmission Group..........................................Section 3-01
Dropbox Group...................................................Section 3-01
Upbox Group.......................................................Section 3-01
Upbox Cooling Group.......................................Section 3-01
Auxiliary Cooler Group......................................Section 3-01
Converter Group.................................................Section 3-03
Front Axle Group.................................................Section 3-05
Axle Breather Group..........................................Section 3-05
Rear Axle Group..................................................Section 3-10
Raised Axle Vents ..............................................Section 3-10
Driveline Group ...................................................Section 3-16
Wheel Group........................................................Section 3-31
Tire Group.............................................................Section 3-32
Section 3: Power Train
Parts Catalog
PAGE 61

A SECTION
REFERENCE #
3-01
5575061600

TRANSVERTER GROUP

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 62
SECTION 3-01
REFERENCE # 5575061600
A
TRANSVERTER GROUP

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 63

A SECTION
REFERENCE #
3-01
5575061600

TRANSVERTER GROUP

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 64
SECTION 3-01
REFERENCE # 5575061600
A
TRANSVERTER GROUP

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 65

A SECTION
REFERENCE # 5575061600
3-01

TRANSVERTER GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575061500 TRANS-ALLISON M6610AR
2 1 5572656100 PTO DRIVE SEE 5572656100 ON PAGE 67.
3 1 5575063100 TRANS TRUNNION
4 1 5572682800 BUSHING
5 1 5574246400 PLATE-LIFT
6 1 5575229200 MOUNT-RETARDER CYL
7 1 5537152800 CYLINDER THROTTLE SEE 371528 ON PAGE 523.
CONTROL
8 1 5500215300 ELBOW-90 (ORS/O-RING)
9 6 5559923600 WASHER
10 4 5530807200 CAPSCREW -PLATED
11 1 5530705700 LOCKNUT POLY INSERT
12 1 5530613700 CAPSCREW -PLATED
13 8 5559923300 WASHER
14 8 5530504900 CAPSCREW -PLATED
15 1 5574236600 CONNECTOR -ROD-CYL
16 1 5530710300 CLEVIS
17 1 5530516300 CLEVIS PIN
18 1 5530818400 PIN-COTTER
19 1 5530851100 JAM NUT
20 1 5530617700 JAM NUT
21 2 5540162200 NUT -POLY INSERT
22 2 5540162600 CAPSCREW
23 1 5575229600 DIPSTICK TUBE ASSY-TRANS
24 1 5500508800 BUSHING (O-RING/PIPE)
25 1 5501180700 TEE-BRNCH (ORS/PIPE)
26 1 5500218700 CAP (ORS)
27 1 5501178900 ELBOW-90 (ORS/O-RING)
28 1 5504770400 CONNECTOR
29 1 5574841900 TUBE WLDMT -FILL
30 1 5541217100 CAP-FILLER
31 1 5541597300 INSERTS-SINGLE-13MM(SET)
32 1 5541572900 COVER PLATE-SINGLE-3S
33 2 5530702900 LOCKWASHER PLATED
34 2 5530604200 CAPSCREW -PLATED
35 1 5541047600 DIPSTICK BLK -VENTED
36 8 5540112800 WASHER-FLAT
37 4 5540113400 NUT
38 4 5540643900 CAPSCREW-HEX
39 24 5530810800 WASHER
40 24 5530766900 CAPSCREW

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 66
SECTION 3-01
REFERENCE # 5575061600
A
TRANSVERTER GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 4 5530792400 WASHER
42 1 5575454800 BRACKET WLDMT-TRANS LVL/
FILL
43 1 5575216300 HARNESS TRANS CEC2
44 2 5501178900 ELBOW-90 (ORS/O-RING)
45 1 5501177400 TEE-RUN (ORS/O-RING)
46 1 5504380200 CONNECTOR (ORS/O-RING)
47 1 5501180600 TEE-BRNCH (ORS/PIPE)
48 1 5500216600 ELBOW-90 (ORS/PIPE)
49 1 5542060200 BELLOWS
50 1 5534801400 CLAMP
51 1 5535500700 CLAMP -WORM GEAR
52 1 5534890400 HOSE-INCHES
53 1 5541372700 COUPLER-QD FEMALE,#4 ORS
54 1 5500217800 ELBOW-90 (ORS/ORS-FEMALE)
101 1 5506270100 HOSE ASSY
102 1 5501439300 HOSE ASSY
103 1 5500905400 HOSE ASSY
104 1 5501439700 HOSE ASSY

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 67

A SECTION
REFERENCE #
3-01
5572656100

POWER TAKE-OFF

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 68
SECTION 3-01
REFERENCE # 5572656100
A
POWER TAKE-OFF

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 69

A SECTION
REFERENCE #
3-01
5572656100

POWER TAKE-OFF

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 70
SECTION 3-01
REFERENCE # 5572656100
A
POWER TAKE-OFF

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5572 6561 00 POWER TAKE OFF INCLUDES ALL ITEMS.
1 5541 1708 00 GASKET & INSTALLATION
INSTRUCTIONS
1 5541 1709 00 STUD KIT
1 5541 3723 00 GASKET AND SEAL KIT
1 5541 3724 00 OVERHAUL KIT
1 5541 3725 00 BEARING AND SPACER KIT
1 5541 3721 00 GASKET (.010)
1 5541 3722 00 GASKET (.020)
1 1 5541 3713 00 HOUSING
2 1 5541 3714 00 PIN
3 1 5541 3715 00 GEAR
4 1 5541 1666 00 SHAFT
7 1 5541 1677 00 SEAL
8 1 5541 1674 00 BEARING CAP
9 1 5541 1680 00 O-RING
10 A/R 5541 1682 00 SHIM (.003)
A/R 5541 1683 00 SHIM(.010)
A/R 5541 1684 00 SHIM (.020)
11 1 5541 3716 00 BEARING CAP
12 1 5541 1675 00 GASKET
13 8 5541 1689 00 CAPSCREW
14 2 5541 1694 00 BEARING CUP
15 2 5541 1695 00 CONE
16 1 5541 1670 00 GEAR
17 2 5541 1698 00 CONE
18 A/R 5541 3717 00 SPACER (.055)
A/R 5541 3718 00 SPACER (.060)
A/R 5541 3719 00 SPACER (.065)
19 1 5541 1673 00 SPACER
21 1 5541 1671 00 IDLER SHAFT
22 1 5541 1691 00 ELBOW
23 1 5541 1681 00 O-RING
24 1 5541 1678 00 O-RING
25 1 5541 1692 00 RETAINER
26 1 5541 1690 00 CONNECTOR
97 1 5541 3720 00 HOSE ASSEMBLY
98 1 5541 1706 00 HOSE ASSEMBLY
99 1 5541 1705 00 HOSE ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 71

A SECTION
REFERENCE #
3-01
5572656100

POWER TAKE-OFF
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
100 1 5541 1701 00 TEE
101 2 5541 1702 00 ADAPTOR
102 1 5541 1704 00 TEE
103 1 5541 1703 00 ELBOW

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 72
SECTION 3-01
REFERENCE # 5572656100
A
POWER TAKE-OFF

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 73

A SECTION
REFERENCE #
3-01
5575062500

DROPBOX GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 74
SECTION 3-01
REFERENCE # 5575062500
A
DROPBOX GROUP

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 75

A SECTION
REFERENCE #
3-01
5575062500

DROPBOX GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575224300 DROPBOX ASSEMBLY SEE 5575224300 ON PAGE 77.
2 2 5573090800 MOUNT
3 2 5573090900 MOUNT
4 2 5573105100 MOUNT
5 1 5575062600 MOUNT-DROPBOX UPPER
6 6 5540112800 WASHER-FLAT
7 6 5540113300 CAPSCREW
8 8 5559924200 WASHER
9 4 5540041600 CAPSCREW
10 4 5530711200 LOCKNUT-ESNA
11 24 5540112700 WASHER
12 16 5541024900 CAPSCREW-HEX
13 8 5530879900 CAPSCREW
14 1 5574602000 PLUG
15 2 5530912000 CAPSCREW -PLATED
16 1 5541597300 INSERTS-SINGLE-13MM(SET)
17 1 5541572900 COVER PLATE-SINGLE-3S
18 4 5530702900 LOCKWASHER PLATED
19 2 5530604200 CAPSCREW -PLATED
20 1 5541574100 INSERTS-SINGLE-8(SET)
21 1 5541573000 COVER PLATE-SINGLE-4S
22 2 5530505600 CAPSCREW

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 76
SECTION 3-01
REFERENCE # 5575062500
A
DROPBOX GROUP

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 77

A SECTION
REFERENCE #
3-01
5575224300

DROPBOX ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 03/05/03


PAGE 78
SECTION 3-01
REFERENCE # 5575224300
A
DROPBOX ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575058700 DROPBOX SEE 5575058700 ON PAGE 79.
2 2 5541018100 YOKE
3 1 5500215500 ELBOW-90
4 1 5573359000 TUBE
5 1 5573359100 DIPSTICK
6 1 5501178700 ELBOW-90
7 1 5575454900 FILL TUBE
8 1 5501182000 CONNECTOR
9 1 5541217100 CAP
10 1 5500755900 BUSHING
11 1 5503718600 CONNECTOR
12 1 5500492600 BUSHING
13 1 5574245000 SWITCH SEE 5574245000 ON PAGE 465.
14 1 5501535000 ELBOW-90
15 1 5541095400 BREATHER
16 1 5500214100 CONNECTOR
17 1 5575230300 J-BLOCK
18 1 5540626400 SWITCH
19 1 5500491100 BUSHING
20 1 5500757500 CONNECTOR

03/05/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 79

A SECTION
REFERENCE #
3-01
5575058700

DROPBOX

Rev. 00 © 2000 Atlas Copco Wagner Inc. 02/28/03


PAGE 80
SECTION 3-01
REFERENCE # 5575058700
A
DROPBOX

02/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 81

A SECTION
REFERENCE #
3-01
5575058700

DROPBOX

Rev. 00 © 2000 Atlas Copco Wagner Inc. 02/28/03


PAGE 82
SECTION 3-01
REFERENCE # 5575058700
A
DROPBOX

02/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 83

A SECTION
REFERENCE #
3-01
5575058700

DROPBOX
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5541479100 WASHER
3 6 5541133100 KEY
4 1 5541650300 ADAPTER-SPLINE
5 2 5541133300 SHIM SET
6 1 5541479200 GEAR
7 1 5541479300 GEAR
8 1 5541479400 GEAR
9 1 5542083600 SHAFT
10 1 5542083700 SHAFT
11 1 5541133900 SHAFT
12 1 5541748600 COVER
13 1 5542084000 CASE
14 1 5542083800 PUMP HOUSING
15 2 5541134300 HOUSING
16 1 5542073000 CARRIER-BRG
17 1 5541134500 SPACER
18 42 5541134600 CAPSCREW
19 5 5542073300 CAPSCREW
20 2 5541134800 NUT-STOP
21 6 5541134900 LOCKWASHER
22 42 5541135000 LOCKWASHER
23 4 5541135100 CONE
24 4 5541135200 CUP
25 1 5542073100 BEARING CONE
26 1 5542073200 BEARING CONE
27 1 5541135500 CONE-BRG
28 1 5541135600 CUP-BRG
29 2 5541135700 DOWEL PIN
31 1 5541135900 ELBOW
32 1 5541686000 PLUG
35 1 5541136300 PLUG
36 2 5541375000 TEE
38 1 5541136500 RING-SNAP
39 2 5541479500 SEAL
40 6 5541136700 SHIM-.005
41 6 5541136800 SHIM-.007
42 2 5541136900 SHIM-.020
43 1 5541137000 BREATHER
44 1 5541686400 NAMEPLATE
45 1 5541479600 TUBE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 02/28/03


PAGE 84
SECTION 3-01
REFERENCE # 5575058700
A
DROPBOX
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
48 1 5541686500 TAG-OIL EMPTY
49 1 5542085000 PUMP
50 1 5541137500 ADAPTER
51 1 5541137600 END COVER
52 2 5541137700 CAPSCREW
53 4 5541137800 CAPSCREW
54 4 5541137900 LOCKWASHER
56 1 5542073400 SENSOR
58 1 5541375200 PLUG
63 1 5542084100 TUBE
64 1 5541375800 WINDOW
66 1 5541376000 CAPNUT
67 1 5541376100 PLUG
68 1 5541376200 PLUG
69 1 5541480200 END PLATE
70 6 5541480300 CAPSCREW
78 2 5541136000 ELBOW
79 1 5541481100 PLUG
80 3 5541481200 PLUG
81 1 5541481300 PLUG
82 2 5541481400 NIPPLE
83 1 5541481500 ELBOW
84 1 5541481600 NOZZLE
85 1 5542073500 TUBE
86 1 5541481800 TUBE
87 1 5541481900 TUBE
88 1 5542073600 TUBE
89 1 5541482100 MANIFOLD
90 4 5541482200 CAPSCREW
91 6 5541136400 ELBOW
92 2 5541482300 NOZZLE
93 1 5542083900 BAFFLE
94 3 5542084400 CAPSCREW
95 1 5541482600 ELBOW
96 2 5541482700 CONNECTOR
97 3 5541482800 PLUG
98 1 5541482900 TUBE
99 1 5542073700 TUBE
100 1 5541483100 PLUG
102 1 5541483200 BUSHING

02/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 85

A SECTION
REFERENCE #
3-01
5575058700

DROPBOX
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
103 2 5541483300 COUPLING
106 1 5541749000 ELBOW
107 1 5541749100 FILTER
108 1 5542084900 PLUG
111 1 5542074000 PLATE
114 1 5541138000 SETSCREW
116 1 5541686100 ELBOW
117 1 5542084600 NIPPLE
118 1 5542084800 RELIEF VALVE
119 1 5542084700 CONNECTOR
120 6 5541687300 CAPSCREW
122 5 5541685500 LOCKWASHER
123 1 5542084200 TUBE
124 1 5542084500 CONNECTOR
127 1 5542073800 O-RING
128 1 5542084300 BUSHING
129 1 5542073900 PLUG

Rev. 00 © 2000 Atlas Copco Wagner Inc. 02/28/03


PAGE 86
SECTION 3-01
REFERENCE # 5575058700
A
DROPBOX

02/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 87

A SECTION
REFERENCE #
3-01
5575345800

DROPBOX COOLING SYSTEM

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 88
SECTION 3-01
REFERENCE # 5575345800
A
DROPBOX COOLING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5574812300 COOLER ASSEMBLY SEE 5574812300 ON PAGE 89.
2 1 5540894900 FILTER -SPIN ON HYD SEE 5540894900 ON PAGE 303.
3 3 5501174400 BUSHING (O-RING/O-RING)
4 3 5500215400 ELBOW-90 (ORS/O-RING)
5 1 5506004600 CONNECTOR (ORS/O-RING)
9 4 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
10 4 5559923200 WASHER
11 4 5530810000 CAPSCREW-HEX
12 4 5540130800 NUT
13 8 5530810800 WASHER
101 1 5507196000 HOSE ASSY
102 1 5507600300 HOSE ASSY
103 1 5501435400 HOSE ASSY

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 89

A SECTION
REFERENCE #
3-01
5574812300

COOLER ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/27/00


PAGE 90
SECTION 3-01
REFERENCE # 5574812300
A
COOLER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541025500 COOLER
2 1 5541707000 FAN CONTROLLER KIT
3 1 5541034700 CONNECTOR
4 1 5541035400 LOCK
5 1 5541037100 BOOT
6 7 5540455500 TERMINAL
7 1 5541035000 CONNECTOR
8 1 5541034500 LOCK
9 1 5541037200 BOOT
10 4 5540859800 TERMINAL
11 1 5541028600 RECEPTACLE
12 1 5541028800 LOCK
13 1 5541036900 BOOT
14 2 5535165200 CAP
15 2 5540089000 TERMINAL

9/27/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 91

A SECTION
REFERENCE #
3-03
5575109400

UPBOX GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/01/03


PAGE 92
SECTION 3-03
REFERENCE # 5575109400
A
UPBOX GROUP

07/01/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 93

A SECTION
REFERENCE #
3-03
5575109400

UPBOX GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575132500 UPBOX ASSEMBLY SEE 5575132500 ON PAGE 95.
2 1 5574711900 LEFT HAND SUPPORT
3 1 5574712000 RIGHT HAND SUPPORT
4 6 5540112700 FLATWASHER
5 6 5541024900 CAPSCREW
6 8 5559923700 FLATWASHER
7 8 5530787600 CAPSCREW
8 12 5571668400 FLATWASHER
9 12 5530815100 CAPSCREW
10 1 5541936100 COUPLER
11 8 5531076100 CAPSCREW
12 1 5574749900 DRIVELINE ASSEMBLY SEE 5574749900 ON PAGE 153.
13 4 5530612800 CAPSCREW
14 4 5530912000 CAPSCREW
15 1 5574845000 GUARD
16 4 5540112800 FLATWASHER
17 4 5531089300 CAPSCREW

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/01/03


PAGE 94
SECTION 3-03
REFERENCE # 5575109400
A
UPBOX GROUP

07/01/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 95

A SECTION
REFERENCE #
3-03
5575132500

UPBOX ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/01/03


PAGE 96
SECTION 3-03
REFERENCE # 5575132500
A
UPBOX ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575109700 UPBOX
2 1 5500493800 CONNECTOR
3 1 5541217100 FILLER CAP
4 1 5574829000 TUBE
5 1 5500487700 ELBOW-90
6 1 5501535000 ELBOW-90
7 1 5541095400 BREATHER
8 1 5500496300 ELBOW-90
9 1 5571693600 BUSHING
10 1 5541053000 CHECK VALVE
11 1 5574245000 TEMPERATURE SWITCH SEE 5574245000 ON PAGE 465.
12 1 5501850500 CONNECTOR
13 1 5500213300 BUSHING
14 1 5575230300 J-BLOCK
15 1 5540626400 PRESSURE SWITCH
16 1 5500215500 ELBOW-90

07/01/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 97

A SECTION
REFERENCE #
3-03
5575085000

UPBOX COOLING GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/17/03


PAGE 98
SECTION 3-03
REFERENCE # 5575085000
A
UPBOX COOLING GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5540894900 FILTER -SPIN ON HYD SEE 5540894900 ON PAGE 303.
2 1 5574236200 COOLER -OIL/AIR
3 2 5501178200 ELBOW-90 (ORS/O-RING)
4 2 5500756700 ELBOW-90 (ORS/O-RING)
5 2 5501174600 BUSHING
6 4 5559923200 WASHER
7 4 5530503500 CAPSCREW
8 4 5530999700 CAPSCREW-SKT
9 4 5540112500 WASHER-FLAT
10 1 5574883100 TUBE WLDMT -INDICATOR
11 2 5501181600 CONNECTOR (ORS/PIPE)
12 1 5541770400 INDICATOR -FLO-THRU
13 4 5540135000 NUT
101 1 5507411700 HOSE ASSY
102 1 5507831100 HOSE ASSY-FC194 W/CORDURA
103 1 5507411900 HOSE ASSY

1/17/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 99

A SECTION
REFERENCE #
3-05
5575326900

FRONT AXLE GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 100
SECTION 3-05
REFERENCE # 5575326900
A
FRONT AXLE GROUP

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 101

A SECTION
REFERENCE #
3-05
5575326900

FRONT AXLE GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575326800 AXLE - FRONT SEE 5575326800 ON PAGE 103.
2 1 5574618600 AXLE/SUSP-FR SEE 5574618600 ON PAGE 107.
3 1 5575243400 TORQUE ROD ASSY SEE 5575243400 ON PAGE 109.
4 1 5574256500 BEARING ASSY SEE 5574256500 ON PAGE 111.
5 1 5574257900 PIN-70MM DIA X 220
6 1 5575360600 PIN-70MM X180-TORQUE ROD
7 1 5540165500 CAPSCREW -METRIC HEX
HEAD
8 1 5540130800 NUT
9 4 5540113000 WASHER
10 4 5541065600 CAPSCREW-HEX
11 8 5541075100 CAPSCREW-HEX
12 16 5559924200 WASHER
13 8 5530711200 LOCKNUT-ESNA
14 10 5541650500 CAPSCREW -12PT
15 2 5572680400 STOP-AXLE
16 2 5574258000 SPACER
16 2 5574258000 SPACER
17 2 5572681300 STOP-AXLE -URETHANE
18 1 5501184600 ELBOW-45 (ORS/PIPE)
19 1 5500757500 CONNECTOR (ORS/PIPE)
20 1 5533150500 BREATHER ASSEMBLY
101 1 5504419900 HOSE ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 102
SECTION 3-05
REFERENCE # 5575326900
A
FRONT AXLE GROUP

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 103

A SECTION
REFERENCE #
3-05
5575326800

AXLE ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 104
SECTION 3-05
REFERENCE # 5575326800
A
AXLE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5542074900 GEAR HUB -INTERNAL
3 2 5541139700 NUT
4 2 5541937600 LOCK-ADJ NUT
5 12 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
6 2 5541937700 SEAL-ORING -PLANET
7 2 5541937800 SHAFT-AXLE
9 2 5542024600 SUN GEAR
10 2 5542075000 CARRIER ASSY -PLANET SEE 5542075000 ON PAGE 113.
11 70 5542075100 CAPSCREW
12 2 5540464100 PLUG
13 2 5536714400 O-RING
16 2 5541123500 SEAL-HUB FACE
17 2 5541938100 HUB TO SEAL -SPINDLE
18 2 5541938200 CONE-BEARING
19 2 5541938300 CUP-BEARING
20 2 5542012100 HUB/CUP ASSY
21 76 5541929300 WHEEL STUD
22 2 5541938500 CUP-BEARING
23 2 5541938600 CONE-BEARING
24 26 5541140700 CAPSCREW
25 26 5534745500 WASHER
26 2 5541140300 RING-SPINDLE
27 2 5572450700 BRAKE ASSY SEE 5572450700 ON PAGE 123.
28 2 5535969800 SEAL
29 2 5542075200 SPINDLE
30 2 5535969800 SEAL
31 2 5537733900 SEAL
32 1 5542075300 HOUSING-AXLE
32 1 5541879200 PLUG
33 1 5533133700 PLUG
34 10 5534128200 STUD
35 1 5542033700 DIFFERENTIAL SEE 5542033700 ON PAGE 115.
36 4 5530703300 LOCK WASHERS
37 4 5537035000 CAPSCREW
38 22 5535486200 NUT-STUD
39 22 5533037000 WASHER
40 12 5533131200 DOWEL
41 12 5534543900 STUD
42 1 5536534900 PLUG
42 1 5536714400 O-RING

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 105

A SECTION
REFERENCE #
3-05
5575326800

AXLE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
43 1 5534123100 O-RING
45 1 5533150500 BREATHER ASSEMBLY
46 2 5541938400 HUB & CUP ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 106
SECTION 3-05
REFERENCE # 5575326800
A
AXLE ASSEMBLY

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 107

A SECTION
REFERENCE #
3-05
5574618600

FRONT AXLE SUSPENSION MOUNTING

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


19 6 5572717900 SHIM
21 8 5540128600 NUT
22 8 5541051000 CAPSCREW
23 20 5540112900 WASHER
24 4 5540423500 CAPSCREW

Rev. 02 © 2000 Atlas Copco Wagner Inc. 6/27/00


PAGE 108
SECTION 3-05
REFERENCE # 5574618600
A
FRONT AXLE SUSPENSION MOUNTING

6/27/00 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 109

A SECTION
REFERENCE #
3-05
5575243400

TORQUE ROD ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575243300 TORQUE ROD
2 2 5541091100 BUSHING
3 4 5541936400 RING-RETAINING/MEDHD-120MM
4 2 5530514500 FITTING -GREASE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 06/28/02


PAGE 110
SECTION 3-05
REFERENCE # 5575243400
A
TORQUE ROD ASSEMBLY

06/28/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 111

A SECTION
REFERENCE #
3-05
5574256500

SUSPENSION PIVOT BEARING ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541661700 BEARING
2 1 5574256800 BEARING HOUSING
3 1 5574256600 PIN
4 1 5574257200 RETAINER
5 1 5574256700 RETAINER
6 1 5574257100 COVER
7 1 5533275000 O-RING
8 1 5574256400 HUMP HOSE
9 1 5540946800 CLAMP
10 6 5530810800 WASHER
12 4 5530889800 LOCKWASHER
13 4 5540163200 CAPSCREW
14 12 5540112700 WASHER
15 6 5540132100 NUT
16 6 5541752200 CAPSCREW
17 2 5530514500 GREASE FITTING
18 1 5532823700 BREATHER

Rev. 03 © 2000 Atlas Copco Wagner Inc. 11/3/00


PAGE 112
SECTION 3-05
REFERENCE # 5574256500
A
SUSPENSION PIVOT BEARING ASSEMBLY

11/3/00 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 113

A SECTION
REFERENCE #
3-05
5542075000

PLANETARY ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 4 5541939100 RING-SNAP
2 NSS NSS CYLINDRICAL BEARING SEE ITEM 6
3 NSS NSS PLANET GEAR 33T, SEE ITEM 6
4 1 5542026300 CARRIER -PLANETARY
5 1 5540923600 WASHER
6 4 5541987500 GEAR & BRG ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 114
SECTION 3-05
REFERENCE # 5542075000
A
PLANETARY ASSEMBLY

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 115

A SECTION
REFERENCE #
3-05
5542033700

DIFFERENTIAL

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 116
SECTION 3-05
REFERENCE # 5542033700
A
DIFFERENTIAL
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5534559300 NUT-CLIP LK
2 2 5530703400 LOCKWASHER
3 2 5541140900 BOLT-PLATED
4 2 5534972200 NUT
5 2 5542025000 CUP-DIFF BRG
6 2 5542025100 CONE-BEARING -DIFF
7 12 5540893100 NUT
8 1 NSS DIFF CASE FLANGED HALF SEE ITEM 50
8 2 5533104700 DOWEL
9 1 NSS RING GEAR SEE ITEM 48
10 12 5530850800 CAPSCREW -PLATED
11 2 5533114200 WASHER
12 4 5541472400 WASHER-THRUST
13 1 5540096500 KIT-PINION & SIDE GEAR
14 1 5534128600 DIFF SPIDER
15 2 NSS SIDE GEAR SEE ITEM 13
16 1 NSS DIFF CASE PLAIN HALF SEE ITEM 50
16 2 5533104700 DOWEL
17 8 5541938900 CAPSCREW -DIFF CASE
18 8 5535589200 WASHER
19 1 5533384800 RING-SNAP
20 1 5542025200 BEARING -INNER PINION
21 1 NSS NOT SOLD SEPARATELY
22 4 5535011000 CAPSCREW
23 4 5533086600 WASHER
24 1 5540893200 CARRIER/CAP
25 1 5542025300 CONE-BEARING -INNER PINION
26 1 5542025400 CUP-BEARING -INNER PINION
27 1 5541771100 SPACER/SHIM
28 1 5534131600 SHIM
28 1 5534131700 SHIM
29 1 5542025500 BRG CAGE/CUP ASSY -PINION INCLUDES ITEMS 26 & 30
30 1 5540963200 CUP-BEARING
31 1 5540963100 CONE-BEARING
35 1 5541987000 SEAL-INNER -PINION OIL
36 1 5541705800 RETAINER -SEAL
36 2 5541879100 SCREW
36 2 5541706300 FITTING -GREASE
37 8 5530703300 LOCK WASHERS
38 8 5534418800 CAPSCREW

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 117

A SECTION
REFERENCE #
3-05
5542033700

DIFFERENTIAL
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
40 1 5541987100 SEAL-OUTER -GREASE
41 1 5541124000 DUST SHIELD-PINION
43 1 5541706000 FLANGE
45 1 5537826100 NUT
48 1 5542075700 GEAR/PINION SET -RING INCLUDES ITEM 9 & 21
49 1 5542026400 BODY SUBASSY -DIFF INCLUDES ITEMS 11-15, 50.
50 1 5542026500 DIFF CASE ASSEMBLY INCLUDES ITEMS 8, 8A, 16-18.
51 1 5542075500 BEARING KIT INCLUDES ITEMS 5, 6, 20, 25,
26, 30, 31.
52 1 5542033900 BEARING KIT INCLUDES ITEMS 48, 51.

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 118
SECTION 3-05
REFERENCE # 5542033700
A
DIFFERENTIAL

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 119

A SECTION
REFERENCE #
3-05
5575361200

FRONT AXLE COOLING

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 120
SECTION 3-05
REFERENCE # 5575361200
A
FRONT AXLE COOLING

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 121

A SECTION
REFERENCE #
3-05
5575361200

FRONT AXLE COOLING


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5540894900 FILTER -SPIN ON HYD SEE 5540894900 ON PAGE 303.
2 1 5574236200 COOLER -OIL/AIR
3 1 5541093800 PUMP-GEAR
4 1 5501178500 ELBOW-90 (ORS/O-RING)
5 1 5565613400 J-BLOCK
6 1 5541647700 CHECK VALVE-INLINE 5 PSI
7 1 5500654500 FITTING-MOD
8 1 5500508700 BUSHING (O-RING/PIPE)
9 1 5540626400 SWITCH-PRESS
10 2 5575413300 SPACER
11 1 5500213300 BUSHING (O-RING/O-RING)
12 1 5500755600 COUPLER-QD MALE
13 1 5501174600 BUSHING
14 4 5573574400 SPACER-TUBE
16 2 5501178600 ELBOW-90 (ORS/O-RING)
17 1 5501178400 ELBOW-90 (ORS/O-RING)
18 1 5501178200 ELBOW-90 (ORS/O-RING)
19 1 5574883100 TUBE WLDMT -INDICATOR
20 1 5501182400 ELBOW-90 (ORS/PIPE)
21 1 5541770400 INDICATOR -FLO-THRU
22 1 5501181800 CONNECTOR (ORS/PIPE)
23 3 5501175500 CONNECTOR (ORS/O-RING)
24 12 5540112500 WASHER-FLAT
24 2 5540112500 WASHER-FLAT
25 2 5541212200 BOLT
26 6 5540135000 NUT
27 4 5559923200 WASHER
28 4 5530503500 CAPSCREW
29 2 5541052000 CAPSCREW-SKT
30 1 5573544200 FITTING-MODIFIED
31 1 5574245000 SWITCH MOD-TEMP (210F) SEE 5574245000 ON PAGE 465.
33 4 5530788300 CAPSCREW
35 1 5505747100 ELBOW-45 (ORS/O-RING)
36 1 5541879600 CABLE #16-3 15' MALE/FEMALE
37 1 5573768500 TEE-3 WAY
38 2 5541089000 UNION-THREADED
39 1 5574335800 HARNESS-FUEL SENDER SEE 5574335800 ON PAGE 425.
WIRING
40 1 5575233800 HARNESS-BH MALE-MP280 X--
101 1 1C03671KKK134 HOSE ASSY
0A

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 122
SECTION 3-05
REFERENCE # 5575361200
A
FRONT AXLE COOLING
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
102 1 1C00107JJJ1470 HOSE ASSY
A
103 1 5507829700 HOSE ASSY-FC194
104 1 5507829600 HOSE ASSY-FC194
105 1 5507829500 HOSE ASSY-FC194

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 123

A SECTION
REFERENCE #
3-09
5572450700

SAHR® BRAKE ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 05/03/00


PAGE 124
SECTION 3-09
REFERENCE # 5572450700
A
SAHR® BRAKE ASSEMBLY

05/03/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 125

A SECTION
REFERENCE # 5572450700
3-09

SAHR® BRAKE ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 5572450700 SAHR® BRAKE ASSEMBLY INCLUDES ALL ITEMS
1 3 5530954900 ROLL PIN
2 18 5531090300 CAPSCREW
3 4 5533272100 O-RING
5 5 5500788400 PLUG
6 28 5537207000 SPRING
7 28 5537301500 SPRING
8 1 5537301600 SEAL
9 1 5537301700 SEAL
10 1 5537301900 O-RING
11 18 5564344500 WASHER
12 1 5572656200 COVER
13 1 5564314500 PISTON
14 1 5570546200 HOUSING
15 1 5533302200 SCREW
16 18 5530754900 CAPSCREW
17 1 5572656400 BRAKE PARTS KIT NOT SHOWN. INCLUDES
ITEMS 19-22
19 6 5537035800 FRICTION DISK ASSEMBLY INCLUDED IN BRAKE KIT
20 6 5537035700 REACTION DISK INCLUDED IN BRAKE KIT
21 1 5537035900 O-RING INCLUDED IN BRAKE KIT
22 18 5533086500 WASHER INCLUDED IN BRAKE KIT
23 1 5572656300 COVER

Rev. 01 © 2000 Atlas Copco Wagner Inc. 05/03/00


PAGE 126
SECTION 3-09
REFERENCE # 5572450700
A
SAHR® BRAKE ASSEMBLY

05/03/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 127

A SECTION
REFERENCE #
3-10
5575327100

REAR AXLE GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 128
SECTION 3-10
REFERENCE # 5575327100
A
REAR AXLE GROUP

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 129

A SECTION
REFERENCE #
3-10
5575327100

REAR AXLE GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575327000 AXLE REAR SEE 5575327000 ON PAGE 131.
2 2 5574988300 TIE PLATE
3 8 5571087500 BOLT
4 12 5541036000 CAPSCREW-HEX
5 40 5559924200 WASHER
6 8 5530949200 HEX NUT
7 20 5530711200 LOCKNUT-ESNA
8 2 5500757500 CONNECTOR (ORS/PIPE)
9 1 5533150500 BREATHER ASSEMBLY
10 1 5535197100 CLAMP
11 1 5540162300 NUT
12 1 5530787300 WASHER-PLAIN
101 1 5507753800 HOSE ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 130
SECTION 3-10
REFERENCE # 5575327100
A
REAR AXLE GROUP

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 131

A SECTION
REFERENCE #
3-10
5575327000

AXLE ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 132
SECTION 3-10
REFERENCE # 5575327000
A
AXLE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5542074900 GEAR HUB -INTERNAL
3 2 5541139700 NUT
4 2 5541937600 LOCK-ADJ NUT
5 12 5530504000 CPSCR-HEX 3/8 NC X 3/4 G5
6 2 5541937700 SEAL-ORING -PLANET
7 2 5541937800 SHAFT-AXLE
9 2 5542024600 SUN GEAR
10 2 5542075000 CARRIER ASSY -PLANET SEE 5542075000 ON PAGE 113.
11 70 5542075100 CAPSCREW
11A 70 5534112300 WASHER
12 2 5540464100 PLUG
13 2 5536714400 O-RING
16 2 5541123500 SEAL-HUB FACE
17 2 5541938100 HUB TO SEAL -SPINDLE
18 2 5541938200 CONE-BEARING
19 2 5541938300 CUP-BEARING
20 2 5542012100 HUB/CUP ASSY
21 76 5541929300 WHEEL STUD
22 2 5541938500 CUP-BEARING
23 2 5541938600 CONE-BEARING
24 26 5541140700 CAPSCREW
25 26 5534745500 WASHER
26 2 5541140300 RING-SPINDLE
27 2 5572450700 BRAKE ASSY SEE 5572450700 ON PAGE 123.
28 2 5535969800 SEAL
29 2 5542075200 SPINDLE
30 2 5535969800 SEAL
31 2 5537733900 SEAL
32 1 5542075300 HOUSING-AXLE
32A 1 5541879200 PLUG
33 1 5533133700 PLUG
34 10 5534128200 STUD
35 1 5542033800 DIFFERENTIAL SEE 5542033800 ON PAGE 135.
36 4 5530703300 LOCK WASHERS
37 4 5537035000 CAPSCREW
38 22 5535486200 NUT-STUD
39 22 5533037000 WASHER
40 12 5533131200 DOWEL
41 12 5534543900 STUD
42 1 5536534900 PLUG

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 133

A SECTION
REFERENCE #
3-10
5575327000

AXLE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
42A 1 5536714400 O-RING
43 1 5534123100 O-RING
45 1 5533150500 BREATHER ASSEMBLY
46 2 5541938400 HUB & CUP ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 134
SECTION 3-10
REFERENCE # 5575327000
A
AXLE ASSEMBLY

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 135

A SECTION
REFERENCE #
3-10
5542033800

DIFFERENTIAL ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 136
SECTION 3-10
REFERENCE # 5542033800
A
DIFFERENTIAL ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5534559300 NUT-CLIP LK
2 2 5530703400 LOCKWASHER
3 2 5541140900 BOLT-PLATED
4 2 5534972200 NUT
5 2 5542025000 CUP-DIFF BRG
6 2 5542025100 CONE-BEARING -DIFF
7 12 5540893100 NUT
8 1 NSS DIFF CASE FLANGED HALF SEE ITEM 50
8A 2 5533104700 DOWEL
9 1 NSS RING GEAR SEE ITEM 48
10 12 5530850800 CAPSCREW -PLATED
11 2 5533114200 WASHER
12 4 5541472400 WASHER-THRUST
13 1 5540096500 KIT-PINION & SIDE GEAR
14 1 5534128600 DIFF SPIDER
15 2 NSS SIDE GEAR SEE ITEM 13
16 1 NSS DIFF CASE PLAIN HALF SEE ITEM 50
16A 2 5533104700 DOWEL
17 8 5541938900 CAPSCREW -DIFF CASE
18 8 5535589200 WASHER
19 1 5533384800 RING-SNAP
20 1 5542025200 BEARING -INNER PINION
21 1 NSS PINION SEE ITEM 48
22 4 5535011000 CAPSCREW
23 4 5533086600 WASHER
24 1 5540893200 CARRIER/CAP
25 1 5542025300 CONE-BEARING -INNER PINION
26 1 5542025400 CUP-BEARING -INNER PINION
27 1 5541771100 SPACER/SHIM
28 1 5534131600 SHIM
28 1 5534131700 SHIM
29 1 5542025500 BRG CAGE/CUP ASSY -PINION
30 1 5540963200 CUP-BEARING
31 1 5540963100 CONE-BEARING
35 1 5541987000 SEAL-INNER -PINION OIL
36 1 5541705800 RETAINER -SEAL
36A 2 5541879100 SCREW
36B 2 5541706300 FITTING -GREASE
37 8 5530703300 LOCK WASHERS
38 8 5534418800 CAPSCREW

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 137

A SECTION
REFERENCE #
3-10
5542033800

DIFFERENTIAL ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
40 1 5541987100 SEAL-OUTER -GREASE
41 1 5541124000 DUST SHIELD-PINION
43 1 5541706000 FLANGE
45 1 5537826100 NUT
48 1 5542075400 GEAR/PINION SET -RING INCLUDES 9 & 21
49 1 5542026400 BODY SUBASSY -DIFF iNCLUDES 11-15, 50.
50 1 5542026500 DIFF CASE ASSEMBLY INCLUDES ITEMS 8, 8A, 6, 16A,
17, 18
51 1 5542075500 BEARING KIT INCLUDES ITEMS 5, 6, 20, 25,
26, 30, 31.
52 1 5542075600 BRG/RING/PINION KIT INCLUDES ITEMS 48, 51.

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 138
SECTION 3-10
REFERENCE # 5542033800
A
DIFFERENTIAL ASSEMBLY

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 139

A SECTION
REFERENCE #
3-16
5575097200

DRIVELINE GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 140
SECTION 3-16
REFERENCE # 5575097200
A
DRIVELINE GROUP

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 141

A SECTION
REFERENCE #
3-16
5575097200

DRIVELINE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5573096000 DRIVELINE SEE 5573096000 ON PAGE 143.
2 1 5573096100 DRIVELINE SEE 5573096100 ON PAGE 145.
3 1 5573096200 DRIVELINE SEE 5573096200 ON PAGE 147.
4 1 5575096600 DRIVELINE -9C SLIP-R AXL SEE 5575096600 ON PAGE 149.
7 4 5540113300 CAPSCREW
8 28 5540112800 WASHER-FLAT
9 14 5540113400 NUT
10 2 5540417700 CAPSCREW
11 2 5540623900 CPSCR-HEX HD
13 1 5541023400 BEARING-PILLOW BLOCK SEE 5541023400 ON PAGE 151.
15 4 5540112700 WASHER
16 2 5540132100 NUT
22 6 5540643900 CAPSCREW-HEX
23 1 5574357000 DRIVELINE GUARD-MID
25 2 5540506700 CAPSCREW-HEX
26 1 5574259000 GUARD
27 2 5573106900 GUARD - D/L
29 1 5575209700 GUARD-DRIVELINE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 142
SECTION 3-16
REFERENCE # 5575097200
A
DRIVELINE GROUP

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 143

A SECTION
REFERENCE #
3-16
5573096000

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 0960 00 DRIVELINE ASSEMBLY INCLUDES ALL ITEMS.
1 2 5541 1713 00 SPIDER BEARING ASSEMBLY
2 1 5541 3815 00 FITTING
3 1 5541 3816 00 DUST CUP
4 1 5541 3817 00 YOKE
5 1 5541 3818 00 CAP
6 2 5541 3819 00 WASHER
7 1 5541 3820 00 SEAL
8 1 5541 3821 00 STUBEND
9 1 554 1382 20 YOKE
10 8 5541 3823 00 CAPSCREW
11 1 5541 3824 00 FITTING

Rev. 00 © 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 144
SECTION 3-16
REFERENCE # 5573096000
A
DRIVELINE ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 145

A SECTION
REFERENCE #
3-16
5573096100

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 0961 00 DRIVELINE ASSEMBLY INCLUDES ALL ITEMS.
1 2 5541 1713 00 SPIDER BEARING ASSEMBLY
2 1 5541 3825 00 YOKE
3 1 5541 3826 00 DUST CUP
4 1 5541 3824 00 FITTING
5 1 5541 3818 00 CAP
6 2 5541 3819 00 WASHER
7 1 5541 3820 00 SEAL
8 1 5541 3827 00 YOKE
9 8 5541 3823 00 CAPSCREW

Rev. 00 © 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 146
SECTION 3-16
REFERENCE # 5573096100
A
DRIVELINE ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 147

A SECTION
REFERENCE #
3-16
5573096200

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 0962 00 DRIVELINE ASSEMBLY INCLUDES ALL ITEMS.
1 2 5541 3828 00 CAPSCREW
2 2 5541 3829 00 WASHER
3 2 5541 3830 00 YOKE
4 1 5541 1714 00 FLANGE BEARING
5 2 5541 3831 00 STUBEND

Rev. 00 © 2000 Atlas Copco Wagner Inc. 01/17/01


PAGE 148
SECTION 3-16
REFERENCE # 5573096200
A
DRIVELINE ASSEMBLY

01/17/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 149

A SECTION
REFERENCE #
3-16
5575096600

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541171300 SPIDER & BEARING

Rev. 00 © 2000 Atlas Copco Wagner Inc. 11/09/01


PAGE 150
SECTION 3-16
REFERENCE # 5575096600
A
DRIVELINE ASSEMBLY

11/09/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 151

A SECTION
REFERENCE # 5541023400
3-16

PILLOW BLOCK BEARING

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0234 00 PILLOW BLOCK INCLUDES ALL ITEMS.
1 5541 3801 00 SEAL KIT NOT ILLUSTRATED.
1 1 5541 7858 00 BEARING
2 2 5541 3802 00 SNAP RING

© 2000 Atlas Copco Wagner Inc. 10/26/00


PAGE 152
SECTION 3-16
REFERENCE # 5541023400
A
PILLOW BLOCK BEARING

10/26/00 © 2000 Atlas Copco Wagner Inc.


PAGE 153

A SECTION
REFERENCE #
3-16
5574749900

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541936500 SLIP YOKE
2 1 5541171300 SPIDER & BEARING
3 1 5541020900 SPIDER & BEARING

Rev. 00 © 2000 Atlas Copco Wagner Inc. 11/07/01


PAGE 154
SECTION 3-16
REFERENCE # 5574749900
A
DRIVELINE ASSEMBLY

11/07/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 155

A SECTION
REFERENCE #
3-16
5574826800

DRIVELINE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541936600 END YOKE
2 1 5541936700 END YOKE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 11/07/01


PAGE 156
SECTION 3-16
REFERENCE # 5574826800
A
DRIVELINE ASSEMBLY

11/07/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 157

A SECTION
REFERENCE #
3-31
5575364700

WHEEL GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 152 5537483800 NUT-FLANGE
2 4 5540609700 VALVE
3 4 5537544700 O-RING
4 4 5575364600 WHEEL ASSY-33X28 CTR FLG-
OTR

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 158
SECTION 3-31
REFERENCE # 5575364700
A
WHEEL GROUP

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 159

A SECTION
REFERENCE #
3-32
5575110400

TIRE GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 4 5541908800 TIRE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 11/07/01


PAGE 160
SECTION 3-32
REFERENCE # 5575110400
A
TIRE GROUP

11/07/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


Parts Catalog
Atlas Copco Wagner

Section 4: Main Frame


Scoop Bogie/Truck Powerframe...................Section 4-01
Front Fenders ......................................................Section 4-01
Scoop Powerframe/Truck Chassis ..............Section 4-02
Rear Fenders.......................................................Section 4-02
Grille .......................................................................Section 4-03
Hood Group .........................................................Section 4-08
Swivel Lock Group .............................................Section 4-11
Boom Group ........................................................Section 4-13
Z-Bar Group .........................................................Section 4-13
Stabilizer Link ......................................................Section 4-14
Bucket Group ......................................................Section 4-15
Bucket Push Plate Group .................................Section 4-15
Hydraulic Tank Group .......................................Section 4-16
Wiggins Fast Fill Group .....................................Section 4-16
Fuel Tank...............................................................Section 4-17
Water Tank Group ..............................................Section 4-18
Scrubber Tank Group........................................Section 4-19
Seat Group...........................................................Section 4-21
Seat Belt Group...................................................Section 4-21
Swivel.....................................................................Section 4-25
Dump Box Group................................................Section 4-27
Dump Box Push Plate........................................Section 4-27
Tailgate Group ....................................................Section 4-29
Operator’s Compartment Group ...................Section 4-32
Door Group ..........................................................Section 4-32
Operator’s Compartment Heater ..................Section 4-32
Canopy Group.....................................................Section 4-33
Fork Group ...........................................................Section 4-43
Pallet Group .........................................................Section 4-44
Section 4: Main Frame
Parts Catalog
PAGE 163

A SECTION
REFERENCE #
4-01
5574908400

POWERFRAME

Rev. 03 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 164
SECTION 4-01
REFERENCE # 5574908400
A
POWERFRAME

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 165

A SECTION
REFERENCE #
4-01
5574908400

POWERFRAME

Rev. 03 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 166
SECTION 4-01
REFERENCE # 5574908400
A
POWERFRAME
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
12 4 5572668100 SHIM
13 16 5540113000 WASHER
14 4 5541011100 CAPSCREW
15 4 5541025200 CAPSCREW
16 8 5573584500 SHIM
19 4 5540164900 NUT
20 8 5541038600 CAPSCREW-HEX
81 1 5535905500 LATCH
83 1 5575298600 PIN ASSY-SWIVEL LOCK SEE 5575298600 ON PAGE 179.

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 167

A SECTION
REFERENCE #
4-01
5575112300

POWERFRAME ACCESSORIES GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 168
SECTION 4-01
REFERENCE # 5575112300
A
POWERFRAME ACCESSORIES GROUP

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 169

A SECTION
REFERENCE #
4-01
5575112300

POWERFRAME ACCESSORIES GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5575206700 FENDER-SIDE
2 2 5575167000 RUBBER FENDER
3 1 5573097200 FLAP-RUBBER
4 8 5541772100 CPSCR-FLG M10 X 25 MM
5 24 5541936900 CPSCR-FLG M10 X 35 MM
6 30 5540112500 WASHER-FLAT
7 30 5540135000 NUT
8 3 5575110500 WDMT-BELLY PLATE
9 12 5540112800 WASHER-FLAT
10 12 5531089700 CAPSCREW-HEX
11 1 5575324200 WLDMT-HYD COMPT
12 4 5530810800 WASHER
13 2 5540163500 CAPSCREW-HEX
14 2 5540130800 NUT
15 1 5533770800 LATCH-RUBBER
16 1 5533531800 ANCHOR BRKT
17 1 5534792900 BRACKET
18 2 5541928700 CPSCR-SKT M5 X 16 SS
19 2 5541083900 WASHER -SPRING LOCK
20 2 5541084400 NUT-HEX M5 A4 SS
21 1 5530766000 CAPSCREW
22 1 5540162300 NUT
23 1 5540162700 CAPSCREW
24 1 5540162200 NUT -POLY INSERT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 170
SECTION 4-01
REFERENCE # 5575112300
A
POWERFRAME ACCESSORIES GROUP

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 171

A SECTION
REFERENCE #
4-02
5575120100

LOADFRAME

Rev. 04 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 172
SECTION 4-02
REFERENCE # 5575120100
A
LOADFRAME

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 04


PAGE 173

A SECTION
REFERENCE #
4-02
5575120100

LOADFRAME
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575249700 HINGE-LOAD FRAME SEE 5575249700 ON PAGE 175.
3 2 5574988800 MOUNT-STEERING CYL SEE 5574988800 ON PAGE 177.
7 2 5573158000 BUSHING
20 4 5541048600 SEAL
30 1 5575298600 PIN ASSY-SWIVEL LOCK SEE 5575298600 ON PAGE 179.

Rev. 04 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 174
SECTION 4-02
REFERENCE # 5575120100
A
LOADFRAME

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 04


PAGE 175

A SECTION
REFERENCE #
4-02
5575249700

HINGE - LOADFRAME

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


14 4 5572668100 SHIM
15 4 5541011100 CAPSCREW
16 4 5541025200 CAPSCREW
17 8 5540113000 WASHER
20 1 5573098100 GUARD PLATE
21 4 5540163200 CAPSCREW-HEX
22 4 5540112500 WASHER-FLAT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 176
SECTION 4-02
REFERENCE # 5575249700
A
HINGE - LOADFRAME

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 177

A SECTION
REFERENCE #
4-02
5574988800

STEERING CYLINDER MOUNT

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


5 4 5573584500 SHIM
6 4 5541038600 CAPSCREW-HEX
7 4 5540113000 WASHER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 178
SECTION 4-02
REFERENCE # 5574988800
A
STEERING CYLINDER MOUNT

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 179

A SECTION
REFERENCE #
4-02
5575298600

PIN ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575298700 PIN-2.5" DIA
2 1 5541474700 RING-RETAINING

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/21/03


PAGE 180
SECTION 4-02
REFERENCE # 5575298600
A
PIN ASSEMBLY

1/21/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 181

A SECTION
REFERENCE #
4-08
5575084400

HOODS GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 182
SECTION 4-08
REFERENCE # 5575084400
A
HOODS GROUP

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 183

A SECTION
REFERENCE #
4-08
5575084400

HOODS GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 184
SECTION 4-08
REFERENCE # 5575084400
A
HOODS GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575168100 HOOD -ENGINE
2 1 5575167600 HOOD -TRANSMISSION
3 1 5575167500 END COVER-XMSN
6 5 5540163500 CAPSCREW-HEX
7 56 5530810800 WASHER
8 26 5540130800 NUT
9 2 5533539100 BRACKET
10 2 5532974400 BRACKET
11 17 5540084300 CAPSCREW
12 4 5533770800 LATCH-RUBBER
13 8 5540162500 CAPSCREW-HEX
14 16 5530792400 WASHER
15 12 5540162200 NUT -POLY INSERT
16 4 5533531800 ANCHOR BRKT
17 4 5540162700 CAPSCREW
18 1 5540130700 CPSCR-HEX
19 1 5575194500 PROP BAR-HOOD
20 1 5575314500 BRACKET
22 1 5575167800 HOOD -CNTR LH
23 1 5575169300 HOOD -CNTR RH
24 2 5575314700 CROSSMEMBER WELDMENT
25 1 5574714700 CENTER HOOD ASSY
26 2 5541359800 SPRING -GAS LIFTING
28 1 5575226200 MOUNT-ENGINE HOOD
29 1 5575229800 SUPPORT -HOOD
31 1 5575226100 HOOD SUPPORT
36 8 5530787300 WASHER-PLAIN
38 4 5530880300 CAPSCREW
39 8 5540162300 NUT
40 4 5540163400 CAPSCREW
41 4 5541614100 BOLT -SHOULDER
42 30 5540112500 WASHER-FLAT
43 15 5540135000 NUT
44 6 5531005000 CAPSCREW
45 3 5530773300 CAPSCREW
46 6 5530767600 CAPSCREW
47 3 5530766900 CAPSCREW

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 185

A SECTION
REFERENCE #
4-11
5574260200

SWIVEL LOCK GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5573100000 LOCK BAR
2 1 5541765700 PIN-HITCH
3 1 5540262000 LINK

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/28/00


PAGE 186
SECTION 4-11
REFERENCE # 5574260200
A
SWIVEL LOCK GROUP

9/28/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 187

A SECTION
REFERENCE #
4-16
5575064600

HYDRAULIC TANK GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 188
SECTION 4-16
REFERENCE # 5575064600
A
HYDRAULIC TANK GROUP

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 189

A SECTION
REFERENCE # 5575064600
4-16

HYDRAULIC TANK GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575064700 HYD TANK WDMT-MT5010 SEE 5575064700 ON PAGE 191.
2 1 5540649400 FILTER ASSY (RETURN) SEE 5540649400 ON PAGE 305.
3 8 5530810800 WASHER
4 6 5530810000 CAPSCREW-HEX
5 1 5572682900 TUBE
6 2 5536147400 CLAMP-SPLIT FLANGE (#32)
7 4 5530959000 LOCKWASHER HIGH COLLAR
8 4 5530502400 CAPSCREW
9 1 5533273100 O-RING (VITON #32-SPFL)
10 1 5572675000 GUARD-FILTER
11 1 5537168400 VALVE-RELIEF SEE 371684 ON PAGE 319.
12 1 5540163500 CAPSCREW-HEX
13 1 5540130800 NUT
14 12 5540112900 WASHER-FLAT
15 6 5540000400 CAPSCREW
16 6 5540128600 NUT
17 2 5534555100 GAUGE-SIGHT
18 1 5541574500 INSERTS-SINGLE-20(SET)
19 1 5541573200 COVER PLATE-SINGLE-6S
20 2 5530703400 LOCKWASHER
21 2 5537588900 CPSCR-HEX
22 1 5500216500 CONNECTOR (ORS/PIPE)
23 1 5500494900 CONNECTOR (PIPE/PIPE)
24 1 5501172200 COUPLER-MALE QUICK
DISCONNECT
25 1 5501172700 COUPLER -DUST CAP
26 1 5501187500 O-RING (ORS -08)
101 1 5501445500 HOSE ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 190
SECTION 4-16
REFERENCE # 5575064600
A
HYDRAULIC TANK GROUP

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 191

A SECTION
REFERENCE #
4-16
5575064700

HYDRAULIC TANK ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


6 2 5550066700 COVER
7 20 5540163200 CAPSCREW-HEX
8 20 5540112500 WASHER-FLAT
9 1 5500968700 PLUG-HEX (O-RING) ITEM NOT SHOWN
11 1 5540524200 PLUG-MAG ITEM NOT SHOWN
18 2 5533275400 O-RING

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/22/03


PAGE 192
SECTION 4-16
REFERENCE # 5575064700
A
HYDRAULIC TANK ASSEMBLY

1/22/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 193

A SECTION
REFERENCE #
4-17
5574908200

FUEL TANK GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 194
SECTION 4-17
REFERENCE # 5574908200
A
FUEL TANK GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575223500 FUEL TANK ASSY-WIGGINS SEE 5575223500 ON PAGE 195.
2 3 5574160700 MOUNT
3 1 5574167500 GAUGE-FUEL SEE 5574167500 ON PAGE 487.
4 1 5540785700 CAP-FUEL
5 6 5530897900 CAPSCREW
7 6 5530810800 WASHER
9 5 5500210200 HOSE, BULK -FEET
10 1 5537832600 CLAMP T-BOLT
12 2 5530787300 WASHER-PLAIN
13 2 5540162300 NUT
14 2 5535082900 CLAMP-HOSE
15 1 5534388500 VENT

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 195

A SECTION
REFERENCE #
4-17
5575223500

FUEL TANK ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


101 1 5550066700 COVER
102 2 5533275400 O-RING
103 20 5540163200 CAPSCREW-HEX
104 20 5540112500 WASHER-FLAT
105 1 5500968700 PLUG-HEX (O-RING)
107 1 5572063600 COVER WLDMT
108 1 5530985400 ELBOW-STREET-2"X 45-DEG.
109 1 5530970100 NIPPLE-BP 2NPT X 12

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 196
SECTION 4-17
REFERENCE # 5575223500
A
FUEL TANK ASSEMBLY

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 197

A SECTION
REFERENCE #
4-25
5575241300

SWIVEL GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 198
SECTION 4-25
REFERENCE # 5575241300
A
SWIVEL GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5541015700 BEARING-ROLLER TAPERED
ASSY
2 2 5573629700 PIN
3 4 5575248400 BEARING RETAINER
4 2 5572655300 SPACER
5 2 5573629800 SPACER
6 2 5572655500 RETAINER
7 4 5541016300 SEAL-ROD WIPER
8 10 5541024900 CAPSCREW-HEX
10 24 5541016200 CAPSCREW-HEX
11 24 5540132100 NUT
12 58 5540112700 WASHER
17 4 5530514500 FITTING -GREASE

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 199

A SECTION
REFERENCE #
4-27
5575242000

DUMP BOX

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


12 2 5575242200 PIN-3" X 320MM
44 2 5540113400 NUT
48 1 5575106100 WLDMT-BOX PROP
49 2 5575108700 PIN
50 2 5530501700 CAPSCREW -PLATED
51 2 5559923200 WASHER
65 2 5540084900 CAPSCREW

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 200
SECTION 4-27
REFERENCE # 5575242000
A
DUMP BOX

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 201

A SECTION
REFERENCE #
4-27
5575015600

DUMPBOX SUPPORT GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575016200 REST PAD
2 1 5575016300 RESTPAD CAGE
3 4 5531028400 CAPSCREW
4 4 5559923900 WASHER
5 2 5575016400 PLATE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/25/01


PAGE 202
SECTION 4-27
REFERENCE # 5575015600
A
DUMPBOX SUPPORT GROUP

10/25/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 203

A SECTION
REFERENCE #
4-32
5575079800

CAB GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 03/10/03


PAGE 204
SECTION 4-32
REFERENCE # 5575079800
A
CAB GROUP

03/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 205

A SECTION
REFERENCE #
4-32
5575079800

CAB GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 03/10/03


PAGE 206
SECTION 4-32
REFERENCE # 5575079800
A
CAB GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575079700 CAB ASSY-MT5010 SEE 5575079700 ON PAGE 207.
2 1 5575153000 ISO-PLATE WDMT
3 1 5542081600 TILT CYLINDER
4 24 5541664500 MOUNT-2 PIECE
5 12 5574264100 SPACER
6 2 5575176500 WASHER PLATE-RR
7 20 5540112800 WASHER-FLAT
8 12 5540130500 CAPSCREW-HEX
9 2 5575176600 WASHER PLATE-FR
10 2 5575176700 PLATE-SPACER,REAR
11 2 5575231600 PLATE-SPACER,FR
12 16 5540112900 WASHER-FLAT
13 16 5541998200 CPSCR-HEX M24 X 80 G10.9
14 2 5559923900 WASHER
15 2 5541966400 SHLDR BOLT-1DX5.0L-3/4NC SS
16 4 5540623900 CPSCR-HEX HD
17 4 5540113400 NUT
18 2 5530619800 NUT
19 2 5530974500 WASHER-STAR 7/16 IT
20 2 5541550700 CPSCR-HEX HEAD M8X30 A4 SS
21 4 5541551000 NUT-POLY INSERT M8 A4 SS
22 1 5536922700 GROUND STRAP
23 1 5541955100 HITCH PIN
24 2 5535630200 CLAMP
25 2 5530774600 NUT-HEX
26 8 5541085700 WASHER-PLAIN
27 2 5530703100 LOCKWASHER
28 2 5575094500 HINGE WDMT
29 2 5559923700 WASHER-FLAT
30 1 5575421100 SUPPORT
31 1 5575421600 RUBBER
32 2 5534765700 WASHER
33 1 5537790200 CAPSCREW-HEX
34 1 5540135000 NUT
35 1 5542075900 CLEVIS PIN
36 1 5530512200 COTTER PIN

03/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 207

A SECTION
REFERENCE #
4-32
5575079700

CAB ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 208
SECTION 4-32
REFERENCE # 5575079700
A
CAB ASSEMBLY

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 209

A SECTION
REFERENCE #
4-32
5575079700

CAB ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 210
SECTION 4-32
REFERENCE # 5575079700
A
CAB ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575079600 CAB SEE 5575079600 ON PAGE 213.
2 1 5575218000 STEERING COLUMN
3 1 5541019500 STEERING WHEEL
4 1 5541019600 HORN BUTTON
5 1 5541019700 KNOB
6 1 5574826800 DRIVELINE ASSEMBLY SEE 5574826800 ON PAGE 155.
7 1 5541752000 STEERING COLUMN
8 1 5541052700 STEERING CONTROL VALVE SEE 5541052700 ON PAGE 315.
9 1 5575217900 PARKBRAKE SWITCH ASSEMBLY SEE 5575217900 ON PAGE 217.
10 1 5573630200 FAN ASSEMBLY SEE 5573630200 ON PAGE 219.
11 1 5541889800 SHIFT LEVER
12 1 5541867400 PILOT CONTROL VALVE SEE 5541867400 ON PAGE 323.
13 1 5574246000 SOLENOID VALVE ASSEMBLY SEE 5574246000 ON PAGE 337.
14 1 5572261000 SPACER
15 1 5574247100 MOUNT
16 100” 5541067600 TUBING
17 1 5540399700 WINDSHIELD WASHER
18 1 5573899500 TRANSDUCER ASSEMBLY SEE 5573899500 ON PAGE 493.
19 1 5573550700 TRANSDUCER ASSEMBLY SEE 5573550700 ON PAGE 491.
20 1 5573874400 PRESSURE SWITCH ASSEMBLY SEE 5573874400 ON PAGE 489.
21 1 5574865400 BRAKE PEDAL VALVE ASSEMBLY SEE 5574865400 ON PAGE 341.
22 1 5573625900 OVERHEAD LIGHT ASSEMBLY SEE 5573625900 ON PAGE 505.
23 1 5540994200 OPERATOR’S MANUAL BOX
24 3 5500510700 CONNECTOR
25 2 5501179600 CONNECTOR
26 5 5500215900 CONNECTOR
27 4 5541564900 PLUG
28 1 5500214200 CONNECTOR
29 2 5500214100 CONNECTOR
30 1 5500215400 ELBOW-90
31 2 5500214000 CONNECTOR
32 1 5500213900 CONNECTOR
33 1 5501850500 CONNECTOR
34 1 5500213300 BUSHING
35 1 5575230300 J-BLOCK
36 1 5501174900 CONNECTOR
37 1 5540387600 PRESSURE SWITCH
38 1 5573207500 PROXIMITY SWITCH ASSEMBLY SEE 5573207500 ON PAGE 389.
39 3 5541550000 CAPSCREW
40 16 5541085600 FLATWASHER

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 211

A SECTION
REFERENCE #
4-32
5575079700

CAB ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 7 5541550900 LOCKNUT
42 1 5540528500 NUT
43 8 5530702900 LOCKWASHER
44 8 5531019900 CAPSCREW
45 4 5530889800 LOCKWASHER
46 4 5530767600 CAPSCREW
49 1 5541341600 GROMMET
50 2 5541083400 CAPSCREW
51 2 5541550300 CAPSCREW
52 3 5540423600 CAPSCREW
53 3 5541551000 LOCKNUT
54 2 5541083100 CAPSCREW
55 4 5541928700 CAPSCREW
56 4 5541084400 NUT
57 4 5541083900 LOCKWASHER
59 4 5541083200 CAPSCREW
61 1 5541124900 LANYARD
62 1 5537423600 MANIFOLD
63 2 5501177900 ELBOW-90
64 1 5500756300 CONNECTOR
65 1 5500788400 PLUG
66 1 5575167100 INTERIOR KIT
67 2 5530713700 SCREW
68 2 5530752200 LOCKWASHER
69 3 5530787000 LOCKWASHER
101 1 5501423800 HOSE ASSEMBLY
102 1 5500898900 HOSE ASSEMBLY
103 1 5500898900 HOSE ASSEMBLY
104 1 5501441500 HOSE ASSEMBLY
105 1 5501441300 HOSE ASSEMBLY
106 1 5500898900 HOSE ASSEMBLY
107 1 5501423600 HOSE ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 212
SECTION 4-32
REFERENCE # 5575079700
A
CAB ASSEMBLY

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 213

A SECTION
REFERENCE #
4-32
5575079600

CAB

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 214
SECTION 4-32
REFERENCE # 5575079600
A
CAB

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 215

A SECTION
REFERENCE #
4-32
5575079600

CAB
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575150000 SEAT MOUNT
2 1 5575175900 PRESSURIZER ASSEMBLY SEE 5575175900 ON PAGE 221.
3 1 5541321600 FILTER
4 1 5575176100 GASKET
5 2 5541965800 GARMAX BUSHINGS
6 1 5575191700 BULKHEAD PLATE
7 2 5575178200 HINGE
8 1 5575191800 ELECTRICAL BULKHEAD PLATE
9 1 5541721500 WIPER MOTOR
10 1 5541668800 WIPER ARM
11 1 5541668900 WIPER BLADE
12 1 5541347200 REAR VIEW M IRROR
13 1 5575191600 HYDRAULIC BULKHEAD PLATE ITEM NOT SHOWN
14 1 5575177100 PEDAL MOUNT ITEM NOT SHOWN
15 1 5541425800 SUN VISOR ITEM NOT SHOWN
16 3 5541394600 GRAB HANDLE, INTERIOR ITEM NOT SHOWN
17 1 5573217000 MANUAL BOX MOUNT ITEM NOT SHOWN

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 216
SECTION 4-32
REFERENCE # 5575079600
A
CAB

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 217

A SECTION
REFERENCE #
4-32
5575217900

PARK BRAKE SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540737200 OPERATOR W/CONTACT
BLOCK
2 1 5534961800 BULB
3 1 5536457100 LENS-RED
4 1 5572297600 LABEL ISO -BRAKE ACTUATION
5 1 5541007700 PLUG
6 1 5540119200 CONNECTOR 8 POS
DEUTSCH
7 1 5541037500 BOOT
8 6 5540119300 TERM-SOCKET #16
9 2 5534825400 SEAL-PLUG #16-12
10 4 5541668100 FERRULE
11 2 5540908600 FERRULE #16 -RED

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 218
SECTION 4-32
REFERENCE # 5575217900
A
PARK BRAKE SWITCH ASSEMBLY

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 219

A SECTION
REFERENCE #
4-32
5573630200

FAN ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540882000 DEFROSTER
2 1 5541027200 PLUG
3 1 5541027300 LOCK
4 2 5540119300 SOCKET
7 2 5540655000 SPLICE
8 38” 5541050800 AUTOLOOM SHEILDING

Rev. 05 © 2000 Atlas Copco Wagner Inc. 04/25/03


PAGE 220
SECTION 4-32
REFERENCE # 5573630200
A
FAN ASSEMBLY

04/25/03 © 2000 Atlas Copco Wagner Inc. Rev. 05


PAGE 221

A SECTION
REFERENCE #
4-32
5575175900

PRESSURIZER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575175400 PLENUM BOX
2 1 5541902100 BLOWER
3 1 5575176000 GASKET
4 1 5575176100 GASKET
5 1 5541056700 RECEPTACLE
6 1 5541057400 GASKET
7 4 5541081000 CAPSCREW
8 4 5541083700 LOCKWASHER
9 4 5541084200 HEX NUT
10 6 5541021500 FLATWASHER
11 6 5541081400 CAPSCREW
12 2 5540455500 PIN
13 1 5534825400 PLUG
15 2 5535165200 CAP
16 1 5541337200 BOOT

Rev. 01 © 2000 Atlas Copco Wagner Inc. 04/28/03


PAGE 222
SECTION 4-32
REFERENCE # 5575175900
A
PRESSURIZER ASSEMBLY

04/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 223

A SECTION
REFERENCE #
4-32
5575219800

AIR CONDITIONER GROUP

Rev. 03 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 224
SECTION 4-32
REFERENCE # 5575219800
A
AIR CONDITIONER GROUP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 225

A SECTION
REFERENCE #
4-32
5575219800

AIR CONDITIONER GROUP

Rev. 03 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 226
SECTION 4-32
REFERENCE # 5575219800
A
AIR CONDITIONER GROUP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 227

A SECTION
REFERENCE #
4-32
5575219800

AIR CONDITIONER GROUP

Rev. 03 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 228
SECTION 4-32
REFERENCE # 5575219800
A
AIR CONDITIONER GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575191000 MOUNT
2 1 5541548100 COMPRESSOR SEE 5541548100 ON PAGE 231.
3 1 5575221200 AC EVAPORATOR WIRING SEE 5575221200 ON PAGE 233.
4 1 5575176200 ADAPTER
5 1 5540107200 CONDENSER
6 1 5541112600 BRACKET
7 1 5541087600 RECEIVER/DRIER
8 1 5542036700 SWITCH
9 1 5541086800 ROD
10 1 5540552300 LINK
11 2 5534801400 CLAMP
12 8 5540165100 CAPSCREW
13 8 5530787300 FLATWASHER
14 2 5575462100 MOUNT
15 2 5541212100 CAPSCREW
16 2 5530729300 LOCKWASHER
17 6 5541549800 CAPSCREW
18 7 5559923200 FLATWASHER
19 1 5542003100 CAPSCREW
20 3 5530711600 LOCKNUT
21 1 5530504900 CAPSCREW
22 1 5540419800 CAPSCREW
23 1 5540674200 CAPSCREW
24 4 5536206600 NUT
25 2 5540112700 WASHER
26 2 5541024800 NUT
27 2 5541982000 BELT
28 1 5541982100 STUD
29 1 5575330000 HARNESS ASSEMBLY SEE 5575330000 ON PAGE 235.
30 1 5575330100 HARNESS ASSEMBLY SEE 5575330100 ON PAGE 237.
31 1 5542013100 HOSE
32 1 5541072200 GROMMET
33 6 5541085600 FLATWASHER
33 2 5541085600 FLATWASHER
34 1 5542001700 TEE
35 4 5541433400 O-RING
36 2 5541433600 O-RING
37 6 5541433500 O-RING
38 1 5542085300 BULKHEAD FITTING
39 1 5542041300 BULKHEAD FITTING

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 229

A SECTION
REFERENCE #
4-32
5575219800

AIR CONDITIONER GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
101 1 5575505300 HOSE ASSEMBLY
102 1 5575505400 HOSE ASSEMBLY
103 1 5575505500 HOSE ASSEMBLY
104 1 5575505600 HOSE ASSEMBLY
105 1 5575505700 HOSE ASSEMBLY
106 1 5575505800 HOSE ASSEMBLY

Rev. 03 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 230
SECTION 4-32
REFERENCE # 5575219800
A
AIR CONDITIONER GROUP

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 03


PAGE 231

A SECTION
REFERENCE #
4-32
5541548100

COMPRESSOR ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 5481 00 COMPRESSOR INCLUDES ALL ITEMS
1 5541 7246 00 CLUTCH W/COIL NOT SHOWN
1 5541 7247 00 COIL NOT SHOWN

© 2000 Atlas Copco Wagner Inc. 4/5/00


PAGE 232
SECTION 4-32
REFERENCE # 5541548100
A
COMPRESSOR ASSEMBLY

4/5/00 © 2000 Atlas Copco Wagner Inc.


PAGE 233

A SECTION
REFERENCE #
4-32
5575221200

A/C EVAPORATOR WIRING

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541902200 EVAPORATOR
2 1 5541035000 CONNECTOR
3 4 5540859800 TERMINAL
4 1 5541034500 SECONDARY LOCK
5 1 5541037200 BOOT
6 6 5536992200 SPIRAL WRAP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 03/10/03


PAGE 234
SECTION 4-32
REFERENCE # 5575221200
A
A/C EVAPORATOR WIRING

03/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 235

A SECTION
REFERENCE #
4-32
5575330000

HARNESS ASSY - AC PRESSURE SWITCH

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541028500 PLUG-CONN
2 1 5541028700 LOCK-CONN
3 3 5540859800 TERMINAL-SOCKET
4 1 5541037000 BOOT
5 2 5540654900 FASTON W/HEAT SHRINK
6 112 5541928400 CABLE
7 2 5535921500 SLEEVE-SHRINK (INCHES)

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/27/03


PAGE 236
SECTION 4-32
REFERENCE # 5575330000
A
HARNESS ASSY - AC PRESSURE SWITCH

1/27/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 237

A SECTION
REFERENCE #
4-32
5575330100

HARNESS ASSY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541080300 CABLE #16-3 12' MALE
2 1 5541087800 FEMALE RECPT.-.176 16-14 AWG
3 2 5535921500 SLEEVE-SHRINK (INCHES)

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/23/03


PAGE 238
SECTION 4-32
REFERENCE # 5575330100
A
HARNESS ASSY

1/23/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 239

A SECTION
REFERENCE #
4-37
5575112600

SUSPENSION SYSTEM GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 240
SECTION 4-37
REFERENCE # 5575112600
A
SUSPENSION SYSTEM GROUP

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 241

A SECTION
REFERENCE #
4-37
5575112600

SUSPENSION SYSTEM GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 242
SECTION 4-37
REFERENCE # 5575112600
A
SUSPENSION SYSTEM GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5575239600 CYLINDER -SUSPENSION SEE 5575239600 ON PAGE 245.
2 2 5540463400 ACCUMULATOR 2.5 GAL SEE 5540463400 ON PAGE 345.
3 4 5573784500 PIN
4 8 5572697300 BOSS
5 1 5541076600 VALVE -SUSPENSION SEE 5541076600 ON PAGE 361.
6 1 5541018500 VALVE SEE 5541018500 ON PAGE 359.
7 1 5573631600 ROD-CTRL
8 4 5559923700 WASHER-FLAT
9 2 5530619800 NUT
10 2 5530735600 LOCKNUT POLY INSERT
11 1 5573107400 STUD
12 1 5564594500 ROD END-MOD
13 1 5530516400 PIN-CLEVIS 1/4 X 3/4
14 1 5530510600 COTTER PIN
15 2 5541070000 SPRING-COMPR 7" LONG
16 1 5573092800 MOUNT-LOAD LEVELING VALVE
17 3 5541052100 CPSCR-HEX M 8 X 70 PLTD G8.8
18 6 5530787300 WASHER-PLAIN
19 3 5540162300 NUT
20 2 5540163200 CAPSCREW-HEX
21 19 5540112500 WASHER-FLAT
22 6 5540135000 NUT
23 5 5541060600 CPSCR-HEX
24 6 5559923400 WASHER
25 6 5530600000 CAPSCREW
26 1 5575353400 MOUNT-ACCUM -SUSP-BASE
27 1 5575353500 MOUNT-ACCUM -SUSP-TOP
28 1 5574699000 MOUNT-BASE -ACCUM
29 6 5530773300 CAPSCREW
30 1 5501187700 O-RING (ORS -12)
31 1 5574697600 DECK PLATE
32 1 5574697700 DECK PLATE
33 7 5530810800 WASHER
34 7 5530810000 CAPSCREW-HEX
35 12 5541574300 INSERTS -SINGLE-12(SET)
36 6 5541985900 BOLT -STACKING
37 3 5541986600 LOCK PLATE
38 9 5541573100 COVER PLATE -SINGLE-5S
39 18 5530702900 LOCKWASHER PLATED
40 18 5530604600 CAPSCREW

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 243

A SECTION
REFERENCE #
4-37
5575112600

SUSPENSION SYSTEM GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 7 5500214400 CONNECTOR (ORS/O-RING)
42 1 5504441100 CONNECTOR (ORS/O-RING)
43 8 5500215600 ELBOW-90 (ORS/O-RING)
44 1 5500214000 CONNECTOR (ORS/O-RING)
45 1 5501183900 ELBOW-45 (ORS/O-RING)
46 1 5505747100 ELBOW-45 (ORS/O-RING)
47 1 5500215400 ELBOW-90 (ORS/O-RING)
48 1 5500755900 BUSHING (O-RING/O-RING)
49 1 5500214200 CONNECTOR (ORS/O-RING)
50 1 5500788400 PLUG-INV (O-RING)
51 1 5500409400 PLUG-INV (O-RING)
101 1 5507808100 HOSE ASSY-FC250A
102 1 5507808200 HOSE ASSY-FC250A
103 1 5507005600 HOSE ASSY
104 1 5506764800 HOSE ASSY
105 1 5506764900 HOSE ASSY
106 1 5507837100 HOSE ASSY
107 1 5507837200 HOSE ASSY
108 1 5507642000 HOSE ASSY
109 1 5507768200 HOSE ASSY
110 1 5506764800 HOSE ASSY
111 1 5506764900 HOSE ASSY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 244
SECTION 4-37
REFERENCE # 5575112600
A
SUSPENSION SYSTEM GROUP

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 245

A SECTION
REFERENCE #
4-37
5575239600

SUSPENSION CYLINDER ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 246
SECTION 4-37
REFERENCE # 5575239600
A
SUSPENSION CYLINDER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 5541128400 KIT-SEAL
1 1 5541143300 LOCKNUT
2 2 NSS WEAR RING INCLUDED IN SEAL KIT
3 1 NSS PISTON SEAL INCLUDED IN SEAL KIT
4 1 NSS O-RING INCLUDED IN SEAL KIT
5 1 5541997700 PISTON
6 1 NSS O-RING INCLUDED IN SEAL KIT
7 1 5541997800 CASE ASSY
8 1 5541997900 SHAFT ASSY
9 1 5541143700 HEAD
10 1 NSS O-RING INCLUDED IN SEAL KIT
11 1 NSS BACK-UP INCLUDED IN SEAL KIT
12 1 NSS O-RING INCLUDED IN SEAL KIT
13 1 NSS WEAR RING INCLUDED IN SEAL KIT
14 1 NSS STEP SEAL INCLUDED IN SEAL KIT
15 1 NSS U-CUP INCLUDED IN SEAL KIT
16 1 NSS WIPER INCLUDED IN SEAL KIT
17 12 5541143800 CAPSCREW
18 12 5541589300 WASHER
20 1 5541998000 PISTON RING
21 2 5541091100 BUSHING

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 247

A SECTION
REFERENCE #
4-99
5575320400

STEP/HANDRAIL ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 248
SECTION 4-99
REFERENCE # 5575320400
A
STEP/HANDRAIL ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575319800 STEP
2 1 5575319700 HANDLE -RADIATOR TOP
3 1 5575068500 RH MIRROR MOUNT ASSY
4 1 5540945200 MIRROR-CONVEX
5 1 5575068300 STEP ASSY
6 1 5575319600 HANDLE -RADIATOR SIDE
7 19 5540112500 WASHER-FLAT
9 3 5540163200 CAPSCREW-HEX
10 6 5530773300 CAPSCREW
11 8 5540135000 NUT
12 8 5530810800 WASHER
13 4 5530897900 CAPSCREW
14 2 5530766900 CAPSCREW
15 2 5540130800 NUT
16 2 5530767600 CAPSCREW

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


Parts Catalog
Atlas Copco Wagner

Section 5: Hydraulic System


Steering System .................................................Section 5-01
Dump & Hoist System .......................................Section 5-02
Dump System......................................................Section 5-03
Transmission/Converter System ..................Section 5-04
Brake System ......................................................Section 5-05
Remote Brake Bleeders...................................Section 5-05
Brake Cooling System ......................................Section 5-05
Brake Release (Tow) System..........................Section 5-05
Lubrication System............................................Section 5-06
Hydraulic Tank Fill System ...............................Section 5-10
Steering Cylinder Group...................................Section 5-11
Hoist Cylinder Group .........................................Section 5-12
Stabilizer Cylinder Group .................................Section 5-13
Dump Cylinder Group .......................................Section 5-13
Push Plate (E-O-D) Cylinder Group................Section 5-15
First Stage Dump Cylinder ...............................Section 5-17
Second Stage Dump Cylinder........................Section 5-18
Tailgate Cylinder.................................................Section 5-19
Section 5: Hydraulic System
Parts Catalog
PAGE 251

A SECTION
REFERENCE #
5-01
5575094900

STEERING SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 252
SECTION 5-01
REFERENCE # 5575094900
A
STEERING SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 253

A SECTION
REFERENCE # 5575094900
5-01

STEERING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541018700 PUMP SEE 5541018700 ON PAGE 307.
3 1 5537327800 GASKET
4 1 5541018400 VALVE SEE 5541018400 ON PAGE 313.
5 1 5541372700 COUPLER-QD FEMALE,#4 ORS
6 2 5500788400 PLUG-INV (O-RING)
7 1 5564398800 J-BLOCK
8 6 5540165200 CAPSCREW -METRIC HEX
HEAD
9 2 5541212200 BOLT
10 12 5530889800 LOCKWASHER
11 4 5501183900 ELBOW-45 (ORS/O-RING)
12 2 5501187500 O-RING (ORS -08)
13 6 5540112500 WASHER-FLAT
14 3 5540135000 NUT
15 4 5530611900 CAPSCREW
16 1 5501709600 ELBOW-90 (SPL FLNG/SPL
FLNG)
17 14 5540519700 CLAMP-SPLIT FLANGE (#20)
18 7 5533272800 O-RING (VITON #20-SPFL)
19 1 5501709400 ELBOW-90 (SPL FLNG/SPL
FLNG)
20 1 5573098800 TUBE ASSY 45-DEG #12
21 4 5540163200 CAPSCREW-HEX
22 3 5530773300 CAPSCREW
23 1 5572688400 TUBE-DUMP/STEER
24 1 5573114500 TUBE ASSY
25 2 5500215400 ELBOW-90 (ORS/O-RING)
26 3 5500214000 CONNECTOR (ORS/O-RING)
27 2 5504380200 CONNECTOR (ORS/O-RING)
28 2 5501183300 ELBOW-45 (ORS/O-RING)
29 1 5572692100 TUBE-STEER
30 1 5572692200 TUBE-STEER
31 1 5573099000 WDMT-TUBE MOUNT
32 1 5572696800 MOUNT-TUBE
33 44 5530501700 CAPSCREW -PLATED
34 44 5530702900 LOCKWASHER PLATED
35 2 5542037700 KNURLED KNOB-5/8"
36 3 5501178000 ELBOW-90 (ORS/O-RING)
37 2 5536628500 VALVE -STEERING SEE 366285 ON PAGE 357.
38 12 5535553600 CLAMP-SPLIT FLANGE (#16)
39 6 5533272700 O-RING (VITON #16-SPFL)

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 254
SECTION 5-01
REFERENCE # 5575094900
A
STEERING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
40 12 5530702800 LOCKWASHER PLATED
40 4 5530702800 LOCKWASHER PLATED
41 1 5500218700 CAP (ORS)
42 6 5536147400 CLAMP-SPLIT FLANGE (#32)
43 3 5533273100 O-RING (VITON #32-SPFL)
44 28 5530608400 CAPSCREW
45 12 5530502400 CAPSCREW
46 28 5530703400 LOCKWASHER
47 10 5536174800 CLAMP-SPLIT FLANGE (#12)
48 5 5533272400 O-RING (VITON #12-SPFL)
49 3 5540084500 CAPSCREW
50 3 5530810900 LOCKWASHER SPLIT
51 2 5530966600 HEX JAM NUT
101 1 5506060800 HOSE ASSY
102 1 5507376000 HOSE ASSY
103 1 5500903200 HOSE ASSY
104 1 5506926400 HOSE ASSY
105 1 5506926300 HOSE ASSY
106 1 5506523200 HOSE ASSY
107 1 5506471300 HOSE ASSY
108 1 5507645300 HOSE ASSY
109 1 5507750100 HOSE ASSY
110 1 5503964200 HOSE ASSY
111 1 5507645200 HOSE ASSY
112 1 5506699800 HOSE ASSY
113 1 5506699900 HOSE ASSY
114 1 5506700000 HOSE ASSY
115 1 5506700100 HOSE ASSY
116 1 5506926900 HOSE ASSY
117 1 5505070900 HOSE ASSY

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 255

A SECTION
REFERENCE #
5-03
5575095000

DUMP SYSTEM

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 256
SECTION 5-03
REFERENCE # 5575095000
A
DUMP SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 257

A SECTION
REFERENCE #
5-03
5575095000

DUMP SYSTEM

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 258
SECTION 5-03
REFERENCE # 5575095000
A
DUMP SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 6 5540112500 WASHER-FLAT
2 1 5540785100 VALVE SEE 5540785100 ON PAGE 329.
6 3 5551131800 TUBE-MOUNTING PLATE
10 2 5530889800 LOCKWASHER
12 1 5571936300 JBLOCK
24 1 5572690100 TUBE
25 1 5572690200 TUBE
26 1 5572690300 TUBE
27 1 5572690400 TUBE-DUMP PWR DN EXT
33 2 5541009500 COVER
35 2 5540850000 SPLIT FLANGE BLANKING PLATE
40 2 5540163300 CAPSCREW-HEX
41 2 5541061000 CPSCR-HEX
49 3 5540925300 CPSCR-HEX M16 X 220 G10.9
50 5 5540112700 WASHER
52 1 5573093200 TUBE ASSY 22.5DEG #20
53 36 5530608400 CAPSCREW
54 12 5530502400 CAPSCREW
55 36 5530703400 LOCKWASHER
56 1 5534013700 O-RING-VITON
57 1 5536874100 O-RING VITON
58 1 5503164700 COVER
59 1 5532857800 COVER
60 3 5500755600 COUPLER-QD MALE
61 12 5530702800 LOCKWASHER PLATED
62 2 5540132100 NUT
66 16 5540519700 CLAMP-SPLIT FLANGE (#20)
67 8 5533272800 O-RING (VITON #20-SPFL)
69 14 5535553600 CLAMP-SPLIT FLANGE (#16)
70 9 5533272700 O-RING (VITON #16-SPFL)
71 60 5530501700 CAPSCREW -PLATED
72 60 5530702900 LOCKWASHER PLATED
73 4 5540835500 CLAMP-SPLIT FLANGE (#24)
74 2 5533272900 O-RING (VITON #24-SPFL)
76 2 5501177900 ELBOW-90 (ORS/O-RING)
77 1 5500214000 CONNECTOR (ORS/O-RING)
81 2 5500215500 ELBOW-90 (ORS/O-RING)
83 1 5500215300 ELBOW-90 (ORS/O-RING)
84 1 5564088900 J-BLOCK
86 2 5500721500 PLUG-HEX (O-RING)

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 259

A SECTION
REFERENCE #
5-03
5575095000

DUMP SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
87 8 5536174800 CLAMP-SPLIT FLANGE (#12)
88 6 5533272400 O-RING (VITON #12-SPFL)
92 4 5530792400 WASHER
95 2 5540135000 NUT
103 1 5500200100 HOSE ASSY
106 1 5500208000 HOSE ASSY
107 1 5506699200 HOSE ASSY
109 1 5506534600 HOSE ASSY
111 1 5507373100 HOSE ASSY
112 1 5507029700 HOSE ASSY
113 1 5501442900 HOSE ASSY
114 1 5506926600 HOSE ASSY
115 1 5506699600 HOSE ASSY
116 2 5506926700 HOSE ASSY
117 2 5506926800 HOSE ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 260
SECTION 5-03
REFERENCE # 5575095000
A
DUMP SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 261

A SECTION
REFERENCE #
5-04
5575113300

TRANSMISSION/RETARDER SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 262
SECTION 5-04
REFERENCE # 5575113300
A
TRANSMISSION/RETARDER SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 263

A SECTION
REFERENCE #
5-04
5575113300

TRANSMISSION/RETARDER SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 264
SECTION 5-04
REFERENCE # 5575113300
A
TRANSMISSION/RETARDER SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 265

A SECTION
REFERENCE #
5-04
5575113300

TRANSMISSION/RETARDER SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5574264700 COOLER-OIL
2 1 5574241800 TUBE
3 1 5574241900 TUBE
4 1 5574246000 VALVE SEE 5574246000 ON PAGE 337.
5 1 5537423600 MANIFOLD 1 STATION
6 1 5540121200 VALVE -SHUTTLE
7 1 5541092200 VALVE -HYD CONTROL SEE 5541092200 ON PAGE 517.
8 1 5574245300 BRACKET -SENSOR
9 1 5573219800 SWITCH -PROXIMITY SEE 5573219800 ON PAGE 463.
10 1 5574237800 TRIP -PROX SWT
11 1 5530880300 CAPSCREW
12 2 5530787300 WASHER-PLAIN
13 1 5540162300 NUT
14 8 5541085600 WASHER-PLAIN
14 3 5541085600 WASHER-PLAIN
15 3 5541549900 CPSCR-HEX HEAD M6X20 A4 SS
16 4 5541550900 NUT -POLY INSERT
17 4 5541550200 CPSCR-HEX HEAD M6X50 A4 SS
18 1 5574246100 BRACKET
19 2 5541574500 INSERTS-SINGLE-20(SET)
20 2 5541572800 WELD PLATE-SINGLE-6S
21 12 5536147400 CLAMP-SPLIT FLANGE (#32)
22 6 5533273100 O-RING (VITON #32-SPFL)
23 24 5530702800 LOCKWASHER PLATED
24 24 5530502400 CAPSCREW
25 6 5559923300 WASHER
26 2 5530504900 CAPSCREW -PLATED
27 4 5537588900 CPSCR-HEX
28 1 5573091900 MOUNT-XSMN FILTER
29 4 5559923400 WASHER
30 4 5530612200 CAPSCREW-GR8
31 12 5530810800 WASHER
32 4 5540130800 NUT
33 4 5530766900 CAPSCREW
34 4 5530897900 CAPSCREW
35 1 5500214800 TEE-RUN (ORS/O-RING)
36 1 5500214000 CONNECTOR (ORS/O-RING)
37 1 5500215400 ELBOW-90 (ORS/O-RING)
38 4 5500215300 ELBOW-90 (ORS/O-RING)
38 2 5500215300 ELBOW-90 (ORS/O-RING)

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 266
SECTION 5-04
REFERENCE # 5575113300
A
TRANSMISSION/RETARDER SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
39 2 5500214100 CONNECTOR (ORS/O-RING)
40 1 5501183300 ELBOW-45 (ORS/O-RING)
41 1 5504879900 CONNECTOR (ORS/PIPE)
42 1 5501182700 ELBOW-90 (ORS/PIPE)
43 2 5500788400 PLUG-INV (O-RING)
101 1 5507456300 HOSE ASSY
102 1 5507456200 HOSE ASSY
103 1 5507376200 HOSE ASSY
104 1 5507376300 HOSE ASSY
105 1 5507798600 HOSE ASSY
106 1 5504384800 HOSE ASSY
107 1 5500901400 HOSE ASSY
108 1 5500900500 HOSE ASSY
109 1 5500900500 HOSE ASSY
110 1 5501443100 HOSE ASSY
111 1 5500899400 HOSE ASSY
112 1 5501443800 HOSE ASSY

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 267

A SECTION
REFERENCE #
5-05
5575084600

BRAKE SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/10/03


PAGE 268
SECTION 5-05
REFERENCE # 5575084600
A
BRAKE SYSTEM

07/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 269

A SECTION
REFERENCE #
5-05
5575084600

BRAKE SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/10/03


PAGE 270
SECTION 5-05
REFERENCE # 5575084600
A
BRAKE SYSTEM

07/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 271

A SECTION
REFERENCE #
5-05
5575084600

BRAKE SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/10/03


PAGE 272
SECTION 5-05
REFERENCE # 5575084600
A
BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541044800 PUMP ASSEMBLY SEE 5541044800 ON PAGE 277.
2 1 5540894700 FILTER ASSEMBLY SEE 5540894700 ON PAGE 301.
3 1 5541706700 HYD HAND PUMP ASSEMBLY SEE 5541706700 ON PAGE 311.
4 1 5541930900 SELECTOR VALVE
5 1 5540463400 ACCUMULATOR ASSEMBLY SEE 5540463400 ON PAGE 345.
6 1 5537428800 SELECTOR VALVE ASSEMBLY SEE 374288 ON PAGE 317.
7 1 5574246900 AUXILIARY VALVE ASSEMBLY SEE 5574246900 ON PAGE 321.
8 1 5537606800 PUMP ADAPTER
9 1 5559858600 GASKET
10 1 5537327800 GASKET
11 1 5536758800 SLEEVE
12 1 5571245000 MOUNT
13 4 5541659900 CAPSCREW
14 8 5530892300 LOCK WASHERS
15 2 5504383400 BUSHING
16 3 5500215600 ELBOW-90
17 4 5530504000 CAPSCREW
18 4 5559923200 FLATWASHER
19 1 5500216200 CONNECTOR
20 1 5500756300 CONNECTOR
21 1 5572692900 TUBE
22 1 5572693000 TUBE
23 1 5500215300 ELBOW-90
24 5 5500215500 ELBOW-90
25 1 5533272800 O-RING
26 1 5533272400 O-RING
27 1 5503982700 ELBOW-90
28 3 5500215400 ELBOW-90
29 4 5570526300 FITTING
30 4 5533549600 BLEEDER SCREW
31 4 5500496600 ELBOW-90
32 2 5501183300 ELBOW-45
33 9 5500213900 CONNECTOR
34 4 5500214000 CONNECTOR
35 1 5500217500 ELBOW-45
36 1 5501178200 ELBOW-90
37 2 5501187400 O-RING
38 6 5500214200 CONNECTOR
39 1 5501178100 ELBOW-90
40 1 5500755600 COUPLER

07/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 273

A SECTION
REFERENCE #
5-05
5575084600

BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 1 5574953300 SOLENOID VALVE ASSEMBLY SEE 5574953300 ON PAGE 339.
42 1 5564088900 J-BLOCK
43 2 5540297600 STRAP
44 4 5530889800 LOCKWASHER
45 2 5540163300 CAPSCREW
46 2 5501185600 ELBOW-90
47 1 5500215200 ELBOW-90
48 1 5504658000 BUSHING
49 2 5500215100 ELBOW-90
50 1 5500721500 PLUG
51 1 5504279800 CONNECTOR
52 2 5541372700 COUPLER
53 1 5500497200 ELBOW-90
54 1 5500492500 BUSHING
55 1 5534375900 BREATHER
56 1 5573816000 FITTING
57 1 5541991800 ADAPTER
58 1 5541991700 ADAPTER
59 6 5530502900 CAPSCREW
60 9 5530702800 LOCKWASHER
61 2 5541038200 CAPSCREW
62 2 5535054900 CAPSCREW
63 2 5530702700 LOCKWASHER
64 4 5530773300 CAPSCREW
65 11 5540135000 NUT
66 18 5540112500 FLATWASHER
67 3 5530600000 CAPSCREW
68 1 5540612600 CHECK VALVE
69 3 5541060600 CAPSCREW
70 1 5500756100 BUSHING
71 2 5501187500 O-RING
72 1 5500968800 PLUG
73 3 5500758200 TEE
74 4 5530889500 CAPSCREW
75 4 5530902200 LOCKWASHER
76 1 5500493300 PLUG
77 1 5540632200 CHECK VALVE
78 1 5500214800 TEE
79 4 5530768600 CAPSCREW
80 8 5530702900 LOCKWASHER

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/10/03


PAGE 274
SECTION 5-05
REFERENCE # 5575084600
A
BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
81 1 5500493400 PLUG
82 8 5530604200 CAPSCREW
83 4 5541597300 INSERTS
84 4 5541572900 COVER PLATE
85 4 5530776100 CAPSCREW
86 1 5500758800 REDUCER
87 2 5535101600 CLAMP
88 4 5530787300 FLATWASHER
89 2 5530774600 NUT
90 2 5540162300 NUT
101 1 5506925400 HOSE ASSEMBLY
102 1 5506925500 HOSE ASSEMBLY
103 1 5506925600 HOSE ASSEMBLY
105 1 5507950500 HOSE ASSEMBLY
106 1 5500906900 HOSE ASSEMBLY
107 1 5500902600 HOSE ASSEMBLY
108 1 5504379800 HOSE ASSEMBLY
109 1 5506736000 HOSE ASSEMBLY
110 1 5505410300 HOSE ASSEMBLY
111 1 5506925700 HOSE ASSEMBLY
112 1 5507476100 HOSE ASSEMBLY
113 1 5506925800 HOSE ASSEMBLY
114 1 5506736300 HOSE ASSEMBLY
115 1 5507218200 HOSE ASSEMBLY
116 1 5506885800 HOSE ASSEMBLY
117 1 5506926100 HOSE ASSEMBLY
118 1 5506926100 HOSE ASSEMBLY
119 1 5507836800 HOSE ASSEMBLY
120 1 5507836900 HOSE ASSEMBLY
122 1 5505080300 HOSE ASSEMBLY
123 1 5506926200 HOSE ASSEMBLY
124 1 5500899700 HOSE ASSEMBLY
125 1 5507029900 HOSE ASSEMBLY
127 1 5507837700 HOSE ASSEMBLY
133 1 5507949800 HOSE ASSEMBLY
134 1 5507949800 HOSE ASSEMBLY
135 1 5504660000 HOSE ASSEMBLY
136 1 5501437700 HOSE ASSEMBLY
137 1 5507750100 HOSE ASSEMBLY
140 1 5507837800 HOSE ASSEMBLY

07/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 275

A SECTION
REFERENCE #
5-05
5575084600

BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
141 1 5504681700 HOSE ASSEMBLY
142 1 5505684700 HOSE ASSEMBLY
143 1 5505684700 HOSE ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/10/03


PAGE 276
SECTION 5-05
REFERENCE # 5575084600
A
BRAKE SYSTEM

07/10/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 277

A SECTION
REFERENCE #
5-05
5541044800

PUMP ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 278
SECTION 5-05
REFERENCE # 5541044800
A
PUMP ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0448 00 PUMP ASSEMBLY INCLUDES ALL ITEMS.
1 5541 3832 00 SEAL KIT
1 5541 3833 00 BEARING KIT INCLUDES ITEMS 4 THRU 6
AND 12.
1 5541 3834 00 ROTARY GROUP INCLUDES ITEM 9.
1 5541 3835 00 CONTROL PARTS GROUP INCLUDES ITEMS 9, 11, 13 AND
14.
3 1 5541 3836 00 DRIVESHAFT
4 A/R N.S.S. CIRCLIP INCLUDED IN BEARING KIT.
5 A/R N.S.S. BEARINGS INCLUDED IN BEARING KIT.
6 A/R N.S.S. BEARING SHELL INCLUDED IN BEARING KIT.
7 1 5541 3837 00 CRADLE
8 A/R N.S.S. ROTARY ASSEMBLY REF. ROTARY GROUP.
9 A/R N.S.S. CONTROL PISTON & GUIDE INCLUDED IN CONTROL PARTS
KIT.
10 1 5541 3838 00 CONTROL VALVE
11 A/R N.S.S. STOP & SEALS INCLUDED IN CONTROL PARTS
KIT.
12 A/R N.S.S. SHIMS INCLUDED IN BEARING KIT.
13 A/R N.S.S. BIAS PISTON & GUIDE INCLUDED IN CONTROL PARTS
KIT.
14 A/R N.S.S. SPRING INCLUDED IN CONTROL PARTS
KIT.

01/06/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 279

A SECTION
REFERENCE #
5-05
5575230400

BRAKE COOLING SYSTEM

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 280
SECTION 5-05
REFERENCE # 5575230400
A
BRAKE COOLING SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 281

A SECTION
REFERENCE #
5-05
5575230400

BRAKE COOLING SYSTEM

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 282
SECTION 5-05
REFERENCE # 5575230400
A
BRAKE COOLING SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 283

A SECTION
REFERENCE #
5-05
5575230400

BRAKE COOLING SYSTEM


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541927400 PUMP ASSEMBLY SEE 5541927400 ON PAGE 309.
2 1 5540780800 OIL COOLER
3 1 5575329000 MOUNT-J-BLOCK
4 1 5540135600 VALVE SEE 5540135600 ON PAGE 335.
5 1 5540225600 BLOCK LD -MAINIFOLD
6 5 5541574100 INSERTS-SINGLE-8(SET)
7 12 5541574300 INSERTS -SINGLE-12(SET)
8 1 5572689400 TUBE-BRAKE SUPPLY
9 1 5572689500 TUBE-BRAKE RETURN
10 1 5572689900 TUBE
11 1 5575338200 TUBE-BRK RET EXT
12 1 5574745600 TUBE -BRAKE COOLING
13 1 5572693200 TUBE-BRAKE COOLING
14 1 5572693300 TUBE-BRAKE COOLING
15 1 5572693400 TUBE-BRAKE COOLING
16 1 5572693500 TUBE-BRAKE COOLING
17 1 5574796300 J-BLOCK-BRAKE
18 2 5540835500 CLAMP-SPLIT FLANGE (#24)
19 1 5533272900 O-RING (VITON #24-SPFL)
20 4 5530502400 CAPSCREW
21 4 5530702800 LOCKWASHER PLATED
21 2 5530702800 LOCKWASHER PLATED
22 2 5530502900 CAPSCREW
23 16 5530604600 CAPSCREW
24 5 5500214400 CONNECTOR (ORS/O-RING)
25 5 5541573000 COVER PLATE-SINGLE-4S
26 8 5541573100 COVER PLATE -SINGLE-5S
27 22 5535553600 CLAMP-SPLIT FLANGE (#16)
28 12 5533272700 O-RING (VITON #16-SPFL)
29 54 5530501700 CAPSCREW -PLATED
30 84 5530702900 LOCKWASHER PLATED
31 1 5504475600 ELBOW-90 (ORS/O-RING)
32 2 5506953800 ELBOW-45 (ORS/O-RING)
33 2 5501178700 ELBOW-90 (ORS/O-RING)
34 8 5540519700 CLAMP-SPLIT FLANGE (#20)
35 4 5533272800 O-RING (VITON #20-SPFL)
36 16 5530608400 CAPSCREW
37 16 5530703400 LOCKWASHER
38 1 5500218700 CAP (ORS)
39 4 5536174800 CLAMP-SPLIT FLANGE (#12)

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 284
SECTION 5-05
REFERENCE # 5575230400
A
BRAKE COOLING SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
40 2 5533272400 O-RING (VITON #12-SPFL)
41 4 5500214300 CONNECTOR (ORS/O-RING)
42 1 5501178200 ELBOW-90 (ORS/O-RING)
43 8 5540165100 CAPSCREW -METRIC HEX
HEAD
44 2 5501187700 O-RING (ORS -12)
45 2 5501183900 ELBOW-45 (ORS/O-RING)
46 2 5501183700 ELBOW-45 (ORS/O-RING)
47 1 5501175700 CONNECTOR (ORS/O-RING)
48 2 5530501300 CAPSCREW -PLATED
49 2 5530999800 CAPSCREW-SKT HD
50 6 5540135000 NUT
51 12 5540112500 WASHER-FLAT
52 2 5530767900 CAPSCREW
53 2 5535958100 HOSE CLAMP
54 8 5530787300 WASHER-PLAIN
55 2 5575462100 MOUNT BAR-4X M8-CONDENSER
56 1 5541598200 INSERTS -SINGLE
57 2 5541598100 COVER PLATE -SINGLE-7S
58 2 5531000200 CAPSCREW -PLATED
59 2 5530705700 LOCKNUT POLY INSERT
60 4 5559923600 WASHER
61 2 5501187600 O-RING (ORS -10)
62 1 5500213100 COUPLER-QD MALE,1/4NPT,W/
CAP
63 2 5575189100 MOUNT-OIL COOLER
64 1 5501709400 ELBOW-90 (SPL FLNG/SPL
FLNG)
65 1 5574716100 TUBE-SUCTION
66 1 5500941600 ELBOW-90 (SPL FLNG/SPL
FLNG)
67 4 5530851700 CAPSCREW -PLATED
68 2 5535919000 CLAMP-SPLIT FLANGE (#48)
69 4 5530703300 LOCK WASHERS
70 1 5533273600 O-RING (VITON #48-SPFL)
71 5 5540297600 STRAP-HOSE
72 12 5530505600 CAPSCREW
73 1 5500968700 PLUG-HEX (O-RING)
74 8 5541985900 BOLT -STACKING
75 4 5541986600 LOCK PLATE
76 4 5541044500 CPSCR-SKT

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 285

A SECTION
REFERENCE #
5-05
5575230400

BRAKE COOLING SYSTEM


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
77 4 5500681600 SPACER TUBE
101 1 5507770300 HOSE ASSY
105 1 5506924600 HOSE ASSY
106 1 5506745000 HOSE ASSY
107 1 5507831900 HOSE ASSY-FC194
108 1 5506954300 HOSE ASSY
109 1 5506954400 HOSE ASSY
110 1 5507007000 HOSE ASSY
112 1 5507631000 HOSE ASSY
114 1 5505935600 HOSE ASSY
115 1 5507475900 HOSE ASSY
116 1 1C04567JJJ0600 HOSE ASSY
A
117 1 5507838400 HOSE ASSY
119 1 5507838500 HOSE ASSY
121 1 5500908500 HOSE ASSY
122 1 5506954500 HOSE ASSY
123 1 5506954600 HOSE ASSY
124 1 5506954700 HOSE ASSY
125 1 5507832000 HOSE ASSY-FC194 W/CORDURA
126 1 5507007100 HOSE ASSY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 286
SECTION 5-05
REFERENCE # 5575230400
A
BRAKE COOLING SYSTEM

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 287

A SECTION
REFERENCE #
5-06
5575084800

LINCOLN LUBE SYSTEM

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/06/03


PAGE 288
SECTION 5-06
REFERENCE # 5575084800
A
LINCOLN LUBE SYSTEM

03/06/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 289

A SECTION
REFERENCE #
5-06
5575084800

LINCOLN LUBE SYSTEM

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/06/03


PAGE 290
SECTION 5-06
REFERENCE # 5575084800
A
LINCOLN LUBE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5540937600 PUMP-GREASE SEE 5540937600 ON PAGE 347.
2 1 5575486200 DIVIDER BLOCK SEE 5575486200 ON PAGE 351.
3 1 5575250500 DIVIDER BLOCK SEE 5575250500 ON PAGE 353.
4 1 5574784200 LABEL
5 1 5575357400 LABEL
6 4 5540162700 CAPSCREW
7 4 5540162800 CAPSCREW
8 12 5530792400 FLATWASHER
9 4 5540162200 NUT
10 2 5530766000 CAPSCREW
11 4 5530787300 PLAIN WASHER
12 2 5530800000 PIPE PLUG
13 3 5500470100 CONNECTOR
14 2 5500459700 CONNECTOR
15 11 5500462800 ELBOW-45
16 9 5500464900 ELBOW-90
17 2 5500465600 ELBOW-90
18 2 5500925000 ELBOW-90
19 2 5500467800 ELBOW-90
20 1 5575486300 HARNESS ASSEMBLY SEE 5575486300 ON PAGE 355.
23 3 5535197100 CLAMP
24 3 5530887800 CAPSCREW
25 8 5540112500 FLATWASHER
26 3 5540135000 NUT
27 2 5540162300 NUT
28 1 5575232800 MOUNT
29 2 5500510600 CONNECTOR
30 2 5530514500 GREASE FITTING
31 1 5500925000 ELBOW-90
32 1 5500459700 CONNECTOR
33 2 5540163200 CAPSCREW
101 1 5500799800 HOSE ASSEMBLY
102 1 5500799400 HOSE ASSEMBLY
103 1 5500801400 HOSE ASSEMBLY
104 1 5500801100 HOSE ASSEMBLY
107 1 5500799500 HOSE ASSEMBLY
108 1 5500801800 HOSE ASSEMBLY
109 1 5500797200 HOSE ASSEMBLY
110 1 5500793200 HOSE ASSEMBLY
111 1 5500799500 HOSE ASSEMBLY

03/06/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 291

A SECTION
REFERENCE #
5-06
5575084800

LINCOLN LUBE SYSTEM


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
112 1 5500799900 HOSE ASSEMBLY
115 1 5500793500 HOSE ASSEMBLY
116 1 5500795200 HOSE ASSEMBLY
118 1 5500794200 HOSE ASSEMBLY
119 1 5506822300 HOSE ASSEMBLY
120 1 5500793700 HOSE ASSEMBLY
121 1 5501315800 HOSE ASSEMBLY
122 1 5500799900 HOSE ASSEMBLY
123 1 5500799200 HOSE ASSEMBLY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/06/03


PAGE 292
SECTION 5-06
REFERENCE # 5575084800
A
LINCOLN LUBE SYSTEM

03/06/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 293

A SECTION
REFERENCE #
5-11
5574001100

STEERING CYLINDER GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 294
SECTION 5-11
REFERENCE # 5574001100
A
STEERING CYLINDER GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5573410500 CYLINDER ASSEMBLY SEE 5573410500 ON PAGE 295.
2 4 5572824900 BUSHING
3 8 5541048600 SEAL
4 4 5575249900 PIN
5 8 5573458200 BOSS
6 8 5573458300 BOSS
7 8 5573458400 BOSS
8 8 5573458500 BOSS

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 295

A SECTION
REFERENCE #
5-11
5573410500

CYLINDER ASSEMBLY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 07/07/03


PAGE 296
SECTION 5-11
REFERENCE # 5573410500
A
CYLINDER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5507245100 CYLINDER ASSEMBLY W/ INCLUDES ALL ITEMS.
BUSHINGS
1 5541128500 REPAIR KIT INCLUDES ITEMS 8, 9 & 17.
1 5541144500 ROD SEAL KIT INCLUDES ITEMS 12 & 13.
1 5530075200 SEAL KIT INCLUDES REPAIR KIT AND
ROD SEAL KIT.
1 1 5541521900 BARREL ASSEMBLY INCLUDES ITEMS 1A, 1B & 1C.
1A 1 5541522000 FLANGE
1B 1 5541521900 BARREL ASSEMBLY
1C 1 5541522200 CAP
2 1 5541458600 ROD ASSEMBLY INCLUDES ITEMS 2A & 2B.
2A 1 5541458600 ROD ASSEMBLY
2B 1 5541522400 ROD END
3 1 5541160300 PISTON
4 1 5541160100 KEY
5 1 5541160200 SNAP RING
6 1 5535525400 O-RING
7 2 5541159700 RING
8 1 5541411500 SEAL INCLUDES ITEMS 8A, 8B & 8C.
8A 1 5541522500 EXPANDER
8B 2 5541411900 BACK-UP RING
8C 1 5541522600 CAP
9 2 5541159900 WEAR RING
10 1 5541411800 SEAL
11 1 5541159800 WEAR RING
12 1 5541411700 SEAL INCLUDES ITEMS 12A & 12B.
12A 1 5541522700 BACK-UP RING
12B 1 5541522800 SEAL
13 1 5541411600 SEAL
14 8 5541160400 SCREW
15 1 5541159600 GUIDE
16 1 5541411400 O-RING
17 1 5541412000 BACK-UP RING
18 2 5572824900 BUSHING

07/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 297

A SECTION
REFERENCE #
5-13
5575241400

CYLINDER GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/24/03


PAGE 298
SECTION 5-13
REFERENCE # 5575241400
A
CYLINDER GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5573352700 CYLINDER-DUMP SEE 5573352700 ON PAGE 299.
2 4 5575243100 PIN 4" GREASE
3 4 5541093500 CPSCR-HEX
4 4 5540113400 NUT

1/24/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 299

A SECTION
REFERENCE #
5-13
5573352700

CYLINDER ASSEMBLY

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 300
SECTION 5-13
REFERENCE # 5573352700
A
CYLINDER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 3527 00 CYLINDER ASSEMBLY INCLUDES ALL ITEMS.
1 5541 3101 00 SEAL KIT INCLUDES ITEMS 7, 8, 11 THRU
14 AND 16 THRU 24.
1 1 5541 6001 00 BARREL ASSEMBLY
2 1 5541 6002 00 SLEEVE
3 1 5541 6003 00 SLEEVE
4 1 5541 6004 00 END CAP
5 1 5541 6005 00 AIR BLEEDER
6 8 5541 6006 00 BOLT
7 1 5541 6007 00 BACK-UP
8 1 5541 6008 00 O-RING
9 1 5541 6009 00 SPRING PIN
10 1 5541 6010 00 STOPPER PLATE
11 2 5541 6011 00 GUIDE
12 2 5541 6012 00 GUIDE
13 2 5541 6013 00 PISTON RING
14 2 5541 6014 00 PISTON RING
15 1 5541 6015 00 PISTON
16 1 5541 3859 00 O-RING
17 2 5541 6016 00 GUIDE
18 2 5541 5248 00 GUIDE
19 1 5541 6017 00 U-CUP
20 1 5541 6018 00 U-CUP
21 1 5541 6019 00 BACK-UP
22 1 5541 6020 00 BACK-UP
23 1 5541 6021 00 ROD WIPER
24 1 5541 6022 00 ROD WIPER
25 2 5541 5281 00 COVER PLATE
26 16 5541 5279 00 CAPSCREW
27 2 5541 6023 00 RETAINING RING
28 2 5541 5840 00 BUSHING
29 2 5541 5277 00 COVER PLATE
30 1 5541 3854 00 SET SCREW
31 2 5541 5278 00 O-RING
32 2 5541 5282 00 O-RING

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 301

A SECTION
REFERENCE #
5-27
5540894700

FILTER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 8947 00 FILTER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5540 9070 00 HEAD ASSEMBLY INCLUDES ITEM 2.
2 1 5537 4630 00 PLUG ALSO INCLUDED WITH ITEM 1.
3 1 5540 0875 00 FILTER ELEMENT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/19/98


PAGE 302
SECTION 5-27
REFERENCE # 5540894700
A
FILTER ASSEMBLY

10/19/98 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 303

A SECTION
REFERENCE # 5540894900
5-27

HYDRAULIC FILTER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 8949 00 HYDRAULIC FILTER ASSEMBLY INCLUDES ALL ITEMS.
1 1 5540 9108 00 FILTER HEAD ASSEMBLY INCLUDES ITEM 3.
2 1 5540 9038 00 FILTER ELEMENT
3 1 5537 4630 00 PLUG INCLUDED WTH ITEM 1.

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/22/99


PAGE 304
SECTION 5-27
REFERENCE # 5540894900
A
HYDRAULIC FILTER ASSEMBLY

04/22/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 305

A SECTION
REFERENCE #
5-28
5540649400

FILTER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 6494 00 FILTER ASSEMBLY INCLUDES ITEM 1.
1 5540 7385 00 SEAL KIT
1 1 5541 4134 00 INDICATOR
2 1 5540 7384 00 ELEMENT

© 2000 Atlas Copco Wagner Inc. 5/22/00


PAGE 306
SECTION 5-28
REFERENCE # 5540649400
A
FILTER ASSEMBLY

5/22/00 © 2000 Atlas Copco Wagner Inc.


PAGE 307

A SECTION
REFERENCE # 5541018700
5-31

PUMP ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0187 00 PUMP ASSEMBLY INCLUDES ALL ITEMS
1 1 5540 3051 00 SHAFT END COVER
2 1 5540 1691 00 PORT END COVER
3 1 5541 3293 00 HOUSING
10 1 5541 3294 00 GEAR SHAFT SET
15 4 5532 9604 00 WASHER
16 4 5541 2147 00 CAPSCREW
21 1 5541 1096 00 LIP SEAL
26 2 5540 1683 00 THRUST PLATE
27 2 5541 8556 00 CHANNEL SEAL
28 2 5541 8557 00 BACK-UP SEAL
29 2 5540 1685 00 GASKET SEAL
30 8 5540 1686 00 DOWEL PIN

Rev. 00 © 2000 Atlas Copco Wagner Inc. 12/05/00


PAGE 308
SECTION 5-31
REFERENCE # 5541018700
A
PUMP ASSEMBLY

12/05/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 309

A SECTION
REFERENCE #
5-35
5541927400

PUMP ASSEMBLY

NO DRAWING AVAILABLE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5542076400 GEAR & SHAFT SET
2 1 5534578800 SEAL
3 2 5534579100 SEAL-GASKET
4 2 5540038800 THRUST PLATE
5 2 5537766600 CHANNEL SEAT
6 4 5535496700 PIN
7 1 5537766500 END COVER -SHAFT
8 1 5537767300 END COVER -PORT
9 1 5541210100 HOUSING-GEAR
10 2 5532857500 CHECK

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 310
SECTION 5-35
REFERENCE # 5541927400
A
PUMP ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 311

A SECTION
REFERENCE # 5541706700
5-37

HYDRAULIC HAND PUMP ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 7067 00 HYDRAULIC HAND PUMP INCLUDES ALL ITEMS.
ASSEMBLY
1 1 N.S.S. HOUSING
2 1 5537 5023 00 PLUNGER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/29/03


PAGE 312
SECTION 5-37
REFERENCE # 5541706700
A
HYDRAULIC HAND PUMP ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
3 2 5537 5024 00 PACKING
4 2 5537 5025 00 CAP
5 2 5535 5198 00 O-RING
6 1 5541 7078 00 LEVER
7 1 5537 5028 00 PACKING
8 1 5537 5029 00 PIN
9 2 5537 5170 00 RING
10 1 5537 5030 00 RING
11 1 5537 5031 00 RETAINER
12 2 5537 5032 00 SCREW
13 2 5537 5033 00 SEAT
14 1 5537 5034 00 PLUG
15 1 5537 5035 00 BALL
16 1 5537 5036 00 VALVE
17 1 5537 5037 00 O-RING
18 1 5537 5038 00 LEVER
19 1 5537 5039 00 CAPSCREW
20 2 5537 5040 00 O-RING
21 2 5537 5041 00 ISEAT
22 2 5537 4998 00 O-RING
23 2 5537 4999 00 BALL
24 2 5537 5000 00 BALL
25 2 5537 5001 00 SPRING
26 2 5537 5002 00 SPRING
27 2 5537 5003 00 SPRING
28 2 5537 5004 00 PLUG
29 3 5536 3766 00 PLUG
30 2 5537 5005 00 PLUG
31 1 N.S.S. HANDLE
32 1 N.S.S. GRIP
33 1 5537 5171 00 CLOSURE
34 1 N.S.S. PIN
46 1 5537 5015 00 PLUG CAP
47 1 5537 5016 00 GASKET
48 2 5537 5017 00 SPACER
49 2 5537 4994 00 SPACER
50 1 5537 4995 00 SPRING
51 1 5537 4996 00 POPPET
52 1 5537 4997 00 HANDLE ASSEMBLY NOT ILLUSTRATED.
INCLUDES ITEMS 31, 32, AND
34.

04/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 313

A SECTION
REFERENCE #
5-39
5541018400

VALVE ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 314
SECTION 5-39
REFERENCE # 5541018400
A
VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0184 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 4088 00 SETSCREW
2 1 5532 5270 00 NUT
3 1 5540 6204 00 JAM NUT
4 1 5532 5315 00 O-RING
5 2 5532 5316 00 O-RING
6 4 5532 5317 00 O-RING
7 2 5536 1418 00 O-RING
8 2 5534 5813 00 O-RING
9 1 5533 6394 00 POPPET
10 1 5536 1401 00 STOP
11 1 5536 1402 00 SLEEVE
12 2 5536 1403 00 SEAT
13 2 5532 5345 00 WASHER
14 2 5540 1287 00 RELIEF VALVE
15 1 5536 1339 00 HOUSING
16 1 5541 4089 00 PISTON
17 1 5532 5367 00 SPRING
18 1 5536 1419 00 SPRING
19 1 5536 1420 00 SPRING
20 2 5536 1421 00 SPRING
21 1 5536 8366 00 SPRING
22 1 5536 1405 00 CHECK VALVE
23 1 5536 1406 00 CHECK VALVE
24 1 5536 1407 00 CAP
25 1 5536 1408 00 CAP
26 1 5541 4090 00 CAP
27 1 5541 2529 00 CAP
28 2 5537 3467 00 COVER
29 A/R 5536 1412 00 SHIM
30 1 5536 1415 00 SPACER
31 2 5536 1416 00 SPACER
32 2 5537 3466 00 SPACER
33 2 5537 3465 00 SPACER
34 2 5541 4091 00 O-RING

01/06/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 315

A SECTION
REFERENCE #
5-39
5541052700

STEERING CONTROL VALVE

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 316
SECTION 5-39
REFERENCE # 5541052700
A
STEERING CONTROL VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0527 00 STEERING CONTROL VALVE INCLUDES ALL ITEMS.
1 5541 4083 00 SEAL KIT INCLUDES ITEMS 1, 5, 15, 18, &
20.
1 1 N.S.S. DUST SEAL RING INCLUDED IN SEAL KIT.
2 1 N.S.S. HOUSING, SPOOL, & SLEEVE
3 1 5537 7533 00 BALL
5 1 N.S.S. O-RING & KIN RING INCLUDES IN SEAL KIT.
7 1 5537 7535 00 BEARING ASSEMBLY
10 1 5537 7536 00 RING
11 1 5537 7537 00 CROSS PIN
12 1 5537 7538 00 SET OF SPRINGS
13 1 5541 4080 00 SHAFT
15 1 N.S.S. O-RING INCLUDED IN SEAL KIT.
16 1 5541 4081 00 DISTRIBUTOR PLATE
17 1 5541 4082 00 GEARWHEEL SET
18 2 N.S.S. O-RING INCLUDED IN SEAL KIT.
19 1 N.S.S. WASHER INCLUDED IN SEAL KIT.
22 1 5537 7545 00 CAPSCREW
23 6 5537 7546 00 CAPSCREW

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 317

A SECTION
REFERENCE #
5-40
374288

SELECTOR VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5537 4288 00 SELECTOR VALVE INCLUDES ITEMS 1 THROUGH
7; DOES NOT INCLUDE KITS.
A/R 5537 6714 00 SEAL KIT INCLUDES ITEMS 1, 5, AND 6.
A/R 5536 8233 00 CONTROL KNOB KIT INCLUDES ITEMS 2 AND 7.
1 2 N.S.S. O-RING INCLUDED IN SEAL KIT.
2 1 N.S.S. CONTROL KNOB INCLUDED IN CONTROL KNOB
KIT.
3 1 N.S.S. VALVE HOUSING SERVICE WITH COMPLETE
VALVE ASSEMBLY.
4 1 N.S.S. VALVE SPOOL SERVICE WITH COMPLETE
VALVE ASSEMBLY.
5 2 N.S.S. SNAP RING INCLUDED IN SEAL KIT.
6 2 N.S.S. BACK-UP RING INCLUDED IN SEAL KIT.
7 1 N.S.S. LOCKWASHER INCLUDED IN CONTROL KNOB
KIT.

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/13/00


PAGE 318
SECTION 5-40
REFERENCE # 374288
A
SELECTOR VALVE ASSEMBLY

10/13/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 319

A SECTION
REFERENCE #
5-42
371684

RELIEF VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5537 1684 00 RELIEF VALVE
1 A/R 5534 8485 00 REPAIR KIT INCLUDES TWO (2) O-RINGS,
ONE (1) INTERNAL LOCK RING,
AND ONE (1) FILTER ELEMENT

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 320
SECTION 5-42
REFERENCE # 371684
A
RELIEF VALVE

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 321

A SECTION
REFERENCE # 5574246900
5-42

AUXILIARY VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5574 2469 00 AUXILARY VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 6490 00 MANIFOLD
2 3 5541 1727 00 CHECK VALVE INCLUDES ITEM 2A.
2A 1 5537 8124 00 SEAL KIT
5 1 5541 1658 00 CHECK VALVE INCLUDES ITEM 5A.
5A 1 5541 1662 00 SEAL KIT
6 1 5541 1660 00 CHECK VALVE INCLUDES ITEM 6A.
6A 1 5541 1662 00 SEAL KIT
7 1 5541 1728 00 REDUCING/RELIEF VALVE INCLUDES ITEM 7A.
7A 1 5537 8625 00 SEAL KIT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/20/99


PAGE 322
SECTION 5-42
REFERENCE # 5574246900
A
AUXILIARY VALVE ASSEMBLY

07/20/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 323

A SECTION
REFERENCE #
5-44
5541867400

PILOT CONTROL VALVE

© 2000 Atlas Copco Wagner Inc. 5/22/01


PAGE 324
SECTION 5-44
REFERENCE # 5541867400
A
PILOT CONTROL VALVE

5/22/01 © 2000 Atlas Copco Wagner Inc.


PAGE 325

A SECTION
REFERENCE #
5-44
5541867400

PILOT CONTROL VALVE

© 2000 Atlas Copco Wagner Inc. 5/22/01


PAGE 326
SECTION 5-44
REFERENCE # 5541867400
A
PILOT CONTROL VALVE
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 5540 7894 00 VALVE ASSEMBLY INCLUDES ALL ITEMS EXCEPT
31.
1 5540 8483 00 DETENT ASSEMBLY INCLUDES ITEMS 1, 2, 3, AND
20.
1 5540 8484 00 PLUNGER BRACKET ASSEMBLY INCLUDES ITEMS
17,(QUANTITY 1) 18, 19, AND
25.
1 5540 8482 00 HANDLE ASSEMBLY INCLUDES ITEMS 11, 14, AND
15.
1 2 N.S.S. DETENT PIN INCLUDED IN DETENT
ASSEMBLY
2 24 N.S.S. SPRING WASHER INCLUDED IN DETENT
ASSEMBLY
3 2 N.S.S. SETSCREW INCLUDED IN DETENT
ASSEMBLY.
4 1 5540 8485 00 BOTTOM PLATE
5 1 5540 8486 00 BOOT RETAINER
6 1 5540 8487 00 TOP PLATE
7 4 5540 8488 00 LOCKWASHER
8 4 5540 0378 00 SCREW
9 2 5540 0373 00 BUTTON
10 2 5540 0400 00 NUT
11 1 N.S.S. NUT INCLUDED IN HANDLE
ASSEMBLY.
12 1 5540 8489 00 BOOT
13 1 5540 8498 00 WASHER
14 1 N.S.S. HANDLE INCLUDED IN HANDLE
ASSEMBLY
15 1 N.S.S. KNOB INCLUDED IN HANDLE
ASSEMBLY.
16 1 5540 8490 00 RETAINING RING
17 2 5540 8491 00 NUT
18 1 N.S.S. PLUNGER BRACKET INCLUDED IN BRACKET
ASSEMBLY.
19 1 N.S.S. DETENT PLUNGER INCLUDED IN BRACKET
ASSEMBLY.
20 1 N.S.S. DETENT HOUSING INCLUDED IN DETENT
ASSEMBLY.
21 2 5540 8492 00 SCREW
22 1 5540 0374 00 ROCKER ARM
23 1 5540 8493 00 COTTER PIN
24 1 5540 8494 00 CLEVIS PIN

5/22/01 © 2000 Atlas Copco Wagner Inc.


PAGE 327

A SECTION
REFERENCE #
5-44
5541867400

PILOT CONTROL VALVE


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
25 1 N.S.S. SPRING PIN INCLUDED IN BRACKET KIT.
26 2 5540 5594 00 SPRING
27 2 REF. SPOOL ASSEMBLY SEE PAGE 2 OF 4.
28 1 N.S.S. HOUSING
29 1 5540 0379 00 EXPANSION PLUG
30 2 REF. PLUNGER ASSEMBLY SEE PAGE 2 OF 4.
31 A/R 5540 0360 00 PLUNGER SEAL KIT NOT ILLUSTRATED- INCLUDES
ITEMS 32 AND 33.
32 2 N.S.S. O-RING
33 2 N.S.S. SEAL
34 2 5540 0361 00 PLUNGER GUIDE
35 2 5540 0362 00 PLUNGER PIN
36 2 5540 0363 00 RETAINING RING
37 2 5537 3139 00 RACE
38 6 5540 0364 00 RETAINING RING
39 2 5540 0365 00 SPRING RETAINER
40 2 5540 0366 00 SPRING
41 A/R 5540 0367 00 SHIM-.010”
41 A/R 5540 0368 00 SHIM-0.020”
41 A/R 5540 0369 00 SHIM-0.060”
42 2 5540 0370 00 SPOOL

© 2000 Atlas Copco Wagner Inc. 5/22/01


PAGE 328
SECTION 5-44
REFERENCE # 5541867400
A
PILOT CONTROL VALVE

5/22/01 © 2000 Atlas Copco Wagner Inc.


PAGE 329

A SECTION
REFERENCE #
5-45
5540785100

CONTROL VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 7851 00 VALVE-DUMP CONTROL INCLUDES ALL ITEMS.
1 1 5540 8855 00 INLET SECTION SEE PAGE 330.
2 1 5540 8856 00 WORK SECTION SEE PAGE 332.
3 1 5540 8857 00 OUTLET SECTION SEE PAGE 333.
4 3 5540 7539 00 STUD ASSEMBLY

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 330
SECTION 5-45
REFERENCE # 5540785100
A
CONTROL VALVE
Inlet Section

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 8855 00 INLET SECTION INCLUDES ALL ITEMS.
1 1 N.S.S. HOUSING
2 1 5537 7132 00 RELIEF VALVE
5 3 5540 8875 00 O-RING
6 1 5540 8874 00 O-RING

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 331

A SECTION
REFERENCE #
5-45
5540785100

CONTROL VALVE
Work Section

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 332
SECTION 5-45
REFERENCE # 5540785100
A
CONTROL VALVE
Work Section
item QTY PART NUMBER DESCRIPTION COMMENTS
1 5540 8856 00 WORK SECTION INCLUDES ALL ITEMS.
1 1 N.S.S. HOUSING
2 1 5540 8860 00 SPOOL
3 2 5537 6444 00 O-RING
4 2 5540 7553 00 TUBE
5 1 5540 8861 00 SHOULDER BOLT
6 1 5540 8862 00 INNER SPRING
7 1 5540 8863 00 OUTER SPRING
8 2 5540 7549 00 VALVE CAP
9 2 5540 8864 00 WASHER
10 1 5540 7547 00 POPPET
11 1 5540 7546 00 SPRING
12 1 5540 8865 00 O-RING
13 1 5540 7545 00 CHECK CAP
14 4 5540 8866 00 CAPSCREW
15 1 5540 8867 00 SPACER
16 4 5540 7542 00 O-RING
17 2 5540 8868 00 SPRING GUIDE
18 1 5540 8869 00 TUBE
19 1 5540 8870 00 SHOULDER BOLT
20 1 5540 8871 00 SPRING
21 2 5540 8872 00 SPACER
22 4 5540 7544 00 CAPSCREW
23 1 5540 7541 00 TUBE
24 2 5540 8873 00 BACK-UP RING
25 1 5540 8859 00 O-RING
25 1 5540 8874 00 O-RING
26 3 5540 8858 00 O-RING
27 1 5540 7540 00 PORT PLUG
28 1 5540 7540 00 PORT PLUG

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 333

A SECTION
REFERENCE #
5-45
5540785100

CONTROL VALVE
Outlet Section

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 8857 00 OUTLET SECTION
1 1 N.S.S. HOUSING
2 1 5540 8876 00 PLUG
3 1 5540 8877 00 SEAL

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 334
SECTION 5-45
REFERENCE # 5540785100
A
CONTROL VALVE

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 335

A SECTION
REFERENCE #
5-46
5540135600

CHECK VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540 1356 00 CHECK VALVE CARTRIDGE COMPLETE CARTRIDGE.
INCLUDES ALL SEALS.
2 1 5540 0913 00 SEAL KIT INCLUDES TWO (2) SEALS AND
THREE (3) BACK-UP RINGS.

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 336
SECTION 5-46
REFERENCE # 5540135600
A
CHECK VALVE

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 337

A SECTION
REFERENCE #
5-48
5574246000

SOLENOID VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541093600 SOLENOID VALVE
2 1 5541027200 CONNECTOR
3 1 5541027300 CONNECTOR
4 1 5541036800 BOOT
5 2 5540119300 TERMINAL

Rev. 00 © 2000 Atlas Copco Wagner Inc. 12/08/00


PAGE 338
SECTION 5-48
REFERENCE # 5574246000
A
SOLENOID VALVE ASSEMBLY

12/08/00 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 339

A SECTION
REFERENCE #
5-48
5574953300

SOLENOID VALVE ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 5/22/01


PAGE 340
SECTION 5-48
REFERENCE # 5574953300
A
SOLENOID VALVE ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541540400 VALVE
2 1 5537565400 SUBPLATE
3 1 5501175100 CONNECTOR
4 2 5501178200 ELBOW-90
5 1 5500721200 PLUG
6 5 5534012000 O-RING
7 4 5530959100 LOCKWASHER
8 4 5540906900 CAPSCREW
9 1 5535979500 BODY
10 1 5536240300 GROMMET
11 2 5540949100 FORK
12 10” 5536992100 SPIRAL WRAP
13 1 5541027200 CONNECTOR
14 1 5541027300 CONNECTOR
15 1 5541036800 BOOT
16 2 5540119300 TERMINAL

5/22/01 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 341

A SECTION
REFERENCE #
5-56
5574865400

BRAKE PEDAL VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541009300 BRAKE PEDAL VALVE SEE 5541009300 ON PAGE 343.
2 1 5501175200 CONNECTOR
3 2 5500214200 CONNECTOR

Rev. 00 © 2000 Atlas Copco Wagner Inc. 5/31/01


PAGE 342
SECTION 5-56
REFERENCE # 5574865400
A
BRAKE PEDAL VALVE ASSEMBLY

5/31/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 343

A SECTION
REFERENCE # 5541009300
5-56

BRAKE PEDAL VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0093 00 BRAKE PEDAL VALVE INCLUDES ALL ITEMS.
1 5537 2961 00 REPAIR KIT
1 1 5540 9671 00 PEDAL & BASE
2 1 5537 8835 00 LOWER VALVE SECTION

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/29/03


PAGE 344
SECTION 5-56
REFERENCE # 5541009300
A
BRAKE PEDAL VALVE

04/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 345

A SECTION
REFERENCE # 5540463400
5-59

ACCUMULATOR ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 4634 00 ACCUMULATOR INCLUDES ALL ITEMS.
1 5537 3606 00 REPAIR KIT INCLUDES ITEMS 5, 5A, 6, 7,
AND 8A.
1 1 5540 4940 00 BODY
2 1 5540 4941 00 CAP
3 1 5540 4942 00 CAP
4 1 5537 1318 00 PISTON
5 1 5537 4320 00 O-RING INCLUDED IN REPAIR KIT.
5A 2 5537 4321 00 WASHER INCLUDED IN REPAIR KIT.
6 2 5537 4319 00 RING INCLUDED IN REPAIR KIT.
7 2 5540 2654 00 SEAL INCLUDED IN REPAIR KIT.
8 1 5537 2621 00 VALVE
8A 1 5537 4323 00 O-RING INCLUDED IN REPAIR KIT.
9 1 5537 2622 00 VALVE PROTECTOR
9A 2 5537 2623 00 SCREW

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/05/98


PAGE 346
SECTION 5-59
REFERENCE # 5540463400
A
ACCUMULATOR ASSEMBLY

10/05/98 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 347

A SECTION
REFERENCE #
5-63
5540937600

GREASE PUMP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 11/30/98


PAGE 348
SECTION 5-63
REFERENCE # 5540937600
A
GREASE PUMP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 5540 9376 00 LUBRICATION PUMP ASSEMBLY INCLUDES ALL ITEMS.
1 5541 2461 00 MOTOR KIT INCLUDES ITEMS 13 THRU 15,
27 THRU 29, AND 38.
1 5541 2462 00 HOUSING SEAL KIT INCLUDES ITEMS 15 AND 28.
1 1 N.S.S. RESERVOIR
2 1 N.S.S. HOSE
3 1 N.S.S. PADDLE
4 1 N.S.S. WASHER
5 2 N.S.S. RING
6 1 N.S.S. BEARING
7 2 N.S.S. O-RING
8 1 5541 2453 00 PLATE
9 1 N.S.S. SHIM
10 2 N.S.S. RING
11 1 N.S.S. RING
12 1 5541 2455 00 CAM
13 3 N.S.S. SCREW
14 3 N.S.S. WASHER
15 3 N.S.S. O-RING
16 1 5541 2454 00 HOUSING
17 2 5541 2450 00 PLUG
18 1 N.S.S. SOCKET W/CORD
19 1 N.S.S. PACKING
20 4 N.S.S. SCREWS
21 1 N.S.S. PLUG
22 1 5541 2451 00 PLUG
23 1 N.S.S. INSERT
24 1 N.S.S. SPRING
25 1 5540 6277 00 FITTING
26 1 5541 2465 00 CIRCUIT BOARD
27 1 N.S.S. KEY
28 1 N.S.S. SEAL
29 1 N.S.S. MOTOR
30 1 5541 2499 00 COVER
31 1 N.S.S. HOSE
34 1 N.S.S. VALVE
35 1 N.S.S. ELEMENT
36 1 N.S.S. GASKET
37 1 5541 2448 00 PRESSURE RELIEF ASSEMBLY
38 1 N.S.S. PLUG

11/30/98 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 349

A SECTION
REFERENCE #
5-63
5540937600

GREASE PUMP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
39 1 5541 2427 00 SPRING CRANK ROD ASSEMBLY
40 1 5541 2446 00 FITTING
41 1 5541 2456 00 ADAPTER
42 1 5541 2457 00 POWER CORD KIT INCLUDES ITEMS 18 AND 19.
43 1 5541 2458 00 RESERVOIR KIT INCLUDES ITEMS 1 AND 7.
44 1 5541 2459 00 PADDLE KIT INCLUDES ITEMS 2 THRU 4.
45 1 5541 2460 00 BEARING & SEAL KIT INCLUDES ITEMS 4 THRU 6,
AND 9 THRU 11.
46 1 5541 2463 00 FILTER KIT INCLUDES ITEMS 23 AND 24.
47 1 5541 2464 00 POWER PLUG KIT INCLUDES ITEMS 19 THRU 21.
48 1 5541 2466 00 PUMP ELEMENT ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 11/30/98


PAGE 350
SECTION 5-63
REFERENCE # 5540937600
A
GREASE PUMP

11/30/98 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 351

A SECTION
REFERENCE #
5-63
5575486200

DIVIDER BLOCK

1
10
4

2 6

3 8

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541232900 BASE PLATE -INLET
2 5 5541233200 BASE PLATE -INTERMEDIATE
3 1 5541233400 BASE PLATE -END
4 1 5541316800 VALVE
5 1 5541233800 VALVE
6 1 5541233100 VALVE
7 1 5541233100 VALVE
8 1 5541233000 VALVE
9 3 5541233500 TIE ROD KIT
10 9 5541233600 INDICATOR

Rev. 00 © 2000 Atlas Copco Wagner Inc. 03/06/03


PAGE 352
SECTION 5-63
REFERENCE # 5575486200
A
DIVIDER BLOCK

03/06/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 353

A SECTION
REFERENCE #
5-63
5575250500

DIVIDER BLOCK

4 1

2 5

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541233300 VALVE
2 4 5541233600 INDICATOR
3 1 5541232900 BASE PLATE -INLET
4 3 5541233200 BASE PLATE -INTERMEDIATE
5 1 5541233400 BASE PLATE -END
6 1 5541233100 VALVE
7 3 5541241500 TIE ROD

Rev. 01 © 2000 Atlas Copco Wagner Inc. 03/06/03


PAGE 354
SECTION 5-63
REFERENCE # 5575250500
A
DIVIDER BLOCK

03/06/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 355

A SECTION
REFERENCE #
5-63
5575486300

HARNESS ASSEMBLY

1 2
3

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5537863100 CONNECTOR
2 1 5540710200 SEAL
3 1 5541080200 CABLE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 03/05/03


PAGE 356
SECTION 5-63
REFERENCE # 5575486300
A
HARNESS ASSEMBLY

03/05/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 357

A SECTION
REFERENCE #
5-99
366285

VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5536 6285 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5540 9391 00 BOOT
2 1 5540 7570 00 PLUG ASSEMBLY
2A 1 5540 7571 00 SEAL
3 1 5540 7572 00 SPRING
4 1 5540 7573 00 BALL
5 1 5540 7574 00 SPRING
6 1 5540 7575 00 PLUG
6A 1 5540 1577 00 SEAL
7 1 5540 7576 00 VALVE GROUP INCLUDES ITEMS 8 THROUGH
9A.
8 1 5540 7577 00 SEAL
8A 1 5540 7578 00 BOLT
9 1 5530 7027 00 LOCKWASHER
9A 1 5540 7579 00 WASHER

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 358
SECTION 5-99
REFERENCE # 366285
A
VALVE ASSEMBLY

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 359

A SECTION
REFERENCE #
5-99
5541018500

VALVE ASSEMBLY

© 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 360
SECTION 5-99
REFERENCE # 5541018500
A
VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0185 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
5541 1636 00 POSITIONER KIT INCLUDES ITEMS 3, 12, 13, 14,
15, AND 16.
5541 1637 00 SEAL RETAINER KIT INCLUDES ITEMS 5, 17, 18, 19,
AND 20.
5537 4545 00 SERVICE KIT INCLUDES ALL SEALS TO
SERVICE VALVE ASSEMBLY.
5537 4558 00 SPOOL SEAL KIT INCLUDES ITEM 6.
5537 4561 00 PLUG SEAL KIT INCLUDES ITEMS 4, 7, 8, 9, 10,
AND 11
5541 1654 00 PLUG SEAL KIT INCLUDES ITEMS 2, 21, 22,
AND 23.
2 1 N.S.S. NO RELIEF PLUG
3 1 N.S.S. SPOOL POSITIONER
4 2 N.S.S. LOAD CHECK PLUG
5 1 N.S.S. SEAL RETAINER ASSEMBLY
6 2 N.S.S. SPOOL SEAL SUB ASSEMBLY
7 1 N.S.S. O-RING
8 1 N.S.S. RING
9 1 N.S.S. O-RING
10 2 N.S.S. RING
11 1 N.S.S. O-RING
12 1 N.S.S. BONNET
13 1 N.S.S. SPRING
14 1 N.S.S. SPOOL COLLAR
15 2 N.S.S. SPRING COLLAR
16 2 N.S.S. BONNET SCREW
17 1 N.S.S. SPOOL WIPER
18 1 N.S.S. SEAL PLATE
19 1 N.S.S. RETAINER PLATE
20 2 N.S.S. SCREW
21 1 N.S.S. O-RING
22 1 N.S.S. BACK-UP RING
23 1 N.S.S. O-RING

01/06/99 © 2000 Atlas Copco Wagner Inc.


PAGE 361

A SECTION
REFERENCE # 5541076600
5-99

VALVE ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0766 00 VALVE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 6487 00 MANIFOLD
2 2 5541 4955 00 VALVE
4 1 5541 6488 00 NEEDLE VALVE
5 1 5541 6489 00 CHECK VALVE
6 2 5500 7556 00 COUPLER

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/19/99


PAGE 362
SECTION 5-99
REFERENCE # 5541076600
A
VALVE ASSEMBLY

07/19/99 © 2000 Atlas Copco Wagner Inc. Rev. 01


Parts Catalog
Atlas Copco Wagner

Section 6: Air System


This section does not apply to this vehicle.
Section 6: Air System
Parts Catalog
Parts Catalog
Atlas Copco Wagner

Section 7: Electrical System


Electrical System................................................Section 7-01
Switch Panel Group ...........................................Section 7-01
Component Box Group ....................................Section 7-01
Control Box Group .............................................Section 7-01
Instrument Panel Group....................................Section 7-02
Gauge Panel Group...........................................Section 7-02
Control Panel Group..........................................Section 7-02
Speedometer Group.........................................Section 7-02
Fuel Gauge Group..............................................Section 7-02
Horn Group...........................................................Section 7-05
Backup Alarm System ......................................Section 7-05
Audio/Visual Alarm System.............................Section 7-05
Battery Group......................................................Section 7-07
Alternator Group.................................................Section 7-08
Light Group ..........................................................Section 7-12
Gauge Light Group ............................................Section 7-13
RRC Group...........................................................Section 7-36
Camera Group ....................................................Section 7-39
Section 7: Electrical System
Parts Catalog
PAGE 367

A SECTION
REFERENCE #
7-01
5574584500

ELECTRICAL SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 368
SECTION 7-01
REFERENCE # 5574584500
A
ELECTRICAL SYSTEM

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 369

A SECTION
REFERENCE #
7-01
5574584500

ELECTRICAL SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 370
SECTION 7-01
REFERENCE # 5574584500
A
ELECTRICAL SYSTEM

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 371

A SECTION
REFERENCE #
7-01
5574584500

ELECTRICAL SYSTEM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 372
SECTION 7-01
REFERENCE # 5574584500
A
ELECTRICAL SYSTEM

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 373

A SECTION
REFERENCE # 5574584500
7-01

ELECTRICAL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575215900 COMPONENT BOX-MT5010 SEE 5575215900 ON PAGE 377.
2 1 5574915600 J-BLOCK, PLUG, SOC, 500MM
3 2 5541014000 SENDER-TEMP
4 1 5574910300 SENSOR MOD -TRANS FLUID SEE 5574910300 ON PAGE 385.
LEVEL
5 4 5573768500 TEE-3 WAY
6 1 5541570800 HORN
7 1 5541661100 SWITCH -COOLANT LEVEL
8 1 5540562800 SWITCH
9 1 5559225600 HOLDER-STARTER FUSE SEE 592256 ON PAGE 387.
10 1 5535243800 FUSE
11 1 5573207500 PROXIMITY SWITCH ASSY SEE 5573207500 ON PAGE 389.
12 1 5574338900 STROBE MOD -AMBER
13 1 5574339000 ALARM MOD -SMART
14 1 5575217100 HARNESS-MAIN POWER SEE 5575217100 ON PAGE 391.
15 1 5573628800 CABLE-BATTERY,RED,POS, 36
IN.
16 1 5571661600 CABLE-BATTERY JUMPER W/
COVRS
17 1 5573628700 CABLE-BATTERY,BLK,NEG, 36 IN.
18 1 5572680300 CABLE-BATTERY,BLK,NEG,130
IN.
19 1 5573631500 CABLE-POWER SUPPLY 18 IN.
20 1 5572680200 CABLE-BATTERY,RED,POS,130
IN.
21 1 5574761100 HARNESS START GRND
WIRING
22 1 5574761000 HARNESS -ENG GROUND
WIRING
23 1 5575232500 HARNESS-ALTERNATOR (+)
24 1 5573631200 HARNESS-ALT GROUND WIRING
25 1 5575216200 HARNESS-TRANS TO CAB SEE 5575216200 ON PAGE 393.
26 1 5575216900 HARNESS-MT5010 MAIN CAB SEE 5575216900 ON PAGE 395.
27 1 5575216400 HARNESS-CAB POWER SEE 5575216400 ON PAGE 397.
28 1 5575217200 HARNESS-ENGINE ECM MAIN SEE 5575217200 ON PAGE 399.
29 1 5575216600 HARNESS-ENGINE ECM POWER SEE 5575216600 ON PAGE 401.
30 1 5575232900 HARNESS-J1939/QSK19 SEE 5575232900 ON PAGE 403.
31 1 5575216500 HARNESS-CLS/QSK19 SEE 5575216500 ON PAGE 405.
32 1 5575233000 HARNESS-FRONT J-BOX SEE 5575233000 ON PAGE 407.
33 1 5575233300 HARNESS-CENTER J-BOX SEE 5575233300 ON PAGE 409.
34 1 5575233400 HARNESS-CENTER HINGE SEE 5575233400 ON PAGE 411.

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 374
SECTION 7-01
REFERENCE # 5574584500
A
ELECTRICAL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
35 11 5541949700 DUST CAP MALE
36 1 5575216700 HARNESS-DBOX COOLER SEE 5575216700 ON PAGE 413.
37 1 5575233600 HARNESS-OSPD SOL SEE 5575233600 ON PAGE 415.
38 1 5575233700 HARNESS-SEC PB SOL SEE 5575233700 ON PAGE 417.
39 1 5575476200 CABLE
40 1 5574921000 HARNESS-SOLN P/BRAKE SEE 5574921000 ON PAGE 419.
41 1 5541879600 CABLE #16-3 15' MALE/FEMALE
42 1 5575233800 HARNESS-BH MALE-MP280 X--
43 1 5574084700 HARNESS-HYD TANK TEMP SEE 5574084700 ON PAGE 421.
WIRING
44 1 5574913800 HARNESS-TRANS TEMP SNSR SEE 5574913800 ON PAGE 423.
WIRING
45 1 5575233800 HARNESS-BH MALE-MP280 X--
46 1 5575234000 HARNESS-BH MALE-DT 3 POS X-
--
47 10 5541089000 UNION-THREADED
48 1 5574335800 HARNESS-FUEL SENDER SEE 5574335800 ON PAGE 425.
WIRING
49 1 5575233900 HARNESS-BH MALE-MP280 X--
50 1 5575234100 HARNESS-BH MALE-MS3106 X---
51 1 5575234700 HARNESS-BH MALE-DT 3 POS X-
--
52 1 5541831000 CABLE-#16-3 MALE/FEMALE 2'
53 2 5541080500 CABLE MALE/FEMALE
54 1 5575233500 HARNESS-REAR J-BOX SEE 5575233500 ON PAGE 427.
55 1 5541080500 CABLE MALE/FEMALE
56 1 5541226500 CABLE
57 1 5575216800 HARNESS-FUEL COOLER SEE 5575216800 ON PAGE 429.
58 2 5530899400 HEX NUT
59 2 5575273000 J-BLOCK, PLUG, SOC, 300MM
69 1 5575052800 MOUNT-HD30-18
70 14 5541085700 WASHER-PLAIN
71 6 5541551000 NUT-POLY INSERT M8 A4 SS
72 4 5541550700 CPSCR-HEX HEAD M8X30 A4 SS
73 2 5530703200 LOCK WASHERS
74 2 5530847400 SCREW-MACH
75 12 5541085600 WASHER-PLAIN
76 4 5541550100 CPSCR-HEX HEAD M6X40 A4 SS
77 1 5575221700 MOUNT-BOX PROX SWT
78 2 5530773300 CAPSCREW
79 10 5540112500 WASHER-FLAT

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 375

A SECTION
REFERENCE #
7-01
5574584500

ELECTRICAL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
80 5 5540135000 NUT
81 3 5541085400 WASHER-PLAIN
82 3 5541081400 CAPSCREW
83 4 5541060900 CAPSCREW
84 6 5541550900 NUT -POLY INSERT
85 2 5541550300 CAPSCREW
86 2 5541045700 CAPSCREW
87 4 5541708600 CPSCR-SKT M6 X 50 SS
88 1 5536922700 GROUND STRAP
89 2 5530510100 LWASHER-INT
90 1 5541364100 NUT-CAGED 5/16 NC
91 1 5541704400 THUMBSCREW
92 1 5574715200 CLIP-ISOLATION SWITCH
LOCKOUT
93 1 5530945800 WASHER-STAR 5/16 ET
94 1 5530821500 LOCKWASHER
95 1 5530767600 CAPSCREW
96 1 5530702700 LOCKWASHER PLATED
97 1 5530504100 CAPSCREW

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 376
SECTION 7-01
REFERENCE # 5574584500
A
ELECTRICAL SYSTEM

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 377

A SECTION
REFERENCE #
7-01
5575215900

COMPONENT BOX ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 378
SECTION 7-01
REFERENCE # 5575215900
A
COMPONENT BOX ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 379

A SECTION
REFERENCE #
7-01
5575215900

COMPONENT BOX ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 380
SECTION 7-01
REFERENCE # 5575215900
A
COMPONENT BOX ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 381

A SECTION
REFERENCE #
7-01
5575215900

COMPONENT BOX ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575216000 COMPONENT BOX
2 1 5541317300 RELAY
3 1 5541913400 RECEPT-8 WAY-PIN
4 2 5541392200 RECEPTACLE -PLASTIC
5 6 5541247900 GASKET
6 6 5541079100 NUT
7 1 5541915800 NUT-PLASTIC HDP-18
8 1 5541392400 RECEPTACLE -PLASTIC
9 1 5541391500 RECEPT-PLASTIC
10 1 5541057500 GASKET
11 1 5541056600 RECEPTACLE
12 1 5541349900 GASKET
13 1 5540493300 CONNECTOR ASSY-
DIAGNOSTICTIC
14 5 5540994600 GASKET
15 1 5535863300 BREAKER-CKT
16 2 5536238400 BREAKER
17 1 5535301900 BREAKER
18 1 5542063800 CIRCUIT BREAKER (15AMP)
19 1 5574918600 BUSS BAR-COPPER
20 10 5530755600 LOCKWASHER
21 10 5533556500 SCREW
22 1 5541338600 GASKET
23 2 5541057400 GASKET
24 2 5541056700 RECEPTACLE
25 1 5541923100 RECEPT 3-WAY PIN FLANGE
MOUNT
26 1 5541359000 BRACKET -MOUNT
27 1 5541059400 MODULE-BUSS
28 1 5541056300 MODULE-BUSS
29 1 5541392300 RECPT-PLASTIC -REVERSE
30 1 5541391900 RECEPTACLE -PLASTIC
31 1 5540599300 SOCKET-RELAY
32 1 5541086000 RELAY
33 32 5541085300 WASHER-PLAIN
34 8 5541085400 WASHER-PLAIN
35 16 5541558100 NUT-POLY INSERT
36 4 5540176300 NUT-POLY INSERT M 4 G8.8
37 16 5541081000 CAPSCREW
38 4 5541081500 CPSCR-PHILLIP PH--M4X16 A4
SS

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 382
SECTION 7-01
REFERENCE # 5575215900
A
COMPONENT BOX ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
39 2 5541103300 WASHER-SEALING
40 4 5541085600 WASHER-PLAIN
41 2 5541550900 NUT -POLY INSERT
42 2 5541090200 CPSCR-HEX
43 7 5540994800 WASHER-SEALING
44 10 5541085500 WASHER-PLAIN M5 A4 SS
45 5 5541084400 NUT-HEX M5 A4 SS
46 5 5541082000 CPSCR-PHILLIP PH-M5X16 A4 SS
47 1 5541269500 CAP-PLUG
48 1 5541269600 CAP-PLUG
49 1 5541350100 RECEPT CAP FOR PLUG,HD10,
SZ 5
50 1 5561695600 TIE POINT
51 2 5530774200 FLATWASHER
52 2 5530702300 HEX NUT
53 2 5530756100 SCREW-MACH -RND HEAD
54 2 5530752200 LOCKWASHER PLATED
55 1 5536309900 INHIBITOR -CORROSION
56 1 5540598000 LOCK-RELAY HOUSING
57 10 5540844900 SPLICE: 2900-7200
58 1 5540740400 PIN
59 3 5540740600 TERM-PIN
60 60 5534825400 SEAL-PLUG #16-12
61 10 5540493000 TERM-SOCKET
62 10 5540214100 PIN-SIZE 12
63 26 5540859500 TERM-PIN
64 53 5540455500 TERM-PIN #16
65 40 5540119300 TERM-SOCKET #16
66 4 5541304900 TERMINAL #14-#16
67 2 5540658000 TERM-RING 3/8 #10AWG (HS)
68 1 5534827000 TERMINAL
69 2 5540654900 FASTON W/HEAT SHRINK
70 3 5540654800 TERMINAL
71 7 5540657800 RING-TERM
72 1 5534869100 TERMINAL #10 RING #8 AW
73 1 5535225100 TERMINAL
74 1 5536310000 MOUNT-WIRE
75 1 5540951100 STRAP TIE PANDUIT
76 1 5535141400 TOOL-REMOVAL
77 1 5535141300 TOOL-REMOVAL
78 1 5535141500 TOOL-REMOVAL

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 383

A SECTION
REFERENCE #
7-01
5575215900

COMPONENT BOX ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
79 1 5540928400 TOOL-REMOVAL
80 1 5541028800 LOCK
81 1 5541028500 PLUG-CONN
82 1 5541028700 LOCK-CONN
83 1 5541347600 CAP-PLUG
95 1 5540655100 TERM-RING
96 1 5540657600 TERM-RING 3/8 #14AWG (HS)

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 384
SECTION 7-01
REFERENCE # 5575215900
A
COMPONENT BOX ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 385

A SECTION
REFERENCE #
7-01
5574910300

TRANSMISSION LEVEL SENSOR

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541724900 LEVEL SWITCH
2 1 5541337800 RECEPTACLE
3 3 5540455500 TERMINAL
4 1 5541028800 LOCK
6 1” 5536992100 SPIRAL WRAP
7 1 5541112400 HEAT SHRINK W/ADHESIVE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 3/21/01


PAGE 386
SECTION 7-01
REFERENCE # 5574910300
A
TRANSMISSION LEVEL SENSOR

3/21/01 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 387

A SECTION
REFERENCE #
7-01
592256

STARTER FUSE HOLDER

Rev. 06 © 2000 Atlas Copco Wagner Inc. 12/03/98


PAGE 388
SECTION 7-01
REFERENCE # 592256
A

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5559 2256 00 STARTER FUSE HOLDER INCLUDES ALL ITEMS.
1 1 5559 2257 00 STARTER FUSE BLOCK
2 2 5533 1112 00 RETAINER
3 2 5530 9868 00 SCREW
4 2 5533 1112 00 RETAINER
5 6 5530 8994 00 NUT
6 2 5530 5100 00 STARWASHER
8 1 5560 9874 00 COVER NOT ILLUSTRATED.
9 2 5530 8474 00 SCREW NOT ILLUSTRATED.
10 2 5530 8222 00 FLATWASHER NOT ILLUSTRATED.
11 2 5530 7143 00 SCREW NOT ILLUSTRATED.

12/03/98 © 2000 Atlas Copco Wagner Inc. Rev. 06


PAGE 389

A SECTION
REFERENCE #
7-01
5573207500

PROXIMITY SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 2075 00 PROXIMITY SWITCH ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 2653 00 PROXIMITY SWITCH ASSEMBLY
2 1 5541 0285 00 PLUG
3 1 5541 0287 00 LOCK
4 1 5541 0370 00 BOOT
5 3 5540 8598 00 TERMINAL

Rev. 01 © 2000 Atlas Copco Wagner Inc. 12/15/00


PAGE 390
SECTION 7-01
REFERENCE # 5573207500
A
PROXIMITY SWITCH ASSEMBLY

12/15/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 391

A SECTION
REFERENCE #
7-01
5575217100

HARNESS ASSEMBLY - MAIN POWER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541911700 PLUG-9 WAY-SOCK W/L017
2 1 5540740500 SOCKET
3 2 5540740700 TERM-SOCKET
4 6 5534825400 SEAL-PLUG #16-12
5 1 5541909200 BACKSHELL STR HDP-24 SERIES
6 1 5540693400 HT/SRNK SEALANT WALL 2.0/
0.75
7 1 5541571800 SEALANT PLUG
8 2 5536913600 TUBING-HEAT SHRINK (INCHES)
9 1 5534825700 TERMINAL
10 1 5534827000 TERMINAL
11 1 5540657800 RING-TERM
12 73 5541050800 SHEILDING -AUTOLOOM
13 144 5500291300 WIRE-WHITE (INCHES)
14 144 5501292600 WIRE-RED (INCHES)
15 144 5500290900 WIRE-BLACK (INCHES)
16 73 5501495400 AUTO LOOM-NON-METALIC 3/8

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 392
SECTION 7-01
REFERENCE # 5575217100
A
HARNESS ASSEMBLY - MAIN POWER

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 393

A SECTION
REFERENCE #
7-01
5575216200

HARNESS ASSEMBLY - TRANSMISSION TO CAB

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541912300 PLUG
2 1 5541909200 BACKSHELL
3 3” 5540693400 HEAT SHRINK
4 31 5540119300 SOCKET
5 1 5541909500 BACKSHELL
6 315” 5542072700 CABLE
7 950” 5540760500 WIRE
8 1 5541912900 PLUG
9 31 5540455500 PIN
10 26” 5542063400 SLEEVING

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/08/03


PAGE 394
SECTION 7-01
REFERENCE # 5575216200
A
HARNESS ASSEMBLY - TRANSMISSION TO CAB

07/08/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 395

A SECTION
REFERENCE #
7-01
5575216900

HARNESS ASSEMBLY - MAIN CAB MT5010

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541912900 PLUG
2 1 5541909200 BACKSHELL
3 2” 5540693400 HEAT SHRINK
4 62 5540455500 PIN
5 1 5541909500 BACKSHELL
6 91” 5542072700 CABLE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/08/03


PAGE 396
SECTION 7-01
REFERENCE # 5575216900
A
HARNESS ASSEMBLY - MAIN CAB MT5010

07/08/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 397

A SECTION
REFERENCE #
7-01
5575216400

HARNESS ASSEMBLY - CAB POWER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541911900 PLUG-18 WAY-SOCK W/017
2 1 5541909200 BACKSHELL STR HDP-24 SERIES
3 2 5540693400 HT/SRNK SEALANT WALL 2.0/
0.75
4 1 5541909500 BACKSHELL 90 HDP-24 SERIES
5 2 5540740700 TERM-SOCKET
6 6 5540493000 TERM-SOCKET
7 28 5540859800 TERMINAL-SOCKET
8 91 5541064700 CABLE-10-16 AWG-18
MULITCOND

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/11/02


PAGE 398
SECTION 7-01
REFERENCE # 5575216400
A
HARNESS ASSEMBLY - CAB POWER

9/11/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 399

A SECTION
REFERENCE #
7-01
5575217200

HARNESS ASSEMBLY - ENGINE ECM

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541912300 PLUG
2 2 5541909200 BACKSHELL
3 3” 5540693400 HEAT SHRINK
4 62 5540119300 SOCKET
5 126” 5541064800 CABLE
6 126” 5540760500 WIRE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/08/03


PAGE 400
SECTION 7-01
REFERENCE # 5575217200
A
HARNESS ASSEMBLY - ENGINE ECM

07/08/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 401

A SECTION
REFERENCE #
7-01
5575216600

HARNESS ASSEMBLY - ECM POWER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541912000 PLUG-21 WAY-SOCK W/017
2 2 5541909200 BACKSHELL STR HDP-24 SERIES
3 2 5540693400 HT/SRNK SEALANT WALL 2.0/
0.75
4 28 5540119300 TERM-SOCKET #16
5 6 5540493000 TERM-SOCKET
6 8 5534825400 SEAL-PLUG #16-12
7 126 5541064700 CABLE-10-16 AWG-18
MULITCOND

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 402
SECTION 7-01
REFERENCE # 5575216600
A
HARNESS ASSEMBLY - ECM POWER

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 403

A SECTION
REFERENCE #
7-01
5575232900

HARNESS ASSEMBLY - J1939 - ENGINE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541337700 PLUG
1 2 5541905100 CONN LOCK- 3 SKT DT, BLUE
3 6 5540119300 TERM-SOCKET #16
4 2 5541112400 HEAT SHRINK W/ADHESIVE
5 144 5540760500 WIRE-SPIRAL SHIELD INCHES

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 404
SECTION 7-01
REFERENCE # 5575232900
A
HARNESS ASSEMBLY - J1939 - ENGINE

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 405

A SECTION
REFERENCE #
7-01
5575216500

HARNESS ASSEMBLY - CLS/QSK19

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541351000 PLUG - 6WAY, 6-96S
2 1 5541351800 RELIEF-STRAIN,STRHT, HD10,
SZ6
3 4 5540119300 TERM-SOCKET #16
4 1 5540693400 HT/SRNK SEALANT WALL 2.0/
0.75
5 1 5540492600 CONNECTOR -RECP
6 1 5540837000 CONNECTOR -SECONDARY
LOCK
7 4 5540503800 TERM-SPAD
8 4 5541090000 CABLE SEAL METRI-PACK 150
9 2 5534825400 SEAL-PLUG #16-12
10 260 5541928400 CABLE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/11/02


PAGE 406
SECTION 7-01
REFERENCE # 5575216500
A
HARNESS ASSEMBLY - CLS/QSK19

9/11/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 407

A SECTION
REFERENCE #
7-01
5575233000

HARNESS ASSEMBLY - FRONT J-BOX

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541913600 RECEPT-14 WAY-PIN
2 1 5541913100 PLUG-14 WAY-SOCKET
3 2 5541248500 RELIEF-STRAIN, 90 DEG, SIZE 18
5 2 5541129700 BOOT
6 14 5540859500 TERM-PIN
7 12 5540859800 TERMINAL-SOCKET
8 2 5541962100 KEYING PIN, SIZE 16, HD SERIES
9 160 5541338000 CABLE-18 COND 16 AWG

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 408
SECTION 7-01
REFERENCE # 5575233000
A
HARNESS ASSEMBLY - FRONT J-BOX

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 409

A SECTION
REFERENCE #
7-01
5575233300

HARNESS ASSEMBLY - CENTER J-BOX

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541913600 RECEPT-14 WAY-PIN
2 1 5541913100 PLUG-14 WAY-SOCKET
3 1 5541248500 RELIEF-STRAIN, 90 DEG, SIZE 18
4 1 5541248400 RELIEF-STRAIN STRAIGHT,
SIZE18
5 2 5541129700 BOOT
6 14 5540859500 TERM-PIN
7 13 5540859800 TERMINAL-SOCKET
8 1 5541962100 KEYING PIN, SIZE 16, HD SERIES
9 1 5541915800 NUT-PLASTIC HDP-18
10 315 5541338000 CABLE-18 COND 16 AWG

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 410
SECTION 7-01
REFERENCE # 5575233300
A
HARNESS ASSEMBLY - CENTER J-BOX

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 411

A SECTION
REFERENCE #
7-01
5575233400

HARNESS ASSEMBLY - HINGE BULKHEAD

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541913600 RECEPT-14 WAY-PIN
2 1 5541913200 PLUG-14 WAY PIN
3 1 5541248500 RELIEF-STRAIN, 90 DEG, SIZE 18
4 1 5541248400 RELIEF-STRAIN STRAIGHT,
SIZE18
5 2 5541129700 BOOT
6 28 5540859500 TERM-PIN
7 1 5541915800 NUT-PLASTIC HDP-18
8 315 5541338000 CABLE-18 COND 16 AWG

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 412
SECTION 7-01
REFERENCE # 5575233400
A
HARNESS ASSEMBLY - HINGE BULKHEAD

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 413

A SECTION
REFERENCE #
7-01
5575216700

HARNESS ASSEMBLY - DROPBOX COOLER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541056900 PLUG 3 WAY
2 1 5541337200 BOOT
3 6 5540859800 TERMINAL-SOCKET
4 1 5541028500 PLUG-CONN
5 1 5541028700 LOCK-CONN
6 1 5541037000 BOOT
7 236 5541065200 CABLE -UNSHIELDED

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 414
SECTION 7-01
REFERENCE # 5575216700
A
HARNESS ASSEMBLY - DROPBOX COOLER

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 415

A SECTION
REFERENCE #
7-01
5575233600

HARNESS ASSEMBLY - OVERSPEED SOLENOID

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541027400 CONNECTOR-RECEPTACLE
2 1 5541027500 CONNECTOR-LOCK
3 1 5541036700 BOOT-DT
4 2 5540859500 TERM-PIN
5 1 5541337700 PLUG
6 1 5541028700 LOCK-CONN
7 1 5541112400 HEAT SHRINK W/ADHESIVE
8 3 5540859800 TERMINAL-SOCKET
9 110 5541928400 CABLE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 416
SECTION 7-01
REFERENCE # 5575233600
A
HARNESS ASSEMBLY - OVERSPEED SOLENOID

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 417

A SECTION
REFERENCE #
7-01
5575233700

HARNESS ASSEMBLY - SECONDARY PARK BRAKE SOLENOID

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541027400 CONNECTOR-RECEPTACLE
2 1 5541027500 CONNECTOR-LOCK
3 1 5541036700 BOOT-DT
4 2 5540859500 TERM-PIN
5 1 5541337700 PLUG
6 1 5541028700 LOCK-CONN
7 1 5541112400 HEAT SHRINK W/ADHESIVE
8 3 5540859800 TERMINAL-SOCKET
9 106 5541928400 CABLE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 418
SECTION 7-01
REFERENCE # 5575233700
A
HARNESS ASSEMBLY - SECONDARY PARK BRAKE SOLENOID

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 419

A SECTION
REFERENCE #
7-01
5574921000

HARNESS - 2ND PARK BRAKE SOLENOID

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541080200 CABLE
2 1 5536913600 HEAT SHRINK TUBING
3 1 5541027400 CONNECTOR
4 1 5541027500 CONNECTOR
5 1 5541036700 BOOT
6 2 5540455500 TERMINAL

Rev. 01 © 2000 Atlas Copco Wagner Inc. 6/12/01


PAGE 420
SECTION 7-01
REFERENCE # 5574921000
A
HARNESS - 2ND PARK BRAKE SOLENOID

6/12/01 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 421

A SECTION
REFERENCE #
7-01
5574084700

HARNESS ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540493200 CONNECTOR
2 2 5537858100 SEAL
3 1 5540914700 SECONDARY LOCK
4 2 5537857500 TERMINAL
5 1” 5541080200 CABLE
6 2” 5536913600 TUBING

© 2000 Atlas Copco Wagner Inc. 4/4/00


PAGE 422
SECTION 7-01
REFERENCE # 5574084700
A
HARNESS ASSEMBLY

4/4/00 © 2000 Atlas Copco Wagner Inc.


PAGE 423

A SECTION
REFERENCE #
7-01
5574913800

HARNESS ASSEMBLY - TRANS TEMP SENSOR

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540493200 CONNECTOR SEAL-METRI PACK
280
2 2 5540646000 SEAL-CABLE
3 1 5540914700 LOCK-SECONDARY
4 2 5537890400 TERMINAL #16-14 FEMALE
MP280
5 1 5541080300 CABLE #16-3 12' MALE
6 2 5536913600 TUBING-HEAT SHRINK (INCHES)

Rev. 01 © 2000 Atlas Copco Wagner Inc. 10/03/02


PAGE 424
SECTION 7-01
REFERENCE # 5574913800
A
HARNESS ASSEMBLY - TRANS TEMP SENSOR

10/03/02 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 425

A SECTION
REFERENCE #
7-01
5574335800

HARNESS ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541027400 CONNECTOR
2 1 5541027500 CONNECTOR
3 2 5540214100 PIN
4 1 5541036700 BOOT
5 1 5541080200 CABLE
6 2” 5536913600 HEAT SHRINK TUBING

Rev. 04 © 2000 Atlas Copco Wagner Inc. 06/18/01


PAGE 426
SECTION 7-01
REFERENCE # 5574335800
A
HARNESS ASSEMBLY

06/18/01 © 2000 Atlas Copco Wagner Inc. Rev. 04


PAGE 427

A SECTION
REFERENCE #
7-01
5575233500

HARNESS ASSEMBLY - REAR J-BOX

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541913600 RECEPT-14 WAY-PIN
2 1 5541913100 PLUG-14 WAY-SOCKET
3 1 5541248500 RELIEF-STRAIN, 90 DEG, SIZE 18
4 1 5541248400 RELIEF-STRAIN STRAIGHT,
SIZE18
5 2 5541129700 BOOT
6 14 5540859500 TERM-PIN
7 14 5540859800 TERMINAL-SOCKET
8 197 5541338000 CABLE-18 COND 16 AWG
9 1 5541915800 NUT-PLASTIC HDP-18

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 428
SECTION 7-01
REFERENCE # 5575233500
A
HARNESS ASSEMBLY - REAR J-BOX

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 429

A SECTION
REFERENCE #
7-01
5575216800

HARNESS ASSEMBLY - FUEL COOLER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541056900 PLUG 3 WAY
2 1 5541337200 BOOT
3 6 5540859800 TERMINAL-SOCKET
4 1 5541028500 PLUG-CONN
5 1 5541028700 LOCK-CONN
6 1 5541037000 BOOT
7 236 5541928400 CABLE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 430
SECTION 7-01
REFERENCE # 5575216800
A
HARNESS ASSEMBLY - FUEL COOLER

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 431

A SECTION
REFERENCE #
7-01
5575231300

CAB WIRING GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 432
SECTION 7-01
REFERENCE # 5575231300
A
CAB WIRING GROUP

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 433

A SECTION
REFERENCE #
7-01
5575231300

CAB WIRING GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 434
SECTION 7-01
REFERENCE # 5575231300
A
CAB WIRING GROUP

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 435

A SECTION
REFERENCE #
7-01
5575231300

CAB WIRING GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575219600 HARNESS-MAIN CAB-MT5010 SEE 5575219600 ON PAGE 437.
2 1 5575313300 HARNESS-UPPER CAB-MT5010 SEE 5575313300 ON PAGE 447.
3 1 5575216100 HARNESS-ALLISON-T-IN CAB
4 1 5575219200 HARNESS-ALLISON SHIFT-CEC2
5 1 5575314300 HARNESS-ALLISON "V"-CEC2
6 1 5575313400 HARNESS-J1939 BLKHD-MT5010 SEE 5575313400 ON PAGE 449.
7 1 5575313500 HARNESS-J1939 (A)-MT5010 SEE 5575313500 ON PAGE 451.
8 1 5575313600 HARNESS-J1939 (B)-MT5010 SEE 5575313600 ON PAGE 453.
11 2 5541905000 RECEPTACLE-Y, DT04 3PIN
12 1 5541966300 PLUG-DT-TERM RESIST-J1939
13 1 5575097700 PLC ASSY-FX1N-MT5000 SEE 5575097700 ON PAGE 455.
14 1 5574719900 TRANS CTRL-ALLISON CEC2
15 1 5574918200 DATA COLLECTION UNIT-24V
16 1 5540859200 POWER SUPPLY
17 1 5541317300 RELAY
18 1 5541075800 PEDAL-ELEC -W/IDLE SWT SEE 5541075800 ON PAGE 515.
19 2 5541084100 WASHER-SPRING LOCK
20 2 5530766000 CAPSCREW
21 43 5541085400 WASHER-PLAIN
22 5 5541083800 WASHER-SPRING LOCK
23 5 5541081400 CAPSCREW
24 4 5541086000 RELAY
25 9 5541085600 WASHER-PLAIN
26 6 5541082400 CAPSCREW
27 1 5541359000 BRACKET -MOUNT
28 4 5541558000 CPSCR-SKT M4 X 8 G10.9
29 10 5541084000 WASHER -SPRING LOCK
30 3 5541090200 CPSCR-HEX
31 4 5541549800 CPSCR-HEX HEAD M6X12 A4 SS
32 2 5541081300 CPSCR-PHILLIP PH--M4X6 A4 SS
33 6 5541084500 NUT-HEXAGON
34 8 5541085300 WASHER-PLAIN
35 4 5541558100 NUT-POLY INSERT
36 4 5541081000 CAPSCREW
37 3 5541248000 GASKET
38 3 5541247900 GASKET
39 16 5540176300 NUT-POLY INSERT M 4 G8.8
40 16 5541081500 CPSCR-PHILLIP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 436
SECTION 7-01
REFERENCE # 5575231300
A
CAB WIRING GROUP

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 437

A SECTION
REFERENCE #
7-01
5575219600

HARNESS ASSY - MAIN CAB

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 438
SECTION 7-01
REFERENCE # 5575219600
A
HARNESS ASSY - MAIN CAB

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 439

A SECTION
REFERENCE #
7-01
5575219600

HARNESS ASSY - MAIN CAB

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 440
SECTION 7-01
REFERENCE # 5575219600
A
HARNESS ASSY - MAIN CAB

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 441

A SECTION
REFERENCE #
7-01
5575219600

HARNESS ASSY - MAIN CAB

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 442
SECTION 7-01
REFERENCE # 5575219600
A
HARNESS ASSY - MAIN CAB

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 443

A SECTION
REFERENCE #
7-01
5575219600

HARNESS ASSY - MAIN CAB


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5541392300 RECPT-PLASTIC -REVERSE
2 2 5541913600 RECEPT-14 WAY-PIN
3 3 5541923100 RECEPT 3-WAY PIN FLANGE
MOUNT
4 1 5541391500 RECEPT-PLASTIC
5 9 5541007600 PLUG
6 9 5541961800 RECEPTACLE, 8 WAY (4X4),
BUSS
7 1 5541059400 MODULE-BUSS
8 1 5541916000 RECEPT 23 WAY SOC
9 1 5541391500 RECEPT-PLASTIC
10 1 5541007400 RECEPTACLE-8 POS.
DEUTSCH
11 1 5541013100 RECPT-GRN
12 1 5541012700 PLUG - 12 POSITION
(DEUTSCH)
13 1 5541962000 RECEPTACLE, 12 WY (6X6),
BUSS
14 8 5541012600 PLUG-12 POS
15 8 5541858900 RECEPTACLE
16 2 5540859300 RECEPT-CONN
17 1 5541034700 CONN-RECEPTACLE
18 1 5540859600 PLUG -CONNECTOR
19 1 5541007300 RECEPTACLE-8 POS.
DEUTSCH
20 1 5541007100 CONNECTOR
21 1 5541056100 RECEPTACLE-BRN-12 POS
22 1 5541912300 PLUG-31 WAY-SOCK W/017
23 1 5541912300 PLUG-31 WAY-SOCK W/017
24 1 5541091800 CONNECTOR-PLUG 40POS-
SOCK TYPE
25 1 5541391700 RECEPTACLE -PLASTIC
26 1 5541028600 RECEPT-CONN
28 1 5541028500 PLUG-CONN
28 1 5541056900 PLUG 3 WAY
29 1 5541350600 RECEPT-INLINE
30 1 5541028600 RECEPT-CONN
31 1 5541028500 PLUG-CONN
32 1 5541028500 PLUG-CONN
33 1 5541034700 CONN-RECEPTACLE
34 1 5541028600 RECEPT-CONN

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 444
SECTION 7-01
REFERENCE # 5575219600
A
HARNESS ASSY - MAIN CAB
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
35 1 5541028600 RECEPT-CONN
36 1 5541028500 PLUG-CONN
37 1 5541027400 CONNECTOR-RECEPTACLE
38 1 5536846100 CONNECTOR
39 2 5537857900 CONNECTOR
40 1 5541028500 PLUG-CONN
41 1 5541028600 RECEPT-CONN
42 1 5541913600 RECEPT-14 WAY-PIN
43 1 5541913100 PLUG-14 WAY-SOCKET
44 1 5541028500 PLUG-CONN
45 1 5541028600 RECEPT-CONN
46 1 5541027400 CONNECTOR-RECEPTACLE
47 1 5541027200 CONNECTOR-PLUG
48 2 5540859600 PLUG -CONNECTOR
49 2 5540859300 RECEPT-CONN
50 1 5540387900 CONNECTOR
51 1 5540387700 LOCK -SECONDARY
52 5 5540599300 SOCKET-RELAY
53 5 5540598000 LOCK-RELAY HOUSING
54 5 5541079100 NUT
55 3 5541915800 NUT-PLASTIC HDP-18
56 9 5540119200 CONNECTOR 8 POS
DEUTSCH
57 9 5541028800 LOCK
58 8 5541013300 LOCK-SECONDARY
59 2 5541013200 LOCK-SECNDRY -8 POS
(DEUTSCH)
60 2 5541013400 LOCK-SECONDARY
61 4 5540859400 SEC LOCK FOR PIN RECEPT DT
SER
62 2 5541035400 SECONDARY LOCK
63 2 5540859700 LOCK-SEC
64 6 5541028700 LOCK-CONN
65 2 5541027500 CONNECTOR-LOCK
66 1 5541027300 CONNECTOR-LOCK
67 1 5541913500 RECEPT -14 WAY SOCKET
70 160 5534825400 SEAL-PLUG #16-12
71 250 5540119300 TERM-SOCKET #16
72 120 5540455500 TERM-PIN #16
73 2 5540740600 TERM-PIN
74 12 5540214100 PIN-SIZE 12

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 445

A SECTION
REFERENCE #
7-01
5575219600

HARNESS ASSY - MAIN CAB


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
75 25 5540859500 TERM-PIN
76 60 5540859800 TERMINAL-SOCKET
77 10 5540493000 TERM-SOCKET
78 18 5537857500 TERMINAL-FEM
79 12 5537857600 TERM-SEAL -PLUG
80 3 5540459900 TERMINAL PIN
81 8 5537858100 SEAL EFPA
82 3 5537858000 TERMINAL
83 4 5540846200 TERMINAL-SEAL
84 2 5540387800 TERMINAL
85 21 5541304800 TERMINAL
86 1 5540844900 SPLICE: 2900-7200
87 3 5540793400 PUSH-ON
88 2 5540654900 FASTON W/HEAT SHRINK
89 1 5540654800 TERMINAL
90 2 5534869100 TERMINAL #10 RING #8 AW
91 9 5541255400 BRKT-DT RECPT, SIZE 2,3,4,6,12
92 4 5541255500 BRKT, DT RECTP, SIZE 8
94 13 5541998600 SCREW-PHLP FHD CSK M4 X 8
SS
95 1 5575318600 MOUNT-3X DT08 AND 1X DT12
96 1 5575318700 MOUNT-2X DT12
97 1 5575318800 MOUNT-6X DT12

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 446
SECTION 7-01
REFERENCE # 5575219600
A
HARNESS ASSY - MAIN CAB

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 447

A SECTION
REFERENCE #
7-01
5575313300

HARNESS ASSEMBLY - UPPER CAB

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541393200 PLUG-PLASTIC
2 6 5540493000 TERM-SOCKET
3 14 5540119300 TERM-SOCKET #16
4 2 5534825400 SEAL-PLUG #16-12
5 1 5541085900 CONNECTOR-WIPER MOTOR
6 3 5541891700 RECEPTACLE-FASTON .250 #18-
14
7 1 5541027200 CONNECTOR-PLUG
8 1 5541027400 CONNECTOR-RECEPTACLE
9 5 5540455500 TERM-PIN #16
10 1 5541028600 RECEPT-CONN
11 1 5541034700 CONN-RECEPTACLE
12 3 5540859500 TERM-PIN
13 6 5541993500 FEM/REAR PNL MT RECEPT/6'-
3POS
14 19 5540844900 SPLICE: 2900-7200
15 1 5541035400 SECONDARY LOCK
16 1 5541028800 LOCK
17 1 5541027500 CONNECTOR-LOCK
18 1 5541027300 CONNECTOR-LOCK

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 448
SECTION 7-01
REFERENCE # 5575313300
A
HARNESS ASSEMBLY - UPPER CAB

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 449

A SECTION
REFERENCE #
7-01
5575313400

HARNESS ASSEMBLY - J1939 - BULKHEAD

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541923100 RECEPT 3-WAY PIN FLANGE
MOUNT
2 1 5541934200 CONN LOCK-3 PLUG DT, BLUE
3 3 5540455500 TERM-PIN #16
4 1 5541036900 BOOT
5 1 5541028500 PLUG-CONN
6 1 5541028700 LOCK-CONN
7 3 5540119300 TERM-SOCKET #16
8 1 5541037000 BOOT
9 144 5540760500 WIRE-SPIRAL SHIELD INCHES

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 450
SECTION 7-01
REFERENCE # 5575313400
A
HARNESS ASSEMBLY - J1939 - BULKHEAD

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 451

A SECTION
REFERENCE #
7-01
5575313500

HARNESS ASSEMBLY - J1939 (A)

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5541337700 PLUG
2 2 5541905100 CONN LOCK- 3 SKT DT, BLUE
3 7 5540119300 TERM-SOCKET #16
4 2 5541112400 HEAT SHRINK W/ADHESIVE
5 1 5540859800 TERMINAL-SOCKET
6 12 5540760500 WIRE-SPIRAL SHIELD INCHES
7 144 5506413400 WIRE-YEL/GRN (INCHES)

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 452
SECTION 7-01
REFERENCE # 5575313500
A
HARNESS ASSEMBLY - J1939 (A)

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 453

A SECTION
REFERENCE #
7-01
5575313600

HARNESS ASSEMBLY - J1939 (B)

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541028500 PLUG-CONN
2 1 5541028700 LOCK-CONN
3 3 5540119300 TERM-SOCKET #16
4 1 5541037000 BOOT
5 1 5541028600 RECEPT-CONN
6 1 5541934200 CONN LOCK-3 PLUG DT, BLUE
7 3 5540455500 TERM-PIN #16
8 1 5541036900 BOOT
9 59 5540760500 WIRE-SPIRAL SHIELD INCHES

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 454
SECTION 7-01
REFERENCE # 5575313600
A
HARNESS ASSEMBLY - J1939 (B)

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 455

A SECTION
REFERENCE #
7-01
5575097700

PLC ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 456
SECTION 7-01
REFERENCE # 5575097700
A
PLC ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 457

A SECTION
REFERENCE #
7-01
5575097700

PLC ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
7 1 5573566800 DIN RAIL-325 MM
8 1 5575313100 BASE PLATE-PLC-MT5010
9 6 5541085300 WASHER-PLAIN
10 6 5541080800 CPSCR-PHILLIP PH--M3X6 A4 SS
11 1 5541927500 RECEPTACLE
12 6 5541085400 WASHER-PLAIN
13 3 5540176300 NUT-POLY INSERT M 4 G8.8
14 3 5541081600 CAPSCREW -PHILLIP PH
15 1 5541392200 RECEPTACLE -PLASTIC
16 1 5541079100 NUT
17 62 5540455500 TERM-PIN #16
18 9 5534825400 SEAL-PLUG #16-12
19 66 5541668100 FERRULE
20 5 5541920900 FERRULE #18 AWG "Y"
CONNECTOR
21 2 5540908600 FERRULE #16 -RED
22 9 5541858700 FERRULE #16
23 8 5536310000 MOUNT-WIRE

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 458
SECTION 7-01
REFERENCE # 5575097700
A
PLC ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 459

A SECTION
REFERENCE #
7-01
5575371100

CAB CONVERTER 24V/12V

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5540859200 POWER SUPPLY
2 2 5541085400 WASHER-PLAIN
3 2 5541081300 CPSCR-PHILLIP PH--M4X6 A4 SS

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 460
SECTION 7-01
REFERENCE # 5575371100
A
CAB CONVERTER 24V/12V

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 461

A SECTION
REFERENCE #
7-01
5573097700

PRESSURE SWITCH

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541615300 SWITCH
2 1 5541028500 CONNECTOR
3 1 5541028700 CONNECTOR
4 3 5540119300 TERMINAL

Rev. 02 © 2000 Atlas Copco Wagner Inc. 11/30/00


PAGE 462
SECTION 7-01
REFERENCE # 5573097700
A
PRESSURE SWITCH

11/30/00 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 463

A SECTION
REFERENCE #
7-01
5573219800

PROXIMITY SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 2198 00 PROXIMITY SWITCH ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 2260 00 PROXIMITY SWITCH
2 1 5541 0285 00 PLUG
3 1 5541 0287 00 LOCK
4 1 5541 0370 00 BOOT
5 3 5540 8598 00 TERMINAL

Rev. 01 © 2000 Atlas Copco Wagner Inc. 12/15/00


PAGE 464
SECTION 7-01
REFERENCE # 5573219800
A
PROXIMITY SWITCH ASSEMBLY

12/15/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 465

A SECTION
REFERENCE #
7-01
5574245000

TEMPERATURE SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541093000 TEMPERATURE SWITCH
2 1 5541027200 CONNECTOR
3 2 5540119300 TERMINAL
4 1 5541027300 CONNECTOR
5 1 5541036800 BOOT

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96


PAGE 466
SECTION 7-01
REFERENCE # 5574245000
A
TEMPERATURE SWITCH ASSEMBLY

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 467

A SECTION
REFERENCE #
7-02
5575113100

PANEL INSTALLATION

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575217700 PANEL ASSY-LEFT-QSK19 SEE 5575217700 ON PAGE 469.
2 1 5575217500 PANEL ASSY-CTR-MT5010 SEE 5575217500 ON PAGE 475.
3 1 5575217300 PANEL ASSY-RT-MT5010-EXTD SEE 5575217300 ON PAGE 479.
4 14 5541083200 CPSCR-HEX SKT BH-M6X12 A4
SS

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 468
SECTION 7-02
REFERENCE # 5575113100
A
PANEL INSTALLATION

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 469

A SECTION
REFERENCE #
7-02
5575217700

LEFT HAND PANEL ASSEMBLY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/07/03


PAGE 470
SECTION 7-02
REFERENCE # 5575217700
A
LEFT HAND PANEL ASSEMBLY

03/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 471

A SECTION
REFERENCE #
7-02
5575217700

LEFT HAND PANEL ASSEMBLY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/07/03


PAGE 472
SECTION 7-02
REFERENCE # 5575217700
A
LEFT HAND PANEL ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575217800 PANEL-LEFT-MT5010
2 1 5575209400 SWITCH ASSEMBLY SEE 5575209400 ON PAGE 483.
3 1 5541015400 SWITCH
4 3 5537510200 SWITCH -SELECTOR
5 4 5537510300 SWITCH BODY
6 2 5541661500 SWITCH
7 3 5540764300 BLOCK-CONTACT
8 6 5540993400 INDICATOR -RED 28V
9 2 5540993500 INDICATOR -AMBER
10 2 5541027100 INDICATOR-WHITE, 28V
11 1 5541349500 GASKET
12 1 5541663700 RECEPTACLE
13 1 5541289000 CAP-PROTECTIVE
14 8 5541085300 WASHER-PLAIN
15 4 5541558100 NUT-POLY INSERT
16 4 5541081000 CAPSCREW
17 3 5537726900 BRKR-CIRCUIT
18 4 5537200200 BRKR-CIRCUIT
19 2 5536965700 BRKR-CIRCUIT
20 2 5562627800 BUS BAR-COPPER
21 1 5541911900 PLUG-18 WAY-SOCK W/017
22 2 5541129600 BOOT
23 1 5540740700 TERM-SOCKET
24 3 5540493000 TERM-SOCKET
25 14 5540859800 TERMINAL-SOCKET
26 3 5534869100 TERMINAL #10 RING #8 AW
27 3 5540657800 RING-TERM
28 7 5540654800 TERMINAL
29 6 5541858800 FERRULE #14
30 6 5540908700 FERRULE #14 -BLUE
31 5 5541920900 FERRULE #18 AWG "Y"
CONNECTOR
32 6 5541668100 FERRULE
33 20 5541077600 TERMINAL
34 1 5540844900 SPLICE: 2900-7200
35 10 5534825400 SEAL-PLUG #16-12
36 34 5540455500 TERM-PIN #16
37 1 5541028500 PLUG-CONN
38 1 5541905100 CONN LOCK- 3 SKT DT, BLUE
39 13 5540119300 TERM-SOCKET #16
40 1 5541858900 RECEPTACLE

03/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 473

A SECTION
REFERENCE #
7-02
5575217700

LEFT HAND PANEL ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
41 1 5541012600 PLUG-12 POS
42 1 5541013300 LOCK-SECONDARY
43 1 5541912600 PLUG-23 WAY-PIN W/017
44 2 5540690700 TERM-RING #10 #18AWG (HS)
45 25 5540760500 WIRE-SPIRAL SHIELD INCHES
46 1 5575339600 LABEL-LEFT PANEL-MT5010
55 1 5540429900 CKT BREAKER-20A PUSH/PULL

Rev. 02 © 2000 Atlas Copco Wagner Inc. 03/07/03


PAGE 474
SECTION 7-02
REFERENCE # 5575217700
A
LEFT HAND PANEL ASSEMBLY

03/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 475

A SECTION
REFERENCE #
7-02
5575217500

CENTER PANEL ASSEMBLY

Rev. 01 © 2000 Atlas Copco Wagner Inc. 01/28/03


PAGE 476
SECTION 7-02
REFERENCE # 5575217500
A
CENTER PANEL ASSEMBLY

01/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 477

A SECTION
REFERENCE #
7-02
5575217500

CENTER PANEL ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575217600 PANEL-CENTER MT5010
2 1 5574078900 GAUGE MMC W/J1708
HOURMETER
3 1 5540935000 TACH,24V,DDEC
4 1 5575341400 LABEL-CENTER PANEL-MT5010
5 1 5541094800 BUZZER
6 2 5541085300 WASHER-PLAIN
7 2 5541558100 NUT-POLY INSERT
8 2 5541936200 CPSCR-SKT BH-M3X35 A2 SS
9 1 5541359700 LIGHT-PILOT -RED
10 4 5541077600 TERMINAL
13 6 5540119300 TERM-SOCKET #16
15 1 5540859600 PLUG -CONNECTOR
16 1 5540859700 LOCK-SEC
17 1 5540859900 BOOT
18 2 5541920900 FERRULE #18 AWG "Y"
CONNECTOR
19 10 5540690700 TERM-RING #10 #18AWG (HS)
20 2 5541027100 INDICATOR-WHITE, 28V

Rev. 01 © 2000 Atlas Copco Wagner Inc. 01/28/03


PAGE 478
SECTION 7-02
REFERENCE # 5575217500
A
CENTER PANEL ASSEMBLY

01/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 479

A SECTION
REFERENCE #
7-02
5575217300

RIGHT HAND PANEL ASSEMBLY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 480
SECTION 7-02
REFERENCE # 5575217300
A
RIGHT HAND PANEL ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 481

A SECTION
REFERENCE #
7-02
5575217300

RIGHT HAND PANEL ASSEMBLY


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575217400 PANEL-RIGHT-MT5010-EXTD
2 1 5572400500 GAUGE-PRESS ENGINE OIL
3 1 5572400400 GAUGE-TEMP ENGINE WATER
4 1 5572400800 GAUGE-PRESS TRANS
5 1 5572400700 GAUGE-TEMP TRANSMISSION
OIL
6 1 5572400000 GAUGE-PRESS HYD ACCUM
7 1 5572400300 GAUGE-FUEL
8 1 5572400200 VOLTMETER GAUGE
9 1 5573632400 GAUGE-HYD TEMP-0-120 DEG C
10 3 5537510300 SWITCH BODY
11 1 5537510200 SWITCH -SELECTOR
12 1 5541005400 SWITCH -SELECTOR
13 1 5541015400 SWITCH
14 1 5575341300 LABEL-RIGHT PANEL-MT5010
15 7 5572400900 CABLE-CONNECTOR
16 1 5572920100 HARNESS-GAUGE PANEL SEE 5572920100 ON PAGE 485.
WIRING
17 1 5541012800 PLUG
18 1 5541013300 LOCK-SECONDARY
19 1 5541037700 BOOT
20 8 5540119300 TERM-SOCKET #16
21 4 5534825400 SEAL-PLUG #16-12
22 8 5540908600 FERRULE #16 -RED
23 2 5541858700 FERRULE #16
24 144 5504182600 WIRE-BLACK (INCHES)
25 144 5500292300 WIRE-WHITE (INCHES)

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 482
SECTION 7-02
REFERENCE # 5575217300
A
RIGHT HAND PANEL ASSEMBLY

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 483

A SECTION
REFERENCE #
7-02
5575209400

SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541078700 SWITCH
2 1 5540859600 PLUG
3 1 5540859700 LOCK
4 6 5540119300 TERMINAL

Rev. 00 © 2000 Atlas Copco Wagner Inc. 03/07/03


PAGE 484
SECTION 7-02
REFERENCE # 5575209400
A
SWITCH ASSEMBLY

03/07/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 485

A SECTION
REFERENCE #
7-02
5572920100

HARNESS-GAUGE PANEL

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541007600 PLUG
2 8 5540119300 TERMINAL
3 1 5540119200 CONNECTOR
4 1 5574616000 CABLE
5 1 5572400900 CABLE
10 3 5540844900 SPLICE

Rev. 02 © 2000 Atlas Copco Wagner Inc. 4/21/00


PAGE 486
SECTION 7-02
REFERENCE # 5572920100
A
HARNESS-GAUGE PANEL

4/21/00 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 487

A SECTION
REFERENCE #
7-02
5574167500

FUEL GAUGE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5574 1675 00 FUEL GAUGE ASSEMBLY INCLUDES ALL ITEMS.
1 1 5541 0480 00 FUEL GAUGE
2 1 5541 0272 00 PLUG
3 1 5541 0368 00 BOOT
4 1 5541 0273 00 LOCK
5 2 5540 1193 00 SOCKET

Rev. 01 © 2000 Atlas Copco Wagner Inc. 01/15/99


PAGE 488
SECTION 7-02
REFERENCE # 5574167500
A
FUEL GAUGE

01/15/99 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 489

A SECTION
REFERENCE #
7-02
5573874400

PRESSURE SWITCH ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541615300 PRESSURE SWITCH
2 1 5541056900 PLUG
3 3 5540119300 TERMINAL

© 2000 Atlas Copco Wagner Inc. 3/13/00


PAGE 490
SECTION 7-02
REFERENCE # 5573874400
A
PRESSURE SWITCH ASSEMBLY

3/13/00 © 2000 Atlas Copco Wagner Inc.


PAGE 491

A SECTION
REFERENCE #
7-02
5573550700

TRANSDUCER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541096200 TRANSDUCER
2 1 5541035000 CONNECTOR
3 1 5541034500 SECONDARY LOCK
4 3 5540119300 SOCKET
5 1 5534825400 PLUG

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96


PAGE 492
SECTION 7-02
REFERENCE # 5573550700
A
TRANSDUCER ASSEMBLY

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 493

A SECTION
REFERENCE #
7-02
5573899500

TRANSDUCER ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541096100 TRANSDUCER
2 1 5541028600 RECEPTACLE
3 1 5541028800 LOCK
4 3 5540455500 TERMINAL

Rev. 01 © 2000 Atlas Copco Wagner Inc. 3/13/00


PAGE 494
SECTION 7-02
REFERENCE # 5573899500
A
TRANSDUCER ASSEMBLY

3/13/00 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 495

A SECTION
REFERENCE #
7-07
5575112700

BATTERY GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 2 5536934000 BATTERY HAZARDOUS
2 1 5573352300 HOLD DOWN -BATTERY
3 1 5571296300 PAD-RUBBER
4 2 5559923400 WASHER
5 1 5540413400 CPSCR-HEX 1/2 NC X 9 G8
6 1 5530755100 LOCKNUT POLY INSERT
7 4 5540112500 WASHER-FLAT
8 2 5531005000 CAPSCREW
9 2 5540135000 NUT
10 1 5541550900 NUT -POLY INSERT
11 1 5541083200 CPSCR-HEX SKT BH-M6X12 A4

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/28/03


PAGE 496
SECTION 7-07
REFERENCE # 5575112700
A
BATTERY GROUP

1/28/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 497

A SECTION
REFERENCE #
7-12
5575111900

LIGHT GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 11/05/01


PAGE 498
SECTION 7-12
REFERENCE # 5575111900
A
LIGHT GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 10 5541887200 LIGHT ASSEMBLY SEE 5541887200 ON PAGE 499.
2 12 5530999800 CAPSCREW
3 8 5530999400 CAPSCREW
4 12 5540135000 NUT
5 20 5540112500 WASHER

11/05/01 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 499

A SECTION
REFERENCE #
7-12
5541887200

LIGHT ASSEMBLY - PROJECTION BEAM

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541924000 HOUSING
2 1 5541924100 GROMMET
3 1 5541924200 CIRCUIT ASSEMBLY
4 1 5541924300 BULB
5 1 5541924400 FRONT COVER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 10/01/01


PAGE 500
SECTION 7-12
REFERENCE # 5541887200
A
LIGHT ASSEMBLY - PROJECTION BEAM

10/01/01 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 501

A SECTION
REFERENCE #
7-12
5575123700

BRAKE LIGHT GROUP

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/29/03


PAGE 502
SECTION 7-12
REFERENCE # 5575123700
A
BRAKE LIGHT GROUP

1/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 503

A SECTION
REFERENCE #
7-12
5575123700

BRAKE LIGHT GROUP


ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 2 5575323300 MOD-TAIL LIGHT WIRING
2 1 5573097700 PRESS SWITCH MOD/ 800 PSI SEE 5573097700 ON PAGE 461.
DECR
3 1 5500510700 CONNECTOR (PIPE/
JIC)BULKHEAD
4 1 5501177900 ELBOW-90 (ORS/O-RING)
5 1 5575323700 MOUNT BRACKET-TAILLIGHT
6 3 5541085700 WASHER-PLAIN
7 3 5541558200 CPSCR-HEX HD M8 X 16 A4 SS
8 6 5540112500 WASHER-FLAT
9 3 5530887800 CAPSCREW
10 3 5540135000 NUT
11 3 5534396300 CLAMP
12 1 5541831000 CABLE-#16-3 MALE/FEMALE 2'
13 1 5541080500 CABLE MALE/FEMALE
101 1 5507798600 HOSE ASSY

Rev. 00 © 2000 Atlas Copco Wagner Inc. 1/29/03


PAGE 504
SECTION 7-12
REFERENCE # 5575123700
A
BRAKE LIGHT GROUP

1/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 505

A SECTION
REFERENCE #
7-12
5573625900

OVERHEAD LIGHT ASSEMBLY

Rev. 02 © 2000 Atlas Copco Wagner Inc. 01/06/99


PAGE 506
SECTION 7-12
REFERENCE # 5573625900
A
OVERHEAD LIGHT ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5573 6259 00 OVERHEAD LIGHT ASSEMBLY INCLUDES ALL ITEMS.
1 1 5573 9320 00 INTERIOR LIGHT
2 1 5541 0274 00 RECEPTACLE
3 1 5541 0275 00 LOCK
4 2 5540 4555 00 PIN
5 1 5535 7651 00 LAMP 24V
6 1 5530 8607 00 SCREW
8 1 5530 8973 00 NUT
9 1 5540 6548 00 TERMINAL-#10 RING
10 1 5540 6550 00 BUTT SPLICE

01/06/99 © 2000 Atlas Copco Wagner Inc. Rev. 02


PAGE 507

A SECTION
REFERENCE #
7-19
5575231400

AMBER STROBE LIGHT GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5573936700 MOUNT-STROBE LIGHT
2 1 5574338900 STROBE MOD -AMBER
3 6 5541085400 WASHER-PLAIN
4 3 5540176300 NUT-POLY INSERT M 4 G8.8
5 3 5540176200 CAPSCREW-HEX
6 4 5540112500 WASHER-FLAT
7 2 5540135000 NUT
8 2 5530859600 CAPSCREW
9 2 5535101600 CLAMP
10 1 5573768500 TEE-3 WAY
11 2 5541089000 UNION-THREADED
12 1 5541831000 CABLE-#16-3 MALE/FEMALE 2'
13 1 5575361000 CABLE-BH MALE/FEMALE/SWAP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 1/29/03


PAGE 508
SECTION 7-19
REFERENCE # 5575231400
A
AMBER STROBE LIGHT GROUP

1/29/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 509

A SECTION
REFERENCE #
7-39
5575124000

BACKUP CAMERA/MONITOR GROUP

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/08/03


PAGE 510
SECTION 7-39
REFERENCE # 5575124000
A
BACKUP CAMERA/MONITOR GROUP

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5575323200 VIDEO MONITOR WIRING SEE 5575323200 ON PAGE 511.
2 1 5541704200 CAMERA
3 1 5573355100 HARNESS
4 1 5573355000 HARNESS
5 1 5574815700 HARNESS
6 7 5541085600 FLATWASHER
8 4 5541549800 CAPSCREW
9 3 5541549800 CAPSCREW
10 1 5541248000 GASKET

07/08/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


PAGE 511

A SECTION
REFERENCE #
7-39
5575323200

VIDEO MONITOR WIRING

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5541966500 MONITOR
2 1 5541028500 PLUG
3 1 5541028700 LOCK
4 3 5540119300 SOCKET
5 1 5541037000 BOOT
6 22” 5541050800 AUTOLOOM

Rev. 01 © 2000 Atlas Copco Wagner Inc. 07/08/03


PAGE 512
SECTION 7-39
REFERENCE # 5575323200
A
VIDEO MONITOR WIRING

07/08/03 © 2000 Atlas Copco Wagner Inc. Rev. 01


Parts Catalog
Atlas Copco Wagner

Section 8: Manual Controls


Controller Classifications
Controls that are classified independently appear in
Section 8. Controls that are classified with their
respective systems appear in the following sections. If
the control is not found in Section 8, proceed to the
system sections.

Independent Controls
Steering Control Group ................................... Section 8-01
Dump & Hoist Control Group ......................... Section 8-02
Dump Control Group........................................ Section 8-02
Transmission Control Group ......................... Section 8-03
Transmission Shift Control System.............. Section 8-03
Throttle Control Group..................................... Section 8-04
Inch Control System ......................................... Section 8-04
Park Brake Control............................................ Section 8-05
Park Brake Override ......................................... Section 8-05
Brake Control Group ........................................ Section 8-06
Engine Shutdown Control............................... Section 8-07
Throttle Control Shutdown ............................. Section 8-07
Fire Suppression System................................ Section 8-08
Fire Extinguisher Group................................... Section 8-08
Checkfire Group ................................................ Section 8-08

System Controls
Power Unit ..................................................................Section 2
Power Train ................................................................Section 3
Hydraulic System .....................................................Section 5
Air System ..................................................................Section 6
Electrical System......................................................Section 7
Optional Equipment ................................................Section 9
Section 8: Manual Controls
Parts Catalog
PAGE 515

A SECTION
REFERENCE #
8-04
5541075800

ELECTRONIC PEDAL ASSEMBLY

© 2000 Atlas Copco Wagner Inc. 3/17/00


PAGE 516
SECTION 8-04
REFERENCE # 5541075800
A
ELECTRONIC PEDAL ASSEMBLY

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5540 4596 00 ROLLER SERVICE KIT INCLUDES ITEMS 2, 19, 21
1 5541 7105 00 SENSOR KIT INCLUDES ITEMS 6, 7, 13, 29,
31
1 5541 7106 00 TREADLE ASSEMBLY KIT INCLUDES ALL ITEMS EXCEPT
10 AND 16
1 5540 4595 00 TREADLE PIN KIT INCLUDES ITEMS 2, 3, 4, 18
1 1 N.S.S. SPRING PIN
1 1 N.S.S. SPRING PIN
2 3 5536 4023 00 SNAP RING
2 3 5536 4023 00 SNAP RING
3 2 5535 1047 00 BUSHING
3 2 5535 1047 00 BUSHING
4 2 5540 8440 00 BUSHING
4 2 5540 8440 00 BUSHING
6 2 5540 4586 00 SCREW
6 2 5540 4586 00 SCREW
7 2 5540 4587 00 SCREW
7 2 5540 4587 00 SCREW
10 1 5540 8442 00 COVER
10 1 5540 8442 00 COVER
11 1 N.S.S. TREADLE
11 1 N.S.S. TREADLE
12 1 N.S.S. LEVER
12 1 N.S.S. LEVER
13 1 5541 7104 00 SENSOR HARNESS
16 1 5540 8443 00 BASE
18 1 N.S.S. TREADLE PIN
19 1 N.S.S. ROLLER PIN
20 1 N.S.S. SENSOR SHAFT
21 1 N.S.S. ROLLER
22 2 N.S.S. THRUST WASHER
23 2 N.S.S. BUSHING
24 2 N.S.S. SPRING
29 1 N.S.S. SENSOR
31 2 5540 4592 00 WIRE CLAMP

3/17/00 © 2000 Atlas Copco Wagner Inc.


PAGE 517

A SECTION
REFERENCE #
8-04
5541092200

HYDRAULIC THROTTLE VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5541 0922 00 HYDRAULIC THROTTLE VALVE INCLUDES ALL ITEMS.
1 5537 2610 00 REPAIR KIT INCLUDES ITEMS 7 AND 12
THRU 14.
2 1 5537 1702 00 VALVE ASSEMBLY SEE 371702 ON PAGE 519.
3 1 5534 3413 00 PIN
5 1 5534 7884 00 JAM NUT
7 1 N.S.S. SPRING
9 1 5537 4312 00 TREADLE
11 1 5530 5163 00 SCREW
12 4 N.S.S. RETAINING RING
13 2 N.S.S. BUSHING
14 2 N.S.S. BUSHING
96 1 5534 3414 00 PIN
100 1 5534 7883 00 MOUNT PLATE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 07/30/99


PAGE 518
SECTION 8-04
REFERENCE # 5541092200
A
HYDRAULIC THROTTLE VALVE

07/30/99 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 519

A SECTION
REFERENCE #
8-04
371702

TREADLE VALVE

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/11/02


PAGE 520
SECTION 8-04
REFERENCE # 371702
A
TREADLE VALVE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5537 1702 00 VALVE ASSEMBLY INCLUDES ALL ITEMS
EXCEPT REPAIR KIT.
1 5537 2610 00 REPAIR KIT INCLUDES ITEMS 7, 12, 13,
14, 16, 22, 75, 76, 77, 80, 81,
84, 85, 98, AND 99.
2 1 5533 0189 00 NUT
3 1 5534 3413 00 PIN
5 1 5534 7884 00 JAM NUT
6 1 5534 3439 00 ROLLER
7 1 N.S.S. SPRING
8 1 5537 2588 00 ROD
9 1 5537 4312 00 TREADLE
11 1 5530 5163 00 SCREW
12 4 N.S.S. RETAINING RING
13 2 N.S.S. BUSHING
14 2 N.S.S. BUSHING
16 1 N.S.S. O-RING
22 1 N.S.S. O-RING
50 6 5537 2589 00 SCREW
71 1 5537 2590 00 BODY
72 1 5537 2591 00 PLATE
73 1 5537 2592 00 SLEEVE
75 1 N.S.S. CARTRIDGE CAP
76 1 N.S.S. O-RING
77 1 N.S.S. PIN
78 1 5537 4041 00 BODY
79 1 5537 2596 00 SPRING
80 1 N.S.S. WASHER
81 1 N.S.S. O-RING
82 1 5534 5633 00 O-RING
83 1 5537 2599 00 PISTON
84 1 N.S.S. U-CUP
85 1 N.S.S. WEAR RING
86 1 5537 8336 00 SPRING
87 1 5537 2601 00 CAP
88 1 5537 2602 00 SCREW
89 1 5537 2603 00 INSERT
91 1 5537 2604 00 POPPET
92 1 5537 2605 00 SPRING
93 1 5534 0120 00 O-RING

9/11/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 521

A SECTION
REFERENCE #
8-04
371702

TREADLE VALVE
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
94 1 5537 2606 00 INSERT
95 1 5537 2607 00 GUIDE
96 1 5534 3414 00 PIN
97 1 5537 2608 00 BODY
98 1 N.S.S. O-RING
99 1 N.S.S. BOOT
100 1 5534 7883 00 PLATE
101 3 5537 2609 00 WASHER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/11/02


PAGE 522
SECTION 8-04
REFERENCE # 371702
A
TREADLE VALVE

9/11/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 523

A SECTION
REFERENCE #
8-04
371528

THROTTLE CONTROL CYLINDER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 9/11/02


PAGE 524
SECTION 8-04
REFERENCE # 371528
A
THROTTLE CONTROL CYLINDER

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5537 1528 00 THROTTLE CONTROL CYLINDER INCLUDES ALL ITEMS
ASSEMBLY EXCEPT REPAIR KIT.
1 5537 2617 00 REPAIR KIT INCLUDES ITEMS 3, 12, 13,
AND 14.
1 1 5537 8370 00 COVER
2 1 N.S.S. LEVER INCLUDED IN ITEM 15.
3 1 N.S.S. BOOT INCLUDED IN REPAIR KIT.
4 1 5537 8371 00 SCREW
5 8 5537 8372 00 SCREW
6 1 N.S.S. PIN INCLUDED IN ITEM 15.
7 1 N.S.S. PIN INCLUDED IN ITEM 15.
8 2 N.S.S. BEARING INCLUDED IN ITEM 15.
9 4 N.S.S. O-RING INCLUDED IN ITEM 15.
10 1 N.S.S. ROD END INCLUDED IN ITEM 15.
11 1 5537 2613 00 SCREW
12 1 N.S.S. RING INCLUDED IN REPAIR KIT.
13 1 N.S.S. U-CUP INCLUDED IN REPAIR KIT.
14 1 N.S.S. O-RING INCLUDED IN REPAIR KIT.
15 1 5537 7624 00 LEVER ASSEMBLY INCLUDES ITEMS 2, 6, 7, 8, 9,
10, 17, 19, 20, AND 25.
16 1 5537 2615 00 PISTON
17 1 N.S.S. SPRING INCLUDED IN ITEM 15.
18 1 5536 1820 00 SHELL
19 4 N.S.S. WASHER INCLUDED IN ITEM 15.
20 1 N.S.S. BEARING INCLUDED IN ITEM 15.
21 1 5537 2616 00 SPRING
22 1 5536 1824 00 ROD END
23 1 5536 8315 00 SCREW
24 1 5530 7303 00 NUT
25 2 N.S.S. PIN INCLUDED IN ITEM 15.

9/11/02 © 2000 Atlas Copco Wagner Inc. Rev. 00


Parts Catalog
Atlas Copco Wagner

Section 9: Tools
Section 9: Tools
Parts Catalog
PAGE 527

A SECTION
REFERENCE #
9-01
5573489600

DEUTSCH CONNECTOR TOOLS

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5 5535 1414 00 TERMINAL REMOVAL TOOL
2 5 5535 1413 00 TERMINAL REMOVAL TOOL
3 5 5535 1415 00 TERMINAL REMOVAL TOOL
4 5 5540 9284 00 TERMINAL REMOVAL TOOL
5 2 5541 3366 00 TERMINAL TOOL

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96


PAGE 528
SECTION 9-01
REFERENCE # 5573489600
A
DEUTSCH CONNECTOR TOOLS

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 529

A SECTION
REFERENCE #
9-02
371335

ACCUMULATOR CHARGING HARNESS

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5537 1335 00 CHARGING HARNESS INCLUDES ALL ITEMS.
2 1 5537 5316 00 INLET
3 1 5537 5315 00 NUT
4 2 5537 5809 00 VALVE
5 1 5537 5810 00 TEE
6 2 5537 5811 00 NIPPLE
7 1 5537 5812 00 GAUGE
8 1 5537 5813 00 HOSE ASSEMBLY
9 1 5537 3794 00 CHARGING VALVE
10 1 5500 3444 00 ADAPTER

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96


PAGE 530
SECTION 9-02
REFERENCE # 371335
A
ACCUMULATOR CHARGING HARNESS

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 531

A SECTION
REFERENCE #
9-02
517437

PRESSURE GAUGE

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 5534 2727 00 PRESSURE GAUGE (3000 PSI) INCLUDES ITEMS 1, 2, AND 3.
1 5534 2738 00 PRESSURE GAUGE (5000 PSI) INCLUDES ITEMS 1, 2, AND 4.
1 2 5535 7106 00 GAUGE (0-150 PSI)
2 1 5535 7107 00 GAUGE (0-600 PSI)
3 1 5535 6928 00 GAUGE (0-3000 PSI)
4 1 5536 2136 00 GAUGE (0-5000 PSI)

Rev. 00 © 2000 Atlas Copco Wagner Inc. 04/03/96


PAGE 532
SECTION 9-02
REFERENCE # 517437
A
PRESSURE GAUGE

04/03/96 © 2000 Atlas Copco Wagner Inc. Rev. 00


PAGE 533

A SECTION
REFERENCE #
9-03
524934

TIRE SERVICE KIT

ITEM QTY PART NUMBER DESCRIPTION COMMENTS


1 1 5552 4917 00 AIR SERVICE GAUGE KIT INCLUDES ITEMS 1 THROUGH
12D.
2 1 5533 6152 00 INFLATING DEVICE
3 1 5500 4923 00 BUSHING
4 1 5533 6422 00 HOSE ASSEMBLY
5 1 5530 7494 00 COUPLING
6 1 5500 9288 00 NIPPLE
7 1 5500 4925 00 BUSHING
8 1 5534 1983 00 SOCKET
9 1 5532 8686 00 COUPLER
10 1 5533 6438 00 VALVE
11 1 5533 6615 00 GAUGE
12A 2 5530 5183 00 NIPPLE ITEMS 12A, 12B,12C,AND 12D
12B 1 5500 4950 00 NIPPLE ARE REQUIRED FOR
12C 3 5500 4912 00 BUSHING CONNECTION TO AIR SUPPLY
AND ARE NOT SHOWN ON THE
12D 1 5500 4974 00 TEE
DRAWING.
13 1 5537 8456 00 AIR CHUCK

© 2000 Atlas Copco Wagner Inc. 04/21/99


PAGE 534
SECTION 9-03
REFERENCE # 524934
A
TIRE SERVICE KIT

04/21/99 © 2000 Atlas Copco Wagner Inc.

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