Visit Shell E&P to Ampelmann Rotterdam, August 24th 2009
AMPELMANN
Offshore access as easy as crossing the street
July 2002
Conference on wind energy A presentation on access Design something better An invention needs a codename: Ampelmann
Offshore access, as easy as crossing the street
The problem
The problem
The solution
The solution
The solution
Demonstrator phase
2 meter stroke cylinders Offshore proof Design for safety Test in offshore environment
Design:
Hs = 2.5m, 50m vessel
no motions
The Ampelmann
Offshore testing
Transfer succeeded!
Operational experience: P14-A
Removal Operator: Wintershall Client: SMIT Marine Projects Vessel: Taklift 4
Dutch HSE demand:
Use safe gangway!
P14 removal
As easy as crossing the street
Topside lift on 5th of June
P14 statistics
Maximum transfer wave height (visual): Hs = 2.8m Maximum wind speed: 7 Bft Transfers: 750 Landings: 170
Brunei Shell Petroleum - Operations
Brunei Shell Petroleum - Operations
As easy as crossing the street
Brunei Shell Petroleum - Evacuation
Gangway stays outside vessel Speed up transfers
Access crew via stair on wheels Onshore induction: 68 pax in 18 minutes
Evacuation drill: 45 people in 10 min
Brunei Shell Petroleum - Operations
Maximum transfer wave height : Hs = 1.2m Hmax = 1.8 Evacuation drill: 45 people in 10 minutes Access within 15 minutes of choosing the landing zone
Transfers: 730 Landings: 85 Locations: 3
Access testing Oil & Gas
Mobilization 3 weeks ago
Jumbo Javelin Turbine installation
Last week: trial in UK
Safety & Certification
Safety Core mission: fail-safe and hazardous free design Extensive applied safety management systems: - Failure Mode Effect Analysis - Hazard Identification (HAZID)*
*In cooperation with: Shell, Lloyd's, Staatstoezicht op de Mijnen & Smit
Certification Fabrication survey: Lloyds Register Load test: Lloyds Register Design Appraisal: Lloyds Register
FMEA
Component level what if Reduction to basics Redundant units where critical: Hoses Valves Computers Power packs Sensors
ASMS
Ampelmann Safety Management System Failures: green, yellow, orange, red No warning to crew Use traffic light continue
Alarm
RELAX On tip: step off On gangway: Stand + hold on Wait for the operators orders
Transfer safety
No connection pressure outward (200kg on structure) All hydraulics free floating Possible disconnecting from main power
Landing options (10 different structures)
Free floating
Cylinder design
Mechanical design: Worst case safety factor > 2.8 No lock-up: hinged connections
Cylinder design
Manufacturing: Certified material & manufacturing Pressure test: 350 bar
Cylinder design
Operations: Redundant actuation: valves, sensors, PLC Filters on pilot & pressure oil
Workability on support vessels
Anchor handler 25m, Hs = 2.0m, 85% Multi purpose vessel 50m, Hs = 2.5m, 93% Offshore Supplier 70m, Hs = 3.0m, 97%
In blue the percentage of operability in the Southern North Sea
Installation on vessel
Installation less than 8 hours Welded on deck Stand alone system: Own power supply Fits on any vessel or barge
Continuous access
Container top fitting Sliding rail Pivot and slew Ball-bearing on Mercedes frame Normal gangway (10m)
Slideway
Slideway on Belait Barakah (center)
DP envelope
Ampelmann II
Grand opening 15 May
Improvements Ampelmann II
More piping instead of hoses Moving hoses on the inside New design bottom frame
Improvements Ampelmann II
Max length increased: 15 20m Weight reduction: 4t 2t Telescoping cable pulley system
Improvements Ampelmann II
Redundant control cabinets Redundant motion sensor and safety PLC
Improvements Ampelmann II
3m 5.2m 13.8m 8.6m
freeboard lowest point above sea level highest point above sea level total range
3m 2.4m 14.8m 12.4m
Solution for fast crew boats
Offshore Wind: O&M
The Ampelmann Workability on vessel
Workability depending on RAOs of the vessel Location of the Ampelmann on the vessel Heading of the vessel Sea state
Trial SNS pool
Operators interested: Total, NAM, Wintershall, BP Planning: one week testing in October Test objective very clear: we want to cross people onto different platforms
Offshore access
As easy as crossing the street