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Gage Block Tolerances

The document describes Mitutoyo America's anniversary promotion offering select gage block sets at significantly reduced prices from May 1 to July 31, 2013. It provides details on the block sets available such as included sizes, quantities, materials, order numbers, list prices and discounted promotion prices.
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0% found this document useful (0 votes)
319 views6 pages

Gage Block Tolerances

The document describes Mitutoyo America's anniversary promotion offering select gage block sets at significantly reduced prices from May 1 to July 31, 2013. It provides details on the block sets available such as included sizes, quantities, materials, order numbers, list prices and discounted promotion prices.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Limited time offer.

For Mitutoyo Americas


50th anniversary, we are offering select
gage block sets at a signicant price reduction!
EXCLUSIVE ANNIVERSARY PROMOTION
SAVE
40
%
OFF
up to
Prices effective May 1, through July 31, 2013
BLOCKS
PER SET
SIZE STEP QTY GRADE
STEEL
Order No.
List Price
Promotion
Price
CERA
Order No.
List Price
Promotion
Price
81
.1001-.1009 .0001 9 00 516-901-26 $3,860.00 $2,895.00 516-301-26 $6,660.00 $4,000.00
.101-.149 .001 49 0 516-902-26 $1,920.00 $1,440.00 516-302-26 $4,530.00 $2,720.00
.05-.95 .05 19 AS-1 516-903-26 $1,670.00 $1,300.00 516-303-26 $3,430.00 $2,060.00
1-4 1 4 AS-2 516-904-26 $1,510.00 $1,200.00 516-304-26 $3,160.00 $1,900.00
35
.10005
.1001-.1009
.101-.109
.11-.19
.1-.3
.5,1,2,4
.0001
.001
.01
0.1
1
9
9
9
3
4
00 516-913-26 $1,700.00 $1,275.00 516-313-26 $2,640.00 $1,590.00
0 516-914-26 $1,010.00 $760.00 516-314-26 $2,140.00 $1,290.00
AS-1 516-915-26 $894.00 $675.00 516-315-26 $1,710.00 $1,030.00
AS-2 516-916-26 $757.00 $560.00 516-316-26 $1,250.00 $750.00

RECTANGULAR INCH GAGE BLOCK SETS
BLOCKS
PER SET
SIZE STEP QTY GRADE
STEEL
Order No.
List Price
Promotion
Price
CERA
Order No.
List Price
Promotion
Price
87
1.001-1.009 0.001 9 00 516-945-26 $5,180.00 $3,900.00 516-345-26 $8,010.00 $4,900.00
1.01-1.49 0.01 49 0 516-946-26 $2,720.00 $2,050.00 516-346-26 $5,880.00 $3,528.00
0.5-9.5 0.5 19 AS-1 516-947-26 $2,400.00 $1,800.00 516-347-26 $5,120.00 $3,100.00
10-100 10 10 AS-2 516-948-26 $2,100.00 $1,600.00 516-348-26 $4,880.00 $3,000.00
RECTANGULAR METRIC GAGE BLOCK SETS
516-915-26 516-302-26 516-946-26
Mitutoyo America Gage Block Anniversary Ofer
MITUTOYO AMERICA CORPORATION
Providing
World-Class
Metrology
Solutions
1 9 6 3 - 2 0 1 3
Years
BLOCKS
PER SET
BLOCKS INCLUDED IN SET GRADE
STEEL
Order No.
List Price
Promotion
Price
CERA
Order No.
List Price
Promotion
Price
10
.105, .210, .315 , .420, .500, .605,
.710, .815, .920, 1 w/optical
parallel (thickness=.5)
00 516-921-26 $687.00 $520.00 516-321-26 $1,660.00 $996.00
0 516-922-26 $461.00 $350.00 516-322-26 $1,120.00 $672.00
AS-1 516-923-26 $450.00 $340.00 516-323-26 $788.00 $472.80
9
.0625, .100, .125, .200, .250, .300,
.500, 1, 2 w/optical
parallel (thickness=.5)
00 516-929-26 $522.00 $392.00 516-333-26 $1,040.00 $625.00
0 516-930-26 $351.00 $263.00 516-334-26 $697.00 $420.00
AS-1 516-931-26 $306.00 $230.00 516-335-26 $612.00 $370.00
9
.0625, .100, .125, .200, .250, .300,
.500, 1, 2
0 516-934-26 $302.00 $227.00 516-330-26 $628.00 $380.00
AS-1 516-935-26 $236.00 $180.00 516-331-26 $568.00 $340.00
MICROMETER INSPECTION GAGE BLOCK SETS (INCH)
BLOCKS
PER SET
BLOCKS INCLUDED IN SET GRADE
STEEL
Order No.
List Price
Promotion
Price
CERA
Order No.
List Price
Promotion
Price
10
1.00, 1.25, 1.50, 2, 3, 5, 10, 15,
20, 25MM
0 516-103-26 $363.00 $272.00 516-152-26 $832.00 $500.00
AS-1 516-101-26 $279.00 $209.00 516-153-26 $656.00 $400.00
MICROMETER INSPECTION GAGE BLOCK SETS (METRIC)
516-935-26 516-921-26 516-331-26
Nominal
Length Range
l n in inches
Calibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2
Limit
Deviations
of Length
at any Point
From Nominal
Length
te in.
Tolerance for
the Variation
In Length
tv in.
Limit
Deviations
of Length
at any Point
From Nominal
Length
te in.
Tolerance for
the Variation
In Length
tv in.
Limit
Deviations
of Length
at any Point
From Nominal
Length
te in.
Tolerance for
the Variation
In Length
tv in.
Limit
Deviations
of Length
at any Point
From Nominal
Length
te in.
Tolerance for
the Variation
In Length
tv in.
Limit
Deviations
of Length
at any Point
From Nominal
Length
te in.
Tolerance for
the Variation
In Length
tv in.
l
n
.05 12 2 4 2 6 4 12 6 24 12
.05 l
n
.4 10 2 3 2 5 4 8 6 18 12
.45 l
n
1 12 2 3 2 6 4 12 6 24 12
1 l
n
2 16 2 4 2 8 4 16 6 32 12
2 l
n
3 20 2 5 3 10 4 20 6 40 14
3 l
n
4 24 3 6 3 12 5 24 8 48 14
4 l
n
5 32 3 8 3 16 5 32 8 64 16
5 l
n
6 32 3 8 3 16 5 32 8 64 16
6 l
n
7 40 4 10 4 20 6 40 10 80 16
7 l
n
8 40 4 10 4 20 6 40 10 80 16
8 l
n
10 48 4 12 4 24 6 48 10 104 18
10 l
n
12 56 4 14 4 28 7 56 10 112 20
12 l
n
16 72 5 18 5 36 8 72 12 144 20
16 l
n
20 88 6 20 6 44 10 88 14 176 24
20 l
n
24 104 6 25 6 52 10 104 16 200 28
24 l
n
28 120 7 30 7 60 12 120 18 240 28
28 l
n
32 136 8 34 8 68 12 136 20 260 32
32 l
n
36 152 8 38 8 76 14 152 20 300 36
36 l
n
40 160 10 40 10 80 16 168 24 320 40
Nominal Length
Range
l n in mm
Calibration Grade K Grade 00 Grade 0 Grade AS-1 Grade AS-2
Limit
Deviations
of Length
at any Point
From Nominal
Length
te m
Tolerance for
the Variation
In Length
tv m
Limit
Deviations
of Length
at any Point
From Nominal
Length
te m
Tolerance for
the Variation
In Length
tv m
Limit
Deviations
of Length
at any Point
From Nominal
Length
te m
Tolerance for
the Variation
In Length
tv m
Limit
Deviations
of Length
at any Point
From Nominal
Length
te m
Tolerance for
the Variation
In Length
tv m
Limit
Deviations
of Length
at any Point
From Nominal
Length
te m
Tolerance for
the Variation
In Length
tv m
l
n
0.5 0.30 0.05 0.10 0.05 0.14 0.10 0.30 0.16 0.60 0.30
0.5 l
n
10 0.20 0.05 0.07 0.05 0.12 0.10 0.20 0.16 0.45 0.30
10 l
n
25 0.30 0.05 0.07 0.05 0.14 0.10 0.30 0.16 0.60 0.30
25 l
n
50 0.40 0.06 0.10 0.06 0.20 0.10 0.40 0.18 0.80 0.30
50 l
n
75 0.50 0.06 0.12 0.06 0.25 0.12 0.50 0.18 1.00 0.35
75 l
n
100 0.60 0.07 0.15 0.07 0.30 0.12 0.60 0.20 1.20 0.35
100 l
n
150 0.80 0.08 0.20 0.08 0.40 0.14 0.80 0.20 1.60 0.40
150 l
n
200 1.00 0.09 0.25 0.09 0.50 0.16 1.00 0.25 2.00 0.40
200 l
n
250 1.20 0.10 0.30 0.10 0.60 0.16 1.20 0.25 2.40 0.45
250 l
n
300 1.4 0.10 0.35 0.10 0.70 0.18 1.40 0.25 2.80 0.50
300 l
n
400 1.80 0.12 0.45 0.12 0.90 0.20 1.80 0.30 3.60 0.50
400 l
n
500 2.20 0.14 0.50 0.14 1.10 0.25 2.20 0.35 4.40 0.60
500 l
n
600 2.60 0.16 0.65 0.16 1.30 0.25 2.60 0.40 5.00 0.70
600 l
n
700 3.00 0.18 0.75 0.18 1.50 0.30 3.00 0.45 6.00 0.70
700 l
n
800 3.40 0.20 0.85 0.20 1.70 0.30 3.40 0.50 6.50 0.80
800 l
n
900 3.80 0.20 0.95 0.20 1.90 0.35 3.80 0.50 7.50 0.90
900 l
n
1000 4.20 0.25 1.00 0.25 2.00 0.40 4.20 0.60 8.00 1.00
Accuracies of Mitutoyo Gage Blocks
All Mitutoyo gage blocks meet or exceed all known specifications. The flatness, parallelism and surface finish necessary to achieve the required accuracies are the same as or better than government requirements.
Accuracy Gage blocks offered by an all-round precision measuring machine
manufacturer, Mitutoyo, guarantee such a high accuracy that users can use them
without anxiety. Needless to say, Mitutoyo has established a traceability system
for our measurement products, up to the Metrology Management Center of the
National Institute of Advanced Industrial Science and Technology (AIST) and we
have been certified by the Japanese government as an accredited laboratory.
Wringing The lapping technique is one of Mitutoyos specialties. Our advanced
lapping technique, developed for more than a half century, enables us to achieve
the best flatness and surface roughness needed for gage blocks and realize a great
wringing force.
Abrasion Resistance and Dimensional Stability High-carbon high-chrome
steel is employed to sufficiently satisfy a variety of material characteristics required for
gage blocks. A high degree of hardness, obtained by our heat treatment technology
and that reassures users, as well as methodically repeated heat treatment, have
successfully reduced deterioration change over time to the minimum.
ASME (American Society of Mechanical Engineers) Deviations and Tolerance on Length for Metric and inch Gage Blocks: ASME B89.1.9-2002 (USA)
Mitutoyo Gage Blocks and Inspection Certificates
A Certificate of Inspection is furnished with all Mitutoyo gage blocks with a
serial number on the case and an identification number on each block. The
deviation of each block is registered. For this inspection, each gage block is
measured relative to the upper level master using a gage block comparator.
Grade K gage blocks are manufactured by absolute measurement using an
interferometer. The gage block set and discrete gage block are supplied with
a Certi fi cate of Cal i brati on. The
Certificate of Calibration specifies
the devi ati on from the nomi nal
length. (Comparative measurement,
however, is performed for all square
gage blocks.)
A Certificate of Accuracy, traceable to the
NIST, is furnished with each MITUTOYO
gage block set and individual block
Traceability of Gage Blocks
Traceability of length to NIST (National
Institute of Standards and Technology)
is attainable only through the
comparison of what is known as the
end standards, or gage blocks. The
gage blocks are, in turn, compared with
the stabilized wavelength of helium-
neon laser under controlled conditions.
At Mitutoyo, our sets of standards
are calibrated at NIST. They are first-
generation artifact standards in the
hierarchy of traceability.
Our A2LA (American Association for
Laboratory Accreditation) Accredited
Calibration Lab (A2LA Certificate
#750-01) is among the most capable
in North America able to provide
accredited calibrations on a wide
range of measuring instruments and artifacts from all manufacturers, including
gage blocks, small measuring tools, all brands of step gages, cylindrical squares and
roundness hemispheres. Employing one of the worlds most accurate, ultra-precise
Coordinate Measuring Machines enables us to offer the lowest measurement
uncertainty commercially available for a wide variety of length standards. And
our fully automated gage block comparators allow us to offer an unmatched
combination of accuracy, price, and turn-around time.
CERA Blocks
CERA blocks, made of ceramic materials with
superior surface quality, that were developed by
Mitutoyos ultra precision machining techniques
solve all problems that the steel gage block had.
1. Corrosion-Resistant Anti-corrosion treatment is not required when handled
normally (i.e. with fingers), resulting in simple maintenance and storage.
2. No Burrs Caused by Dents, etc. Since the CERA Block is very hard, it will not
scratch and is highly resistant to burrs. If a burr is formed, it can easily be
removed with a ceramic deburring stone (Ceraston).
3. Abrasion Resistant CERA Blocks have 10 times
the abrasion resistance of steel gage blocks.
4. Dimensional Stability CERA Blocks are free
from dimensional change over time.
5. Marking The black characters, indicating the
nominal length, are inscribed by laser and are
clearly visible against the white surface of the block.
6. Anti-magnetic Nature Keeps Away Steel Powders
7. High wringing force An even, dense tissue can
maintain a strong wringing force.
8. Material of CERA block
9. Closest Expansion Coefficient to Steel
The thermal expansion coefficient of a CERA
Block is quite similar to that of a steel gage block.
10. Highly Resistant Against Drops and
Other Shocks The CERA Block material is one of
the toughest ceramics materials. It is extremely
difficult to crack under normal use.
Resistance to wear Steel
Silicon nitride
Tungsten
carbide
CERA Block
2000
0
0.2
0.4
(m)
4000 6000 8000
A
b
ra
s
io
n
lo
s
s
Amount of travel (m)
3 Silicon nitride
Tungsten carbide
CERA Block
Differences in the dimension between
some materials and steel that are
obtained when measuring testpieces with
a length of 100mm at each temperature.
2
1
19
20 21 22 23
18 17
-1
-2
-3
Temperature (C)
Difference in
dimension (m)
Material
Property
CERA Block
(ZrO2)
Steel
(Fe)
Carbide
(WC-Co)
Silicon
nitride
(Si3N4)
Hardness (HV) 1350 800 1650 1500
Coefcient of thermal expansion (10
-6
/K) 9.30.5 10.80.5 5.51.0 2
Flexural strength by 3-point bending (MPa) 1270 1960 1960 580
Fracture toughness K1c (MPam
1/2
) 7 120 12 6.5
Youngs modulus x104 (MPa) 20.6 20.6 61.8 28.4
Poissons ratio 0.3 0.3 0.2 0.3
Specic gravity 6.0 7.8 14.8 3.2
Thermal conductivity (W/mk) 2.9 54.4 79.5 16.7
Mitutoyo America Gage Block Anniversary Ofer
Mitutoyo America Corporation
965 Corporate Boulevard
Aurora, Illinois 60502
Bulletin No. 2114
2013 Mitutoyo America Corporation, Aurora IL
5M 0413-01 Printed in USA April 2013
up to
EXCLUSIVE ANNIVERSARY PROMOTION
Limited time offer. For Mitutoyo Americas
50th anniversary, we are offering select
gage block sets at a signicant price reduction!
SAVE
40
%
OFF
up to
Prices effective May 1, through July 31, 2013

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