Travelmate 520: Service Guide
Travelmate 520: Service Guide
Service Guide
PRINTED IN TAIWAN
Copyright
Copyright 1999 by Acer Incorporated. All rights reserved. No part of this publication may be reproduced,
transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in
any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without
the prior written permission of Acer Incorporated.
Disclaimer
The information in this guide is subject to change without notice.
Acer Incorporated makes no representations or warranties, either expressed or implied, with respect to the
contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular
purpose. Any Acer Incorporated software described in this manual is sold or licensed "as is". Should the
programs prove defective following their purchase, the buyer (and not Acer Incorporated, its distributor, or its
dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential
damages resulting from any defect in the software.
II
Conventions
The following conventions are used in this manual:
Screen messages
NOTE
WARNING
CAUTION
IMPORTANT
III
Preface
Before using this information and the product it supports, please read the following general information.
IV
1.
This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION
decided for Acer's "global" product offering. To better fit local market requirements and enhance product
competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g.
add-on card, modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered
in this generic service guide. In such cases, please contact your regional offices or the responsible
personnel/channel to provide you with further technical details.
2.
Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information
available on your regional web or channel. If, for whatever reason, a part number change is made, it will
not be noted in the printed Service Guide. For ACER-AUTHORIZED SERVICE PROVIDERS, your Acer
office may have a DIFFERENT part number code to those given in the FRU list of this printed Service
Guide. You MUST use the list provided by your regional Acer office to order FRU parts for repair and
service of customer machines.
Table of Contents
Chapter 1
System Specifications
Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Touchpad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hardware Specifications and Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 2
System Utilities
29
Chapter 3
43
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly Procedure Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the CD-ROM Drive Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Hard Disk Drive Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Extended Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Modem Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the Upper Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disassembling the Lower Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4
Troubleshooting
44
45
47
48
49
50
51
52
58
62
67
Chapter 5
29
37
38
40
68
71
74
78
79
80
81
83
Top View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Bottom View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Chapter 6
87
Appendix A
99
Appendix B
101
Appendix C
103
Index
105
Table of Contents
VI
Chapter 1
System Specifications
Features
This computer was designed with the user in mind. Here are just a few of its many features:
Performance
Mobile Pentium III processor with 256KB L2 cache, Mobile Pentium III processor with 256KB
level 2 cache featuring Intel SpeedStep technology with 256KB level 2 cache or Mobile
Celeron processor with 128KB level 2 cache
T
T
T
T
Multimedia
T
T
T
T
16-bit high fidelity PCI stereo audio with 3D sound and wavetable synthesizer
Built-in dual speakers with microphone
High-speed CD-ROM, DVD-ROM or CD-RW drive
USB video capture kit option
Connectivity
T
T
T
T
T
T
T
T
Expansion
T
T
T
Chapter 1
CardBus PC card (formerly PCMCIA) slots (two type II/I or one type III) with ZV (Zoomed Video)
port support (lower slot)
Upgradeable memory and hard disk
Port replicator option for one-step connect/disconnect from peripherals
Display
The large graphics display offers excellent viewing, display quality and desktop performance graphics. The
computer supports a Thin-Film Transistor (TFT) liquid crystal display (LCD) displaying 24-bit true-color at
800x600 Super Video Graphic Array (SVGA) or 1024x768 eXtended Graphics Array (XGA) resolution.
Video performance
2X AGP video graphic accelerator with 8 MB of video memory boost video performance.
Simultaneous display
The computers large display and multimedia capabilities are great for giving presentations. If you prefer, you
can also connect an external monitor when giving presentations. This computer supports simultaneous LCD
and CRT display. Simultaneous display allows you to control the presentation from your computer and at the
same time face your audience. You can also connect other output display devices such as LCD projection
panels for large-audience presentations.
Dual Display
The computers unique graphics chip takes advantage of Windows 98 multi-display capability, allowing you to
extend your desktop to an external display device, such as an external monitor projector. With this feature
enabled, you can move program windows to/from the computer LCD and the external monitor.
Power management
The power management system incorporates an "automatic LCD dim" feature that automatically dims the LCD
when the computer is powered by a battery pack to conserve battery power. See Power Management on
page 26 for more information on power management features.
Chapter 1
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Board Layout
Top View
1. DC-in Port
3. Serial Port
18. Switch
4. Parallel Port
5. Expansion Port
6. USB Port 2
7. USB Port 1
9. Modem Port
Chapter 1
Bottom View
7. Battery Connector
3. Audio Connector
4. DIMM 1 Socket
6. Modem Connector
Chapter 1
Panel
Ports allow you to connect peripheral devices to your computer as you would with a desktop PC.
Front Panel
Item
Description
Display screen
Touchpad
Floppy drive
The left and right buttons function like the left and right
mouse buttons, the center button serves as a scroll up/
down button.
Palmrest
Comfortable support area for your hands when you use the
computer.
Keyboard
Status indicator
Chapter 1
Left Panel
Icon
Item/ Port
Connects to...
Security keylock
Two Type I/II or one Type III 16-bit PC card or 32bit CardBus PC Card.
Eject button
Power switch
Infrared port
Line-in jack
Microphone-in jack
Volume control
10
Chapter 1
Right Panel
Icon
Item/ Port
Connects to...
Battery bay
CD-ROM/DVD-ROM/CD-RW Drive
LED indicator
Eject button
DC-in port
Rear Panel
Icon
Item/ Port
Connects to...
Serial port
Parallel port
Chapter 1
Icon
Item/ Port
Connects to...
Expansion port
USB ports
Modem port
Phone line
LAN port
Bottom Panel
Item
Description
Memory compartment
AcerMedia bay
Battery bay
Chapter 1
Indicators
The computer has six easy-to-read status icons below the display screen.
The Power and Sleep status icons are visible even when you close the display cover so you can see the status
of the computer while the cover is closed.
10
Icon
Function
Description
Power
Sleep
Media Activity
Battery Charge
Caps Lock
Num Lock
Chapter 1
Keyboard
The keyboard has full-sized keys and an embedded keypad, separate cursor keys, two Windows keys and
twelve function keys.
Special keys
Lock keys
The keyboard has three lock keys which you can toggle on and off.
Lock key
Description
Caps Lock
When Caps Lock is on, all alphabetic characters typed are in uppercase.
When Num Lock is on, the embedded keypad is in numeric mode. The keys
function as a calculator (complete with the arithmetic operators +, -, *, and /). Use
this mode when you need to do a lot of numeric data entry. A better solution would
be to connect an external keypad.
When Scroll Lock is on, the screen moves one line up or down when you press the
up or down arrow keys respectively. Scroll Lock does not work with some
applications.
Desired access
Num lock on
Chapter 1
11
NOTE: If an external keyboard or keypad is connected to the computer, the Num Lock feature automatically
shifts from the internal keyboard to the external keyboard or keypad.
Windows keys
The keyboard has two keys that perform Windows-specific functions.
Keys
Description
Start button. Combinations with this key perform shortcut functions. Below
are a few examples:
Application key
Hot Keys
The computer employs hot keys or key combinations to access most of the computers controls like screen
brightness, volume output and the BIOS Utility.
To activate hot keys, press and hold the Fn key before pressing the other key in the hot key combination.
Hot key
12
Icon
Function
Description
Fn-F1
Fn-F2
Setup
Chapter 1
Hot key
Icon
Function
Description
Fn-F3
Fn-F4
Sleep
Fn-F5
Display Toggle
Fn-F6
Screen Blank
Fn-F7
Touchpad Toggle
Fn-F8
Speaker Toggle
Fn-
Brightness Down
Fn-
Brightness Up
Fn-
Contrast Up
Fn-
Contrast Down
Alt Gr-Euro
Euro
2.
Double-click on Keyboard.
3.
4.
Verify that the keyboard layout used for "English (United States)" is set to United States-International.
If not, select and click on Properties; then select United States-International and click on OK.
Chapter 1
13
5.
Click on OK.
2.
3.
NOTE: Some fonts and software do not support the Euro symbol. Please refer to http://www.microsoft.com/
typography/faq/faq12.htm for more information.
Launch Keys
Located at the top of the keyboard are four buttons. These buttons are called launch keys. They are
designated as key 1, key 2, key 3 and key 4. By default, key 1 is used to launch the internet browser and key
2 is used to launch the e-mail application. Keys 3 and 4 starts the Launch Manager application. All four keys
can be set by the user. To set the launch keys, run the Acer Launch Manager.
14
Chapter 1
Touchpad
The built-in touchpad is a PS/2-compatible pointing device that senses movement on its surface. This means
that the cursor responds as you move your finger on the surface of the touchpad. The central location on the
palmrest provides optimum comfort and support.
NOTE: When using an external USB or serial mouse, you can press Fn-F7 to disable the touchpad. If you are
using an external PS/2 mouse, the touchpad is automatically disabled.
Touchpad basics
The following items teach you how to use the touchpad:
1.
2.
Press the left (1) and right (3) buttons located on the edge of the touchpad to do selection and execution
functions. These two buttons are similar to the left and right buttons on a mouse. Tapping on the
touchpad produces similar results.
3.
Use the center (2) buttons (top and bottom) to scroll up or down a page. This button mimics your cursor
pressing on the right scroll bar of Windows applications.
Chapter 1
15
Function
Left Button
Right Button
Center Button
Tap
Execute
Select
Click once
Tap once
Drag
Access context
menu
Scroll
Click once
Click and hold the up/
down buttons
NOTE: Keep your fingers dry and clean when using the touchpad. Also keep the touchpad dry and clean.
The touchpad is sensitive to finger movements. Hence, the lighter the touch, the better the response.
Tapping harder will not increase the touchpads responsiveness.
16
Chapter 1
Controller
ALi M1621/M1535
ALi M1535
Audio controller
Video controller
IDE controller
ALi M1535
Keyboard controller
M38867
RTC
BQ3285LF
PCMCIA Controller
O2 OZ6933
Processor
Item
Specification
CPU type
CPU package
uPGA2 package
1.6V / 1.35V
1.5V
BIOS
Item
Specification
BIOS vendor
Acer
BIOS version
V3.0
Flash ROM
512KB
BIOS package
32-pin TSOP
Supported protocols
ACPI 1.0b, APM 1.2, PC Card 95, SM BIOS 2.3, EPP/IEEE 1284, ECP/IEEE
1284 1.7 & 1.9, IrDA, PCI 2.1, PnP 1.0a, PS/2 keyboard and mouse, USB,
VESA VGA BIOS, DDC-2B, CD-ROM bootable, Windows keyboard Microsoft
Simple Boot Flag
Specification
Cache controller
Cache size
128KB/256KB
Always Enabled
Always Enabled
System Memory
Item
Specification
Memory controller
ALi M1621
0 MB
Chapter 1
17
System Memory
Item
Specification
2 sockets
32/64/128/256 MB
512 MB (256MB x 2)
SDRAM
100 MHz
3.3 V
You can install memory modules in any combinations as long as they match
the above specifications.
Memory Combinations
Slot 1
Slot 2
Total Memory
32 MB
32 MB
64 MB
64 MB
0 MB
64 MB
0 MB
64 MB
64 MB
64 MB
32 MB
96 MB
32 MB
64 MB
96 MB
64 MB
64 MB
128 MB
0 MB
128 MB
128 MB
128 MB
0 MB
128 MB
32 MB
128 MB
160 MB
128 MB
32 MB
160 MB
64 MB
128 MB
192 MB
128 MB
64 MB
192 MB
128 MB
128 MB
256 MB
256 MB
0 MB
256 MB
0 MB
256 MB
256 MB
256 MB
32 MB
288 MB
32 MB
256 MB
288 MB
256 MB
64 MB
320 MB
64 MB
256 MB
320 MB
256 MB
128 MB
384 MB
128 MB
256 MB
384 MB
256 MB
256 MB
512 MB
Above table lists some system memory configurations. You may combine DIMMs with various capacities to
form other combinations.
LAN & Modem Interface
Item
Chipset
18
Specification
M1535/GD 82559
14.4K
56K
IEEE 802.3
RJ11/RJ45
Chapter 1
Specification
Rear Side
Specification
Mitsumi D353F3X
2DD(720KB)
2HD(1.2MB, 3-mode)
2HD(1.44MB)
Sectors/track
15
18
Tracks
80
80
80
1MB
1.6MB
2MB
300
360
300
Read/write heads
Encoding method
MFM/FM
Power Requirement
Input Voltage (V)
Specification
IBM DARA-209000
IBM DARA-212000
Hitachi DK23AA-12
Capacity (GB)
12
12
512
512
512
Logical heads
16
16
16
Logical sectors
63
63
63
Logical cylinders
16383
16383
16383
Physical read/write
heads
Disks
4200
4200
4200
418
418
512
Interface
IDE (ATA-4)
IDE (ATA-4)
IDE (ATA-5)
85.5-161.6
85.5-161.6
12.4-20.6
Drive Format
Performance Specifications
Buffer size (KB)
Chapter 1
5+/-5%
5+/-5%
5+/-5%
19
CD-ROM Interface
Item
Vendor & Model Name
Specification
MKE CR-176-B/D 24X
TEAC CD-224E-B26
CAV Mode:
Burst:
Performance Specification
Transfer rate
775~1800 blocks/sec
33.3 Mbytes/sec
Mode 1:
Sustained:
1550~3600 kBytes/sec
1545~3600 kBytes/sec
Mode 2:
1768~4106kBytes/sec
Access time (typ.)
Random: 100 ms
115 ms
5000 rpm
5136 rpm
128 KB
128 KB
Interface
IDE
IDE
CD-ROM (mode 1 and mode 2), CDROM XA (mode 1, form 1 and form2),
Photo CD, Enhanced CD, CD-RW
Loading mechanism
Power Requirement
Input Voltage
5V+/-5%
5V+/-5%
DVD-ROM Interface
Item
Vendor & model name
Specification
MKE SR-8174-BXX
Performance Specification
With CD Diskette
Average Sustained:
DVD-5:
CAV mode
775~1800 blocks/sec
(10.3X to 24X) 1550~3600 kBytes/
sec (Mode 1)
1768~4106 kBytes/
sec (Mode 2)
Random (*1)
CAV mode
512 kBytes
Interface
IDE
Random (*3)
170 msec typical
270 msec average max
Full Stroke (*4)
320 msec typical
480 msec average max
20
Chapter 1
DVD-ROM Interface
Item
Loading mechanism
Specification
Soft eject (with emergency eject hole)
Power Requirement
Input Voltage
5V
Note: (*1) Average of Data read over the whole area from 00 min. 02 sec. 00 block to 59 min. 58 sec. 74 block more than
2000 times including latency and layered error correction time.
(*2) From 00 min. 02 sec. 00 block to 59 min. 58 sec. 74 block including latency and layered error correction time.
(*3) Disc: MNSU-005
(*4) Average of Data read over the whole area from starting data recorded area (LBA:0) to maximum data recorded
area (LBA:23197F), more than 2000 times including latency and layered error correction time.
(*5) from starting data recorded area (LBA:0) to maximum data recorded area (LBA:23197F) including latency and
layered error correction time.
(*6) Disc: MKE-D551
Audio Interface
Item
Specification
Audio controller
Built-in
Mono or Stereo
Stereo
Resolution
Compatibility
Voice channel
Sampling rate
44.1 KHz
Internal microphone
Yes
Yes/ 2 pieces
DMA channel 0
DMA channel 1
Video Interface
Item
Specification
Chip voltage
Core/2.5V
Memory/3.3V
Yes
Graph interface
Video Memory
Item
Specification
Fixed or upgradeable
8.0 MB
Chapter 1
21
Refresh Rate
CRT Only
LCD/CRT Simultaneous
640x480x256
85
60
640x480x64K
85
60
640x480x16M
85
60
800x600x256
85
60
800X600X64K
85
60
1024x768x256
60, 75
60
Parallel Port
Item
Specification
ALi M1535
Location
Rear side
Connector type
Supports ECP/EPP
IRQ5, IRQ7
Serial Port
Item
Specification
ALi M1535
Yes
Connector type
Location
Rear side
IRQ4, IRQ11
USB Port
Item
22
Specification
1.0
HCI
OHCI 1.0a
Location
Rear side
Chapter 1
IrDA Port
Item
IrDA FIR port controller
Specification
ALi M1535
Location
Left side
IRQ3, IRQ4
PCMCIA Port
Item
Specification
PCMCIA controller
O2 OZ6933
Type III/II/I
Number of slots
Access location
Left side
Yes
Yes (IRQ9)
Keyboard
Item
Specification
Keyboard controller
Mitsubishi M38867
JME K9811
84/85/88-key
Windows 95 keys
Yes
Yes
Battery
Item
Specification
Sanyo BTP-34A1
Battery Type
Li-Ion
Pack capacity
3600 mAH
Cell voltage
3.7V
Package configuration
4S2P
Package voltage
14.8V
DC-DC/Charger Converter
Item
Specification
Acer
Input Voltage
Chapter 1
23
DC-DC/Charger Converter
Item
Specification
5V
3.3V
12V
5V SB
Current (w/load, A)
0~4.5
0~3.5
0~0.12
0~0.02
Charger Output
Normal charge (charge while system
is not operative)
2.5A
1A
13.5V
None
Protection
Charger protection
DC/DC converter protection
Specification
Ambit
8 ~ 21V
1A (max.)
Output voltage
(Vrms, no load)
1400Vrms
Output voltage
frequency (kHz)
40 ~ 70KHz
Output Current/Lamp
5.5 mA ~ 6.5mA
NOTE: DC-AC inverter is used to generate very high AC voltage, then support to LCD CCFT backlight user,
and is also responsible for the control of LCD brightness. Avoid touching the DC-AC inverter area while
the system unit is turned on.
NOTE: There is an EEPROM in the inverter, which stores its supported LCD type and ID code. If you replace
a new inverter or replace the LCD with a different brand, use Inverter ID utility to update the ID
information.
LCD
Item
Vendor & model name
Specification
12.1 Hitachi
13.3 ADT
14.1 ADT
14.1 IBM
TX31D35VC1CAA
L133X2-3
L141X1-1
ITXG76C
12.1
13.3
14.1
14.1
Display technology
TFT
TFT
TFT
TFT
Resolution
SVGA (800x600)
XGA (1024x768)
XGA (1024x768)
XGA (1024x768)
Support colors
16M
262K
262K
16M
Brightness control
keyboard hotkey
Keyboard hotkey
Contrast control
None
None
None
None
3.3 (typ.)
3.3 (typ.)
3.3 (typ.)
3.3 (typ.)
Mechanical Specifications
LCD display area (diagonal, inch)
Optical Specification
Electrical Specification
Supply voltage for LCD display (V)
24
Chapter 1
LCD
Item
Supply voltage for LCD backlight
(Vrms)
Specification
550 (typ.)
601 (typ.)
670 (typ.)
670 (typ.)
AC Adapter
Item
Vendor & model name
Specification
Delta ADT-60XB D 3P
LiteOn PA-1600-02
Input Requirements
Maximum input current
1.5A @ 90Vac
1.5A @ 90Vac
0.9A @ 180Vac
0.95A @ 180Vac
47 - 63
47 - 63
47 - 63
47 - 63
90 - 270
90 - 270
Inrush current
Efficiency
19V - 20.5V
19V - 20.5V
Noise + Ripple
Load
+12V ~ +19V
+12V ~ +19V
Constant output
2 sec (@ 115Vac)
2 sec (@ 115Vac)
24V
24V
Output can be shorted without damage Output can be shorted without damage
Leakage current
Regulatory Requirements
Chapter 1
25
Power Management
Power Saving Mode
Standby Mode
Waiting time specified by the
System Standby value or the
operating system elapses without
any system activity.
T
T
T
T
T
Phenomenon
The buzzer beeps
The Sleep indicator lights up
Hibernation Mode
When customized functions for
power management are set to
Hibernation and the
corresponding action is taken.
T
T
T
T
Environmental Requirements
Item
Specification
Temperature
Operating
+5 ~ +35C
Non-operating
-10 ~ +60C
Non-operating
Humidity
Operating
Non-operating
Non-operating
Vibration
Operating (unpacked)
Non-operating (unpacked)
Non-operating (packed)
26
Chapter 1
Mechanical Specifications
Item
Specification
Dimensions
Weight
I/O Ports
One type III or two type II/I PCMCIA (PC Card) port, two USB ports, one RJ-11
port, one RJ-45 port, one DC-in port, one expansion port, one parallel port,
one serial port, one external display port, one PS/2 keyboard/mouse port,
one FIR port, one line-in jack, one speaker/headphone-out jack,
one microphone-in jack
Drive Bays
One
Material
Plastic
Indicators
Power-on, Standby, Battery Status, Media Access, Caps Lock and Num Lock
Switch
Power
Size
Function
00000000-0009FFFF
640 KB
Base memory
80600000-80600FFF
4 KB
80620000-8063FFFF
128 KB
81000000-81FFFFF
3 MB
000A0000-000CFFFF
192 KB
000E0000-000ED7FF
54 KB
80100000-80100FFF
4 KB
80200000-802FFFFF
1 MB
08000000-08000FFF
4 KB
08001000-08001FFF
4 KB
82400000-82400FFF
4 KB
USB
82200000-82200FFF
4 KB
Audio
Function
000-00F
DMA controller-1
020-021
Interrupt controller-1
040-043
Timer 1
060, 064
061
System speaker
066
070-073
System CMOS/RTC
080
081-08F
DMA Controller-1
0A0-0A1
Interrupt controller-2
0C0-0DF
DMA controller-2
0F0-0FF
170-177/376
1F0-1F7/3F6
Chapter 1
27
Function
278-27F
Parallel port 3
2E8-2EF
2F8-2FF
378, 37F
3B0-3BB, 3C0-3DF
Video Controller
3F0-3F5/3F7
3E8-3EF
COM3
3F8-3FF
480-48F, 4D6
DMA controller-1
4D0-4D1, CF8-CFF
Function
NMI
System errors
IRQ0
System timer
IRQ1
Keyboard
IRQ2
Cascade
IRQ3
IrDA
IRQ4
COM1
IRQ5
Reserved
IRQ6
Floppy
IRQ7
LPT1
IRQ8
IRQ9
SCI
IRQ10
Audio/Modem/LAN
IRQ11
USB/VGA/Cardbus
IRQ12
IRQ13
IRQ14
IRQ15
28
Function
DRQ0
Not used
DRQ1
Not used
DRQ2
Floppy
DRQ3
FIR
DRQ4
DMA controller
DRQ5
Not used
DRQ6
Not used
DRQ7
Not used
Chapter 1
Chapter 2
System Utilities
BIOS Setup Utility
The BIOS Setup Utility is a hardware configuration program built into your computers BIOS (Basic Input/
Output System).
Your computer is already properly configured and optimized, and you do not need to run this utility. However,
if you encounter configuration problems, you may need to run Setup. Please also refer to Chapter 4
Troubleshooting when problem arises.
To activate the BIOS Utility, press F2 during POST (while the TravelMate logo is being displayed).
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NOTE: You can change the value of a parameter if it is enclosed in square brackets. Navigation keys are
shown at the bottom of the screen.
Chapter 2
29
System Information
The System Information screen displays a summary of your computer hardware information.
NOTE: The screen above is a sample and may not reflect the actual data on your computer. X may refer to a
series of numbers and/or characters.
The following table describes the information in this screen.
Parameter
Description
System with
Serial Number
Product Name
Manufacturer Name
UUID
The items in this screen are important and vital information about your computer. If you experience computer
problems and need to contact technical support, this data helps our service personnel know more about your
computer.
30
Chapter 2
Parameter
Description
Format
Date
Time
HH:MM:SS (hour:minute:second)
Startup Configuration
The Startup Configuration screen contains parameter values that define how your computer behaves on
system startup.
Chapter 2
31
The following table describes the parameters in this screen. Settings in boldface are the default and
suggested parameter settings.
Parameter
Boot Display
Description
Sets the display device on boot-up.
Options
Both or Auto
Enabled or Disabled
Enabled or Disabled
Hotkey Beep
Enabled or Disabled
Fast Boot
Enabled or Disabled
32
Chapter 2
The following table describes the parameters in this screen. Settings in boldface are the default and
suggested parameter settings.
Parameter
Serial Port
Description
Enables or disables the serial port.
When enabled, you can set the base I/O address and
interrupt request (IRQ) of the serial port.
Options
Enabled or Disabled
3F8h, 3E8h, 2F8h or 2E8h
4 or 11
Disabled or Enabled
When enabled, you can set the base I/O address and
interrupt request (IRQ) and direct memory access
(DMA) channel of the infrared port.
Parallel Port
Chapter 2
Enabled or Disabled
378h, 278h, or 3BCh
7 or 5
Bi-directional, ECP, EPP or
Standard
33
System Security
The System Security screen contains parameters that help safeguard and protect your computer from
unauthorized use.
The following table describes the parameters in this screen. Settings in boldface are the default and
suggested parameter settings.
Parameter
Description
Options
Setup Password
When set, this password protects the computer and the BIOS
Utility from unauthorized entry. See the following section for
instructions on how to set a password.
None or Present
Power-on Password
None or Present
None or Present
Enabled or Disabled
Setting a Password
Follow these steps:
1.
Use the cursor up/down keys to highlight a Password parameter (Setup, Power-on or Hard Disk) and
press the Enter key. The password box appears:
2.
Type a password. The password may consist of up to eight characters (A-Z, a-z, 0-9).
IMPORTANT:Be very careful when typing your password because the characters do not appear on the
screen.
34
3.
Press Enter. Retype the password to verify your first entry and press Enter.
4.
After setting the password, the computer automatically sets the chosen password parameter to Present.
Chapter 2
Three password types protect your computer from unauthorized access. Setting these passwords creates
several different levels of protection for your computer and data:
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Setup Password prevents unauthorized entry to the BIOS Utility. Once set, you must key-in this
password to gain access to the BIOS Utility.
Power-On Password secures your computer against unauthorized use. Combine the use of this
password with password checkpoints on boot-up and resume from hibernation for maximum
security.
Hard Disk Password protects your data by preventing unauthorized access to your hard disk.
Even if the hard disk is removed from the computer and moved to another computer, it cannot be
accessed without the Hard Disk Password.
When a password is set, a password prompt appears on the left-hand corner of the display screen.
1.
When the Setup Password is set, the following prompt appears when you press F2 to enter the BIOS
Utility at boot-up.
Type the Setup Password and press Enter to access the BIOS Utility.
2.
When the Power-on Password is set, the following prompt appears at boot-up.
Type the Power-on Password (a symbol appears for each character you type) and press Enter to use the
computer. If you enter the password incorrectly, an x symbol appears. Try again and press Enter.
3.
When the Hard Disk Password is set, the following prompt appears at boot-up.
Type the Hard Disk Password (a symbol appears for each character you type) and press Enter to use the
computer. If you enter the password incorrectly, an x symbol appears. Try again and press Enter.
You have three chances to enter a password. If you successfully entered the password, the following symbol
appears.
If you fail to enter the password correctly after three tries, the following message or symbol appears.
Chapter 2
35
If you would like to load default settings for all parameters, use the cursor left/right () keys to select Yes;
then press Enter. Choose No if otherwise.
36
Chapter 2
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Use the AFlash utility to update the system BIOS flash ROM.
NOTE: Do not install memory-related drivers (XMS, EMS, DPMI) when you use AFlash.
NOTE: This program contains a readme.txt file. This readme.txt file will introduce on how to use AFlash utility.
2.
3.
Put the bootable disk into TravelMate 520 series module, then reboot.
IMPORTANT:Never turn off the system power while Flash BIOS is programming. This will damage your
system.
4. After Flash BIOS is done, reboot the system.
NOTE: If there are any problems occurred during BIOS update, see Index of PQA Diagnostic Error Code,
Message on page 81 for troubleshooting.
Chapter 2
37
Panel ID Utility
2.
3.
To use this diskette, first boot from this diskette, then a Microsoft Windows 98 Startup Menu prompt you to
choose the testing item. Follow the instructions on screen to proceed.
NOTE: This program contains a readme.txt file. This readme.txt file will introduce each test utility and its
functions.
IMPORTANT:If this diskette is not bootable, do the following actions before you use it:
1.
Do system transfers.
2.
Panel ID Read
This function will display the panel ID setting of Acer TravelMate 520 series, there maybe no values in inverter
if no ID was found.
2.
Panel ID Write
This function will display a table of all panel IDs of Acer TravelMate 520 series, and ask to input the no.
corresponding to the panel ID of the LCD. Then, the chosen ID will be set in EEPROM.
This function will show the current thermal setting of your system and CPU which include the status, current
local temp, remote temp, conversion and configuration.
2.
Test fan
This function will create three informations and write to EEPROM automatically:
3.
a.
Header information
b.
Product name
c.
Manufacturer name
38
Create and write a new UUID - this function is used when the original UUID is lost or damaged.
Chapter 2
b.
4.
Write UUID by user keyin - this function is used when the original UUID is kept. User may use Read
Main Board Data function first to keep the UUID.
Write MBD serial number - this function will write MBD serial number by user keyin.
Chapter 2
39
2.
3.
IR Test
4.
To use this diskette, first boot from this diskette, then a Microsoft Windows 98 Startup Menu prompts you to
choose the testing item. Follow the instructions on screen to proceed.
IMPORTANT:If this diskette is not bootable, do the following actions before you use it:
1.
Do system transfers.
2.
When you select One Test, Test command (F2 key) will only work in the first-level menu (Item Test), if you
are in sub-level menu, please press ESC to return to upper-level (Item Test) menu.
2.
3.
When testing is done, there will be a testing report, where you could find out whether the testing is
successful or not.
You must prepare a reflect server (another Acer TravelMate 520 notebook) which can reply to testing unit
the communicated data.
2.
Prepare a bootable disk for the server, choose Make a Host Disk.
3.
40
Chapter 2
4.
5.
Register test (USBCMD, USBINTR, FRNNUM, FLBASEADD, SOF) - test its own USB internal circuit.
2.
Please prepare a USB device such as USB mouse, USB keyboard or USB modem, and leave the
USB port disconnected. (Dont connect first)
b.
Program will dynamically detect the incoming device for two times, please plug the USB connector in
USB port first, then plug it out. (Connect one time, disconnect one time)
c.
The test program will show the account of connected/ disconnected, if every steps was doing right,
the screen will show PASS, otherwise show FAIL.
PQA
Vx_x
Result
Diag
SysInfo
Option
xx-xx-xx
Exit
Press to move around the main menu. Press Enter to enable the selected option. The main options are
Diag, Result, SysInfo, Option and Exit.
The Diag option lets you select testing items and times.
The following screen appears when you select Diag from the main menu.
PQA
Vx_x
Result
Diag
SysInfo
Option
xx-xx-xx
Exit
Diag
ONE
MULTI
FULL
QUICK
TEST
TEST
TEST
TEST
One Test performs a single test and Manual checks the selected test items in sequence.
Multi Test performs multiple tests of the selected items and check the selected test items in sequence.
Chapter 2
41
Full Test performs all test items in detail for your system.
Quick Test performs all test items quickly for your system.
The screen below appears if you select Multi Test.
PQA
PQA
Diag
Diag
Vx_x
Vx_x
Result
Result
Diag
Diag
ONE
One
MULTI
Multi
FULL
QUICK
SysInfo
SysInfo
xx-xx-xx
xx-xx-xx
Option
Option
Exit
Exit
TEST
TEST
TEST
TEST
TEST
TEST
PQA
Result
Diag
Diag
Items
MANUALTest
TEST
[ ] System
AUTO
TESTBoard
[ ] Memory
[ ] Keyboard
[ ] Video
[ ] Parallel Port
[ ] Serial Port
[ ] Diskette Drive
[ ] Hard Disk
[ ] CD-ROM
[ ] Coprocessor
[ ] Pointing Dev.
[ ] Cache
Vx_x
SysInfo
Option
xx-xx-xx
Exit
Move the highlight bar from one item to another. Press Space to enable or disable the item. Press Enter to
view the available options of each selected item. Press Esc to close the submenu.
The right corner screen information gives you the available function keys and the specified test number.
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Chapter 2
Chapter 3
Wrist grounding strap and conductive mat for preventing electrostatic discharge
Tweezers
NOTE: The screws for the different components vary in size. During the disassembly process, group the
screws with the corresponding components to avoid mismatch when putting back the components.
Chapter 3
43
General Information
Before You Begin
Before proceeding with the disassembly procedure, make sure that you do the following:
44
1.
2.
Unplug the AC adapter and all power and signal cables from the system.
Chapter 3
START
BATTERY
CDROM
MODULE
DIMM
COVER
MIDDLE
COVER
COMBO
MODULE
COVER
HINGE
CAP
HDD
MODULE
INVERTER
CABLE
LCD COAXIAL
CABLE
KEYBOARD
LCD CABLE
COVER
LCD MODULE
MAIN UNIT
TOUCH
PAD
LCD BEZEL
SPEAKER
INVERTER
INVERTER
CABLE
Chapter 3
LCD COXIAL
CABLE
LCD
LCD BRACKET
45
MAIN UNIT
CPU HEATSINK
PLATE
UPPER CASE
CPU HEATSINK
FDD MODULE
CHARGER PLATE
FAN
MAIN BOARD
LOWER CASE
46
PCMCIA SOCKET
CPU
AUDIO BOARD
Chapter 3
To remove the battery pack, push the battery release button inward.
2.
To remove the battery cover, press the cover on this side outward carefully, then remove the cover.
Chapter 3
47
To remove the CD-ROM drive module, push the release button outward.
2.
48
1.
To disassemble the CD-ROM drive module, first remove the four screws as shown.
2.
Remove the CD-ROM drive module from the CD-ROM drive chassis.
3.
Remove the two screws from the CD-ROM board, then remove the CD-ROM board from the CD-ROM
drive.
Chapter 3
To remove the hard disk drive, first remove the hard disk drive cover screw, then remove the cover.
2.
Remove the hard disk drive module out from the machine carefully.
To disassemble the hard disk drive module, first remove the two screws from the hard disk drive bracket.
2.
Slide the hard disk drive out from the hard disk drive bracket.
3.
Remove the hard disk drive connector from the hard disk drive.
Chapter 3
49
50
1.
To remove an extended memory from the machine, first remove the screw from the memory cover.
2.
Push the memory cover leftward to lift the cover off, then remove the memory cover.
3.
Push out the latches on both sides of the socket, and pull the memory module out from the socket.
Chapter 3
To remove the modem board, first remove the screw from the modem cover.
2.
3.
Remove the two screws from the modem board as shown, use a plastic bladed screwdriver to remove the
modem board from the main unit.
4.
At CN26, disconnect the modem cable from the modem board, then remove the modem board.
Chapter 3
51
To remove the hinge cap, push the hinge cap outward, then slide the hinge cap out from the main unit.
To remove the middle cover, push the middle cover rightward and lift the middle cover away.
2.
3.
Remove the two screws from the launch board as shown, then remove the launch board from the middle
cover.
52
To remove the keyboard, pull out and upward to expose the keyboard.
Chapter 3
2.
At CNX2, disconnect the keyboard cable from the main board carefully, then remove the keyboard from
the main board.
3.
At CN10, disconnect the launch board cable from the main board, then remove it.
To remove the cable cover, push the cable cover backward then pull the cover off gently.
To remove the LCD module, first remove the two screws from the rear of the unit and the two screws from
the base of the unit as shown.
Chapter 3
53
2.
At CN9, remove the two screws from the LCD FPC cable, and then disconnect the LCD FPC cable from
the main board.
3.
4.
5.
Remove the video capture kit cover from the LCD module on each side.
6.
Remove the three LCD cushions as shown, next remove the three screws from the LCD bezel.
NOTE: If you have 12.1 or 13.3 LCD, you need to remove five LCD cushions and five screws.
54
Chapter 3
7.
Snap off the LCD bezel carefully, then remove the LCD bezel from the LCD module.
To remove the inverter board, remove the two screws from the inverter board as shown.
2.
Disconnect the speaker cables, microphone cable and LCD power cable from the inverter board, then
remove the inverter board.
3.
Chapter 3
55
56
1.
Remove the two screws from the speakers as shown, then remove the speakers from the LCD module..
2.
Remove the four screws from the LCD, then detach the LCD diaper from the LCD.
3.
4.
Remove the ESD tape, then disconnect the LCD FPC cable from the LCD.
Chapter 3
Chapter 3
57
To remove the floppy disk drive module, first remove the screw from the upper case.
2.
At CNX1, disconnect the floppy disk drive cable from the main unit, then pull the floppy disk drive module
out from the main unit carefully.
58
1.
To disassemble the floppy disk drive module, remove the two screws from the floppy disk drive bracket.
2.
Chapter 3
3.
Disconnect the floppy disk drive FPC cable from the drive.
4.
To remove the floppy disk drive bezel, remove the cushion from the drive, and then detach the bezel from
the drive carefully.
Remove the two screws from the CPU heatsink plate, then pull the CPU heatsink plate backward then
rightward from the main unit.
Use the flat bladed screwdriver to remove the RTC battery gently.
Chapter 3
59
2.
Reinstall the RTC battery back into position by pressing it down to secure.
60
1.
To remove the upper case, remove the eight screws from the base of the unit as shown.
2.
3.
Pull the upper case up from rear to front of the unit gently.
4.
5.
Chapter 3
6.
Disconnect the touchpad cable from the touchpad board, then remove the touchpad board from the upper
case.
7.
Chapter 3
61
2.
To remove the CPU, use a flat bladed screwdriver to release the screw carefully, then remove the CPU
from the CPU socket.
Remove the screw from the charger plate, then remove the charger plate from the main board.
62
Chapter 3
2.
3.
Pull the battery connector and audio jack out to remove the main board from the lower case.
Remove the screw from the fan, then remove the fan from the lower case.
2.
Chapter 3
63
Remove the two screws from the PCMCIA plate to remove the plate.
2.
At CN13, remove the two screws from the PCMCIA slot, then detach the PCMCIA slot from the main
board by hand gently.
64
1.
Remove the six hexed screws and the two screws from the I/O bracket.
2.
Chapter 3
At CN21 and CN22, disconnect the modem cable from the main board, then remove the modem cable
from the main board.
Chapter 3
65
66
Chapter 3
Chapter 4
Troubleshooting
Use the following procedure as a guide for computer problems.
NOTE: The diagnostic tests are intended to test only Acer products. Non-Acer products, prototype cards, or
modified options can give false errors and invalid system responses.
1.
2.
Verify the symptoms by attempting to re-create the failure by running the diagnostic test or by repeating
the same operation.
3.
Use the following table with the verified symptom to determine which page to go to.
Symptoms (Verified)
Go To
Symptom-to-FRU Index
Undetermined Problems
Other symptoms (i.e. LCD display problems or others). Error Symptom-to-FRU Index
Symptoms cannot be re-created (intermittent
problems).
Chapter 4
67
Boot from the diagnostics diskette and start the PQA program.
2.
3.
4.
If an error occurs with the internal diskette drive, reconnect the diskette connector on the system board.
If the error still remains:
1.
2.
3.
4.
Boot from the diagnostics diskette and start the PQA program.
2.
3.
4.
If an error occurs, reconnect the connector on the System board. If the error still remains:
1.
2.
3.
4.
68
1.
2.
3.
Chapter 4
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Numeric keypad
External keyboard
If any of these devices do not work, reconnect the cable connector and repeat the failing operation.
Memory Check
Memory errors might stop system operations, show error messages on the screen, or hang the system.
1.
Boot from the diagnostics diskette and start the PQA program (please refer to Running PQA Diagnostics
Program).
2.
3.
2.
3.
Disconnect the power adapter and install the charged battery pack; then check that power is supplied by
the battery pack.
If you suspect a power problem, see the appropriate power supply check in the following list:
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2.
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If the power problem occurs only when the port replicator is used, replace the port replicator.
4.
If the power-on indicator does not light up, check the power cord of the power adapter for correct
continuity and installation.
5.
If the operational charge does not work, see Check the Battery Pack.
Chapter 4
69
2.
Remove the battery pack and measure the voltage between battery terminals 1(+) and 7(ground). See the
following figure
3.
If the voltage is still less than 8.0 Vdc after recharging, replace the battery.
To check the battery charge operation, use a discharged battery pack or a battery pack that has less than 50%
of the total power remaining when installed in the computer.
If the battery status indicator does not light up, remove the battery pack and let it return to room temperature.
Re-install the battery pack.
If the charge indicator still does not light up, replace the battery pack. If the charge indicator still does not light
up, replace the system board.
Touchpad Check
If the touchpad doesnt work, do the following actions one at a time to correct the problem. Do not replace a
non-defective FRU:
1.
2.
3.
4.
After you use the touchpad, the pointer drifts on the screen for a short time. This self-acting pointer movement
can occur when a slight, steady pressure is applied to the touchpad pointer. This symptom is not a hardware
problem. No service actions are necessary if the pointer movement stops in a short period of time.
70
Chapter 4
Action in Sequence
Reconnect hard disk drive connector.
Load Default Settings in BIOS Setup Utility.
Hard disk drive
System board
Stuck Key
Keyboard error
BIOS ROM
System board
DIMM
System board
DIMM
RTC battery
System board
RTC battery
Run BIOS Setup Utility to reconfigure system time,
then reboot system.
System board
Chapter 4
71
Action in Sequence
Run Load Default Settings in BIOS Setup Utility.
DIMM
System board
CPU board
System board
CPU ID
CPU board
System board
DIMM
CPU board
System board
DIMM
CPU board
System board
DIMM
CPU board
System board
DIMM
BIOS ROM
System board
Fixed Disk n
Invalid System Configuration Data
None
BIOS ROM
System board
72
Chapter 4
No-Beep Symptoms
Symptom / Error
No beep, power-on indicator turns off and LCD is
blank.
Action in Sequence
Power source (battery pack and power adapter).
Power System Check.
Ensure every connector is connected tightly and
correctly.
Reconnect the DIMM.
CPU board
System board.
Speaker
Audio board
System board
Chapter 4
73
Action in Sequence
LCD inverter ID
Abnormal screen
LCD cable
LCD inverter
LCD
System board
LCD inverter ID
LCD inverter
LCD cable
LCD
System board
Indicator-Related Symptoms
Symptom / Error
Indicator incorrectly remains off or on, but system runs
correctly.
Action in Sequence
Reconnect the LED board
LED board
System board
Power-Related Symptoms
Symptom / Error
Power shuts down during operation.
Action in Sequence
Power source (battery pack and power adapter).
Power System Check.
Battery pack
Power adapter
Audio board
System board
74
Chapter 4
Power-Related Symptoms
Symptom / Error
Battery cant be charged
Action in Sequence
Power System Check
Battery pack
System board
PCMCIA-Related Symptoms
Symptom / Error
System cannot detect the PC Card (PCMCIA)
Action in Sequence
PCMCIA slot assembly
System board
Memory-Related Symptoms
Symptom / Error
Action in Sequence
Memory count (size) appears different from actual size. Enter BIOS Setup Utility to execute Load Default
Settings, then reboot system.
DIMM
System board
Speaker-Related Symptoms
Symptom / Error
In DOS or Windows, multimedia programs, no sound
comes from the computer.
Action in Sequence
Press Fn-F8, Speaker ON/OFF control.
Audio driver
Speaker
Audio board
System board
Action in Sequence
Keyboard (if control is from the keyboard)
Hard disk drive
System board
Check with Sleep Manager.
Hibernation Mode
Press Fn+F4 and see if the computer enters
hibernation mode.
Touchpad
Keyboard
Hard disk connection board
Hard disk drive
System board
Standby Mode
LCD cover switch
System board
Hibernation Mode
Hard disk connection board
Hard disk drive
System board
Chapter 4
75
Action in Sequence
Standby Mode
Peripheral-Related Symptoms
Symptom / Error
System configuration does not match the installed
devices.
Action in Sequence
Enter BIOS Setup Utility to execute Load Default
Settings, then reboot system.
Reconnect hard disk/CD-ROM/diskette drives.
Print problems.
Keyboard/Touchpad-Related Symptoms
Symptom / Error
Keyboard (one or more keys) does not work.
Action in Sequence
Reconnect the keyboard cable.
Keyboard
System board
76
Chapter 4
Modem-Related Symptoms
Symptom / Error
Internal modem does not work correctly.
Action in Sequence
System Diagnostics Diskette
Modem phone jack
Modem board
System board
NOTE: If you cannot find a symptom or an error in this list and the problem remains, see Undetermined
Problems on page 79.
Chapter 4
77
Intermittent Problems
Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a
hardware defect, such as: cosmic radiation, electrostatic discharge, or software errors. FRU replacement
should be considered only when a recurring problem exists.
When analyzing an intermittent problem, do the following:
78
1.
Run the advanced diagnostic test for the system board in loop mode at least 10 times.
2.
3.
If any error is detected, replace the FRU. Rerun the test to verify that there are no more errors.
Chapter 4
Undetermined Problems
The diagnostic problems does not identify which adapter or device failed, which installed devices are incorrect,
whether a short circuit is suspected, or whether the system is inoperative.
Follow these procedures to isolate the failing FRU (do not isolate non-defective FRU).
NOTE: Verify that all attached devices are supported by the computer.
NOTE: Verify that the power supply being used at the time of the failure is operating correctly.
1.
2.
Visually check them for damage. If any problems are found, replace the FRU.
3.
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Non-Acer devices
Devices attached to the port replicator
Printer, mouse, and other external devices
Battery pack
Hard disk drive
DIMM
CD-ROM
Diskette drive
PC Cards
4.
5.
6.
If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU.
7.
If the problem remains, replace the following FRU one at a time. Do not replace a non-defective FRU:
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Chapter 4
System board
LCD assembly
79
80
Action in Sequence
Hardware Error
System Error
Without AC adapter
Battery Low
Chapter 4
Message
Action in Sequence
16XXX
Backup battery
01XXX
02XXX
Memory error
DIMM
System board
03XXX
Keyboard error
Reset Keyboard
Keyboard
System board
04XXX
Video error
System board
05XXX
System board
06XXX
System board
07XXX
Diskette drive
System board
08XXX
09XXX
CD-ROM error
10XXX
Co-processor error
11XXX
System board
Reset Keyboard
Keyboard
System board
12XXX
Chapter 4
System board
81
82
Chapter 4
Chapter 5
CN12
CD-ROM Connector
CN2
CN13
CN3
Parallel Port
CN16
CN4
Serial Port
CN18
Hdd Connector
CN5
USB Port 1
CNX1
CN6
USB Port 2
CNX2
CN7
Expansion Port
CNX3
CN8
CNX4
TV BD Connector
CN9
LCD Connector
JK1
CN10
Cover Switch
JK2
DC-in Port
CN11
SW1
Switch
SW-2
SW-3
English
OFF
OFF
Reserved
Japanese
ON
OFF
Reserved
UK
OFF
ON
Reserved
English-International
OFF
OFF
Reserved
Chapter 5
83
SW-4/5
SW-4
Acer
OFF
SW-5
OFF
84
Chapter 5
Bottom View
CN21
CN22
CN26
Modem Connector
CN23
DM1
DIMM 1 Socket
CN24
Audio Connector
DM2
Chapter 5
CN25
Battery Connector
85
86
Chapter 5
Chapter 6
This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of TravelMate 520.
Refer to this chapter whenever ordering for parts to repair or for RMA (Return Merchandise Authorization).
Please note that WHEN ORDERING FRU PARTS, you should check the most up-to-date information available
on your regional web or channel. For whatever reasons a part number change is made, it will not be noted on
the printed Service Guide. For ACER AUTHORIZED SERVICE PROVIDERS, your Acer office may have a
DIFFERENT part number code from those given in the FRU list of this printed Service Guide. You MUST use
the local FRU list provided by your regional Acer office to order FRU parts for repair and service of customer
machines.
NOTE: To scrap or to return the defective parts, you should follow the local government ordinance or
regulations on how to dispose it properly, or follow the rules set by your regional Acer office on how to
return it.
The part number of the exploded drawing is for reference only, for the most updated information, please refer to the
Spare Parts List database.
Chapter 6
87
Picture
No.
Partname
Description
Part No.
CPU/ Processor
NS
IC CPU COPPERM-500
UPGA2
01.COPRM.50A
01.COPRM.60C
NS
DIMM,64M,PC100,
Siemens
SDIMM 64M
HYS64V8220GCDL-8B(SI
72.64820.B0N
NS
DIMM,64M,PC100,
Winbond
72.17064.00N
NS
LCD module
LCD
MODULE(HIT12.1")FL2.5
6M=65.41H01.001
56.0740G.001
Inverter
INVERTER T62I172.00
FALCON2
19.21030.A41
Inverter cable
C.A
LED&INV(12.1"&13.3)FL2
50.40G06.001
LCD cable
COAXIAL CABLE(HIT12.1")
50.40G07.011
Memory
LCD
Chapter 6
89
Picture
90
No.
Partname
Description
Part No.
LCD bezel
60.40G11.001
10
LCD panel
LCD PANEL
ASSY(HIT12.1")FL2.5
60.41H02.001
NS
6K=34.40G07.001+34.
40G08.001
Speaker
SPEAKER13.3& 12.1
60.40G12.011
NS
LCD module
LCD
MODULE(ADT14.1")F2.5
6M=65.41H01.041
LCD 14.1"IBM/ITXG76C
56.0749C.051
Inverter
INVERTER T62I172.00
FALCON2
19.21030.A41
Inverter cable
50.41H02.001
Chapter 6
Picture
No.
Partname
Description
Part No.
LCD cable
C.A
LCD(14.1"ADT&UNI)FL2.5
50.41H01.001
LCD bezel
60.41H03.001
LCD panel
LCD PNL
ASSY(ADT14.1")FL2.5
60.41H02.031
NS
6K=34.41H01.001+34.4
1H02.001
8, 9
Speaker Pack
SPEAKER PACK
6K=60.41H04.001+60.4
1H05.001
NS
HDD module
6M=65.40G05.001
NS
56.02A02.041
16
HDD Bracket
HDD ASSY(9.5mm)
BRACKET FALCON2
60.40G09.001
Chapter 6
91
Picture
No.
Partname
Description
Part No.
NS
HDD Connector
20.80056.022
NS
HDD module
6M=65.40G05.021
NS
HDD,12G, IBM
56.02A24.002
16
HDD Bracket
HDD ASSY(9.5mm)
BRACKET FALCON2
60.40G09.001
NS
HDD Connector
20.80056.022
NS
FDD Module,
Panasonic
6M=65.40G04.001
NS
92
56.01041.671
Chapter 6
Picture
No.
Partname
Description
Part No.
10
FDD Cable
50.40G01.001
FDD Bracket
33.40G04.001
17
FDD Bezel
FDD BEZEL(PANASONIC)
ASSY
60.40G15.011
NS
CD-ROM
Module,24X,MKE
CD/DVD-ROM Module
6M=65.40G10.001
NS
CD-ROM
Device,24X,MKE
56.10251.031
NS
CD-ROM Chassis
Assembly
CD/DVD-ROM ASSY
60.40G13.001
NS
CD-ROM Board
FALCON-2 CD-ROM BD
55.40G04.D01
CD-ROM Drive
Chapter 6
93
Picture
No.
Partname
Description
Part No.
NS
CD-ROM
Module,24X,TEAC
6M=65.40G06.001
NS
CD-ROM
Device,24X,TEAC
56.10061.211
NS
CD-ROM Chassis
Assembly
CD/DVD-ROM ASSY
60.40G13.001
NS
CD-ROM Board
FALCON-2 CD-ROM BD
55.40G04.D01
NS
FAN
FAN 5V 45*45*10
AB4505MB-GD3(B
23.10041.011
NS
Microphone Rubber
MIC-RUBBER CR
PLATINUM
42.49A11.001
NS
MIC CABLE
50.40G06.011
Fan
Microphone
94
Chapter 6
Picture
No.
Partname
Description
Part No.
Heatsink
NS
CPU Heatsink
HEATSINK CPU
FALCON2.5
34.41H04.001
31.41H02.001
NS
PCMCIA Plate
31.41H03.001
NS
50.40G02.001
NS
TouchPad Frame
41.40G01.001
NS
TouchPad Board
56.1740C.001
NS
TouchPad Button
42.40G09.001
NS
42.40G10.001
Pointing Device
Chapter 6
95
Picture
No.
Partname
Description
Part No.
Cables
NS
Modem Cable
50.41H04.001
NS
50.40G05.001
NS
Main board/TM520
55.41H01.S01
11
Audio Board
FALCON2.5 AUDIO BD
55.41H03.D01
NS
Launch Board
FALCON2 LAUNCH
BOARD
55.40G03.D01
NS
Modem Board
54.09011.311
NS
PCMCIA Slot
62.10024.111
Main board
Boards
96
Chapter 6
Picture
No.
Partname
Description
Part No.
Battery
NS
Battery
60.41H01.001
NS
RTC Battery, Li
23.20004.091
42.40G06.001
NS
Middle Cover
42.40G04.001
26, 27
6K=42.40G08.001+42.
40G07.001
14
Memory Cover
60.40G05.001
NS
HDD Cover
60.41H14.001
Case/Cover/Bracket Assembly
Chapter 6
97
Picture
No.
Partname
Description
Part No.
15
Modem Cover
60.40G06.001
12
Upper Case
60.40G03.001
NS
Lower Case
LOWER CASE(F2.5)
60.41H06.001
NS
60.41H13.001
NS
Camera Rubber
47.40F07.002
NS
LOGO
LOGO
40.42F09.001
11
SCREW M2.5*4L NI
86.9A553.4R0
Miscellaneous
Screws
98
22
SCREW M2.0X4(BLACK)
86.9A322.4R0
23
Hinge Screw
SCREW M2.5X6
86.9A353.6R0
21
HeatSink Screw
86.1A322.120
NS
CD-ROM Screw
SCREW M2-3
86.9A522.3R0
NS
SCREW SPECIAL M2
FALCON2
86.00A03.220
10
LCD Screw
86.9A322.3R0
20
CPU Screw
86.00A04.220
NS
CPU Spring
34.41H05.001
Chapter 6
Appendix A
LCD
CPU
Memory
HDD
CD
Battery
520iT
12.1 TFT
Celeron-550
64MB
4.8GB
24x
Lilon
521TE
13.3 TFT
PIII-600
64MB
6GB
24x
Lilon
521TX
14.1 TFT
PIII-600
64MB
6GB
24x
Lilon
521TXV
14.1 TFT
PIII-600
64MB
6GB
6x DVD
Lilon
522TX
14.1 TFT
PIII-600
64MB
12GB
24x
Lilon
522TXV
14.1 TFT
PIII-600
64MB
12GB
6x DVD
Lilon
523TE
13.3 TFT
PIII-600
64MB
6GB
24x
Lilon
524TX
14.1 TFT
PIII-600
64MB
12GB
24x
Lilon
524TXV
14.1 TFT
PIII-600
64MB
12GB
6x DVD
Lilon
525TX
14.1 TFT
PIII-600
64MB
12GB
24x
Lilon
525TXV
14.1 TFT
PIII-600
64MB
12GB
6x DVD
Lilon
Appendix A
99
100
Appendix A
Appendix B
Appendix B
101
102
Appendix B
Appendix C
T
T
T
T
T
T
T
T
T
T
The service repair section provides you with downloadable information on:
T
T
T
T
T
Troubleshooting guides
Tooling box information
Repair instructions for specific models
Basic repair guidelines
Debug cards for Acer's latest models
For these purposes, we have included an Acrobat File to facilitate the problem-free downloading of our
technical material.
Also contained on this website are:
T
T
T
We are always looking for ways to optimize and improve our services, so if you have any suggestions or
comments, please do not hesitate to communicate these to us.
Appendix C
103
104
Appendix C
Index
F
AC Adapter 25
FDD 19
ACPI 1
Features 1
AFLASH Utility 37
Flash Utility 37
Audio 21
H
Battery 23
Battery Cover
Disassembly 49
Removing 49
Removing 47
Battery Pack
Removing 47
BIOS 17
HDD 19
Hibernation Mode 26
Hot Keys 12
I
I/O Address Map 27
Index of Error Message 71
No-Beep Symptoms 73
Index of Symptom-to-FRU Error Message 74
Block Diagram 3
Indicator 74
Keyboard 76
LCD 74
Memory 75
Modem 77
PCMCIA 75
Peripheral 76
Power 74
Power Management 75
Speaker 75
Touchpad 76
Board Layout 4
C
CD-ROM 20
CD-ROM Drive
Disassembly 48
Removing 48
Indicators 10
DC-AC LCD Inverter 24
Intermittent Problems 78
DC-DC/Charger 23
IrDA
Disassembly Flowchart 45
IrDA Port 23
J
Jumper and Connector Locations
E
Environmental Requirements 26
External CD-ROM Drive Check 68
Index
Bottom View 85
SW2 Settings 83
Top View 83
105
S
Keyboard 11, 23
Serial Port 22
SVGA 2
LAN 18
Launch Keys 14
LCD 2, 24
System Specifications 1
Disassembly 52
System Utilities 29
System Utility Diskette 38
M
Machine Disassembly and Replacement 43
Major Chips 17
Mechanical Specifications 27
TFT 2
Memory 17
Touchpad 15
Touchpad Check 70
Removing 50
Troubleshooting 67
Undetermined Problems 79
Modem 18
USB Port 22
utility
BIOS 2936
Online Support Information 103
V
Video 21
Panel 6
Bottom Panel 9
Front Panel 6
Left Panel 7
Rear Panel 8
Right Panel 8
Parallel Port 22
parallel port
setting in BIOS Utility 33
Password Setting
Hard Disk Password 35
Power-On Password 35
Setup Password 35
PCMCIA Port 23
Power System Check 69
Battery Pack 70
Power Adapter 69
PQA 40
Processor 17
R
RMA 87
106
Index
Index
107
108
Index