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    CR Qap

    Uploaded by

    Simbu Arasan
    This quality assurance plan outlines the inspection and testing procedures for pumps being manufactured for a customer. It includes 7 key steps: 1) inspecting incoming materials visually and checking against the purchase order, 2) verifying materials during assembly match the bill of materials, 3) performance testing one pump to test discharge, power, and head and create a performance curve, 4) hydrostatically testing one pump at 1.5 times the design pressure, 5) visually inspecting all pumps and checking nameplates and dimensions on 10% of pumps, 6) checking packing, and 7) having the plan approved by the customer. The manufacturer will perform steps while offering the customer an opportunity to witness some tests.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    CR Qap

    Uploaded by

    Simbu Arasan
    245 views2 pages
    This quality assurance plan outlines the inspection and testing procedures for pumps being manufactured for a customer. It includes 7 key steps: 1) inspecting incoming materials visually and checking against the purchase order, 2) verifying materials during assembly match the bill of materials, 3) performance testing one pump to test discharge, power, and head and create a performance curve, 4) hydrostatically testing one pump at 1.5 times the design pressure, 5) visually inspecting all pumps and checking nameplates and dimensions on 10% of pumps, 6) checking packing, and 7) having the plan approved by the customer. The manufacturer will perform steps while offering the customer an opportunity to witness some tests.

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    groundfos pump-qap

    Original Title

    CR QAP

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    This quality assurance plan outlines the inspection and testing procedures for pumps being manufactured for a customer. It includes 7 key steps: 1) inspecting incoming materials visually and checking against the purchase order, 2) verifying materials during assembly match the bill of materials, 3) performance testing one pump to test discharge, power, and head and create a performance curve, 4) hydrostatically testing one pump at 1.5 times the design pressure, 5) visually inspecting all pumps and checking nameplates and dimensions on 10% of pumps, 6) checking packing, and 7) having the plan approved by the customer. The manufacturer will perform steps while offering the customer an opportunity to witness some tests.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    245 views2 pages

    CR Qap

    Uploaded by

    Simbu Arasan
    This quality assurance plan outlines the inspection and testing procedures for pumps being manufactured for a customer. It includes 7 key steps: 1) inspecting incoming materials visually and checking against the purchase order, 2) verifying materials during assembly match the bill of materials, 3) performance testing one pump to test discharge, power, and head and create a performance curve, 4) hydrostatically testing one pump at 1.5 times the design pressure, 5) visually inspecting all pumps and checking nameplates and dimensions on 10% of pumps, 6) checking packing, and 7) having the plan approved by the customer. The manufacturer will perform steps while offering the customer an opportunity to witness some tests.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    GRUNDFOS PUMPS INDIA PVT LTD

    118,Old Mahabalipuram road


    Thoraipakkam
    Chennai - 600 096.
    India

    QUALITY ASSURANCE PLAN


    ____________________________
    Number
    Revision
    Page
    QAP-CR-01
    2
    1/1

    TITLE : QAP - CR PUMPS


    Permionics Membranes

    Customer :

    Purchase Order No with date. :

    Cairn India Ltd.

    Project :

    Sl

    1098/18.10.2014

    Date of QAP submit :

    Consultant :

    Description

    Characteristics

    4
    11/21/2014
    Qty :
    CRN 15-16SF- 2nos.; CRN 15-14- 2 nos.

    Pump model :

    Quantium
    Category Type of check of check
    (Inhouse)

    Reference
    documents

    Testing / Inspection

    Acceptance
    Norms

    Format of
    Record

    Grundfo
    s

    TPL

    CIL

    Incoming material - Base,


    Shaft,s Sleeve, Chamber,
    1 Stay bolt, Shaft seal and Visual
    all wetted parts and
    fastners

    Major

    Visual

    100%

    PO

    All the Imported parts


    checked visually and
    proceed for GRN

    NIL
    Reference to the PO
    Material
    requirement
    Compliance report

    Incoming Material - Motor Visual

    Major

    Visual

    100%

    PO

    All the Imported parts


    checked visually and
    proceed for GRN

    Reference to the PO
    NIL
    requirement

    NIL

    NIL

    Incoming Material Impeller

    Visual

    Major

    Visual
    Balancing

    100%
    NA

    PO

    All the Imported parts


    checked visually and
    proceed for GRN

    NIL
    Reference to the PO
    Material
    requirement
    Compliance report

    2 Inprocess Inspection

    Issued material for assembly

    Major

    Verification

    100%

    BOM

    Verification of issued
    material

    As per the BOM

    Check list

    NIL

    NIL

    3 Performance Test

    Discharge & Power

    Major

    Performance

    1 no. pump

    ISO 9906 Annex A

    Performance test

    According to the
    standard/customer
    requirement

    Test report

    Head

    Major

    Performance

    1 no. pump

    ISO 9906 Annex A

    Performance test

    According to the
    standard/customer
    requirement

    Test report

    Performance curve

    Major

    Performance

    1 no. pump

    ISO 9906 Annex A

    Performance test

    According to the
    standard/customer
    requirement

    Test report

    4 Hydro test

    Leak test

    Major

    Leak

    1 no. pump

    1.5 times of Pump


    design pressure

    Hydrostatic test

    No leak

    Test report

    5 Final Inspection

    Name plate details & Visual


    appearance such like free from
    damage, dent ..etc

    Minor

    Visual

    100%

    Customer order, data


    Visual inspection
    sheet and technical
    datas

    As per customer
    requirement

    Minor

    Measurement

    10%*

    Grundfos drawing

    Dimension inspection

    According to the
    drawing
    specification

    Dimension report

    Minor

    Visual

    10%

    Grundfos Standard

    packing

    As per Work
    instruction

    NIL

    NIL

    NIL

    Mounting details & Overall


    Pump Dimensions
    dimension

    7 Packing

    Labeling and Instruction / Operating


    manual

    Legends
    P-Perform

    W - Witness

    TC - Test certificate

    UT - Ultrasonic test

    R - Review

    C- Check

    NA - Not applicable

    PO - Purchase Order

    Prepared by
    GRN - Goods receipt note (Sivaprakasam.D)
    Grundfos

    Approved by
    (G.Elayaraja)
    Grundfos

    Customer Approval

    BOM - Bill of Material

    QSF-7.4-8 R2

    Note : * Grundfos doing the performance test 100% and TC given, however the witness inspection will be offered as per the above plan
    Any change made in this QAP is valid only if it is approved by GRUNDFOS Quality Department

    QSF-7.4-8 R2

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