ARIEL JGC andJGD COMPRESSORS
Frame
JGC/2
Number of throws
2
Rated power, BHP
2070
Rated power, kW
1544
Stroke, inches
6.5
Stroke, mm
165
RPM, maximum
1000
Piston speed, ft/min
1083
Piston speed, m/s
5.5
Total rod load, lbs
114000
Total rod load, N
507097
Tension, lbs
57000
Tension, N
253549
Compression, lbs
60000
Compression, N
266893
Average weight with cylinders, lbs
16500
Average weight with cylinders, kg
7484
Maximum length, inches
67
Maximum length, mm
1702
Nominal width, inches
185
Nominal width, mm
4521
Crankshaft centerline, from bottom, inches
22
Crankshaft centerline, from bottom, mm
559
JGC/4
4
4140
3087
6.5
165
1000
1083
5.5
114000
507097
57000
253549
60000
266893
34000
15422
117
2972
185
4521
22
559
JGC/6
6
6210
4631
6.5
165
1000
1083
5.5
114000
507097
57000
253549
60000
266893
50000
22680
159
4039
185
4521
22
559
JGD/2
2
2070
1544
5.5
140
1200
1100
5.59
114000
507097
57000
253549
60000
266893
16500
7484
67
1702
185
4521
22
559
JGD/4
4
4140
3087
5.5
140
1200
1100
5.59
114000
507097
57000
253549
60000
266893
34000
15422
117
2972
185
4521
22
559
JGD/6
6
6210
4631
5.5
140
1200
1100
5.59
114000
507097
57000
253549
60000
266893
50000
22680
159
4039
185
4521
22
559
FEATURES
The JGC and JGD are large, medium speed, reciprocating, separable compressors. Since their introduction
in 1994, they have proven to be one of the most cost effective methods of compression for pipeline transmission, power generation, refrigeration, processing, and all other applications requiring large horsepower
drivers and compression capacity.
Serviceability - Entire unit is designed for ease of repair. All components
are readily accessible.
Standardization - Many components are interchangeable throughout the
various lines.
Full Pressure Lubrication - A frame-driven lube oil pump provides
pressurized, cooled oil through a full flow oil filter to all moving parts
in the frame. A divider block distribution system supplies metered
oil to cylinder bores and rod packing. Stainless steel tubing is used
throughout the cylinder lubrication system.
Unloading Devices - Manual head-end variable volume clearance pockets,
pneumatic fixed volume clearance pockets and pneumatic suction
valve unloaders are available on a limited optional basis.
Heavy Duty Crankshaft - Forged steel precision machined with integral
counterweights.
JGC frame
JGC/2 crankshaft
Rugged Crankcase - Heavily ribbed (with spacer bars for stiffening), highstrength cast iron base with removable, lightweight aluminum top cover
and removable end covers for ease of access.
Precision Bearing Shells - Precision-machined, tri-metal main and connecting
rod bearings.
Forged steel JGCconnecting rod
Rugged Crossheads and Guides - Cast iron crosshead guides, external
ribbing and removable side covers. One piece, long life crossheads with
direct full pressure lubrication at top and bottom for minimum wear.
Hardened and ground steel crosshead pins.
Rigid Connecting Rods - Forged steel four bolt, heavy duty H section.
Quiet Auxiliary Drive - Fully enclosed and continuously lubricated chain
drive adjusted by positive positioning eccentric vernier.
Oil and Dust Seal - Foolproof, non-contacting crankshaft oil seal plus
reliable non-wearing dust seal.
Proven Cylinder Design - Non-cooled compressor cylinders with ample
nozzles and large gas passages. Cylinder bodies are ion-nitride hardened
and drilled for indicator ports.
Ductile iron crossheads, babbitted
shoe surface, full-floating crosshead
pin with through-bolt and end caps
High Strength Bolting - Grade 8 bolts or B-7 studs on all pressurized
components. All bolting designed for accessibility.
Efficient Valving - Ariel uses plate-type valves designed for modern speeds
utilizing non-metallic sealing elements as standard. Selected to adhere to
established, low valve velocity standards.
Durable Pistons - Wear-resistant ductile or gray iron with wear bands.
Stout Piston Rods - Short, stiff, precision-ground alloy steel piston rods
with locking crosshead nut. Rolled threads are 1/4 under rod diameter for
easy installation through packing.
Full array of crossheads and nuts for
precise balancing of opposing pistons
JGC/4 crankshaft
CYLINDERS
Tandem*
Double-Acting
Class
3-7/8C:D-VS
3-7/8C:D-TR-VS
4-5/8C:D-VS
4-5/8C:D-TR-VS
5-3/8C:D-VS
6-1/4C:D
6-1/4C:D-VS
7-1/4C:D
7-1/4C:D-VS
8-3/8C:D
9-5/8C:D
11C:D
12-1/2C:D
14-1/8C:D
15-7/8C:D
17-7/8C:D
20-1/8C:D
22C:D
24-1/8C:D
26-1/2C:D
9-1/4CK:DK
9-3/4CM:DM:CL:DL
10-3/8CM:DM:CL:DL
11CM:DM:CL:DL
11-3/8CM:DM:CL:DL
12-3/8CM:DM:CL:DL
12-1/2CM:DM:CL:DL
13-5/8CM:DM:CL:DL
14-3/4CM:DM:CL:DL
13CN
2-5/8C:D-FS-HE
3C:D-FS-HE
5-3/8C:D-VS-CE
5-3/8C:FS-HE
9-5/8C:D-CE
A complete list of cylinders is available in the Ariel Compressor Performance Program
BORE
inches
BORE
mm
MAWP
psi
MAWP
bar
Material
3.500, 3.875
3.500, 3.875
4.250, 4.375, 4.625
4.250, 4.625
5.000, 5.375
5.875, 6.250
5.875, 6.250
6.750, 7.250
6.750, 7.000, 7.250
7.875, 8.375
9.125, 9.625
10.500, 11.000
12.000, 12.500
13.625, 14.125
15.375, 15.875
17.375, 17.875
19.625, 20.125
22.000
24.125
26.500
8.75, 9.25
8.75, 9.25, 9.75
9.875, 10.375
10.250, 10.750, 11.000
10.875, 11.375
11.250, 11.750, 12.375
12.000, 12.250, 12.500
13.125, 13.625
14.250, 14.750
13.000
89, 98
89, 98
108, 111, 117
108, 117
127, 137
149, 159
149, 159
171, 184
171, 178, 184
200, 213
232, 244
267, 279
305, 318
346, 359
391, 403
441, 454
498, 511
559
613
673
222, 235
222, 235, 248
251, 264
260, 273, 279
276, 289
286, 298, 314
305, 311, 318
333, 346
362, 375
330
6700
6700
6000
6700
3600
2435
3600
2415
3500
2400
1900
1270
800
815
635
445
345
285
275
230
2400
1700
1900
1700
1690
1690
1350
1085
600
1350
462
462
414
462
248
168
248
167
241
165
131
88
55
56
44
31
24
20
19
16
166
117
131
117
117
117
93
75
41
93
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Ductile Iron
Forged Steel
Ductile Iron
Forged Steel
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
Ductile Iron
2.500, 2.625
3.000
5.000, 5.375
5.000, 5.375
9.125, 9.625
64, 67
76
127, 137
127, 137
232, 244
7800
6500
3600
2500
1390
538
448
248
172
96
Forged Steel
Forged Steel
Forged Steel
Forged Steel
Ductile Iron
* HE=Head End, CE=Crank End
More than 35 years ago, Ariel introduced an innovative cylinder design
that eliminated water cooling from the cylinder jacket. This proven
design yields significant advantages over water-cooled cylinders:
higher efficiency
larger gas passages
reduced pressure-drop losses
lower maintenance (no scaling or corrosion)
Ariel is the only manufacturer to use an ion-nitride furnace to increase
surface hardness of all cylinders. This extra step reduces cylinder bore
wear to an absolute minimum. To ensure complete reliability in the
field, Ariel pressure-tests each cylinder to 150% of maximum allowable working pressure (MAWP) during manufacture.
Ariel JGC-CL cylinders specifically designed for
pipeline transmission
THE ARIEL NETWORK
Ariels success is based on strong relationships built
on mutual respect and trust. Employees, vendors,
distributors, and end users are all part of the Ariel
Network.
Ariel Compressors are marketed and packaged through
a long-established network of elite compression
system engineering companies. Ariels Authorized
Distributors integrate the compressor with a structural
skid, a prime mover, piping, pulsation control, cooling
systems, process valving, and control systems.
All Ariel distributors adhere to Ariels strict packaging
standards.
Ariels large network offers the most complete
service and parts coverage available in the world.
Model JGC/4 package ready for delivery
CUSTOMER SERVICE
We are committed to supporting our compressors for
life. If there is a problem with an Ariel compressor,
well help you solve itnow.
The Ariel Network is composed of more than 1000
Ariel-trained field servicemen and technicians,
worldwide.
Ariels policy has always been to routinely ship standard parts within 24 hours of receiving an order.
Ariel gas compressors are backed by more than
100 parts and service outlets close to every major
natural gas field.
Ariels Service and Technical Schools are held frequently, free of charge, for engineers and field
servicemen. These courses are taught by Ariel
engineers and technicians directly involved in the
subject material.
The availability of Ariel manufactured parts at
competitive prices will ensure your Ariel compressors maximum reliability and productivity.
Ariels goal is to offer the best customer care and
service. Our warranty and our treatment of warranty
issues clearly show our commitment to this goal.
2/10
ARIEL CORPORATION
WORLD HEADQUARTERS
35 Blackjack Road
Mount Vernon, Ohio 43050 USA
Telephone: 740-397-0311
Fax: 740-397-3856
24-HOUR SUPPORT
North America: 888-397-7766
Worldwide: +1 740 397 3602
REGIONAL SALES and SUPPORT
Denver, Colorado, Fort Worth, Texas
Houston, Texas Sydney, Australia
Calgary, AB, Canada The Netherlands
Moscow, Russia Singapore
Bangkok, Thailand
www.arielcorp.com
World Standard Gas Compressors