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Refinery Expansion Cost Analysis

This document provides an estimate for piping work for a deaerator area of an integrated refinery expansion project. It includes estimates for manpower needs and costs over 90 days, consumables required including electrodes, filler wire, gas, and estimated costs. Manpower needs include 9 fitters, 27 riggers, 15 welders and others. Consumables required are estimated based on total 20,645 inch diameter of piping work. The total manpower cost for 90 days is estimated at INR 28.5 million and total consumables cost is estimated at INR 2.3 million.

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TitoFernandez
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4K views19 pages

Refinery Expansion Cost Analysis

This document provides an estimate for piping work for a deaerator area of an integrated refinery expansion project. It includes estimates for manpower needs and costs over 90 days, consumables required including electrodes, filler wire, gas, and estimated costs. Manpower needs include 9 fitters, 27 riggers, 15 welders and others. Consumables required are estimated based on total 20,645 inch diameter of piping work. The total manpower cost for 90 days is estimated at INR 28.5 million and total consumables cost is estimated at INR 2.3 million.

Uploaded by

TitoFernandez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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PROJECT NAME

CLIENT NAME
PROJECT MANAGER
REMARKS

SL NO
1
2
3

SL NO
1
2
3
4
5
6
7
8

: INTEGRTED REFINERY EXPANSION PROJECT


ISGEC HEAVY ENGINEERING LTD
: VINEETH VINCENT

MATERIAL

NO OF JOINTS

Carbon steel

2570

Alloy steel
Stainless steel

483
223

TOTAL INCH DIA


16496
2466
1683

FITTER
RIGGER
WELDER
IBR
KHALASI
G/R
G/C
HELPER

9
27
15
8
18
9
3
25

CATEGORY
FITTER
RIGGER
WELDER
IBR
KHALASI
G/R
G/C
HELPER

MANPOWER COST
AVG RATE
9
350
27
350
15
350
8
35000
18
350
9
350
3
350
25
350

NOS

AYOKI CEMBOL ERECTORS PVT LTD


PIPING ESTIMATION FOR DEAERATOR AREA

MANPOWER ESTIMATION
INCH DIA
EQUIVALENT
INCH DIA

INCH DIA PER DAY


REQ
183.29
27.40
18.70

COST ESTIMATION

R COST
TOTAL
3150
9450
5250
280000
6300
3150
1050
8750

TOTAL FOR 90 DAYS TOTAL FOR 60 DAYS


283500
850500
472500
25200000
567000
283500
94500
787500
28539000

NO OF
WELDERS
REQ

INCH DIA PER WELDER AT


PRESENT CONDITION
10
10
10

18
3
2

D
NO OF DAYS REQ

JOINTS

FIT UP JOINTS
NO OF
JOINTS PER PER DAY AT
FITTERS
DAY REQ
PRESENT SITE
REQ
CONDITION
29
4
7
5
4
1
2
4
1

90 DAYS

AYO
PROJECT NAME
CLIENT NAME
PROJECT MANAGER
REMARKS

SL NO
1
2
3
4

: INTEGRTED REFINERY EXPANSION PROJECT


ISGEC HEAVY ENGINEERING LTD
: VINEETH VINCENT

MATERIAL

QTY

Electrode Required (KG)

800

Filler wire Required (KG)


Argon gas Required (NO'S)
Cutting Gas Required

800
800
800

APPROXIMATLELY 30 LAKH
REQUIRED FOR PIPING

AYOKI CEMBOL ERECTORS PVT LTD


PIPING ESTIMATION FOR DEAERATOR AREA

CONSUMABLES ESTIMATION
TOTAL INCH
DIA
20645
20645
20645
20645

EQUIVALENT
EXCESS TOLERANCE
CONSUMABLES REQ
INCH DIA
5%
3600
782
459
16

180
39
23
1
TOTAL (RS)

VT LTD

EA
NO OF DAYS REQ

5% + ACTUAL
3780
822
482
17

COST (RS)
945000.00
431323.08
937420.63
30408
2344151.72

90 DAYS

PROJECT NAME
CLIENT NAME
PROJECT CODE
PROJECT MANAGER
ESTIMATE BY

:
:
:
:
:

TOTAL ESTIMATED TIME

90 DAYS

SL NO

MATERIAL

NO OF JOINTS

TOTAL INCH DIA

1
2
3

Carbon steel
Alloy steel
Stainless steel

2570
483
223

16496
2466
1683

SL NO
1
2
3
4
5
6
7
8

CATEGORY
FITTER
RIGGER
WELDER
IBR
KHALASI
G/R
G/C
HELPER

NOS
9
27
15
8
18
9
3
25

AVG RATE
350
350
350
35000
350
350
350
350

CONSUMABLES CO
SL NO
1
2
3

MATERIAL
Electrode Required (KG)
Filler wire Required (KG)
Argon gas Required (NO'S)

QTY
800
800
800

TOTAL INCH DIA


20645
20645
20645

4
5

TOOLS & TACKLES

STAFF

Cutting Gas Required (LPG)


Oxygen

800
800

20645
20645

AYOKI CEMBOL ERECTORS PVT LTD


PIPING ESTIMATION FOR DEAERATOR AREA
INTEGRTED REFINERY EXPANSION PROJECT
ISGEC HEAVY ENGINEERING LTD
VINEETH VINCENT
PRASHOBE P
BOILER HOUSE PIPING

COST ESTIMATION

MANPOWER
INCH DIA PER DAY REQ

INCH DIA PER WELDER AT


PRESENT CONDITION

NO OF WELDERS REQ

183
27
19

10
10
10

18
3
2

TOTAL
3150
9450
5250
280000
6300
3150
1050
8750

TOTAL FOR 90 DAYS


283500
850500
472500
25200000
567000
283500
94500
787500

TOTAL COST (INR)

28539000

CONSUMABLES COST CALCULATION


EQUIVALENT INCH DIA
CONSUMABLES REQ
3600
782
459

EXCESS TOLERANCE 5%
180
39.122275
23

16
152

0.8
7.6
TOTAL (INR)

ORS PVT LTD

RATOR AREA

ON

JOINTS PER DAY REQ

FIT UP JOINTS PER DAY AT


PRESENT SITE CONDITION

NO OF FITTERS REQ

29
5
2

4
4
4

7
1
1

5% + ACTUAL
3780
821.567775
482

COST (RS)
945000
431323
937421

16.8
159.6

30408
44688
2388839.71520833

11.05.2015

REMARKS

CONSUMABLES ISSUED UPTO APRIL


NO'S
OYGEN CYLINDER (REF MT)
LPG (REF MT)
ARGON GAS (REF INCH DIA)

684
80
495

ELECTRODE USED
TOTAL
ELECTRODE / TONNAGE
ELECTRODE USED PER TON (KG)
FILLER WIRE CALCULATION
FILLER WIRES (90 S,80S B2)

16.148
0.0045549168
4.5549168166
KG

INCH DIA COMPLETED


827

21815

MABLES ISSUED UPTO APRIL


INCH DIA / MT COMPLETED

CYLINDER PER INCH DIA/MT REQ


3545.18
0.19
3545.18
0.02
21815
0.0227

ERECTED TONNAGE
3545.18

FILLER WIRE REQUIRED PER INCH DIA FOR 100 INCH DIA
0.0379096952 3.79 KG

FOR 100 INCH DIA


FOR 100 MT, 19 REQ
FOR 100 MT, 2 REQ

FOR ONE CYLINDER

2 50 INCH DIA

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