Siemens Energy Oil & Gas
Oil & Power Business Forum
SOFIA 11.05.2012
Page 1
Industrial Gas Turbines for CHP - Portfolio
Industrial Gas Turbines
Type
Power Output (MWe)
0
SGT-100
SGT-200
SGT-300
SGT-400
SGT-500
SGT-600
SGT-700
SGT-750
SGT-800
Page 2
10
15
20
25
30
35
40
45
50
5
7
8
13
19
25
31
36
47
SGT-750 Core Engine
Main Components
2 Stage Air Cooled 2 Stage Uncooled
13 Stage Compressor 8 Can Combustors Compressor Turbine Power Turbine
Performance
Power,
Efficiency
Page 3temp
Exhaust
Shaft
36 481
40.1
Electrical
35 459 kW
39,0 %
465 oC
rator
e
n
e
G
Gas
rbine
u
T
r
e
Pow
Industrial Gas Turbine SGT-800
Service introduction year
Units sold to date
thereof dual fuel
Total fleet hours
Lead package hours
1999
166
28 units
> 1 700 000
> 85 000
Fleet availability
97.9%
Fleet reliability
99.8%
Start reliability
97.6%
MTBF
Page 4
4.796 h
SGT-800 Industrial Gas Turbine
Fleet Experience and worldwide Sales
Africa
8
> 166 units sold
Latin America
6
USA
9
Russia
44
Germany
14
Iran/Iraq/Turkey
16
Australia
17
Page 5
EU (without
Germany)
27
Thailand/
South Corea
25
SGT-800 Industrial Gas Turbine
Fleet Experience and worldwide Sales
60
35
55
49
50
40
30
26
105
26
20
14
12
10
Combined Cycle
Utilities
Page 6
Cogen
Simple Cycle
Oil & gas
Utility
P%P
PetroMMM
O&G
Chemical
Refineries
IPP
Others
(Cement,
Automotive)
Chemicals
SGT-800 Industrial Gas Turbine
Fleet Experience and worldwide Sales
60
35
55
49
50
40
30
26
105
26
20
14
12
10
Combined Cycle
Metals & Mining
Page 7
Cogen
Simple Cycle
Pulp & Paper
Utility
P%P
PetroMMM
O&G
Chemical
Refineries
IPP
Others
Others
(Cement,
Automotive)
EXTENDED SCOPE PRODUCTS
GT extended Scope of Supply
COGEN
POWER ISLAND
Page 8
POWER TRAIN
EPC
Power Train
Main Items
Power Train
Gas Turbine(s) incl. Auxiliaries
Steam Turbine incl. Auxiliaries
Technical Field Advisors for Installation and
Commissioning
Design Services
x
Power Train
Thermal Cycle Optimization
Power Train Gross output
x
Options
Gas Receiving Station
Power Train
x
Gas Fuel Compressor
Liquid fuel forwarding System
Step-up transformers
LV Switchgear
MV Switchgear
Black Start diesel generating set
Foundation Design
x
*
A perfect match, higher performance
Page 9
Cogen
Main Items
Gas Turbine(s) incl. Auxiliaries
HRSG or WHRU
Technical Field Advisors for Installation and
Commissioning
Design Services
Optimization of GT, HRSG and Control. System
Electrical and efficiency
Steam / Heat
Options
Gas Receiving Station
Gas Fuel Compressor
Liquid fuel forwarding System
Step-up transformers
LV Switchgear
MV Switchgear
Black Start diesel generating set
Foundation Design
Cogen
x
x
x
Cogen
x
x
x
Cogen
x
x
x
x
x
x
x
x
*)
Excellent combination for efficient energy use
Page 10
POWER ISLAND
Power Island
Main Items
Gas Turbine(s) incl. Auxiliaries
Steam Turbine incl. Auxiliaries
HRSG
Condenser incl. air removal systems
DCS System
Boiler feed pumps
Condensate Pumps
Critical Valves
Technical Field Advisors for Installation and
Commissioning
Design Services
Thermal Cycle Optimization
System Integration
Optimized Operability
Performance Wrap around
Options
Gas Receiving Station
Gas Fuel Compressor
Liquid fuel forwarding System
Step-up transformers
LV Switchgear
MV Switchgear
Black Start diesel generating set
Foundation Design
Power Island
x
x
x
x
x
x
x
x
x
Power Island
x
x
x
x
Power Island
x
x
x
x
x
x
x
x
*)
Siemens gives overall Plant Guarantee
Page 11
Power Island Example: Diamantina Australia
2 x SCC-800-2 + 1C
4 GT
4 HRSG
2 DT
DCS
civil works
~ 260 Mio. EUR
order volume
Page 12
Solution Project: Diamantina Australia
Siemens SIT (Finspng)
GT incl. generator
ST incl. Generator
HRSG
Part of BOP
(FW System
Plant control system
Supervision of erection
Commissioning
Documentation
Training
45-55 %
Page 13
EPC Contractor
Siemens Local
Electrical equipment
Switchyard
BoP controls-equipment
Documentation
Training
5-10 %
Civil works
Erection
Fuel supply
Cooling systems
Water treatment /
systems
Tanks
Fire protection /
fighting
BOP piping / valves
Documentation
Training
35-40 %
COGEN
EPC
Main Items
Gas Turbine(s) incl. Auxiliaries
Steam Turbine incl. Auxiliaries
HRSG or WHRU
Condenser incl. air removal systems
DCS System
Plant DCS System
Boiler feed pumps
Condensate Pumps
Critical Valves
Building/structures
Plant Cooling System
Water Treatment
Raw Water System
Waste Water System
Technical Field Advisors for Installation and
Commissioning
Design Services
Thermal Cycle Optimization
System Integration
Optimized Operability
EPC Services
Total EPC plant guarantees
Options
Several
EPC
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
EPC
x
x
x
x
x
EPC
x
*)
The ultimate Power of Best Practice
Page 14
Standard Reference Plant
SCC-800 2x1
110m x 110m foot-print
GT
HRSG
GT
HRSG
E&C
ST
Cooling tower
Main tranformers
Make-up water
Raw water tank
Water treatment plant
Page 15
Gas receiving
SGT-800 Industrial Gas Turbine
Combined Cycle
Steam Turbine (condensing)
11.6 % losses
17.2 %
electricity
520 deg C
2-pressure HRSG
31 deg C
31 deg C
15 deg C
Gas Turbine
37.1 %
electricity
27 deg C
100 % fuel
Total electrical efficiency 54.3% in condensing mode
If DH/Process steam is used fuel efficiency > 90% possible
Page 16
34.1 %
losses
SGT-800 Industrial Gas Turbine
Excellent combined Cycle Part Load Efficiency
Condensing operation
Non - reheat, 1 x SGT-800
Natural gas fuel
LHV 46798 kJ/kg
Altitude (sea level)
1,013 bar
Relative humidity
60 %
Part Load Performance Combined Cycle
60
Efficiency, %
55
50
45
40
35
50
60
70
Base Load Power, %
Page 17
80
90
100
Combined Cycle Power Generation and Cogeneration
Solutions for SCC-800 2x1 (ISO Conditions)
Introduction
Solution
Performance
Performance
Cogeneration
Applications
Net power output
SCC-800 2x1
SCC-800 2x1
SCC-800 2x1
SCC-800 2x1
CE
CE
CE
2P Cooling
2P
2P
2P
Tower
Cooling Tower
Cooling Tower
Cooling Tower
135 MWe
109.8 MWe
113.08 MWe
115.14 MWe
Experience
Plant
Process steam
Configurations
generation
20 bara /317 C
12 bara / 273C
8 bara / 243C
Business
Concepts
pressure/temperatur
100.15 t/h
98.71 t/h
97.78 t/h
54,3%
43.98%
45.29%
46.12%
54,3%
>90%
>90%
>90%
Life Cycle
Costs
e
Net electrical
Standard &
Adaptation
efficiency
Net fuel efficiency
Page 18
Miskolc Hungary
Important Dates
Effective Contract date
December 23, 2005
Main building
December, 2006
Commissioning
June, 2007
Trial run
October, 2007
PAC
November, 2007
Power 40 MWel.; DH 35MWth.; 88% efficiency
Page 19
Miskolc Hungary
CAD-View for building Permit
Page 20
Miskolc
May 2006
Page 21
Miskolc
May 2007
Page 22
Miskolc
April 2007
Page 23
Miskolc
April 2007
Miskolc April - 07
Page 24
Miskolc
June 2007
Page 25
Miskolc
July 2007
Page 26
Miskolc
July 2007
Page 27
Miskolc
July 2007
Page 28
Miskolc
September 2007
Page 29
Miskolc
Main Entrance November 2007
Page 30
Miskolc
Inauguration December 2011
Page 31
Plovdiv, Bulgaria
Important Dates
Effective contract date
January 08, 2010
Start of construction
June 17, 2010
ST on foundation
April 11, 2011
GT on foundation
May 09, 2011
Trial run
November, 2011
PAC
December, 2011
Power 49,9 MWel.; DH up to 54,2 MWth.
Efficiency: >80 % in annual average
Scope split: 68% SIT 32% SBG
15y LTSA signed
Page 32
Site Plovdiv, Bulgaria
July 2010
Page 33
Mass excavation for the foundations
Site Plovdiv, Bulgaria
Excavation Works July 2010
Making canals for sewage pipe and pipe
for rain water under the foundations
Page 34
Site Plovdiv, Bulgaria
DH Pipe Work started February/March 2011
First delivery of pipes for DH line
Making insulation over the welds of DH pipes
Page 35
Site Plovdiv, Bulgaria
Reinforcement Works August 2010
View from the left corner of the site
Page 36
Inspection of the plinths of columns
Site Plovdiv, Bulgaria
Reinforcement Works August 2010
Start of the reinforcement of the
foundation of gas turbine
Unpacking anchor bolts for boiler
Foundation prepared for
casting concrete of ST
Page 37
Site Plovdiv, Bulgaria
Steel Structure
View of the erected steel structure from the
South East corner of the site
Page 38
Steel column delivered on site
Site Plovdiv, Bulgaria
Form Work December 2010
View of the started formwork for the reinforced
concrete plate at level +10.00
Reinforcement and formwork and sewage
pipes of shafts in the fire fighting building
Page 39
Site Plovdiv, Bulgaria
Building Works
Brick walls
Page 40
Steel structure of
the ST building
Site Plovdiv, Bulgaria
Boiler Assembly Preparation
Sliding beams of Alborg in the boiler area
Preparation works of Alborg for
assembly works of the boiler
Page 41
Site Plovdiv, Bulgaria
Battery Room, Transformer
Assembly of supports for the
batteries in the battery room
Mounting the transformer
Page 42
Site Plovdiv, Bulgaria
Site Views April 2011
Boiler assembly
Page 43
View from East side over the
steel structure of the GT building
Site Plovdiv, Bulgaria
Delivery of Generator April 18, 2011
View from the South-East corner
of the building site
Page 44
Unloading Generator from trailer
and positioning it onto sliding system
Site Plovdiv, Bulgaria
Delivery of Gas Turbine May 2011
Positioning Turbine Skid onto sliding system
Page 45
Lifting of Gearbox
Site Plovdiv, Bulgaria
Delivery of Gas Turbine May 2011
Generator Cooler is lifted
Turbine skid starts sliding into Hall
Page 46
Site Plovdiv, Bulgaria
DH Connection; Air Coolers May 2011
Installation of the air coolers view from the roof
Connection point of DH pipes.
The hydro tests were successful and
the pipes are ready for insulation and
back filling.
Page 47
Site Plovdiv, Bulgaria
Switch Yard Preparation June 2011
Installing the steel supports for the
heads of the 3 HV cables in the area
of the switch yard
Page 48
Excavation works for pulling el. cables
110kV on the road near the switch yard
Site Plovdiv, Bulgaria
Site Views July 2011
View from South-East corner over
the steel structure of GT
View from North-East corner over
the steel structure of GT building
Page 49
Site Plovdiv, Bulgaria
Hand Over December 2011
Page 50
Siemens Energy Oil & Gas
Thanks for your attention!
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