PACiS

C264 Expert Utilisation

> L2 4A C264 Expert utilisation 02

C264 Expert

1 ) Hardware installation & Commissioning

2 ) Computers basic settings
3 ) Software Installation
4 ) Download DataBase and Switch
5 ) Communication Testing

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C264 Expert
Installation / Commissioning
1) Requirement
2) Checks Power Off

Hardware configuration (CORTEC)

3) Checks/install only Power Software Version

Ethernet/Front port
Database Version
Hardware Self tests
4) Checks with I/O

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IED Communication
DB

1.1) Set-up Requirements

1) Adapted DC Power supply (protected)
2) Personal Computer (WINDOWS 2000 administrator)
3) RS232C Null Modem Cable
4) Ethernet cable (cross if not hub/switch)
5) Screw-driver (Torque 10, POZ 1) extractor
19200 bauds
No parity
8 bit
1 stop
No flow control

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1.2 ) C264 Requirement

MANDATORY
From Business Ordering
1) C264 Delivery Form
2) C264 Hardware Version (kind of CPU, Power Supply)
3) C264 Software Version + System Release Note
4) C264 Business IP, Net name
5) C264 Business Board Configuration
CORTEC
Kind by Slot, Voltage, BIU port
6) C264 Business Data Bag
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2 ) Checks Power OFF

2 ) Power Off Hardware Checks

2.1) C264 Package Reception
2.2) Front panel Removal

Check Hardware configuration

Boards location and Voltage

2.3) Optional Bus removal

Check BIU ports jumpers

2.4) Mechanical Mounting

2.5) Wiring installation

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Shield

2.1 ) Delivery reception

1) Packing inspection and opening

2) Delivery Form checking / acceptance
3) Delivery Form Storage in Business Hardware Binder
4) Checking Front Panel Sticker
5) Opening Record Sheet

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2.2) Front Panel Removing

Rack mounting
Front Panel removal

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POZ 1

2.2 ) Checking Boards Slot / Voltage

Remove front panel and check boards location / Slot
Board Name

Board Number

BIU

CPU
DIU
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DOU

CCU

AIU
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2.2 ) Checking Boards Slot / Voltage

Remove front panel and check Voltages
BIU / DIU / CCU

Sticker
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A01
A02
A03
A04

24 V
48V
110/125V
220V
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2.3 ) BIU Port Setting

0) Check no power on BIU, get anti-static Brace
1) Get HW chapter (hardware)
2) Remove BUS with finger starting from left
3) Remove Torque Screw (Board + ruler)
4) Extract board with dedicated extractor tool
5) Checking PORT 1/2 setting via jumpers
6) Put Back Board / screws / Bus

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2.4 ) Mechanical Mounting

Front Panel Reinstall
C264 mechanical fixation (19 rack or other)

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2.5 ) Wiring Check (still no power)

1)
2)
3)
4)
5)

Shield wiring
Power supply wiring (BIU + neutral policy)
I/O board wiring
Ethernet Networks wiring
Serial TBUS/LBUS network wiring
Refer to CONNECTIONS chapter
(C264_EN CO documentation)

Good Practices

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Shield Scheme
wire color/diameter policy
naming e.g. DIU200_2_D
Write name on connector
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3 ) Checks Power ON on BIU only

3 ) Checks on Computers basic settings

3.1) Run-time Requirements
3.2) C264 power up sequence
3.3) Setting commands
2.3) Checking default settings
2.4 ) Input new settings

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3.1) Run-time Requirement

1)
2)
3)
4)

Connection IP, Serial link

Launch HyperTerminal on the PC
Launch CMT and WFTP
Power up delivered MiCOM C264
>p CR

The following information should be displayed:

boot device

: tffs=0,0

processor number

:0

host name

: <factory host PC name>

file name

: <factory C264 IP addres xxx.xxx.xxx.xxx>

inet on backplane

: CR

host inet

: <factory host IP adresse xxx.xxx.xxx.xxx>

gateway inet

: 0.0.0.0

user
ftp password

ALSTOM

: /flash/bin/vxWorks

inet on ethernet

: <user name>
: <password>

flags

: 0x0

target name

: <factory target name>

startup script

other

: motfec

Serial link
RS232
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3.2 ) C264 Starting

1) Pre boot
First Count Down

[VxWorks]

2) Booting Software(network, flash)

Second Count Down

->

3) Starting Software
4) Loading Data Base

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3.3 ) settings commands

BASIC COMMANDS
Default settings visualization :
VxWorks level

> use p command

application level > use bootChange command

Default settings setup :
VxWorks level

> use c command

application level > use bootChange command

Reboot the computer :
VxWorks level

> use ^X @ command

application level > use reboot command

power off - power on
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3.3 ) Checking default settings

>p CR or bootChange (CR)

Tffs=0,0 boot from flash

The following information should be displayed:

motfec=0 boot from PC

boot device
processor number
host name
file name
inet on ethernet
inet on backplane
host inet
gateway inet
user
ftp password
flags
target name
startup script
other
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: tffs=0,0
:0
: <factory host PC name>
: /flash/bin/vxWorks
: <factory C264 IP addres xxx.xxx.xxx.xxx>
: CR
: <factory host IP adresse xxx.xxx.xxx.xxx>
: 0.0.0.0
c264_cpu0 cpu 8mega flash-old LCD
: <c264_cpu2>
c264_cpu1 cpu 16mega flash-old LCD
: <password>
: 0x0
c264_cpu2 cpu 16mega flash-new LCD
: <factory target name>
:
: motfec

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4 ) Computers Software Installation

3 ) Computers Software Installation on PC

3.1 ) Computers Software Installation Requirements
3.2 ) Install computers software on the PC

3 ) Computers Software Installation on C264

3.3 ) Transfer computers software on the C264
3.4 ) Input settings for Software Installation
3.5 ) Transfer computers software on the C264
3.6 ) Change settings after Software Installation

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4.1 ) Computers Software Installation

Requirements
Requirements for new software installation
Ethernet link
COM1
or
COM2
9600/19200
8 bit
no parity TTY
mode

Serial link cable for HyperTerminal application

Ethernet Connection may be direct or via Ethernet switch
Use a crossed Ethernet cable for direct connection
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4.2 ) Install computers software on the PC

Step 1 : agreement acceptance

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Install computers software on the PC (next)

Step 2 : choose default directories recommended
recommended
recommended

CAUTION : Computers software and FTP server are configured to be

installed to the default directories. If you dont choose default directories
FTP server must be reconfigured.
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Install computers software on the PC(next)

Step 3 : Dont choose FTP server if is not the first
installation via the Personal Computer

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4.3 ) Transfer computers software on the C264

0) if already loaded

CLEAN_DB

1) Change to motfec, start wftp, reboot

loading software from network to RAM
2) cleaning flash by

eraseFlash

+ reboot

3) stop 2nd count down Stop Computer with CMT

4)

bootInstall
copy from RAM to flash

5) change to tffs=0,0, stop wftp, reboot

loading software from flash
6) Check Software version

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LCD, VERSION with front link

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4.4 ) Input settings for Software Installation

Change settings for new software installation
->c

CR

(or bootChange

CR)

boot device
: tffs=0,0 enter <motfec0> CR
processor number
:0
CR
host name
: <Enter host PC name>
CR
file name
: /flash/bin/vxWorks enter <vxworks> CR
inet on ethernet
: xxx.xxx.xxx.xxx> CR (@IP change if needed)
inet on backplane
:
CR
host inet
: xxx.xxx.xxx.xxx> CR (@IP change if needed)
gateway inet
: 0.0.0.0
CR
user
: c264_cpu2(or c264_cpu1) CR
ftp password
: vxworks
CR
flags
: 0x0
CR
target name
: <target name>
CR
startup script
:
CR
other
: motfec
CR
->@
CR
(or reboot
CR)
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computers software on the C264

4.5 ) Transfer computer
1) Launch FTP server on your PC
2) Reboot the computer
3 ) hit CR on the HyperTerminal after loading C264 software
4 ) enter eraseFlash+ CR
5 ) Reboot the computer
6 ) enter bootInstall + CR after loading C264 software (can
take some minutes)

If the computer cant loading C264 software check

Ethernet link and verify settings with p or
bootChange command
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Transfer computers software on the C264(next)

1) At the end of software installation reboot the
computer
2 ) select the service panel and check the version of
the new software
3 ) The computer must be in maintenance mode
4 ) Check software installed version

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4.6 ) Change settings after Software Installation

Change settings for taking in account the new software
-> c

CR

(or bootChange

CR)

boot device
: motfec0 enter < tffs=0,0 > CR
processor number
:0
CR
host name
: <Enter host PC name> CR
file name
: vxworks enter </flash/bin/vxWorks > CR
inet on ethernet
: xxx.xxx.xxx.xxx>
CR
inet on backplane
:
CR
host inet
: xxx.xxx.xxx.xxx>
CR
gateway inet
: 0.0.0.0
CR
user
: <user name>
CR
ftp password
: <password>
CR
flags
: 0x0
CR
target name
: <target name>
CR
startup script
: CR
other
: motfec
CR
->@
CR
(or reboot
CR)

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4.7) Checking Software version

Check software version via the service panel
S E R V .

N F O

Purchased version

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C O M P U T E R

S E R I A

N B :

S O F T W A R E

V E R S I

O N :

D A T A B A S E 1

V E RS

& S T A T E :

D A T A B A S E 2

V E RS

& S T A T E :

O P E R A T I

N G

H O UR

S :

O P E R A T I

N G

M O DE

R E D U N D A N C Y M O DE

> L2 4A C264 Expert utilisation 02

No data base

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4.8) Database Downloading

Checking connection
Loading DB under SMT
Download DB unto C264
Switch to downloaded data base

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5 ) Communications Testing

5 ) Communications Testing
5.1 ) Communications Testing Requirements
5.2 ) Debug port testing
5.3 ) IED communication testing
5.4 ) IED communication Debug commands
5.5 ) Printer communication testing
5.6 ) Ethernet Communication testing

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5.1 ) Communications ports

Debug port (serial link)
Scc1 port (serial link RS232 or RS485)
Scc2 port (serial link RS232 or RS485)
Scc3 port (serial link RS232)
Scc4 port (serial link RS232)
Ethernet port

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5.2) Communications Testing Requirements

Computer must be in operational mode (SCE DB loaded)
Ethernet link
Printer cable

Serial link cable for HyperTerminal application

Ethernet Connection may be direct or via Ethernet Hub
Use a crossed Ethernet cable for direct connection
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5.3 ) Debug port testing

>p CR

The following information should be displayed:

boot device

: tffs=0,0

processor number

:0

host name

: <factory host PC name>

file name

: /flash/bin/vxWorks

inet on ethernet

: <factory C264 IP addres xxx.xxx.xxx.xxx>

inet on backplane

: CR

host inet

: <factory host IP adresse xxx.xxx.xxx.xxx>

gateway inet

: 0.0.0.0

user
ftp password

: <user name>
: <password>

flags

: 0x0

target name

: <factory target name>

startup script

other

: motfec

COM1
or
COM2
9600 / 19200
8 bit
no parity
TTY mode

Serial link cable for HyperTerminal application

No Communication check :
> serial cable
> check PC COMx settings
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5.4 ) Ethernet Communication testing

Ethernet link

Ethernet Connection may be direct or via Ethernet switch

Use a crossed Ethernet cable for direct connection
If no communication :
check IP addresses settings/Mask/Negotiation of both equipment
use ping command via MS-DOS window
Launch the CMT
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5.4 ) Serial communication testing

Use the TEST_COM
TEST_COM debug command to send a frame
from one port to the other
<TEST_COM ( port_E,Port_R,type,text,1)>
Transmitter port
Receiver port

Always=1
0=RS232,1=RS485

ASCII string

Use the S_APICOM_ShowConfig

S_APICOM_ShowConfig debug command to
verify the business DB port setting (and if initialized)
<S_APICOM_ShowConfig Nport>
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5.4 ) IED communication testing

1 ) Link together scc1 and Scc2 as follow
2 )Via the HyperTerminal launch the TEST_COM
command
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BIU 200
connector

Scc2 TGND
Scc2 T+
GND

Scc1 T+
Scc1 T-

example TEST_COM (1,2,1,test port 1 to 2,1)

example TEST_COM (2,1,1,test port 2 to 1,1)
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5.4 ) IED communication testing

1 ) Link together scc3 and Scc4 as follow
2 )Via the HyperTerminal launch the command
test_com to send frame from one port to another
example TEST_COM (3,4,0,test port 3 to 4,1)
example TEST_COM (4,3,0,test port 4 to 3,1)
1
2
3
4
5
6
7
8
9

Scc3
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1
2
3
4
5
6
7
8
9

Scc4
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5.5 ) IED communication Debug commands

>p CR

The following information should be displayed:

Debug Commands
Traces_scc1=16
Traces_scc2=16
RS485

boot device

: tffs=0,0

processor number

:0

host name

: <factory host PC name>

file name

: /flash/bin/vxWorks

inet on ethernet

: <factory C264 IP addres xxx.xxx.xxx.xxx>

inet on backplane

: CR

host inet

: <factory host IP adresse xxx.xxx.xxx.xxx>

gateway inet

: 0.0.0.0

user
ftp password

: <user name>
: <password>

flags

: 0x0

target name

: <factory target name>

startup script

other

: motfec

RS232

-> traces_scc1=16
traces_scc1 = 0x516fd8: value = 16 = 0x10
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16

Frame : C264 to IED

Frame : IED response

No Communication with the IED : check C264 configuration

and IED settings, check wiring with the IED
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IED communication - frames IEC

IEC 60870-5-103 Frames
->
-> traces_scc1=16
traces_scc1 = 0x516fd8: value = 16 = 0x10
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 7B 02 7D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0070ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0070ms -->P=1 L=5 :10 7B 02 7D 16

1 IEC 103 Device

Devices Address =2

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IED communication frames

ModBus
ModBus Frames
-> traces_scc2=16
traces_scc2 = 0x516fdc: value = 16 = 0x10
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8
0x129d068 (T42MBM21): 0240ms -->P=2 L=4 :01 07 41 E2
0x129d068 (T42MBM21): 0015ms <<<P=2 L=5 :01 07 01 E3 F0
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8
0x129d068 (T42MBM21): 0245ms -->P=2 L=4 :01 07 41 E2
0x129d068 (T42MBM21): 0010ms <<<P=2 L=5 :01 07 01 E3 F0
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8

2 ModBus IED devices

Address 1 and 2

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5.6 ) Printer communication testing

Scc1 & Scc2 port (serial link RS232 or RS485)

Central
Processing Unit
board

CPU260

PIN
12 3 4 5 6 7 8

10/100 BaseT
Ethernet-based link
RJ-45
(female)

OPTIONNAL LINKS:
1
2

P2

DCD
RXD / T-

RS232/
RS485

TXD / T+

Serial

1 2 3 45 6 7 8

Scc3, Scc4 used (usually) for printer or

SCADA link (protocols ModBus, IEC
60870-5-101)

GND

RTS

RJ-45
(female)

P3

1 2 3 45 6 7 8

2
3

link 2

CTS

DCD
RXD / T-

RS232/
RS485

TXD / T+

Serial
5
RJ-45
(female)

7
8

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link 1

GND

RTS
CTS

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Printers communication
SS WESPEELAR CAS 36 - C264WESP
09:07:37.890
* 02/01/88
Set
* 02/01/88
Set
* 02/01/88
Reset
* 02/01/88
Reset
* 02/01/88
Set
* 02/01/88
Set
* 02/01/88
Reset
* 02/01/88
Open
* 02/01/88
Reset
* 02/01/88
Set
* 02/01/88
Set

02/01/88

09:07:37.890 C264 WESPELAART3

REENCL ES NON BL

09:07:37.890 WESPELAAR

/DV

SPS REENCL EN NB

09:07:37.890 WESPELAAR

/DV

AR BLOCKING

09:07:38.079 WESPELAAR

/IN FROM COM TRAN UHT< ET UMT<

09:07:38.094 WESPELAAR

/IN FROM COM TRAN UHT >

09:07:38.094 WESPELAAR

/IN FROM COM TRAN UMT>

09:07:40.521 WESPELAAR

/P142 TPR

09:07:40.798 WESPELAAR

/INP FROM SYN RTU ENCL/DECL MAN DV

09:07:40.924 WESPELAAR

/sd

09:07:40.924 WESPELAAR
09:07:40.940 WESPELAAR

GenStart

SPS DEVERROUILLA
TC EN COURS

/DV+

SPS DECL PH C

If no printing check : printers settings and C264 DB

settings
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