PACiS

C264 Expert Utilisation

1 > L2 4A C264 Expert utilisation 02 1

 C264 Expert

1 ) Hardware installation & Commissioning

2 ) Computer’s basic settings

3 ) Software Installation

4 ) Download DataBase and Switch

5 ) Communication Testing

2 > L2 4A C264 Expert utilisation 02 2

 C264 Expert

Installation / Commissioning
1) Requirement

2) Checks Power Off Hardware configuration (CORTEC)

3) Checks/install only Power Software Version

Ethernet/Front port
Database Version
Hardware Self tests

4) Checks with I/O IED Communication

DB

3 > L2 4A C264 Expert utilisation 02 3

 1.1) Set-up Requirements

1) Adapted DC Power supply (protected)

2) Personal Computer (WINDOWS 2000 administrator)
3) RS232C Null Modem Cable
4) Ethernet cable (cross if not hub/switch)
5) Screw-driver (Torque 10, POZ 1) extractor
19200 bauds
No parity
8 bit
1 stop
No flow control

4 > L2 4A C264 Expert utilisation 02 4

 1.2 ) C264 Requirement

MANDATORY

From Business Ordering

1) C264 Delivery Form
2) C264 Hardware Version (kind of CPU, Power Supply)
3) C264 Software Version + System Release Note
4) C264 Business IP, Net name
5) C264 Business Board Configuration
CORTEC
Kind by Slot, Voltage, BIU port
6) C264 Business Data Bag
5 > L2 4A C264 Expert utilisation 02 5
 2 ) Checks Power OFF

2 ) Power Off Hardware Checks

2.1) C264 Package Reception

2.2) Front panel Removal Check Hardware configuration

Boards location and Voltage

2.3) Optional Bus removal Check BIU ports jumpers

2.4) Mechanical Mounting

2.5) Wiring installation Shield

6 > L2 4A C264 Expert utilisation 02 6

 2.1 ) Delivery reception

1) Packing inspection and opening

2) Delivery Form checking / acceptance

3) Delivery Form Storage in Business Hardware Binder

4) Checking Front Panel Sticker

5) Opening Record Sheet

7 > L2 4A C264 Expert utilisation 02 7

 2.2) Front Panel Removing

Rack mounting

Front Panel removal POZ 1

8 > L2 4A C264 Expert utilisation 02 8

 2.2 ) Checking Boards Slot / Voltage

Remove front panel and check boards location / Slot

Board Number Board Name

BIU

CPU
DIU DOU CCU AIU
9 > L2 4A C264 Expert utilisation 02 9
 2.2 ) Checking Boards Slot / Voltage

Remove front panel and check Voltages

BIU / DIU / CCU

A01 24 V
A02 48V
Sticker A03 110/125V
A04 220V
10 > L2 4A C264 Expert utilisation 02 10
 2.3 ) BIU Port Setting

0) Check no power on BIU, get anti-static Brace

1) Get HW chapter (hardware)

2) Remove BUS with finger starting from left

3) Remove Torque Screw (Board + ruler)

4) Extract board with dedicated extractor tool

5) Checking PORT 1/2 setting via jumpers

6) Put Back Board / screws / Bus

11 > L2 4A C264 Expert utilisation 02 11

 2.4 ) Mechanical Mounting

Front Panel Reinstall

C264 mechanical fixation (19” rack or other)

12 > L2 4A C264 Expert utilisation 02 12

 2.5 ) Wiring Check (still no power)

1) Shield wiring
2) Power supply wiring (BIU + neutral policy)
3) I/O board wiring
4) Ethernet Networks wiring
5) Serial TBUS/LBUS network wiring

Refer to “CONNECTIONS” chapter

(“C264_EN CO” documentation)

Good Practices Shield Scheme

wire color/diameter policy
naming e.g. DIU200_2_D
Write name on connector

13 > L2 4A C264 Expert utilisation 02 13

 3 ) Checks Power ON on BIU only

3 ) Checks on Computer’s basic settings

3.1) Run-time Requirements
3.2) C264 power up sequence
3.3) Setting commands
2.3) Checking default settings
2.4 ) Input new settings

14 > L2 4A C264 Expert utilisation 02 14

 3.1) Run-time Requirement

1) Connection IP, Serial link

2) Launch HyperTerminal on the PC
3) Launch CMT and WFTP
4) Power up delivered MiCOM C264
>p CR

The following information should be displayed:

“boot device : tffs=0,0

“processor number :0

“host name : <factory host PC name>

“file name : /flash/bin/vxWorks

“inet on ethernet : <factory C264 IP addres xxx.xxx.xxx.xxx>

“inet on backplane : CR

“host inet : <factory host IP adresse xxx.xxx.xxx.xxx>

“gateway inet : 0.0.0.0

“user : <user name>

“ftp password : <password>

“flags : 0x0

“target name : <factory target name>

“startup script :

ALSTOM
“other : motfec

Serial link
RS232
15 > L2 4A C264 Expert utilisation 02 15
 3.2 ) C264 Starting

1) Pre boot

First Count Down [VxWorks]

2) Booting Software(network, flash)

Second Count Down ->

3) Starting Software

4) Loading Data Base

16 > L2 4A C264 Expert utilisation 02 16

 3.3 ) settings commands

BASIC COMMANDS
Default settings visualization :
VxWorks level > use “p” command
application level > use “bootChange” command
Default settings setup :
VxWorks level > use “c” command
application level > use “bootChange” command
Reboot the computer :
VxWorks level > use “^X” “@” command
application level > use “reboot” command
power off - power on

17 > L2 4A C264 Expert utilisation 02 17

 3.3 ) Checking default settings

>p CR or bootChange (CR) Tffs=0,0 boot from flash

The following information should be displayed: motfec=0 boot from PC
“boot device : tffs=0,0
“processor number :0
“host name : <factory host PC name>
“file name : /flash/bin/vxWorks
“inet on ethernet : <factory C264 IP addres xxx.xxx.xxx.xxx>
“inet on backplane : CR
“host inet : <factory host IP adresse xxx.xxx.xxx.xxx>
“gateway inet : 0.0.0.0
c264_cpu0 cpu 8mega flash-old LCD
“user : <c264_cpu2>
“ftp password : <password> c264_cpu1 cpu 16mega flash-old LCD
“flags : 0x0 c264_cpu2 cpu 16mega flash-new LCD
“target name : <factory target name>
“startup script :
“other : motfec

18 > L2 4A C264 Expert utilisation 02 18

 4 ) Computer’s Software Installation

3 ) Computer’s Software Installation on PC

3.1 ) Computer’s Software Installation Requirements
3.2 ) Install computer’s software on the PC
3 ) Computer’s Software Installation on C264
3.3 ) Transfer computer’s software on the C264
3.4 ) Input settings for Software Installation
3.5 ) Transfer computer’s software on the C264
3.6 ) Change settings after Software Installation

19 > L2 4A C264 Expert utilisation 02 19

 4.1 ) Computer’s Software Installation
Requirements
Requirements for new software installation

Ethernet link

COM1
or
COM2
9600/19200
8 bit
no parity TTY
mode

Serial link cable for “HyperTerminal” application

Ethernet Connection may be direct or via Ethernet switch

Use a crossed Ethernet cable for direct connection
20 > L2 4A C264 Expert utilisation 02 20
 4.2 ) Install computer’s software on the PC

Step 1 : agreement acceptance

21 > L2 4A C264 Expert utilisation 02 21

 Install computer’s software on the PC (next)

Step 2 : choose default directories “recommended

recommended”
recommended

CAUTION : Computer’s software and FTP server are configured to be

installed to the default directories. If you don’t choose default directories
« FTP server » must be reconfigured.

22 > L2 4A C264 Expert utilisation 02 22

 Install computer’s software on the PC(next)

Step 3 : Don’t choose “FTP server” if is not the first

installation via the Personal Computer

23 > L2 4A C264 Expert utilisation 02 23

 4.3 ) Transfer computer’s software on the C264

0) if already loaded CLEAN_DB

1) Change to motfec, start wftp, reboot
loading software from network to RAM
2) cleaning flash by eraseFlash + reboot
3) stop 2nd count down Stop Computer with CMT
4) bootInstall
copy from RAM to flash
5) change to tffs=0,0, stop wftp, reboot
loading software from flash
6) Check Software version LCD, VERSION with front link

24 > L2 4A C264 Expert utilisation 02 24

 4.4 ) Input settings for Software Installation

Change settings for new software installation

->c CR (or bootChange CR)

“boot device : tffs=0,0 enter <motfec0> CR

“processor number :0 CR
“host name : <Enter host PC name> CR
“file name : /flash/bin/vxWorks enter <vxworks> CR
“inet on ethernet : xxx.xxx.xxx.xxx> CR (@IP change if needed)
“inet on backplane : CR
“host inet : xxx.xxx.xxx.xxx> CR (@IP change if needed)
“gateway inet : 0.0.0.0 CR
“user : c264_cpu2(or c264_cpu1) CR
“ftp password : vxworks CR
“flags : 0x0 CR
“target name : <target name> CR
“startup script : CR
“other : motfec CR
->@ CR (or reboot CR)

25 > L2 4A C264 Expert utilisation 02 25

 computer’’s software on the C264
4.5 ) Transfer computer

1) Launch FTP server on your PC

2) Reboot the computer

3 ) hit “CR” on the “HyperTerminal” after loading C264 software

4 ) enter “eraseFlash”+ “CR”

5 ) Reboot the computer

6 ) enter “bootInstall” + “CR” after loading C264 software (can

take some minutes)

If the computer can’t loading C264 software check

Ethernet link and verify settings with “p” or
“bootChange” command
26 > L2 4A C264 Expert utilisation 02 26
 Transfer computer’s software on the C264(next)

1) At the end of software installation reboot the

computer

2 ) select the “service panel” and check the version of

the new software

3 ) The computer must be in “maintenance mode”

4 ) Check software installed version

27 > L2 4A C264 Expert utilisation 02 27

 4.6 ) Change settings after Software Installation

Change settings for taking in account the new software

-> c CR (or bootChange CR)

“boot device : motfec0 enter < tffs=0,0 > CR

“processor number :0 CR
“host name : <Enter host PC name> CR
“file name : vxworks enter </flash/bin/vxWorks > CR
“inet on ethernet : xxx.xxx.xxx.xxx> CR
“inet on backplane : CR
“host inet : xxx.xxx.xxx.xxx> CR
“gateway inet : 0.0.0.0 CR
“user : <user name> CR
“ftp password : <password> CR
“flags : 0x0 CR
“target name : <target name> CR
“startup script : CR
“other : motfec CR
->@ CR (or reboot CR)

28 > L2 4A C264 Expert utilisation 02 28

 4.7) Checking Software version

➘ Check software version via the service panel

S E R V . I N F O

Purchased version
C O M P U T E R S E R I A L N B :

S O F T W A R E V E R S I O N :

D A T A B A S E 1 V E RS & S T A T E : No data base

D A T A B A S E 2 V E RS & S T A T E :

O P E R A T I N G H O UR S :

O P E R A T I N G M O DE :

R E D U N D A N C Y M O DE :

29 > L2 4A C264 Expert utilisation 02 29

 4.8) Database Downloading

Checking connection
Loading DB under SMT
Download DB unto C264
Switch to downloaded data base

30 > L2 4A C264 Expert utilisation 02 30

 5 ) Communications Testing

5 ) Communications Testing
5.1 ) Communications Testing Requirements
5.2 ) Debug port testing
5.3 ) IED communication testing
5.4 ) IED communication Debug commands
5.5 ) Printer communication testing
5.6 ) Ethernet Communication testing

31 > L2 4A C264 Expert utilisation 02 31

 5.1 ) Communications ports

Debug port (serial link)

Scc1 port (serial link RS232 or RS485)

Scc2 port (serial link RS232 or RS485)

Scc3 port (serial link RS232)

Scc4 port (serial link RS232)

Ethernet port

32 > L2 4A C264 Expert utilisation 02 32

 5.2) Communications Testing Requirements

Computer must be in operational mode (SCE DB loaded)

Ethernet link

Printer cable

Serial link cable for “HyperTerminal” application

Ethernet Connection may be direct or via Ethernet Hub
Use a crossed Ethernet cable for direct connection

33 > L2 4A C264 Expert utilisation 02 33

 5.3 ) Debug port testing

>p CR

The following information should be displayed:

“boot device : tffs=0,0

“processor number :0

“host name : <factory host PC name>

“file name : /flash/bin/vxWorks

“inet on ethernet : <factory C264 IP addres xxx.xxx.xxx.xxx>

“inet on backplane : CR

“host inet : <factory host IP adresse xxx.xxx.xxx.xxx>

“gateway inet : 0.0.0.0

“user : <user name>

“ftp password : <password>

“flags : 0x0

“target name : <factory target name>

“startup script :

“other : motfec

COM1
or
COM2
9600 / 19200
8 bit
no parity
TTY mode

Serial link cable for “HyperTerminal” application

No Communication check :
> serial cable
> check PC COMx settings
34 > L2 4A C264 Expert utilisation 02 34
 5.4 ) Ethernet Communication testing

Ethernet link

Ethernet Connection may be direct or via Ethernet switch

Use a crossed Ethernet cable for direct connection
If no communication :
•check IP addresses settings/Mask/Negotiation of both equipment
•use “ping” command via MS-DOS window
•Launch the CMT
35 > L2 4A C264 Expert utilisation 02 35
 5.4 ) Serial communication testing

Use the “TEST_COM”

TEST_COM” debug command to send a frame
from one port to the other

<TEST_COM ( port_E,Port_R,type,”text”,1)>

Transmitter port Always=1

Receiver port 0=RS232,1=RS485 ASCII string

Use the “S_APICOM_ShowConfig”

S_APICOM_ShowConfig” debug command to
verify the business DB port setting (and if initialized)

<S_APICOM_ShowConfig N°port>

36 > L2 4A C264 Expert utilisation 02 36

 5.4 ) IED communication testing

1 ) Link together scc1 and Scc2 as follow

2 )Via the HyperTerminal launch the TEST_COM
command
1
2 BIU 200
3
4
5
connector
6
7
8
9
10
11
12 Scc2 T-
13 GND
14 Scc2 T+
15 GND
16
17
Scc1 T+
18 Scc1 T-
19
20
21
22
23
24

example “ TEST_COM (1,2,1,”test port 1 to 2”,1)

example “ TEST_COM (2,1,1,”test port 2 to 1”,1)
37 > L2 4A C264 Expert utilisation 02 37
 5.4 ) IED communication testing

1 ) Link together scc3 and Scc4 as follow

2 )Via the HyperTerminal launch the command
“test_com” to send frame from one port to another
example “ TEST_COM (3,4,0,”test port 3 to 4”,1)
example “ TEST_COM (4,3,0,”test port 4 to 3”,1)

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9

Scc3 Scc4

38 > L2 4A C264 Expert utilisation 02 38

 5.5 ) IED communication Debug commands
>p CR

The following information should be displayed:

Debug Commands
“boot device : tffs=0,0

“processor number :0

“host name : <factory host PC name>

“file name : /flash/bin/vxWorks

“inet on ethernet : <factory C264 IP addres xxx.xxx.xxx.xxx>

“inet on backplane : CR

Traces_scc1=16
“host inet : <factory host IP adresse xxx.xxx.xxx.xxx>

“gateway inet : 0.0.0.0

“user : <user name>

“ftp password : <password>

“flags : 0x0

“target name : <factory target name>

“startup script :

Traces_scc2=16
“other : motfec

RS485 RS232

-> traces_scc1=16 Frame : C264 to IED

traces_scc1 = 0x516fd8: value = 16 = 0x10
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16 Frame : IED response

No Communication with the IED : check C264 configuration

and IED settings, check wiring with the IED
39 > L2 4A C264 Expert utilisation 02 39
 IED communication - frames IEC

IEC 60870-5-103 Frames

->
-> traces_scc1=16
traces_scc1 = 0x516fd8: value = 16 = 0x10
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0065ms -->P=1 L=5 :10 7B 02 7D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0070ms -->P=1 L=5 :10 5B 02 5D 16
0x1274568 (T35IECM20): 0015ms <<<P=1 L=5 :10 09 02 0B 16
0x1274568 (T35IECM20): 0070ms -->P=1 L=5 :10 7B 02 7D 16

1 IEC 103 Device

Device’s Address =2

40 > L2 4A C264 Expert utilisation 02 40

 IED communication frames
ModBus
ModBus Frames
-> traces_scc2=16
traces_scc2 = 0x516fdc: value = 16 = 0x10
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8
0x129d068 (T42MBM21): 0240ms -->P=2 L=4 :01 07 41 E2
0x129d068 (T42MBM21): 0015ms <<<P=2 L=5 :01 07 01 E3 F0
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8
0x129d068 (T42MBM21): 0245ms -->P=2 L=4 :01 07 41 E2
0x129d068 (T42MBM21): 0010ms <<<P=2 L=5 :01 07 01 E3 F0
0x129d068 (T42MBM21): 0025ms -->P=2 L=8 :02 02 00 00 00 10 79 F5
0x129d068 (T42MBM21): 0020ms <<<P=2 L=7 :02 02 02 00 00 FD B8

2 ModBus IED devices

Address 1 and 2

41 > L2 4A C264 Expert utilisation 02 41

 5.6 ) Printer communication testing

Central CPU260
Scc1 & Scc2 port (serial link RS232 or RS485) Processing Unit
board

PIN

12 3 4 5 6 7 8

10/100 BaseT
Ethernet-based link

RJ-45
(female)

OPTIONNAL LINKS:
DCD
1 RS232/
RXD / T-
2 RS485
P2 3
TXD / T+
1 2 3 45 6 7 8
Serial

Scc3, Scc4 used (usually) for printer or 5 GND link 2

SCADA link (protocols ModBus, IEC RJ-45

(female)
7

8
RTS

CTS
#

60870-5-101) P3
1 2 3 45 6 7 8
1

2
DCD
RXD / T-
RS232/
RS485
TXD / T+
3
Serial

5
GND link 1

RJ-45
RTS
(female) 7
8 CTS
#

42 > L2 4A C264 Expert utilisation 02 42

 Printer’s communication
SS WESPEELAR CAS 36 - C264WESP 02/01/88
09:07:37.890

* 02/01/88 09:07:37.890 C264 WESPELAART3 REENCL ES NON BL

Set
* 02/01/88 09:07:37.890 WESPELAAR /DV SPS REENCL EN NB
Set
* 02/01/88 09:07:37.890 WESPELAAR /DV AR BLOCKING
Reset
* 02/01/88 09:07:38.079 WESPELAAR /IN FROM COM TRAN UHT< ET UMT<
Reset
* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UHT >
Set
* 02/01/88 09:07:38.094 WESPELAAR /IN FROM COM TRAN UMT>
Set
* 02/01/88 09:07:40.521 WESPELAAR /P142 TPR GenStart
Reset
* 02/01/88 09:07:40.798 WESPELAAR /INP FROM SYN RTU ENCL/DECL MAN DV
Open
* 02/01/88 09:07:40.924 WESPELAAR /sd SPS DEVERROUILLA
Reset
* 02/01/88 09:07:40.924 WESPELAAR TC EN COURS
Set
* 02/01/88 09:07:40.940 WESPELAAR /DV+ SPS DECL PH C
Set

If no printing check : printers settings and C264 DB

settings
43 > L2 4A C264 Expert utilisation 02 43