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Mill

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0% found this document useful (0 votes)
106 views40 pages

Mill

Mill

Uploaded by

bobcrysto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 40

MODEL G0463

SMALL MILL/DRILL
OWNER'S Manual
(for models manufactured after 2/09)

Copyright NOVEMBER, 2005 By Grizzly Industrial, Inc., REVISED JuLY, 2014 (ST)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
#PC7741 printed in CHINA

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

Table of Contents
INTRODUCTION................................................................................................................................ 3
Foreword..................................................................................................................................... 3
Contact Info................................................................................................................................. 3
Machine Data Sheet.................................................................................................................... 4
Identification................................................................................................................................ 6
SECTION 1: SAFETY........................................................................................................................ 7
Safety Instructions for Machinery................................................................................................ 7
Additional Safety for Mill/Drills..................................................................................................... 9
SECTION 2: CIRCUIT REQUIREMENTS....................................................................................... 10
110V Operation......................................................................................................................... 10
SECTION 3: SET UP....................................................................................................................... 11
Set Up Safety............................................................................................................................ 11
Items Needed for Set Up.......................................................................................................... 11
Unpacking................................................................................................................................. 11
Inventory.................................................................................................................................... 12
Clean Up................................................................................................................................... 13
Site Considerations................................................................................................................... 13
Feet........................................................................................................................................... 14
Mounting to Workbench............................................................................................................ 14
Test Run and Spindle Break-in................................................................................................. 15
Drill Chuck Removal.................................................................................................................. 16
R-8 Collets................................................................................................................................ 17

SECTION 4: OPERATIONS............................................................................................................ 18
Operation Safety....................................................................................................................... 18
Power Controls.......................................................................................................................... 18
Power Shutdown....................................................................................................................... 19
Spindle & Headstock Controls.................................................................................................. 19
Table Travel.............................................................................................................................. 20
Setting RPM.............................................................................................................................. 21
SECTION 5: ACCESSORIES.......................................................................................................... 22
SECTION 6: MAINTENANCE......................................................................................................... 24
Schedule................................................................................................................................... 24
Unpainted Cast Iron.................................................................................................................. 24
Lubrication................................................................................................................................. 24
SECTION 7: SERVICE.................................................................................................................... 25
About Service............................................................................................................................ 25
Troubleshooting......................................................................................................................... 25
Adjusting Gibs........................................................................................................................... 26
Replacing Motor Brushes & Fuse............................................................................................. 26
Electrical Components.............................................................................................................. 27
Wiring Diagram......................................................................................................................... 28
Parts Breakdown....................................................................................................................... 29
Parts Breakdown....................................................................................................................... 30
Parts List................................................................................................................................... 31
Parts List................................................................................................................................... 32
Parts List................................................................................................................................... 33
WARRANTY AND RETURNS......................................................................................................... 34

INTRODUCTION
Foreword

Contact Info

We are proud to offer the Model G0463 Small


Mill/Drill. This machine is part of a growing Grizzly
family of fine metalworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzlys commitment to customer satisfaction.

If you have any comments regarding this manual,


please write to us at the address below:

We are pleased to provide this manual with


the Model G0463. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0463 as supplied when the manual was prepared. However, owing to Grizzlys policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the latest updates to this manual!

Model G0463 (Mfg. 2/09+)

Grizzly Industrial, Inc.


/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

We stand behind our machines. If you have any


service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com

-3-

Product Dimensions:
Weight......................................................................................................................................... 353 lbs.
Length/Width/Height................................................................................................. 27 x 30 x 33-3/4 in.
Foot Print (Length/Width)........................................................................................................ 16 x 13 in.
Shipping Dimensions:
Type...................................................................................................................................... Wood Crate
Content....................................................................................................................................... Machine
Weight......................................................................................................................................... 372 lbs.
Length/Width/Height....................................................................................................... 30 x 32 x 42 in.
Electrical:
Switch........................................................................................................................... Forward/Reverse
Switch Voltage................................................................................................................................. 110V
Cord Length....................................................................................................................................... 7 ft.
Cord Gauge...............................................................................................................................16 gauge
Recommended Breaker Size...................................................................................................... 15 amp
Plug........................................................................................................................................NEMA 5-15
Motor:
Type.......................................................................................................................................... Universal
Horsepower...................................................................................................................................3/4 HP
Voltage.............................................................................................................................................110V
Prewired...........................................................................................................................................110V
Phase............................................................................................................................................. Single
Amps....................................................................................................................................................7A
Speed...................................................................................................................................0-3725 RPM
Cycle................................................................................................................................................60 Hz
Number Of Speeds......................................................................................................................Variable
Power Transfer ..................................................................................................................................Belt
Bearings..............................................................................................Shielded, Permanently Lubricated

-4-

Model G0463 (Mfg. 2/09+)

Main Specifications:
Spindle Travel.......................................................................................................................3-3/8 in.
Swing....................................................................................................................................... 18 in.
Longitudinal Table Travel...................................................................................................15-7/8 in.
Cross Table Travel.............................................................................................................. 5-3/4 in.
Head Travel........................................................................................................................14-7/8 in.
Max. Dist Spindle To Column.....................................................................................................8 in.
Max. Dist Spindle To Table............................................................................................... 14-3/4 in.
Drilling Cap For Cast Iron...........................................................................................................1 in.
Drilling Cap For Steel.................................................................................................................. 1in.
No. Of Vert. Spindle Speeds..............................................................................................High/Low
Range Of Vert. Spindle Speeds.......................................................................0-1000, 0-2000 RPM
Quill Dia...............................................................................................................................2.362 in.
Table Info
Table Length...................................................................................................................... 21-5/8 in.
Table Width.......................................................................................................................... 6-1/4 in.
Table Thickness................................................................................................................... 1-1/2 in.
No. Of T Slots..................................................................................................................................3
T Slots Width...................................................................................................................... 0.470 in.
T Slots Height......................................................................................................................0.750 in.
T Slots Centers................................................................................................................ 1-11/16 in.
Stud Size................................................................................................................................. 3/8 in.
Lead Screw Diameter..............................................................................................................5/8 in.
Lead Screw TPI.............................................................................................................................12
Lead Screw Length.................................................................................................................. 26 in.
Construction
Spindle Housing Const...................................................................................................... Cast Iron
Table Const..............................................................................................Surface Ground Cast Iron
Head Const.........................................................................................................................Cast Iron
Column Const...........................................................................................Surface Ground Cast Iron
Base Const......................................................................................................................... Cast Iron
Paint........................................................................................................................................ Epoxy
Other
Collars Calibrated....................................................................................................0.001-0.0005 in.
Spindle Info
Spindle Taper............................................................................................................................. R-8
Spindle Sleeve Diameter.....................................................................................................2.280 in.
End Milling Cap....................................................................................................................... 3/4 in.
Face Milling Cap.........................................................................................................................2 in.
Draw Bar Diameter.............................................................................................7/16-20 x 10-3/4 in.
Draw Bar TPI.................................................................................................................................20
Draw Bar Length................................................................................................................ 15-5/8 in.


Features
3-16mm Drill Chuck with Key R-8/JT-6 Arbor
Leveling Feet
Model G0463 (Mfg. 2/09+)

-5-

Identification
B

F
G
H
T
S
I

J
K

Q
O
P

N
M

L
Figure 1. G0463 Identification.

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.

-6-

Emergency Stop Button


Drawbar (under cover)
High/Low Gear Change Knob
Headstock Lock
Fuse Socket
Spindle RPM Control
Forward/Reverse Switch
Main Power Switch
Quill Feed Levers
Graduated Dials

K. Longitudinal (X-Axis) Handwheel


L. Vertical (Z Axis) Handwheel
M. Adjustable Feet
N. Cross (Y-Axis) Handwheel
O. Table Locks
P. Longitudinal Scale
Q. T-Slots and Coolant Trough
R. Drill Chuck
S. Quill
T. Quill Lock

Model G0463 (Mfg. 2/09+)

SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

NOTICE

This symbol is used to alert the user to useful information about


proper operation of the machine.

Safety Instructions for Machinery


1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.

4. ALWAYS USE HEARING PROTECTION


WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.

2. ALWAYS USE ANSI APPROVED


SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.

5. WEAR PROPER APPAREL. DO NOT


wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to contain long hair and wear non-slip footwear.

3. ALWAYS WEAR AN ANSI APPROVED


RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.

6. NEVER OPERATE MACHINERY WHEN


TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.

Model G0463 (Mfg. 2/09+)

-7-

Safety Instructions for Machinery


7. Only allow trained and properly supervised personnel to
operate machinery. Make sure
operation instructions are safe and clearly
understood.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe distance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power off and allow all
moving parts to come to a complete stop
before leaving machine unattended.
DO NOT USE IN DANGEROUS
11.
ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any
flammable or noxious fumes may exist.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
14. ALWAYS DISCONNECT FROM POWER
SOURCE
BEFORE
SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.

-8-

17.
REMOVE ADJUSTING KEYS AND
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turning machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recommended accessories. The use of improper
accessories may cause risk of injury.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or accessory was designed.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practical. A secured workpiece protects your
hands and frees both hands to operate the
machine.
22. DO NOT OVERREACH. Keep proper footing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
ALWAYS LOCK MOBILE BASES
24.
(IF USED) BEFORE OPERATING
MACHINERY.
25. Be aware that certain dust may
be hazardous to the respiratory systems of people and animals, especially
fine dust. Make sure you know the hazards
associated with the type of dust you will be
exposed to and always wear a respirator
approved for that type of dust.

Model G0463 (Mfg. 2/09+)

Additional Safety for Mill/Drills


1. UNDERSTANDING CONTROLS. Make sure
you understand the use and operation of all
controls.
2. Safety accessories. Always use a
chip guard in addition to your safety glasses
when milling to prevent bodily injury.
3. WORK HOLDING. Before starting the
machine, be certain the workpiece has been
properly clamped to the table. NEVER hold
the workpiece by hand when using the mill.
4. CHUCK KEY SAFETY. Always remove your
chuck key, drawbar wrench, and any service
tools immediately after use.
5. SPINDLE SPEEDS. Select the spindle speed
that is appropriate for the type of work and
material. Allow the mill/drill to gain full speed
before beginning a cut.
6. POWER DISRUPTION. In the event of a
local power outage during use of the mill,
turn OFF all switches to avoid possible sudden start up once power is restored.
7. SPINDLE DIRECTION CHANGES. Never
reverse spindle direction while the mill/drill is
in motion.
8. STOPPING SPINDLE. DO NOT stop the
mill/drill using your hand against the chuck.
9. BE ATTENTIVE. DO NOT leave mill/drill running unattended for any reason.

10. MACHINE CARE AND MAINTENANCE.


Never operate the mill/drill with damaged or
worn parts. Maintain your mill/drill in proper
working condition. Perform routine inspections and maintenance promptly. Put away
adjustment tools after use.
11. DISCONNECT POWER. Make sure the mill
is turned off, disconnected from its power
source and all moving parts have come to a
complete stop before starting any inspection,
adjustment, or maintenance procedure.
12. AVOIDING ENTANGLEMENT. Keep loose
clothing articles such as sleeves, belts or jewelry items away from the mill spindle. Never
wear gloves when operating the mill.
13. TOOL HOLDING. Always use the proper
tools for the material you are milling. Make
sure they are held firmly in the proper tool
holder for the job.
14. CLEAN-UP. DO NOT clear chips by hand.
Use a brush, and never clear chips while the
mill is turning.
15. CUTTING TOOL INSPECTION. Inspect drills
and end mills for sharpness, chips, or cracks
before each use. Replace dull, chipped, or
cracked cutting tools immediately. Handle
new cutting tools with care. Leading edges
are very sharp and can cause lacerations.
13. EXPERIENCING DIFFICULTIES. If at any
time you are experiencing difficulties performing the intended operation, stop using
the machine! Contact our Technical Support
at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0463. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
Model G0463 (Mfg. 2/09+)

-9-

SECTION 2: CIRCUIT REQUIREMENTS


110V Operation
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configuration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!

Serious personal injury could occur if you


connect the machine to the power source
before you have completed the set up process. DO NOT connect the machine to the
power source until instructed to do so.

Amperage Draw
The Model G0463 motor draws the following
amps under maximum load:
Motor Draw............................................... 7 Amps

Circuit Recommendations
We recommend connecting this machine to a
dedicated circuit with a verified ground, using the
circuit breaker size given below. Never replace a
circuit breaker with one of higher amperage without consulting a qualified electrician to ensure
compliance with wiring codes. If you are unsure
about the wiring codes in your area or you
plan to connect your machine to a shared circuit, you may create a fire hazardconsult a
qualified electrician to reduce this risk.
Circuit Breaker........................................ 10 Amps

Plug/Receptacle Type
Included Plug Type............................ NEMA 5-15

This machine must have a ground prong in


the plug to help ensure that it is grounded.
DO NOT remove
ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.

Extension Cords
GROUNDED
5-15 RECEPTACLE

We do not recommend the use of extension


cords, if you find it absolutely necessary:

Grounding Prong

5-15 PLUG
Neutral Hot

Figure 2. A 5-15 plug and receptacle.


-10-

Use at least a 16 gauge cord that does not


exceed 50 feet in length!

The extension cord must also contain a


ground wire and plug pin.
A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Model G0463 (Mfg. 2/09+)

SECTION 3: SET UP
Set Up Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!

Wear safety glasses during the entire set up process!

The Model G0463 is a


heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machineget assistance.

Items Needed for


Set Up
The following items are needed to complete the
set up process, but are not included with your
machine:
Description Qty
Precision Level............................................ 1
Safety Glasses (for each person)............... 1
Solvent........................................................ 1
Shop Rags................................................... 1
Metal Shim Stock........................................ 1
Brass Hammer............................................ 1
Power Drill (optional)................................... 1
Drill Bit 916"(optional)................................... 1
Hex Bolts M12-1.75 (length as needed)..... 4
Flat Washers 12mm.................................... 8
Lock Washers 12mm.................................. 4
Hex Nuts M12-1.75..................................... 4
An Assistant................................................ 1

Unpacking
The Model G0463 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, you should inventory the
contents.

Model G0463 (Mfg. 2/09+)

-11-

Inventory
F

After all the parts have been removed from the


two boxes, you should have the following items:
Box 1: (Figures 3 & 4)
Qty
A. Mill/Drill with Chuck..................................... 1
B. Oil Bottle...................................................... 1
C. End Wrenches 8/10, 12/14, 17/19mm..... 1 ea
D. Chuck Key................................................... 1
E. Hex Wrenches 3, 4, 5 & 6mm................ 1 ea
F. Feet with Hex Nut M12-1.75......................... 4
G. T-Nuts 3 8".................................................... 2
H. Pin Spanner Wrench................................... 1
Items not shown:
Spare Fuse......................................................... 1

D
G

C
H

Figure 4. Loose inventory.


In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expediency, replacements can be obtained at your local
hardware store.

Figure 3. G0463 out of the crate.

-12-

Model G0463 (Mfg. 2/09+)

Clean Up
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as
Grizzlys G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For optimum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlorine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted surfaces should they come in contact. Always follow
the manufacturers instructions when using any
type of cleaning product.

Gasoline and petroleum


products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.

Many of the solvents


commonly used to clean
machinery can be toxic
when inhaled or ingested. Lack of ventilation
while using these solvents could cause serious personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.

Model G0463 (Mfg. 2/09+)

Site Considerations
Workbench Load
Although adjustable feet are included with your
mill/drill, It is strongly recommended you bolt your
machine to a sturdy workbench that will not tip.
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some workbenches may require additional reinforcement to support both the machine and the
workpiece.

Working Clearances

Consider existing and anticipated needs, size of


material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 5 for the minimum
working clearances.

30"

453 4"
Figure 5. Minimum working clearances.

Unsupervised children and


visitors inside your shop
could cause serious personal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!

-13-

Feet
Four leveling feet have been included with your
mill/drill. However, for greater safety and better performance, we recommend bolting your
machine to a sturdy workbench.
Components and Hardware Needed:
Qty
Foot with Hex Nut M12-1.75................................ 4
To adjust the feet on the mill/drill:
1. Place your precision level on the mill/drill
table.
2. Loosen the hex nut(s), as shown in Figure
7, and turn the feet until the mill/drill is level
side-to-side and front-to-back.

Mounting to
Workbench
The Model G0463 should be bolted to a workbench to provide maximum rigidity and safety.
Components and Hardware Needed:
Qty
Hex Bolts M12-1.75 x (length as needed)............4
Flat Washers 12mm............................................8
Lock Washers 12mm...........................................4
Hex Nuts M12-1.75...............................................4
To mount the mill/drill to the workbench:
1. Determine the best position for the mill/drill
on the workbench.


Note: For the best performance, make
sure the cross feed and the longitudinal
handwheels extend out beyond the edge of
the table surface. This will allow unrestricted
handwheel operation.
2. Mark your hole locations using the mounting
holes in the base as a guide.
3. Drill the holes needed in the workbench.

Hex Nut
3. Retighten the hex nuts.

-14-

4. Place a precision level on the mill/drill table


and shim the mill/drill until it is level side-toside and front-to-back.
5. Bolt the mill/drill to the workbench.

Model G0463 (Mfg. 2/09+)

Test Run and


Spindle Break-in
The Model G0463 has two speed ranges: Low
range is 01000; high range is 02000 RPM.

4. Make sure all switches are OFF and connect


the mill/drill to the power source.
5. Turn the main power switch ON & Spindle
RPM control ON and let the mill run for a
minimum of 10 minutes on a low speed. The
mill/drill should run smoothly with minimal
noise and vibration.

It is essential to closely follow the proper break-in


procedures to ensure trouble free performance.
Complete this process once you have familiarized
yourself with all instructions in this manual.

If you suspect the mill/drill is not working


correctly, shut the mill/drill OFF and correct
the problem before proceeding further.

To begin the start up and break-in procedure:

If the mill/drill is running smoothly, proceed.

1. Follow all lubrication procedures highlighted


in Lubrication in Section 6: MAINTENANCE
on Page 24.
2. Make sure there are no obstructions around or
underneath the spindle. Remove the drawbar
if there is no arbor or collet in the spindle.
3. With the spindle at a complete stop, shift
the HIGH/LOW gear change knob into the
low range (see Figure 7). Set the forward/
reverse switch to FWD.

Note: If the knob will not rotate into gear at


first, rotate the spindle by hand while holding
light pressure on the knob. When the gears
engage, the knob will rotate into place.

NOTICE
DO NOT attempt to change between high
and low speed ranges with the spindle ON.
Damage to the spindle gearing will occur.
6. Slowly increase the RPM and allow it to run
at a medium RPM for another ten minutes.
7. Slowly increase the RPM and allow it to run
at a high RPM for another ten minutes.
8. Turn the mill/drill OFF. Switch to the high
range and repeat Steps 46.
9. Set the forward/reverse switch to REV and
repeat the previous process.

NOTICE
Failure to follow start up and spindle breakin procedures will likely cause rapid deterioration of spindle and other related parts.
High

Low

Figure 7. HIGH/LOW gear change knob.

Model G0463 (Mfg. 2/09+)

-15-

Drill Chuck Removal

5. Using the 17mm wrench, loosen the drawbar


but DO NOT remove it.

notice

The Model G0463 may have shipped with the drill


chuck installed in the spindle. If this is the case,
go ahead and remove the chuck and arbor at this
time.
Tools Needed:
Qty
Brass Hammer................................................... 1
Pin Spanner........................................................ 1
Wrench 17/19mm............................................... 1

DO NOT completely unscrew the drawbar


before striking it with the hammer. You will
damage the threads on the drawbar and the
arbor.
6. Tap the top of the drawbar with the hammer.
This will unseat the taper of the arbor and the
spindle (see Figure 9).

To remove the chuck and arbor from the


spindle:
1. UNPLUG THE MILL/DRILL!
2. Remove the safety cap that covers the
drawbar.
3. Lock the quill in place with the quill lock.

4. Insert the pin spanner into the two holes at
the bottom of the spindle. This will keep the
spindle from turning, and allow you to loosen
the drawbar (see Figure 8).
Figure 9. Striking the drawbar.
7. Hold one hand under the chuck and finish
loosening the drawbar by hand until it falls out
of the spindle.

Holes Under Spindle

Note: The chuck is attached to the arbor


using a JT6 taper. This attachment is considered to be semi-permanent. There should be
no need to remove the chuck from the arbor.
Inspect the chuck from time to time to make
sure it is still tight on the arbor. If it is loose,
use an dead-blow or other soft headed hammer to re-seat the taper.

Figure 8. Spindle holes.

-16-

Model G0463 (Mfg. 2/09+)

R-8 Collets
The Model G0463 features an R-8 spindle taper,
which only accepts R-8 collets. R-8 collets come
in many sizes, typically ranging from 1 16" to 7 8"
and 3mm to 20mm. You will need a collet to
match the diameter of the shank of the tool you
want to hold.

To remove the collet:


1. UNPLUG THE MILL/DRILL!
2. Tighten the headstock lock.

LACERATION
HAZARD!
Leading edges of end mills
and other cutting tools can
be very sharp. Protect your
hands with gloves or a shop
towel when handling.

To install the R-8 collet:


1. UNPLUG THE MILL/DRILL!
2. Remove the drawbar cap.
3. Carefully clean the surface of the collet and
spindle taper. Ensure that it is free of debris,
oil and grease of any kind.
4. Insert the cutting tool into the collet.
5. Insert the collet up into the spindle taper.

3. Protect the table surface with a piece of


cardboard or hold the cutter or tool with a
shop towel to prevent it from falling out of the
collet.
4. Using the 17mm wrench, loosen the drawbar
but DO NOT remove it.

notice

6. Slide the collet the rest of the way in until it


makes contact with the threads at the end of
the drawbar.

DO NOT completely unscrew the drawbar


before striking it with the hammer. You will
damage the threads on the drawbar and the
arbor.

7. Using your fingers, thread the drawbar into


the collet until the collet draws up into the
spindle taper.
8. While supporting the tool in the collet with
one hand, tighten the drawbar with the 17mm
wrench in your opposite hand.

Note: Do not overtighten the drawbar.


Overtightening makes collet removal difficult and causes damage to the drawbar
threads, collet, and the spindle taper. Keep
in mind the taper keeps the collet and tool in
place. The drawbar simply aids in seating the
taper.

Model G0463 (Mfg. 2/09+)

5. Using the brass hammer, tap the drawbar to


unseat the taper.
6. Unscrew the rest of the drawbar by hand and
remove the collet.

Note: When not in use, always remove


collets and cutting tools from the spindle
taper. Oxidation may cause the collet to seize
and make it hard to remove later.

-17-

SECTION 4: OPERATIONS
Power Controls

Operation Safety
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.

It is vital that you become familiar with the power


controls before operating the Model G0463.
Three separate switches control the power on the
mill/drill (see Figure 10).
1

4
5

3
6

7
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.

NOTICE
If you have never used this type of machine
or equipment before, We strongly recommend that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.

Figure 10. Control panel components.


1. EMERGENCY STOP Button: Immediately
disconnects power to the system. Once
pressed, this button must be twisted until it
pops out to return power to the switches. The
FAULT INDICATOR Light will turn on and the
MAIN POWER Switch needs to be turned
OFF.
2. FAULT INDICATOR Light: Indicates a circuit interruption due to a switch being out of
proper position. Turn all switches OFF when
lit.
3. POWER INDICATOR Light: Shines when the
system power is ON.
4. Fuse Socket: Houses a 10 Amp system
fuse.

-18-

Model G0463 (Mfg. 2/09+)

5. SPINDLE RPM Control Knob: Turns the


spindle ON and controls the spindle RPM in
both speed ranges.

Headstock Lock
Quill Lock

6. FORWARD/NEUTRAL/REVERSE Switch.
Changes spindle rotational direction.
7. MAIN POWER Switch: This switch delivers
power to the system.

Power Shutdown
It is important to shut the power OFF when the
mill/drill is not in use. Leaving the power ON
keeps the circuit board cooling fan running. This
will cause unnecessary wear on the fan and electrical system.
To completely shut the system power OFF:
1. Turn the SPINDLE RPM Control Knob OFF.
2. Turn the MAIN POWER Switch OFF.
3. Press the EMERGENCY STOP Button. At
this point the green power light and the
amber fan power light should not be lit.

Quill Feed Levers


Figure 11. Spindle controls.
The headstock moves on the column in the vertical (Z) axis and is controlled by a handwheel.
To move the headstock:
1. Unlock the headstock lock.
2. Turn the vertical (Z) axis handwheel shown in
Figure 12 to raise and lower the headstock.

Note: For maximum rigidity and accuracy


when milling, make sure you keep the headstock locked in position.

Spindle & Headstock


Controls
The Model G0463 spindle height is controlled like
a drill press (see Figure 11).
To use the rapid downfeed:

1. Make sure the quill lock is released and the


headstock is locked in position.
2. Turn the quill feed levers to lower and raise
the spindle.

Figure 12. Z axis control.

Note: For maximum rigidity and accuracy


when milling, keep the spindle retracted and
locked inside the head as far as possible.

Model G0463 (Mfg. 2/09+)

-19-

Table Travel
The mill/drill table can be moved in the X and Y
axis.
Longitudinal Feed
The longitudinal feed or (X-axis) is moved by a
handwheel in Figure 13 at the end of the table.
The handwheel will move the table in both directions side-to-side. One complete revolution of the
handwheel moves the longitudinal feed 0.100".
There is also a scale on the front of the table for
use when a tight tolerance is not required. The
longitudinal feed can be locked in position by a
table lock located on the front of the table (see
Figure 14).

Table Locks
Figure 14. Table locks.

Cross Feed
The cross feed or (Y-axis) in Figure 13, is moved
with the handwheel on the front of the table base.
One complete revolution of the handwheel moves
the cross slide 0.100". The cross feed can be
locked into position by a table lock located on the
right side of the cross slide underneath the table
(see Figure 14).

Figure 13. X & Y Handwheels.

-20-

Model G0463 (Mfg. 2/09+)

Setting RPM

Cutting Speeds for High Speed Steel (HSS)


Cutting Tools
Workpiece Material

Cutting Speed (sfm)

Aluminum & alloys

300

Brass & Bronze

150

Copper

100

Cast Iron, soft

80

Prior to machining, you need to determine the


RPM needed to cut your workpiece, and then set
the RPM on the machine.

Cast Iron, hard

50

Mild Steel

90

Cast Steel

80

To determine the needed RPM:

Alloy Steel, hard

40

Tool Steel

50

1. Use the table in Figure 15 to determine the


cutting speed required for the material of your
workpiece.

Stainless Steel

60

Closely follow the proper cutting speed and proper feed to reduce undue strain on all moving parts
and for operator safety.

2. Measure the diameter of your cutting tool in


inches.
3. Use the following formula to determine the
needed RPM for your operation:

(Cutting Speed x 4) /Tool Diameter = RPM

Titanium

50

Plastics

300-800

Wood

300-500

Note: For carbide cutting tools, double the cutting speed. These values are a guideline only.
Refer to the MACHINERY'S HANDBOOK for
more detailed information.
Figure 15. Cutting speed table for HSS cutting
tools.

Failure to follow RPM and Feed Rate


Guidelines may threaten operator safety
from ejected parts or broken tools.

NOTICE
Failure to follow RPM and Feed Rate
Guidelines will put undue strain on moving parts, shorten tool life, and create poor
workpiece results.

Model G0463 (Mfg. 2/09+)

-21-

ACCESSORIES

SECTION 5: ACCESSORIES
G97659-PC. Ball End Mill Set
Features 2 flute ball nose end mills. Includes the
following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8"
and 3/4".

H3022Measurement Tool Set


Includes magnetic base, 1" dial indicator (.001"),
and 6" dial caliper (.001"). The extremely low price
has made this a very popular seller!

Figure 16. G9765 9 PC. Ball End Mill Set.

Figure 18. H3022 Measurement Tool Set.

G9610Test Indicator
.03" Range/.001" Resolution
G9611Test Indicator
.008" Range/.0001" Resolution
G9612Test Indicator
.030" Range/.0005" Resolution
These test indicators have an easy to read dial
and a pivoting stylus that moves at right angles
to the dial face.

G9002212" Swivel Base Milling Vise


G5971 312" Swivel Base Milling Vise
G59724" Swivel Base Milling Vise
G59735" Swivel Base Milling Vise
G59746" Swivel Base Milling Vise
G59758" Swivel Base Milling Vise
Vises feature 360 rotation with fine graduations,
drop forged handle, precision ground jaw faces,
enclosed acme screw and detachable swivel
base.

Figure 17. Test Indicator.


Figure 19. Swivel base milling vise.

-22-

Model G0463 (Mfg. 2/09+)

G9324Boring Head Combo Set


Hardened and ground adjusting screws along
with a wide base design guarantee a long life and
trouble-free use. Includes a 3" boring head, R-8
arbor with 11/2"-18 TPI, and a 12 piece 3/4" boring
bar set.

H2689R-8 Quick Change Collet Set


An affordable quick change collet system with
ultra precision. These spring collets are hardened and ground to exacting tolerances and offer
incredible holding power. This set includes an R-8
arbor and nut, spanner wrench, plastic carrying
case and collets sized 1 8", 14", 3 8", 1 2", 5 8", 3 4", 7 8",
and 1". What's more, the nut features a self-ejecting rim! A set like this will truly speed up any tool
changing process. Drawbar size is 7 16" x 20.

Figure 20. G9324 Boring Head Combo Set.


G2861212" Face Mill
This 212" Face Mill accepts four carbide inserts.
Comes with an R-8 arbor.

Figure 23. H2689 R-8 Quick Change Collet Set.


H56854" Rotary Table
The perfect rotary table for all you model makers
and those doing smaller precision work. Comes
with clamping kit.

Figure 21. G2861 Face mill.


G976020-PC. 2 & 4 Flute TiN End Mill Set.
Includes these sizes and styles in two and four
flute styles: 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8",
3
/8", 11/16", and 3/4".

Figure 24. H5685 4" Rotary Table.

Figure 22. G9760 20-PC End Mill Set.

Model G0463 (Mfg. 2/09+)

-23-

SECTION 6: MAINTENANCE
Lubrication
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.

Regular lubrication will ensure your mill/drill performs at its highest potential (see Figures 25 &
26).

Schedule

Place two to three drops of ISO 68 or SAE 20W


non-detergent oil or similar lubricant directly on
the ways of the cross slide and saddle. An oil
bottle has been provided for this purpose.

For optimum performance from your machine,


follow this maintenance schedule and refer to any
specific instructions given in this section.

Oil fittings are located on the tops of each


handwheel and one on each side where the
headstock meets the column. These should be
lubricated daily with several drops oil.

Daily Check:
Mill/drill is completely powered down at the
end of use.
Excess cutting fluids and chips have been
removed and unpainted surfaces are dry and
protected.
Loose mounting bolts.
Mill/drill is clean and lubricated.
Worn or damaged wires.
Any other unsafe condition.
Monthly Check:
Gibs are adjusted properly.

Unpainted Cast Iron


Protect the unpainted cast iron surfaces on the
table by removing vises and fixtures daily and
by wiping the table clean after every usethis
ensures moisture does not remain on bare metal
surfaces.

Figure 25. Column lubrication.

Ways

Keep tables rust-free with regular applications of


products like G96 Gun Treatment, SLIPIT, or
Boeshield T-9 (see SECTION 5: Accessories
on Page 22 for more details).
Figure 26. Table lubrication.
-24-

Model G0463 (Mfg. 2/09+)

SECTION 7: SERVICE
About Service
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support
at (570) 546-9663.

Troubleshooting
Symptom

Possible Cause

Motor will not start.

1. Twist E-Stop until in pops out.


1. E-Stop button is pressed.
2. Open circuit in motor or loose connec- 2. Inspect all lead connections on motor
for loose or open connections.
tions.
3. Replace fuse.
3. Blown system fuse.

Motor will not start; fuses or circuit break- 1. Short circuit in line cord or plug.
ers blow.

Possible Solution

1. Repair or replace cord or plug for damaged insulation and shorted wires.

Motor shuts off unexpectedly.

1. Motor is overloaded due to high feed 1. Reduce feed rate and amount of
material removed.
rate.
2. Thermal protection unit is overheat- 2. Wait for system to cool down.
ed.

Motor overheats.

1. Reduce load on motor.


1. Motor overloaded.
2. Air circulation through the motor 2. Clean out motor to provide normal air
circulation.
restricted.
3. Inspect motor brushes, replace if nec3. Motor brushes are wearing.
essary.

Motor stalls (resulting in blown fuses or 1. Short circuit in motor or loose connec- 1. Repair or replace connections on
tripped circuit).
motor for loose or shorted terminals
tions.
or worn insulation.
2. Correct the low voltage conditions.
2. Low voltage.
3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.
power line.
4. Reduce load on motor.
4. Motor overloaded.
Cutter slows when cutting.

1. Brushes worn.

1. Replace brushes (Page 30).

Poor surface finishes.

1. Feed rate to fast.


2. Dull cutter.
3. Lock not tightened down.
4. Gibs loose.

1. Slow feed rate.


2. Always use newly sharpened cutters.
3. Tighten column and table locks when
possible to maintain rigidity.
4. Adjust gibs.

Vibration when running or cutting.

1. Loose table.
2. Loose gibs.
3. Feed rate too high.

1. Tighten table locks.


2. Adjust gibs.
3. Slow feed rate or adjust RPM.

Difficulty removing collet from spindle.

1. Debris in spindle taper or collet taper 1. Keep all taper surfaces spotlessly
clean.
or both.
2. Lock head in place on column.
2. Head not locked in position.

Model G0463 (Mfg. 2/09+)

-25-

Adjusting Gibs
The function of the gibs is to take out play in the
table, and cross slide, and column without causing
the slides to bind. The gibs are pre-adjusted at the
factory and should not need further adjustment
until many hours of machine use. If the movement
seems too tight at first, make sure the locks are
fully released. Next, make sure the bedways are
thoroughly cleaned of rust preventative and lubricated with oil.
Tools Needed:
Qty
Wrench 10mm.................................................... 1
Hex Wrench 3mm............................................... 1

Replacing Motor
Brushes & Fuse
After some period of time, the carbon brushes
on the DC motor will need to be replaced.
Always replace the brushes in pairs. Use part #
P0463242.
To replace the motor brushes:
1. UNPLUG THE MILL/DRILL!
2. Remove and replace the spring and carbon
brush.

Each gib has multiple lock nuts and set screws


that need to be adjusted. Make your adjustments
equally and in small increments.
To adjust the gibs: (see Figure 27)

Carbon Brush

1. UNPLUG THE MILL/DRILL!


2. Loosen the lock nuts.
3. Move the table and slightly tighten each
set screw. When properly adjusted, the gib
should offer slight resistance without binding.
4. Tighten the lock nuts.

Figure 28. Carbon brush removal.


A 10 Amp fuse is housed in the body near the
main controls.
To replace the fuse:
1. UNPLUG THE MILL/DRILL!
2. Remove and replace the fuse from the fuse
cradle (see Figure 29).

Figure 27. Gib adjustment.

Figure 29. Fuse replacement.


-26-

Model G0463 (Mfg. 2/09+)

Electrical Components

Figure 33. RPM control.

Figure 30. Circuit board.

Figure 34. Forward/Reverse switch.

Figure 31. Equipment grounds inside column.

System Light

Figure 35. Main power switch.

Power Light

E-Stop

Figure 32. E-Stop and indicator lights.

Model G0463 (Mfg. 2/09+)

-27-

Wiring Diagram

A1 B1
1

Speed Control Knob

C1
3

LED1

Black

A- A+

B2 C2

FWD/RVS SWITCH

A2

K0 K1

K4

L2 L1

K3
Circuit Board

GRD

White

Black

Motor

Fuse

Green Light
(Power Light)

Power Switch
3

Fault Light

110 Volt Power Supply

E-Stop Switch

Model G0463 (Mfg. 2/09+)

-28-

P6 P5 P4 P3 P2 P1

White

Model G0463 (Mfg. 2/09+)

32
105
74

95
19
17

81

198

196

16

15

73

94

12

101
102
26
22
104
21
74
24
99
100
23
98
25

97
96

20

76

18

82
83

90

9
79
6

10

68-2

62

43
114
44
113
45
123

68-1

68

4
89

42

107

224
197

112
41
40
39
112
99

59

61

91

60

92

199

58

120
36
35

85
3
87
88
70
78

108

86

218
225
216

34
115

75

66
93
14
80
13
72

47

127

51

84

37

46
48

77
116

11

118
119

126

110

111
38

121

49

117

71

55

116
57

76

52

106

78
70
56
112 122

54

65

WARNING!
ENTAGLEMENT
HAZARD
Tie back long hair, roll up
long sleeves, and remove
loose clothing, jewelry, or
gloves to prevent getting
caught in moving parts.

233

227 231 228

232

64
33
63

124
112

50

109
53

101
102
67
128
28
29
30
104
31
74
103
27
84
1
32
105
74
230

229

Parts Breakdown

-29-

-30112
161
164
159

153
183

76
173
81
186
150
112
161
187 163
180
181
183
117 171
175
155 103
185
176
71
189
176
179
158
182
165
170
118
76
155
180
181
103
81
177
71
176
186
179
174
169
185
157
182
176
103
189
155

178

184
88
69

188

184
69

71
175

241

237

144

129

138

239
240

238

142

176
179
182

185
176189

150
180

208
167A
168149
146

181

242

88

147
76

162
172
103

117
155

160
76
166

150
130
150

103

236
235
234

134
155
151
133
147
167

155
152
145

135
212
213

118

136

137

145
152
156

118
125
69
118

131

143
119
139

219
220
226
89
119
223

214
215
141
217

140

148

Parts Breakdown

Model G0463 (Mfg. 2/09+)

Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

P0463001
P0463002
P0463003
P0463004
P0463005
P0463006
P0463007
P0463008
P0463009
P0463010
P0463011
P0463012
P0463013
P0463014
P0463015
P0463016
P0463017
P0463018
P0463019
P0463020
P0463021
P0463022
P0463023
P0463024
P0463025
P0463026
P0463027
P0463028
P0463029
P0463030
P0463031
P0463032
P0463033
P0463034
P0463035
P0463036
P0463037
P0463038
P0463039
P0463040
P0463041
P0463042
P0463043
P0463044
P0463045
P0463046
P0463047
P0463048
P0463049
P0463050

TRANSMISSION GEAR
DIAL FORK
SMALL GEAR RACK
SPECIAL NUT
DUST CAP
OIL SEAL
SPINDLE
SLEEVE
OIL SEAL
QUILL
HEAD CASTING
DRAWBAR
SPACER
SPACER
SLEEVE
BEARING SEAT
SPINDLE GEAR
COVER
SPACER
DRAWBAR CAP
BEARING SEAT
GEAR
SHAFT
SLEEVE
TRANSMISSION GEAR
FENDER WASHER
SHAFT
UPPER FLANGE
GEAR
LOWER FLANGE
BEARING SEAT
SPACER
FLANGE
COVER
GEAR
FLAT WASHER 12MM
MOTOR FIXED TRAY
CONTROL BOX
SPACER
GEAR
SPACER
SPRING COVER
FLAT COIL SPRING
BUSHING
LEFT SUPPORT FLANGE
PINION
RIGHT SUPPORT FLANGE
COLLAR
HANDLE HUB
CAP

51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
68-1
68-2
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98

P0463051
P0463052
P0463053
P0463054
P0463055
P0463056
P0463057
P0463058
P0463059
P0463060
P0463061
P0463062
P0463063
P0463064
P0463065
P0463066
P0463067
P0463068
P0463068-1
P0463068-2
P0463069
P0463070
P0463071
P0463072
P0463073
P0463074
P0463075
P0463076
P0463077
P0463078
P0463079
P0463080
P0463081
P0463082
P0463083
P0463084
P0463085
P0463086
P0463087
P0463088
P0463089
P0463090
P0463091
P0463092
P0463093
P0463094
P0463095
P0463096
P0463097
P0463098

DIAL FORK SHAFT


QUILL HANDLE
SHAFT
BUSHING
RIGHT SUPPORT FLANGE
BUSHING
HIGH/LOW KNOB
SPINDLE LOCK SLEEVE II
SPINDLE LOCK HANDLE
SPINDLE LOCK SLEEVE I
SPACER
SMALL HANDLE
GIB ADJUST SCREW
GIB
COLUMN PLATE
END CAP
CAP
ARBOR R8/JT6
CHUCK 3-16MM/JT6
CHUCK KEY
SMALL HANDLE
COMPRESSION SPRING
FLAT SPRING
BEARING 8106
BEARING 6007
BEARING 6001
TIMING BELT
OIL FITTING
OIL FITTING
STEEL BALL
BEARING Z007106
BEARING 6006
CAP SCREW M5-.8 X 20
CAP SCREW M5-.8 X 40
SOLID PIN 6 X 25
KEY 4 X 4 X 40
PHLP HD SCR M4-.7 X 16
ROLL PIN 4 X 16
SET SCREW M6-1 X 16
HEX NUT M6-1
CAP SCREW M5-.8 X 12
ROLL PIN 4 X 8
SET SCREW M5-.8 X 12
SET SCREW M6-1 X 12
LOCK RING M27 -1.5
INT RETAINING RING 62MM
EXT RETAINING RING 35MM
FLAT WASHER 12MM
HEX NUT M12-1.75
KEY 8 X 8 X 20

Model G0463 (Mfg. 2/09+)

-31-

Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149

P0463099
P0463100
P0463101
P0463102
P0463103
P0463104
P0463105
P0463106
P0463107
P0463108
P0463109
P0463110
P0463111
P0463112
P0463113
P0463114
P0463115
P0463116
P0463117
P0463118
P0463119
P0463120
P0463121
P0463122
P0463123
P0463124
P0463125
P0463126
P0463127
P0463128
P0463129
P0463130
P0463131
P0463133
P0463134
P0463135
P0463136
P0463137
P0463138
P0463139
P0463140
P0463141
P0463142
P0463143
P0463144
P0463145
P0463146
P0463147
P0463148
P0463149

KEY 4 X 4 X 25
KEY 5 X 5 X 20
CAP SCREW M4-.7 X 16
LOCK WASHER 4MM
KEY 4 X 4 X 16
CAP SCREW M4-.7 X 8
EXT RETAINING RING 16MM
PHLP HD SCR M5-.8 X 16
PHLP HD SCR M4-.7 X 8
EXT RETAINING RING 10MM
KEY 3 X 3 X 16
PHLP HD SCR M6-1 X 16
CAP SCREW M4-.7 X 6
EXT RETAINING RING 16MM
ROLL PIN 3 X 10
EXT RETAINING RING 16MM
ROLL PIN 4 X 16
CAP SCREW M4-.7 X 16
CAP SCREW M6-1 X 16
CAP SCREW M5-.8 X 16
FLAT WASHER 5MM
ROLL PIN 4 X 10
LONG HANDLE SLEEVE
SET SCREW M6-1 X 6
CAP SCREW M10-1.5 X 25
KEY 4 X 4 X 12
ROLL PIN 5 X 10
ROLL PIN 6 X 26
SET SCREW M5-.8 X 6
PHLP HD SCR M4-.7 X 20
COLUMN
LEFT SIDE PLATE
RIGHT SIDE PLATE
LIMIT SLEEVE
LOWER BEARING SEAT
VERTICAL LEAD SCREW
VERTICAL LEAD NUT
SUPPORT
UPPER BEARING SEAT
REAR CABINET
SMALL COVER
LARGE COVER
CAP SCREW M6-1 X 10
CAP SCREW M5-.8 X 8
FLAT WASHER 10MM
CAP SCREW M8-1.25 X 20
ROLL PIN 8 X 45
SET SCREW M5-.8 X 8
PHLP HD SCR M4-.7 X 6
HEX BOLT M10-1.5 X 50

150
151
152
153
155
156
157
158
159
160
161
162
163
164
165
166
167
167A
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
196
197
198
199
208
212
213
214
215
216

P0463150
P0463151
P0463152
P0463153
P0463155
P0463156
P0463157
P0463158
P0463159
P0463160
P0463161
P0463162
P0463163
P0463164
P0463165
P0463166
P0463167
P0463167A
P0463168
P0463169
P0463170
P0463171
P0463172
P0463173
P0463174
P0463175
P0463176
P0463177
P0463178
P0463179
P0463180
P0463181
P0463182
P0463183
P0463184
P0463185
P0463186
P0463187
P0463188
P0463189
P0463196
P0463197
P0463198
P0463199
P0463208
P0463212
P0463213
P0463214
P0463215
P0463216

ROLL PIN 4 X 20
ROLL PIN 4 X 25
ROLL PIN 4 X 30
RULER
BEARING 8101
BEARING 6001
ADJUSTABLE FOOT
BASE
SADDLE
WORKTABLE
SPACER
Y-AXIS FEED SCREW
X-AXIS FEED SCREW NUT
Y-AXIS FEED SCREW NUT
X-AXIS GIB
Y-AXIS BEARING SEAT
GEAR 48T
GEAR 24T
SLEEVE
Z-AXIS SHAFT
SUPPORT FLANGE
X-AXIS FEED SCREW
Y-AXIS GIB
X-AXIS BEARING SEAT
HEX NUT M12-1.75
HANDWHEEL
HEX NUT M8-1.25
HANDWHEEL
POINTER
HANDLE SLEEVE
INLAY RING
GRADUATED DIAL
SHOULDER SCREW M8-1.25 X 55
CAP SCREW M4-.7 X 12
SET SCREW M6-1 X 25
FLAT WASHER 8MM
ROLL PIN 3 X 20
PHLP HD SCR M6-1 X 6
RIVET
CAP NUT
MACHINE ID LABEL I
MOTOR LABEL
MACHINE ID LABEL II
LOCK LABEL
FINE LEAD WIRE 1 X 85
STRAIN RELIEF
FLEX CONDUIT
SWITCH LABEL
FUSE BOX
POWER INDICATING LAMP

-32-

Model G0463 (Mfg. 2/09+)

Parts List
REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

218

P0463218

EMERGENCY STOP SWITCH

232

P0463232

SPINDLE BREAK-IN LABEL

219

P0463219

REV/OFF/FWD SWITCH

233

P0463233

CHANGE GEARS LABEL

220

P0463220

PC BOARD

234

PWR1719

WRENCH 17 X 19

223

P0463223

POWER CORD

235

PWR1214

WRENCH 12 X 14

224

P0463224

MOTOR

236

PWR810

WRENCH 8 X 10

225

P0463225

FAULT INDICATING LAMP

237

PAW03M

HEX WRENCH 3MM

226

P0463226

POWER SWITCH

238

PAW04M

HEX WRENCH 4MM

227

PLABEL-11

SAFETY GLASSES LABEL

239

PAW05M

HEX WRENCH 5MM

228

PLABEL-12

READ MANUAL LABEL

240

PAW06M

HEX WRENCH 6MM

229

PLABEL-14

ELECTRICITY LABEL

241

P1075001

T-NUT 3/8"

230

PLABEL-26

UNPLUG 110V LABEL

242

P0463242

MOTOR BRUSH

231

PLABEL-41

ENTAGLEMENT LABEL

243

P0463243

PN SPANNER WRENCH

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

Model G0463 (Mfg. 2/09+)

-33-

WARRANTY AND RETURNS


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzlys sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzlys liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a Return Number, which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.

-34-

Model G0463 (Mfg. 2/09+)

WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

1.

CUT ALONG DOTTED LINE

2.

How did you learn about us?


____ Advertisement
____ Card Deck

4.

5.
6.

____ Catalog
____ Other:

Which of the following magazines do you subscribe to?

____
____
____
____
____
____
____
____
____
____
3.

____ Friend
____ Website

Cabinetmaker & FDM


Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics

____
____
____
____
____
____
____
____
____
____

Popular Science
Popular Woodworking
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
Todays Homeowner
Wood

____
____
____
____
____
____
____

Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworkers Journal
Other:

What is your annual household income?


____ $20,000-$29,000
____ $30,000-$39,000
____ $50,000-$59,000
____ $60,000-$69,000

____ $40,000-$49,000
____ $70,000+

What is your age group?


____ 20-29
____ 50-59

____ 40-49
____ 70+

____ 30-39
____ 60-69

How long have you been a woodworker/metalworker?


____ 0-2 Years
____ 2-8 Years
____ 8-20 Years

____ 20+ Years

How many of your machines or tools are Grizzly?


____ 0-2
____ 3-5
____ 6-9

____ 10+

7.

Do you think your machine represents a good value?

_____ Yes

_____No

8.

Would you recommend Grizzly Industrial to a friend?

_____ Yes

_____No

9.

Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No

10. Comments: _____________________________________________________________________


_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place
Stamp
Here

GRIZZLY INDUSTRIAL, INC.


P.O. BOX 2069
BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:


Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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