1st week (8HRS.
Date:
Responsibility
Units
Parts to be clean/Check
All Filters
Static eliminator
Feeder unit
Air & vaccum pipe lines
Lifting suckers & Forwarding suckers
Sidelay & frontlay timing
Gripper
Plate or blanket bearing
Plate chase
IC Paper clean/Change(Per unit)
Printing units
Packing of plate & Blanket check(Per unit)
Ink duct
All Rollers clean with calcium wash
Circulation of warm water in Aqeous unit
Dampening water tray
All points of Ink wash/Impression wash
All fans
Powder holes
All filters
Delievery unit Powder from joggers ,chains & suction
wheel
M/c full body
Static eliminator
Accessories
Dampening tank clean
Filling of Blanket wash/Impression
wash/Roller wash solvent
Check blanket wash cloth/Impression wash
cloth & change if necessary
Maint.
Feeder
men
Opr.
Asst.
Opr.
Cont.
Labour
Remarks
Note: All scheduled work as per Mitsubishi Guidelines
Date:
2nd week (8 HRS.)
Responsibility & time
Units
Feeder
Parts to be clean/Check
Maint.
All Filters
Static eliminator
Gripper
2 Units Roller
Printing units Packing of plate & Blanket check(Per unit)
Circulation of warm water in Aqeous unit
Dampening water tray
All fans
Powder holes
Delievery unit Static eliminator
M/c full body
Powder from joggers ,chains & suction
wheel
Accessories
Dampening tank clean
All filters
Note: All scheduled work as per Mitsubishi Guidelines
Feeder
men
Opr.
Asst.
Opr.
Cont.
Labour
Remarks
3rd week(12 HRS.)
Date:
Responsibility & time
Units
Feeder unit
Parts to be clean/Check
Maint.
All Filters
Static eliminator
IC Paper clean/Change(Per unit)
Ink duct
Printing units All Rollers clean with calcium wash
Circulation of warm water in Aqeous unit
Dampening water tray
All fans
Powder holes
Delievery unit
All filters
Powder from joggers ,chains & suction wheel
M/c full body
Static eliminator
Accessories
Dampening tank clean
Chiller tank
Note: All scheduled work as per Mitsubishi Guidelines
Feeder
men
Opr.
Asst. Cont.
Opr. Labour
Remarks
3rd week(12 HRS.)
S.No.
Contents
Inspect feeder drive Chain Tension
Inspect separator drive chain tension
Inspect separator Brake lining
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Clean gripper shaft for Impression ,Transfer,Swing and
Delivery
Clean the filter oil cleaner
Inspect main motor V-belt tension
Clean the air filter piping
Clean lifting and forwarding suckers
Inspect feeder pump vane blade for wear(500Hrs.)
Clean vaccum slowdown wheel piping
Inspect Open/Close Camfollower
for(Swing,Impression,Transfer,Delivery chain Grippers)
Clean the Impression & Transfer Cylinder gripper serrations
Clean feed & discharge nozzle for coolong water tanks
Clean the separtor Rotary Valve
Inspect the Feeder pile Up-Down chain
Change the feeder pump air filter(3000 hrs.)
Inspect the Inking System drive chain tension.
Inspect the delivery pile Up-Down chain
Inspect the chain gripper chain elongation
Adjust chain gripper
Inspect seprator drive universal joint
Inspect the sidelay & Frontlay tips
Clean the printing unit chase oil tank
Inspect the powder spray timing valve
Replace the delivery chain lubrication pump filters
Replace the delivery ring blower filters
Replace the pan oil(Lubricant)
Responsibility
Remarks
3rd week(12 HRS.)
S.No.
Contents
Clean the static eliminator electrodischarge bar.
Clean the delivery fan.
Responsibility
Clean the off-plate detector photoelectric sensor.
( Full automatic plate changing system.)
Clean the closed gripper detector photoelectric
sensor. (Full automatic plate changing system.)
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Clean the used plate in cassette detector
photoelectric sensor.( Full automatic plate
changing system.)
Clean the filter on the solenoid valve.
Impression cylinder auto washing device)
Inspect the feeder air sheet surface detector
thrusting limit switch.
Inspect the contact of connector for feeder pile
and delivery thrusting limit switch.
Inspect the delivery jam-up detector.
Inspect the board insertion board thrusting limit.
Clean the delivery fan upper part.
Inspect the activation of STOP button.
Inspect the activation of safety devices under the
catwalk , between the plate and blanket cylinders,
at the delivery cover, the plate cylinder and
blanket cylinder covers, the dampening system
safety cover ,and the hand wheel.
Clean the sliding part of the safety stopped( Full
automatic plate changing system).
Inspect the feeder pile up/down brake.
Inspect the frontlay stopper.
Inspect the delivery pile up/down motor brake.
Inspect the timing clutch for the feeder drive.
Inspect the feeder pile upper and lower limit
switches.
Inspect the crawling motor's clutch clearance.
21
Inspect the delivery pile upper, lower and 100mm
limit switch.
Remarks
