PROF. NO.
37
PROJECT PROFILE ON CARD BOARD BOXES MANUFACTURING UNIT
1.
INTRODUCTION
The packing material of the items depends on the products nature and its usage.
Number of sectors in a box are totally depends upon the nature of that particular
product, purpose of the packing, probable expenditure of the packing material etc. In
this respect card board boxes are most suitable for various things, like medicines and
herbs, cosmetics, shoes, electrical items, glass ware ,sweets, jewellery, chalk boxes,
hosiery items and many other daily use products. These boxes are generally made of
duplex board ,mill board, grey board, etc. All most all every town /district level there is a
requirement for such boxes.
2.
MARKET DEMAND
There is good demand of card board boxes in the country. Each and every town in the
state requires lakhs of card board boxes for packing of different materials like glass
ware, garments, artificial items. Toys , furniture etc. Demand of these boxes at
particular place is totally depends upon the activities running in the area. But each and
every area has one or other activity, hence demand exist in almost all the places.
3.
PRODUCTION TARGETS
Basis of estimation:
300 Working Days in a Year
Single Shift basis
8 hours per shift
Card Board Boxes
Quantity (Nos)
Value (Rs)
120000
1200000
P.No.37\1
4.
MANUFACTURING PROCESS
The first step in making such boxes is the cutting of cardboard as per the required
shape & size and then they are creased as per the design with the help of creasing
machine. Then the creased sides/edges are pasted or stapled. After that white paper or
coloured paper or a printed label, if there is any ,is glued and then laminated if required.
5.
QUALITY CONTROL STANDARDS
Quality of the product must be as per customers demand and provide safety to goods
to be pack in it during handling and transit.
6.
LAND & BUILDING
1.
2.
3.
4.
Covered area
Uncovered area
Total area
Whether constructed or
Rented
If constructed, constructed
value
If Rented, Rental value
(per month)
5.
6.
7.
Sq. Ft.
Sq. Ft.
Sq. Ft.
1000
500
1500
Rented
Rs
N.A.
Rs
2000
MACHINERY AND EQUIPMENT
S.N
.
1.
Description
2.
Paper Cutting Machine
L.S.
3.
Wire Stitching Machine
L.S.
4.
Dies & Hand Tools
L.S.
5.
Sales Tax, Freight & Insurance
Rotary Creasing Machine
Qty.
Value (Rs.)
1
100000
10000
etc.
Total
110000
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8.
RAW MATERIAL (PER MONTH)
S.N
Particulars
.
1.
Yellow straw board
2.
White or coloured or printed
labels
3.
Glue, staple & Other
Consumables
9.
Quantity (Kg)
Value (Rs)
2500
L.S.
30000
5000
L.S.
3000
Total
38000
STAFF & LABOUR (PER MONTH)
S.N
Particulars
Qty
Rate
.
A
Administrative
and
Supervisory
(i)
Manager
1
3000
(ii)
Peon/ Chowkidar
1
2000
B
Technical (Skilled-Unskilled)
(i)
Skilled Worker
1
3000
(ii)
Unskilled Worker
6
2000
Sub-Total
Plus perquisites @ 30% of salaries
TOTAL
9.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Value (Rs)
3000
2000
3000
12000
20000
6000
26000
OTHER EXPENSES (PER MONTH)
Rent of Land & Building
Electricity Charges
Fuel Exp.
Advertisement & Travelling
Transport
Consumable & stores etc.
Potage expenses/ telephones
Stationery
Repairs & Maintenances
Total
2000
1000
0
1000
2000
1000
1000
1000
1000
10000
P.No.37\3
10.
SL.NO.
1
2
3
11.
WORKING CAPITAL (FOR ONE MONTH)
DESCRIPTION
Raw material
Salaries & Wages
Other Expenses
Total
AMOUNT(RS)
38000
26000
10000
74000
TOTAL CAPITAL INVESTMENT
Building & Other Civil Works
Machinery & Equipment
Working capital for one month
Total
12.
110000
74000
184000
COST OF PRODUCTION (PER ANNUM)
Total recurring cost per year
Depreciation on machinery &
equipment
Interest on total investment @ 10%
Total
13.
S.N.
1.
14.
1.
2.
3.
3.1
3.2
3.3
3.4
888000
11000
18000
917000
SALES PROCEEDS (PER ANNUM)
Item
Card Board Boxes
Total
Qty (Kg) Value (Rs.)
120000
1200000
1200000
PROFITABILITY (BEFORE INCOME TAX)
Annual Gross Profit
% of Profit on Sales
Break Even Analysis
Annual Fixed Cost
Annual Sales
Annual Variable Cost
Break Even Point
283000
23.58%
432000
1200000
456000
58.06%
P.No.37\4
Break-Even Analysis
(% of Total Production envisaged)
Annual fixed cost X 100
-------------- ---------------- ------------- =
Annual sales Annual variable costs
15.
1
Manufactures/ Suppliers of Machinery
Bombay Machinery & Tools Syndicate
79, Siyaganj, Indore -452 007.
2.
Ph.- 536431,542067.
Jitendra Agencies
5, shivsadan, sardar patel marg,
Indore.
3.
Indore machinery stores
40, siyaganj, main road,
Indore 452 007
Ph. 534339
4.
Huma Traders
Infront of shajanabad thana,
Shajanabad, Satna(m.p.)
5.
Maruti Sales Corporation
Badshah Chamber,
45, Jawahar Marg,
Indore (M.P.) 452 004
16.
Suppliers of Raw Materials
From Local paper market of the area.
17.
IMPLEMENTATION PERIOD
Proposed Project can commence production with in 6-8 weeks after sanction and first
disbursement of term loan.
P.No.37\5
18.
ASSUMPTION FOR GENERATING PROJECT PROFITABILITY
1 Number of Working Days in a year
300 Days
2 Number of Shifts in a day
1 One
3 Hours in a Shift
8 hours
4 Plant Capacity
5 Raw material Estimates
Consider on Average production capacities
of plant.
Based upon product Mix
6 Raw Material Availability
All districts of MP
7 Depreciation
Straight Line Method
8 Manpower
According to project Requirement
9 Rent estimate
On the basis of current market prize of the
area.
Local Industries / Enterprises demand of the
area.
60-80% of Total investment
10 Potential Area of Marketing the
products
11 If project is funded, term loan
would be
12 Moratorium Period
6- 12 months
13 Repayment Period
5-7 years
14 Project may be established under
PMEGP (GOI) / Tribal Self Employment
Scheme (NSTFDC) or Rani Durgawati
Scheme of MP
P.No.37\6
