Pole Specification
Pole Specification
PREPARED BY:
TRC Power Delivery Engineering
Date
APPROVED BY:
Date
Date
Date
Specification SP-061209-102145
TABLE OF CONTENTS
SUPPLEMENTAL SPECIFICATION PROJECT SPECIFIC REQUIREMENTS ............ 2
S1.
1.
2.
3.
4.
PROJECT TITLE.......................................................................................................................... 2
PROJECT SCOPE......................................................................................................................... 2
STEEL STRUCTURE FINISHES ............................................................................................... 2
STRUCTURE DESIGN REQUIREMENTS ............................................................................... 2
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
5.
6.
7.
8.
9.
10.
APPENDIX A.
APPENDIX B.
REFERENCE DRAWINGS
S1.
Specification SP-061209-102145
CHARPY REQUIREMETS
All steel from the mill used in the structure fabrication shall be guaranteed to have a
minimum energy impact value of 15 foot-pounds for full size specimens (10mm x 10mm)
at -20 def F as measured by a Charpy V-notch test performed in accordance with ASTM
A370 and A673. Frequency P testing shall be supplied. Plate test specimens shall be
taken after rolling and finishing operations.
B.
Specification SP-061209-102145
CLIMBING ATTACHMENTS
Climbing attachments shall be provided for all single pole structures in accordance with
General Specification SP.06.01.407.
Climbing attachments shall not be provided for multi-pole substation take-off structures.
C.
D.
WORKING ATTACHMENTS
Working attachments shall be provided for removable bail steps as shown in General
Specification SP.06.01.407 for all single pole structures. One removable bail step shall
be supplied for each bail step attachment.
Working attachments and associated removable bail steps shall not be provided for multipole substation take-off structures.
Cross arm ladder attachments are not required for any structures as part of this
Specification.
E.
STRUCTURE SIGNAGE
Structure signage brackets shall be provided for all single-pole structures in accordance
with the General Specification SP.06.01.407.
Structure signage brackets are not be provided for multi-pole substation take-off
structures.
F.
DAVIT ARMS
All davit arms and appropriate attachment hardware are to be provided by the steel pole
vendor.
All arms must be capable of being mounted and removed independently without affecting
each other in any manner.
All conductor-to-structure (phase-to-ground) clearances as defined in this Specification
and on associated drawings shall be maintained for each arm design.
Arms shall be designed so the end of the arm is at the specified height under a loading of
initial conductor tension, 60-deg F, no wind, no overload factors. Arms shall not deflect
Specification SP-061209-102145
vertically more than 6-inches for the National Grid Heavy Ice Load Case. Arm
deflection for all load cases shall not compromise the required phase-to-ground
clearances as designated on the structure detail drawings.
Arm end-plates shall allow both suspension and strain insulator configurations, unless
otherwise specified on the structure detail drawings.
G.
GROUNDING ATTACHMENTS
Grounding nuts shall be provided on the pole cap unless indicated otherwise on the
structure detail drawings. The grounding nut shall be a 1/2" stainless steel heavy hex nut
welded over a 9/16 diameter hole.
At other locations, stainless steel grounding attachment plates, as shown on the structure
detail drawings, shall be used. Grounding attachment plates shall be installed on one
longitudinal face of the pole centered at each of the following locations:
1. 18 inches above the theoretical groundline
2. 12 inches below the conductor attachment elevation (not at arm attachment point)
H.
POLE TESTING
Pole testing is not a requirement of this Specification.
I.
J.
DEFLECTION CRITERIA
The following table defines the deflection criteria for each respective substation take-off
steel pole structure. The Maximum Allowable Recoverable Deflection should be verified
for all load cases defined on the contract drawings.
Structure
Number
SBR T.O.
1 T.O.
314 T.O.
313 T.O.
2 T.O.
302 T.O.
3 T.O.
1
Specification SP-061209-102145
All take-off structure crossarms shall be designed to meet the respective deflection
criteria defined on the structure detail drawings.
All transmission line steel pole structures shall meet the deflection criteria of Section
2.1.2 of General Specification SP.06.01.407.
K.
L.
DESIGN CALCULATIONS
In addition to the submittal requirements for steel pole design calculations defined in the
General Specification, the Vendor shall provide PLS-POLE files in a *.BAK file format
for each proposed steel pole design for review by the Owners Representative. The
*.BAK file shall contain all component libraries and load case files used for the design of
each respective structure.
M.
MISCELLANEOUS
In the design of connections for vangs, brackets, or stiffeners attached to the pole shaft,
care shall be taken to distribute the loads sufficiently to protect the wall of the pole from
local buckling.
All poles shafts shall be 12-sided polygonal shapes. All 12 flats shall be of equivalent
geometries.
Specification SP-061209-102145
Specification SP-061209-102145
Structure
Type
3-POLE
H-FRAME
Structure Style
Foundation
Type
Line
Angle
Structure Total
Height H (ft)
Reference
Drawing
0-15
TERMINAL
CAISSON
60-0
SK-100LFW
12
D1394
0-30
DEAD-END
CAISSON
9-43
95-0
SK-106LFW
13
D1393
0-15
R. A. RIGHT
CAISSON
11-18
95-0
SK-104LFW
14
D1392
0-5
SUSPENSION
CAISSON
95-0
SK-103LFW
15
D1395
0-50
DEAD-END
CAISSON
-40-32
95-0
SK-107LFW
16
D1393
0-15
R. A. LEFT
CAISSON
-7-51
90-0
SK-104LFW
17
D1393
15-25
R. A. LEFT
CAISSON
-23-51
95-0
SK-105LFW
18
D1392
0-5
SUSPENSION
CAISSON
95-0
SK-103LFW
19
D1393
15-25
R. A. LEFT
CAISSON
-21-52
90-0
SK-105LFW
20
D1393
15-25
R.A. RIGHT
CAISSON
16-39
90-0
SK-105LFW
21
D1393
15-25
R.A. RIGHT
CAISSON
21-25
90-0
SK-105LFW
22
D1394
0-30
DEAD-END
CAISSON
-29-24
95-0
SK-106LFW
23
D1392
0-5
SUSPENSION
CAISSON
2-1
95-0
SK-103LFW
24
D1396
0-70
DEAD-END
CAISSON
66-44
90-0
SK-108LFW
25
D1392
0-5
SUSPENSION
CAISSON
90-0
SK-103LFW
26
D1394
0-30
DEAD-END
CAISSON
-27-18
85-0
SK-106LFW
27
D1393
15-25
R.A. RIGHT
CAISSON
16-43
95-0
SK-105LFW
28
D1392
0-5
SUSPENSION
CAISSON
95-0
SK-103LFW
29
D1392
0-5
SUSPENSION
CAISSON
95-0
SK-103LFW
Specification SP-061209-102145
30
D1394
0-30
DEAD-END
CAISSON
-2-50
80-0
SK-106LFW
31A
D1304M
S.C. VERT.
DEAD-END
CAISSON
-4-39
95-0
SK-109LFW
31B
D1304M
S.C. VERT.
DEAD-END
CAISSON
-11-12
95-0
SK-109LFW
222 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
60-0
D-36098-E
1 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
66-0
D-36098-E
302 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
66-0
D-36098-E
111 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
60-0
D-36098-E
308 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
61-0
D-36099-E
3 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
CAISSON
61-0
D-36099-E
Specification SP-061209-102145
Str. No.
Total
Pole
Length
(ft)
Top
Diameter
(in.)
Bottom
Diameter
(in.)
Taper
(in/ft)
Min.
Wall
Thickness
(in.)
Maximum
n/a
n/a
n/a
n/a
n/a
n/a
SBR T.O.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Specification SP-061209-102145
27
28
n/a
n/a
29
n/a
n/a
30
31A
31B
222 T.O.
1 T.O.
302 T.O.
111 T.O.
308 T.O.
3 T.O.
Specification SP-061209-102145
Str. No.
Structure Type
Structure
Style
SBR T.O.
3-POLE
H-FRAME
0-15
TERMINAL
12
D1394
0-30
DEAD-END
13
D1393
0-15
R. A. RIGHT
14
D1392
0-5
SUSPENSION
15
D1395
0-50
DEAD-END
16
D1393
0-15
R. A. LEFT
17
D1393
15-25
R. A. LEFT
18
D1392
0-5
SUSPENSION
19
D1393
15-25
R. A. LEFT
20
D1393
15-25
R.A. RIGHT
21
D1393
15-25
R.A. RIGHT
22
D1394
0-30
DEAD-END
23
D1392
0-5
SUSPENSION
24
D1396
0-70
DEAD-END
25
D1392
0-5
SUSPENSION
26
D1394
0-30
DEAD-END
27
D1393
15-25
R.A. RIGHT
28
D1392
0-5
SUSPENSION
29
D1392
0-5
SUSPENSION
Structure
Weight (lbs.)
Anchor Bolt
Cage Weight
(lbs.)
Structure
Cost (S) *
Anchor Bolt
Cage Cost ($) *
Specification SP-061209-102145
30
D1394
0-30
DEAD-END
31A
D1304M
S.C. VERT.
DEAD-END
31B
D1304M
S.C. VERT.
DEAD-END
222 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
1 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
302 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
111 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
308 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
3 T.O.
2-POLE
H-FRAME
0-15
TERMINAL
TOTALS:
*The cost above shall include transportation and delivery of all materials FOB.
Specification SP-061209-102145
______ days
______ days
Specification SP-061209-102145
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
Doc.# SP.06.01.407
Page 1 of 28
Version 1.2 03/06/2009
Steel Pole
Transmission Structures
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
Version
Date
1.1
04/10/07
1.2
03/06/09
Modification
Added drawing LS-6544 and
LS-6545 in section 1.4,
Replaced Section 5 with
project specific requirements
in section 2.1.11
Removed requirement for A354
Grade BD bolts
Author
Doc.# SP.06.01.407
Page 2 of 28
Version 1.2 03/06/2009
Reviewer
Lisa
Sasur
Jeremy
Cote
Approver
Mark
Browne
Amit Urs
Mark
Browne
Originating Department:
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ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
Doc.# SP.06.01.407
Page 3 of 28
Version 1.2 03/06/2009
Table of Contents
1. GENERAL .............................................................................................................................. 4
1.1
SCOPE ........................................................................................................................... 4
1.2
DEFINITIONS .............................................................................................................. 4
1.3
REFERENCES .............................................................................................................. 4
1.4
STANDARD DETAIL DRAWINGS........................................................................... 5
1.5
CALCULATIONS ........................................................................................................ 6
1.6
DRAWINGS .................................................................................................................. 6
1.7
QUALITY CONTROL DOCUMENTATION ........................................................... 6
1.8
DELIVERY ................................................................................................................... 7
1.9
CONFLICTS ................................................................................................................. 7
2. DESIGN................................................................................................................................... 8
2.1
GENERAL - ALL POLE STRUCTURES.................................................................. 8
2.2
POLE STRUCTURES FOR DIRECT EMBEDMENT .......................................... 11
2.3
POLES STRUCTURES FOR FOUNDATIONS ...................................................... 11
2.4
PAINTED POLE STRUCTURES ............................................................................. 12
2.5
GALVANIZED POLE STRUCTURES .................................................................... 12
2.6
WEATHERING STEEL POLE STRUCTURES..................................................... 12
3. MATERIALS ........................................................................................................................ 14
3.1
PAINTED POLES ...................................................................................................... 14
3.2
GALVANIZED POLES ............................................................................................. 15
3.3
WEATHERING STEEL POLES .............................................................................. 15
3.4
GROUNDING PLATES ............................................................................................. 16
3.5
MASTIC COATING .................................................................................................. 16
3.6
ANCHOR BOLTS ...................................................................................................... 16
4. FABRICATION ................................................................................................................... 16
TOLERANCES ........................................................................................................... 17
4.1
4.2
APPEARANCE AND BURRS ................................................................................... 17
4.3
WELDING ................................................................................................................... 17
4.4
PAINTED POLES ...................................................................................................... 18
4.5
GALVANIZED POLES ............................................................................................. 19
4.6
WEATHERING STEEL POLES .............................................................................. 19
4.7
ANCHOR BOLTS ...................................................................................................... 19
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Version 1.2 03/06/2009
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
1.
1.1
GENERAL
SCOPE
This specification covers the design, drawings, materials, fabrication, finishing, and delivery of
tubular steel pole transmission structures. This includes all design calculations, detailing, arms,
attachments, attachment bolts, anchor bolts, climbing attachments, and grounding attachments.
1.2
DEFINITIONS
Certain terms and abbreviations used throughout this specification are defined as follows:
ACI
ANSI
ASCE
ASTM
AWS
Company
Engineer
NG
National Grid.
SSPC
Atmospheric corrosion
A871/A871M.
resistant
steel
per
ASTM
REFERENCES
References to industry standards are made throughout this specification. The following
specifications and codes, in their latest revisions, are incorporated as part of this specification:
ACI Standard 318, "Building Code Requirements for Reinforced Concrete."
ANSI/AWS D1.1, "Structural Welding Code - Steel."
ASCE "Design of Steel Transmission Pole Structures."
ASTM A123, "Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel
Products."
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Version 1.2 03/06/2009
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Doc.# SP.06.01.407
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Version 1.2 03/06/2009
CALCULATIONS
The Supplier shall submit preliminary calculations, drawings, and data to NG with the quotations.
These shall include general dimensions of all component parts of the structures, and calculated
values as specified in Section 2.1.1.
The Supplier shall submit to NG one set of final calculations, and data with the approval
drawings. These shall include general dimensions of all component parts of the structures, and
calculated values as specified in Section 2.1.1.
1.6
DRAWINGS
The Supplier shall submit three sets of design, detail, and erection drawings to NG for approval.
This approval must be obtained before fabrication is begun. The Supplier shall be responsible for
the correctness of design, dimensions, and details on the drawings. The approval of these
drawings by NG shall not relieve the Supplier of this responsibility.
The Supplier shall provide an electronic file for each final approved design, detail, and erection
drawing before shipping the structure(s). All electronic drawing files shall be in AutoCad version
2006 format using standard AutoCAD fonts for the Transmission line poles and Micro Station
Version 8 XM for the Station Take Off structures.
The Supplier shall provide one set of reproducible drawings of the final approved design, detail,
and erection drawings to NG before shipping the structure(s). These drawings shall be
reproductions on 0.004" film Dupont Cronaflex, Order Code 2 CWO-4 or approved equivalent.
Reproduction shall be direct reading, image on front, water erasable, and matte surface on two
sides.
1.7
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Version 1.2 03/06/2009
welding procedures,
welding operator test results,
welding inspection reports.
The Company reserves the right to make inspection and tests at either the Supplier's plant or at
the destination. Inspection and tests or the waiving of inspection and tests shall not relieve the
Supplier of the responsibility to provide structures conforming to these specifications and to the
Supplier's design.
1.8
DELIVERY
The Supplier shall be responsible for delivery of the structures to the designated delivery location.
The Supplier shall notify NG of delivery at least 48 hours before delivery is made.
Each shipment, unless otherwise specified, shall be composed of parts to assemble complete
structures. Each invoice shall be accompanied by a list of all parts, including bolts, identified by
structure type and number. Bolts, nuts, palnuts, and the parts list, shall be bagged or boxed, and
attached to each structure. Anchor bolts shall be delivered as assembled clusters.
The Supplier shall be responsible for the cost of repairing any damage to the structures caused by
improper shipping or handling until the poles are accepted by NG. This includes, but is not
limited to, touching up any damage to surface finishes.
1.9
CONFLICTS
When a conflict exists between two referenced industry standards, the more stringent requirement
shall govern.
When a conflict exists between a referenced industry standard and this specification, the more
stringent requirement shall govern.
When a conflict exists between project specific requirements and any other section of this
specification, the project specific requirements shall govern.
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2.
2.1
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Version 1.2 03/06/2009
DESIGN
GENERAL - ALL POLE STRUCTURES
2.1.1
CALCULATIONS
Calculated design values shall be provided for each of the loadings given on the structure
outline drawings. The wind loads shall be considered as uniform pressures acting on the
full projected area of the structure. Calculated values shall include: diameter, thickness,
area, moment of inertia, shear and axial reactions, moments, deflections, and maximum
combined stresses. These values shall be calculated at the base of the pole, each splice,
all attachment points, and at least every five feet. Total pole design weights shall also be
provided.
Structures for direct embedment shall be assumed to be rigidly supported two feet below
the defined groundline. Structures for mounting on foundations shall be assumed to be
rigidly supported at the base plate.
For these design calculations, structures shall be rotated 1o for all design loadings, except
camber design loadings. This rotation shall be about the assumed support point of the
structures. Secondary moments due to structure deflection and rotation about the
assumed support point shall be included in the design calculations.
Structures shall be designed to withstand the loadings given on the structure outline
drawings without exceeding the recommended and/or required allowable stresses in
Section 2.2 of ASCE "Design of Steel Transmission Pole Structures".
2.1.2
2.1.3
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When slip joints are used, jacking blocks shall be furnished at each slip joint. Standard
Detail Drawing LS-5661 shows these jacking blocks. These jacking blocks will be used
for pulling the pole shaft sections together.
2.1.4
2.1.5
MINIMUM THICKNESS
The steel used in fabricating any member shall not be less than 0.25 inches thick.
2.1.6
UNIFORM TAPER
The pole shaft shall have a uniform continuous taper for its entire length.
2.1.7
2.1.8
CONNECTIONS
Arm connections shall not use bolts through the pole shaft. Each arm shall be removable
without affecting any other member.
2.1.9
TOP COVER
The pole tops shall be capped.
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CLIMBING ATTACHMENTS
Climbing attachments shall be provided for removable double nutted 3/4" diameter step
bolts as shown in Standard Detail Drawing LS-5660-1. Step bolt attachments shall be
installed on the longitudinal face opposite the grounding attachments. Step bolt
attachments shall be staggered with 18" maximum vertical separation of steps on each
side. Climbing attachments shall be installed from the top of the pole structures to 12 feet
above the defined groundline or base plate. Unless otherwise noted in the project specific
requirements, one step bolt shall be supplied for each step bolt attachment.
WORKING ATTACHMENTS
Working attachments shall be provided for removable bail steps as shown in Detail
Drawing LS-5659. Working attachments shall be installed on both transverse faces and
on the longitudinal face opposite the climbing attachments. Working attachments shall be
installed with 15" maximum vertical separation. Working attachments shall be installed
from 7' below the lowest wire attachment level to the top of the pole structures. No
working attachments shall be installed within 12' of the defined groundline or base plate.
Unless otherwise noted in the project specific requirements, one bail step shall be
supplied for each bail step attachment.
Unless otherwise noted in the project specific requirements, ladder attachments shall be
located and fabricated as shown on the structure Reference Drawing or, if so noted on the
structure Reference Drawing, as shown on Detail Drawings LS-6544 and LS-6545.
Crossarm ladder attachments shall be provided based on the use of standard fiber glass
ladder lengths of 6', 8', and 10'. The fiberglass ladders are not included as part of this
specification.
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2.1.14
Doc.# SP.06.01.407
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Version 1.2 03/06/2009
SIGNAGE BRACKETS
Unless otherwise noted in the project specific requirements, brackets for the attachment
of structure signage shall be provided as shown in Detail Drawing LS-5672.
For single-shaft structures, brackets shall be provided on both longitudinal faces of the
steel pole. For multi-pole structures, signage brackets shall be provided on the front
longitudinal face of one pole and the back longitudinal face of another pole.
For pole structures for foundations, the signage brackets shall be located at 8'-0" above
the base plate as detailed. For direct embedment structures, the signage brackets shall be
located at 8'-0" above theoretical groundline.
2.2
BEARING PLATE
Pole shafts shall have a bottom bearing plate. The bearing plate shall have a minimum
thickness of 0.25 inches. The bearing plate shall not extend beyond a circle three inches
larger than the nominal diameter of the pole shaft.
2.2.2
CORROSION COLLAR
Pole shafts shall have a groundline corrosion collar. The corrosion collar shall have a
minimum thickness of 0.25 inches. The corrosion collar shall be four feet long and
extend from 30 inches below to 18 inches above the defined groundline.
2.2.3
MASTIC COATING
Pole shafts shall have a mastic coating meeting the requirements of Section 3.5 from six
inches below the top of the corrosion collar to the base of the pole.
2.3
ANCHOR BOLTS
The bond stresses for the design of anchor bolts in concrete shall be in accordance with
ACI Standard 318, using a 28 day compressive strength of 3,000 psi for the concrete.
Anchor bolts shall be designed to withstand the loadings given in the project specific
reqirements, when the base plate is two inches plus the length of one nut above the top of
concrete, without exceeding the recommended and/or required allowable stresses in
Section 2.2 of ASCE "Design of Steel Transmission Pole Structures". This is to provide
for the adjustment of leveling nuts and the tightening of top nuts.
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Anchor bolts shall be double nutted with the length of thread nominally seven inches
greater than the base plate thickness.
The largest outside dimension of the anchor bolt spacers shall not be greater than
six inches larger than the anchor bolt circle diameter.
Clustered anchor bolts shall have an unobstructed opening through the center to permit
the use of a tremie for placing concrete. This opening shall be as large as possible, but
shall not be smaller than 16 inches in diameter.
No welding shall be permitted above the bottom three inches of the anchor bolts.
2.4
HERMETICALLY SEALED
All tube sections, for any part of the structure, shall be hermetically sealed.
2.5
GALVANIZING
All tube sections, for any part of the structure, shall be open to allow galvanizing of both
the interior and the exterior surfaces of the tube section.
2.5.2
DRAINAGE
All tube sections, for any part of the structure, shall have weep holes that are located to
prevent any water from becoming trapped in the tube section.
2.6
CONNECTIONS
All connections shall be designed to prevent any water from becoming trapped against the
steel of the structures. This is to allow the proper formation of the protective oxide layer
on the steel.
2.6.2
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2.6.3
Doc.# SP.06.01.407
Page 13 of 28
Version 1.2 03/06/2009
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
3.
3.1
Doc.# SP.06.01.407
Page 14 of 28
Version 1.2 03/06/2009
MATERIALS
PAINTED POLES
The following requirements shall apply to painted pole structures:
3.1.1
STEEL
All steel pole structure components, except grounding plates and anchor bolts, shall be
fabricated from weathering steel meeting the requirements of ASTM A871/A871M.
All steel from the mill shall be guaranteed to have a minimum energy impact value of 15
pounds for full size specimens (10 mm x 10 mm) at -20 F as measured by a Charpy
V-notch test performed in accordance with ASTM A370 and A673. Frequency "P"
testing shall be supplied. Plate test specimens shall be taken after rolling and finishing
operations.
3.1.2
BASE PLATES
Base plates shall meet the material requirements for steel of Section 3.1.1. All base plates
shall be subjected to ultrasonic testing in the longitudinal direction in accordance with
ASTM A435. Testing shall be done on a plate tested basis.
3.1.3
WELD ELECTRODES
All weld electrodes shall meet an impact property of 15 pounds at -20 F during a Charpy
V-notch test and shall have physical and corrosion resistance properties at least equal to
the physical and corrosion resistance properties of the steel being welded.
3.1.4
BOLTS
All bolts, nuts, and palnuts shall be galvanized. All bolts and nuts, up to 1-1/2" in
diameter, shall conform to ASTM A325, A490, or A354 with hex heads and hex nuts.
Galvanized nuts shall be tapped 1/32" over-size. All bolts, except anchor bolts, shall
have galvanized palnuts. A354 Grade BD bolts, if used, shall not be hot-dip galvanized.
3.1.5
PAINT
One of the paint systems listed below shall be used. The paint shall be applied in
accordance with the manufacturer's recommendations.
3.1.5.1 PAINT SYSTEM 1 - Keeler & Long
Primer shall be Keeler & Long Number 6000 Tri-Polar Primer.
Finish paint shall be Keeler & Long Number 4401 Anodic Self-Priming
Green Gray Paint.
3.1.5.2 PAINT SYSTEM 2 - Carboline
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
Doc.# SP.06.01.407
Page 15 of 28
Version 1.2 03/06/2009
GALVANIZED POLES
The following requirements shall apply to galvanized pole structures:
3.2.1
STEEL
All steel pole structure components, except grounding plates and anchor bolts, shall be
fabricated from steel meeting the requirements of ASTM A572.
All steel from the mill shall be guaranteed to have a minimum energy impact value of 15
pounds for full size specimens (10 mm x 10 mm) at -20 F as measured by a Charpy
V-notch test performed in accordance with ASTM A370 and A673. Frequency "P"
testing shall be supplied. Plate test specimens shall be taken after rolling and finishing
operations.
3.2.2
BASE PLATES
Base plates shall meet the material requirements for steel of Section 3.2.1. All base plates
shall be subjected to ultrasonic testing in the longitudinal direction in accordance with
ASTM A435. Testing shall be done on a plate tested basis.
3.2.3
WELD ELECTRODES
All weld electrodes shall meet an impact property of 15 pounds at -20 F during a Charpy
V-notch test and shall have physical properties at least equal to the physical properties of
the steel being welded.
3.2.4
BOLTS
All bolts, nuts, and palnuts shall be galvanized. All bolts and nuts, up to 1-1/2" in
diameter, shall conform to ASTM A325, A490, or A354 with hex heads and hex nuts.
Galvanized nuts shall be tapped 1/32" over-size. All bolts, except anchor bolts, shall
have galvanized palnuts. A 354 Grade BD bolts, if used, shall not be hot-dip galvanized.
3.3
STEEL
All steel pole structure components, except grounding plates and anchor bolts, shall be
fabricated from weathering steel meeting the requirements of ASTM A871/A871M.
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
Doc.# SP.06.01.407
Page 16 of 28
Version 1.2 03/06/2009
All steel from the mill shall be guaranteed to have a minimum energy impact value of 15
pounds for full size specimens (10 mm x 10 mm) at -20 F as measured by a Charpy
V-notch test performed in accordance with ASTM A370 and A673. Frequency "P"
testing shall be supplied. Plate test specimens shall be taken after rolling and finishing
operations.
3.3.2
BASE PLATES
Base plates shall meet the material requirements for steel of Section 3.3.1. All base plates
shall be subjected to ultrasonic testing in the longitudinal direction in accordance with
ASTM A435. Testing shall be done on a plate tested basis.
3.3.3
WELD ELECTRODES
All weld electrodes shall meet an impact property of 15 pounds at -20 F during a Charpy
V-notch test and shall have physical and corrosion resistance properties at least equal to
the physical and corrosion resistance properties of the steel being welded.
3.3.4
BOLTS
All bolts and nuts, up to 1-1/2" in diameter, shall conform to ASTM A325, A490, or
A354 with hex heads and hex nuts. Galvanized nuts shall be tapped 1/32" over-size. All
bolts, except anchor bolts, shall have palnuts. All bolts, nuts, and palnuts shall have
corrosion resistance properties at least equal to the corrosion resistance properties of the
steel used in fabricating the pole structures. A354 Grade BD bolts, if used, shall not be
hot-dip galvanized.
3.4
GROUNDING PLATES
Grounding plates shall be stainless steel meeting the requirements of ASTM A276 Type 316.
3.5
MASTIC COATING
The mastic coating system described below and distributed by Keeler & Long shall be used. The
system shall be applied in accordance with the manufacturer's recommendations except that the
minimum ambient air temperature during application and curing shall be 40 F. The Supplier may
request approval from the Engineer to use an equivalent mastic coating system. The request must
be accompanied by appropriate supporting documentation.
Primer shall be one coat Wasser MC-Zinc at two to four mils dry film thickness (DFT).
Top coat shall be two coats Wasser MC-Tar. Each top coat shall be four to seven mils
DFT.
3.6
ANCHOR BOLTS
Anchor bolts shall be fabricated from #18S steel rebar meeting the requirements of ASTM A615
Grade 60 or Grade 75 modified.
4. FABRICATION
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Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
4.1
Doc.# SP.06.01.407
Page 17 of 28
Version 1.2 03/06/2009
TOLERANCES
The following tolerance limits shall be met:
Overall Structure Length: -3", +9".
Diameter or Major Axis Dimension of Tubes: -1/8", +1/4".
Straightness: 1/8" per 10' of Overall Structure Length.
Camber: 5% of Design Camber.
Location of Attachments Relative to Top of Structure:
At End of Arm: 3".
On Pole Shaft: 3/4".
Size of Holes:
Base Plate: -0", + 1/8".
All Others: -0", + 1/16".
Spacing Between Holes:
Base Plate: 1/8".
Same Connection: 1/16".
Any Angles Shown on Drawing: 3 .
4.2
4.3
WELDING
4.3.1
GENERAL REQUIREMENTS
Welding shall be performed by qualified operators using qualified procedures in
accordance with ANSI/AWS D1.1, latest revision, American Welding Society's
"Structural Welding Code - Steel."
Records of welding procedure and welding operator test results shall be kept by the
supplier and shall be available for review by NG.
4.3.2
CIRCUMFERENTIAL WELDS
All circumferential welds shall be full penetration welds.
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
4.3.3
Doc.# SP.06.01.407
Page 18 of 28
Version 1.2 03/06/2009
LONGITUDINAL WELDS
Longitudinal welds shall have 60% minimum weld penetration for plates up to 3/8" thick,
and 80% minimum weld penetration for plates over 3/8" thick. Longitudinal welds within
six inches of a circumferential or butt weld shall be full penetration welds.
4.3.4
4.3.5
BUTT WELDS
Pole shaft to base plate welds, pole shaft to flange plate welds, and arm to arm bracket
welds are typically butt welds. All butt welds shall be full penetration welds.
4.3.6
QUALITY CONTROL
Weld quality shall conform to Section 9 of ANSI/AWS D1.1, latest revision, American
Welding Society's "Structural Welding Code - Steel."
The supplier may use any combination of inspection methods to verify that weld quality
requirements have been met. As a minimum, ultrasonic inspection, conforming to
Section 6 of ANSI/AWS D1.1, latest revision, American Welding Society's "Structural
Welding Code - Steel", shall be made of all full penetration welds.
4.4
PAINTED POLES
The following requirements shall apply to painted steel pole structures:
4.4.1
GENERAL REQUIREMENTS
The steel shall be cleaned to SSPC-SP-6 immediately prior to painting.
Touch up paint shall be provided in one gallon cans. At least one gallon of the primer
and one gallon of the finish paint shall be provided for every four structures ordered.
The mastic coating for pole structures for direct embedment shall be applied prior to
painting. The mastic coating shall meet the requirements of Section 3.5.
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne
ENGINEERING DOCUMENT
Specification: Transmission
Steel Pole Transmission Structures
4.4.2
Doc.# SP.06.01.407
Page 19 of 28
Version 1.2 03/06/2009
4.4.3
4.5
GALVANIZED POLES
The following requirements shall apply to galvanized steel pole structures:
The steel pole structures shall be hot dip galvanized in accordance with ASTM A123,
latest revision, after all fabrication is completed.
The galvanized coating shall be uniform in appearance.
Precautions shall be taken against embrittlement, warping, and distortion, in accordance
with ASTM A143 and ASTM A384.
The base plate to pole shaft weld shall be ultrasonically inspected after galvanizing.
The mastic coating for pole structures for direct embedment shall be applied after
galvanizing. The coating shall meet the requirements of Section 3.5 except that no MCZinc shall be applied. Treatment of the galvanized surface prior to application of MCTar shall be in accordance with the manufacturer's recommendations.
4.6
4.7
ANCHOR BOLTS
Anchor bolt nuts and the top 18 inches of anchor bolts shall be hot-dip galvanized in accordance
with ASTM A123.
Originating Department:
Transmission Line Engineering
Sponsor:
Mark S. Browne