Creasing Tools and Inserts
Selection and Applications
Different materials and material properities demand different tools. Znd creasing tools are designed to process a wide range of materials with a
variety of crease wheels. Creasing can be performed either in Position Mode or in Pressure Mode. In Position Mode, the crease wheel is lowered
to a set depth. This method is well suited for creasing folding carton. For processing corrugated cardboard, however, we recommend using Pressure Mode. In this mode, the pressure exerted on the material is variable - you can use different pressure settings for creasing with or across the
corrugation! Sophisticated crease wheel geometries permit producing creases that closely approximate those of a traditional die-cutter. Packaging
developers can let their imaginations run free and convert foldable boxes/displays from idea to reality in the blink of an eye! All Znd creasing tools
and wheels are fully integrated in Znd Cut Center.
Creasing Tool Type 1 - CTT1
The CTT1 is perfect for processing single-wall corrugated cardboard.
This tool accommodates crease wheels with a diameter of 61 mm and
a width of 20 mm. Fully supported by the cutting software, the tool produces high-quality creases with and against the corrugation, without
tearing or cracking the top layer. The crease wheels simply snap into the
holder, making them very easy to insert and replace.
Compatible with G3, S3, D3.
Creasing Tool Type 2 - CTT2
The CTT2 is a universally applicable crease tool. It accommodates a
wide range of crease wheels for folding carton, polypropylene, and honeycomb materials.
Compatible with G3, S3, D3.
Creasing Tool Type 3 - CTT3
The CTT3 is designed for processing double-wall corrugated cardboard.
The tool accommodates crease wheels with a diameter of 90mm and
a width of 28 mm. With or across the corrugation, these crease wheels
ensure high-quality results without damage to the top layer. The wheels
snap into the holder, making them quick and easy to insert.
Compatible with G3, D3. An extended insertion sleeve is available for
the use on machines with 120 mm beam height.
Creasing inserts overview
The large choice of creasing tools allows perfect creasing of a wide range of materials. The selection listed here serves as a recommendation.
The use can ultimately vary depending on material type and quality.
For cardboard and plastic materials, the best creasing quality is achieved if a creasing matrix is used as cutting underlay.
Solid board
Crease wheel
C201
with support
Crease wheel
C202
with support
Crease wheel
C203
with support
Crease wheel
C204
with support
Crease wheel
C205
with support
Item no.
3910603
3910604
5002277
5002275
3910601
Creasing width
Crease wheel diameter
Width
Depth
4-point
24 mm
1.5 mm
1.0 mm
4-point
24 mm
1.5 mm
1.5 mm
2-point
15 mm
0.7 mm
1.0 mm
3-point
15 mm
1.1 mm
1.5 mm
2-point
24 mm
0.7 mm
0.7 mm
Tool
CTT2
CTT2
CTT2
CTT2
CTT2
Use
Cardboard
250-400 g/m
without creasing
matrix
Cardboard
250-400 g/m
without creasing
matrix
Cardboard
150-300 g/m
without creasing
matrix
Cardboard
150-300 g/m
with creasing matrix
Cardboard
150-300 g/m
without creasing
matrix
Crease wheel
C206
with support
Crease wheel
C207
with support
Crease wheel
C208
with support
Item no.
3910602
3910611
3910612
Creasing width
Crease wheel diameter
Width
Depth
3-point
24 mm
1.1 mm
1.1 mm
2-point
24 mm
0.7 mm
1.0 mm
3-point
24 mm
1.1 mm
1.1 mm
Tool
CTT2
CTT2
CTT2
Use
Cardboard
150-300 g/m
without creasing matrix
Cardboard
150-300 g/m
without creasing
matrix
Cardboard
150-300 g/m
without creasing
matrix
Corrugated cardboard
Crease wheel
C101
without support
Crease wheel
C102
without support
Crease wheel
C103
without support
Crease wheel
C209
with support
Item no.
5005632
5005633
5005634
5003247
Creasing wheel diameter
Catch R
Angle
61 mm
0.5 mm
5
61 mm
0.5 mm
10
61 mm
0.5 mm
15
"Crusher" 24 mm
Radius 7 mm
Tool
CTT1
CTT1
CTT1
CTT2
Use
Single-layer corrugated
cardboard < 4.5 mm
Single-layer corrugated
cardboard < 4.5 mm
Single-layer corrugated
cardboard < 4.5 mm
General corrugated
cardboard
Crease wheel
C301
without support
Crease wheel
C302
without support
Crease wheel
C303
without support
Crease wheel
C304
without support
Item no.
5205823
5205824
5210477
5210490
Crease wheel diameter
Catch R
Angle
90 mm
1.0 mm
15
90 mm
0.5 mm
15
90 mm
3 mm
20
90 mm
3 mm
10
Tool
CTT3
CTT3
CTT3
CTT3
Use
Dual-layer corrugated
cardboard > 4.5 mm
Dual-layer corrugated
cardboard > 4.5 mm
Dual-layer corrugated
cardboard > 4.5 mm
Dual-layer corrugated
cardboard > 4.5 mm
Plastic and special materials
Creasing wheel
C211
with support
Creasing tool
C001
without bracket
Creasing tool
C002
without bracket
Creasing wheel
C210
with support
Creasing tool
C214
with support
Item no.
3910605
5002540
5002541
3910606
3910607
Radius
Creasing width
Crease wheel diameter
Width
Depth
1 point
14 mm
0.25 mm
1.5 mm
3-point
1.5 point
1.0 mm
0.5 mm
2-point
24 mm
1.3 mm
5 mm
Tool
CTT2
CTT2 +
type 1 knife holder
CTT2 +
type 1 knife holder
CTT2
CTT2
Use
PVC and PP
0.5 - 1.2 mm
PVC and PP
0.5 - 1.2/0.5 - 1.0 mm
PVC and PP
0.5 - 1.2/0.5 - 1.0 mm
Parchment and soft
materials
Corrugated plastic
Crease wheel
C212
with support
Creasing wheel
C213
with support
Item no.
5003245
5003246
Radius
Creasing width
Crease wheel diameter
Width
Depth
1.5 mm
4-point
24 mm
3 mm
8 point
24 mm
Tool
CTT2
CTT2
Use
Corrugated plastic
Corrugated plastic
Headquarters
Znd Systemtechnik AG
Industriestrasse 8 CH-9450 Altsttten T +41 71 757 81 00 F +41 71 757 81 11 info@zund.com www.zund.com
ZST-06-2016-m&k
1.5 mm
4-point
