Manufacture of Ammonia from Natural Gas
Source: Ed Cussler
Module Objectives
Design of chemical reactor(s) for viable chemical
reactions under specified process conditions
Module Learning Outcomes
1. Explain the central concepts of chemical kinetics
2. Analyse rate measurements and derive chemical kinetics
model
3. Design and optimize chemical reactors
4. Understand the interaction between transport processes
and chemical reaction kinetics (Solve chemical kinetics
problems coupled with transport processes)
5. Diagnose reactor operations and solve a variety of reactor
problems
3
Activities in Chemical Reactor Design
Select thermodynamically feasible reactions and
processing conditions
Specify the design basis (reactant conversion or product
yield)
Select the mode of operation (batch, semi-batch or
continuous; isothermal, adiabatic or non-isothermal nonadiabatic etc)
Collect chemical kinetics information (from literature
survey or in-house measurements)
Apply ideal reactor design equation(s) to determine the
type (batch, plug or mixed), size (dimensions), number,
and arrangement of reactors; and ancillary equipment
(e.g. heat exchangers for heat integration)
4
Activities in Chemical Reactor Design
(Continued)
Design reactor geometry and interior to avert flow nonidealities
Identify possible interference from mass and heat
transfer limitations (for multi-phase reactions)
Reactor dynamics and stability analysis (start-up and
shut-down procedures)
Economics analysis & optimization