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Index-Sop & SMP

This document contains maintenance standard procedures (SMPs) and standard operating procedures (SOPs) for various plant systems including: the ash handling plant, coal handling plant, water treatment plant, firefighting system, boiler, turbine, main control room, electrical systems, and mechanical maintenance. It provides descriptions of the maintenance and operation procedures for each system.
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0% found this document useful (0 votes)
527 views44 pages

Index-Sop & SMP

This document contains maintenance standard procedures (SMPs) and standard operating procedures (SOPs) for various plant systems including: the ash handling plant, coal handling plant, water treatment plant, firefighting system, boiler, turbine, main control room, electrical systems, and mechanical maintenance. It provides descriptions of the maintenance and operation procedures for each system.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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ASH HANDLING P

SMP
Document No
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/
/
/
/
/
/
/

AHP
AHP
AHP
AHP
AHP
AHP
AHP
AHP
AHP
AHP
AHP
AHP

01
02
03
04
05
06
07
08
09
10
11
12

ASH HANDLING PLANT


SMP
Description
SMP Ash Disposal Line & Recycling Water Line
SMP Ash Slurry Disposal Pump
SMP Ash Water Pump (FALP, FAHP & BAWP)
SMP Bottom Ash Hopper
SMP Clinker Grinder
SMP Drain Pump
SMP Feed Gate Housing
SMP Fly Ash Hopper
SMP Hydro Ejector
SMP Seal Water Pump
SMP Transfer Water Pump (100% Ash Recycling System)
SMP Ash Conditioner

DLING PLANT
SOP
Document No
SOP/AHP-01
SOP/AHP-02
SOP/AHP-03
SOP/AHP-04
SOP/AHP-05

Description
SOP Bottom Ash Evacuation System
SOP Fly Ash Collection System
SOP Seal water Pump & Drain Pump
SOP Ash Slurry Disposal Pump
SOP Transfer Water Pump

COAL HANDLING PLANT


SMP
Document No
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/
/
/
/
/
/
/
/
/

CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP
CHP

01
02
03
04
05
06
07
08
09
10
11
12
13
14

Description
SMP - Overhauling Of Conveyor System
SMP - Conveyor Drive System
SMP - Overhauling Of Conveyor Belts
SMP - Overhauling Of Crusher System
SMP - Overhauling Of Paddle Feeder
SMP - Overhauling Of Traveling Tripper
SMP - Overhauling Of Vibrating Feeders
SMP - Overhauling Of OBMS, Flap Gates & Chutes
SMP Stacker & Re claimer system
SMP - Overhauling Of Hydraulic System
SMP - Overhauling Of Dust Extraction
SMP - Overhauling Of Dust Suppression System
SMP - Overhauling Of Ventilation System
SMP - Overhauling Of Lifting Devices

HANDLING PLANT
SOP
Document No
SOP/CHP-01
SOP/CHP-02
SOP/CHP-03
SOP/CHP-04
SOP/CHP-05
SOP/CHP-06
SOP/CHP-07
SOP/CHP-08
SOP/CHP-09
SOP/CHP-10
SOP/CHP-11

Description
SOP Coal Stockyard Management
SOP In-Motion Weigh Bridge
SOP DE System
SOP DS System
SOP Ventilation System
SOP Paddle Feeder
SOP Conveyor Operation
SOP Grizzly Feeder
SOP Ring Granulator
SOP Stacker/ Reclaimer
SOP Traveling Tripper

WATER TREATMENT PLANT & FIR


SMP
Document No
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

WTP-01
WTP-02
WTP-03
WTP-04
WTP-05
WTP-06
WTP-07
WTP-11
WTP-12
WTP-13
WTP-14
WTP-15
WTP-16
WTP-17
WTP-08
WTP-09
WTP-10

Description
SMP Overhauling of Raw Water Pump
SMP Overhauling of CW Pump
SMP Overhauling Of Alkali Unloading Pump
SMP Overhauling Of Neutralising Pit Pump
SMP Overhauling of Sludge Pit Pump
SMP Servicing of CT Fan
SMP Servicing of CT Deck Valve
SMP Overhauling of BCW Pump
SMP-Overhauling BCW Make Up Pump
SMP-Overhauling Filter Back Wash Pump
SMP-Overhauling Phosphate Dozing Pump
SMP-Overhauling DM PLANT Pump
SMP-Overhauling Service Water Pump
SMP-Overhauling Potable Water Pump
SMP - Overhauling of Hydrant Pump
SMP - Overhauling of Jockey Pump
SMP - Overhauling of Spray Pump

REATMENT PLANT & FIRE FIGHTING SYSTEM


SOP
Document No

WTP

FIRE FIGHTING
SYSTEM

SOP/WTP-01
SOP/WTP-02
SOP/WTP-03
SOP/WTP-04
SOP/WTP-05
SOP/WTP-06
SOP/WTP-07
SOP/WTP-08
SOP/WTP-09
SOP/WTP-10
SOP/WTP-11
SOP/WTP-12

NG SYSTEM
SOP
Description
SOP Raw Water System
SOP CW System
SOP BCW System
SOP Pre-treatment Process
SOP Demineralization Process
SOP WTP Pumps Operation
SOP Chlorine Handling & Operation
SOP Hydrant System Operation
SOP Jockey System Operation
SOP Spray System Operation
SOP Automatic Chlorine Absorption System.
SOP Breathable Air Compressor for refilling of SCBA

MECHNTANICAL MAINTENANCE
SMP
Document No
SMP / BLR 01
SMP / BLR 02
SMP / BLR 03
SMP / BLR 04
SMP / BLR 05
SMP / BLR 06
SMP / BLR 07
SMP / BLR 08
SMP / BLR 09
SMP / BLR 10
SMP / BLR 11
SMP / BLR 12
SMP / BLR 13
SMP / BLR 38
SMP / BLR 14
SMP / BLR 15
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR
BLR

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

SMP / BLR 31
SMP / BLR 32

BOILER
Description
SMP Annual Inspection Of Boiler
SMP Boiler Hydro test
SMP Boiler Tube Repair
SMP Inspection of Drum Internals
SMP Safety Valves
SMP Long Retractable Soot Blower
SMP Fuel Firing System
SMP Gates & Dampers
SMP Sampling System
SMP Overhauling of Fuel Oil System
SMP Wall Blower
SMP Valve Servicing
SMP Sky Climber Procedure
SMP Duct Repair
SMP Overhauling of PA Fan
SMP Servicing of lube oil units & changing of lube oil of
PA fan
SMP PA Fan LOP servicing
SMP FD Fan overhauling
SMP FD fan lube oil unit
SMP Servicing of ID fan
SMP ID Fan Brg servicing
SMP Servicing of ID fan coupling
SMP Overhauling of APH
SMP Servicing of APH GB-SB
SMP Ball Charging In Mill
SMP Ball Segregation In Mill
SMP Servicing Of Girth Gear & Drive Pinion
SMP Mill Internal Inspection
SMP Mill Shell Liner Replacement
SMP Servicing Of Aux. Reducer
SMP Classifier Cleaning
SMP Overhauling of Girth Gear Greasing System
SMP Servicing of Main Reducer

SMP / BLR 33
SMP / BLR 34
SMP / BLR 35

SMP Screw Conveyor Replacement


SMP Mill Outlet Gate Servicing
SMP Gravimetric Feeder Servicing

SMP / BLR 36

SMP Cleaning of Main Support Bearing Lube Oil Coolers

SMP / BLR 37

SMP Seal Air Fan Servicing

MECHANICAL MAINTENANCE (MAIN PLANT)


Document No
Description
SMP
SMP
SMP
SMP

/
/
/
/

MMP
MMP
MMP
MMP

01
02
03
04

SMP / MMP 05
SMP / MMP 06
SMP / MMP 07

SMP Overhauling of Air Compressor


SMP Overhauling of Air Drying Plant
SMP Servicing of AC Compressor
SMP Servicing of AC Condenser
SMP Servicing of Gas Line Valves of Central Air
Conditioning System
SMP Servicing of Chiller Pump
SMP Servicing of AC Air Handling Unit

TURBINE
Document No
SMP / TUR 01
SMP / TUR 02

Description
SMP Overhauling of Main Oil Pump
SMP Replacement of LPT Safety Diaphragm

SMP / TUR 04

SMP Overhauling of Main Oil Tank

SMP / TUR 05

SMP Inspection of Turbine & Generator Bearing

SMP
SMP
SMP
SMP
SMP

SMP Boiler Feed Pump


SMP Booster Pump OF BFP
SMP Condenser
SMP Overhauling Of Turbine NRVs
SMP Steam Jet Air Ejector

/
/
/
/
/

TUR
TUR
TUR
TUR
TUR

06
07
08
09
10

SMP / TUR 11

SMP Overhauling Of Turbine Protection Device

SMP
SMP
SMP
SMP
SMP
SMP
SMP

SMP Overhauling of CEP


SMP Overhauling of HP By Pass System
SMP Overhauling of Oil Centrifuge
SMP Servicing of Hot well Make Up Pump
SMP Seal steam leak- steam control valve
SMP Thrust Brg. Filter
SMP - Preventive maintenance of condenser

/
/
/
/
/
/
/

TUR
TUR
TUR
TUR
TUR
TUR
TUR

12
13
15
20
22
23
27

NICAL MAINTENANCE (MAIN PLANT)


SOP
BOILER
Document No
SOP/BLR-01
SOP/BLR-02
SOP/BLR-03
SOP/BLR-04
SOP/BLR-05
SOP/BLR-06

BOILER

ROTARY PARTS

MILL

MILL

AIR COMRESSOR

AIR CONDITIONER

SOP
TURBINE
Document No
SOP/TUR-01
SOP/TUR-02
SOP/TUR-03
SOP/TUR-04
SOP/TUR-05
SOP/TUR-06

TURBINE

SOP/TUR-08
SOP/TUR-09
SOP/TUR-10

ANT)
SOP
BOILER
Description
SOP ID Fan
SOP FD Fan
SOP PA Fan
SOP Tube Mill
SOP Air Pre Heater
SOP Fuel Oil Handling System

SOP
TURBINE
Description
SOP Condenser system
SOP CEP
SOP HP Heater
SOP HP/LP Bypass System
SOP BFP
SOP Turbine Lube Oil Purification System
SOP Stator Water Flushing
SOP Generator Gas System
SOP TG Bearing fire Protection System
Stator water flushing

MAIN CONTROL ROOM


SOP
Document No
SOP/MCR-01
SOP/MCR-02
SOP/MCR-03
SOP/MCR-04
SOP/MCR-05
SOP/MCR-06
SOP/MCR-07
SOP/MCR-08
SOP/MCR-09
SOP/MCR-11
SOP/MCR-12
SOP/MCR-13

MAIN CONTROL ROOM


SOP
Description
Instructions during Blackout to full load.
SOP Emergency shut down of Boiler
SOP Planned shutdown for Boiler
SOP Cold start up of Unit
SOP Warm start up of Unit
SOP Hot restart of Unit
SOP Normal Shutdown To Hot Standby
SOP Turbine Gland Sealing System
SOP Fire Damper in MCR AC System
SOP Temporary Change Management
SOP--Bypass of ATRS operation
Shift change over procedure

ELCTRICAL M
SMP
Document No
SMP / ELE -01
SMP / ELE -02
SMP / ELE -03
SMP / ELE -04
SMP / ELE -05
SMP / ELE -06
SMP / ELE -07
SMP / ELE 40
SMP / ELE -08
SMP / ELE -31
SMP / ELE -09
SMP / ELE -10
SMP / ELE -11
SMP / ELE -12
SMP / ELE -13
SMP / ELE -14
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/

ELE
ELE
ELE
ELE
ELE
ELE

-15
-16
-17
-18
-19
-20

SMP / ELE -23


SMP / ELE -21
SMP / ELE -22
SMP / ELE -24
SMP / ELE -25
SMP
SMP
SMP
SMP

/
/
/
/

ELE
ELE
ELE
ELE

-26
-27
-28
-29

SMP / ELE -30


SMP / ELE -32

SMP / ELE -33


SMP / ELE -34
SMP / ELE 35
SMP / ELE 36
SMP / ELE 38
SMP / ELE 39
SMP / ELE 41

ELCTRICAL MAINTENANCE
SMP
Description
SMP - Maintenance of static excitation system
SMP - Measurement of IR & PI of Generator
SMP - Replacement of generator PTs
SMP - Maintenance of generator brush gear
SMP - Maintenance of 7.2 KV bus duct
SMP - Maintenance of 24kv bus duct
SMP - Maintenance of gas system
SMP Overhauling of Generator
SMP - Maintenance of dry type transformer
SMP - Overhauling of Power Transformer
SMP - Checking of Thruster Brake System
SMP - Checking of Pull Cord System
SMP - Maintenance of Belt Weigh System
SMP - Checking of Zero Speed System
SMP - Checking of Belt Sway System
SMP - Checking of 220 KV & 33 KV Line
SMP - Replacement of CVT
SMP - Maintenance of 6.6 KV Vacuum circuit breaker
SMP - Maintenance of 415 V Air Circuit Breaker
SMP - Maintenance of HT Modules
SMP - Maintenance of LT Module
SMP - Maintenance of Electrical panel
SMP - Shut down maintenance of 220KV SF6 circuit breaker
SMP - Overhauling Of HT Motor
SMP - Overhauling Of LT Motor
SMP - Maintenance of ESP Internals
SMP - Replacement of GD Screen Bracing pipe Spitter Plates
SMP - Maintenance of Collecting Emitting Gearbox
SMP - Checking of ESP Heaters
SMP - Maintenance of HVR
SMP - Maintenance of EC Panels
SMP - Maintenance of 6.6KV SF6 breaker (HT) of Ash recycling plant
SMP - Overhauling of Actuator

SMP Maintenance of Lighting System


SMP Relay Testing
SMP Maintenance of Generator of DG Sets
SMP Maintenance of AMF Panel of DG Sets
SMP Overhauling of lead acid cell
SMP Load Testing of Battery
SMP Laying of Electrical cable

TRICAL MAINTENANCE
SOP
Document No

GENERATOR

SOP/ELE-01
SOP/ELE-02
SOP/ELE-03
SOP/ELE-04
SOP/ELE-05

SOP/ELE-06

TRANSFORMER

CHP

SWITCHYARD

BREAKER

MOTOR

ESP

MISC

MISC

SOP
Description
6.6 KV Breaker Operation
LT Module Operation
ESP Operation
Battery Acid Spillage Handling
Electrical Earthing Procedure
Test of Electrical Hand Gloves

MERRY GO ROUND
SMP
Document No

Description

SMP/MGR-01

SMP Maintenance of Locomotives (Mechanical)

SMP/MGR-02

SMP Maintenance of Locomotives (Electrical)

SMP/MGR-03

SMP Wagon maintenance

SMP/MGR-04

SMP P-Way maintenance of MGR

SMP/MGR-05

SMP S & T maintenance of MGR

ERRY GO ROUND
SOP
Document No

Description

SOP/MGR-01

SOP Locomotive Operation

SOP/MGR-02

SOP Rack Operation

SOP/MGR-03

SOP Signaling & Telecommunication System

SOP/MGR-04

SOP Permanent Way Maintenance of MGR

SOP/ELE-04

SOP - Battery Acid Spillage Handling

CONTROL & INSTRUMENTATION


SMP
Document No
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP
SMP

/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/

C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I
C&I

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

SMP / C&I 27
SMP / C&I 28
SMP / C&I 29
SMP / C&I 30

CONTROL & INSTRUMENTATION


SMP
Description
SMP 24V DC System
SMP 48V DC System
SMP Control Valve
SMP DCS System
SMP Engineering Workstation
SMP Maintenance of MOT Instruments
SMP Hydra Step
SMP Calibration and Checking of EHC
SMP Calibration of Temperature Instruments
SMP Checking & Calibration of Turbovisory Instruments
SMP Checking & Calibration of Seal /Leak Steam Control Valve
SMP Checking & Setting of Limit Switch
SMP Checking of BFP Scoop Positioner
SMP Checking of MCR Instruments
SMP Checking of Mill Instruments
SMP Checking of TSE Indicator
SMP Dismantling & Fitting of Chlorine Sensor & Receiver
SMP ISKAMATIC Panel
SMP Maintenance 240 V AC UPS
SMP Maintenance of HEA Igniter
SMP Maintenance of HPBP System (Actuator Part)
SMP Maintenance of PR. Instruments
SMP Maintenance of PROCONTROL System
SMP Maintenance of SCCF Card
SMP Maintenance of SDC Cards
SMP Maintenance of Sequential Event Recorder
SMP O2 Analyser
SMP Paging System Maintenance
SMP Feeder Calibration
SMP Flame Scanner

QUALITY CELL
Document No
SOP / QMC 01

QUALITY CELL
Description
SOP Vibration Monitoring

MACHINE SHOP
SOP
Document No
SOP / MCS -01

MACHINE SHOP
SOP
Description
SOP - Machines in Machine Shop

COAL PROCUREMENT
Document No
EM. 4/17

COAL PROCUREMENT
Description
Coal Sampling Procedure at Ubuda

Colony Maintenance
Doccument no.
EM. 4/15
EM. 4/8
EM. 4/26
EM 4 / 30
EM 4 / 29
EM 4 / 41
EM. 4/27
EM 4 / 32
EM 4 / 43

Colony Maintenance
Description
Colony House Keeping-1
Handling Hazardous Wastes-6
Procedure for Plantation
SOP Electrical Safety
SOP General Safety
SOP - Periodic Health Check Up
SOP- Bio medical waste procedure
SOP EHS Guideline for Office Activities
SOP -First Aid

EFFICIENCY
Doccument no.
EM. 4/2
EM 4/19
EM. 4/22
EM. 4/4
EM. 4/1
EM. 4/5
EM. 4/3

EFFICIENCY
Description
Minimizing DM Water Consumption-1
Plant Efficiency - 1
PROCEDURE FOR TRIP ANALYSIS
Reduction in Specific Coal Consumption-1
Reduction Of Auxiliary Power Consumption
Reduction of Specific Oil Consumption-1
Reduction Of SPM Level In Stack-1

P&A
Doccument no.
EM 4/61(A)
EM 4 / 42
EM 4 / 30
EM 4 / 29
EM 4 / 41
EM 4 / 32
EM 4 / 43

P&A
Description
Contractor Safety Procedure
EHS - Guideline for canteen
SOP Electrical Safety
SOP General Safety
SOP - Periodic Health Check Up
SOP EHS Guideline for Office Activities
SOP -First Aid

Warehouse
Document No
EM. 4/8
EM. 4/24
EM 4 / 30
EM 4 / 29
EM 4 / 41
EM 4/53
SOP/WH-01
EM 4 / 32
EM 4 / 43

Warehouse
Description
Handling Hazardous Wastes-4
MATERIAL SAFETY DATA SHEET
SOP Electrical Safety
SOP General Safety
SOP - Periodic Health Check Up
SOP - Supply & Transport of Hazchem
SOP Warehouse Hydrant System
SOP EHS Guideline for Office Activities
SOP -First Aid

Support Service
Doccument no.
EM. 4/15
EM. 4/8
EM 4 / 30
EM 4 / 29
EM 4 / 41
EM 4 / 32
EM 4 / 43

Support Service
Description
Colony House Keeping-1
PLANT HOUSE KEEPING-1
SOP Electrical Safety
SOP General Safety
SOP - Periodic Health Check Up
SOP EHS Guideline for Office Activities
SOP -First Aid

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