Job Safety Analysis Work Sheet
Arabian Pipeline & Services Company
WR # K002849
Project No
Equipment No
KE-07
Action
Activity being assessed:
Dept.
Prepared by
Reviewed by
Approved by
Name
HSE:
Harikumar Nair
OPS:
Chand Md. Khan
Nicolaas Herbst
HSE:
OPS:
Client Representatives
Revision No
NOTE:
The project leader is accountable for the implementation of all the identified risk control measures. He may delegate specific tasks to supervisors, foremen and others but retains the responsibilities and mus
these control measures and provide them with a copy of the JSA/RA indicating the specific control measures.
No
Task
What is the job activity ?
Hazard
Control measure
What can go wrong?
What controls can be put in place to reduce or illuminate the risk of injury, damage or loss.
Ensure PTW is in place
Failure in identifying blind(s) location
Supervisor to obtain blinds list and equipment drawings from the KEMYA and to check and re-check fo
missing locations
Identify and confirm the appropriate locations for blinding physically and tag them clearly for blinding cre
Isolation / Blinding / Deblinding of process
equipment
Failure in securing required blind could result Use breathing apparatus if required
in possible hydrocarbon release, fire or
Use non sparking hand tools
explosion
Supervise the blinding crew closely.Ensure the use of rated blinds.
Check and cross check the blinding list.
Slipping or /falling of tools or any other
objects
Tie flogg spanners with rope and hold rope during hammering.
No
Task
What is the job activity ?
Hazard
Fall from heights.
stored energy, etc.
Isolation / Blinding / Deblinding of process
equipment
Opening manways
Control measure
What can go wrong?
What controls can be put in place to reduce or illuminate the risk of injury, damage or loss.
Exposure to
Only approved working platform should be used. Wear full body harness as necessary. Ensure lines are properly is
drained & tagged
The first bolt to be loosened/opened should be away. Wear appropriate respiratory protection, i.e. breathing appar
Workers to wear breathing equipment are
certified; breathing apparatus must be supported with 5 min. escape bottle
Should it be necessary, barricade the area with Nitrogen hazard poster
from the body
Secure hose connections by whip lock
Obtain hot work permit for impact wrench; ensure Zero LEL. Use Brass hammers in classified areas.
Use minimum hand grip; avoid anything that inhibit blood circulation; keep wrist straight; avoid continuous vibratio
Exposure.
When using Impact Wrench in unbolting or bolting Fit gloves properly to avoid restriction of blood flow to the fingers; improperly fitted gloves may reduce grip strengt
Hazards of Impact Wrench:
Fire created by sparks
Personnel involved in tightening must be trained/certified
Air hoses disconnected (causing violent whip) Hoses must be certified
Caught in between (When using Hydraulic
Use tested and certified sockets
Torque Wrench in unbolting or bolting)
Wear proper PPE, this include leather gloves.
Hazards of Hydraulic Torque Wrench:
Use the right correct size of tools; correct position and establish good footing
Over-pressure /hose rupture
Avoid pinch points
Exposure to hydraulic oil pressure
Barricade work area
Burst Impact socket
Use lifting aid if necessary
Hand & body injury due to improper use of tools
and incorrect position
Hand Injury due to rough surfaces, sharp edges
and pinch points
Possible hand injuries
Protect hands when using bars. Consider bar slipping, pinch points.
Equipment not properlly de pressurized
Ensure the system fully isolated and depressurized.
Check the pressure by opening any vents or drains before starting the job.
Poossible exposure to toxic gases
falling objects
Wear suitable breathing protection
Stay clear while opening the man ways
Place all removed nuts and bolts in a bag or in container
Ensure correct use of tools and equipment at all times
Hot surfaces
No
Task
What is the job activity ?
Hazard
What can go wrong?
Hot surfaces
3
Crane operations
Control measure
What controls can be put in place to reduce or illuminate the risk of injury, damage or loss.
Allow equipment to cool down before starting work.Wear (Heat Resistant) heavy duty hand gloves
Conduct gas tests & obtain Hot work permit & Vehicle Movement Permit for Crane prior to crane entry a
required by KEMYA. Flagman to guide the Crane while maneuvering in the work area;
Inadequate planning & or crane setup
(tipping due to unstable ground & over
loading)
Lifting Plan provided. Outriggers to be extended on solid ground, using metal sole plates.
Competent Rigging supervisor to monitor Crane lifting activities. Qualified and trained drivers and ban
for all crane operations
Adhere to all ANABEEB and KEMYA Lifting procedures.
Unauthorized entry
High wind velocity
Working under the load
Barricade the area and post DO NOT ENTER - LIFTING UNDER PROGRESS sign board.
Monitor wind factor: If wind velocity exceeds 32km per hour, stop all lifting operations.
Personnel shall not be allowed to walk, stand under or work under any suspended load.
Failure of load due to defective lifting tackle,
Check all the lifting equipment and gears for any damage / deterioration prior to use.
gear and equipment and use of untrained
personnel.
Check the lifting gear for the current colour coding
If required, prepare a lifting plan for heavy loads in consultation with KEMYA representative
All lifting and Crane jobs shall have separate approved rigging plan
Always stay within the SWL of the lifting gear.
Use tag lines to guide the load.
Use only trained and certified riggers. No other person shall not be allowed to riggers job.
Ensure to retract the boom, out riggers and secure the hook properly before its movement for other loca
with in the job site.
No
Task
What is the job activity ?
Setting up of HPWJ
equipment
Hazard
What can go wrong?
Control measure
What controls can be put in place to reduce or illuminate the risk of injury, damage or loss.
Pinning / Crushing Hazard
A. Minimum clearance of 3 feet must be maintained between fixed structure and crane parts during
movement. B. Lifting radius clear from unauthorized personnel & barricaded. C. The load should not be
released from the hoisting line unless secured. D.Hands off from pinch point when setting the load.
Hand injuries while setting up and making
connections
Ensure that correct hand protection and all other PPE as required is worn at all the times. Cleaning cre
shall wear Face shield, rain suit, rubber gloves, shin guard, rubber boots
Possible injuries caused by whip lashing
Ensure that all hoses are connected with whip check cables and the hoses are flushed before connectin
when hoses become disengaged or dropping jetting components. Barricade-off the work area; provide physical barrier if necessary. Danger signs
from heights
Pressure Washing in Progress to be posted in the area
5
High Pressure Water
Jetting
Cuts/lacerations from water jet
Only skilled and trained personnel allowed operating HP equipment
Cuts of feet when cleaning floor level
Water jetter must carry a medical alert card/HP Jetting Checklist of Kemya to be filled properly before s
the job.
Use metatarsal protection when feet are in close proximity to water jet
Inhalation of exhaust fumes from pump
Slippery workplace due to water and product
Place pump at a safe distance and downwind if possible
Ensure water removal and drainage system to keep water to a minimum level
Operator to get sure footing. All non-operating personnel to keep a safe distance
Unsafe work platform
Only work on a proper scaffolding
Removed particles may become hazardous
projectiles
Use full face visor and gloves
Skin irritation due to chemical reactions
Use correct PPE over PVC coverall and rubber boots and use only long (Gauntlet) PVC gloves
Box up activities and use
of pnuematic tools
Personnel injury
Obtain box up permit (hot work) and Use only approved hand tools
wear all appropriate PPE
Follow torque equipment manufacturer's safety recommendation
Avoid premature operation of torquing tools
Shall have a secure foolting ,firmly abutted against a stationary object and ensure all hoses are bridged
whip lash arresters
7
House keeping activities
Slips, trips & falls.
Respiratory hazards due to House keeping
Egress / Ingress free of obstruction
Cords / hoses and materials properly arranged
7
No
House keeping activities
Task
What is the job activity ?
Slips, trips & falls.
Hazard
Respiratory hazards due to House keeping
What can go wrong?
Control measure
What controls can be put in place to reduce or illuminate the risk of injury, damage or loss.
Good House keeping to be maintained
Provide shaded shelter areas near work location
Use dust mask during House keeping
Equipment Name
Position
Signature
Date
Safety Supervisor
Project Leader
Sr. Safety Supervisor
Revision Date
ains the responsibilities and must ensure that he draw their attention to
res.
damage or loss.
and to check and re-check for any
g them clearly for blinding crew.
Responsibility
Who is the accountable person ?
Site Supervisor
damage or loss.
Responsibility
Who is the accountable person ?
sary. Ensure lines are properly isolated,
y protection, i.e. breathing apparatus.
in classified areas.
raight; avoid continuous vibration
d gloves may reduce grip strength.
rtified
b.
Site Supervisor
Site Supervisor
Responsibility
damage or loss.
Who is the accountable person ?
heavy duty hand gloves
r Crane prior to crane entry as
e work area;
metal sole plates.
d and trained drivers and banksman
ESS sign board.
Site Supervisor
operations.
pended load.
ior to use.
YA representative
d to riggers job.
e its movement for other location
Site Supervisor, Foreman &
Crane Operator
Site Supervisor, Foreman &
Crane Operator
Responsibility
damage or loss.
Who is the accountable person ?
e and crane parts during
ed. C. The load should not be
nt when setting the load.
at all the times. Cleaning crew
s are flushed before connecting any
necessary. Danger signs
HPWJ Foreman / Site
Supervisor
to be filled properly before starting
vel
HPWJ Foreman / Site
Supervisor
stance
Gauntlet) PVC gloves
Site Supervisor
ensure all hoses are bridged with
Site Supervisor
damage or loss.
Responsibility
Who is the accountable person ?
Site Supervisor
Heard of in the industry
Has happened in the
company or more than
once per year in the
industry
Has happened at the
location or more than
once per year in the
company
Has happened more than
once per year at the
company
Minor injury
or health
effect
10 100K
Minor effect Minor impact
Major injury
or health 100 500K
effect
PTD or up to
3 fatalities
500 1M
More than 3
fatalities
1M
Moderate
effect
Reputation
Slight effect Slight impact
Environment
10 K
Asset damage (SAR)
Slight injury
or health
effect
People
Severity
Increasing likely hood
Never heard in the
industry
Consequences
Moderate
impact
Major effect Major impact
Massive
effect
Massive
impact
Title
Category
Slight injury or health effect
Minor injury or health effect
Major injury or health effect
People
Permanent total disability or up to three
fatalities
More than three fatalities
Slight damage
Minor damage
Asset
Moderate damage
Major damage
Massive damage
Title
Category
Slight effect
Minor effect
Minor effect
Environment
Moderate effect
Major effect
Massive effect
Title
Category
Slight impact
Minor impact
Moderate impact
Reputation
Major impact
Reputation
Major impact
Massive impact
Definition
Not affecting work performance and not affecting daily
life activities
Affecting work performance, such as restriction to
activities or need to take up to 5 days to fully recover.
Or affecting daily life activities for up to 5 days. Or
reversible health effects.
Affecting work performance in the longer term, such as
absence from work for more than 5 days. Or affecting
daily life activities for more than 5 days. Or irreversible
damage to health.
resulting from injury or occupational illness.
resulting from injury or occupational illness.
Costs less than SAR 10,000
Costs between SAR 10,000 and 100,000
Costs between SAR 100,000 and 1 million
Costs between SAR 1 and 10 million
Costs in excess of SAR 10 million
Definition
Local Slight environmental damage
contained . Wwithin the premises.
Contamination. Damage sMinor environmental
damage, but no lasting effect.
Contamination. Damage sMinor environmental
damage, but no lasting effect.
Limited environmental damage that will persist or
require cleaning up
Severe environmental damage that will require
extensive measures to restore beneficial uses of
the contaminated environment.
Persistent severe environmental damage that
will lead to In terms of loss of commercial, or
recreational use or loss of natural resources
over a wide area.
Definition
Likely to escalate and affect Group reputation
Likely to escalate and affect Group reputation
Severe impact on Group reputation
Example
First aid cases and medical treatment cases
Exposure to health hazards that give rise to noticeable discomfort, minor irritation or
transient effects reversible after exposure stops
Restricted work day cases or lost work day cases resulting in up to 5 calendar days
away from work
Illnesses such as skin irritation or food poisoning.
Long term disabilities (previously called Permanent Partial Disabilities)
Illnesses such as sensitisation, noise induced hearing loss, chronic back injury, repetitive
strain injury or stress
Illnesses such as corrosive burns, asbestosis, silicosis, cancer and serious work related
depression.
Car accident resulting in 1, 2 or 3 fatalities
Multiple asbestosis cases traced to a single exposure situation
Cancer to a large exposed population
Major fire or explosion resulting in more than 3 fatalities
No disruption to operation
Brief disruption to operation
Partial shutdown
Up to two weeks shutdown
Substantial or total loss of operation
Example
Small spill in process area or tank farm area that readily evaporates
Small spill off-site that seeps into the ground
On-site groundwater contamination
Complaints from neighboursContamination. Damage s
Single exceedanceexceedance of statutory or other prescribed limit
No permanent effect on the environment.
Spill from a pipeline into soil/sand that requires removal and disposal of a large
quantity of soil/sand
Observed off-site effects or damage, e.g. fish kill or damaged vegetation
Off-site groundwater contamination
Complaints from community organisations (or more than 10 complaints from
individuals)
Contamination. Damage sFrequent exceedance exceedance of statutory or other
prescribed limit, with potential long term effect
Oil spill at a jetty during tanker (off) loading that ends up on local beaches,
requiring clean-up operations
Off-site groundwater contamination over an extensive area
Many complaints from community organisations or local authorities.
Extended exceedancesexceedance of statutory or other prescribed limits, with
potential long term effects
Crude oil spillage resulting in pollution of a large part of a river estuary and
extensive clean-up and remediation measures
Example
Local public awareness but no discernible concern
No media coverage
Local public concern
Local media coverage
Regional public concern
Local stakeholders, e.g. community, NGO, industry and government, are aware
Extensive attention in local media. Some regional or national media coverage.
National public concern
Impact on local and national stakeholder relations. National government and
NGO involvement with potential for international NGO action.
Extensive attention in national media. Some international coverage.
Potential for regulatory action leading to restricted operations or impact on
operating licences.
International public concern.
High level of concern amongst governments and action by international NGOs.
International media attention.
Significant potential for effect on national/international policies with impact on
access to new areas, grants of licences and/or tax legislation.
