TC Series
Economical single display type, PID control
Features
Realizes ideal temp. controlling with newly developed
PID control algorithm and 100ms high speed sampling
Built-in relay output or SSR output selectable
: Enables to phase control and cycle control
with SSR drive output(SSRP function)
Dramatically increased visibility using wide
display part
Mounting space saving with compact design
: Approx. 38% reduced size compared with
existing model(depth-based)
SV/PV deviation indicatable
Ordering information
T
R
Control output
Power supply
Alarm output
Size
Digit
Setting type
Item
1. It is unavailable for TC4SP, TC4Y.
2. 11pin socket(PG-11, PS-11) for TC4SP: sold separately.
Indicator - Without control output
Relay output + SSRP output (AC power)
Relay output + SSR output (AC/DC power)
24-48VDC, 24VAC 50/60Hz
100-240VAC 50/60Hz
No alarm output
Alarm1 output
Alarm1 output + Alarm2 output
DIN W48H48mm (Terminal block type)
SP
DIN W48H48mm (11pin plug type)
DIN W72H36mm
DIN W72H72mm
DIN W48H96mm
DIN W96H48mm
DIN W96H96mm
9999 (4digit)
Set by touch switch
Temperature controller
Specifications
TC4S
Series
Power
supply
AC power
AC/DC power
TC4SP
TC4Y
TC4M
TC4W
90 to 110% of rated voltage
AC power
Power
consumption AC/DC power
Max. 5VA(100-240VAC 50/60Hz)
Display method
7Segment(red), Other display part(green, yellow, red) LED method
Input type
Display 1
accuracy
RTD
7.014.6mm
11.022.0mm
Max. 5VA(24VAC 50/60Hz), Max. 3W(24-48VDC)
7.015.0mm
7.415.0mm
9.520.0mm
9.520.0mm
DPt100, Cu50(allowable line resistance max. 5 per a wire)
Thermocouple K(CA), J(IC), L(IC)
At room temperature(235): (PV 0.5% or 1, select the higher one) 1digit
Out of room temperature range: (PV 0.5% or 2, select the higher one) 1digit
Thermocouple In case of TC4SP Series, 1 will be added.
RTD
1: Thermocouple L(IC) type, RTD Cu50
At room temperature (23 5): (PV 0.5% or 3, select the higher one) 1digit
Out of room temperature range: (PV 0.5% or 4, select the higher one) 1digit
In case of TC4SP Series, 1 will be added.
H-54
TC4L
24VAC 50/60Hz, 24-48VDC
Allowable voltage range
Character size (WH)
TC4H
100-240VAC 50/60Hz
Economical PID Control
Specifications
TC4S
TC4SP
TC4Y
TC4M
TC4W
TC4H
TC4L
250VAC 3A 1a
12VDC 2V 20mA Max.
Sub output
AL1, AL2 relay output: 250VAC 1A 1a(TC4SP, TC4Y have AL1 only.)
Control method
ON/OFF and P, PI, PD, PID control
Hysteresis
1 to 100/ (0.1 to 50.0/) variable
Proportional band (P)
0.1 to 999.9/
Integral time (I)
0 to 9999 sec.
Derivative time (D)
0 to 9999 sec.
Control period (T)
0.5 to 120.0 sec.
Manual reset
0.0 to 100.0%
Sampling period
100ms
2,000VAC 50/60Hz for 1min.(between input terminal and power terminal)
Dielectric AC power
strength
AC/DC power
1,000VAC 50/60Hz for 1min.(between input terminal and power terminal)
Vibration
0.75mm amplitude at frequency of 5 to 55Hz(for 1 min.) in each of X, Y, Z directions for 2 hours
Mechanical
OUT: Over 5,000,000 times, AL1/2: Over 5,000,000 times
Relay
OUT: Over 200,000 times(250VAC 3A resistive load)
life cycle
Electrical
AL1/2: Over 300,000 times(250VAC 1A resistive load)
Insulation resistance
Min. 100M(at 500VDC megger)
Noise resistance
2kV R-phase, S-phase the square wave noise (pulse width: 1us) by the noise simulator
Memory retention
Approx. 10 years (when using non-volatile semiconductor memory type)
Environ- Ambient temperature -10 to 50, storage: -20 to 60
ment
Ambient humidity
35 to 85%RH, storage: 35 to 85%RH
Double insulation or reinforced insulation (mark: , Dielectric strength between the measuring input part
Insulation type
and the power part: AC power 2kV, AC/DC Power 1kV)
(Except for AC/DC power type)
Approval
Series
Relay
SSR
Control
output
Unit weight
Approx. 97g
Approx. 84g
Approx. 127g Approx. 127g Approx. 118g Approx. 118g Approx. 172g
Environment resistance is rated at no freezing or condensation.
Connections
1
2
3
1
SOURCE:
100-240VAC
5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
AL1 OUT:
250VAC 1A 1a
AL2 OUT:
250VAC 1A 1a
Relay OUT:
250VAC 1A 1a
10
11
12
8
9
TC RTD B'
A
SENSOR
TC4Y
3
1
SENSOR
SOURCE:
100-240VAC
5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
11
SENSOR
TC4W
TC
RTD
AL1 OUT:
250VAC 1A 1a
13
Relay OUT:
250VAC 3A 1a
14
15
16
17 18
19
20
AL1 OUT:
250VAC 1A 1a
1 2 3 4 5
A
B'
RTD
TC
SENSOR
SOURCE:
100-240VAC
1 5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
1: AC power: 100-240VAC 5VA 50/60Hz
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W
21
B'
22
23
24
(G)
Connector/
Socket
(H)
Temp.
controller
(I)
SSR/
Power
controller
(J)
Counter
(K)
Timer
SSR OUT:
12VDC 2V
20mA Max.
(O)
Sensor
controller
10
(Q)
Stepper
motor&
Driver&Controller
(R)
Graphic/
Logic
panel
(T)
Software
Relay OUT:
250VAC 3A 1a
(F)
Rotary
encoder
(S)
Field
network
device
AL2 OUT:
250VAC 1A 1a
6 7 8 9 10 11
SSR OUT:
12VDC 2V
20mA Max.
(E)
Pressure
sensor
(P)
Switching
mode power
supply
10
SSR OUT:
12VDC 2V
20mA Max.
AL1 OUT:
250VAC 1A 1a
4
B' RTD TC
(D)
Proximity
sensor
(N)
Display
unit
Relay OUT:
250VAC 3A 1a
(C)
Door/Area
sensor
(M)
Tacho/
Speed/ Pulse
meter
TC4SP
SSR OUT:
12VDC 2V
20mA Max.
(B)
Fiber
optic
sensor
(L)
Panel
meter
TC4 Series has selectable control output; Relay output, and SSRP output. AC/DC power type has Relay output and
SSR output and it is selectable.
TC4S
(A)
Photo
electric
sensor
(U)
Other
11
12
SOURCE:
100-240VAC
5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
H-55
TC Series
TC4M
TC4H/L
SSR OUT:
12VDC 2V
20mA Max.
10
11
12
5
6
1
SOURCE:
100-240VAC
5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
AL1 OUT:
250VAC
1A 1a
Relay OUT:
250VAC 3A 1a
13
15
16
17
8
9
18
13
14
15
16
17
18
14
AL2 OUT:
250VAC
1A 1a
SSR OUT:
12VDC 2V
20mA Max.
B' RTD TC
AL1 OUT:
250VAC
1A 1a
7
8
AL2 OUT:
250VAC
1A 1a
B
A
SENSOR
1: AC power: 100-240VAC 5VA 50/60Hz
AC/DC power: 24VAC 5VA 50/60Hz, 24-48VDC 3W
1
SOURCE:
100-240VAC
5VA 50/60Hz,
24VAC 5VA 50/60Hz,
24-48VDC 3W
10
11
Relay OUT:
250VAC 1A 1a
12
19
20
21
B' RTD TC
22
23
24
SENSOR
Dimensions
TC4S
<Bracket>
(unit: mm)
6
48
Panel cut-out
11
64.5
Min. 65
Min. 65
56
Panel cut-out
72.2
48
58.5
Min. 65
Min. 65
56
Panel cut-out
87
Min. 91
77
TC4M
72
Panel cut-out
64.5
68 +0.70
Min. 90
Terminal
cover
H-56
Min. 90
77.5
68 +0.7
0
<Bracket>
30
36
72
Min. 40
TC4Y
45 +0.6
0
31.5 +0.5
0
<Bracket>
45 +0.6
0
45 +0.6
0
TC4SP
45 +0.6
0
Terminal
cover
68 +0.7
0
Economical PID Control
Terminal cover
TC4W
<Bracket>
(A)
Photo
electric
sensor
Panel cut-out
Min. 115
44.8
Min. 65
45 +0.6
0
64.5
48
96
(B)
Fiber
optic
sensor
(C)
Door/Area
sensor
92 +0.8
0
(D)
Proximity
sensor
TC4H
48
<Bracket>
64.5
Panel cut-out
(E)
Pressure
sensor
Min. 65
(F)
Rotary
encoder
96
101.5
Min. 115
92 +0.8
0
Terminal
cover
(G)
Connector/
Socket
45+0.6
0
(H)
Temp.
controller
96
TC4L
64.5
Panel cut-out
Terminal
cover
(J)
Counter
Min. 115
101.5
Min. 115
92
+0.8
0
<Bracket>
(I)
SSR/
Power
controller
(K)
Timer
(L)
Panel
meter
92+0.8
0
(M)
Tacho/
Speed/ Pulse
meter
(N)
Display
unit
Terminal cover(sold separately)
RHA-COVER
13
68.5
48.4
70
22
RLA-COVER
(4896mm)
2
47.
13
(9696mm)
94
13
(O)
Sensor
controller
(P)
Switching
mode power
supply
91.5
RMA-COVER
(7272mm)
91.5
RSA-COVER
(4848mm)
(Q)
Stepper
motor&
Driver&Controller
(R)
Graphic/
Logic
panel
Product mounting
TC4S/SP(4848mm) Series
TC4Y(7236mm) Series
(S)
Field
network
device
Other Series
(T)
Software
(U)
Other
Mount the product on the panel, fasten bracket by pushing with tools as shown above.
(In case of TC4Y, fasten bolts for bracket.)
H-57
TC Series
Parts description
1
1
3
2
4
5
8
1. Present temperature (PV) display
RUN mode: Present temperature (PV) display.
Parameter setting mode: Parameter or parameter
setting valuedisplay.
2. Deviation indicator, Auto-tuning indicator
It shows current temperature(PV) deviation based on set
temperature(SV) by LED.
No
1
2
3
PV deviation temp.
Over 2
Below 2
Under -2
Deviation display
lamp on
lamp on
lamp on
3. Set temperature(SV) indicator
Press any front key once to check or change current set
temperature(SV), set temperature(SV) indicator is on
and preset set value is flashed.
4. Temperature unit(/) indicator
It shows current temperature unit.
5. Control/alarm output indicator
OUT: It will turn ON when control output(Main Control
Output) is ON.
In case of CYCLE/PHASE control of SSR drive output,
it will turn ON when MV is over 3.0%. (only for AC
voltage type)
AL1/AL2: It will light up when alarm output Alarm1/
Alarm2 are on.
6.
Deviation indicator ( , , ) is flashed by every 1sec
when operating auto tuning.
7, 8
key
Used when entering into parameter setting group,
returning to RUN mode, moving parameter, and saving
setting values.
7. Adjustment
Used when entering into set value change mode, digit
moving and digit up/down.
8. FUNCTION key
Press + keys for 3 sec. to operate function(RUN/STOP,
alarm output cancel) set in inner parameter [DI-K].
Press + keys at the same time in set value
operation to move digit. (only for TC4Y Series)
Input type and range
Input sensor
K(CA)
J(IC)
Thermocouple
L(IC)
DPt100
RTD
Cu50
Display
Input range ()
Input range ()
KCA
JIC
LIC
DPtH
DPtL
CUsH
CUsL
-50 to 1200
-58 to 2192
-30 to 500
-22 to 932
-40 to 800
-40 to 1472
-100 to 400
-148 to 752
-100.0 to 400.0
-148.0 to 752.0
-50 to 200
-58 to 392
-50.0 to 200.0
-58.0 to 392.0
Factory default
SV setting
Parameter
-
Parameter 2 group
Factory default
Parameter 1 group
Parameter
AL1
AL2
AT
P
I
D
REST
HYS
H-58
Factory default
1250
OFF
01)0
0000
05)0
002
Parameter
IN-T
UNIT
IN-B
MAvF
L-SV
H-SV
O-FT
C-MD
OUT
SSrM
Factory default
KCA
?C
0000
00)1
-050
1200
HEAT
PID
RLY
STND
Parameter
Factory default
02)0
AL-1
AMiA
AL-2
AHYS
LBaT
LBaB
DI-K
ErMV
LOC
AM@A
0001
0000
002
STOP
00)0
OFF
AC/DC power type has no SSR drive output method selection [ SSrM] function and
supports only ON/OFF output when selecting SSR in control output setting function [ OUT].
Economical PID Control
SV setting
(A)
Photo
electric
sensor
In case of changing set temperature from 210 to 250.
(B)
Fiber
optic
sensor
RUN mode(display a current temperature)
Press any key among
(C)
Door/Area
sensor
,
Finish the setup.
Set value change
mode Change set
value by , ,
keys.
(D)
Proximity
sensor
(E)
Pressure
sensor
(F)
Rotary
encoder
Check SV
Flow chart for setting group
(G)
Connector/
Socket
Run mode
Press any key among
, ,
,
2 sec.
Parameter 1group [ PAR1]
SV setting
AL1
AL2
AT
P
I
D
RSET
HYS
(I)
SSR/
Power
controller
3 sec.
AL1 alarm temperature
AL2 alarm temperature
Auto tuning ON/OFF
Proportional band
Integral time
Derivative time
Manual reset
(Normal deviation correction)
ON/OFF control hysteresis
1: It is not displayed for AC/DC power type.
If no key entered for 30 sec., it returns to RUN mode automatically and the set value of
parameter is not be saved.
This parameter might not be displayed depending on other parameter settings.
Press any key once in RUN mode, it advances to set value setting group.
Press
key over 2sec. in RUN mode, it advances to setting group 1.
Press
key over 4sec. in RUN mode, it advances to setting group 2.
First parameter will be displayed on viewer when it advances to the setting group.
Press
key over 3sec. in the setting group, it returns to RUN mode.
Exception: Press
key once in SV setting group it returns to RUN mode.
Press
key again within a sec after return to RUN mode by press
3sec., it advances to the first parameter of previous setting group.
4 sec.
Parameter 2group [ PAR2]
3 sec.
(H)
Temp.
controller
key over
IN-T
UNIT
IN-B
MAvF
L-SV
H-SV
O-FT
C-MD
OUT
SSrM
T
AL-1
AL-2
AHYS
LBaT
LBaB
DI-K
ErMV
LOC
(J)
Counter
Input sensor
(K)
Timer
Temperature unit
(L)
Panel
meter
Input correction
Input digital filter
(M)
Tacho/
Speed/ Pulse
meter
SV low-limit value
SV high-limit value
(N)
Display
unit
Control output operation
Control type
(O)
Sensor
controller
Control output type
SSR drive output method
(P)
Switching
mode power
supply
Control cycle
AL1 alarm operation mode
(Q)
Stepper
motor&
Driver&Controller
AL2 alarm operation mode
Alarm output hysteresis
(R)
Graphic/
Logic
panel
LBA monitoring time
LBA detection range
(S)
Field
network
device
Digital key operation
Control output MV in case of
input break error
Lock
(T)
Software
Parameter setup
Parameter 2 group Parameter 1 group
(U)
Other
SV setting
Set parameter as the above considering parameter relation of each setting group.
Check parameter set value after change parameter of setting group 2.
Indicator type displays shaded parameter(
) of setting group 2.
AL-1, AL-2 parameter of setting group2 is decided whether to display according by alarm output type.
If alarm operation mode[ AL-1, AL-2] of setting group2 is set to AM)_/ SBa / LBa, AHYS parameter is not displayed.
H-59
TC Series
Parameter 1 group
1: S : Press any key among , , .
2: After checking/changing set value at each parameter, and press
key, set value
flashes twice and it moves to next parameter automatically.
3: It is displayed when control type parameter [ C-MD] of parameter 2group is set PID.
Press
key for 3 sec. to return RUN mode at any parameter.
This parameter might not be displayed depending on other parameter settings.
Run mode
2 sec.
3 sec.
PAR1
AL1 alarm temperature
S 1
AL1
1250
Set range: Deviation alarm(-[F.S] to [F.S], Absolute value alarm(temperature range)
In case alarm operation mode [ AL-1, AL-2], AM)_/ SBa / LBa of setting group 2 is
set to [ AL-1, AL-2], no parameters is displayed.
AL2 alarm temperature
AL2
1250
Auto-tuning
AT
Proportional band
P
Integral time
1
Derivation time
D
Manual reset
REST
Hysteresis
OFF
Set range: 0.1 to 999.9/
0000
Set range: 0 to 9999 sec.
Integral operation will be OFF when set value is "0".
0000
Set range: 0 to 9999 sec.
Derivative operation will be OFF when set value is "0".
05)0
Set range: 0.0 to 100.0%
It is displayed in P/PD control.
002
Parameter 2 group
Set range: 1 to 100/ (0.1 to 50.0/)
It is displayed when control type parameter [ C-MD] of setting group 2 is set ONOF.
1: S : Press any key among , , .
2: After checking/changing set value at each parameter, and press
key, set value
flashes twice and it moves to next parameter automatically.
Press
key for 3 sec. to return RUN mode at any parameter.
This parameter might not be displayed depending on other parameter settings.
Run mode
3 sec.
4 sec.
PAR2
CUsL
Input type
IN-T
S 1
It starts to operate auto-tuning when it is ON and set as OFF automatically
after finish the operation.
Deviation indicator(, , ) will be flashing(cycle:1 sec.) during auto
tuning function.
01)0
HYS
ON
CUsH
KCA
DPtL
JIC
DPtH
LIC
Temperature unit
UNIT
Input correction
IN-B
Input digital filter
MAvF
H-60
?C
000
)1
?F
Front temperature unit indicator will flash when selecting the unit.
Set range: -999 to 999 (DPtL / CUsL: -199.9 to 999.9)
Set range: 0.1 to 120.0 sec.
Set input digital filter time for average input value affected control, and display value.
Economical PID Control
SV low-limit value
L-SV
SV high-limit value
H-SV
(A)
Photo
electric
sensor
-050
Set range: Within the rated temperature range
by input sensor
[ L-SV ( H-SV-1digit) ]
1200
Set range: Within the rated temperature range
by input sensor
[ H-SV ( L-SV+1digit) ]
In case of [ IN-T] input sensor type,
low/high-limit setting temperature(SV) is
also set as max./min. temperature range
of input sensor.
Control type
C-MD
Control output type
OUT
HEAT
COOL
PID
ONOF
(E)
Pressure
sensor
(F)
Rotary
encoder
(G)
Connector/
Socket
RLY
SSR
STND
CYCL
Operates only selected output between Relay or SSR.
SSR dirve output method
SSrM
Control cycle
(H)
Temp.
controller
(I)
SSR/
Power
controller
It is displayed when selecting control output [ OUT] as SSR.
AC/DC power type has no SSR dirve output method setting
function.
PHAS
(J)
Counter
02)0
Set range:0.5 to 120.0 sec.
If control output [ OUT] is set as RLY, factory default is 20.0 sec, or set as SSR, factory
default is 2.0 sec.
It will not be displayed when SSR drive output mode [ SSrM] is set as CYCL, PHAS.
AL1 alarm operation mode
AL-1
AMiA
LBaA
AM!A
Alarm operation mode
AMiB
Alarm option
Press
key to convert alarm
operation mode into alarm option.
Refer to H-62 page.
AM@A
AHYS
LBA monitoring time
LBaT
LBA detection band
LBaB
Digital input key
DI-K
00I
002
STOP
Control output MV in case
of input break error
ErMV
Lock
LOC
00)0
OFF
Set range: 1 to 100/(DPtL/ CYsL: 0.1 to 50.0)
If alarm operation mod [ AL-1, AL-2] of setting group 2 is set to AM)_, SBa , LBA , AHYS
parameter is not displayed.
Set range: 0 to 9999sec. (Automatically setting with Auto-tunning)
LBaT parameter is displayed when alarm operation mode [ AL-1, AL-2] of setting group 2
is set as LBA .
Set range: 0 to 999/ (DPtL/ CUs: 0.0 to 999.9/)
(Automatically setting with Auto-tunning)
When alarm operation mode [ AL-1, AL-2] of setting group 2 is set as loop break alarm(LBA)
[ LBA ], and LBaT parameter does not set as 0, LBaB parameter is displayed.
AlRE
AlRE is not displayed in case of indicator model.(TC4 -N N)
LOC2
LOC3
(O)
Sensor
controller
(P)
Switching
mode power
supply
(Q)
Stepper
motor&
Driver&Controller
(R)
Graphic/
Logic
panel
(S)
Field
network
device
(T)
Software
Set range: 0.0 to 100.0%
0
.0/100.0% is displayed when control type parameter [ C-MD] of setting group 2 is set ONOF.
LOC1
(L)
Panel
meter
(N)
Display
unit
Same with the above [ AL-1].
Alarm output hysteresis
S
(K)
Timer
(M)
Tacho/
Speed/ Pulse
meter
AL2 alarm operation mode
AL-2
(C)
Door/Area
sensor
(D)
Proximity
sensor
Control output operation
O-FT
(B)
Fiber
optic
sensor
For indicator model(TC4 -N N),
only OFF, LOC1 are available.
H-61
(U)
Other
TC Series
Functions
Alarm [ AL-1 / AL-2 ]
Alarm
operation
AM!A
There are two alarms which operate individually. You can set
combined alarm operation and alarm option. Use digital input
key(set as AlRE) or turn OFF power and re-start this unit to
release alarm operation.
Alarm
option
Alarm operation
Mode
Name
AM)_ AM!
AM@
AM#
AM$
Deviation
high-limit
alarm
Deviation
low-limit
alarm
Deviation
high/low-limit
alarm
Deviation
high/low-limit
reserve alarm
Alarm operation
Description
No alarm output
SV
100
ON
SBa
LBa
PV
110
ON
PV
90
SV
100
High deviation: Set as -10
OFF
PV
90
ON
SV
100
SV
100
OFF
PV
110
Lower deviation: Set as 10 Lower deviation: Set as -10
H
ON
OFF
PV
90
SV
100
ON
PV
120
Lower deviation: Set as 10, High deviation: Set as 20
OFF
ON
PV
90
SV
100
OFF
PV
120
Lower deviation: Set as 10, High deviation: Set as 20
Absolute
value high
limit alarm
OFF
ON
PV
90
SV
100
Absolute-value Alarm:
Set as 90
ON
AM^
OFF
ON
High deviation: Set as 10
OFF
AM%
OFF
Absolute
value low
limit alarm
PV
90
SV
100
Absolute-value Alarm:
Set as 90
If deviation between PV and SV as low-limit is
higher than set value of deviation temperature,
the alarm output will be ON.
If deviation between PV and SV as high/low-limit
is higher than set value of deviation temperature,
the alarm output will be ON.
If deviation between PV and SV as high/low-limit
is higher than set value of deviation temperature,
the alarm output will be OFF.
ON
If PV is higher than the absolute value,
the output will be ON.
PV
110
Absolute-value Alarm:
Set as 110
OFF
SV
100
If deviation between PV and SV as high-limit is
higher than set value of deviation temperature,
the alarm output will be ON.
ON
SV
100
OFF
PV
110
If PV is lower than the absolute value,
the output will be ON.
Absolute-value Alarm:
Set as 110
Sensor break Alarm -
It will be ON when it detects sensor disconnection.
Loop break Alarm
It will be ON when it detects loop break.
H: Alarm output hysteresis [ AHYS]
Alarm option
Mode
AM .A
AM .B
AM .C
AM .D
AM .E
AM .F
Name
Standard alarm
Description
If it is an alarm condition, alarm output is ON. If it is a clear alarm condition, alarm output is OFF.
Alarm latch
If it is an alarm condition, alarm output is ON and maintains ON status.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
Standby sequence1 When power is supplied and it is an alarm condition, this first alarm condition is ignored and from the
second alarm condition, standard alarm operates.
If it is an alarm condition, it operates both alarm latch and standby sequence. When power is supplied
Alarm latch and
it is an alarm condition, this first alarm condition is ignored and from the second alarm condition,
standby sequence1 and
alarm latch operates.
First alarm condition is ignored and from second alarm condition, standard alarm operates.
Standby sequence2 When re-applied standby sequence and if it is alarm condition, alarm output does not turn ON.
After clearing alarm condition, standard alarm operates.
Basic operation is same as alarm latch and standby sequence1. It operates not only by power ON/OFF,
Alarm latch and
but also alarm setting value, or alarm option changing. When re-applied standby sequence and if it is
standby sequence2 alarm condition, alarm output does not turn ON.
After clearing alarm condition, alarm latch operates.
Condition of re-applied standby sequence for standby sequence 1, alarm latch and standby sequence 1: Power ON
Condition of re-applied standby sequence for standby sequence 2, alarm latch and standby sequence 2: Power ON, changing set
temperature, alarm temperature[ AL1, AL2] or alarm operation[ AL-1, AL-2], switching STOP mode to RUN mode.
Sensor break alarm
The function that alarm output will be ON when sensor is not connected or when sensor's disconnection is detected during temperature
controlling. You can check whether the sensor is connected with buzzer or other units using alarm output contact. It is selectable between
standard alarm [ SBaA], or alarm latch [ SBaB].
H-62
Economical PID Control
Loop break alarm(LBA)
It checks control loop and outputs alarm by temperature change of the subject. For heating control(cooling control), when
control output MV is 100%(0% for cooling control) and PV is not increased over than LBAdetection band [ LBaB] during
LBA monitoring time [ LBaT], or when control output MV is 0%(100% for cooling control) and PV is not decreased below
than LBA detection band [ LBaB] during LBA monitoring time [ LBaT], alarm output turns ON.
LBA
LBA
monitoring time monitoring time
LBA
Temperature monitoring time
SV
PV
Control
output
MV
LBA
invalid
100%
0%
Loop break
alarm(LBA)
(D)
Proximity
sensor
LBA detection
band
LBA
invalid
(E)
Pressure
sensor
LBA
invalid
(F)
Rotary
encoder
Time
(G)
Connector/
Socket
Start control to
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring
time [ LBaT]
to
The status of changing control output MV (LBA monitoring time is reset.)
to
When control output MV is 0% and PV is not decreased below than LBA detection band [ LBaB] during LBA monitoring
time [ LBa] loop break alarm (LBA) turns ON after LBA monitoring time.
to
Control output MV is 0% and loop break alarm (LBA) turns and maintains ON.
to
The status of changing control output MV (LBA monitoring time is reset.)
to
When control output MV is 100% and PV is not increased over than LBA detection band [ LBaT] during LBA monitoring
time [ LBaT], loop break alarm (LBA) turns ON after LBA monitoring time.
to
When control output MV is 100% and PV is increased over than LBA detection band [ LBaB] during LBA monitoring
time [ LBaT] loop break alarm (LBA) turns OFF after LBA monitoring time.
to
The status of changing control output MV (LBA monitoring time is reset.)
SSR drive output function(SSRP function) [ SSrM]
Realizing high accuracy and cost effective temperature control with both current output (4-20mA) and linear output(cycle
control and phase control)
SSRP output is selectable one of standard ON/OFF control, cycle control, phase control by utilizing standard SSR drive
voltage output.
Select one of standard ON/OFF control [ STND], cycle control[ CYCL] , phase control[ PHAS] at SSrM parameter of
setting 2 group. For cycle control, connect zero cross turn-on SSR (random turn-on SSR is also available). For phase
control, connect random turn-on SSR.
(I)
SSR/
Power
controller
(K)
Timer
(L)
Panel
meter
(M)
Tacho/
Speed/ Pulse
meter
(N)
Display
unit
(O)
Sensor
controller
(P)
Switching
mode power
supply
(Q)
Stepper
motor&
Driver&Controller
(R)
Graphic/
Logic
panel
SSR Module
Load
INPUT
(H)
Temp.
controller
(J)
Counter
When executing auto-tuning, LBA detection band[ LBaB] and LBA monitoring time are automatically set based on auto
tuning value. When alarm operation mode [ AL-1, AL-2] is set as loop break alarm(LBA)[ LBa ], LBA detection band
[ LBaB] and LBA monitoring time [ LBaT] parameter is displayed.
Temperature controller
(TC4 Series)
SSR voltage output
(12VDC)
(B)
Fiber
optic
sensor
(C)
Door/Area
sensor
LBA detection
band
LBA detection
band
LBA detection
band
LBA
LBA
monitoring time monitoring time
(A)
Photo
electric
sensor
(S)
Field
network
device
LOAD
(T)
Software
Power
100-240VAC
50/60Hz
(U)
Other
When selecting phase or cycle control mode, the power supply for load and temperature controller must be the same.
In case of selecting PID control type and phase [ PHAS] / cycle [ CYCL] control output modes, control cycle [ T] is not
allowed to set.
For AC/DC power model (TC4 - 2R), this parameter is not displayed and it is available only standard control by relay
or SSR.
H-63
TC Series
Standard ON/OFF control mode [ STND]
A mode to control the load in the same way as Relay
output type.
(ON: output level 100%, OFF: output level 0%)
AC
OUT
ON
OFF
ON
OFF
Cycle control mode [ CYCL]
A mode to control the load by repeating output ON / OFF AC
according to the rate of output within setting cycle.
Having improved ON / OFF noise feature by Zero Cross
OUT
type.
50Cycle
50Cycle
50%
80%
10%
50%
Phase control mode [ PHAS]
A mode to control the load by controlling the phase within AC
AC half cycle. Serial control is available.
RANDOM Turn-on type SSR must be used for this mode. OUT
Auto tuning [ AT]
When setting ATparameter to ON, front temperature unit
display( or ) lamp will be flickering during Auto
tuning. After completing auto tuning, temperature
unit display lamp returns to normal operation and AT
parameter automatically becomes [ ON OFF].
Set as OFF to stop auto tuning.
It keeps previous P, I, D set values.
If SV is changed during auto tuning mode, auto tuning is
stopped.
PID time constants figured out through auto tuning function
can be changed.
If control method[ C-MD] is set to ONOF, no parameters
are displayed.
Finish auto tuning when [ OPEN] error occurs during the
operation.
In case of [ OPEN] error, auto tuning operation is not
applicable.
Input correction [ IN-B]
Input correction is to correct deviation occurred from
temperature sensor such as thermocouples, RTD etc.
lIf you check the deviation of every temperature sensor
precisely, it can measure temperature accurately.
Use this mode after measuring deviation occurred
from temperature sensor exactly. Because if measured
deviation value is not corrected, displayed temperature
may be too high or too low.
When you set the Input revise value, you may need
to record it, because it will be useful when performing
maintenance.
Input digital filter [ MAvF]
A function to filter input signals for more stable PV display
in order to provide stable control output. If noise occurs on
input signals or PV value keeps changing, it gets difficult to
perform high accuracy control since PV has a direct effect
on output level.
H-64
Control method selection [ C-MD]
It is selectable PID, ON/OFF control.
In case of ON/OFF [ ONOF] mode, Hysteresis [ HYS]
parameter is displayed.
In case of PID [ PID] mode, Proportional band [ P],
Integral time [ I], and Derivative time [ T] parameters are
displayed.
Hysteresis [ HYS]
Set control output ON / OFF interval in ON / OFF control
mode.
Heating operation
Control
output
ON
OFF
Hysteresis
[ HYS]
SV
Temperature
If Hysteresis is too narrow, hunting(oscillation, chattering)
could occur due to external noise.
In case of ON / OFF control mode, even if PV reaches
stable status, there still occurs hunting. It could be due
to Hysteresis [ HYS] SV, loads response characteristics
or sensors location. In order to reduce hunting to a
minimum, it is required to take into following factors
consideration when designing temp. controlling;
proper Hysteresis [ HYS], heaters capacity, thermal
characteristics, sensors response and location.
Temperature unit selection [ UNIT]
A function to select display temperature unit
Unit display lamp will be ON when converting temperature
unit
Economical PID Control
Digital input key(
Manual reset [ REST]
When selecting P/PD control mode, certain temperature
difference exists even after PV reaches stable status
because heater's rising and falling time is inconsistent due
to thermal characteristics of controlled objects, such as
heat capacity, heater capacity. This temperature difference
is called offset and manual reset [ REST] function is to set/
correct offset.
When PV and SV are equal, reset value is 50.0%. After
con-trol is stable, PV is lower than SV, reset value is
over 50.0% or PV is higher than SV, reset value is below
50.0%.
Manual reset [ REST] by control result
Set below 50.0 as
reset value
Offset
SV
Offset
PV
Set over 50.0 as
reset value
Manual reset function is applicable only to P / PD control
mode.
Cool / Heat function [ O-FT]
Generally there are two ways to control temperature, one
(Heat-function) is to heat when PV is getting down(Heater).
The other(Cool-function) is to cool when PV is getting
higher (Freezer).
These functions are operating oppositely when it is ON/
OFF control or proportional control. But in this case PID
time constant will be different due to PID time constant
will be decided according to control system when it is PID
control.
Cool-function [ COOL] and heat-function [ HEAT] must
be set correctly according to the application, if set as
opposite function, it may cause a fire. (If set cool-function
[ COOL] at heater, it will be maintained ON and it may
cause a fire.)
Avoid changing heat-function to cool-function or coolfunction to heat-function when the unit is operating.
It is impossible to operate both function at once in this
unit. Therefore, only one function should be selected
only.
SV High/Low limit [ L-SV / H-SV]
It sets SV high/low limit Limit range of using temperature
within temperature range for each sensor, user can set/
change set temperature(SV) within SV high limit [ H-SV]
to SV low limit [ L-SV]. ( L-SVH-SV cannot be set.)
When changing input type [ IN-T], SV high limit [ H-SV]
and SV low limit [ L-SV] of using temperature will be
initialized as max./min.value of sensor temperature
range automatically.
3sec.) [ DI-K]
Press
+
keys for 3 sec. at the same time and it
operates RUN/STOP function[ STOP] which is set at DI-K
or alarm clear function[ AlRE].
RUN/STOP function [ STOP]
It is allowed for users to select RUN / STOP in RUN mode.
When it is required to stop control output temporarily (e.g.,
during maintenance work), use STOP command to stop
control output.(auxiliary output is normally provided as
setting values.)
In case of STOP mode, STOP parameter and PV value is
flashing in turn on display part.
When power is off in 'STOP' mode, 'STOP' mode will be
kept after Power is supplied again. (in order to return to
normal control operation, make 'STOP' mode OFF using
front keys.)
t
Press FUNC key
(t:Min. 3 sec.)
Run mode
ON
RUN
STOP
RUN
If PV value is within alarm output range, this function is
not available.
Lock setting [ LOC]
A function to prevent changing SV and parameters of each
setting group. Parameter setting values are still possible to
check while Lock mode is ON.
Description
Lock off
OFF
Lock parameter group 2
LOC1
Lock parameter group 1, 2
LOC2
Lock parameter group 1, 2, SV setting
LOC3
OFF, LOC1 are available only for indicator(TC4 -N N).
Troubleshooting
Flashes if input sensor is disconnected Check input sensor
or sensor is not connected.
state.
Flashes if measured sensor input is When input is within
the rated temperature
Flashes if measured sensor input is range, this display
disappears.
lower than temperature range.
HHHH higher than temperature range.
LLLL
(D)
Proximity
sensor
(E)
Pressure
sensor
(F)
Rotary
encoder
(G)
Connector/
Socket
(H)
Temp.
controller
(K)
Timer
(L)
Panel
meter
(M)
Tacho/
Speed/ Pulse
meter
(N)
Display
unit
(O)
Sensor
controller
(P)
Switching
mode power
supply
(Q)
Stepper
motor&
Driver&Controller
(R)
Graphic/
Logic
panel
Error
OPEN
(C)
Door/Area
sensor
(J)
Counter
A function to reset or initialize alarm output by force while
alarm output is ON. Applicable only to Alarm latch [ AM .B]
and Alarm latch and stanby sequence[ AM .D] mode.
Display Description
(B)
Fiber
optic
sensor
(I)
SSR/
Power
controller
Alarm reset [ AlRE]
Display
(A)
Photo
electric
sensor
H-65
(S)
Field
network
device
(T)
Software
(U)
Other
TC Series
Output connections
See H-139 page for output.
Application of relay output type
TC Series
Application of SSR drive output method
TC Series
Heater
Relay contact terminal
Voltage
output
terminal
Power
Condenser
0.1
630V
SSR
I
N
P
U
T
L
O
A
D
Power
Load power
Magnet or
Relay contact
Keep A length as long as possible when wiring the
temperature controller and the load. If wire length of A is
short, counter electromotive force which occurs from a coil
of magnet switch & power relay may flow in power line of
the unit, and it may cause malfunction.
If wire length of A is short, please connect mylar
condensers 104(630V) on the both ends of " " (magnet
coil) to protect electromotive force.
SSR should be selected by the capacity of load,
otherwise, it may short-circuit and result in a fire. Indirect
heated should be used with SSR for efficient working.
Please use a cooling plate or it may cause the capability
deterioration, breakdown of SSR for a long usage.
Refer to the H-63 page for phase/cycle control connections.
Proper usage
Simple "error" diagnosis
When the load (Heater etc) is not operated
Please check operation of the OUT lamp located in front
panel of the unit.
If the OUT lamp does not operate, please check the
parameter of all programmed mode.
If lamp is operating, please check the output(Relay, SSR
drive voltage) after separating output line from the unit.
When it displays OPEN during operation
This is a warning that external sensor is open.
Please turn off the power and check the wire state of the
sensor. If sensor is not open disconnect sensor line from
the unit and short the input +, - terminal. Turn on the
power of the unit and check the controller displays room
temperature.
If this unit cannot display room temperature, this unit is
broken. Please remove this unit and contact our service
center. (When the input mode is thermocouple, it is
available to display room temperature.)
Caution for using
The connection wire of this unit should be separated from
the power line and high voltage line in order to prevent
from inductive noise.
For crimp terminal, select following shaped terminal (M3)
Max. 5.8mm
Max. 5.8mm
Please install power switch or circuit-breaker in order to
cut power supply off.
The switch or circuit-breaker should be installed near by
users.
This unit is designed for temperature controlling only. Do
not apply this unit as a voltage meter or a current meter.
In case of using RTD sensor, 3-wire type must be used.
If you need to extend the line, 3-wires must be used
with the same thickness as the line. It might cause
temperature difference if the resistance of line is different.
In case of making power line and input signal line close,
line filter for noise protection should be installed at power
line and input signal line should be shielded.
Keep away from the high frequency instruments.(High
frequency welding machine & sewing machine, big
capacitive SCR controller)
When supplying measured input, if HHHH or LLLL is
displayed, measured input may have problem. Turn off
the power and check the line.
Installation environment
H-66
It shall be used indoor.
Altitude Max. 2000m.
Pollution Degree 2
Installation Category .