Process Heating Solutions Worldwide
Chemical &
             Heat/Cool System
                                                                                                        Pharmaceutical
             for Jacketed                                                                               Industry Case History
             Reactor Vessel
                                                                                                        Application:
             Features and Benefits:                                                                     A company producing photographic
                                                                                                        chemicals for the printing industry wanted
             Improved Product Quality                                                                 better temperature control for heating and
                                                                                                        cooling a gelatin-based emulsion in 480
             Easy Heat/Cool Transition                                                                gallon jacketed vessels. A hot water system
             Uniform Jacket Temperatures                                                              was considered to replace their steam jacket
                                                                                                        method. The steam jacket method exposed
             Accurate Temperature Control                                                             sensitive chemicals to hot spots and made
             Total System Design Capability                                                           transition to cooling difficult. Batches were
                                                                                                        very expensive, making product quality of
                and Responsibility                                                                      utmost importance.
                                                                                                        Operating Conditions:
                                                                                                        3-23F temperature rise per pass
                                                                    CUSTOMERS
               CASCADE                          PI           PI
                                                                       RTD                              180F jacket temperature
              CONTROLLER                             PUMP
                                                                                                        120F product temperature in 1.1 hour
                                                                                                        18 PSIG steam supply pressure
                                                                   CUSTOMERS
                                                                    JACKETED
                                                                                                        Solution:
                                                                     KETTLE
                                                                                     COOLING
                                                                                      VALVE
                             ARV
                                      TI
                                            RTD
                                                                                         I
                                                                                             P          The Pick 6X7-3HCS Pre-Packaged
                                                                                         TO DRAIN,      Heat/Cool System included the basic
                                                                                      COOLING TOWER
                                                                                     OR CHILLED WATER
                                                                                        RESERVOIR
                                                                                                        Constant Flow Heater along with a cooling
                   STEAM
                                                                                                        valve for "metered out" control during
                                    PICK
        PI         VALVE           HEATER                                                               cooling mode. Steam and cooling valves are
                                                                                        BPRV
                     I
                         P
                                                                                                        controlled with separate I/P transducers
STEAM                                                                                                   taking signal from customer supplied
INLET
                                                                                                        cascade temperature controller. Complete
                                                      PI
                                                            WPCV
                                                                      PI                                scope of supply including water circulation
                                                                           COOLING
                                                                            WATER
                                                                                                        pump, check valves, shut off valves, relief
                                                                            INLET
                                                                                                        valve, piping and fittings assembled on
                                                                                                        heavy duty angle iron frame.
   AP-C1
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