Anti-Surge System Design: Turbomachinery Systems Provider
Anti-Surge System Design: Turbomachinery Systems Provider
Dresser-Rand CUSTOMER
E E
                                                                                                                                    SURGE VALVE
                                                                                                                                         FV
                                                                                                                     RECYCLE LINE
                                                                                                                                                                                        HP FLARE
BDV FO
                                                                  TT   FT                      PT     TE        PT
                                                                                                                                                     E-4X30
                                                                                                                                                                                        TO GLYCO CONTACTOR
C C
                                                     A-2001-V01
    SUCTION                                                                                                                                                                               DISCHARGE
                                                                                                                                                                             FC
              SDV                                                            STRAINER                                               CHECK VALVE                        SDV
                    FC                                                  FE                                                          REQUIRED FOR
                                                                                                                                     HOT BYPASS
                                                                             GT-4X00            C-4X20
B             SDV
                    FC                                                                                                                                                                                       B
10 9 8 7 6 5 4 3 2 1
E E
                                                                                                                                     SURGE VALVE
                                                                                                                                         FV
                                                                                         RECYCLE LINE
                                                                                                                                                                                                         HP FLARE
                                                                                                                                                                                                 FO
                                                                                                                                              FO                                           BDV
FO XV
                                                           TT       FT                             PT       TE        PT
         FROM GLYCOL CONTACTOR                                                                                                                           E-4X60
C                SUCTION                          V-4X40
                                                                              STRAINER                                                                                                FC
                                                                                                                                                                                           DISCHARGE
                                                                                                                                                                                                                        C
                                 SDV   FC                                FE                                                       CHECK VALVE                                   SDV
                                                                                                                                  REQUIRED FOR
                                                                                                                                   HOT BYPASS
                                                                                                   C-4X50
B SDV FC B
10 9 8 7 6 5 4 3 2 1
C O N F IG U R A T IO N 1 st S e ction C o m pre ss or (L P )
B O R E S IZ E                                  (M M )                   2 4 4 .4 8        O R IF IC E B O R E S IZ E (d )
P IP E I.D .                                    (M M )                    4 1 9 .1         N O M IN A L P IP E I.D . (D )
B E T A R A T IO                                                          0 .5 8 3         O R IF IC E B E T A R A T IO (d /D )
F L O W D E S IG N H E A D                    (M B A R )            3 7 3 .6 2 3 1 9 8 5   F L O W T R A N S M IT T E R R A N G E
S p e c ific G ra vity                                                   0 .6 6 4 1        S P E C IF IC G R A V IT Y
S P E C . H E A T R A T IO (K 1 )                                         1 .2 7 3         R A T IO O F S P E C IF IC H E A T (K = C p /C v)
CPSR P1                                        (K P A )                 2 1 0 0 .0 0       C O M P R E S S O R S U C T IO N P R E S S U R E
CPSR P2                                        (K P A )                  6 1 0 0 .0        C O M P R E S S O R D IS C H A R G E P R E S S U R E
COM PRESSOR T1                                  (C )                     3 1 .0 0         C O M P R E S S O R S U C T IO N T E M P E R A T U R E
COM PRESSOR T2                                  (C )                     1 2 9 .8         C O M P R E S S O R D IS C H A R G E T E M P E R A T U R E
CPSR Z1                                                                  0 .9 6 9 3        S U C T IO N G A S C O M P R S B L T Y F A C T O R
CPSR Z2                                                                  0 .9 8 0 9        D IS C H A R G E G A S C O M P R S B L T Y F A C T O R
C R IT . P R E S S U R E                       (K P A )                 4 2 0 0 .0 0       G A S C R IT IC A L P R E S S U R E
C R IT .T E M P E R A T U R E                    (K )                     1 8 0 .0         G A S C R IT IC A L T E M P E R A T U R E
                                                                  S O L A R 'S S U R G E C O N T R O L S Y S T E M
                                                                             K -V A L U E S T A B L E
                                       D E S C R IP T IO N                                                                     TT4
                                       K T _ L P C _ A S C _ F a s t_ G a in _ K p                                             4 .0 0
                                       K T _ L P C _ A S C _ F a s t_ G a in _ K i                                            7 5 .0 0
                                       K T _ L P C _ A S C _ S lo w _ G a in _ K p                                             0 .4 0
                                       K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[0 ]                            2 0 .0 0
                                       K T _ L P C _ A S C _ S lo w _ G a in _ K i_ Y n .V a l[1 ]                            7 5 .0 0
                                       K T _LPC _AS C _KC L                                                                 1 0 .0 0 0 0
                                       K T _LPC _AS C _KD B                                                                  2 .0 0 0 0
                                       L P C _ A S C _ F lo w _ D P                                                        1 5 0 .0 0            in ch H 2 O
                                       L p _ S u c_ P re s s                                                              1 5 0 0 .0 0
                                       L p _ D is_ P re s s                                                               2 0 0 0 .0 0
                                       K T _LPC _AS C _A                                                               7 .9 6 6 9 E -0 5
                                       K T _LPC _AS C _B                                                               -1 .1 9 5 6 E -0 2
                                       K T _LPC _AS C _C                                                               9 .5 8 0 9 E -0 1
                                       K T _LPC _AS C _D                                                               7 .1 9 8 6 E + 0 0
                                       K T _LPC _AS C _X _M ax                                                           1 .0 0 0 0 0 0
                                       K T _ L P C _ A S C _ Y _ M in                                                      3 0 .4 0 4
                                       K T _LPC _AS C _Y_M ax                                                                1 .8 0              %
                                       K T _ L P C _ A S C _ S u rg e _ P u ls e _ R O C                                   1 3 9 .9 8
                                       K T _ N p t_ M in _ A t_ Id le                                                       4 2 .0 0
                                       K T _ N p t_ M in _ A t_ O n _ L o a d                                               5 7 .1 4             % of S peed
                                       K T _ L P C _ A S V _ M a n u a l_ R a te                                             2 .0 0
                                                   DATA        TABLE
    DATA           FLOW               P2                FLOW       H(SURGE)                    H(CONTROL)              Disch. T
    POINT         (ACFM)            (PSIA)           (MMSCFD)    (INCHES H2O)                 (INCHES H2O)               (F)
    12759          3487.3           1218.3            101.7301       100.13                       121.15                167.2
    12151          3142.7           1116.8            91.6756         81.18                        98.23                155.8        100% NGP
    11365          2745.7            957.2             80.0964        61.86                        74.85                141.5
    10936          2604.5            884.7             75.9757        55.63                        67.31                133.4
     9721          2263.7            739.7             66.0344        41.97                        50.79                111.6
     8506          1950.8            594.7             56.9071        31.14                        37.68                 92.3
     7291          1665.8            507.6             48.5935        22.69                        27.45                 75.4
               Flow transmitter range (for surge control):                    150.00          (INCHES H2O)         Solar P/N 3J641-102120
               Max flow transmitter range (if needed):                        300.00          (INCHES H2O)         Solar P/N 1052120-3
               T2 transmitter range:                                            400                 (F)
               P1 transmitter range:                                           1500               (PSIG)
               P2 transmitter range:                                           2000               (PSIG)
                                                   DATA       TABLE
    DATA           FLOW               P2               FLOW       H(SURGE)                      H(CONTROL)             Disch. T
    POINT         (ACFM)            (PSIA)           (MMSCFD)   (INCHES H2O)                   (INCHES H2O)              (F)
    12759          1099.3           2683.2            88.1728       89.75                          108.60               171.1
    12151           997.3           2465.6            79.9871       73.83                           89.33               161.1        100% NGP
    11365           881.1           2219.1            70.6685       57.60                          69.69                148.4
    10936           826.0           2088.5            66.2499       50.61                          61.24                141.6
     9721           690.8           1769.5            55.4018       35.37                          42.80                123.1
     8506           608.8           1522.9            48.8307       27.47                          33.24                105.4
     7291           528.7           1319.8            42.4011       20.71                          25.06                 90.0
               Flow transmitter range (for surge control):                    150.00           (INCHES H2O)        Solar P/N 3J641-102120
               Max flow transmitter range (if needed):                        400.00           (INCHES H2O)        Solar P/N 1052120-3
               T2 transmitter range:                                            400                  (F)
               P1 transmitter range:                                           1500                (PSIG)
               P2 transmitter range:                                           2000                (PSIG)