Owner Manual

Operator/Installation/Service/Parts

Accessory

PowerCommandr Universal Annunciator 3005929

English Original Instructions 32011 9000301 (Issue 7)

Safety Precautions

DANGER High voltage is deadly. Installation WARNING Accidental starting of the generator
and service of the network annunciator in- set while working on it can cause severe injury
volves working with high voltage equipment. or death. Disconnect the battery cables to pre-
Installation and service must be performed by vent accidental starting. Always disconnect the
trained and experienced personnel working negative () cable first and connect it last to pre-
with such equipment. Disconnect the utility line vent arcing if a tool accidentally touches the
from the transfer switch and disconnect power frame or other grounded metal parts of the set
from the battery charger, day tank, and any oth- while connecting or disconnecting the positive
er power equipment where connections are to (+) cable. Arcing can ignite explosive hydrogen
be made. gas given off by the battery and cause severe in-
jury. Ventilate the battery compartment before
removing cables.

RAA-1
Table of Contents
TITLE PAGE

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . Inside Front Cover

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How to Obtain Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Network Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PCCNet Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Modbus Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Modbus Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Event Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Alarm Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Network Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Routing of Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Custom Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Annunciator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Replacing Legacy Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

CUSTOMER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Annunciator Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Entering Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Configuration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Selecting Predefined Configuration Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Reporting Battery Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Selecting Negative/Positive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Configuring the Network Configuration Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Configuring the Color and Flash Characteristics of individual Lamps . . . . . . . . . . 22
Configuring individual Lamps with An Audible Alert . . . . . . . . . . . . . . . . . . . . . . . . . 23
Inverting Active Hardware Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Enabling Global Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Exiting Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Customer Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote Silence/Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Remote Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

i
Table of Contents (continued)
TITLE PAGE

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pre-Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Incorrect Battery Voltage Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lamp Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
All Indicators Fail to Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
One or More Failed Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Input Fails to Light Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Not All Lamps Display the Desired Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lamps Are Lit At the Wrong Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Excessive Battery Voltage Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Alarm Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
The Alarm Sounds But No Lamps are Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Remote/Silence Lamp Test Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Genset Fault Fails to Go Inactive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

PARTS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

MODBUS REGISTER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ii
Introduction
ABOUT THIS MANUAL When connected to a PCC2100, then
PCC2100 version 2.5 or greater is required to
This manual provides information for operating, use the universal annunciator.
installing, selecting customer options, and trouble-
shooting the universal annunciator control. A parts NOTE: Use InPower to view the software version of
list is also included for all available service parts. your annunciator.
Study this manual carefully and observe all warnings
and cautions. Installing the control properly will con- HOW TO OBTAIN SERVICE
tribute to better performance and safer operation.
When the universal annunciator requires servicing,
SOFTWARE VERSIONS contact the nearest dealer or distributor. Factory-
trained Parts and Service representatives are ready
Since its initial release, the universal annunciators
to handle all your service needs.
software has been upgraded. The upgrades have
included changed features and the ability of the an- If you are unable to locate a dealer or distributor,
nunciator to be connected to additional devices. Be- consult the yellow Pages. Typically, our distributors
fore connecting to a device, always make sure your are listed under:
annunciator includes the appropriate software. Be-
low are some things that need to be considered be- Generators-Electric,
Engines-Gasoline or Engines-Diesel, or
cause of changes in software.
Recreational Vehicles-Equipment,
Starting with version 1.06, the predefined con- Parts and Service.
figuration factory defaults are set to the param-
eters in the NFPA 110 table. The factory de- For the name of your local Cummins Power Genera-
faults for earlier versions of software are set to tion distributor in the United States or Canada, call
the parameters in the Legacy NFPA 110 table. 18008886626 (this automated service utilizes
For more information, see pages 19 and 20. touch-tone phones only).

Starting with version 2.00, universal annuncia- For outside North America, call Cummins Power
tor communication is available using either a Generation, 1-763-574-5000, 7:30 AM to 4:00 PM,
PCCNet network or a Modbus network. Only Central Standard Time, Monday through Friday. Or,
the PCCNet network was available in earlier send a fax to Cummins Power Generation using the
versions. fax number 17635287229.

WARNING

Incorrect service or parts replacement can result in severe personal injury, death, and/or
equipment damage. Service personnel must be trained and experienced to perform elec-
trical and/or mechanical service.

1
THIS PAGE INTENTIONALLY LEFT BLANK

2
Description

PowerCommand

SYSTEM STATUS
LAMPS (20) Genset Supplying Load
Charger AC Failure
Low Coolant Level INSERT
Low Fuel Level
Check Genset
Not In Auto
Genset Running
High Battery Voltage
Low Battery Voltage HORN
Weak Battery
Fail to Start SILENCE/LAMP
Low Coolant Temp TEST BUTTON
PreHigh Engine Temp
Silence/
High Engine Temp Lamp Test NETWORK STATUS
PreLow Oil Pressure LAMP (DS21)
EQUIPMENT Low Oil Pressure
DESCRIPTION Overspeed Network

FIGURE 1. ANNUNCIATOR PANEL

GENERAL tionality differs, depending upon which network is

being used.
The universal annunciator (see Figure 1) provides
lamps and a horn to annunciate the operating status The Network LED (DS21) is not configurable and
and fault conditions of an emergency power sys- does not activate the horn. With a Modbus network,
tem. It is designed for connection to either a 12 VDC the Network LED is used as a Modbus activity LED.
or a 24 VDC control system. It can be configured to
be either a positive or negative signal device. PCCNet Network
This annunciator can be used to replace legacy an-
nunciators 3004510 ANN (negative signal) and When connected to a PCCNet, multiple devices can
3004511 ANP (positive signal). broadcast their NFPA 110 status. The annunciator
monitors broadcasts and ORs together all sources
Two versions of the universal annunciator are avail- along with its discrete inputs and displays the ORs
able. status on its 20 system status LEDs. When each de-
300592901 = Panel Mounted vice on the PCCNet network broadcasts its
NFPA110 status logical, it will only activate a bit if
300592902 = Panel with Enclosure
the device is the source of that status. The annun-
NETWORK TYPES ciator does the same thing. It only broadcasts the
status of its direct wired inputs. The annunciator will
The universal annunciator can communicate using not OR together all sources and send the informa-
either a PCCNet or a Modbus network. The func- tion to other devices.

3
When the annunciator powers up, the network LED ceived bad data, then the network LED turns red
is off. If a network device is not found (such as with and the active system status LEDs turn off. If this oc-
Legacy applications), it remains off. curs, the system status LEDs with configured audi-
ble alarms will display a quick flash until commu-
When the annunciator starts to receive status infor-
nications are reestablished and the network LED
mation from one or more devices, it turns green.
becomes active again or the Silence button is
The annunciator keeps track of the number of de-
pressed. If the network LED is red and data is re-
vices from which it has received status information.
ceived, then the network LED will again turn green
If six seconds elapses without receiving status in-
and the ten-second timer starts. The updated status
formation from each device, the network LED turns
is then displayed by the system status LEDs.
red. If the device count goes back to the previous
high value, the network LED changes from red back Modbus Communications
to green.

Modbus Network Before Modbus can be used for communications,

the universal annunciator must be set up for Mod-
When connected to a Modbus network, the annun- bus communications by selecting the Modbus
ciator acts as a Modbus slave. The Modbus master NFPA 110 configuration table. For more informa-
must request updates from the annunciator. All tion, see Annunciator Configuration on page 18.
communications with the annunciator are done via
request/response. The annunciator does not initi- With Modbus communications, there is a Remote
ate any communications. Terminal Unit (RTU) two-wire RS-485 master/slave
multi-drop network configuration, where the annun-
A single Modbus master can send status data to up ciator is defined as the slave.
to four annunciators on a single Modbus network.
Each annunciator ORs together the status data with Port communications, by default, occur at a baud
its discrete inputs and displays the status on its 20 rate of 19,200 baud and even parity. The baud rate
LEDs. When the Modbus master reads the annun- and parity are configurable via Modbus registers.
ciator status, it can read either the status of the di-
rect wired inputs or the status of the LEDs. A PLC can be the master device in the Modbus net-
work. The Modbus node address is configurable
When the annunciator powers up, it turns off the and is set to node 1 by default.
network LED on the front panel. When there is Mod-
bus network activity, the network LED (DS21) on the A list of available annunciator registers is included
front panel turns green (or stays green). After ten at the back of this manual (see Modbus Register
seconds of no network activity, the LED turns off. Table on page 33).

If Modbus data has been received and the ten-sec- The controller is designed to respond within 100 ms
ond timer has expired or the annunciator has re- of a request for information from the master.

4
 OPERATION With legacy annunciator installations, normal
status could be annunciated with Normal Utility
Table 1 lists the conditions monitored by the an- Power and Normal Battery Voltage lamps.
nunciator. The status lamps always annunciate When replacing a legacy annunciator with this
the present state of each condition. annunciator, this can be accomplished either
by using the Check Genset and Weak Battery
In PCCNet mode, the annunciator broadcasts inputs or by using one of the Customer Fault in-
information a minimum of every five seconds puts for Normal Utility Power.
and whenever a change occurs.
EVENT PROCESSING
Press the Silence/Lamp Test button to silence
the horn, if activated. Several annunciators The 20 status lamps always annunciate the present
serving one emergency power system can be in- state of each event. Unless a lamp is configured to
terconnected so that all the horns can be si- invert its hard-wired inputs, the lamp displays its
lenced from any location. Subsequent faults will configured color and flash characteristics when the
cause the horn to sound again.
event occurs. Lamps that are configured to invert
All indicator lamps should light (turn green) when hard-wired inputs display their color and flash char-
you press the Silence/Lamp Test button. When acteristics during normal operation.
you press and hold the Silence/Lamp Test but-
ton, all indicator lamps will cycle through the col- Alarm Processing
ors (green, amber, red) and then display the cur-
An audible alarm sounds anytime an event that is
rent configuration. When the button is released,
configured as audible becomes active. An alarm
the current status of just the hard-wired inputs
are displayed for one second. can be deactivated by:

Pressing the Silence/Lamp Test button does Pressing the Silence/Lamp Test pushbutton
not reset the switch or sensor that is providing
Receiving a silence command via the digital in-
the fault signal. The lamp for the associated
fault will continue to remain in the active condi- put
tion (solid or flashing) until the fault is corrected.
Receiving a silence command via the PCCNet
After correcting the fault condition, the annun-
network
ciator lamp goes out.
NOTE: If a lamp is configured with the Invert Receiving a silence command via the Modbus
Hardware Active Signals function, the network
color and flash characteristics are dis-
If another audible alarm event occurs while a si-
played during normal operation and the
lenced lamp is active, the alarm again sounds.
lamp goes out during the active condi-
tion. Because the alarm remains active until the condi-
tion is corrected (the event becomes inactive), the
When the annunciator powers up, it turns the lamp normally continues to display its color and
Network lamp off. If it never finds another net-
flash characteristics after the Silence/Lamp Test
work device (as with legacy applications), it re-
mains off. When communications with another pushbutton is pressed. However, if a lamp is config-
device are established or re-established, the ured as audible, the event occurs, and then it be-
Network lamp turns green. If communications comes inactive before the Silence/Lamp Test push-
with a device broadcasting annunciator data button is pressed, the alarm will sound but the lamp
are lost for 30 seconds (PCCNet) or 10 sec- will not continue to flash its configured color and
onds (Modbus), the Network lamp turns red; flash characteristics. Instead, it will display a quick
the horn will not sound. blip (0.2 seconds On and 1.8 seconds Off).

5
 TABLE 1. ANNUNCIATOR CONDITIONS MONITORED
STATUS LAMP
STANDARD LEGEND CONDITION INDICATED NEW LEGACY
INSTALLATION REPLACEMENT*
Customer Fault 1 Customer selected fault condition DS1 DS18
Customer Fault 2 Customer selected fault condition DS2 DS19
Customer Fault 3 Customer selected fault condition DS3 DS20
Genset Supplying Load Genset is supplying the load DS4 DS6
Charger AC Failure Battery charger is signaling a failure DS5 DS15
Low Coolant Level Coolant level below preset minimum DS6 DS17
Low Fuel Level Fuel level below preset minimum DS7 DS16
Check Genset Use InPower or the genset keypad to check the DS8 NA
genset for fault conditions
Not in Auto Switch on the control is in the Not in Auto posi- DS9 DS14
tion. The genset will not start automatically.
Genset Running Generator has output voltage DS10 DS4
High Battery Voltage** Battery voltage too high (overcharging) DS11 DS1
Low Battery Voltage** Battery voltage too low (poor battery or charger DS12 DS2
failure)
Weak Battery Genset battery is weak DS13 NA
Engine fails to start after full cranking cycle
Fail to Start DS14 DS13
(overcrank)
Low Coolant Temp Engine coolant heater has malfunctioned DS15 DS11
Pre-High Engine Temp Engine coolant approaching maximum temp. DS16 DS9
High Engine Temp Genset has shut down due to high coolant temp. DS17 DS10
Pre-Low Oil Pressure Oil pressure approaching minimum DS18 DS7
Low Oil Pressure Genset has shut down due to low oil pressure DS19 DS8
Overspeed Engine has shut down due to overspeed DS20 DS12
Normal Battery Voltage Battery Voltage OK NA DS3
Normal Utility Power Utility power supplying the load NA DS5
* Legacy Replacement refers to replacing 3004510 ANN negative signal and 3004511 ANP positive signal
annunciators with Universal Annunciator 3005929.
** Battery Voltage Specification (The setting must be low or high for a minimum of five seconds):
Low Battery Voltage Setting: 12  0.5 VDC for 12-volt system; 24  1 VDC for 24-volt system
High Battery Voltage Setting: 16  0.5 VDC for 12-volt system; 32  1 VDC for 24-volt system
Switch Inputs:
Positive Sense Mode: Input impedance is 1.82 Kohms to ground; maximum input voltage = 31 VDC.
Negative Sense Mode: Input impedance is 1.82 Kohms to Bat+; inputs are at Bat+ level when open.
Sink/Source current threshold for detection: 150 uA minimum, 3 mA maximum.
Maximum allowable sink/source current: 20mA.
Power Supply should be between 6.5 VDC and 31 VDC.

6
Installation
GENERAL INFORMATION mal voltage is supplied to all boards by taking into
consideration the wire gauge, current used, and
A block diagram of a typical installation is shown in distance traveled. A single power source should be
Figure 2. The installation shows a typical PCCNet considered for only a small number of controllers.
network that includes a genset that is connected to Otherwise, a separate floating power supply must
four automatic transfer switches (ATSs) and a bat- be used.
tery charger. In this example, the annunciator has
inputs from both the PCCNet network and from J2-3 and J2-4 is a twisted pair and must be intercon-
hard-wired inputs. nected between all controllers on the network to
transmit network data.
Network Considerations
J2-2 and J2-5 should not be connected to the net-
The total network length cannot exceed 4000 feet work. J2-2 is for factory use only.
(1219 meters). Depending on the installation, either
a cable with a single twisted pair or two twisted pairs Each cable shield or interconnected cable shield
can be used. The following are recommended, but must be connected to GND at only one point to pre-
are not mandatory: Belden 9729 or equivalent (two vent ground loops.
pair of stranded 24 AWG (or larger) twisted pair
INPUT PIN DESCRIPTION
cable with shield). Unshielded cable may not pro-
vide the maximum distance in a noisy environment. TB1-15 GND
Care must be taken when selecting the appropriate TB1-16 BATT In
cable. TB1-17 GND
In order to meet NFPA 37 requirements, TB1-18 GND
stranded copper cable must be used.
J2-1 GND
The network cable must be used only for trans- J2-2 Factory Use Only
mitting network data and for installations with J2-3 RS-484 Data A
remote isolated power supplies to provide com-
J2-4 RS-485 Data B
mon logic reference. The second twisted pair is
meant only to be used for a common logic refer- J2-5 No Connection
ence. It cannot be used to provide power to the an-
Although a typical network installation includes only
nunciator boards. Power to the annunciator must be one annunciator, additional annunciators can be
provided via TB1-16 and one of the TB1 GND con- installed. The Network Configuration Address func-
nections. tion can be used to configure each annunciator with
J2-1 can be interconnected to provide a common one of four different addresses. This feature allows
annunciators to display different network informa-
logic reference when applicable. J2-1 can be used
tion, depending on the address assigned. For more
to interconnect two controls where one of the con-
information, see page 22.
trols uses a floating DC Power Supply not con-
nected to Earth ground and the other is connected When two or more annunciators serve the same
to Earth ground (see Figure 3). Otherwise, using emergency power system, all of the terminals
J2-1 can induce a ground loop. marked TB1-10 (new annunciator installations) or
TB1-20 (legacy annunciator replacement installa-
If a single power source (see Figure 4) is used, then tions) must be interconnected so that the horns can
care must be taken to make sure that at least mini- all be silenced from any location.

7
 ROUTING OF CABLES Tension: All cabling should be free from tension at
both ends, as well as over the length of each run.
Communication over stranded unshielded twisted
pair (UTP) could be distorted by external sources of
electromagnetic interference (EMI), especially if the Stranded Twisted pairs: All terminations should
conductors are physically degraded in any way. To be made in such a way as to minimize the extent to
avoid or minimize this interference, observe the fol- which each stranded twisted pair is unraveled
lowing guidelines.* at the point of its physical termination. Allow no
more than 0.5 inch (13 mm) of exposed untwisted
CAUTION Electromagnetic interference (EMI) pairs.
can cause communication signal distortion,
which can cause network failure and unin- Cable bends: Cable bends, or radii, should be no
tended equipment operation. Read and follow
less than eight times the cable diameter.
these wiring guidelines.
Observe all local wiring codes. Refer to the NEC Harsh, hazardous, or corrosive environments:
(NFPA70) section on Wiring Methods and Materials Communications wiring should not be installed
for general wiring methods and procedures. where vapors, fumes, corrosives, dusts, or other in-
Routing: Whenever possible, cabling should be dustrial byproducts are present without taking ap-
installed over corridor areas or along lines that are propriate precautions to protect the cables. Install-
parallel to the contours of buildings. All deviations ers and cabling manufacturers of the materials in-
from straight runs should be made at right angles. volved must be consulted in all such cases.
Keep wire away from sharp, abrasive, and hot sur-
faces. Grounding and bonding: When shielded cables
are used, all applicable regulations for grounding
Separation from sources of EMI: All cabling and bonding as defined by local building codes for
should be installed in such a way as to comply with
electrical materials must be strictly adhered to. In
the minimum separations from AC power sources.
some cases, qualified installers or manufacturers
In general, communications wiring should not be lo- will make related recommendations in the interest
cated in spaces that are shared with electrical pan- of human safety or mechanical protection of
els, transformers, or other high voltage equipment. installed cables (e.g., shielding against rodents).

8
 ATS #4 PCCNet Network
Genset Supplying Load**
Direct Wired

ATS #3
Genset Supplying Load**

ATS #2
Genset Supplying Load**

ATS #1 The annunciator broadcasts its

status upon direct wired input
Genset Supplying Load change and a minimum of once
Charger AC Failure every five seconds. It only sets
to active direct wired inputs
BATTERY CHARGER that are active.
Charger AC Failure
ANNUNCIATOR
EXTERNAL GENSET I/O Customer Fault 1**
Low Coolant Level* Customer Fault 2**
Low Fuel Level* Customer Fault 3**
Genset Supplying Load
GENSET Charger AC Failure
Low Coolant Level* Low Coolant Level*
Low Fuel Level* Low Fuel Level*
Check Genset Check Genset
Not In Auto Not In Auto
Genset Running Genset Running
High Battery Voltage High Battery Voltage
Low Battery Voltage Low Battery Voltage
Weak Battery Weak Battery Voltage
Fail to Start Fail to Start
Low Coolant Temp Low Coolant Temp
Pre-High Engine Temp Pre-High Engine Temp
High Engine Temp High Engine Temp
Pre-Low Oil Pressure Pre-Low Oil Pressure
Low Oil Pressure Low Oil Pressure
Overspeed Overspeed
Custom Relay 1 Custom Relay 1
Custom Relay 2 Custom Relay 2
Custom Relay 3 Custom Relay 3
Custom Relay 4 Custom Relay 4

* Low Coolant Level and Low Fuel Level statuses can be either direct wired from External Genset I/O or be
part of the PCCNet network status coming from the genset. If direct wired, then the annunciator sets the
appropriate bit for the genset to reference. For PCC 2100 control, low fuel, low coolant level warnings and
shutdown messages do not broadcast over PCCNet and can only be hard wired from the PCC 2100 control.
** These can be Genset Supplying Load 2 thru 4 or Customer Faults.
When enabled, High Battery Voltage, Low Battery Voltage, and Normal Battery Voltage takes precedence over
the hard-wired input.
Normal Battery voltage can replace Weak Battery.

FIGURE 2. TYPICAL ANNUNCIATOR INSTALLATION (PCCNET NETWORK)

9
 When multiple controllers are remotely located then the common logic reference between the controls can be provided by the second
twisted pair wires in the network cable. The remote power supplies MUST be floating power supplies.

Local Location Remote Location A Remote Location B

TB115 TB115 TB115 TB115 TB115

GND GND GND GND GND

TB116 TB116 TB116 TB116 TB116

BATT IN BATT IN BATT IN BATT IN BATT IN

J21 J21 J21 J21 J21

GND GND GND GND GND

J23 J23 J23 J23 J23

DATA A DATA A DATA A DATA A DATA A

10
J24 J24 J24 J24 J24
DATA B DATA B DATA B DATA B DATA B

GND Supply + Supply Supply + Supply Supply +

Power Source with Floating Power Floating Power
Earth Ground Supply Supply

FIGURE 3. MULTIPLE REMOTE CONTROLLERS WIRING DIAGRAM

 When a limited number of controllers are remotely located then the common logic reference between the controls and the power
source can be provided by a pair of heavy gauge wires.

Local Location Remote Location

TB115 TB115 TB115 TB115

GND GND GND GND

TB116 TB116 TB116 TB116

BATT IN BATT IN BATT IN BATT IN

J21 J21 J21 J21

GND GND GND GND

J23 J23 J23 J23

DATA A DATA A DATA A DATA A

11
J24 J24 J24 J24
DATA B DATA B DATA B DATA B

GND Supply +
Heavy Gauge Wire
Power Source with
Earth Ground

FIGURE 4. MULTIPLE REMOTE CONTROLLERS WITH ONE POWER SOURCE WIRING DIAGRAM
Custom Relays WARNING Drilling into utility lines can
cause severe personal injury or death.
The annunciator can control four custom (N.O.) re- Make sure no wires, plumbing, or gas lines
lays that can be used as custom outputs that are run behind the mounting area before dril-
controlled by external devices. ling the mounting holes.
3. Drill the mounting holes and mount the box se-
For example, when a specified event becomes ac-
curely to the wall. For flush mounting, the front
tive, a message can be sent by the external device
edges of the box should be flush with the sur-
(for example, a PCC1301 control) to the annuncia-
face of the wall.
tor to turn the relay on or off. Only one event per
relay is allowed. Refer to your genset Service 4. Remove knock-outs, as needed for wiring,
Manual for information on how to set up the genset from the top and/or bottom of the control box.
controller to control the relays.

The rating for the custom relays is 0.2 amps @ 125

VAC, 1A @ 30 VDC.

(76mm)
3.00
Wiring for these relays is done via the TB3 connec-
tor (see Figure 6) TB3-1 to TB3-2 for relay 1,
TB3-3 to TB3-4 for relay 2, etc.

CONNECTION DESCRIPTION
TB3-1 Custom Relay 1, Contact A 5.25
(133mm)
TB3-2 Custom Relay 1, Contact B 3.50
(88.9mm)
TB3-3 Custom Relay 2, Contact A
TB3-4 Custom Relay 2, Contact B
TB3-5 Custom Relay 3, Contact A
TB3-6 Custom Relay 3, Contact B
6.25
TB3-7 Custom Relay 4, Contact A (159mm)
TB3-8 Custom Relay 4, Contact B
4.50
(114mm)
0.219 (5.6mm)
ANNUNCIATOR INSTALLATION MOUNTING HOLES

Select a location for mounting the annunciator that

is accessible. Make sure all components can be
easily removed for service. The annunciator
should be mounted in an environment that has a
temperature range of 40_ to 176_F (40_ to 80_C)
and relative humidity between 10 and 95%. The FIGURE 5. ANNUNCIATOR CONTROL BOX
power supply input voltage must be from 6 to 31 FOOTPRINT
VDC (reverse protected). DANGER High voltage is deadly. Installation
and service of the network annunciator in-
1. Remove the annunciator panel from the control volves working with high voltage equipment.
box. Installation and service must be performed by
trained and experienced personnel working
2. Locate the desired location on the wall and use with such equipment. Disconnect the utility line
the box as a template to mark the required holes from the transfer switch and disconnect power
(see Figure 5). Be sure to check for wiring, from the battery charger, day tank, and any oth-
plumbing, and gas lines behind the wall before er power equipment where connections are to
cutting or drilling. be made.

12
 WARNING Accidental starting of the generator NOTE: Pressing the Silence/Lamp Test button
set while working on it can cause severe injury silences all horns of the connected an-
or death. Disconnect the battery cables to pre- nunciators but will only test the lamps of
vent accidental starting. Always disconnect the the annunciator whose button is
negative () cable first and connect it last to pre- pressed.
vent arcing if a tool accidentally touches the
frame or other grounded metal parts of the set 9. Apply power to the annunciator. When power
while connecting or disconnecting the positive is applied to the annunciator,
(+) cable. Arcing can ignite explosive hydrogen
gas given off by the battery and cause severe in- a. Lamps DS1 thru DS21 cycle on and off, dis-
playing the available colors (green, amber,
jury. Ventilate the battery compartment before
red).
removing cables.
b. LED N3 on the back of the control board
5. Before making any wiring connections, discon- (see Figure 6) starts flashing (green one
nect the utility line from the transfer switch. flash per second), indicating that the annun-
Make sure the genset cannot start by pressing ciator is in Running Mode.
the RUN/STOP switch to STOP and by discon-
necting the starting battery (negative [] bat- c. When the annunciator establishes commu-
nications with another device, the Network
tery cable first). Disconnect the power to the
lamp (DS21) turns green.
battery charger.
10. Check the lamp characteristics on the annun-
6. Route the wiring from the annunciator to the ciator control board and, if necessary, change
genset, transfer switch, and battery charger the configuration to meet the needs of your
(see Table 2). Do not route wiring in the same installation (see Annunciator Configuration
conduit as AC wiring. Allow pigtails of at least on page 18). Make sure that the annunciator is
12 inches (304 mm) at each end for connec- properly set up for the correct negative or posi-
tions. tive input, reporting battery voltage, and prede-
fined configuration table.
7. Connect the auxiliary switches to the transfer
switch, the battery charger malfunction switch, 11. Press the Silence/Lamp Test button. All indica-
and the customer faults to GROUND for nega- tor lamps should light (turn green). Press and
tive signal annunciators and to B+ for positive hold the Silence/Lamp Test button to cycle
signal annunciators (see Table 2). through the colors (green, amber, red) and then
the current configuration is displayed.
8. When two or more annunciators serve the 12. Secure the annunciator to the control box with
same emergency power system, interconnect the screws provided with the annunciator.
all the terminals marked TB1-10 (new annun-
ciator installations) or TB1-20 (legacy annun- 13. Reconnect the utility line to the transfer switch,
ciator replacement installations) so that the reconnect the battery to the generator set (neg-
horns can all be silenced from any location. ative [] battery cable last), reconnect the bat-
The connections are made to TB1-10 on the tery charger, and return the generator set to au-
new annunciators. tomatic standby.

13
 REPLACING LEGACY ANNUNCIATORS 5. Connect the existing wires to the new annun-
ciator. Refer to Table 2 on specifics on wiring
The following describes how to replace a 3004510 the annunciator. The battery is connected to
ANN negative signal or 3004511 ANP positive sig- the TB1-16 terminal in both 12 volt and 24 volt
nal annunciator with this annunciator. systems. If battery check is not desired, the
three lamps can be used for custom indica-
DANGER High voltage is deadly. Installation tions, using TB2-4, TB2-5, and TB2-6.
and service of the network annunciator in-
6. Modify the insert card to match the installation.
volves working with high voltage equipment.
Text can be added to the three blank boxes lo-
Installation and service must be performed by
cated at the top of the insert. If the predefined
trained and experienced personnel working legend is not desired, text can be covered with
with such equipment. Disconnect the utility line white tape and the desired text written on the
from the transfer switch and disconnect power tape. In addition, the back of the insert has all
from the battery charger, day tank, and any oth- blank spaces for writing text. In a legacy annun-
er power equipment where connections are to ciator replacement, the modifications shown in
be made. Table 3 are typical.
WARNING Accidental starting of the generator 7. Apply power to the annunciator. When power
set while working on it can cause severe injury is applied to the annunciator,
or death. Disconnect the battery cables to pre-
vent accidental starting. Always disconnect the a. Lamps DS1 thru DS21 cycle on and off, dis-
negative () cable first and connect it last to pre- playing the available colors (green, amber,
vent arcing if a tool accidentally touches the red).
frame or other grounded metal parts of the set b. LED N3 on the back of the control board
while connecting or disconnecting the positive (see Figure 6) starts flashing (green one
(+) cable. Arcing can ignite explosive hydrogen flash per second), indicating that the annun-
gas given off by the battery and cause severe in- ciator is in Running Mode.
jury. Ventilate the battery compartment before
removing cables. 8. Press the Silence/Lamp Test button briefly. All
indicator lamps should light (turn green).
1. Disconnect the utility line from the transfer 9. Check the lamp characteristics on the annun-
switch. Make sure the genset cannot start by
ciator control board and, if necessary, change
pressing the RUN/STOP switch to STOP and by
the configuration to meet the needs of your
disconnecting the starting battery (negative []
installation (see Annunciator Configuration
battery cable first). Disconnect the power to the
on page 18). Make sure that the annunciator is
battery charger.
properly set up for the correct negative or posi-
tive input, reporting battery voltage, and prede-
2. Remove the existing annunciator panel from
fined configuration table. Standard default con-
the control box. Tag and remove the wire con-
figurations for the lamp and horn settings are
nections. Examine the wires for damage and
set at the factory.
replace, if necessary.
10. Secure the annunciator to the control box with
3. Remove the new annunciator panel from the the screws provided with the annunciator.
control box.
11. Reconnect the utility line to the transfer switch,
4. If necessary, replace the existing control box reconnect the battery to the generator set (neg-
with the control box included in this kit and re- ative [] battery cable last), reconnect the bat-
move knock-outs, as needed for wiring, from tery charger, and return the generator set to au-
the top and/or bottom of the control box. tomatic standby.

14
 TABLE 2. LEGACY INTERCONNECTIONS
LEGACY ANNUNCIATOR NEW ANNUNCIATOR
DESCRIPTION
CONNECTIONS CONNECTIONS
TB1-1 (12 VDC)
BATT TB1-16
TB1-2 (24 VDC)
TB1-3 GND TB1-15
TB1-4 Genset Running TB2-3
TB1-5 Normal Utility or
Check Genset TB1-8
TB1-6 Genset Supplying Load TB1-4
TB1-7 Pre-Low Oil Pressure TB2-11
TB1-8 Low Oil Pressure TB2-12
TB1-9 Pre-High Engine Temp TB2-9
TB1-10 High Engine Temp TB2-10
TB1-11 Low Coolant Temp TB2-8
TB1-12 Overspeed TB2-13
TB1-13 Fail to Start TB2-7
TB1-14 Not In Auto TB2-2
TB1-15 Charger AC Failure TB1-5
TB1-16 Low Fuel Level TB1-7
TB1-17 Customer Fault 1 TB1-1
TB1-18 GND TB2-1
TB1-19 GND TB2-14
TB1-20 Silence Lamp Test (N.O.) TB1-10
TB1-21 GND TB1-9
TB1-22 Remote Alarm (N.O.) TB1-13
TB1-23 GND TB1-12
TB1-24 GND TB1-17
TB2-1 High Battery Voltage or
Customer Indication 1 TB2-4
TB2-2 Low Battery Voltage or
Customer Indication 2 TB2-5
TB2-3 Normal Battery Voltage or
Customer Indication 3 or TB2-6
Weak Battery
TB2-4 Low Coolant Level TB1-6
TB2-5 Customer Fault 2 TB1-2
TB2-6 Customer Fault 3 TB1-3
TB2-7 Silence Lamp Test (N.C.) TB1-11
TB2-8 Remote Alarm (N.C.) TB1-14

15
 TABLE 3. INSERT MODIFICATIONS
LAMP INSERT CARD MODIFICATION
1 Customer Fault 1 text can be written in the blank space provided.
2 Customer Fault 2 text can be written in the blank space provided.
3 Customer Fault 3 text can be written in the blank space provided.
A Normal Utility Power sticky label can be placed over Check Genset or white tape can be
8
used to cover Check Genset with Normal Utility Power written on the tape.
A blank sticky label or white tape can be used to cover High Battery Voltage and Custom In-
11
dication 1 text can be written on the label/tape.
A blank sticky label or white tape can be used to cover Low Battery Voltage and Custom Indi-
12
cation 2 text can be written on the label/tape.
A Normal Battery Voltage sticky label can be placed over Weak Battery or white tape can
13
be used to cover Weak Battery with Normal Battery Voltage written on the tape.
Text for all other lamps should not need to be changed.

16
Customer Options
OPTIONS Annunciator functions can be modified to meet the
needs of your installation. individual status lamp
The annunciator with version 1.06 can only be con- colors (red, green, or amber), flash, and alarm char-
figured via the three push buttons on the back of the acteristics can be changed. The S1 button on the
annunciator. control board (see Figure 6) can be used to enter
The annunciator with version 2.00 or higher can be the configuration mode and make adjustments.
configured by: Customer indications and customer faults can also
1. Using the three push buttons on the back or the be added.
annunciator,
The annunciator also has connections for Remote
2. By PCCNet communications, Silence/Lamp Test and Remote Alarm.
or
The following subsections describe how to modify
By Modbus communications. and utilize optional features.
When configuring via PCCNet or Modbus, the ex-
ternal device must have special code for performing
this function.

J2 J2 CONNECTOR

5 4 3 2 1
LAMP
CONNECTOR DS1

BATT
NO CONNECTION
RS-485 DATA B
RS-485 DATA A

GND
TB3
CONNECTOR
S3
S2
S1

N1
NETWORK SYSTEM
STATUS LAMP (DS21) STATUS LAMPS
LOCATED ON THE (DS1 DS20)
OTHER SIDE OF THE
BOARD
N2 TB2
N3 CONNECTOR
TB1 LAMP
CONNECTOR DS20

FIGURE 6. ANNUNCIATOR CONTROL BUTTONS, STATUS LAMPS, AND CONNECTORS

17
 ANNUNCIATOR CONFIGURATION Entering Configuration Mode
During normal operation, the annunciator is in Run- During normal operation (Running Mode), the
ning Mode. When in Running Mode, only the N3 green N3 LED flashes at one flash per second.
LED is flashing (green). Configuration Mode must
be entered to modify or check lamp characteristics 1. Press and hold S1 for 5 seconds to enter Con-
and annunciator settings. When in Configuration figuration Mode.
Mode, the three LEDs on the back panel are used to
display which configuration function is presently se- 2. During the five seconds that S1 is pressed, N1
lected. One or more of the front panel system status lights and N3 continues to flash.
lamps (DS1DS20) are used to display the configu-
3. After S1 has been pressed for five seconds,
rations available with each function. N1, N2, and N3 go out. You have entered Con-
Three momentary buttons on the back panel are figuration Mode when all three LEDs are off.
used to set configurations:
Configuration Functions
The S1 button is used to enter or leave Config-
uration Mode and to cycle through the configu- Upon entering Configuration Mode, eight configura-
ration functions. While in Running Mode, the tion functions can be selected by pressing the S1
N1 LED will light if the S1 button is pressed. button. Table 4 shows the sequence of the functions
that are available. The black-filled squares indicate
The S2 button is used in certain configuration which LEDs are lit for each function.
functions to cycle through each of the 20
lamps. While in Running Mode, the N2 LED will TABLE 4. CONFIGURATION FUNCTIONS
light if the S2 button is pressed. LED
FUNCTION
The S3 button is used to select the available N1 N2 N3
configurations. While in Running Mode, the N3 Select Predefined Configuration
1 j j j
LED will light if the S3 button is pressed. Table for all 20 lamps
2 Report Battery Voltage J j j
A summary of configuration settings is included in
Table 7, located at the end of this section. 3 Select Negative/Positive Input j J j
Select Network Configuration
4 J J j
Address
Configure individual Lamps with
5 j j J
Color and Flash Characteristics
S3 Configure individual Lamps with
6 J j J
Audible Alert
S2
7 Invert Active Signals j J J
S1
8 Enable Global Horn J J J

Information on how to configure these functions is

shown on the following pages. With each function,
all configurations that are available are listed (in-
cluding the default configuration). For most func-
tions, a color is assigned to one or more lamps to in-
dicate which configuration is currently selected.
NOTE: Active conditions are not displayed when in
Configuration Mode. If a condition occurs
while in Configuration Mode, it will not be
displayed until after you have returned to
N1 N2 N3 Running Mode (see Exiting Configuration
FIGURE 7. CONFIGURATION BUTTONS AND LEDs Mode on page 23).

18
Selecting Predefined Configuration Tables placement of legacy annunciators). The default set-
tings for each of these configurations are shown in
LED Table 5. If one of the two predefined configuration
N1 N2 N3 tables is selected, characteristics (color, flash, and
j j j audible alert) for all 20 discrete input lamps are au-
tomatically set. However, after selecting the table of
Upon entering Configuration Mode, N1, N2, and N3 attributes, characteristics of individual lamps can be
LEDs are all off, indicating that the Predefined Con- modified (see page 22).
figuration Mode function has been selected. If a dif-
ferent configuration function is presently selected, Selecting a predefined configuration table only
repeatedly press the S1 button until all three LEDs
needs to be done once. If you customize a prede-
are off.
fined configuration table by changing default set-
Two sets of predefined lamp configurations are tings, always keep the configuration mode setting
available (Modbus and NFPA 110 for new annun- as No Change. Otherwise, individual changes
ciator installations and Legacy NFPA 110 for re- may be lost.
TABLE 5. DEFAULT LAMP CONFIGURATION TABLES
Modbus and NFPA 110 Legacy NFPA 110
Lamp Description (DS1 = Red) (DS1 = Amber)
Color Horn Flash Color Horn Flash
DS1 Customer Fault 1 Green No No Red Yes No
DS2 Customer Fault 2 Amber No No Red Yes No
DS3 Customer Fault 3 Red No No Red Yes No
DS4 Genset Supplying Load Amber No No Green No No
DS5 Charger AC Failure Amber Yes No Red No No
DS6 Low Coolant Level Amber Yes No Red Yes No
DS7 Low Fuel Level Red Yes No Red Yes No
Check Genset (Modbus and NFPA 110) Amber No No
DS8 or
Normal Utility (Legacy NFPA 110) Green No No
DS9 Not In Auto Red Yes Yes Red Yes No
DS10 Genset Running Amber No No Green No No
DS11 High Battery Voltage Amber Yes No Red No No
DS12 Low Battery Voltage Red Yes No Red No No
Weak Battery (Modbus and NFPA 110) Red Yes No
DS13 or
Normal Battery Voltage (Legacy NFPA 110) Green No No
DS14 Fail to Start Red Yes No Red Yes No
DS15 Low Coolant Temp Red Yes No Red Yes No
DS16 Pre-High Engine Temp Amber Yes No Amber Yes No
DS17 High Engine Temp Red Yes No Red Yes No
DS18 Pre-Low Oil Pressure Red Yes No Amber Yes No
DS19 Low Oil Pressure Red Yes No Red Yes No
DS20 Overspeed Red Yes No Red Yes No
Bold type indicates the items that are printed on the annunciator overlay. The remaining slots are blank (see
Figure 1).

19
For software versions prior to version 2.00, when It may be necessary to change this setting
you select the Predefined Configuration Mode func- for your installation. For more information
tion, lamp DS1 displays the color associated with on reporting battery voltage, see Reporting
the predefined configuration shown in the table be- Battery Voltage below.
low. To change the predefined configuration, press For software versions starting with version 2.00,
the S3 button to select the color assigned to one of when you select the Predefined Configuration
the predefined configuration tables, as shown be- Mode function, lamps DS1 and DS2 are used to dis-
low. play the color associated with the predefined con-
figuration shown in the table below. To change the
DS1 COLOR CONFIGURATION
predefined configuration, press the S3 button to se-
No Change (For customized lect the color assigned to one of the predefined con-
Green
configurations) figuration tables, as shown below.
Legacy NFPA 110 (Default with
Amber If Modbus communications is desired, select the
software version 1.05 or earlier)*
Modbus NFPA 110 table.
NFPA 110 (Default, starting with
Red
software version 1.06)* COLOR
* Starting with version 1.06, the factory defaults are CONFIGURATION
DS1 DS2
set to the parameters in the NFPA 110 table. The
factory defaults for earlier versions of software are No Change: PCCNet (For
Green Off
set to the parameters in the Legacy NFPA 110 customized configurations)
table. No Change: Modbus (For
If you have an unused, factory fresh annunciator, Green Green
customized configurations)
you can determine which table has been pre-se-
lected by pressing the Silence/Lamp Test button Amber Off PCCNet Legacy NFPA 110
when the annunciator is in Run mode (not Config- Red Off PCCNet NFPA 110
uration mode). If the top three LEDs are Green,
Amber Amber Modbus NFPA 110
Amber, Red, then the NFPA 110 table has been
preselected. If the top three LEDs are Red, Red, NOTE: When the predefined Legacy NFPA 110
Red, then the Legacy NFPA 110 has been prese- table is selected, then Report 12 Volt bat-
lected. If a different pattern is displayed, the table
tery voltage function is automatically se-
doesnt match your needs, or if the annunciator
has been used before, then select the predefined lected. When the predefined NFPA 110
table that best matches your needs. table is selected, then Dont Report battery
reporting function is automatically selected.
NOTE: When the predefined Legacy NFPA 110 When the predefined Modbus table is se-
table is selected, then Report 12 Volt bat- lected, then Dont Report is automatically
tery voltage function is automatically se- selected. It may be necessary to change
lected. When the predefined NFPA 110 this setting for your installation. For more in-
table is selected, then Dont Report battery formation on reporting battery voltage, see
reporting function is automatically selected. Reporting Battery Voltage below.

20
Reporting Battery Voltage To change the Reporting Battery Voltage function,
press the S3 button until the color associated with
LED the desired reporting configuration is displayed, as
N1 N2 N3 shown below.
J j j COLOR
CONFIGURATION
To check on or modify the status of the Reporting DS11 DS12 DS13
Battery Voltage function, enter the Configuration Green Green Green Dont Report
Mode and repeatedly press the S1 button until the Report 12 Volt
N1 LED is lit. When the Reporting Battery Voltage Amber Amber Amber High/Low/Normal
function is selected, lamps DS11, DS12, and DS13 (Default)
display the color indicating the status of this func- Report 24 Volt
tion. Red Red Red
High/Low/Normal
Report 12 Volt
NOTE: The Reporting Battery Voltage function is Amber Amber Off
High/Low
automatically selected when a Predefined
Configuration Table is selected (see page Report 24 Volt
Red Red Off
High/Low
19).

A report high and low only configuration can be

used when an input is available for Weak Battery, TABLE 6. BATTERY VOLTAGE SETTINGS
but no inputs are available for High Battery Voltage LOW HIGH CONFIGURATION
and Low Battery Voltage. A report high and low only
12  0.5 VDC 16  0.5 VDC 12 VDC
configuration can also be used when it is desired to
report a customer fault in place of Normal Battery. 24  1 VDC 32  1 VDC 24 VDC

21
Selecting Negative/Positive Input DS1 DS2 DS3 DS4 CONFIGURATION
Network Address 1
Green Off Off Off
(Default)
LED
Off Green Off Off Network Address 2
N1 N2 N3
Off Off Green Off Network Address 3
j J j
Off Off Off Green Network Address 4

The annunciator can be configured to be either a NOTE: Always use Network Configuration Address
Positive or Negative signal device. The polarity of 1 (default) to set up NFPA 110 annunciators.
the annunciator must match that of the emergency
Configuring the Color and Flash
power system.
Characteristics of individual Lamps
To check on or modify the status of the Negative/ LED
Positive Input function, enter the Configuration N1 N2 N3
Mode and repeatedly press the S1 button until only j j J
the N2 LED is lit. When the Negative/Positive Input
function is selected, all 20 lamps are lit and are the Each of the 20 status lamps can be configured to be
same color (either red or green). Press the S3 but- red, green, or amber. Each lamp can be configured
ton to modify the Negative/Positive Input function, to flash or not flash. Each lamp can also be disabled
as shown below. (turned off). Default lamp characteristics are deter-
mined by the predefined configuration table se-
lected (see page 19).
DS120 COLOR CONFIGURATION
To select the lamp configuration function after en-
Green Positive Input
tering Configuration Mode, repeatedly press the S1
Red Negative Input (Default) button until the N3 LED is lit.
When this function is selected, the characteristics of
Configuring the Network Configuration all 20 lamps are shown and the first lamp (DS1)
Address flashes. To scroll through the other lamps, repeat-
edly press the S2 button until the desired lamp
LED flashes a quick flash.
N1 N2 N3 To modify the characteristics on an individual lamp,
J J j press the S3 button. The lamp characteristics are:
Solid Green
The annunciator can be configured to communicate Solid Amber
using one of the four available network configura-
Solid Red
tion addresses. This feature allows for up to four an-
One Second Flashing Green
nunciators to be installed in a network, all displaying
different network information. One Second Flashing Amber
One Second Flashing Red
To check on or modify the status of the Network Disabled (Off) A lamp that is disabled cannot
Configuration Address function, enter the Configu- be configured with an audible alert.
ration Mode and repeatedly press the S1 button un- NOTE: When a lamp is selected for flash configura-
til the N1 and N2 LEDs are lit. The first four lamps tion, a double flash can be observed. After
are used to indicate the address. Press the S3 but- selecting the next lamp, the lamp that was
ton to modify the Network Configuration Address configured to flash will flash at a slower rate
function, as shown below. (once per second).

22
Configuring individual Lamps with An the desired lamp flashes. Press the S3 button to
Audible Alert modify the Invert Active Signal function, as shown
below.
LED
DS120 COLOR CONFIGURATION
N1 N2 N3
Green Dont Invert (Default)
J j J
Red Invert
Each of the 20 status lamps can be configured with
an Audible Alert that sounds when the associated Enabling Global Horn
LED becomes active.
LED
NOTE: A lamp that is disabled cannot be configured
with an audible alert. N1 N2 N3
J J J
To view and modify the status of the Audible Alert
function of the lamps, enter the Configuration Mode Although individual lamps can be set up with an au-
and repeatedly press the S1 button until the N1 and dible alert, the horn will not sound unless the Global
N3 LEDs are lit. Horn function is enabled. To check on or change the
status of the Global Horn function, enter the Config-
When this function is selected, the alert status of all
uration Mode and repeatedly press the S1 button
20 lamps is shown and the first lamp (DS1) flashes.
until the N1, N2, and N3 LEDs are lit.
The default alert status is determined by the prede-
fined configuration table selected (see page 19). To When the Global Horn Enable function is selected,
scroll through the lamps, repeatedly press the S2 lamp DS1 displays the color indicating the status of
button until the desired lamp flashes. Press the S3 this function. Press S3 to change the color associat-
button to modify the Audible Alert function, as ed with the global horn configuration, as shown be-
shown below. low.

DS120 COLOR CONFIGURATION DS1 COLOR CONFIGURATION

Green Sound Disabled Green Horn Disabled
Red Sound Enabled Amber Horn Enabled Soft
Red Horn Enabled Loud (Default)
Inverting Active Hardware Signals
Exiting Configuration Mode
LED
N1 N2 N3 All changes are automatically saved upon exiting
the configuration mode. To exit the configuration
j J J
mode,
The state of each of the 20 hardware input signals
can optionally be individually inverted. If set to in- 1. Press and hold S1 for 5 seconds.
verted, then an active hardware signal will be con-
2. After S1 has been pressed for five seconds, N3
sidered inactive and an inactive signal will be con-
begins to flash, indicating that you have re-
sidered active.
turned to Running Mode.
After entering Configuration Mode, repeatedly
NOTE: If you do not manually exit Configuration
press the S1 button until the N2 and N3 LEDs are lit.
Mode, the annunciator automatically exits
When this function is selected, the characteristics of this mode after ten minutes of button inactiv-
first lamp (DS1) are shown. To scroll through the ity. Any changes that were made are auto-
other lamps, repeatedly press the S2 button until matically saved.

23
 CUSTOMER FAULTS Lamp Test function. The other Silence/Lamp Test
has normally closed contacts (connection TB1-11)
Three customer faults are available for annunci- and can only be used as an output for the Silence/
ation of the customers specified conditions. Add the Lamp Test function. Both contacts are rated at two
fault descriptions to the control panel insert. Refer amps maximum.
to Table 5 for interconnect locations.
REMOTE ALARM
REMOTE SILENCE/LAMP TEST
Two remote alarm connections are available (refer
Two remote Silence/Lamp Test connections are to Table 5). One remote alarm has normally open
available (refer to Table 5). One Silence/Lamp Test contacts (connection TB1-13) and the other has
has normally open contacts (connection TB1-10) normally closed contacts (connection TB1-14).
and is used as both input and output for the Silence/ Both contacts are rated at two amps maximum.

24
 TABLE 7. CONFIGURATION SUMMARY TABLE

Configura- Select
Front Panel Lamp Selection
tion LEDs individual
Function (Lamps 1 Through 20) Value
(S1 Button) Input
(S3 Button)
N1 N2 N3 (S2 Button)
Predefined NA G No Change
Configuration
Table (Software A Legacy
Versions Prior to
Version 2.00) R NFPA 1101

Predefined NA G No Change (PCCNet)

C fi
Configuration
ti
NA G G No Change (Modbus)
Table (Starting
with Software NA A PCCNet Legacy
Version 2.00)
2 00)
NA R PCCNet NFPA 1101
NA AA Modbus NFPA 110
Report
p Battery y G NA G G G Dont Report 134
V lt
Voltage (in
(i Sta-
St
A A A Report 12V2
tus Lamps 11,
12, and 13) R R R Report 24V
Used with
PCCNet Net- A A Report 12V High/Low
work Only R R Report 24V High/Low
Negative/ G NA GG G G G G G G G G G G G G G G G G G G Positive
Positive Input
Selection RR R R R R R R R R R R R R R R R R R R Negative1
Network G G NA G 1 (NFPA 110)1234
C fi
Configuration
ti
G 2
Address
G 3
G 4
Color and Flash G Press S2 to G Solid Green
f individual
for i di id l cycle
l through
th h
A Solid Amber
Lamps the 20 lamps
R Solid Red
>G< Flashing Green
>A< Flashing Amber
>R< Flashing Red
Disabled
Audible Alert G G Press S2 to G Disabled
with individual cycle through
Lamps the 20 lamps R Enabled
Invert Active G G Press S2 to G Dont Invert1
Signal for indi-
indi cycle through
vidual Inputs the 20 lamps R Invert
Global Horn G G G NA G Disabled
E bl
Enable
A EnabledSoft
R EnabledLoud1
Notes:
G = Green, A = Amber, R = Red, = Off
1 = Factory Default (Legacy was the default in early version of software. NFPA 110 is the default, starting with version 1.06.)
2 = Default when Predefined Configuration Table = PCCNet Legacy
3 = Default when Predefined Configuration Table = PCCNet NFPA 110.
4 = Default when Predefined Configuration Table = Modbus NFPA 110.

25
THIS PAGE INTENTIONALLY LEFT BLANK

26
Troubleshooting
WARNING Faulty service of the equipment 1. For a new annunciator installation, verify
monitored by the annunciator can lead to se- that B+ is connected to TB1-16 and that the
vere injury or death from electrocution, and ground (GND) connection is made to TB1-15.
equipment or property damage due to fire. Ser-
vice must be performed by trained and experi- 2. For a legacy annunciator replacement,
enced personnel. verify that B+ is no longer connected to TB1-2
on a 12-volt system or connected to TB1-1 on
PRE-CHECK a 24-volt system and that the ground (GND)
connection is not made to TB1-3. B+ must be
Verify the proper power supply wiring connection is connected to TB1-16 and the ground (GND)
made and that the power supply voltage range is connection must be made to TB1-15.
correct for your installation. 3. Verify that the annunciator is configured to re-
port battery voltage.
The power supply wiring connection for a new
annunciator installation must be between 4. Verify that the annunciator has power by press-
TB1-16 (BATT) and TB1-15 (GND). ing the Silence/Lamp Test pushbutton. All 21
lamps should light.
The power supply wiring connection for a
legacy annunciator replacement that was 5. Use a voltmeter to check the voltage between
between TB1-2 and TB1-3 (GND) for a 12-volt the BATT IN and a GND terminal to verify that
system or between TB1-1 and TB1-3 (GND) for it is correct.
a 24-volt system must now be between TB1-16
(BATT) and TB1-15 (GND). 6. If the failure still exists, the PCB is defective
and must be replaced.
The power supply voltage range must between
6.5 and 31 VDC. Lamp Testing
All test lamps should light when the Silence/Lamp
Verify that the annunciator is correctly set up to be
Test button is pressed. The following describes the
either a positive or negative signal device. To check
sequence of events that should occur if you press
the negative/positive input status, remove the an-
and hold the Silence/Lamp Test button.
nunciator panel from the control box and use the
configuration buttons to enter Configuration Mode 1. If there are no active audible alarms, all lamps
and check on the negative/positive input status (see (DS1 thru DS21) switch from green to amber to
pages 18 and 22). red.

TROUBLESHOOTING 2. Lamps DS1 thru DS20 display their configured

color, flash, and audible alert characteristics.
Incorrect Battery Voltage Sensing
3. After releasing the Silence/Lamp Test button,
If incorrect or no battery voltage indication appears, the status of the lamps that are hard-wired is
perform the following checks. displayed for one second.

27
All Indicators Fail to Light One or More Failed Lamps
If the indicators fail to light when the Silence/Lamp If one or more lamps fail to light when the Silence/
Test button is pressed, then perform the following Lamp Test button is pressed, the lamp(s) and/or
checks. PCB is/are defective. If any defective lamp is used,
replace the PCB.
1. Verify that the annunciator has power between
TB1-16 (+) and TB1-15 (GND).
Input Fails to Light Lamp
2. Verify that the J1 connector (membrane panel
ribbon cable to PCB assembly located on the If a status lamp fails to light when the corresponding
back of the board) is secure (see Figure 8). input condition is activated, but the lamp does light
Press the Silence/Lamp Test pad. during a lamp test, then verify the input connec-
tions.
3. If the problem continues, momentarily jumper
the J1 pins together. If all the indicators light 1. Enter Configuration Mode and verify that the
when J1 pins are jumpered together, the mem- lamp has been enabled (see Annunciator
brane touch panel is defective and must be re- Configuration on page 18).
placed.
2. Apply B+ to the respective input and verify that
4. If the failure still exists, the PCB is defective the lamp fails to light.
and must be replaced.
3. Apply GND to the respective input and verify
that the lamp fails to light.
SYSTEM
STATUS HORN
LAMPS 4. If the lamp lights with the proper input, check for
TB2
(DS1 DS20) a poor connection or defective lead back to the
S signal source.
1
5. If the status lamp still does not light, the lamp and/
or PCB is defective. Replace the PCB if the lamp
is used.

Not All Lamps Display the Desired

Characteristics
If one or more lamps do not display the desired
characteristics when the Silence/Lamp Test button
J1 is pressed and held (see Lamp Testing on the pre-
CONNECTOR
vious page), perform the following checks.

1. Enter Configuration Mode and verify that the

desired individual lamp characteristics have
been set (see page 23).

2. While in Configuration Mode, verify that the In-

MEMBRANE vert Active Signals function is correctly set (see
PANEL NETWORK
STATUS page 23).
RIBBON
CABLE LAMP
(DS21)

FIGURE 8. J1 CONNECTION

28
Lamps Are Lit At the Wrong Time annunciator installations or TB1-22 for legacy
annunciator replacement installations) be-
If most or all lamps are lit during normal operation comes grounded.
but you do not want them to be lit, perform the fol-
lowing checks. 4. If steps one through three do not indicate any
problems, tap on the side of the horn a few
1. Enter Configuration Mode and verify that the times. This action may free the piezo element
correct negative/positive input setting has and allow it to vibrate. Sometimes after ex-
been made (see page 23). treme temperature changes, the piezo element
becomes jammed and is unable to vibrate.
2. While in Configuration Mode, verify that the In-
vert Active Signals function is correctly set (see 5. If the alarm still fails to sound, the PCB is defective
page 23). and must be replaced.

Excessive Battery Voltage Indications The Alarm Sounds But No Lamps are
Flashing
If there are numerous indications of High Battery
Voltage or Low Battery Voltage, perform the follow- Check to see if a lamp is displaying a quick blip (0.2
ing checks. seconds On and 1.8 seconds Off). If a lamp is con-
figured as inaudible (horn off), the event occurs,
1. Enter Configuration Mode and verify that the and then it becomes inactive before the Silence/
correct Reporting Battery Voltage configura- Lamp Test pushbutton is pressed, the alarm will
tion has been made (see page 23). The config- sound but the lamp will not continue to flash its con-
uration must be properly set for a 12 or 24 VDC figured color and flash characteristics.
control system.
Remote/Silence Lamp Test Connection
2. Check the battery and/or battery charger for
proper voltage/operation. If the local annunciator fails to silence the alarm
horns of the remote interconnected annunciators,
Alarm Failure then verify that the Silence/Lamp Test (N.O.) termi-
nals (TB1-10 for new annunciator installations or
If a fault fails to signal an audible alarm, but does TB1-20 for legacy annunciator replacement instal-
light the lamp, perform the following checks. lations) are interconnected. The connections are
NOTE: If both the alarm and lamp fail to function, per- made to TB1-10 on the new annunciators.
form the checks under Input Fails to Light
Genset Fault Fails to Go Inactive
Lamp.
If an annunciator fault status remains active but you
1. Enter Configuration Mode and verify that the believe it should be inactive, it may be that the gen-
Global Horn function has been enabled (see En- set controller is actually keeping the fault active.
abling Global Horn on page 23). If Global Horn Some genset controllers (PCC2100, PCC3200)
is disabled, lamp DS1 will be green.
keep some faults active (High Engine Temperature,
2. While in Configuration Mode, verify that the Low Oil Pressure) until the genset shuts down, re-
lamp has been configured with an audible alert. starts, and then runs without the fault condition in
(see Configuring individual Lamps with an Au- the fault range for a predetermined amount of time.
dible Alert on page 23). If the alert for the lamp Refer to the controllers fault status list to see if the
is disabled, it will be green. fault is still active. Some controllers display an as-
terisk (*), indicating that the fault is still active. Refer
3. Verify that during the fault input condition, the to your genset or controller manual for more in-
remote alarm (N.O.) output (TB1-13 for new formation.

29
THIS PAGE INTENTIONALLY LEFT BLANK

30
Parts Information

11

13

4 5
6
8

14
1 10

9
12

FIGURE 9. ANNUNCIATOR PARTS

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

Annunciator 5 3324064 4 Spacer

300592901 1 Panel Mounted 6 332333204 3 Post, Circuit Board
300592902 1 Panel with Enclosure 7 3013090 1 Control Box (Used with
1 319414802 1 Panel, Annunciator 300592902 Annunciator)
2 3005338 1 Panel, Membrane 8 819116001 3 Screw, Machine Round
3 Card, Insert Membrane Head (M3 x 10mm)
098832101 1 English 9 8150385 2 Screw, Machine Round
098832102 1 Spanish Head (632 x 1/2) (Black)
098832103 1 French 10 8700183 2 Nut, Hex Lock (632)
098832104 1 Chinese 11 323219204 1 Connector
4 3271521 1 Board, Printed Circuit (PCB)
Annunciator

31
 11

13

4 5
6
8

14
1 10

9
12

FIGURE 9. ANNUNCIATOR PARTS

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

12 Label, Peel Off 14 Card, Insert Membrane

0986902 1 English 098885601 1 English
098690201 1 Spanish 098885602 1 Spanish
13 Card, Insert Membrane 098885603 1 French
098885501 1 English 098885604 1 Chinese
098885502 1 Spanish
098885503 1 French
098885504 1 Chinese

32
Modbus Register Table

Modbus
System Name Access Specifications Description
Address
43000 High 4 LEDs Read/Write bit 0: Input 1(LSB) Default: 0 Read this register for the statuses of
bit 1: Input 2 LEDs 1..4. Write to this register to
bit 2: Input 3 control the status of the LEDs.
bit 3: Input 4
43001 Low 16 LEDs Read/Write bit 0: Input 5(LSB) Default: 0 Read this register for the statuses of
bit 1: Input 6 LEDs 5..20. Write to this register to
bit 2: Input 7 control the status of the LEDs.
bit 3: Input 8
..
bit 14: Input 19
bit 15: Input 20(MSB)
43002 High 4 Discrete Read Only bit 0: Input 1(LSB) Default: n/a Read this register for the statuses of
Inputs bit 1: Input 2 discrete inputs 1..4.
bit 2: Input 3
bit 3: Input 4
43003 Low 16 Discrete Read Only bit 0: Input 5(LSB) Default: n/a Read this register for the statuses of
Inputs bit 1: Input 6 discrete inputs 5..20.
bit 2: Input 7
bit 3: Input 8
..
bit 14: Input 19
bit 15: Input 20(MSB)
43004 High Battery Read Only 0: OK Default: n/a Annunciator generated high battery
Status 1: Too High voltage status. To use this status the
Report Battery Voltage register must
not be set to Dont Report.
43005 Low Battery Read Only 0: Ok Default: n/a Annunciator generated low battery
Status 1: Too Low voltage status. To use this status the
Report Battery Voltage register must
not be set to Dont Report.
43006 Audible Alarm Read Only 0: Inactive Default: n/a Read current state of audible alarm.
Status 1: Active
43007 Silence Button Read/Write 0: Not Pressed Default: Not Silence Button has been pressed
1: Pressed Pressed since the last time this register was
read.
43008 Relay 1 State Read/Write 0: Inactive Default: Read current state of relay or write
1: Active Inactive desired state.
43009 Relay 2 State Read/Write 0: Inactive Default: Read current state of relay or write
1: Active Inactive desired state.
43010 Relay 3 State Read/Write 0: Inactive Default: Read current state of relay or write
1: Active Inactive desired state.
43011 Relay 4 State Read/Write 0: Inactive Default: Read current state of relay or write
1: Active Inactive desired state.
43021 Configure LED 1 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table

33
Modbus
Address System Name Access Specifications Description

43022 Configure LED 2 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43023 Configure LED 3 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43024 Configure LED 4 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43025 Configure LED 5 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43026 Configure LED 6 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43027 Configure LED 7 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43028 Configure LED 8 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43029 Configure LED 9 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43030 Configure LED 10 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43031 Configure LED 11 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43032 Configure LED 12 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43033 Configure LED 13 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43034 Configure LED 14 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43035 Configure LED 15 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table

34
Modbus
Address System Name Access Specifications Description

43036 Configure LED 16 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43037 Configure LED 17 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43038 Configure LED 18 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43039 Configure LED 19 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43040 Configure LED 20 Read/Write See Modbus LED Default: See Set-up Individual LED.
Configuration Structure Modbus
NFPA 110
Table
43041 Report Battery Read/Write 0: Dont Report Default: Specifies if annunciator generated
Voltage 1: 12 volt Dont voltage statuses should be displayed
Hi/Low/Normal Report on the annunciator.
2: 24 volt
Hi/Low/Normal
3: 12 volt Hi/Low
4: 24 volt Hi/Low
43042 Neg/Pos Input Read/Write 0: Negative Default: Specifies whether the annunciator
Select 1: positive Negative discrete inputs accepts negative
signals or positive signals.
43043 Global Horn Read/Write 0: Disabled Default: Overall control of the audible alarm.
Enable 1: Enabled Soft Enabled
2: Enabled Load Load

43044 Network Read/Write 1: Modbus Address 1 Default: If you change the address then you
Configuration 2: Modbus Address 2 Modbus will not be able to communicate with
Address 3: Modbus Address 3 Address 1 the annunciator until the Modbus
4: Modbus Address 4 Master also changes its sending
address.
43045 Modbus Baud Read/Write 0: 2400 Baud Default: If you change baud rates then you
Rate 1 :4800 Baud 19200 will not be able to communicate with
2 :9600 Baud the annunciator until the Modbus
3 :19200 Baud Master also changes its baud rate.

43046 Modbus Parity Read/Write 0: Even Default: If you change parity then you will not
1 :Odd Even be able to communicate with the
2 :None annunciator until the Modbus Master
also changes its parity.
43047 Save Trims Read/Write 0: Do Nothing Do Nothing Use to save adjustments to
1: Save Trims non-volatile memory. Perform Save
Trims after all configurations have
been updated.

35
THIS PAGE INTENTIONALLY LEFT BLANK

36
 No. 630-2810 Sh 2 of 11
Rev. F
Date: 9/2010

FIGURE 10. TYPICAL INTERCONNECTION

WIRING DIAGRAM (WITH PCC3100)

37
 No. 630-2810 Sh 3 of 11
Rev. F
Date: 9/2010

FIGURE 11. TYPICAL INTERCONNECTION WIRING DIAGRAM (WITH DETECTOR CONTROL)

38
 No. 630-2810 Sh 7 of 11
Rev. F
Date: 9/2010

FIGURE 12. TYPICAL INTERCONNECTION

WIRING DIAGRAM (WITH PCC2100)

39
 No. 630-2810 Sh 9 of 11
Rev. F
Date: 9/2010

FIGURE 13. TYPICAL INTERCONNECTION WIRING DIAGRAM (WITH PCC1301)

40
 No. 630-2926 Sh 1 of 1
Rev. G
Date: 9/2006

FIGURE 14. 1301 CONTROL WIRING DIAGRAM

41
 No. 630-3270 Sh 3 of 4
Remote Start TB110
J1 7 Rev.
PCC 1302 Customer Connections:
Input #1 Input #2
System Wakeup TB15 5
Input #3 Input #4 Input #5 Input #6 Remote Modified 7/2006
+/5V Analog Sense J11 1 J11 3 J1 4 PCC Net A (+) TB1 1
Oil
Sense
Current source
J11 5
J10 3
J11

J10 4
7 J11 9
J10 5
J11 11
J10 6
Input Return J11 2 J11 4 HMI211 J1 1
J1 2
PCC Net B () TB1 2 PCC Net Devices
Temperature Part numbers Customer Fused B+ TB1 5
RTD Current return J1 3
J10 9 J10 10 J10 11 J10 12 HMI211: B+ Return TB1 3
Sensor J1 5
Sense return J11 6 J11 8 J11 10 J11 12 03006014

Sense
OR J29 3 System Wakeup TB15 5
Exhaust Stack Current source HMI2xx J29 1 PCC Net A (+) TB1 1
Temperature #1
RTD Current return and J29 2 PCC Net B ()
J28 1 Customer Fused B+
TB1 2
TB1 5
Sensor Sense return
HMI3xx J28 2 B+ Return TB1 3
OR OR
Ambient
Sense
Current source
Gnd must be
Discrete Input (Sense)
Return
Display
Temperature wired in
System Wakeup TB15 5
RTD Current return
Sensor Sense return
Customer
Fused B+ Battery PCC Net A (+)
PCC Net B ()
TB1 1
TB1 2

Sense
OR Gnd must be Discrete Input (Sense) OR Charger Customer Fused B+ TB1 5
wired in Return B+ Return TB1 3
Fuel Level Current source
Sensor
RTD Current return
AND/
Sensor Sense return
OR HMI 112
J15
J13
System Wakeup TB15 5
PCC Net A (+) TB1 1
PCC Net must use a daisy chain
topology only PCC1302
Sense
OR
Bargraph J14 PCC Net B () TB1 2
Use Shielded Twisted Pair for PCC Net Baseboard
Intake Manifold Current source Input #7 Input #8 J61 Customer Fused B+ TB1 5
Part numbers Only terminate shield on one end, to
Temperature J62 B+ Return TB1 3 prevent ground loops
Current return 038V Analog Sense J11 13 J11 15 HMI 112: 0300605002
RTD
Sensor Input Return J11 16
Sense return J11 14
Use a local, floating (nongrounded)
DC power supply if B+ line has high
Sense
OR
Gnd must be
Discrete Input (Sense) OR HMI 113 J23 PCC Net A (+) TB1 1 resistance (>1 ohm) due to long runs,
05VAnalog Input to prevent brief power outages during
Annunciator
Sense return Return J24 PCC Net B () TB1 2
wired in
genset starts
OR TB116 Customer Fused B+ TB1 5
Discrete Input (Sense) Customer Part numbers
Gnd must be TB115 B+ Return TB1 3
Return Fused B+ w/o enclosure: Refer to the PCCNet Spec Sheet for
wired in
Gnd must be Discrete Input (Sense) OR 300592901 further details on PCCNet
Customer w/ enclosure:
wired in Return
Fused B+ 300592902

Gnd must be Discrete Input (Sense) OR AND TB 1

wired in Return J11 /OR
AND AND AND J10 Aux 101 J1 5 System Wakeup TB15 5

/OR /OR /OR

J4 Remote I/O J1 3 PCC Net A (+) TB1 1
J1 4 PCC Net B () TB1 2
TB 15
J3
Part numbers Customer Fused B+ TB1
J14 1 5
Aux 101:
J14 2 B+ Return TB1 3
03271536
J2 Mounting screw
J5
Chassis Ground

J6
J2 1 Relay NO
Aux 101 J1
J2 2 Relay Com 1 Relay NO
Relay 1 Aux 102
J2 3 Relay NC Output
Maximum J2 1 Relay Com Relay 9
Aux 102
Relay Output
of 2 Aux Relay NC
J2 4 Relay NO
101 & J1 J3 1 Output Ratings:
J2 5 Relay Com
Aux 101
Relay 2 102s can Aux 102 J1 2 Relay NO
Aux 102
2 A,
30VDC,
J2
Remote I/O
J2 6 Relay NC Output 2 Relay Com Relay 10 250VAC
be used Relay NC
J2 7 Relay NO
Aux 101
per J2 J3 2 Output

Part numbers J1 3 Relay NO

J2 8 Relay Com Relay 3 genset Aux 102 Part numbers
Aux 102: J2 Relay Com
J2 9 Relay NC Output 3
Relay 11 Aux 101 mates:
03271265
J2 10 Relay NO Aux 101
J3 J3 3 Relay NC Output J1: 0323219204
J14: 0323167802
Aux 101 J1
J2 11 Relay Com Relay Output 4 Relay NO Others: come w/ board
Relay 4 Aux 102
Ratings: J2 4 Relay Com Aux 102 mates:
J2 12 Relay NC Output Relay 12
30VDC, J1, J2, J3: 0323167808
J3 4 Relay NC Output
250VAC J4: 0323167807
NO: 5A J1 5 Others: come w/ board
Relay NO
J3 1 Relay NO NC: 3A Aux 102
Aux 101 J2 5 Relay Com
J3 2 Relay Com Relay 13
Relay 5 Input J4 1 J3 5 Relay NC Output
J3 3 Relay NC Output Input #9 Return J4 2
J1 6 Relay NO

J4
J3 4 Relay NO Input J4 3 Aux 102
Aux 101 J2 6 Relay Com
J3 5 Relay Com Relay 14
Relay 6 Input #10 Return J4 4 J3 6 Relay NC Output
J3 6 Relay NC Output
Input J4 5 J1 7 Relay NO
J10 Input #11 Return J4 6 J2 7 Relay Com
Aux 102
Relay 15
J4 1 Relay NO Input J4 7
J3 7 Relay NC Output
J10 7 + Aux 101
5VDC Supply #1 J4 2 Relay Com Input #12 Return J4 8
Relay 7 J1 8 Relay NO
J10 9 Return (20 mA max) J4 3 Relay NC Output J2 8 Relay Com
Aux 102
Relay 16
J4 4 Relay NO J3 8 Relay NC Output
J10 8 + Aux 101
5VDC Supply #2 J4 5 Relay Com Relay 8
J10 10 Return (20 mA max) J4 6 Relay NC Output

FIGURE 15. 1302 CONTROL WIRING DIAGRAM

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Date: 12/2007

FIGURE 16. MCM3320 CONTROL WIRING

DIAGRAM

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