System Safety:
A systematic processes
         6. Follow        1. Hazard
         Through &      Identification
          Review
                                 2. Risk
    5. Implement
                               Assessment
    Risk Controls
                            3. Analyze
             4. Risk
                           Risk Control
             Controls
                             Measures
Making Risk Control Decisions
          6. Supervise    1. Identify
          and Review     the Hazards
      5. Implement              2. Assess
      Risk Controls             the Risks
                            3. Analyze
                           Risk Control
                            Measures
             4. Make
             Control
            Decisions
       Risk Control Measurement
               Analysis
Identify control   Determine         Prioritize risk
options            control effects   control
                                     measures
Making Risk Control Decisions
   Select Risk    Make Decision at
   Control        appropriate level
   options
The Risk Control Macro Option List
    Reject
    Avoid
    Delay
    Transfer
    Spread
    Compensate
    Reduce
                     Macro Options
 REJECT
    Risk outweighs benefit
 AVOID
    Go around the risk, do it in a different way
 DELAY
    Maybe the problem will be resolved by time
       If delay is an acceptable option consider if operation is needed at all
 TRANSFER
    Better qualified system, i.e.,Pros From Dover
The pros from Dover is an American slang term for
outside consultants who are brought into a business
to troubleshoot and solve problems.
            Macro Options (cont)
 SPREAD
   Modular or separate Hazardous Operations
 COMPENSATE
   Design parallel and redundant systems
 REDUCE
     Design for minimum risk
     Incorporate Safety Devices
     Provide Warning Devices
     Develop SOPs & Train
    Providing Management Risk
          Control Options
 Program Manager looking for optimum combinations
    Mission supportive
 Some Risk Controls are incompatible
    Evaluate full cost versus full benefit
       Be prepared for numbers game
 Some Controls reinforce one another
    Win-Win option
 Redundancy = Robustness
    Is it needed?
       Can you afford it? i.e., $$$, #s, real estate
  Decision Making Considerations
 Make decisions at the right time
   Dont rush  Make them as late as possible without
    negative impact on timeline
 Make decisions at the right level
   It should be established who makes the tough calls
   Use RAC or TREC to quantify who, what, when
 Provide Mission supportive options
   Use the Macro Option list as a starting point
   Be prepared to offer sound advice
What Level is The Right Level
 Dont just pass the buck up to the next level
 You should help address the operational realities
 Decision should be made at the level that has the
  best understanding of the risks, opportunity and
  authority to commit resources
 Be prepared to address dynamic environments
 What is your span of control
    Preliminary Hazard Analysis in
           system life cycle
System Concept
         System Definition
                    System Development
      PHA                     System Production
                                          System Operation
   SSHA in the system life cycle
System Concept
         System Definition
                    System Development
         SSHA                 System Production
                                          System Operation
 Determine Risk Control Effects
 How will this effect probability?
 How will this effect severity?
 How will this impact other sub-systems?
   Some controls support other sub-systems
   Some controls may hinder other sub-systems
 What are the costs vs. benefits?
   Direct Costs
   Indirect Costs
  Elements of a Sound Decision
        Making System
 Accurate information delivered to the various
  levels of decision maker(s)
 Concise and understandable Paper Trail
 Progressive line of accountability to the top
 Standardized process -- Like decisions made
  consistently at Like levels
 Process allows timely decision, capable of
  responding to fast-pace and dynamic operations
  THE ENHANCED RISK ASSESSMENT
              MATRIX
- Numeric Code is used
to prioritize hazards and                       Probability
determine their                 Frequent   Likely    Occasional Seldom   Unlikely
acceptability using a
quantitative methodology
                                  A         B           C         D        E
       S                  I
       E
           Catastrophic           1         2           6         8        12
       V
       E
           Critical       II      3         4           7        11        15
       R
                          III
       I   Moderate               5         9          10        14        16
       T
           Negligible     IV
       Y                         13        17          18        19        20
                                                    Risk Levels
      Decision Making Guideline
 RISK LEVEL            DECISION LEVEL
     Extremely High        Senior Executive
     High                  Managing Director
     Medium                Program Manager
     Low                   Any person in a
                             leadership position
    When you have finished your
  analysis and prepare to make your
 decision, ask yourself the following
              questions:
   If I accept this risk do the total
      benefits outweigh the total
costsordo the costs outweigh the
             total benefit?
If events are independent, the occurrence of one event has no impact
upon the occurrence of the second event. A fire at a production facility
in Toledo has no impact upon whether a fleet vehicle will be damaged
on a highway in Arizona.
  If events are dependent, then the occurrence of one event can affect
the occurrence of the second event. For example, if two buildings are
located close together, the probability of the second building having a
fire loss is greater if there is a fire at the first building.
  If events are mutually exclusive, the occurrence of one event means
that the second event cannot occur. For example, if you have a small
tract of land, it may only be large enough for one business. Building a
gas station on the property precludes building a retirement home on the
land, and vice versa.
     Cost of Mishap vs. Risk Management
Mishap Costs
                Risk Reduction Effort
               Cost of Hazard Mitigation
                                              Cost of countermeasures
Mishap Costs
                      Risk Reduction Effort
               Balanced Risk Management
                                               Cost of countermeasures
Mishap Costs
                       Risk Reduction Effort
Assets Representing Sources of
            Value
Assets Representing Sources of
            Value
Potential Future Events  For
     Risk Assessment
Observable Events
Implementing Risk Controls
                 6. Supervise     1. Identify
                 and Review      the Hazards
                                        2. Assess
 5. Implement                           the Risks
 Risk Controls
                                    3. Analyze
                      4. Make
                                   Risk Control
                      Control
                                    Measures
                     Decisions
         Reason Model
         Layers of Risk Control
Hazard
                                       Occurrence
         Defences can be Breached
  Latent                            Unsafe
Conditions                           Acts
         Detect and Eliminate
    Risk Control Rule of Thumbs
 Use the System Safety Precedence order
 Choose the most mission supportive
  combinations
 Use Integrated Product Teams
 Look for synergistic enhancements
   Man  Machine  Medium  Mission - Management
       System Safety Precedence
A systematic approach to Hazard ID  Risk Assess and Control
 Design to minimize hazards
    Robust & Redundant systems, assemblies,
     components, etc
 Install physical barriers
    Isolate known threatening conditions or environments
 Use Warning devices
    Alerts to prevent or reduce unwanted event
 Develop Procedures and Training
    Most commonly used & abused hazard control
                 Hazard Reduction Precedence
 Design to
 eliminate
  hazard
                         Design to
                          reduce
                          hazard
                 no
    Eliminated
        ?
                                      Provide
                                      Safety
     yes                      no
                 Reduced              Devices
           yes                                       Provide
                    ?
                                                     Warning
Provide                                    no         Devices
hazard risk                    Provided                                Provide special
                 yes              ?                                    procedures, or
assessment
package for                                                     no        training
management                                      Provided
                       yes                         ?
                                                                                       Accept
 Conclude                                                        Provided      no     hazard or
  hazard                                  yes                       ?                dispose of
 analysis                                                                            the System
     Implementing Risk Controls
Clear            Establish        Provide
Implementation   Accountability   Support
Plan
     Risk Controls MUST be an
          Integrated Effort
 Risk controls should be integrated within
  plans, processes, and operations which they
  support
 Risk controls should compete for resources
  e.g. (time/money/people) relative to their
  significance to the mission
 Risk controls should be compatible with the
  system (System safety management &
  engineering)
            Why Integration?
 Compels a balance of mission needs
 Force Multiplies the knowledge of designers,
  experience of manufacturers and operators
 Standardizes references (common language)
 Reduces unforeseen needs
 Eliminates redundancy
 Strengthens accountability throughout the
  organizational chart
 Bottom Line: Reduces $$$$ and work effort
       Clarify Implementation
 Fully involve operational personnel
 Provide specific task-oriented guidance
 Test your intervening strategies (Verify &
  Validate)
 Coordinate  Coordinate  Coordinate
   Use System Safety Working Groups (SSWGs)
    to proliferate throughout the organization
    Validation Vs. Verification
The distinction between the two
terms is largely to do with the
role of specifications. Validation
is the process of checking
whether the specification captures
the customer's needs, while
verification is the process of
checking that the system meets
the specification.
How Implementation Breaks Down
 Operators dislike it
 Management dislikes it
 Wrong control selected for right reason
 Too costly (cost vs. benefit)
 Out weighed by other priorities (mission need)
 It is misunderstood (poorly defined problem
  statement)
 Cant establish a need (Poor performance metrics)
  Cant prove the accident about to happen
         Buy-In Continuum
   USER OWNERSHIP       STRONGEST
   CO-OWNERSHIP
   TEAM MEMBER
   INPUT
   COORDINATION
   COMMENT AND FEEDBACK
   BLIND ALLEGIANCE       WEAKEST
       Top Down Commitment
 The Bosses commitment is second to no safety
  program
 Signed policies and directives by CEO
 Genuine management support
    Sustained and consistent behavior throughout org chart
    Resources match verbal commitment
    Accountability reflected in performance reports
 Follow up and review (self assessments)
               Leadership
 Use the power of command and the
  influence of organizational leaders
 Use motivation models
 Create positive incentives
 Insure vertical accountability throughout the
  organization
   THE WELL SUPPORTED RISK
          CONTROL
               THE WELL
              SUPPORTED
               CONTROL
          A POLICY    A TRAINING
           PILLAR     PACKAGE
   A MEASUREMENT          A MOTIVATIONAL
      PACKAGE                PACKAGE
COMMAND                          TOOL KIT
               JOB AIDS
SUPPORT                          PACKAGE
PACKAGE
SUPERVISE AND REVIEW
    6. Supervise
    and Review
                        1. Identify
                       the Hazards
   5. Implement                2. Assess
   Risk Controls               the Risks
                          3. Analyze
            4. Make
                         Risk Control
            Control
                          Measures
           Decisions
       Supervise and Review
Supervise    Review    Feedback
                    Supervision
Nothing new herejust like
  any supervisory process
Insure controls are effective
   and in place
Monitor progress through
 schedules
Correct ineffective control
  measures
    Quality Management Tools
 Performance metrics are a challenge
 Cant prove the accident that didnt happen
 Find Q & Q methods to measure control
  effectiveness e.g. (Resources expended)
 Data     Information      Knowledge
 Trend and Analyze
   Pareto Charts
   Bell Curve
Use Quantitative Analysis (Rates
     and Numbers) when:
 You have statistically significant data base
 You need to Drill Down to find root
  causes
 You seek to proactively prove future risk
  based on historical data
 Support trends and analyses with scientific
understandings of accident root causal factors
     Critical behaviors & attitudes (Man)
     Critical conditions (Medium)
     Critical mechanics (Machine)
     Critical oversight (Management)
     Critical tasking (Mission)
      Developing Meaningful
       Performance Metrics
 Locate or collect supportive data
   Be careful what you ask for
 Select critical indicators
 Establish practical performance measures
   Keep them simple
 Trend and Analyze
   Use what you collect
         Performance Feedback
   Are costs within budget
   Are cost vs. benefit trends favorable
   Are benefits exceeding costs
   Are indirect and direct costs included in the
    assessments
     Factors for Consideration
 Lessons learned input to databases
   Avoid repeating history and expensive lessons
    re-learned
 Cross-tell between units, departments and
  divisions (potentially all interested parties)
 Feedback throughout the organization (CEO
  to new hire)
       Questions?
 6. Supervise
 and Review
                     1. Identify
                    the Hazards
5. Implement                2. Assess
Risk Controls               the Risks
                       3. Analyze
         4. Make
                      Risk Control
         Control
                       Measures
        Decisions