V90 Katalog
V90 Katalog
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SINAMICS V90
The performance-optimized and easy-to-use servo drive system
System overview 03
System highlights 06
SINAMICS V-ASSISTANT engineering tool 10
Complete solution for motion control applications 11
SINAMICS V90 technical data and control features 12
SINAMICS V90 dimensions and mounting clearances 15
SIMOTICS S-1FL6 technical data and torque-speed characteristics 16
SIMOTICS S-1FL6 dimension drawings 18
System overview and connection diagrams 20
SINAMICS V90 and SIMOTICS S-1FL6 ordering information 22
2
SINAMICS V90 and SIMOTICS S-1FL6
Belonging to two comprehensive drive technology families
SINAMICS V90 is the new member of the SINAMICS drive SINAMICS and SIMOTICS products are part of Siemens
family, and SIMOTICS S-1FL6 is the new member of the Integrated Drive Systems. Drive technology based on
SIMOTICS motor family. Together, they form an optimized Integrated Drive Systems ensures maximum productivity,
servo drive system for positioning, as well as speed and energy-efficiency, and reliability in any automation envi-
torque control. Through its optimized design, the system ronment and throughout the entire lifecycle.
ensures high servo performance in a cost-efficient and
easy way as well as a high degree of ruggedness.
Siemens supports its customers worldwide throughout the entire lifecycle of machines and
plants with services for products, systems and applications.
3
SINAMICS V90
Optimized servo drive solution for motion control applications
SINAMICS V90 single-axis servo drives Highlights of the SINAMICS V90 and
SINAMICS V90 is designed to meet general purpose servo SIMOTICS S-1FL6 servo drive system:
applications, taking into consideration the challenges of
Optimized servo performance
machine builders and system integrators regarding costs
and time to market. Auto tuning enables machines to achieve a high
It is easy to commission the SINAMICS V90 system dynamic performance
essentially just plug & play. Further, it has optimized servo Automatic suppression of machine resonances
performance, can be quickly integrated into SIMATIC PLC
1 MHz high-frequency pulse train input
control systems and has a high degree of reliability. A seam-
less drive system is created by combining SINAMICS V90 Multi-turn absolute encoder with 20-bit resolution
servo drive with our SIMOTICS S-1FL6 servomotor. Cost-effective
SINAMICS V90 features internal positioning, positioning Integrated control modes: Pulse train positioning,
with pulse train and speed and torque control modes.
internal positioning, speed and torque control modes
With integrated real-time auto tuning and automatic
suppression of machine resonances, the system auto- Integrated internal positioning function
matically optimizes itself to achieve a high dynamic per- Integrated braking resistor in all frame sizes
formance and smooth operation. Further, as a result of
the high frequency limit up to 1MHz, the pulse train input Integrated holding brake switch, no external relay
facilitates high positioning accuracy. necessary
SINAMICS V-ASSISTANT engineering tool Easy to use
A PC with installed SINAMICS V-ASSISTANT software tool Easy servo tuning and machine optimization
can be connected to SINAMICS V90 via a standard USB
Easy commissioning with SINAMICS V-ASSISTANT
port. It is used for setting parameters, test operation,
troubleshooting and has powerful monitoring functions. Parameter cloning
Reliable operation
Wide voltage range 380 V ~ 480 V, -15% /+10%
High quality motor bearings
All motors have IP65 degree of protection and are
equipped with oil seal
Integrated safe torque off (STO)
Reliable drive and motor combination
4
SIMOTICS S-1FL6
Optimized servomotor solution for motion control applications
Typical applications
Handling machines
e.g. pick & place machines
Packaging machines
e.g. labeling machines
horizontal packaging machines
Automatic assembly machines
Metal forming machines
Printing machines
e.g. screen printing machines
Winders and unwinders
5
Cost-effective
Many integrated functions to reduce machine costs
Pulse train input position control mode (PTI), V90 servo drive
internal position control mode (IPos), speed Position 1
control mode and torque control are all inte- DI signal
Position 2
grated in the SINAMICS V90.
The drive has various integrated control Analog input
modes to address a wide range of
Speed/torque
applications.
Pulse
Pulse counter
6
Optimized servo performance
Quick, smooth and precise positioning
reduced.
This ensures a high dynamic response of
the machine while decreasing machine
vibration.
1 MHz t
Time
7
Easy to use
Simple tuning and quick commissioning
know-how required.
Speed loop integral time
..
Med t
Low
PLC
Parameter cloning
Copy parameters
Commissioning
8
Reliable operation
Robust design and safe choice
323V~528V
Water
Dust
9
SINAMICS V-ASSISTANT
Easy-to-use engineering tool for commissioning and diagnostics
Intuitive menu navigation provides a clear overview can be downloaded from the SINAMICS V90 internet
of the commissioning workflow page: www.siemens.com/sinamics-v90
Simple commissioning with point-to-point languages can be toggled on-the-fly
communication via USB interface Advanced tools such as the trace function, machine-
Graphic screen forms guide the user when setting measuring function, servo tuning function and control
application-specific parameters panel are available to optimize the machine perfor-
mance and for diagnostics
High degree of usability:
Convenient data handing for commissioning series
compact
machines and archiving different machine versions
User task-centric design for prompted machine commissioning Graphic screen so that users can quickly and simply configure machines
Graphic view to monitor the digital inputs/outputs and Trace function to monitor the drive and motor status
other control signals
10
Complete solution for motion control
applications
SINAMICS V20
PC
SINAMICS V90
SIMOTICS S-1FL6
11
SINAMICS V90
Technical data
Technical data
Order No. 6SL3210-5FE 10-4UA0 10-8UA0 11-0UA0 11-5UA0 12-0UA0 13-5UA0 15-0UA0 17-0UA0
Frame size FSAA FSA FSB FSC
Rated power (kW) 0.40 0.75 1.00 1.50 2.00 3.50 5.00 7.00
Rated output current (A) 1.2 2.1 3.0 5.3 7.8 11.0 12.6 13.2
Max. output current (A) 3.6 6.3 9.0 15.9 23.4 33.0 37.8 39.6
Voltage 3AC 380V 480V, (-15% / +10%)
Line supply Frequency 50/60Hz, (-10% / +10%))
Capacity (kVA) 1.7 3.0 4.3 6.6 11.1 15.7 18.0 18.9
Voltage (V) 1) 24 DC (-15% / +20%)
Control power
supply 1.6 (without holding brake),
Current (A)
3.6 (with holding brake)
Line supply system TN, TT, IT, TT earthed line
Overload capacity 300% x rated current for 300ms every 10s
Control system Servo control
Braking resistor Integrated
0 C to 45 C, without power derating
Ambient tem- Operation
45 C to 55C, with power derating up to 20% at 55 C
perature
Storage -40C to +70C
Ambient hu- Operation < 90% (no condensation)
midity Storage 90% (no condensation)
Pollution class 2
Vibration In operation 1 g (g=9,81 m/s)
severity During transport 2 g (g=9,81 m/s)
Degree of protection IP20
Cooling Natural cooling Fan cooling
Altitude 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating)
Weight approx. (kg) 1.5 kg 2.1 kg 2.7 kg 5.9 kg
Interface
USB Mini USB
Pulse train input 2 channel, one exclusively for 5V differential signal, one for 24V single ended signal
Pulse train encoder output 5 V differential signal, phases A, B, Z
Digital inputs/outputs 10 inputs, NPN/PNP; 6 outputs, sink type
Analog inputs 2 analog intputs, input voltage range +/-10V, 13-bit
Analog outputs 2 analog outputs, output voltage range +/-10V, 10-bit
1)
When SINAMICS V90 controls a motor equipped with brake, the tolerance of the 24 V DC power supply must be -10% to +10%
to comply with the voltage required by the brake.
12
SINAMICS V90
Control features
Control features
Pulse train input position control (PTI), with torque and speed limit
Internal position control (IPos), setpoints selected using a combination of digital inputs (traversing blocks)
Speed control (S), via analog input or fixed internal speed setpoint, with torque limit
Control modes
Torque control (T), via analog input or fixed internal torque setpoint, with speed and torque limits
Control mode switchover, e.g. switchover from position control to speed control on-the-fly via digital input
Jog using buttons on the integrated operator panel (BOP)
Analog speed command: 1:2000
Speed control Speed control range
Internal speed conmand:1:5000
mode
Analog speed input -10 V DC to +10 V DC/rated speed
Torque limit Set using a parameter or an analog input command
Max.input pulse High-speed differential line driver (5V), 1MHz
frequency optocoupler(24V), 200kHz
Pulse train input Multiplying factor Electronic gear ratio (A/B), A:1-65535, B:1-65535, 1/50<A/B<200
position control
In-position range 0 to 1000pulse(command pulse unit)
Torque limit Set using a parameter or analog input command
Analog torque input -10 V DC to +10 V DC/max. torque (input impedance >25 k )
Torque control
Speed limit Set using a parameter or an analog input command
Estimates the machine characteristic and sets the closed loop control parameters
Real time auto tuning
(gain, integral, etc.) continuously in real time without any user intervention
Resonance suppresses Suppress the mechanical resonance, such as workpiece and foundation vibration
Optimizes the control parameters such as position loop gain, speed loop gain, speed
One-button tuning loop integral time, mechanical resonance frequency etc. by just clicking one button
on the operator panel or SINAMICS V-ASSISTANT
Switches between gains using an ext. signal or int. operating conditions to reduce
Gain switch noise, shorten positioning time and improve the operational stability of a servo
system
Switches from PI control to P control with an external signal or internal operating
PI/P control switch
conditions
Control functions
Limits motor speed using an external analog speed limit command (0 to 10 V DC)
Speed and torque limit
or internal speed limit commands (up to three groups)
DI/DO parameterization Freely assigns the control signals to 8 digital inputs and 6 digital output
An external braking resistor can be used when the internal braking resistor is
External braking resistor
not capable of handling the regenerative energy
Transforms position characteristics from the pulse train input setpoint into an
Position smoothing
S-curve profile with a parameterized time constant
Measuring machine
The machine frequency characteristics are analyzed using SINAMICS V-ASSISTANT
function
Stops motor and locks motor axis when motor speed setpoint is below a
Zero speed clamp
parameterized threshold level
SD card SD card for parameter cloning and FW update
Safety functions Safe torque off (STO) via terminal
Operator Panel (OP) Integrated, 6-digit / 7-segment display, 5 buttons
PC tool SINAMICS V-ASSISTANT engineering tool exclusively for SINAMICS V90
13
SINAMICS V90
Connection diagram
Standard wiring for pulse train input (PTI) position control mode (detailed information and connection
diagram for other control modes, please refer to the operating instructions). The diagram shown is given as
a reference for selecting the drive type. When using the selected servo drive system, establish the wiring
connections according to the connection diagram and the instructions provided in the users manual.
Servo drive
PTIA_D+ 1 15 PTOA+
Pulse train input channel 1: PTIA_D- 2
PTI_A
A phase pulse
16 PTOA-
High speed differential
pulse train input (RS485
level) PTIB_D+ 26
PTI_B 40 PTOB+
PTIB_D- 27
41 PTOB- B phase pulse
PTI_A_24P 36
PTI_A
Pulse train input channel 2: 42 PTOZ+
PTI_A_24M 37
Pulse train input (opto- PTOZ- Z phase pulse
43
coupler) PTI_B_24P 38
PTI_B 24V
PTI_B_24M 39
Recommended
12V resistance: 200 to 500
18
5V
AI1+ 19
Speed limit +
AI1 17 PTOZ (OC) For open collector
PTOZ
AI1- 20 (zero mark)
-
45 AO_M
M
M Motor speed
+ M
46 AO1
AI2+ 21 -
Torque limit +
AI2
AI2- 22 47 AO_M
-
+ M Output torque
M DI_COM 3 48 AO2
DI_COM 4 -
- 28 PW24V_DO
24 V
5 4 k
+ SON
29 PW24V_DO
5V
RESET 6
30 RDY
M
CWL 7
5V
31 ALM
CCWL 8
M
5V Max. output
current: 100 mA
G-CHANGE 9 32 INP
M
5V
P-TRG 10
33
CLR 11 M
5V
34
TLIM1 12
M
5V
EMGS 13 35 MBR
+ External 24 V
M 49 MEXT_DO
C-MODE 14 - power supply
50 MEXT_DO
Other control signals can be assigned to digital inputs and 6 digital outputs,
please refer to the operating instructions.
14
SINAMICS V90
Dimensions and mounting clearances
FSAA FSA
FSB
FSC
Frame size B Frame size C
rential
5V differential
5V differential
>10 >10 >10 >10
ontroller
>100
gle24V
endsingle24V
endsingle end
15
SIMOTICS S-1FL6
Technical data
Technical data
Order number 1FL6 042 044 061 062 064 066 067 090 092 094 096
1AF 1AF 1AC 1AC 1AC 1AC 1AC 1AC 1AC 1AC 1AC
Rated power (kW) 0.40 0.75 0.75 1.00 1.50 1.75 2.00 2.50 3.50 5.00 7.00
Horsepower (HP) 0.54 1.02 1.02 1.36 2.04 2.38 2.72 3.40 4.76 6.80 9.52
Rated torque (Nm) 1.27 2.39 3.58 4.78 7.16 8.36 9.55 11.90 16.70 23.90 33.40
Rated speed (rpm) 3000 2000 2000
Maximum torque (Nm) 3.8 7.2 10.7 14.3 21.5 25.1 28.7 35.7 50.0 70.0 90.0
Maximum speed (r/min) 4000 3000 3000 2500 2000
Rated current (A) 1.2 2.1 2.5 3.0 4.6 5.3 5.9 7.8 11.0 12.6 13.2
Maximum current (A) 3.6 6.3 7.5 9.0 13.8 15.9 17.7 23.4 32.9 36.9 35.6
Torque constant (Nm/A) 1.1 1.2 1.5 1.7 1.6 1.7 1.7 1.6 1.6 2.0 2.7
Moment of inertia (104kgm2) 2.8 5.3 8.2 15.7 15.7 23.2 30.7 50.2 73.0 96.4 145.6
( ) with brake (3.4) (5.9) (9.4) (16.9) (16.9) (24.4) (31.9) (56.5) (79.2) (102.6) (151.8)
Thermal class B (130C)
Degree of protection IP65
Recommended load to Max. 10x Max. 5x Max. 5x
motor inertia ratio
Encoder types Incremental encoder TTL 2500 ppr, absolute encoder 20-bit single-turn + 12-bit multi-turn
Type of construction IM B5 (IM V1 and IM V3)
Weight (kg) 3.3 5.1 5.6 8.3 8.3 11.0 13.6 15.3 19.7 24.3 33.2
( ) with brake (4.6) (6.4) (8.6) (11.3) (11.3) (14.0) (16.6) (21.3) (25.7) (30.3) (39.1)
Operating temperature 0 ~ 40 C (without any restrictions)
Operating humidity 90% RH maximum (no condensation at 30C)
Vibration severity grade Grade A (IEC 60072-1)
Radial runout tolerance N (IEC 60034-14)
Installation altitude 1000 m (without power derating); > 1000 m and up to 5000 m (with power derating)
Standards
1) The data of rated torque, rated power and maximum torque in the table above allow a tolerance of 10%, due to production tolerances.
2) For 1FL6096 motor with brake, when the ambient temperature is more than 30C, the power should be derated by 10%.
Power derating is not required for other motors.
3) It is not permissible to use the holding brake for an emergency stop.
16
SIMOTICS S-1FL6
Torque-speed characteristic when connected to SINAMICS V90
5 10 12
Torque (Nm)
Torque (Nm)
Torque (Nm)
4 8 10
8
3 6 B
B B 6
2 4
4
1 2 2
A A A
0 0 0
0 1000 2000 3000 4000 5000 0 1000 2000 3000 4000 5000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6042-1AF6 1FL6044-1AF6 1FL6061-1AC6
16 25 30
Torque (Nm)
Torque (Nm)
Torque (Nm)
14
20 25
12
15 20
10
B B 15
B
8
6 10
10
4
5
2 A A 5
A
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6062-1AC6 1FL6064-1AC6 1FL6066-1AC6
35 45 60
Torque (Nm)
Torque (Nm)
Torque (Nm)
40
30 50
35
25
30 40
20 25 B
B B 30
15 20
15 20
10
10
5 A A 10
5 A
0 0 0
0 1000 2000 3000 0 1000 2000 3000 0 1000 2000 3000
Speed (rpm) Speed (rpm) Speed (rpm)
1FL6067-1AC6 1FL6090-1AC6 1FL6092-1AC6
80 100
Torque (Nm)
Torque (Nm)
70 90
80 Notes:
60 A: Continuous operating area
70
50 60 B: Short-term operating area
40
B B
50
: Supply voltage 400V
30 40
: Supply voltage 380V
30
20
10
A 20
A
10
0 0
0 1000 2000 3000 0 1000 2000
Speed (rpm) Speed (rpm)
1FL6094-1AC6 1FL6096-1AC6
17
SIMOTICS S-1FL6
Dimension drawings
height Type LC LA LZ N LR T LG D DB E QK GA F LB KB1 KB2 LB KB1 KB2 KL1 KL2 KL3 KL4
65 1FL6061 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 148 86 203 140 40 151 115 23 22
1FL6062 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 181 119 236 173 40 151 115 23 22
1FL6064 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 181 119 236 173 40 151 115 23 22
1FL6066 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 214 152 269 206 40 151 115 23 22
1FL6067 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 247 185 302 239 40 151 115 23 22
90 1FL6090 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 190 140 255 206 45 177 149 34 34
1FL6092 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 212 162 281 232 45 177 149 34 34
1FL6094 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 238 188 307 258 45 177 149 34 34
1FL6096 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 290 240 359 310 45 177 149 34 34
Oil seal
18
Dimension drawings
height Type LC LA LZ N LR T LG D DB E QK GA F LB KB1 KB2 LB KB1 KB2 KL1 KL2 KL3 KL4
1FL6062 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 184 125 239 180 40 151 60
1FL6064 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 184 125 239 180 40 151 60
1FL6066 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 217 158 272 213 40 151 60
1FL6067 130 145 9 110 58 6 12 22 M8x16 50 44 25 8 250 191 305 246 40 151 60
90 1FL6090 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 197 135 263 201 45 177 60
1FL6092 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 223 161 289 227 45 177 60
1FL6094 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 249 187 315 253 45 177 60
1FL6096 180 200 14 114 80 3 18 35 M8x16 75 60 38 10 301 239 367 305 45 177 60
Oil seal
19
System at a glance
Integrated Operator
Panel Safe Torque off
6 digits, 7-segment LED Sate torque off function
5 buttons
Control/statuse interface
50 pins
Pulse train input
Braking resistor Encoder emulation pulse output
If internal braking resistor DI/DO, AI/AO
is not sufficient, discon-
nect DCP and R2, then
connect DCP and R1
with an external braking Small encoder connector
resistor
Shield plate
Easy to attach cables and
better EMC performance
High-quality bearings
High wear-resistant
oil seal material
Shaft sleeve protection
20
System connection diagram
Line supply
V90
USB cable
SD card
(2) Line Filter
24 V DC
IV Setpoint cable
Controller
(3) External braking resistor
II Encoder cable
I Power cable
SIMOTICS S-1FL6
21
SINAMICS V90 and SIMOTICS S-1FL6
Ordering information
SINAMICS V90 servo drive 6SL3210 - 5F E 17 0 UA0
22
Full range of options
Selection and ordering information
MOTION-CONNECT 300 cables and connectors (between SINAMICS V90 servo drive and SIMOTICS S-1FL6 motor)
Name Order No. No. of cores x Length Name Used for Order No.
6FX3002- cross-section (mm2) (m) 6FX2003-..
MOTION-CONNECT 5CL01-1AD0 4 x 1.5 3 Power connector Motor side 0LL11
MC300 power cable for 5CL01-1AF0 4 x 1.5 5 Absolute encoder con- Motor side 0DB11
FSAA and FSA 5CL01-1BA0 4 x 1.5 10 nector
5CL01-1CA0 4 x 1.5 20 Incremental encoder Motor side 0SL11
MOTION-CONNECT 5CL11-1AD0 4 x 2.5 3 connector
MC300 power cable for 5CL11-1AF0 4 x 2.5 5 Brake connector Motor side 0LL51
FSB and FSC 5CL11-1BA0 4 x 2.5 10 Encoder connector Drive side 0SB14
5CL11-1CA0 4 x 2.5 20
MOTION-CONNECT 2DB10-1AD0 3 x 2 x 0.22 + 2 x 2 x 0.25 3
MC300 encoder cable 2DB10-1AF0 3 x 2 x 0.22 + 2 x 2 x 0.25 5
(for absolute encoder) 2DB10-1BA0 3 x 2 x 0.22 + 2 x 2 x 0.25 10
2DB10-1CA0 3 x 2 x 0.22 + 2 x 2 x 0.25 20
MOTION-CONNECT 2CT10-1AD0 3 x 2 x 0.22 + 2 x 2 x 0.25 3
MC300 encoder cable 2CT10-1AF0 3 x 2 x 0.22 + 2 x 2 x 0.25 5
(for incremental en- 2CT10-1BA0 3 x 2 x 0.22 + 2 x 2 x 0.25 10
coder) 2CT10-1CA0 3 x 2 x 0.22 + 2 x 2 x 0.25 20
MOTION-CONNECT 5BL02-1AD0 2 x 0.75 3
MC300 brake cable 5BL02-1AF0 2 x 0.75 5
(for holding brake) 5BL02-1BA0 2 x 0.75 10
5BL02-1CA0 2 x 0.75 20
Connector and cable (between V90 servo drive and control system)
Name Order No.
Control/setpoint connector 50-pin 6SL3260-2NA00-0VA0
Control/setpoint cable (50-pin) with 1m cable 6SL3260-4NA00-1VB0
23
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Siemens AG Subject to change without prior notice The information provided in this brochure contains merely
Industry Sector Order No.: E20001-A280-P670-X-7600 general descriptions or characteristics of performance
which in case of actual use do not always apply as
Motion Control Systems DISPO 21500
described or which may change as a result of further
P.O. Box 31 80 21/48195 GD.MC.GM.SIPR.52.3.17 WS 0813 PDF development of the products. An obligation to provide the
91050 ERLANGEN Printed in Germany respective characteristics shall only exist if expressly
GERMANY Siemens AG 2013 agreed in the terms of contract.