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2GR-FE Exhaust PDF

The document describes the removal and installation of exhaust components on a 2GR-FE engine. It outlines removing the exhaust tail pipe assembly, center pipe assembly, front pipe support bracket, and front pipe assembly. It then details installing the components in reverse order, including installing new gaskets and torquing nuts and bolts to the specified values.

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Nassar Al-Essawi
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0% found this document useful (0 votes)
302 views5 pages

2GR-FE Exhaust PDF

The document describes the removal and installation of exhaust components on a 2GR-FE engine. It outlines removing the exhaust tail pipe assembly, center pipe assembly, front pipe support bracket, and front pipe assembly. It then details installing the components in reverse order, including installing new gaskets and torquing nuts and bolts to the specified values.

Uploaded by

Nassar Al-Essawi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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2GR-FE EXHAUST EXHAUST PIPE EX1

EXHAUST PIPE
2GR-FE EXHAUST
ENGINE

COMPONENTS
EXHAUST PIPE SUPPORT NO. 4
EXHAUST FRONT PIPE ASSEMBLY
56 (571, 41)
HEATED OXYGEN SENSOR GASKET
(BANK 1 SENSOR 2)
GASKET
56 (571, 41)
62 (632, 46)
EXHAUST TAIL
PIPE ASSEMBLY
GASKET

62 (632, 46) 33 (337, 24)

REAR EXHAUST PIPE NO. 1 EXHAUST PIPE


44 (449, 32) SUPPORT BRACKET SUPPORT NO. 4

44 (449, 32) EXHAUST PIPE SUPPORT NO. 4 GASKET

HEATED OXYGEN SENSOR FRONT EXHAUST PIPE NO. 1


(BANK 2 SENSOR 2) SUPPORT BRACKET

33 (337, 24)
43 (438, 32)
43 (438, 32)

FRONT EXHAUST PIPE SUPPORT BRACKET

EXHAUST PIPE SUPPORT NO. 4


EX
EXHAUST PIPE DAMPER
EXHAUST CENTER PIPE ASSEMBLY

19 (194, 14)
EXHAUST PIPE SUPPORT
NO. 4

43 (438, 32)

GASKET
EXHAUST PIPE SUPPORT NO. 4

EXHAUST PIPE SUPPORT NO. 4 EXHAUST TAIL PIPE ASSEMBLY


43 (438, 32)

N*m (kgf*cm, ft.*lbf) : Specified torque Non-reusable part


A135661E01
EX2 2GR-FE EXHAUST EXHAUST PIPE

REMOVAL
1. REMOVE EXHAUST TAIL PIPE ASSEMBLY
(a) Remove the 4 nuts and 2 exhaust tail pipes.

A135718

(b) Remove the 2 gaskets from the exhaust center pipe


assembly.
2. REMOVE EXHAUST CENTER PIPE ASSEMBLY
(a) Remove the 2 bolts, 2 nuts and exhaust center pipe
assembly.

EX

A135719
2GR-FE EXHAUST EXHAUST PIPE EX3

(b) Remove the gasket from the exhaust pipe


assembly.
3. REMOVE FRONT EXHAUST PIPE NO. 1 SUPPORT
BRACKET
(a) Remove the 2 nuts and front support brackets.
4. REMOVE EXHAUST FRONT PIPE ASSEMBLY
(a) Disconnect the 2 heated oxygen sensor (bank 1, 2
sensor 2) connectors.
(b) Remove the 2 nuts from the exhaust front pipe (left
bank exhaust manifold side).
A085549E01

A135720
EX
(c) Remove the 2 nuts from the exhaust front pipe (right
bank exhaust pipe manifold side).
(d) Remove the exhaust front pipe.
(e) Remove the 2 gaskets from the exhaust front pipe.
5. REMOVE HEATED OXYGEN SENSOR (See page EC-
21)
6. REMOVE REAR EXHAUST PIPE NO. 1 SUPPORT
BRACKET
(a) Remove the 2 bolts and rear support bracket.

Bracket

A132948E01
EX4 2GR-FE EXHAUST EXHAUST PIPE

INSTALLATION
1. INSTALL REAR EXHAUST PIPE NO. 1 SUPPORT
BRACKET
(a) Install the rear support bracket with the 2 bolts.
Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf)
NOTICE:
Be sure to install the bracket in the correct
Bracket direction.
Pipe Assembly Front
A060823E04 2. INSTALL HEATED OXYGEN SENSOR (See page EC-
21)
3. INSTALL EXHAUST FRONT PIPE ASSEMBLY
(a) Install 2 new gaskets to the exhaust front pipe.
(b) Install the exhaust front pipe to the exhaust
manifolds with the 4 nuts.

EX

A135720

Torque: 62 N*m (632 kgf*cm, 46 ft.*lbf)


4. INSTALL FRONT EXHAUST PIPE NO. 1 SUPPORT
BRACKET
(a) Install the front support brackets with the 2 nuts.
Torque: 33 N*m (337 kgf*cm, 24 ft.*lbf)
NOTICE:
Be sure to install the support brackets in the
correct direction.
5. INSTALL EXHAUST CENTER PIPE ASSEMBLY
(a) Install a new gasket to the exhaust center pipe
A085549E01
assembly.
2GR-FE EXHAUST EXHAUST PIPE EX5

(b) Install the exhaust center pipe to the exhaust front


pipe with the 2 nuts and 2 bolts.

A135719

Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf)


6. INSTALL EXHAUST TAIL PIPE ASSEMBLY
(a) Install 2 new gaskets to the exhaust tail pipes.
(b) Install the 2 exhaust tail pipes with the 4 nuts.

EX

A135718

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)


7. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the areas necessary to stop the
leak. Replace the damaged parts as necessary.

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