SpecNo. S16R-LO27B 1/17 SPECIFICATIONS OF MITSUBISHI DIESEL ENGINE MODEL : S16R-PTA FOR DIESEL GENERATOR SET MITSUBISHI HEAVY INDUSTRIES,LTD SAGAMIHARA MACHINERY WORKS ‘APPROVED BY R| *99-5-31_| OEM-A00aT| VF DATE 13.Feb.1998 DRAWN BYSpecNo. S16R-LO27B 2/17 1, GENERAL Object and use Diesel generator Color of painting : Mansel No. 7.5BG6/1.5 Applicable conditions Ambient temperature sc ~ 40°C Altitude : 1800m above sea level Max humidity 858 Place of installation In door Shop test Diesel engine running tests shall be carried out by the following items. Starting test Load test. : 1/4, 2/4, 3/4 Load each Smin 4/4 Load 20min Governor test Governor test should be done along with respective governor controller Safety stop device test Guarantee ‘The guarantee shall be valided for the period of either 1year or 1000Hr (at Hr counter) after installation, whichever the shorter. ‘The guarantee shall cover against manufacturer defect, materials and workmanship only, and shall not be applicable to damage sustained through mishandling of the equipment. Standard All items, unless otherwise specified, are in accordance with JIS and manufacturer's standards.2, PRINCIPAL PARTICULARS Model Type Combustion chamber Aspiration Number of cylinders Bore X stroke Total displacement Compression ratio firing order Direction of rotation Engine dimensions (Approx.) Dry weight (Approx) Fuel oil Lubricating oil Output at ISO 3046 standard air conditions (25°C, Stand-by rating Prime rating Fuel consumption ratio at Prime rating {allowance +5%) Lub, oil consumption ratio at Prime rating Spec No. S16R-LO27B 3/17 MITSUBISHI $16R-PTA 4cycle stroke, water cooled diesel engine Direct injection type Turbocharged with after cooler 16-V 170mm x 180mm 65.37liter 14031 -9-6-14-2-10-4-12-8-16-3-11 -7-15-5-13 Counter clockwise as viewed from flywheel side Length 3223mm width 1360mm Height 1810mm 6250kg (without accessories) ASTM D975 No. 2 - D or BS 2869 class A API service CD class or OF class SAE No. 30 or No. 40 750mmHg, 30% Humid) 1475Hp/1200rpm, 2131Hp/1500rpm 2279Hp/1800rpm 1340Hp/1200rpm 1944Hp/1500rpm, 2064Hp/1800rpm 151g/Hp-hr at 1200rpm 152g/Hp-hr at 1500rpm 159¢/Hp-hr at 1800rpm within 0.6¢/Hp-hr3, DESIGN FEATURES Cylinder head Valve mechanism Cam shaft Crank case (Cylinder block) Cylinder liners Main bearings and Con ~ rod bearings. Piston Piston pin Connecting rod Crankshaft Gear train Turbocharger Lubricating system Cooling system Fuel injection pump Starting system Stopping system Spec No. S16R-LO27B 4/17 Individual type, Iron casting, Corrosion resistant inserts for intake and exhaust valves. Two intake and exhaust valves by each cylinder (with valve rotators). High ~ tensile strength steel forging, Mono ~ block hanger type. High - tensile strength iron casting. Replaceable wet sleeve type. Steel ~ backed tri ~ metal copper special alloy with thin lead ~ tin overlay. Aluminium alloy casting. Ciljet cooling with cooling channel. Ni~ resist top ring insert ‘Two compression rings and one oil ring. Full floating type. High ~ tensile strength steel. High - tensile strength steel forging, I beam section stem. High - tensile strength steel forging, Induction hardended bearing journals. Counter weighted web. Located at rear end of crankcase. Exhaust gas turbine. Forced lubricating by gear pump. Forced circulation of jacket water by centrifugal pump. Bosch type multiple plunger with fuel feed pump. Electric starting, Fuel cut type.4, STANDARD EQUIPMENTS (1) power line system Flywheel Flywheel housing Engine mounting Torsional vibration damper (2) Air intake system Air cleaner Turbocharger Air cooler Air heater (3) Exhaust system Exhaust manifold Muffler Flexible pipe Companion flange Breather SpecNo. S16R-LO27B 5/17 DWG.NO.37896-21001 SAE J620C 2tin, except screw size DWG.NO.37896-21001 SAE J617b No.00, except screw size DWG.NO.37896-14001 6 points mounting, C = 250mm. Viscous type x 2pes DWG.NO.37896-30305 for 1200rpm Donaldson FTGI3L x 4 pos Paper element type with screen cap DWG.NO.37896-30301 for 1500rpm and 1800rpm Donaldson FTGISL 4 pos Paper element type with screen cap MITSUBISHI TD Type Model : TD13L-48QRC(40) for!200rpm TDIOL-36F(28) for 1500rpm TD13M-36F(29) for 1800rpm Jacket water cooled type Plated element type Not supply Air cooled type with heat insulator Not supply DWG.NO.S37-1021 loose supply JIS 300A (47910-81400) for 1200rpm L= 370mm, weight 70ke JIS 350A (47910-97100) for 1500rpm and 1800rpm L= 335mm, weight 87ke Not supply DWG.NO.37896-43003 Up side direction type For blow ~ off to outside of engine room(4) Lubricating system Oil pump Capacity of oil pump Lub. oil pressure Quantity of oil (Approx. Lub. oil filter (Full flow) Lub. oil filter (By ~ pass flow) Lub. oil cooler (5) Cooling system Water pump Capacity of water pump Thermostat, Fan Radiator piping Radiator Radiation area weight (DRY) Filler cap (with lever) Spec No. S16R-LO27B 6/17 Gear pump type 1200rpm : 380 liter/min, 1500rpm : 480 liter/min. 1800rpm : 680 liter/min. 4.0 ~ 6.5kg/om2 Oil pan full level 200 liter low level 140 liter Others (filter etc.) : 30 liter Total 230 liter DWG.NO.37896-40001 Paper element cartridge type X 4pcs filter mesh 20 with by ~ pass alarm switch DWG.NO.37896-40001 Paper element cartridge type X Ipe filter mesh 2u Water cooled corrugated type with by ~ pass valve Gear drive centrifugal type 1200rpm : 1300 liter/min 1500rpm : 1650 liter/min. 1800rpm : 1850 liter/min. Wax pellet type x 4pcs Open at 71°C ~ 85°C Pusher type steel fan 1530 diameter, Gear drive Fan speed ratio i = 0.568 for 1200rpm and 1500rpm 0.475 for 1800rpm DWG.NO.37896-47001 loose supply DWG.NO.S33-1451 Plate fin type Approx. 331.4m2 Approx. 1170kg Press. of open 0.9kg/cm2 Press. of vacuum 0 ~ 0.05kg/em2SpecNo. S16R-LO27B 7/17 Capacity of coolant (Approx.) Engine 170 liter Radiator 170 liter Pipings 10 liter Total capacity 350 liter (6) Fuel system Fuel inlet pipings DWG.NO.37896-62101 With flexible hose (PT 3/4 joint) Fuel return pipings DWG.NO.37896-61305 With flexible hose (PT 3/4 joint) Fuel overfiow of Inj. Pump and fuel leak ~ off of Nozzle have to return to fuel tank Injection pump Bosch type “PS8” without timer Feed pump Piston type with priming pump Injection Nozzle Hole type 0.325mm X 10 holes for 1200rpm and 1500rpm 0.350mm x 10 holes for 1800rpm Fuel filter DWG, No.37896-62002 Paper element cartridge type filter mesh : 5u (D) Control system Governor DWG.NO.37896-63005 Electronic speed governor Speed droop : 0 ~ 5% adjustable Actuator DWG.NO.S13-1010 Supply voltage : DO24V+ 20% Current consumption At starting 13A Normal operation: 1~ 5A Min. Supply voltage: DC16VSO%ED Controller DWG.NO.S13-1041 loose supply Manual No.NN80004B (04410-33100) Supply voltage : DC24V- 20% Current consumption : 100mA Potentiometer DWG.NO.S13-0380 loose supply For low idling speed setting Potentiometer DWG.NO.S13-0380 loose supply For rated speed settingConnector Magnetic pick up Cable (8) Starting system Starter switch Starting motor Safety relay Current of starter Alternator Recommended battery capacity Battery switch (8) Stopping system Automatic stop Stop solenoid Manual stop SpecNo. S16R-LO27B 8/17 DWGNO.S13-1020 loose supply From actuator to controller 500mm length DWGNO.S13-1400 With 2P-connector DWGNO.S13-1410 loose supply From magnetic pick up to controller 4000mm length DWGNO.S11-1271 loose supply with key, with heat position DWGNO.37896-66001 DO24V, 7.5KW x 2pes Reduction type with safety relay with 2 poles connector (DWG.NO.S14-0320) DWG.NO.S10-0150 loose supply For Parallel running of starting motor Rush 12504 Cranking 400A (Ambient temp : 5°C, Lub. oil : SAE No. 30) DWGNO.S10-0540 DC24V, 30A, with voltage regulator with 2 poles connector (DWG.NO.S10-0550) DC24V, 400AH Not supply DWGNO.S11-1030 loose supply Knife type switch DWG.NO.37896-87502 Automatically shut ~ down by stop solenoid and electronic governor power off simultaneously DWGNO.S13-0280 Energized to run type DC2AV, 31.2A(pull), 0.57A(hold) By stop lever(10) Safety device Alarm switches Alarm and trip Low oil press. switch High water temp. switch Alarm Oil filter alarm switch Oil filter alarm lamp Air filter alarm indicator (11) Instrument Meter and sensor Tachometer Magnetic pick up Cable Thermometer Pressure gage Thermometer (12) Others Turning device Service meter Tools ‘Spare parts Spec No. S16R-LO27B 9/17 DWG.NO.37896-90207 DWG.NO.S11-0794 (04442-25201) Diaphragm type : 1.5ke/em2 switch on DWG.NO.S11-0551 (04442-34500) Wax type : 98°C switch on DWG.NO.S11-1350 Piston type : 1.5kg/em2 switch on Not supply DWG.NO.S11-0920 loose supply Mechanical type : 635mmH20 switch on DWG.NO.37896-90101 DWG.NO.S19-0164 loose supply Pulse type for engine speed With electrical hour meter DWG.NO.S13-0350 For tachometer, pin-joint type DWG.NO.S13-1140 loose supply For magnetic pick up, 4572mm length DWG.NO.S19-0521 loose supply Electrical type for jacket water and lub. oil temp. DWG.NO.S19-0500 loose supply Electrical type for lub. oil press. With 2 poles connector (DWG.NO.S14-0330) DWG.NO.S16-0521 loose supply For exhaust gas temp, DWG.NO. 37896-71001 Gear type, for maintenance Not supply DWG.NO. 37896-91001 loose supply DWG.NO. 37896-94003 loose supply (for 1200rpm and 1500rpm) 37896-94004 loose supply (for 1800rpm)5, OPTIONAL EQUIPMENT (1) Breather (2) Lub, Oil priming system Oil priming pump piping Priming pump Motor Weight Operation (3) Jacket water heater Water heater piping. Water heater Operation Thermo switch (4) Control device for electronic governor 1) Digital setting unit Type Manual No. Power suplly Consumed current Up and Down speed Weight Spec No. S16R-LO27B 10/17 Down side direction type For blow-off to outside of engine room To be set up shortly For quick start application without Low-Idling DWG.NO.37896-36304 Install on common bed DWG.NO.S31-0451 1.5KW, 4 poles, 200~400V Approx. 59.0kg. Periodical, Sminutes running in every 6 hours For quick start application DWG.NO.37896-46304 Install on common bed DWG.NO.S12-0013 2.0kW, 3 phase, 220~480V. 1 Phase, 110~480V Convection type Controlled by thermo switch DWG.NO.S11-0780 42°C ~ off, 35°C - on Contactor capacity Dev :3A AC100V : 1, DC100V : 0.054 DWG.NO.S13-1061 ND-SB1 (04410-31600) NNg00288-E De2av Approx. 20mA. 8~ 10sec, Per 1-Hz frequency change Adjustable type by trimer Approx. 0.7kg.2) Load current transducer Type Manual No. Input. 3) Ramp generator Type Manual No. Power supply Input Output delay time 4) Power supply Box Type Manual No. Input power Output 1 and 2 Actuator output 5) Automatic synchronizing & Load sharing equipment Type NGC-PGAI (04410-37201) Manual No. NN80031B-E Voltages detected Generator side Accuracy of rated frequency operation Phase matching accuracy Power balance accuracy ‘Synchronize conditions Voltage difference Phase difference Synchronizing time 25C contactor capacity Single phase 110V, 3VA Bus side Single phase 110V, 3VA Spec No. S16R-LO27B 11/17 DWG.NO.S13-1051 XC-430 (04410-33600) NN80029B-E CT secondary side output 1A or 5A DWG.NO.S13-1940 XG-413-20 (04410-32500) NN80005B-E De2av Dry contact, DC15mA 0~30sec. DWG.NO.S13-1270 XV-433 (04410-35600) NN80030B-E De100v De2av Max. 30A, DWG.NO.S13-1820 NGC-PGA2 (04410-37101) NN80031B-E Single phase 220V, 3VA Single phase 220V/440V, 3VA 50/60Hz + 0.2Hz (during single unit operation) Within = 10 degrees (during synchronizing) Within +t 5% of rated power (during parallel running) £1 to 108 (AE) £10 to 15deg (Ab) Max. 1sec, AC250V 2000VA, DC3OV 150W (resistance load)6. ACCESSORIES (Loose supply parts for standard) Spec No. S16R-LO27B 12/17 No. | PARTS NO. PARTS NAME ay DWG. NO, 1 [47220-43101 | AIR CLEANER ASSY. 2 | 836-0550 2_| 47220-45302 | AIR CLEANER ASSY. 2 | $35-0550 3 | 45686-76401 | PIPE, AIR 4 4 | 32330-09400 | O-RING 8 5 | 47220-31400 | ELBOW, HOSE 2 | $36-0720 6 | 47220-30400 | ELBOW, HOSE 2__ | 36-0701 37896-30301 7_| 47520-71700 | PIPE, AIR 2 for 1500 & 1800rpm 8 | 47520-71800 | PIPE, AIR 2 9 | 47220-30500 | HOSE, RUBBER 4 | 836-0711 10 | 05317-51900 | CLAMP 8 11 | 47220-38300 | BAND a | $35-0600 12 | 47220-32200 | CAP, AIR CLEANER 4 _ | $35-0660 13 | 47220-26301 | AIR CLEANER ASSY. 4 | $35-0560 14 | 47220-33200 | CAP, SCREEN 4 _ | $35-0660 15 | 45R30-71100 | BRACKET, AIR CLEANER 2 16 | 45R30-71200 | PIPE, AIR 2 17 | 05317-51650 | CLAMP 10 i8 | 05317-51900 | CLAMP 2 37896-30305 19 | 47221-16800 | HOSE, AIR 2 | 35-0751 for 1200rpm 20 | 45741-72900 | HOSE, RUBBER 4 | 836-0731 21 | 47720-39300 | BAND 8 | 835-0600 22 | F1035-10025 | BOLT 20 23 | F2300-10000_| NUT 20 24 | F2818-10000 | WASHER 20 25 | 47910-97100 | FLEXIBLE PIPE 1_| 37-1021 26 | 45955-22160 | HOSE, VINYL 1 27 | 05317-51000_| CLAMP 4 28 | 47510-59300 | PIPE, BREATHER 1 37886-43008 29 | F1805-12045 | BOLT 2 30 | 46637-72202 | RADIATOR ASSY. 1 | 833-1451 31 | 47520-62400 | PIPE 1 32 | 45960-19020 | HOSE 2 [ 33 | 45960-32910 | HOSE 2 97886-47001 34 | 05317-81250 | CLAMP a 36 | 05317-81000 | CLAMP 16Spec No. S16R-LO27B 19/17 No. | PARTS NO. PARTS NAME ay DWG. NO, 36 | 45790-60900 | U-BOLT 1 37 | F2300-10000_| NUT 2 38 | F2500-10000 | WASHER 2 39 | F2515-10000 | WASHER 2 37896-47001 40 | 47510-62300 | PIPE 2 41 | 04829-70650 | GASKET 2 42 | F1035-12040 | BOLT 8 43 | F2515-12000 | WASHER 8 44 | 04410-33100 | CONTROLLER 1 | s13-1041 45 | 04410-33700 | POTENTIOMETER 2 | 13-0380 37896-63005 46 | 04410-32900 | CONNECTOR, ACTUATOR 1_| 13-1020 47 | 04410-38500 | CABLE, PICK UP. 1 | s13-1410 48 | 03162-35003 | SWITCH, STARTER ae Ge 4g | 04922-40100 | RELAY, SAFETY 1_| sto-0150 50 | F8665-02100 | CONNECTOR 2 | 814-0320 _ for starter 51 | 32890-00300 | CONNECTOR 1 [810-0550 _for alternator 52 | 03152-51000 | SWITCH, BATTERY 1 st1-1030 53 | 47220-34401 | INDICATOR 4 _[sit-0920 | 37896-90207 54 | 04504-65301 | TACHOMETER 1 55 | 04410-19400 | HARNESS, TACHOMETER, 1 | st9-0164 56 | 04410-16600 | CABLE, PICK UP 1 57 | 04525-15200 | THERMOMETER 2__ | sis-0821 58 | 04541-85200 | GAGE, PRESS 1 | s19-0500 37896-90101 59 | MH052231 CONNECTOR 1 | s14-0330 60 | 04522-14100 | THERMOMETER 1 816-0521 61 | F4202-27000 | GASKET 17. TOOLS (Standard) Spec No. S16R-LO27B 14/17 No. | PARTS NO. PARTS NAME ay DWG. NO, 37896-91001 | S.7.D, TOOL KIT Iset_| consists of NO.1~26 |(a2891-00012) | (TOOL Assy.) (set) | consists of NO.1~23 1 | mc420-083 | BOX. TOOL 1 2_| F9614-17000 | SOCKET 1 3. | F9614-22000 | SOCKET 1 4 | F9614-24000 | SOCKET 1 5 | F9614-27000 | SOCKET 1 6 | F9614-30000 | SOCKET 1 7 | F9614-32000 | SOCKET 1 8 | F9615-25000 | BAR, EXTENTION 1 9 | F9617-10000 | JOINT, UNIVERSAL 1 10 | F9618-30000 | HANDLE, SLIDE 1 11 | 9600-07008 _| SPANNER, OPEN ENDED 1 12 | F9600-10012_| SPANNER, OPEN ENDED 1 13 | F9600-14017_| SPANNER, OPEN ENDED 1 14 | Faso0-19022 | SPANNER, OPEN ENDED 1 15 | F9600-24027_| SPANNER, OPEN ENDED 1 16 | F9600-30032 | SPANNER, OPEN ENDED 1 17 | F9600-36041_| SPANNER, OPEN ENDED 1 18 | F9630-15000 | PLIER 1 19 | 91267-00201 | SCREW DRIVER ] 20 | 64309-15300 | GUN, GREASE 1 21 | 30091-06501 | GAGE, THICKNESS 1 22 | 33491-03600 | ADAPTER 1 23 | 33491-13500 | SOCKET 1 24 | 37191-03300 | HANDLE, TURING 1 25 | 33591-10101 _ | REMOVER, NOZZLE 1 26 | 32591-22100 | WRENCH, FILTER 1 | for cartridge filter8, SPARE PARTS (Standard) Spec No. S16R-LO27B 15/17 No: [ PARTS NO. PARTS NAME ov NOTE a7aae-94002. | SPARE PARTS KIT toot | corsists of NOI. 98 37896-94004 | SPARE PARTS KIT Iset | consists of NO.2~8, for 1800rpm 1_| 37561-17500 | NOZZLE TIP ASSY. 8 (60.325 2 | 37561-17100 | NOZZLE TIP ASSY. 8 60.350 3 | 37561-16800 | GASKET 16 4 [97504-50200 | PACKING ROCKER COVER | 4 5 | 2562-00000_| ELEMENT, FUEL 4 6 | 37540-01101 | ELEMENT, L/O FULL-FLOW 4 7_| 37540-02100 | ELEMENT, L/O BY-PASS 1 @ [97760-04200 | v-BELT 1 [for dynamo dive9, DRAWINGS (Standard & Optional) Spec No. S16R-LO27B 16/17 No.| _DWG. NO. DWG. NAME REMARK 1 | 37896-00212 | ENGINE OUTLINE for 1500rpm and 1800rpm 2_| 37896-00216 | ENGINE OUTLINE for 1200rpm 3. | 37896-01001 | JOINT DETAIL 4 | 37896-04012 | WIRING DIAGRAM 5 | 37896-14001 | MOUNTING DETAIL 6 | 37896-21001 | FLYWHEEL & HOUSING DETAIL 7_| 37896-30301 | AIR CLEANER for 1500rpm and 1800rpm 8 | 37896-30305 | AIR CLEANER for 1200rpm 9_ | 37896-36304 | OIL PRIMING PUMP PIPING 10 | 37896-40001 | OIL FILTER 11 | 37896-43003 | BREATHER 12 | 37896-46304 | WATER HEATER PIPING 13 | 37896-47001 | RADIATOR PIPING 14 | 37896-61305 | FUEL RETURN PIPING 15 | 37896-62002 | FUEL FILTER 16 | 37896-62101 | FUEL INLET PIPING 17 | 37896-63005 | GOVERNOR: 18 | 37896-66001 _| STARTING MOTOR 19 | 37896-71001 | TURNING GEAR 20 | 37896-87502 | STOP SYSTEM 21 | 37896-90101 | METER & SENSOR 22 | 37896-90207 | ALARM SWITCH 23 | 37896-91001 | TOOLS 24 | 37896-94003 | SPARE PARTS 25 | 37896-94004 | SPARE PARTS 26 | $10-0150 SAFETY RELAY 27 | 810-0540 ALTERNATOR 28 | $10-0550 CONNECTOR 29 | $11-0551 THERMO SWITCH 30 | Si1-0780 THERMO SWITCH 31 | S11-0794 PRESSURE SWITCH 32 | $11-0920 INDICATOR 33 | $11-1030 BATTERY SWITCH 34 | sii-1271 STARTER SWITCH 36 | $11-1350 FILTER ALARM SWITCHSpec No. S16R-LO27B 17/17 No.| _DWG. NO. DWG. NAME REMARK 36 | $12-0013 WATER HEATER 37 | 813-0280 SOLENOID 38 | $13-0350 MAGNETIC PICK UP 39 | $13-0380 POTENTIOMETER 40 | s13-1010 ACTUATOR 41 | $i3-1020 CONNECTOR: 42 | $13-1041 CONTROLLER 43 | $13-1051 LOAD CURRENT TRANSDUCER 44 | 813-1061 DIGITAL SETTING UNIT 45 | 813-1140 PICK UP CABLE 46 | 813-1270 POWER SUPPLY BOX 47 | 813-1400 MAGNETIC PICK UP 4g | 13-1410 ‘CABLE, PICK UP 49 | 13-1820 SYNCHRONIZING & LOAD SHARING 50 | S13-1940 RAMP GENERATOR 51 | 814-0320 CONNECTOR 52 | $14-0330 CONNECTOR 53 | $16-0521 THERMOMETER, 54 | 819-0164 TACHOMETER 55 | $19-0500 PRESS. GAGE. 56 | S19-0521 THERMOMETER, 57 | 31-0451 PRIMING PUMP 58 | $33-1451 RADIATOR ASSY. 59 | $35-0550 ‘AIR CLEANER ASSY. 60 | $35-0560 ‘AIR CLEANER ASSY. 61 | $35-0600 BAND 62 | $35-0660 CAP, AIR CLEANER 63 | $35-0701 ELBOW, HOSE 64 | $35-0711 HOSE, RUBBER 65 | $35-0720 ELBOW, HOSE 66 | $35-0731 HOSE, RUBBER 67 | $35-0751 HOSE, AIR 68 | $37-1021 FLEXIBLE PIPE