Perkins 4012-46TWG2-3
Perkins 4012-46TWG2-3
Notes:
   All quoted gross engine powers include an allowance of 1.5% for installation variance
   Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete
   combustion.
General installation - 4012-46TWG3A (Temperate), 50 Hz @ 1500 rev/min
                                                                          Type of operation and application
                    Designation                         Units
                                                                         Base               Prime       Standby
 Gross engine power                                     kWb               960               1200          1314
 Fan and battery charging alternator power               kW                                  51
 Net engine power                                       kWm               909               1149          1263
 Brake mean effective pressure (gross)                   kPa             1675               2094          2293
 Combustion air flow at ISO conditions                 m/min             94                 108           114
 Exhaust gas temperature (max) after turbo               C                                  474
 Exhaust gas flow (max) at atmospheric pressure        m/min                                182
 Boost pressure ratio                                     -              2.55               3.05           3.28
 Mechanical efficiency                                    %              88.9               90.9           91.6
 Overall thermal efficiency (nett)                        %              39.66              39.80         38.95
 Friction and pumping power losses                      kWm                                  120
 Mean piston speed                                       m/s                                 9,5
 Engine coolant flow                                    l/min                                948
                                                         kVA             1079               1364          1500
 Typical GenSet electrical output (0.8pf)
                                                        kWe               864               1092          1200
 Assumed alternator efficiency                            %                                  95
Notes:
    All quoted gross engine powers include an allowance of 1.5% for installation variance
    Not to be used for CHP design purposes (indicative figures only). Consult Perkins Engines Stafford Limited. Assumes complete
    combustion.
Rating definitions
Baseload power
Unlimited hours usage with an average load factor of 100% of the published baseload power rating.
Prime Power
Variable load. Unlimited hours usage with an average load factor of 80% of the published prime power rating over each 24 hr. period A
10% overload is available for 1 hour in every 12 hour of operation.
Standby power
Variable load. Limited to 500 hours annual usage up to 300 hours of which may be continuous running. No overload is permitted.
Emissions capability
All 4012-46TWG ratings are optimised to the best fuel consumption and do not comply to Harmonised International Regulation Emission
Limits. More information on these statements can be obtained by contacting the Applications Department at Perkins Engines Company
Limited.
Energy balance
4012-46TWG2A - Temperate                                                                                   4012-46TWG3A - Temperate
                                                        50 Hz @ 1500 rev/min                                                                                       50 Hz @ 1500 rev/min
        Designation                  Units       Baseload            Prime            Standby                      Designation                  Units       Baseload            Prime            Standby
                                                  power              power             power                                                                 power              power             power
 Energy in fuel                       kWt            2107              2632              2939               Energy in fuel                       kWt            2278              2889              3245
 Energy in power output                                                                                     Energy in power output
                                      kWb            884               1106              1217                                                    kWb             960              1200              1314
 (gross)                                                                                                    (gross)
 Energy to cooling fan               kWm                                51                                  Energy to cooling fan                kWm                                51
 Energy in power output                                                                                     Energy in power output
                                     kWm             833               1055              1166                                                    kWm             909              1149              1263
 (nett)                                                                                                     (nett)
 Energy to exhaust                    kWt            684                878              1001               Energy to exhaust                    kWt             745               981              1128
 Energy to coolant and                                                                                      Energy to coolant and
                                      kWt            345                372               401                                                    kWt             352               395               441
 oil                                                                                                        oil
 Energy to radiation                  kWt             64                81                 89               Energy to radiation                  kWt             70                 87                96
 Energy to charge cooler              kWt            131                195               232               Energy to charge cooler              kWt             151               226               266
Note: Not to be used for combined heat and power (CHP) purposes (indicative figures only), if required, please consult Perkins Engines
Company Limited.
Exhaust system
Outlet size (internal) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 2 x 254 mm
Outlet flange size ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10 table D
Back pressure for total system... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 5 kPa
For recommended pipe sizes, refer to the Installation Manual.
Induction system
Emissions data with combustion air temperature of 25 C
Maximum air intake restriction of engine:
-clean filter . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 2 kPa
-dirty filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 4 kPa
-air filter type .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . heavy duty axial flow
                                                                               3750 OVERALL WIDTH
1312 2236
1618 189
786
25
CRANKSHAFT
                                                                                                                                                                                           26.5 HOLE
                                                                                                                                                                                           REAR LIFTING
   LOW OIL PRESSURE                                                                                                                                                                        BRACKET
   SWITCH. 1 EACH SIDE.
                                                                                                                                                                                           (ENGINE ONLY)
                                                                                                                                                                                           1 PER SIDE
                                                                                                                                                                                   CRANKCASE INSPECTION
                                    19                                                                                                                                             COVERS
CRANKSHAFT PULLEY 5 GROOVE
FOR SPB & B SECTION BELTS    GROOVE CRS
                                                                                                                                                                                COOLANT DRIAN TAP
TO BS3790:1995
                                                                                      391                                                                                       1 EACH SIDE.
                                                1684
                                                CRS
                                           1604
                                        OVER MATRIX
                                      650                        842
    RADIATOR FILLER
    0.7 BAR RELIEF VALVE                                         802
                                       513      513
 FUEL COOLER WHEN FITTED                                                                              FUEL LEAK-OFF CONN.
                                       510
                                    FUEL COOLER                                                       TO SUIT 15mm O/D PIPE.
                                    CONNECTIONS
                                                                                                      'BITE' TYPE NON-RETURN
                                                                                                      VALVE SUPPLIED.
 G 3/8" AND G 1/2" TAPPINGS IN                                                                        I EACH SIDE.
 THERMOSTAT HOUSING
                                                                                              7 PITCHES 1592
                                                                                                OF 200  OVER
                                                                                                = 1400 MATRIX
      THERMOSTAT HOUSING
      1 EACH SIDE
                                                                               385      570                  20 HOLE, FRONT
                                                                                                             LIFTING BRACKET
                  CRANKSHAFT                                                                                 (ENGINE ONLY)
                                                                                                             1 EACH SIDE
                             75
FUEL INLET CONNECTION 15
(OUTSIDE) STEEL PIPE.                                                                         409.5
                                                                                    313.5
MAXIMUM FUEL LIFT 2.5 METRES
WHEN FUEL TANK OUTLET IS
LOWER THAN LIFT PUMP INLET A
NON-RETURN VALVE MUST BE
                                                                               10
                                              CRANKSHAFT
              ELECTRONIC ACTUATOR
                                        FRONT VIEW
                                                                            12 FRONT LIFTING BRACKET
                                                                                                           AIR
                                                                                                           FLOW            878
CHARGE AIR COOLER
1 EACH SIDE
CRANKSHAFT
            1400
                                                                                                      2291 OVERALL HEIGHT
  CRANKSHAFT
                    235.4
                    ENGINE
                                                                                                280
                     FEET
    611    552 .5                                                                                       646
                              25                                                        39 CLEARANCE
                                                                                     REQUIRED TO REMOVE
                                                                                         FUEL FILTER
                                                                                                                                   8 HOLES  22
                                                                                                                                   EQUALLY SPACED
                                                                                                                                   ON  356 PC
                                                                 22,5
250
                                                                                 10
                                                                                     15.7
                                                                                                                                          592                883
                                                     100,035                                                           498
                                                                                                                                 571,6             787,65
                                                     100,00                                                                                      
                                                                                                                                  571,5             787,4
                                                                                     CRANKSHAFT
6,5
                                                                       2369
                                                                                                                                                                   39
                                                                1744                                                 175        300         300              100
                                            60
         70                                                                                                            98
                                            91
                   REAR FACE FLYWHEEL HSG
                                                                                                                                                       6 HOLES 22 851
                                                                                            FRONT FACE C/CASE
             500                                                                                                      112,5
                                                  435              8 HOLES22
                                                                                                                          451
      1000                                                  CRANKSHAFT                                                                                                   1702
                                                        C
                                                        L
                                                                                                                                                                                1780
150
             4                              154                                                                       135
                                                                                 221
1312 2236
1618 189
786
533
CRANKSHAFT
                                                                                                                                                                                     26.5 HOLE
                                                                                                                                                                                     REAR LIFTING BRACKET
         LOW OIL PRESSURE                                                                                                                                                            (ENGINE ONLY)
         SWITCH. 1 EACH SIDE.                                                                                                                                                        1 PER SIDE
                                                                                                                                                                                   CRANKCASE INSPECTION
                                                                                                                                                                                   COVERS
                CRANKSHAFT PULLEY 5 GROOVE
                FOR SPB & B SECTION BELTS                                                                                                                                           COOLANT DRIAN TAP
                TO BS3790:1995                                                                                                                                                      1 EACH SIDE.
                                LUB. OIL FILLER
                                                                                                                                                                             LUB. OIL COOLER
                                                                                                                                                                             1 EACH SIDE
                    FRONT GROOVE              19
                    IN PULLEY          GROOVE CRS              533                          391                                                                              G3/8" TAPPING FOR
                                                                                                                                                                             LUB. OIL TEMP. CONN.
                                                   LUB.OIL DIPSTICK
                                                                                                                                                         G1/4" TAPPING FOR
                                                         SUMP DRAIN PLUG G1"                                                                             LUB. OIL TEMP. CONN.
                                                               (BOTH SIDES)
4012-46TWG2A Tropical - 4012-46TWG3A Temperate - front view
                                        1672
                                        CRS
                                        1600
                                     OVER MATRIX
                                   600                        836
      RADIATOR FILLER
      0.7 BAR RELIEF VALVE                                    800
                                                                               G 3/8" AND G 1/2" TAPPINGS IN
                                     513                513                    THERMOSTAT HOUSING
                                     509     315                               1 EACH SIDE
                                  FUEL COOLER                                   FUEL COOLER WHEN FITTED
                                  CONNECTIONS
                                                                               7 PITCHES1644
                                                                                 OF 226 OVER
                                                                                 = 1582 MATRIX
                       75
                                                                                            20 HOLE, FRONT LIFTING BRACKET
                                                                              385           (ENGINE ONLY) 1 EACH SIDE
            CRANKSHAFT
ELECTRONIC ACTUATOR
                                      FRONT VIEW
                                                   12 FRONT LIFTING BRACKET
                                                                                           FRONT FACE OF CRANKCASE
248.5
                                                                                                                     AIR
                                                                                                                                   976
                                                                                                                     FLOW
                                                                                                                        CRANKSHAFT
                                                                                                                                                       4012-46TWG2A Tropical - 4012-46TWG3A Temperate - right view
                BANK B
                                                    1780 OVERALL WIDTH
                                                                                                 BANK A
                                                          CRANKSHAFT
                                                                                                 EXHAUST OUTLET
      24 V AIR SHUT-OFF VALVE                                                                    FLANGE 1 EACH
      ENERGISED TO CLOSE.                                                                        SIDE SEE DETAIL
      1 EACH SIDE
              1400
                                                                                                2255 OVERALL
                                                                                                HEIGHT
                                                                                       39 CLEARANCE
                                                                                       REQUIRED TO
                                                                                       REMOVE FUEL
                                                                                       FILTER
  CRANKSHAFT
                        235.4
                     ENGINE FEET                                                        280
25
406
                                                                                                                      8 HOLES  22
                                                                                                                      EQUALLY SPACED
                                                                                                                      ON 356 PC
                                                       22,5
250
                                                                                                                           571,6              787,65
                                                                                                                                         
                                                 100,035                                                                   571,5              787,4
                                                                                                             498
                                                 100,00                                                                            592                883
CRANKSHAFT
                                                                        6,5
                                                                   DETAIL OF SAE 518 FLYWHEEL
                                                                  AND SAE 00 FLYWHEEL HOUSING
                                                                       (METRIC TAPPINGS)
                                                                            SCALE 1:5
2369
             70
                                           91                                                                               98
                                                                                                                                                              6 HOLES  22
                  REAR FACE FLYWHEEL HSG
                                                                                                                                                                         851
                                                                                                                     112,5
                                                                                          FRONT FACE C/CASE
       500
                                                 435              8 HOLES  22
                                                                                                                             451
1000                                                       CRANKSHAFT
                                                       C
                                                       L
                                                                                                                                                                               1702
                                                                                                                                                                                      1780
             4                             154                                                                       135
                                                                                                                     221
                                                                                                                                              900
                                                                                          3750
                                                                                      OVERALL LENGTH
2236
                                                                                                                                                                                                           PIPEWORK MUST BE
                                                                                                                                                                                                           ADEQUATELY SUPPORTED
                                                                                                                                                                                                           TO ENSURETHAT NO LOAD
                                                                                                                                                                                                    1280
               FAN
CRANKSHAFT
                                                                                                                                                                                        CRANKCASE INSPECTION
                                                                                                                                                                                        COVERS
                                                19                                                                                                                                    COOLANT DRAIN TAP.
                                              GROOVE CRS                                                                                                                              1 EACH SIDE.
                                                              1873
                                                              CRS
                                                                                   936.5
                                                           1805
                                                        OVER MATRIX
                RADIATOR FILLER
                0.7 BAR RELIEF VALVE              701                            902.5
                                                    513
        FUEL COOLER WHEN FITTED
 G 3/8" AND G 1/2" TAPPINGS IN                      510                      513
                                                  FUEL COOLER
 THERMOSTAT HOUSING 1 EACH SIDE                   CONNECTIONS                                           16 SLOTS 11 X 19
                                                                                                        (FOR DUCTING PURPOSES)
      Rp 1/2" TAPPING IN THERMOSTAT
      HOUSING. 1 EACH SIDE
ELECTRONIC ACTUATOR
                                                                                       SUMP
                                                      36 FUEL LEAK-OFF CONN.
                                                         NO FUEL COOLER FITTED                              12 FRONT LIFTING BRACKET
                                            ELECTRONIC CONTROL
                                            UNIT FOR ACTUATOR.                                                                          BREATHER CONN.
                              AIR FILTERS
                             1 EACH SIDE.                                                                                               1 EACH SIDE
                                                                                                                                        FLEX. HOSE 51 I/DIA X865 LONG
      EXHAUST GAS HIGH TEMP:                                                                                 605
                                                                                                                                        SUPPLIED LOOSE
      PROTECTION MODULE
CRANKSHAFT
         STARTER RELAY
                      G1/4" TAPPING FOR                                                                                 LUB. OIL PUMP
                      LUB.OIL PRESS.CONN.   G3/8" TAPPING FOR
                                            LUB.OIL TEMP.CONN.                                                     FUEL LIFT PUMP
                                                                                                                   FUEL HAND-PRIMING
                                                                                                                   PUMP
                                                                                                          1634
                                                                                                              C OF G WET
                                                                                                          WITH FUEL COOLER
                                                                                                          1635 C OF G WET
                                                                                                         WITHOUT FUEL COOLER
4012-46TWG3A Tropical - rear view
                                                          1978
                                                      OVERALL WIDTH
                                                          1905
                                                      OVER RADIATOR
1400
39
                                                                                                                              8 HOLES  22
                                                                                                                              EQUALLY SPACED
                                                                                                                              ON  356 PC
                                                              22,5
250
                                                                                 10
                                                                                     15.7
                                                   100,035
                                                    100,00                                                                571,6     592     787,65 883
                                                                                                                 498      571,5               787,4
CRANKSHAFT
6,5
                                                                                                                                                                       100
                                                                                                                                                                                   39
                                                              1744                                                      175
                                       60
                                            91                                                                                 98
        70                                                                                                                                               6 HOLES 22
                                                                                                                                                                             950
             REAR FACE FLYWHEEL HSG
       500                                                                                                                     451
                                            435
                                                                                                                        135
        4                             154
                                                                                     221
Cooling clearance
4012-46TWG2A - Temperate                                                                             4012-46TWG3A - Temperate
  Maximum additional restriction (duct allowance) to cooling                                           Maximum additional restriction (duct allowance) to cooling
            airflow, and resultant min airflow                                                                   airflow, and resultant min airflow
          Description                        C                 Pa                m/sec                       Description                        C                 Pa                m/sec
 Ambient clearance:                                                                                   Ambient clearance:
                                              35                N/A                  N/A                                                           35                N/A                  N/A
 Inhibited coolant                                                                                    Inhibited coolant
 Duct allowance                               35                250                  N/A              Duct allowance                               35                250                  N/A
 Minimum airflow                              35                250                  22               Minimum airflow                              35                250                  22
Fuel consumption
Note: All fuel consumption figures are based on assumed fuel density of 0.862.
Noise data 4012-46TWG3A, 1500 rev/min 1263 kWb with radiator 584/471FC
                                                                                                                                           Fr equency anal ysi s at poi nt 6
                                                                                                         120
                                                                                                                                             105        106.8         104      101.8
      Position         SPL dBA                                                                           100
                                                                                                                          96.2     97                                                  95.6
                                                                                                                                                                                              91.4
                                                                                                                 91
                                                                                                                                                                                                     86.1
           1             114.1
           2             112.9                6                                            1              80
3 113.0 60
           4             111.7
                                                                                                          40
           5             113.0
                                              5                                            2
           6             114.2                                                                            20
                                                                                                           0
                                                                                                                31.5      63       125       250          500         1K        2K      4K     8K    16k
4 3 Fr equency i n Hz
Noise data 4012-46TWG3A, 1500 rev/min 1263 kWb with radiator 584/485FC
Fr e que nc y a na l y si s a t poi nt 1
2 113.2 6 1 80
           3             112.0
                                                                                                          60
           4             111.7
                                                                                                          40
           5             113.1
                                              5                                            2
           6             112.8                                                                            20
                                                                                                           0
                                                                                                                 31.5      63       125      250          500          1K       2K      4K     8K    16k
4 3 Fr e que nc y i n H z
Note: The information given on this Technical Data Sheet is for standard ratings only. For ratings other than those shown, please contact
Perkins Engines Company Limited.
Notes:
      All test were conducted using an engine installed and serviced to Perkins Engine Company Limited recommendations.
      Applied load is a percentage of the generator electrical output efficiencies as published in the general installation section of this data
      sheet.
4000 Series                                                                             4012-46TWG2A
                                                                                        4012-46TWG3A
Publication No. TPD1603E, Issue 2. May 2007 Perkins Engines Company Limited.
@Perkins                                             
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