Technical Data: - HA?DI
Technical Data: - HA?DI
DI
Technical Data                                                                                                                     3012TAG1A
                                                                                                                                   3012TAG2A
3000 Series                                                                                                                        3012TAG3A
Diesel Engine - Electropak
                                                                                                                                   3012TAG1B
Basic technical data                                                                                  Ratings
Number of cylinders .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 12           Steady state speed stability at constant load . ... ... ... ... ...± 0.25%
Cylinder arrangement ... ... ... ... ... ... ... ... ... ... ... ... ... ... 60° Vee                  Electrical ratings are based on average alternator efficiency and
Cycle . ... ... ... ... ... ... ... ... ... ... ... ..4 stroke, compression ignition                  are for guidance only (0.8 power factor being used).
Induction system ... ... ... ..Turbocharged, air-to-air charged cooled
Compression ratio . ... ... ... ... ... ... ... ... ... ... ... ... ..14.5:1 nominal                  Operating point
Bore... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 135 mm        Engine speed . ... ... ... ... ... ... ... ... ... ... ... ... .. 1500/1800 rev/min
Stroke ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 152 mm         Static injection timing.. ... ... ... . 3012TAG1A, 2A & 1B - 16° BTDC
Cubic capacity... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 26,11 litres            ... ... ... ... ... ... ... ... ... ... 3012TAG3A - (1500 rev/min) 15° BTDC
Direction of rotation ... ... ... ... ... Anti-clockwise viewed on flywheel                           ... ... ... ... ... ... ... ... ... ... 3012TAG3A - (1800 rev/min) 18° BTDC
Firing order ... ... ... ... ... ... ... ... ... ... ... ... .A1, B6, A4, B3, A2, B5                  Cooling water exit temp.. ... ... ... ... ... ... ... ... ... ... ... ... ... <103°C
 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .A6, B1, A3, B4, A5, B2
Total weight Electropak. ... ... ... ... ... ... ... ... ... ... ... (dry) 2365 kg
                                                                                                      Fuel data
                                                                                                      To conform to BS2869 class A2.
 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... (wet) 2541 kg
Overall dimensions ... ... ... ... ... ... ... ... ... ... ... ...Height 1756 mm                      Performance
 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Length 2315 mm         Estimated sound pressure level (without inlet or exhaust) at 1 metre
 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Width 1406 mm
                                                                                                      1500/1800 rev/min.. ... ... ... ... ... ... ... ... ... ... ... ... ... 105/108 dBA
Moment of inertia (MK2) ... ... ... ... ... ... ... ... .Engine 1,9975 kgm2                           Note: All data based on operation to ISO 3046/1, BS 5514 and DIN
 .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..Flywheel 7,6703 kgm2
                                                                                                      6271 standard reference conditions.
Cyclic irregularity for engine/flywheel (Prime power):
1500 rev/min . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 0.0027
1800 rev/min . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 0.0028
Note: Not to be used for CHP design purposes. (Indicative figures only). Consult Perkins Engines Co. Ltd. Assumes complete combustion.
Continuous Baseload rating Power available for continuous full load operation. Overload of 10% is permitted for one hour in every 12
hours operation. Prime Power rating is available for unlimited hours per year with a variable load of which the average engine load factor
is 80% of the published prime power rating, incorporation of a 10% overload for 1 hour in every 12 hours of operation which is permitted.
Standby Power rating is for the supply of emergency power at variable load for the duration of the non-availability of the mains power
supply. NO OVERLOAD capacity is available at this rating. Engines must not be allowed to have facilities for parallel operation with the
mains supply. This rating should be applied only when reliable mains power is available. Should this not be the case then refer to Prime
Power rating. A standby rated engine should be sized for an average load factor of 80% based on published standby rating for 500
operating hours per year. Standby ratings should never be applied except in true emergency power failure conditions.
Test conditions
Air temperature .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25°C
Barometric pressure... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 100 kPa
Relative humidity ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 30%
Air inlet restriction at maximum power ... ... ... ... ... ... ... ... 2.5 kPa
Exhaust back pressure .. ... ... ... ... ... ... ... ... ... ... ... ... ... 6.8 kPa
For operating conditions other than above, contact Perkins Engines
Company Limited, Shrewsbury.
Energy balance
Note: Not to be used for CHP design purposes. (Indicative figures only). Consult Perkins Engines Co. Ltd. Assumes complete combustion.
3012TAG1A
                                                            1500 rev/min                                 1800 rev/min
                                      Units    Continuous       Prime        Standby        Continuous       Prime       Standby
                                                Baseload        Power        Maximum         Baseload        Power       Maximum
 Energy in fuel                        kW         1227           1351          1484            1402           1534         1687
 Energy in power output (Gross)        kW          502            551          604             574             628         688
 Energy to cooling fan                 kW          15              15           15              28             28           28
 Energy in power output (Net)          kW          487            535          589             546             600          660
 Energy to exhaust                     kW          309            347          387             357             399          451
 Energy to coolant and oil             kW          260            277          294             292             308         322
 Energy to radiation                   kW          67              78           92              67             76           91
 Energy to charge coolers              kW           89             98          107              112            123          135
3012TAG2A
                                                            1500 rev/min                                 1800 rev/min
                                      Units    Continuous       Prime        Standby        Continuous       Prime       Standby
                                                Baseload        Power        Maximum         Baseload        Power       Maximum
 Energy in fuel                        kW         1453           1593          1757            1500           1651         1834
 Energy in power output (Gross)        kW          580            636          698             615             674         739
 Energy to cooling fan                 kW          15              15           15              28             28           28
 Energy in power output (Net)          kW          565            621          683             587             646          711
 Energy to exhaust                     kW          381            415          477             389             441          498
 Energy to coolant and oil             kW          284            303          318             305             318         330
 Energy to radiation                   kW          94             120          132              73             88           122
 Energy to charge coolers              kW          114            119          132              118            130          145
3012TAG3A
                                                            1500 rev/min                                 1800 rev/min
                                      Units    Continuous       Prime        Standby        Continuous       Prime       Standby
                                                Baseload        Power        Maximum         Baseload        Power       Maximum
 Energy in fuel                        kW         1545           1707          1885            1567           1731         1956
 Energy in power output (Gross)        kW          628            689          756             641             702         769
 Energy to cooling fan                 kW          15              15           15              28             28           28
 Energy in power output (Net)          kW          613            674          741             613             674          741
 Energy to exhaust                     kW          403            452          505              411            462          521
 Energy to coolant and oil             kW          303            318          330             312             325         340
 Energy to radiation                   kW          108            124          159              78             104         176
 Energy to charge coolers              kW          103            124          135             125             138          150
3012TAG1B
                                                            1500 rev/min                                 1800 rev/min
                                      Units    Continuous       Prime        Standby        Continuous       Prime       Standby
                                                Baseload        Power        Maximum         Baseload        Power       Maximum
 Energy in fuel                        kW         1273           1399          1540            1402           1534         1687
 Energy in power output (Gross)        kW          520            570          626             574             628         688
 Energy to cooling fan                 kW          15              15           15              28             28           28
 Energy in power output (Net)          kW          505            555           611            546             600          660
 Energy to exhaust                     kW          323            363          403             357             399          451
 Energy to coolant and oil             kW          266            284          303             292             308         322
 Energy to radiation                   kW          72              80          105              67             76           91
 Energy to charge coolers              kW           92            102          103              112            123          135
Cooling system                                                                                      3012TAG3A
Recommended coolant: 50% inhibited ethylene glycol or 50%
                                                                                                      Maximum additional restriction (duct allowance) to cooling
inhibited propylene glycol and 50% clean fresh water. For
                                                                                                        airflow (Prime power) and resultant minimum airflow
combined heat and power systems and where there is no likelihood
of ambient temperature below 10°C then clean ‘soft’ water may be                                            Ambient Clearance                         Duct
used, treated with 1% by volume of Perkins inhibitor in the cooling                                     Inhibited                                  allowance               Min airflow
system. The inhibitor is available in bottles under Perkins Part No.                                     coolant            50% glycol              mm H20                  m3/min
OE 45350 (1 litre).
                                                                                                         rev/min               rev/min              rev/min                  rev/min
Maximum jacket water pressure in crankcase ... ... ... ... ... . 2,7 bar
Radiator . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ND Marston Ltd             1500       1800      1500       1800       1500         1800         1500     1800
Face area... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..1,7 m2         48°C      52°C       42°C       46°C         Nil        Nil          914      1049
Rows and material . ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 Brass               43°C      43°C       37°C       37°C         14          34          820       840
Gills per inch and material . ... ... ... ... ... ... ... ... ... ... ... 12 Copper
Width and height of matrix . ... ... ... ... ... ... ... ... . 1350 x 1270 mm                         30°C      30°C       24°C       24°C         39          54          620       640
Total coolant capacity ... ... ... ... ... ... ... ... ... ... ... ... ...122,7 litres
Pressure cap setting .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,7 bar
                                                                                                    3012TAG1B
Fan. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .Schwitzer       Maximum additional restriction (duct allowance) to cooling
Diameter ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 1220 mm (Pusher)                    airflow (Prime power) and resultant minimum airflow
Drive ratio... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 0.833:1
Number of blades... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 8                Ambient Clearance                         Duct
Twist angle. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17°        Inhibited                                  allowance               Min airflow
Material .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Steel        coolant            50% glycol              mm H20                  m3/min
Ambient Cooling Clearance (Open Electropak Prime power) based                                            rev/min               rev/min              rev/min                  rev/min
on air temp at fan 6°C above ambient.
                                                                                                      1500       1800      1500       1800       1500         1800         1500     1800
3012TAG1A ... ... ... ... 54°C (inhibited coolant), 48°C (50% glycol)
3012TAG2A ... ... ... ... 53°C (inhibited coolant), 47°C (50% glycol)                                 54°C      54°C       48°C       48°C         Nil        Nil          914      1049
3012TAG3A ... ... ... ... 48°C (inhibited coolant), 42°C (50% glycol)                                 52°C      52°C       46°C       46°C         8           10          870       950
3012TAG1B ... ... ... ... 54°C (inhibited coolant), 48°C (50% glycol)
                                                                                                      43°C      43°C       37°C       37°C         30          36          680       820
Maximum top tank temperature (Prime power).. ... ... ... ... .. 103°C 30°C 30°C 24°C 24°C 45 56 575 620
Sump drain plug tapping size ... ... ... ... ... ... ... ... ... ... ... ... . G /4            3                 Designation         g/kWh          Litres/hr
Oil pump speed and method of drive ... ... 1.406 x e rev/min, gear                                     rev/min                    1500    1800    1500    1800
Oil pump flow 1500/1800 rev/min.. ... ... ... ... ... 2,65/3,18 litres/sec                             At 110% of Baseload         212    215    156,7    165,3
Warning switch setting .. ... ... ... ... ... ... ... ... ... ... ... ... ... 1,72 bar
Shutdown switch setting ... ... ... ... ... ... ... ... ... ... ... ... ... 1,24 bar                   At 110% of Prime power      213    217    173,2    183,7
Normal operating angles                                                                                At 100% of Baseload         212    215    142,6    150,2
Fore and aft... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 17°        At 100% of Prime power      212    215    156,7    165,3
Side tilt .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 25°
                                                                                                       At 75% of Baseload          213    220    107,5    115,2
Fuel system                                                                                            At 75% of Prime power       212    218    117,6    125,6
Recommended fuel ... ... ... .To conform to BS2869 1998 Class A2                                       At 50% of Baseload          219    229     73,8    79,9
                                                                     Refer to TSD 3187
Type of injection system ... ... ... ... ... ... ... ... ... ... ..Direct injection                    At 50% of Prime power       217    227     80,3    87,3
Fuel injection pump ... ... ... ... ... ... ... ... .Lucas/CAV Maximec 212
Fuel injector... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Stanadyne
                                                                                                       3012TAG3A
Fuel injector opening pressure.. ... ... ... ... ... ... ... ... ... ... . 250 bar                      Fuel consumption calculated on engine net rated powers
Fuel lift pump. ... ... ... ... ... ... ... ... ... ... ... ... ... Bosch FP/KD 22P                              Designation         g/kWh          Litres/hr
Delivery/hour at 1500 rev/min ... ... ... ... ... ... ... ... ... ... ...245 litres                    rev/min                    1500    1800    1500    1800
Delivery/hour at 1800 rev/min ... ... ... ... ... ... ... ... ... ... ...186 litres
Fuel lift pump pressure.. ... ... ... ... ... ... ... ... ... ... ... ..1,4 - 2,0 bar                  At 110% of Baseload         213    216    170,9    173,3
Fuel lift pump maximum suction head... ... ... ... ... ... ... ... ... 1,5 m                           At 110% of Prime power      214    222    188,8    195,8
Fuel lift pump maximum pressure head ... ... ... ... ... ... ... ... 5,5 m                             At 100% of Baseload         212    215    154,7    156,9
Fuel filter spacing .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 0,005 mm
                                                                                                       At 100% of Prime power      213    216    170,9    173,3
Governor type ... ... ... ... ... ... ... ... . Lucas/CAV CS servo assisted
Speed control lever torque ... ... ... ... ... ... ... ... ... ... ... ... 0,7 kgm                     At 75% of Baseload          212    219    116,1    119,9
Stop control lever torque ... ... ... ... ... ... ... ... ... ... ... ... ... 0,1 kgm                  At 75% of Prime power       212    217    127,5    130,5
                                                                                                       At 50% of Baseload          217    234     79,0    85,2
Static injection timing 3012TAG1A/2A (1500 rev/min) .. . 16° BTDC
Static injection timing 3012TAG1A/2A (1800 rev/min) .. . 16° BTDC                                      At 50% of Prime power       216    226     86,7    90,7
Static injection timing 3012TAG3A (1500 rev/min) ... ... . 15° BTDC
Static injection timing 3012TAG3A (1800 rev/min) ... ... . 18° BTDC                                    3012TAG1B
Static injection timing 3012TAG1B (1500 rev/min) ... ... . 16° BTDC                                     Fuel consumption calculated on engine net rated powers
Static injection timing 3012TAG1B (1800 rev/min) ... ... . 16° BTDC                                              Designation         g/kWh          Litres/hr
                                                                                                       rev/min                    1500    1800    1500    1800
                                                                                                       At 110% of Baseload         212    215     137     153,6
                                                                                                       At 110% of Prime power      212    215     151     168,9
                                                                                                       At 100% of Baseload         212    216     124     140,4
                                                                                                       At 100% of Prime power      212    215     137     153,6
                                                                                                       At 75% of Baseload          214    221      94     107,9
                                                                                                       At 75% of Prime power       212    220     103     117,9
                                                                                                       At 50% of Baseload          225    232      66     75,4
                                                                                                       At 50% of Prime power       220    229      71     81,8
Induction system                                                                              Electrical system
Maximum air intake restriction of engine:                                                     Type ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Insulated return
Clean filter.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 254 mm H20     Alternator. ... ... ... ... Prestolite LNA 40 (integral regulator) 24 volt
Dirty filter ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 635 mm H20   Alternator output.. ... ... ..40 amps at a stabilised output 28 volts at
Air filter type ... ... ... ... ... ... ... ... ... ... ... . Twin Donaldson ERB 13                                                                                         20°C ambient
                                                                                              Starter motor ... ... ... ... ... ... ... ... ... ... ... ... Prestolite MS6 24 volt
Exhaust system                                                                                Starter motor power. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...9 kW
Exhaust outlet size (internal).. ... ... ... ... ... ... ... ... ... . 2 x 127 mm             Number of teeth on flywheel ... ... ... ... ... ... ... ... ... ... ... ... ... . 158
                                                                                              Number of teeth on starter motor ... ... ... ... ... ... ... ... ... ... ... ... 12
                          Designation                                         H2 0
                                                                                              Minimum cranking speed ... ... ... ... ... ... ... ... ... ... ... 100 rev/min
 Exhaust back pressure for total system                                    690 mm             Pull in current of starter motor solenoid... ... ... 30 amps at 24 volts
                                                                                              Hold in current of starter motor solenoid . ... ... ..9 amps at 24 volts
 Recommended pipe sizes                         Up to                                         Engine stop solenoid ... ... ... ... ... ... ... ... ... ... . SEM MD6 24 volts
                                                             10 - 20m        20 - 30m         Pull in current of stop solenoid ... ... ... ... ... ... 38 amps at 24 volts
 (assuming twin exhaust pipe)                   10m
                                                                                              Hold in current of stop solenoid... ... ... ... ... ...0.4 amps at 24 volts
 1500 rev/min                                 150 mm          150 mm         200 mm
 1800 rev/min                                 150 mm          150 mm         200 mm           Engine mounting
For the above size, allowance has been made for a Peco maxim 31                               Maximum bending moment at rear face of the engine
or 41 type silencer with 2 x 90° bends up to 10 m, or 4 x 90° bends                           crankcase ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 1356 Nm
up to 20 m, or 6 x 90° bends up to 30 m.                                                      Position of centre of gravity (bare dry engine) forward from rear
                                                                                              face of crankcase ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 525 mm
                                                                                              Electropak (wet) .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 618 mm
                                                                                              Above crankshaft centre line on vertical centre line ... ... .. 150 mm
Starting requirements
    Temperature
       range
                    Oil:                 15W/40
                    Starter:             MS6 24 volts
                    Battery:             2 x 12V x 220Ah
Range 1
                    Max breakaway
5°C to -7°C
                    current:             1500 amps
                    Cranking current:    750 amps
                    Aids:                Not necessary
                    Oil:                 10W/30
                    Starter:             2 x MS6 24 volts
                    Battery:             2 x 12V x 260Ah
                    Max breakaway
                    current:             1800 amps
Range 2             Cranking current:    900 amps
-7°C to -15°C       Aids:                One Start Pilot 450 G2
                                         reservoir. One, type 354
                                         electro-pneumatic Pro-
                                         comber SARL compressor.
                                         Two nozzles, (one per
                                         manifold).
                    Oil:                 10W/30 down to -22°C
                                         5W/30 down to -25°C
                    Starter:             2 x MS6 24 volts
                    Battery:             2 x 12V x 300Ah
Range 3             Max breakaway
-15°C to -25°C      current:             2000 amps
                    Cranking current:    1000 amps
                    Aids:                As for range 2, above, plus
                                         2 x 1.5 kW coolant
                                         immersion heaters.
Notes:
l     Battery capacity is defined by the 20 hour rate.
l     The starting ability of an engine with immersion heater will be
      improved by about 10°C and the start aid specification can be
      modified accordingly. The oil specification should be for the
      minimum ambient temperature as the oil will not be warmed by
      the immersion heater.
l     A special flywheel housing is necessary to accommodate twin
      starter motors.
l     If a change to a low viscosity oil is made, the cranking torque
      necessary at low ambient temperatures is much reduced. The
      starting equipment has been selected to take advantage of
      this. It is important to change to the appropriate multigrade oil
      in anticipation of operating in low ambient temperatures.
l     Breakaway current is dependent on battery capacity available.
      Cables should be capable of handling the transient current
      which may be up to double the steady cranking current.
                                              GA Drawing
3012TAG1A/2A/3A
                                1500 rev/min                                            1800 rev/min
                     LOAD ON                     LOAD OFF                    LOAD ON                     LOAD OFF
3012TAG1B
                                1500 rev/min                                            1800 rev/min
                     LOAD ON                     LOAD OFF                    LOAD ON                     LOAD OFF
Publication No. TSD3407, Issue 4, July 2001. Printed in England. © Perkins Engines Company Limited.
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