Customer: Alderley/MOQ                                                                       DOC.
:NE-N445-13-MDC-01
                                                   DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit
                                                                                  Ref: Pressure Vessel Design Manual by Dennis Moss
Symbol      Values               Unit      Description                            Allowable Formulae                    Result
W                      250       Kg        Load
Cv                     1.5                 Vertical Impact factor
fv                     375       Kg        Vertical Load on davit                            W x Cv
Dop                  60.30       mm        OD of davit rod
Tp                    7.65       mm        Thk of davit pipe
A                   521.00       mm
B                     0.00       mm
L1                  521.00       mm        Boom Length                                       SQRT(A2+B2)
L2                  451.00       mm        Intermediate Support to Top
R                   250.00       mm        Radius of davit bend
Zp           14846.2097675       mm3       Section Modulus of davit pipe                     p/32x(Dop3)
M1             195375.0000       Kg.mm     Moment at support                                 fv x L1
I               447613.2188 mm4            Moment of Inertia of pipe                         p/64x(Dop4)
fa                   0.1313 Kg/mm2         Axial stress on davit pipe                        fv/(p/4(Dop2)
M2               87074.0022 Kg.mm          Mom. at Tanline of davit bend                     M1(L2-R)/L2
a                       2.1032             Co-efficient (ref. DRMoss pp 293)                 TpR/(Dop/2)2
b                       0.1902             Co-efficient (ref. DRMoss pp 293)                 6/(5+6a2)
K                     0.8573               Co-efficient (ref. DRMoss pp 293)                 1-9/(10 + 12a2)
fb1                  13.1599 Kg/mm2        Bending at M1                                     M1/Zp
fb2                   6.0372     Kg/mm2    Bending at M2                                     M2.Dp/(2I) x 2/(3K(3b)½)
Faa                  10.5400     Kg/mm2    Allowable tensile stress for pipe
Sya                  25.4900     Kg/mm2    Allowable yield stress of davit pipe
Fba                  16.8234     Kg/mm2    Allowable bending stress for pipe                 0.6 x Sya
S1                    0.7947               Combined Stress at M1                      1      fa/Faa +fb1/Fba            SATISFACTORY
S2                    0.3713               Combined Stress at M2                      1      fa/Faa +fb2/Fba            SATISFACTORY
EYE BOLT CALCULATION :
Eye bolt material                                                                     :      SA 320 L7
Eye bolt diameter (d)                                                                 :      25                         mm
Yield strength of Eye bolt                                                            :      73.9                       Kg/mm2
Allowable tensile stress (Ft) = (0.6 x yield) =                                       :      44.34                      Kg/mm2
Maximum load in tension (fv)                                                          :      375                        Kg
Tensile stress in eye bolt = ftb = fv/ [ pi/4 * (d2) ]                                :      2.44                       Kg/mm2
                                                                                             ftb < Ft, hence SAFE
                                                                1 of 3
Customer: Alderley/MOQ                                                                           DOC.:NE-N445-13-MDC-01
                                                   DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit
EYE BOLT CLIP CALCULATION ON DAVIT :
Dim. A1                                                                             :            40                          mm
Diameter of Davit rod          (Dop)                                                :            80                          mm
weld size                      B1                                                   :            30                          mm
Section Modulus of Weld = Zw = 1/6*Dop*B1^2                                         :            12000.00                    mm3
Maximum load at davit clip (fv)                                                     :            375                         Kg
Yield Strength of weld                                                              :            24.60                       Kg/mm2
Allowable bending stress (Fb) = (0.66 x yield) =                                    :            16.24                       Kg/mm2
Induced stress due to bending = fb = P * A1 / Zw                                    :            1.25                        Kg/mm2
EYE BOLT CLIPS CALCULATION ON FLANGE :
                                                                                                       `A3'   `t1'
                                                                                                                     `A2'
                                                                                        `Ø d2'
                                                                                                                      `B2'
Thickness of clips welded to flange ( t1 )                                          :            16                          mm
Holde diameter in clips (d1)                                                        :            24                          mm
Dimension A2                                                                        :            30                          mm
Dimension A3                                                                        :            70                          mm
Fillet weld size (B2)                                                               :            10                          mm
Maximum load on clips (fv)                                                          :            375                         Kg
Material of clips                                                                   :            SA 516 GR 70
Yield Strength of clip material                                                     :            26.70                       Kg/mm2
Allowable shear stress (Fsc) = (0.4 x yield) =                                      :            10.68                       Kg/mm2
Induced stress in clips due to shear = fsc = P / [ 2 * ( 2 * t1 * (A2 - d1/2) ) ]   :            0.33                        Kg/mm2
Allowable tensile stress (Ftc) = (0.6 x yield) =                                    :            16.02                       Kg/mm2
Induced tensile stress in clips = ftc = P / [ 2 * t1 ( A3 - d1 ) ]                  :            0.25                        Kg/mm2
Allowable bearing stress in clips (Fbe) = (0.8 x yield) =                           :            21.36                       Kg/mm2
Induced bearing stress in clips = fbe = P / ( t1 * d1 )                             :            0.98                        Kg/mm2
Allowable shear stress in the weld (Fsw) = (0.4 x yield) =                          :            10.68                       Kg/mm2
Induced shear stress in clips weld = fsw = P / (B2*0.7*2*A3)                        :            0.38                        Kg/mm2
EYE BOLT PIN CALCULATION DUE TO SHEAR :
Material of eye bolt pin                                                            :            SA 193 Gr L7
Yield Strength of pin                                                               :            73.9                        Kg/mm2
Diameter of pin (d2)                                                                :            24                          mm
Cross sectional area of pin (Ap) = (pi)/4 * d22                                     :            452.39                      mm2
Allowable shear stress (Fsp) = (0.4x yield strengh)                                 :            29.56                       Kg/mm2
Induced stress in pin due to shear = fsp = fv / Ap*2                                :            1.66                        Kg/mm2
                                                                2 of 3
Customer: Alderley/MOQ                                                                                  DOC.:NE-N445-13-MDC-01
                                                     DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit
CALCULATION FOR GUIDE SUPPORTS :
                                                                                     Ø `d3'
                                                                                     HOLE
                                                                                         =
                                                                                       A5
                                                                                        =
                                                                                       ` '
                                                                       `L4'           `A4'
                                                                                                =
                                                                                               3
                                                                                     `A6'
                                                                                              L '
                                                                                              =
                                                                                              `
                                                                                              t
                                                                                              `2'
                                                                              `B3'
Dim. L3                                                                                             :   350                      mm
Dim. L4                                                                                             :   70                       mm
Dim. A4                                                                                             :   70                       mm
Dim. A5                                                                                             :   120                      mm
Guide support thickness - t2                                                                        :   40                       mm
Hole dia in guide supports - d3                                                                     :   82                       mm
Fillet weld size (B3)                                                                               :   20                       mm
Radial force at guide and support (Fr) = M1/L3                                                      :   558.21                   Kg
Material of guide supports                                                                          :   SA 516 GR 70
Yield Strength of clip material                                                                     :   26.70                    Kg/mm2
Allowable shear stress (Fsg) = (0.4 x yield) =                                                      :   10.68                    Kg/mm2
Induced shear stress in guide supports = fsg = Fr / [ 2 * ( 2 * t2 * (A4 - d3/2) ) ]                :   0.12                     Kg/mm2
Induced shear stress in weld = fgw = Fr / [ 2 * 0.7 * B3 * A5 ]                                     :   0.17                     Kg/mm2
                                                                    3 of 3
                `t1'
                       `A2'
         `d1'
                        `B2'
4 of 3
       `t1'
              `A2'
`d1'
               `B2'
              5 of 3
Customer: PETROFAC/ADCO                                                                        DOC.:MC-09-006-01V-04V
                                                   DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN                                                                  REV. : C
Symbol      Values               Unit      Description                             Allowable Formulae                     Result
W                      850       Kg        Load
Cv                     1.5                 Vertical Impact factor
fv                    1275       Kg        Vertical Load on davit                              W x Cv
Do                  138.22       mm        OD of davit Pipe                                    Di                                  168.3
Tp                   15.04       mm        Thk of davit pipe
A                   537.00       mm
B                   326.00       mm
L1                  628.00       mm        Boom Length                                         SQRT(A2+B2)
L2                  595.00       mm        Intermediate Support to Top
R                   300.00       mm        Radius of davit bend
Zp           208760.589037       mm3       Section Modulus of davit pipe                       p/32x(Dop3)
M1             800700.0000       Kg.mm     Moment at support                                   fv x L1
I            21466267.8609 mm4             Moment of Inertia of pipe                           p/64x(Dop4)
fa                   0.1761 Kg/mm2         Axial stress on davit pipe                          fv/(p/4(Dop2)
M2              396985.7143 Kg.mm          Mom. at Tanline of davit bend                       M1(L2-R)/L2
a                    19.9468               Co-efficient (ref. DRMoss pp 293)                   TpR/(Dop/2)2
b                       0.0025             Co-efficient (ref. DRMoss pp 293)                   6/(5+6a2)
K                       0.9981             Co-efficient (ref. DRMoss pp 293)                   1-9/(10 + 12a2)
fb1                     3.8355 Kg/mm2      Bending at M1                                       M1/Zp
fb2                   9.8413     Kg/mm2    Bending at M2                                       M2.Dp/(2I) x 2/(3K(3b)½)
Faa                  10.5400     Kg/mm2    Allowable tensile stress for pipe
Sya                  25.4900     Kg/mm2    Allowable yield stress of davit pipe
Fba                  15.2940     Kg/mm2    Allowable bending stress for pipe                   0.6 x Sya
S1                    0.2675               Combined Stress at M1                           1   fa/Faa +fb1/Fba            SATISFACTORY
S2                    0.6602               Combined Stress at M2                           1   fa/Faa +fb2/Fba            SATISFACTORY
EYE BOLT CALCULATION :
Eye bolt material                                                                          :   SA 320 B8
Eye bolt diameter (d)                                                                      :   30                         mm
Yield strength of Eye bolt                                                                 :   35.15                      Kg/mm2
Allowable tensile stress (Ft) = (0.6 x yield) =                                            :   21.09                      Kg/mm2
Maximum load in tension (fv)                                                               :   1275                       Kg
Tensile stress in eye bolt = ftb = fv/ [ pi/4 * (d2) ]                                     :   1.70                       Kg/mm2
                                                                                               ftb < Ft, hence SAFE
                                                                                    `A1'
                                                                                   1
                                                                                  `d'
Customer: PETROFAC/ADCO                                                                                  DOC.:MC-09-006-01V-04V
                                                   DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN                                                                            REV. : C
EYE BOLT CLIP CALCULATION ON DAVIT :
                                                                                    `A1'
                                                                                 1
                                                                                `d'
                                                                                      `B1'
Dim. A1                                                                                      :           60                          mm
Diameter of Davit rod          (Dop)                                                         :           100                         mm
Fillet weld size               B1                                                            :           12                          mm
Section Modulus of Weld = Zw = PI/4*Dop2*B1                                                  :           65973.45                    mm3
Maximum load at davit clip (fv)                                                              :           1275                        Kg
Yield Strength of weld                                                                       :           24.60                       Kg/mm2
Allowable bending stress (Fb) = (0.66 x yield) =                                             :           16.24                       Kg/mm2
Induced stress due to bending = fb = P * A1 / Zw                                             :           1.16                        Kg/mm2
EYE BOLT CLIPS CALCULATION ON FLANGE :
                                                                                                               `A3'   `t1'
                                                                                                                             `A 2'
                                                                                                 `Ød2'
                                                                                                                              `B2'
Thickness of clips welded to flange ( t1 )                                                   :           20                          mm
Holde diameter in clips (d1)                                                                 :           32                          mm
Dimension A2                                                                                 :           35                          mm
Dimension A3                                                                                 :           70                          mm
Fillet weld size (B2)                                                                        :           15                          mm
Maximum load on clips (fv)                                                                   :           1275                        Kg
Material of clips                                                                            :           SA 516 GR 65
Yield Strength of clip material                                                              :           24.60                       Kg/mm2
Allowable shear stress (Fsc) = (0.4 x yield) =                                               :           9.84                        Kg/mm2
Induced stress in clips due to shear = fsc = P / [ 2 * ( 2 * t1 * (A2 - d1/2) ) ]            :           0.84                        Kg/mm2
Allowable tensile stress (Ftc) = (0.6 x yield) =                                             :           14.76                       Kg/mm2
Induced tensile stress in clips = ftc = P / [ 2 * t1 ( A3 - d1 ) ]                           :           0.84                        Kg/mm2
Allowable bearing stress in clips (Fbe) = (0.8 x yield) =                                    :           19.68                       Kg/mm2
Induced bearing stress in clips = fbe = P / ( t1 * d1 )                                      :           1.99                        Kg/mm2
Allowable shear stress in the weld (Fsw) = (0.4 x yield) =                                   :           9.84                        Kg/mm2
Induced shear stress in clips weld = fsw = P / (B2*0.7*2*A3)                                 :           0.87                        Kg/mm2
EYE BOLT PIN CALCULATION DUE TO SHEAR :
Material of eye bolt pin                                                                     :           SA 193 Gr B7
Yield Strength of pin                                                                        :           52.73                       Kg/mm2
Diameter of pin (d2)                                                                         :           30                          mm
Cross sectional area of pin (Ap) = (pi)/4 * d22                                              :           706.86                      mm2
Allowable shear stress (Fsp) = (0.4x yield strengh)                                          :           21.09                       Kg/mm2
Induced stress in pin due to shear = fsp = fv / Ap*2                                         :           3.61                        Kg/mm2
Customer: PETROFAC/ADCO                                                                                 DOC.:MC-09-006-01V-04V
                                                     DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN                                                                           REV. : C
CALCULATION FOR GUIDE SUPPORTS :
                                                                                     Ø `d3'
                                                                                     HOLE
                                                                                         =
                                                                                       A5
                                                                                        =
                                                                                       ` '
                                                                       `L4'           `A4'
                                                                                                =
                                                                                               3
                                                                                     `A6'
                                                                                              L '
                                                                                              =
                                                                                              `
                                                                                              t
                                                                                              `2'
                                                                              `B3'
Dim. L3                                                                                             :   300                      mm
Dim. L4                                                                                             :   80                       mm
Dim. A4                                                                                             :   80                       mm
Dim. A5                                                                                             :   160                      mm
Guide support thickness - t2                                                                        :   30                       mm
Hole dia in guide supports - d3                                                                     :   102                      mm
Fillet weld size (B3)                                                                               :   15                       mm
Radial force at guide and support (Fr) = M1/L3                                                      :   2669                     Kg
Material of guide supports                                                                          :   SA 516 GR 65
Yield Strength of clip material                                                                     :   24.60                    Kg/mm2
Allowable shear stress (Fsg) = (0.4 x yield) =                                                      :   9.84                     Kg/mm2
Induced shear stress in guide supports = fsg = Fr / [ 2 * ( 2 * t2 * (A4 - d3/2) ) ]                :   0.77                     Kg/mm2
Induced shear stress in weld = fgw = Fr / [ 2 * 0.7 * B3 * A5 ]                                     :   0.79                     Kg/mm2
138.22
          4512
         15.04
         90000
       `t1'
              `A2'
`d1'
               `B2'
       `t1'
              `A2'
`d1'
               `B2'
Customer: PETROFAC/ADCO                                                              DOC.:MC-09-006-01V-04V
                                           DESIGN OF DAVIT (30" MANWAY)
Equipment: LP STRIPPER COLUMN                                                        REV. : C
Symbol   Values             Unit     Description                            Allowable Formulae                  Result
W                   450     Kg       Load
Cv                  1.5              Vertical Impact factor
fv                  675     Kg       Vertical Load on davit                          W x Cv
Dop               75.00     mm       OD of davit rod
Tp                 0.00     mm       Thk of davit pipe
L1               541.00     mm       Boom Length
L2               520.00     mm       Intermediate Support to Top
R                300.00     mm       Radius of davit bend
Zp        41417.4812729     mm3      Section Modulus of davit pipe                   p/32x(Dop3)
M1          365175.0000     Kg.mm    Moment at support                               fv x L1
I          1553155.5477 mm4          Moment of Inertia of pipe                       p/64x(Dop4)
fa               0.1528 Kg/mm2       Axial stress on davit pipe                      fv/(p/4(Dop2)
M2          154497.1154 Kg.mm        Mom. at Tanline of davit bend                   M1(L2-R)/L2
a                  0.0000            Co-efficient (ref. DRMoss pp 293)               TpR/(Dop/2)2
b                  1.2000            Co-efficient (ref. DRMoss pp 293)               6/(5+6a2)
K                  0.1000            Co-efficient (ref. DRMoss pp 293)               1-9/(10 + 12a2)
fb1                8.8169 Kg/mm2     Bending at M1                                   M1/Zp
fb2               13.1067   Kg/mm2   Bending at M2                                   M2.Dp/(2I) x 2/(3K(3b)½)
Faa               10.5400   Kg/mm2   Allowable tensile stress for pipe
Sya               25.4900   Kg/mm2   Allowable yield stress of davit pipe
Fba               15.2940   Kg/mm2   Allowable bending stress for pipe               0.6 x Sya
S1                 0.5910            Combined Stress at M1                     1     fa/Faa +fb1/Fba            SATISFACTORY
S2                 0.8715            Combined Stress at M2                     1     fa/Faa +fb2/Fba            SATISFACTORY