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Davit Design & Stress Analysis

The document provides design calculations for a davit with a 30" manway, including: 1) Stress calculations for the davit pipe which show the combined stresses are satisfactory. 2) Calculations for an eye bolt and show the tensile stress is safe. 3) Calculations for eye bolt clips welded to the davit and flange showing induced stresses are below allowable values. 4) Calculations for an eye bolt pin showing the induced shear stress is below the allowable. 5) The document also references guide support calculations but does not provide details.

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Naveen Jeeva
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0% found this document useful (0 votes)
347 views12 pages

Davit Design & Stress Analysis

The document provides design calculations for a davit with a 30" manway, including: 1) Stress calculations for the davit pipe which show the combined stresses are satisfactory. 2) Calculations for an eye bolt and show the tensile stress is safe. 3) Calculations for eye bolt clips welded to the davit and flange showing induced stresses are below allowable values. 4) Calculations for an eye bolt pin showing the induced shear stress is below the allowable. 5) The document also references guide support calculations but does not provide details.

Uploaded by

Naveen Jeeva
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 12

Customer: Alderley/MOQ DOC.

:NE-N445-13-MDC-01
DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit

Ref: Pressure Vessel Design Manual by Dennis Moss

Symbol Values Unit Description Allowable Formulae Result


W 250 Kg Load
Cv 1.5 Vertical Impact factor
fv 375 Kg Vertical Load on davit W x Cv
Dop 60.30 mm OD of davit rod
Tp 7.65 mm Thk of davit pipe
A 521.00 mm
B 0.00 mm
L1 521.00 mm Boom Length SQRT(A2+B2)
L2 451.00 mm Intermediate Support to Top
R 250.00 mm Radius of davit bend
Zp 14846.2097675 mm3 Section Modulus of davit pipe p/32x(Dop3)
M1 195375.0000 Kg.mm Moment at support fv x L1
I 447613.2188 mm4 Moment of Inertia of pipe p/64x(Dop4)
fa 0.1313 Kg/mm2 Axial stress on davit pipe fv/(p/4(Dop2)
M2 87074.0022 Kg.mm Mom. at Tanline of davit bend M1(L2-R)/L2
a 2.1032 Co-efficient (ref. DRMoss pp 293) TpR/(Dop/2)2
b 0.1902 Co-efficient (ref. DRMoss pp 293) 6/(5+6a2)
K 0.8573 Co-efficient (ref. DRMoss pp 293) 1-9/(10 + 12a2)
fb1 13.1599 Kg/mm2 Bending at M1 M1/Zp
fb2 6.0372 Kg/mm2 Bending at M2 M2.Dp/(2I) x 2/(3K(3b)½)
Faa 10.5400 Kg/mm2 Allowable tensile stress for pipe
Sya 25.4900 Kg/mm2 Allowable yield stress of davit pipe
Fba 16.8234 Kg/mm2 Allowable bending stress for pipe 0.6 x Sya
S1 0.7947 Combined Stress at M1 1 fa/Faa +fb1/Fba SATISFACTORY
S2 0.3713 Combined Stress at M2 1 fa/Faa +fb2/Fba SATISFACTORY

EYE BOLT CALCULATION :


Eye bolt material : SA 320 L7
Eye bolt diameter (d) : 25 mm
Yield strength of Eye bolt : 73.9 Kg/mm2
Allowable tensile stress (Ft) = (0.6 x yield) = : 44.34 Kg/mm2
Maximum load in tension (fv) : 375 Kg
Tensile stress in eye bolt = ftb = fv/ [ pi/4 * (d2) ] : 2.44 Kg/mm2
ftb < Ft, hence SAFE

1 of 3
Customer: Alderley/MOQ DOC.:NE-N445-13-MDC-01
DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit
EYE BOLT CLIP CALCULATION ON DAVIT :

Dim. A1 : 40 mm
Diameter of Davit rod (Dop) : 80 mm
weld size B1 : 30 mm
Section Modulus of Weld = Zw = 1/6*Dop*B1^2 : 12000.00 mm3
Maximum load at davit clip (fv) : 375 Kg
Yield Strength of weld : 24.60 Kg/mm2
Allowable bending stress (Fb) = (0.66 x yield) = : 16.24 Kg/mm2
Induced stress due to bending = fb = P * A1 / Zw : 1.25 Kg/mm2

EYE BOLT CLIPS CALCULATION ON FLANGE :


`A3' `t1'

`A2'
`Ø d2'
`B2'

Thickness of clips welded to flange ( t1 ) : 16 mm


Holde diameter in clips (d1) : 24 mm
Dimension A2 : 30 mm
Dimension A3 : 70 mm
Fillet weld size (B2) : 10 mm
Maximum load on clips (fv) : 375 Kg

Material of clips : SA 516 GR 70


Yield Strength of clip material : 26.70 Kg/mm2
Allowable shear stress (Fsc) = (0.4 x yield) = : 10.68 Kg/mm2
Induced stress in clips due to shear = fsc = P / [ 2 * ( 2 * t1 * (A2 - d1/2) ) ] : 0.33 Kg/mm2

Allowable tensile stress (Ftc) = (0.6 x yield) = : 16.02 Kg/mm2


Induced tensile stress in clips = ftc = P / [ 2 * t1 ( A3 - d1 ) ] : 0.25 Kg/mm2

Allowable bearing stress in clips (Fbe) = (0.8 x yield) = : 21.36 Kg/mm2


Induced bearing stress in clips = fbe = P / ( t1 * d1 ) : 0.98 Kg/mm2

Allowable shear stress in the weld (Fsw) = (0.4 x yield) = : 10.68 Kg/mm2
Induced shear stress in clips weld = fsw = P / (B2*0.7*2*A3) : 0.38 Kg/mm2

EYE BOLT PIN CALCULATION DUE TO SHEAR :

Material of eye bolt pin : SA 193 Gr L7


Yield Strength of pin : 73.9 Kg/mm2
Diameter of pin (d2) : 24 mm
Cross sectional area of pin (Ap) = (pi)/4 * d22 : 452.39 mm2
Allowable shear stress (Fsp) = (0.4x yield strengh) : 29.56 Kg/mm2
Induced stress in pin due to shear = fsp = fv / Ap*2 : 1.66 Kg/mm2

2 of 3
Customer: Alderley/MOQ DOC.:NE-N445-13-MDC-01
DESIGN OF DAVIT (30" MANWAY)
Equipment: Horz. Gas Floatation Unit
CALCULATION FOR GUIDE SUPPORTS :

Ø `d3'
HOLE

=
A5
=
` '
`L4' `A4'

=
3
`A6'

L '
=
`
t
`2'
`B3'

Dim. L3 : 350 mm
Dim. L4 : 70 mm
Dim. A4 : 70 mm
Dim. A5 : 120 mm
Guide support thickness - t2 : 40 mm
Hole dia in guide supports - d3 : 82 mm
Fillet weld size (B3) : 20 mm
Radial force at guide and support (Fr) = M1/L3 : 558.21 Kg
Material of guide supports : SA 516 GR 70
Yield Strength of clip material : 26.70 Kg/mm2
Allowable shear stress (Fsg) = (0.4 x yield) = : 10.68 Kg/mm2
Induced shear stress in guide supports = fsg = Fr / [ 2 * ( 2 * t2 * (A4 - d3/2) ) ] : 0.12 Kg/mm2
Induced shear stress in weld = fgw = Fr / [ 2 * 0.7 * B3 * A5 ] : 0.17 Kg/mm2

3 of 3
`t1'

`A2'
`d1'
`B2'

4 of 3
`t1'
`A2'
`d1'

`B2'

5 of 3
Customer: PETROFAC/ADCO DOC.:MC-09-006-01V-04V
DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN REV. : C

Symbol Values Unit Description Allowable Formulae Result


W 850 Kg Load
Cv 1.5 Vertical Impact factor
fv 1275 Kg Vertical Load on davit W x Cv
Do 138.22 mm OD of davit Pipe Di 168.3
Tp 15.04 mm Thk of davit pipe
A 537.00 mm
B 326.00 mm
L1 628.00 mm Boom Length SQRT(A2+B2)
L2 595.00 mm Intermediate Support to Top
R 300.00 mm Radius of davit bend
Zp 208760.589037 mm3 Section Modulus of davit pipe p/32x(Dop3)
M1 800700.0000 Kg.mm Moment at support fv x L1
I 21466267.8609 mm4 Moment of Inertia of pipe p/64x(Dop4)
fa 0.1761 Kg/mm2 Axial stress on davit pipe fv/(p/4(Dop2)
M2 396985.7143 Kg.mm Mom. at Tanline of davit bend M1(L2-R)/L2
a 19.9468 Co-efficient (ref. DRMoss pp 293) TpR/(Dop/2)2
b 0.0025 Co-efficient (ref. DRMoss pp 293) 6/(5+6a2)
K 0.9981 Co-efficient (ref. DRMoss pp 293) 1-9/(10 + 12a2)
fb1 3.8355 Kg/mm2 Bending at M1 M1/Zp
fb2 9.8413 Kg/mm2 Bending at M2 M2.Dp/(2I) x 2/(3K(3b)½)
Faa 10.5400 Kg/mm2 Allowable tensile stress for pipe
Sya 25.4900 Kg/mm2 Allowable yield stress of davit pipe
Fba 15.2940 Kg/mm2 Allowable bending stress for pipe 0.6 x Sya
S1 0.2675 Combined Stress at M1 1 fa/Faa +fb1/Fba SATISFACTORY
S2 0.6602 Combined Stress at M2 1 fa/Faa +fb2/Fba SATISFACTORY

EYE BOLT CALCULATION :


Eye bolt material : SA 320 B8
Eye bolt diameter (d) : 30 mm
Yield strength of Eye bolt : 35.15 Kg/mm2
Allowable tensile stress (Ft) = (0.6 x yield) = : 21.09 Kg/mm2
Maximum load in tension (fv) : 1275 Kg
Tensile stress in eye bolt = ftb = fv/ [ pi/4 * (d2) ] : 1.70 Kg/mm2
ftb < Ft, hence SAFE

`A1'
1
`d'
Customer: PETROFAC/ADCO DOC.:MC-09-006-01V-04V
DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN REV. : C
EYE BOLT CLIP CALCULATION ON DAVIT :
`A1'

1
`d'
`B1'

Dim. A1 : 60 mm
Diameter of Davit rod (Dop) : 100 mm
Fillet weld size B1 : 12 mm
Section Modulus of Weld = Zw = PI/4*Dop2*B1 : 65973.45 mm3
Maximum load at davit clip (fv) : 1275 Kg
Yield Strength of weld : 24.60 Kg/mm2
Allowable bending stress (Fb) = (0.66 x yield) = : 16.24 Kg/mm2
Induced stress due to bending = fb = P * A1 / Zw : 1.16 Kg/mm2

EYE BOLT CLIPS CALCULATION ON FLANGE :


`A3' `t1'

`A 2'
`Ød2'
`B2'

Thickness of clips welded to flange ( t1 ) : 20 mm


Holde diameter in clips (d1) : 32 mm
Dimension A2 : 35 mm
Dimension A3 : 70 mm
Fillet weld size (B2) : 15 mm
Maximum load on clips (fv) : 1275 Kg

Material of clips : SA 516 GR 65


Yield Strength of clip material : 24.60 Kg/mm2
Allowable shear stress (Fsc) = (0.4 x yield) = : 9.84 Kg/mm2
Induced stress in clips due to shear = fsc = P / [ 2 * ( 2 * t1 * (A2 - d1/2) ) ] : 0.84 Kg/mm2

Allowable tensile stress (Ftc) = (0.6 x yield) = : 14.76 Kg/mm2


Induced tensile stress in clips = ftc = P / [ 2 * t1 ( A3 - d1 ) ] : 0.84 Kg/mm2

Allowable bearing stress in clips (Fbe) = (0.8 x yield) = : 19.68 Kg/mm2


Induced bearing stress in clips = fbe = P / ( t1 * d1 ) : 1.99 Kg/mm2

Allowable shear stress in the weld (Fsw) = (0.4 x yield) = : 9.84 Kg/mm2
Induced shear stress in clips weld = fsw = P / (B2*0.7*2*A3) : 0.87 Kg/mm2

EYE BOLT PIN CALCULATION DUE TO SHEAR :

Material of eye bolt pin : SA 193 Gr B7


Yield Strength of pin : 52.73 Kg/mm2
Diameter of pin (d2) : 30 mm
Cross sectional area of pin (Ap) = (pi)/4 * d22 : 706.86 mm2
Allowable shear stress (Fsp) = (0.4x yield strengh) : 21.09 Kg/mm2
Induced stress in pin due to shear = fsp = fv / Ap*2 : 3.61 Kg/mm2
Customer: PETROFAC/ADCO DOC.:MC-09-006-01V-04V
DESIGN OF DAVIT (36" MANWAY)
Equipment: LP STRIPPER COLUMN REV. : C
CALCULATION FOR GUIDE SUPPORTS :

Ø `d3'
HOLE

=
A5
=
` '
`L4' `A4'

=
3
`A6'

L '
=
`
t
`2'
`B3'

Dim. L3 : 300 mm
Dim. L4 : 80 mm
Dim. A4 : 80 mm
Dim. A5 : 160 mm
Guide support thickness - t2 : 30 mm
Hole dia in guide supports - d3 : 102 mm
Fillet weld size (B3) : 15 mm
Radial force at guide and support (Fr) = M1/L3 : 2669 Kg
Material of guide supports : SA 516 GR 65
Yield Strength of clip material : 24.60 Kg/mm2
Allowable shear stress (Fsg) = (0.4 x yield) = : 9.84 Kg/mm2
Induced shear stress in guide supports = fsg = Fr / [ 2 * ( 2 * t2 * (A4 - d3/2) ) ] : 0.77 Kg/mm2
Induced shear stress in weld = fgw = Fr / [ 2 * 0.7 * B3 * A5 ] : 0.79 Kg/mm2
138.22

4512
15.04

90000
`t1'

`A2'
`d1'
`B2'
`t1'
`A2'
`d1'

`B2'
Customer: PETROFAC/ADCO DOC.:MC-09-006-01V-04V
DESIGN OF DAVIT (30" MANWAY)
Equipment: LP STRIPPER COLUMN REV. : C

Symbol Values Unit Description Allowable Formulae Result


W 450 Kg Load
Cv 1.5 Vertical Impact factor
fv 675 Kg Vertical Load on davit W x Cv
Dop 75.00 mm OD of davit rod
Tp 0.00 mm Thk of davit pipe
L1 541.00 mm Boom Length
L2 520.00 mm Intermediate Support to Top
R 300.00 mm Radius of davit bend
Zp 41417.4812729 mm3 Section Modulus of davit pipe p/32x(Dop3)
M1 365175.0000 Kg.mm Moment at support fv x L1
I 1553155.5477 mm4 Moment of Inertia of pipe p/64x(Dop4)
fa 0.1528 Kg/mm2 Axial stress on davit pipe fv/(p/4(Dop2)
M2 154497.1154 Kg.mm Mom. at Tanline of davit bend M1(L2-R)/L2
a 0.0000 Co-efficient (ref. DRMoss pp 293) TpR/(Dop/2)2
b 1.2000 Co-efficient (ref. DRMoss pp 293) 6/(5+6a2)
K 0.1000 Co-efficient (ref. DRMoss pp 293) 1-9/(10 + 12a2)
fb1 8.8169 Kg/mm2 Bending at M1 M1/Zp
fb2 13.1067 Kg/mm2 Bending at M2 M2.Dp/(2I) x 2/(3K(3b)½)
Faa 10.5400 Kg/mm2 Allowable tensile stress for pipe
Sya 25.4900 Kg/mm2 Allowable yield stress of davit pipe
Fba 15.2940 Kg/mm2 Allowable bending stress for pipe 0.6 x Sya
S1 0.5910 Combined Stress at M1 1 fa/Faa +fb1/Fba SATISFACTORY
S2 0.8715 Combined Stress at M2 1 fa/Faa +fb2/Fba SATISFACTORY

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