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Solar TDS

This document provides information on 600/1000V 120°C solar PV cables that are halogen free. The cables have tinned copper strands with electron-beam cross-linked polyolefin insulation and sheath. They are rated for voltages up to 600/1000V DC and temperatures up to 120°C. The cables undergo 17 different tests to ensure high quality and safety standards are met. Dimensions, weights, current carrying capacities and conversion factors for different ambient temperatures are provided.

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carlrem
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126 views3 pages

Solar TDS

This document provides information on 600/1000V 120°C solar PV cables that are halogen free. The cables have tinned copper strands with electron-beam cross-linked polyolefin insulation and sheath. They are rated for voltages up to 600/1000V DC and temperatures up to 120°C. The cables undergo 17 different tests to ensure high quality and safety standards are met. Dimensions, weights, current carrying capacities and conversion factors for different ambient temperatures are provided.

Uploaded by

carlrem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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600/1000V 120oC SOLAR PV1-F

Halogen Free PV Cables

Application
Cables are double insulated, electron-beam cross-linked cables for Photovoltaic power applications.

Construction
Tinned Fine copper strands, acc. to EN 60228 ,class 5.
Electron-beam cross-linked polyolefin insulation, white in color, 120o C
Electron-beam cross-linked polyolefin sheath, Black/Red/Blue

Technical data
Rated voltage: 600 / 1000V （DC1800V）
Max. Conductor Temp. 120 o C
Ambient Temp. > 25 years (TÜV): 40 o C to +90o C
Max. short circuit temp. (5 sec.) : 200 °C
Bending radius: 5 X Ø ( min. bending radius )
Approval standard: 2 PfG 1169/08.2007 (PV1-F)

Schedule of Guarantee Test


1) Resistance of conductor: acc. to EN 50395
2) Voltage Test on completed cable: acc. to EN 50395
AC-Test-Voltage : 6500V
DC-Test-Voltage : 1500V
3) Surface Resistance of Sheath : acc. to EN 50395
4) Insulation Resistance : acc. to EN 50395
5) Long term resistance to DC : acc. to 2 PfG 1169/08.2007 Annex D
6) Construction & Dimensional test
（for Insulation & sheath） : acc. to EN 50396
7) Pressure Test at high Temp. : acc. to EN60811-3-1
8) Damp Heat Test : acc. to EN 60068-2-78
9) Acid & Alkaline Resistance : acc. to EN 60811-2-1
10) Mechanical Test for Insulation & Sheath
Tensile strength Test: acc. to EN 60811-1-1/2
Elongation Test: acc. to EN 60811-1-1/2
Hot Set Test : acc. to EN 60811-2-1
Thermal Endurance: acc. to EN 60216-2
11) Cold Impact Test (-40o C): acc. toEN 60811-1-4 & 2 PfG 1169/08.2007 Annex E
12) Ozne Resistance: acc. to EN 50396
13) Weathering / UV-Resistance: acc. to HD 605/A1
14) Dynamic Penetration Test: acc. to 2 PfG 1169/08.2007 Annex F
15) Notch Propagation : acc. to 2 PfG 1169/08.2007 Annex G
16) Shrinkage Test: acc. to EN 60811-1-3
17) Flame Propagation Test : acc. to EN 60322-1-2
18) Halogen Test: acc. to 2 PfG 1169/08.2007 Annex B
acc. to EN 50267-2-1/2
acc. to 2 PfG 1169/08.2007 Annex C
1
SOLAR PV1-F 120oC
Halogen Free PV Cables

Dimensions
Nominal Max.
Outer
Cross Cable Conductor
diaeter
sectional Weight DC
approx.
area of Resistance
conductor at 20o C
mm2 Mm kg /km
2.5 5.0 43.7 8.21
4.0 5.4 60.0 5.09
6.0 6.7 81.0 3.39
10 8.4 126.7 1.95
16 9.5 194.0 1.24
25 10.9 276.0 0.795

Current carrying capacity


Ambient temperature: 60 °C
Max. conductor temperature: 120 °C

Current carrying capacity of PV-cables


Nominal cross Current carrying capacity according to method of installation
sectional area Single cable free in air Single cable on a Two loaded cables
surface touching, on a surface
mm2 A A A
2.5 41 39 33
4.0 55 52 44
6.0 70 67 57
10 98 93 79
16 132 125 107
25 176 167 142

Conversion factor for deviating temperatures


Ambient temperature Conversion factor
°C
bis 60 1.00
70 0.91
80 0.82
90 0.71
100 0.58
110 0.41

Groups
For groups reduction factors according to IEC 60364-5-52, Table A.52-17 shall apply.

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