INSPECTION AND TEST PLAN FOR MOTOR CONTROL CENTER CERTIFICATION

Project : Motor Control Center Certification

A : Approve point SW : Spot witness point R : Review point

ACTIVITY
DESCRIPTION PROCESS DESCRIPTION INSPECTION DOCUMENTS REFERENCE
Cont / User PJIT MIGAS
Pre-Inspection Meeting Inform the client regarding the Certification  Client specifications
S H H
Agencies scope of work.  Applicable code/standard
Design Appraisal  Drawing S R R  Owner Specification
 General Specifications S R R  Code or Standard
 Calculation S R R
Factory Acceptance Test  Identification of Component, Material and S&A1 V H  Procedure
(FAT) Purchasing Order
 Visual inspection S&A1 W W  Owner specification
 Wiring & Continuity Test S&A1 W W
 MCC Construction Check S&A1 W W
 Small dry-type Distribution Transformer for S&A1 W W
controls
 Primary injection voltage test S&A1 W W
 Electrical & mechanical interlock test S&A1 W W
 Function test S&A1 W W
 Check Ground Bus S&A1 W W
 Metering calibration S&A1 W W
 Automatic Transfer switch test (if required) S&A1 W W
 Insulation Resistance Test S&A1 W W
 Relay test S&A1 W W
 DC-Hi-pot test S&A1 W W
 Current & Potential transformer test S&A1 W W
 Current transducer test S&A1 W W
Pre-Commissioning  Verify nameplate of equipment with the data S&A1 V H  Procedure, Drawing
Test, On-site sheet  Code or Standard
 DESCRIPTION PROCESS DESCRIPTION INSPECTION ACTIVITY DOCUMENTS REFERENCE
Cont / User PJIT MIGAS
 Check Equipment Layout based on S&A1 W W  Owner Specification
classification area
 Check Instruction Book / Manual Guidance S&A1 R R
 Inspect for physical damages S&A1 W W
 Contact resistance bus S&A1 W W
 Open the cell doors and with the design S&A1 W W
document, check each cell to ensure the
correct component are installed
 Earthing measurement S&A1 W W
 Check each drawer motor starter or feeder S&A1 W W
breaker assembly properly
 Check mechanism door locking and defeat S&A1 W W
functions properly
 Inspect for the tighten bolts S&A1 W W
 Check cleaning on exterior and interior the S&A1 W W
MCC
 Check the cable feeders termination S&A1 W W
 Check the Power cables are properly colour S&A1 W W
coded
 MCC Wiring Test S&A1 W W
 Function Test S&A1 W W
 Relay Test (as required) S&A1 W W
 Insulation Resistance Test S&A1 W W
 DC-Hi-pot Test S&A1 W W
Commissioning Test, Final  Performance Tests S&A W W  Test Sheet Pre-Commissioning
Inspection & Taking of  Test Procedure
Certificate (TOC)
Documents Required:

1. Owner Specification;
2. Plot plan, General Arrangement Drawings;
3. Hazardous area classification;
4. Design Calculation;
5. Test procedures;
6. Manufacturing Data Record (MDR);
7. Operating & Maintenance Manuals (O&M Manuals);
8. Factory Acceptance Test (FAT) Record;
9. Commissioning data record;
10. Pre-commissioning data record;
11. Standard, Code;
12. Manufacture Standard.

Prepared by : Approved by : Reviewed by :

Contractor Client DITJEN MIGAS

( ) ( ) ( )