95 8723 U5015
95 8723 U5015
APPENDIX A – FM APPROVAL
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 14
WARNING
Be sure to read and understand the entire
instruction manual before installing or
operating the smoke detection system. Any
deviation from the recommendations in this
manual may impair system performance
and compromise safety.
OVERVIEW
The Det-Tronics® SmokeWatch™ U5015 Explosion
Proof Smoke Detector has Division and Zone
explosion-proof ratings and is suitable for industrial
and commercial applications. The detector is FEATURES
designed to operate effectively with smoldering
and rapidly growing fires and contains the ability to • FM Approved for use in Class I, Division 1
annunciate fault ensuring no undisclosed failures. hazardous locations
The SmokeWatch U5015 Smoke Detector outputs • FM Approved for smoke detection performance
include 0-20 mA, a localized LED, and relays.
• IECEx Zone approved
Typical applications that use the U5015 include: • Trouble-free photoelectric operation
• 0-20 mA output for DCS integration
–– Combustible storage facilities
• Self-checking circuitry ensures reliable smoke
–– Munitions manufacturing
detection
–– Volatile chemical storage
–– Chemical processing plants • Alarm, Auxiliary, and Fault relays for controlling
annunciating devices or fire panel interface
–– Petroleum refineries
–– Turbine enclosures • LED provides a visual indication that an alarm
–– Battery rooms has occurred
–– HVAC applications • IP44 ingress protection level suitable for
onshore or offshore requirements
The hot-swappable sensor module is intrinsically
safe and allows live maintenance while under BENEFITS
power, without de-classifying the hazardous area.
The integrated junction box is available in a • Ideally suited for classified areas in the
variety of port configurations for simplified wiring petrochemical, oil, and gas industry
and installation. See Figure 1 for all the U5015 • DCS, PLC, integration with milliamp or relay
Smoke Detector components. outputs
• Rugged design for environmental extremes
• Visual confirmation of detector alarm
• Detects smoldering fires
• No undisclosed failures
RETAINING RING
JUNCTION BOX
A2679
Figure 1—U5015 Components
SPECIFICATIONS
INGRESS PROTECTION—
OPERATING VOLTAGE— IP44
12-30 Vdc (24 Vdc nominal) Note: Applicable to ceiling mount only
CURRENT OUTPUT—
SMOKE DENSITY— 0-20 mA (±0.3 mA) dc current, with maximum
1.5% - 2.5% obscuration per foot. loop resistance of 300 ohms from 12-17.9 Vdc,
(4.9% - 8.2% obscuration per meter). 500 ohms from 18 to 19.9 Vdc, and 600 ohms
POWER CONSUMPTION— from 20-30 Vdc.
3.5 watts maximum (2.75 Watts at 24 Vdc) TERMINALS—
0.674 Watts with no relays energized. UL/CSA rated for 14-18 AWG or 2.5-0.75 mm2 wire.
1.23 Watts with one relay energized.
2.12 Watts with two relays energized. THREAD OPTIONS—
2.68 Watts with three relays energized. 3/4 inch NPT or M25.
Multi-port models available.
OUTPUT RELAYS—
Smoke alarm relay, Form C, 5 amperes at 30 Vdc: ENCLOSURE MATERIAL—
The smoke alarm relay has normally open/ Polycarbonate / ABS - Smoke Detector.
normally closed contacts and normally de- Copper-free aluminum (painted) - Junction Box
energized operation.
SHIPPING WEIGHT (Approximate)—
Fault relay, Form A, 5 amperes at 30 Vdc: 7.85 lbs (3.56 kg).
The fault relay has normally open contacts and
normally energized operation. WARRANTY PERIOD—
1 year.
Auxiliary relay, Form C, 5 amperes at 30 Vdc:
The auxiliary relay has normally open/normally DIMENSIONS—
closed contacts and normally de-energized See Figure 2.
operation.
CERTIFICATION—
TEMPERATURE RANGE— For complete approval details, refer to the
Operating: –20°C to +65°C (–4°F to +149°F) appropriate Appendix:
Storage: –55°C to +70°C (–67°F to +158°F ).
HUMIDITY RANGE— FM ®
3.1 2 95-8723
Appendix A - FM The smoke alarm relay has a single set of
Appendix B - CSA terminals and normally open / normally closed
Appendix C - IECEx contacts, and normally de-energized operation.
Appendix D - Additional Approvals
The fault relay has a single set of terminals
and normally open contacts, and normally
OPERATION energized operation.
WARM UP
When the detector is initially powered up, a warm- The auxiliary relay has a single set of terminals
up period of one – two seconds is allotted for and normally open / normally closed contacts,
internal checks and communication. During this and normally de-energized operation.
time, the LED is off and the current level is 3 mA.
After the checks are completed, normal operation IMPORTANT
will be indicated by the LED flashing every four The auxiliary relay functions as pre-alarm.
seconds (current level is 4 mA).
0 to 20 mA Output
If the detector is unable to reach the normal
operating mode, the warm-up period may extend The U5015 provides a 0 to 20 mA dc current for
to five seconds, followed by a critical fault or an transmitting detector status information to other
advisory fault (see Table 1 for all current levels). devices. The circuit is wired in a non-isolated
If the problem persists, check for any loose wiring configuration and can drive a maximum loop
connections, ensure that the voltage supply is resistance of 300 ohms from 12 to 17.9 Vdc, 500
sufficient, and cycle power if necessary. ohms from 18 to 19.9 Vdc, and 600 ohms from
20 to 30 Vdc. Table 1 defines the current levels
and corresponding detector status. The output
OUTPUTS is calibrated at the factory, with no need for field
Relays calibration.
3.1 3 95-8723
INTEGRAL WIRING COMPARTMENT CONTINUOUS SELF-TEST
All external wiring to the device is connected During normal operation, the detector performs
within the integral junction box. The detector is the Self-Test function automatically in the
furnished with a maximum of four conduit entries, background once per second. During the test,
with either 3/4 inch NPT or M25 threads. detection is not interrupted and no indication is
given if the test passed. If the test fails, a critical
fault will occur. If degradation is present and
LED
approaching critical levels, an advisory fault will
An LED, located on the detector (see Figure 1), occur.
indicates normal operation and notifies personnel
of an alarm. Table 2 indicates the condition of the MANUAL SELF-TEST
LED for each status.
The Manual Self-Test function will immediately
check the smoke chamber optics for degradation.
Table 2—Detector Status Indicator
Once initiated, there will be a one second delay
before the result of the check is active. If there is
Detector Status LED Indicator a failure, the LED will shut off immediately after
Power On / Steady Off the one second test and a critical fault will occur.
Normal Operation 1 blink on every 4 seconds If the test passes, an alarm will be annunciated
Alarm Steady On while the LED remains active.
MAGNETIC SWITCH
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IMPORTANT SAFETY NOTES INSTALLATION
CAUTION WARNING
The wiring procedures in this manual are All entries must contain appropriately rated
intended to ensure proper functioning of the plugs or fittings. It is required that each
device under normal conditions. However, plug or fitting be wrench-tightened to an
because of the many variations in wiring appropriate installation torque and meet the
codes and regulations, total compliance to minimum thread engagement requirements
these ordinances cannot be guaranteed. per the applicable local standards, codes,
Be certain that all wiring complies with the and practices in order to retain the defined
NEC as well as all local codes. If in doubt, ratings. PTFE sealant or equivalent should
consult the authority having jurisdiction be used on NPT threads.
before wiring the system. Installation must
be done by a properly trained person. NOTE
Detector housings must be electrically
connected to earth ground. Internal
CAUTION and external earth ground terminals are
This product has been tested and approved provided. For AEx (United States Zone)
for use in hazardous areas. However, it must installations the internal ground terminal
be properly installed and used only under shall be used for the equipment grounding
the conditions specified within this manual connection. The external terminal can be
and the specific approval certificates. Any used for supplementary bonding where
device modification, improper installation, or local codes permit or require.
use in a faulty or incomplete configuration
w i l l re n d e r wa rra n t y a n d p ro d u c t NOTE
certifications invalid. The U5015 detector uses an internal
Intrinsically Safe (I.S.) Barrier. Proper NEC
I.S. grounding must be ensured.
CAUTION
The device contains no user serviceable GREASE/LUBRICATION
components. Service or repair should
never be attempted by the user. Device To ease installation and future removal, all
repair should be performed only by the threaded covers, stopping plugs, and thread
manufacturer. adapters must be installed using thread lubricant.
The recommended lubricant is a silicone-free
grease, available from Det-Tronics.
CAUTION
The U5015 is to be installed in locations For devices with NPT threads, Teflon tape or
where the risk of mechanical damage is low. thread seal lubricant must be used for enhanced
sealing capabilities.
LIABILITIES
IDENTIFICATION OF DETECTOR MOUNTING
The manufacturer’s warranty for this
LOCATIONS
product is void, and all liability for proper
function of the detector is irrevocably The most effective number and placement of
transferred to the owner or operator in the detectors varies depending on the conditions on
event that the device is serviced or repaired site. The individual designing the installation must
by personnel not employed or authorized often rely on experience and sound judgment to
by Detector Electronics Corporation, determine the detector quantity and best locations
or if the device is used in a manner not to adequately protect the area. Note that it is
conforming to its intended use. typically advantageous to locate detectors where
they are accessible for maintenance.
NOTE
O b s e r v e p re ca u t i o n s fo r h a n d l i n g For additional information on detector location
electrostatic sensitive devices. and spacing, visit the National Fire Protection
Association's website (www.nfpa.org) and refer
to the National Fire Alarm and Signaling Code,
NFPA 72.
3.1 5 95-8723
PROTECTION AGAINST MOISTURE DAMAGE TRANSPORT
COVER
filtered output power for the entire system. If a Figure 5—U5015 Ceiling Mount
back-up power system is required, a float‑type
battery charging system is recommended. If an
existing source of power is being used, verify
that system requirements are met.
Wall Mount
3.1 6 95-8723
CEILING WARNING
For field connections, use wires/cables that
are rated at 20°C greater than the maximum
ambient temperature.
6” Minimum
NOTE
In applications where the wiring is
installed in conduit, dedicated conduit is
SIDE
recommended. Avoid low frequency, high
WALL voltage, and non‑signaling conductors to
prevent nuisance EMI problems.
LED
JUMPER
NOTE: MAKE CERTAIN THAT THE LED Depending on the wiring option that is used,
IS POSITIONED WHERE VISIBLE.
A2682
jumpers may be required. See Table 3 for the
Jumper Usage Guide and Figures 12 to 15 for
Figure 6—U5015 Wall Mount
wiring examples.
3.1 7 95-8723
WIRING PROCEDURE 3. Connect the external wiring to the
appropriate terminals.
Ensure that all cables are terminated properly.
Conductor insulation should be stripped off –– Figure 9 shows the wiring terminals.
with a bare conductor length of 0.2 inch (5 mm)
–– Figure 10 shows the ground lug
minimum and 0.7 inch (18 mm) maximum. Ensure
locations.
that cable shield is properly terminated and that
bare shield wire is not allowed to accidentally –– Figures 12 and 13 show wiring for single
contact the metal housing or any other wire. detector configurations.
–– Figures 14 and 15 show wiring for multiple
Use the following instructions when wiring the detector configurations.
U5015 detector:
4. Re-install the assembly. Use the alignment
1. Slightly loosen the three setscrews located guide (see Figure 11) to align the retaining
on the retaining ring (see Figure 7). ring with the junction box.
RETAINING RING
5. Screw the retaining ring on to the junction
SET SCREWS (3) box and re-tighten the three setscrews.
RELAY
OUTPUTS
POWER
1 NO AUX
SUPPLY &
2 COM AUX 0-20 mA OUTPUT
3 NC AUX – mA 5
Figure 7—Setscrew Location
4 NO ALARM – Vin 4
6 NC ALARM – Vin 2
WIRING
TERMINALS
RETAINING RING
3.1 8 95-8723
MAINTENANCE
WARNING
To avoid a potential electrostatic discharge
(ESD), do not wipe or rub the surface of the
U5015 sensor module.
NOTE
The U5015 Smoke Detector contains no
user serviceable components and should
GROUND LUGS never be opened. The U5015 wiring
Figure 10—Ground Lug Locations
compartment is the only part of the smoke
detector that should be opened by the user
in the field.
ROUTINE INSPECTION
Regularly scheduled maintenance is not
required, however the U5015 cover and smoke
chamber should be inspected periodically when
detectors are located in abnormally dirty or dusty
environments. to ensure the smoke chamber is
not blocked by dirt or debris
3.1 9 95-8723
PLC
mA
+
600 Ω MAX
AT 24 VDC
RELAY –
OUTPUTS
POWER
1 NO AUX POWER
SUPPLY &
2 COM AUX 0-20 mA OUTPUT
3 NC AUX – mA 5 +
4 NO ALARM – Vin 4
6 NC ALARM – Vin 2
CHASSIS
GROUND
B2684
GROUND LUG
PLC
POWER
RELAY
OUTPUTS +
POWER
1 NO AUX
SUPPLY &
2 COM AUX 0-20 mA OUTPUT
3 NC AUX – mA 5
4 NO ALARM – Vin 4
P5
CHASSIS
JUMPERS
GROUND
B2685
GROUND LUG
3.1 10 95-8723
3.1
PLC
mA
+
600 Ω MAX
AT 24 VDC
mA
+
600 Ω MAX
AT 24 VDC
LAST DETECTOR IN LOOP FIRST DETECTOR IN LOOP
mA
+
RELAY RELAY RELAY
600 Ω MAX
OUTPUTS POWER OUTPUTS POWER OUTPUTS POWER AT 24 VDC
SUPPLY & SUPPLY & SUPPLY &
1 NO AUX 0-20 mA 1 NO AUX 0-20 mA 1 NO AUX 0-20 mA
2 OUTPUT 2 OUTPUT 2 OUTPUT
COM AUX COM AUX COM AUX
–
3 NC AUX – mA 5 3 NC AUX – mA 5 3 NC AUX – mA 5
11
6 NC ALARM – Vin 2 6 NC ALARM – Vin 2 6 NC ALARM – Vin 2
P5 P5 P5
2 WIRE
CLASS B
RECEIVING ZONE
CHASSIS
GROUND
B2686
GROUND LUG
95-8723
3.1
LAST DETECTOR IN LOOP FIRST DETECTOR IN LOOP
PLC
12
8 NO FAULT P11 8 NO FAULT P11 8 NO FAULT P11 RECEIVING ZONE
P5 P5 P5
CHASSIS
GROUND
EOL B2687
RESISTOR
GROUND LUG
95-8723
DEVICE REPAIR AND RETURN ORDERING INFORMATION
The detector is not designed to be repaired in
When ordering, please specify:
the field. If it is determined that the problem is
caused by an electronic defect, the device must U5015 Explosion Proof Smoke Detector
be returned to the factory for repair. The sensor Refer to the U5015 Model Matrix for details
module is field replaceable in case of dirtiness,
damage, or failures incurred in the field.
SPARE PARTS
Prior to returning devices, contact the nearest
U5015 Replacement Sensor Module 104286-001
local Det-Tronics office so that a Return
Material Authorization (RMA) number can be
assigned. A written statement describing the ACCESSORIES
malfunction must accompany the returned Canned Smoke 000119-008
device or component to assist and expedite 000119-046
finding the root cause of the failure. Grease (silicone-free) 005003-001
Magnet 102740-002
Magnet with Extension Pole 007739-001
Pack the unit properly. Always use sufficient Stop Plug, 3/4" NPT, AL 101197-001
packing material. Where applicable, use an Stop Plug, M25, AL 101197-005
antistatic bag as protection from electrostatic Q5016-1 Duct Mount w/ 1 ft. tube 013901-001
discharge. Q5016-3 Duct Mount w/ 3 ft. tube 013901-003
Q5016-6 Duct Mount w/ 6 ft. tube 013901-006
NOTE Q5016-10 Duct Mt. w/ 10 ft. tube 013901-010
Det-Tronics reserves the right to apply a
service charge for repairing returned
product damaged as a result of improper
packaging.
MODEL DESCRIPTION
U5015 Explosion Proof Smoke Detector
TYPE MATERIAL
A Aluminum
TYPE PORT
1 1 Port
2 2 Port
3 3 Port
4 4 Port
TYPE THREAD
M Metric M25
N 3/4" NPT
TYPE OUTPUT
12 0-20 mA, Relay, Non-Latching
13 0-20 mA, Relay, Latching
TYPE APPROVAL
F FM
C CSA
R VNIIFTRI and VNIIPO (Russia)
3.1 13 95-8723
APPENDIX A
FM APPROVAL DESCRIPTION
U5015
Class 1 Div 1 Groups B, C, D T4
Class 1 Div 2 Groups A, B, C, D T4
Class 1 Zone 1 AEX db ia IIC T4 Gb
Tamb –20°C to +65°C
IP44
Applicable Documents:
FM 3810 Elec. and Electronic Test, Measuring and Process Control Equipment
FM 3600 Electrical Equipment for use in Hazardous (Classified) Locations
FM 3610 Intrinsically Safe, Class I, II, III, Div I, Haz. Loc.
(ANSI/ISA 60079-11)
FM 3611 Elec. Equip. for use in Cl. I/II, Div. 2 and Cl. III, Div. 1/2 Haz. Loc.
FM 3615 Explosion proof electrical equipment
FM 3230 Smoke actuated detectors for automatic alarm signaling
3.1 14 95-8723
APPENDIX B
CSA APPROVAL DESCRIPTION
U5015
Class - C481804 - Signal Appliances - Systems - For Hazardous Locations
Ex db ia IIC T4 IP44
Applicable Requirements
C22.2 No. 0-M91 General requirements - Canadian Electrical Code, Part II
C22.2 No. 60529: 2015 Degrees of protection provided by enclosures (IP Code).
C22.2 No. 610101-1: 2012 Safety requirements for electrical equipment for measurement, control,
and laboratory use - Part 1: General Requirements.
C22.2 No. 60079-0: 2015 Electrical apparatus for explosive gas atmospheres - Part 0: General
Requirements
C22.2 No. 60079-1: 2016 Explosive atmospheres - Part 1: Equipment protection by flameproof
enclosures "d".
C22.2 No. 60079-11: 2014 Electrical apparatus for explosive gas atmospheres - Part 11: Intrinsic
Safety "i".
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APPENDIX C
IECEx APPROVAL DESCRIPTION
U5015
IECEx FMG15.0014X
Ex db ia IIC T4 Gb
Tamb –20°C to +65°C
IP44
IEC Standards:
IEC 60079-0: 2011 Electrical apparatus for explosive atmospheres, General Requirements
IEC 60079-1: 2014 Electrical apparatus for explosive atmospheres, Flameproof enclosure "d"
IEC 60079-11: 2011 Intrinsic Safety explosive atmospheres Equip protection by Intrinsic Safety
3.1 16 95-8723
APPENDIX D
ADDITIONAL APPROVALS
VNIIFTRI
CERTIFICATE OF CONFORMITY TO TP TC 012/2011
No. TC RU C-US. BH02.B.00239
1Exd[ia]IICT4 IP44
T4 (Tamb = –20°C to +65°C)
RUSSIA
VNIIPO
CERTIFICATE OF CONFORMITY TO TECHNICAL REGULATIONS, GOST R 53325-2012
C-US.цC13.B.00192
3.1 17 95-8723
95-8723
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