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SSP 492 Jetta '11 EU

manual jetta mk6

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100% found this document useful (2 votes)
678 views64 pages

SSP 492 Jetta '11 EU

manual jetta mk6

Uploaded by

CarlosZavala
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Service Training

Self-study Programme 492

The Jetta 2011 EU


The Jetta 2011 EU – Design – Technology – Comfort
The Jetta model year 2011 is being launched in the EU market and builds on the success story of its predecessor.
It successfully continues the modern style of Volkswagen Group combining it with modern technology and a high
level of comfort. Thanks to the good balance of technical equipment and comfort features, it is excellently
equipped for a wide range of market and customer requirements.

S492_002

The features of the new Jetta are:

● an elegant and, at the same time, sporty design ● greater comfort thanks to greater interior and
● a high level of quality exterior vehicle dimensions
● very good handling ● very good vehicle dynamics and
● an optimised body structure ● new chassis configuration

Separate self-study programmes are available on the following current topics:

● Self-study programme no. 308 “The Direct Shift Gearbox 02E”


● Self-study programme no. 390 “The 7-speed Dual Clutch Gearbox 0AM”
● Self-study programme no. 403 “The 2.0 ltr. TDI Engine with Common Rail Injection System”

The self-study programme portrays the For current testing, adjustment and repair
design and function of instructions, refer to the relevant
Important
new developments. service literature.
The contents will not be updated. Note

2
Contents

In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Occupant Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Heating and Air Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Radio, Telephone and Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

3
In Brief

Where is the Jetta 2011 EU produced?


The Jetta 2011 EU is produced at Volkswagen’s Puebla plant in Mexico.
This factory opened in 1964 and initially produced the VW Beetle.
The Puebla site currently has a workforce of around 15,000; they build among others

– the New Beetle,


– the Jetta
– and the Golf Estate (also as Jetta Estate for some markets).

The Jetta 2011 EU replaces the Jetta 2006.

S492_006

S492_005

At the Puebla plant, which is equipped with the very latest technology, a constantly high quality standard is
guaranteed by modern production lines combined with a modular manufacturing strategy. The plant is one of
Volkswagen’s leading production sites.

The engineers at Puebla played a major role in the preparation and development stages of the new Jetta as well as
in the preparations for the actual production.

The Jetta 2011 EU is built with the existing production facilities for the Jetta 2006 in Mexico.

4
History of the Jetta
The Jetta series can look back on a long success story that now stretches back 30 years. This not only concerns the
vehicle’s technology and exterior appearance, but also the model name. After temporary changes of name, the
model series has been produced again under the internationally very successful “Jetta” name since the fifth
generation.

1979 – Launch of model series – Jetta 1

1984 – 2nd generation – Jetta 2

1992 – 3rd generation – Vento

1998 – 4th generation – Bora

2005 – 5th generation – Jetta 2006

2010 – 6th generation – Jetta 2011 EU

S492_049

5
In Brief

The Jetta 2011 EU


In many disciplines, the Jetta 2011 EU sets standards
in its class, e.g. in terms of: ● High-quality dash panel with soft
surface using slush technology
– Safety
– Design
– Quality
– Handling ● New tyre pressure monitor
– Ride comfort
– Spaciousness
– Functionality

● New headlight design

● Electronic Stabilisation Programme ESP


MK60 EC

● Optimised front axle with


subframe and transverse
links made from steel

● Electromechanical power steering

● Air-conditioning system or 2-zone Climatronic

6
● Optional “Keyless Access” locking and starting system
– start with “Engine” starter button

● New rear light design

S492_004

● Optional optical parking system

● Optional start/stop system

● Rear axle with four-link suspension

● Increased front and rear track width improves


vehicle dynamics significantly

7
In Brief

Technical data
Jetta 2011 EU

S492_056

S492_057 S492_058

The dimensions given in the pictures are in mm.

Length 4,644 mm Track width at front 1,535 mm

Width 1,778 mm Track width at rear 1,532 mm

Width with exterior mirrors 2,020 mm Kerb weight 1,272–1,464 kg

Height 1,453 mm Permissible gross vehicle weight 1,820–1,950 kg

Wheelbase 2,651 mm Drag coefficient 0.3 Cd

8
S492_059

S492_060

The dimensions given in the pictures are in mm.

Front headroom 1,014 mm Tank capacity 55 litres

Rear headroom 943 mm Luggage compartment volume 510 litres

Interior length 1,797 mm

Driver shoulder space 1,401 mm

Front passenger shoulder space 1,362 mm

9
Body

Body structure
The body structure of the Jetta 2011 EU has been
systematically further developed particularly in terms
of requirements for

● lightweight construction
● vehicle safety
● sportiness
● comfort and
● quality

A considerable weight reduction has been achieved S492_009


compared with the previous model. At the same time,
the new body structure provides an all-round high
level of crash safety and body stiffness superior to the
competition. The weight reduction achieved supports
the efforts of Volkswagen Group to reduce CO2
emissions.

Lightweight construction
The lightweight construction aims have been met with

● optimum use of ultra-high-strength and


thermoformed steels
● reduction of panel thicknesses and
● refined design optimised through computer
modelling

This therefore breaks the generally recognised trend


of “larger, more comfortable vehicles being heavier”
in a convincing manner.

The weight-reducing measures can be divided into three groups.

● The main part of the reduction results from widespread use of thermoformed parts in the floor structure,
the B-pillar and the roof frame.

● One further important measure is the reduction of the material thickness of body parts that are subjected to
lighter loads, for example, the outer skin parts – the performance characteristics are retained, however.

● In the third measure, the engineers made sure that positive effects to save weight were created in the body
configuration throughout the design phases. For example, weight can be saved with clean profiles and smaller
reinforcements in the “right places”.

10
Material qualities and their proportions in the body structure

Strengths of steel sheets Proportion of steel sheet according to strength


(related to legend on left)

< 220MPa
< 420MPa 13 %
> 1,000MPa

46 %

41 %

S492_010
Laser soldering seam

Welding methods
The proven spot welding process is mainly used for
joining body components.

Laser soldering
Rear lid –
Laser soldering is used in the roof area for joining the upper section

side panel to the roof and also on the rear vertical


end piece of the rear lid. Rear lid –
lower section
Laser soldering
seam
S492_011

11
Body

Body stiffness
The body structure of the new Jetta 2011 EU meets higher expectations in terms of acoustic and vibration behaviour
thanks to the particularly stiff body configuration.

This has been achieved with

● Specific structural design of the nodes and force transmission points


● Optimum use of available construction space by employing three-part structure throughout – the passenger
compartment is thus enclosed by computer-optimised body profiles.

The Jetta 2011 EU


Static torsional rigidity (Nm/°)

Competitors

S492_012

Torsional frequency (Hz)

The body structure of the Jetta 2011 EU is characterised by outstanding static torsional rigidity. The same applies to
the dynamic rigidity.

The Jetta 2011 EU therefore clearly stands out from its competitors.

The high level of body rigidity benefits in particular the acoustics, the vibration characteristics and the excellent ride
comfort of the new Jetta.

12
Crash-safe body design
One major focus of development was that a high level of crash safety is also ensured in the measures to increase
body stiffness.

Therefore, in conjunction with the lightweight construction measures, a special combination of materials with
varying degrees of deformability is specifically used for respective sections of the body.

Specially adapted paths of force transmission and energy-absorbing deformation zones were created during the
design of the body. This guarantees that the transmission of force in a crash follows a defined pattern.

The body structure has been designed so that it ensures optimised transmission of force in frontal collisions as well
as in side and rear collisions.

The two illustrations show transmission of force using a frontal collision as an example.

S492_014

S492_015

13
Body

Body features
The body of the Jetta 2011 EU has completely new Front seats
exterior contours and thus meets the market-specific
requirements very well. The front seats with manual adjustment now have a
locking device for setting the backrest inclination.
Depending on the equipment options, a manually
adjusted 2-way lumbar support or an electrically
adjusted 4-way lumbar support can be fitted.
Electrically adjusted seats are optionally available for
Bonnet
the Sportline version.

The Bowden cable for opening the bonnet is routed


out of reach in the engine compartment.

Space concept

The larger vehicle interior gives you a completely


new feeling of space. This has been made possible
by making the vehicle longer, increasing the
wheelbase and making the interior wider.
The lowered beltline also gives a greater feeling of
space in the back.
The luggage compartment is generous. The load
sill has been lowered and the opening made
wider.

Headlights

The headlights on the Jetta 2011 EU feature clear


glass technology. The daytime running lights and turn
indicators have been placed below the dipped beam
and main beam lights as before.

Doors Roof

The doors on the Jetta 2011 EU have a conventional Depending on the equipment, a sliding/tilting sunroof
design. Side impact bars are installed in all doors. and, at the rear, the roof aerial with the telephone
aerial (GSM), the auxiliary heater aerial and the
navigation system aerial (GPS) are fitted in the roof.

14
Rear seat bench

The folding rear seat backrest is split 60:40. The rear Button for unlocking
the rear seat backrest
backrests are both released with buttons in the
luggage compartment.

Rear window

The aerials for radio reception are integrated


in the rear window in addition to the window
heating.
S492_023

Rear lid

The rear lid is opened from the outside with a


microswitch in the rear lid handle.
The rear lid lock is equipped with an emergency
release. This consists of a swivel plate that has to be
rotated from inside the luggage compartment to open
the lid.

Rear lid

S492_024 Tension spring

Gooseneck hinge

S492_022 The rear lid uses a completely new hinge system with
a new gooseneck hinge and side tension springs. This
allows the rear lid to automatically open fully while
Rear lights requiring considerably less force to close.

The rear lights on the Jetta 2011 EU are split into two
parts.

15
Occupant Protection

Safety equipment
The Jetta 2011 EU essentially has the following safety equipment:

● Driver airbag ● The seat occupied recognition system is the same


● Front passenger airbag as that used in the new Passat and Sharan.
● Side airbags at front
● Head airbags for front and rear occupants
● Belt tensioners and belt force limiters on the front
seats

● Optimised sensor system for crash recognition


(evaluation of structure-borne sound in crashes)

● There are sensors in the front doors and in the vicinity of the
C-pillar for detecting side collisions.

16
● Top Tether
The Jetta 2011 EU is equipped with the Top Tether system. The Top Tether system
serves to secure a child seat more firmly. In this case, an additional upper belt on the
child seat is attached to corresponding anchors on the luggage compartment cover.

Cover with Top Tether


Top Tether symbol anchoring point

S492_025

● The outer rear seats are equipped with


Isofix anchoring points.

S492_026

17
Occupant Protection

Optimised sensor system for crash


recognition
The crash sensors need to respond within a few
milliseconds in severe frontal collisions so that the Airbag control unit J234
airbag control unit can immediately initiate
deployment of restraint systems.

This rapid procedure is absolutely necessary so that


the airbags can inflate completely and thus protect
the occupants in an optimum way.

On the other hand, in less serious accidents, for


example, car park bumps, airbag deployment is
avoided as airbag protection is not needed in this
case. This helps prevent unnecessary repair costs.

The latest sensor systems for crash detection measure


the deceleration of the vehicle and then determine
whether the airbags or belt tensioners should be
deployed.

The Jetta 2011 EU now uses a new innovative sensor


system for crash recognition.

Structure-borne sound

18
How does the new sensor system for crash
recognition work?

As more extensive electronic functions become


available through technical progress, an increasing
number of new more refined evaluation processes are
becoming possible. This is also true of the crash
sensors and their evaluation.

Function procedures

● The airbag control unit J234 located centrally in


the vehicle interior evaluates the low-frequency
palpable deceleration signals using the crash
sensors integrated into the control unit.
● In addition, specially adapted, highly integrated
acceleration sensors measure the frequency
components in the medium “audible” frequency
range up to 20kHz. These signal components are
formed from structure-borne sound during the fast
deformation of supporting structures in the front
end of the vehicle.
They spread through the body structure at high
speed and very quickly provide precise
information about the severity of the crash.
● The crash characteristics can be determined more
quickly by intelligently linking the palpable and
audible signal components within the crash
algorithm.
S492_107
This highly sensitive sensor system for crash
recognition allows the deployment of airbags and belt
tensioners to be adjusted better to the actual crash
situation and the vehicle occupants to be given
optimum protection in crashes.

19
Engines

Engine/gearbox combinations
6-speed 7-speed
Petrol engine
manual gearbox dual clutch gearbox
MQ200-6F DQ200-7F
0AJ 0AM

Diesel engine

1.2 l 77 kW TSI turbocharged engine

1.4 l 90 kW TSI turbocharged engine

1.4 l 118 kW TSI engine with


dual-charging

2.0 l 147 kW TFSI engine

1.6 l 77 kW CR TDI engine

2.0 l-103 kW CR TDI engine

20
5-speed 6-speed 6-speed 6-speed
manual gearbox manual gearbox dual clutch gearbox manual gearbox
MQ250-5F MQ250-6F DQ250-6F DSG MQ350-6F
0A4 02S 02E 02Q

21
Engines

1.2 l 77 kW TSI turbocharged engine


This engine continues Volkswagen’s downsizing
strategy.

Technical features

● Diecast aluminium cylinder block with new grey


cast iron cylinder liners
● Steel crankshaft with connecting rod and main
bearing diameter reduced to 42 mm
● Low-friction lightweight pistons with ring set with
reduced tangential forces
● Oil system with reduced oil throughput and oil
pump with optimised efficiency S492_016
● Turbocharger with electrically operated waste
gate
You will find further information on this
● Lightweight timing case with plastic and
engine in self-study programme no. 443
magnesium covers for ease of service
“The 1.2 l 77 kW TSI Engine with
● Crankcase breather and ventilation system with oil
Turbocharger”.
separation facility integrated into cylinder block
and cylinder head

Technical data Torque and output diagram

Engine code CBZB

Type 4-cylinder in-line engine

Displacement 1,197 cm3

Bore 71 mm

Stroke 75.6 mm Output (kW)


Torque (Nm)

Valves per cylinder 2

Compression ratio 10 : 1

Maximum output 77 kW at 5,000 rpm

Maximum torque 175 Nm at


1,550 to 4,100 rpm

Engine management Simos 10

Fuel Super unleaded RON 95

Exhaust gas treatment Three-way catalytic converter


with upstream broadband
Lambda probe and Engine speed (rpm)
downstream step-type Lambda
S492_017
probe

Emissions standard EU5

22
1.4 l 90 kW TSI turbocharged engine
This engine has already been used in other vehicle
models.

Technical features

● Homogeneous mode (Lambda 1)


● Stratified high-pressure start
● Turbocharger with waste gate
● Dual-circuit cooling system
● Air-to-liquid charge-air cooling
● Intake manifold with water-cooled charge air
cooler
● Regulated duo-centric oil pump S492_018
● Metal cartridge oil filter
● Demand-regulated fuel system
You will find further information on this
● High-pressure fuel pump with integrated pressure
engine in self-study programme no. 405
limiting valve
“The 1.4 l 90 kW TSI Engine with
Turbocharger”.

Technical data Torque and output diagram

Engine code CAXA

Type 4-cylinder in-line engine

Displacement 1,390 cm3

Bore 76.5 mm

Stroke 75.6 mm
Output (kW)
Torque (Nm)

Valves per cylinder 4

Compression ratio 10 : 1

Maximum output 90 kW at
5,000 to 5,500 rpm

Maximum torque 200 Nm at


1,500 to 4,000 rpm

Engine management Bosch Motronic MED 17.5.5

Fuel Super unleaded RON 95

Exhaust gas treatment Three-way catalytic converter


with upstream broadband Engine speed (rpm)
Lambda probe and
S492_019
downstream step-type Lambda
probe

Emissions standard EU5

23
Engines

1.4 l 118 kW TSI engine with dual-charging


This engine has been carried over from the Scirocco
without modifications.

Technical features

● Homogeneous mode (Lambda 1)


● Stratified high-pressure start
● Turbocharger with waste gate
● Selectable mechanical supercharger
● Charge-air cooler
● Dual-circuit cooling system
● Demand-regulated fuel system
● High-pressure fuel pump with integrated pressure
S492_020
limiting valve
● Regulated duo-centric oil pump
You will find further information on this
● Metal cartridge oil filter
engine in self-study programme no. 359
“1.4 l TSI Engine with Dual-charging”.

Technical data Torque and output diagram

Engine code CAVD

Type 4-cylinder in-line engine

Displacement 1,390 cm3

Bore 76.5 mm

Stroke 75.6 mm Output (kW)


Torque (Nm)

Valves per cylinder 4

Compression ratio 10 : 1

Maximum output 118 kW at 5,800 rpm

Maximum torque 240 Nm at


1,500 to 4,500 rpm

Engine management Bosch Motronic MED 17.5.5

Fuel Super unleaded RON 95

Exhaust gas treatment Three-way catalytic converter


with upstream broadband
Lambda probe and Engine speed (rpm)
downstream step-type Lambda
S492_021
probe

Emissions standard EU5

24
2.0 l 147 kW TSI engine
The 2.0 l TSI engine is part of the EA888 in-line four-
cylinder engine range. It is almost identical to the 1.8 l
TSI engine.

Technical features

● The larger displacement has been achieved with


modified pistons, connecting rods and crankshaft.
● The turbocharger pressure canister can be
exchanged.
● Volumetric flow-controlled external gear oil pump
● Two balancer shafts
● Friction-optimised piston rings and cylinder honing S492_051

You will find further information on this


engine in self-study programme no. 401
“1.8 l TFSI 16v 118 kW engine”.

Technical data Torque and output diagram

Engine code CCZA

Type 4-cylinder in-line engine

Displacement 1,984 cm3

Bore 82.5 mm

Stroke 92.8 mm
Output (kW)
Torque (Nm)

Valves per cylinder 4

Compression ratio 9.6 : 1

Maximum output 147 kW at


5,100 to 6,000 rpm

Maximum torque 280 Nm at


1,700 to 5,000 rpm

Engine management Bosch Motronic MED 17.5.2

Fuel Super unleaded RON 95

Exhaust gas treatment Broadband lambda probe


upstream of starter catalytic Engine speed (rpm)
converter close to engine, step-
S492_053
type Lambda probe
downstream of main catalytic
converter

Emissions standard EU5

25
Engines

1.6 l 77 kW CR TDI engine


The 1.6 l TDI engine with common rail injection system
and 4-valve technology is based on the
2.0 l 103 kW TDI engine with common rail injection
system.

Technical features

● Common rail injection system with piezo injectors,


maximum injection pressure of 1,600 bar
● Adjustable turbocharger
● Exhaust gas recirculation module comprising
S492_052
exhaust gas recirculation system with exhaust gas
recirculation valve and exhaust gas recirculation
cooler
● Diesel particulate filter with oxidation catalytic
You will find further information on this
converter
engine in self-study programme no. 442
● Plastic intake manifold
“1.6 ltr. TDI engine with common rail
injection system”.

Technical data Torque and output diagram

Engine code CAYC

Type 4-cylinder in-line engine

Displacement 1,598 cm3

Bore 79.5 mm

Stroke 80.5 mm
Output (kW)
Torque (Nm)

Valves per cylinder 4

Compression ratio 16.5 : 1

Maximum output 77 kW at 4,400 rpm

Maximum torque 250 Nm at


1,500 to 2,500 rpm

Engine management Simos PCR2

Fuel Diesel complying with DIN


EN590

Exhaust gas treatment Exhaust gas recirculation,


oxidation catalytic converter Engine speed (rpm)
and diesel particulate filter
S492_054
Emissions standard EU5

26
2.0 l 103 kW CR TDI engine
2.0 l CR TDI engines from the second generation are
being used in the Jetta 2011 EU. They are a further
development of the first generation.

Technical features

● Common rail injection system with solenoid-


operated injectors, maximum injection pressure of
1,800 bar
● Diesel particulate filter with upstream oxidation
catalytic converter
● Plastic intake manifold with swirl flap adjustment
● Throttle valve module with plastic throttle valve S492_085
● Electric exhaust gas recirculation valve
● Adjustable turbocharger with travel feedback
You will find further information on this
● Low-temperature exhaust gas recirculation cooling
engine in self-study programme no. 403
● Balancer shaft module
“The 2.0 ltr. TDI Engine with Common Rail
Injection System”.

Technical data Torque and output diagram

Engine code CBAB

Type 4-cylinder in-line engine

Displacement 1,968 cm3

Bore 81 mm

Stroke 95.5 mm
Output (kW)
Torque (Nm)

Valves per cylinder 4

Compression ratio 16.0 : 1

Maximum output 103 kW at 4,200 rpm

Maximum torque 320 Nm at


1,750 to 2,500 rpm

Engine management Bosch EDC 17


(common rail fuel injection
system)

Fuel Diesel complying with DIN


Engine speed (rpm)
EN590
S492_055
Exhaust gas treatment Exhaust gas recirculation,
oxidation catalytic converter
and diesel particulate filter

Emissions standard EU5

27
Transmission

Manual gearboxes – overview

Manual gearbox Technical features See also …

5-speed manual 0A4 Self-study


programme
• Developed from 02J gearbox 306
• Gearshift mechanism optimised, final drive reinforced,
case adapted
• Without speedometer sender
• CO2- and performance-optimised ratios
• Gearbox version for start/stop system
• Torque capacity up to 250 Nm

6-speed manual gearbox 0AJ Self-study


programme
• Developed from 0AG gearbox 306
• Adapted for the 1.4 l 90 kW TSI engine, distance between output shaft
and differential increased, sheet metal bearing mounting replaced by
cast bearing mounting for higher torques, toothing ground
• Reinforced final drive
• Without speedometer sender
• CO2- and performance-optimised ratios
• Gearbox version for start/stop system
• Torque capacity up to 200 Nm

6-speed manual gearbox 02S Self-study


programme
• Developed from 0A4 gearbox 306
• Longer shafts with additional bearings,
additional gear pair, new longer
aluminium housing cover
• CO2- and performance-optimised ratios
• Gearbox version for start/stop system
• Torque capacity up to 250 Nm

6-speed manual gearbox 02Q Self-study


programme
• Developed from 02M gearbox 306
• Changes to selector shaft, selector forks with stops in housing,
modified bearings
• Without speedometer sender
• CO2- and performance-optimised ratios
• Gearbox version for start/stop system
• Torque capacity up to 350 Nm

28
Dual clutch gearbox – overview

Dual clutch gearbox Technical features See also …

6-speed dual clutch gearbox 02E Self-study


programme
The 6-speed dual clutch gearbox 02E is equipped with a hydraulic dual 308
clutch. It combines the advantages of a manual gearbox, such as high
efficiency, robustness and sportiness, with the advantages of an automatic
gearbox, i.e. high level of user-friendliness and easy gear changes.

Self-study
7-speed dual clutch gearbox 0AM
programme
390
The 7-speed dual clutch gearbox 0AM has been developed from
the 6-speed dual clutch gearbox 02E.
In contrast to the 02E gearbox, it works with a dry dual clutch and with
separate oil circuits for gearbox and mechatronics.
Also in contrast to the 02E gearbox, electric oil pump for the hydraulics is
only activated on demand by the control unit.
It is activated when the hydraulic pressure in the mechatronics falls below
a certain value and the pressure needs to be raised again to guarantee
correct functioning of the mechatronics.

29
Running Gear

Running gear
The running gear of the Jetta 2011 EU, which uses the same concept as the Jetta 2006, has been optimised and
provides a high level of comfort and good dynamics.

The wheelbase has been increased 73 mm compared with the Jetta 2006. This results from the front axle being
moved 13 mm towards the front and the rear axle being moved 60 mm towards the rear.
The rear track width has been increased by 30 mm.

● Electronic stabilisation programme


based on the MK60 system from
Continental Teves

● Electromechanical power steering

● Modern McPherson strut front suspension

● Brake servo with


dual-rate characteristic curve

30
● Tyre pressure monitor (optional)

S492_031

● Four-link rear axle


with very good vehicle dynamics
and comfort characteristics

● Brake assist system

● Floor-mounted accelerator pedal with contact-


free senders for accelerator pedal position

31
Running Gear

Front axle
The front axle of the Jetta 2011 EU uses the same design as the front axle on the Golf 2009. A few details have,
however, been developed further and adapted.

The technical features are:

● Assembly carrier (subframe) made from steel sheet


● Single-shell transverse links made from steel sheet
● Transverse link – rear bonded rubber bush with vertical axis

Left-hand transverse link


(example)

Rear bonded rubber bush


(vertical axis)

Coupling rod
S492_032

Anti-roll bar

Right-hand transverse link

Assembly carrier
(subframe)

Gearbox pendulum support


S492_033
Left-hand transverse link

32
Rear axle
The Jetta 2011 EU uses the four-link suspension as used in the Golf 2009 for the rear axle. Its design has been
adapted due to the track width being increased by 30 mm.

The technical features are:

● The rear axle has a compact four-link design. ● The subframe is a welded component made from
steel, which is bolted rigidly to the body.
● The axle consists of three transverse links on each ● The hub carrier has been adapted for the
side of the vehicle (lower transverse link, track rod increased track width. It is a cast steel part with
and upper transverse link) and the trailing arm. moulded stub axle for carrying the wheel bearing.

Thanks to this four-link axle design, longitudinal and lateral forces are decoupled almost completely and a high
level of driving stability and comfort is thus achieved.

Upper transverse link

Mounting bracket Anti-roll bar

Subframe

S492_034

Track rod Lower transverse link

Trailing arm Hub carrier

33
Running Gear

Electromechanical power steering


The Jetta 2011 EU features the electromechanical power steering system used in the Golf 2009 as standard.

It is a third generation electromechanical power steering system with double pinion from ZF.

Input shaft

Electromechanical power steering motor V187


with sender magnet for rotor position sensor

Integrated index sensor

Power steering control unit J500


with sensor element for rotor position sensor

S492_037

The external steering angle sender G85 has been omitted on this steering system. Within the electromechanical
power steering system, the sensor information is composed of the individual signals

● from the integrated index sensor and


● from the rotor position sensor. (The sender magnet for the sensor is located on the motor shaft of the
electromechanical power steering motor V187 and the sensor element is located in the power steering control
unit J500.)

The steering angle of the vehicle is calculated from all of this information in the power steering control unit J500.
The calculated steering angle is used for the internal steering functions and is also supplied to other control units as
a substitute for the G85 value.

34
Brakes ESP unit Brake servo

The Jetta 2011 EU comes with the ESP electronic


stabilisation programme as standard.

A 10" brake servo is used for the engine versions


described in this self-study programme.

Hydraulic unit
ESP system
The MK60 EC ESP unit is already used in the
Golf 2009.

It is produced by Continental Teves.

In this system, the yaw rate sensor and the


Control unit
longitudinal and lateral acceleration sensors are
integrated onto the ABS control unit J104 circuit
board. The previous separate sensor cluster is not S492_038
required.

Circuit board in ABS


control unit J104
Functions
Longitudinal acceleration sensor
● Anti-lock brake system (ABS) with
Lateral acceleration sensor
electronic brake pressure distribution (EBD)
● Traction control (TCS) Yaw rate sensor
● Electronic stabilisation programme (ESP)
● Electronic differential lock (EDL)
● Brake assist system Direction
of travel

The electronic stabilisation programme is constantly ABS control


activated. unit J104

Hydraulic unit

S492_041

35
Running Gear

Tyre pressure monitor (TPM)


The TPM tyre pressure monitor is a software module in
the ABS control unit, which evaluates the data from
the ABS wheel speed sensors to monitor the tyre
You can find out about the TPM tyre
pressures. A new tyre pressure monitor, which has
pressure monitor in self-study programme
been expanded compared with the previous version,
no. 347 “Tyre Pressure Monitoring
is being used in the Jetta 2011 EU for specific markets.
Systems”.

Function
The rolling radius of a wheel decreases as the tyre
inflation pressure falls and the wheel rotates faster at
the same vehicle speed.

The wheel speed sensors calculate the speed


difference, which is then evaluated in the ABS control
unit J104. A warning lamp in the dash panel insert
and an acoustic signal informs the driver and asks
him to check the tyre pressure. Control unit in dash
panel insert
The resonant frequency of the tyres is measured in
ABS control unit with
addition to the speed. This produces a more precise integrated software for
evaluation of the pressure loss. The tyre pressure tyre pressure monitor
monitor is capable of recognising creeping pressure (TPM)

loss at several wheels at the same time. Button for tyre pressure
monitor
Since the characteristics of each individual tyre are
different, calibration is necessary to determine the
reference data for the currently fitted tyres and the
pressures currently stored in the system.

The system also needs to be re-calibrated after the


tyre pressure is changed at one or more wheels.
S492_043
The same applies if a wheel is changed. Then the
inflation pressure needs to be set to the required level
and the system should be re-calibrated for this
pressure.
Snow chain recognition

The system is not active if snow chains are detected.

36
Calibration
With the ignition switched on, press the tyre pressure
monitor button until you hear a confirmation tone. The
tyre pressure values recorded during calibration are
now stored in the tyre pressure monitoring system as
required tyre pressures.

The tyre pressure monitor button is located at the top


left of the glove compartment.

During calibration make sure that the tyre


pressure prescribed for the vehicle is set
S492_044
at the respective tyre.

Display – warning
If the pressure falls by a certain value below the
required tyre pressure stored during calibration, the
driver will receive a warning from the system. The
warning is signalled by a gong and the yellow
warning lamp for the tyre pressure monitor in the
dash panel insert.

The lamp remains lit until the system is recalibrated.


The gong will sound each time the vehicle is started
until recalibration is performed.
S492_045

When a vehicle is serviced, service staff must inform the driver that he himself is responsible for setting
the correct tyre pressure. The tyre pressure monitor is an information system that provides a message if
pressure is lost at one tyre. It does not, however, relieve the driver of his responsibility to check the tyre
pressures on a regular basis.

37
Electrical System

Vehicle electrical system


Locations of electrical
components
In the Jetta 2011 EU, the locations of important electric Plastic case
components have changed compared with the
previous model.

The illustration shows the locations of these


components.

Onboard supply control unit


on the back of a plastic case

Electronics box
on left of engine compartment
next to the battery

Relay carrier
on front of plastic
case – at top

Fuse holder
on front of plastic
case – at bottom

38
Electrical system architecture Onboard supply control unit
The electrical system is the same as the Golf 2009 The control unit from the Golf 2009 is used as
electrical system except for vehicle model and the onboard supply control unit.
platform-specific adaptations.

Onboard supply control


unit J519 with 3 sockets

S492_035

The onboard supply control unit also


includes the functions of the convenience
system central control unit J393.

It is located under the dash panel on the


left on the back of a plastic case, which
holds fuses and relays on its front.
It is connected via three connectors.

S492_072

39
Electrical System

Onboard supply control unit functions

Onboard supply control unit – functions

Load management Powertrain, convenience and diagnosis CAN data


buses

Activation of the fuel supply system of the electrical Roof LIN data bus (sliding/tilting sunroof)
fuel pump

Light control Release and control of sliding/tilting sunroof

Reversing light Activation of rear lid release

Detecting the externally dimmed interior light – Starter repeat inhibitor


information is placed on the CAN data bus

Fog lights Horn activation

Activation of daytime running lights via separate Heated rear window activation
daytime running light bulbs

Activation of brake light including emergency braking Door control unit activation
lights, turn signal, hazard warning lights

Activation of side and parking lights (parking lights Remote control (433 MHz) – aerial integrated into
only available when ignition switched off) onboard supply control unit

Activation of static cornering lights (via fog lights) Convenience close

Activation of front wipers level I/II and interval, not via Function block for “Keyless Access” locking and start
LIN but conventionally system

Enabling of seat heating Personalisation

Interlock Anti-theft alarm system

40
“Keyless Access” locking and starting system
The Jetta 2011 EU can be equipped with the “Keyless Access” locking and starting system in specific markets. This
system allows you to unlock or lock the vehicle without actively using the vehicle key and to start and switch off the
engine with a button.

System architecture
The “Keyless Access” locking and starting system is an optional extra for the Jetta 2011 EU. The diagram compares
the system architecture with and without “Keyless Access” system.

System architecture without “Keyless Access” System architecture with “Keyless Access”

Key with “Keyless Access”


Key with remote control
and remote control

Wireless Wireless Wireless


433MHz 433MHz 125kHz “Keyless Access” –
transmission aerials
(doors, interior,
luggage compartment)

“Keyless Access” – door


“Keyless Access” – handles (front)
Ignition lock
control unit with proximity sensor

Electronic steering column Button for starting system


lock

Onboard supply control unit Onboard supply control unit

Electrical system Electrical system


(rest of vehicle) (rest of vehicle)

S492_047
Green = identical interfaces and control units

Mechanical interfaces

One component of the “Keyless Access” locking and starting system that should be highlighted is the electronic
steering column lock (ESL) that replaces the mechanical steering lock.

41
Electrical System

Electrical interfaces

The onboard supply control unit includes – as on a basic model without “Keyless Access” locking and start system –
– the electronic module with high-frequency receiver (wireless receiver) for the central locking system. The onboard
supply control unit is integrated into the CAN data bus via which various coordination processes occur, information
is exchanged etc. within the system. Additional components are the electronic steering column lock (ESL) with its
own control unit and the entry and start authorisation control unit J518 (“Keyless Access”) including aerials, door
handles and the vehicle key (ID sender).

Driver interfaces

The “Keyless Access” locking and starting system takes care of recognition and identification of the key both outside
and inside the vehicle. The aerials fitted in the front door handles and in the vehicle interior are used to set up the
connection between the vehicle key and the “Keyless Access” system. The following functions are available after
successful identification:

● Keyless Entry – Unlock vehicle via driver or front passenger door handle – take hold of handle [A].
The ID sender must be located within the exterior monitoring area on the corresponding side of the vehicle or at
the rear of vehicle.
● Keyless Go – Start the engine and drive – a valid ID sender must be located inside the vehicle.
If you want to start the vehicle, press the starter button and the clutch (if vehicle has a manual gearbox) or the
brake (if vehicle has an automatic gearbox).
● Keyless Exit – Lock vehicle upon leaving the vehicle – driver door must be closed.
Press the outer button on the handle of the driver or front passenger door [B]. If the vehicle is locked via the
front passenger door, it must be closed. The ID sender must be located within the exterior monitoring area on
the corresponding side of the vehicle or at the rear of vehicle.

Monitoring area of Jetta


● Exterior area (monitoring area) – with “Keyless Access”
The driver accesses the vehicle without using a key
via the “Keyless Access” door handle (driver and
front passenger side). Capacitive sensors fitted
inside the door handles are used to detect the S492_062
unlock request. The ID sender is searched for
within the corresponding exterior area via the
“Keyless Access” transmitter aerials.
S492_061

● Interior area – The driver can start and switch off Interior of Jetta
the vehicle if the ID sender is present in the with vehicle key

interior via the single-step starter button (located


in the row of buttons in front of the selector lever).
S492_064

S492_063

42
System overview

S492_048

Legend

1 Starter button E378 7 Interior aerial 1 for entry and start


2 Onboard supply control unit J519 authorisation R138
3 Electronic steering column lock control unit J764 8 Interior aerial 2 for entry and start
incl. transponder coil for emergency start authorisation R139
(electronic steering column lock) 9 Luggage compartment aerial for entry and
4 Entry and start authorisation control unit J518 start authorisation R137
5 Driver door exterior handle contact sensor G415 10 Rear bumper aerial for entry and start
and driver side aerial for entry and start authorisation R136
authorisation R134 11 Vehicle key (ID sender)
6 Front passenger door exterior handle contact
sensor G416 and front passenger side aerial for
entry and start authorisation R135

The owner’s manual provides detailed


information on operation of the “Keyless
Access” locking and starting system.

43
Electrical System

Lights
The lights on the Jetta 2011 EU have been adapted to the current Volkswagen design style in terms of exterior
design and also internal structure.
Side light Dipped beam
Main beam (W, 5W) (H7, 55W)
(H7, 55W)

Front lights
The Jetta 2011 EU has double-reflector headlights with
turn signal, side lights, main beam, dipped beam and
daytime running lights. The fog lights are optionally
integrated into the static cornering light function.
Replacing bulbs has been simplified with the familiar
“one-touch system”.
A headlight cleaning system can be added as an
optional extra.

S492_090

Turn signal Daytime running light


(PY, 21W) (P, 21W)
Fog light
(H11, 51W)

Daytime running The daytime running light bulb lights up when the
lights daytime running lights are switched on.

S492_094

Side lights The side light bulb lights up when the side lights
are switched on.

S492_095

Dipped beam The dipped beam bulb and the side light bulb light
up when dipped beam is switched on.

S492_096

Main beam The main beam bulb, the dipped beam bulb and
the side light bulb light up when the main beam is
switched on.
S492_097
44
Rear lights
The rear lights on the Jetta 2011 EU are split into two sections.

Left turn signal Rear fog light Right turn signal


(P, 21W) (P, 21W – only left) (P, 21W)

S492_092

Brake/ Tail light Reversing light Reversing light Tail light Brake/
tail light (R, 5W) (P, 21W) (P, 21W) (R, 5W) tail light
(P, 21/5W) (P, 21/5W)

The brake/tail light and turn signal are integrated into the section of the rear light on the left-hand and right-hand
body side panel. One bulb is used for the brake/tail light.

The left- and right-hand sections of the rear light in the rear lid both contain the tail light and reversing light.
The rear fog light is only in the left-hand rear light section.

Night-time design

The rear lights on the Jetta 2011 EU have a striking


night-time design and thus contribute greatly to fast
and clear recognition of typical Volkswagen design
features.

S492_093

45
Electrical System

Start/stop system
The start/stop system, which was used for the first time at the start of the eighties in the Passat Formel E as well as in
the Golf Ecomatic (1993) and in the Lupo 3L (1999), is now being used in all vehicle classes at Volkswagen in the
form of an updated generation.

The proven start/stop system will therefore also be available as an optional extra for the Jetta 2011 EU.

The basic advantages of the system are the following:

● The engine does not run at idle unnecessarily.


● The fuel consumption and the harmful emissions are reduced in city traffic and in
stop-and-go traffic.
● The noise emissions are reduced to zero when the vehicle is stationary.

Function overview
The start/stop system works in a very simple way – also in terms of customer friendliness.

● If you shift into neutral while the vehicle is stationary and release the clutch pedal, the engine will switch off
automatically.
● When you want to continue driving, you just have to press the clutch pedal to start the engine.
● You can quickly continue the journey after selecting a gear.

S492_113

The function overview shows how the start/stop system works using a manual gearbox as an example.

46
Regenerative braking
The start/stop system has been combined with the “regenerative braking” function from the BlueMotion Technology
package to make it even more efficient. The regenerative braking function supports an efficient supply of electrical
energy to the vehicle electrical system.

What does regenerative braking mean?

Regenerative braking refers in general to the recovery of energy during braking.


This recovered energy is supplied to the battery to charge it.

Regenerative braking is controlled by a system of control units and sensors, among which the engine control unit
J623 and the data bus diagnostic interface J533 perform the main tasks.

Engine control unit J623 Battery

Alternator S492_108

Function procedure

● The alternator voltage is raised during ● However, in acceleration phases, the alternator
deceleration or braking phases. This leads to load is reduced, which relieves the burden on the
increased charging of the battery. engine and consequently also reduces fuel
The deceleration of the vehicle is supported. consumption.

You will find further information on the start/stop system and


also regenerative braking in self-study programme no. 426
“Start/Stop System 2009”.

47
Electrical System

Overrun

During overrun – when braking – the kinetic energy of the vehicle is used in an optimum way to charge the battery.
For this purpose, the alternator is controlled so that it produces a high charging voltage.

Brake energy recovery during overrun

S492_109
Charging battery

Acceleration

On the other hand, low voltage is set at the alternator during acceleration.
The engine load is reduced because it does not need to use as much power to drive the alternator.
During this phase, the battery also supplies the vehicle electrical system

Relieving the alternator during acceleration phases

S492_110

48
Optical parking system
The optical parking system (OPS) in the Jetta 2011 EU The optical parking system does not only generally
is based on the system used in the Golf 2009 with detect obstacles in front of or behind the vehicle, but
details adapted to the Jetta. The system is a software also their position in the scanning area.
extension for the parking aid. Compared with the parking aid, the driver is
supported not just acoustically but also visually.
The parking aid system uses ultrasound sensors in the
bumpers and an acoustic warning to help the driver The optical parking system is activated simultaneously
judge the distance from other parked cars or with the parking aid. The parking aid control unit J446
obstacles. Only the warning from the sensor closest processes the distance information according to
to the obstacle is supplied. The parking distance sector and transfers it to the display unit (radio or
warning system is switched on and off by pressing the radio/navigation unit). The operating and display
corresponding button – parking aid button E266 – in protocol (BAP) is used for this.
the row of buttons in the centre console.

You will find more information


on the optical parking system in
self-study programme no. 417
“The Passat CC 2009”.
S492_120
Parking aid button E226

Function Display of OPS picture on RCD 310

During the parking manoeuvre, the radio/navigation


unit screen shows a diagram of the vehicle that is
surrounded by areas which are black or highlighted S492_116
in colour.
These areas show the driver the exact position of the
vehicle and the distance from obstacles. Display of OPS picture on RCD 510 and RNS 310/510

Advantages of optical parking system

● The position of the obstacles is shown in relation to


the position of the vehicle.
● You can manoeuvre the car using the display on
the screen.
● Fast and simple assessment of the current state on
the display.

S492_117

49
Electrical System

Networking concept
Overview of networked electronic
control units
The control units are networked via various data bus
systems to allow them to exchange data.

The data bus diagnostic interface J533 (gateway) is


an independent control unit that acts as the interface
for the following data bus systems:

● Powertrain CAN data bus


● Convenience CAN data bus
● Infotainment CAN data bus
● Instrument cluster CAN data bus
● Diagnosis CAN data bus
● LIN data bus

Control units connected to

Powertrain CAN data bus

Convenience CAN data bus

Sensor CAN data bus

Cornering light CAN data bus

Infotainment CAN data bus

LIN data bus

CAN data bus wire a – Instrument cluster CAN data bus


b – Diagnosis CAN data bus
LIN data bus wire

K-wire

50
Legend

C** Alternator
D Ignition/starter switch
E221 Operating unit in steering wheel
(multifunction steering wheel)
E313 Selector lever
G85 Steering angle sender
G273 Interior monitoring sensor
G295 NOx sender
G384 Vehicle inclination sender
G397 Rain and light sensor
H8 Anti-theft alarm system horn
J104 ABS control unit
J234 Airbag control unit
J245 Sliding sunroof adjustment control unit
J255 Climatronic control unit
J285 Control unit in dash panel insert
J345 Trailer detector control unit
J362 Immobiliser control unit
J367** Battery monitor control unit
J386 Driver door control unit
J387 Front passenger door control unit
J388 Rear left door control unit
J389 Rear right door control unit
J446 Parking aid control unit
J500 Power steering control unit
J503 Control unit with display for radio and
navigation
J518 Entry and start authorisation control unit
J519 Onboard supply control unit
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
J608 Special vehicle control unit
J623 Engine control unit
J667 Output module for left headlight
J668 Output module for right headlight
J743* Mechatronic unit for dual clutch gearbox
S492_046 J745 Control unit for cornering light and headlight
range control
J764 Electronic steering column lock control unit
J844 Main beam assist control unit
* With dual clutch gearbox only R Radio
** For vehicles with start/stop system R36 Telephone transmitter and receiver unit
R215 Interface for external multimedia unit
T16 Diagnosis connector
Z Auxiliary heater

51
Heating and Air Conditioning

Air conditioning
Two different types of air-conditioning system are used in the Jetta 2011 EU.

Vent
Vent in the dash panel Vent
for windscreen centre – right in the dash panel
right

Vent
Vent
in centre of dash
for front right footwell
panel – left

Vent
for rear right footwell

Vent
in the dash panel
left

Vent
for front left footwell

Vent
for rear left footwell

Vent S492_065
rear centre console

Air-conditioning system 2-zone Climatronic


● One climatic zone ● Automatic air-conditioning system with two
● Manual adjustment of the blower level using a climatic zones
rotary switch ● Automatic control of the blower level and the flap
● Manual adjustment of the temperature via an position
electronic rotary temperature knob ● Automatic control of the vent and interior
● Manual adjustment of the air distribution via an temperature
electronic rotary knob

52
Control panels

Control panel for air-conditioning system

AC button for
air-conditioning function
Button for Button for
heated rear window air recirculation function

Electronic rotary knob Electronic rotary knob


for temperature for air distribution

Button for Button for


seat heating – driver seat heating – front passenger

S492_067

Rotary switch for


blower level

Control panel for 2-zone Climatronic

Air distribution in footwell

Air distribution from vents on AC button for air-conditioning function


dash panel

Windscreen air distribution Button for air recirculation


function

Defrost function for Button for


windscreen heated rear window

Electronic Electronic
rotary knob for temperature rotary knob for temperature
on driver side on front passenger side

Button for Button for


seat heating – driver S492_068 seat heating – front
passenger
AUTO button with two blower modes DUAL button
When the DUAL button is activated, the Climatronic
system works in two climatic zone mode and, when the
Blower speed switch DUAL button is deactivated, in single climatic zone
with feedback LEDs mode.

53
Radio, Telephone and Navigation

Radios and radio/navigation systems in the Jetta 2011 EU


The RCD 210, RCD 310 and RCD 510 radio systems as well as the RNS 310 and RNS 510 radio/navigation systems
are available for the Jetta 2011 EU.

RCD 210 radio


Technical features

– Monochrome display with a resolution


of 122 x 36 pixels
– FM, TP and RDS reception via a single tuner
– TP button; stations that do not broadcast TP
information will be displayed with “No TP”
– AM reception
– 24 memory slots for AM and FM stations each on
two memory levels with 6 slots
– The autostore function fills the current memory
level with the six strongest stations S492_091
– “Initial Autostore” fills all 24 memory levels with
receivable FM and AM stations Combination and expansion possibilities
– Four loudspeakers with up to 20 Watt output can
be connected at the front – Universal mobile phone preparation UMPP
– Treble, bass and balance sound adjustments (mono playback only)
– Fader adjustment, only with four loudspeakers – Compatible telephone hands-free systems from
– Integrated CD drive third-party manufacturers
– Brightness of display backlight can be controlled – Reduction of audio volume in vehicles with parking
independently of the dim signal for the vehicle distance warning system
interior lighting – Can be operated via multifunction steering wheel
– Service test mode and displayed in dash panel insert
– Audio input interface (AUX-IN)

The features may vary depending on the


vehicle equipment.

54
RCD 310 radio
Technical features

– Monochrome display with a resolution


of 302 x 45 pixels
– FM twin-tuner for FM, TP and RDS reception with
phase diversity
– Integrated DAB tuner (digital radio);
depending on equipment
– Integrated CD drive
– Media support for MP3 and WMA
audio data (with ID3-Tag)
– Optical parking system (OPS) S492_070
– Air-conditioning system information
– RDS FM/AM Europe radio Combination and expansion possibilities
– Eight loudspeakers with up to 20 Watt output can
be connected – Universal mobile phone preparation UMPP
– Speed-dependent volume control – Reduction of audio volume in vehicles with parking
(GALA) distance warning system
– Self-diagnosis and loudspeaker diagnosis – Support of display on dash panel insert via the
– TP button; stations that do not broadcast TP BAP operating and display protocol as well as the
information will be displayed with “No TP” DDP display data protocol
– BAP operating and display protocol – Control via multifunction steering wheel (MFW)
– Audio input interface (AUX-IN) and multifunction display (MFD)
– Media Device Interface (MDI)

The features may vary depending on the


vehicle equipment.

55
Radio, Telephone and Navigation

RCD 510 radio


Technical features

– Touch-sensitive 6.5" TFT colour screen with a


resolution of 400 x 240 pixels
– FM twin-tuner for FM, TP and RDS reception with
phase diversity
– AM reception
– Eight loudspeakers with up to 20 Watt output can
be connected
– Integrated 6-disc CD changer
– Integrated memory for TIM information;
depending on equipment
S492_071
– Integrated DAB tuner (digital radio);
depending on equipment
– Integrated SD memory card reader
(SD=Secure Digital) Combination and expansion possibilities
– Media support for MP3 and WMA
audio data – Reduction of audio volume in vehicles with parking
– Audio input interface (AUX-IN) distance warning system
– Self-diagnosis and loudspeaker diagnosis – Support of display on dash panel insert via the
– Display of climate control information BAP operating and display protocol as well as the
(displayed temporarily) DDP display data protocol
– Optical parking system (OPS) – Universal mobile phone preparation UMPP
– Compatible, external telematics units
– Control via multifunction steering wheel
– Media Device Interface (MDI)

The features may vary depending on the


vehicle equipment.

56
RNS 310 radio/navigation system
Technical features

– Touch-sensitive 5" TFT colour screen with a


resolution of 400 x 240 pixels
Operation via touch screen and rotary/
push knob
– FM twin-tuner for FM, TP and RDS reception with
phase diversity
– Eight loudspeakers with up to 20 Watt output can
be connected
– Integrated CD drive for navigation, audio
– Media support for MP3 and CD audio
– Playback function with track display (MP3) S492_073
– Integrated SD memory card reader
– Map display from driver perspective (2.5D)
– Navigation function with map, integrated direction Combination and expansion possibilities
symbols and speech
– CD/SD navigation (country/major routes in – Reduction of audio volume in vehicles with parking
Europe) distance warning system
– SD navigation without navigation CD inserted – Controllable via multifunction steering wheel
– Copying of navigation data from CD to SD – Audio input interface (AUX-IN) on front of unit
– Linking several countries on one SD card – Support of display on dash panel insert via the
– TMC function & TMC background reception (the BAP operating and display protocol as well as the
current traffic messages are stored) DDP display data protocol
– Display of vehicle functions (clock, climatic control, – Audio playback of external sources, e.g. CD
optical parking system) players and iPods
– Audio input interface (AUX-IN) – Universal mobile phone preparation UMPP
– Media Device Interface (MDI)

The features may vary depending on the


vehicle equipment.

57
Radio, Telephone and Navigation

RNS 510 radio/navigation system


Technical features

– Touch-sensitive 6.5" multi-colour display (MFD)


with a resolution of 800 x 480 pixels
– RDS, FM and AM Europe radio
– FM twin-tuner for FM, TP and RDS reception with
phase diversity
– Eight loudspeakers with up to 20 Watt output can
be connected
– Integrated DVD drive for navigation, audio and
video
– Integrated drive hard for storing navigation and
audio data S492_074
– Integrated SD memory card reader
– Media support for MP3 and WMA
audio and video data Combination and expansion possibilities
– Map display in 2D, 3D bird’s eye view and
topographical view – Controllable via multifunction steering wheel
– Navigation function with map, split screen and – Reduction of audio volume in vehicles with parking
speech distance warning system
– TMC function (the current traffic messages are – Support of display on dash panel insert via the
stored), dynamic navigation (Europe and North BAP operating and display protocol as well as the
America) DDP display data protocol
– Off-road functions – Display of navigation symbols by the dash panel
– Display of climate control information insert control unit (Highline)
(displayed temporarily) – Video playback of external sources,
– Optical parking system (OPS) for example, DVD players
– Audio input interface (AUX-IN) – Audio playback of external sources like, e.g. CD
players and iPods
– Universal mobile phone preparation UMPP
– Media Device Interface (MDI)

The features may vary depending on the


vehicle equipment.

58
Media Device Interface box
The Jetta 2011 EU can be optionally equipped with the media device interface box – MDI for short.

The MDI allows you to connect mobile audio or The MDI control unit is located in a case on the left
multimedia devices to the infotainment system and to behind the rear wall of the glove compartment –
display, control and play back their audio content below the switch for deactivating the front passenger
over the vehicle loudspeakers or on the infotainment airbag.
monitors.

Adapter connection

S492_075

Adapter cable

S492_076
Connection possibilities with
USB adapter cable S492_077
Connection possibilities
with adapter cable for
Apple iPod/iPhone

S492_078
Connection possibilities with
mini USB adapter cable

Connection possibilities
Mobile devices are connected using special adapter cables, which are connected to the adapter connection that
acts as a central interface. The following audio formats are currently supported and can be played back: MP3,
AAC, WMA and OGG Vorbis.

59
Radio, Telephone and Navigation

Aerial systems
On the Jetta 2011 EU, several aerials – for AM, FM1, FM2 and digital radio reception (DAB) – are integrated into
the rear window. The aerials for navigation (GPS) and telephone reception (GSM) are installed in the separate roof
aerial. The FM impedance transformers are located in the centre of the C-pillars at the side of the rear window.

Radio with single aerial

AM/FM impedance converter

S492_115

Radio with diversity aerial, GSM and DAB

Roof aerial

FM2 AM/FM1
impedance transformer* impedance transformer
GSM

S492_080

* There are two versions


(1 - FM2 or 2 - FM2/DAB)

60
Radio/navigation system with diversity aerial, GSM, DAB and GPS

Roof aerial
GPS

FM2 AM/FM1 GSM


impedance transformer* impedance transformer

S492_081

* There are two versions


(1 - FM2 or 2 - FM2/DAB)

61
Radio, Telephone and Navigation

Mobile phone preparation


Two mobile phone preparations are used in the Jetta 2011 EU. Both systems are only shown briefly here – you can
find more detailed information in self-study programme no. 423 “The Golf 2009”.

Plus mobile phone preparation (BluetoothTM only) with audio streaming

Pure speech data via


HFP

Telephone holder
Terminal 30
Terminal 31 For music data
A2DP

S492_114

Legend

E508 Operating unit for preparation for mobile CAN data bus
telephone
Audio channels
J503 Control unit with display for radio and
navigation
Analogue wire
R Radio
R36 Telephone transmitter and receiver unit
BluetoothTM
R38 Telephone microphone
R65 Telephone aerial

62
Premium mobile phone preparation with Bluetooth TM
(rSAP, HFP, A2DP)

Mobile phone
(rSAP, HFP, A2DP)

Audio

Terminal 30
Terminal 31

S492_079

Legend

E221 Operating unit in steering wheel CAN data bus


(multifunction steering wheel)
LIN data bus
E508 Operating unit for preparation for mobile
telephone
Analogue wire
J285 Control unit in dash panel insert
(instrument cluster)
BluetoothTM
J503 Control unit with display for radio and
navigation
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
R36 Telephone transmitter and receiver unit
R38 Telephone microphone
R65 Telephone aerial

63
492

© VOLKSWAGEN AG, Wolfsburg


All rights and rights to make technical alterations reserved.
000.2812.49.20 Technical status 03.2011

Volkswagen AG
After Sales Qualifizierung
Service Training VSQ-1
Brieffach 1995
D-38436 Wolfsburg

❀ This paper was manufactured from pulp that was bleached without the use of chlorine.

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