SSP 492 Jetta '11 EU
SSP 492 Jetta '11 EU
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● an elegant and, at the same time, sporty design ● greater comfort thanks to greater interior and
● a high level of quality exterior vehicle dimensions
● very good handling ● very good vehicle dynamics and
● an optimised body structure ● new chassis configuration
The self-study programme portrays the For current testing, adjustment and repair
design and function of instructions, refer to the relevant
Important
new developments. service literature.
The contents will not be updated. Note
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Contents
In Brief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Occupant Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Running Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
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In Brief
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At the Puebla plant, which is equipped with the very latest technology, a constantly high quality standard is
guaranteed by modern production lines combined with a modular manufacturing strategy. The plant is one of
Volkswagen’s leading production sites.
The engineers at Puebla played a major role in the preparation and development stages of the new Jetta as well as
in the preparations for the actual production.
The Jetta 2011 EU is built with the existing production facilities for the Jetta 2006 in Mexico.
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History of the Jetta
The Jetta series can look back on a long success story that now stretches back 30 years. This not only concerns the
vehicle’s technology and exterior appearance, but also the model name. After temporary changes of name, the
model series has been produced again under the internationally very successful “Jetta” name since the fifth
generation.
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In Brief
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● Optional “Keyless Access” locking and starting system
– start with “Engine” starter button
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In Brief
Technical data
Jetta 2011 EU
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Body
Body structure
The body structure of the Jetta 2011 EU has been
systematically further developed particularly in terms
of requirements for
● lightweight construction
● vehicle safety
● sportiness
● comfort and
● quality
Lightweight construction
The lightweight construction aims have been met with
● The main part of the reduction results from widespread use of thermoformed parts in the floor structure,
the B-pillar and the roof frame.
● One further important measure is the reduction of the material thickness of body parts that are subjected to
lighter loads, for example, the outer skin parts – the performance characteristics are retained, however.
● In the third measure, the engineers made sure that positive effects to save weight were created in the body
configuration throughout the design phases. For example, weight can be saved with clean profiles and smaller
reinforcements in the “right places”.
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Material qualities and their proportions in the body structure
< 220MPa
< 420MPa 13 %
> 1,000MPa
46 %
41 %
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Laser soldering seam
Welding methods
The proven spot welding process is mainly used for
joining body components.
Laser soldering
Rear lid –
Laser soldering is used in the roof area for joining the upper section
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Body
Body stiffness
The body structure of the new Jetta 2011 EU meets higher expectations in terms of acoustic and vibration behaviour
thanks to the particularly stiff body configuration.
Competitors
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The body structure of the Jetta 2011 EU is characterised by outstanding static torsional rigidity. The same applies to
the dynamic rigidity.
The Jetta 2011 EU therefore clearly stands out from its competitors.
The high level of body rigidity benefits in particular the acoustics, the vibration characteristics and the excellent ride
comfort of the new Jetta.
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Crash-safe body design
One major focus of development was that a high level of crash safety is also ensured in the measures to increase
body stiffness.
Therefore, in conjunction with the lightweight construction measures, a special combination of materials with
varying degrees of deformability is specifically used for respective sections of the body.
Specially adapted paths of force transmission and energy-absorbing deformation zones were created during the
design of the body. This guarantees that the transmission of force in a crash follows a defined pattern.
The body structure has been designed so that it ensures optimised transmission of force in frontal collisions as well
as in side and rear collisions.
The two illustrations show transmission of force using a frontal collision as an example.
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Body
Body features
The body of the Jetta 2011 EU has completely new Front seats
exterior contours and thus meets the market-specific
requirements very well. The front seats with manual adjustment now have a
locking device for setting the backrest inclination.
Depending on the equipment options, a manually
adjusted 2-way lumbar support or an electrically
adjusted 4-way lumbar support can be fitted.
Electrically adjusted seats are optionally available for
Bonnet
the Sportline version.
Space concept
Headlights
Doors Roof
The doors on the Jetta 2011 EU have a conventional Depending on the equipment, a sliding/tilting sunroof
design. Side impact bars are installed in all doors. and, at the rear, the roof aerial with the telephone
aerial (GSM), the auxiliary heater aerial and the
navigation system aerial (GPS) are fitted in the roof.
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Rear seat bench
The folding rear seat backrest is split 60:40. The rear Button for unlocking
the rear seat backrest
backrests are both released with buttons in the
luggage compartment.
Rear window
Rear lid
Rear lid
Gooseneck hinge
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a new gooseneck hinge and side tension springs. This
allows the rear lid to automatically open fully while
Rear lights requiring considerably less force to close.
The rear lights on the Jetta 2011 EU are split into two
parts.
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Occupant Protection
Safety equipment
The Jetta 2011 EU essentially has the following safety equipment:
● There are sensors in the front doors and in the vicinity of the
C-pillar for detecting side collisions.
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● Top Tether
The Jetta 2011 EU is equipped with the Top Tether system. The Top Tether system
serves to secure a child seat more firmly. In this case, an additional upper belt on the
child seat is attached to corresponding anchors on the luggage compartment cover.
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Occupant Protection
Structure-borne sound
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How does the new sensor system for crash
recognition work?
Function procedures
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Engines
Engine/gearbox combinations
6-speed 7-speed
Petrol engine
manual gearbox dual clutch gearbox
MQ200-6F DQ200-7F
0AJ 0AM
Diesel engine
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5-speed 6-speed 6-speed 6-speed
manual gearbox manual gearbox dual clutch gearbox manual gearbox
MQ250-5F MQ250-6F DQ250-6F DSG MQ350-6F
0A4 02S 02E 02Q
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Engines
Technical features
Bore 71 mm
Compression ratio 10 : 1
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1.4 l 90 kW TSI turbocharged engine
This engine has already been used in other vehicle
models.
Technical features
Bore 76.5 mm
Stroke 75.6 mm
Output (kW)
Torque (Nm)
Compression ratio 10 : 1
Maximum output 90 kW at
5,000 to 5,500 rpm
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Engines
Technical features
Bore 76.5 mm
Compression ratio 10 : 1
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2.0 l 147 kW TSI engine
The 2.0 l TSI engine is part of the EA888 in-line four-
cylinder engine range. It is almost identical to the 1.8 l
TSI engine.
Technical features
Bore 82.5 mm
Stroke 92.8 mm
Output (kW)
Torque (Nm)
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Engines
Technical features
Bore 79.5 mm
Stroke 80.5 mm
Output (kW)
Torque (Nm)
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2.0 l 103 kW CR TDI engine
2.0 l CR TDI engines from the second generation are
being used in the Jetta 2011 EU. They are a further
development of the first generation.
Technical features
Bore 81 mm
Stroke 95.5 mm
Output (kW)
Torque (Nm)
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Transmission
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Dual clutch gearbox – overview
Self-study
7-speed dual clutch gearbox 0AM
programme
390
The 7-speed dual clutch gearbox 0AM has been developed from
the 6-speed dual clutch gearbox 02E.
In contrast to the 02E gearbox, it works with a dry dual clutch and with
separate oil circuits for gearbox and mechatronics.
Also in contrast to the 02E gearbox, electric oil pump for the hydraulics is
only activated on demand by the control unit.
It is activated when the hydraulic pressure in the mechatronics falls below
a certain value and the pressure needs to be raised again to guarantee
correct functioning of the mechatronics.
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Running Gear
Running gear
The running gear of the Jetta 2011 EU, which uses the same concept as the Jetta 2006, has been optimised and
provides a high level of comfort and good dynamics.
The wheelbase has been increased 73 mm compared with the Jetta 2006. This results from the front axle being
moved 13 mm towards the front and the rear axle being moved 60 mm towards the rear.
The rear track width has been increased by 30 mm.
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● Tyre pressure monitor (optional)
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Running Gear
Front axle
The front axle of the Jetta 2011 EU uses the same design as the front axle on the Golf 2009. A few details have,
however, been developed further and adapted.
Coupling rod
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Anti-roll bar
Assembly carrier
(subframe)
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Rear axle
The Jetta 2011 EU uses the four-link suspension as used in the Golf 2009 for the rear axle. Its design has been
adapted due to the track width being increased by 30 mm.
● The rear axle has a compact four-link design. ● The subframe is a welded component made from
steel, which is bolted rigidly to the body.
● The axle consists of three transverse links on each ● The hub carrier has been adapted for the
side of the vehicle (lower transverse link, track rod increased track width. It is a cast steel part with
and upper transverse link) and the trailing arm. moulded stub axle for carrying the wheel bearing.
Thanks to this four-link axle design, longitudinal and lateral forces are decoupled almost completely and a high
level of driving stability and comfort is thus achieved.
Subframe
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Running Gear
It is a third generation electromechanical power steering system with double pinion from ZF.
Input shaft
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The external steering angle sender G85 has been omitted on this steering system. Within the electromechanical
power steering system, the sensor information is composed of the individual signals
The steering angle of the vehicle is calculated from all of this information in the power steering control unit J500.
The calculated steering angle is used for the internal steering functions and is also supplied to other control units as
a substitute for the G85 value.
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Brakes ESP unit Brake servo
Hydraulic unit
ESP system
The MK60 EC ESP unit is already used in the
Golf 2009.
Hydraulic unit
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Running Gear
Function
The rolling radius of a wheel decreases as the tyre
inflation pressure falls and the wheel rotates faster at
the same vehicle speed.
loss at several wheels at the same time. Button for tyre pressure
monitor
Since the characteristics of each individual tyre are
different, calibration is necessary to determine the
reference data for the currently fitted tyres and the
pressures currently stored in the system.
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Calibration
With the ignition switched on, press the tyre pressure
monitor button until you hear a confirmation tone. The
tyre pressure values recorded during calibration are
now stored in the tyre pressure monitoring system as
required tyre pressures.
Display – warning
If the pressure falls by a certain value below the
required tyre pressure stored during calibration, the
driver will receive a warning from the system. The
warning is signalled by a gong and the yellow
warning lamp for the tyre pressure monitor in the
dash panel insert.
When a vehicle is serviced, service staff must inform the driver that he himself is responsible for setting
the correct tyre pressure. The tyre pressure monitor is an information system that provides a message if
pressure is lost at one tyre. It does not, however, relieve the driver of his responsibility to check the tyre
pressures on a regular basis.
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Electrical System
Electronics box
on left of engine compartment
next to the battery
Relay carrier
on front of plastic
case – at top
Fuse holder
on front of plastic
case – at bottom
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Electrical system architecture Onboard supply control unit
The electrical system is the same as the Golf 2009 The control unit from the Golf 2009 is used as
electrical system except for vehicle model and the onboard supply control unit.
platform-specific adaptations.
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Electrical System
Activation of the fuel supply system of the electrical Roof LIN data bus (sliding/tilting sunroof)
fuel pump
Activation of daytime running lights via separate Heated rear window activation
daytime running light bulbs
Activation of brake light including emergency braking Door control unit activation
lights, turn signal, hazard warning lights
Activation of side and parking lights (parking lights Remote control (433 MHz) – aerial integrated into
only available when ignition switched off) onboard supply control unit
Activation of front wipers level I/II and interval, not via Function block for “Keyless Access” locking and start
LIN but conventionally system
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“Keyless Access” locking and starting system
The Jetta 2011 EU can be equipped with the “Keyless Access” locking and starting system in specific markets. This
system allows you to unlock or lock the vehicle without actively using the vehicle key and to start and switch off the
engine with a button.
System architecture
The “Keyless Access” locking and starting system is an optional extra for the Jetta 2011 EU. The diagram compares
the system architecture with and without “Keyless Access” system.
System architecture without “Keyless Access” System architecture with “Keyless Access”
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Green = identical interfaces and control units
Mechanical interfaces
One component of the “Keyless Access” locking and starting system that should be highlighted is the electronic
steering column lock (ESL) that replaces the mechanical steering lock.
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Electrical System
Electrical interfaces
The onboard supply control unit includes – as on a basic model without “Keyless Access” locking and start system –
– the electronic module with high-frequency receiver (wireless receiver) for the central locking system. The onboard
supply control unit is integrated into the CAN data bus via which various coordination processes occur, information
is exchanged etc. within the system. Additional components are the electronic steering column lock (ESL) with its
own control unit and the entry and start authorisation control unit J518 (“Keyless Access”) including aerials, door
handles and the vehicle key (ID sender).
Driver interfaces
The “Keyless Access” locking and starting system takes care of recognition and identification of the key both outside
and inside the vehicle. The aerials fitted in the front door handles and in the vehicle interior are used to set up the
connection between the vehicle key and the “Keyless Access” system. The following functions are available after
successful identification:
● Keyless Entry – Unlock vehicle via driver or front passenger door handle – take hold of handle [A].
The ID sender must be located within the exterior monitoring area on the corresponding side of the vehicle or at
the rear of vehicle.
● Keyless Go – Start the engine and drive – a valid ID sender must be located inside the vehicle.
If you want to start the vehicle, press the starter button and the clutch (if vehicle has a manual gearbox) or the
brake (if vehicle has an automatic gearbox).
● Keyless Exit – Lock vehicle upon leaving the vehicle – driver door must be closed.
Press the outer button on the handle of the driver or front passenger door [B]. If the vehicle is locked via the
front passenger door, it must be closed. The ID sender must be located within the exterior monitoring area on
the corresponding side of the vehicle or at the rear of vehicle.
● Interior area – The driver can start and switch off Interior of Jetta
the vehicle if the ID sender is present in the with vehicle key
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System overview
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Legend
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Electrical System
Lights
The lights on the Jetta 2011 EU have been adapted to the current Volkswagen design style in terms of exterior
design and also internal structure.
Side light Dipped beam
Main beam (W, 5W) (H7, 55W)
(H7, 55W)
Front lights
The Jetta 2011 EU has double-reflector headlights with
turn signal, side lights, main beam, dipped beam and
daytime running lights. The fog lights are optionally
integrated into the static cornering light function.
Replacing bulbs has been simplified with the familiar
“one-touch system”.
A headlight cleaning system can be added as an
optional extra.
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Daytime running The daytime running light bulb lights up when the
lights daytime running lights are switched on.
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Side lights The side light bulb lights up when the side lights
are switched on.
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Dipped beam The dipped beam bulb and the side light bulb light
up when dipped beam is switched on.
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Main beam The main beam bulb, the dipped beam bulb and
the side light bulb light up when the main beam is
switched on.
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Rear lights
The rear lights on the Jetta 2011 EU are split into two sections.
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Brake/ Tail light Reversing light Reversing light Tail light Brake/
tail light (R, 5W) (P, 21W) (P, 21W) (R, 5W) tail light
(P, 21/5W) (P, 21/5W)
The brake/tail light and turn signal are integrated into the section of the rear light on the left-hand and right-hand
body side panel. One bulb is used for the brake/tail light.
The left- and right-hand sections of the rear light in the rear lid both contain the tail light and reversing light.
The rear fog light is only in the left-hand rear light section.
Night-time design
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Electrical System
Start/stop system
The start/stop system, which was used for the first time at the start of the eighties in the Passat Formel E as well as in
the Golf Ecomatic (1993) and in the Lupo 3L (1999), is now being used in all vehicle classes at Volkswagen in the
form of an updated generation.
The proven start/stop system will therefore also be available as an optional extra for the Jetta 2011 EU.
Function overview
The start/stop system works in a very simple way – also in terms of customer friendliness.
● If you shift into neutral while the vehicle is stationary and release the clutch pedal, the engine will switch off
automatically.
● When you want to continue driving, you just have to press the clutch pedal to start the engine.
● You can quickly continue the journey after selecting a gear.
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The function overview shows how the start/stop system works using a manual gearbox as an example.
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Regenerative braking
The start/stop system has been combined with the “regenerative braking” function from the BlueMotion Technology
package to make it even more efficient. The regenerative braking function supports an efficient supply of electrical
energy to the vehicle electrical system.
Regenerative braking is controlled by a system of control units and sensors, among which the engine control unit
J623 and the data bus diagnostic interface J533 perform the main tasks.
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Function procedure
● The alternator voltage is raised during ● However, in acceleration phases, the alternator
deceleration or braking phases. This leads to load is reduced, which relieves the burden on the
increased charging of the battery. engine and consequently also reduces fuel
The deceleration of the vehicle is supported. consumption.
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Electrical System
Overrun
During overrun – when braking – the kinetic energy of the vehicle is used in an optimum way to charge the battery.
For this purpose, the alternator is controlled so that it produces a high charging voltage.
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Charging battery
Acceleration
On the other hand, low voltage is set at the alternator during acceleration.
The engine load is reduced because it does not need to use as much power to drive the alternator.
During this phase, the battery also supplies the vehicle electrical system
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Optical parking system
The optical parking system (OPS) in the Jetta 2011 EU The optical parking system does not only generally
is based on the system used in the Golf 2009 with detect obstacles in front of or behind the vehicle, but
details adapted to the Jetta. The system is a software also their position in the scanning area.
extension for the parking aid. Compared with the parking aid, the driver is
supported not just acoustically but also visually.
The parking aid system uses ultrasound sensors in the
bumpers and an acoustic warning to help the driver The optical parking system is activated simultaneously
judge the distance from other parked cars or with the parking aid. The parking aid control unit J446
obstacles. Only the warning from the sensor closest processes the distance information according to
to the obstacle is supplied. The parking distance sector and transfers it to the display unit (radio or
warning system is switched on and off by pressing the radio/navigation unit). The operating and display
corresponding button – parking aid button E266 – in protocol (BAP) is used for this.
the row of buttons in the centre console.
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Electrical System
Networking concept
Overview of networked electronic
control units
The control units are networked via various data bus
systems to allow them to exchange data.
K-wire
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Legend
C** Alternator
D Ignition/starter switch
E221 Operating unit in steering wheel
(multifunction steering wheel)
E313 Selector lever
G85 Steering angle sender
G273 Interior monitoring sensor
G295 NOx sender
G384 Vehicle inclination sender
G397 Rain and light sensor
H8 Anti-theft alarm system horn
J104 ABS control unit
J234 Airbag control unit
J245 Sliding sunroof adjustment control unit
J255 Climatronic control unit
J285 Control unit in dash panel insert
J345 Trailer detector control unit
J362 Immobiliser control unit
J367** Battery monitor control unit
J386 Driver door control unit
J387 Front passenger door control unit
J388 Rear left door control unit
J389 Rear right door control unit
J446 Parking aid control unit
J500 Power steering control unit
J503 Control unit with display for radio and
navigation
J518 Entry and start authorisation control unit
J519 Onboard supply control unit
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
J608 Special vehicle control unit
J623 Engine control unit
J667 Output module for left headlight
J668 Output module for right headlight
J743* Mechatronic unit for dual clutch gearbox
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range control
J764 Electronic steering column lock control unit
J844 Main beam assist control unit
* With dual clutch gearbox only R Radio
** For vehicles with start/stop system R36 Telephone transmitter and receiver unit
R215 Interface for external multimedia unit
T16 Diagnosis connector
Z Auxiliary heater
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Heating and Air Conditioning
Air conditioning
Two different types of air-conditioning system are used in the Jetta 2011 EU.
Vent
Vent in the dash panel Vent
for windscreen centre – right in the dash panel
right
Vent
Vent
in centre of dash
for front right footwell
panel – left
Vent
for rear right footwell
Vent
in the dash panel
left
Vent
for front left footwell
Vent
for rear left footwell
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rear centre console
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Control panels
AC button for
air-conditioning function
Button for Button for
heated rear window air recirculation function
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Electronic Electronic
rotary knob for temperature rotary knob for temperature
on driver side on front passenger side
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Radio, Telephone and Navigation
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RCD 310 radio
Technical features
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Radio, Telephone and Navigation
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RNS 310 radio/navigation system
Technical features
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Radio, Telephone and Navigation
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Media Device Interface box
The Jetta 2011 EU can be optionally equipped with the media device interface box – MDI for short.
The MDI allows you to connect mobile audio or The MDI control unit is located in a case on the left
multimedia devices to the infotainment system and to behind the rear wall of the glove compartment –
display, control and play back their audio content below the switch for deactivating the front passenger
over the vehicle loudspeakers or on the infotainment airbag.
monitors.
Adapter connection
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Adapter cable
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Connection possibilities with
USB adapter cable S492_077
Connection possibilities
with adapter cable for
Apple iPod/iPhone
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Connection possibilities with
mini USB adapter cable
Connection possibilities
Mobile devices are connected using special adapter cables, which are connected to the adapter connection that
acts as a central interface. The following audio formats are currently supported and can be played back: MP3,
AAC, WMA and OGG Vorbis.
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Radio, Telephone and Navigation
Aerial systems
On the Jetta 2011 EU, several aerials – for AM, FM1, FM2 and digital radio reception (DAB) – are integrated into
the rear window. The aerials for navigation (GPS) and telephone reception (GSM) are installed in the separate roof
aerial. The FM impedance transformers are located in the centre of the C-pillars at the side of the rear window.
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Roof aerial
FM2 AM/FM1
impedance transformer* impedance transformer
GSM
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Radio/navigation system with diversity aerial, GSM, DAB and GPS
Roof aerial
GPS
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Radio, Telephone and Navigation
Telephone holder
Terminal 30
Terminal 31 For music data
A2DP
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Legend
E508 Operating unit for preparation for mobile CAN data bus
telephone
Audio channels
J503 Control unit with display for radio and
navigation
Analogue wire
R Radio
R36 Telephone transmitter and receiver unit
BluetoothTM
R38 Telephone microphone
R65 Telephone aerial
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Premium mobile phone preparation with Bluetooth TM
(rSAP, HFP, A2DP)
Mobile phone
(rSAP, HFP, A2DP)
Audio
Terminal 30
Terminal 31
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Legend
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Volkswagen AG
After Sales Qualifizierung
Service Training VSQ-1
Brieffach 1995
D-38436 Wolfsburg
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