Eng. & Tech. Journal, Vol.30 , No.
9, 2012
                      Wastewater Treatment in Baghdad City Using Moving Bed
                               Biofilm Reactor (MBBR) Technology
                      Mohammed A. Abdul-Majeed
                      Ministry of Science and Technology/ Baghdad
                      Email:ABUDALIAMA@yahoo.com
                      Hisham Hmeed Alwan
                      Ministry of Science and Technology/ Baghdad
                      Mohammed Inam Baki
                      Ministry of Science and Technology/ Baghdad
                      Fauad R- Abtan
                      Ministry of Science and Technology/ Baghdad
                      Hussein Irzooqi Sultan
                      Ministry of Science and Technology/ Baghdad
                                          Received on: 11/7/2011 & Accepted on: 1/3/2012
                     ABSTRACT
                          In this study, a laboratory scale system of Moving Bed Biofilm Reactor
                     (MBBR) was used to treat municipal wastewater from a domestic community in
                     Baghdad City to get the water free from BOD for reuse in the irrigation or
                     discharge to the river. The aim of the described experimentation was the
                     comparison of a low cost MBBR and an activated sludge system (AS); the other
                     aim from this research is to derive successful MBBR wastewater reuse projects in
                     Iraq. Laboratory experiments were conducted in two parts, firstly at BOD5 load of
                     about (150-200) mg/l, filling ratio of plastic elements in the MBBR reactor was
                     40%. Aerobic reactor consumed most of the biodegradable organic matter. The
                     BOD5 removal efficiencies were 78 and 90% for MBBR & AS respectively.
                     Second part when BOD5 load about (900-1300) mg/l used (synthetic wastewater)،
                     filling ratio is 67%. The removal efficiencies of BOD reached 73 % for AS and
                     about 88% for MBBR.
                     Keywords: Bioreactor, biofilm carriers, moving Bed Biofilm Reactor, BOD
                                    removal, municipal wastewater in Iraq.
                                 ﻤﻌﺎﻟﺠﺔ ﻤﻴﺎﻩ ﺍﻟﺼﺭﻑ ﺍﻟﺼﺤﻲ ﻓﻲ ﻤﺩﻴﻨﺔ ﺒﻐﺩﺍﺩ ﺒﺎﺴﺘﺨﺩﺍﻡ ﺘﻘﻨﻴﺔ
                                             ﻤﻔﺎﻋل ﺍﻟﻁﺒﻘﺔ ﺍﻟﺒﻴﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ
                                                                                                     ﺍﻟﺨﻼﺼﺔ
                     ﻓﻲ ﻫﺫﻩ ﺍﻟﺩﺭﺍﺴﺔ ﺘﻡ ﺘﻬﻴﺌﺔ ﻤﻨﻅﻭﻤﺔ ﻤﺨﺘﺒﺭﻴﻪ ﻗﻴﺎﺴﻴﺔ ﻟﻐﺭﺽ ﻤﻌﺎﻟﺠﺔ ﻤﻴﺎﻩ ﺍﻟﺼﺭﻑ ﺍﻟﺼﺤﻲ
                     ﻤﺼﺩﺭﻫﺎ ﺃﺤﺩ ﺍﻟﻤﺠﻤﻌﺎﺕ ﺍﻟﺴﻜﻨﻴﺔ ﻓﻲ ﻤﺩﻴﻨﺔ ﺒﻐﺩﺍﺩ ﺒﺎﺴﺘﺨﺩﺍﻡ ﻤﻔﺎﻋل ﺍﻟﻁﺒﻘﺔ ﺍﻟﺤﻴﻭﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ ﺒﻬﺩﻑ
                     ( ﻭﺍﻟﺫﻱ ﻴﻤﻜﻥBOD) ﺍﺴﺘﺭﺠﺎﻉ ﺠﺯﺀ ﻜﺒﻴﺭ ﻤﻥ ﺍﻟﻤﺎﺀ ﺍﻟﺨﺎﻟﻲ ﻤـﻥ ﺍﻻﺤﺘﻴﺎﺝ ﺍﻟﺤﻴﻭﻱ ﻟﻸﻭﻜﺴﺠﻴﻥ
                      ﺍﻟﻬﺩﻑ ﻤﻥ ﺍﻟﺘﺠﺎﺭﺏ ﺍﻟﻤﺒﻴﻨﺔ ﻓﻲ ﻫﺫﻩ.ﺍﺴﺘﺨﺩﺍﻤﻪ ﻓﻴﻤﺎ ﺒﻌﺩ ﻷﻏﺭﺍﺽ ﺍﻟﺴﻘﻲ ﺃﻭ ﺃﻋﺎﺩﺘﻪ ﺇﻟﻰ ﺍﻟﻨﻬﺭ
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     ﺍﻟﺩﺭﺍﺴﺔ ﻫﻭﺃﺠﺭﺍﺀ ﻤﻘﺎﺭﻨﺔ ﻤﺎﺒﻴﻥ ﺘﻘﻨﻴﺘﻲ ﻤﻔﺎﻋل ﺍﻟﻁﺒﻘﺔ ﺍﻟﺤﻴﻭﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ ﺍﻟﺘﻲ ﺘﻤﺘﺎﺯ ﺒﻜﻠﻔﺔ ﻗﻠﻴﻠﺔ
                      ﻭﺍﻟﻬﺩﻑ ﺍﻷﺨﺭ ﻫﻭ ﺘﻁﻭﻴﺭ ﺨﺒﺭﺓ ﻋﻤﻠﻴﺔ ﻋﺭﺍﻗﻴﺔ ﻓﻲ ﻤﺸﺎﺭﻴﻊ،(ﻨﺸﻁﺔﻭﺍﻟﻁﺭﻴﻘﺔ ﺍﻟﺘﻘﻠﻴﺩﻴﺔ )ﺍﺍﻟﺤﻤﺄﻩ ﺍﻟﻤ
                                                     .ﺃﻋﺎﺩﺓ ﺃﺴﺘﺨﺩﺍﻡ ﻤﻴﺎﻩ ﺍﻟﺼﺭﻑ ﺍﻟﺼﺤﻲ ﺍﻟﺘﻲ ﺘﺴﺘﺨﺩﻡ ﻫﺫﻩ ﺍﻟﻁﺭﻴﻘﺔ
                      ﺍﻟﺠﺯﺀ ﺍﻷﻭل ﻋﻨﺩﻤﺎ ﻴﻜﻭﻥ ﺍﻟﺤﻤل ﻟﻸﻭﻜﺴﺠﻴﻥ ﺍﻟﺤﻴﻭﻯ،ﺍﻟﺘﺠﺎﺭﺏ ﺍﻟﻤﺨﺘﺒﺭﻴﺔ ﺃﺠﺭﻴﺕ ﻓﻲ ﺠﺯﺌﻴﻥ
                      ﻟﺘﺭ ﻭﺤﺠﻡ ﺍﻟﺤﺸﻭﺍﺕ ﺍﻟﺒﻼﺴﺘﻴﻜﻴﺔ ﻓﻲ ﻤﻨﻅﻭﻤﺔ ﺤﻭﺽ ﺍﻟﻁﺒﻘﺔ/ ( ﻤﻠﻐﻡ200 -150) ﺍﻟﻤﻤﺘﺹ ﺒﺤﺩﻭﺩ
                      ﺍﻟﻤﻔﺎﻋل ﺍﻟﻬﻭﺍﺌﻲ ﺃﺴﺘﻬﻠﻙ ﺃﻏﻠﺏ ﺍﻟﻤﻭﺍﺩ. ﻤﻥ ﺤﺠﻡ ﺤﻭﺽ ﺍﻟﺘﻬﻭﻴﺔ%40 ﺍﻟﺒﻴﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ ﺒﺤﺩﻭﺩ
                     %90 ﻭ78 ﺍﻟﻌﻀﻭﻴﺔ ﺍﻟﻘﺎﺒﻠﺔ ﻟﻠﺘﺤﻠل ﺤﻴﺙ ﻜﺎﻨﺕ ﻜﻔﺎﺌﺔ ﺍﻷﺯﺍﻟﺔ ﻟﻸﻭﻜﺴﺠﻴﻥ ﺍﻟﺤﻴﻭﻱ ﺍﻟﻤﻤﺘﺹ ﺒﺤﺩﻭﺩ
                      ﻓﻲ ﺍﻟﺠﺯﺀ.ﻟﻜل ﻤﻥ ﺘﻘﻨﻴﺘﻲ ﺍﻟﺤﻤﺄﺓ ﺍﻟﻤﻨﺸﻁﺔ ﻭﺤﻭﺽ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺒﻴﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ ﻋﻠﻰ ﺍﻟﺘﻭﺍﻟﻲ
                      ﻟﺘﺭ/ ( ﻤﻠﻐﻡ1300 -900) ﺍﻟﺜﺎﻨﻲ ﻟﻠﺘﺠﺎﺭﺏ ﻋﻨﺩ ﺍﻟﺤﻤل ﺍﻟﻌﺎﻟﻲ ﻟﻸﻭﻜﺴﺠﻴﻥ ﺍﻟﺤﻴﻭﻯ ﺍﻟﻤﻤﺘﺹ ﺒﺤﺩﻭﺩ
                      ﺒﻠﻐﺕ. ﻤﻥ ﺤﺠﻡ ﺤﻭﺽ ﺍﻟﺘﻬﻭﻴﺔ%67 ﺒﺎﺴﺘﺨﺩﺍﻡ )ﻤﻴﺎﻩ ﺼﻨﺎﻋﻴﺔ( ﻭﺤﺠﻡ ﺍﻟﺤﺸﻭﺍﺕ ﺍﻟﺒﻼﺴﺘﻴﻜﻴﺔ ﺒﺤﺩﻭﺩ
                      ﻟﺘﻘﻨﻴﺔ%88 ﻟﺘﻘﻨﻴﺔ ﺍﻟﺤﻤﺄﺓ ﺍﻟﻤﻨﺸﻁﺔ ﻭ%73 ﻜﻔﺎﺌﺔ ﺍﻷﺯﺍﻟﺔ ﻟﻸﻭﻜﺴﺠﻴﻥ ﺍﻟﺤﻴﻭﻱ ﺍﻟﻤﻤﺘﺹ ﺒﺤﺩﻭﺩ
                                                                              .ﺤﻭﺽ ﺍﻟﻁﺒﻘﺔ ﺍﻟﺒﻴﻭﻟﻭﺠﻴﺔ ﺍﻟﻤﺘﺤﺭﻜﺔ
                     NTRODUCTION
                     B
                             iological treatment processes commonly relies on suspended biomass for
                             the removal of organic carbon and nutrients in municipal wastewater
                             plants. The conventional activated sludge (CAS) process is regarded as one
                     of the most effective and economical processes for the removal of organic
                     pollutants using suspended biomass [1]. The performance of the CAS process is
                     dependent on two sub-processes; conversion of colloidal and dissolved organic
                     matters into suspended biomass and physical separation of resulting biomass from
                     liquid by sedimentation.
                     There are many factors affecting the efficiency of (CAS) process such as sludge
                     retention time and organic loading [2, 3], and the aeration which facilitates the
                     production of biomass separated from liquid in clarifier [4]. But there are some
                     problems of sludge stability and the need of large reactors and settling tanks and
                     biomass recycling. At present, there has been growing interests in use of attached
                     growth systems (biofilm processes) which are related to biomass growth on support
                     media [5, 6]. The advantages of the attached growth systems over the (CAS) are
                     better oxygen transfer, higher nitrification rate, higher biomass concentrations,
                     more effective organic removal and relatively shorter hydraulic retention time
                     (HRT) [7,8]. Attached growth (biofilm) processes, however, have demonstrated
                     greater efficiency and sustainability than suspended growth processes, in the
                     presence of inhibitory compounds and at high or variable loadings [9]. For these
                     reasons, the moving bed biofilm reactor (MBBR) process was developed in
                     Norway in the late 1980s and early 1990s [10]. The Moving Bed Biofilm Reactor
                     is a highly effective biological treatment process that was developed on the basis of
                     conventional activated sludge process and biofilter process. Moving bed type
                     reactors are biofilm processes utilizing small plastic biomass carriers that mix in
                     the water. The Kaldnes patent's [10] polyethylene carrier elements are shaped like
                     small cylinders with a cross inside and longitudinal fins on the outside. The bulk
                     carrier volume relative to reactor volume is 40–70%. The carriers have a potential
                     growth area for a biofilm of about 500 m2 m-3 at 70% filling, while the efficient
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     growth area is calculated to be about 350m2 m-3 [11]. The use of biomass carriers is
                     becoming common world-wide, for many applications, some of which are:
                     compact low operation units, industrial wastewater roughing filters, retrofit and
                     upgrade of municipal wastewater.
                         Nitrification in Kaldnes MBBRs has been thoroughly studied using both
                     synthetic wastewater [12] and municipal wastewater [13]. As for all biofilm
                     reactors, nitrification rates are influenced by the organic load, the dissolved oxygen
                     (DO) concentration in the reactor, the total ammonium nitrogen (TAN)
                     concentration, the temperature, the pH and alkalinity. Item et al., [12] showed for a
                     situation with 15 ºC and excess TAN concentration at an organic load of
                     1gBOD5/m2 biofilm surface area/d, a TAN removal rate of 1 g NH4–N/ (m2.d) was
                     achieved at a DO concentration of about 5 mg/L. MBBR was studied as biological
                     treatment processes for degradation of phenol. Laboratory experiments are done on
                     adsorption of phenol on carbonaceous adsorbents as an effective advanced process
                     to treatment phenolic wastewater [14]. The moving bed biofilm reactor (MBBR)
                     is an alternative process design which utilizes the advantages of a biofilm reactor
                     and which at the same time can handle high loads of particles, phosphorus and
                     nitrogen removal, consumed most of the biodegradable organic matter and does not
                     incorporate return sludge [15].
                         The aim of this study was to investigate and compare the BOD5 removal
                     efficiency in (MBBR) and an activated sludge system (AS). This work also aims to
                     verify the reliability of Moving Bed Biofilm Reactor to treat municipal wastewater
                     in Iraq.
                     BIOFILM CARRIER
                        The core principal of the (MBBR) treatment process is the treatment of the
                     incoming wastewater by microorganisms growing in a biofilm on biocarriers
                     suspended in the liquor in the MBBR reactor. The biocarriers “carry” the
                     microorganism's through-out the reactors [6]. Most of the microorganisms in the
                     biofilm are heterotrophic (they use organic carbon to create new biomass), with
                     facultative bacteria predominating. Facultative bacteria can use the dissolved
                     oxygen in the mixed liquor. As the microorganisms populations grow and multiply,
                     the biomass on the biocarriers is thickened. Biomass thickening affects the ability
                     of dissolved oxygen and substrate in the reactor to “reach” all of the biofilm
                     microorganisms. Microorganisms in the outer layers of the biofilm have “first
                     access” to the dissolved oxygen and substrate diffusing through the biofilm [16].
                     As the dissolved oxygen and substrate diffuses through each subsequent layer in
                     the biofilm, more and more is consumed by the microorganisms in the preceding
                     biofilm layers. Part of the design of each (MBBR) reactor is an aeration system the
                     decrease of available dissolved oxygen through the biofilm produces aerobic,
                     anoxic and anaerobic layers in the biofilm [17].
                        In addition to providing the required oxygen, the aeration system ensures the
                     biocarriers are evenly distributed throughout the reactor. Extremely high turbulence
                     detaches biomass from the carrier and therefore is not recommended. In addition,
                     collision and attrition of media in the reactor causes biofilm detachment from the
                     outer surface of the media. Because of this, the (MBBR) carrier media is provided
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     with fins on the outside to protect biofilm loss and promote growth of biofilm. The
                     surface area of the fins does not contribute to the specific area reported [18].
                     The effective area of the (MBBR) carrier medium was reported to be 70% of the
                     total surface area due to less attachment of biofilm on the outer perimeter of the
                     media.
                     MATERIALS AND METHODS
                         The laboratory scale biological system, a moving bed biofilm reactor (MBBR)
                     and activated sludge (AS) was constructed; a schematic diagram of the system is
                     given in Fig. (1) & Fig. (2), the system was operated for 6 months. Municipal
                     Wastewater from Al-Z'afarania domestic community in Baghdad was used for this
                     study; Table (1), with sludge obtained from AL-RUSTUMYIA wastewater
                     treatment plant as seed. The wastewater was pumped daily into the system from a
                     two 30-liter storage tanks (Batch process).
                                       Figure (1) Moving bed biofilm reactor (MBBR) and
                                                     activated sludge (AS)
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                                       Influent
                                                                                                                Effluent
                                                            MBBR reactor
                    Feed Tank                                                                          Settling
                                                                                                        Tank
                                Air flow
                                 meter                                                  Sludge return
                                                    Activated sludge reactor
                                                            Aeration system                           Waste Sludge
                                 Figure (2) Schematic diagram of the MBBR and activated
                                            sludge (AS)systems used in this study
                                   Table (1) Influent synthetic wastewater Specifications
                      No.      Composition                  Concentration
                      1        TDS                          1000 – 4000 mg/L
                      2        BOD5                         150-1200 mg/L
                      3        TSS                          800 mg/L
                      4        TKN                          50 mg/L
                      5        NH4-N                        1 mg/L
                      6        PO4-P                        10 mg/L
                      7        pH                           7-8
                      8        Temperature                  20◦C
                      9        Fecal Coliform               4 *107
                        The pilot plant consisted of two 10-liter rectangular basin for each reactor in
                     parallel, constructed from Perspex, one for AS treatment and the other for MBBR.
                     These reactors followed by the 7-liter rectangular basin with a conical bottom
                     (Clarification /Settling Zone). The aeration system consisted of a manifold of 1/2
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     inch (inner diameter) made from (Chlorinated Poly Vinyl Chloride) (CPVC pipe), a
                     vertical pipe connector to the manifold and rising above the liquid level in the
                     reactor to prevent flow of liquid to the compressor when the compressor was
                     turned off. A temperature resistant flexible tube was used to connect the vertical
                     pipe and the compressor. An airflow meter was installed to measure air supply to
                     the reactor. Air supply was maintained between 3.5 and 4 L/min. Valves mounted
                     on the compressor were used to regulate the airflow. The aeration system provided
                     coarse bubbles and kept the media (Kaldnes media) in suspension and circulation.
                     Stainless steel screen is provided at the outfall end of the reactor in order to keep
                     the biofilm carriers in the reactor. The biofilm (or biomass) grows on small carrier
                     elements suspended throughout the liquid in the reactor, biofilm carrier elements
                     (Kaldnes media) were used in this study referred to as biocarriers [8, 10].
                     Suspended media were made of high density polyethylene (density 0.95 g/cm³);
                     which has a density slightly less than water. The biocarrier (medium) is shaped in a
                     form of a wheel, Table (2) and has a height of (7mm) and diameter of (10mm), It is
                     reinforced in the inside with a cross members, which increase the available interior
                     surface area for biofilm attachment. The effective specific area of the medium is
                     500 m2 /m3 [8, 11].
                         One important advantage of the moving bed biofilm reactor is that the filling
                     fraction of biofilm carriers in the reactor may be subject to preferences. In order to
                     be able to move the carrier suspension freely, it is recommended that filling
                     fraction should be below 70% (volumetric filling of plastic elements in empty
                     reactor) [10, 19].
                                          Table (2) MBBR carrier elements employed in the
                                                        experiments[10]
                      Material   Polypropylene (density =
                                 0.95 g cm-3)
                      Shape      Cylindrical
                      Dimensions Height = 7mm
                                 Diameter = 10 mm
                      Effective  500 m2/ m3
                      specific
                      surface
                      Area
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     BATCH EXPERIMENTS
                         Experiments were devoted to a performance comparison of the BOD5 removal
                     efficiency between MBBR & AS. The effluent from each reactor was individually
                     fed into the clarifier/Settling Zone downstream of the reactors to separate
                     suspended solids in the effluent stream for each reactor. It was decided to carry out
                     a comparison test at various BOD loads using pilot plant consisting of one MBBR
                     reactor and a one AS reactor corresponding settling tank, operated in parallel. In
                     the first part of the experiments (15-26) November, using municipal Wastewater
                     from Al-Z'afarania domestic community in Baghdad, the BOD5 load about (150-
                     200) mg/l, filling ratio of plastic elements in the MBBR reactor (volume occupied
                     by carriers in empty reactor) is 40%. The second part of the experiments (2-11)
                     December, using synthetic wastewater comprising glucose as the main organic
                     constituent plus balanced macro and micro nutrients and alkalinity, high BOD5
                     load about (1000-1200) mg/l, the MBBR reactor was filled about (67-70) %
                     (recommended percentage volumetric filling of plastic elements in empty reactor),
                     [19].
                     SAMPLING AND ANALYSIS
                         Samples were collected from influent and sampling port of each reactor daily
                     (different influent each day). Temperature, dissolved oxygen and pH were
                     measured in each reactor every workday, immediately before sampling. Sampling
                     bottles stored in a refrigerator for BOD5 analysis. The samplers were started at
                     8:00 AM and turned off at 3:00 PM.
                     RESULTS AND DISCUSSION
                         As noted above, the core principal of the MBBR treatment process is the
                     treatment of the incoming wastewater by microorganisms growing in a biofilm on
                     biocarriers suspended in the liquor in the MBBR reactor. The biocarriers “carry”
                     the micro-organisms throughout the reactors. Table (2) shows an AnoxKaldnes
                     biocarrier with biofilm growth. Biofilms are communities of microorganisms
                     growing on surfaces. The microorganisms in the biofilms are essentially the same
                     as those in suspended activated sludge wastewater treatment systems.
                         Fig. (3) show the soluble BOD removal with time using AS & MBBR
                     technologies. The temperature was 20ºC (filling ratio of plastic elements in the
                     MBBR reactor is 40%). It can be observed that the total BOD (TBOD) removal
                     rates in the MBBR reactor were higher than AS ones (for the same (TBOD load),
                     and this improvement increase with time. This explains the microorganisms grow
                     and multiply in the MBBR reactor; the decrease of available dissolved oxygen
                     through the biofilm layers produces aerobic, anoxic and anaerobic layers in the
                     biofilm. Different biological action occurs in each of those layers as specific
                     microorganisms grow in the different environments within the biofilm. In the upper
                     layers of the biofilm, where dissolved oxygen and substrate concentrations are
                     high, the micro-organism population will be aerobic higher level organisms.
                     Deeper into the biofilm, where the oxygen and substrate concentrations decrease,
                     in those layers "Nitrification" occurs, these results showed in Fig. (3), are
                     consistence with Moving Bed Biofilm Reactors performance reported in the
                     literature [5].
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012               Wastewater Treatment in Baghdad City Using
                                                                                Moving Bed Biofilm Reactor (MBBR)
                                                                                            Technology
                                                                   .
                         The main goal of biocarrier design is to provide a high internal surface area that
                     will promote biofilm growth in a protected environment. These carriers suspended
                     in liquid and kept in constant circulation by the aeration system of the reactor this
                     increases the surface area of contact between the organic matter and suspended
                     solids. Hydraulic retention time (HRT) = 7.5h.
                     BOD removal efficiencies versus operation period are shown in Fig.(4); the
                     average efficiencies for (TBOD) removal were 83 % for MBBR and 70% for AS.
                     Fig.(4) shows that the (TBOD) removal efficiencies was improved with time
                     (especially for MBBR because the growing of Biofilm increases on carriers media).
                     Finally achieve effluent quality with BOD5 less than 30mg/l according to the
                     normal standard of Biological treatment.
                                         200
                                         150
                            BOD5(mg/l)
                                         100
                                          50
                                           0
                                               1      2        3       4       5     8       9     10      11   12
                                                                            Time (days)
                                                   Inffluent       Effluent (AS)         Eff. MBBR (40%)
                                Figure (3) BOD5 removal with time using AS & MBBR(40%)
                                technologies during the first set of experiments (15 – 26 NOV.)
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012                       Wastewater Treatment in Baghdad City Using
                                                                                        Moving Bed Biofilm Reactor (MBBR)
                                                                                                    Technology
                                                                               .
                                                     100
                                                      90
                                                      80
                        BOD removal efficiency (%)
                                                      70
                                                      60
                                                      50
                                                      40
                                                      30
                                                      20
                                                      10
                                                       0
                                                           1   2   3       4        5       8      9      10      11     12
                                                                           Time (days)
                                                                       Activated slludge        MBBR (40%)
                        Figure (4) BOD removal efficiencies versus Time using (MBBR (40%)
                              & (AS) during the first set of experiments (15 – 26 NOV.)
                         In the second part of the experiments, by increasing the number of plastic
                     carrier’s medium (Moving Bed Biofilm reactor was filled about (67-70) %), Fig.
                     (5) shows clear preference of the moving bed biofilme reactor technology against
                     activated sludge process especially for high BOD5 load under 8 h HRT,
                     temperature was 20ºC, pH and dissolved oxygen are (7-8), 7mg/l respectively. The
                     volumetric removal rate in the MBBR is several times higher than that in the
                     activated sludge process.
                         Fig.(6) shows that at the beginning of the experiment, (TBOD) removal rate
                     was very low but after 4 months of the study, it reached 88% at HRT = 8h. This is
                     due to the fact that microorganisms grow in a biofilm on biocarriers suspended in
                     the liquor in the MBBR reactor. As the biofilm grows a natural “sloughing” of the
                     biofilm off the biocarriers occurs. That sloughing maintains the biofilm at a
                     thickness supported by the incoming organic load. i.e the (TBOD) removal
                     efficiencies from day to day was improve.
                         The results shown in Fig. (6), are consistence with Moving Bed Biofilm
                     Reactors performance reported in the literature [11].
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012                                 Wastewater Treatment in Baghdad City Using
                                                                                                  Moving Bed Biofilm Reactor (MBBR)
                                                                                                              Technology
                                                                                         .
                                                        1400
                                                        1200
                                                        1000
                          BOD5(mg/l)
                                                         800
                                                         600
                                                         400
                                                         200
                                                              0
                                                                  1         2        5         6      7       8         9       10
                                                                                              Time (days)
                                                                      Influent    Effluent (AS)       Eff. MBBR (70%)
                                                          Figure (5) BOD5 removal with time using AS & MBBR(70%)
                                                         technologies during the second set of experiments (2 – 11 DEC.)
                                                        100
                                                         95
                                                         90
                           BOD removal efficiency (%)
                                                         85
                                                         80
                                                         75
                                                         70
                                                         65
                                                         60
                                                         55
                                                         50
                                                              1         2        5            6        7          8         9        10
                                                                                     Time (days)
                                                                                 Activated sludge           MBBR (70%)
                                           Figure (6) BOD removal efficiencies versus time using (MBBR (70%)
                                                & (AS) during the second set of experiments (2 – 11 DEC.)
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                     Eng. & Tech. Journal, Vol. 30 ,No. 9,2012     Wastewater Treatment in Baghdad City Using
                                                                      Moving Bed Biofilm Reactor (MBBR)
                                                                                  Technology
                                                             .
                     CONCLUSIONS
                         Moving Bed Biofilm Reactors (MBBRs) were tested for biological pretreatment
                     of a municipal Waste-water from Al-Z'afarania domestic community in Baghdad.
                     In The first part of the experiments, BOD5 load was about (150-200) mg/l, the
                     wastewater had an easily biodegradable fraction of 60 to 80% of BOD5 removal
                     (for AS & MBBR) respectively. In The second part of the experiments when BOD5
                     load was about (1000-1200) mg/l the removal efficiencies of BOD reached 88% for
                     MBBR and about 70 % for AS.
                     The MBBR treatment process can offer numerous advantages over a suspended
                     growth activated sludge treatment process. Those advantages include:-
                     ● Denser treatment population per unit volume. That often translates into smaller
                     treatment volumes (i.e. smaller foot print) and greater capacity to successfully treat
                     incoming organic loads.
                     ● High Loading Conditions with very little operator intervention, overall cost of
                     operation and maintenance may be lower than the AS system.
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