Hierarchy Compone

MAJOR COMPONENT COMPONENT SECTION

1000 : Engine
1100 : Cylinder Head Group

1200 : Air intake & Exhaust system

1300 : Cylinder Block Group

1400 : Lubricating Oil System

1500 : Fuel System

 1600 : Cooling System

1700 : Engine Control

1800 : Engine

2100 : Main Clutch

2000 : Clutch System / Coupler
Torque Converter

2200 : Clutch control

2300 : Torque Converter

2400 : Damper

2500 : PTO

2600 : Universal Joint / Propeller Shaft

 MAJOR COMPONENT COMPONENT SECTION

3000 : Transmission 3100 : Transmission

System

3200 : Transmission control

3300 : Transfer / Drop Box

4000 : Travel Drive / Axle assy 4100 : Final Drive

4300 : Differential

4400 : Tandem drive

5000 : Steering system 5100 : Steering system

 5200 : Steering Control

6000 : Under Carriage 6010 : Track Group

6030 : Wheel / Roller Drum

6510 : Guard
6500 : Main Frame And Guard

MAJOR COMPONENT COMPONENT SECTION

6530 : Cabin & Canopy

6500 : Main Frame And Guard
 6500 : Main Frame And Guard

6550 : Cabin Accessories

6570 : Frame

7000 : Electrical system 7010 : Electric Plant

7030 : Starting system

7050 : Charging system

7070 : Instrument & Monitor panel

 7090 : Electrical Controller

7110 : Safety & Hazard

7200 : Brake System 7210 : Brake System

7230 : Brake Control

MAJOR COMPONENT COMPONENT SECTION

7400 : Suspension system 7410 : Equalizer bar

7430 : Suspension
 7600 : Hydraulic System 7610 : Hydraulic Plant

7630 : Work Equipment Control

7800 : Pneumatic System 7810 : Air Compressor

7900 : Swing System 7910 : Swing system

8000 : Attachment / Work 8010 : Fork Assy

Equipment

8030 : Bucket assy

 8050 : Blade Assy

8070 : Grapple assy

8090 : Ripper assy

8110 : Winch & Drum Assy

8130 : Scarifier Assy

8150 : Breaker Assy

8170 : Tire Handler Assy

8190 : Low Bed Trailer assy

8210 : Vessel Assy

8229 : Draw Bar Assy

MAJOR COMPONENT COMPONENT SECTION

8000 : Attachment / Work 8250 : Telescoping

Equipment

8270 :Mast & Drifter Assy

8290 : Dust Collector

 8310 : Drill Accessories

8300 - Generating Set 8330 : Generator

8350 : Water Pump

8500 : Optional Accessories 8510 : Fire Suppression

8530 : Water injection

8550 : Air condition

8570 : Auto Lubrication / Greasing

8700 : Stone Crusher 8710 : Primary crusher

8730 : Secondary crusher

8750 : Power Screen

MAJOR COMPONENT COMPONENT SECTION

9050 : 12 Month Service 9050 : 12 Month Service

9060 : 6 Month Service 9060 : 6 Month Service

9070 : 90 Day Service 9070 : 90 Day Service

9080 : 30 Day Service 9080 : 30 Day Service

9090 : 10 Day Service 9090 : 10 Day Service

9140 : PPA 9140 : PPA

9145 : PPU 9145 : PPU

9150 : PPM 9150 : PPM

9155 : PAP 9155 : PAP

9160 : Hr Component Overhaul

9165 : Hr Component Midlive

9175 : 2000 Hr Service 9175 : 2000 Hr Service

9180 : 1000 Hr Service 9180 : 1000 Hr Service

9185 : 500 Hr Service 9185 : 500 Hr Service

9190 : 250 Hr Service 9190 : 250 Hr Service

9195 : 10 Hr Daily Check 9195 : 10 Hr Daily Check

9260 : KM Component Overhaul

9260 : KM Component Midlive

9275 : 24000 KM Service 9275 : 24000 KM Service

9280 : 18000 KM Service 9280 : 18000 KM Service

9285 : 12000 KM Service 9285 : 12000 KM Service

9290 : 6000 KM Service 9290 : 6000 KM Service

Hierarchy Component & Symptom of Problem

SUB COMP / PARTS GROUP CODE

1101 : Cyl. Head & Fitting Parts 1001

1102 : Rocker Arm, Housing & Cover 1002
1003
1201 : Air Intake Manifold & After Cooler 1004
1202 : Air Cleaner & Fitting Parts 1005
1203 : Turbocharger 1006
1204 : Exhaust Manifold & Muffler 1007
1205 : Exhaust Brake & Cylinder 1008
1206 : Engine Brake retarder 1009
1010
1301 : Cylinder Block & Liner 1011
1302 : Block Covers 1012
1303 : Front Cover & Support 1013
1304 : Timing Gear & Idle Gear 1014
1305 : Crank Case & Breather 1015
1306 : Flywheel & Housing 1016
1307 : Crankshaft & Damper pulley 1017
1308 : Piston & Connecting Rod 1018
1309 : Camshaft & Follower 1019
1310 : Accessories Drive 1020
1311 : Mounting Parts 1021
1312 : Engine Support 1022
1023
1401 : Fast Lube filler 1024
1402 : Oil Pump & Suction Pipe 1025
1403 : Filter Assy 1026
1404 : Lub. Oil Piping & Jet Nozzle 1027
1405 : Lublicating Oil Cooler 1028
1029
1501 : Fuel Pump & Mounting 1030
1502 : Fuel Piping & Filters 1031
1503 : Nozzle & Injectors 1032
1504 : Auto Priming & Start Solenoid / APS 1033
1505 : Fuel Pump Coupling 1034
1506 : Automatic timer 1035
1507 : Main fuel tank & mounting 1036
1508 : Float tank & breather 1040
1509 : Quick start system 1050
1510 : Fast Fuel filler 1060

1601 : Water Pump & Mounting

1602 : Cooling Fan & Belt
1603 : Tension Pulley & Fitting Parts
1604 : Corrosion Resistor & Piping
1605 : Water Manifold & Thermostat
1606 : Water Heater & Piping
1607 : Radiator & resevoir tank
1608 : Radiator hose & line
1609 : Radiator Wind Break & Seal
1610 : Radiator Fan Guard & Pulley
1611 : Oil Cooler & Piping
1612 : Radiator Shutter & Control Level
1613 : Radiator Grill and mask

1701 : Accelerator Pedal & Linkage

1702 : Deccelerator Pedal & Linkage
1703 : Fuel Control Lever & Linkage

1801 : Engine

2101 : Clutch Case & Housing 2001

2102 : Main Clutch Inner Parts 2002
2103 : Inertia Brake 2003
2004
2201 : Clutch Pedal & Linkage 2005
2202 : Clutch Booster & Piping 2006
2203 : Release Bearing & Fitting Parts 2007
2008
2301 : T/C Case & Fitting Parts 2009
2302 : T/C Inner Parts & Lock Up Clutch 2010
2303 : T/C Valves & Solenoid 2011
2304 : Scavenging Pump 2012
2305 : T/C Oil Piping & Filter 2013
2014
2401 : Damper Case 2015
2402 : Damper Inner Parts 2016
2017
2501 : PTO Assembly 2018
2502 : PTO Coupling 2019
2503 : PTO Lubricating & Piping 2020
2504 : Fast Lube filler assy 2021
2022
2601 : U-Joint / Drive Shaft 2040
2602 : Propeller Shaft 2050
2603 : Center Bearing 2060

SUB COMP / PARTS GROUP CODE

3101 : T/M Case & Mounting 3001

3102 : T/M Inner Parts 3002
3103 : T/M Pump & valves 3003
3104 : T/M Oil Piping & Filter 3004
3005
3201 : T/M Control Valves 3006
3202 : T/M Control Lever & Linkage 3007
3203 : Inching System 3008
3009
3301 : T/F Case & Mounting 3010
3302 : T/F Gear & Output Shaft 3011
3303 : Transfer / DB Control & Linkage 3012
3013
3014
3015
3040
3050
3060

4101 : Drive Case & Fitting Parts 4001

4102 : Drive Gear & Sprocket 4002
4103 : Travel / Traming Motor & Fitting Parts 4003
4104 : Travel Piping & Drain Piping 4004
4105 : Planetary Gear Unit (Final Drive) 4005
4106 : Travel Gear Box 4006
4107 : Travel Motor 4007
4008
4009
4010
4011
4301 : Differential Case 4012
4302 : Diff. Inner Parts & Drive Shaft 4013
4303 : Differential Lock 4014
4015
4401 : Tandem Drive Case 4016
4402 : Tandem Drive Gear & Chain 4040
4050
4060

5101 : Steering Pump & Valves 5001

5102 : Steering Piping & Filters & Reservoir 5002
5103 : Steering, Leaning, Articulate Cyl. 5003
5104 : Emergency Steering Motor & Piping 5004
5105 : Steering Case & Cover 5005
5106 : Steering Bevel Gear & Shaft 5006
5107 : Steering Clutch 5007
5008
5201 : Steering Wheel & Column 5009
5202 : Steering Linkage 5010
5203 : Steering Gear Box & Booster 5011
5204 : Knuckle & Tie Rod 5012
5013
5014
5015
5016
5017
5018
5040
5050
5060

6011 : Recoil Spring & HIC / Track Adjuster 6001

6012 : Front Idler & Yoke 6002
6013 : Roller & Guard 6003
6014 : Track Shoe ass'y 6004
6015 : Bogie & Pin 6005
6016 : Link pad & Fitting parts 6006
6007
6031 : Rim & Fitting Parts 6008
6032 : Tyre & Fitting Patrs 6009
6033 : Roller Drum & Fitting Parts 6040
6034 : Wheel Brake assy 6050
6060
6511 : Radiator Guard & Grill 6501
6512 : Engine Hood / Bonnet / Covers 6502
6513 : Battery Case & Lock 6503
6514 : Fender / Left Side Step 6504
6515 : Floor Frame / Plate & Handrill 6505
6516 : Ladder & Emergency ladder 6506
6517 : Hydraulic Tank Guard
6518 : Rear Cover / bottom guard
6519 : Spack Board / Mud Guard
6520 : Drive Shaft Guard
6521 : Bumper
6522 : Travel Motor & Piping Guard

SUB COMP / PARTS GROUP CODE

6531 : Roops Mount & Canopy 6507

6532 : Operator Compartement / Cab 6508
6533 : Cab Interior / Operator Seat 6509
6534 : Console Box / Control Stand 6510
6535 : Cab Lifting System & Suspension 6511
6512
6551 : Dash Board 6513
6552 : Radio
6553 : Payload meter
6554 : Tachograft
6555 : Dispacher
6556 : VHMS

6571 : Main Frame / Revolving Frame 6514

6572 : Member Frame & Sub Frame 6515
6573 : Front Frame 6516
6574 : Car boddy / lower frame 6517
6575 : Upper frame / super structer 6521
6576 : Cab base 6522
6577 : Rear Frame 6523
6578 : Frame Link / Fifth wheel 6524
6579 : Landing Jack / Outrigger
6580 : Tire Carrier
6581 : Counter Weight
6582 : Log Bolster
6583 : Track Frame & Trunion

7011 : Fuse Box 7001

7012 : Wirng harness 7002
7013 : Electric box 7003
7014 : Relay & sensor 7004
7015 : Lighting system 7005
7016 : Motor & wiper 7006
7017 : Connectors 7007
7008
7031 : Starting Motor & Mounting 7009
7032 : Safety Relay 7010
7033 : Battery & Relay Switch 7011
7034 : Starting Switch 7012
7035 : Heater System & Wiring 7013
7014
7051 : Alternator & Mounting 7015
7052 : Regulator 7016
7053 : Alternator drive 7017
7018
7071 : Monitor Panel & Related Parts 7040
7072 : Instrument Panel 7050
7073 : Relay Box
7074 : APS Control Unit
7091 : Engine electric control
7092 : Transmission electrical control / ECMV
7093 : Hyd.electrical control
7094 : Work equipment electrical control
7095 : Auto Deccelerator & Fitting Parts
7096 : Engine Stop Motor
7097 : Boom Kick Out
7098 : Bucket Positioner

7111 : Strobe / Signal Lamp

7112 : Move / Back Alarm
7113 : Fatique warning
7114 : Emergency shut down
7115 : Lock out switch

7211 : Front Brake 7201

7212 : Rear Brake 7202
7213 : Slack Adjuster & Fitting parts 7203
7214 : Brake Chamber & Fitting parts 7204
7215 : Parking Brake & Fitting Parts 7205
7216 : Brake oil cooler 7206
7217 : Brake Drum & Brake Band 7207
7218 : Brake Clutch 7208
7209
7231 : Brake Pedal / Lever & Linkage 7210
7232 : Reservoir & Master Cylinder 7211
7233 : Brake Cylinder & Oil Piping 7212
7234 : Brake Cooling & Piping 7213
7235 : Treadle & Relay Valve 7240
7236 : Brake Valves & Air Piping 7250
7260

SUB COMP / PARTS GROUP CODE

7411 : Equalizer Bar / Pivot Shaft 7401

7412 : Rubber Pad 7402
7403
7431 : Front Suspension 7404
7432 : Rear Suspension 7450
7433 : Trunion & Spring Seat
7434 : Spring & Shock Absorber
7435 : Torq Rod & Stabilizer
7436 : Auto Suspension

7611 : Hyd. Tank & Suction Pipe 7601

7612 : Hydraulic Pump & OLSS 7602
7613 : Control Valve & Other Valves 7603
7614 : TVC Valve & Servo Valve 7604
7615 : TVC Piping / Lines 7605
7616 : Accumulator 7606
7617 : Swivel Joint 7607
7618 : Hyd. Oil Piping & Filters 7608
7619 : Hyd. Cylinder / Dump Hoist 7609
7620 : Hyd. Motor 7610
7621 : Hydraulic oil Cooler 7611
7612
7631 : W/E Control Lever & Linkage 7613
7632 : Wrist Control / Joy stick & safety lock 7640
7633 : Travel Lever & Linkage 7650
7634 : Bank Cutting & Control System 7660
7635 : Dump PTO & Valves
7636 : Roller Drum Vibration Control
7637 : Rear Control Panel

7811 : Compressor air end 7801

7812 : Air valves 7802
7813 : Air cylinder 7803
7814 : Air Recervoir tank / separator tank 7804
7815 : Oiler / Oil Flasher 7805
7816 : Oil Cooler 7840
7817 : Air Driyer 7850
7818 : Air Piping 7860
7819 : Accumulator

7911 : Swing Circle 7901

7912 : Swing Machinery Inner Parts 7902
7913 : Swing Motor & Fitting Parts 7903
7904
7940
7950
7960

8011 : Cylinder Hyd assy 8001

8012 : Mast assy 8002
8013 : Fork assy 8003
8004
8031 : Cylinder Hyd assy 8005
8032 : Bucket assy 8006
8033 : Pin & Bushing 8007
8034 : Boom & Arm 8008
8009
8051 : Arm Brace 8010
8052 : Pin & Bushing 8011
8053 : Cylinder Hyd assy 8040
8050
8071 : Cylinder Hyd assy 8060

8091 : Cylinder Hyd assy

8092 : Shank & Point Ripper

8111 : Gear assy

8112 : Clucth Assy

8131 : Cylinder Hyd assy

8151 : Cylinder Hyd assy

8171 : Cylinder Hyd assy

8191 : Axle assy

8192 : Low Bed
8193 : Wheel assy

8211 : Vessel & tail gate

8212 : Linkage

8230 : Hitch and Pin

SUB COMP / PARTS GROUP CODE

8251 : Cylinder Hyd assy 8001

8252 : Boom 8002
8003
8271 : Air / Hyd motor 8004
8272 : Accumulator 8005
8273 : Gear box 8006
8274 : Rotary head 8007
8275 : Chain Feed & Mast 8008
8276 : Wire rope / chain 8009
8277 : Rotation mechanism 8010
8278 : Fix jaw selector
8279 : Pipe rack / carausel & rod changer 8040
8280 : Drill carriage & pulley 8050
8281 : Steel holder / retaining 8060

8291 : Primary cyclone

8292 : Dust hood
8293 : Suction head & lines
8294 : Fine dust collector

8311 : Buttom bit / Trycone bit

8312 : DHD / DTH
8313 : Shank bar / adapter
8314 : Topsub / Bitsub
8315 : Coupling & drill pipe

8331 : Main Coil, Field / Armature 8011

8332 : Accessories Coil, Field / Armature
8333 : Exiter Coil, Field / Armature
8334 : Brush
8335 : Rectifier
8336 : Current Transformer
8337 : A V R
8338 : Circuit Breaker
8339 : Distribution Panel

8351 : Pump Housing & Fitting Parts 8012

8352 : Pump Inner Parts 8013
8353 : Impeller / Vane 8014
8354 : Pump Drive Shaft & Coupling 8015
8355 : Submersible Pump Motor 8016
8356 : Motor Safety Device 8017
8357 : Valves & Piping 8018
8358 : Strainer / screen

8511 : Detonator 8501

8512 : Control panel 8502
8513 : Tank & piping 8503
8514 : Sensor & Nozzle 8504
8505
8531 : Water tank 8506
8532 : Pump
8533 : Hyd Motor
8534 : Piping

8551 : Condensor
8552 : Compressor
8553 : Evaporator
8554 : Blower
8555 : Piping

8571 : Pump & tank

8572 : Piping & valve
8573 : Nozzle & distributor
8574 : Concentrated Piping & Nipple
8711 : Jaw Crusher 8701
8712 : Vibrating Feeder 8702
8713 : Motor Drive 8703
8714 : Conveyor 8704
8715 : Control Panel 8705
8716 : Hopper 8706
8717 : Hyd .Breaker 8707
8708
8731 : Motor Drive 8709
8732 : Conveyor 8710
8733 : Cone Crusher 8711
8734 : Omni Cone Crusher 8712
8735 : Hopper 8740
8736 : Screen 8750
8737 : Control Panel 8760

8751 : Screen
8752 : Conveyor

SUB COMP / PARTS GROUP CODE

9050 : 12 Month Service 9050

9060 : 6 Month Service 9060

9070 : 90 Day Service 9070

9080 : 30 Day Service 9080

9090 : 10 Day Service 9090

9140 : PPA 9140

9145 : PPU 9145

9150 : PPM 9150

9155 : PAP 9155

9175 : 2000 Hour Service 9175

9180 : 1000 Hour Service 9180

9185 : 500 Hour Service 9185

9190 : 250 Hour Service 9190

9195 : 10 Hour Daily Check 9195

9275 : 24000 KM Service 9275

9280 : 18000 KM Service 9280

9285 : 12000 KM Service 9285

9290 : 6000 KM Service 9290

blem

SYMPTOM OF PROBLEM

Starting perfomance is poor - always takes times

Starting deffective or badness - no start, no turn or no combustion
Engine does not pick up smoothly
Engine runs abnormally - speed too high, does not stop, hunting
Engine stall during operation
Engine stop during operation
Fuel level goes down / Fuel leak out
Excessive fuel consumption
Engine lack of power ( low power )
Exhaust gas is black
Exhaust gas is blue - combustion of oil.
Excessive oil consumption - oil leak out
Oil level rises ( mixed water or fuel )
Oil quickly becomes dirty
Drop of oil pressure
Oil in Cooling System
Water temperature does not rise
Engine overheat
Water level goes down / Water leak out
Too much vibration on Engine
Abnormal noise emitted
Excessive wear of Engine Parts
Engine Part cracked / broken
Engine related part lost / loosen
Engine Part out of adjustment
Abnormality in Engine Controller
Fault in Engine Controller
Retarder / Exhaust Brake malfunction
Retarder / Exhaust Brake Ineffective
Retarder / Exhaust Brake dragging
Automatic Control malfunction
Automatic Control stuck / dragging
Engine control does not work properly
Auto Decceleration does not work properly
Turbo Charger Burn
Engine Blow by
Mid life Overhaul
Overhaul
Component Exchange

Operating force of Clutch Pedal is heavy

Clutch Control malfunction
Torque Converter temperature too high
Torque Converter oil pressure is low
T/C Lock up Clutch does not work
Difficult shifting gear
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Too much vibration on Clutch
Unusual noise on Cluth
Leaking out of Lubricant on Clutch
Too much vibration on Damper
Unusual noise on Damper
Leaking out of Lubricant on Damper
Too much vibration PTO
Unusual noise PTO
Leaking out of Lubricant PTO
Fast Lube Filler Mulfunction
U Joint / Prop Shaft broken
Too much vibration on U Joint / Prop Shaft
Unusual noise on U Joint / Prop Shaft
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Excessive time lag

Excess. shock when starting or shifting gear
Difficult shifting gear
Transmission does not shift up
Machine move when Engine is started
Machine travel in one dirrection only
Transmission temperature too high
High - low Gear does not shift
Too much vibration
Unusual noise
Leaking out of Lubricant
Transfer Control malfunction
Too much vibration
Unusual noise
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange

Excessive travel deviation

Too much vibration
Unusual noise
Leaking out of Lubricant
Travel speed does not change
Diff. Lock does not work
Machine lack of power or speed
Machine does not move / travel
Machice does not travel smoothly
Too much vibration
Unusual noise
Leaking out of Lubricant
Machine does not move / travel
Tandem Drive Part Crack
Tandem Drive Part Broken
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange

Machine does not turn

Machine turn in one dirrection only
Steering Clutch does not dis engaged
Steering Clutch slip
Steering brake does not work or ineffective
Steering Wheel is sluggish or heavy
Steering Wheel does not turn
Steering Wheel moves unsteadlly
Steering Wheel shimmy / vibrating
Steering Wheel does not to neutral position
Motoring the Steering Wheel
Str. Wheel are activated in opposite direction
Steering Wheel can be turned continously
Steering Backlash / Wheel Play too large
Left / Right radius are different
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid Line blocked
Mid life Overhaul
Overhaul
Component Exchange

Undercarriage Part wear

Undercarriage Part cracked / broken
Undercarriage Part bend / dent
Undercarriage Part lost / loosen
Abnormal noise on Undercarriage Comp.
Tyre worn out
Tyre Pressure drop / leak of air pressure
Tyre Broken off
Roller Drum Vibrator malfunction
Mid life Overhaul
Overhaul
Component Exchange
Guard / cover cracked
Guard / cover broken
Guard / cover dent
Guard / cover bend
Guard / cover lost / loosen
Guard / cover rusted / wear

SYMPTOM OF PROBLEM

Cabin / Canopy part lost / loosen

Cabin / Canopy dent
Cabin / Canopy rusted / broken
Cabin / Canopy unusual noise
Cabin / Canopy abnormal vibration
Cab Lifting & Suspension malfunction
Cab Accesories malfunction

Feed wheel
Landing Jack
Dash Board Crack
Malfunction of Frame Supplement
Frame bend
Frame crack
Frame broken
Malfunction of Frame Supplement - Couplers

Poor Starting perfomance

Starting deffective or badness
Malfunction Charging System
Abnormal Electrical Parts
Malfunction Electrical Parts
Dirty in Electrical Parts
Burn/ On fire (terbakar)
Moist/ Wet (lembab)
Loose (kendor)
Broken (putus/ patah/ pecah)
Short circuit (hubungan pendek)
Fault no Found (tidak diketemukan / berfungsi kembali)
Low voltage (tegangan rendah/turun/drop)
Disconnected
Loose contact (putus hubungan)
Error
Lost (hilang)
Damage (rusak)
Mid life Overhaul
Overhaul
Service Brake does not work
Parking Brake does not work
Service Brake ineffective
Parking Brake ineffective
Service Brake dragging
Parking Brake dragging
Brake Part cracked / broken
Brake Part lost / loosen
Out of Adjustment in Control Linkage / Lever
Leaking out of Oil / Fluid
Oil / Fluid line blocked
Leaking out of Air pressure
Air Line blocked
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Suspension poor performance

Suspension Part wear
Suspension Part broken
Suspension Part lost / loosen
Overhaul
Hyd oil level down / leak / excess. oil consm.
Abnormal noise in Hydraulic system
Work Equipment does not move
Work Equipment poor performance
Out put does not charge when operated
Excessive hydraulic drift of Hyd. cylinder
Excessive hydraulic drift of swing
Overheat in Hydraulic system
Insufficient pressure in the system
Pump deliveries insufficient or no fluid
Accumulator gas empty
Opr. force of Control Lever is heavy / stiffly
Pin Puller Cylinder does not work
Mid life Overhaul
Overhaul
Component Exchange

Compressor is not relieved / no unloading

Air pressure does not raise
Air pressure drop / leak out
Compressor overheat
Lube oil leak out
Mid life Overhaul
Overhaul
Component Exchange

Upper Structure does not swing

Too much vibration
Unusual noise
Leaking out of Lubricant
Mid life Overhaul
Overhaul
Component Exchange

Wear of Attachment Part

Attachment Part dent
Lube oil leak out
Attachment Part bend
Attachment Part crack
Attachment Part broken
Attachment Part lost / loosen
Attachment unusual noise
Control Panel Part abnormal
Control Panel Part malfunction
No current generated
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

Wear of Attachment Part

Attachment Part dent
Lube oil leak out
Attachment Part bend
Attachment Part crack
Attachment Part broken
Attachment Part lost / loosen
Attachment unusual noise
Control Panel Part abnormal
Control Panel Part malfunction

Mid life Overhaul

Overhaul
Component Exchange
No current generated

Water Pump Does Not Prime

Water Pump Not Enough Liquid
Water Pump Ceases to Deliver liquid After a Time
Water Pump Takes Excessive Power
Water Pump Vibrating or Overheating
Pump Leaking at Seal Housing
Water Pump Part cracked / broken

Abnormality in Optional Accessories

Malfunction in Optional Accessories
Air Conditioner Abnormal
Air Conditioner Mulfunction
Auto Lube line stuck
Auto Lube Mulfunction
Crusher stuck / stop during operation
Crusher Part wear
Crusher Part cracked / broken
Crusher poor performance
Crusher Part malfunction
Power Screen part wear
Power Screen part cracked / broken
Power Screen poor performance
Power Screen part malfunction
Motor Drive poor performance
Motor Drive malfunction
Conveyor Part cracked / broken
Mid life Overhaul
Overhaul
Component Exchange

SYMPTOM OF PROBLEM

12 Month Service

6 Month Service

90 Day Service

30 Day Service

10 Day Service

Attachment Measurement

Under Carriage Measurement

Machine Performance Measurement

Oil Quality

2000 Hour Service

1000 Hour Service

500 Hour Service

250 Hour Service

10 Hour Daily Check

24000 KM Service

18000 KM Service

12000 KM Service

6000 KM Service
1 . FAILURE CODE 3 . REASON CODE 5 . AREA CODE

Code Description Code Description Code Description

01 ABUSE/ Salah penggunaan 4E High Altiude / Dataran ketinggian RF RIGHT HAND FRONT/ Kanan depan
02 ACCIDENT / Kecelakaan 4F Low Tempertur Area / Wilayah suhu rendah RH RIGHT HAND/ kanan
03 ARCED / Melengkung 4G High Temperatur Area / Wilayah suhu tinggi RR RIGHT HAND REAR/kanan belakang
04 BENT / Bengkok 4H Abrasive Area / Wilayah keausan tinggi TP TOP/ Puncak/ Teratas
05 BLOCKED / Mampat 4I Corrosive Area / Wilayah mudah berkarat UP UPPER/ Atas
06 BLOWN / Penyok 4J Contaminative Area / Wilayah Contaminasi
07 BROKEN / Patah 4K Bad Weather / Cuaca buruk 6 . ACTION
08 BURN / Terbakar 4L Disaster / Bencana
09 CLOGGED / Tersumbat 5A Part Experiment / Part Uji coba Code Description
10 CRACKED / Retak 5B Modified Component / Modifikasi component
11 DIRTY / Kotor 5C Fatique Fracture / Pecah / Rusak krn lelah 01 REPAIR / Diperbaiki
12 FLAT / Rata,gepeng 5D Out of Adjusment / Diluar standar 02 CLEAN / Dibersihkan
13 LACK OF OIL /Kurang Oli 5E Out of Standart Setting / Diluar standar pabrik 03 ADJUST / RESET / Distel
14 LEAKING / Bocor 6A Schedule Overhaul 04 REPOSITION / Diposisikan
15 LOW POWER / Kurang Tenaga 6B Program Pemeliharaan U/C 05 REINSTALL / Dipasang kembali
16 NO LUBE / Tidak ada Pelumasan 6C Program Pemerikasaan Mesin 06 RETIGHTEN / Dikencangkan
17 NORMAL WEAR / aus Normal 6D Program Analisis Pelumas 07 GREASING / Di- lumasi
18 OPERATOR ERORR / Kesalahan Operator 6E Periodical Service 08 ADD OIL / Tambah Oli
19 OUT OF ADJUSMENT / Diluar standar 6F Midlife Service 09 REPLACE PARTS / ganti parts
20 OVERHEATED / terlalu panas 6G Program Pemeliharaan bucket 10 REPLACE COMP ASSY / ganti comp. Assy
21 OVER LOADED / Terlalu berat 6H Poor Oil Quality/Kwalitas olie sudah jelek 11 REBUILD / Dibangun lagi
22 OVER SPEED / Terlalu cepat 12 CALIBRATION / Di calibrasi
23 OVER PRESSURE / Tekanan terlalu besar 4 . FINDING CODE 13 OUT SITE REPAIR / Diperbaiki di luar
24 PUNCTURED / Tertusuk 14 UNSCHADULE OVERHAUL
25 SHORTED / Hubungan pendek Code Description 15 EXCHANGE COMPONENT / ganti Komponen
26 TORN / Sobek 16 CANIBAL / kanibal
27 TWISTED / Terpuntir 01 Corosion found in area / Karatan 17 CLAIM WARRANTY
28 WORN ABNORMAL / Keausan tak normal 02 Loss of fluid / Tidak ada oil 18 CLAIM INSURANCE
29 OUT OF FUEL / Kesalahan Bahan bakar 03 Lack of Lubrication / Pelumas Buruk 19 SCRAP / DISPOSE
30 PRESSURE DROP / Tekanan menurun 04 Continual Overloading / Selalu keberatan 20 REINFORCE / Diperkuat
31 WARNING LAMP LIGHT ON / Lampu indikator menyala 05 Spesification not adhered to /Spek tak tercapai 21 SCHEDULE REPAIR
06 Not evident / Tidak jelas 22 SHEDULE OVERHAUL
2 . DIAGNOSIS CODE 07 Collision / kena bentur 23 FACTORY MODIFICATION
08 Lack of inhibitor /Tidak tercegah 24 SERVICES NEWS FOLLOW UP
Code Description 09 Deteriorated seals / Seal hancur 25 SITE MODIFICATION
10 Inadequate Compound / Tidak bercampur
01 FACTORY DEFFECTIVE / Kerusakan dari pabrik 11 Parts Loose / part hilang 7 . SPECIAL INSTRUCTION
02 MAINTENANCE ERROR / Kesalahan perawatan 12 Worn Abnormal / Aus abnormal
03 OPERATION ERROR / Kesalahan Operator 13 Worn Normal / Aus normal Code Description
04 ENVIRONMENT INFLUENCE / Pengaruh Cuaca 14 Crack / Retak
05 NORMAL DEFFECTIVE / Kerusakan Normal 15 Bend / Bengkok 01 OVH. ENGINE
06 DOWN BY SERVICE / Schedule Service 16 Rusty / Berkarat 02 OVH. TRANSMISSION
17 Broken / Patah 03 OVH. TORQUE CONVERTER
3 . REASON CODE 18 Malfunction / tidak berfungsi 04 OVH. FINAL DRIVE
19 Leaks / Bocor 05 OVH. UNDERCARRIAGE
Code Description 06 OVH. TRAVEL MOTOR
5 . AREA CODE 07 OVH. POWER TAKE OFF
1A Mis Assembly / Salah pasang 08 OVH. SWING MACHINERY
1B Poor Torque / Salah pengencangan Code Description 09 OVH. MAIN PUMP
1C Bad Weld / Salah pengelasan 10 OVH. BOOM/LIFT CYLINDER
1D Weak Weld / las terlalu lemah 01 POSITION 1 11 OVH. ARM CYLINDER
1E Poor Durability / Tidak tahan lama 02 POSITION 2 12 OVH. BUCKET CYLINDER
1F Bad Material / Material jelek 03 POSITION 3 13 OVH. DIFFERENTIAL/AXLE
1G Bad Design / Desain salah 04 POSITION 4 14 OVH. SUSPENSION
1H Bad Construction / Salah kontruksi 05 POSITION 5 15 OVH. SWING MOTOR
2A Mis Maintenance / Salah perawatan 06 POSITION 6 16 OVH. BRAKE SYSTEM
2B Mis Adjusment / Salah penyetelan 07 POSITION 7 17 OVH. TRANSFER
2C Mis Assembly / Salah pemasangan 08 POSITION 8 18 OVH. COMPRESSOR
2D Poor Torque / Kurang torsi 09 POSITION 9 19 PPU EXCAVATOR
2E Bed Weld / Las jelek 10 POSITION 10 20 PPU BULDOZER
2F Weak Weld / las terlalu lemah 11 POSITION 11 21 TYRE MEASUREMENT
2G Bad Modification / Salah Modifikasi 12 POSITION 12 22 PPM
2H Repair Improper / Salah repair AD ADJUSTABLE/bisa disetel 23 P A P ENGINE
3A Mis Application / Salah pakai AL ALL/ semua 24 P A P TRANSMISSION
3B Mis Operation / Salah Operasi BT BOTTOM/ Terbawah 25 P A P HYDRAULIC
3C Bad Methode / Metode salah CR CORNER/ Sudut 26 P S INTERVAL 250
3D Bad Operator Skill / kemampuan operator kurang CT CENTER/ Tengah 27 P S INTERVAL 500
3E Careless / Kurang hati-hati FR FRONT/ Depan 28 P S INTERVAL 1000
3G Indecency / Tidak pantas LC LEFT HAND CENTRE/ kiri tengah 29 P S INTERVAL 2000
3H Fatique / Kelelahan LF LEFT HAND FRONT/ kiri depan 30 MIDLIFE OVERHAUL
3I Over Loaded / Terlalu berat beban LH LEFT HAND/ kiri 31 SCHEDULE REPAIR
4A Dirty Fuel / Bahan bakar kotor LR LEFT HAND REAR/kiri belakang 32 REPAIR
4B Foreign Material / Benda Asing LW LOWER/ Bawah/ Rendah 33 WASHING
4C Bad Infrastructure / Perlengkapan kurang / jelek RC RIGHT HAND CENTRE/ Tengah Kanan 34 PROGRAM PEMELIHARAAN BUCKET
4D Rough Terrain / Area tidak rata RE REAR/ Belakang 35 ADJUSTING / Penyetelan