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30 Zero Defects Jobs nearby Kalyan

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posted 2 months ago

Manager - Quality

Asian Paints Limited
experience8 to 13 Yrs
location
Mumbai City
skills
  • customer complaints
  • quality assurance
  • six sigma
Job Description
Job Summary: - Driving a culture of Business Excellence across various Business Units and aligning the overall process flow with an end-to-end perspective, thereby enhancing the effectiveness & agility in overall business outcome- Ensure efficient & effective implementation of Quality agenda across Supply Chain, Research & Development, Sales and Marketing, in accordance with Asian Paints Quality Management System, Quality Policy & Consumer policy.Business Responsibility Areas:Digital Quality:- Identify & develop data analytics in Quality- Manage & Execute IT Projects with agility- IT vendor Management in support from APL IT teamQuality Agenda in Supply Chain, Sales and Research & Technology:- Cost of Poor-Quality Reduction - Dead, Defective & Damage Materials- Quality systems implementation & Quality Control in Manufacturing Operations- Driving Right First-Time initiatives in Manufacturing to the market- Customer Agenda - Near Zero Agreed Customer Complaints & Root Cause Analysis & 6-Sigma Projects- Quality Agenda in Manufacturing - Internal Quality Defects Reduction- Quality Agenda in Purchase and Sourcing of Raw Materials & packaging Materials- Quality Objectives Monitoring and Improvement- Customer Complaints Analysis & resolutionAudits:- Integrated Management System Audits (ISO Management Systems)- Process Audits- Vendor Audits- Plant Hygiene auditsEducation: Full time graduateWork Experience:- Corporate Quality / Centralized Role- Plant Experience in Quality Assurance and Quality Management- 5-6 Years of Experience in FMCG / Chemical / Process Industry
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posted 1 week ago
experience5 to 10 Yrs
Salary10 - 20 LPA
location
Mumbai City
skills
  • defect identification
  • tpm implementation
  • furnace
  • process
  • heat
  • root cause analysis
  • quality systems
  • knowledge
  • treatment
  • metallurgical
Job Description
The role involves managing heat treatment processes in a tractor manufacturing plant, focusing on quality and process issues resolution. The candidate will be responsible for defect identification, root cause analysis, and implementing a zero rejection concept. They will also work on cost reduction initiatives, generate improvement ideas, and ensure adherence to quality systems. The position requires interaction with various support functions and the implementation of TPM in machining. Knowledge of shot blasting and peening operations is essential, along with maintaining a safe working culture and productivity through regular reviews.
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posted 1 week ago
experience3 to 5 Yrs
Salary10 - 18 LPA
location
Pune
skills
  • rubber
  • quality management
  • process audit
  • plastic
  • analysis
  • matarial
  • engineer
  • cdmm
Job Description
Job Description Engineer CDMM Requisition Code: ITC/EC/20251107/17582 Position Title: Engineer CDMM Function: Commodity Development & Material Management Location: Pune Job Type: Full-Time Status: Open No. of Positions: 1 Date Posted: 07-Nov-2025 Company: Mahindra & Mahindra Ltd. Role Summary The Engineer CDMM will be responsible for the end-to-end development and quality assurance of plastic and rubber components. The role focuses on ensuring timely project execution, material readiness, cost management, and zero-defect delivery for polymer-based commodities. Key Responsibilities Component Development Lead timely development of plastic and rubber parts from concept to production. Ensure adherence to engineering standards, specifications, and quality norms. Coordinate with suppliers, design teams, and manufacturing units for seamless development. Quality & Process Audits Prepare components for process audits and quality validations. Monitor and ensure zero-defect delivery for polymer components. Identify quality issues and drive corrective & preventive actions. Material & Production Readiness Ensure production material availability as per project timelines. Resolve bottlenecks related to supply, production, or quality. Track and manage inventory and readiness for manufacturing milestones. Costing & Issue Resolution Analyze costing parameters for plastic and rubber components. Identify and resolve costing issues and process inefficiencies. Support cost optimization initiatives without compromising quality. Project Management Track and ensure adherence to project milestones. Support product improvement and zero-defect programs. Maintain documentation, reports, and progress dashboards. Skills & Competencies Knowledge of plastic and rubber component development Process audit & quality management Costing and material analysis Problem-solving and issue resolution Project tracking and stakeholder coordination Understanding of polymer processes and industry standards Education B.E / B.Tech (Mechanical / Polymer / Automobile preferred) Experience 3 to 5 years of experience in plastic/rubber component development or related functions Compensation 10,00,000 - 18,00,000 per annum
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posted 0 days ago
experience2 to 5 Yrs
Salary2.5 - 5 LPA
location
Pune
skills
  • rca
  • quality analysis
  • quality assurance
  • qc tools
  • fmea
  • quality audit
  • process improvement
  • order management
  • quality checks
  • sop audit
Job Description
We Are Hiring Quality Analyst (Order Management) Pune Location: Pune Experience: 2 to 5 Years Employment Type: Full-time CTC: Up to 5 LPA We are looking for a skilled Quality Analyst with mandatory Order Management experience to ensure process excellence and zero-defect delivery across our operations. Key Responsibilities Perform Quality Checks as per the Service Quality Plan (SQP). Ensure 100% error-free reporting with strong RCA effectiveness. Participate in internal & external calibration sessions with minimal variance. Support PKTs and maintain zero variances from defined targets. Conduct/participate in SOP audits, identify NCs, and ensure timely closure. Complete all mandatory process trainings and certifications.   Requirements Order Management experience is mandatory Strong analytical and quality evaluation skills Good understanding of RCA, performance reporting, and process compliance High attention to detail with a continuous improvement mindset How to Apply Send your resume to salma.s@liveconnections.in or whatsapp 8297131110. 
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posted 2 months ago
experience8 to 12 Yrs
location
Maharashtra
skills
  • WebRTC
  • Python
  • JavaScript
  • Agile
  • OOAD
  • Microservices
  • Data Models
  • AWS
  • GCP
  • designing distributed systems
  • video streaming
  • Golang
  • Nodejs
  • React
  • API Data Contracts
  • Concurrency concepts
Job Description
In this role at IDfy, you will be part of an Integrated Identity Platform that offers products and solutions for KYC, KYB, Background Verifications, Risk Assessment, and Digital Onboarding. With a focus on establishing trust and delivering a frictionless experience, IDfy is a pioneer in the industry with over 12 years of experience and 2 million verifications per day. As a candidate, you should ideally have 8-12 years of experience, including leadership roles, along with expertise in designing distributed systems. Familiarity with video streaming or WebRTC would be a plus. Proficiency in languages or frameworks such as Golang, Python, JavaScript (Node.js/React), and experience with Product Development Methodologies like Agile are essential. Strong design skills in defining API Data Contracts, OOAD, Microservices, Data Models, and Concurrency concepts are required. Additionally, experience with Cloud platforms like AWS/GCP is preferred. Your typical day at IDfy will involve: - Leading a team with a hands-on approach - Ideating on new approaches to detect fraud - Creating design artifacts for implementation - Building cloud-native applications on GCP/AWS - Developing "zero-defect software" and test cases - Ensuring new releases pass static code analysis, performance, and load tests - Developing UI components, APIs, business components, microservices, etc. to simplify user journeys - Conducting root cause analysis of support tickets and proposing solutions - Staying proactive by anticipating future fraud techniques and building preventive solutions Join IDfy to be a part of a dynamic team that combines enterprise-grade technology with business understanding to deliver innovative solutions in the realm of identity verification and risk assessment.,
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posted 2 weeks ago

Operational Excellence Lead

Piramal Pharma Solutions
experience5 to 9 Yrs
location
Maharashtra
skills
  • Lean
  • Six Sigma
  • Process Improvement
  • Data Analytics
  • Project Management
  • Theory of Constraints ToC
  • Training Coaching
  • Manufacturing Excellence
Job Description
Role Overview: You will be responsible for supporting and facilitating the implementation of the Operational Excellence (OE) program across the manufacturing sites in India. Your role will involve providing academic and hands-on support to the site OE leads and site teams to drive the OE maturation and deployment of initiatives as per the global OE framework and Long-range plan. Key Responsibilities: - Enhance the OE maturation across the India sites by building Continuous Improvement (CI) capability, mindset, and behaviors of the site teams to align with business/site imperatives. - Ensure achievement of business and site Key Performance Indicators (KPIs) through the Deployment Management System (DMS) as the overarching program. - Collaborate closely with the central OE team to define and implement the OE strategy at the India sites. - Program manage thematic initiatives such as Overall Equipment Effectiveness (OEE) improvement, On-Time In-Full (OTIF) improvement, Cost of Poor Quality (COPQ) reduction, Lean Six Sigma (LSS) certification, Opex cost optimization, etc. - Lead the Productivity Excellence program and drive the strategy deployment process towards Zero Defects, Zero Deterrents, Zero Harm, and Zero Waste objectives. - Provide on-site/remote assistance to site OE leads and teams for smooth implementation of DMS standards. - Conduct DMS maturity assessment of the sites, analyze data, and identify process improvement opportunities. - Coach and guide users on utilizing Lean, Theory of Constraints (ToC), and Six Sigma tools & methodology for project implementation and problem-solving. - Drive Lean Six Sigma (LSS) belt program and achieve Long-Range Plan (LRP) goals. - Facilitate drafting and sharing of Management Information System (MIS) and participate in the OE governance model. - Drive digitalization of applicable DMS standards and other foundational & thematic programs. Qualifications Required: - M. Tech/B. Tech in Chemical/Mechanical/Industrial Engineering or M.Pharm. - Lean Six Sigma Master Black Belt/Black Belt certified. - Certification in World Class Operations Management (WCOM)/Total Productive Maintenance (TPM)/Manufacturing Excellence/Business Excellence is desirable. Additional Details of the Company: Piramal Pharma Solutions is a Contract Development and Manufacturing Organization (CDMO) offering end-to-end development and manufacturing solutions across the drug life cycle. With a globally integrated network of facilities in North America, Europe, and Asia, the company provides services including Drug Discovery Solutions, Process & Pharmaceutical Development, Clinical Trial Supplies, Commercial supply of APIs, and Finished dosage forms. Specialized services like Highly Potent APIs and Antibody Drug Conjugation are also offered, catering to Innovator and Generic companies worldwide. Visit www.piramalpharmasolutions.com for more information. Equal Opportunity Statement: The company is committed to diversity and inclusivity in its hiring practices.,
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posted 3 weeks ago
experience1 to 5 Yrs
location
Pune, All India
skills
  • Excel
  • Communication Skills
  • Project Analyst
  • Customer Success
  • BIReporting
  • Data Tools
  • PowerBI
  • Dashboard Interpretation
  • DefectTicket Tracking
  • CustomerFacing Coordination
Job Description
Role Overview: As a Business Intelligence and Project Analyst at Cerence, you will play a crucial role in supporting the Core Technology Organizations PMO. Your primary responsibilities will include supporting Project Managers with tracking project deliverables and timelines, analyzing dependencies, ensuring correct and complete tracking of tasks and milestones, preparing regular service reviews, building dashboards and reports using tools like Excel Cubes, Pivot Tables, and PowerBI, and tracking and managing defect tickets to ensure resolution progress. Key Responsibilities: - Support Project Managers with tracking project deliverables and timelines, analyze dependencies, and ensure correct and complete tracking of tasks and milestones - Take ownership of recurring operational activities such as preparing regular service reviews - Build dashboards and reports leveraging tools like Excel Cubes, Pivot Tables, and PowerBI to extract and present service and project performance data - Track and manage defect tickets and follow up with internal technical teams to ensure resolution progress Qualifications Required: - 1-2 years of experience in a role such as Project Analyst, Customer Success Associate, or BI/Reporting Coordinator - Proficiency with data tools like PowerBI, Excel (cubes/pivots), and basic dashboard interpretation - Strong communication skills and ability to coordinate across technical and non-technical stakeholders - Familiarity with defect/ticket tracking workflows (e.g., Jira, Confluence) is a plus - Prior experience with customer-facing coordination is a bonus - Bachelor's degree in IT, Computer Science, Data Analytics/Business Intelligence, or related field preferred Company Details: Cerence Inc. is a global industry leader in AI for transportation, dedicated to creating unique and moving experiences for the automotive world. With a focus on advancing the next generation of transportation user experiences, Cerence partners with leading automakers and technology companies to power intuitive, integrated experiences that enhance journeys for drivers and passengers worldwide. Cerence offers a customer-centric, collaborative, and fast-paced work culture with continuous opportunities for learning and development to support career growth. Please note that Cerence is an Equal Opportunity Employer, and all prospective and current employees are required to adhere to security policies, follow workplace security protocols, report any suspicious activity, respect corporate security procedures, comply with regulations, maintain a zero-tolerance policy for workplace violence, and have basic knowledge of information security and data privacy requirements. Role Overview: As a Business Intelligence and Project Analyst at Cerence, you will play a crucial role in supporting the Core Technology Organizations PMO. Your primary responsibilities will include supporting Project Managers with tracking project deliverables and timelines, analyzing dependencies, ensuring correct and complete tracking of tasks and milestones, preparing regular service reviews, building dashboards and reports using tools like Excel Cubes, Pivot Tables, and PowerBI, and tracking and managing defect tickets to ensure resolution progress. Key Responsibilities: - Support Project Managers with tracking project deliverables and timelines, analyze dependencies, and ensure correct and complete tracking of tasks and milestones - Take ownership of recurring operational activities such as preparing regular service reviews - Build dashboards and reports leveraging tools like Excel Cubes, Pivot Tables, and PowerBI to extract and present service and project performance data - Track and manage defect tickets and follow up with internal technical teams to ensure resolution progress Qualifications Required: - 1-2 years of experience in a role such as Project Analyst, Customer Success Associate, or BI/Reporting Coordinator - Proficiency with data tools like PowerBI, Excel (cubes/pivots), and basic dashboard interpretation - Strong communication skills and ability to coordinate across technical and non-technical stakeholders - Familiarity with defect/ticket tracking workflows (e.g., Jira, Confluence) is a plus - Prior experience with customer-facing coordination is a bonus - Bachelor's degree in IT, Computer Science, Data Analytics/Business Intelligence, or related field preferred Company Details: Cerence Inc. is a global industry leader in AI for transportation, dedicated to creating unique and moving experiences for the automotive world. With a focus on advancing the next generation of transportation user experiences, Cerence partners with leading automakers and technology companies to power intuitive, integrated experiences that enhance journeys for drivers and passengers worldwide. Cerence offers a customer-centric, collaborative, and fast-paced work culture with continuous opportunities for learning and development to support career growth. Plea
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posted 6 days ago

Quality Engineer

IMPACT HR AND KM SOLUTIONS
IMPACT HR AND KM SOLUTIONS
experience3 to 7 Yrs
Salary3.0 - 3.5 LPA
location
Nashik
skills
  • quality engineering
  • quality control
  • quality standards
  • quality
  • quality management
Job Description
Job Title: Quality Engineer Location: Nashik Experience Required: 3 7 Years Qualification: Diploma / BE Mechanical Employment Type: Full-Time Industry: Manufacturing / Engineering Job Summary The Quality Engineer will be responsible for ensuring product quality, process compliance, and continuous improvement across manufacturing operations. The role involves implementing quality standards, conducting audits, resolving quality issues, and supporting production teams to achieve zero-defect output. Key Responsibilities 1. Quality Control & Inspection Perform in-process, final, and incoming material inspections. Monitor and measure product quality parameters. Maintain inspection reports and ensure adherence to tolerance limits. 2. Documentation & Compliance Prepare and maintain quality documentation: SOPs, control plans, checklists, and test reports. Ensure compliance with ISO standards and customer-specific requirements. Assist in internal and external quality audits. 3. Root Cause Analysis & Problem Solving Investigate customer complaints and internal rejections. Conduct root cause analysis using tools such as: 5 Why Fishbone Diagram 8D Methodology Implement CAPA (Corrective and Preventive Actions). 4. Process Improvement Support continuous improvement initiatives (Kaizen, 5S, Lean). Identify gaps in processes and recommend improvement plans. Collaborate with production, design, and maintenance teams to reduce defects. 5. Supplier Quality Management Conduct inspections of supplier parts. Work with vendors for corrective actions on non-conforming material. Evaluate vendor performance based on quality metrics. 6. Testing & Calibration Operate measuring instruments: Vernier Caliper, Micrometer, Height Gauge, CMM (if applicable). Ensure calibration schedules of all instruments are maintained. Key Skills Required Knowledge of ISO 9001:2015, QC Tools, and QA processes Strong understanding of engineering drawings & GD&T Experience in handling NCR, CAPA, 8D reports Proficiency in MS Office & documentation Good analytical, problem-solving, and communication skills
posted 2 months ago

Assistant Manager/ Manager Business Excellence & Future Leader

Classic Industries& Export Limited. ( Apollo Tyres Limited.)
experience4 to 10 Yrs
location
Pune, Maharashtra
skills
  • VSM
  • Kaizen projects
  • 5S systems
  • TAKT time
  • Lean manufacturing practices
Job Description
In this role, you will be responsible for proactively establishing systems to prevent defects and scrap, avoid breakdowns and accidents, and continuously improve processes. Your main focus will be on ensuring standards and systems are followed, identifying improvement opportunities for zero rejections, accidents, and breakdowns, managing abnormalities daily, conducting system audits, and promoting employee involvement in improvement activities. Additionally, you will be implementing Kaizen projects, developing improvement projects, establishing 5S systems, and reducing TAKT time for critical SKUs. - Ensure standards and systems are being followed - Identify improvement opportunities for zero rejections, accidents, and breakdowns - Manage abnormalities on a daily basis and prevent re-occurrence - Conduct system audits fortnightly and ensure 100% compliance - Ensure 100% adherence to SOPs and provide continuous training - Conduct half-yearly audits on plant quality and implement Kaizen projects - Promote employee involvement in improvement activities and suggestion schemes - Develop improvement projects such as SGA, SIP, QCC, and CFT - Establish 5S systems across plant and offices - Establish process capability at each stage of manufacturing - Reduce TAKT Time for critical SKUs - Have knowledge of VSM or Lean manufacturing practices Educational Qualification: - Engineering Degree/Diploma/Rubber Technology Background Degree Experience: - 4 to 10+ years in Manufacturing (Rubber & Plastic preferred) Industry experience in Manufacturing is preferred. Knowledge of VSM or Lean manufacturing practices is a must.,
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posted 3 weeks ago
experience13 to 17 Yrs
location
Navi Mumbai, Maharashtra
skills
  • Audit
  • Financial Due Diligence
  • Analytical Skills
  • Excel
  • PowerPoint
  • Mentoring
  • Client Management
  • Team Collaboration
  • Due Diligence
  • MIS
  • FPA
  • Investment Banking
  • Financial Consulting
Job Description
Role Overview: As a Chartered Accountant at Easemint, you will be responsible for analyzing financial and operational results, conducting financial due diligence, collaborating with clients, mentoring team members, and contributing to firm-wide learning and process improvement. You will have the opportunity to work with founders, VCs, and startups across various sectors, in a fast-paced and dynamic project environment. Key Responsibilities: - Analyze financial and operational results by reviewing records, MIS, and engaging in discussions with management - Perform detailed analysis of balance sheets, P&L, and cash flow statements - Prepare zero-defect, review-ready Excel-based workpapers - Build and interpret business drivers and operational KPIs - Conduct benchmarking and industry research - Assist in financial due diligence, IM drafting, and investor-facing work - Collaborate with CXOs and fund teams to understand business context - Present insights and findings clearly and concisely - Deliver high-quality work within tight turnaround times - Manage data flow, follow-ups, and stakeholder coordination - Mentor junior team members through hands-on training - Participate in reviews and knowledge-sharing sessions - Contribute to firm-wide learning and process improvement Qualifications Required: - Chartered Accountant (CA) with 13 years PQE - Strong audit background, preferably from Big 4 or reputed mid-size firms - Exposure to due diligence, MIS, FP&A, or investment banking is a plus - Excellent Excel and PowerPoint skills - Clear written and verbal communication - Self-starter with strong ownership and time management skills - Open to travel and dynamic project environments About Easemint: Easemint is a boutique management consulting firm specializing in transaction advisory and financial consulting for startups and high-growth businesses. Founded by ex-Alvarez & Marsal and EY professionals, Easemint has worked with 250+ companies across 130+ transactions. The company partners with founders, investors, and CXOs to drive strategic finance outcomes across fundraise support, MIS, due diligence, and internal controls. Join Easemint for high ownership roles with visibility and impact, a steep learning curve with diverse projects, and an entrepreneurial culture with a sharp and driven team.,
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posted 2 months ago
experience15 to 20 Yrs
location
Pune, Maharashtra
skills
  • Demand Management
  • Delivery management
  • Inventory control
  • Inventory accuracy
  • Cost reduction
  • Resource management
  • People management
  • Customer handling
  • Demand Forecasting
  • Procurement
  • Supplier reconciliation
  • Customer supplied parts reconciliation
  • Sequential supplies
  • Supplier Handling
  • Stores Logistics management
  • PPC Production planning control
  • CI Continuous Improvement
Job Description
Your main tasks will involve: - Demand Management - Delivery Management - Inventory Control - Inventory Accuracy - Job Work Supplier Reconciliation every month - Reconciliation & Sign-off Customer supplied parts - Ensuring Zero COGI & Line Stoppages due to SCM - Keeping Expenses within the budget - Ensuring Gate Entry Vs. GRN accuracy of 100% - Preventing Zero Obsolescence Cost due to storage & shelf life monitoring - Maintaining ZERO NC in Internal & External audits - Supplier Problem Solving - Scrap Disposal & Scrap Reconciliation - Using proper processes to eliminate defects - Ensuring a safe and clean work environment for the SCM team - Cost Reduction & Kaizen - CI initiatives - Resource Management What we are looking for in applicants: Applicants Must Have: - People Management skills - Customer Handling experience (M&M, SAVW & TML, Hyundai) - Experience in Sequential Supplies (SILS Supply in Line Sequence) is preferable (Eg: Lear) - Demand Forecasting - Supplier Handling / Procurement - Stores & Logistics Management - PPC Production Planning & Control - Inventory Management - CI Continuous Improvement - A Bachelor Degree in Mechanical, Automobile, or an MBA in Material Management/Operations Experience: Minimum 15 to 20 years of experience Location: Pune, India,
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posted 2 months ago

Printing Operator

ACG Worldwide
experience2 to 6 Yrs
location
Maharashtra
skills
  • Safety
  • cGMP
  • ISO
  • Printing Operations
  • ATS operations
  • Machine Knowledge
  • Colour Change
Job Description
As an employee at ACG Associated Capsules Pvt. Ltd., your primary responsibilities will include: - Checking the allocated post production (ATS/Printing/camera) line(s) in each shift as per the CTQ/CTP checklist - Following the plan for color change to minimize change over time at each sub section - Following instructions from the shift lead for timely change over by ensuring availability of roller(s)/ink etc - Executing IPQC after every roller cleaning and checking rejections of camera(s) every hour to achieve zero defects - Operating cameras as per SOP to ensure productivity and quality - Coordinating with contract associates to follow SOP at ATS/Camera/packing/Sealing and tumbling - Implementing preventive maintenance plan for line(s) to achieve zero downtime - Conducting troubleshooting activities for the entire line(s) to ensure productivity, seeking help from the maintenance team if needed - Reporting and controlling post production loss of printing and camera to achieve Targeted AFOE@Despatch - Following cGMP and GDP for allocated line(s) to ensure regulatory compliances during the shift - Implementing CAPA for any customer complaints as per instructions from the shift lead/team lead - Assisting other line operators during color change/breakdown for timely start-up of the line - Making downtime and rejection entries on the daily machine performance report - Communicating attribute defects to Production/line lead continuously - Performing machine cleaning - Conducting shift handover and takeover - Ensuring safety protocols are followed Key Result Areas: - Productivity of the line - Print loss/print reject/camera loss - Safety - SOP Adherence In terms of competencies, the following are important: - Printing Operations - Knowledge of ATS operations - Knowledge of safety, cGMP & ISO - Machine Knowledge - Knowledge of Colour Change,
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posted 2 weeks ago
experience3 to 7 Yrs
location
Pune, Maharashtra
skills
  • Mechanical
  • Electronics
  • MS Office
  • Data Reporting
  • Team Coordination
  • Communication
  • Electrical
  • PCBA Manufacturing
  • SAP PPMM
  • Problemsolving
  • Analytical Thinking
Job Description
**Job Description:** **Role Overview:** At HARMAN Automotive, you will be part of a global, multi-disciplinary team focused on leveraging technology to innovate and shape the future. As a Manufacturing Engineer, your role will involve overseeing the production of automotive Connector Car and Car Audio products to ensure efficiency, quality, and productivity. You will work closely with the Manager, Production and Operation to implement processes, drive improvements, and lead initiatives for new product introduction and manufacturing cell design. **Key Responsibilities:** - Manage daily operations for assembly lines manufacturing Connected Car and Car Audio Products. - Monitor production targets, cycle time, and manpower planning to meet demand. - Implement and maintain Standard Operating Procedures (SOPs) and Work Instructions (WI). - Ensure compliance with quality and safety standards such as IATF 16949, ISO 9001, ISO 14001, ISO 45001, and ESD. - Coordinate with Quality and Engineering teams to address defects, deviations, and audits. - Support PPAP, FMEA, and root cause analysis for production issues. - Lead continuous improvement initiatives like Lean, 5S, Poka-Yoke, SMED. - Drive improvements in OEE, Productivity, and First Pass Yield (FPY). - Optimize layout and workflow to reduce cycle time and waste. - Train operators on new product assembly processes, safety, and quality norms. - Ensure adherence to safety policies and promote a culture of zero harm. - Supervise daily work and performance of line operators and contract workforce. **Qualifications Required:** - Diploma/B.E./ B. Tech in Mechanical, Electronics, Electrical, or related field. - 2+ years of experience in assembly operations within automotive electronics. - Familiarity with PCBA manufacturing process. - Proficiency in SAP PP/MM, MS Office, and data reporting tools. - Strong problem-solving skills, analytical thinking, team coordination, and communication abilities. **Additional Details:** HARMAN offers a flexible work environment, employee discounts on Harman and Samsung products, extensive training opportunities through HARMAN University, competitive wellness benefits, tuition reimbursement, and a recognition and rewards program. The company is committed to creating an inclusive and diverse work environment that encourages professional and personal development. If you are ready to innovate and make a lasting impact, consider joining the HARMAN talent community today. --- *Note: The section "Additional Details" is included as it provides relevant information about the company and benefits for potential candidates.*,
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posted 2 months ago
experience8 to 12 Yrs
location
Pune, Maharashtra
skills
  • Machining operations
  • Root cause analysis
  • TPM
  • CNC machines
  • Quality tools
  • SPC
  • MSA
  • PFMEA
  • Cutting tools
  • Quality systems
  • Capacity improvements
  • Revenue cost reduction
  • Engine mechanism
  • Leadership competencies
Job Description
As a Senior Manager in the Powertrain Production (Machine Shop) department at Ahmedabad Plant, your main responsibility will be overseeing the Powertrain Cylinder Block Machining operations. You will be reporting to the DGM of Powertrain Cylinder Block & Head Machining and will be responsible for resolving process and quality issues related to engine assembly and testing. Your role will also involve identifying engine defects, leading root cause analysis, setting up new model machining processes, implementing capacity improvements, and driving revenue cost reduction initiatives. Additionally, you will be expected to generate improvement ideas, develop safety working culture, and implement TPM in Machining. - Resolve process issues and quality issues related to engine assembly and testing - Identify engine defects and conduct root cause analysis - Set up new model machining processes, line setup, and ramp up - Implement capacity improvements through debottlenecking and improvements - Implement a zero rejection concept in the rejection system - Lead revenue cost reduction initiatives and practice improvement idea generation - Interact with support functions and resolve concerns with the help of CFT - Develop a safety working culture and improvement culture - Implement TPM in Machining and drive tool cost reduction, power cost reduction, and productivity improvement projects - Liaise with Manufacturing and Quality for DWM issues and resolution - Demonstrate conflict management skills, good communication skills, and an analytical mindset - Utilize technical competence to handle CNC machines such as Makino, Nagel, Robotic Washing, etc. - Education: B.E. in Mechanical or Automobile Engineering - Experience: More than 8 years in engine manufacturing process, machining, CNC programming, and quality systems - Skills: Proficiency in various machining operations, tool correction, Fanuc and Siemens Controls, use of quality tools, SPC, MSA, PFMEA, and TPM principles application - Knowledge of engine mechanism and function, cutting tools, casting, quality systems, and leadership competencies such as customer centricity, developing self and others, driving execution, leading by example, leading change, and motivating self and others.,
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posted 3 weeks ago
experience8 to 12 Yrs
location
Maharashtra
skills
  • production planning
  • process optimization
  • quality assurance
  • CNC programming
  • VMC programming
  • CMM
  • leadership
  • team management
  • interpersonal skills
  • analytical skills
  • CNC machining
  • VMC machining
  • Mastercam software
  • Vision Measuring Systems
  • problemsolving
Job Description
Role Overview: You will be responsible for leading the modern manufacturing operations as the Head of CNC Machine Shop at TF4 Global Manufacturing Solutions Pvt. Ltd. Your main objective will be to ensure operational efficiency, maintain high standards of quality, and ensure timely delivery of precision components produced through CNC and VMC machining. Key Responsibilities: - Lead and manage the day-to-day operations of the CNC machine shop, focusing on maintaining high standards of quality, productivity, and on-time delivery. - Supervise the production of precision components using CNC and VMC machines, ensuring strict adherence to technical specifications and tolerances. - Develop effective job allocation and production planning strategies based on capacity and customer requirements. - Drive continuous improvement initiatives to reduce cycle time, optimize processes, and enhance cost efficiency. - Oversee tool selection, fixture design, and setup standardization to improve operational consistency. - Collaborate closely with the quality assurance team to achieve zero-defect output and uphold compliance with quality standards. - Mentor, train, and develop machine operators and technical staff to promote a culture of learning and excellence. - Work with planning and engineering teams to support new product development and process validation. - Ensure adherence to safety protocols and promote a safe working environment. Qualification Required: - Diploma or Degree in Mechanical/Production Engineering or a related field. - 8-10 years of experience managing CNC machining operations, preferably in a precision component manufacturing environment. - Strong hands-on expertise in CNC and VMC programming, with a proven track record in process engineering and cycle time reduction. - Proficiency in Mastercam software is essential. - Familiarity with CMM (Coordinate Measuring Machine) and Vision Measuring Systems is highly desirable. - Good understanding of modern machining practices, quality management systems, and industry standards. - Excellent leadership, team management, interpersonal skills, as well as strong analytical and problem-solving abilities with a results-oriented approach.,
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posted 2 days ago
experience5 to 9 Yrs
location
Nashik, Maharashtra
skills
  • Instrumentation
  • Predictive Maintenance
  • Quality Systems
  • TPM
  • Mechanical Maintenance System
  • Electrical
  • Conditionbased Monitoring
  • Decisionmaking
  • Safety Systems
  • Zero Loss Culture
Job Description
You will be responsible for enhancing the reliability of the platform at Nashik Plant by taking ownership of critical systems and developing necessary capabilities to achieve desired outcomes. Your role will involve building technical capabilities within the platform to create multi-skilled technician teams that are self-sufficient. The focus will be on eliminating losses through a data-driven process that emphasizes Root Cause Elimination. - Model engaging leader behaviors to cultivate a high-performing team - Ensure human and food safety standards are met - Be accountable for the platform's 24-hour results - Support and lead the capability development of platform members - Drive out equipment losses by providing coaching and feedback - Actively participate in key platform management systems - Coordinate defect handling by documenting standards, prioritizing and resolving defects - Oversee breakdown elimination through tracking triggers and implementing countermeasures - Plan and schedule work, including shutdown planning, in collaboration with technician system owners - Develop a deep understanding of all management systems - Apply the Reward and Recognition System - Provide technical expertise to drive out losses - Responsible for plant maintenance, troubleshooting plant mechanical components, budgeting for repairs and maintenance, spare planning, and team capability building Qualifications Required: - BE/BTech in Mechanical - 5-8 years of relevant work experience in Mechanical Maintenance System/Compliances - Basic knowledge in Electrical and Instrumentation - Systematic troubleshooting approach - Ability to implement predictive maintenance and condition-based monitoring techniques - Strong decision-making skills - Knowledge of safety and quality systems - Familiarity with Zero Loss Culture or TPM This is a full-time, permanent position with benefits including health insurance and Provident Fund. The work location is at Nashik Plant.,
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posted 2 months ago
experience8 to 15 Yrs
location
Pune, Maharashtra
skills
  • Defect Elimination
  • Fatigue Analysis
  • Fitness for Service
  • Integrity Management
  • Piping
  • Pressure Vessels
  • Wind Turbines
  • Anomaly assessment
  • management
  • Equipment criticality assessment
  • Equipment maintenance
  • inspection strategies
  • FAT
  • commissioning
  • Flanged joint
  • Mechanical seals
  • support systems
  • Monitoring
  • data interpretation
  • hoses
  • tubing
  • Piping vibration
  • Pressure systems regulatory requirements
  • Selection
  • design of pipeline equipment
  • Stress analysis for integrity
  • leakage
  • Valves used for isolation
Job Description
Role Overview: You will be joining the bp TSI discipline engineering team as a Rotating Equipment Engineer. Your role will involve providing deep engineering expertise, oversight, judgment, and support to the Production & Operations (P&O), bp Solutions (bpS) - Site Projects Team. Your responsibilities will include supporting site-based projects in oil and gas/refinery operations, interpreting technical specifications, coordinating with multidisciplinary teams, ensuring mechanical integrity and safety compliance, and delivering reliable solutions to support asset productivity goals. Key Responsibilities: - Provide Rotating Equipment engineering expertise to P&O bp Solutions Site Projects teams - Support hazard identification, risk assessment studies, and safety-related actions - Assist in delivering Rotating Equipment scopes in front-end loading and detailed engineering of projects - Review technical bid analysis, vendor quality control plans, and inspection test plans - Work with engineering contractors to ensure project schedules are met and quality standards are maintained - Assist in the preparation of factory acceptance test and site acceptance test plans - Record and share relevant learnings - Guide projects in conducting the right level of Rotating engineering work in different project phases Qualifications Required: - Bachelors Degree in Mechanical Engineering or equivalent - Chartered Engineer or registered professional engineer preferred - 8 to 15 years of experience in oil and gas/petrochemical/refining/chemical industries - Strong technical knowledge of Rotating equipment, international standards, and codes - Experience in brownfield projects, equipment skid packages design, and front-end engineering - Excellent interpersonal skills and track record of improving safety and reliability Company Details: At bp, the team is committed to reducing carbon emissions and developing balanced energy solutions. They are looking for individuals who share their passion for reinvention and can bring fresh opinions and ambition to achieve net zero emissions. The company provides a diverse and inclusive environment with opportunities for learning, growth, and development. Please note that this role requires up to 10% travel and is not eligible for remote working.,
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posted 2 months ago

Production Technician

LyondellBasell
experience1 to 5 Yrs
location
Maharashtra
skills
  • Quality control
  • Production operations
  • Packaging
  • Housekeeping
  • Equipment maintenance
  • MS Office
  • Communication skills
  • HSE regulation
  • Product labelling
  • Grade changeover activities
  • Lean VEP activities
Job Description
As an experienced Production Line Operator, you will be responsible for the efficient operations of independent production lines and ensuring high-quality finished goods packing. Your role will involve managing day-to-day line operations, adhering to safety regulations, and continuously striving to improve safety, quality, and productivity standards. Key Responsibilities: - Follow HSE regulations and rules to achieve the Goal Zero target - Manage daily line operations including start-up, changeovers, and finished goods packing with a focus on product quality - Verify and ensure packaging of finished goods with zero defects - Record and verify each finished bag for cross-contamination, stitching, and stacking quality - Maintain good housekeeping in the shop floor to uphold the required workplace conditions - Act as a reliever in the production department, maintaining records of manpower availability and reporting to the shift leader - Monitor and maintain equipment operation conditions/calibrations to eliminate irregularities - Conduct grade changeover activities according to SOPs - Participate in Lean/VEP activities and OE assessments Qualifications: - Diploma in Plastic or Polymer from a reputed college or university - Minimum one year of relevant work experience Additional Details: You should have awareness of IATF 16949:2016 and EMS 14001:2015 standards, basic knowledge of MS Office, and good written and verbal communication skills. Competencies: - Build Partnerships - Deliver Results - Drive Innovation - Grow Capabilities - Promote Inclusion - Motivational Fit - Technical Skills,
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posted 2 months ago

Solution Sales - Process Industry

Armstrong International Intelligent Solutions in Steam, Air and Hot Water
experience3 to 7 Yrs
location
Maharashtra
skills
  • Fluid Mechanics
  • Thermodynamics
  • Steam Engineering
  • Heat Mass Transfer
Job Description
As a Solution Sales professional in the Process Industry, your role will involve helping customers in the Processing Industry, Food, and Pharma sectors to optimize their thermal processes, minimize recurring maintenance issues, and reduce their annual fuel bill by adopting Armstrong's product & service solutions. Your primary objective will be to ensure 100% On Time Performance and zero defect within your respective geographical clientele. You will report to the Respective Regional Manager / Area Manager. **Key Responsibilities:** - Meet Annual sales budget by providing the right solution to the defined customer base through a direct sales model. - Conduct a thorough study of Customers" Steam & Condensate network and their relevant processes to offer sustainable Armstrong solutions. - Ensure compliance with Armstrong Quality standards. **Key Requirements:** - Possess good knowledge about Steam Engineering. - Confident and authoritative speaker. - Strong believer in building interpersonal relationships. - Inclined to sell through a value-based selling approach rather than a low bidder-based sales approach. - Detail-oriented individual with a passion for Fluid Mechanics, Thermodynamics, Heat & Mass Transfer. **Qualification Required:** - Experience: 3-7 Years - Education Background: Engineering Graduate/Postgraduate (Mechanical/Chemical/Petrochemical) - Education Level: Bachelor's Degree or equivalent - Experience Level: 3-5 years Kindly note that no additional details about the company were mentioned in the job description provided.,
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posted 2 days ago
experience5 to 9 Yrs
location
Maharashtra
skills
  • Machine maintenance
  • Training
  • Documentation
  • Printing machines operation
  • Quality checks
  • order interpretation
  • Ink blending
  • 5S practices
  • Good manufacturing standards
Job Description
As a Printing Machine Operator, your role will involve operating printing machines efficiently to deliver quality printed materials with minimal waste. You will be responsible for ensuring compliance with job specifications, including print clarity and color accuracy. Regular quality checks will be conducted by you to identify and address printing defects. It will also be your duty to maintain the cleanliness and functionality of printing machines. Interpretation of job orders to determine print specifications such as quantities, stock types, and production times will be essential. Setting up and adjusting printing plates, rollers, and other components will be part of your daily tasks. Monitoring machine performance and making timely adjustments to avoid downtime will be crucial. You will also be required to blend and test inks and solvents as per material and job requirements. Providing on-the-job training to Assistant Machine Operators and maintaining proper documentation of production data and quality checks will also be your responsibility. Supporting waste reduction, 5S practices, and good manufacturing standards will be expected from you. Any other duties as assigned by the Production Manager should also be carried out diligently. Qualifications and experience required for this role include a Diploma in Printing Technology or a related field, along with a minimum of 5 years experience operating Flexo/Rotogravure/M6 machines. A strong understanding of printing processes and machine operations, knowledge of health and safety regulations, excellent attention to detail, communication, and organizational skills are essential. You should also possess the ability to lead and mentor junior staff effectively and hold a Certificate of Good Conduct or proof of application. Key competencies expected from you include technical proficiency in machine operation and setup, the ability to meet tight production deadlines with high accuracy, being a strong team player and effective communicator, commitment to safety, cleanliness, and continuous improvement, as well as being physically fit and attentive to operational details. Performance indicators for this role include high-quality print output with minimal defects, meeting or exceeding daily production targets, successful training and development of Assistant Operators, zero machine-related safety incidents, and full compliance with documentation and maintenance protocols. As per the job description, the company is located in Vasai, Maharashtra, and the ability to commute or relocate before starting work is preferred. The shift availability includes both Day Shift and Night Shift. Please note that the benefits and specific job types were not provided in the job description.,
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