Hackaday Links: September 20, 2026

September 20, 2026 by Tom Nardi 1 Comment

Some sad news to start this week off — after 52 years in business, Sherline has announced they are winding down their manufacturing operations. By the end of October they estimate they’ll have produced their last tool, and although they will no longer be making new products, they plan on supporting their existing customers for as long as possible. Although from the sound of the press release, that may mean simply keeping the website up and selling through their inventory of spare parts.

The company offered a range of American-made miniature lathes and mills, and while their manual machines may have been better known in our community, they did eventually branch out into CNC. The press release doesn’t go into a lot of detail about the chain of events that led up to this decision, but it does mention the challenges of modern manufacturing and the lingering aftereffects of the COVID pandemic.

At first blush, it might seem strange that the company would falter just as desktop CNCs appear to finally be gaining momentum, but of course that doesn’t change their ability to compete with overseas manufacturing in terms of price.

Of course, keeping competitive is only a concern when you actually have competitors in the first place. That’s the situation that NASA and Boeing may find themselves in should SpaceX decide to retire the Crew Dragon after 2030. While the International Space Station will (probably) be out of the equation by that point, the US space agency will still need the capability to fly humans to… somewhere, and that means there will be lucrative government contracts up for grabs.

The chances of any other American company developing and launching a human-rated spacecraft between now and the end of the decade are pretty much zero, which means Boeing will have to pick up the slack with their Starliner capsule. Or at least, try to, as Starliner hasn’t exactly had the best track record so far. Although by the 2030s SpaceX plans to have transitioned most, if not all, of its operations to Starship, one does wonder if a big enough check from Uncle Sam could change its mind.

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Hackaday Podcast Episode 387: Superhuman Clocks, CAN In USB-C, And The Joys Of Bare Metal

September 18, 2026 by Tom Nardi 1 Comment

This week, Hackaday Editors Elliot Williams and Tom Nardi start the episode off by discussing the latest CircuitPython developments before covering some impressive reverse engineering efforts, the benefits of modeling your projects in 3D, and some of the most incredible timepieces that have ever graced the pages of Hackaday.

You’ll also hear about the fascinating potential of combing 3D and UV printing, Linux on the ESP32, and a virtual TV station that pulls from the Internet Archive. The episode wraps up with a Hackaday Europe double-feature: one talk extols the virtues of keeping things simple through bare metal development, while the other covers off-world hacks and fixes that will make you want to sign up for Space Camp.

Check out the links if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download, the MP3 way.

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FCC ISM Rules May Shatter Lora Mesh Communities

September 17, 2026 by Tom Nardi 108 Comments

Although everyone has their own reasons for exploring a new hobby, one of the driving factors behind the popularity of Meshtastic and MeshCore has been the incredible accessibility offered by off-grid LoRa mesh networks. You don’t need any expensive hardware or a license to get on the air — armed with a $20 microcontroller dev board and open source software, you could be on the mesh in minutes. Then came the really exciting part, seeing who else was out there. The low barrier of entry and ad-hoc nature of these projects meant there was a good chance you’d soon find yourself exchanging messages with other like-minded folks in the area.

Or at least, that’s how it used to be. With the recent revelation that their default radio configurations have potentially been in violation of the Federal Communications Commission’s (FCC) regulations governing amateur usage of the 900 MHz industrial, scientific and medical (ISM) band, the users and developers of both Meshtastic and MeshCore have been sent scrambling. Getting in compliance isn’t necessarily a technical challenge. In fact, Meshtastic has already introduced changes aimed to address the issue and anyone running the latest alpha release can be sure that their initial radio configuration will meet FCC standards.

But unfortunately, this introduces a new problem. While it’s easy enough to get new installations of Meshtastic and MeshCore operating in a mode that keeps the FCC happy, doing so breaks compatibility with everything that’s already been deployed. The community will be fractured into distinct strata depending on when they first configured their hardware, with an added dash of confusion from the more rebellious users who will undoubtedly refuse to migrate over to the new settings.

What was once easy and accessible has just gotten a whole lot more complicated.

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Writing An ESP32 Bluetooth Printer Driver In Two Acts

September 14, 2026 by Tom Nardi 9 Comments

[Bas BotBerg] wanted to use a portable Bluetooth thermal printer to run off reports on sensor data collected by an ESP32-C3 microcontroller. But as is so often the case these days, the only official way to interface with the printer was through a proprietary smartphone application provided by the manufacturer. With no documentation on how the thing works, he set out to reverse engineer the printer’s communications protocol so he could control it from the MCU — but the route he took to get there was a bit different than what we usually see, and is an excellent case study for those who might have similar projects in mind.

The standard procedure for something like this, if it can be called that, is to use Android’s built-in debugging capability to log Bluetooth communications while running the manufacturer’s application. The resulting file can be fed into Wireshark, and with patience and some educated guesses, you can usually work out the various commands and values that get passed to the hardware.

But in this case, [Bas BotBerg] ignored the manufacturer’s software and instead used an application that can query a device and list its Bluetooth Low Energy services and characteristics. Specifically, he looks for services that are marked as writable, and starts pushing data into them to see how the printer responds. For this he uses Python with the Bleak library, as it allows him to rapidly iterate and adapt his code. After a bit of poking and experimentation, he finds the proper incantation to get the printer’s motor to kick on and advance the paper — a critical first milestone that tells him he’s on the right path.

Once [Bas BotBerg] mapped out what data needed to be sent to what endpoints to operate the printer in Python, it was a relatively straightforward process to send those same payloads using C++ code on the ESP32. For extra style points he also brought in the Adafruit GFX library so he could produce icons and more easily format the output of the printer.

It doesn’t look like [Bas BotBerg] has released the code in this case (perhaps if we all ask nicely), but we’ve seen similar efforts to bring open source drivers to these cheap Bluetooth printers for the good of the community.

Hackaday Links: September 13, 2026

September 13, 2026 by Tom Nardi 7 Comments

We try to steer clear of politics and societal issues here at Hackaday, so a protest is not usually the sort of thing we’d cover. But we figure it’s safe enough to bend the rules a bit when the ones doing the protesting happen to be robots.

About 30 bots gathered — or at least were commanded to gather by the event organizers — in Warsaw to spur discussion about the impact AI and robots will have on the labor market. Beyond getting public and media attention, the demonstration was also designed to raise awareness of what modern humanoid robots can do. While we appreciate the idea of showing robots taking the “jobs” of the protesters, it does seem somewhat ironic that marching around and chanting for hours is exactly the sort of repetitive work that most people would be happy to see taken over by machines.

Although we hope these protests remain peaceful, there’s always a chance things can turn violent when tensions are high. Should things go south, take comfort in the knowledge that a company in Japan has introduced a robot ambulance service. It’s probably more accurate to compare it with roadside assistance, as the goal is to repair the robot on-site. That said, if the fault is more serious, they can bring the damaged bot back to HQ. Of course, the major difference between this program and a traditional ambulance service is that they’ll be able to bring along a spare robot that can take over the patient’s job while repairs are being made. Should anyone start doing that for humans, expect a few more protests.

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Hackaday Links: September 6, 2026

September 6, 2026 by Tom Nardi 7 Comments

Yesterday, Isar Aerospace secured its place in the history books when the upper stage of their Spectrum rocket put a payload of CubeSats into low Earth orbit (LEO). Not only does this make them the first European company to achieve such a feat, but it also marks the first time a booster departing from continental Europe has reached orbit. Not bad for a second attempt.

Standing 28 meters (92 feet) tall, the two-stage Spectrum rocket is just shy of half the size of the SpaceX Falcon 9 and designed to put a maximum of 1,000 kilograms (2,200 pounds) into LEO and 700 kg (1,500 lb) into the Sun-synchronous orbits used by Earth observation satellites. That puts its performance considerably ahead of other commercial launchers such as Rocket Lab’s Electron. Although the booster is not reusable, Isar Aerospace has stated they’re targeting a respectable launch cost of €10,000 ($11,700) per kilogram. The German company notes there are several more Spectrum vehicles currently in production, and when their new factory is operational, they’ll have the capacity to produce up to 40 of them each year.

In other European space news, BepiColombo has now entered what the European Space Agency (ESA) is calling the “arrival phase” of its nearly decade-long journey to Mercury. On Thursday, the spacecraft jettisoned its ion propulsion module as it had achieved the necessary trajectory and velocity to be captured by the planet’s gravitational field when it swoops by in November.

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Rescuing A Rescue Device With A DIY Battery Pack

September 3, 2026 by Tom Nardi 8 Comments

If you find yourself lost in the woods or adrift in the ocean, a GPS-enabled Personal Locator Beacon (PLB) is certainly a handy thing to have as it will pinpoint your location for rescuers. The one [Steve Jernigan] has is relatively affordable considering it might save your life one day, but it turns out that replacement batteries for the unit are extremely expensive and hard to come by because the manufacturer would rather you send the unit back to them for refurbishment. So naturally, he took it apart and figured out how to do it himself.

His DIY battery pack consists of a small custom PCB and pair of off-the-shelf 6 volt lithium manganese dioxide cells in a 3D printed enclosure that slots into the rear of the McMurdo PLB. In assembly video below, [Steve] shows how the pack goes together and demonstrates the use of a two-part potting compound in an effort to keep the elements at bay.

Before anyone says it — putting a homemade battery pack into a device which one day might be the only thing standing between you and death is probably not a great idea. [Steve] mentions in the description of this project that this is meant for backup purposes, and that you should really spring for a legitimate battery if there’s a chance you might actually need to be rescued at some point.

If you’re interested in battery pack hacking that doesn’t potentially risk life and limb, fixing the one that came with your cordless drill might be a better project to start with. Continue reading “Rescuing A Rescue Device With A DIY Battery Pack” →