DAIHATSU                                                                           Sportrak EFI CAT
1990 to 1997
  Engine &                                                Running        Torque                         Notes &
                 Fuel       Ignition     Electrical                                  Capacities
  Cooling                                                  gear          settings                    Illustrations
                                                                                                     DAIP6001602
                                   Automotive
                                   Technical
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Engine and cooling system                                                Sportrak EFI CAT         1990 to 1997
Type                                                                 HD-E SOHC 16V 70kW
Capacity (cm3) / number of cylinders                                 1589 / 4
Compression ratio / pressure                               bar       9.5 / ≥13.7
Oil pressure                                               bar       0.19 [4.4]
Oil temperature                                             ºC       80
Valve clearance - inlet                                    mm        0.25 H
Valve clearance - exhaust                                  mm        0.33 H
Firing order                                                         1-3-4-2
No 1 cylinder position                                               TBE
Thermostat opening temperature                               ºC      82 to 86
Radiator cap pressure                                       bar      1.0
Fuel system                                                              Sportrak EFI CAT         1990 to 1997
Idle speed - manual [auto]                                 rpm       850±50
Fast idle speed - manual [auto]                            rpm       1400
CO @ idle speed [3000 rpm] - see page VI                     %       ≤0.5 N/A
HC @ idle speed [3000 rpm] - see page VI                   ppm       ≤200
CO2 @ idle speed [3000 rpm] - see page VI                    %       ≥14.0
O2 @ idle speed [3000 rpm] - see page VI                     %       _
Carburettor / fuel injection                                         Nippon Denso
     Type / ref                                                      EFI
     Main jet / needle                                               _
     Injection pressure                                    bar       2.5
Pump pressure                                              bar       _
Octane rating                                             RON        95[U]
Ignition system                                                         Sportrak EFI CAT          1990 to 1997
Type                                                                 Electronic
Ignition coil                                                        Nippon Denso
     Primary resistance                                   ohms       1.4 to 1.7
     Ballast resistor                                     ohms       _
     Voltage - Tmnl 15(+) to earth                           V       12.0
Distributor                                                          Nippon Denso
     Points gap (air gap)                                  mm        [0.20 to 0.40]
     Dwell angle                                          º (%)      _
     Condenser capacity                                      µF      _
     Rotation                                                        Anticlockwise
Ignition timing - basic [static    º      Crankshaft @ rpm           3±2 BTDC @ 800±50
     V = Vacuum NV = No Vacuum                                       NV
Total ignition advance             º      Crankshaft   @ rpm         _
                                   º      Crankshaft   @ rpm         _
                                   º      Crankshaft   @ rpm         _
     Centrifugal check.            º      Crankshaft   @ rpm         0 @ 600
                                   º      Crankshaft   @ rpm         9.5 @ 2077
                                   º      Crankshaft   @ rpm         12.0 @ 3000
     Vacuum range check                                 mbar         493 to 587
       Maximum vacuum advance                    º Crankshaft        7
Spark plugs                                                          NGK/Champion
     Type                                                            BKR6E-11 / RC9YC4
     Electrode gap                                         mm        1.00 to 1.10
Electrical system                                                        Sportrak EFI CAT         1990 to 1997
Battery                                        V / CC / RC           12 / 28Ah
Alternator voltage / full load current / engine rpm                  14.2 to 14.8 / 50 / 3000
Starter motor current / voltage - cranking           A/V             50 / 11.0
Starter motor current / voltage - locked             A/V             _
Running gear                                                             Sportrak EFI CAT         1990 to 1997
Brakes -
    Front (min. friction material thickness)               mm        1.0
    Rear (min. friction material thickness)                mm        1.0
Tyres
    Saloon                                                 Size      _
    Estate / Van                                           Size      195x15: 225/70x15
    Pressure - front / rear - Saloon                        bar      _
    Pressure - front / rear - Estate / Van                  bar      1.6 / 1.6
Front suspension / wheel alignment
    Toe-in (+) / Toe-out (–)                             mm [º]      +1.0 to 4.0
    Camber                                                           +1°±30’
    Castor                                                           +2°±30’
    King pin inclination                                             +9°30’
Rear suspension / wheel alignment
    Toe-in (+) / Toe-out (–)                             mm [º]      _
    Camber                                                           _
Torque wrench settings                                                   Sportrak EFI CAT         1990 to 1997
Cylinder head - stage   1                                  Nm        60
Cylinder head - stage   2                                  Nm        _
Cylinder head - stage   3                                  Nm        _
Cylinder head - stage   4                                  Nm        _
Big-end bearings                                           Nm        40
Main bearings                                              Nm        49
Clutch cover                                               Nm        19
Flywheel [driveplate]                                      Nm        88
Front hubs                                                 Nm        122
Rear hubs                                                  Nm        WSM
Wheel nuts / bolts                                         Nm        95
Spark plugs                                                Nm        18
Capacities                                                              Sportrak EFI CAT          1990 to 1997
Engine oil & filter                                       litres     3.5
Gearbox - 4-speed [5-speed]                               litres     1.7. Transfer: 1.4
Automatic transmission - refill                           litres     _
Final drive                                               litres     Front: 0.9. Rear: 2.0
Cooling system                                            litres     5.1
Fuel tank                                                 litres     60
Notes and Illustrations
   _
                                       1: Idle speed      2: CO / Mixture
               1589 cm3                               1589 cm3                       EFi, 1589 cm3