Abrapol-2

Manual No.: 14227001

Instruction Manual Date of Release: 18.02.1999

Abrapol-2
Instruction Manual

7DEOHRI&RQWHQWV 3DJH

User’s Guide .............................................................1

Reference Guide .....................................................15

Always state 6HULDO1R and 9ROWDJHIUHTXHQF\ if you have technical questions or when ordering spare parts.
You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the 'DWH
and $UWLFOH1R of the manual. This information is found on the front cover.

The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers
legal obligations:
,QVWUXFWLRQ0DQXDOV Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

6HUYLFH0DQXDOV Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is
subject to changes without notice. The manual may mention accessories or parts not included in the present
version of the equipment.

The contents of this manual is the property of Struers. Reproduction of any part of this manual without the
written permission of Struers is not allowed.

All rights reserved. © Struers 2002.

6WUXHUV$6

Valhøjs Allé 176

DK-2610 Rødovre/Copenhagen
Denmark
Telephone +45 36 70 35 00
Fax +45 38 27 27 01
Abrapol-2
Instruction Manual

Abrapol-2
Safety Precaution Sheet

To be read carefully
before use
 The operator should be fully aware of the use of the machine according
to the instruction manual.

 The machine must be placed in an adequate working position.

 Be sure that the actual voltage corresponds to the voltage stated on the
side of the machine. The machine must be earthed.

 Be sure that the water connections are without leaks. The main water
supply should be turned off if you leave the machine unattended.

 Make sure that the specimens in the specimen holder are securely
fixed.

 Keep clear of the preparation disc when operating.

 If you observe malfunctions or hear unusual noises - stop the machine
and call technical service.

The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper
installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s)
to the user or the equipment.

Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified
technician (electromechanical, electronic, mechanical, pneumatic, etc.).
Abrapol-2
Instruction Manual

User’s Guide
7DEOHRI&RQWHQWV 3DJH

1. Installation
Checking the Contents of Packing.................................................. 3
Abrapol-2 .................................................................................. 3
Checking the Contents of Packing of Accessories .......................... 3
Recirculation Cooling Unit....................................................... 3
Dosing Unit (DOTWO)............................................................. 3
Solenoid Valve .......................................................................... 3
Drip Lubricator ........................................................................ 3
Microstop .................................................................................. 4
Placing Abrapol-2 ............................................................................ 4
Getting Acquainted with Abrapol-2................................................ 5
Front of Abrapol-2 .................................................................... 5
Supplying Power ............................................................................. 6
Direction of Rotation ................................................................ 6
Supplying Compressed Air ............................................................. 6
Mounting a Recirculation Cooling Unit (Accessory) ...................... 6
Mounting a Solenoid Valve (Accessory).......................................... 7
Mounting a Dosing Unit (Accessory) .............................................. 7
Mounting a Drip Lubricator (Accessory) ........................................ 7
Mounting Microstop (Accessory)..................................................... 7

2. Operation
Using the Controls .......................................................................... 8
Buttons/Adjusting Knobs ......................................................... 8
Front Panel Keys...................................................................... 9
Program Cards .............................................................................. 11
Programming a Preparation Step................................................. 11
When Grinding with Water ................................................... 11
When Grinding/polishing with Lubricant ............................. 11
Recommended Dosing Levels........................................................ 12
Editing a Preparation Step ........................................................... 12
Transferring a Preparation Method ............................................. 12
Editing a Preparation Method ...................................................... 12
Mounting a Preparation Disc........................................................ 12
Inserting the Specimen Holder..................................................... 13
Adjusting the Specimen Holder Position...................................... 13
Adjusting the Force ....................................................................... 13
Starting the Preparation Process ................................................. 13
When grinding with water..................................................... 13
When Grinding/polishing with Lubricant ............................. 13

1
 Abrapol-2
Instruction Manual

Stopping the Preparation Process ................................................ 13

Setting Microstop .......................................................................... 14
Manual Functions ......................................................................... 14
When Grinding with Water ................................................... 14
When Grinding(polishing with Lubricant ............................. 14

2
 Abrapol-2
Instruction Manual

1. Installation

&KHFNLQJWKH&RQWHQWVRI In the packing box you should find the following parts:
3DFNLQJ
Abrapol-2 1 Abrapol-2 complete with inlet hose and cable
1 Splash ring
1 Lid
1 Non-return valve for recirculating Cooling Unit
1 Outlet hose
1 Fitting for outlet hose
2 Hose clamps for outlet hose
1 Hose for compressed air
1 Hose connection for compressed air
2 Hose clamps for compressed air
1 Hexagon key, 2.5 mm
20 Program Cards
1 Instruction Manual

&KHFNLQJWKH&RQWHQWVRI
3DFNLQJRI$FFHVVRULHV
Recirculation Cooling Unit 1 Recirculation Cooling Unit
1 Drain angle
1 Funnel
20 Plastic bags

Dosing Unit (DOTWO) 1 Bottle holder plate

1 Nylon Strap
4 Screws M5x10
1 Screw M4x8
4 Washers M5
1 Washer M4
2 Lubricants
3 Suspensions

Solenoid Valve 1 Solenoid valve with mounting plate

1 Clamp for inlet hose
2 Washers
2 Screws (M5x10)

Drip Lubricator 1 Lubricant bottle

1 Mounting plate with valves and bottle holder
2 Screws (M5x10)
2 Washers (M5)

3
 Abrapol-2
Instruction Manual

Microstop 1 Microswitch with mounting box

2 Screw (M5x10)
3 Screws (M5x16)
3 Washers (M5)
1 Cable clamp
1 Washer (M4)
1 Screw (M4x8)
1 Hexagon key (4 mm)
1 Micrometer screw
1 Instruction Manual

3ODFLQJ$EUDSRO Abrapol-2 should be placed on a plane and horizontal floor. The

machine must be placed close to the power supply, water mains
and water outlet facilities.

4
 Abrapol-2
Instruction Manual

*HWWLQJ$FTXDLQWHGZLWK Take a moment to familiarise yourself with the location and

$EUDSRO names of the Abrapol-2 components.
Front of Abrapol-2
➅ ➆ ➇ ➈

➂
➃
➄
➁

c Base unit k Front panel

d Specimen holder  Main Switch (left-hand side of cabinet)
ƒ Specimen holder motor  Standby
„ Quick-clamping device  Double start buttons
… Quick coupling flange  Emergency stop
† Handle for adjusting Force selector
specimen holder position
‡ Nozzle block
Display
j Cooling water

5
 Abrapol-2
Instruction Manual

6XSSO\LQJ3RZHU
,03257$17
Check that the mains voltage corresponds to the voltage stated on the type
plate on the side of the machine.

„Mount a plug on the electric cable and connect it as follows:

Yellow/green: earth
Black/brown: phase

Direction of Rotation Check that the preparation disc rotates counter-clockwise. If not
change the two phases.

6XSSO\LQJ&RPSUHVVHG$LU „Connect the compressed air supply with the inlet on the rear
side of the machine by means of the air hose and the hose
connection delivered with the machine.
„Fasten the air hose with a hose clamp.

The pressure supply should be 6 bar and should be supplied

either from a central compressor, portable compressor with
compressed air reservoir or compressed-air bottle. A capacity of
20 l/min at atmospheric pressure is sufficient.

0RXQWLQJD5HFLUFXODWLRQ „Place the recirculation cooling unit on either side of the

&RROLQJ8QLW$FFHVVRU\ machine where you find it the most convenient.
„Mount the non-return valve on the pump of the recirculation
cooling unit.
„Mount the inlet hose from the machine on the non-return
valve.
„Connect the electric cable from the pump to the machine.
„Mount the outlet hose on the underside of the tank.
„Mount the drain angle on the other end of the outlet hose by
means of the hose fitting and lead it down into the hole of the
recirculation cooling unit.
„Check that there is a steady fall on the whole course of the
outlet hose.
„Place a plastic bag in the tank and fill with water and
additive.

6
 Abrapol-2
Instruction Manual

0RXQWLQJD6ROHQRLG9DOYH If no recirculation cooling unit is mounted on Abrapol-2 a

$FFHVVRU\ solenoid valve must be mounted instead:
„Fasten the solenoid valve on the rear side of the machine by
means of two screws with washers.
„Connect the electric cable to the machine.
„Cut the inlet hose at a distance of 100 mm from the machine
and connect the part still fixed on the machine to the inlet of
the valve and connect one end of the cut off part to the outlet
of the valve and the other end to the water tap.

0RXQWLQJD'RVLQJ8QLW „Mount the dosing box on the left side of Abrapol-2 by means
$FFHVVRU\ of screws.
„Loosen the nozzle plate and screw the nozzle holder firmly on
the front plate of the machine. Fasten the nozzle plate again.
„Connect the compressed air hose on the rear side of the
machine.
„Connect the plug on the rear side of the machine and fasten
the cable with the nylon strap, screw and washer.
„Place the bottle support under the bottle box.
„Place the bottles, fill them, and connect them with the tubing.

Lubricant 1: blue lubricant

Lubricant 2: red lubricant
Suspension 1: DP-Suspension, highest grain size
Suspension 2: DP-Suspension, medium grain size
Suspension 3: DP-Suspension, lowest grain size

,03257$17
Only use Struers suspension in the dosing unit.

0RXQWLQJD'ULS/XEULFDWRU „Fasten the mounting plate on the arm for the specimen
$FFHVVRU\ holder motor by means of the two screws with washers.
„Connect the plug to the machine.
„Fill the bottle with lubricant and place it in the lubricator.

0RXQWLQJ0LFURVWRS „Fasten the microswitch to the left side of the machine by

$FFHVVRU\ means of screws.
„Connect the plug to the rear side of the machine and fasten
the cable with the cable clamp, the screw and washer.
„Clamp the micrometer screw in the holder and mount the
holder to the arm for the specimen holder motor by means of
screws and washers.

7
 Abrapol-2
Instruction Manual

2. Operation
8VLQJWKH&RQWUROV
Buttons/Adjusting Knobs See section Getting aquainted with Abrapol-2 for location of
buttons.

1DPH .H\ )XQFWLRQ 1DPH .H\ )XQFWLRQ

%XWWRQV$GMXVWLQJ.QREV6HH'UDZLQJRI$EUDSRO
 
 
Turns on/off the main power of Interrupts all functions. The
the machine. The main switch is specimen holder remains in
located on the left-hand side of lower position until the emer-
MAIN EMER
the machine. GENCY gency button is released by
SWITCH pulling the button.
STOP


 
On/Off switch for daily use. For setting the required force.
The pre-set force can be read on
the manometer.
STAND- FORCE
BY SELECTOR

 
Starts the preparation process. For reading the pre-set time of
Press the double start button grinding/polishing.
simultaneously until the
DOUBLE specimen holder starts rotating. DISPLAY
START

8
 Abrapol-2
Instruction Manual

Front Panel Keys

9
 Abrapol-2
Instruction Manual

1DPH .H\ )XQFWLRQ 1DPH .H\ )XQFWLRQ

'DWD 
i  l 3
 Sets the speed of disc. Choose Activates the dosing of lubricant.
between 150 rpm and 300 rpm. Choose between bottle 1-2.
'LVFUSP
SPEED LUBRI-
CANT


)
Increases (;) or decreases
j ; (;) the preparation time.
Activates the dosing of
suspension. Choose between
bottle 1-3.

;
TIME UP/ SUSPEN-
DOWN SION


k > 1
Activates the water flow. Activates Microstop.
Remember to adjust the flow on
the water tap.
WATER MICRO-
STOP

&+2,&( 
 z 

8 keys for programming the The present preparation
individual preparation steps. sequence is deleted when
With these keys a complete pre- AUTO is activated.
STEP paration method can be trans- CLEAR
KEYS fered to the machine memory.

02'(
z&UHDWH  To program a preparation step
CREATE mode should be
z$XWR  When transferring a preparation
method or if you want to clear a

 
activated. sequence AUTO mode should
CREATE AUTO be activated.

0$18$/)81&7,216/
 
, 3
The disc starts rotating Activates the dosing of the
independently of the specimen selected lubricant.
holder.
DISC LUBRI-
CANT


6 )
The machine is stopped at any 21 Activates the dosing of the
time during the preparation selected suspension.
process. By restart the machine SUSPEN-
STOP will start from the point where SION
the preparation was interrupted.

> 
Activates the water supply.
Remember to adjust the flow on
the water tap.
WATER

10
 Abrapol-2
Instruction Manual

3URJUDP&DUGV The program cards supplied with the machine are used for filling
in data about the preparation method of a given material. Data
about the single preparation step should be stated on the back of
the card and data about the material to be prepared as well as
information about the preparation disc and force should be stated
on the front of the card. The card should be placed on the front
panel so that it covers the Choice functions.

3URJUDPPLQJD3UHSDUDWLRQ 8 different preparation steps can be programmed individually in

6WHS regard of time, speed of disc, water, type and dosing of lubricant
and suspension. These 8 steps can be combined in a number of
different ways so that different materials can be prepared
without having to repeat the programming.

„Set the machine to CREATE mode.

„Press the PREPARATION STEP KEY, 1 to 8.
„Set the time by pressing the key TIME UP ; or TIME
DOWN ;. The pre-set time can be read on the display.
„Set the speed of disc to either 150 rpm or 300 rpm by pressing
the key SPEED respectively on the left side of the key to
select 150 rpm and on the right side to select 300 rpm.
NB! The speed of disc will automatically be pre-set to 150 rpm
when an unprogrammed preparation step key is pressed.

When Grinding with Water „Select water supply by pressing the key WATER >.

When Grinding/Polishing with „Select the type of lubricant needed for the step by pressing
Lubricant one of the two LUBRICANT keys Lub.1 3 or Lub.2 3.
„When one of the lubricant keys has been activated the display
(left) shows level 0. Set the dosing level (0-10) by pressing the
selected lubricant key again. Each time you press, the dosing
level increases (see table below for Recommended Dosing
Levels).
„Select the suspension needed for the step by pressing one of
the three SUSPENSION keys Susp.1 ) , Susp.2 ), or
Susp.3 ).
„When one of the suspension keys has been activated the
display (right) shows level 0. Set the dosing level (0-10) by
pressing the selected suspension key. Each time you press,
the dosing level increases (see table below for Recommended
Dosing Levels).

11
 Abrapol-2
Instruction Manual

5HFRPPHQGHG'RVLQJ/HYHOV The table gives examples of recommended dosing levels for 7

different polishing cloths with different resilience. Remember
that these examples are Struers recommendations and therefore
adjustments may be needed according to the requirements of the
specimens to be prepared.

1DPHRI&ORWK 5HFRPPHQGHG'RVLQJ/HYHOV
 /XEULFDQW 6XVSHQVLRQV
DP-Plan 3 5
DP-Pan 3 5
DP-Dur 6 5
DP-Dac 6 5
DP-Plus 8 5
DP-Mol 8 5
DP-Nap 8 5

(GLWLQJD3UHSDUDWLRQ6WHS „Set the machine to CREATE mode.

„Press the key for the preparation step which should be edited.
„Enter the required changes by means of the Data Keys.

7UDQVIHUULQJD3UHSDUDWLRQ „Place the program card for the material to be prepared on the
0HWKRG two pins on the front plate so that is covers the Choice
Program. The keys can be activated through the card and a
light diode shows when a key is selected.
„Press AUTO mode.
„Press CLEAR to cancel existing step sequence.
„Select a preparation method by pressing the relevant
PREPARATION STEP KEYS in the correct sequence. The
light diode for the first selected step turns green and the
following steps turn red indicating that the step to be
activated when the machine is started is the step with the
green light. The programmed data for this step can now be
read on the data keys.

(GLWLQJD3UHSDUDWLRQ0HWKRG „Set the machine to AUTO mode.

„Press CLEAR to delete any existing sequence.
„Select a new sequence with the PREPARATION STEP KEYS.

0RXQWLQJD3UHSDUDWLRQ'LVF „Place the disc on the turntable and move it until the three
pins engage with the holes in the turntable.

12
 Abrapol-2
Instruction Manual

,QVHUWLQJWKH6SHFLPHQ+ROGHU „Place the specimen holder under the quick coupling.

„Press and hold the black flange of the column down with your
thumbs while guiding the pressure tap of the specimen holder
into the coupling.
„Release the black flange.
„Turn the specimen holder until the three pins engage with
the corresponding holes.

$GMXVWLQJWKH6SHFLPHQ+ROGHU The position of the specimen holder has to be adjusted correctly

3RVLWLRQ in relation to the preparation disc to get the best possible
preparation results.
„Loosen the two handles placed on each side of the specimen
holder motor.
„The specimen holder motor can now be moved manually to
the sides. The eccentricity can be read on the scale placed on
the specimen holder motor.
„When the correct position is found fasten the handles again.

$GMXVWLQJWKH)RUFH „Turn the adjusting knob . to set the required force.

6WDUWLQJWKH3UHSDUDWLRQ „Start the preparation step by pressing the two start buttons
3URFHVV simultaneously until specimen holder starts rotating.

When grinding with Water „Regulate the water flow on the tap.

When Grinding/Polishing with „Adjust the dosing valve of the drip lubricator.
Lubricant „The remaining time of preparation can be read on the display.

6WRSSLQJWKH3UHSDUDWLRQ When the time has elapsed the preparation disc will automa-
3URFHVV tically stop and the specimen holder will return to its initial
position. The light diode for the next preparation step in the se-
quence turns green. The machine is now ready for the next step.

„A preparation step can be stopped at any time during the

process by pressing the key STOP 6 in Manual Functions.

13
 Abrapol-2
Instruction Manual

6HWWLQJ0LFURVWRS „Press the key MICROSTOP 1 in the Data field.

„Press both start buttons. The specimen holder is activated
independently of the disc and moves downwards without
being rotated.
„Turn the micrometer screw clockwise until STOP is read on
the display.
„Press the key STOP 6. The specimen holder moves upwards
to its initial position.
„Turn the micrometer screw counter-clockwise corresponding
to the required removal.

,03257$17
When Microstop is activated the machine does not automatically proceed to the
next step. Press the key STOP 6 and the next step will switch from red to green.

0DQXDO)XQFWLRQV Manual operations are possible as the disc can run independently
of the specimen holder. The manual functions are found on the
lower right corner of the front panel indicated with /.

„Start the disc separately by pressing the key DISC , .The

disc will operate according to the pre-set speed 150 rpm or
300 rpm as indicated with a light diode.

When Grinding with Water „Start the flow of water independently of a preparation step by
pressing the key WATER > in Manual Functions. If
lubricant and suspension are selected in the Data Program
water cannot be selected.

When Grinding/Polishing with „To be able to give manual dosing of lubricant and suspension
Lubricant you should first choose the type of lubricant and suspension
you want to use in the data field and also set the dosing level.
„You can now press the key LUBRICANT 3 and the key
SUSPENSION ) in Manual Functions. The dosing will be at
maximum for as long as the key is pressed.
„Stop the disc and water by pressing the key STOP 6 or by
pressing the key DISC , and the key WATER >.

14
Abrapol-2
Instruction Manual

Reference Guide
7DEOHRI&RQWHQWV 3DJH

1. Accessories and Consumables ................................ 16

2. Struers Metalog Guide™ ............................................. 17

3. Maintenance
Daily .............................................................................................. 18
Suspension nozzles................................................................. 18
Cleaning of nozzles alone ....................................................... 18
Weekly ........................................................................................... 18
Coolant.................................................................................... 18
Extended Cleaning of Nozzles and Tubes ............................. 18
Yearly ............................................................................................ 19
V-belts..................................................................................... 19
General Cleaning .......................................................................... 19
Cooling Tank .......................................................................... 19
Painted Surfaces .................................................................... 19
Air Filter................................................................................. 19
Lubricant Nozzles .................................................................. 19
Manual Lubrication ............................................................... 19
Lubrication Chart.......................................................................... 20

4. Machine Adjustments
Adjustment of counter-pressure ................................................... 21
Adjustment of down-speed............................................................ 21
Adjustment of brake action in bottom position of vertical
movement ...................................................................................... 21
Adjustment of quick-coupling ....................................................... 21

5. Trouble shooting ............................................................... 22

6. Technical Data ................................................................. 24

15
 Abrapol-2
Instruction Manual

1. Accessories and Consumables

6SHFLILFDWLRQ &RGH
&RROLQJXQLW
Recirculating cooling unit, complete, 3-phased TRECI
$GGLWLYH
Bottle with 1 litre additive for cooling fluid ADDUN
'RVLQJXQLW
Dosing unit for 2 lubricants and 3 suspensions, DOTWO
complete
:DWHUYDOYH
Magnet valve for control of tap water supply, complete ABVEN
&RQQHFWLRQ.LWIRU0XOWLGRVHU
Serial no. > 260 1383 MULAT
'ULSOXEULFDWRU
Holder for one lubricant bottle, with valve for ON/OFF ABPYR
and mechanical regulation of quantity
0LFURVWRS
For stopping the process after removal of the required ABKRO
material
*ULQGLQJSROLVKLQJGLVF
Wet grinding disc, aluminium, for ø305 mm SiC-paper ROTAL
'3SROLVKLQJGLVFDOXPLQLXP
ø230 mm (9") DETOT
ø250 mm (10") DEDIF
ø300 mm (12") DEDAL
0'SROLVKLQJGLVFDOXPLQLXP
ø200 mm (8") DEMLA
ø250 mm (10") DEMIF
ø300 mm (12") DEMAL
3HWURGLVF0
ø290 mm (8") for 200 mm specimen holder PETIL
ø230 mm (9") for 160 mm specimen holder PETHA
6SHFLPHQKROGHUV
For many sizes and shapes of specimens. Ask for separate list.
7DEOHXQLWIRU$EUDSODQRU$EUDSRO
With cabinet and trolley for recirculating cooling unit LABAB
and 1 set of tubes for cooling unit
6WRUDJHXQLW
For accessories and consumables. The unit consists LABCO
of 2 chapters, one with 8 drawers, including a drawer
with inserts for specimen holders, and another one
with 8 shelves.
,QVHUWIRUVSHFLPHQKROGHUV
Fits into the specimen holder drawer of the LABCO LABOA
storage unit

5HPHPEHU
Struers offers a comprehensive range of consumables for
grinding and polishing. Please ask for separate leaflets.

16
Abrapol-2
Instruction Manual

2. Struers Metalog Guide™

In Struers Metalog Guide™ you will find a detailed description of
grinding/polishing methods for automated mechanical specimen
preparation.

Struers Metalog Guide™ offers preparation methods for the most

common materials, based on a simple analysis of two key
properties: hardness and ductility. Finding the right method is
easy, including choice of consumables. Always consult Struers
Metalog Guide™ for the correct preparation method for the
actual specimens.

Struers Metalog Guide™ contains 6 useful chapters:

Metalogram: a quick and safe guide to the right preparation
method.
Metalog Methods: a complete catalogue of preparation methods,
based on Struers' vast store of materialographic experience, and
employing Struers' range of consumables.
Preparation Philosophy: the basics of modern specimen
preparation, seen from a professional point of view.
Metalog Process: the materialographic preparation process from
start to finish, logically explained.
Metalog Master: a combined trouble-shooting guide and supply of
in-depth information on the processes of mechanical preparation,
including an expert system for the solving of preparation
problems.
Consumables Specification: quick access to the relevant consu-
mables for the chosen preparation methods.

A complete guide to materialographic specimen preparation.

Contact your local dealer for a free copy of Metalog Guide™.

17
 Abrapol-2
Instruction Manual

3. Maintenance
'DLO\
Suspension nozzles Shake the DP-suspensions lightly every morning. Blow the
nozzles free from suspension every night.

Cleaning of nozzles alone Should be carried out whenever the machine is not operated for
more than 4-6 hours:
„Take a bottle of lukewarm water.
„Replace the 1µm suspension bottle with the water bottle. If
1µm suspension is not used, choose the finest diamond
suspension used. This should correspond to SUSP. 3.
1. Press Create in MODE.
2. Remove the plastic suspension supply tube from suspension
nozzle 3.
3. Manually activate ABRASIVE for 5 seconds with a beaker
under the nozzle.
4. Refill tube.
5. Repeat procedure for SUSP. 2 and SUSP. 1.

:HHNO\
Coolant Check if the supply of coolant in the tank is sufficient and not too
contaminated.

Extended Cleaning of Must be performed every week or before breaks longer than 24
Nozzles and Tubes hours. The cleaning should be carried out in the following order:
1. Take a bottle of lukewarm water.
2. Replace the 1µm suspension bottle with the water bottle. If
1µm suspension is not used, choose the finest diamond
suspension used. This should correspond to SUSP. 3.
3. Press Create in the MODE.
4. Press key for step no. 1 in CHOICE.
5. Press SUSP. 3 in DATA.
6. Press SUSP. in Manual Control and hold a beaker under the
nozzle to avoid water splashing on the cloth. Press for 5-10
seconds.
7. Move the bottle with water from 1µm suspension to 3µm
suspension. Press SUSP. 2 corresponding to 3µm suspension.
Repeat point 6.
8. Repeat point 7 for 6µm, suspension, SUSP. 1.

18
 Abrapol-2
Instruction Manual

<HDUO\
V-belts Check regularly and at least once a year that the V-belts are
tight. Adjust if necessary.

*HQHUDO&OHDQLQJ The machine and the recirculating cooling system should be kept
as clean as possible in order to avoid contamination of the
specimens.

Cooling Tank Every time water is changed, the cooling tank should be cleaned
carefully to remove all grinding waste. Cleaning will be easier if
Struers plastic inserts are used. Remember to add Additive for
Cooling Fluid.

,03257$17
Do not use benzine or petroleum for cleaning when the additive is used.

Painted Surfaces Painted surfaces and keyboard should be cleaned with a moist
cloth and common household detergents.

,03257$17
Never use alcohol, acetone or similar solvents.

Air Filter The air filter should be cleaned regularly and water in the glass
vessel around the filter let out. This is carried out by pressing the
button at the bottom of the vessel. Access through hole in the rear
plate (fig. 10.3).

Lubricant Nozzles The lubricant nozzles can be blocked by impurities in the

lubricant:
„Remove the nozzle and try to blow it clean with compressed
air (blow from the point and inward).
„If this does not help, the nozzle has to be cleaned with a very
fine needle under microscope.

Manual Lubrication Before the nozzle is remounted, the whole system should be
washed out by activating the Manual lubricant key.

19
 Abrapol-2
Instruction Manual

/XEULFDWLRQ&KDUW
3RLQWRI/XEULFDWLRQ /XEULFDQW ,QWHUYDO
Quick coupling Oil 200 h
Surfaces of columns Oil 200 h
of up-and-down unit
Grinding disc bearing Grease 2,000 h
Gear of gear motor Grease 10,000 h or
2 years

Grease: eg. Shell Albida Grease LX

20
 Abrapol-2
Instruction Manual

4. Machine Adjustments
The Adjustments listed below are only required after repairs or
service.

$GMXVWPHQWRI&RXQWHUSUHVVXUH Counter-pressure is the pressure on the primary side of the

compressed air cylinder, which counterbalances the weight of the
up/down unit. The counter-pressure returns the unit to its initial
top position. It is adjusted by a reduction valve (fig. 20b.8). The
correct pressure is 2.7 bar (when using air to eliminate
hysteresis). Measure with a precision manometer.

$GMXVWPHQWRI'RZQVSHHG The Down-speed is adjusted by an adjustable throttle valve (fig.

10.4), normal position of the valve being approx. 1 3/4 turn from
home position. To obtain faster travel, turn the valve approx.
1/4 turn. Screwing the valve beyond the latter position may cause
problems in the form of excessive initial grinding pressure (for
approx. 1/4-1 sec), involving a risk of the specimen tearing the
grinding paper or polishing cloth. When specimens are protruding
more than 6 mm from the sample holder disc, the brake (see
below) does not work, and in this case the throttle valve (fig. 10.4)
is closed 1/2 to 1 turn to reduce the down-speed.

$GMXVWPHQWRIEUDNHDFWLRQLQ The brake incorporated in the compressed air cylinder comes into
ERWWRPSRVLWLRQRIYHUWLFDO operation 5-10 mm above the polishing disc, depending on how
PRYHPHQW far specimens protrude from the specimen holder. Access to the
adjusting screw is gained through two holes at the left side plate.
The upper screw adjusts the braking action of the up/down unit
when it returns to its initial top position. Normal adjustment of
the down-speed brake action is approx. 1/8 turn from the home
position. Adjustment is very delicate, because the braking action
should not prevent the specimen holder from contact with the
grinding disc when working at a low process pressure. This may
cause problems, particularly with thin specimens, therefore
specimens should always protrude approx. 2.5 mm from the
specimen holder.

$GMXVWPHQWRITXLFNFRXSOLQJ After loosening the two screws (fig. 19.10) the position of the
quick-coupling on the shaft can be vertically adjusted. Mounting
the quick-coupling too close to the shaft end may transmit the
grinding pressure to the specimen holder through the two lock-
balls. This would damage the specimen holder stud and make
removal of the specimen holder difficult. Incorrect mounting can
be noticed either by measuring or by the fact that the lock slots of
the specimen holder studs have become smooth from wear.

21
 Abrapol-2
Instruction Manual

5. Trouble shooting
(UURU &DXVH $FWLRQ
Display shows "ES" The emergency stop button has Release the emergency stop button
been activated (Emergency Stop) by pulling the button.
One of the motors has been Wait till "ES" disappears from the
overloaded. display. Reduce the grinding and
polishing pressure.
If "ES" immediately appears again, a
phase is missing or the motor is
defective.
No suspension escapes the nozzles The nozzles are blocked. Clean the nozzles.
The suspensions do not have the You are using suspensions not
right viscosity manufactured by Struers:
Change to the original Struers
suspensions.

The suspensions are too old:

Change the suspensions.

The suspension bottles have not

been shaken for a long time:
Shake the bottles.
Centre of specimen not polished The specimens go too far beyond Adjust the position of the specimen
(after previous grinding on Petrodisc- the outer edge of the grinding disc. holder disc in proportion to the
M or diamond grinding disc) grinding disc.
The polishing suddenly takes more The polishing cloth is filled up with Change polishing cloth.
time removed material.
The suspension ability has Shake the suspension bottle.
deteriorated and the diamonds sink
to the bottom.
The supply of coolant is inadequate The cooling pump rotates the wrong Change two phases in the electric
way. connection of the pump.
There is no water in the tank. Fill up with water and additive.

22
 Abrapol-2
Instruction Manual

(UURU &DXVH $FWLRQ

The grinding paper is torn up by Excessive grinding pressure. Reduce the pressure with the
contact with the specimens reduction valve (fig. 1.7).
The specimens are not at the same Use Struers levelling apparatus.
level.
Soft and brittle specimens. Use adhesive grinding paper or run a
dummy specimen over the whole
surface of the grinding paper.
Specimen holder lowered too fast The speed of the downward
(especially if the specimens project movement is controlled by a throttle
more than 6 mm over the edge). valve (fig. 20.8). Adjust the speed by
turning the screw at the top of the
valve, clockwise for decreasing and
counter-clockwise for increasing the
speed.
Incorrect adjustment of the shock Adjust the screw on the cylinder.
reduction device in the compressed- Access through the lower hole in the
air cylinder. side plate (behind the bottles if doser
unit is mounted). Normal setting 1/8
rotation from the starting point.
Display shows NO AIR Missing or incomplete air supply. Check that air hoses are tight and
properly clamped.
Display defective Defect in the circuit of the display or Replace the display.
defect in the CPU circuit.

23
 Abrapol-2
Instruction Manual

6. Technical Data
$EUDSRO
Voltage/frequency 3 x 200V, 50/60Hz, max. 6.8A
3 x 220V, 50/60Hz, max. 2 A
3 x 380V, 50Hz, max. 3.8 A
3 x 415V, 50Hz, max. 3.6 A
3 x 440V, 60Hz, max. 3.5 A
3 x 480V, 60Hz, max. 3.6 A

Internal fuse 1.6 AT

Entry pressure 6 bar ±0.2

Maximum consumption: approx. 20 l/min.

Main motor 550W (0.75 hp) at disc rotation 150 rpm

1100W (1.5 hp) at disc rotation 300 rpm

Specimen holder motor 150 W (0.2 hp)

Rotational speed Disc: 150 rpm or 300 rpm

Specimen holder: 150 rpm

Vertical working pressure 50-700 N

Timer intervals From 0:05 to 99:55 min at 0:05 min intervals

Dimensions and Weight Height: 1420 mm

Length: 850 mm
Depth: 510 mm
Weight: 250 kg

Noise Level The noise level of the machine is 55 dB (A) measured at idle
running at a distance of 1 m/39.4” from the machine.

Safety standard IEC 204 / EN 60204-1 (VDE 0113)

5HFLUFXODWLQJ&RROLQJ8QLW
Motor 110 W

Pump 64 l/min (1 m water column pressure at 0.1 atm)

Dimensions and Weight Height: 410 mm

Length: 400 mm
Depth: 500 mm
Weight: about 7.2 kg

Standard IP 44

24
 

Abrapol-2 
Manual No.: 14227001

Date of Release: 18.02.1999

Spare Parts and Diagrams Revised: 09.06.2000

Abrapol-2
Spare Parts and Diagrams

$OZD\VVWDWH6HULDO1RDQG9ROWDJHIUHTXHQF\
LI\RXKDYHWHFKQLFDOTXHVWLRQVRUZKHQRUGHULQJVSDUHSDUWV
The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers
legal obligations:
,QVWUXFWLRQ0DQXDOV Struers Instruction Manual may only be used in connection with Struers equipment

covered by the Instruction Manual.

6HUYLFH0DQXDOV Struers Service Manual may only be used by a trained technician authorised by Struers.

The Service Manual may only be used in connection with Struers equipment covered by the Service Manual.

Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is
subject to changes without notice. The manual may mention accessories or parts not included in the present
version of the equipment.

The contents of this manual is the property of Struers. Reproduction of any part of this manual without the
written permission of Struers is not allowed.

All rights reserved. © Struers 2000.

6WUXHUV$6

Valhøjs Allé 176

DK-2610 Rødovre/Copenhagen
Denmark
Telephone +45 36 70 35 00
Telefax: +45 38 27 27 01
 Abrapol-2
Spare Parts and Diagrams

1. Spare parts and Diagrams

7DEOHRIFRQWHQWV 'UDZLQJ

3KRWRVDQGGUDZLQJV 1 Front
2 Controls
3 Placing the program card
4 Inserting the specimen holder
5 Main switch
6 Non-return valve
7 Connection of recirculating pump
8 Valve for mains water
9 Dosing unit
10 Dosing unit, connection
11 Drip lubricator
12 Microstop
13 Contents of packing case
14 Recirculating Cooling Unit
15 Valve for mains water
16 Dosing unit
17 Drip lubricator
18 Microstop
19 Abrapol-2
20 Pneumatic parts
21 Pneumatic diagram
22 Contactor box
23 Circuit boards

'LDJUDPV 24 Circuit diagram for mains voltage........................ 14221007G

25 Wiring Diagram, Contactor Box ........................... 14221012H
Control Voltage Wiring Diagram.......................... 14221034D
26 Connecting Diagram Supply Voltage 100-230V....14221013A
27 Control Voltage Circuit Diagram.......................... 14221033D
28 Circuit Diagram, Keyboard/Display Board ............. 14221052
29 Circuit Diagram, In/out, Supply Board .................14221062B
30 Pneumatic Doser Diagram.....................................14220536A
31 Pneumatic Mounting Diagram ............................. 14220231K
32 Thermal relay settings...........................................14221045C

The drawings are not to scale. Some of the drawings may contain
position numbers not used in connection with this manual.

1
 Abrapol-2
Spare Parts and Diagrams

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Fig. 1


 Abrapol-2
Spare Parts and Diagrams

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Fig. 2
 Abrapol-2
Spare Parts and Diagrams

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Fig. 3
1 Switch........................................................................ 394MP040
2 Front plate with touch pad keyboard......................... 14220087
Program set V02, 2 pcs. ............................................ 422MP040
3 Pin for program card................................................. 422MP041
4 Ball cock .................................................................... 383MP020
5 Flex tube, complete ................................................... 422MP003


 Abrapol-2
Spare Parts and Diagrams

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Fig. 4 

 Abrapol-2
Spare Parts and Diagrams

0DLQ6ZLWFK
Fig. 5
 Abrapol-2
Spare Parts and Diagrams

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Fig. 6
1 Non-return valve, 3/4" for TRECI ............................ 260MP082
 Abrapol-2
Spare Parts and Diagrams

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5HFLUFXODWLQJ3XPS


 Abrapol-2
Spare Parts and Diagrams

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Fig. 8
 Abrapol-2
Spare Parts and Diagrams

'RVLQJ8QLW
Fig. 9
 Abrapol-2
Spare Parts and Diagrams

'RVLQJ8QLW&RQQHFWLRQ
Fig. 10
 Abrapol-2
Spare Parts and Diagrams

 'ULSOXEULFDWRU
Fig. 11
 Abrapol-2
Spare Parts and Diagrams

0LFURVWRS
Fig. 12
 Abrapol-2
Spare Parts and Diagrams

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Fig. 13
3 Water hose 1/2 " (10m)..............................................RNU29316




d DP-disc or MD- disc to be ordered separately

 Abrapol-2
Spare Parts and Diagrams

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Fig. 14
 Abrapol-2
Spare Parts and Diagrams

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Fig. 15
1 ABVEN Solenoid valve, complete 50Hz ..................... 04226902
1 ABVEN Solenoid valve, complete 60Hz ..................... 04226903
5a Solenoid 50Hz ........................................................... 375MP192
5a Solenoid 60Hz ........................................................... 375MP193
5b Solenoid valve for water, 50Hz............................... 422MP004A
5b Solenoid valve for water, 60Hz............................... 422MP004B
6 3-pole box, contact plug incl. .................................... 422MP005





 Abrapol-2
Spare Parts and Diagrams

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Fig. 16
1 Bottle, 1L, cap with hole........................................... 376MP084
Cap plate for lubricant bottle (1000 ml)................... 375MP028
2 9-pole box incl. contact plug ..................................... 422MP008
3 Water trap................................................................. 435MP017
4 Lubricant pump, complete........................................ 375MP025
5 Box without valves and pumps................................. 422MP006
Solenoid valve ........................................................... 375MP187
O-ring ø10.82-1.78 (10 pcs) ....................................... 130MP057
Air tube ø5/ø3.2 (2m), Blue ....................................... 375MP178
6 Suspension bottle, 250 ml......................................... 375MP027
Non-return valve for cap plate ................................. 422MP018
Cap plate for suspension bottle (250 ml).................. 422MP017
13 DP-Suspension nozzle, complete .............................. 375MP031
14 Lubricant nozzle, complete ....................................... 375MP032
15 Nozzle holder plate ................................................... 422MP013
Nozzle elbow.............................................................. 422MP014
Lubricant pump, complete........................................ 375MP025
Throttle gauge for air tubing, suspension nozzle..... 422MP016
16 Nozzle holder cover ................................................... 422MP009
 Abrapol-2
Spare Parts and Diagrams

3RVDQG'HVFULSWLRQ 6SDUH3DUW1R

$% 'RVLQJ8QLW
Fig. 16 A/B $
1 Lubricant nozzle head............................................... 375MP035
2 O-ring ø3 x 1 for lubricant nozzle head .................... 375MP036
3 Lubricant nozzle screw ............................................. 375MP038
$%
4 O-ring ø4,48 x 1,78 for nozzle screw......................... 375MP037
5 Guide ball for nozzle ................................................. 375MP270
6 O-ring ø16 x 2 for nozzle ball.................................... 422MP015
%
1 DP-Suspension nozzle head...................................... 375MP034
3 DP-Suspension nozzle screw .................................... 375MP039




 Abrapol-2
Spare Parts and Diagrams

& 'RVLQJ8QLW 3RVDQG'HVFULSWLRQ 6SDUH3DUW1R

16C (16.4)
Lubricant pump, complete........................................ 375MP025
1 Diaphragm ................................................................ 375MP052
2 Piston ........................................................................ 375MP053
3 Spring ........................................................................ 375MP020
4 Nipple ........................................................................ 375MP022
5 Banjo connection ....................................................... 375MP023
6 Check valve (non-return valve) ................................ 375MP024
Solenoid valve ........................................................... 375MP187
Filter.......................................................................... 422MP007
Throttle gauge for air tubing, suspension nozzle..... 422MP016
Cap plate for suspension bottle ................................ 422MP017
 Abrapol-2
Spare Parts and Diagrams

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Fig. 17
1 Bottle, 2 l................................................................... 158MP016
2 Valve needle .............................................................. 158MP010
3 Valve outlet ............................................................... 158MP005
4 Solenoid valve ........................................................... 376MP044
5 Nozzle with fittings................................................... 422MP019
8 Lubricator cup........................................................... 158MP014
9 Bottle fixture............................................................. 158MP015
O-ring, ø11.91x2.62................................................... 249MP032
10 3-pole box incl. contact plug ..................................... 422MP005
11 Solenoid Housing ........................................................ 14229048
 Abrapol-2
Spare Parts and Diagrams

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Fig. 18
4 3-pole box incl. contact plug ..................................... 422MP005
6 Microswitch............................................................... 260MP202
13 Micrometer screw...................................................... 260MP206
 Abrapol-2
Spare Parts and Diagrams

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Fig. 19
1 V-belt pulley (state frequency) ................................. 260MP068
Bushing for V-Belt pulley (260MP68) ...................... 260MP069
2 Nipple and connecting piece ..................................... 260MP168
3 Emergency stop switch element ............................... 381MP440
4 Drain tray.................................................................. 260MP185
5 Emergency stop push-button,
without switch element ............................................ 381MP439
7 Cap for 260MP004 .................................................... 260MP005
8 Push button, start..................................................... 260MP004
9 Splash guard ............................................................. 260MP143
Lid for 260MP143 ..................................................... 260MP144
10 Quick-release coupling, complete ............................. 260MP027
11 Damper coupling, complete ...................................... 260MP080
Damper coupling with lower flanger.......................... 12600330
12 Handle ....................................................................... 260MP155
14 Specimen holder motor
(state voltage and frequency) ................................... 260MP085
15 Sliding piece .............................................................. 422MP021
16 Dial rail ..................................................................... 422MP022
17 Pressure spring ......................................................... 422MP023
18 Microswitch............................................................... 260MP009
19 Double-acting compressed-air cylinder .................... 260MP102
20 V-belt pulley for main motor .................................... 260MP071
21 Bushing for 260MP071 ............................................. 260MP072
22 Driving belt, 50 Hz, 2 pcs. ........................................ 260MP073
22 Driving belt, 60 Hz, 2 pcs. ........................................ 260MP083
23 Main motor (state voltage and frequency) ............... 260MP070
24 Hose, complete .......................................................... 422MP003
25 Water Cock 1/4” ........................................................ 383MP020
26 Column for Abra arm.................................................. 12600312
27 Flexible water nozzle, complete.................................. 42MP003


Abrapol-2
Spare Parts and Diagrams

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 Abrapol-2
Spare Parts and Diagrams

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Fig. 19A
Bearing unit complete, but without turntable,
V-belt pulley and bearing flange .............................. 260MP065
1 Turntable w. quad ring and
4xM8 screw holes (300mm) ........................................ 14590010
2 Axial bearing ø100/ø135 x 25.................................... 260MP017
Shell ALBIDA LX Grease ......................................... 381MP415
3 Bearing flange........................................................... 260MP197
4 Roller bearing, upper, 6007 ...................................... 260MP018
5 V-belt pulley (please state frequency) ...................... 260MP068
6 Roller bearing, lower, 6007RS .................................. 260MP018
7 Bush for V-belt pulley............................................... 260MP069
8 Seeger ring I 62 x 2 ................................................... 260MP019
9 Seeger ring U 35 x 1.5............................................... 260MP067
10 Bearing protection ring............................................. 260MP183
11 V-ring VA 130 ........................................................... 260MP184
12 Thrust collar, set of 4................................................ 315MP059
14 Quad-ring .................................................................... 2IQ04450
15 Quad-ring .................................................................... 2IQ04441
16 Quad-ring .................................................................... 2IQ04326


 Abrapol-2
Spare Parts and Diagrams

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Fig. 20
1 Reducing valve .......................................................... 368MP330
2 Throttle sound absorber ........................................... 422MP024
3 Manometer .................................................................. 14229027
4 Solenoid valve ........................................................... 260MP012
6 Quick exhaust valve.................................................... 14222900
Filter/reduction valve unit - SMC ............................ 375MP199
Filter glass for 375MP199 ........................................ 381MP435
8 Reduction valve......................................................... 2YR00003
9 Non-return valve....................................................... 260MP127
10 Non-return throttle valve ......................................... 260MP128
 Abrapol-2
Spare Parts and Diagrams

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Fig. 21 (Drawing 14220236)
 Abrapol-2
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&RQWDFWRU%R[ 1 Thermo relay F1 (200-240V)..................................... 381MP234

Fig. 22 Thermo relay F1 (380-480V)................................... 394MP050B
2 Thermo relay F2 (200-240V)................................... 394MP049C
Thermo relay F2 (380-480V)..................................... 381MP234
3 Mains noise filter ...................................................... 394MP045
4/5 Thermo relay F3/F4 (200-240V) ............................... 381MP233
Thermo relay F3/F4 (380-480V) ............................. 375MP263B
6 Transformer T1 (state voltage)................................. 394MP043
7 Main switch................................................................ 2SE00149
8 Fuse F12, 2.5 AT (10 pcs.) ........................................ RFU14000
9 Fuse F11, 1.6 AT (10 pcs.) ........................................ 422MP027
10 Auxiliary switch for K4............................................. 381MP237
11 Contactor (K1, K2, K3, K4) ...................................... 376MP110
 Abrapol-2
Spare Parts and Diagrams

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&LUFXLW%RDUGV 1 Display Board ........................................................... 422MP010

Fig. 23 2 CPU Board ................................................................ 422MP011
PROMP, latest version ............................................. 422MP040
3 Interface/Power Supply Board.................................. 422MP012
4 3-pole cabled plug for solenoid valve ........................ 422MP029
5 9-pole cabled plug for solenoid valve ........................ 422MP030
Fuse on PCB F5 (2.5 AT) .......................................... 422MP031
Fuse on PCB F6 (1.6 AT) .......................................... 422MP032
 Noise liNer

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Connections for Struers

recirc. pump
3 x U/0i3 kW Sample mover motor. Polishing disc motor.
Anschluss für Struers Probenhalter Motor. Polierscheibe Motor.
Rezirkulationspumpe
bk block sckworz
bo brownobrOun 3 x 0.13 kW
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Schaliplon für Metzsponnuog. 3 220-SOOV/ U2210076
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Sehe Verbindungs—schaltplan
Connections for Struers Rec. Pump.

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Filter. xl

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PrimAr Versorgung PrimAr Versorgung
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200V AC 215/220V AC

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rd,30 -‘
RL6
rdlQ RLS
X612
X21O P 24V U~ RL/,,
W rdl 1i~
OUTPUT RL3
X611
rdl 42 l~ 41 rdl4 X214 ws c-d14
-~-u-~----~----- :11<
150RPM A RL2
( *~- 0 12<
DISC MOTOR
300 RPM
rd 1 ~
5(2 LI
rd 13 .__.__~t:~__
-d6
PORT RLI
RLO
13<
-,

X69 A
SAMPLE MOVER 15 X2~15 W5 Cd15 r 14—,

24V0
MOTOR,
RECSR5(.PUMP 2 X68, 7 ~i~_
L Y5~.j,~WATER
~grVALVE
‘dl
X21
1
SOL.’<. <
.8
‘
rdl
WSrdl

/ Xl12
~YL~4~rd~
A2fl
‘ysU
~7a
~rd16~ ulE
-

X11’tl X28
-
W5rd16

~ Ki ‘
..

X67
[~(_~A4
.13 PORT

A
~
A3
Al.
7 A5
AIR X146 W~~rd~Xi4~1ird)l ~~__
A6
UP/DOWN
INPUT
X65
—A ~ 86
W7 rdl Y2. W1O1 rd 2 8/.
X1O2 ~ XlOl PORT
LUB UNIT ..—. LUB 1 X14~7 -
83
B 2 —
_____X~2~4X~32d32X~3 Bo 82
6 2 ________
LUB I 0~ B1
X13~2 r X13~4 X6~2 80
LUB 2 rd33 c— ~ I
PORT

I--I VS
roll B
X132 ~ X135 X61
~ DOSER UNIT SUSP 1
YB <L~~ rd/. ~—(—‘--— 82
X13t2 r~’~ X13 6 d X7r18 6
SUSP2 r 35 ~
Y7 N~4
t0~
X132 p X137 X717
~ SUSP3 ____________ -,~ ,_~, rd3B p INPUT A
— . — \ ~4

1k WIO d ,g~~ WlO2rdl.7 X14 ~S4 Xi/.

20 2 X716 78) rd4O ~ MS. DOWN
N RLO U119
X14
P.8. START A
RL1 U118 t
X715 COMM.. X14 r~’ S6 X1L.
INPUT 8 1~
W7-rdl NC. rd42 W6rd5, _-&,~//6rd~~3 PB. START B
RL2 U117 0
SIGN. FOR IX102Wl~d Xl~,3
3 W7-rd3
0
rd37 ~E U120
RLO
> LUB UNIT
RL3 U116 EMERG. STOP
0+
0
9~
SIGN. FOR
~ X.132 — X133
~ rd2C
X713 .~- j.—53 >~52 X14
-t U) DOSER UNIT ‘0~ ~ U121 RL1
X7l~~ rd43 ,~.-ij~rd3O5~3O5STAND-BY
RL/. U115
X712 U122 RL2
MS. STOP
0 RL5 U114
X7l1 W103rd2 W103 rdl
U123 RL3
m
C) — — X71O
U124 RU.
~C (1)
X79
O Q~ 0:3 U125 RL5

X64

‘I)
‘/0
C).
53 -.1,1

9.. W5 ye/fin Front

to)
~ 27J727 Contaclor
H Box
 Abrapol’-2
Spare Parts and Diagrams

28. Circuit Diagram,

Keyboard/Display Board
Diagram 14221052
0
‘C
4

U)
W
>0
-J
z-C ~.U)t~.to ~.t0 ~ ~ ~-.t
29Q 29C) ~Q ~Qo~i9a~
~oCo- ~CL
0 >] ‘CU NW tCW t’tW NW t’tWt’)W 01W
>l—>l-->I—>k-- >I—>I—>I—

H-~-~
U) >1-
3:0)10) 3:0) 3:0) IU)3:L/) U),
I-
-0:
a
to
>- 010
~:
NW (‘tW]t’)L 01W C’)Wt’,W 01W.
>1- >1-. >H>~ >1— >1— >1— >1—
3:03:0/) It/I 3:0)3:0)3:0) 1/)

07 U) 0
\ ~
~2~U iP~ Rio~ ~W
H ‘CrC~C,)H
>
0+>~>o>U)><x
I~10)1410 I~UJ U
- ‘-(N 0 tO
t~Y’t-, fl 0)0 S ol
to
-4 ‘CU) o0-ot)~o’-ot’)o’-o
05- a
otU)o1LflotIc’t~r’,to’Ctor’t
10) IWIU)I07~I07 I..JI.../I nt
1
171 o to 0 ~0 tOt ... 01
LI. —I
a
>~(‘1

i: i:~:
U)
a)

L~
~ ~ .~- ~
0~~
>-~
5-

J~~i~ELLx ix

C >0
C-

U)
La
>0 ~- ~— ~,
-J to
z07
I
H
W
‘3: In
~i -

1 !! ! I
0
U-

+e

z
‘~01 ZtJ)
4W
03:
07-’ Ut .J
H
+

:0

h Z’O ‘3 tO P m

I) (OW N~t 0t(t~t~/’ 0

Ad P)tn.n+t t. -4J,,e,,_(tU.n y +.
Abn+po-2 2050322t1 0
~‘‘

-t

+t~’~

~RUERS K/S
 Nr I beqcje ender!

5 SUSP3

4 SUSP2

Lubricant/ Suspensions
3 sus~i
Lubrikant/ Suspensionen

2 LUB, 2

Y: Solenoid Valves LUB. 1

Magnet Ventile

F: Pumps
Pumpen

bl: blue Air

blau Luft
bk: black Liquid
schwarz Flüssigkeit

kke ang.
ruheder:

2~ kkeang. ±
jq~,~J/~/ tolerancer:
M5estok
Abrapol—2, tilbehør: Dosersystem GB ID
Mann

2 3 4 5 STRUERS A/s Dato ~tO6(~

LU~1 LUB.2 SUSP1 SUSP2 SUSR3 Kode Ann. type: Erst..

I Pneumatic Diagram
Pneumatik Diagramm 11+220536 A
IL; O2~71111
 PA 05 ‘c 170
PA 05 x 220
PA 08 x 240
PA 08 310
PA 08 x 240
PA 08 x 125
PA 08 .315
H: PAO8x300.
 Motor protection fuse setting:
Motor schutz Einstetlung:

Rèlage du fusible protégeont le moteur:

U / f Fl/A F2/A F3/A F4/A

200/50 0.4 0.96 4.8 5.1

200/60 0.4 0.96 4.0 4.8

220/50 0.4 0.96 4.5 4.7

220/60 0.4 0.96 4.5 4.7

380/50 0.23 0.55 2.6 2.7

415/50 0.23 0.55 2.5 2.6

440/50

440/60 0.23 0.55 2.6 2.7

480/60 0.23 0.55 2.5 2.6

500/50 0.18 0.5 2 2.1

Motr.: OverfLbeh.: Mâftorhold: lkke ang. tol. efter

DS/ISO 2768—
C: F3 og F4 opdaterst
Projektionsmetod I Dato I Sign.
for 200, 415 09 480
18/11—98 CVE
7
‘# StI’jei’s ~ Tegn: Ii 7O889~
B: F2/A cUe v~rdier Kontr. 1 70889i v.H.
Bndr. undt. 500/50
040196 BMJ/JTV
A: 200V/50+6Otitf.
Indstilling af termosikring Erst.:
090392 BRH/JTV Abrapol—2 1 422 1 0450