www.fusionprovida.
com
Electrofusion Fittings
   Product Guide
The
Company
                                                                                             1971
                                                                                             2000+
Fusion was founded in 1971, and     customers across the world
is a UK based company               through a network of distributors,   Fusion is always updating its
specialising in the manufacture     agents     and     joint-venture     website which will provide
and supply of jointing equipment,   companies.                           comprehensive details of the
fittings and fabrications for                                            products     and    services
polyethylene pipe systems used in   Fusion places great emphasis on      supplied by the Fusion
the transportation of water,        manufacturing excellence and         Group.
sewerage, gas and chemicals.        high quality products and is
                                    accredited to BS EN ISO              Check our progress on:
From its UK manufacturing base      9001:2000.         Fusion     is     www.fusionprovida.com
and headquarters in Chesterfield,   acknowledged as a world leader
the Fusion Group supplies its       in both electrofusion and butt
products   and     services    to   fusion technology.
                                Contents
         Electrofusion Products                                    1
         Technical Specifications for Fusamatic Fittings           1
         SDR Ratings                                               1
         Type Approval Testing                                     2
         The Good Guide to Electrofusion Jointing                 3-4
         Coupler                                                   5
         End Cap                                                   5
         Reducer                                                   6
         90˚ Elbow                                                 6
         45˚ Elbow                                                 7
         22.5˚ Elbow                                               7
         Equal Tee                                                 7
         Reducing Tee                                              8
         Flanged Tee                                               8
         Multiseal Tapping Tee S/L Gas 10 Bar, Water PN16          9
         Multiseal Tapping Tee S/L Gas 6 Bar, Water PN12.5        10
         Multiseal Tapping Tee U/P Gas 10 Bar, Water PN16         11
         Multiseal Tapping Tee U/P Gas 6 Bar, Water PN12.5        12
         Branch Saddle S/L                                        13
         Branch Saddle U/P                                        13
         Flanged Branch Saddle U/P                                14
         Male Transition Elbow 45˚                                15
         Female Transition Elbow 45˚                              15
         Male Transition Elbow 90˚                                16
         Female Transition Elbow 90˚                              16
         Male Transition Coupler                                  17
         Female Transition Coupler                                17
         Balloon Saddle                                           18
         PE-Steel Transition Piece (weldable)                     18
         Transition Saddle                                        19
         Duckfoot Bend Kit                                        20
         Duckfoot Bend                                            20
         Hydrant Branch Saddle                                    21
         Other literature available from Fusion                   22
         Notes                                                   23-27
         UK and ROI Depot & Service Centre Network                28
Fitting Bar Key
To specify                       Example:
product colour        BK
and polymer         Black PE80   32mm Coupler     Fitting Code      C*A32
grade when
ordering, the          Y         32mm Coupler     Yellow PE80       CYA32
following codes    Yellow PE80   32mm Coupler     Blue PE100       CBHA32
should be used:                  32mm Coupler     Black PE100      CBKHA32
                     BKH
                   Black PE100
                      BH
                   Blue PE100
    ELECTROFUSION PRODUCTS
    As one of the pioneers of Polyethylene pipe jointing               • BG Transco PS/PL2 Part 4 • WIS 4-32-14 / 15
    systems , Fusion Provida has been at the leading edge              • EN1555 • EN12201• ISO/DIS 8085 • UNI 8850
    of Electrofusion jointing technology for over 30 years.            • DS 2119
    During this period a wealth of knowledge and practical
    experience has been established, resulting in tried and            QUALITY CONTROL
    tested products that are in use all around the world.
    Innovations such as the Fusamatic Auto Recognition                 All Fusamatic products are individually inspected using
    System and fully Automatic Butt Fusion machines                    a unique computerised monitoring system that utilises
    provide Fusion Provida’s customers with the most                   advanced barcode technology. Each fitting is
    advanced and reliable products along with expert after             automatically inspected for coil resistance /continuity;
    sales services.                                                    correct fusion time as well as visual quality by fully
                                                                       trained inspectors. This information is then logged on
    A range of high quality control boxes and tooling                  to a database that can provide full traceability from the
    compliments Fusamatic Electrofusion fittings. The                  raw material to despatch and beyond, should the
    control boxes provide computerised control and                     Fusamatic data retrieval system be used.
    monitoring systems that can supply all the joint data
    required for a fully traceable quality system.                     Fusion Provida operates accredited quality systems
                                                                       against ISO 9002, which ensure high quality products
    Fusamatic fittings are tested, accredited and approved             as well as being regularly audited by various institutions
    against many international performance standards                   such as IIP, KIWA, BSI, etc.
    including:
    TECHNICAL SPECIFICATIONS FOR FUSAMATIC FITTINGS
    Please note: For UK customers for 7 bar gas applications (NG CLASS C), customers should clarify approvals
    with local depots and client.
    PRESSURE RATINGS
    The maximum pressure rating for each type of Electrofusion fitting is in accordance with the table below:
      Fitting Type              Water (cold)                Gas
      Coupler                   PN16                        6 Bar/10   Bar       ** PN16 when PE100 resin / PN12.5 when
                                                                                    PE80 resin
      Elbow                     PN16                        6 Bar/10   Bar
      Equal Tee                 PN16                        6 Bar/10   Bar
      Reducer                   PN16                        6 Bar/10   Bar
      Tapping Tee**             PN16/PN12.5                 6 Bar/10   Bar
      Branch Saddle**           PN16/PN12.5                 6 Bar
      Hydrant Products          PN12.5                      n/a
      Transition Fittings       PN12.5                      6 Bar
    SDR RATINGS
    The appropriate pipe SDR rating for electrofusion fittings is in accordance with the tables below:
      Fitting Sizes 63mm and Below                  Fitting Sizes Above 63mm                    Testing can be carried out on
      Fitting Type              Pipe SDR            Fitting Type               Pipe SDR         SDR rated pipe out of the stated
                                                                                                ranges if required, contact
      Coupler                   11                  Coupler                    11   to   17.6   nearest Fusion Provida outlet for
      Elbow                     11                  Elbow                      11   to   17.6   details.
      Reducer                   11                  Equal Tee                  11   to   17.6
      Equal Tee                 11                  Reducer                    11   to   17.6
      Tapping Tee               11                  Tapping Tee                11   to   17.6
      Branch Saddle             11                  Branch Saddle              11   to   17.6
      Transition Fittings       11                  Hydrant Products           11   to   17.6
                                                    Transition Fittings        11   to   17.6
    For further technical data contact technical@fusionprovida.com
1
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TYPE APPROVAL TESTING
The Fusamatic system was developed to meet primarily                                   information provides details of typical tests and
the requirements of British Gas and the British Water                                  indicates the test results against specification
Industry. Subsequently the Fusamatic system has                                        requirements.
become the preferred system in many countries
worldwide. Full up-to-date details of approvals are                                    Fusion Provida is a BS EN ISO 9001:2000 quality
available on request. To confirm the long term                                         assessed, registered and certificated company, by The
durability of the Fusamatic system, thorough testing is                                British Standards Institution. Certificate No. FM 28179.
carried out within our laboratory. The following
          TYPICAL TEST                              TEST CRITERIA                       WATER SPECIFICATION                          GAS SPECIFICATION
       20°C Hydrostatic test                         PE80 - 9.5 Mpa                               WIS 4-32-14                                BS7336
           (10 000 hrs)                              PE100 - 11 Mpa                               WIS 4-32-15                         Transco PS/PL2 PART 4
                                                                                                                                      Transco PS/PL2 PART 6
       80°C Hydrostatic test                           PE80 - 4 Mpa                               WIS 4-32-14                                BS7336
            (1000 hrs)                                PE100 - 5 Mpa                               WIS 4-32-15                         Transco PS/PL2 PART 4
                                                                                                  EN12201/3                           Transco PS/PL2 PART 6
                                                                                                                                           PrEN1555/3
                                                                                                                                           ISO 8085/3
      20°C Hydrostatic test*                         PE80 - 10 Mpa                                WIS 4-32-14                                 EN1555/3
            (100 hrs)                               PE100 - 12.4 Mpa                              WIS 4-32-15                                ISO 8085/3
                                                                                                  EN12201/3
      80°C Hydrostatic test*                         PE80 - 4.6 Mpa                               WIS 4-32-14                                BS7336
            (170 hrs)                               PE100 - 5.5 Mpa                               WIS 4-32-15                         Transco PS/PL2 PART 4
                                                                                                  EN12201/3                           Transco PS/PL2 PART 6
                                                                                                                                           PrEN1555/3
                                                                                                                                           ISO 8085/3
     Joint strength/adhesion*                  All samples to have 75%                           WIS 4-32-14                                 BS7336
       (Socket OD>90mm)                                ductility                                 WIS 4-32-15                          Transco PS/PL2 PART 4
                                                                                                 PrEN12201/3                          Transco PS/PL2 PART 6
                                                                                                                                           PrEN1555/3
                                                                                                                                           ISO 8085/3
      Joint strength/Crush*                    No brittle failure at joint                       WIS 4-32-14                                BS7336
     (Socket OD≤90mm and                               interface                                 WIS 4-32-15                         Transco PS/PL2 PART 4
             Saddles)                                                                            PrEN12201/3                         Transco PS/PL2 PART 6
                                                                                                                                     PrEN1555/3ISO 8085/3
       Dimensional Stability                  Within specified tolerances                               N/A                                  BS7336
           (9 000 hrs)                        after conditioning @ 30°C                                                               Transco PS/PL2 PART 4
                                                                                                                                      Transco PS/PL2 PART 6
         Material Tests*                         MFR, OIT and Density                             WIS 4-32-14                                BS7336
   (taken from joint interface                   within specified limits                          WIS 4-32-15                         Transco PS/PL2 PART 4
       after fusion cycle)                                                                        EN12201/3                           Transco PS/PL2 PART 6
                                                                                                                                           PrEN1555/3
                                                                                                                                           ISO 8085/3
              A.R.E.L.                              Specified load for                                  N/A                                  BS7336
        (Tensile loading for                         500 hrs @ 80°C                                                                   Transco PS/PL2 PART 4
          sockets<75mm)                                                                                                               Transco PS/PL2 PART 6
       Tapping Tee Impact*                   No cracking or leaking after                         WIS 4-32-14                               BS7336
      (100 J impact energy)                            impact                                     WIS 4-32-15                        Transco PS/PL2 PART 4
                                                                                                  EN12201/3                          Transco PS/PL2 PART 6
                                                                                                                                     PrEN1555/3ISO 8085/3
  Tapping Tee Cutter Torque*                     <45Nm for 32mm                                         N/A                                  BS7336
                                             O/L<110NM for 63mm O/L                                                                   Transco PS/PL2 PART 4
        Pressure loss across                           State K value                                    N/A                                  BS7336
           Tapping Tee                                                                                                                Transco PS/PL2 PART 4
      Branch Saddle Pull Off               Outlet pipe to fail before fitting                        Internal                                   Internal
* In order to ensure product integrity across the whole fitting range, Fusion Provida have developed an internal test programme, “M.I.R” (Minimum Internal
Requirement) that is based ona cross section of International Performance Specifications. Each and every fitting type is evaluated against this test programme, in addition
to the individual customer requirements.
CUSTOMER PROCESS/QUALITY CONTROL TESTING
Process control testing is based upon customer requirements but this also fulfils the requirements of other organisations. Fusion Provida can
provide special process/quality control test programmes for specific individual customer requirements. Typical test programmes may include:
• Dimensional stability checks • Identification resistor check* • Short term strength test (delayed burst) • Joint strength test (crush or peel
test) • Wire temperature coefficient** • Heating element resistance* • X-ray of branches and tapping tees* • 80oC stress crack resistance
(170 h) • Heating wire resistance** • End reversion for spigot outlets • Material tests in heat effected zone (OIT, MFI, density) • Barcode*
                                                                                                                                                                              2
     THE GOOD GUIDE TO:
     ELECTROFUSION JOINTING
    1. Pre Jointing Checks                               • Fully scrape pipe and/or spigot surfaces.
                                                           (Secura-Line pipes need not be scraped prior
    • Use equipment that is clean, in good                 to electrofusion if outer skin has been freshly
      condition, regularly maintained and within           peeled and the core pipe is pristine. Should
      recommended calibration/service dates.               the peeled pipe ends become contaminated
                                                           then they should be treated in the same way
    • Ensure that cutters/blades and scrapers are          as standard PE pipe.)
      clean and in good condition.
                                                         • Keep scraped pipe and/or spigot surfaces and
    • Mechanical Scrapers must be used wherever            fittings clean.
      possible.
                                                         • Assemble joint and fuse immediately following
    • Check that restraining clamps are in good            scraping the pipe.
      condition.
                                                         • If Fusion automatic fittings and boxes are
    • Check that you have somewhere clean and              being used, connect the red lead to the fitting
      dry to place tools and equipment during the          terminal with the red pin and the black lead to
      electrofusion process.                               the plain pin.
    • Do not start the joining process unless it can     • In all cases check the fusion time displayed by
      be completed in one go.                              the control box matches the fusion time on
                                                           the fitting. If different do not continue to
    2. Do’s                                                weld, replace with a new bagged fitting or
                                                           enter fitting time manually.
    • Understand the principles of electrofusion
      (refer to pipe manufacturers details in van        • Ensure correct fusion and cooling times are
      pack if necessary)                                   observed and adhered to.
    • Ensure all fusion indicators have risen, if not    • Drilling/tapping through fitting/pipe should
      cut out and make new weld.                           only be carried out following the required
                                                           quality inspections and pressure testing.
    • Use a shelter and ground sheet, both in dry
      and    wet     conditions,  to    minimise         • Always ensure you mark the completed
      contamination.                                       joint with the number issued from the
                                                           electrofusion control box, along with the
    • Use pipe end covers wherever possible.               date. Again, this is imperative for full
                                                           traceability.
    • Always enter your details into the electrofusion
      control box if the box requests it, your
      operator code and job code must be entered
                                                         3. Don’ts
      to allow full traceability.                        • Do not start any electrofusion joint unless it
                                                           can be completed without interruption.
    • Always use clamps for alignment /restraining /
      re-rounding.                                       • Do not use an electrofusion box within an
                                                           excavation.
    • Ensure control box voltage compatible with
      fitting.                                           • Under no circumstances shall an attempt be
                                                           made to carry out a second fusion cycle on
    • Ensure pipe and fittings to be jointed are           any fitting. This is a WIS 4-32-08
      compatible with each other.                          Specification and should be adhered to.
    • Cut pipe ends square for all electrofusion         • Incomplete, interrupted, failed or aborted
      socket fittings.                                     fittings should ALWAYS be cut out, bagged
3
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   and numbered with corresponding joint              Health & Safety
   number for submission to Supervisor for
   inspection.                                        Fusion Provida make every effort in the design
                                                      and manufacture of their Pipes, Fittings and
• Do not use dirty or contaminated fittings or        Equipment to ensure safety in use. The following
  those from split or torn bags, or touch             precautions are however worth bearing in mind:
  prepared surfaces.
                                                      • Never allow hot polyethylene to come into
• Do not leave fittings out of their protective         contact with the skin. In such an event cold
  bags or remove them from bags until                   water should be used cool the affected area.
  immediately before use.                               Expert medical advice sought.
• Do not allow prepared fusion/jointing surfaces      • Under no circumstances should any
  to become wet or damp.                                attempt be made to remove any material
                                                        that becomes stuck on the skin without
• Do not remove clamps from fitting until               medical supervision, as this would be to risk
  cooling time has elapsed.                             a more serious injury.
• Do not remove integral cutter from the              • Heavy pipes, fittings and equipment should
  stack/saddle once the main has been drilled.          not be handled without assistance or
                                                        mechanical aid. The requirements of ‘Manual
• IF EVER IN DOUBT - CUT IT OUT                         Handing’ legislation should be adhered to.
The Use of Wet Wipes                                  • Health & Safety regulations insist upon the
                                                        wearing of Personal Protective Equipment
“The preferred position is to make electrofusion        such as gloves, safety glasses and safety boots
joints without the use of Wet Wipes. This is            whilst carrying out electrofusion joints.
provided that the pipes are freshly scraped, the
fitting has just been debagged and the assembly       • Care should be exercised, by taking normal
and fusion of the joint follows immediately.            precautions, when using electrical equipment
                                                        on site, particularly in wet conditions.
If any deviation from the above occurs, which
may result in contamination of either the scraped     • Normal precautions should be observed when
pipe or the debagged fitting then prescribed Wet        handling electrical equipment and, for safety
Wipes shall be used. Separate fresh Wet Wipes           reasons, all 110v portable generator sets
shall be used for the scraped pipes and the             should be ‘Centre Tapped’ for site use +55/0/-
debagged fitting if both are contaminated.              55 volts.
Whether wiping both scraped pipe or fitting or
just one of them, wiped surfaces must be allowed       Always remember that all joint records are
to visibly dry (do not touch the wet surface), then         automatically stored and should be
the joint assembled and fused. Failure to allow           downloaded on a regular basis to allow
the jointing surfaces to visually dry will increase           full traceability and integrity of
the risk of voids at the weld interface.                                workmanship
N.B. In Butt Fusion Jointing Wet Wipes are not
used for cleaning pipes that have already been
machined/trimmed.”
This statement is an agreed industry position
          between GPS, Fusion Provida,
          Uponor and Bodycote PDL.
                                                                                                            4
    COUPLER
    Gas 10 Bar            Water PN16
    PE80 - Yellow PE100 - Black/Blue
    Please see Technical Specifications on
    page 1 with regard to gas fitting ratings
      Fitting                Fitting size         L     L1      D     D1    Fusion   Cooling   Weight     Box
       Code                                     (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                            (secs)   (mins)
     C * A20                    20 mm            77    37.5    29     20      25        3      0.033      75
     C * A25                    25 mm            77    37.5   33.5    25      30        3      0.037      75
     C * A32                    32 mm            77    37.5    43     32      45        3      0.057      75
     C * A40                    40 mm            90     44    51.5    40      40        5       0.08      50
     C * A50                    50 mm            91     44    61.5    50      80        5      0.096      40
     C * A63                    63 mm           102     49     77     63      35        3      0.148      25
     C * A75                     75mm           125     61    100     75      50        5      0.403      45
     C * A90                    90 mm           122     60    110     90      90       10      0.333      30
     C * A110                  110 mm           144     70    133    110    160        10       0.52      10
     C * A125                  125 mm           154     75    151    125    200        10       0.74      12
     C * A140                  140 mm           181     89    176    140    200        10       1.45        4
     C * A160                  160 mm           175     86    195    160    300        20      1.409        4
     C * A180                  180 mm           185     91    220    180    360        20      1.906        4
     C * A200                  200 mm           186     92    243    200    440        20      2.301        4
     C * A225                  225 mm           222    109    276    225    600        30       4.15        2
     C * A250                  250 mm           220    108    301    250    600        30       4.28        2
     C * A280           280 mm (40 V)           260    127    345    280    600        30       8.32        1
     C * A315           315 mm (40 V)           261    128    386    315    900        30       10.1        1
     C * M315V80        315 mm (80 V)           261    128    386    315    360        20       10.1        1
     C * A355           355 mm (40 V)           260    126    437    355    900        30       12.3        1
     C * M355V80        355 mm (80 V)           260    126    437    355    500        30      12.32        1
    END CAP
    Gas 10 Bar            Water PN16
    PE80 - Yellow PE100 - Black/Blue
    Please see Technical Specifications on
    page 1 with regard to gas fitting ratings
      Fitting                Fitting size         L     L1      D     D1    Fusion   Cooling   Weight     Box
       Code                                     (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                            (secs)   (mins)
     EC * A20                20 mm               82    37.5    29     20      25        3      0.041      75
     EC * A25                25 mm               82    37.5   33.5    25      30        3      0.048      75
     EC * A32                32 mm               84    37.5    46     32      45        3      0.073      75
     EC * A40                40 mm               97     44    51.5    40      40        5      0.102      50
     EC * A50                50 mm              101     44    61.5    50      80        5       0.15      40
     EC * A63                63 mm              115     49     77     63      35        5      0.226      20
     EC * A75                75 mm              125     61    100     75      50        5      0.553      25
     EC * A90                90 mm              138     60    110     90      90       10      0.521      25
     EC * A110              110 mm              164     70    133    110    200        10       0.97      18
     EC * A125              125 mm              175     75    151    125    220        10       1.24      10
     EC * A140              140 mm              236     89    176    140    200        10       2.25        6
     EC * A160              160 mm              202     85    196    160    300        20       2.21        4
     EC * A180              180 mm              214     91    220    180    360        20       2.32        4
     EC * A200              200 mm              215    108    243    200    500        30        4.2        2
     EC * A225              225 mm              222    109    276    225    600        30          7        2
     EC * A250              250 mm              220    108    301    250    600        30        8.1        2
5
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REDUCER
Gas 10 Bar             Water PN16
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
    Fitting        Fitting size       L           L1       D          D1         L1a  Da          D1a Fusion Cooling Weight            Box
     Code                           (mm)         (mm)    (mm)        (mm)       (mm) (mm)        (mm) Time    Time    (kg)             Qty
                                                                                                      (secs) (mins)
 R * A25X20          25x 20 mm          77       38.5         34           25    36.5    29        20      35         3      0.035     25/75
 R * A32X20          32x 20 mm          77       38.5         43           32    36.5    29        20      35         3      0.048     20/75
 R * A32X25          32x 25 mm          77       38.5         43           32    36.5    34        25      30         3      0.052     20/75
 R * A40X32          40x 32 mm          84         41         52           40     41     43        32      50         5      0.104          50
 R * A50X32          50x 32 mm          91       46.5        61.5          50     41     32      43.3      60         5      0.087          40
 R * A50X40          50x 40 mm          91       46.5        61.5          50    41.5    40      51.6      60         5       0.92          40
 R * A63X32          63x 32 mm         102         52         77           63     41     32      43.3      90         5       0.98          25
 R * A63X40          63x 40 mm         102       52.3         77           63     43     40      51.6      70         5      0.103          30
 R * A63X50          63x 50 mm         102         52         77           63    45.5    50      61.5      120        10     0.138          25
 R * A90X63          90x 63 mm       122.5         62    109.5             90     53     63        77      80         5      0.293          35
 R * A110X90        110x 90 mm       136.5         70        134       110        62    109        90      120        10     0.515          10
 R * A125X90        125x 90 mm         181         89        156       125        79    116        90      90         10           1        12
 R * A180X125      180x125 mm          221        101        216       180        83    157       125      220        10      2.09           4
90˚ ELBOW
Gas 10 Bar             Water PN16
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
  Fitting           Fitting size         L          L1               L2           D       D1      Fusion    Cooling Weight  Box
   Code                                (mm)        (mm)             (mm)        (mm)    (mm)       Time      Time    (kg) Quantity
                                                                                        (secs)    (mins)
 E * A20X90      20 mm x 90 deg             82          44           64          20       36        30           3         0.141       25
 E * A25X90      25 mm x 90 deg         72.4        37.5            55.4         25     33.85       30           3         0.062       40
 E * A32X90      32 mm x 90 deg             84          40           62          32       44        50           3         0.097       25
 E * A40X90      40 mm x 90 deg         116             50           83          40       67        80           5          0.34       40
 E * A50X90      50 mm x 90 deg         116             50           83          50       67       120           10        0.241       40
 E * A63X90      63 mm x 90 deg       123.3             50          84.1         63      78.5       35           5         0.277       30
 E * A75X90      75 mm x 90 deg         150             53          102          75       97       120           10        0.528       30
 E * A90X90      90 mm x 90 deg         194             77          131          90      116       120           10         1.06       10
 E * A110X90 110 mm x 90 deg            205             71          135         110      137       160           15         1.12        6
 E * A125X90 125 mm x 90 deg            228             72          152         125      154       200           15         1.57        5
 E * A160X90 160 mm x 90 deg            320         104             211         160      213       200           10           5         1
 E * A180X90 180 mm x 90 deg            320         104             211         180      213       300           20         4.12        1
                                                                                                                                                 6
    45˚ ELBOW
    Gas 10 Bar             Water PN16
    PE80 - Yellow PE100 - Black/Blue
    Please see Technical Specifications on
    page 1 with regard to gas fitting ratings
      Fitting              Fitting size            L              L1           D     D1     Fusion    Cooling        Weight      Box
       Code                                      (mm)            (mm)        (mm)   (mm)     Time      Time           (kg)     Quantity
                                                                                            (secs)    (mins)
     E * A32X45         32 mm x 45 deg                95           39         44     32       50            3         0.08       60
     E * A40X45         40 mm x 45 deg            108              44         56     40       60            5        0.125       75
     E * A50X45         50 mm x 45 deg            124              49         68     50     120            10        0.196       50
     E * A63X45         63 mm x 45 deg           136.4             50        78.5    63       35            5         0.25       20
     E * A75X45         75 mm x 45 deg            165              62         97     75     120            10        0.427       20
     E * A90X45         90 mm x 45 deg            192              82        117     90     120            10        0.765       10
     E * A110X45       110 mm x 45 deg            213              75        137    110     140            10        0.894       10
     E * A125X45       125 mm x 45 deg            240              81        154    125     140            10         1.22         6
     E * A160X45       160 mm x 45 deg            320             105        217    160     240            10          4.5         2
     E * A180X45       180 mm x 45 deg            320             105        217    180     240            20         3.13         2
    22.5˚ ELBOW
    Water PN16
    PE100 - Black/Blue
      Fitting              Fitting size            L              L1           D     D1     Fusion    Cooling        Weight      Box
       Code                                      (mm)            (mm)        (mm)   (mm)     Time      Time           (kg)     Quantity
                                                                                            (secs)    (mins)
     E * A180X22      180 mm x 22.5 deg           278            105         180    213     220            20        2.816        2
    EQUAL TEE
    Gas 10 Bar             Water PN16
    PE80 - Yellow PE100 - Black/Blue
    Please see Technical Specifications on
    page 1 with regard to gas fitting ratings
        Fitting            Fitting            L             L1       D        D1     D3      A     Fusion Cooling Weight         Box
         type                size           (mm)           (mm)    (mm)      (mm)   (mm)   (mm)     Time   Time    (kg)          Qty
                                                                                                   (secs) (mins)
     ET * A20          20x 20x 20 mm             98         35          44     20    20     78        50         3      0.13      50
     ET * A25          25x 25x 25 mm             98         35          44     25    25     78        50         3      0.12      50
     ET * A32          32x 32x 32 mm             98         35          44     32    32     78        50         3       0.1      50
     ET * A40          40x 40x 40 mm            144         49          67     40    40    102        80         5     0.376      15
     ET * A50          50x 50x 50 mm            144         49          67     50    50    101       120        10       0.3      25
     ET * A63          63x 63x 63 mm            174         61          82     63    63    114        80         5     0.462      20
     ET * A75          75x 75x 75 mm            174         60          97     75    75    126       120        10     0.597      10
     ET * A90          90x 90x 90 mm            210         65      118        90    90    143       120        10      1.12          5
     ET * A110       110x110x110 mm             268         88      156       110   110    177       200        10      2.99          4
     ET * A125       125x125x125 mm             268         79      156       125   125    177       220        10      2.25          4
     ET * A160       160x160x160 mm             372        112      217       160   160    231       200        10      6.78          1
     ET * A180       180x180x180 mm             372        105      217       180   180    231       200        20       5.3          1
7
                                                                                                                   www.fusionprovida.com
REDUCING TEE
Gas 10 Bar             Water PN16
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
    Fitting                Fitting            L      L1       D       D1        D3      A      Fusion Cooling Weight           Box
     code                    size           (mm)    (mm)    (mm)     (mm)      (mm)   (mm)      Time Time      (kg)            Qty
                                                                                               (secs) (mm)
 RT * A20X32          20x 20x 32 mm            98    35      44          20     20     78        50         3      0.13         50
 RT * A25X32          25x 25x 32 mm            98    35      44          25     32     78        35         3     0.126         50
 RT * A50X40          50x 50x 40 mm         144      49      67          50     40    101      120         10       0.3         25
 RT * A63X40          63x 63x 40 mm         174      61      82          63     63    114        80         5      0.43         20
 RT * A63X50          63x 63x 50 mm         174      61      82          63     63    114        80         5      0.44         20
 RT * A90X63          90x 90x 63 mm         210      65     118          90     63    295      120         10      1.38             1
 RT * A110X63       110x110x 63 mm          265      88     154      110        63    600      200         10       3.7             1
 RT * A110X90       110x110x 90 mm          265      88     154      110        90    353      200         10      3.47             1
 RT * A125X110 125x125x110 mm               266      79     156      125       110    359      220         10       2.8             1
 RT * A125X63       125x125x 63 mm          266      79     157      125        63    500      220         10            3          1
 RT * A125X90       125x125x 90 mm          266      79     156      125        90    331      220         10      2.77             1
 RT * A160X63       160x160x 63 mm          367     112     218      160        63    600      200         10       7.8             1
 RT * A160X90       160x160x 90 mm          367     112     213      160        90    600      200         10       7.7             1
 RT * A160X110 160x160x110 mm               367     112     213      160       110    430      200         10       7.4             1
 RT * A160X125 160x160x125 mm               367     112     213      160       125    410      200         10      7.45             1
 RT * A180X125 180x180x125 mm               372     112     213      180       125    410      200         20       5.9             1
FLANGED TEE
Gas 10 Bar             Water PN16
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
        Fitting                 Fitting size           L        L1              A     Fusion    Cooling         Weight         Box
         Code                                        (mm)      (mm)           (mm)     Time      Time            (kg)        Quantity
                                                                                      (secs)    (mins)
 FT *A63X50                   63mm x 50 NP16          174           61         251      80             5         3.08           1
 FT * A90X50                  90mm x 50 NP16          210           65         307     120            10         5.64           1
 FT * A90X80                  90mm x 80 NP16          210          65          307     120            10         6.51           1
 FT * A110X100             110mm x 100 NP16           265          88          353     200            10         8.02           1
 FT * A125X80                125mm x 80 NP16          266          79          526     220            10         7.81           1
 FT * A125X100             125mm x 100 NP16           266          79          353     220            10         7.32           1
 FT * A160X100             160mm x 100 NP16           372          112         596     200            10          8.1           1
 FT * A160X150             160mm x 150 NP16           372          112         436     200            10          9.4           1
 FT * A180X100             180mm x 100 NP16           372          112         575     200            20            9           1
 FT * A180X150             180mm x 150 NP16           372          112         436     200            20          7.4           1
 FT * A180X80                180mm x 80 NP16          372          112         766     200            20         7.81           1
                                                                                                                                        8
    MULTISEAL TAPPING TEE S/L
    Gas 10 Bar             Water PN16
    PE80 - Yellow PE100 - Black
    Please see Technical Specifications on
    page 1 with regard to gas fitting ratings
            Fitting            Fitting            L      H      h     W     Fusion   Cooling   Weight     Box
             Code                size           (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                            (secs)   (mins)
     MT * A63X20 (T)         63 x 20 mm         105    119     62    120      70       10       0.34      10
     MT * A63X25 (T)         63 x 25 mm         105    119     62    120      70       10       0.34      10
     MT * A63X32 (T)         63 x 32 mm         105    119     62    120      70       10       0.34      10
     MT * A75X20 (T)         75 x 20 mm         105    110     77    120      80       10       0.35      10
     MT * A75X25 (T)         75 x 25 mm         105    110     77    120      80       10       0.35      10
     MT * A75X32 (T)         75 x 32 mm         105    110     77    120      80       10       0.35      10
     MT * A90X20 (T)         90 x 20 mm         105    110     77    120      80       10       0.35      10
     MT * A90X25 (T)         90 x 25 mm         105    110     77    120      80       10       0.35      10
     MT * A90X32 (T)         90 x 32 mm         105    110     77    120      80       10       0.35      10
     MT * A110X20 (T) 110 x 20 mm               105    117     87    120      80       10       0.37      10
     MT * A110X25 (T) 110 x 25 mm               105    117     87    120      80       10       0.37      10
     MT * A110X32 (T) 110 x 32 mm               105    117     87    120      80       10       0.37      10
     MT * A125X20 (T) 125 x 20 mm               105    117     95    120      80       10       0.38      10
     MT * A125X25 (T) 125 x 25 mm               105    117     95    120      80       10       0.38      10
     MT * A125X32 (T) 125 x 32 mm               105    117     95    120      80       10       0.38      10
     MT * A160X20 (T) 160 x 20 mm               105    122    112    120     100       10       0.39      10
     MT * A160X25 (T) 160 x 25 mm               105    122    112    120     100       10       0.39      10
     MT * A160X32 (T) 160 x 32 mm               105    122    112    120     100       10       0.39      10
     MT * A180X20 (T) 180 x 20 mm               105    122    122    120     100       10       0.38      10
     MT * A180X25 (T) 180 x 25 mm               105    122    122    120     100       10       0.38      10
     MT * A180X32 (T) 180 x 32 mm               105    122    122    120     100       10       0.38      10
     MT * A200X20 (T) 200 x 20 mm               105    122    132    120     100       10       0.38      10
     MT * A200X25 (T) 200 x 25 mm               105    122    132    120     100       10       0.38      10
     MT * A200X32 (T) 200 x 32 mm               105    122    132    120     100       10       0.38      10
     MT * A250X20 (T) 225 x 20 mm               105    122    145    120     100       10       0.36      10
     MT * A250X25 (T) 225 x 25 mm               105    122    145    120     100       10       0.36      10
     MT * A250X32 (T) 225 x 32 mm               105    122    145    120     100       10       0.36      10
     MT * A250X20 (T) 250 x 20 mm               105    122    158    118     100       10       0.36      10
     MT * A250X25 (T) 250 x 25 mm               105    122    158    118     100       10       0.36      10
     MT * A250X32 (T) 250 x 32 mm               105    122    158    118     100       10       0.36      10
     MT * A280X32 (T)† 280 x 32 mm               85    100    173    118      80       10      0.268      10
     MT * A315X32 (T)† 315 x 32 mm               85    100    190    118      80       10      0.258      10
     MT * A355X32 (T)† 355 x 32 mm               85    100    210    118      80       10      0.258      10
     †   Under development
9
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MULTISEAL TAPPING TEE S/L
Gas 6 Bar          Water PN12.5
PE80 - Black/Yellow
        Fitting           Fitting       L      H      h     W     Fusion   Cooling   Weight     Box
         Code               size      (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                  (secs)   (mins)
 MT * A63X40 (T)         63 x 40 mm   165    155    59.5   146      50       10       0.79      10
 MT * A63X50 (T)         63 x 50 mm   165    155    59.5   146      50       10       0.79      10
 MT * A63X63 (T)         63 x 63 mm   165    155    59.5   146      50       10       0.79      10
 MT * A75X40 (T)         75 x 40 mm   165    152     57    146      70       10        0.8      10
 MT * A75X50 (T)         75 x 50 mm   165    152     57    146      70       10        0.8      10
 MT * A75X63 (T)         75 x 63 mm   165    152     57    146      70       10        0.8      10
 MT * A90X40 (T)         90 x 40 mm   165    152     57    146      70       10        0.8      10
 MT * A90X50 (T)         90 x 50 mm   165    152     57    146      70       10        0.8      10
 MT * A90X63 (T)         90 x 63 mm   165    152     57    146      70       10        0.8      10
 MT * A110X40 (T) 110 x 40 mm         165    176    105    146      70       10       0.84      10
 MT * A110X50 (T) 110 x 50 mm         165    176    105    146      70       10       0.84      10
 MT * A110X63 (T) 110 x 63 mm         165    176    105    146      70       10       0.84      10
 MT * A125X40 (T) 125 x 40 mm         165    112    112    146      70       10       0.84      10
 MT * A125X50 (T) 125 x 50 mm         165    112    112    146      70       10       0.84      10
 MT * A125X63 (T) 125 x 63 mm         165    112    112    146      70       10       0.84      10
 MT * A160X40 (T) 160 x 40 mm         165    183    137    146      70       10       0.85      10
 MT * A160X50 (T) 160 x 50 mm         165    183    137    146      70       10       0.85      10
 MT * A160X63 (T) 160 x 63 mm         165    183    137    146      70       10       0.85      10
 MT * A180X40 (T) 180 x 40 mm         165    183    147    146      70       10       0.85      10
 MT * A180X50 (T) 180 x 50 mm         165    183    147    146      70       10       0.85      10
 MT * A180X63 (T) 180 x 63 mm         165    183    147    146      70       10       0.85      10
 MT * A200X40 (T) 200 x 40 mm         165    183    157    146      70       10        0.8      10
 MT * A200X50 (T) 200 x 50 mm         165    183    157    146      70       10        0.8      10
 MT * A200X63 (T) 200 x 63 mm         165    183    157    146      70       10        0.8      10
 MT * A225X40 (T) 225 x 40 mm         165    183    169    146      70       10       0.85      10
 MT * A225X50 (T) 225 x 50 mm         165    183    169    146      70       10       0.85      10
 MT * A225X63 (T) 225 x 63 mm         165    183    169    146      70       10       0.85      10
 MT * A250X40 (T) 250 x 40 mm         165    183    182    146      70       10       0.85      10
 MT * A250X50 (T) 250 x 50 mm         165    183    182    146      70       10       0.85      10
 MT * A250X63 (T) 250 x 63 mm         165    183    182    146      70       10       0.85      10
 MT * A280X40 (T)† 280 x 40 mm        165    183    173    146     tba      tba       0.85      10
 MT * A315X50 (T)† 315 x 50 mm        165    183    190    146     tba      tba       0.85      10
 MT * A355X63 (T)† 355 x 63 mm        165    183    210    146     tba      tba       0.85      10
 †   Under development
                                                                                                         10
     MULTISEAL TAPPING TEE U/P
     Gas 10 Bar          Water PN16
     PE100 - Black PE80 - Yellow
           Fitting         Fitting      L      H      h     W     Fusion   Cooling   Weight     Box
            Code             size     (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                  (secs)   (mins)
      MT * A40X20U (T)    40x 20 mm   105    110     27    120      40        3       0.25      15
      MT * A40X25U (T)    40x 25 mm   105    110     27    120      40        3       0.25      15
      MT * A40X32U (T)    40x 32 mm   105    110     27    120      40        3       0.25      15
      MT * A50X20U (T)    50x 20 mm   105    110     27    120      40        3       0.26      10
      MT * A50X25U (T)    50x 25 mm   105    110     27    120      40        3       0.26      10
      MT * A50X32U (T)    50x 32 mm   105    110     27    120      40        3       0.26      10
      MT * A63X20U (T)    63x 20 mm   105    119     62    120      70       10        0.6      10
      MT * A63X25U (T)    63x 25 mm   105    119     62    120      70       10        0.6      10
      MT * A63X32U (T)    63x 32 mm   105    119     62    120      70       10        0.6      10
      MT * A75X20U (T)    75x 20 mm   105    110     77    120      80       10      0.646      10
      MT * A75X25U (T)    75x 25 mm   105    110     77    120      80       10      0.646      10
      MT * A75X32U (T)    75x 32 mm   105    110     77    120      80       10      0.646      10
      MT * A90X20U (T)    90x 20 mm   105    110     77    120      80       10      0.646      10
      MT * A90X25U (T)    90x 25 mm   105    110     77    120      80       10      0.646      10
      MT * A90X32U (T)    90x 32 mm   105    110     77    120      80       10      0.646      10
      MT * A110X20U (T) 110x 20 mm    105    117     87    120      80       10      0.682      10
      MT * A110X25U (T) 110x 25 mm    105    117     87    120      80       10      0.682      10
      MT * A110X32U (T) 110x 32 mm    105    117     87    120      80       10      0.682      10
      MT * A125X20U (T) 125x 20 mm    105    117     95    120      80       10       0.67      10
      MT * A125X25U (T) 125x 25 mm    105    117     95    120      80       10       0.67      10
      MT * A125X32U (T) 125x 32 mm    105    117     95    120      80       10       0.67      10
      MT * A160X20U (T) 160x 20 mm    105    122    112    120     100       10       0.69      10
      MT * A160X25U (T) 160x 25 mm    105    122    112    120     100       10       0.69      10
      MT * A160X32U (T) 160x 32 mm    105    122    112    120     100       10       0.69      10
      MT * A180X20U (T) 180x 20 mm    105    122    122    120     100       10       0.68      10
      MT * A180X25U (T) 180x 25 mm    105    122    122    120     100       10       0.68      10
      MT * A180X32U (T) 180x 32 mm    105    122    122    120     100       10       0.68      10
      MT * A200X20U (T) 200x 20 mm    105    122    132    120     100       10       0.73      10
      MT * A200X25U (T) 200x 25 mm    105    122    132    120     100       10       0.73      10
      MT * A200X32U (T) 200x 32 mm    105    122    132    120     100       10       0.73      10
      MT * A225X20U (T) 225x 20 mm    105    122    122    120     100       10       0.78      10
      MT * A225X25U (T) 225x 25 mm    105    122    122    120     100       10       0.78      10
      MT * A225X32U (T) 225x 32 mm    105    122    122    120     100       10       0.78      10
11
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MULTISEAL TAPPING TEE U/P
Gas 6 Bar       Water 12.5 bar
PE80 - Black/Yellow
      Fitting           Fitting      L      H      h     W     Fusion   Cooling   Weight     Box
       Code               size     (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                               (secs)   (mins)
 MT * A63X40U (T)     63x 40 mm    165    155    59.5   146     50        10      0.594       5
 MT * A63X50U (T)     63x 50 mm    165    155    59.5   146     50        10      0.594       5
 MT * A63X63U (T)     63x 63 mm    165    155    59.5   146     50        10      0.594       5
 MT * A75X40U (T)     75x 40 mm    165    152      57   146     70        10      0.848       5
 MT * A75X50U (T)     75x 50 mm    165    152      57   146     70        10      0.848       5
 MT * A75X63U (T)     75x 63 mm    165    152      57   146     70        10      0.848       5
 MT * A90X40U (T)     90x 40 mm    165    152      57   146     70        10      0.848       5
 MT * A90X50U (T)     90x 50 mm    165    152      57   146     70        10      0.848       5
 MT * A90X63U (T)     90x 63 mm    165    152      57   146     70        10      0.848       5
 MT * A110X40U (T)    110x 40 mm   165    176     105   146     70        10      0.896       5
 MT * A110X50U (T)    110x 50 mm   165    176     105   146     70        10      0.896       5
 MT * A110X63U (T)    110x 63 mm   165    176     105   146     70        10      0.896       5
 MT * A125X40U (T)    125x 40 mm   165    112     112   146     70        10        0.9       5
 MT * A125X50U (T)    125x 50 mm   165    112     112   146     70        10        0.9       5
 MT * A125X63U (T)    125x 63 mm   165    112     112   146     70        10        0.9       5
 MT * A160X40U (T)    160x 40 mm   165    182     137   146     70        10      0.901       5
 MT * A160X50U (T)    160x 50 mm   165    182     137   146     70        10      0.901       5
 MT * A160X63U (T)    160x 63 mm   165    182     137   146     70        10      0.901       5
 MT * A180X40U (T)    180x 40 mm   165    183     147   146     70        10       1.15       5
 MT * A180X50U (T)    180x 50 mm   165    183     147   146     70        10       1.15       5
 MT * A180X63U (T)    180x 63 mm   165    183     147   146     70        10       1.15       5
 MT * A200X40U (T)    200x 40 mm   165    183     157   146     70        10      1.128       5
 MT * A200X50U (T)    200x 50 mm   165    183     157   146     70        10      1.128       5
 MT * A200X63U (T)    200x 63 mm   165    183     157   146     70        10      1.128       5
 MT * A225X40U (T)    225x 40 mm   165    183     169   146     70        10      1.128       5
 MT * A225X50U (T)    225x 50 mm   165    183     169   146     70        10      1.128       5
 MT * A225X63U (T)    225x 63 mm   165    183     169   146     70        10      1.128       5
                                                                                                      12
     BRANCH SADDLE S/L
     Gas 6 Bar       Water 12.5 bar
     PE80 Black/Yellow/Blue
           Fitting        Fitting      H      h      W       E    Fusion   Cooling   Weight     Box
           Code             size     (mm)   (mm)    (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                  (secs)   (mins)
      SB * A63X63        63x 63 mm    107     75    118     77      80       10       0.22      10
      SB * A75X63        75x 63 mm    107     75    125     88      80       10       0.21      10
      SB * A90X63        90x 63 mm     98     75    118     96      80       10      0.256      10
      SB * A110X63      110x 63 mm    110     75    118    106      80       10      0.231      10
      SB * A125X63      125x 63 mm    102     75    118    106      80       10      0.225      10
      SB * A160X63      160x 63mm     114     75    118    112      80       10      0.252      10
      SB * A180X63      180x 63 mm    104     75    118    112      80       10      0.237      10
      SB * A200X63      200x 63 mm    104     75    118    112      80       10      0.222      10
      SB * A225X63      225x 63 mm    104     75    118    112      80       10      0.261      10
      SB * A250X63      250x 63 mm    104     75    118    112      80       10       0.24      10
      SB * A280X63      280x 63 mm    104     75    118    112      80       10       0.28      10
      SB * A315X63      315x 63 mm    104     75    118    112      90       10      0.238      10
      SB * A355X63      355x 63 mm    104     75    118    112      90       10      0.238      10
     BRANCH SADDLE U/P
     Gas 6 Bar       Water 12.5 bar
     PE80 Black/Yellow PE100 Black
           Fitting        Fitting      H      h      W       E    Fusion   Cooling   Weight     Box
           Code             size     (mm)   (mm)    (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                  (secs)   (mins)
      B*A40X20U          40x 20 mm     93     51    103     83      35        5       0.15      10
      B*A40X25U          40x 25 mm     90     52    103     83      35        5       0.15      10
      B*A40X32U          40x 32 mm     90     57    103     83      35        5       0.15      10
      B*A63X20U          63x 20 mm     90     50    122    105     140       10       0.25      10
      B*A63X25U          63x 25 mm    106     59    122    105     140       10       0.25      10
      B*A63X32U          63x 32 mm    106     59    122    105     140       10       0.25      10
      B*A63X40U          63x 40 mm    106     59    122    105      60        5        0.3      10
      B*A63X50U          63x 50 mm    106     59    122    105      60        5       0.35      10
      B*A63X63U          63x 63 mm    106     59    122    105      60        5       0.35      10
      B*A90X40U          90x 40mm     tbc     tbc    tbc    tbc    tbc       tbc       tbc      tbc
      B*A90X63U          90x 63mm     tbc     tbc    tbc    tbc    tbc       tbc       tbc      tbc
      B*A90X90U          90x 90 mm    124     84    144    154     160       10      0.605        5
      B*A110X90U        110x 90 mm    121     84    165    180     120       10      0.602        5
      B*A125X90U        125x 90 mm    114     84    165    180     120       10      0.555        5
      B*A160X90U        160x 90 mm    110     84    215    236     120       10       1.69        2
      B*A180X90U        180x 90 mm    100     84    215    236     120       10      1.651        2
      B*A200X90U        200x 90 mm    115     84    165    263     120       10       4.15        2
      B*A225X90U        225x 90 mm    113     84    165    291     120       10       4.25        2
      B*A250X90U        250x 90 mm    120     84    165    317     120       10       4.32        2
      B*A160X110U      160x110 mm     131     98    217    236     120       10      1.731        2
      B*A180X110U      180x110 mm     121     98    217    236     120       10      1.672        2
      B*A180X125U      180x125 mm     121     98    217    236     120       10      1.704        2
      B*A225X125U       225x125mm     123     98    310    327     500       30        6.6        2
      B*A250X125U      250x125 mm     110     98    310    327     500       30        7.8        2
13
                                                                                        www.fusionprovida.com
FLANGED BRANCH SADDLE U/P
Gas 6 Bar            Water 12.5 bar
PE80 Black/Yellow
        Fitting              Fitting       H     W       E    Fusion   Cooling   Weight      Box
         Code                  size      (mm)   (mm)   (mm)    Time     Time      (kg)     Quantity
                                                              (secs)   (mins)
 FB * A110X80U            110x 80 NP16   242    165    180     120       10       1.1        1
 FB * A125X80U            125x 80 NP16   242    165    180     120       10      1.05        1
 FB * A160X80U            160x 80 NP16   194    215    236     120       10      2.18        1
 FB * A160X100U          160x 100 NP16   194    215    236     120       10      2.41        1
 FB * A180X80U            180x 80 NP16   242    215    236     120       10      2.04        1
 FB * A180X100U          180x 100 NP16   216    215    236     120       10      2.37        1
 FB * A200X80U            200x 80 NP16   188    165    263     120       10      4.64        1
 FB * A225X80U            225x 80 NP16   188    165    291     120       10      4.74        1
 FB * A225X100U          225x 100 NP16   190    310    327     500       30        11        1
 FB * A250X80U            250x 80 NP16   193    165    317     120       10      4.81        1
 FB * A250X100U          250x 100 NP16   190    310    327     500       30        11        1
 Fa s t cut On l y
 FB * M250X200U          250x 200 NP16   190    310    320     360       20        16        1
 FB * M315X150U      †   315x 150 NP16   190    300    360     TBA      TBA        15        1
 FB * M315X250U          315x 250 NP16   190    420    385     600       30        25        1
 FB * M355X150U      †   355x 150 NP16   190    300    360     TBA      TBA        15        1
 FB * M355X250U          355x 250 NP16   190    420    425     600       30        25        1
 FB * M400X150U      †   400x 150 NP16   215    300    360     TBA      TBA        15        1
 FB * M400X250U          400x 250 NP16   215    420    440     600       30      26.5        1
 FB * M450X250U          450x 250 NP16   215    420    530     440       30        25        1
 FB * M500X250U          500x 250 NP16   215    420    580     440       30        25        1
 †   Under development
The Fastcut Drill and Large
Diameter Branch Range
                                                                                                         14
     MALE TRANSITION 45˚ ELBOW
     Gas 10 Bar            Water 16 bar
     PE80 - Yellow PE100 - Black/Blue
     Please see Technical Specifications on
     page 1 with regard to gas fitting ratings
              Fitting                Fitting size     L     L1     L2     D1    Fusion Cooling   Weight     Box
               Code                                 (mm)   (mm)   (mm)   (mm)    Time   Time      (kg)    Quantity
                                                                                        (secs)   (mins)
      ZE * A32X451                     32mm x 1"    142     72     34    23      45        3     0.349      25
      ZE * A32X451.3               32mm x 11/4"     142     72     34    23      45        3     0.521      25
      ZE * A32X451.5               32mm x 11/2"     142     72     34    23      45        3     0.521      25
      ZE * A40X451                   40mm x 1"      143     81     34    29      40        5     0.488      25
      ZE * A40X451.3               40mm x 11/4"     145     83     36    29      40        5     0.488      25
      ZE * A40X451.5               40mm x 11/2"     145     83     36    29      40        5     0.478      25
      ZE * A40X452                     40mm x 2"    145     83     36    29      40        5     0.478      25
      ZE * A50X451                     50mm x 1"    159     86     34    38      80        5     0.446      25
      ZE * A50X451.3               50mm x 11/4"     161     88     36    38      80        5     0.576      25
      ZE * A50X451.5               50mm x 11/2"     161     88     36    38      80        5     0.576      25
      ZE * A50X452                     50mm x 2"    161     88     36    38      80        5     0.589      25
      ZE * A63X451.3               63mm x 11/4"     146     97     36    38      35        3     0.778      15
      ZE * A63X451.5               63mm x 11/2"     146     97     36    48      35        3     0.778      15
      ZE * A63X452                     63mm x 2"    160    102     41    48      35        3     0.968      15
     FEMALE TRANSITION 45˚ ELBOW
     Gas 10 Bar            Water 16 bar
     PE80 - Yellow PE100 - Black/Blue
     Please see Technical Specifications on
     page 1 with regard to gas fitting ratings
              Fitting                Fitting size     L     L1     L2     D1    Fusion Cooling   Weight     Box
               Code                                 (mm)   (mm)   (mm)   (mm)    Time   Time      (kg)    Quantity
                                                                                        (secs)   (mins)
      XE * A32X451                     32mm x 1"    134     68     26    23      45        3     0.519      25
      XE * A40X451                     40mm x 1"    135     73     26    29      40        5     0.438      25
      XE * A40X451.3               40mm x 11/4"     135     73     26    29      40        5     0.438      25
      XE * A40X451.5               40mm x 11/2"     135     73     26    29      40        5     0.428      25
      XE * A50X451.5               50mm x 11/2"     151     78     26    38      80        5     0.516      25
      XE * A50X452                     50mm x 2"    151     78     26    38      80        5       0.5      25
      XE * A63X451.5               63mm x 11/2"     139     91     30    48      35        3     0.996      15
      XE * A63X452                     63mm x 2"    139     91     30    48      35        3     0.918      15
15
                                                                                        www.fusionprovida.com
MALE TRANSITION 90˚ ELBOW
Gas 10 Bar            Water 16 bar
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
        Fitting              Fitting          L     L1     L2     D1    Fusion   Cooling   Weight     Box
         Code                  size         (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                        (secs)   (mins)
 ZE * A25X900.75          25mm x 3/4"       118     79    26      17      35       3         0.22     30
 ZE * A32X900.5           32mm x 1/2"       118     79    34      23      45       3        0.297     30
 ZE * A32X900.75          32mm x 3/4"       118     79    34      23      45       3        0.297     30
 ZE * A32X901               32mm x 1"       118     79    34      23      45       3        0.297     30
 ZE * A32X901.3          32mm x 11/4"       118     79    34      23      45       3        0.321      3
 ZE * A32X901.5          32mm x 11/2"       118     79    34      23      45       3        0.321     30
 ZE * A40X901               40mm x 1"       151     81    34      29      40       5         0.71     25
 ZE * A40X901.3          40mm x 11/4"       153     83    36      29      40       5         0.71     25
 ZE * A40X901.5          40mm x 11/2"       153     83    36      29      40       5          0.7     25
 ZE * A40X902               40mm x 2"       153     83    36      29      40       5        0.723     25
 ZE * A50X901               50mm x 1"       161     86    34      38      80       5        0.511     25
 ZE * A50X901.3          50mm x 11/4"       153     88    36      38      80       5        0.641     25
 ZE * A50X901.5          50mm x 11/2"       153     88    36      38      80       5        0.641     25
 ZE * A50X902               50mm x 2"       153     93    41      38      80       5        0.653     25
 ZE * A63X901.3          63mm x 11/4"       177     97    36      38      35       3        0.884     15
 ZE * A63X901.5          63mm x 11/2"       182    102    41      48      35       3        1.074     15
 ZE * A63X902               63mm x 2"       177     97    36      48      35       3        0.884     15
FEMALE TRANSITION 90˚ ELBOW
Gas 10 Bar            Water 16 bar
PE80 - Yellow PE100 - Black/Blue
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
        Fitting               Fitting         L     L1     L2     D1    Fusion   Cooling   Weight     Box
         Code                   size        (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                        (secs)   (mins)
 XE * A25X900.75           25mm x 3/4"      110     68     26     17      35        3         0.4      30
 XE * A32X901                32mm x 1"      110     68     26     23      45        3       0.467      30
 XE * A40X901                40mm x 1"      143     73     26     29      40        5        0.66      25
 XE * A40X901.3          40mm x 11/4"       143     73     26     29      40        5        0.66      25
 XE * A40X901.5          40mm x 11/2"       143     73     26     29      40        5        0.66      25
 XE * A50X901.5          50mm x 11/2"       143     78     26     38      80        5       0.581      25
 XE * A50X902                50mm x 2"      143     78     26     38      80        5       0.566      25
 XE * A63X901.5          63mm x 11/2"       171     91     30     48      35        3       1.104      15
 XE * A63X902                63mm x 2"      171     91     30     48      35        3       10.24      15
                                                                                                               16
     MALE TRANSITION COUPLER
     Gas 10 Bar            Water 16 bar
     PE80 - Yellow PE100 - Black/Blue
     Please see Technical Specifications on
     page 1 with regard to gas fitting ratings
             Fitting               Fitting         L     L1     L2     D1    Fusion   Cooling   Weight     Box
              Code                   size        (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                             (secs)   (mins)
      ZC * A25X0.75             25mm x 3/4"      114     79     34     17     30        3         0.4      50
      ZC * A32X0.5              32mm x 1/2"      114     79     34     23     45        3       0.425      50
      ZC * A32X0.75             32mm x 3/4"      114     79     34     23     45        3       0.425      50
      ZC * A32X1                  32mm x 1"      114     79     34     23     45        3       0.426      50
      ZC * A32X1.3             32mm x 11/4"      114     79     34     23     45        3       0.431      50
      ZC * A32X1.5             32mm x 11/2"      114     79     34     23     45        3       0.431      50
      ZC * A40X1                  40mm x 1"      126     81     34     29     40        5       0.468      30
      ZC * A40X1.3             40mm x 11/4"      126     83     34     29     40        5       0.468      30
      ZC * A40X1.5             40mm x 11/2"      126     83     34     29     40        5       0.468      30
      ZC * A40X2                  40mm x 2"      126     88     34     29     40        5       0.471      30
      ZC * A50X1                  50mm x 1"      134     86     34     38     80        5       0.418      30
      ZC *A50X1.3              50mm x 11/4"      136     88     36     38     80        5       0.548      30
      ZC * A50X1.5             50mm x 11/2"      136     88     36     38     80        5       0.548      30
      ZC * A50X2                 50mm x 2"       141     93     41     38     80        5       0.569      30
      ZC * A63X1.3             63mm x 11/4"      154     97     36     48     35        3       0.704      15
      ZC * 63X1.5              63mm x 11/2"      154     97     36     48     35        3       0.704      15
      ZC * 63X2                   63mm x 2"      159    102     41     48     35        3       0.894      15
     FEMALE TRANSITION COUPLER
     Gas 10 Bar            Water 16 bar
     PE80 - Yellow PE100 - Black/Blue
     Please see Technical Specifications on
     page 1 with regard to gas fitting ratings
             Fitting               Fitting         L     L1     L2     D1    Fusion   Cooling   Weight     Box
              Code                   size        (mm)   (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                             (secs)   (mins)
      XC * A25X0.75             25mm x 3/4"      106     68     26     17     30        3         0.4      50
      XC * A32X1                  32mm x 1"      106     68     26     23     45        3       0.426      50
      XC * A40X1                  40mm x 1"      116     73     26     29     40        5       0.418      30
      XC * A40X1.3             40mm x 11/4"      116     73     26     29     40        5       0.418      30
      XC * A40X1.5             40mm x 11/2"      116     73     26     29     40        5       0.408      30
      XC * A50X1.5             50mm x 11/2"      126     78     26     38     80        5       0.588      30
      XC * A50X2                 50mm x 2"       126     78     26     38     80        5       0.588      30
      XC * 63X1.5              63mm x 11/2"      148     91     30     48     35        3       0.924      15
      XC * 63X2                   63mm x 2"      148     91     30     48     35        3       0.894      15
17
                                                                                                   www.fusionprovida.com
BALLOON SADDLE
Gas 6 Bar           Water 12.5 bar
PE80 - Black
       Fitting            Fitting             H      h     W       E      Fusion     Cooling   Weight     Box
        Code                size            (mm)   (mm)   (mm)   (mm)      Time       Time      (kg)    Quantity
                                                                          (secs)     (mins)
 XBBKA90X2.5         90 mm x 21/2"           70     15    118    151        160        10       7.68      10
 XBBKA110X2.5 110 mm x 21/2"                100     15    118    180        120        10        7.8      10
 XBBKA125X2.5 125 mm x 21/2"                 63     15    165    180        120        10       7.76      10
 XBBKA160X2.5 160 mm x 21/2"                 84     15    215    236        120        10       8.24        2
 XBBKA180X2.5 180 mm x 21/2"                 74     15    215    236        120        10       8.16        2
 XBBKA200X2.5       200 mm x 21/2"           82     15    165    263        120        10       8.81        2
 XBBKA225X2.5       225 mm x 21/2"           80     15    165    300        120        10       8.94        2
 XBBKA250X2.5       250 mm x 21/2"           86     15    165    317        120        10       9.06        2
PE - STEEL TRANSITION PIECE (Weldable)
Gas 10 Bar
PE80 - Yellow PE100 - Black
Please see Technical Specifications on
page 1 with regard to gas fitting ratings
        Fitting             Dxd               L     L1     L2    Weight     Box
         Type                               (mm)   (mm)   (mm)    (kg)    Quantity
 PES * 25X0.75W         25mm x 3/4"          432    300    67     0.8        25
 PES * 32X1W              32mm x 1"          440    300    72    1.25        20
 PES * 40X1.3W         40mm x 11/4"          445    300    78     1.7        12
 PES * 50X1.5W         50mm x 11/2"          470    300    85    2.15         8
 PES * 63X2W             63mm x 2"           480    300    90    3.05         6
 PES * 75X2.5W         75mm x 21/2"          522    300   108    3.75         4
 PES * 90X3W              90mm x 3"          540    300   120     5.2         3
 PES * 110X4W            110mm x 4"          575    315   125     8.8         2
 PES * 125X4W            125mm x 4"          600    315   125     9.1         1
 PES * 140X5W            140mm x 5"          615    315   140    12.5         1
 PES * 160X6W            160mm x 6"          635    315   145    15.8         1
 PES * 180X6W            180mm x 6"          650    315   155    16.5         1
                                                                                                                    18
     TRANSITION SADDLE
     Gas 6 Bar Water PN12.5
     PE80 - Black
     Please see Technical Specifications on
     page 1 with regard to gas fitting ratings
             Fitting            Fitting          Dxd     H     W       E    Fusion   Cooling   Weight     Box
              Code                size                 (mm)   (mm)   (mm)    Time     Time      (kg)    Quantity
                                                                            (secs)   (mins)
      XBBKA63X1.3                63x 11/4"       90     63    118    102     120       10       0.75      10
      XBBKA63X1.5                63x 11/2"       90     63    118    102     120       10        0.7      10
      XBBKA90X1.3                90x 11/4"       57     90    118    156     160       10        1.2      10
      XBBKA90X1.5                90x 11/2"       57     90    118    156     160       10       1.17      10
      XBBKA90X2                   90x 2"         57     90    118    156     160       10       1.04      10
      XBBKA110X1.3             110x 11/4"        56    110    118    180     120       10       1.16      10
      XBBKA110X1.5             110x 11/2"        56    110    118    180     120       10      1.135        8
      XBBKA110X2                   110x 2"       56    110    118    180     120       10       1.16        8
      XBBKA125X1.3             125x 11/4"        58    125    118    180     120       10       1.12        8
      XBBKA125X1.5             125x 11/2"        58    125    118    180     120       10      1.079        8
      XBBKA125X2                   125x 2"       58    125    118    180     120       10       1.12        8
      XBBKA160X1.3             160x 11/4"        62    160    118    236     120       10        1.7        2
      XBBKA160X1.5             160x 11/2"        62    160    118    236     120       10        1.6        2
      XBBKA160X2                   160x 2"       62    160    118    236     120       10       1.45        2
      XBBKA180X1.3             180x 11/4"        60    180    118    236     120       10        1.7        2
      XBBKA180X1.5             180x 11/2"        60    180    118    236     120       10        1.6        2
      XBBKA180X2                   180x 2"       60    180    118    236     120       10        1.5        2
      XBBKA200X2                   200x 2"       67    200    165    263     120       10       2.17        3
      XBBKA225X2                   225x 2"       66    225    165    288     120       10        2.3        3
      XBBKA250X2                   250x 2"       74    250    165    316     120       10       2.42        2
19
                                                                                               www.fusionprovida.com
DUCKFOOT BEND KIT
Water PN16
PE100 - Black/Blue
Kit: E/F Bend, Riser, Flange,Gasket, Backing Ring*,
Bolts*, Nuts*, Washers*. (* Rilsan coated)
       Fitting            Fitting size      L     L1      L2      A      E    Fusion Cooling Weight  Box
        Code                              (mm)   (mm)    (mm)   (mm)   (mm)    Time   Time    (kg) Quantity
                                                                              (secs) (mins)
 DFB * A63X80KRR         63x 80 NP16      257      77    120     455    232    140     10      7.7    1
 DFB * A90X80KRR         90x 80 NP16      257      77    120     455    232    140     10      7.5    1
 DFB * A110X80KRR       110x 80 NP16      257      77    120     455    232    140     10     8.02    1
 DFB * A125X80KRR       125x 80 NP16      257      77    120     455    232    140     10     8.07    1
 DFB * A160X80KRR       160x 80 NP16      257      77    120     455    232    140     10     8.75    1
 DFB * A180X80KRR       180x 80 NP16      257      77    120     455    232    140     10      9.8    1
DUCKFOOT BEND
Water PN16
PE100 - Black/Blue
Base Unit: E/F Bend only
       Fitting          Fitting size       L      L1     L2       A      E    Fusion Cooling Weight  Box
        Code                             (mm)    (mm)   (mm)    (mm)   (mm)    Time   Time    (kg) Quantity
                                                                              (secs) (mins)
DFB * A90X90          90mm x 90 deg       257     77     120       -   232     140     10       2     1
DFB * A110X90        110mm x 90 deg       257     77     120       -   232     140     10     2.5     1
                                                                                                                20
     HYDRANT BRANCH SADDLE
     Water PN12.5
     PE80 - Black
     Backing Ring, Bolts, Nuts & Washers are Rilsan Coated
           Fitting           Fitting       L      L1      D     D1     D3      A  Fusion Cooling Weight   Box
            type               size      (mm)    (mm)   (mm)   (mm)   (mm)   (mm) Time    Time    (kg)    Qty
                                                                                  (secs) (mins)
      HBSA90X80KRR       90mm x 80K       455     124                               160     10    6.6      1
      HBSA110X80KRR     110mm x 80K       455     121                               120     10   6.55      1
      HBSA125X80KRR     125mm x 80K       455     114                               120     10    6.5      1
      HBSA160X80KRR     160mm x 80K       455     110                               120     10   7.64      1
      HBSA180X80KRR     180mm x 80K       455     100                               120     10    7.6      1
      HBSA200X80KRR     200mm x 80K       455     115                               120     10    10       1
      HBSA225X80KRR     225mm x 80K       455     112                               120     10   10.2      1
      HBSA250X80KRR     250mm x 80K       455     120                               120     10 10.27       1
                          DUE TO CONTINUOUS DEVELOPMENT & IMPROVEMENT FUSION
                           RESERVE THE RIGHT TO MODIFY PRODUCTS WITHOUT PRIOR
                                                 NOTICE.
                         FUSION UNDERTAKE TO ENSURE ALL INFORMATION IS CORRECT
                                           AS OF TIME OF ISSUE
21
                                                                                 www.fusionprovida.com
                                                     To obtain a copy of these brochures, please
                                                     contact the Marketing Department on
                                                      +44 (0)1246 262 805
                                                     or, by email to marketing@fusionprovida.com
                                                     or, download from our website
                                                     www.fusionprovida.com
Butt Fusion & Electrofusion
  Equipment & Tooling
    Manufacturing Excellence from the Fusion Group
                                                              Hire & Service
                                                                                                   22
     Notes
23
        www.fusionprovida.com
Notes
                         24
     Notes
25
        www.fusionprovida.com
Notes
                         26
     Notes
27
                                                                                              www.fusionprovida.com
UK and ROI Depot & Service
Centre Network
1. National Sales Office
   Smeckley Wood Close
   Chesterfield Trading Estate
   Chesterfield
   Derbyshire S41 9PZ
   Tel: 01246 455998
   Fax: 01246 261785
   sales@fusionprovida.com
2. Livingston
   Royston Road
   Deans Industrial Estate
                                                                              2
   Livingston EH54 8AH
   Tel: 01506 410929
   Fax: 01506 416545
   livingston@fusionprovida.com
3. North East                                                                             3
   Unit 2D, Walton Road
   Pattinson North Industrial Estate                            10
   Washington
   Tyne & Wear NE38 8QE                                                                   9
   Tel: 0191 418 7833
   Fax: 0191 417 4278
   northeast@fusionprovida.com                                                    4       1
                                                             11
4. North West
   Unit 9, Fishwicks Industrial Estate                                                5
   Kilbuck Lane, Haydock
   St Helens
   Merseyside WA11 9SZ                                                                                 6
   Tel: 01942 271517
   Fax: 01942 716187                                                                            7
   northwest@fusionprovida.com                                                    8
5. West Midlands
   Gainsford Drive, Halesowen
   West Midlands B62 8BQ
   Tel: 0121 585 1079
   Fax: 0121 585 1081
   westmidlands@fusionprovida.com
6. East Anglia                           9. Yorkshire
   Unit 4, Debtrac Centre                   Pottery Fields House
   Ipswich Road                             Kidacre Street
   Needham Market                           Leeds
   Suffolk IP8 8DJ                          LS10 1BD
   Tel: 01449 721199                        Tel: 0113 276 8247
   Fax: 01449 722036                        Fax: 0113 276 8201
   east@fusionprovida.com                   Yorkshire@fusionprovida.com
7. South                                 10. Northern Ireland (APP Fusion)
   Travellers Lane                          Unit 8 Blaris Industrial Estate
   Welham Green                             Altona Road Lisburn
   Hatfield                                 County Antrim
   Herts AL9 7HF                            Northern Ireland BT27 5QB
   Tel: 01707 270073                        Tel: 02892 661165
   Fax: 01707 251264                        Fax: 02892 660404
   south@fusionprovida.com
                                         11. Rep of Ireland - Dublin
8. South West                               Unit 292 Beech Road
   Days Road                                Western Industrial Estate
   St Phillips                              Dublin 12
   Bristol BS2 0QS                          Tel: 00 353 14600493
   Tel: 01179 551027                        Fax: 00 353 14600587
   Fax: 01179 414882                        dublin@fusionprovida.com
   southwest@fusionprovida.com
                              Fusion International Contacts overleaf                                           28
       Fusion International Sales
                 Fusion House
              Smeckley Wood Close
                  Chesterfield
                  Derbyshire
                    S41 9PZ
                United Kingdom
           Tel: +44 (0) 1246 268666
           Fax: +44 (0) 1246 268052
     Email: International@fusionprovida.com
         Web: www.fusionprovida.com
UK and ROI Depot & Service Centre Network overleaf