Demag Katalog PDF
Demag Katalog PDF
39144
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                                                     special functions).
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                                                     208 731 44 and 208 745 44, Version 5 and earlier.
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Brochures
Demag drives brochure                                                              208 732 44     208 734 44      208 735 44      208 736 44
Demag wheel range brochure                                                       208 722 44_de   208 722 44_en   208 722 44_fr   208 722 44_es
Catalogues/technical data
Assembly instructions
D 11 - D 41 helical gearbox assembly instructions                                  214 719 44     214 720 44      214 721 44      214 722 44
D 50 - D 90 helical gearbox assembly instructions                                  214 150 44     214 151 44      214 152 44      214 153 44
W 10 - W 100 angular gearbox assembly instructions                                 214 057 44     214 058 44      214 059 44      214 060 44
A 10 - A 90 offset gearbox assembly instructions                                   214 205 44     214 206 44      214 207 44      214 208 44
FG 06, FG 08, FG 10 gearbox assembly instructions                                  206 217 44     206 218 44      206 219 44      206 220 44
Z motor range assembly instructions                                                214 227 44     214 228 44      214 229 44      214 230 44
KBA - KBF motor assembly instructions                                              214 317 44     214 318 44      214 319 44      214 320 44
Assembly instructions for brake accessories – Z motor range                        214 040 44     214 041 44      214 042 44      214 043 44
Assembly instructions/plug connection for KB and Z motor ranges                    214 021 44     214 022 44      214 023 44      214 024 44
Encoders for Z motors, assembly instructions                                       214 371 44     214 372 44      214 373 44      214 374 44
DRS 112–200 wheel block system assembly instructions                               214 275 44     214 276 44      214 277 44      214 278 44
DRS 250–500 wheel block system assembly instructions                               214 326 44     214 327 44      214 328 44      214 329 44
DWS wheel set assembly instructions                                                214 132 44     214 133 44      214 134 44      214 135 44
                                                                                                                                                 2031511y_en_210817.indd
                          Geared motors catalogue
                                         For dimensions without tolerance specifi cations, the general tolerances ac-
                                         cording to DIN ISO 2768-1 (m) apply for fi nished surfaces or the tolerances
                                         according to DIN ISO 8062 (CT10) for unmachined cast surfaces.
                                         The metric system is used in this document and all figures are shown with a
                                         comma as the decimal separator.
2031511x_en_210817.indd
                                                                                                                             1
    Our expertise and experience in the materials handling and industrial drive
    sectors have been consistently incorporated into the Demag geared motor
    range.
    Innovative design
    Gearbox:
    •       High two-stage transmission ratio range
    •       All current designs and mounting options available
    Varied motor range:
    •       Cylindrical rotor brake motors
    •       Conical-rotor brake motor
    •       General applications
    •       Travel applications
    Modular brake design:
    •       Two brake sizes for each cylindrical rotor motor size
    •       Fine graduation of brake torque for each brake size to suit your ap
            plication
    Support:
    • Comprehensive catalogue gives you the opportunity to select your drives
    • Configuration software, CAD files etc. with selection/design aids and calcu-
      lation programs
    • Qualified advice provided by our sales engineers
    Worldwide service
    at numerous service locations all over the world
                                                                                     2031511x_en_210817.indd
2
                           Demag drives world-wide
1 General
                                                                                                          1
                          2 Helical geared motors
                                                                                                          2
                          3 Angular geared motors
                                                                                                          3
                          4 Offset geared motors
                                                                                                          4
                          5 Motors
                                                                                                          5
                          6 Options and accessories
                                                                                                          6
                          7 Annex                             Addresses, General Terms and      Enquiry
                                                                                                          7
                                                              Conditions of Sale and Delivery    form
                                                              www.demagcranes.com
                                                    Service
2031511a_en_210817.indd
                                                                                                          3
    Contents
               1       General                                                                  6
               1.1     Description of the Demag geared motor range                              6
               1.2     Selecting the geared motor                                              12
               1.2.1   Procedure flow chart                                                    12
               1.2.2   Motor selection                                                         26
               1.2.3   Selecting the brake                                                     33
4
                          4.5     Offset gearboxes in direct drive input                                190
                          4.5.1   Selection example offset geared motors                                191
                          4.5.2   Selection tables offset geared motors - single speed                  192
                          4.5.3   Selection table (direct drive input) offset geared motors, overview   219
                          4.5.4   Dimension sheets direct drive input with cylindrical rotor motor      220
                          4.6     Offset gearbox with coupling connection                               230
                          4.6.1   Selection example offset geared motors with coupling connection       231
                          4.6.2   Selection tables, input speed n1 ~ 1450 rpm                           233
                          4.6.3   Dimension sheets coupling connection with conical rotor motor         238
                          4.7     Connection dimensions coupling housing                                248
                          5       Motors                                                                250
                          5.1     General                                                               250
                          5.1.1   Properties of Demag AC motors                                         250
                          5.1.2   Insulation                                                            251
                          5.1.3   Motor protection                                                      252
                          5.1.4   Abbreviations technical data                                          252
                          5.1.5   Converting motor data for other voltages and frequencies              253
                          5.1.6   Standards and regulations                                             254
                          5.2     Demag Z cylindrical-rotor motors                                      255
                          5.2.1   Type designation                                                      255
                          5.2.2   Demag Z cylindrical rotor motor models                                256
                          5.2.3   Technical data Z cylindrical rotor motors                             258
                          5.2.4   Dimension sheets Z cylindrical rotor motors                           263
                          5.2.5   Mechanical features Z cylindrical rotor motors                        268
                          5.2.6   Electrical features Z cylindrical rotor motors                        269
                          5.3     Brakes                                                                273
                          5.4     Demag KB conical rotor motors                                         303
                          5.4.1   Type designation                                                      303
                          5.4.2   Demag KB conical rotor motors models                                  304
                          5.4.3   KB conical-rotor motor technical data                                 306
                          5.4.4   Dimensions sheets KB conical rotor motors                             315
                          5.4.5   Mechanical features KB conical rotor motors                           320
                          5.4.6   Electrical features KB conical rotor motors                           325
                          5.5     Operation with frequency inverters                                    328
                          7       Appendix                                                              386
                          7.1     Information for ordering                                              386
                          7.2     Addresses                                                             386
                          7.3     Enquiry form                                                          387
2031511a_en_210817.indd
                                                                                                              5
    1      General
     W10 - W100
     Angular gearbox                                                                          B003-B680 brakes
     A10 - A90
     Offset gearbox
41614450.eps
6
                          Coupling connection
                                                                                                                                       1
                          D11 - D70
                          Helical gearbox
Intermediate flange
                          A10 - A90
                          Offset gearbox
                                                                                KB71 - KB225 conical-rotor brake motor
                                                                                with a Demag coupling shaft end
41614544.eps
                                                KB conical rotor motors and Z cylindrical-rotor motors fitted with a Demag coupling
                                                shaft end are fitted with an intermediate flange and coupling to the gearboxes with
                                                a coupling extension.
2031511b_en_210817.indd
                                                                                                                                       7
                                                     Demag type D helical geared motors
                               42576144.eps          which guarantees high stability for high performance and low deadweight. Various
                                                     flanges can be bolted onto these models.
                                                     Sizes D50 to D70 feature a grey cast iron housing with a cast-on flange or cast-on
                                                     toe boards.
                                                     The basic gearboxes are of two-stage design. The transmission ratio of sizes D31
                                                     to D70 can be significantly increased by means of a flange-mounted intermediate
                                                     stage.
    Overview:
    Size                               D11                 D21            D31                D41             D50              D60                D70
Transmission ratio range 2,8 - 63 2,8 - 63 3,15 – 250 3,15 – 250 2,78 – 251 6,44 – 197 6,89 – 201
                                                     enable you to mount the output flange, foot rails or torque brackets to meet your
                                                     requirements.
                                                     The output shafts are available as solid or hollow shafts of various designs and
                                                     diameters.
                               41896545.eps
                                                     The range includes 10 sizes. The angular stage comprises a hypoid wheel pair
                                                     for sizes W10 to W50. Hypoid gearboxes offer good efficiency in the lower power
                                                     range for quiet running characteristics and higher transmission ratios.
                                                     Sizes W10 to W40 feature a housing of high quality gravity die-cast aluminium,
                                                     which guarantees high stability for high performance and low deadweight. Sizes
                                                     W50 to W100 feature a grey cast iron housing.
                                                     The basic versions of the W10 to W50 gearboxes are of two-stage design, sizes
                                                     W60 to W100 are three-stage. The transmission ratio of gearbox sizes W20 to
                                                     W100 can be significantly increased by means of an intermediate stage.
Overview:
Size W10 W20 W30 W40 W50 W60 W70 W80 W90 W100
Transmission ratio range 5,34 – 100 5,45 – 369 3,73 – 369 3,87 – 371 4,94 – 386 12,6 – 388 13,7 – 399 15,3 – 441 15,9 – 434 16,5 – 485
    Maximum output torque          120 Nm        200 Nm       330 Nm   500 Nm       800 Nm     1350 Nm     2500 Nm     4000 Nm      7000 Nm     12000 Nm
                                                                                                                                                           2031511b_en_210817.indd
8
                                                                           Demag type A offset geared motors
                                                                           offer the optimum solution for space-saving requirements owing to the compact
                                                                           design.
                                                                            The variety of drive shafts - hollow-shaft or solid shaft - and the possible mounting
                                                                           variants as a hollow-shaft gearbox with torque bracket, foot or flange-mounting de-
                                                                           signs enable you to implement a cost-effective solution to meet your requirements.
                                                                                                                                                                               1
                                                     41867544.eps          For this reason, this gearbox type has become the preferred solution for travel ap-
                                                                           plications.
                                                                           The range includes 9 gearbox sizes. Sizes A10 to A40 feature a dimensionally
                                                                           stable, vertically split housing of high quality pressure die-cast aluminium. This
                                                                           guarantees high stability for high performance and low deadweight. Sizes A50 to
                                                                           A90 feature a grey cast iron housing. Size A10 is of two-stage design, sizes A20 to
                                                                           A90 are two or three-stage depending on the transmission ratio.
Overview:
Size A10 A20 A30 A40 A50 A60 A70 A80 A90
Transmission ratio range 8,32 – 52,5 6,21 – 123 7,78 – 156 8,78 – 256 8,69 – 218 8,91 – 297 9,23 – 267 9,89 – 281 10,2 – 274
Maximum output torque 160 Nm 250 Nm 460 Nm 820 Nm 1150 Nm 2100 Nm 3700 Nm 6600 Nm 11500 Nm
                                                                                                                                                                               9
                          Demag Z cylindrical-rotor motors
                          are of optimum design for use with the gearbox system and to meet your applica-
                          tion requirements and can be supplied with or without brake (ZB and ZN motors).
                          The motor range includes sizes Z..63 to Z..225. The output ratings of the 2, 4, 6
                          and 8-pole motors are graded according to the IEC classification. The 4-pole Z.E
                          motors comply with efficiency class IE2. Refer to section 5.2.3 for technical data.
1
           41405044.eps   The motor range includes pole-changing designs and motors with integrated fly-
                          wheels for the particularly smooth movement of loads.
                          The housings of motors Z..63 to Z..132 are of a high quality aluminium alloy, those
                          of the Z..160 to Z..225 motors of grey cast iron. The Z.A. and Z.E. motors can also
                          be supplied without gearbox of flange and foot design with IEC shaft dimensions.
                          The ZBF motors can be supplied as the basic motor with Demag coupling shaft
                          end for mounting on the gearbox as a coupling connection.
                          for Demag ZB cylindrical rotor motors are available from sizes B003 to B680.
                          These units are of double-surface disc brake design which are spring activated
                          when no voltage is applied. For electrical brake release, various control modules
                          are available to provide operating times to meet application requirements.
     41671644.eps         Two sizes of brake can be fitted to each motor size for optimum adaptation to
                          torque, starting frequency and adjustment interval requirements.
                          The torque range of each brake size can be further adjusted using various brake
                          spring combinations.
2031511b_en_210817.indd
10
                                          Demag KB conical rotor motors
                                          can be connected to the new Demag gearboxes via the Demag coupling system.
                                          They are available with various numbers of poles in sizes 71 to 225 of single-
                                          speed design or as pole-changing motors.
                                          The KB71 to KB125 motor housings are made of a high-quality aluminium alloy,
                                          those of the KB140 to KB225 motors of grey cast iron.
                                                                                                                                    1
                          41425944.eps    The KB conical rotor motor combines the electric motor and spring-operated brake
                                          in one unit functioning on the sliding rotor principle.
                                          Without the need for an additional brake control module, the brake is automatically
                                          released by the movement of the rotor and is applied when the motor is switched
                                          off. This principle is particularly suitable for high switching frequencies and braking
                                          operation and for line-controlled lifting drives and is field-proven in millions of ap-
                                          plications worldwide.
                                          The conical rotor principle offers a further advantage: It allows a microspeed com-
                                          bination motor to be used. This is a unit comprising two motors with an intermedi-
                                          ate mechanical gearbox.
                                          The intermediate gearbox makes it possible to achieve transmission ratios of 500:1
                                          on the main motor output shaft by additionally utilising the differing numbers of
                                          poles of the main motor (e.g. 2-pole) and microspeed motor (e.g. 8-pole).
                           42388844.eps
2031511b_en_210817.indd
                                                                                                                                    11
     1.2 Selecting the geared motor
     1.2.1 Procedure flow chart                Geared motors can be selected using the following flow diagram.
                                               The following information is required for specifying the motor:
                                               •    selected gearbox type
                                               •    required output speed
                                               •    gearbox efficiency
                                               •    required duty factor
1
This information can be used to select the drive from the selection tables.
                                                                                                                       See section
                                                                                                                       1.2.1.1
                                         Calculate required power
                                                     P1
                                                                              No
                                         Radial and/or axial load?
Yes
Yes
                                                   Specify
                                                   gearbox
                                                                                                                          See section
                                            Motor with brake?                            Standard brake?                  1.2.3
                                                                                                                                        2031511b_en_210817.indd
                                                                     Yes                                         No
                                              No
                                            Determine mounting
             See mounting code                   position                          Yes
12
                          Legend of abbreviations used in the data sheets
                                                                                                                                                                  1
                          P1             Drive output of the motor        kW     F               Tensile force (chain, belt, conveyor)                     N
P2 Drive output of the gearbox kW FR Permissible radial force of output shaft, shaft centre N
CDF Cyclic duty factor % PB20 Power consumption of the brake coil at 20 °C W
IA/IN Starting torque ratio – S1 Duty type, continuous duty, (100 % CDF)
                          MA             Starting torque                  Nm
                                                                                                 Application time for the brake when connected to the AC
                                                                                 t21AC                                                                     s
                                                                                                 side
                          MB             Brake torque                     Nm
                          nN             Rated speed                      rpm    IE1, IE2, IE3   Efficiency class in accordance IEC 60034 - 30
2031511b_en_210817.indd
                                                                                                                                                                  13
                                              Required drive output P1
                                              Our agencies are available to help you calculate the drive power requirement for
                                              your application using calculation programs for horizontal and vertical drives.
                                                                                P2     M2  n2      F  r  n2
                                                                       P1                      
                                                                               Getr 9550  Getr 9550  Getr
                                              Efficiency levels
                                              The efficiency of gearboxes is determined by the gear wheel stages, bearing fric-
                                              tion and friction on the sealing elements. For two-stage helical gearboxes and
                                              offset gearboxes, Getr.  0,96, for three-stage helical gearboxes and offset gear-
                                              boxes Getr.  0,94. The efficiency of two-stage angular gearboxes with a hypoid
                                              stage may be assumed to be Getr. 0,85 to 0,87. Intermediate stages have an
                                              efficiency of Getr. 0,98. Bevel wheel stages should be treated the same as helical
                                              gear stages.
                                              Gearboxes are generally less efficient at high input speeds and high transmission
                                              ratios, and when operated at low temperatures or with high oil fill levels (depend-
                                              ent on the design) and due to the sealing elements and anti-friction bearings of
                                              gearboxes with a coupling connection. This must be given particular consideration
                                              when specifying motors with low outputs.
                                              The thermal output (thermal limit) must not be exceeded over a longer period of
                                              time in order to prevent the gearbox from overheating. Gearbox output is limited by
                                              the maximum permissible operating temperature.
                                              Permissible limit values must not be exceeded in continuous operation.
                                              This must be particularly checked in the case of:
                                              • higher input speeds (high churning losses)
                                              • low gearbox transmission ratios, particularly for angular gearboxes
                                              • motors connected by a coupling
                                              • drive output greater than 75 kW
                                              • vertical arrangement of the gearbox with large oil fill level ()
                                              • special installation conditions (e.g. enclosed gearbox)
                                              • increased ambient temperature
                                              Kindly contact us to agree suitable measures for such operating conditions.
                                                                   9550  P2
                                                            M2                                           M2 = F · r
                                                                     n2
                                              The duty factor is determined on the basis of one drive which has a duty factor of
                                              fB erf = 1 for an operating time of 8 hours/day with 150 switching operations per
                                              hour and low masses to be accelerated. Switching operations are defined as the
                                              sum of starts, braking operations and switch-over operations. The drive must be
                                              specified according to shock load curve s for regenerative braking. To ensure that
                                              the drive complies with the deviating, actual operating conditions, a duty factor
                                                                                                                                     2031511b_en_210817.indd
                                                                                                                                                                                       1
                                                                                           M
                                                                                                                                                        Jload
                                                                                                                                                                ≤ 0,3
                                                                                       l
                                                                                            MN
                                                                                                                                                         JM
                                                                                                                                t
                                                                                                                        41279044.eps
                                                                                                                                                        Jload
                                                                                                                                                                   ≤3
                                                                                       m    MN                                                           JM
41279144.eps
                                                                                                                                                        Jload
                                                                                                                                                                ≤ 10
                                                                                       s
                                                                                           MN
                                                                                                                                                         JM
41279244.eps
Determining the duty factor depending on the impact, starting frequency and operating time.
                                                                                    l      =     Uniform duty
                                                                                    m =          Moderate shock loads
                                                                                    s      =     Heavy shock loads
                                                                                    JLast =      Total external moments of inertia (referred to the motor shaft)
2031511c_en_210817.indd
                                              fB ≥ fB erf
1
     Example:
     For a drive, the following conditions:
                                              Jload
                                                      = 2,8
                                               JM
     or moderate impacts m, 16 hours operating time and 200 starts result in a duty
     factor fB erf of 1,4.
     For a geared motor selected in this way, the gearing is durable, the service life is
     only limited by the antifriction bearings, the sealing rings or the lubricant.
     For applications with starting against full load (high inertia starting), inertia moment
     factors greater than 10 or extreme shock loads or vibration, contact our technical
     department for selection of the appropriate geared motor.
     Selecting geared motor units with KB conical rotor motors with coupling
     connection
     Select geared motor units with KBA conical rotor motors and gearboxes with cou-
     pling connection as described below:
     1. Motor selection
     Determine the required motor power:
                                            ML  n2          ML  nN
                              PM erf                  
                                          Getr.  9550 i   Getr.  9550
PN ≥ PM erf
     2. Gearbox selection
     The duty factor is selected according to section 1.2.1.1 Determining the required
     gearbox torque:
                                              9550  PN  ηGetr
                                   M2 erf                       f B erf
                                                   n2
                                                                                                2031511c_en_210817.indd
16
                                                                   Select the gearbox according to the relevant “Gearbox with coupling connection”
                                                                   chapter:
                                                                   • Helical gearboxes:        Section 2.6
                                                                   • Angular gearboxes:        Section 3.6
                                                                   • Offset gearboxes:         Section 4.6
                                                                   The following must apply:
                                                                                                                                                      1
                                                                                                       M2 ≥ M2 erf
1.2.1.2 Permissible radial and axial force for the geared motors
                                                                   Radial force
                                                                   The radial force acting on the journal is the result of the output torque of the
                                                                   geared motor, the diameter and the type of transmission element. The type of
                                                                   transmission element determines factor C which is the multiplying factor for the
                                                                   radial force.
                                                                                                                2000  M
                                                                                                     F vorh 
                                                                                                                  dt
                                                                                                                                                      17
     Factor C for transmission element type
     The permissible radial force FR is specified for each geared motor in the selection
     tables. These values refer to the point at which the force is applied at the centre
     of the shaft extension (x = l/2) and are minimum values which apply for the most
     unfavourable conditions (mounting position, direction of rotation) in the gearbox.
     For foot-mounted offset and angular gearboxes, it is advisable to carry out an addi-
1
     tional calculation check of the permissible radial force even if the force is applied at
     the centre of the shaft extension, since higher radial forces may occur than those
     given in the selection tables (flange design).
     If the force transmitted by the output elements is applied at the centre of the shaft
     extension, the following applies:
FR ≥ Fvorh · C
     If the force is not applied at the centre of the shaft extension, the permissible radial
     force must be calculated according to the following relationships:
41665144.eps
     The smaller of the two values FRL or FRW now represents the maximum permissible
     radial force.
                                                                                                     2031511c_en_210817.indd
18
                          Force based on bearing service life:
                          1.
                                                                                 C1
                                                              FRL (x)  FR            Fvorh  C
                                                                               x  C2
                                                                                                                                      1
                          Force based on shaft resistance:
                          2.                                                   C4
                                                               FRW ( x )            Fvorh  C
                                                                             x  C3
                                             Existing radial force from the output torque and the diameter of the drive
                          Fvorh                                                                                                 N
                                             element
                          FA                 Permissible axial force                                                            N
                                             Permissible radial force at the centre of the shaft extension (l/2), see selec-
                          FR                                                                                                    N
                                             tion tables
                                             Permissible radial force, limited by the bearing service life or by the shaft
                          FR(x)                                                                                                 N
                                             resistance at a distance x from the shoulder of the shaft
                                             Permissible radial force, limited by the bearing service life at a distance x
                          FRL(x)                                                                                                N
                                             from the shoulder of the shaft
                                             Permissible radial force, limited by the shaft resistance, at a distance x from
                          FRW(x)                                                                                                N
                                             the shoulder of the shaft
                          C                  Factor for drive element type                                                      –
                                                                                                                                      19
     Gearbox constants for determining the permissible radial force FRL(x) and FRW(x)
     Angular gearbox in universal and foot-mounted   WU/WG 50       50 x 100      223,0            173,0       1,0          8,52 · 105
     design                                          WU/WG 60       50 x 100      242,0            192,0       1,0          1,11 · 106
                                                     WU/WG 70       60 x 120      284,0            224,0       1,0          1,70 · 106
                                                     WU/WG 80       70 x 140      299,5            229,5       1,0          2,94 · 106
                                                     WU/WG 90       90 x 170      341,0            256,0       1,0          6,20 · 106
                                                     WU/WG 100      110 x 210     424,0            319,0       1,0          1,01 · 107
                                                     WF 10           25 x050      164,5            139,5      36,5          3,06 · 105
                                                     WF 20           25 x 50      180,5            155,5      38,5          2,62 · 105
                                                     WF 30           30 x 60      202,0            172,0      35,5          3,70 · 105
                                                     WF 40           40 x 80      245,5            205,5      42,0          9,51 · 105
                                                     WF 50          50 x 100      265,0            215,0      42,0          1,54 · 106
     Angular gearbox in flange-mounted design
                                                     WF 60          50 x 100      283,5            233,5      41,5          2,31 · 106
                                                     WF 70          60 x 120      347,5            287,5      63,0          3,12 · 106
                                                     WF 80          70 x 140      380,5            290,5      61,0          5,42 · 106
                                                     WF 90          90 x 170      399,0            314,0      58,0          1,03 · 107
                                                     WF 100         110 x 210     490,0            385,0      66,0          1,61 · 107
                                                     AU 20          25 x 050      107,5            82,5        1,0          1,16 · 105
                                                     AU/AG 30       30 x 060      123,0            93,0        1,0          2,26 · 105
                                                     AU/AG 40       40 x 080      146,5            106,5       1,0          4,51 · 105
     Offset gearbox in universal and foot-mounted    AU/AG 50       50 x 100      175,5            125,5       1,0          1,22 · 106
     design                                          AU/AG 60       60 x 120      213,0            153,0       1,0          1,98 · 106
                                                     AU/AG 70       70 x 140      255,0            185,0       1,0          2,63 · 106
                                                     AU/AG 80       90 x 170      290,0            205,0       1,0          5,68 · 106
                                                     AU/AG 90       110 x 210     346,0            241,0       1,0          1,01 · 107
                                                     AF 20           25 x 50      125,0            100,0      17,5          1,89 · 105
                                                     AF 30           30 x060      157,0            127,0      34,0          4,61 · 105
                                                     AF 40           40 x 80      180,5            140,5      34,0          8,14 · 105
                                                     AF 50          50 x 100      213,5            163,5      38,0          2,11 · 106
     Flange-mounted offset gearbox
                                                     AF 60          60 x 120      269,0            209,0      56,0          3,77 · 106
                                                     AF 70          70 x 140      306,0            236,0      51,0          4,48 · 106
                                                     AF 80          90 x 170      342,0            257,0      52,0          9,04 · 106
                                                     AF 90          110 x 210     388,0            283,0      42,0          1,40 · 107
                                                                                                                                         2031511c_en_210817.indd
20
                                                                  Permissible axial force FA
                                                                  Please contact our technical department if the axial force – irrespective of the di-
                                                                  rection of rotation – is greater than 0,2 times the permissible radial force FR.
FA ≤ 0,2 · FR
                                                                                                                                                         1
                                                                  Increased radial forces FR
                                                                  Radial forces [FR] for helical geared motors with coupling connection are given in
                                                                  the table below for duty factors fB = 1, fB = 1,3 and fB = 2. These can be used to
                                                                  determine the permissible increased radial forces for a reduced torque.
                                                                  The radial forces shown in the table apply for a rated input speed range from 720 
                                                                  n  1450 rpm.
                                                                  For higher necessary radial forces, see section 1.2.1.3.
                                                                  The radial forces given apply for forces applied to the centre of the shaft.
[fB] < 16 < 25 < 40 < 60 < 100 < 160 < 200 > 200
                                                                                                                                                         21
     Increased radial forces for angular gearboxes in N
[fB] < 16 < 25 < 40 < 60 < 100 < 160 < 200 > 200
22
                          Increased radial forces for offset gearboxes in N
                                                                                                                                                      1
                                             2           3150       3150       3150         3150         3150         3101       2978        2887
                                             1           5000       5000       5000         5000         4986         4736       4537          –
                          AU/AG 30           1,3         5000       5000       5000         5000         5000         5000       5000          –
                                             2           5000       5000       5000         5000         5000         5000       5000          –
                                             1           8000       7610       6227         5152         4275         3864       3763          –
                          AU/AG 40           1,3         8000       8000       7332         6257         5353         4861       4747          –
                                             2           8000       8000       8000         7363         6422         5858       5731          –
                                             1          12500      11730       9697         8406         7012         6076       5936          –
                          AU/AG 50           1,3        12500      12500       10934        9643         8250         7305       7153          –
                                             2          12500      12500       12172       10881         9487         8534       8370          –
                                             1          17469      14752       12075       10411         9020         8427       8240          –
                          AU/AG 60           1,3        19364      16647       13971       12306        10810         10090      9886          –
                                             2          20000      18542       15865       14201        12601         11752     11532          –
                                             1          31500      31500       31500       31500        30216         28842       –            –
                          AU/AG 70           1,3        31500      31500       31500       31500        31500         30492       –            –
                                             2          31500      31500       31500       31500        31500         31500       –            –
                                             1          50000      50000       46867       42054        36843         34547       –            –
                          AU/AG 80           1,3        50000      50000       50000       45759        40547         38094       –            –
                                             2          50000      50000       50000       49464        44252         41642       –            –
                                             1          80991      70345       61756       56302        52794         51237       –            –
                          AU/AG 90           1,3        85000      75374       66788       61334        56920         54968       –            –
                                             2          85000      80404       71818       66240        61048         58494       –            –
                                                                                                                                                      23
     1.2.1.3 Conditions for further increases of the permissible radial load
                                              If higher radial forces are required than those specified, please contact our techni-
                                              cal department. The following parameters must be known for exact calculation:
                                              • Gearbox size
                                              • Transmission ratio
1
                                              • Output torque
                                              • Output speed
                                              • Output shaft direction of rotation
                                              • Angle  and point x of application of the radial force
                                              • Type and diameter of the transmission element
                                              (See diagram for direction of rotation and angle of application)
Counter-clockwise Clockwise
42575944.eps
42576044.eps
                                              For W gearboxes, the information on the direction of rotation and angle of applica-
                                              tion  refers to mounting codes B14.6, B3.1, B7.3 and B5.6.
                                                                                                                                       2031511c_en_210817.indd
24
                          1.2.1.4 Lubricants, temperatures
                                                                               Geared motors and solo gearboxes are filled with lubricant before leaving the fac-
                                                                               tory. Basic gearboxes (gearboxes for geared motors with direct drive input) are
                                                                               supplied without lubricant.
                                                                               The lubricants used meet the requirements of DIN 51 517 part 3. The gearbox is
                                                                               filled with different quantities of oil depending on the mounting position (see as-
                                                                                                                                                                                      1
                                                                               sembly instructions). The standard lubricant will be supplied unless special refer-
                                                                               ence is made in the order. Lubricants for special applications and operating condi-
                                                                               tions are described in section 6.1.1.1 Lubricants.
The following table shows lubricants that may be used for the gearboxes.
A 10 - A 90
                          D 11 - D 70
                                                                                                 Castrol
                                           Standard                                    BP                                                                       Shell
                                                                                Aral              Alpha    Optimol                                     Esso               Fuchs
                                           mineral oil   VG      -10 °C ···          Energol                          Tribol    Klüberoil MobilGear             Omala
                                                                               Degol             SP 220    Optigear                                   Spartan            Renolin
                                                         220      +50 °C             GR-XP                          1100 / 220 GEM 1-220    630                 S2 G
                                            CLP (CC)                          BG 220            MW 220     BM 220                                     EP 220             CLP 220
                          W 60 - W 100                                                220
                                                                                                MAX 220
                                                                                                                                                                 220
FG06 - FG10
                                            Standard                                     BP                                                                      Shell
                          W 10 - W 50                                                                                                                                      Fuchs
                                            hypoid oil   SAE     -10 °C ···           Energear Castrol                                                           Spirax
                                                                                                                                                                        Titan Gear
                                                          90      +50 °C                Hypo   EPX 90                                                            S3 AD
                                            API GL5                                                                                                                     LS SAE 90
                                                                                       SAE 90                                                                   80W- 90
                           A 10 - A 90                                                 BP                                                                       Shell
                                         Special                                Aral          Castrol      Optimol                           Mobil     Esso
                                                         VG      -20 °C ···          Enersyn                            Tribol Klübersynth                     Omala
                           D 11 - D 70 synthetic oil                           Degol         Alphasyn      Optiflex                         Glygoyle Glycolube
                                                         220      +60 °C             SG-XP                            800 / 220 GH 6-220                       S4 WE
                          W 10 - W 100                                        GS 220
                                                                                       220
                                                                                              PG 220        A 220                           HE 220      220
                                                                                                                                                                220
                                         CLP PG
                          FG06 - FG10
                                                                                                                                                                Shell
                                                         VG      -20 °C ···                                                     Klübersynth                    Omala
                                                         680      +80 °C                                                         GH 6-680                      S4 WE
                                                                                                                                                                680
42708344_de_040910.xls
                                            The power ratings of the 4-pole Z.E motors and KBA motors given in the tables ap-
                                            ply for continuous duty S1 according to DIN EN 60034-1, unless otherwise speci-
                                            fied, for a coolant temperature of 40 °C and up to an installation altitude of 1000 m
                                            above sea level.
1
                                            The specified power ratings of the Z.A motors apply for intermittent duty S3 60%
                                            CDF for a coolant temperature of 60 °C and an installation altitude of 1000 m
                                            above sea level.
                                            The specified power ratings for the ZBF and KBF motors apply for intermittent duty
                                            S3.
                                            For approximate selection for higher coolant temperatures, the given motor power
                                            must be reduced by factor kT, for installation altitudes higher than 1000 m above
                                            sea level, it must be reduced by factor kH. For coolant temperatures above 60 °C,
                                            non-standard brake coils with a reduced brake torque must be used (see section
                                            5.3).
                                            The reduction factors depend on the number of poles in the motor and are shown
                                            in the following diagram. Enquire for exact motor data.
                                            Conversion for Z.E, ZBF and KBF motors on request.
0,5
0,4
                                                0,3
                                                                  40            50            60           70                80
                                                                                                                        T [ °C ]
                                                                                                                  41217745.eps
                                                                                                                                    2031511c_en_210817.indd
26
                           kH = Factor for non-standard installation altitude
kH
1,0
                                                                                                                              1
                                      0,9
0,8
0,7
41217745.eps
                          Depending on the motor frame size or number of poles, motors may be provided
                          with special windings for non-standard operating conditions.
Pzul = PN · kT · kH
                          If the permissible motor power is no longer sufficient for the drive, check whether
                          the motor with the next highest power rating meets the requirements.
2031511c_en_210817.indd
                                                                                                                              27
     1.2.2.2 Determining the duty type
                                                                The Z.A motors with a single speed are rated for intermittent duty S3 60% CDF at
                                                                60 °C ambient temperature.
                                                                The Z.E motors are rated for continuous duty S1 100% CDF at 40°C ambient tem-
                                                                perature.
                                                                The KBA motors are provided with data both for continuous duty as well as inter-
1
                                                   tB
                                                                                                                       tB
Load Load
                            Time
                                                                                                                 Time
41299944.eps 41614144.eps
                                                                                                                         ts
                                       ts                                                                        tA tB         t St
                              tB            t St
     Load
                                                                                              Load
                           Time
                                                                                                                Time
      tB Time under load
      tSt Idling time                                                                   tA    Starting time
      tS Cycle duration                                                                 tB    Time under load
                                                                                        tS    Cycle duration
                                                                                        tSt   Idling time
                                                                                                                                                                           2031511c_en_210817.indd
                                         tB                                                                              t A  tB
      Cyclic duty factor                       100% referring to 10 min.              Cyclic duty factor                           100% referring to 10 min.
                                      tB  tSt                                                                       t A  tB  t St
                                                                         41614244.eps                                                                      41614344.eps
28
                          Duty types in accordance with DIN EN 60034-1
                                                                                                                                        1
                                        Periodic intermittent duty without
                                                                                      Relative duty factor CDF in % (referring to
                          S3            influence of starting (indexed operation),
                                                                                      10 min.)
                                        e.g. S3 – 40 %
                                        Periodic intermittent duty with influence     Relative duty factor CDF in %, starts per hour,
                          S4
                                        of starting                                   load torque and moment of inertia
                          According to the following table, the rated power of the Z.A. motors may be con-
                          verted using the corresponding kCDF factors for the reduced cyclic duration factor
                          for duty types S2 and S3. For increased power, it must be ensured that the
                                                                   MK
                          Breakdown torque factor                              does not drop below the value of 1,6.
                                                               MCDF · kCDF
PCDF = PN · kCDF
                                                                                                                                        29
     1.2.2.3 Determining the permissible starting frequency
                                                          For a frequency other than 50 Hz, the list value z0 is recalculated for ZBA and KBA
                                                          motors as follows:
                                                                                                                  (50 Hz)2
                                                                                                    z0 X = z0
                                                                                                                     fx 2
      Torque during start-up                              External moment of inertia                               Power requirement and duty factor
                                 M1                                                   JM
                      k M= 1                                              k FI =                                                  kP
                                 MA                                                J M+ J Zus
       kM 1,0                                               k FI 1,0
                                                                                                                   kP    1
                                                                                                                                   P1/PN = 0        0,2        0,4         0,5
          0,9                                                   0,9
                                                                                                                        0,9                                                      0,6
         0,8                                                   0,8
                                                                                                                        0,8                                                      0,7
         0,7                                                   0,7
                                                                                                                        0,7
         0,6                                                   0,6                                                                                                               0,8
                                                                                                                        0,6
         0,5                                                   0,5                                                      0,5                                                      0,9
         0,4                                                   0,4                                                      0,4
         0,3                                                   0,3                                                      0,3                                                      1,0
         0,2                                                   0,2                                                      0,2
         0,1                                                   0,1                                                      0,1                                                      1,1
                                                                                                                                                                     1,2
                                                                                                                         0
           0                                                     0                                                            0        20      40         60           80          100
                0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1,0                  1         2     3      4        5
                                                    M                                                J Zus                                                                   CDF %
                                                    MA                                               JM
30
                          The calculation of the permissible starting frequency requires mechanical braking
                          or a running down of the motor without braking. Motor losses increase if electri-
                          cal braking is performed. In the case of counter-current braking, which should be
                          avoided in practice, the calculated starting frequency corresponds to approximately
                          one quarter of the number of permissible starts without electrical braking. Pole-
                          changing motors are partly decelerated regeneratively by the large pole winding,
                          whereby brake torques up to 3-times the motor starting torque may occur depend-
                                                                                                                         1
                          ing on the pole number ratio and/or winding design. For approximate calculation,
                          the calculated starting frequency may be reduced by 50 %.
                          Calculation of the starting frequencies is an approximation and is intended as a
                          guide value for design purposes. If the calculated starting frequency is close to the
                          required value, you are advised to contact the technical department in our head
                          office.
                          After determining the permissible motor starting frequency, check whether the
                          brake is also suitable for use with ZBA and ZBE motors.
                          Refer to diagrams in section 5.3.5.
                          ZBF and KBF motors
                          Starting frequency factor A is specified in the travel motor power tables. To obtain
                          the permissible starts per hour, divide the starting frequency factor A by the start-
                          up time.
                          In pole-changing motors, the permissible starting frequency increases if the motor
                          is started using the low-speed winding For calculation purposes, the start-up time
                          from the low speed v1 to the high speed v2 is used for the high-speed winding.
                          The calculation of the permissible starting frequency requires mechanical braking
                          or a running down of the motor without braking.
                          Motor losses increase if electrical braking is performed. In the case of counter-cur-
                          rent braking, which should be avoided in practice, the calculated starting frequency
                          corresponds to approximately one quarter of the number of permissible starts with-
                          out electrical braking. Pole-changing motors are partly decelerated regeneratively
                          by the large pole winding, whereby brake torques up to 3-times the motor starting
                          torque may occur depending on the pole number ratio and/or winding design. For
                          approximate calculation, the calculated starting frequency may be reduced by
                          50 %.
                          After determining the permissible motor starting frequency, check whether the
                          brake is also suitable for use with ZBF motors. Refer to diagrams in section 5.3.5.
                                                                                                                         31
     1.2.2.4 Calculation of the radial and axial forces for the Z motor
                                               Limit values FR(x) and FA apply for the radial and axial forces for both foot and
                                               flange motors.
                                               Calculation for the motor shaft is not necessary for motors fitted with an integrated
                                               Demag gearbox
                                               Force based on bearing service life:
                                                                                                            C1
                                                                                      FRL ( x )  FRL            Fvorh  C
                                                                                                          x  C2
                                                                                                      C4
                                                                                      FRW ( x )            Fvorh  C
                                                                                                    x  C3
                                               The smaller of the two values FRL or FRW now represents the maximum permis-
                                               sible radial force.
FA ≤ 0,3 · FRL
                                               If the axial force exceeds 0,3 times the radial force, please contact our technical
                                               department.
                                               Motor constants C1, C2, C3 and C4 are dependent on the motor frame size and are
                                               defined together with the permissible radial load FRL, FRW in the following table.
32
                          Permissible radial forces and motor constants
                                                                                                                                                         1
                             Z 63 B     14 x 030      0600      0750          –            –           229          214           27,5
                             Z 71 A     14 x 030      0600      0750          –            –           229          214           27,5      3,19 · 104
                             Z 71 B     14 x 030      0600      0750          –            –           229          214           27,5      3,19 · 104
                             Z 80 A     24 x 050      0650      0800         0950        1050          275          250           28,5      6,15 · 104
                             Z 80 B     24 x 050      0650      0800         0950        1050          275          250           28,5      6,15 · 104
                             Z 90 A     24 x 050      0650      0800         0950        1050          275          250           28,5      6,15 · 104
                             Z 90 B     28 x 060      1150      1450         1700        1900          324          294            32       1,33 · 105
                             Z 100 A    28 x 060        –       1500          –          1900          324          294            32       1,33 · 105
                            Z 100 B     28 x 060      1150      1500         1700        1900          324          294            32       1,33 · 105
                             Z 112 A    38 x 080      1500      1950         2250        2450          437          397            33       2,59 · 105
                             Z 132 A    38 x 080      1500      1950         2250        2500          437          397            33       2,59 · 105
                            Z 132 B     38 x 080      1450      1900         2200        2450          437          397            33       2,59 · 105
                            Z 132 C     38 x 080      1450      1900         2200          –           437          397            33       2,59 · 105
                             Z 160 A    48 x 110        –       4150         4800          –           525          470            36       4,28 · 105
                            Z 160 B     48 x 110        –       4150         4750          –           525          470            36       4,28 · 105
                             Z 180 A    48 x 110        –       4150          –            –           525          470            36       4,28 · 105
                            Z 180 B     55 x 110        –       5250         6100          –           580          525            45       7,05 · 105
                             Z 200 A    55 x 110        –       5150         5950          –           580          525            45       7,05 · 105
                            Z 200 B     55 x 110        –        –           5950          –           580          525            45       7,05 · 105
                             Z 225 A    60 x 140        –       5750         6550          –           639          569            45       8,68 · 105
                            Z 225 B     60 x 140        –       5650          –            –           639          569            45       8,68 · 105
                                                                Owing to their modular design, the brakes can be adapted to meet the require-
                                                                ments of the application. The brake torques are finely graded owing to the combi-
                                                                nation of springs, the switching times of the separately controlled brakes can be
                                                                selected in accordance with the application. A “small” and a “large” brake disc is
                                                                available for each ZBA/ZBE motor frame size.
                                                                Refer to section 5.3. for a detailed description of the brakes.
2031511c_en_210817.indd
                                                                In addition, motors operating on the conical rotor principle with their integrated
                                                                brake are also available (KBA and KBF range).
                                                                                                                                                         33
     2     Helical geared motors
Housing designs
     DGV 11 - DGV 41
     Foot-mounted type
2
     DFV 11 - DFV 41
     Flange-mounted type
     DUV 11 - DUV 41
     Combined foot/flange-mounted type
     DGV 50 - DGV 70
     Foot-mounted type
     DFV 50 - DFV 70
                                                        2031512a_en_210817.indd
Flange-mounted type
34                                       41632944.eps
                          In the selection tables “Helical Geared Motors” (Section 2.5) under the column
                          “Gearbox”, several geared motors are offered that meet the necessary criteria with
                          regard to output, speed and duty factor.
                          The relevant motor type and brake size are specified in the “Motor” and “Brake”
                          columns.
                          The type designation indicates the geared motor technical features.
                          Type designation
                          The gearbox designation comprises:
                          •   Gearbox type
                          •   Housing design
                          •   Output shaft type
                          •   Motor frame size
                          •   Number of stages
                                                                                                                 2
                          •   Input type
                          The motor designation comprises:
                          •   Motor type
                          •   Motor type
                          •   Application code
                          •   Motor frame size
                          •   Rating class
                          •   Number of poles:
                          For motors fitted with a brake, the motor designation also indicates the brake size.
                          This information makes it possible to determine the price and delivery period.
                          Mounting code
                          The mounting code must be added to the gearbox information. The mounting code
                          specifies the following in sequence:
                                                                                                                 35
     2.1 Gearbox type designation
Transmission ratio
Model code
D F V 41 D D - B5.0 - 30 - 1 - 23.8
                                                                                      Input type
                                                                                      D Direct drive input
                                                                                      L Light coupling
                                                                                      S Heavy coupling
                                                                         Number of stages
                                                                         D 2-stage
                                                                         T 3-stage
                                                         Sizes
                                                         11, 21, 31, 41, 50, 60, 70
                                          Output shaft
                                          V Solid shaft with key
                         Housing design
                         G    Foot-mounted type (feet with through-holes)
                         F    Flange mounting (flange with through-holes)
                         U    Combined foot/flange-mounted type (for frame sizes D11 - D41 only)
                                                                                                                                                                   2031512a_en_210817.indd
          Gearbox type
          D Helical gearbox
36
                          2.2 Motor and brake type designation
                                                                                                             Brake size
                                                                                                             ZBA: B003, B007, B020, B050, B140, B280, B680
                                                                                                             ZBE: B003, B007, B020, B050, B140, B280, B680
Z B A 71 A 4 B007
                                                                                                                                No. of poles
                                                                                                                                2, 4, 6, 8, 8/2, 12/2
Rating class
                                                                                                                                                                            2
                                                                                                           A, AL, B, C
                                                                                        Size
                                                                                        ZBA/ZNA: 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                        ZBE/ZNE: 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                        KBA:     71, 80, 90, 100, 112, 125, 140, 160, 180, 200, 225
                                                                     Application code
                                                                     A Motor for general applications in intermittent duty
                                                                     E Motor for general applications in efficiency class IE2
                                                  Motor type
                                                  B Motor with brake (ZB, KB)
                                                  N Motor without brake (ZN)
                                Motor type
                                Z Cylindrical rotor motor
                                K Conical rotor motor with brake (brake size not quoted)
                                                                                                                                                             42574744.eps
                                                                                                                                                                            37
     2.4 Mounting code
     Standard                                                                                                  25   1)
                                      Solid shaft with key                 V          20          25                     30          40          50             60
     Output shaft code                                                                                        30
2
                                      Solid shaft without key              V          120        125         130         130         140        150            160
     Option
     Output shaft code
                                      Solid shaft with key in inch         V          220        225         230         230         240        250            260
                                                             Further optional shafts and their dimensions are to be found in section 6.1.2.1
                                                             Output shaft design. For these shafts, an extra price and non-standard delivery
                                                             times apply.
3 1
2 42574144.eps
     1) The technical data given in the speed/output overviews applies for a shaft diameter of 30 mm. Drive-Designer includes data for 25 mm diameter shafts.
38
                          2.4.1 DG gearbox model code
                                Foot-mounted type G
                                Model B5, B6, B8, B7, V5, V6
                                Foot-mounted
B3 0
3 1
                                                                                                                                                   2
                                                                                                   2
                                                                                                                                    42574144.eps
                           B6
                                                                                                           0
3 1
                                                                                                           2
                                                                                                                                    42574244.eps
B8 0
3 1
42574344.eps
B7 0
3 1
42574444.eps
V5 V6
                                                   42574544.eps                        42574644.eps
                                                                                                                                                   39
     2.4.2 DF gearbox model code
          Flange-mounted type F
          Model B5, V1, V3
          Flange mounting arrangement with mounting through-holes
          (Model B14, V19, V18 flange-mounted with threaded hole for D11 - D41)
B5.0 0
     (B14.0)
2
3 1
                                                                                      2
                                                                                                               42574744.eps
B5.1 0
      (B14.1)
                                                                              3                 1
                                                                                      2
                                                                                                               42574844.eps
B5.2 0
(B14.2)
3 1
                                                                                      2
                                                                                                               42574944.eps
B5.3 0
(B14.3)
3 1
2 42575044.eps
      V1                                            V3
      (V18)                                         (V19)
                                                                                          View to determine the terminal
                                                                                          box position
                                        Terminal box position
                                        code according to model
                                        code B 5.0 (B14.0)
                                                                                                                              2031512a_en_210817.indd
                                   42575144.eps                        42575244.eps
40
                          2.4.3 DU gearbox model code combined foot / flange-mounted type U for D11 - D41
                                Model B35, V15, V36
                                Foot-mounted and flange-mounted with through-holes
                                (Model B34, V15.4, V36.4 Foot-mounted and flange-mounted with threaded holes)
B35.0 0
(B34.0)
                                                                                                                                                  2
                                                                                                  3                     1
                                                                                                          2
                                                                                                                                   42575344.eps
B35.1 0
                           (B34.1)
                                                                                                  3                 1
                                                                                                          2
                                                                                                                                   42575444.eps
B35.2 0
                           (B34.2)
                                                                                              3                     1
                                                                                                          2
                                                                                                                                   42575544.eps
B35.3 0
(B34.3)
3 1
                                                                                                          2
                                                                                                                                   42575644.eps
                           V15.5                                          V36.5
                           (V15.4)                                        (V36.4)
                                                                                                              View to determine the terminal
                                                                                                              box position
                                                                Terminal box position
                                                                code according to model
                                                                code B35.0 (B34.0)
2031512a_en_210817.indd
                                                      42575744.eps                         42575844.eps
                                                                                                                                                  41
     2.5 Helical gearboxes in direct drive input
       D11 - D70                   Intermediate stage (D31 - D70)   Z63 - Z225 cylindrical-rotor brake motors
       Helical gearbox
B003-B680 brakes
41614448.eps 2031512b_en_210817.indd
42
                          2.5.1 Selection example Helical geared motors
                                                                   Selection example
                                                                   A geared brake motor of 0,25 kW with an output speed of approx. 10 revolutions
                                                                   per minute is required.
                                                                   Required duty factor fB erf  1,4.
                                                                   Gearbox:             D..41TD
                                                                   Motor:               ZBA 71 A4
                                                                   n2      =            10 rpm
                                                                   M2 =                 235
                                                                                                                                                     2
                                                                   i       =            138
                                                                   fB      =            1,41
                                                                   Weight DGV with oil in mounting position B3; motor with standard brake = 20 kg
                               Output speed
2031512b_en_210817.indd
                                                                                                                                                     43
     2.5.2 Selection tables helical geared motors
Single speed
Single speed
                                                                                                                                                               2
                                              113           15          12,3          3000          5,85
                                              125           14          11,1          3000          6,49
                                              145           12          9,59          3000          7,51
                                              161            11         8,62          3000          8,35
                                              183           9,5         7,61          3000          9,46
                                              203           8,5         6,84          3000          10,5
                                              226           7,7         6,16          3000          11,7
                                              284           6,1         4,89          3000          14,7
                          0,25                3,3           724         201          20000          2,49
                                              3,7           644         179          20000          2,79
                                              4,2           580         161          20000          3,11       D..70TD   ZBA 80 B 8   B007        121
                                              4,7           518         144          20000          3,47
                                              5,2           468         130          20000          3,85
                                              3,4           709         197          15000          1,41
                                              3,7           644         179          15000          1,55
                                              4,2           572         159          15000          1,75
                                              4,7           518         144          15000          1,93       D..60TD   ZBA 80 B 8   B007         88
                                              5,2           461         128          15000          2,17
                                              5,8           418         116          15000          2,39
                                              6,5           371         103          15000          2,70
                                              7,0           335         197          15000          2,99
                                                                                                                         ZBA 71 A 4                79
                                              7,7           304         179          15000          3,29       D..60TD                B007
                                                                                                                         ZBE 71 A 4                81
                                              8,7           270         159          15000          3,70
                                              4,1           590         164          10000          0,93
                                              5,0           486         135          10000          1,13
                                              5,5           436         121          10000          1,26
                                              6,3           382         106          10000          1,44
                                                                                                               D..50TD   ZBA 80 B 8   B007         50
                                              7,1           341         94,7         10000          1,61
                                              7,8           311         86,4         10000          1,77
                                              8,7           277         77,0         10000          1,98
                                              9,3           259         71,9         10000          2,12
                                               11           221         61,4         10000          2,49
                                               12           197         54,7         10000          2,79
                                               13           183         50,8         10000          3,01
                                                                                                               D..50DD   ZBA 80 B 8   B007         45
                                               15           163         45,2         10000          3,38
                                               17           144         40,0         10000          3,82
                                               19           128         35,6         10000          4,29
                                              7,4           316         186           6500          1,04
                                              8,2           287         169           6500          1,15                 ZBA 71 A 4                20
                                                                                                               D..41TD                B007
                                              9,1           258         152           6500          1,28                 ZBE 71 A 4                22
                                               10           235         138           6500          1,41
2031512c_en_210817.indd
Single speed
                                                                                                       ZBE 71 A 4                20
                     18           131         77,3         5000           1,52
                     21           113         66,4         5000           1,77
                     22           105         61,6         5000           1,91
                     25            94         55,0         5000           1,94
                     27            88         51,5         5000           2,28
                                                                                                       ZBA 71 A 4                16
                     30            78         46,0         5000           2,56     D..31DD                          B007
                                                                                                       ZBE 71 A 4                18
                     34            68         40,2         5000           2,93
                     39            61         35,9         5000           3,28
                     42            55         32,6         5000           3,61
                     21           113         66,5         4600           1,15
                     23           102         59,8         4600           1,28
                     28            85         49,9         4600           1,53
                     31            76         44,8         4600           1,71
                     34            70         41,2         4600           1,86
                                                                                                       ZBA 71 A 4                14
                     37            63         37,1         4600           2,06     D..21DD                          B007
                                                                                                       ZBE 71 A 4                16
                     43            54         32,0         4600           2,39
                     48            49         28,8         4600           2,66
                     53            44         25,9         4600           2,95
                     59            40         23,3         4600           3,28
                     69            34         20,1         4600           3,80
                     28            85         49,9         3000           1,06
                     31            76         44,8         3000           1,18
                     34            70         41,2         3000           1,28
                     37            63         37,1         3000           1,43
                     43            54         32,0         3000           1,65
                     48            49         28,8         3000           1,84
                     53            44         25,9         3000           2,04
                     59            40         23,3         3000           2,27
                     69            34         20,1         3000           2,63
                     77            31         18,1         3000           2,92
                                                                                                       ZBA 71 A 4                14
                     85            28         16,3         3000           3,25     D..11DD                          B007
                                                                                                       ZBE 71 A 4                16
                     94            25         14,7         3000           3,60
                    113           21          12,3         3000           4,30
                    125           19          11,1         3000           4,77
                    144           16          9,59         3000           5,52
                    161           15          8,62         3000           6,14
                    182           13          7,61         3000           6,96
                    202           12          6,84         3000           7,74
                    225           10          6,16         3000           8,59
                    297           7,9         4,66         3000           11,4
                    382           6,2         3,63         3000           14,6
                                                                                                                                             2031512c_en_210817.indd
Single speed
                                                                                                                                                               2
                                              6,5           546         103          15000          1,83
                                              7,0           512         197          15000          1,95
                                              7,7           465         179          15000          2,15
                                              8,6           413         159          15000          2,42
                                              9,5           374         144          15000          2,67       D..60TD   ZBA 71 B 4   B007         80
                                              11            333         128          15000          3,00
                                              12            302         116          15000          3,32
                                              13            268         103          15000          3,73
                                              6,3           562         106          10000          0,98
                                              7,1           502         94,7         10000          1,10
                                              7,8           458         86,4         10000          1,20       D..50TD   ZBA 90 A 8   B020         51
                                              8,7           408         77,0         10000          1,35
                                              9,3           381         71,9         10000          1,44
                                              11            325         61,4         10000          1,69
                                              12            290         54,7         10000          1,90
                                              13            269         50,8         10000          2,04
                                              15            240         45,2         10000          2,30
                                              17            212         40,0         10000          2,59       D..50DD   ZBA 90 A 8   B020         46
                                              19            189         35,6         10000          2,91
                                              20            175         33,1         10000          3,14
                                              23            156         29,5         10000          3,52
                                              26            138         26,0         10000          3,99
                                              10            359         138           6500          0,92
                                              11            315         121           6500          1,05
                                              13            286         110           6500          1,15
                                              14            254         97,6          6500          1,30
                                              16            230         88,5          6500          1,43
                                                                                                               D..41TD   ZBA 71 B 4   B007         21
                                              18            200         76,8          6500          1,65
                                              20            178         69,7          6500          1,81
                                              23            155         60,5          6500          2,10
                                              25            140         54,9          6500          2,10
                                              28            126         49,5          6500          2,38
                                              23            152         58,6          6500          1,87
                                              26            138         53,2          6500          1,87
                                              30            118         45,4          6500          2,80
                                                                                                               D..41DD   ZBA 71 B 4   B007         19
                                              33            107         41,2          6500          3,08
                                              37             96         37,1          6500          3,42
                                              41             87         33,6          6500          3,78
                                              18            201         77,3          5000          1,00
                                                                                                               D..31TD   ZBA 71 B 4   B007         19
                                              21            173         66,4          5000          1,16
                                              22            160         61,6          5000          1,25
                                                                                                               D..31DD   ZBA 71 B 4   B007         17
                                              25            143         55,0          5000          1,27
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                               2
                                                                                                               D..50TD                B007         47
                                              15            350         94,7         10000          1,57                 ZBE 80 A 4
                                              16            320         86,4         10000          1,72
                                              18            285         77,0         10000          1,93
                                              20            266         71,9         10000          2,07
                                              23            227         61,4         10000          2,42
                                              26            202         54,7         10000          2,72
                                                                                                                         ZBA 80 A 4
                                              28            188         50,8         10000          2,93       D..50DD                B007         42
                                                                                                                         ZBE 80 A 4
                                              31            167         45,2         10000          3,29
                                              36            148         40,0         10000          3,72
                                              15            361         97,6          6500          0,91
                                              16            327         88,5          6500          1,01
                                              18            284         76,8          6500          1,16
                                                                                                                         ZBA 80 A 4
                                              20            256         69,7          6500          1,26       D..41TD                B007         26
                                                                                                                         ZBE 80 A 4
                                              23            222         60,5          6500          1,46
                                              26            202         54,9          6500          1,46
                                              29            182         49,5          6500          1,66
                                              24            217         58,6          6500          1,31
                                              27            197         53,2          6500          1,32
                                              31            168         45,4          6500          1,96
                                              34            152         41,2          6500          2,16                 ZBA 80 A 4
                                                                                                               D..41DD                B007         24
                                              38            137         37,1          6500          2,40                 ZBE 80 A 4
                                              42            124         33,6          6500          2,65
                                              48            109         29,4          6500          3,03
                                              60             88         23,8          6497          3,75
                                              28            191         51,5          5000          1,05
                                              31            170         46,0          4836          1,18
                                              35            149         40,2          5000          1,34
                                              40            133         35,9          5000          1,51
                                              44            121         32,6          5000          1,66
                                              49            108         29,1          4967          1,86                 ZBA 80 A 4
                                                                                                               D..31DD                B007         22
                                              55             96         25,9          5000          2,09                 ZBE 80 A 4
                                              61             85         23,1          5000          2,34
                                              67             78         21,1          5000          2,56
                                              75             70         18,9          5000          2,86
                                              88             60         16,2          4989          3,34
                                              98             54         14,5          4977          3,73
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                               2
                                               43           169         33,1         10000          3,26
                                               48           150         29,5         10000          3,66
                                               20           352         69,7          6500          0,91
                                               23           306         60,5          6500          1,06                 ZBA 80 B 4                27
                                                                                                               D..41TD                B020
                                               26           277         54,9          6500          1,06                 ZBE 80 B 4                30
                                               28           250         49,5          6500          1,20
                                               24           299         58,6          6500          0,95
                                               27           271         53,2          6500          0,95
                                               31           232         45,4          6500          1,43
                                               34           210         41,2          6500          1,57
                                               38           189         37,1          6500          1,74
                                                                                                                         ZBA 80 B 4                25
                                               42           171         33,6          6500          1,93       D..41DD                B020
                                                                                                                         ZBE 80 B 4                28
                                               48           150         29,4          6500          2,20
                                               59           121         23,8          6476          2,72
                                               65           109         21,6          6426          3,00
                                               75            94         18,7          6430          3,41
                                               83            86         17,0          6422          3,65
                                               35           205         40,2          4371          0,98
                                               39           183         35,9          4320          1,09
                                               43           166         32,6          4650          1,20
                                               48           148         29,1          4792          1,35
                                               54           132         25,9          4775          1,51
                                               61           118         23,1          4740          1,70
                                               67           108         21,1          4880          1,86                 ZBA 80 B 4                23
                                                                                                               D..31DD                B020
                                               75            96         18,9          5000          2,07                 ZBE 80 B 4                26
                                               87            83         16,2          4963          2,42
                                               97            74         14,5          4848          2,70
                                              110           65          12,8          4874          3,06
                                              123           58          11,5          4882          3,32
                                              136           53          10,4          4944          3,68
                                              152           47          9,28          4990          3,95
                                               54           132         25,9          3513          0,98
                                               61           119         23,3          3601          1,09
                                               70           103         20,1          4055          1,27
                                               78            92         18,1          4008          1,41
                                               87            83         16,3          4161          1,56
                                               96            75         14,7          4242          1,73
                                              115           63          12,3          4427          2,07                 ZBA 80 B 4                21
                                                                                                               D..21DD                B020
                                              127           57          11,1          4340          2,30                 ZBE 80 B 4                24
                                              147           49          9,59          4280          2,66
                                              164           44          8,62          4175          2,96
                                              185           39          7,61          4124          3,35
                                              206           35          6,84          4047          3,67
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                               2
                                               54           194         25,9         3538           1,03
                                               61           173         23,1         3665           1,15
                                               66           158         21,1         4002           1,26
                                               74           142         18,9         4034           1,41
                                               86           122         16,2         4404           1,65
                                               97           109         14,5         4454           1,84
                                              109           96          12,8         4620           2,08
                                              122           85          11,5         4560           2,26
                                                                                                                         ZBA 90 A 4                26
                                              135           77          10,4         4620           2,51       D..31DD                B020
                                                                                                                         ZBE 90 A 4                27
                                              151           69          9,28         4623           2,69
                                              175           59          8,02         4741           3,09
                                              196           53          7,16         4791           3,32
                                              214           48          6,53         4663           3,09
                                              257           40          5,45         4687           3,59
                                              270           38          5,18         4706           3,72
                                              317           33          4,41         4680           4,24
                                              334           31          4,19         4654           4,39
                                              433           24          3,23         4497           5,37
                                               77           136         18,1         2440           0,96
                                               86           122         16,3         2904           1,06
                                               95           110         14,7         3024           1,18
                                              114           92          12,3         3545           1,41
                                              126           83          11,1         3612           1,56
                                              146           72          9,59         3920           1,81
                                              162           65          8,62         3983           2,01
                                                                                                                         ZBA 90 A 4                24
                                              184           57          7,61         3966           2,28       D..21DD                B020
                                                                                                                         ZBE 90 A 4                25
                                              205           51          6,84         3871           2,50
                                              216           48          6,47         3844           2,25
                                              227           46          6,16         3846           2,25
                                              286           36          4,89         3772           2,81
                                              300           35          4,66         3768           2,81
                                              367           28          3,81         3721           3,41
                                              386           27          3,63         3707           3,42
                                              114           92          12,3         3000           0,98
                                              126           83          11,1         3000           1,08
                                              146           72          9,59         3000           1,25
                                              162           65          8,62         3000           1,39
                                              184           57          7,61         3000           1,58
                                              205           51          6,84         3000           1,75                 ZBA 90 A 4                24
                                                                                                               D..11DD                B020
                                              216           49          6,47         3000           1,85                 ZBE 90 A 4                25
                                              227           46          6,16         3000           1,95
                                              286           37          4,89         3000           2,45
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                 2
                                              341            42         4,19          4421          3,27
                                              421            34         3,40          4485          3,86
                                              443            32         3,23          4496          4,00
                                              106          135          25,9          2085          0,97
                                              118          121          23,3          2265          1,07
                                              136          105          20,1          2832          1,24
                                              151            94         18,1          2941          1,38
                                              168            85         16,3          3264          1,53
                                              186            76         14,7          3327          1,70
                                              223            63         12,3          3681          2,03
                                              247            57         11,1          3590          2,19
                                                                                                               D..21DD   ZBA 90 A 2     B020         24
                                              286            49         9,59          3663          2,44
                                              318            44         8,62          3615          2,64
                                              360            39         7,61          3648          2,89
                                              401            35         6,84          3598          3,13
                                              423            33         6,47          3552          2,94
                                              445            31         6,16          3547          2,95
                                              560            25         4,89          3499          3,64
                                              588            24         4,66          3481          3,64
                                              151            94         18,1          3000          0,96
                                              168            85         16,3          3000          1,06
                                              186            76         14,7          3000          1,18
                                              223            64         12,3          3000          1,41
                                              247            58         11,1          3000          1,56
                                              286            50         9,59          3000          1,80
                                              318            45         8,62          3000          2,01
                                              360            40         7,61          3000          2,27
                                                                                                               D..11DD   ZBA 90 A 2     B020         24
                                              401            36         6,84          3000          2,53
                                              423            34         6,47          3000          2,68
                                              445            32         6,16          3000          2,81
                                              560            25         4,89          3000          3,54
                                              588            24         4,66          3000          3,64
                                              719            19         3,81          3000          4,34
                                              755            19         3,63          3000          4,34
                                              907            15         3,02          3000          5,09
                          2,2                  11          1924         130          20000          0,94
                                               12          1717         116          20000          1,05
                                               14          1495         101          20000          1,20
                                               16          1336         90,3         20000          1,35                 ZBA 100 AL 4               134
                                                                                                               D..70TD                  B050
                                               17          1202         81,2         20000          1,50                 ZBE 100 A 4                134
                                               20          1073         72,5         20000          1,68
                                               22           940         63,5         20000          1,92
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                 2
                                              525            40         5,45          4127          3,27
                                              552            38         5,18          4148          3,38
                                              649            32         4,41          4193          3,80       D..31DD   ZBA 90 B 2     B020         33
                                              683            30         4,19          4204          3,94
                                              885            23         3,23          4092          4,72
                          3,0                  16          1851         90,3         20000          0,97
                                               17          1665         81,2         20000          1,08
                                                                                                                         ZBA 100 B 4                134
                                               19          1486         72,5         20000          1,21       D..70TD                  B050
                                                                                                                         ZBE 100 B 4                135
                                               22          1302         63,5         20000          1,38
                                               25          1162         56,7         20000          1,55
                                               27          1052         51,3         20000          1,71
                                               31           939         45,8         20000          1,92
                                               34           843         41,1         20000          2,14
                                               38           752         36,7         20000          2,39                 ZBA 100 B 4                114
                                                                                                               D..70DD                  B050
                                               42           681         33,2         20000          2,64                 ZBE 100 B 4                115
                                               47           609         29,7         20000          2,96
                                               54           529         25,8         20000          3,40
                                               61           472         23,0         20000          3,82
                                               29           992         48,4         15000          1,01
                                               32           900         43,9         15000          1,11
                                               36           797         38,9         15000          1,25
                                               40           724         35,3         15000          1,38
                                               45           642         31,3         15000          1,56
                                               49           582         28,4         15000          1,72                 ZBA 100 B 4                 89
                                                                                                               D..60DD                  B050
                                               55           519         25,3         15000          1,93                 ZBE 100 B 4                 90
                                               61           472         23,0         15000          2,12
                                               73           396         19,3         15000          2,53
                                               80           359         17,5         15000          2,79
                                               90           318         15,5         15000          3,15
                                               99           289         14,1         15000          3,46
                                               47           605         29,5          5828          0,91
                                               54           533         26,0          7019          1,03
                                               60           476         23,2          7232          1,16
                                               66           433         21,1          8054          1,27
                                               80           361         17,6          8637          1,52
                                               89           322         15,7          8889          1,71
                                               99           289         14,1          9404          1,90                 ZBA 100 B 4                 59
                                                                                                               D..50DD                  B050
                                              111          258          12,6          9219          2,13                 ZBE 100 B 4                 60
                                              126          228          11,1          9295          2,42
                                              142          202          9,87          9240          2,72
                                              165          174          8,49          9511          3,16
                                              185          153          7,57          9687          3,51
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                 2
                                               82           466         17,6          6817          1,18
                                               92           416         15,7          7077          1,32
                                              102           374         14,1          7837          1,47
                                              114           334         12,6          7978          1,65
                                              130           294         11,1          8569          1,87
                                              146           262         9,87          8546          2,10
                                                                                                                         ZBA 112 A 4                 87
                                              170           225         8,49          8830          2,44       D..50DD                  B050
                                                                                                                         ZBE 112 A 4                 87
                                              190           200         7,57          8912          2,69
                                              209           182         6,90          9216          2,96
                                              234           163         6,15          9364          3,16
                                              253           150         5,69          8959          2,85
                                              323           118         4,46          9259          3,45
                                              421            90         3,42          9304          4,23
                                              518            74         2,78          9068          4,93
                                              650            59         4,46          8721          6,10
                                              848            45         3,42          8516          7,12       D..50DD   ZBA 112 A 2    B050         87
                                             1043           37          2,78          8083          8,00
                          5,5                  28          1849         51,3         20000          0,97
                                               32          1651         45,8         20000          1,09
                                               35          1481         41,1         20000          1,22
                                               40          1323         36,7         20000          1,36
                                               44          1197         33,2         20000          1,50
                                               49          1070         29,7         20000          1,68
                                                                                                                         ZBA 132 AL 4               162
                                               56           930         25,8         20000          1,94       D..70DD                  B140
                                                                                                                         ZBE 132 A 4                162
                                               63           829         23,0         20000          2,17
                                               70           746         20,7         20000          2,41
                                               79           667         18,5         20000          2,70
                                               90           584         16,2         20000          3,08
                                              100          523          14,5         20000          3,44
                                              115          454          12,6         19999          3,96
                                               51          1024         28,4         15000          0,98
                                               58           912         25,3         15000          1,10
                                               63           829         23,0         15000          1,21
                                               75           696         19,3         15000          1,44
                                               83           631         17,5         15000          1,59
                                               94           559         15,5         15000          1,79                 ZBA 132 AL 4               137
                                                                                                               D..60DD                  B140
                                              103          508          14,1         15000          1,97                 ZBE 132 A 4                137
                                              124          422          11,7         15000          2,37
                                              137          382          10,6         15000          2,62
                                              158          331          9,19         14963          3,02
                                              174          301          8,34         14925          3,33
                                              205          256          7,10         14958          3,84
2031512c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                 2
                                              102           888         14,1         14912          1,13
                                              123           737         11,7         14911          1,36
                                              136           668         10,6         14684          1,50       D..60DD   ZBA 132 C 4    B140        138
                                              157           579         9,19         14664          1,73
                                              173           525         8,34         14557          1,90
                                              203           446         7,10         14420          2,20
                                              224           405         6,44         14293          2,36
                                              170           535         8,49          3347          1,03
                                              190           476         7,57          3792          1,13
                                              209           434         6,90          4738          1,24
                                              234           387         6,15          5112          1,33
                                                                                                               D..50DD   ZBA 132 C 4    B140        108
                                              253           358         5,69          4207          1,20
                                              323           280         4,46          5535          1,45
                                              421           215         3,42          6567          1,78
                                              518           175         2,78          7138          2,07
                                              648           140         4,46          7563          2,56
                                              845           108         3,42          7892          2,99       D..50DD   ZBA 132 C 2    B140        108
                                             1040           87          2,78          7799          3,36
                          11                   56          1858         25,8         20000          0,97
                                               63          1656         23,0         20000          1,09
                                               70          1490         20,7         20000          1,21
                                               78          1332         18,5         20000          1,35
                                               90          1166         16,2         20000          1,54
                                              100          1044         14,5         19796          1,72                 ZBA 160 AL 4               244
                                                                                                               D..70DD                  B140
                                              115           907         12,6         19837          1,98                 ZBE 160 A 4                244
                                              128           814         11,3         19405          2,21
                                              145           719         9,98         19374          2,51
                                              163           642         8,91         19136          2,81
                                              188           556         7,72         18949          3,24
                                              210           496         6,89         18698          3,63
                                              103          1015         14,1         14831          0,99
                                              124           842         11,7         14645          1,19
                                              137           763         10,6         14491          1,31
                                                                                                                         ZBA 160 AL 4               219
                                              158           662         9,19         14430          1,51       D..60DD                  B140
                                                                                                                         ZBE 160 A 4                219
                                              174           600         8,34         14342          1,67
                                              204           511         7,10         14236          1,92
                                              225           464         6,44         14124          2,06
2031512c_en_210817.indd
Single speed
                                                                                                                                                                2
                          Z.A / Z.E       2,88 - 44,8    2,88 - 59,8         3,23 - 61,6        3,67 - 58,6        4,46 - 61,4   10,6 - 48,4   16,2 - 51,3
                          90A                  –              –              66,4 - 86,6        49,5 - 152         71,9 - 251    57,5 - 197    56,7 - 201
                          Z.A / Z.E                                          3,23 - 51,5        3,67 - 58,6        2,78 - 61,4   6,44 - 48,4   11,3 - 51,3
                                              –              –
                          90B                                                     –                  –                  –        57,5 - 197    56,7 - 201
                          Z.A / Z.E                                          3,23 - 21,1        3,67 - 33,6        2,78 - 54,7   6,44 - 48,4   8,91 - 51,3
                                              –              –
                          100A(L)                                                 –                  –                  –        57,5 - 103    56,7 - 179
                          Z.A / Z.E                                          3,23 - 35,9        3,67 - 45,4        2,78 - 61,4   6,44 - 48,4   8,91 - 51,3
                                              –              –
                          100B                                                    –                  –                  –        57,5 - 179    56,7 - 201
                          Z.A / Z.E                                                                                2,78 - 50,8   6,44 - 48,4   6,89 - 51,3
                                              –              –                   –                  –
                          112A                                                                                          –             –        56,7 - 179
                          Z.A / Z.E                                                                                2,78 - 33,1   6,44 - 48,4   6,89 - 51,3
                                              –              –                   –                  –
                          132A(L)                                                                                       –             –        56,7 - 101
                          Z.A / Z.E                                                                                2,78 - 23,2   6,44 - 43,9   6,89 - 51,3
                                              –              –                   –                  –
                          132B                                                                                          –             –        56,7 - 81,2
                          Z.A                                                                                       2,78 - 40    6,44 - 48,4   6,89 - 51,3
                                              –              –                   –                  –
                          132C                                                                                                                 56,7 - 130
                          Z.A / Z.E                                                                                2,78 - 29,5   6,44 - 48,4   6,89 - 51,3
                                              –              –                   –                  –
                          160A(L)                                                                                       –             –        56,7 - 90,3
                          Z.A / Z.E                                                                                2,78 - 4,46   6,44 - 10,6   6,89 - 18,5
                                              –              –                   –                  –
                          160B                                                                                          –             –             –
                          Z.A / Z.E                                                                                2,78 - 17,6   6,44 - 31,3   6,89 - 51,3
                                              –              –                   –                  –
                          180A                                                                                          –             –        56,7 - 56,7
                          Z.A / Z.E                                                                                                            6,89 - 12,6
                                              –              –                   –                  –                  –             –
                          180B                                                                                                                      –
                          Z.A / Z.E                                                                                                            6,89 - 9,98
                                              –              –                   –                  –                  –             –
                          200A                                                                                                                      –
                          Z.A / Z.E                                                                                                            6,89 - 8,91
                                              –              –                   –                  –                  –             –
                          200B                                                                                                                      –
                          Z.A / Z.E                                                                                                            6,89 - 7,72
                                              –              –                   –                  –                  –             –
                          225A(L)                                                                                                                   –
                          Z.A / Z.E
                                              –              –                   –                  –                  –             –             –
                          225B
                                                                                                                                                 20315044_038
                                                                       The table lists the possible transmission ratio ranges for the motor/gearbox combi-
                                                                       nation for direct drive input.
                                                                       Since the outputs and number of poles of the motors are not considered here, the
                                                                       selected combination must be checked together with the relevant duty factor. The
                                                                       duty factor must not be less than 0,9 and should not exceed 15.
2031512e_en_210817.indd
                                                                                                                                                                63
     2.5.4 Dimension sheets
           Direct drive input with cylindrical rotor motor
      DGV 11 - DGV 41
                                                         kG / kV
                                          qV
                                   qG
2
42145444.eps
                                                               kG / kV
                                               qV
                                    qG
42145544.eps
20315044_130
42568846.eps
64
                          2.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                                                              Motor
                          Dimension      ZN.             ZB.            ZN.           ZB.          ZN.          ZB.
                                               63 / 71                     80 / 90A                  90B / 100
                          AC             140          140               157           157          196          196
                                                                                                                                                                                                                                      2
                          AD             124          124               134           134          152          152
                          dv                                                                   2xM25           2xM25
                                        4xM20        4xM20         4xM25            4xM25
                          (M.. X 1,5)                                                          2xM32           2xM32
                          LL             153          153               153           153          168          168
                          AG             103          103               103           103          133          133
                                                                                                         20315044_132
                          1) Shaft code
                          2) For DU - Design without connected flange.                                                                                                                                                                65
     2.5.4 Dimension sheets
           Direct drive input with cylindrical rotor motor
DFV 11 - DFV 41
                                                            kG / kV
                                           qV
                                      qG
                                                                                                           AG
2
42145744.eps
Flange dimensions
66
                          2.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                                                               Motor
                          Dimension      ZN.             ZB.             ZN.           ZB.           ZN.              ZB.
                                               63 / 71                     80 / 90A                   90B / 100
                                                                                                                                                                                                                           2
                          AC             140             140             157           157           196              196
                          AD             124             124             134           134           152              152
                          dv                                                                        2xM25            2xM25
                                        4xM20        4xM20          4xM25             4xM25
                          (M.. X 1,5)                                                               2xM32            2xM32
                          LL             153             153             153           153           168              168
                          AG             103             103             103           103           133              133
                                                                                                               20315044_132
                          1) Shaft code
                          2) h11max without connected flange. With
                             flange: h11max = h2 + a1/2                                                                                                                                                                    67
     2.5.4 Dimension sheets
           Direct drive input with cylindrical rotor motor
DGV 50 - DGV 70
                                                                                       kG / kV
                                                                  qV
                                                           qG
2
42146044.eps
                                                                                                           Motor
     Dimension       ZN.             ZB.            ZN.         ZB.           ZN.        ZB.         ZN.           ZB.         ZN.       ZB.         ZN.          ZB.         ZN.          ZB.
                           63 / 71                    80 / 90A                 90B / 100               112 / 132                160 / 180A            180B / 200                    225
     AC              140         140                157         157           196        196         260           260         314       314         394          394         440          440
     AD              124         124                134         134           152        152         185           185         269       269         311          311         332          332
     dv                                                                      2xM25      2xM25     2xM32          2xM32        2xM40     2xM40       2xM40        2xM40    2xM40           2xM40
                   4xM20        4xM20          4xM25           4xM25
     (M.. X 1,5)                                                             2xM32      2xM32     2xM40          2xM40        2xM50     2xM50       2xM50        2xM50    2xM50           2xM50
     LL              153         153                153         153           168        168         273           273         273       273         273          273         273          273
     AG              103         103                103         103           133        133         173           173         173       173         173          173         173          173
                                                                                                                                                                                    20315044_132
                                                                                                                                                                                                   2031512e_en_210817.indd
     1) Shaft code
68
                          2.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                       2-stage                                                                          Motor
                          Gearbox                ZN.           ZB.     ZN.           ZB.            ZN.          ZB.            ZN.           ZB.          ZN.            ZB.         ZN.           ZB.
                                         DD
                                                      80 / 90A           90B / 100                    112 / 132                   160 / 180A                    180B / 200                   225
                                         kG      581           678     617           722            741          863            851           971            –             –            –            –
                                         xk             170                  183                          238                           252                  –             –            –            –
                          DG 50          d11            18                    18                          18                            29                   –             –            –            –
                                       h11max           253                  256                          280                           307                  –             –            –            –
                                         LB      314           411     350           454            473          596            583           704            –             –            –            –
                                         kG      675           772     710           815            834          956            944           1064           –             –            –            –
                                         xk             164                  176                          231                           245                  –             –            –            –
                          DG 60          d11            21                    22                          25                            29                   –             –            –            –
                                       h11max           302                  302                          325                           352                  –             –            –            –
                                         LB      308           405     343           447            466          589            576           697            –             –            –            –
                                         kG      711           808     746           851            870          992            980           1100         1093           1226        1137         1273
                                                                                                                                                                                                             2
                                         xk             159                  171                          226                           240                         249                      259
                          DG 70          d11            18                    16                          20                            28                          28                        28
                                       h11max           359                  359                          370                           397                         437                      460
                                         LB      303           400     338           442            461          584            571           692          684            818         728           865
                                                                                                                                                                                             20315044_112
                                      3-stage                                                                          Motor
                          Gearbox                ZN.             ZB.         ZN.              ZB.               ZN.               ZB.           ZN.                 ZB.          ZN.               ZB.
                                        TD
                                                       63 / 71                     80 / 90A                           90B / 100                         112 / 132                     160 / 180A
                                        kV        –               –          651              748               –                 –                 –               –             –                 –
                                        xk        –               –                  170                        –                 –                 –               –             –                 –
                          DG 50        d11        –               –                  18                         –                 –                 –               –             –                 –
                                      h11max      –              –                   253                        –                 –                 –                –            –                 –
                                        LB        –              –           314              411               –                 –                 –                –            –                 –
                                        kV       747             828         786              883              822              926                 –                –            –                 –
                                        xk               157                         170                                183                         –                –            –                 –
                          DG 60        d11               18                          18                                  18                         –                –            –                 –
                                      h11max             301                         301                                301                         –                –            –                 –
                                        LB       275             356         314              411              350              454                 –                –            –                 –
                                        kV        –               –          835              932              871              975             994               1117           1104              1225
                                        xk        –               –                  170                                183                               238                               252
                          DG 70        d11        –               –                  18                                  18                                18                               29
                                      h11max      –               –                  359                                359                               359                               359
                                        LB        –               –          314              411              350              454             473                 596          583               704
                                                                                                                                                                                              20315044_113
2031512e_en_210817.indd
                                                                                                                                                                                                             69
     2.5.4 Dimension sheets
           Direct drive input with cylindrical rotor motor
      DFV 50 - DFV 70
                                                                                    kG / kV
                                                                qV
                                                         qG
2
42146344.eps
                                                                                                       Motor
     Dimension       ZN.             ZB.          ZN.         ZB.           ZN.         ZB.      ZN.           ZB.       ZN.          ZB.         ZN.      ZB.           ZN.          ZB.
                           63 / 71                   80 / 90A                90B / 100                112 / 132           160 / 180A               180B / 200                  225
     AC              140         140              157         157           196         196      260           260       314          314         394      394           440          440
     AD              124         124              134         134           152         152      185           185       269          269         311      311           332          332
     dv                                                                    2xM25       2xM25    2xM32         2xM32     2xM40        2xM40       2xM40    2xM40        2xM40         2xM40
                   4xM20        4xM20          4xM25      4xM25
     (M.. X 1,5)                                                           2xM32       2xM32    2xM40         2xM40     2xM50        2xM50       2xM50    2xM50        2xM50         2xM50
     LL              153         153              153         153           168         168      273           273       273          273         273      273           273          273
     AG              103         103              103         103           133         133      173           173       173          173         173      173           173          173
                                                                                                                                                                               20315044_132
                                                                                                                                                                                              2031512e_en_210817.indd
     1) Shaft code
70
                          2.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                       2-stage                                                                          Motor
                          Gearbox                ZN.           ZB.     ZN.           ZB.            ZN.          ZB.            ZN.           ZB.          ZN.            ZB.         ZN.           ZB.
                                         DD
                                                      80 / 90A           90B / 100                    112 / 132                   160 / 180A                    180B / 200                   225
                                         kG      581           678     617           722            741          863            851           971            –             –            –            –
                                         xk             170                  183                          238                           252                  –             –            –            –
                          DF 50          d11            18                    18                          18                            29                   –             –            –            –
                                       h11max           250                  253                          277                           304                  –             –            –            –
                                         LB      314           411     350           454            473          596            583           704            –             –            –            –
                                         kG      675           772     710           815            834          956            944           1064           –             –            –            –
                                         xk             164                  176                          231                           245                  –             –            –            –
                          DF 60          d11            21                    22                          25                            29                   –             –            –            –
                                       h11max           306                  306                          318                           345                  –             –            –            –
                                         LB      308           405     343           447            466          589            576           697            –             –            –            –
                                         kG      711           808     746           851            870          992            980           1100         1093           1226        1137         1273
                                                                                                                                                                                                             2
                                         xk             159                  171                          226                           240                         249                      259
                          DF 70          d11            18                    16                          20                            28                          28                        28
                                       h11max           364                  364                          364                           388                         428                      451
                                         LB      303           400     338           442            461          584            571           692          684            818         728           865
                                                                                                                                                                                             20315044_114
                                      3-stage                                                                          Motor
                          Gearbox                ZN.             ZB.         ZN.              ZB.               ZN.               ZB.            ZN.                ZB.          ZN.               ZB.
                                        TD
                                                       63 / 71                     80 / 90A                           90B / 100                         112 / 132                     160 / 180A
                                        kV        –               –          651              748                –                –                 –                –            –                 –
                                        xk        –               –                  170                         –                –                 –                –            –                 –
                          DF 50        d11        –               –                  18                          –                –                 –                –            –                 –
                                      h11max      –               –                  250                         –                –                 –                –            –                 –
                                        LB        –               –          314              411                –                –                 –                –            –                 –
                                        kV       747             828         786              883               822             926                 –                –            –                 –
                                        xk               157                         170                                183                         –                –            –                 –
                          DF 60        d11               18                          18                                  18                         –                –            –                 –
                                      h11max             306                         306                                306                         –                –            –                 –
                                        LB       275             356         314              411               350             454                 –                –            –                 –
                                        kV        –               –          835              932               871             975             994               1117           1104              1225
                                        xk        –               –                  170                                183                               238                               252
                          DF 70        d11        –               –                  18                                  18                                18                               29
                                      h11max      –               –                  364                                364                               364                               364
                                        LB        –               –          314              411               350             454             473                 596          583               704
                                                                                                                                                                                              20315044_115
2031512e_en_210817.indd
                                                                                                                                                                                                             71
                          2
72
2031512e_en_210817.indd
                          2.6 Helical gearbox with coupling connection
                                                      KB conical rotor motors and Z cylindrical rotor motors with Demag gearbox shaft
                                                      ends are mounted by means of flange, coupling and coupling extension.
Coupling connection
                                                                                                                                                    2
                                                                                            with a Demag coupling shaft end          brakes
                             D11 - D70
                             Helical gearbox
                                                          Demag coupling
Intermediate flange
41653344.eps
                                                                                                                                                    73
     2.6.1 Selection example helical geared motors with coupling connection
                                                               Selection example
                                                               The requirement is for a geared motor with a KBA conical-rotor brake motor,
                                                               0,37 kW, 100 % CDF and an output speed of approx. 25 rpm.
                                                               Required duty factor fB erf  1,25.
                 KBA 71 A 4          0,37        1370         2,6      1,30      0,65      3,30     2,20    1,5          4,1    14600            5,5    9              10
                 KBA 71 B 4          0,55        1355         3,9      1,75      0,69      3,55     2,45    1,7          4,4    19250            7,1   10              11
                 KBA 80 A 4          0,83        1360         5,8      2,60      0,72      3,70     2,35    3,5          10,0   13500        12,0      13              15
                 KBA 80 B 4          1,00        1370         7,0      3,10      0,70      3,95     2,50    3,9          10,4   13800        14,0      14              17
                                                               Selected motor:
                                                               KBA 71 A 4, 0,37 kW, 100 % CDF, 1370 rpm, MNMot. = 2,6 Nm
                              46      0,66                              32                   4595
                              51,5    0,59                              28                   5000
         182                  55      0,50                              26                   5000
         200                  61,6    0,49                              24                   5000
74
                                                                        Selected:
                                                                        D helical gearboxes 31D.
                                                                        Housing and shaft design according to type designation in section 2.1
182 Nm
                                                                                                                                                               2
                                                                                                         fB =                    = 1,27
                                                                                                                  55 2,6 Nm
                                                                        e.g.
                                                                        light coupling H1 or heavy coupling HT1.
                                                                        Dimension sheet according to section 2.6.3. For further options, see section 6.
2031512f_en_210817.indd
                                                                                                                                                               75
     2.6.2 Selection tables helical gearboxes with coupling connection
             Input speed
             n1 ~ 1450 rpm
2031512g_en_210817.indd
                                   Input speed
                                   n1 ~ 1450 rpm
                                                                                                                                                                           2
                                                 8,62            2,3                          168                    1509
                                                 9,59            2,1                          151                    1827
                                                 11,1            1,8                          131                    1859
                                                 12,3            1,6                          118                    2185
                                                                                                                                          D..21D.   7,5                -
                                                 14,7            1,4                           99                    2273
                                                 16,3            1,2                           89                    2620
                                                 18,1            1,1                           80                    2659
                                                 20,1            0,98                          72                    3047
                                                 23,3            0,85                          62                    3177
                                                 25,9            0,76                          56                    3579
                                                 28,8            0,69                          50                    3647
                                                  32             0,62                          45                    4063
                                                 37,1            0,53                          39                    4242
                                                 41,2            0,48                          35                    4600
                                                 44,8            0,44                          32                    4600
                                                 49,9            0,40                          29                    4600
                                                 59,8            0,33                          24                    4600
                                                 66,5            0,30                          22                    4600
2031512g_en_210817.indd
             Input speed
             n1 ~ 1450 rpm
                                   Input speed
                                   n1 ~ 1450 rpm
                                                                                                                                                                              2
                           286                   9,48            4,6                          153                    2712
                           291                    11             4,0                          132                    2780
                           299                   12,1            3,8                          120                    2908
                                                                                                                                          D..41D.   13                    -
                           302                   13,4            3,4                          108                    2951
                           310                   14,8            3,2                           98                    3087
                           314                    17             2,8                           85                    3184
                           322                   18,7            2,6                           77                    3348
                           327                   21,6            2,3                           67                    3529
                           330                   23,8            2,1                           61                    3882
                                                 29,4            1,7                           49                    4563
                                                 33,6            1,5                           43                    4878
                                                 37,1            1,4                           39                    5343
                                                 41,2            1,2                           35                    5591
                                                 45,4            1,1                           32                    6074
                           259                   53,2            0,74                          27                    6500
                           285                   58,6            0,74                          25                    6500
                           301                   49,5            0,92                          29                    6500
                           294                   54,9            0,81                          26                    6500
                           324                   60,5            0,81                          24                    6500
                           322                   69,7            0,70                          21                    6500
                           330                   76,8            0,65                          19                    6500
                                                 88,5            0,57                          16                    6500
                                                 97,6            0,51                          15                    6500
                                                  110            0,46                          13                    6500                 D..41T.   15                    -
                                                  121            0,41                          12                    6500
                                                  138            0,36                          11                    6500
                                                  152            0,33                          9,5                   6500
                                                  169            0,30                          8,6                   6500
                                                  186            0,27                          7,8                   6500
                           259                    218            0,18                          6,7                   6500
                           285                    240            0,18                           6                    6500
2031512g_en_210817.indd
             Input speed
             n1 ~ 1450 rpm
                                   Input speed
                                   n1 ~ 1450 rpm
                                                                                                                                                                               2
                                                  23             6,6          6,6              63                    15000
                                                 25,3            6,0          6,0              57                    15000
                                                 28,4            5,3          5,3              51                    15000
                                                 31,3            4,9          4,9              46                    15000
                                                 35,3            4,3          4,3              41                    15000
                                                 38,9            3,9          3,9              37                    15000
                                                 43,9            3,5          3,5              33                    15000
                                                 48,4            3,1          3,1              30                    15000
                           1000                  57,5            2,6                           25                    15000
                                                 63,3            2,4                           23                    15000
                                                 71,5            2,1                           20                    15000
                                                 78,8            2,0                           18                    15000
                                                 93,9            1,6                           15                    15000
                                                  103            1,5                           14                    15000
                                                                                                                                          D..60T.   78                    -
                                                  116            1,3                           13                    15000
                                                  128            1,2                           11                    15000
                                                  144            1,1                           10                    15000
                                                  159            0,95                          9,1                   15000
                                                  179            0,85                          8,1                   15000
                                                  197            0,77                          7,3                   15000
2031512g_en_210817.indd
             Input speed
             n1 ~ 1450 rpm
83
                          2
     2.6.3 Dimension sheets coupling connection with conical rotor motor
DGV 11 - DGV 41
                                                                     kG / kV
                                                     pG / pV
                                        qV
                                 qG
2
42569244.eps
                                                                             kG / kV
                                                          pG / pV
                                                 qV
                                           qG
42569544.eps
84
                          2.6.3 Dimension sheets coupling connection with conical rotor motor
                                                                                             Motor
                          Dimension            KB.          KB.            KB.          KB.             KB.         KB.          KB.           KB.
                                               71 A        71 B           80 A         80 B             90 A       90 B         100 A         100 B
                          AC                   140          140            158          158             178         178          196           196
                                                                                                                                                                                                                                                       2
                          AD                   134          134            143          143             153         153          176           176
                          dv
                                           4xM25           4xM25          4xM25        4xM25        4xM25          4xM25        4xM32         4xM32
                          (M.. X 1,5)
                          LL                   128          128            128          128             128         128          158           158
                          AG                   108          108            108          108             108         108          128           128
                          xk                    77          77             82           82              92          92           103           103
                          LB                   244          264            284          299             315         331          349           366
                                                                                                                                       20315044_133
                          1) Shaft code                                                                                                                                                                                                                85
     2.6.3 Dimension sheets coupling connection with conical rotor motor
DFV 11 - DFV 41
                                                                kG / kV
                                               pG / pV
                                         qV
                                   qG
2
42569444.eps
Flange dimensions
86
                          2.6.3 Dimension sheets coupling connection with conical rotor motor
                                                                                            Motor
                          Dimension            KB.         KB.            KB.          KB.         KB.          KB.          KB.           KB.
                                                                                                                                                                                                                                  2
                                              71 A        71 B           80 A         80 B        90 A         90 B         100 A         100 B
                          AC                   140         140            158          158         178          178          196           196
                          AD                   134         134            143          143         153          153          176           176
                          dv
                                              4xM25       4xM25          4xM25        4xM25      4xM25         4xM25        4xM32         4xM32
                          (M.. X 1,5)
                          LL                   128         128            128          128         128          128          158           158
                          AG                   108         108            108          108         108          108          128           128
                          xk                   77          77             82           82           92          92           103           103
                          LB                   244         264            284          299         315          331          349           366
                                                                                                                                   20315044_133
                          1) Shaft code
                          2) h11max without connected flange. With
                             flange: h11max = h2 + a1/2                                                                                                                                                                           87
     2.6.3 Dimension sheets coupling connection with conical rotor motor
DGV 50 - DGV 70
                                                                                      kG / kV
                                                                       pG / pV
                                                                qV
                                                      qG
2
41770945.eps
                                                                                                         Motor
     Dimension             KB.         KB.           KB.         KB.         KB.        KB.      KB.        KB.     KB.         KB.        KB.          KB.     KB.         KB.          KB.
                           71 A       71 B          80 A        80 B        90 A       90 B     100 A    100 B     112 B        125 B     140 B     160 B      180 B       200 B      225 B
     AC                    140         140           158         158         178        178      196        196     220         246        274          314     354         394          440
     AD                    134         134           143         143         153        153      176        176     189         200        269          269     293         311          332
     dv                                                                                                                                   2xM40    2xM40       2xM40       2xM40     2xM40
                       4xM25          4xM25         4xM25       4xM25       4xM25     4xM25     4xM32    4xM32     4xM32    4xM32
     (M.. X 1,5)                                                                                                                          2xM50    2xM50       2xM50       2xM50     2xM50
     LL                    128         128           128         128         128        128      158        158     158         158        273          273     273         273          273
     AG                    108         108           108         108         108        108      128        128     128         128        173          173     173         173          173
     xk                    77           77            82          82          92         92      103        103     110         122        174          221     237         246          256
     LB                    244         264           284         299         315        331      349        366     389         444        511          586     663         727          769
                                                                                                                                                                                                 2031512h_en_210817.indd
20315044_133
88   1) Shaft code
                          2.6.3 Dimension sheets coupling connection with conical rotor motor
                                     2-stage                                                                            Motor
                          Gearbox              KB.           KB.    KB.       KB.        KB.      KB.           KB.      KB.     KB.    KB.      KB.      KB.     KB.    KB.     KB.
                                        D.
                                               71 A          71 B   80 A      80 B       90 A     90 B         100 A 100 B      112B   125B     140B     160B    180B   200B    225B
                                        kG     669           689    711       726        742      758           778      795     861    917      984       –       –      –       –
                                        pG            410                 410                  410                  410          436    436      436       –       –      –       –
                          DG 50       h11max          253                 253                  253                  253          275    275      287       –       –      –       –
                                       d11             22                  22                   22                   22           32     32       32        –       –      –      –
                                        c4            15,5                17,5                 17,5                 20,0        36,0   38,0     38,0        –       –      –      –
                                        kG      786          806    828          843     859          875       895      912     954   1010     1077     1188      –      –       –
                                        pG            529                 529                  529                  529          529    529      529      529      –      –       –
                          DG 60       h11max          302                 302                  302                  302          345    345      345      352      –      –       –
                                       d11             24                  24                   24                   24           32     32       32       32       –      –      –
                                        c4            13,5                15,5                 15,5                 18,0        36,0   38,0     38,0     74,0       –      –      –
                                        kG      822          842    864          879     895          911       931      948    1065   1122     1189     1300    1377   1454      –
                                        pG            565                 565                  565                  565          640    640      640      640     640    640      –
                          DG 70       h11max          359                 359                  359                  359          415    415      415      415     417    437      –
                                                                                                                                                                                          2
                                       d11             24                  24                   24                   24           41     41       41       41      41     41      –
                                        c4            13,5                15,5                 15,5                 18,0        36,0   38,0     38,0     74,0    74,0   87,0      –
                                                                                                                                                                           20315044_118
                                     3-stage                                                                          Motor
                          Gearbox              KB.           KB.    KB.           KB.     KB.           KB.        KB.      KB.     KB.        KB.      KB.      KB.     KB.    KB.
                                       T.
                                               71 A          71 B   80 A          80 B    90 A          90 B      100 A    100 B   112B       125B     140B     160B    180B   200B
                                       kV      739           759    781           796      –             –          –         –      –          –        –        –       –      –
                                       pV             479                  479             –             –          –         –      –          –         –       –       –      –
                          DG 50      h11max           253                  253             –             –          –         –      –          –         –       –       –      –
                                      d11              22                   22             –             –          –         –       –          –        –       –       –      –
                                       c4             15,5                 17,5            –             –          –         –       –          –        –       –       –      –
                                       kV      872           892    916           931     947           963        983      1000   1023          –        –       –       –      –
                                       pV             614                  614                   614                   614          614         –        –        –       –      –
                          DG 60      h11max           301                  301                   301                   301          301         –        –        –       –      –
                                      d11              22                   22                    22                    22           25          –        –       –       –      –
                                       c4             15,5                 17,5                  17,5                  20,0        20,0          –        –       –       –      –
                                       kV      921           941    965           980      996          1012      1032      1049   1114       1171     1238       –       –      –
                                       pV             663                  663                   663                   663          689        689      689       –       –      –
                          DG 70      h11max           359                  359                   359                   359          359        359      359       –       –      –
                                      d11              22                   22                    22                    22           32         32       32       –       –      –
                                       c4             15,5                 17,5                  17,5                  20,0        36,0       38,0     38,0       –       –      –
                                                                                                                                                                           20315044_119
2031512h_en_210817.indd
                                                                                                                                                                                          89
     2.6.3 Dimension sheets coupling connection with conical rotor motor
DFV 50 - DFV 70
                                                                                          kG / kV
                                                                          pG / pV
                                                                   qV
                                                        qG
2
41771145.eps
                                                                                                             Motor
     Dimension             KB.         KB.            KB.          KB.          KB.        KB.       KB.     KB.          KB.         KB.     KB.         KB.          KB.       KB.        KB.
                           71 A       71 B            80 A        80 B          90 A       90 B     100 A    100 B        112 B      125 B   140 B    160 B           180 B     200 B      225 B
     AC                    140         140            158          158          178        178       196      196         220         246     274         314          354       394        440
     AD                    134         134            143          143          153        153       176      176         189         200     269         269          293       311        332
     dv                                                                                                                                      2xM40    2xM40           2xM40     2xM40      2xM40
                       4xM25          4xM25        4xM25          4xM25       4xM25       4xM25     4xM32   4xM32       4xM32        4xM32
     (M.. X 1,5)                                                                                                                             2xM50    2xM50           2xM50     2xM50      2xM50
     LL                    128         128            128          128          128        128       158      158         158         158     273         273          273       273        273
     AG                    108         108            108          108          108        108       128      128         128         128     173         173          173       173        173
     xk                    77           77             82           82           92         92       103      103         110         122     174         221          237       246        256
     LB                    244         264            284          299          315        331       349      366         389         444     511         586          663       727        769
                                                                                                                                                                                   20315044_133
                                                                                                                                                                                                      2031512h_en_210817.indd
90   1) Shaft code
                          2.6.3 Dimension sheets coupling connection with conical rotor motor
                                      2-stage                                                                            Motor
                          Gearbox               KB.           KB.    KB.       KB.        KB.      KB.           KB.      KB.     KB.    KB.    KB.      KB.     KB.     KB.    KB.
                                        D.
                                                71 A          71 B   80 A      80 B       90 A     90 B         100 A 100 B      112B   125B   140B     160B    180B    200B   225B
                                        kG      669           689    711       726        742      758           778      795     861    917    984       –       –       –      –
                                        pG             410                 410                  410                  410          436    436    436       –       –       –      –
                          DF 50       h11max           250                 250                  250                  250          272    272    284       –       –       –      –
                                       d11              22                  22                   22                   22           32     32     32        –       –       –     –
                                        c4             15,5                17,5                 17,5                 20,0        36,0   38,0   38,0        –       –       –     –
                                        kG       786          806    828          843     859          875       895      912     954   1010   1077     1188      –       –      –
                                        pG             529                 529                  529                  529          529    529    529      529      –       –      –
                          DF 60       h11max           306                 306                  306                  306          338    338    338      345      –       –      –
                                       d11              24                  24                   24                   24           32     32     32       32       –       –     –
                                        c4             13,5                15,5                 15,5                 18,0        36,0   38,0   38,0     74,0       –       –     –
                                        kG       822          842    864          879     895          911       931      948    1065   1122   1189     1300    1377    1454     –
                                        pG             565                 565                  565                  565          640    640    640      640     640     640     –
                          DF 70       h11max           364                 364                  364                  364          406    406    406      406     408     428     –
                                                                                                                                                                                         2
                                       d11              24                  24                   24                   24           41     41     41       41      41      41     –
                                        c4             13,5                15,5                 15,5                 18,0        36,0   38,0   38,0     74,0    74,0    87,0     –
                                                                                                                                                                          20315044_120
                                     3-stage                                                                          Motor
                          Gearbox               KB.           KB.    KB.           KB.     KB.           KB.       KB.      KB.      KB.    KB.        KB.      KB.     KB.     KB.
                                       T.
                                                71 A          71 B   80 A          80 B    90 A          90 B     100 A    100 B    112B   125B       140B     160B    180B    200B
                                       kV       739           759    781           796      –             –         –         –       –      –          –        –       –       –
                                       pV              479                  479             –             –         –         –       –      –           –       –       –       –
                          DF 50      h11max            250                  250             –             –         –         –       –      –           –       –       –       –
                                      d11               22                   22             –             –         –         –        –      –          –       –       –       –
                                       c4              15,5                 17,5            –             –         –         –        –      –          –       –       –       –
                                       kV       872           892    916           931     947           963       983      1000    1023     –          –        –       –       –
                                       pV              614                  614                   614                  614           614     –          –        –       –       –
                          DF 60      h11max            306                  306                   306                  306           306     –          –        –       –       –
                                      d11               22                   22                    22                   22            22      –          –       –       –       –
                                       c4              15,5                 17,5                  17,5                 20,0         20,0      –          –       –       –       –
                                       kV       921           941    965           980     996           1012     1032      1049    1114   1171       1238       –       –       –
                                       pV              663                  663                   663                  663           689    689        689       –       –       –
                          DF 70      h11max            364                  364                   364                  364           364    364        364       –       –       –
                                      d11               22                   22                    22                   22            32     32         32       –       –       –
                                       c4              15,5                 17,5                  17,5                 20,0         36,0   38,0       38,0       –       –       –
                                                                                                                                                                          20315044_121
2031512h_en_210817.indd
                                                                                                                                                                                         91
                          2
92
2031512h_en_210817.indd
                          2.7 Further connection dimensions and coupling housing
                                                                                                                                                                                 2
                                                                                                                                                                  42569644.eps
42576244.eps
Gearbox L B t a0 a1 b0 b1 w0 w1 s0 s1
                          1) Shaft code                                                                                                                                          93
     2.7.2 Solo gearbox coupling housing
2
41670144.eps
     ...D =       2-stage
     ...T =       3-stage
                                                                                                                                                                    2031512i_en_210817.indd
94
                          2.7.3 Motor mounting flange
                                                                                                                                                                   2
                                                                                                                                                    41670344.eps
                          ...D =     2-stage
                          ...T =     3-stage
2031512i_en_210817.indd
                                                                                                                                                                   95
     3     Angular geared motors
Housing designs
96                                 41667744.eps
                          The “Angular geared motors” selection tables (section 3.5) contain several geared
                          motors which fulfil the criteria in terms of power, speed and duty factor in the
                          “Gearbox” column.
                          The relevant motor type and brake size are specified in the “Motor” and “Brake”
                          columns.
                          The type designation indicates the geared motor technical features.
                          Type designation
                          The gearbox designation comprises:
                          •   Gearbox type
                          •   Housing design
                          •   Output shaft type
                          •   Motor frame size
                          •   Number of stages
                          •   Input type
                          The motor designation comprises:
                          •   Motor type
                          •   Motor type
                          •   Application code
                          •   Motor frame size
                          •   Rating class
                                                                                                                 3
                          •   Number of poles:
                          For motors fitted with a brake, the motor designation also indicates the brake size.
                          This information makes it possible to determine the price and delivery period.
                          Mounting code
                          The mounting code must be added to the gearbox information. The mounting code
                          specifies the following in sequence:
                          •   Model and mounting position
                          •   Output shaft dimension
                          •   Motor terminal box position
                          •   Gearbox transmission ratio
                          The type designation and mounting code are combined to produce the ordering
                          data on the basis of which the required geared motor is delivered. The geared mo-
                          tor may only be used in this design (see operating instructions 214 058 44).
2031513a_en_210817.indd
                                                                                                                 97
     3.1 Gearbox type designation
Transmission ratio
Model code
        W           U               H             50               D               D             - B14.0 - 50 - 3 - 61.5
3
                                                                                       Input type
                                                                                       D Direct drive input
                                                                                       L Light coupling
                                                                                       S Heavy coupling
                                                                       Number of stages
                                                                       D 2-stage
                                                                       T 3-stage
                                                                       Q 4-stage
                                                       Sizes
                                                       10, 20, 30, 40, 50, 60, 70, 80, 90, 100
                                       Output shaft
                                       V   Solid shaft with key
                                       E   Splined solid shaft
                                       H   Hollow shaft with key
                                       K   Splined hollow shaft
                                       B   Hollow shaft with shrink disc
                         Housing design
                         U Universal design
                         G Foot-mounted type or foot mounting at gearbox end
                         F Flange-mounted type
                                                                                                                                                                    2031513a_en_210817.indd
          Gearbox type
          W Angular gearbox
98
                          3.2 Motor and brake type designation
                                                                                                           Brake size
                                                                                                           ZBA: B003, B007, B020, B050, B140, B280, B680
                                                                                                           ZBE: B003, B007, B020, B050, B140, B280, B680
                                                                                                           ZBF: B003, B020, B050, B140
Z B A 100 A 4 B050
                                                                                                                                No. of poles
                                                                                                                                2, 4, 6, 8, 8/2, 12/2, 12/4
                                                                                                             Rating class
                                                                                                             A, AL, B, C
                                                                                           Size
                                                                                           ZBA/ZNA:   63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                           ZBE/ZNE:   63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                           ZBF:       63, 71, 80, 90, 100, 112, 132
                                                                                           KBA:       71, 80, 90, 100, 112, 125, 140, 160, 180, 200, 225
                                                                                           KBF:       71, 80, 90, 100, 112, 125, 140
                                                                                                                                                                                3
                                                                     Application code
                                                                     A Motor for general applications in intermittent duty
                                                                     E Motor for general applications in efficiency class IE2
                                                                     F Motor for travel applications
                                                  Motor type
                                                  B Motor with brake (ZB, KB)
                                                  N Motor without brake (ZN)
                                Motor type
                                Z Cylindrical rotor motor
                                K Conical rotor motor with brake (brake size not quoted)
41867444.eps
                                                                                                                                                                                99
      3.4 Mounting code
                                                                                    Model code:
                                                                                    Sections 3.4.1 to 3.4.3 illustrate the gearboxes in all available designs and mount-
                                                                                    ing positions. The code must include the corresponding code.
Size W 10 W 20 W 30 W 40 W 50 W 60 W 70 W 80 W 90 W 100
                                             Solid shaft without key                   V      125     125      130    140    150    150     160    170     190     200
                Output shafts
       Option
code
Solid shaft with key in inch V 225 225 230 240 250 250 260 270 290 300
Hollow shaft with key in inch H 230 230 235 240 250 250 260 270 290 300
                                                                                    The dimensions for the optional shafts can be found in section 6.1.3.2 Output shaft
                                                                                    design. For these shafts, an extra price and non-standard delivery times apply.
                                                                                                                                                                            2031513a_en_210817.indd
      1) The solid shaft It can be fitted to either side of the gearbox. The code is made up according to the model code assigned to the diagram.
      2) No radial load permitted. See table on page 109 for drive shaft code to use W gearboxes with DRS
      3) The model code is used to determine which side of the gearbox the shrink disc is fitted to.
         The shrink disc is located on the opposite side of the shaft shown in the model code diagram (in the catalogue). The standard shrink disc shaft is available for
         model codes B14.6, B3.1, B7.3 and B5.6 and all other model codes shown in the same column below.
         As an option, the shrink disc shaft can also be supplied with model codes B14.0, B3.0, B7.2 or B5.0 and all other model codes shown in the same column
         below (longer delivery period).
100
                                                                                Output shaft code:
                                                                                Codes for shafts with involute spline profile E or K for use with W angular gear-
                                                                                boxes with the Demag DRS wheel block system. See Demag DRS wheel block
                                                                                system catalogue 203 352 44 for further information on the Demag wheel range.
                           DRS wheel        Gearbox / Housing design             Drive shaft type 1)       Drive arrangement 1)                Connection variants 3)
                             block
                                                                                                                                        K/W1                            B
                              Size                      Size                    Identification letter                             Output shaft code according to mounting code
                                                                                                                   EA                                   30
                                                       WU 10                              E
                                                                                                                    ZI                                  11
                              112
                                                                                                                   EA
                                                       WU 20                              K                                                             30
                                                                                                                    ZI
                                                       WU 10                                                                              30                            31
                                                                                                                   EA
                                                                                          E                                                             35
                                                       WU 20
                              125                                                                                   ZI                                  11
                                                                                                                   EA
                                                       WU 30                              K                                                             35
                                                                                                                    ZI
                                                       WU 20                                                                              35                            36
                                                                                                                   EA
                                                                                          E                                                             45
                                                       WU 30
                              160                                                                                   ZI                                  11
                                                                                                                   EA
                                                       WU 40                              K                                                             45
                                                                                                                    ZI
                                                       WU 30                                                                              45                            46
                                                                                                                   EA
                                                                                                                                                                                 3
                                                                                          E                                                             50
                                                       WU 40
                              200                                                                                   ZI                                  11
                                                                                                                   EA
                                                     WU 50/60                             K                                                             50
                                                                                                                    ZI
                                                       WU 40                                                                                            51
                                                                                                                   EA
                                                                                          E                                               65                            66
                                                     WU 50/60
                              250                                                                                   ZI                    11                            22
                                                                                                                   EA
                                                       WU 70                              K                                                             65
                                                                                                                    ZI
                                                     WU 50/60                                                                                           66
                                                                                                                   EA
                                                                                          E                                               75                            76
                                                       WU 70
                              315                                                                                   ZI                    11                            22
                                                                                                                   EA
                                                       WU 80                              K                                                             75
                                                                                                                    ZI
                                                       WU 70                                                                                            76
                                                                                                                   EA
                                                                                          E                                               90                            91
                                                       WU 80
                              400                                                                                   ZI                    11                            22
                                                                                                                   EA
                                                       WU 90                              K                                                             90
                                                                                                                    ZI
                                                       WU 80                                                                                            91
                                                                                                                   EA
                                                                                          E                                              110                            111
                                                       WU 90
                              500                                                                                   ZI                    11                            22
                                                                                                                   EA
                                                      WU 100                              K                                                             110
                                                                                                                    ZI
2031513a_en_210817.indd
3 1
                                                                2
                                                                                41663244.eps
2031513a_en_210817.indd
102
2031513a_en_210817.indd
103
                          3
      3.4.1 WU gearbox model code
              Universal type U
              Model B14, V19, V18
              Both output sides with centring and threaded hole, bolting surfaces on gearbox end and underside with threaded hole
       B14.0                                                                       B14.6
                                                                0                                                                        0
3 1 3 1
2 2
41661644.eps 41661744.eps
B14.1 B14.7
41661844.eps 41661944.eps
       B14.2                                                    0
                                                                                   B14.8
                                                                                                                                              0
3
3 1 3 1
                                                                2                                                                             2
                                                                    41662044.eps                                                                  41662144.eps
B14.3 B14.9
41662244.eps 41662344.eps
       V18.0                                                                       V18.1
                                                                0
                                                                                                                                          0
                                                      3                     1
                                                                                                                                    3                      1
                                                                2                                                                         2
                                                                    41292844.eps                                                                  41292944.eps
       V19.0                                                                       V19.1
                                                               0                                                                              0
                                                          3                 1
                                                                                                                                3                          1
                                                                                                                                                                 2031513a_en_210817.indd
2 2
41292644.eps 41292744.eps
                           B3.0                                                                B3.1
                                                                        0                                          0
3 1 3 1
                                                                        2                                          2
                                                                                41663244.eps                              41663344.eps
                           B6.0                                                                B6.1
                          Terminal box position code                                                  Terminal box position code
                          according to model code B3.0                                                according to model code B3.1
41663444.eps 41663544.eps
                           B8.0                                         0
                                                                                               B8.1                   0
                                                                                                                                         3
                                                                  3                    1                 3                       1
                                                                        2                                             2
                                                                                41663644.eps                              41663744.eps
                           B7.0                                                                B7.1
                           Terminal box position code                                                 Terminal box position code
                           according to model code B3.0                                               according to model code B3.1
41663844.eps 41663944.eps
                          V5.0                                                                 V5.1
                                                                            0                                     0
3 1 3 1
                                                                            2                                     2
                                                                                41665844.eps                              41666044.eps
                           V6.0                                                                V6.1
                                                                         0
                                                                                                                       0
                                                                  3                        1                3                   1
2031513a_en_210817.indd
                                                                         2
                                                                                                                       2
                                                                                41666944.eps                              41665944.eps
       B7.2                                                              B7.3
                                                      0
                                                                                             0
3 1 3 1
                                                      2                                      2
                                                          41664644.eps                           41664744.eps
       B3.2                                                              B3.3
        Terminal box position code                                              Terminal box position code
        according to model code B7.2                                            according to model code B7.3
41664044.eps 41664144.eps
       B6.2                                                              B6.3
                                                      0                                      0
3
3 1 3 1
2 2
41664244.eps 41664344.eps
       B8.2                                                              B8.3
       Terminal box position code                                               Terminal box position code
       according to model code B7.2                                             according to model code B7.3
41664444.eps 41664544.eps
       V5.2                                                              V5.3
                                                           0
                                                                                             0
                                                  3                  1
                                                                                    3                       1
                                                           2
                                                                                             2
                                                          41666344.eps                           41666444.eps
       V6.2                                                              V6.3
                                                                                                  0
                                                      0
                                                  3                  1                  3                   1
                                                                                                                2031513a_en_210817.indd
                                                                                                  2
                                                      2
                                                          41666144.eps                           41666244.eps
                           B5.0                                                                    B5.6
                                                                                       0
                                                                                                                    0
                                                                           3                   1
                                                                                                            3                       1
                                                                                       2
                                                                                                                    2
                                                                                   41662444.eps                             41662544.eps
                           B5.1                                                                    B5.7
                           Terminal box position code                                                     Terminal box position code
                           according to model code B5.0                                                   according to model code B5.6
41662644.eps 41662744.eps
                           B5.2                                                                    B5.8
                                                                               0                                        0
                                                                                                                                            3
                                                                      3                    1                3                      1
2 2
41662844.eps 41662944.eps
                           B5.3                                                                    B5.9
                           Terminal box position code                                                     Terminal box position code
                           according to model code B5.0                                                   according to model code B5.6
41291244.eps 41291344.eps
                           V1.0                                                    0
                                                                                                   V1.1                 0
3 1 3 1
                                                                                   2                                    2
                                                                                   41666744.eps                             41666844.eps
                           V3.0                                                                    V3.1                      0
                                                                               0
                                                                       3                   1                    3                   1
2031513a_en_210817.indd
                                                                               2                                             2
                                                                                   41666544.eps                             41666644.eps
       W10 - W100
       Angular gearbox          Intermediate stage (W20 - W100)        Z63 - Z225 cylindrical-rotor brake motors
3
B003-B680 brakes
41659545.eps
2031513b_en_210817.indd
108
                          3.5.1 Selection example angular geared motors
                                                                     Selection example
                                                                     A geared brake motor of 0,18 kW with an output speed of approx. 12 revolutions
                                                                     per minute is required.
                                                                     Required duty factor fB erf  1,6.
                                                                     Gearbox:              W..20TD
                                                                     Motor:                ZBA 63 B4
                                                                     n2        =           12 rpm
                                                                     M2 =                  125 Nm
                                                                     i         =           114
                                                                     fB        =           1,59
                                                                     Weight WUH with oil in mounting position B14.0; motor with standard brake =
                                                                     19 kg
                                                                                                                                                          3
                                       3.5.2 Selection tables angular geared motors
                                             single speed
Output P1 [kW] n2 [rpm] M2 [Nm] i FR [N] 1) fB Gearbox Motor Brake Weight [kg] 2)
                                                                                                                                                          109
      3.5.2 Selection tables angular geared motors
Single speed
                                                                                                     ZBE 63 B 4                                  21
                    9,0          169         155          4100          1,19
Single speed
                                                                                                                                                                             3
                                              36           42          39,0         4000          2,83
                                              39           39          35,3         4000          3,09
                                                                                                                              ZBA 63 B 4                         14
                                              46           33          30,4         4000          3,63     W..10DD                                  B003
                                                                                                                              ZBE 63 B 4                         16
                                              51           30          27,5         4000          3,97
                                              57           27          24,6         4000          4,49
                                              63           24          22,2         4000          4,91
                                              75           20          18,6         4000          5,93
                                              83           18          16,8         4000          6,49
                                              96           16          14,5         4000          7,61
                                             106           14          13,1         4000          8,33
                                             122           13          11,4         4000          9,46
                                             134            11         10,4         4000          10,5
                                             161           9,6         8,64         4000          12,5
                          0,25               1,5          1588         441         40000          2,52
                                             1,7          1429         397         40000          2,80
                                             1,9          1274         354         40000          3,14     W..80QD            ZBA 80 B 8            B007         206
                                             2,1          1148         319         40000          3,48
                                             2,3          1030         286         40000          3,89
                                             1,7          1436         399         25000          1,74
                                             1,9          1285         357         25000          1,95
                                             2,1          1152         320         25000          2,17
                                             2,3          1030         286         25000          2,43
                                                                                                           W..70QD            ZBA 80 B 8            B007         149
                                             2,6           932         259         25000          2,68
                                             2,9           832         231         25000          3,01
                                             3,3           724         201         25000          3,45
                                             3,7           648         180         25000          3,86
                                             1,7          1397         388         16000          0,97
                                             1,9          1264         351         16000          1,07
                                             2,1          1127         313         16000          1,20
                                             2,4          1019         283         16000          1,33     W..60QD            ZBA 80 B 8            B007         98
                                             2,7           904         251         16000          1,49
                                             3,0           817         227         16000          1,65
                                             3,3           734         204         16000          1,84
                                             3,6           660         388         16000          2,05
                                                                                                                              ZBA 71 A 4                         89
                                             3,9           597         351         16000          2,26     W..60QD                                  B007
2031513c_en_210817.indd
                                                                                                                              ZBE 71 A 4                         91
                                             4,4           532         313         16000          2,54
Single speed
Single speed
                                                                                                                                                                             3
                          0,37               1,5          2300         434         65000          3,04
                                             1,7          2072         391         65000          3,38     W..90QD            ZBA 90 A 8            B020         313
                                             1,9          1913         361         65000          3,66
                                             1,5          2337         441         40000          1,71
                                             1,7          2104         397         40000          1,90
                                             1,9          1876         354         40000          2,13
                                             2,1          1691         319         40000          2,37
                                                                                                           W..80QD            ZBA 90 A 8            B020         207
                                             2,3          1516         286         40000          2,64
                                             2,6          1367         258         40000          2,93
                                             3,0          1177         222         40000          3,40
                                             3,4          1060         200         40000          3,77
                                             1,7          2115         399         25000          1,18
                                             1,9          1892         357         25000          1,32
                                             2,1          1696         320         25000          1,47
                                             2,3          1516         286         25000          1,65
                                             2,6          1373         259         25000          1,82
                                             2,9          1224         231         25000          2,04     W..70QD            ZBA 90 A 8            B020         150
                                             3,3          1065         201         25000          2,35
                                             3,7           954         180         25000          2,62
                                             4,2           853         161         25000          2,93
                                             4,7           763         144         25000          3,28
                                             5,3           668         126         25000          3,74
                                             2,4          1500         283         16000          0,90
                                             2,7          1330         251         16000          1,01
                                                                                                           W..60QD            ZBA 90 A 8            B020         99
                                             3,0          1203         227         16000          1,12
                                             3,3          1081         204         16000          1,25
                                             3,5          1009         388         16000          1,34
                                             3,9           913         351         16000          1,48
                                             4,4           814         313         16000          1,66
                                             4,9           736         283         16000          1,83
                                             5,5           653         251         16000          2,07
                                                                                                           W..60QD            ZBA 71 B 4            B007         90
                                             6,1           590         227         16000          2,29
                                             6,7           530         204         16000          2,55
                                             7,5           478         184         16000          2,82
                                             8,9           403         155         16000          3,35
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                             2,5          2085         278         65000          3,36
                                             2,8          1883         251         65000          3,72
                                             1,6          3308         441         40000          1,21
                                             1,8          2978         397         40000          1,34
                                             2,0          2655         354         40000          1,51
                                                                                                           W..80QD            ZBA 90 B 8            B020         214
                                             2,2          2393         319         40000          1,67
                                             2,4          2145         286         40000          1,86
                                             2,7          1935         258         40000          2,07
                                             3,2          1632         441         40000          2,45
                                             3,6          1469         397         40000          2,72
                                                                                                                              ZBA 80 A 4
                                             4,0          1310         354         40000          3,05     W..80QD                                  B007         204
                                                                                                                              ZBE 80 A 4
                                             4,5          1180         319         40000          3,39
                                             5,0          1058         286         40000          3,78
                                             2,0          2678         357         25000          0,93
                                             2,2          2400         320         25000          1,04
                                             2,4          2145         286         25000          1,17     W..70QD            ZBA 90 B 8            B020         157
                                             2,7          1943         259         25000          1,29
                                             3,0          1733         231         25000          1,44
                                             3,6          1476         399         25000          1,69
                                             4,0          1321         357         25000          1,89
                                             4,4          1184         320         25000          2,11
                                             5,0          1058         286         25000          2,36                        ZBA 80 A 4
                                                                                                           W..70QD                                  B007         147
                                             5,5           958         259         25000          2,61                        ZBE 80 A 4
                                             6,1           855         231         25000          2,93
                                             7,1           744         201         25000          3,36
                                             7,9           666         180         25000          3,75
                                             3,7          1436         388         16000          0,94
                                             4,0          1299         351         16000          1,04
                                             4,5          1158         313         16000          1,17
                                             5,0          1047         283         16000          1,29
                                             5,7           929         251         16000          1,45                        ZBA 80 A 4
                                                                                                           W..60QD                                  B007         95
                                             6,3           840         227         16000          1,61                        ZBE 80 A 4
                                             7,0           755         204         16000          1,79
                                             7,7           681         184         16000          1,98
                                             9,2           574         155         16000          2,35
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                             2,7          2610         251         65000          2,68
                                             3,2          2213         434         65000          3,16
                                                                                                                              ZBA 80 B 4                         310
                                             3,6          1994         391         65000          3,51     W..90QD                                  B020
                                                                                                                              ZBE 80 B 4                         313
                                             3,9          1841         361         65000          3,80
                                             1,7          4129         397         40000          0,97
                                             1,9          3682         354         40000          1,09
                                             2,2          3318         319         40000          1,21     W..80QD            ZBA 100 A 8           B020         217
                                             2,4          2974         286         40000          1,34
                                             2,7          2683         258         40000          1,49
                                             3,2          2249         441         40000          1,78
                                             3,6          2025         397         40000          1,98
                                             4,0          1805         354         40000          2,22
                                             4,4          1627         319         40000          2,46                        ZBA 80 B 4                         205
                                                                                                           W..80QD                                  B020
                                             4,9          1459         286         40000          2,74                        ZBE 80 B 4                         208
                                             5,5          1316         258         40000          3,04
                                             6,4          1132         222         40000          3,53
                                             7,1          1020         200         40000          3,92
                                             2,7          2694         259         25000          0,93
                                                                                                           W..70QD            ZBA 100 A 8           B020         160
                                             3,0          2402         231         25000          1,04
                                             3,5          2035         399         25000          1,23
                                             3,9          1821         357         25000          1,37
                                             4,4          1632         320         25000          1,53
                                             4,9          1459         286         25000          1,71
                                             5,4          1321         259         25000          1,89
                                                                                                                              ZBA 80 B 4                         148
                                             6,1          1178         231         25000          2,12     W..70QD                                  B020
                                                                                                                              ZBE 80 B 4                         151
                                             7,0          1025         201         25000          2,44
                                             7,8           918         180         25000          2,72
                                             8,8           821         161         25000          3,04
                                             9,8           734         144         25000          3,40
                                              11           643         126         25000          3,89
                                             5,0          1443         283         16000          0,94
                                             5,6          1280         251         16000          1,05
                                             6,2          1158         227         16000          1,17                        ZBA 80 B 4                          97
                                                                                                           W..60QD                                  B020
                                             6,9          1040         204         16000          1,30                        ZBE 80 B 4                         100
                                             7,7           938         184         16000          1,44
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                             2,0          5351         343         85000          2,24
                                             2,2          4727         303         85000          2,54
                                             2,5          4259         273         85000          2,82
                                             2,9          3638         485         85000          3,30                        ZBA 90 A 4                         504
                                                                                                           W..100QD                                 B020
                                             3,2          3278         437         85000          3,66                        ZBE 90 A 4                         505
                                             1,6          6770         434         65000          1,03
                                             1,7          6100         391         65000          1,15
                                             1,9          5632         361         65000          1,24
                                             2,1          5070         325         65000          1,38     W..90QD            ZBA 100 B 8           B050         326
                                             2,4          4337         278         65000          1,61
                                             2,7          3916         251         65000          1,79
                                             3,0          3541         227         65000          1,98
                                             2,1          4904         434         65000          1,43
                                             2,4          4418         391         65000          1,58
                                             2,6          4079         361         65000          1,72
                                             2,9          3673         325         65000          1,91
                                             3,3          3141         278         65000          2,23
                                                                                                           W..90QD            ZBA 90 B 6            B020         320
                                             3,7          2836         251         65000          2,47
                                             4,1          2565         227         65000          2,73
                                             4,6          2305         204         65000          3,04
                                             5,3          1989         176         65000          3,52
                                             5,9          1785         158         65000          3,92
                                             3,2          3255         434         65000          2,15
                                             3,6          2933         391         65000          2,39
                                             3,9          2708         361         65000          2,59                        ZBA 90 A 4                         313
                                                                                                           W..90QD                                  B020
                                             4,3          2438         325         65000          2,87                        ZBE 90 A 4                         314
                                             5,0          2085         278         65000          3,36
                                             5,6          1883         251         65000          3,72
                                             2,6          4025         258         40000          0,99
                                                                                                           W..80QD            ZBA 100 B 8           B050         220
                                             3,0          3463         222         40000          1,16
                                             3,2          3308         441         40000          1,21
                                             3,5          2978         397         40000          1,34
                                             4,0          2655         354         40000          1,51                        ZBA 90 A 4                         207
                                                                                                           W..80QD                                  B020
                                             4,4          2393         319         40000          1,67                        ZBE 90 A 4                         208
                                             4,9          2145         286         40000          1,86
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              92          100          15,2         4100          1,99
                                             102           89          13,7         4100          2,24
                                             120           77          11,7         4100          2,59
                                             132           69          10,6         4100          2,89
                                             160           58          8,73         4100          3,47
                                              75          121          18,6         4000          0,99
                                              83           111         16,8         4000          1,08
                                              97           95          14,5         4000          1,27
                                             107           86          13,1         4000          1,39
                                                                                                                              ZBA 90 A 4                         25
                                             123           76          11,4         4000          1,58     W..10DD                                  B020
                                                                                                                              ZBE 90 A 4                         26
                                             135           69          10,4         4000          1,75
                                             162           58          8,64         4000          2,08
                                             208           45          6,73         4000          2,67
                                             262           36          5,34         4000          3,37
                                             317           29          8,64         4000          4,11
                                             406           23          6,73         4000          5,27     W..10DD            ZBA 80 B 2            B007         24
                                             512           18          5,34         3899          6,64
                          1,5                1,5          9700         485         85000          1,24
                                             1,6          8740         437         85000          1,37
                                             1,9          7620         381         85000          1,57
                                                                                                           W..100QD           ZBA 112 A 8           B050         544
                                             2,1          6860         343         85000          1,75
                                             2,3          6060         303         85000          1,98
                                             2,6          5460         273         85000          2,20
                                             2,9          4850         485         85000          2,47
                                             3,3          4370         437         85000          2,75
                                                                                                                              ZBA 90 B 4                         511
                                             3,8          3810         381         85000          3,15     W..100QD                                 B020
                                                                                                                              ZBE 90 B 4                         511
                                             4,2          3430         343         85000          3,50
                                             4,7          3030         303         85000          3,96
                                             2,0          7220         361         65000          0,97
                                             2,2          6500         325         65000          1,08
                                             2,6          5560         278         65000          1,26     W..90QD            ZBA 112 A 8           B050         354
                                             2,8          5020         251         65000          1,39
                                             3,1          4540         227         65000          1,54
                                             3,3          4340         434         65000          1,61
                                                                                                                              ZBA 90 B 4                         320
                                             3,7          3910         391         65000          1,79     W..90QD                                  B020
2031513c_en_210817.indd
                                                                                                                              ZBE 90 B 4                         320
                                             4,0          3610         361         65000          1,94
Single speed
Single speed
                                                                                                                                                                             3
                                              77          162          18,6         5600          2,04
                                              85          148          16,8         5600          2,23
                                              98          127          14,6         5600          2,60
                                             108           116         13,2         5600          2,84
                                             127            98         11,3         5600          3,36
                                             140            90         10,2         5600          3,68
                                             178            70         8,03         5600          4,72
                                              60          209          23,7         4100          0,96
                                              67          186          21,4         4100          1,07
                                              76          165          18,8         4100          1,21
                                              84          148          17,0         4100          1,35
                                              94          134          15,2         4100          1,50                        ZBA 90 B 4                         35
                                                                                                           W..20DD                                  B020
                                             104           119         13,7         4100          1,68                        ZBE 90 B 4                         35
                                             122          103          11,7         4100          1,94
                                             135            92         10,6         4100          2,17
                                             164            77         8,73         4100          2,60
                                             202            63         7,07         4100          3,18
                                             100          126          27,5         4000          0,95
                                             111           111         24,6         4000          1,08
                                             123          102          22,2         4000          1,18
                                             147            84         18,6         4000          1,43
                                             163            77         16,8         4000          1,56
                                             189            66         14,5         4000          1,83
                                                                                                           W..10DD            ZBA 90 A 2            B020         26
                                             209            60         13,1         4000          2,00
                                             240            53         11,4         4000          2,27
                                             263            48         10,4         4000          2,52
                                             317            40         8,64         3964          3,00
                                             407            31         6,73         3989          3,85
                                             513            25         5,34         3899          4,86
                          2,2                1,6         12892         437         85000          0,93
                                             1,9         11240         381         85000          1,07
                                             2,1         10119         343         85000          1,19     W..100QD           ZBA 132 A 8           B050         545
                                             2,3          8939         303         85000          1,34
                                             2,6          8054         273         85000          1,49
                                             2,9          7178         485         85000          1,67                        ZBA 100 AL 4                       517
2031513c_en_210817.indd
                                                                                                           W..100QD                                 B050
                                             3,2          6468         437         85000          1,86                        ZBE 100 A 4                        517
Single speed
Single speed
                                                                                                                                                                             3
                                              69          267          20,5        10000          1,87
                                              80          228          17,7        10000          2,19                        ZBA 100 AL 4                       49
                                                                                                           W..40DD                                  B050
                                              88          208          16,0        10000          2,40                        ZBE 100 A 4                        49
                                             102          179          13,9        10000          2,79
                                             112          164          12,6        10000          3,05
                                             126          146          11,2        10000          3,43
                                             136          134          10,4        10000          3,73
                                             150          123          9,44        10000          4,07
                                             246           76          5,76         9810          6,59
                                             291           64          4,86         9543          7,81
                                             366           51          3,87         9197          9,81
                                              54          339          26,0         5600          0,97
                                              62          292          22,7         5600          1,13
                                              69          267          20,5         5600          1,24
                                              76          239          18,6         5600          1,38
                                              84          219          16,8         5600          1,51
                                              97          188          14,6         5600          1,76
                                                                                                                              ZBA 100 AL 4                       45
                                             107          172          13,2         5600          1,92     W..30DD                                  B050
                                                                                                                              ZBE 100 A 4                        45
                                             125          145          11,3         5600          2,27
                                             139          133          10,2         5600          2,48
                                             164           114         8,64         5600          2,90
                                             176          103          8,03         5600          3,19
                                             195            95         7,26         5600          3,49
                                             209            89         6,78         5600          3,70
                                              83          219          17,0         4100          0,91
                                              93          198          15,2         4100          1,01
                                             103          176          13,7         4100          1,13
                                             121          152          11,7         4100          1,31                        ZBA 100 AL 4                       41
                                                                                                           W..20DD                                  B050
                                             133          136          10,6         4100          1,47                        ZBE 100 A 4                        41
                                             162           114         8,73         4100          1,76
                                             200            93         7,07         4100          2,15
                                             260            72         5,45         4100          2,79
                          3,0                2,3         12423         303         85000          0,97
                                             2,6         11193         273         85000          1,07     W..100QD           ZBA 132 B 8           B140         564
                                             2,9          9758         238         85000          1,23
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              62           403         22,6        10000          1,24
                                              68           370         20,5        10000          1,35
                                              79           316         17,7        10000          1,58
                                              88           289         16,0        10000          1,73
                                             101           248         13,9        10000          2,02
                                                                                                                              ZBA 100 B 4                        49
                                             111           227         12,6        10000          2,20     W..40DD                                  B050
                                                                                                                              ZBE 100 B 4                        50
                                             125           202         11,2        10000          2,47
                                             135           185         10,4        10000          2,70
                                             148           170         9,44        10000          2,94
                                             170           150         8,24         9925          3,33
                                             186           135         7,51         9971          3,69
                                             217           118         6,46         9995          4,24
                                             243           105         5,76         9810          4,76
                                             288            89         4,86         9543          5,64
                                             440            58         6,46         8933          8,61
                                             493            52         5,76         8766          9,66
                                                                                                           W..40DD            ZBA 100 B 2           B020         46
                                             584            43         4,86         8556          11,1
                                             734            35         3,87         8296          12,9
                                              75           332         18,6         5600          0,99
                                              83           303         16,8         5600          1,09
                                              96           260         14,6         5600          1,27
                                             106           238         13,2         5600          1,39
                                             124           202         11,3         5600          1,64
                                                                                                                              ZBA 100 B 4                        45
                                             137           184         10,2         5600          1,79     W..30DD                                  B050
                                                                                                                              ZBE 100 B 4                        46
                                             162           158         8,64         5600          2,09
                                             174           143         8,03         5600          2,30
                                             193           131         7,26         5600          2,52
                                             206           124         6,78         5600          2,67
                                             267            96         5,24         5600          3,45
                                             120           211         11,7         4100          0,95
                                             132           189         10,6         4100          1,06
                                                                                                                              ZBA 100 B 4                        41
                                             160           157         8,73         4100          1,27     W..20DD                                  B050
                                                                                                                              ZBE 100 B 4                        42
                                             198           129         7,07         4100          1,55
                                             257            99         5,45         4100          2,01
                                             325            78         8,73         4100          2,58
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              81          408          17,7        10000          1,23
                                              90          373          16,0        10000          1,34
                                             104          320          13,9        10000          1,56
                                             114          294          12,6        10000          1,70
                                             129          261          11,2         9980          1,91
                                                                                                                              ZBA 112 A 4                        77
                                             138          240          10,4        10000          2,09     W..40DD                                  B050
                                                                                                                              ZBE 112 A 4                        77
                                             153          220          9,44        10000          2,27
                                             175          194          8,24         9794          2,57
                                             192          175          7,51         9863          2,85
                                             223          152          6,46         9828          3,28
                                             250          136          5,76         9744          3,68
                                             296           115         4,86         9543          4,36
                                             372            91         3,87         9197          5,48
                                             449            76         6,46         8933          6,59
                                             503            68         5,76         8766          7,39
                                                                                                           W..40DD            ZBA 112 A 2           B050         77
                                             597            57         4,86         8556          8,41
                                             749            45         3,87         8296          9,80
                          5,5                4,2         12362         343         85000          0,97
                                             4,8         10921         303         85000          1,10
                                             5,3          9839         273         85000          1,22
                                             6,1          8578         238         85000          1,40
                                             6,8          7713         214         85000          1,56                        ZBA 132 AL 4                       564
                                                                                                           W..100QD                                 B140
                                             7,7          6848         190         85000          1,75                        ZBE 132 A 4                        564
                                             8,5          6163         171         85000          1,95
                                             9,4          5586         155         85000          2,15
                                              10         5046          140         85000          2,38
                                              12         4361          121         85000          2,75
                                              13         4073          113         85000          2,95
                                                                                                                              ZBA 132 AL 4                       514
                                              14         3640          101         85000          3,30     W..100TD                                 B140
                                                                                                                              ZBE 132 A 4                        514
                                              16         3190          88,5        85000          3,76
                                             7,1          7352         204         65000          0,95
                                             8,3          6343         176         65000          1,10
                                                                                                                              ZBA 132 AL 4                       374
                                             9,2          5695         158         65000          1,23     W..90QD                                  B140
                                                                                                                              ZBE 132 A 4                        374
                                              10          5046         140         65000          1,39
                                              12          4541         126         65000          1,54
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              14          5050         101         85000          2,38
                                              16          4425         88,5        85000          2,71                        ZBA 132 B 4                        514
                                                                                                           W..100TD                                 B140
                                              18          3985         79,7        85000          3,01                        ZBE 132 B 4                        514
                                              20          3520         70,4        85000          3,41
                                              23          3175         63,5        85000          3,78
                                              10          7000         140         65000          1,00                        ZBA 132 B 4                        374
                                                                                                           W..90QD                                  B140
                                              11         6300          126         65000          1,11                        ZBE 132 B 4                        374
                                              13         5550          111         65000          1,26
                                              14         5000          100         65000          1,40
                                              16         4615          92,3        65000          1,52
                                              17         4155          83,1        65000          1,68
                                              20         3560          71,2        65000          1,97
                                                                                                                              ZBA 132 B 4                        324
                                              22         3205          64,1        65000          2,18     W..90TD                                  B140
                                                                                                                              ZBE 132 B 4                        324
                                              25         2900          58,0        65000          2,41
                                              27         2610          52,2        65000          2,68
                                              32         2250          45,0        64657          3,11
                                              35         2025          40,5        64493          3,46
                                              40         1790          35,8        64895          3,91
                                              18         4070          81,4        40000          0,98
                                              20         3650          73,0        40000          1,10
                                              22         3290          65,8        40000          1,22
                                              25         2835          56,7        40000          1,41
                                              28         2555          51,1        40000          1,57
                                              32         2275          45,5        40000          1,76                        ZBA 132 B 4                        236
                                                                                                           W..80TD                                  B140
                                              35         2050          41,0        40000          1,95                        ZBE 132 B 4                        236
                                              40         1780          35,6        40000          2,25
                                              45         1605          32,1        40000          2,49
                                              52         1385          27,7        40000          2,89
                                              58         1245          24,9        40000          3,21
                                              66         1095          21,9        40000          3,65
                                              28         2565          51,3        25000          0,97
                                              31         2290          45,8        25000          1,09
                                              35         2060          41,2        25000          1,21                        ZBA 132 B 4                        190
                                                                                                           W..70TD                                  B140
                                              39         1840          36,8        25000          1,36                        ZBE 132 B 4                        190
                                              45         1610          32,2        25000          1,55
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              64          1411         22,4        25000          1,77
                                              73          1247         19,8        25000          2,00
                                              81          1115         17,7        25000          2,24
                                              94           964         15,3        25000          2,59
                                             105          863          13,7        25000          2,90
                                              63          1449         23,0        16000          0,93
                                              69          1310         20,8        16000          1,03
                                              80          1140         18,1        16000          1,18
                                                                                                           W..60TD            ZBA 132 C 4           B140         148
                                              88          1033         16,4        16000          1,31
                                             103          882          14,0        16000          1,53
                                             114          794          12,6        16000          1,70
                                             110          716          13,1        14000          0,91
                                             122          653          11,8        14000          1,02
                                             150          530          9,59        14000          1,21
                                                                                                           W..50DD            ZBA 132 C 4           B140         123
                                             182          442          7,91        14000          1,73
                                             237          340          6,07        14000          2,18
                                             291          276          4,94        14000          2,60
                                             153          523          9,44         8569          0,96
                                             175          462          8,24         8330          1,08
                                             192          416          7,51         8763          1,20
                                             223          362          6,46         8543          1,38     W..40DD            ZBA 132 C 4           B140         98
                                             250          323          5,76         8598          1,55
                                             296          273          4,86         8640          1,83
                                             372          217          3,87         8634          2,30
                                             447          181          6,46         8589          2,76
                                             502          161          5,76         8543          3,10
                                                                                                           W..40DD            ZBA 132 C 2           B140         98
                                             595          136          4,86         8458          3,53
                                             747          108          3,87         8296          4,11
                          11                 8,5         12312         171         85000          0,97
                                             9,4         11160         155         85000          1,08                        ZBA 160 AL 4                       646
                                                                                                           W..100QD                                 B140
                                              10         10080         140         85000          1,19                        ZBE 160 A 4                        646
                                              12          8712         121         85000          1,38
                                              13          8136         113         85000          1,47
                                              14          7272         101         85000          1,65                        ZBA 160 AL 4                       596
                                                                                                           W..100TD                                 B140
                                              16          6372         88,5        85000          1,88                        ZBE 160 A 4                        596
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                              58          2465         24,9        38883          1,62     W..80TD                                  B280
                                                                                                                              ZBE 160 B 4                        326
                                              66          2168         21,9        39458          1,84
                                              73          1960         19,8        39264          2,04
                                              85          1683         17,0        38729          2,38
                                              95          1515         15,3        38460          2,64
                                              58          2475         25,0        25000          1,01
                                              65          2218         22,4        25000          1,13
                                              73          1960         19,8        25000          1,28                        ZBA 160 B 4                        280
                                                                                                           W..70TD                                  B280
                                              82          1752         17,7        25000          1,43                        ZBE 160 B 4                        280
                                              95          1515         15,3        25000          1,65
                                             106         1356          13,7        25000          1,84
                                             104         1386          14,0        16000          0,97                        ZBA 160 B 4                        237
                                                                                                           W..60TD                                  B280
                                             115          1247         12,6        16000          1,08                        ZBE 160 B 4                        237
                                             183           697         7,91        14000          1,10
                                                                                                                              ZBA 160 B 4                        212
                                             239           535         6,07        14000          1,38     W..50DD                                  B280
                                                                                                                              ZBE 160 B 4                        212
                                             294           435         4,94        14000          1,65
                          18,5                14         12423         101         85000          0,97
                                              16         10886         88,5        85000          1,10
                                              18          9803         79,7        85000          1,22
                                              20          8659         70,4        85000          1,39
                                              23          7811         63,5        85000          1,54
                                              26          6777         55,1        85000          1,77
                                                                                                                              ZBA 180 A 4                        605
                                              29          6113         49,7        85000          1,96     W..100TD                                 B280
                                                                                                                              ZBE 180 A 4                        632
                                              33          5437         44,2        85000          2,21
                                              36          4895         39,8        85000          2,45
                                              40          4428         36,0        85000          2,71
                                              44          3985         32,4        85000          3,01
                                              51          3456         28,1        84889          3,47
                                              57          3112         25,3        84881          3,86
                                              25          7134         58,0        56650          0,98
                                              28          6421         52,2        56322          1,09
                                              32          5535         45,0        57176          1,26
                                                                                                                              ZBA 180 A 4                        415
                                              36          4982         40,5        56792          1,41     W..90TD                                  B280
                                                                                                                              ZBE 180 A 4                        442
                                              40          4403         35,8        57485          1,59
                                              45          3961         32,2        57088          1,77
2031513c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             3
                                                                                                                                                                 426
                                             107          2684         13,7        25000          0,93     W..70TD                                  B680
                                                                                                                              ZBE 200 A 4                        426
                          37                  27         13285         55,1        82635          0,90
                                              30         11983         49,7        79559          1,00
                                              33         10657         44,2        81031          1,13
                                              37          9596         39,8        81029          1,25
                                              41          8680         36,0        81743          1,38
                                              45          7812         32,4        81097          1,54                        ZBA 225 AL 4                       834
                                                                                                           W..100TD                                 B680
                                              52          6775         28,1        82284          1,77                        ZBE 225 A 4                        834
                                              58          6100         25,3        81540          1,97
                                              64          5569         23,1        81213          2,15
                                              71          5015         20,8        80422          2,39
                                              80          4412         18,3        80532          2,72
                                              89          3978         16,5        79503          3,02
                                              46          7763         32,2        44303          0,90
                                              52          6847         28,4        46431          1,02
                                              58          6148         25,5        46695          1,14
                                                                                                                              ZBA 225 AL 4                       644
                                              67          5304         22,0        48223          1,32     W..90TD                                  B680
                                                                                                                              ZBE 225 A 4                        644
                                              74          4774         19,8        48148          1,47
                                              83          4267         17,7        48938          1,64
                                              92          3833         15,9        48702          1,83
                                              86          4099         17,0        30519          0,98                        ZBA 225 AL 4                       556
                                                                                                           W..80TD                                  B680
                                              96          3689         15,3        30674          1,08                        ZBE 225 A 4                        556
                          45                  33         12877         44,2        75712          0,93
                                              37         11595         39,8        75731          1,03
                                              41         10488         36,0        77537          1,14
                                              45          9439         32,4        77372          1,27
                                              52          8186         28,1        78664          1,47                        ZBA 225 B 4                        834
                                                                                                           W..100TD                                 B680
                                              58          7371         25,3        78172          1,63                        ZBE 225 B 4                        834
                                              64          6730         23,1        78706          1,78
                                              71          6060         20,8        78025          1,98
                                              80          5331         18,3        78175          2,25
                                              89          4807         16,5        77307          2,50
                                              58          7429         25,5        42388          0,94
                                              67          6409         22,0        44627          1,09
2031513c_en_210817.indd
138
2031513c_en_210817.indd
                          3.5.3 Selection table (direct drive input) Angular geared motors
                                overview
                                                                                                                                                                                      3
                          Z.A                             5,45 - 23,7   5,24 - 36,6   3,87 - 59,9 4,94 - 94,3 12,6 - 95,1    17,7 - 102    19,8 - 113    32,2 - 111         –
                                                –
                          Z.E                                  –             –             –             –      113 - 140     113 - 259    126 - 397     126 - 434     121 - 485
                                  100A(L)
                                                          5,45 - 58,7   6,78 - 90,1   9,44 - 90,8 11,8 - 94,3 20,8 - 95,1    41,2 - 102    65,8 - 113     111 - 111         –
                          ZBF                   –
                                                               –             –             –             –      113 - 351     113 - 399    126 - 441     126 - 434     190 - 485
                          Z.A                             5,45 - 37,8   5,24 - 63,1   3,87 - 90,8 4,94 - 94,3 12,6 - 95,1    17,7 - 102    19,8 - 113    25,5 - 111         –
                                  100B          –
                          Z.E                                  –             –             –             –      113 - 227     113 - 399    126 - 441      126 - 434    121 - 485
                          Z.A                                                         3,87 - 59,9    4,94 - 78 12,6 - 95,1   13,7 - 102    15,3 - 113    17,7 - 111    32,4 - 113
                                                –             –             –
                          Z.E                                                              –             –          –         113 - 259    126 - 397      126 - 434    121 - 485
                                  112A
                                                                                      5,76 - 66,2    9,51 - 78 14,0 - 95,1   25,0 - 102    41,0 - 113    71,2 - 111         –
                          ZBF                   –             –             –
                                                                                           –             –          –         113 - 399    126 - 441     126 - 434     121 - 485
                          Z.A                                                         3,87 - 33,4    4,94 - 46 12,6 - 76,6   13,7 - 102    15,3 - 113    15,9 - 111    23,1 - 113
                                                –             –             –
                          Z.E                                                              –             –          –         113 - 144    126 - 222      126 - 391    121 - 485
                                  132A(L)
                                                                                      3,87 - 59,9    6,07 - 78 12,6 - 95,1   17,7 - 102    27,7 - 113    52,2 - 111    79,7 - 113
                          ZBF                   –             –             –
                                                                                           –             –          –         113 - 259    126 - 441     126 - 434     121 - 485
                          Z.A                                                         3,87 - 24,4 4,94 - 32,5 12,6 - 55,7    13,7 - 102    15,3 - 113    15,9 - 111    16,5 - 113
                                                –             –             –
                          Z.E                                                              –             –          –         113 - 113    126 - 178      126 - 278    121 - 485
                                  132B
                                                                                      3,87 - 52,7    4,94 - 78 12,6 - 95,1   13,7 - 102    21,9 - 113    40,5 - 111    70,4 - 113
                          ZBF                   –             –             –
                                                                                           –             –          –         113 - 231    126 - 354     126 - 434     121 - 485
                                                                                      3,87 - 42,9 4,94 - 61,5 12,6 - 95,1    13,7 - 102    15,3 - 113    15,9 - 111    16,5 - 113
                          Z.A     132C          –             –             –
                                                                                           –             –          –         113 - 180    126 - 286     126 - 434     121 - 485
                          Z.A                                                                        4,94 - 46 12,6 - 69,3   13,7 - 102    15,3 - 113    15,9 - 111    16,5 - 113
                                  160A(L)       –             –             –              –
                          Z.E                                                                            –          –         113 - 126    126 - 222     126 - 361     121 - 485
                          Z.A                                                                      4,94 - 7,91  12,6 - 14     13,7 - 25     15,3 - 41    15,9 - 71,2   16,5 - 113
                                  160B          –             –             –              –
                          Z.E                                                                            –          –             –             –             –        121 - 121
                          Z.A                                                                      4,94 - 24,4  12,6 - 38    13,7 - 81,7   15,3 - 113    15,9 - 111    16,5 - 113
                                  180A          –             –             –              –
                          Z.E                                                                            –          –             –        126 - 126      126 - 227    121 - 381
                          Z.A                                                                            –          –        13,7 - 17,7   15,3 - 27,7   15,9 - 52,2   16,5 - 88,5
                                  180B          –             –             –              –
                          Z.E                                                                                                     –             –             –             –
                          Z.A                                                                            –          –        13,7 - 13,7   15,3 - 21,9   15,9 - 40,5   16,5 - 70,4
                                  200A          –             –             –              –
                          Z.E                                                                                                     –             –             –             –
                          Z.A                                                                            –          –             –        15,3 - 19,8   15,9 - 35,8   16,5 - 55,1
                                  200B          –             –             –              –
                          Z.E                                                                                                                   –             –             –
                          Z.A                                                                          –             –            –         15,3 - 17    15,9 - 32,2   16,5 - 55,1
                                  225A(L)       –             –             –             –
                          Z.E                                                                                                                   –             –             –
                          Z.A                                                                          –             –            –             –        15,9 - 25,5   16,5 - 44,2
                                  225B          –             –             –             –
                          Z.E                                                                                                                                 –             –
                                                                                                                                                                       20315044_039
                                                                            The table lists the possible transmission ratio ranges for the motor/gearbox combi-
                                                                            nation for direct drive input.
2031513e_en_210817.indd
                                                                            Since the outputs and number of poles of the motors are not considered here, the
                                                                            selected combination must be checked together with the relevant duty factor. The
                                                                            duty factor must not be less than 0,9 and should not exceed 15.
                                                                                                                                                                                      139
      3.5.4 Dimension sheets
            Direct drive input with cylindrical rotor motor
                                                            kG/kV
                                     qV                                                     LB
                                qG                                          xk                                                                                                        f3
                              b1                                                                                                                  s4                          f2
                                                                                                                                                                s2                           f1
                                                                          1                      dv                                                                                           l
             s1                                                         d1
                                           e1
                                                                                                                                                                                            l12
                                                                                                                                 WUV
                                                                                                                                                   h11
            h3
           b5
                                                                                                                                                         h2
                                                                                                                          u P9
                                                                                      dv                                              t                                                      i2
               w3
h1
                             w1                  m                                     LL                                                                                     b4
                    w2              a                      s2                                                                                                                 b3
AD
AC
                                                                                                                                                                                                  AG
                                                                                                                                                                                     43474944.eps
43475044.eps
                                                                                                           Gearbox dimensions
      Gearbox            a         b1      b3        b4     b5         e1        f1        f2         f3    h1   h2    h3    m             qG      qV           s1       s2        w1       w2         w3
      WU 10          120           80 j6    97        70     75        100       3,0       114   113,5     21,3    65   139,3    35       203,5     –         M8x16    M8x17       37,5    27,5        27,5
      WU 20          140           95 j6   115        80     90        115       3,0       134   123,5     24,5    80   162,4    42       234,0   296,5       M10x21   M10x24      45,0    35,0        35,0
      WU 30          160           95 j6   135        95    100        115       3,0       154   143,5     27,5    90   185,5    50       264,5   327,0       M10x22   M10x25      50,0    40,0        40,0
      WU 40          200          110 j6   158       110    120        130       3,5       183   178,5     28,6   105   209,0    55       299,5   370,0       M12x25   M12x25      60,0    45,0        45,0
      WU 50          220          130 j6   170       120    140        165       3,5       208   211,0     33,3   120   256,3    60       347,5   417,0       M16x25   M12x25      70,0    50,0        50,0
                                                                                                                                                                                           20315044_041
                                                                                  Motor
      Dimension      ZN.             ZB.          ZN.      ZB.                ZN.       ZB.                 ZN.       ZB.         ZN.      ZB.
                             63/71                   80/90A                     90B/100                        112/132              160/180A
      AC             140             140          157      157                196       196                 260       260         314      314
      AD             124             124          134      134                152       152                 185       185         269      269
      dv                                                                     2xM25    2xM25                2xM32    2xM32        2xM40    2xM40
                    4xM20          4xM20         4xM25          4xM25
      (M.. X 1,5)                                                            2xM32    2xM32                2xM40    2xM40        2xM50    2xM50
      LL             153             153          153            153          168       168                 273       273         273      273
      AG             103             103          103            103          133       133                 173       173         173      173
                                                                                                                                           20315044_144
                                                                                                                                                                                                              2031513e_en_210817.indd
140
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                      2/3-stage                                                                         Motor
                          Gearbox                        ZN.           ZB.        ZN.              ZB.         ZN.               ZB.            ZN.             ZB.          ZN.               ZB.
                                          DD/TD
                                                               63/71                      80/90A                       90B/100                        112/132                       160/180A
                                     kG       (DD)       479           559        517              614             –              –              –               –             –               –
                                            xk           157           157        170              170             –              –              –               –             –               –
                          WU 10             d11          18            18          18              18              –              –              –               –             –               –
                                            LB           275           356        314              411             –              –              –               –             –               –
                                          h11max         166           166        166              166             –              –              –               –             –               –
                                     kG       (DD)       509           590        548              645         584               688             –               –             –               –
                                      kV      (TD)       572           652        610              707             –              –              –               –             –               –
                                            xk           157           157        170              170         183               183             –               –             –               –
                          WU 20
                                            d11          18            18          18              18          18                 18             –               –             –               –
                                            LB           275           356        314              411         350               454             –               –             –               –
                                          h11max         190           190        190              190         203               203             –               –             –               –
                                     kG       (DD)       540           620        578              675         614               719             –               –             –               –
                                      kV      (TD)       602           683        641              738             –              –              –               –             –               –
                                            xk           157           157        170              170         183               183             –               –             –               –
                          WU 30
                                            d11          18            18          18              18          18                 18             –               –             –               –
                                            LB           275           356        314              411         350               454             –               –             –               –
                                      h11max             194           194        196              196         216               216             –               –             –               –
                                     kG (DD)             575           655        613              710         649               754            773             895            –               –
                                      kV      (TD)       645           726        684              781             –              –              –               –             –               –
                                            xk           157           157        170              170         183               183            238             238            –               –
                          WU 40
                                                                                                                                                                                                       3
                                            d11          18            18          18              18          18                 18            18              18             –               –
                                            LB           275           356        314              411         350               454            473             596            –               –
                                          h11max         214           214        217              217         232               232            264             264            –               –
                                     kG       (DD)        –             –         661              758         697               802            821             943          931           1051
                                      kV      (TD)        –             –         731              828             –              –              –               –             –               –
                                            xk            –             –         170              170         183               183            238             238          252            252
                          WU 50
                                            d11           –             –          18              18          18                 18            18              18            29               29
                                            LB            –             –         314              411         350               454            473             596          583            704
                                          h11max          –             –         256              256         259               259            283             283          310            310
                                                                                                                                                                                        20315044_047
                                        WUH Hollow shaft with key         WUB Hollow shaft with shrink disc                                         WUK Splined hollow shaft
                          Gearbox    WK   d1     l1   l3      l7  u WK      d4    d5     l2     l3     l6                    l9        WK   d2 DIN 5480     l1  l3 l8 DM         Mi
                                     1)  H7/k6                    N9  1)   H7/h6                                                       1)      7H/6g
                          WU 10     H 30  30    135 10,5 30       8 B 25    25    60   127,5 6,1 24,0                       15        K 25 N25 x 1,25 x 18 135 10,5 29 2,25 20,293+0,031
                                                                     B 28   28
                          WU 20     H 30  30    155 10,5 30       8                72  148,5 6,5 27,3                       20        K 30 N30 x 1,25 x 22 155 10,5 30 2,25            25,297+0,034
                                                                     B 30   30
                          WU 30     H 35  35    175 10,5 30       10 B 35   35     80  168,5 6,5 29,3                       20        K 35   N35 x 2 x 16   175 10,5 35 3,50           27,737+0,042
                          WU 40     H 40  40    204 10,5 35       12 B 40   40     90  200,0 7,5 31,3                       30        K 45   N45 x 2 x 21   204 10,5 35 3,50           37,631+0,039
                          WU 50     H 50  50    229 10,5 35       14 B 50   50    110 225,0 8,0 34,3                        40        K 50   N50 x 2 x 24   229 10,5 35 3,50           42,649+0,044
                                                                                                                                                                                        20315044_066
2031513e_en_210817.indd
                          1) Shaft code
                                                                                                                                                                                                       141
      3.5.4 Dimension sheets
            Direct drive input with cylindrical rotor motor
                    s1                      b1                                                                                                                             s2            f2                   f1
                                                                   e1                                                                                                                                         l
                                                                                                                 dv                            WUV                                                            l12
                                                                                                                                                            h11
                                                                                            1
                                                                                          d1
                                                                                                                                                     d
             h3
b5
h1
                                                                                                                                        u P9
                                                                                                                                                 t
                                                                                                                                                                  h2
                    w3
                                                                                                                                                                                                              i2
                                                                                                 dv
                                           w1                  m          s2                           LL                                                                                 b4
                                  w2             a                                                                                                                                        b3
                                            70°                                                                                                                                                  AD
                                  °
                               20
                         35°
AC
                                                                                                                                                                                                                   AG
                                                                                                                                                                                                     43475344.eps
2)
43475444.eps
                                                                                                                    Gearbox dimensions
      Gearbox                 a        b1            b3        b4       b5        e1   f1        f2         f3        h1      h2   h3           m      qG          qV           s1        s2          w1      w2        w3
                                                                                                                    T    Q
      WU 60                   210     130 j6         205       150      210    165     3,5       230    222,5     11,5 54,5 205 312             65    313,0    417,5      M12x16     M16x21            60      50        55
      WU 70                   250     180 j6         240       175      250    215     4,0       270    263,0      6,0 56,0 245 373             70    361,0    473,5      M16x21     M16x21            65      65        60
      WU 80                   245     230 h6         240       175      245    265     4,0       275    287,5     32,0 82,0 275 417            80     435,5    548,0      M16x21     M20x35            85     100       115
      WU 90                   310     250 h6         280       210      310    300     5,0       310    336,0     32,0 93,0 315 481            90     496,5    626,0      M20x30     M24x44           110      95       115
      WU 100                  400     300 h6         350       250      400    350     5,0       380    411,0     44,0 122,0 390 596           100    612,0    750,5      M20x35     M30x50           140     120       130
                                                                                                                                                                                                            20315044_042
                                                                                                                           Motor
      Dimension               ZN.           ZB.                ZN.      ZB.                ZN.     ZB.                 ZN.       ZB.            ZN.      ZB.              ZN.      ZB.                ZN.           ZB.
                                    63/71                         80/90A                     90B/100                      112/132                 160/180A                  180B/200                         225
      AC                      140           140                157      157                196     196                 260       260            314      314              394      394                440           440
      AD                      124           124                134      134                152     152                 185       185            269      269              311      311                332           332
      dv                                                                                  2xM25   2xM25               2xM32    2xM32           2xM40    2xM40            2xM40    2xM40              2xM40         2xM40
                          4xM20            4xM20           4xM25             4xM25
      (M.. X 1,5)                                                                         2xM32   2xM32               2xM40    2xM40           2xM50    2xM50            2xM50    2xM50              2xM50         2xM50
      LL                      153           153                153             153         168     168                 273       273            273      273              273      273                273           273
      AG                      103           103                103             103         133     133                 173       173            173      173              173      173                173           173
                                                                                                                                                                                                            20315044_079
      WU 70         V 60 60 m6                    120           128,0       M20          64,0                    A18x11x110     E 75     W75x3x24             170       214,0    349,0        6,00     81,292 - 0,028
      WU 80         V 70 70 m6                    140           150,0       M20          74,5                    A20x12x125     E 90     W90x3x28             200       252,0    389,5        6,00     95,944 - 0,027
      WU 90         V 90 90 m6                    170           181,0       M24          95,0                    A25x14x160     E 110    W110x3x35            220       284,5    439,5        6,00    116,036 - 0,030
      WU 100        V 110 110 m6                  210           221,0       M24         116,0                    A28x16x200       –          –                 –          –        –            –            –
                                                                                                                                                                                                            20315044_067
      1) Shaft code
142   2) WUK 100 not symmetrical, contact the engineering department, as required.
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                                                                                                                                                                                            3
                                             4-stage                                                                              Motor
                          Gearbox                              ZN.            ZB.            ZN.             ZB.          ZN.             ZB.         ZN.             ZB.            ZN.         ZB.
                                               QD
                                                                     63/71                          80/90A                      90B/100                     112/132                      160/180A
                                               kV              693            773             731             828          767             872          –            –                 –           –
                                               xk              157            157             170             170          183             183          –            –                 –           –
                          WU 60               d11              18              18              18              18           18              18          –            –                 –           –
                                               LB              275            356             314             411          350             454          –            –                 –           –
                                             h11max            312            312             312             312          312             312          –            –                 –           –
                                               kV               –              –             787             884          823             928        947          1069              1057        1177
                                               xk               –              –             170             170          183             183        238          238               252          252
                          WU 70               d11               –              –              18              18           18              18         18           18                29           29
                                               LB               –              –             314              411         350             454        473          596               583          704
                                             h11max             –              –              373             373          373             373        373          373               373         373
                                               kV               –              –              862            959          898             1002       1021         1144              1131        1252
                                               xk               –              –              170            170          183             183         238          238               252         252
                          WU 80               d11               –              –               18             18           18              18          18           18                29          29
                                               LB               –              –             314              411         350             454        473          596               583          704
                                             h11max             –              –              417             417          417             417        417          417               417         417
                                               kV               –              –              934            1031         969             1073       1092         1215              1202        1323
                                               xk               –              –              164            164          176             176         231          231               245         245
                          WU 90               d11               –              –               21             21           22              22          25           25                29          29
                                               LB               –              –             308             405          343             447        466          589               576          697
                                             h11max             –              –              481             481          481             481        481          481               481         481
                                               kV               –              –             1053            1150         1088            1193       1212         1334              1322        1442
                                               xk               –              –              159            159          171             171         226          226               240         240
                          WU 100              d11               –              –               18             18           16              16          20           20                28          28
                                               LB               –              –             303             400          338             442        461          584               571          692
                                             h11max             –              –              596             596          596             596        596          596               596         596
                                                                                                                                                                                             20315044_053
                                           WUH Hollow shaft with key                      WUB Hollow shaft with shrink disc                             WUK Splined hollow shaft
                          Gearbox    WK      d1     l1    l3     l7  u              WK      d4    d5     l2     l3     l6   l9             WK    d2 DIN 5480 l1    l3 l8 DM                        Mi
                                      1)    H7/k6                    N9             1)     H7/h6                                            1)      7H/6g
                          WU 60     H 50      50      254    12,0    35      14   B 50      50      110      252,0 9,0     34,3     40 K 50      N50 x 2 x 24    254    12,0   35   3,50 42,649+0,044
2031513e_en_210817.indd
                          WU 70     H 60      60      295    12,5    50      18   B 65      65      141      291,0 9,5     37,4     50 K 65      N65 x 2 x 31    295    12,5   45   3,50 57,675 +0,045
                          WU 80     H 70      70      299    12,0    50      20   B 70      70      155      296,0 9,5     44,4     50 K 75      N75 x 3 x 24    299    12,0   45   5,25 63,962 +0,050
                          WU 90     H 90      90      336    13,0    50      25   B 90      90      185      334,0 11,0    56,5     60 K 90      N90 x 3 x 28    336    13,0   45   5,25 79,136 +0,042
                          WU 100    H 100    100      418    19,0    75      28   B 100    100      230      404,0 11,0    65,5     60 K 110     N110 x 3 x 35   418    19,0   55   5,25 99,031+0,049
                                                                                                                                                                                             20315044_068
                          1) Shaft code
                                                                                                                                                                                                            143
      3.5.4 Dimension sheets
            Direct drive input with cylindrical rotor motor
                                                                        kG/kV                                                                                                                f3
                                                 qV                                            LB                                                   s4              s2
                                            qG                                  xk                                                                                                 f2                  l
                 s1                    b1                        d1                                                                                                                                 l12
                                                                   1                                 dv
                                                                                                                                        WGV
                                                                                                                                 u P9
                                                                 h3
                                                  e1
                                                                                                                                                         h11
                 b5
                                                                                                                                                    d
            h3
                                                                                                                                                               h
                                                                                          dv
                 w3
w1 m b4 s
                                                                                                                                                                   c
                            w2              a                                                                                                                                     b3
                                                                                                                                                                                   b
                                                                                                                                                                                   f
AD
AC
                                                                                                                                                                                                           AG
                                                                                                                                                                                            43475544.eps
3
43475644.eps
                                                                                                       Gearbox dimensions
                                                                                                          + 0,5
      Gearbox                                                                                                                                                                                                  w2
                       a         b    b1    b3    b4        b5   c      e1      f    f2         f3        h       h1      h3        m          qG        qV        s         s1        s2         w1
                                                                                                                                                                                                               w3
                                       j6                                                                  -0,2
      WG 10           120    130       80    97 70 75            18    100   168     114       113,5       83     21,3   157,3      39     203,5          –         9    M8x16    M8x17           37,5      27,5
      WG 20           140    158       95   115 80 90            18    115   203     134       123,5       98     24,5   180,4      46     234,0        296,5      11    M10x21   M10x24          45,0      35,0
      WG 30           160    185       95   135 95 100           20    115   238     154       143,5      110     27,5   205,5      54     264,5        327,0      11    M10x22   M10x25          50,0      40,0
      WG 40           200    215      110   158 110 120          22    130   270     183       178,5      130     28,6   234,0      61     299,5        370,0      14    M12x25   M12x25          60,0      45,0
      WG 50           220    240      130   170 120 140          22    165   295     208       211,0      145     33,3   281,3      65     347,5        417,0      14    M16x25   M12x25          70,0      50,0
                                                                                                                                                                                                  20315044_045
                                                                                  Motor
      Dimension            ZN.            ZB.         ZN.      ZB.            ZN.       ZB.                 ZN.       ZB.                ZN.      ZB.
                                 63/71                   80/90A                 90B/100                        112/132                     160/180A
      AC                   140            140         157      157            196       196                 260       260                314      314
      AD                   124            124         134      134            152       152                 185       185                269      269
      dv                                                                     2xM25    2xM25                2xM32    2xM32               2xM40    2xM40
                       4xM20          4xM20       4xM25          4xM25
      (M.. X 1,5)                                                            2xM32    2xM32                2xM40    2xM40               2xM50    2xM50
                                                                                                                                                                                                                    2031513e_en_210817.indd
      LL                   153            153         153         153         168       168                 273       273                273      273
      AG                   103            103         103         103         133       133                 173       173                173      173
                                                                                                                                               20315044_144
144
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                         Motor
                          Gearbox                        ZN.            ZB.        ZN.             ZB.            ZN.                ZB.          ZN.             ZB.       ZN.              ZB.
                                           DD/TD
                                                                63/71                     80/90A                        90B/100                         112/132                   160/180A
                                      kG       (DD)      479            559        517             614            –                   –            –               –         –                –
                                             xk          157            157        170             170            –                   –            –               –         –                –
                          WG 10             d11          18             18          18             18             –                   –            –               –         –                –
                                             LB          275            356        314             411            –                   –            –               –         –                –
                                           h11max        184            184        184             184            –                   –            –               –         –                –
                                      kG       (DD)      509            590        548             645        584                    688           –               –         –                –
                                      kV       (TD)      572            652        610             707            –                   –            –               –         –                –
                                             xk          157            157        170             170        183                    183           –               –         –                –
                          WG 20
                                            d11          18             18          18             18             18                 18            –               –         –                –
                                             LB          275            356        314             411        350                    454           –               –         –                –
                                           h11max        208            208        208             208        221                    221           –               –         –                –
                                      kG       (DD)      540            620        578             675        614                    719           –               –         –                –
                                      kV       (TD)      602            683        641             738            –                   –            –               –         –                –
                                             xk          157            157        170             170        183                    183           –               –         –                –
                          WG 30
                                            d11          18             18          18             18             18                 18            –               –         –                –
                                             LB          275            356        314             411        350                    454           –               –         –                –
                                           h11max        214            214        216             216        236                    236           –               –         –                –
                                      kG       (DD)      575            655        613             710        649                    754          773             895        –                –
                                      kV       (TD)      645            726        684             781            –                   –            –               –         –                –
                                             xk          157            157        170             170        183                    183          238             238        –                –
                          WG 40
                                                                                                                                                                                                      3
                                            d11          18             18          18             18             18                 18            18             18         –                –
                                             LB          275            356        314             411        350                    454          473             596        –                –
                                           h11max        239            239        242             242        257                    257          289             289        –                –
                                      kG       (DD)       –              –         661             758        697                    802          821             943       931           1051
                                      kV       (TD)       –              –         731             828            –                   –            –               –         –                –
                                             xk           –              –         170             170        183                    183          238             238       252            252
                          WG 50
                                            d11           –              –          18             18             18                 18            18             18         29              29
                                             LB           –              –         314             411        350                    454          473             596       583            704
                                           h11max         –              –         281             281        284                    284          308             308       335            335
                                                                                                                                                                                       20315044_048
                                        WGH Hollow shaft with key         WGB Hollow shaft with shrink disc                                         WGK Splined hollow shaft
                          Gearbox    WK   d1     l1   l3     l7   u WK      d4    d5     l2     l3     l6                       l9        WKd2 DIN 5480     l1  l3 l8 DM         Mi
                                     1)  H7/k6                    N9  1)   H7/h6                                                       1)      7H/6g
                          WG 10     H 30  30    135 10,5 30       8 B 25    25     60  127,5 6,1 24,0                           15    K 25 N25 x 1,25 x 18 135 10,5 29 2,25 20,293+0,031
                                                                     B 28   28
                          WG 20     H 30  30    155 10,5 30       8                72  148,5 6,5 27,3                           20    K 30 N30 x 1,25 x 22 155 10,5 30       2,25    25,297+0,034
                                                                     B 30   30
                          WG 30     H 35  35    175 10,5 30       10 B 35   35     80  168,5 6,5 29,3                           20    K 35     N35 x 2 x 16   175 10,5 35    3,50    27,737+0,042
2031513e_en_210817.indd
                          WG 40     H 40  40    204 10,5 35       12 B 40   40     90  200,0 7,5 31,3                           30    K 45     N45 x 2 x 21   204 10,5 35    3,50    37,631+0,039
                          WG 50     H 50  50    229 10,5 35       14 B 50   50    110 225,0 8,0 34,3                            40    K 50     N50 x 2 x 24   229 10,5 35    3,50    42,649+0,044
                                                                                                                                                                                       20315044_074
                          1) Shaft code
                                                                                                                                                                                                      145
      3.5.4 Dimension sheets
            Direct drive input with cylindrical rotor motor
                                                                               kG/kV                                                                                                                      f3
                                                       qV                                                LB                                                                                   f2
                                                 qG                                       xk                                                               s4               s2
                    s1                        b1                                                                                                                                                                  l
                                                                 e1                                                                                                                                              l12
                                                                                                               dv
                                                                                         d1
                                                                                           1                                                     WGV
                                                                                                                                                       d
                b5
h1
                                                                                                                                                              h11
           h3
u P9
                                                                                                                                                                    h
                w3
                                                                                               dv
                                                                                                     LL
                                                                                                                                                                        c
                                            w1                   m                                                                                                                           b4
                               w2                  a                                                                                                                                         b3                     s2
                                                                                                                                                                                              b
                                              70°                                                                                                                                             f
                                   0°                                                                                                                                                               AD
                               2
                         35°
                                                                                                                                                                                                                    AG
                                                                                                                                                                             AC
                                                                                                                                                                                                           43475744.eps
                                                                                                                                                           2)
                                                                                                                                                                                                               43475844.eps
                                                                                                                    Gearbox dimensions
                                                                                                                     + 0,6
      Gearbox
                         a         b         b1            b3     b4    b5     c    e1         f    f2        f3      h          h1        h3     m      qG          qV       s       s1           s2          w1      w2 w3
                                                                                                                     - 0,3
                                                                                                                               T    Q
      WG 60          210       265          130 j6     205       150    210   30    165    335      230      222,5   235     11,5 54,5    342 71       313,0        417,5    18     M12x16    M16x21 60 50 55
      WG 70          250       290          180 j6     240       175    250   30    215    360      270      263,0   275      6,0 56,0    403 76       361,0        473,5    18     M16x21    M16x21 65 65 60
      WG 80          245       320          230 h6     240       175    245   40    265    396      275      287,5   315     32,0 82,0    457 88       435,5        548,0    22     M16x21    M20x35 85 100 115
      WG 90          310       370          250 h6     280       210    310   45    300    457      310      336,0   360     32,0 93,0    526 98       496,5        626,0    26     M20x30    M24x44 110 95 115
      WG 100         400       430          300 h6     350       250    400   60    350    529      380      411,0   450     44,0 122,0   656 111      612,0        750,5    33     M20x35    M30x50 140 120 130
                                                                                                                                                                                                                20315044_046
                                                                                                                              Motor
      Dimension              ZN.              ZB.                ZN.      ZB.              ZN.     ZB.                    ZN.       ZB.           ZN.      ZB.                ZN.      ZB.                ZN.            ZB.
                                    63/71                           80/90A                   90B/100                        112/132                 160/180A                    180B/200                         225
      AC                     140              140                157          157          196            196          260          260           314          314            394           394           440           440
      AD                     124              124                134          134          152            152          185          185           269          269            311           311           332           332
      dv                                                                                  2xM25          2xM25        2xM32        2xM32         2xM40        2xM40          2xM40         2xM40         2xM40         2xM40
                         4xM20              4xM20               4xM25     4xM25
      (M.. X 1,5)                                                                         2xM32          2xM32        2xM40        2xM40         2xM50        2xM50          2xM50         2xM50         2xM50         2xM50
      LL                     153              153                153          153          168            168          273          273           273          273            273           273           273           273
      AG                     103              103                103          103          133            133          173          173           173          173            173           173           173           173
                                                                                                                                                                                                                20315044_079
      WG 70         V 60           60m6             120       128,0        M20                       64,0 A18x11x110            E 75         W75x3x24           170         214,0    349,0        6,00     81,292 - 0,028
      WG 80         V 70           70m6             140       150,0        M20                       74,5 A20x12x125            E 90         W90x3x28           200         252,0    389,5        6,00     95,944 - 0,027
      WG 90         V 90           90m6             170       181,0        M24                       95,0 A25x14x160            E 110       W110x3x35           220         284,5    439,5        6,00    116,036 - 0,030
      WG 100        V 110          110m6            210       221,0        M24                      116,0 A28x16x200              –              –               –            –        –            –            –
                                                                                                                                                                                                                20315044_075
      1) Shaft code
146   2) WGK 100 not symmetrical, contact the engineering department, as required.
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                                                                                                                                                                                     3
                                          4-stage                                                                       Motor
                          Gearbox                    ZN.             ZB.             ZN.            ZB.           ZN.             ZB.           ZN.              ZB.        ZN.              ZB.
                                            QD
                                                            63/71                          80/90A                       90B/100                        112/132                    160/180A
                                            kV       693             773            731             828          767             872              –                –          –            –
                                            xk       157             157            170             170          183             183              –                –          –            –
                          WG 60            d11        18              18             18              18           18               18             –                –          –            –
                                            LB       275             356            314              411         350             454              –                –          –            –
                                          h11max     342             342            342             342           342             342             –                –          –            –
                                            kV         –               –            787             884          823             928            947              1069       1057         1177
                                            xk         –               –             170             170          183             183            238              238        252          252
                          WG 70            d11         –               –              18              18           18              18             18               18         29           29
                                            LB         –               –             314             411          350             454            473              596        583          704
                                          h11max       –               –             403             403          403             403            403              403        403          403
                                            kV         –               –             862             959          898            1002           1021             1144       1131         1252
                                            xk         –               –             170             170          183             183            238              238        252          252
                          WG 80            d11         –               –              18              18           18              18             18               18         29           29
                                            LB         –               –             314             411          350             454            473              596        583          704
                                          h11max       –               –             457             457          457             457            457              457        457          457
                                            kV         –               –             934            1031         969             1073           1092             1215       1202         1323
                                            xk         –               –             164             164          176             176            231              231        245          245
                          WG 90            d11         –               –              21              21           22              22             25               25         29           29
                                            LB         –               –             308             405          343             447            466              589        576          697
                                          h11max       –               –             526             526          526             526            526              526        526          526
                                            kV         –               –            1053            1150         1088            1193           1212             1334       1322         1442
                                            xk         –               –             159             159          171             171            226              226        240          240
                          WG 100           d11         –               –              18              18           16              16             20               20         28           28
                                            LB         –               –             303             400          338             442            461              584        571          692
                                          h11max       –               –             656             656          656             656            656              656        656          656
                                                                                                                                                                                      20315044_054
                                         WGH Hollow shaft with key                  WGB Hollow shaft with shrink disc                                 WGK Splined hollow shaft
                          Gearbox    WK    d1     l1   l3     l7          u    WK     d4    d5     l2     l3     l6          l9     WK       d2 DIN 5480    l1   l3 l8 DM                    Mi
                                      1)  H7/k6                           N9     1)  H7/h6                                              1)      7H/6g
                          WG 60     H 50   50    254 12,0 35              14   B 50   50    110 252,0 9,0 34,3               40 K 50         N50 x 2 x 24 254 12,0 35 3,50           42,649+0,044
2031513e_en_210817.indd
                          WG 70     H 60   60    295 12,5 50              18   B 65   65    141 291,0 9,5 37,4               50 K 65         N65 x 2 x 31 295 12,5 45 3,50           57,675 +0,045
                          WG 80     H 70   70    299 12,0 50              20   B 70   70    155 296,0 9,5 44,4               50 K 75         N75 x 3 x 24 299 12,0 45 5,25           63,962 +0,050
                          WG 90     H 90   90    336 13,0 50              25   B 90   90    185 334,0 11,0 56,5              60 K 90         N90 x 3 x 28 336 13,0 45 5,25           79,136 +0,042
                          WG 100    H 100 100    418 19,0 75              28   B 100 100    230 404,0 11,0 65,5              60 K 110        N110 x 3 x 35 418 19,0 55 5,25          99,031+0,049
                                                                                                                                                                                      20315044_076
                                                                            kG/kV
                                                        qV                                  LB                                                                                   f3
                                                qG                              xk                                                                                          f2             i2
                                                                                                                                                        s2                       c5
                                                                s1                                                                        s4                                               f1
                                                                                   1
                                                                                 d1              dv
                           a1
                                                                                                                             WFV                                                           l
                             e1
h11
                                                                                                                                                                                                           a11
            h3
                                                                                                                                                                                                     b1
                 b5
                                                                                                                                     d
                                                                                                                                                                                       l12
                                                                                                                                                h2
                                                                     h1
dv
                                                                                                                      u P9
                 w3
                                                                                                                               t
                                          w1                   m      s2                LL                                                                            b4                       c1
                                    w2              a                                                                                                                 b3
AD
AC
                                                                                                                                                                                      AG
                                                                                                                                                                                           43475944.eps
43476044.eps
                                                                                                       Gearbox dimensions
      Gearbox         a     a1     a11         b1       b3     b4    b5     c1 c5      e1    f1        f2    f3    h1   h2               h3      m     qG      qV          s1         s2             w1      w2
                                                                                                                                                                                                             w3
      WF 10         120     160    123    110 j6         97     70    75 9 43 130            3,5      100,0   150,0     21,3    65    139,3      35   203,5     –       9,0      M8x17              37,5    27,5
      WF 20         140     160    123    110 j6        115     80    90 9 45 130            3,5      112,0   162,0     24,5    80    162,4      42   234,0   296,5     9,0      M10x24             45,0    35,0
      WF 30         160     200    154    130 j6        135     95   100 12 42 165           3,5      119,0   179,0     27,5    90    185,5      50   264,5   327,0    11,0      M10x25             50,0    40,0
      WF 40         200     250    192    180 j6        158    110   120 14 49 215           4,0      140,5   220,5     28,6   105    209,0      55   299,5   370,0    13,5      M12x25             60,0    45,0
      WF 50         220     250    192    180 j6        170    120   140 14 49 215           4,0      153,0   253,0     33,3   120    256,3      60   347,5   417,0    13,5      M12x25             70,0    50,0
                                                                                                                                                                                                    20315044_043
                                                                                     Motor
      Dimension            ZN.           ZB.             ZN.      ZB.            ZN.       ZB.             ZN.       ZB.              ZN.      ZB.
                                 63/71                      80/90A                 90B/100                    112/132                   160/180A
      AC                   140           140             157      157            196       196             260       260              314      314
      AD                   124           124             134      134            152       152             185       185              269      269
      dv                                                                        2xM25    2xM25            2xM32    2xM32             2xM40    2xM40
                          4xM20      4xM20              4xM25        4xM25
      (M.. X 1,5)                                                               2xM32    2xM32            2xM40    2xM40             2xM50    2xM50
      LL                   153           153             153          153        168       168             273       273              273      273
                                                                                                                                                                                                                   2031513e_en_210817.indd
      AG                   103           103             103          103        133       133             173       173              173      173
                                                                                                                                              20315044_144
148
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                       Motor
                          Gearbox                      ZN.            ZB.        ZN.             ZB.        ZN.                    ZB.          ZN.             ZB.       ZN.              ZB.
                                           DD/TD
                                                              63/71                     80/90A                        90B/100                         112/132                   160/180A
                                      kG       (DD)    479            559        517             614            –                   –             –              –         –               –
                                             xk        157            157        170             170            –                   –             –              –         –               –
                          WF 10             d11        18             18          18             18             –                   –             –              –         –               –
                                             LB        275            356        314             411            –                   –             –              –         –               –
                                           h11max      166            166        166             166            –                   –             –              –         –               –
                                      kG       (DD)    509            590        548             645        584                    688            –              –         –               –
                                      kV       (TD)    572            652        610             707            –                   –             –              –         –               –
                                             xk        157            157        170             170        183                    183            –              –         –               –
                          WF 20
                                            d11        18             18          18             18             18                 18             –              –         –               –
                                             LB        275            356        314             411        350                    454            –              –         –               –
                                           h11max      190            190        190             190        203                    203            –              –         –               –
                                      kG       (DD)    540            620        578             675        614                    719            –              –         –               –
                                      kV       (TD)    602            683        641             738            –                   –             –              –         –               –
                                             xk        157            157        170             170        183                    183            –              –         –               –
                          WF 30
                                            d11        18             18          18             18             18                 18             –              –         –               –
                                             LB        275            356        314             411        350                    454            –              –         –               –
                                           h11max      194            194        196             196        216                    216            –              –         –               –
                                      kG       (DD)    575            655        613             710        649                    754          773             895        –               –
                                      kV       (TD)    645            726        684             781            –                   –             –              –         –               –
                                             xk        157            157        170             170        183                    183          238             238        –               –
                          WF 40
                                                                                                                                                                                                   3
                                            d11        18             18          18             18             18                 18            18             18         –               –
                                             LB        275            356        314             411        350                    454          473             596        –               –
                                           h11max      214            214        217             217        232                    232          264             264        –               –
                                      kG       (DD)     –              –         661             758        697                    802          821             943       931          1051
                                      kV       (TD)     –              –         731             828            –                   –             –              –         –               –
                                             xk         –              –         170             170        183                    183          238             238       252           252
                          WF 50
                                            d11         –              –          18             18             18                 18            18             18         29              29
                                             LB         –              –         314             411        350                    454          473             596       583           704
                                           h11max       –              –         256             256        259                    259          283             283       310           310
                                                                                                                                                                                    20315044_049
                                         WFH Hollow shaft with key         WFB Hollow shaft with shrink disc                                      WFK Splined hollow shaft
                          Gearbox    WK    d1     l1    l3     l7  u WK     d4     d5     l2      l3    l6                    l9        WKd2 DIN 5480     l1  l3 l8 DM         Mi
                                     1)   H7/k6                    N9  1)  H7/h6                                                     1)      7H/6g
                          WF 10     H 30   30    135 10,5 30        8 B 25  25      60  127,5 6,1 24,0                        15    K 25 N25 x 1,25 x 18 135 10,5 29 2,25 20,293+0,031
                                                                      B 28  28
                          WF 20     H 30   30    155 10,5 30        8               72  148,5 6,5 27,3                        20    K 30 N30 x 1,25 x 22 155 10,5 30 2,25         25,297+0,034
                                                                      B 30  30
                          WF 30     H 35   35    175 10,5 30       10 B 35  35      80  168,5 6,5 29,3                        20    K 35     N35 x 2 x 16   175 10,5 35 3,50      27,737+0,042
                          WF 40     H 40   40    204 10,5 35       12 B 40  40      90  200,0 7,5 31,3                        30    K 45     N45 x 2 x 21   204 10,5 35 3,50      37,631+0,039
2031513e_en_210817.indd
                          WF 50     H 50   50    229 10,5 35       14 B 50  50     110 225,0 8,0 34,3                         40    K 50     N50 x 2 x 24   229 10,5 35 3,50      42,649+0,044
                                                                                                                                                                                    20315044_070
                                                             kG/kV                                                                                                                       f3
                                          qV                                        LB                                                                                              f2          f1
                                  qG                                    xk                                                                     s4              s2                        c5
                                   s1                                                                                                                                                           i2
                                                                                                                             WFV
            e1
                                                                                                                      u P9
                                                                                              dv                                                                                                l
                                                                      1
                                                                    d1
h11
                                                                                                                                                                                                         b1
                                                                                                                                                                                                               a11
                                                                                                                                 d
                                                             h1
h3
                                                                                                                                                                            b5
                                                                                                                                                                                               l12
                                                                                                                             t
                                                                                                                                                    h2
           w3
                                                                             dv
                                w1               m          s2                     LL                                                                                       b4                  c1
                          w2          a                                                                                                                                     b3
45°
                     5°                                                                             90°                                                                           AD
                 4                               WF 80 - WF 100                                                  WF 60 - WF 70
                                                                                        45°
         22,5°
                                                                                                                                                                                              AG
                                                                                                                                                              AC
                                                                                                                                                                                                    43476144.eps
                                                                                                                                                         2)
                                                                                                                                                                                                       43476244.eps
                                                                                                                    Gearbox dimensions
      Gearbox               a     a1 a11             b1       b3        b4        b5     c1 c5      e1     f1    f2    f3       h1     h2           h3    m          qG      qV      s1        s2         w1     w2     w3
                                                                                                                              T    Q
      WF 60                210    300      236   230 j6      205        150       210    14    49   265     4   164,0 264,0 11,5 54,5 205           312 65          313,0   417,5    14       M16x21 60 50 55
      WF 70                250    350      265   250 j6      240        175       250    17    71   300     5   206,0 326,0 6,0 56,0 245            373 70          361,0   473,5    18       M16x21 65 65 60
      WF 80                245    450      450   350 h6      240        175       245    17    71   400     5   208,5 348,5 32,0 82,0 275           417 80          435,5   548,0    18       M20x35 85 100 115
      WF 90                310    450      450   350 h6      280        210       310    20    69   400     5   224,0 394,0 32,0 93,0 315           481 90          496,5   626,0    18       M24x44 110 95 115
      WF 100               400    550      550   450 h6      350        250       400    20    69   500     5   259,0 469,0 44,0 122,0 390          596 100         612,0   750,5    18       M30x50 140 120 130
                                                                                                                                                                                                              20315044_044
                                                                                                                           Motor
      Dimension                 ZN.              ZB.              ZN.      ZB.                  ZN.     ZB.            ZN.       ZB.            ZN.      ZB.               ZN.      ZB.                 ZN.           ZB.
                                      63/71                          80/90A                       90B/100                 112/132                 160/180A                   180B/200                          225
      AC                        140              140              157      157                  196     196            260       260            314      314               394      394                440            440
      AD                        124              124              134      134                  152     152            185       185            269      269               311      311                332            332
      dv                                                                                       2xM25   2xM25          2xM32    2xM32           2xM40    2xM40             2xM40    2xM40              2xM40          2xM40
                             4xM20             4xM20          4xM25           4xM25
      (M.. X 1,5)                                                                              2xM32   2xM32          2xM40    2xM40           2xM50    2xM50             2xM50    2xM50              2xM50          2xM50
      LL                        153              153              153             153           168     168            273       273            273      273               273      273                273            273
      AG                        103              103              103             103           133     133            173       173            173      173               173      173                173            173
                                                                                                                                                                                                              20315044_079
      WF 70               V 60      60 m6              120     120          M20                            64,0 A18x11x110       E 75     W75x3x24             170     214,0      349,0        6,00       81,292 - 0,028
      WF 80               V 70      70 m6              140     140          M20                            74,5 A20x12x125       E 90     W90x3x28             200     252,0      389,5        6,00       95,944 - 0,027
      WF 90               V 90      90 m6              170     170          M24                            95,0 A25x14x160       E 110    W110x3x35            220     284,5      439,5        6,00      116,036 - 0,030
      WF 100              V 110    110 m6              210     210          M24                           116,0 A28x16x200         –          –                 –        –          –            –              –
                                                                                                                                                                                                              20315044_071
      1) Shaft code
150   2) WFK 100 not symmetrical, contact the engineering department, as required.
                          3.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                                                                                                                                                                                    3
                                          4-stage                                                                       Motor
                          Gearbox                    ZN.             ZB.             ZN.            ZB.           ZN.             ZB.           ZN.             ZB.        ZN.              ZB.
                                            QD
                                                            63/71                          80/90A                       90B/100                       112/132                    160/180A
                                            kV       693             773            731             828          767              872            –                –          –            –
                                            xk       157             157            170             170          183              183            –                –          –            –
                          WF 60            d11        18              18             18               18           18              18            –                –          –            –
                                            LB       275             356            314              411         350              454            –                –          –            –
                                          h11max     312             312            312             312           312             312            –                –          –            –
                                            kV         –               –             787             884          823             928           947             1069       1057         1177
                                            xk         –               –             170             170          183             183           238              238        252          252
                          WF 70            d11         –               –              18              18           18              18            18               18         29           29
                                            LB         –               –             314             411          350             454           473              596        583          704
                                          h11max      –                –             373            373          373              373           373              373        373          373
                                            kV        –                –             862             959         898             1002          1021             1144       1131         1252
                                            xk         –               –             170             170          183             183           238              238        252          252
                          WF 80            d11         –               –              18              18           18              18            18               18         29           29
                                            LB         –               –             314             411          350             454           473              596        583          704
                                          h11max      –                –             417            417          417              417           417              417        417          417
                                            kV        –                –             934            1031         969             1073          1092             1215       1202         1323
                                            xk         –               –             164             164          176             176           231              231        245          245
                          WF 90            d11         –               –              21              21           22              22            25               25         29           29
                                            LB         –               –             308             405          343             447           466              589        576          697
                                          h11max      –                –             481            481          481              481           481              481        481          481
                                            kV        –                –            1053            1150         1088            1193          1212             1334       1322         1442
                                            xk         –               –             159             159          171             171           226              226        240          240
                          WF 100           d11         –               –              18              18           16              16            20               20         28           28
                                            LB         –               –             303             400          338             442           461              584        571          692
                                          h11max      –                –             596            596          596              596           596              596        596          596
                                                                                                                                                                                     20315044_055
                                         WFH Hollow shaft with key                  WFB Hollow shaft with shrink disc                                WFK Splined hollow shaft
                          Gearbox    WK    d1     l1    l3     l7         u    WK     d4    d5     l2      l3    l6          l9     WK       d2 DIN 5480    l1  l3 l8 DM                   Mi
                                      1)  H7/k6                           N9     1)  H7/h6                                              1)      7H/6g
                          WF 60     H 50   50    254 12,0 35              14   B 50   50    110 252,0 9,0 34,3               40 K 50         N50 x 2 x 24 254 12,0 35 3,50          42,649+0,044
2031513e_en_210817.indd
                          WF 70     H 60   60    295 12,5 50              18   B 65   65    141 291,0 9,5 37,4               50 K 65         N65 x 2 x 31 295 12,5 45 3,50          57,675 +0,045
                          WF 80     H 70   70    299 12,0 50              20   B 70   70    155 296,0 9,5 44,4               50 K 75         N75 x 3 x 24 299 12,0 45 5,25          63,962 +0,050
                          WF 90     H 90   90    336 13,0 50              25   B 90   90    185 334,0 11,0 56,5              60 K 90         N90 x 3 x 28 336 13,0 45 5,25          79,136 +0,042
                          WF 100    H 100 100    418 19,0 75              28   B 100 100    230 404,0 11,0 65,5              60 K 110        N110 x 3 x 35 418 19,0 55 5,25         99,031+0,049
                                                                                                                                                                                     20315044_072
                                 KB conical rotor motors and Z cylindrical rotor motors with Demag gearbox shaft
                                 ends are mounted by means of flange, coupling and coupling extension.
Coupling connection
       W10 - W100
       Angular gearbox            Demag coupling
Intermediate flange
41659544.eps
152
                          3.6.1 Selection example angular geared motors with coupling connection
                                                                                      Selection example
                                                                                      The requirement is for a geared motor with a KBA conical-rotor brake motor,
                                                                                      0,37 kW, 100 % CDF and an output speed of approx. 10 rpm.
                                                                                      Required duty factor fB erf  1,4.
                                    KBA 71 A 4          0,37         1370          2,6         1,30       0,65     3,30        2,20    1,5          4,1    14600             5,5   9              10
                                    KBA 71 B 4          0,55         1355          3,9         1,75       0,69     3,55        2,45    1,7          4,4    19250             7,1   10             11
                                    KBA 80 A 4          0,83         1360          5,8         2,60       0,72     3,70        2,35    3,5          10,0   13500         12,0      13             15
                                    KBA 80 B 4          1,00         1370          7,0         3,10       0,70     3,95        2,50    3,9          10,4   13800         14,0      14             17
                                                                                                                                                                                                       3
                                                                                      Selected motor:
                                                                                      KBA 71 A 4, 0,37 kW, 100 % CDF, 1370 rpm, MNMot. = 2,6 Nm
                                                                                                                                                                                                       153
                                                    Selected:
                                                    W angular gearboxes 40T.
                                                    Housing and shaft design according to type designation in section 3.1
                                                                                                500 Nm
                                                                                   fB =                            = 1,65
                                                                                          137 2,6 Nm 0,85
                                                    e.g.
                                                    light coupling H1 or heavy coupling HT1.
                                                    Dimension sheet according to section 3.6.3. For further options, see section 6.
                                                                                                                                         2031513f_en_210817.indd
154
                          3.6.2 Selection tables for angular gearbox with coupling connection
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                       3
                                                   62,2           0,29                         23                    4000
                                                   68,0           0,27                         21                    4000
                                                   75,2           0,24                         19                    4000
                                                   90,6            0,2                         16                    4000
                                                   100            0,18                         15                    4000
                           200                     5,45            5,6                         266                   4100
                                                   7,07            4,3                         205                   4100
                                                   8,73            3,5                         166                   4100
                                                   10,6            2,9                         137                   4100
                                                   11,7            2,6                         124                   4100
                                                   13,7            2,2                         106                   4100
                                                   15,2            2,0                         95                    4100
                                                   17,0            1,8                         86                    4100
                                                   18,8            1,6                         77                    4100
                                                   21,4            1,4                         68                    4100
                                                   23,7            1,3                         61                    4100
                                                                                                                                        W..20D.           12                       -
                                                   27,9            1,1                         52                    4100
                                                   30,9           0,98                         47                    4100
                                                   34,2           0,89                         42                    4100
                                                   37,8            0,8                         38                    4100
                                                   43,1            0,7                         34                    4100
                                                   47,7           0,64                         30                    4100
                                                   53,0           0,57                         27                    4100
                                                   58,7           0,52                         25                    4100
                                                   68,0           0,45                         21                    4100
                                                   81,4           0,37                         18                    4100
                                                   90,1           0,34                         16                    4100
2031513g_en_210817.indd
3) 4) 3) 4) 3) 4)
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                       3
                           500                     9,44            8,0            8,0          154                   8695
                                                   10,4            7,3            7,3          139                   8965
                                                   11,2            6,8            6,8          130                   9102
                                                   12,6            6,0            6,0          115                   9393
                                                   13,9            5,5            5,5          104                   9689
                                                   16,0            4,7            4,7          91                   10000
                                                   17,7            4,3            4,3          82                   10000
                                                   20,5            3,7            3,7          71                   10000               W..40D.           22                      25
                                                   22,6            3,4            3,4          64                   10000
                                                   24,4            3,1            3,1          60                   10000
                                                   27,0            2,8            2,8          54                   10000
                                                   30,2            2,5            2,5          48                   10000
                                                   33,4            2,3            2,3          43                   10000
                                                   38,7            2,0            2,0          37                   10000
                                                   42,9            1,8            1,8          34                   10000
                                                   52,7            1,5            1,5          28                   10000
                                                   59,9            1,3            1,3          24                   10000
                                                   66,2            1,2            1,2          22                   10000
                                                   73,2            1,1            1,1          20                   10000
                                                   81,0           0,94            0,94         18                   10000
                                                   90,8           0,84            0,84         16                   10000
2031513g_en_210817.indd
3) 4) 3) 4) 3) 4)
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                       3
                           1350                    113             1,8                         13                   16000
                                                   125             1,7                         12                   16000
                                                   140             1,5                         10                   16000
                                                   155             1,3                         9,4                  16000
                                                   184             1,1                         7,9                  16000
                                                   204             1,0                         7,1                  16000
                                                                                                                                        W..60Q.           88                      -
                                                   227             0,9                         6,4                  16000
                                                   251            0,82                         5,8                  16000
                                                   283            0,72                         5,1                  16000
                                                   313            0,65                         4,6                  16000
                                                   351            0,58                         4,1                  16000
                                                   388            0,53                         3,7                  16000
2031513g_en_210817.indd
3) 4) 3) 4) 3) 4)
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                     3
                           3906 4000               126             4,7            4,8          12                   40000
                           4000                    139             4,4            4,4          10                   40000
                                                   161             3,8            3,8          9,0                  40000
                                                   178             3,4            3,4          8,1                  40000
                                                   200             3,0            3,0          7,2                  40000
                                                   222             2,7            2,7          6,5                  40000
                                                                                                                                        W..80Q.           194                  205
                                                   258             2,4            2,4          5,6                  40000
                                                   286             2,1            2,1          5,1                  40000
                                                   319             1,9            1,9          4,5                  40000
                                                   354             1,7            1,7          4,1                  40000
                                                   397             1,6            1,6          3,6                  40000
                                                   441             1,4            1,4          3,3                  40000
2031513g_en_210817.indd
3) 4) 3) 4) 3) 4)
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                        3
                           9315 12000              121            11,7            15,1         12                   85000
                          10736                    140            11,6            13,0         10                   85000
                          11918                    155            11,7            11,8         9,4                  85000
                          12000                    171            10,7            10,7         8,5                  85000
                                                   190             9,6            9,6          7,6                  85000
                                                   214             8,5            8,5          6,8                  85000
                                                   238             7,7            7,7          6,1                  85000               W..100Q.          504                     533
                                                   273             6,7            6,7          5,3                  85000
                                                   303             6,0            6,0          4,8                  85000
                                                   343             5,3            5,3          4,2                  85000
                                                   381             4,8            4,8          3,8                  85000
                                                   437             4,2            4,2          3,3                  85000
                                                   485             3,8            3,8          3,0                  85000
2031513g_en_210817.indd
                                                                     kG/kV
                                                 pG/pV                                         LB                                                                               f3
                                          qV                            c4           xk                                                                               f2
                                                                                                      dv
                                     qG
                    s1                                                                                                                                     s2              f1
                                                                         1
                                b1
                                                                       d1
                                            e1                                                                                 WUV
                                                                                                                                                h11
                    b5
              h3
                                                                                                                                       d
                                                           h1
                                                                                                                                                      h2
                                                                                                                        u P9
                                                                                                                                  t
                    w3
                                                                                          LL          dv                                                                              l12          s4
                         w2 w1                   m         s2                                                                                                         b4               l
                                     a                                                                                                                               b3               i2
AD
AC
                                                                                                                                                                                           AG
                                                                                                                                                                                     43476544.eps
43475044.eps
                                                                                                       Gearbox dimensions
      Gearbox             a      b1        b3        b4         b5      e1      f1    f2         f3     h1   h2    h3    m              qG       qV          s1       s2         w1         w2      w3
      WU 10              120     80 j6     97      70        75         100    3,0    114      113,5       21,3    65    139,3    35   203,5      –        M8x16    M8x17       37,5        27,5   27,5
      WU 20              140     95 j6    115      80        90         115    3,0    134      123,5       24,5    80    162,4    42   234,0    296,5      M10x21   M10x24      45,0        35,0   35,0
      WU 30              160     95 j6    135      95       100         115    3,0    154      143,5       27,5    90    185,5    50   264,5    327,0      M10x22   M10x25      50,0        40,0   40,0
      WU 40              200    110 j6    158     110       120         130    3,5    183      178,5       28,6   105    209,0    55   299,5    370,0      M12x25   M12x25      60,0        45,0   45,0
      WU 50              220    130 j6    170     120       140         165    3,5    208      211,0       33,3   120    256,3    60   347,5    417,0      M16x25   M12x25      70,0        50,0   50,0
                                                                                                                                                                                           20315044_041
                                                                                          Motor
      Dimension           KB.         KB.         KB.            KB.           KB.         KB.          KB.        KB.          KB.      KB.       KB.
                          71A         71B         80A            80B           90A         90B         100A       100B         112B     125B      140B
      AC                  140         140         158            158           178         178          196        196          220      246       274
      AD                  134         134         143            143           153         153          176        176          189      200       250
      dv                                                                                                                                         2xM40
                         4xM25       4xM25       4xM25          4xM25         4xM25       4xM25       4xM32       4xM32        4xM32    4xM32
      (M.. X 1,5)                                                                                                                                2xM50
      LL                  128         128            128         128           128         128         158         158          158      158       273
      AG                  108         108            108         108           108         108         128         128          128      128       173
      xk                  77           77             82          82            92          92         103         103          110      122       174
                                                                                                                                                                                                          2031513h_en_210817.indd
      LB                  244         264            284         299           315         331         349         366          389      444       511
                                                                                                                                             20315044_145
164
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                                                                                                                                                                                                            3
                                             kG        749          769        791      806      822         838       858     875             941       997    1064          kV        819    839      861          876
                                             pG        490          490        490      490      490         490       490     490             516       516     516          pV        559    559      559          559
                          WU 50             d11        22           22         22       22        22         22        22          22          32         32     32          d11        22     22        22          22
                                             c4        15,5        15,5        17,5     17,5     17,5        17,5     20,0     20,0            36,0      38,0    38,0         c4       15,5   15,5      17,5         17,5
                                           h11max      256          256        256      256      256         256       256     256             278       278     290        h11max      256    256      256          256
                                                                                                                                                                                                            20315044_056
                                            WUH Hollow shaft with key                          WUB Hollow shaft with shrink disc                                       WUK Splined hollow shaft
                          Gearbox    WK       d1     l1    l3     l7  u                 WK       d4    d5     l2     l3     l6   l9                      WK     d2 DIN 5480 l1    l3 l8 DM                      Mi
                                      1)     H7/k6                    N9                 1)     H7/h6                                                     1)       7H/6g
                          WU 10      H 30      30      135        10,5    30        8B 25        25       60        127,5    6,1        24,0        15   K 25 N25 x 1,25 x 18 135 10,5 29 2,25          20,293+0,031
                                                                                     B 28        28
                          WU 20      H 30      30      155        10,5    30       8                      72        148,5    6,5        27,3        20   K 30 N30 x 1,25 x 22 155 10,5 30 2,25          25,297+0,034
                                                                                     B 30        30
                          WU 30      H 35      35      175        10,5    30      10 B 35        35       80        168,5    6,5        29,3        20   K 35   N35 x 2 x 16       175 10,5 35 3,50     27,737+0,042
                          WU 40      H 40      40      204        10,5    35      12 B 40        40       90        200,0    7,5        31,3        30   K 45   N45 x 2 x 21       204 10,5 35 3,50     37,631+0,039
                          WU 50      H 50      50      229        10,5    35      14 B 50        50      110        225,0    8,0        34,3        40   K 50   N50 x 2 x 24       229 10,5 35 3,50     42,649+0,044
                                                                                                                                                                                                            20315044_066
2031513h_en_210817.indd
                                                                                                                                       u P9
                                                                                        1
                                                                                      d1
                                                                                                                                                      d
                                                                    h1
                    b5
               h3
t l12 s4
                                                                                                                                                           h2
                    w3
                                                                                                      LL          dv
                              w2          w1               m           s2                                                                                                            b4               l
                                                a                                                                                                                                    b3              i2
                                           70°                                                                                                                                            AD
                                  °
                               20
                      35°
AC
                                                                                                                                                                                                       AG
                                                                                                                                                                                                            43476644.eps
                                                                                                                                                           2)
                                                                                                                                                                                                                43475444.eps
                                                                                                                     Gearbox dimensions
      Gearbox             a           b1            b3     b4     b5        e1        f1     f2         f3            h1       h2   h3  m                  qG      qV           s1             s2          w1     w2    w3
                                                                                                                    T     Q
      WU 60           210         130 j6         205      150     210       165   3,5       230       222,5       11,5 54,5 205 312 65                    313,0   417,5   M12x16          M16x21           60      50    55
      WU 70           250         180 j6         240      175     250       215   4,0       270       263,0        6,0 56,0 245 373 70                    361,0   473,5   M16x21          M16x21           65      65    60
      WU 80           245         230 h6         240      175     245       265   4,0       275       287,5       32,0 82,0 275 417 80                    435,5   548,0   M16x21          M20x35           85     100   115
      WU 90           310         250 h6         280      210     310       300   5,0       310       336,0       32,0 93,0 315 481 90                    496,5   626,0   M20x30          M24x44          110      95   115
      WU 100          400         300 h6         350      250     400       350   5,0       380       411,0       44,0 122,0 390 596 100                  612,0   750,5   M20x35          M30x50          140     120   130
                                                                                                                                                                                                                20315044_042
                                                                                                                                Motor
      Dimension                KB.             KB.          KB.         KB.                KB.         KB.           KB.         KB.           KB.     KB.          KB.      KB.            KB.          KB.          KB.
                               71A             71B          80A         80B                90A         90B          100A        100B          112B    125B         140B     160B           180B         200B         225B
      AC                       140             140          158         158                178         178           196         196           220     246          274      314            354          394          440
      AD                       134             134          143         143                153         153           176         176           189     200          250      269            293          311          332
      dv                                                                                                                                                          2xM40    2xM40          2xM40        2xM40        2xM40
                              4xM25            4xM25       4xM25        4xM25          4xM25          4xM25        4xM32        4xM32         4xM32   4xM32
      (M.. X 1,5)                                                                                                                                                 2xM50    2xM50          2xM50        2xM50        2xM50
      LL                       128              128         128          128               128         128          158          158           158        158       273      273            273          273          273
      AG                       108              108         108          108               108         108          128          128           128        128       173      173            173          173          173
      xk                       77                77          82           82                92          92          103          103           110        122       174      221            237          246          256
      LB                       244              264         284          299               315         331          349          366           389        444       511      586            663          727          769
                                                                                                                                                                                                             20315044_080
      WU 80         V 70         70 m6              140     150,0                 M20                  74,5   A20x12x125         E 90          W90x3x28           200   252,0        389,5      6,00        95,944 - 0,027
      WU 90         V 90         90 m6              170     181,0                 M24                  95,0   A25x14x160         E 110         W110x3x35          220   284,5        439,5      6,00       116,036 - 0,030
      WU 100        V 110       110 m6              210     221,0                 M24                 116,0   A28x16x200           –               –               –      –            –          –               –
                                                                                                                                                                                                                20315044_067
      1) Shaft code
166   2) WUK 100 not symmetrical, contact the engineering department, as required.
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                                                                                                                                                                     3
                                             c4       –       –        –         –       –       –         –       –     36,0     38,0     38,0    74,0    74,0     87,0    87,0
                                                                                                                                                                      20315044_059
                                          4-stage                                                              Motor
                          Gearbox                   KB.     KB.       KB.       KB.     KB.      KB.        KB.     KB.          KB.      KB.      KB.     KB.     KB.       KB.
                                            Q.
                                                    71 A    71 B      80 A      80 B    90 A     90 B      100 A   100 B        112B     125B     140B    160B    180B      200B
                                            kV      819     839      861         876     892      908       928      945         969       –        –       –       –         –
                                            pV      560     560      560         560     560      560       560      560         560       –        –       –       –         –
                          WU 60           h11max    312     312      312         312     312      312       312      312         312       –        –       –       –         –
                                           d11       22      22       22          22      22       22        22       22          22        –        –       –       –         –
                                            c4      15,5    15,5     17,5       17,5    17,5     17,5      20,0     20,0        20,0        –        –       –       –         –
                                            kV      875     895      917         932     948      964       984     1001        1067     1123     1190      –       –         –
                                            pV      616     616      616         616     616      616       616      616         642      642      642      –       –         –
                          WU 70           h11max    373     373      373         373     373      373       373      373         373      373      373      –       –         –
                                           d11       22      22       22          22      22       22        22       22          32       32       32      –       –          –
                                            c4      15,5    15,5     17,5       17,5    17,5     17,5      20,0     20,0        36,0     38,0     38,0      –        –         –
                                            kV      950     970      992        1007    1023     1039      1059     1076        1141     1198     1265      –       –         –
                                            pV      690     690      690         690     690      690       690      690         716      716      716      –       –         –
                          WU 80           h11max    417     417      417         417     417      417       417      417         417      417      417      –       –         –
                                           d11       22      22       22          22      22       22        22       22          32       32       32      –       –          –
                                            c4      15,5    15,5     17,5       17,5    17,5     17,5      20,0     20,0        36,0     38,0     38,0      –        –         –
                                            kV        –       –      1087       1102    1118     1134      1154     1171        1212     1269     1336    1447      –         –
                                            pV        –       –       787        787     787      787       787      787         787      787      787     787      –         –
                          WU 90           h11max      –       –       481        481     481      481       481      481         481      481      481     481      –         –
                                           d11        –       –        24         24      24       24        24       24          32       32       32      32       –         –
                                            c4        –       –      15,5       15,5    15,5     15,5      18,0     18,0        36,0     38,0     38,0    74,0       –         –
                                            kV        –       –      1206       1221    1237     1253      1273     1290        1407     1464     1531    1642    1719      1796
                                            pV        –       –       907        907     907      907       907      907         982      982      982     982     982       982
                          WU 100          h11max      –       –       596        596     596      596       596      596         596      596      596     596     596       596
                                           d11        –       –        24         24      24       24        24       24          41       41       41      41      41        41
                                            c4        –       –      15,5       15,5    15,5     15,5      18,0     18,0        36,0     38,0     38,0    74,0    74,0      87,0
                                                                                                                                                                      20315044_062
                                         WUH Hollow shaft with key             WUB Hollow shaft with shrink disc                         WUK Splined hollow shaft
                          Gearbox    WK    d1     l1    l3     l7    u    WK     d4    d5     l2     l3     l6      l9     WK    d2 DIN 5480    l1  l3 l8 DM               Mi
                                      1)  H7/k6                      N9     1)  H7/h6                                      1)       7H/6g
2031513h_en_210817.indd
                          WU 60     H 50   50    254 12,0 35         14   B 50   50    110 252,0 9,0 34,3          40 K 50       N50 x 2 x 24 254 12,0 35 3,50      42,649+0,044
                          WU 70     H 60   60    295 12,5 50         18   B 65   65    141 291,0 9,5 37,4          50 K 65       N65 x 2 x 31 295 12,5 45 3,50      57,675 +0,045
                          WU 80     H 70   70    299 12,0 50         20   B 70   70    155 296,0 9,5 44,4          50 K 75       N75 x 3 x 24 299 12,0 45 5,25      63,962 +0,050
                          WU 90     H 90   90    336 13,0 50         25   B 90   90    185 334,0 11,0 56,5         60 K 90       N90 x 3 x 28 336 13,0 45 5,25      79,136 +0,042
                          WU 100    H 100 100    418 19,0 75         28   B 100 100    230 404,0 11,0 65,5         60 K 110      N110 x 3 x 35 418 19,0 55 5,25     99,031+0,049
                                                                                                                                                                      20315044_068
                                                                        kG/kV                                                                                                                     f3
                                                       pG/pV                                                                                                                           f2
                                                 qV                             c4                     LB
                                         qG                                                xk               dv                                                                                          l12
                    s1                                                                                                                                               s2
                                                                                1
                                                                              d1
                                       b1                                                                                                WGV
                                                                                                                                u P9
                                                      e1
                                                                                                                                                           h11
                 b5
                                                                                                                                                 d
            h3
                                                                                                                                                                                                         l          s4
                                                                   h1
                                                                                                                                                                 h
                 w3
LL dv
                                                                                                                                                                     c
                                     w1                    m                                                                                                                           b4                      s
                               w2            a                                                                                                                                         b3
                                                                                                                                                                                       b
                                                                                                                                                                                       f
AD
                                                                                                                                                                                                             AG
                                                                                                                                                                         AC
                                                                                                                                                                                                       43476744.eps
3
43475644.eps
                                                                                                            Gearbox dimensions
                                                                                                                 + 0,5
      Gearbox                                                                                                                                                                                                        w2
                         a      b      b1        b3    b4      b5       c     e1      f    f2         f3         h       h1         h3     m      qG         qV      s          s1            s2             w1
                                                                                                                                                                                                                     w3
                                        j6                                                                        -0,2
      WG 10              120   130      80        97 70 75          18      100      168   114    113,5       83         21,3   157,3      39    203,5       –        9       M8x16         M8x17            37,5   27,5
      WG 20              140   158      95       115 80 90          18      115      203   134    123,5       98         24,5   180,4      46    234,0     296,5     11       M10x21        M10x24           45,0   35,0
      WG 30              160   185      95       135 95 100         20      115      238   154    143,5      110         27,5   205,5      54    264,5     327,0     11       M10x22        M10x25           50,0   40,0
      WG 40              200   215     110       158 110 120        22      130      270   183    178,5      130         28,6   234,0      61    299,5     370,0     14       M12x25        M12x25           60,0   45,0
      WG 50              220   240     130       170 120 140        22      165      295   208    211,0      145         33,3   281,3      65    347,5     417,0     14       M16x25        M12x25           70,0   50,0
                                                                                                                                                                                                             20315044_045
                                                                                                Motor
      Dimension                 KB.          KB.            KB.         KB.          KB.         KB.          KB.           KB.           KB.      KB.         KB.
                                71A          71B            80A         80B          90A         90B         100A          100B          112B     125B        140B
      AC                        140          140            158         158          178         178          196           196           220      246         274
      AD                        134          134            143         143          153         153          176           176           189      200         250
      dv                                                                                                                                                     2xM40
                               4xM25      4xM25            4xM25    4xM25          4xM25        4xM25       4xM32         4xM32          4xM32   4xM32
      (M.. X 1,5)                                                                                                                                            2xM50
      LL                        128          128            128         128          128         128         158              158         158        158       273
      AG                        108          108            108         108          108         108         128              128         128        128       173
      xk                         77           77             82          82           92          92         103              103         110        122       174
                                                                                                                                                                                                                            2031513h_en_210817.indd
      LB                        244          264            284         299          315         331         349              366         389        444       511
                                                                                                                                                       20315044_145
168
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                                                                                                                                                                                                    3
                                             kG          749        769     791    806    822         838       858    875           941       997    1064          kV        819      839      861          876
                                             pG          490        490     490    490    490         490       490    490           516       516     516          pV        559      559      559          559
                          WG 50             d11          22          22     22     22      22         22        22         22         32        32     32          d11        22       22        22          22
                                             c4          15,5       15,5   17,5    17,5   17,5        17,5     20,0    20,0          36,0      38,0   38,0          c4        15,5     15,5     17,5         17,5
                                           h11max        281        281     281    281    281         281       281    281           303       303     315        h11max      281      281      281          281
                                                                                                                                                                                                    20315044_058
                                         WGH Hollow shaft with key         WGB Hollow shaft with shrink disc                                                 WGK Splined hollow shaft
                          Gearbox    WK    d1     l1   l3     l7   u WK      d4    d5     l2     l3     l6                                l9   WK    d2 DIN 5480 l1      l3 l8 DM         Mi
                                      1)  H7/k6                    N9  1)   H7/h6                                                               1)      7H/6g
                          WG 10      H 30  30    135 10,5 30       8 B 25    25     60  127,5 6,1 24,0                                    15   K 25 N25 x 1,25 x 18 135 10,5 29 2,25 20,293+0,031
                                                                      B 28   28
                          WG 20      H 30  30    155 10,5 30       8                72  148,5 6,5 27,3                                    20   K 30 N30 x 1,25 x 22 155 10,5 30         2,25    25,297+0,034
                                                                      B 30   30
                          WG 30      H 35  35    175 10,5 30       10 B 35   35     80  168,5 6,5 29,3                                    20   K 35   N35 x 2 x 16       175 10,5 35    3,50    27,737+0,042
                          WG 40      H 40  40    204 10,5 35       12 B 40   40     90  200,0 7,5 31,3                                    30   K 45   N45 x 2 x 21       204 10,5 35    3,50    37,631+0,039
                          WG 50      H 50  50    229 10,5 35       14 B 50   50    110 225,0 8,0 34,3                                     40   K 50   N50 x 2 x 24       229 10,5 35    3,50    42,649+0,044
                                                                                                                                                                                                    20315044_074
2031513h_en_210817.indd
                                                                         kg/kV
                                                     pG/pV
                                                qV                                                                                                                                              f3
                                          qG                                c4                             LB                                                         s2                f2
                s1
                                         b1
                                                      e1
                                                                                            xk                                               WGV
                                                                              1
                                                                                                                dv
                                                                                                                                      u P9
                                                                            d1
                                                                                                                                                        d
               b5
h1
                                                                                                                                                             h11
                                                                                                                                              t                                                            l12           s4
          h3
                                                                                                                                                               h
               w3
                                                                                                                                                                                                            l
                                                                                                  LL            dv
                                                                                                                                                                     c
                                    w1                 m                                                                                                                                b4                      s
                           w2              a                                                                                                                                            b3
                                                                                                                                                                                        b
                                         70°                                                                                                                                            f
                                                                                                                                                                                               AD
                           °
                          20
                     35°
                                                                                                                                                                                                           AG
                                                                                                                                                                         AC
                                                                                                                                                                                                                 43476844.eps
                                                                                                                                                               2)
                                                                                                                                                                                                                    43476844.eps
                                                                                                                     Gearbox dimensions
                                                                                                                      + 0,6
      Gearbox
                      a         b        b1      b3     b4       b5     c        e1     f        f2          f3        h            h1        h3        m     qG       qV       s       s1           s2             w1   w2 w3
                                                                                                                       - 0,3
                                                                                                                                T        Q
      WG 60          210    265         130 j6   205   150       210    30    165      335       230       222,5      235      11,5   54,5    342 71         313,0    417,5    18     M12x16    M16x21 60 50 55
      WG 70          250    290         180 j6   240   175       250    30    215      360       270       263,0      275       6,0   56,0    403 76         361,0    473,5    18     M16x21    M16x21 65 65 60
      WG 80          245    320         230 h6   240   175       245    40    265      396       275       287,5      315      32,0   82,0    457 88         435,5    548,0    22     M16x21    M20x35 85 100 115
      WG 90          310    370         250 h6   280   210       310    45    300      457       310       336,0      360      32,0   93,0    526 98         496,5    626,0    26     M20x30    M24x44 110 95 115
      WG 100         400    430         300 h6   350   250       400    60    350      529       380       411,0      450      44,0   122,0   656 111        612,0    750,5    33     M20x35    M30x50 140 120 130
                                                                                                                                                                                                                      20315044_046
                                                                                                                                    Motor
      Dimension                KB.            KB.          KB.         KB.             KB.            KB.             KB.            KB.        KB.          KB.        KB.           KB.      KB.           KB.            KB.
                               71A            71B          80A         80B             90A            90B            100A           100B       112B         125B       140B          160B     180B          200B           225B
      AC                       140            140          158         158             178            178             196            196        220          246        274           314      354           394            440
      AD                       134            134          143         143             153            153             176            176        189          200        250           269      293           311            332
      dv                                                                                                                                                              2xM40         2xM40    2xM40         2xM40          2xM40
                            4xM25          4xM25       4xM25           4xM25          4xM25       4xM25              4xM32       4xM32        4xM32         4xM32
      (M.. X 1,5)                                                                                                                                                     2xM50         2xM50    2xM50         2xM50          2xM50
      LL                       128             128         128          128            128             128            158           158           158        158        273           273      273           273            273
      AG                       108             108         108          108            108             108            128           128           128        128        173           173      173           173            173
      xk                       77               77          82           82             92              92            103           103           110        122        174           221      237           246            256
      LB                       244             264         284          299            315             331            349           366           389        444        511           586      663           727            769
                                                                                                                                                                                                                     20315044_080
      WG 70         V 60        60m6            120     128,0        M20                           64,0 A18x11x110                  E 75        W75x3x24              170     214,0    349,0        6,00         81,292 - 0,028
      WG 80         V 70        70m6            140     150,0        M20                           74,5 A20x12x125                  E 90        W90x3x28              200     252,0    389,5        6,00         95,944 - 0,027
      WG 90         V 90        90m6            170     181,0        M24                           95,0 A25x14x160                  E 110      W110x3x35              220     284,5    439,5        6,00        116,036 - 0,030
      WG 100        V 110      110m6            210     221,0        M24                          116,0 A28x16x200                    –             –                  –        –        –            –                –
                                                                                                                                                                                                                     20315044_075
      1) Shaft code
170   2) WGK 100 not symmetrical, contact the engineering department, as required.
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                           3-stage                                                              Motor
                          Gearbox                    KB.    KB.      KB.       KB.     KB.     KB.       KB.     KB.     KB.       KB.      KB.      KB.     KB.    KB.     KB.
                                             T.
                                                     71 A   71 B     80 A      80 B    90 A    90 B     100 A   100 B   112B      125B     140B     160B    180B   200B    225B
                                             kG      732    752      774       789     805     821       841     858     899       956     1023     1134      –      –       –
                                             pG      474    474      474       474     474     474       474     474     474       474      474      474      –      –       –
                          WG 60            h11max    342    342      342       342     342     342       342     342     374       374      374      381      –      –       –
                                            d11       24     24       24        24      24      24        24      24      32        32       32       32       –      –      –
                                             c4      13,5   13,5     15,5      15,5    15,5    15,5      18,0    18,0   36,0      38,0     38,0     74,0       –      –      –
                                             kG      777    795      817       832     848     864       886     903    1018      1074     1141     1252    1329   1407      –
                                             pG      517    517      517       517     517     517       517     517     593       593      593      593     593    593      –
                          WG 70            h11max    403    403      403       403     403     403       403     403     444       444      444      444     446    466      –
                                            d11       24     24       24        24      24      24        24      24      41        41       41       41      41     41      –
                                             c4      13,5   13,5     15,5      15,5    15,5    15,5      18,0    18,0   36,0      38,0     38,0     74,0    74,0   87,0      –
                                             kG      849    869      891       906     922     938       958     975    1092      1149     1216     1327    1404   1481      –
                                             pG      592    592      592       592     592     592       592     592     667       667      667      667     667    667      –
                          WG 80            h11max    457    457      457       457     457     457       457     457     458       458      458      458     460    480      –
                                            d11       24     24       24        24      24      24        24      24      41        41       41       41      41     41      –
                                             c4      13,5   13,5     15,5      15,5    15,5    15,5      18,0    18,0   36,0      38,0     38,0     74,0    74,0   87,0      –
                                             kG        –      –        –         –       –       –         –       –    1150      1207     1274     1385    1462   1539    1581
                                             pG        –      –        –         –       –       –         –       –     725       725      725      725     725    725     725
                          WG 90            h11max      –      –        –         –       –       –         –       –     526       526      526      536     536    536     548
                                            d11        –      –        –         –       –       –         –       –      41        41       41       41      41     41      41
                                             c4        –      –        –         –       –       –         –       –    36,0      38,0     38,0     74,0    74,0   87,0    87,0
                                             kG        –      –        –         –       –       –         –       –    1266      1322     1389     1500    1577   1655    1696
                                             pG        –      –        –         –       –       –         –       –     841       841      841      841     841    841     841
                          WG 100           h11max      –      –        –         –       –       –         –       –     656       656      656      656     656    656     656
                                            d11        –      –        –         –       –       –         –       –      41        41       41       41      41     41      41
                                             c4        –      –        –         –       –       –         –       –    36,0      38,0     38,0     74,0    74,0   87,0    87,0
                                                                                                                                                                                     3
                                                                                                                                                                      20315044_060
                                          4-stage                                                             Motor
                          Gearbox                    KB.    KB.      KB.        KB.     KB.      KB.       KB.     KB.          KB.       KB.      KB.      KB.     KB.     KB.
                                            Q.
                                                     71 A   71 B     80 A       80 B    90 A     90 B     100 A   100 B        112B      125B     140B     160B    180B    200B
                                            kV       819    839      861        876      892      908       928     945         969        –        –        –       –       –
                                            pV       560    560      560        560      560      560       560     560         560        –        –        –       –       –
                          WG 60           h11max     342    342      342        342      342      342       342     342         342        –        –        –       –       –
                                           d11        22     22       22         22       22       22        22      22          22         –        –        –       –       –
                                            c4       15,5   15,5     17,5      17,5     17,5     17,5      20,0    20,0        20,0         –        –        –       –       –
                                            kV       875    895      917        932      948      964       984    1001        1067      1123     1190       –       –       –
                                            pV       616    616      616        616      616      616       616     616         642       642      642       –       –       –
                          WG 70           h11max     403    403      403        403      403      403       403     403         403       403      403       –       –       –
                                           d11        22     22       22         22       22       22        22      22          32        32       32       –        –       –
                                            c4       15,5   15,5     17,5      17,5     17,5     17,5      20,0    20,0        36,0      38,0     38,0       –        –       –
                                            kV       950    970      992       1007     1023     1039      1059    1076        1141      1198     1265       –       –       –
                                            pV       690    690      690        690      690      690       690     690         716       716      716       –       –       –
                          WG 80           h11max     457    457      457        457      457      457       457     457         457       457      457       –       –       –
                                           d11        22     22       22         22       22       22        22      22          32        32       32       –        –       –
                                            c4       15,5   15,5     17,5      17,5     17,5     17,5      20,0    20,0        36,0      38,0     38,0       –        –       –
                                            kV         –      –      1087      1102     1118     1134      1154    1171        1212      1269     1336     1447      –       –
                                            pV         –      –       787       787      787      787       787     787         787       787      787      787      –       –
                          WG 90           h11max       –      –       526       526      526      526       526     526         526       526      526      526      –       –
                                           d11         –      –        24        24       24       24        24      24          32        32       32       32       –       –
                                            c4         –      –      15,5      15,5     15,5     15,5      18,0    18,0        36,0      38,0     38,0     74,0       –       –
                                            kV         –      –      1206      1221     1237     1253      1273    1290        1407      1464     1531     1642    1719    1796
                                            pV         –      –       907       907      907      907       907     907         982       982      982      982     982     982
                          WG 100          h11max       –      –       656       656      656      656       656     656         656       656      656      656     656     656
                                           d11         –      –        24        24       24       24        24      24          41        41       41       41      41      41
                                            c4         –      –      15,5      15,5     15,5     15,5      18,0    18,0        36,0      38,0     38,0     74,0    74,0    87,0
                                                                                                                                                                      20315044_063
                                         WGH Hollow shaft with key             WGB Hollow shaft with shrink disc                        WGK Splined hollow shaft
                          Gearbox    WK    d1     l1   l3     l7     u    WK     d4    d5     l2     l3     l6     l9     WK    d2 DIN 5480 l1     l3 l8 DM               Mi
                                      1)  H7/k6                      N9     1)  H7/h6                                     1)       7H/6g
                          WG 60     H 50   50    254 12,0 35         14   B 50   50    110 252,0 9,0 34,3          40 K 50      N50 x 2 x 24 254 12,0 35 3,50       42,649+0,044
2031513h_en_210817.indd
                          WG 70     H 60   60    295 12,5 50         18   B 65   65    141 291,0 9,5 37,4          50 K 65      N65 x 2 x 31 295 12,5 45 3,50       57,675 +0,045
                          WG 80     H 70   70    299 12,0 50         20   B 70   70    155 296,0 9,5 44,4          50 K 75      N75 x 3 x 24 299 12,0 45 5,25       63,962 +0,050
                          WG 90     H 90   90    336 13,0 50         25   B 90   90    185 334,0 11,0 56,5         60 K 90      N90 x 3 x 28 336 13,0 45 5,25       79,136 +0,042
                          WG 100    H 100 100    418 19,0 75         28   B 100 100    230 404,0 11,0 65,5         60 K 110     N110 x 3 x 35 418 19,0 55 5,25      99,031+0,049
                                                                                                                                                                      20315044_076
                                                                        kG/kV
                                                         pG/pV
                                                    qV                        c4                     LB
                                              qG                                          xk                                                                                                  f3
                                                              s1                                           dv                                                         s2                 f2         f1
                                                                                                                                     WFV
                                                                                1
                                                                              d1
                                                                                                                                                                                                    i2
                          a1
                                                                                                                              u P9
                          e1                                                                                                                                                                       l12
h11
                                                                                                                                                                                                             a11
                                                                                                                                                                                                             b1
          b5
          h3
                                                                                                                                                              h2
                                                                   h1
              w3
                                                                                               LL         dv                          t
                                         w1               m          s2                                                                                                            b4                   c1      s4
                                    w2         a                                                                                                                                   b3
AD
AC
                                                                                                                                                                                                   AG
                                                                                                                                                                                                   43476944.eps
3
43476044.eps
                                                                                                           Gearbox dimensions
      Gearbox        a         a1    a11       b1        b3    b4    b5       c1 c5       e1        f1     f2    f3    h1   h2                     h3         m     qG      qV          s1         s2         w1      w2
                                                                                                                                                                                                                      w3
      WF 10         120    160       123      110 j6      97    70    75 9 43 130               3,5       100,0       150,0    21,3        65     139,3   35       203,5     –       9,0      M8x17          37,5    27,5
      WF 20         140    160       123      110 j6     115    80    90 9 45 130               3,5       112,0       162,0    24,5        80     162,4   42       234,0   296,5     9,0      M10x24         45,0    35,0
      WF 30         160    200       154      130 j6     135    95   100 12 42 165              3,5       119,0       179,0    27,5        90     185,5   50       264,5   327,0    11,0      M10x25         50,0    40,0
      WF 40         200    250       192      180 j6     158   110   120 14 49 215              4,0       140,5       220,5    28,6       105     209,0   55       299,5   370,0    13,5      M12x25         60,0    45,0
      WF 50         220    250       192      180 j6     170   120   140 14 49 215              4,0       153,0       253,0    33,3       120     256,3   60       347,5   417,0    13,5      M12x25         70,0    50,0
                                                                                                                                                                                                             20315044_043
                                                                                               Motor
      Dimension                KB.            KB.         KB.           KB.         KB.         KB.             KB.        KB.             KB.        KB.            KB.
                               71A            71B         80A           80B         90A         90B            100A       100B            112B       125B           140B
      AC                       140            140         158           158         178         178             196        196             220        246            274
      AD                       134            134         143           143         153         153             176        176             189        200            250
      dv                                                                                                                                                           2xM40
                           4xM25          4xM25          4xM25       4xM25         4xM25       4xM25           4xM32     4xM32            4xM32     4xM32
      (M.. X 1,5)                                                                                                                                                  2xM50
      LL                       128            128         128           128         128         128             158           158          158          158          273
      AG                       108            108         108           108         108         108             128           128          128          128          173
      xk                       77              77          82            82          92          92             103           103          110          122          174
      LB                       244            264         284           299         315         331             349           366          389          444          511
                                                                                                                                                                                                                            2031513h_en_210817.indd
20315044_145
172
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                                                                                                                                                                                                  3
                                             kG        749        769     791    806    822         838       858    875           941        997    1064          kV        819     839      861          876
                                             pG        490        490     490    490    490         490       490    490           516        516     516          pV        559     559      559          559
                          WF 50             d11        22          22     22     22      22         22        22         22         32         32     32          d11        22      22       22           22
                                             c4        15,5       15,5   17,5    17,5   17,5        17,5     20,0    20,0          36,0       38,0   38,0          c4       15,5    15,5      17,5         17,5
                                           h11max      256        256     256    256    256         256       256    256           278        278     290        h11max      256     256      256          256
                                                                                                                                                                                                  20315044_057
                                          WFH Hollow shaft with key         WFB Hollow shaft with shrink disc                                               WFK Splined hollow shaft
                          Gearbox    WK     d1     l1    l3     l7  u WK     d4     d5     l2      l3    l6                              l9   WK    d2 DIN 5480     l1  l3 l8 DM         Mi
                                      1)   H7/k6                    N9  1)  H7/h6                                                              1)      7H/6g
                          WF 10      H 30   30    135 10,5 30        8 B 25  25      60  127,5 6,1 24,0                                 15    K 25 N25 x 1,25 x 18 135 10,5 29 2,25 20,293+0,031
                                                                       B 28  28
                          WF 20      H 30   30    155 10,5 30        8               72  148,5 6,5 27,3                                 20    K 30 N30 x 1,25 x 22 155 10,5 30 2,25           25,297+0,034
                                                                       B 30  30
                          WF 30      H 35   35    175 10,5 30       10 B 35  35      80  168,5 6,5 29,3                                 20    K 35   N35 x 2 x 16       175 10,5 35 3,50      27,737+0,042
                          WF 40      H 40   40    204 10,5 35       12 B 40  40      90  200,0 7,5 31,3                                 30    K 45   N45 x 2 x 21       204 10,5 35 3,50      37,631+0,039
                          WF 50      H 50   50    229 10,5 35       14 B 50  50     110 225,0 8,0 34,3                                  40    K 50   N50 x 2 x 24       229 10,5 35 3,50      42,649+0,044
                                                                                                                                                                                                  20315044_070
2031513h_en_210817.indd
                          1) Shaft code
                                                                                                                                                                                                                  173
      3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                                                         kG/kV                                                                                                                f3
                                                pG/pV
                                                                                                                                                                                     f2                 i2
                                           qV
             s1                     qG                                   c4                      LB                                                               s2                     f1
                                                                                                                                WFV
                                                     e1
                                                                         d11
                                                                                      xk               dv
                                                                                                                         u P9
                                                                                                                                                                                                        l12
                                                                                                                                                                                                                  b1
                                                                                                                                                                                                                 a1
                                                                                                                                        d
                                                                                                                                             h11
           h3
h1
                                                                                                                                             b5
                                                                                                                                                                                                        l
                                                                                                                                  t
                                                                                                                                                   h2
               w3
                                                                                           LL          dv                                                                                               c1            s4
                              w1                 m             s2                                                                                                              b4
                       w2              a                                                                                                                                       b3
                                   45°
                                                WF 80 - WF 100                                             WF 60 - WF 70                                                            AD
                                                                                                 90°
                     °
                  45
                                                                                 45°
             22,5°
AC
                                                                                                                                                                                                    AG
                                                                                                                                                                                                        43477044.eps
                                                                                                                                                        2)
                                                                                                                                                                                                              43476244.eps
                                                                                                                Gearbox dimensions
      Gearbox          a     a1 a11             b1        b3        b4     b5    c1 c5          e1    f1     f2    f3       h1     h2              h3        m        qG    qV      s1             s2          w1   w2     w3
                                                                                                                          T    Q
      WF 60           210    300    236    230 j6         205   150       210    14    49   265        4    164,0 264,0 11,5 54,5 205             312 65          313,0    417,5    14        M16x21 60 50 55
      WF 70           250    350    265    250 j6         240   175       250    17    71   300        5    206,0 326,0 6,0 56,0 245              373 70          361,0    473,5    18        M16x21 65 65 60
      WF 80           245    450    450    350 h6         240   175       245    17    71   400        5    208,5 348,5 32,0 82,0 275             417 80          435,5    548,0    18        M20x35 85 100 115
      WF 90           310    450    450    350 h6         280   210       310    20    69   400        5    224,0 394,0 32,0 93,0 315             481 90          496,5    626,0    18        M24x44 110 95 115
      WF 100          400    550    550    450 h6         350   250       400    20    69   500        5    259,0 469,0 44,0 122,0 390            596 100         612,0    750,5    18        M30x50 140 120 130
                                                                                                                                                                                                                 20315044_044
                                                                                                                                Motor
      Dimension               KB.           KB.             KB.            KB.         KB.             KB.         KB.           KB.     KB.        KB.            KB.      KB.            KB.                KB.      KB.
                              71A           71B             80A            80B         90A             90B        100A          100B    112B       125B           140B     160B           180B               200B     225B
      AC                      140           140             158            158         178             178         196           196        220     246           274       314           354                394      440
      AD                      134           134             143            143         153             153         176           176        189     200           250       269           293                311      332
      dv                                                                                                                                                         2xM40     2xM40         2xM40              2xM40    2xM40
                             4xM25         4xM25           4xM25          4xM25       4xM25          4xM25        4xM32         4xM32   4xM32      4xM32
      (M.. X 1,5)                                                                                                                                                2xM50     2xM50         2xM50              2xM50    2xM50
      LL                      128           128             128            128         128             128         158           158        158     158           273       273           273                273      273
      AG                      108           108             108            108         108             108         128           128        128     128           173       173           173                173      173
      xk                      77             77              82             82          92              92         103           103        110     122           174       221           237                246      256
      LB                      244           264             284            299         315             331         349           366        389     444           511       586           663                727      769
                                                                                                                                                                                                                20315044_080
      WF 70          V 60      60 m6            120         120          M20                          64,0 A18x11x110           E 75     W75x3x24                170   214,0     349,0         6,00            81,292 - 0,028
      WF 80          V 70      70 m6            140         140          M20                          74,5 A20x12x125           E 90     W90x3x28                200   252,0     389,5         6,00            95,944 - 0,027
      WF 90          V 90      90 m6            170         170          M24                          95,0 A25x14x160           E 110    W110x3x35               220   284,5     439,5         6,00           116,036 - 0,030
      WF 100         V 110    110 m6            210         210          M24                         116,0 A28x16x200             –          –                    –      –         –             –                   –
                                                                                                                                                                                                                 20315044_071
      1) Shaft code
174   2) WFK 100 not symmetrical, contact the engineering department, as required.
                          3.6.3 Dimension sheets Coupling-mounted gearboxes with conical rotor motor
                                          3-stage                                                                 Motor
                          Gearbox                   KB.    KB.       KB.         KB.     KB.     KB.       KB.     KB.      KB.      KB.      KB.     KB.     KB.      KB.     KB.
                                             T.
                                                    71 A   71 B      80 A        80 B    90 A    90 B     100 A   100 B    112B     125B     140B    160B    180B     200B    225B
                                             kG     732    752       774         789     805     821       841     858      899      956     1023    1134      –        –       –
                                             pG     474    474       474         474     474     474       474     474      474      474      474     474      –        –       –
                          WF 60            h11max   312    312       312         312     312     312       312     312      344      344      344     351      –        –       –
                                            d11      24     24        24          24      24      24        24      24       32       32       32      32       –        –      –
                                             c4     13,5   13,5      15,5        15,5    15,5    15,5      18,0    18,0    36,0     38,0     38,0    74,0       –        –      –
                                             kG     777    795       817         832     848     864       886     903     1018     1074     1141    1252    1329     1407      –
                                             pG     517    517       517         517     517     517       517     517      593      593      593     593     593      593      –
                          WF 70            h11max   373    373       373         373     373     373       373     373      414      414      414     414     416      436      –
                                            d11      24     24        24          24      24      24        24      24       41       41       41      41      41       41      –
                                             c4     13,5   13,5      15,5        15,5    15,5    15,5      18,0    18,0    36,0     38,0     38,0    74,0    74,0     87,0      –
                                             kG     849    869       891         906     922     938       958     975     1092     1149     1216    1327    1404     1481      –
                                             pG     592    592       592         592     592     592       592     592      667      667      667     667     667      667      –
                          WF 80            h11max   417    417       417         417     417     417       417     417      418      418      418     418     420      440      –
                                            d11      24     24        24          24      24      24        24      24       41       41       41      41      41       41      –
                                             c4     13,5   13,5      15,5        15,5    15,5    15,5      18,0    18,0    36,0     38,0     38,0    74,0    74,0     87,0      –
                                             kG       –      –         –           –       –       –         –       –     1150     1207     1274    1385    1462     1539    1581
                                             pG       –      –         –           –       –       –         –       –      725      725      725     725     725      725     725
                          WF 90            h11max     –      –         –           –       –       –         –       –      481      481      481     491     596      554     503
                                            d11       –      –         –           –       –       –         –       –       41       41       41      41      41       41      41
                                             c4       –      –         –           –       –       –         –       –     36,0     38,0     38,0    74,0    74,0     87,0    87,0
                                             kG       –      –         –           –       –       –         –       –     1266     1322     1389    1500    1577     1655    1696
                                             pG       –      –         –           –       –       –         –       –      841      841      841     841     841      841     841
                          WF 100           h11max     –      –         –           –       –       –         –       –      596      596      596     596     596      596     596
                                            d11       –      –         –           –       –       –         –       –       41       41       41      41      41       41      41
                                             c4       –      –         –           –       –       –         –       –     36,0     38,0     38,0    74,0    74,0     87,0    87,0
                                                                                                                                                                                       3
                                                                                                                                                                        20315044_061
                                          4-stage                                                                Motor
                          Gearbox                   KB.     KB.      KB.          KB.     KB.      KB.        KB.     KB.          KB.      KB.      KB.     KB.     KB.       KB.
                                            Q.
                                                    71 A    71 B     80 A         80 B    90 A     90 B      100 A   100 B        112B     125B     140B    160B    180B      200B
                                            kV      819     839      861           876     892      908       928     945          969       –        –       –       –         –
                                            pV      560     560      560           560     560      560       560     560          560       –        –       –       –         –
                          WF 60           h11max    312     312      312           312     312      312       312     312          312       –        –       –       –         –
                                           d11       22      22       22            22      22       22        22      22           22        –        –       –       –         –
                                            c4      15,5    15,5     17,5         17,5    17,5     17,5      20,0    20,0         20,0        –        –       –       –         –
                                            kV      875     895      917           932     948      964       984    1001         1067     1123     1190      –       –         –
                                            pV      616     616      616           616     616      616       616     616          642      642      642      –       –         –
                          WF 70           h11max    373     373      373           373     373      373       373     373          373      373      373      –       –         –
                                           d11       22      22       22            22      22       22        22      22           32       32       32      –       –          –
                                            c4      15,5    15,5     17,5         17,5    17,5     17,5      20,0    20,0         36,0     38,0     38,0      –        –         –
                                            kV      950     970      992          1007    1023     1039      1059    1076         1141     1198     1265      –       –         –
                                            pV      690     690      690           690     690      690       690     690          716      716      716      –       –         –
                          WF 80           h11max    417     417      417           417     417      417       417     417          417      417      417      –       –         –
                                           d11       22      22       22            22      22       22        22      22           32       32       32      –       –          –
                                            c4      15,5    15,5     17,5         17,5    17,5     17,5      20,0    20,0         36,0     38,0     38,0      –        –         –
                                            kV        –       –      1087         1102    1118     1134      1154    1171         1212     1269     1336    1447      –         –
                                            pV        –       –       787          787     787      787       787     787          787      787      787     787      –         –
                          WF 90           h11max      –       –       481          481     481      481       481     481          481      481      481     481      –         –
                                           d11        –       –        24           24      24       24        24      24           32       32       32      32       –         –
                                            c4        –       –      15,5         15,5    15,5     15,5      18,0    18,0         36,0     38,0     38,0    74,0       –         –
                                            kV        –       –      1206         1221    1237     1253      1273    1290         1407     1464     1531    1642    1719      1796
                                            pV        –       –       907          907     907      907       907     907          982      982      982     982     982       982
                          WF 100          h11max      –       –       596          596     596      596       596     596          596      596      596     596     596       596
                                           d11        –       –        24           24      24       24        24      24           41       41       41      41      41        41
                                            c4        –       –      15,5         15,5    15,5     15,5      18,0    18,0         36,0     38,0     38,0    74,0    74,0      87,0
                                                                                                                                                                        20315044_064
                                         WFH Hollow shaft with key             WFB Hollow shaft with shrink disc                           WFK Splined hollow shaft
                          Gearbox    WK    d1     l1    l3     l7    u      WK   d4    d5     l2      l3    l6        l9    WK     d2 DIN 5480    l1  l3 l8 DM               Mi
                                      1)  H7/k6                      N9     1)  H7/h6                                        1)       7H/6g
                          WF 60     H 50   50    254 12,0 35         14   B 50   50    110 252,0 9,0 34,3            40 K 50       N50 x 2 x 24 254 12,0 35 3,50      42,649+0,044
2031513h_en_210817.indd
                          WF 70     H 60   60    295 12,5 50         18   B 65   65    141 291,0 9,5 37,4            50 K 65       N65 x 2 x 31 295 12,5 45 3,50      57,675 +0,045
                          WF 80     H 70   70    299 12,0 50         20   B 70   70    155 296,0 9,5 44,4            50 K 75       N75 x 3 x 24 299 12,0 45 5,25      63,962 +0,050
                          WF 90     H 90   90    336 13,0 50         25   B 90   90    185 334,0 11,0 56,5           60 K 90       N90 x 3 x 28 336 13,0 45 5,25      79,136 +0,042
                          WF 100    H 100 100    418 19,0 75         28   B 100 100    230 404,0 11,0 65,5           60 K 110      N110 x 3 x 35 418 19,0 55 5,25     99,031+0,049
                                                                                                                                                                        20315044_072
                                                                                                                                               41670144.eps
3
      ...D = 2-stage
      ...T = 3-stage
      ...Q = 4-stage
                                                                                                                                                              2031513i_en_210817.indd
176
                          3.7.2 Motor mounting flange
41670344.eps
                                                                                                                                                                        3
                                                                                                                                Mounting flange dimensions
                          Gearbox                                                          Motor            Ident. no.   c4        b1       d1      d2         d3
                                                                                                                                  H7
                          W 10 / W 20                                           Z 63/71         KB 71       715 120 44   11,5      70      125 j6   160        85
                          W 10 / W 20                                          Z 80/90A         KB 80
                                                                                                            715 122 44   13,5      80     125 j6   160        100
                          W 20D                                                     -           KB 90
                          W 20D                                                  Z 90B             -        715 124 44   16,0      110    125 j6   160        100
                          W 30 / W 40 / W 50 / W 60Q / W 70Q / W 80Q            Z 63/71         KB 71       715 220 44   15,5       70    140 j6   180         85
                          W 30 / W 40 / W 50 / W 60Q / W 70Q / W 80Q           Z 80/90A         KB 80
                                                                                                            715 222 44   17,5      80     140 j6   180        100
                          W 30D / W 40D / W 50D / W 60Q / W 70Q / W 80Q             -           KB 90
                          W 30D / W 40D / W 50D / W 60Q / W 70Q / W 80Q       Z 90B/100         KB 100
                                                                                                            715 224 44   20,0      110    140 j6   180        130
                          W 60Q                                                     -           KB 112
                          W 60T / W 70T / W 80T / W 90Q / W 100Q                Z 63/71         KB 71       715 320 44   13,5      70     180 j6   224         85
                          W 60T / W 70T / W 80T / W 90Q / W 100Q               Z 80/90A        KB 80/90     715 322 44   15,5      80     180 j6   224        100
                          W 60T / W 70T / W 80T / W 90Q / W 100Q              Z 90B/100         KB 100      715 324 44   18,0     110     180 j6   224        130
                          W 40D                                                     -           KB 112      715 326 44   33,0     110     180 j6   224        130
                          W 40D                                                Z 112/132        KB 125      715 328 44   35,9     125     180 j6   224        150
                          W 50D / W 60T / W 70Q / W 80Q / W 90Q                     -           KB 112      715 426 44   36,0     110     224 j6   280        130
                          W 50D / W 60T / W 70Q / W 80Q / W 90Q                Z 112/132      KB 125/140    715 428 44   38,0     125     224 j6   280        150
                          W 60T / W 90Q                                          Z 160         KB 160B      715 434 44   74,0     155     224 j6   280        190
                          W 70T / W 80T / W 90T / W 100                             -           KB 112      715 526 44   36,0     110     280 h6   355        130
                          W 70T / W 80T / W 90T / W 100                        Z 112/132      KB 125/140    715 528 44   38,0     125     280 h6   355        150
                          W 70T / W 80T / W 90T / W 100                       Z 160/180A     KB 160B/180B   715 536 44   74,0     155     280 h6   355        190
                          W 70T / W 80T / W 90T / W 100                       Z 180B/200       KB 200B
                                                                                                            715 538 44   87,0     200     280 h6   355        236
                          W 90T / W 100T                                         Z 225         KB 225B
                                                                                                                                                         20315044_078
                          ...D = 2-stage
                          ...T = 3-stage
                          ...Q = 4-stage
2031513i_en_210817.indd
                                                                                                                                                                        177
      4     Offset geared motors
Housing designs
      AUH 20 - AUH 90
      Universal type
      AGV 30 - AGV 90
      Foot-mounted type
4
      AFV 20 - AFV 90
      Flange-mounted type
      AME 10 - AME 40
      Torque bracket type
      ADK 40 - ADK 80
                                                  2031514a_en_210817.indd
178                                41670644.eps
                          The “Offset geared motors” selection tables (section 4.5) contain several geared
                          motors which fulfil the criteria in terms of power, speed and duty factor in the
                          “Gearbox” column.
                          The relevant motor type and brake size are specified in the “Motor” and “Brake”
                          columns.
                          The type designation indicates the geared motor technical features.
                          Type designation
                          The gearbox designation comprises:
                          •   Gearbox type
                          •   Housing design
                          •   Output shaft type
                          •   Motor frame size
                          •   Number of stages
                          •   Input type
                          The motor designation comprises:
                          •   Motor type
                          •   Motor type
                          •   Application code
                          •   Motor frame size
                          •   Rating class
                          •   Number of poles:
                          For motors fitted with a brake, the motor designation also indicates the brake size.
                          This information makes it possible to determine the price and delivery period.
                          Mounting code
                          The mounting code must be added to the gearbox information. The mounting code
                          specifies the following in sequence:
                                                                                                                 4
                          •   Model and mounting position
                          •   Output shaft dimension
                          •   Motor terminal box position
                          •   Gearbox transmission ratio
                          The type designation and mounting code are combined to produce the ordering
                          data on the basis of which the required geared motor is delivered. The geared mo-
                          tor may only be used in this design.
                          (see assembly, installation and operating instructions, 214 206 44)
2031514a_en_210817.indd
                                                                                                                 179
      4.1 Gearbox type designation
Transmission ratio
Model code
A U H 40 D D - B14.0 - 40 - 1 22.7
                                                                                       Input type
                                                                                       D Direct drive input
4
                                                                                       L Light coupling
                                                                                       S Heavy coupling
                                                                      Number of stages
                                                                      D 2-stage
                                                                      T 3-stage
                                                      Sizes
                                                      10, 20, 30, 40, 50, 60, 70, 80, 90
                                        Output shaft
                                        V Solid shaft with key
                                        E Splined solid shaft
                                        H Hollow shaft with key
                                        K Splined hollow shaft
                                        B Hollow shaft with shrink disc (motor side)
                         Housing design
                         U Universal type
                         G Foot-mounted type
                         F Flange-mounted type
                         M Torque bracket type (integrated torque bracket; AM10 – AM40)
                                                                                                                                                                    2031514a_en_210817.indd
D Torque bracket type (centring for flange-mounted torque bracket); AD40 – AD 80)
            Gearbox type
            A offset gearboxes
180
                          4.2 Motor and brake type designation
                                                                                                            Brake size
                                                                                                            ZBA: B003, B007, B020, B050, B140, B280, B680
                                                                                                            ZBE: B003, B007, B020, B050, B140, B280, B680
                                                                                                            ZBF: B003, B020, B050, B140
Z B A 100 A 4 B050
                                                                                                                                No. of poles
                                                                                                                                2, 4, 6, 8, 8/2, 12/2, 12/4
                                                                                                           Rating class
                                                                                                           A, AL, B, C
                                                                                        Size
                                                                                        ZBA/ZNA:   63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                        ZBE/ZNE:   63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                        ZBF:       63, 71, 80, 90, 100, 112, 132
                                                                                        KBA:       71, 80, 90, 100, 112, 125, 140, 160, 180, 200, 225
                                                                                        KBF:       71, 80, 90, 100, 112, 125, 140
                                                                     Application code
                                                                     A Motor for general applications in intermittent duty
                                                                     E Motor for general applications in efficiency class IE2
                                                                     F Motor for travel applications
                                                                                                                                                                                4
                                                  Motor type
                                                  B Motor with brake (ZB, KB)
                                                  N Motor without brake (ZN)
                                Motor type
                                Z Cylindrical rotor motor
                                K Conical rotor motor with brake (brake size not quoted)
                                                                                                                                                                 41605246.eps
                                                                                                                                                                                181
      4.4 Mounting code
                                                                                   Model code:
                                                                                   Sections 4.4.1 to 4.4.5 illustrate the gearboxes in all available designs and mount-
                                                                                   ing positions. The code must include the corresponding model code.
                                                                                   Output shaft code:
                                                                                   The output shaft type is indicated by the following codes:
Size A 10 A 20 A 30 A 40 A 50 A 60 A 70 A 80 A 90
                                       Solid shaft without key, cover side                 V       –      125         130       140       150      160    170    190    210
        Option
4
Solid shaft with key, cover side in inch V – 225 230 240 250 260 270 290 310
Hollow shaft with key in inch H 222 224 235 240 250 260 270 290 300
                                                                                   The dimensions for the optional shafts can be found in section 6.1.4.2 Output shaft
                                                                                   design. For these shafts, an extra price and non-standard delivery times apply.
                                                                                                                                                                               2031514a_en_210817.indd
      1) No radial load permitted. See table on page 201 for output shaft code to use W gearboxes with DRS.
      2) Not possible for motor frame size Z90B/100.
182   3) Not possible for motor frame size Z112/132.
                                                                               Output shaft code:
                                                                               Codes for shafts with involute spline profile E or K for use with A offset gearboxes
                                                                               with the Demag DRS wheel block system. See Demag DRS wheel block system
                                                                               catalogue 203 352 44 for further information on the Demag wheel range.
                          DRS wheel       Gearbox / Housing design            Drive shaft type 1)       Drive arrangement 2)                     Connection variant 3)
                            block                                                                                                         K/W1                           B/W2
                              Size                   Size                     Identification letter                               Output shaft code according to mounting code
                                                                                                                  EA                                      30
                                                    AM 10                              E
                                                                                                                  ZI                                      11
                              112
                                                                                                                  EA
                                                    AM 20                              K                                                                  30
                                                                                                                  ZI
                                                    AM 10                                                                                   30                            31
                                                                                                                  EA
                                                                                       E                                                                  35
                                                    AM 20
                              125                                                                                 ZI                                      11
                                                                                                                  EA
                                                    AM 30                              K                                                                  35
                                                                                                                  ZI
                                                    AM 20                                                                                   35                            36
                                                                                                                  EA
                                                                                       E                                                                  45
                                                    AM 30
                              160                                                                                 ZI                                      11
                                                                                                                  EA
                                                    AM 40                              K                                                                  45
                                                                                                                  ZI
                                                    AM 30                                                                                   45                            46
                                                                                                                  EA
                                                                                       E                                                                  50
                                                    AM 40
                              200                                                                                 ZI                                      11
                                                                                                                  EA
                                                    AD 50                              K                                                                  50
                                                                                                                  ZI
                                                    AD 40                                                                                   50                            51
                                                                                                                  EA
                                                                                       E                                                    65                            66
                                                    AD 50
                                                                                                                                                                                 4
                              250                                                                                 ZI                        11                            22
                                                                                                                  EA
                                                    AD 60                              K                                                                  65
                                                                                                                  ZI
                                                    AD 50                                                                                                 66
                                                                                                                  EA
                                                                                       E                                                    75                            76
                                                    AD 60
                              315                                                                                 ZI                        11                            22
                                                                                                                  EA
                                                    AD 70                              K                                                                  75
                                                                                                                  ZI
                                                    AD 60                                                                                                 76
                                                                                                                  EA
                                                                                       E                                                    90                            91
                                                   AD . 70
                              400                                                                                 ZI                        11                            22
                                                                                                                  EA
                                                    AD 80                              K                                                                  90
                                                                                                                  ZI
                                                    AD 70                                                         EA                                      91
                                                                                       E                          EA                       110                           111
                                                    AD 80
                              500                                                                                 ZI                        11                            22
                                                                                                                  EA
                                                    AU 90                              K                                                                 110
                                                                                                                  ZI
3 1
41605244.eps
      For vertical motor mounting positions, the terminal box is coded according to mod-
      el code B14.0 or B6.0, B5.0, M0, D1.
2031514a_en_210817.indd
184
                          4.4.1 AU gearbox model code
                               Universal type U
                               Model B14, V19, V18
                               Gearbox front side with centring and internal thread, sections on both connecting plate sides machined, bore holes with internal thread
                               sizes A20 - A90
B14.0 0
3 1
                                                                                                                                   2
                                                                                                                                                                41605245.eps
B14.1 0
3 1
                                                                                                                                    2
                                                                                                                                                                41605344.eps
B14.2 0
3 1
                                                                                                                                                                               4
                                                                                                                                     2                          41605444.eps
B14.3 0
3 1
                                                                                                                            2
                                                                                                                                                                41605544.eps
V18 V19
box position
                                                            41605245.eps                                            41605245.eps
                                                                                                                                                                               185
      4.4.2 AG gearbox model code
           Foot-mounted type G
           Model B6, B8, B7, B3, V5, V6
           Foot mounting arrangement
           sizes A30 - A90
       B6.0                                                          0
                                                                                           B7.1                                             0
                                                                                       1                                        3                       1
                                                         3
                                                                     2                                                                      2
                                                                     41606644.eps                                                               41607144.eps
       B8.0                                                                                B3.1
                                                             0                                                                                  0
3 1 3 1
2 2
41606844.eps 41606544.eps
B7.0 0 B6.1 0
3 1 3 1
                                                                                                                                        2
4
                                                                 2
                                                                     41607044.eps                                                               41606744.eps
       B3.0                                                                                B8.1
                                                         0                                                                          0
3 1 3 1
                                                         2                                                                          2
                                                                     41606444.eps                                                               41606944.eps
B5.0 0
3 1
                                                                                                                 2
                                                                                                                                                41605844.eps
                           B5.1
                                                                                                                         0
3 1
                                                                                                                         2
                                                                                                                                                41605944.eps
                                                                                                                     0
                           B5.2
3 1
                                                                                                                                                               4
                                                                                                                                                41606044.eps
                                                                                                                     2
                           B5.3
                                                                                                                         0
3 1
                                                                                                                         2
                                                                                                                                                41606144.eps
V1 V3
box position
                                                           41605844.eps                           41605844.eps
                                                                                                                                                               187
      4.4.4 AM gearbox model code
            Torque bracket type M
            Torque bracket mounting arrangement
            sizes A10 - A40
                                                                                       0
       M0
3 1
2 41607644.eps
       M1
                                                                                                0
3 1
                                                                                                2
                                                                                                                           41607744.eps
M2 0
                                                                         3                               1
4
2 41607844.eps
M3 0
3 1
                                                                                   2
                                                                                                                           41607944.eps
M4 M5
box position
                                       41607644.eps                          41607644.eps
188
                          4.4.5 AD gearbox model code
                               Torque bracket type D
                               Gearbox end face with centering and internal thread
                               sizes A40 - A80
                                                                                                                   0
                           D1.0
                                                                                                         3                     1
2 42092644.eps
                           D1.1
                                                                                                                   0
3 1
                                                                                                                   2
                                                                                                                                          42092744.eps
D1.2 0
3 1
                                                                                                                                                         4
                                                                                                                   2                      42092844.eps
                           D1.3
                                                                                                             0
3 1
                                                                                                             2
                                                                                                                                          42092944.eps
D1.4 D1.5
box position
                                                            42092644.eps                            42092644.eps
                                                                                                                                                         189
      4.5 Offset gearboxes in direct drive input
               A10 - A90
               Offset gearbox                       Cylindrical rotor motor Z63 - Z225      B003-B680 brakes
                                                                                                               41685545.eps
4
2031514b_en_210817.indd
190
                          4.5.1 Selection example offset geared motors
                                                                     Selection example
                                                                     A geared brake motor of 0,55 kW with an output speed of approx. 30 revolutions
                                                                     per minute is required.
                                                                     Required duty factor fB erf  2,0.
                                                                     Gearbox:               A.. 30 DD
                                                                     Motor:                 ZBA 80 A4
                                                                     n2        =            29 rpm
                                                                     M2 =                   179 Nm
                                                                     i         =            48,3
                                                                     fB        =            2,07
                                                                     Weight AUH with oil in mounting position B14.0; motor with standard brake = 24 kg
                                                                                                                                                          4
                                      P1 [kW]   n2 [rpm]   M2 [Nm]         i       FR [N] 1)       fB     Gearbox   Motor        Brake   Weight [kg] 2)
                                                                                                                                                          191
      4.5.2 Selection tables offset geared motors
Single speed
                                                                                  A..10DD                                  B003
                    31            56         45,1           -            2,31                         ZBE 63 B 4                                  14
Single speed
                                                                                                                                                                             4
                                             6,0           403         112         12500           2,85
                                             6,7           359         99,6        12500           3,21
                                             7,7           315         87,4        12500           3,65
                                             3,3           731         203          8000           0,90
                                             3,6           662         184          8000           1,00
                                                                                                            A..40TD             ZBA 80 B 8          B007         33
                                             4,0           598         166          8000           1,10
                                             4,5           540         150          8000           1,22
                                             5,4           435         256          8000           1,52
                                             6,0           393         231          8000           1,68
                                             6,8           345         203          8000           1,91
                                             7,5           313         184          8000           2,11
                                             8,3           282         166          8000           2,34                         ZBA 71 A 4                       24
                                                                                                            A..40TD                                 B007
                                             9,2           255         150          8000           2,59                         ZBE 71 A 4                       26
                                              11           216         127          8000           3,06
                                              12           196         115          8000           3,38
                                              14           172         101          8000           3,84
                                              15           155         91,1         8000           4,26
                                             6,1           392         109          5000           0,94
                                             6,7           359         99,8         5000           1,03
                                                                                                            A..30TD             ZBA 80 B 8          B007         27
                                             7,8           311         86,4         5000           1,19
                                             8,1           297         82,4         5000           1,25
                                             8,9           265         156          5000           1,40
                                              10           229         135          5000           1,61
                                              11           214         126          5000           1,73
                                                                                                                                ZBA 71 A 4                       18
                                              13           185         109          5000           2,00     A..30TD                                 B007
                                                                                                                                ZBE 71 A 4                       20
                                              14           170         99,8         5000           2,18
                                              16           147         86,4         5000           2,52
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                              16           225         86,4         5000           1,65
                                              17           214         82,4         5000           1,73
                                              19           187         71,9         5000           1,98
                                              22           162         62,2         5000           2,29
                                              25           145         55,7         5000           2,55
                                              28           126         48,3         5000           2,95     A..30DD             ZBA 71 B 4          B007         19
                                              30           118         45,5         5000           3,13
                                              35           102         39,4         5000           3,61
                                              38            94         36,1         5000           3,94
                                              18           201         77,4         3150           1,02
                                              20           182         70,0         3150           1,13
                                              22           160         61,4         3150           1,28
                                              25           144         55,5         3150           1,42
                                              26           135         52,1         3150           1,51     A..20TD             ZBA 71 B 4          B007         16
                                              31           115         44,1         3150           1,79
                                              34           104         39,9         3150           1,98
                                              39            91         35,0         3150           2,25
                                              43            81         31,7         3150           2,48
                                              49            73         28,0         3150           2,82
                                              54            66         25,3         3150           3,12
                                                                                                            A..20DD             ZBA 71 B 4          B007         16
                                              62            57         22,2         3150           3,55
                                              68            51         20,1         3150           3,78
                                              26           137         52,5           -            0,95
                                              30           117         45,1           -            1,11
                                              34           106         40,8           -            1,23     A..10DD             ZBA 71 B 4          B007         14
                                              39            91         35,0           -            1,43
2031514c_en_210817.indd
42 86 32,9 - 1,52
Single speed
Single speed
                                                                                                                                                                             4
                                              51           104         28,0         3150           1,98
                                              56            93         25,3         3150           2,19
                                              64            82         22,2         3150           2,49
                                              71            74         20,1         3150           2,63
                                                                                                                                ZBA 80 A 4
                                              78            67         18,1         3150           2,94     A..20DD                                 B007         21
                                                                                                                                ZBE 80 A 4
                                              87            60         16,4         3150           3,10
                                             102           51          13,9         3150           3,66
                                             113           46          12,6         3150           3,86
                                             159           33          8,91         3150           5,26
                                             301           17          8,91         2982           8,93
                                             391           13          6,87         2877           10,8     A..20DD             ZBA 71 B 2          B007         16
                                             432           12          6,21         2833           11,4
                                              41           130         35,0           -            1,00
                                              43           122         32,9           -            1,07
                                              50           105         28,3           -            1,24
                                              55            95         25,7           -            1,37
                                              65            81         22,0           -            1,60
                                              68            77         20,8           -            1,69
                                                                                                                                ZBA 80 A 4
                                              80            66         17,8           -            1,97     A..10DD                                 B007         19
                                                                                                                                ZBE 80 A 4
                                              90            58         15,7           -            2,24
                                             105           50          13,5           -            2,60
                                             116           45          12,2           -            2,78
                                             135           39          10,5           -            3,21
                                             147           36          9,69           -            3,36
                                             171           31          8,32           -            3,89
                                             199           26          13,5           -            4,51
                                             220           23          12,2           -            4,70     A..10DD             ZBA 71 B 2          B007         14
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             400           18          6,87         2877           8,03     A..20DD             ZBA 80 A 2          B007         21
                                             443           16          6,21         2833           8,48
                                              50          144          28,3           -            0,90
                                              55          131          25,7           -            0,99
                                              64           112         22,0           -            1,16
                                              68          106          20,8           -            1,23
                                              79            91         17,8           -            1,43
                                                                                                                                ZBA 80 B 4                       20
                                              90            80         15,7           -            1,62     A..10DD                                 B020
                                                                                                                                ZBE 80 B 4                       23
                                             104           69          13,5           -            1,89
                                             116           62          12,2           -            2,02
                                             134           53          10,5           -            2,34
                                             146           49          9,69           -            2,44
                                             169           42          8,32           -            2,83
                                             204           34          13,5           -            3,35
                                             225           31          12,2           -            3,50
                                             262           27          10,5           -            4,05     A..10DD             ZBA 80 A 2          B007         19
                                             284           25          9,69           -            4,16
                                             331           21          8,32           -            4,81
                          1,1                2,5          4274         274         85000           2,69
                                             2,7          3853         247         85000           2,98
                                             3,1          3401         218         85000           3,38
                                                                                                            A..90TD             ZBA 100 B 8         B050         363
                                             3,4          3073         197         85000           3,74
                                             3,9          2699         173         85000           4,26
                                             4,3          2434         156         85000           4,73
                                             5,0          2108         281         50000           3,13
                                                                                                                                ZBA 90 A 4                       223
                                             5,5          1898         253         50000           3,48     A..80TD                                 B020
2031514c_en_210817.indd
                                                                                                                                ZBE 90 A 4                       224
                                             6,4          1650         220         50000           4,00
Single speed
Single speed
                                                                                                                                                                             4
                                             168           62          8,32           -            1,93
                                             203           50          13,5           -            2,30
                                             224           45          12,2           -            2,40
                                             260           39          10,5           -            2,78     A..10DD             ZBA 80 B 2          B007         22
                                             282           36          9,69           -            2,85
                                             329           31          8,32           -            3,30
                          1,5                2,6          5480         274         85000           2,10
                                             2,9          4940         247         85000           2,33
                                             3,3          4360         218         85000           2,64
                                                                                                            A..90TD             ZBA 112 A 8         B050         391
                                             3,6          3940         197         85000           2,92
                                             4,1          3460         173         85000           3,32
                                             4,6          3120         156         85000           3,69
                                             2,5          5620         281         50000           1,17
                                             2,8          5060         253         50000           1,30
                                             3,2          4400         220         50000           1,50
                                                                                                            A..80TD             ZBA 112 A 8         B050         263
                                             3,6          3960         198         50000           1,67
                                             4,2          3420         171         50000           1,93
                                             4,6          3080         154         50000           2,14
                                             5,1          2810         281         50000           2,35
                                             5,7          2530         253         50000           2,61
                                                                                                                                ZBA 90 B 4                       229
                                             6,5          2200         220         50000           3,00     A..80TD                                 B020
                                                                                                                                ZBE 90 B 4                       229
                                             7,2          1980         198         50000           3,33
                                             8,4          1710         171         50000           3,86
                                             3,7          3860         193         31500           0,96
                                             4,1          3440         172         31500           1,08
                                                                                                            A..70TD             ZBA 112 A 8         B050         181
                                             4,4          3240         162         31500           1,14
                                             4,9          2920         146         31500           1,27
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             125           112         22,0           -            1,13
                                             132          106          20,8           -            1,16
                                             154            91         17,8           -            1,35
                                             175            80         15,7           -            1,45
                                                                                                            A..10DD             ZBA 90 A 2          B020         23
                                             203            69         13,5           -            1,68
                                             225            62         12,2           -            1,75
                                             261            54         10,5           -            2,03
                                             283            49         9,69           -            2,08
                                             329            42         8,32           -            2,41
                          2,2                2,6          8083         274         85000           1,42
                                             2,9          7287         247         85000           1,58
                                             3,3          6431         218         85000           1,79
                                                                                                            A..90TD             ZBA 132 A 8         B050         392
                                             3,6          5812         197         85000           1,98
                                             4,1          5104         173         85000           2,25
                                             4,6          4602         156         85000           2,50
                                             5,2          4055         274         85000           2,84
                                             5,7          3656         247         85000           3,15                         ZBA 100 AL 4                     363
                                                                                                            A..90TD                                 B050
                                             6,5          3226         218         85000           3,56                         ZBE 100 A 4                      363
                                             7,2          2916         197         85000           3,94
                                             3,2          6490         220         50000           1,02
                                             3,6          5841         198         50000           1,13
                                                                                                            A..80TD             ZBA 132 A 8         B050         264
                                             4,2          5045         171         50000           1,31
                                             4,6          4543         154         50000           1,45
                                             5,0          4159         281         50000           1,59
                                             5,6          3744         253         50000           1,76
                                                                                                                                ZBA 100 AL 4                     235
                                             6,4          3256         220         50000           2,03     A..80TD                                 B050
                                                                                                                                ZBE 100 A 4                      235
                                             7,1          2930         198         50000           2,25
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             416             50        6,87         2757           2,82
                                             461             45        6,21         2735           2,98
                          3,0                2,6          11234        274         85000           1,02
                                             2,8          10127        247         85000           1,14
                                             3,2           8938        218         85000           1,29
                                                                                                            A..90TD             ZBA 132 B 8         B140         411
                                             3,6           8077        197         85000           1,42
                                             4,0           7093        173         85000           1,62
                                             4,5           6396        156         85000           1,80
                                             5,1           5617        274         85000           2,05
                                             5,7           5063        247         85000           2,27
                                             6,4           4469        218         85000           2,57
                                                                                                                                ZBA 100 B 4                      363
                                             7,1           4039        197         85000           2,85     A..90TD                                 B050
                                                                                                                                ZBE 100 B 4                      364
                                             8,1           3547        173         85000           3,24
                                             9,0           3198        156         85000           3,60
                                              15           1974        96,3        85000           5,83
                                             4,1           7011        171         50000           0,94
                                                                                                            A..80TD             ZBA 132 B 8         B140         283
                                             4,5           6314        154         50000           1,05
                                             5,0           5761        281         50000           1,15
                                             5,5           5187        253         50000           1,27
                                             6,4           4510        220         50000           1,46
                                             7,1           4059        198         50000           1,63
                                             8,2           3506        171         50000           1,88
                                             9,1           3157        154         50000           2,09                         ZBA 100 B 4                      235
                                                                                                            A..80TD                                 B050
                                              10           2768        135         50000           2,38                         ZBE 100 B 4                      236
                                              11           2501        122         50000           2,64
                                              12           2358        115         50000           2,80
                                              14           2112        103         50000           3,13
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             7,3           5221        197         85000           2,20
                                                                                                                                ZBA 112 A 4                      391
                                             8,3           4585        173         85000           2,51     A..90TD                                 B050
                                                                                                                                ZBE 112 A 4                      391
                                             9,2           4134        156         85000           2,78
                                              11           3551        134         85000           3,24
                                              12           3207        121         85000           3,59
                                              17           2247        84,8        85000           5,12
                                             5,7           6705        253         50000           0,98
                                             6,5           5830        220         50000           1,13
                                             7,3           5247        198         50000           1,26
                                             8,4           4532        171         50000           1,46
                                             9,4           4081        154         50000           1,62
                                                                                                                                ZBA 112 A 4                      263
                                              11           3578        135         50000           1,84     A..80TD                                 B050
                                                                                                                                ZBE 112 A 4                      263
                                              12           3233        122         50000           2,04
                                              13           3048        115         50000           2,17
                                              14           2730        103         50000           2,42
                                              16           2361        89,1        50000           2,80
                                              18           2128        80,3        50000           3,10
                                             9,9           3869        146         31500           0,96
                                              11           3365        127         31500           1,10
                                              13           3048        115         31500           1,21                         ZBA 112 A 4                      181
                                                                                                            A..70TD                                 B050
                                              15           2605        98,3        31500           1,42                         ZBE 112 A 4                      181
                                              16           2345        88,5        31500           1,58
                                              18           2091        78,9        31500           1,77
                                              21           1805        68,1        31500           2,05
                                                                                                                                ZBA 112 A 4                      175
                                              23           1624        61,3        31500           2,28     A..70DD                                 B050
                                                                                                                                ZBE 112 A 4                      175
                                              26           1447        54,6        31500           2,56
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                              27          1968         54,6        31500           1,88
                                              30          1773         49,2        31500           2,09
                                                                                                                                ZBA 132 AL 4                     195
                                              33          1589         44,1        31500           2,33     A..70DD                                 B140
                                                                                                                                ZBE 132 A 4                      195
                                              37          1431         39,7        31500           2,59
                                              42          1236         34,3        31500           2,99
                                              47          1114         30,9        31500           3,32
                                              53           991         27,5        31500           3,73
                                              24          2184         60,6        14582           0,96
                                              27          1971         54,7        14954           1,07
                                              30          1759         48,8        14869           1,19
                                              33          1586         44,0        15081           1,32
                                              37          1413         39,2        14929           1,49
                                              41          1283         35,6        15025           1,64
                                                                                                                                ZBA 132 AL 4                     147
                                              46          1146         31,8        14920           1,83     A..60DD                                 B140
                                                                                                                                ZBE 132 A 4                      147
                                              54           977         27,1        15005           2,15
                                              60           872         24,2        14842           2,41
                                              67           786         21,8        14844           2,67
                                              75           703         19,5        14644           2,95
                                              89           591         16,4        14503           3,49
                                              99           530         14,7        14269           3,75
                                              44          1179         32,7         8980           0,98
                                              49          1074         29,8         9260           1,07
                                              55           959         26,6         9297           1,20
                                                                                                                                ZBA 132 AL 4                     119
                                              59           894         24,8         9508           1,29     A..50DD                                 B140
                                                                                                                                ZBE 132 A 4                      119
                                              66           797         22,1         9502           1,44
                                              73           717         19,9         9667           1,60
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             134           533         10,7         8815           2,13
                                             147           485         9,74         8902           2,35
                                             165           433         8,69         8882           2,53
                                             186           382         15,6         8988           2,90
                                             209           341         13,9         8940           3,13
                                                                                                            A..50DD             ZBA 132 B 2         B050         113
                                             242           294         12,0         8953           3,51
                                             271           262         10,7         8881           3,78
                                             148           484         9,71         4849           0,98                         ZBA 132 B 4                      93
                                                                                                            A..40DD                                 B140
                                             163           437         8,78         4925           1,03                         ZBE 132 B 4                      93
                                             176           404         16,5         5059           1,21
                                             195           365         14,9         5138           1,28
                                             225           316         12,9         5272           1,43
                                                                                                            A..40DD             ZBA 132 B 2         B050         87
                                             248           287         11,7         5307           1,50
                                             299           238         9,71         5396           1,68
                                             330           215         8,78         5405           1,76
                                             227           314         12,8         4349           0,95
                                             250           284         11,6         4459           1,02
                                             287           247         10,1         4563           1,14     A..30DD             ZBA 132 B 2         B050         82
                                             323           220         8,99         4646           1,24
                                             373           191         7,78         4698           1,39
                          9,5                7,3          12411        197         85000           0,93
                                             8,3          10899        173         85000           1,06
                                             9,2           9828        156         85000           1,17
                                              11          8442         134         85000           1,36
                                              12          7623         121         85000           1,51     A..90TD             ZBA 132 C 4         B140         412
                                              13          6741         107         85000           1,71
                                              15          6067         96,3        85000           1,90
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                              40           2592        36,0        50000           2,55
                                              45           2333        32,4        50000           2,83
                                              52           2009        27,9        50000           3,29
                                              58           1807        25,1        49964           3,65
                                              82           1267        17,6        49681           5,21
                                              27           3931        54,6        31500           0,94
                                              29           3542        49,2        31500           1,04
                                              33           3175        44,1        31500           1,17
                                              37           2858        39,7        31500           1,29
                                              42           2470        34,3        31500           1,50
                                              47           2225        30,9        31500           1,66
                                              53           1980        27,5        31500           1,87                         ZBA 160 AL 4                     277
                                                                                                            A..70DD                                 B140
                                              58           1786        24,8        31500           2,04                         ZBE 160 A 4                      277
                                              67           1548        21,5        31500           2,35
                                              75           1397        19,4        31500           2,52
                                              87           1202        16,7        31500           2,92
                                              96           1087        15,1        31500           3,11
                                             109           958         13,3        31500           3,53
                                             122           857         11,9        31500           3,81
                                              46           2290        31,8        10792           0,92
                                              54           1951        27,1        11590           1,08
                                              60           1742        24,2        11702           1,21
                                              67           1570        21,8        12097           1,34
                                                                                                                                ZBA 160 AL 4                     229
                                              74           1404        19,5        12113           1,48     A..60DD                                 B140
                                                                                                                                ZBE 160 A 4                      229
                                              88           1181        16,4        12437           1,75
                                              99           1058        14,7        12362           1,87
                                             112           929         12,9        12503           2,14
2031514c_en_210817.indd
Single speed
                                                                                  A..50DD                                  B280
                    136          1059        10,7         6479           1,07                         ZBE 160 B 4                                 209
Single speed
                                                                                                                                                                             4
                                              52           3383        27,5        31500           1,09
                                              58           3043        24,8        31500           1,20
                                              67           2638        21,5        31500           1,38
                                              74           2381        19,4        31500           1,48
                                                                                                                                ZBA 180 A 4                      286
                                              86           2049        16,7        31500           1,71     A..70DD                                 B280
                                                                                                                                ZBE 180 A 4                      313
                                              95           1853        15,1        31414           1,83
                                             108          1632         13,3        31500           2,07
                                             121          1460         11,9        31500           2,23
                                             140          1264         10,3        31489           2,56
                                             156           1133        9,23        31280           2,76
                                              88           2013        16,4         9522           1,02
                                              98           1804        14,7         9670           1,10
                                             112           1583        12,9        10211           1,25                         ZBA 180 A 4                      238
                                                                                                            A..60DD                                 B280
                                             125           1411        11,5        10315           1,35                         ZBE 180 A 4                      265
                                             144          1225         9,98        10787           1,55
                                             162          1093         8,91        10877           1,67
                                             148           1195        9,74         5846           0,96                         ZBA 180 A 4                      210
                                                                                                            A..50DD                                 B280
                                             166           1066        8,69         6070           1,03                         ZBE 180 A 4                      237
                          22                  17          12182        84,8        85000           0,94                         ZBA 180 B 4                      556
                                                                                                            A..90TD                                 B280
                                              19          10961        76,3        83891           1,05                         ZBE 180 B 4                      626
                                              21          10013        69,7        76932           1,15
                                              23           9022        62,8        75893           1,27
                                              27           7872        54,8        75360           1,46
                                              30           7097        49,4        74173           1,62                         ZBA 180 B 4                      544
                                                                                                            A..90DD                                 B280
                                              34           6263        43,6        73715           1,84                         ZBE 180 B 4                      614
                                              37           5646        39,3        72846           2,04
                                              43           4913        34,2        72178           2,34
2031514c_en_210817.indd
Single speed
Single speed
                                                                                                                                                                             4
                                             120          3583         12,3        42148           1,83
                                             134          3205         11,0        42419           2,04
                                             149          2881         9,89        42268           2,19
2031514c_en_210817.indd
218
2031514c_en_210817.indd
                          4.5.3 Selection table (direct drive input) Offset geared
                                motors overview
                                                                                                                                                                                      4
                                                                             7,78 - 18,1      8,78 - 31,1   8,69 - 63,9   8,91 - 67,9      9,23 - 68,1   12,3 - 68,9   22,3 - 69,7
                          Z.A / Z.E                 –             –
                                                                                  –                –             –        77,2 - 107       78,9 - 215    80,3 - 281    76,3 - 274
                                      132A(L)
                                                                             7,78 - 39,4      8,78 - 61,6   8,69 - 71,6   14,7 - 67,9      24,8 - 68,1   44,1 - 68,9        –
                          ZBF                       –             –
                                                                                  –           73,8 - 73,8    78 - 127     77,2 - 221       78,9 - 267    80,3 - 281    76,3 - 274
                                                                             7,78 - 12,8      8,78 - 22,7   8,69 - 50,3   8,91 - 67,9      9,23 - 68,1   9,89 - 68,9   15,7 - 69,7
                          Z.A / Z.E                 –             –
                                                                                  –                –             –        77,2 - 89,9      78,9 - 162    80,3 - 281    76,3 - 274
                                       132B
                                                                             7,78 - 31,3      8,78 - 55,7   8,69 - 71,6   9,98 - 67,9      21,5 - 68,1   36,0 - 68,9   62,8 - 69,7
                          ZBF                       –             –
                                                                                  –                –         78 - 99,6    77,2 - 177       78,9 - 267    80,3 - 281    76,3 - 274
                                                                              7,78 - 23       8,78 - 44,3   8,69 - 71,6   8,91 - 67,9      9,23 - 68,1   9,89 - 68,9   12,9 - 69,7
                          Z.A          132C         –             –
                                                                                  –                –             –        77,2 - 156       78,9 - 267    80,3 - 281    76,3 - 274
                                                                                                            8,69 - 56,4   8,91 - 67,9      9,23 - 68,1   9,89 - 68,9   11,3 - 69,7
                          Z.A / Z.E   160A(L)       –             –              –                –
                                                                                                                 –        77,2 - 107       78,9 - 193    80,3 - 281    76,3 - 274
                                                                                                             8,69 - 12    8,91 - 21,8      9,23 - 39,7   9,89 - 68,9   10,2 - 69,7
                          Z.A / Z.E    160B         –             –              –                –
                                                                                                                 –             –                –             –        76,3 - 121
                                                                                                            8,69 - 36,7   8,91 - 67,9      9,23 - 68,1   9,89 - 68,9   10,2 - 69,7
                          Z.A / Z.E    180A         –             –              –                –
                                                                                                                 –             –           78,9 - 115    80,3 - 198    76,3 - 274
                                                                                                                                                         9,89 - 44,1   10,2 - 69,7
                          Z.A / Z.E    180B         –             –              –                –             –             –                –
                                                                                                                                                              –        76,3 - 84,8
                                                                                                                                                         9,89 - 39,8   10,2 - 69,7
                          Z.A / Z.E    200A         –             –              –                –             –             –                –
                                                                                                                                                              –             –
                                                                                                                                                         9,89 - 32,4   10,2 - 54,8
                          Z.A          200B         –             –              –                –             –             –                –
                                                                                                                                                              –             –
                                                                                                                                                         9,89 - 27,9   10,2 - 49,4
                          Z.A / Z.E   225A(L)       –             –              –                –             –             –                –
                                                                                                                                                              –             –
                                                                                                                                                         9,89 - 25,1   10,2 - 43,6
                          Z.A / Z.E    225B         –             –              –                –             –             –                –
                                                                                                                                                              –             –
                                                                                                                                                                       20315044_040
                                                                            The table lists the possible transmission ratio ranges for the motor/gearbox combi-
                                                                            nation for direct drive input.
                                                                            Since the outputs and number of poles of the motors are not considered here, the
                                                                            selected combination must be checked together with the relevant duty factor. The
2031514e_en_210817.indd
duty factor must not be less than 0,9 and should not exceed 15.
                                                                                                                                                                                      219
      4.5.4 Dimension sheets
            Direct drive input with cylindrical rotor motor
                                                               kG
                             q                                                                                       AM 10                               AM 20 - AM 40
                                                                        LB
                       a2                              xk                                                                                                             AD
                     a7                                                             dv                                                                               a5
                      d1
                         0
                                                                                                                         a5
d10
                                                                                                                                                                                     AG
                                                                                                           AC
                a8
                                                                                                                                               h11
           a4
a8
                                                                                                                                             h3
                                                                                                                a4
                                                                                                                                           h1
                                                                   LL                dv                                                                                        e1
                                                                                                                                                   h2
                                                                                                                s1
            a3                a9                                                                                                                               b3
                                                                                                                                                                       43477144.eps
43477244.eps
                                                                                                  Gearbox dimensions
      Gearbox          a2            a3          a4           a5        a7          a8     a9        b3        d10               e1         h1          h2     h3          q          s1
      AM 10            –             18          132          30        –          13,0   76,0       110        20 H11     1)     85        91,4        51,0   205     102,5        M8x12
      AM 20            73            18          150          16        20         15,5    87,0      131          14              85       104,0        57,5   224     113,5        M8x12
      AM 30            80            20          182          16        22         21,0    94,0      158          14             107       129,2        75,0   284     123,5        M10x18
      AM 40            85            20          206          20        23         21,0   106,5      190          14             107       148,0        90,0   318     132,5        M10x18
                                                                                                                                                                               20315044_101
                                                                           Motor
      Dimension              ZN.           ZB.          ZN.      ZB.               ZN.     ZB.        ZN.     ZB.
                                   63/71                   80/90A                    90B/100            112/132
      AC                 140               140          157          157       196         196       260          260
      AD                 124               124          134          134       152         152       185          185
      dv                                                                      2xM25       2xM25     2xM32        2xM32
                        4xM20          4xM20           4xM25        4xM25
      (M.. X 1,5)                                                             2xM32       2xM32     2xM40        2xM40
      LL                 153               153          153          153       168         168       273          273
      AG                 103               103          103          103       133         133       173          173
                                                                                                                                                                                              2031514e_en_210817.indd
20315044_108
                                          2/3-stage                                                                  Motor
                          Gearbox                            ZN.            ZB.              ZN.               ZB.           ZN.             ZB.           ZN.               ZB.
                                           DD / TD
                                                                   63/71                            80/90A                         90B/100                       112/132
                                             kG              363           443               401               498            –               –             –                 –
                                             LB              260           341               299               396            –               –             –                 –
                          AM 10
                                             xk              142           142               155               155            –               –             –                 –
                                           h11max            212           212               221               221            –               –             –                 –
                                             kG              374           454               412               509           447             552            –                 –
                                             LB              260           341               299               396           334             438            –                 –
                          AM 20
                                             xk              142           142               155               155           167             167            –                 –
                                           h11max            232           232               240               240           260             260            –                 –
                                             kG              384           464               422               519           457             562           581               703
                                             LB              260           341               299               396           334             438           457               580
                          AM 30
                                             xk              142           142               155               155           167             167           222               222
                                           h11max            284           284               284               284           302             302           334               334
                                             kG              393           473               431               528           466             571           590               712
                                             LB              260           341               299               396           334             438           457               580
                          AM 40
                                             xk              142           142               155               155           167             167           222               222
                                           h11max            318           318               318               318           336             336           368               368
                                                                                                                                                                       20315044_081
                                                                                                                                                                                        4
                                                                                        20315044_134 AM 20           E 36     W35x2x16    90      141,9     38,972 -0,023      4,00
                                                                                                                     E 11     W35x2x16    70      111,9     38,972 -0,023      4,00
                                                                                                                     E 45     W45x2x21     85     130,6     48,909 -0,025      4,00
                                                                                                       AM 30         E 46     W45x2x21    100     159,6     48,909 -0,025      4,00
                                                                                                                     E 11     W45x2x21     85     130,6     48,909 -0,025      4,00
                                                                                                                     E 50     W50x2x24    120     150,0     54,186 -0,023      4,00
                                                                                                       AM 40
                                                                                                                     E 11     W50x2x24    120     150,0     54,186 -0,023      4,00
                                                                                                                                                                       20315044_135
                                                     AMB hollow shaft with shrink disc                                                  AMK splined hollow shaft
                          Gearbox         WK          d4      d5     l2       l3     l6        l9      Gearbox       WK      d2 DIN5480     l1    l3     l8       Mi               DM
                                           1)        H7/h6                                                            1)        7H/6g
                          AM 10            –           –       –      –        –      –        –       AM 10         K 25    N25x1,25x18 90,5 9,5       29 20,293 +0,031       2,25
                                          B 28        28                                               AM 20         K 30    N30x1,25x22 96,0 12,5 30 25,297 +0,034            2,25
                          AM 20                               72   102,5     6,5    27,3      20
                                          B 30        30                                                             K 30    N30x1,25x22                     25,297 +0,034     2,25
                                                                                                       AM 30                              116,0 8,5     35
                          AM 30           B 35        35      80   116,0     8,5    29,3      20                     K 35    N35 x 2 x 16                    27,737 +0,042     3,50
                          AM 40           B 40        40      90   133,5     5,5    31,3      30                     K 35    N35 x 2 x 16                    27,737 +0,042     3,50
                                                                                                       AM 40                              133,0 5,5     35
                                                                                        20315044_137                 K 45    N45 x 2 x 21                    37,631 +0,039     3,50
                                                                                                                                                                       20315044_136
2031514e_en_210817.indd
                                                                                                   kG                                                                                             AD
                                                                              q                              LB                                                                             a6
                                                                       a2                    xk                        dv                                                                             a5
                                                                                     0
                                                                                  d1
                                                       a8
                                                                a7
AC
                                                                                                                                                                                                                   AG
                                                            i2
                                             a4
f1
h11
                                                                                                                                                                   h1
                        AUV
          u P9
                                                                                                                                                             h3
                                                            l
                                       b
                                                                                                        LL             dv
                                                                                                                                                                                                                   e1
                          d
h4
                                                                                                                                                                   h2
                    t
                                                         l12
                                        s4
                                                       w1                    b4              s                                                                a1                            b1                          s1
                                                                                                                                                                                            b3
                                                                                    AU 20 - AU 40                                          AU 50 - AU 90                                    70°
                                                                                                                    90°                                                            °
                                                                                                                                                                              20
                                                                                                                                                                        35°
                                                                                                                              45°
43477344.eps
43477444.eps
                                                                                                              Gearbox dimensions
      Gearbox            a1    a2       a4        a5   a6            a7      a8          b   b1     b3        b4 d10 e1      f1 h1                h2         h3         h4             q          s               s1         w1
                                                                                              j6
      AU 20             107    61,0    150        16    –            20,0    15,5     –       70    131         –    14      85   4,0     104     57,5       224          –    101,5          –              M8x12            –
      AU 30             152    64,0    182        16    –            22,0    21,0    190      95    156        57    14     115   4,0    129,2    75,0       284         50    107,5        M8x12            M10x18          30,0
      AU 40             175    68,0    206        20    –            23,0    21,0    216     110    188        68    14     130   3,5     148     90,0       318         60    115,0        M12x17           M12x17          34,0
      AU 50             220    85,5    255        20    –            26,0    29,5    257     130    236        90    18     165   4,5     178    115,0       418         71    133,0        M12x18           M12x18          26,5
      AU 60             280    47,0    309        25   51,5          30,0    34,0    323     180    284       111    22     215   5,0     218    140,0       484         91    157,5        M16x21           M16x21          38,0
      AU 70             324    51,5    366        32   65,0          30,5    29,0    400     230    340       133    22     265   5,0     272    165,0       561        112    193,5        M20x32           M16x21          49,0
      AU 80             382    53,5    440        32   71,0          32,6    35,0    499     250    416       151    22     300   5,0     328    200,0       674        132    220,0        M24x36           M20x30          50,0
      AU 90             445    66,0    520        40   94,0          40,0    39,5    580     300    500       172    26     350   5,0     395    240,0       804        160    246,5        M30x50           M20x35          64,0
                                                                                                                                                                                                                  20315044_102
                                                                                                                        Motor
      Dimension               ZN.           ZB.         ZN.      ZB.                      ZN.     ZB.               ZN.       ZB.          ZN.     ZB.                   ZN.     ZB.                        ZN.          ZB.
                                    63/71                  80/90A                           90B/100                   112/132               160/180A                      180B/200                                225
      AC                      140           140         157                 157           196       196            260        260          314           314             394                394             440          440
      AD                      124           124         134                 134           152       152            185        185          269           269             311                311             332          332
      dv                                                                                 2xM25     2xM25          2xM32      2xM32        2xM40         2xM40           2xM40              2xM40           2xM40        2xM40
                          4xM20         4xM20          4xM25              4xM25
                                                                                                                                                                                                                                    2031514e_en_210817.indd
      (M.. X 1,5)                                                                        2xM32     2xM32          2xM40      2xM40        2xM50         2xM50           2xM50              2xM50           2xM50        2xM50
      LL                      153           153         153                 153           168       168            273        273          273           273             273                273             273          273
      AG                      103           103         103                 103           133       133            173        173          173           173             173                173             173          173
                                                                                                                                                                                                                  20315044_108
222
                          4.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                                     Motor
                          Gearbox                            ZN.           ZB.             ZN.      ZB.       ZN.     ZB.           ZN.      ZB.           ZN.     ZB.         ZN.     ZB.            ZN.         ZB.
                                           DD / TD
                                                                   63/71                      80/90A            90B/100                112/132              160/180A            180B/200                    225
                                             kG              362           442             400      497       435     540            –         –            –       –           –       –              –            –
                                             LB              260           341             299      396       334     438            –         –            –       –           –       –              –            –
                          AU 20
                                             xk              142           142             155      155       167     167            –         –            –       –           –       –              –            –
                                           h11max            232           232             240      240       260     260            –         –            –       –           –       –              –            –
                                             kG              368           448             406      503       441     546           565      687            –       –           –       –              –            –
                                             LB              260           341             299      396       334     438           457      580            –       –           –       –              –            –
                          AU 30
                                             xk              142           142             155      155       167     167           222      222            –       –           –       –              –            –
                                           h11max            284           284             284      284       302     302           334      334            –       –           –       –              –            –
                                             kG              375           456             414      511       449     553           572      695            –       –           –       –              –            –
                                             LB              260           341             299      396       334     438           457      580            –       –           –       –              –            –
                          AU 40
                                             xk              142           142             155      155       167     167           222      222            –       –           –       –              –            –
                                           h11max            318           318             318      318       336     336           368      368            –       –           –       –              –            –
                                             kG               –             –              432      529       467     571           590      713           700     821          –       –              –            –
                                             LB               –             –              299      396       334     438           457      580           567     688          –       –              –            –
                          AU 50
                                             xk               –             –              155      155       167     167           222      222           236     236          –       –              –            –
                                           h11max             –             –              418      418       418     418           423      423           450     450          –       –              –            –
                                             kG               –             –              456      553       491     596           615      737           725     845          –       –              –            –
                                             LB               –             –              299      396       334     438           457      580           567     688          –       –              –            –
                          AU 60
                                             xk               –             –              155      155       167     167           222      222           236     236          –       –              –            –
                                           h11max             –             –              484      484       484     484           488      488           515     515          –       –              –            –
                                             kG               –             –              501      598       536     641           660      782           770     890          –       –              –            –
                                             LB               –             –              308      405       343     447           466      589           576     697          –       –              –            –
                          AU 70
                                             xk               –             –              164      164       176     176           231      231           245     245          –       –              –            –
                                           h11max             –             –              561      561       561     561           567      567           594     594          –       –              –            –
                                             kG               –             –              523      620       558     662           681      804           791     912         904    1038            948         1085
                                             LB               –             –              303      400       338     442           461      584           571     692         684     818            728          865
                          AU 80
                                             xk               –             –              159      159       171     171           226      226           240     240         249     249            259          259
                                           h11max             –             –              674      674       674     674           674      674           685     685         725     725            748          748
                                             kG               –             –               –        –        581     686           705      827           815     935         928    1061            972         1108
                                             LB               –             –               –        –        335     439           458      581           568     689         681     815            725          862
                          AU 90
                                             xk               –             –               –        –        168     168           223      223           237     237         246     246            256          256
                                                                                                                                                                                                                          4
                                           h11max             –             –               –        –        804     804           804      804           804     804         832     832            855          855
                                                                                                                                                                                                           20315044_082
                                               AUH hollow shaft with key                            AUB hollow shaft with shrink disc                                 AUK splined hollow shaft
                          Gearbox    WK           d1        l1      l3      l7        u      WK        d4     d5     l2       l3    l6     l9     WK          d2          l1    l3        l8          Mi           DM
                                      1)        H7/k6                                 N9      1)  H7/h6                                            1)      DIN 5480
                                                                                             B 28  28
                          AU 20      H 24         24        96     -0,5     20        8                       72    102,5 5,5      27,3   20      K 30 N30x1,25x22        96   -0,5       30    25,297 +0,034      2,25
                                                                                             B 30  30
                                                                                                                                                  K 30 N30x1,25x22                              25,297 +0,034      2,25
                          AU 30      H 35         35        116     7,5     20        10     B 35      35     80    116,0 7,5      29,3   20                             116   7,5        35
                                                                                                                                                  K 35 N35 x 2 x 16                             27,737 +0,042      3,50
                                                                                                                                                  K 35 N35 x 2 x 16                             27,737 +0,042
                          AU 40      H 40         40        133    12,0 25            12     B 40      40     90    133,5 12,0 31,3       30                             133   12,0       35                       3,50
                                                                                                                                                  K 45 N45 x 2 x 21                             37,631 +0,039
                                                                                                                                                  K 45 N45 x 2 x 21                             37,631 +0,039
                          AU 50      H 50         50        157    12,0 30            14     B 50      50    110 167,3 12,0 34,3          40                             157   12,0       35                       3,50
                                                                                                                                                  K 50 N50 x 2 x 24                             42,649 +0,044
                          AU 60     H 60          60        187    13,0     40        18    B 60       60    138    183,0   13,0   37,4   40      K 65 N65 x 2 x 31      187   13,0       40    57,675 +0,045      3,50
                          AU 70     H 70          70        240    15,0     50        20    B 70       70    155    244,0   15,0   44,4   50      K 75 N75 x 3 x 24      240   15,0       45    63,962 +0,050      5,25
2031514e_en_210817.indd
                          AU 80     H 90          90        274    13,5     50        25    B 90       90    185    278,0   13,5   56,5   60      K 90 N90 x 3 x 28      274   13,5       45    79,136 +0,042      5,25
                          AU 90     H 100        100        332    27,0     70        28    B 100     100    230    335,5   27,0   65,5   60      K 110 N110 x 3 x 35    332   27,0       55    99,080 +0,049      5,25
                                                                                                                                                                                                           20315044_094
                                                                                                            kG
                                                                                            q                         LB
                           AD                                                                          xk                      dv
                                                 AC
                                                                               i2
            AG
                                                                               f1
                                                                  s4
                                                                                                                                                      h1
                                                                              l12
                                                                                                                                                h11
                                                                                                                 LL                 dv
                                                                                                                                                                                                     f
                                                            b
                                                                                                                                                                                               h3
                                          d
                    u P9
t AGVs l
                                                                                                                                                      h22
                                                                  h4
                                                                                                                                                                                                c
                                                                                                      s
w1 a b3 c11
                                                                                            e                                                                                    h
                                                                                                                                                                                        43477544.eps
43477644.eps
                                                                                                      Gearbox dimensions
      Gearbox               a            b           b3           c      c11          e          f     f1        h                       h1      h3          h4     h22         q          s          w1
      AG 30                 57,0        260          156        16      20,0         92,0       292    4,0        98,0     ±   0,2       129    310,0        85,0   129        107,5       9          30,0
      AG 40                 68,0        308          188        20      24,0        104,0       342    3,5       118,0     ±   0,2       148    351,0       106,0   148        115,0      11          34,0
      AG 50                 84,0        388          236        21      31,0        145,5       436    4,5       149,0     ±   0,2       178    464,0       136,5   178        133,0      14          22,5
      AG 60                111,0        550          284        27      39,5        174,5       614    5,0       181,5     ±   0,2       218    581,0       204,5   218        157,5      18          38,0
      AG 70                133,0        560          340        30      44,0        208,0       629    5,0       214,0     ±   0,2       272    623,0       192,0   272        193,5      22          49,0
      AG 80                150,5        655          416        40      53,0        235,0       730    5,0       261,0     ±   0,3       328    721,5       210,0   328        220,0      26          50,0
      AG 90                172,0        800          500        42      58,0        269,5       880    5,0       308,0     ±   0,3       395    874,0       270,0   395        246,5      33          64,0
                                                                                                                                                                                              20315044_103
                                                                                                                 Motor
      Dimension                 ZN.            ZB.          ZN.      ZB.             ZN.     ZB.             ZN.       ZB.                ZN.      ZB.         ZN.      ZB.             ZN.          ZB.
                                       63/71                   80/90A                  90B/100                 112/132                      160/180A             180B/200                      225
      AC                        140            140          157      157             196     196             260       260                314      314         394      394             440          440
      AD                        124            124          134      134             152     152             185       185                269      269         311      311             332          332
      dv                                                                            2xM25   2xM25           2xM32    2xM32               2xM40    2xM40       2xM40    2xM40           2xM40        2xM40
                             4xM20           4xM20         4xM25       4xM25
                                                                                                                                                                                                             2031514e_en_210817.indd
      (M.. X 1,5)                                                                   2xM32   2xM32           2xM40    2xM40               2xM50    2xM50       2xM50    2xM50           2xM50        2xM50
      LL                        153            153          153         153          168     168             273       273                273      273         273      273             273          273
      AG                        103            103          103         103          133     133             173       173                173      173         173      173             173          173
                                                                                                                                                                                              20315044_108
224
                          4.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                                         Motor
                          Gearbox                            ZN.           ZB.            ZN.     ZB.               ZN.     ZB.          ZN.     ZB.            ZN.     ZB.               ZN.     ZB.            ZN.         ZB.
                                           DD / TD
                                                                   63/71                    80/90A                    90B/100              112/132               160/180A                  180B/200                    225
                                             kG              368           448            406          503         441          546      565            687      –            –            –            –         –            –
                                             LB              260           341            299          396         334          438      457            580      –            –            –            –         –            –
                          AG 30
                                             xk              142           142            155          155         167          167      222            222      –            –            –            –         –            –
                                           h11max            310           310            310          310         328          328      360            360      –            –            –            –         –            –
                                             kG              375           456            414          511         449          553      572            695      –            –            –            –         –            –
                                             LB              260           341            299          396         334          438      457            580      –            –            –            –         –            –
                          AG 40
                                             xk              142           142            155          155         167          167      222            222      –            –            –            –         –            –
                                           h11max            351           351            351          351         369          369      401            401      –            –            –            –         –            –
                                             kG               –             –             432          529         467          571      590            713     700          821           –            –         –            –
                                             LB               –             –             299          396         334          438      457            580     567          688           –            –         –            –
                          AG 50
                                             xk               –             –             155          155         167          167      222            222     236          236           –            –         –            –
                                           h11max             –             –             464          464         464          464      469            469     496          496           –            –         –            –
                                             kG               –             –             456          553         491          596      615            737     725          845           –            –         –            –
                                             LB               –             –             299          396         334          438      457            580     567          688           –            –         –            –
                          AG 60
                                             xk               –             –             155          155         167          167      222            222     236          236           –            –         –            –
                                           h11max             –             –             581          581         581          581      585            585     612          612           –            –         –            –
                                             kG               –             –             501          598         536          641      660            782     770          890           –            –         –            –
                                             LB               –             –             308          405         343          447      466            589     576          697           –            –         –            –
                          AG 70
                                             xk               –             –             164          164         176          176      231            231     245          245           –            –         –            –
                                           h11max             –             –             623          623         623          623      629            629     656          656           –            –         –            –
                                             kG               –             –             523          620         558          662      681            804     791          912          904         1038       948         1085
                                             LB               –             –             303          400         338          442      461            584     571          692          684          818       728          865
                          AG 80
                                             xk               –             –             159          159         171          171      226            226     240          240          249          249       259          259
                                           h11max             –             –             722          722         722          722      722            722     733          733          773          773       796          796
                                             kG               –             –              –            –          581          686      705            827     815          935          928         1061       972         1108
                                             LB               –             –              –            –          335          439      458            581     568          689          681          815       725          862
                          AG 90
                                             xk               –             –              –            –          168          168      223            223     237          237          246          246       256          256
                                           h11max             –             –              –            –          874          874      874            874     874          874          902          902       925          925
                                                                                                                                                                                                                      20315044_084
                                                                                                                                                                                                                                     4
                                                                    AGV solid shaft with key                                                                     AGE splined solid shaft
                          Gearbox     WK                d           i2           l              s4             t         u x b x l12      WK            d3 DIN 5480         l3       l4         l5             Me             DM
                                          1)                                             DIN 332-DR                       DIN 6885            1)          6g/7H
                          AG 30      V 30            30k6          67,5      60             M10               33,0       A8 x 7 x 56     E 45           W45x2x21           22,5      85    146,6           48,909 -0,025      4,00
                          AG 40      V 40            40k6          93,5      80             M16               43,0       A12 x 8 x 70    E 50           W50x2x24           20,5     120    167,5           54,186 -0,023      4,00
                          AG 50      V 50            50k6         111,0     100             M16               53,5       A14 x 9 x 90    E 65           W65x2x31           11,5     138    177,0           69,024 -0,028      4,00
                          AG 60      V 60            60m6         135,0     120             M20               64,0       A18x11x110      E 75           W75x3x24           23,0     170    214,0           81,292 -0,028      6,00
                          AG 70      V 70            70m6         160,0     140             M20               74,5       A20x12x125      E 90           W90x3x28           29,0     200    252,0           95,944 -0,027      6,00
                          AG 80      V 90            90m6         187,5     170             M20               95,0       A25x14x160      E 110          W110x3x35          32,5     220    285,0          116,036 -0,031      6,00
                          AG 90      V 110          110m6         237,5     210             M24              116,0       A28x16x200        –                –               –        –       –                   –              –
                                                                                                                                                                                                                      20315044_097
                                               AGH hollow shaft with key                             AGB hollow shaft with shrink disc                                       AGK splined hollow shaft
                          Gearbox    WK           d1        l1      l3      l7       u      WK          d4         d5      l2     l3     l6        l9     WK          d2           l1      l3        l8          Mi           DM
                                      1)        H7/k6                                N9         1)    H7/h6                                                1)   DIN 5480
                                                                                                                                                         K 30 N30x1,25x22                                  25,297 +0,034      2,25
                          AG 30      H 35         35        116    30,0 20           10     B 35        35         80    116,0 30,0 29,3           20                              116    30,0       35
                                                                                                                                                         K 35 N35 x 2 x 16                                 27,737 +0,042      3,50
                                                                                                                                                         K 35 N35 x 2 x 16                                 27,737 +0,042      3,50
                          AG 40      H 40         40        133    32,5 25           12     B 40        40         90    133,5 32,5 31,3           30                             133     32,5       35
                                                                                                                                                         K 45 N45 x 2 x 21                                 37,631 +0,039      3,50
                                                                                                                                                         K 45 N45 x 2 x 21                                 37,631 +0,039      3,50
                          AG 50      H 50         50        157    23,0 30           14     B 50        50         110 167,3 23,0 34,3             40                             157     23,0       35
                                                                                                                                                         K 50 N50 x 2 x 24                                 42,649 +0,044      3,50
                          AG 60     H 60          60        187    36,0    40        18    B 60         60         138   183,0   32,0   37,4       40    K 65 N65 x 2 x 31        187     36,0       40    57,675 +0,045      3,50
                          AG 70     H 70          70        240    29,0    50        20    B 70         70         155   244,0   29,0   44,4       50    K 75 N75 x 3 x 24        240     29,0       45    63,962 +0,050      5,25
                          AG 80     H 90          90        274    46,0    50        25    B 90         90         185   278,0   46,0   56,5       60    K 90 N90 x 3 x 28        274     46,0       45    79,136 +0,042      5,25
                          AG 90     H 100        100        332    64,0    70        28    B 100       100         230   335,5   64,0   65,5       60    K 110 N110 x 3 x 35      332     64,0       55    99,080 +0,049      5,25
                                                                                                                                                                                                                      20315044_098
2031514e_en_210817.indd
                                                                                                kG
                                                                    c5         q                          LB                                                       AD
                                                                                           xk                   dv
i2
AC
                                                                                                                                                                                 AG
                                                              f1
                                    AFV
                                                                                                                                     h11
                               d
                                                                                                                                                h1
                                                                                                                                           h3
                                                              l12
                                                                                                     LL              dv                                                             e1
              u P9
                                                                                                                                                h22
                     t
                                                                                                                                                                               s1
                                      s4                       l          c1                                                                                 b1
                                                                                                                                           a1
                                                                                                                                                             a11
                                                                     45°                                                     90°                             b3
                                                                                            AF 20 - AF 60
                                                          °
                                                         45
                                                                                                                                           45°
                                                 22.5°
43478944.eps
43479044.eps
                                                                                                     Gearbox dimensions
      Gearbox            a1           a11                b1         b3             c1      c5           e1       f1         h1      h2                h3   h22           q            s1
      AF 20              160          123          110 j6           131            10      23             130        3,5   104      57,5         228,0      61,5    101,5             9,0
                         200          154          130 j6           156            12      42             165        3,5   129      75,0         286,0      77,0    107,5            11,0
      AF 30
                         160          123          110 j6           156             9      45             165        3,5   129      75,0         286,0      77,0    107,5            11,0
      AF 40              250          192          180 j6           188            14      49             215        4,0   148      90,0         324,0      96,0    115,0            13,5
      AF 50              300          236          230 j6           242            14      49             265        4,0   178     115,0         421,0     118,0    133,0            13,5
      AF 60              350          265          250 j6           290            17      71             300        5,0   218     140,0         476,5     132,5    157,5            18,0
      AF 70              450           –           350 h6           346            17      71             400        5,0   272     165,0         621,0     225,0    193,5            18,0
      AF 80              450           –           350 h6           422            20      69             400        5,0   328     200,0         699,0     225,0    220,0            18,0
      AF 90              550           –           450 h6           500            20      69             500        5,0   395     240,0         839,0     275,0    246,5            18,0
                                                                                                                                                                              20315044_104
                                                                                                               Motor
      Dimension           ZN.              ZB.            ZN.      ZB.              ZN.     ZB.            ZN.       ZB.    ZN.      ZB.          ZN.      ZB.          ZN.          ZB.
                                   63/71                     80/90A                   90B/100                112/132          160/180A              180B/200                  225
      AC                  140              140            157      157              196     196            260       260    314      314          394      394       440             440
      AD                  124              124            134      134              152     152            185       185    269      269          311      311       332             332
                                                                                                                                                                                             2031514e_en_210817.indd
      dv                                                                           2xM25   2xM25          2xM32    2xM32   2xM40    2xM40        2xM40    2xM40     2xM40           2xM40
                         4xM20         4xM20             4xM25      4xM25
      (M.. X 1,5)                                                                  2xM32   2xM32          2xM40    2xM40   2xM50    2xM50        2xM50    2xM50     2xM50           2xM50
      LL                  153              153            153        153            168     168            273       273    273      273          273      273       273             273
      AG                  103              103            103        103            133     133            173       173    173      173          173      173       173             173
                                                                                                                                                                              20315044_108
226
                          4.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                                       Motor
                          Gearbox                            ZN.           ZB.          ZN.     ZB.             ZN.     ZB.            ZN.     ZB.             ZN.     ZB.             ZN.     ZB.         ZN.          ZB.
                                           DD / TD
                                                                   63/71                  80/90A                  90B/100                112/132                160/180A                180B/200                  225
                                             kG              362           442          400          497        435         540         –            –          –          –            –        –          –             –
                                             LB              260           341          299          396        334         438         –            –          –          –            –        –          –             –
                          AF 20
                                             xk              142           142          155          155        167         167         –            –          –          –            –        –          –             –
                                           h11max            232           232          240          240        260         260         –            –          –          –            –        –          –             –
                                             kG              368           448          406          503        441         546        565          687         –          –            –        –          –             –
                                             LB              260           341          299          396        334         438        457          580         –          –            –        –          –             –
                          AF 30
                                             xk              142           142          155          155        167         167        222          222         –          –            –        –          –             –
                                           h11max            284           284          284          284        302         302        334          334         –          –            –        –          –             –
                                             kG              375           456          414          511        449         553        572          695         –          –            –        –          –             –
                                             LB              260           341          299          396        334         438        457          580         –          –            –        –          –             –
                          AF 40
                                             xk              142           142          155          155        167         167        222          222         –          –            –        –          –             –
                                           h11max            318           318          318          318        336         336        368          368         –          –            –        –          –             –
                                             kG               –             –           432          529        467         571        590          713        700        821           –        –          –             –
                                             LB               –             –           299          396        334         438        457          580        567        688           –        –          –             –
                          AF 50
                                             xk               –             –           155          155        167         167        222          222        236        236           –        –          –             –
                                           h11max             –             –           418          418        418         418        423          423        450        450           –        –          –             –
                                             kG               –             –           456          553        491         596        615          737        725        845           –        –          –             –
                                             LB               –             –           299          396        334         438        457          580        567        688           –        –          –             –
                          AF 60
                                             xk               –             –           155          155        167         167        222          222        236        236           –        –          –             –
                                           h11max             –             –           484          484        484         484        488          488        515        515           –        –          –             –
                                             kG               –             –           501          598        536         641        660          782        770        890           –        –          –             –
                                             LB               –             –           308          405        343         447        466          589        576        697           –        –          –             –
                          AF 70
                                             xk               –             –           164          164        176         176        231          231        245        245           –        –          –             –
                                           h11max             –             –           561          561        561         561        567          567        594        594           –        –          –             –
                                             kG               –             –           523          620        558         662        681          804        791        912          904     1038        948          1085
                                             LB               –             –           303          400        338         442        461          584        571        692          684      818        728           865
                          AF 80
                                             xk               –             –           159          159        171         171        226          226        240        240          249      249        259           259
                                           h11max             –             –           674          674        674         674        674          674        685        685          725      725        748           748
                                             kG               –             –            –            –         581         686        705          827        815        935          928     1061        972          1108
                                             LB               –             –            –            –         335         439        458          581        568        689          681      815        725           862
                          AF 90
                                             xk               –             –            –            –         168         168        223          223        237        237          246      246        256           256
                                                                                                                                                                                                                                4
                                           h11max             –             –            –            –         804         804        804          804        804        804          832      832        855           855
                                                                                                                                                                                                                20315044_083
                                               AFH hollow shaft with key                             AFB hollow shaft with shrink disc                                    AFK splined hollow shaft
                          Gearbox    WK          d1         l1      l3       l7         u     WK        d4      d5     l2         l3    l6      l9    WK             d2          l1      l3    l8          Mi            DM
                                      1)        H7/k6                                  N9      1)     H7/h6                                               1)    DIN 5480
                                                                                              B 28      28
                          AF 20      H 24        24         96     23,5     20          8                       72    102,5 17,5 27,3           20    K 30 N30x1,25x22           96     23,5 30      25,297 +0,034       2,25
                                                                                              B 30      30
                                                                                                                                                      K 30 N30x1,25x22                               25,297 +0,034       2,25
                          AF 30      H35         35         116    30,0     20         10     B 35      35      80    116,0 30,0 29,3           20                               116    34,5 35
                                                                                                                                                      K 35 N35 x 2 x 16                              27,737 +0,042       3,50
                                                                                                                                                      K 35 N35 x 2 x 16                              27,737 +0,042
                          AF 40      H40         40         133    37,0     25         12     B 40      40      90    133,5 37,0 31,3           30                              133     32,5 35                          3,50
                                                                                                                                                      K 45 N45 x 2 x 21                              37,631 +0,039
                                                                                                                                                      K 45 N45 x 2 x 21                              37,631 +0,039
                          AF 50      H 50        50         157    37,0     30         14     B 50      50      110 167,3 37,3 34,3             40                              157     37,0 35                          3,50
                                                                                                                                                      K 50 N50 x 2 x 24                              42,649 +0,044
2031514e_en_210817.indd
                          AF 60     H 60          60        187    58,0     40         18    B 60       60      138   183,0   62,0     37,4     40    K 65 N65 x 2 x 31         187     58,0   40    57,675 +0,045       3,50
                          AF 70     H 70          70        240    56,0     50         20    B 70       70      155   244,0   56,0     44,4     50    K 75 N75 x 3 x 24         240     56,0   45    63,962 +0,050       5,25
                          AF 80     H 90          90        274    55,5     50         25    B 90       90      185   278,0   55,5     56,5     60    K 90 N90 x 3 x 28         274     55,5   55    79,136 +0,042       5,25
                          AF 90     H 100        100        332    42,0     70         28    B 100     100      230   335,5   42,0     65,5     60    K 110 N110 x 3 x 35       332     42,0   55    99,080 +0,049       5,25
                                                                                                                                                                                                                20315044_096
                                                                                              kG                                                                                          AD
                                                                            q                           LB                                                                          a6
                                                                     a2                xk                         dv                                                                       a5
                                                                                   0
                                                       a8       a7              d1
AC
                                                                                                                                                                                                        AG
                                                            i2
                                                a4
f1
                                                                                                                                             h11
                        ADV
                                                                                                                                                          h1
           u P9
                                                                                                                                                    h3
                                                            l                                      LL             dv
                                                                                                                                                                                                         e1
                          d
                                                                                                                                                          h2
                    t
                                                        l12
                                           s4
                                                                                                                                                     a1                            b1                         s1
                                                                                                                                                                                    b3
                                                                                                                                                                                    70°
                                                                                        AD 40                  90°                  AD 50 - AD 80                         °
                                                                                                                                                                     20
                                                                                                                                                               35°
                                                                                                                       45°
43479144.eps
43479244.eps
                                                                                                       Gearbox dimensions
      Gearbox           a1         a2           a4     a5            a6         a7     a8          b1       b3    d10     e1            f1         h1          h2             h3          q               s1
                                                                                                    j6
      AD 40             175        68,0         206    20              -        23,0   21,0        110     190    14     130           3,5         148          90            318        115,0         M12x17
      AD 50             220        85,5         255    20              -        26,0   29,5        130     242    18     165           4,5         178         115            418        133,0         M12x18
      AD 60             280        47,0         309    25            51,5       30,0   34,0        180     290    22     215           5,0         218         140            484        157,5         M16x21
      AD 70             324        51,5         366    32             65        30,5   29,0        230     346    22     265           5,0         272         165            561        193,5         M16x21
      AD 80             382        53,5         440    32             71        32,6   35,0        250     422    22     300           5,0         328         200            674        220,0         M20x30
                                                                                                                                                                                                       20315044_105
                                                                                                                  Motor
      Dimension              ZN.           ZB.         ZN.      ZB.                 ZN.     ZB.               ZN.       ZB.         ZN.      ZB.            ZN.      ZB.                         ZN.           ZB.
                                   63/71                  80/90A                      90B/100                   112/132               160/180A                180B/200                                 225
      AC                     140           140         157      157                 196     196               260       260         314      314            394      394                       440          440
      AD                     124           124         134      134                 152     152               185       185         269      269            311      311                       332          332
      dv                                                                           2xM25   2xM25             2xM32    2xM32        2xM40    2xM40          2xM40    2xM40                     2xM40        2xM40
                         4xM20            4xM20       4xM25          4xM25
                                                                                                                                                                                                                      2031514e_en_210817.indd
      (M.. X 1,5)                                                                  2xM32   2xM32             2xM40    2xM40        2xM50    2xM50          2xM50    2xM50                     2xM50        2xM50
      LL                     153           153         153            153           168     168               273       273         273      273            273      273                       273          273
      AG                     103           103         103            103           133     133               173       173         173      173            173      173                       173          173
                                                                                                                                                                                                       20315044_108
228
                          4.5.4 Dimension sheets
                                Direct drive input with cylindrical rotor motor
                                          2/3-stage                                                                       Motor
                          Gearbox                           ZN.           ZB.   ZN.     ZB.           ZN.     ZB.      ZN.     ZB.     ZN.     ZB.      ZN.     ZB.      ZN.         ZB.
                                           DD / TD
                                                                  63/71           80/90A                90B/100          112/132        160/180A         180B/200              225
                                                 kG         375           456   414     511           449     553      572     695      –       –        –       –        –            –
                                                 LB         260           341   299     396           334     438      457     580      –       –        –       –        –            –
                          AD 40
                                                 xk         142           142   155     155           167     167      222     222      –       –        –       –        –            –
                                               h11max       318           318   318     318           336     336      368     368      –       –        –       –        –            –
                                                 kG          –             –    432     529           467     571      590     713     700     821       –       –        –            –
                                                 LB          –             –    299     396           334     438      457     580     567     688       –       –        –            –
                          AD 50
                                                 xk          –             –    155     155           167     167      222     222     236     236       –       –        –            –
                                               h11max        –             –    418     418           418     418      423     423     450     450       –       –        –            –
                                                 kG          –             –    456     553           491     596      615     737     725     845       –       –        –            –
                                                 LB          –             –    299     396           334     438      457     580     567     688       –       –        –            –
                          AD 60
                                                 xk          –             –    155     155           167     167      222     222     236     236       –       –        –            –
                                               h11max        –             –    484     484           484     484      488     488     515     515       –       –        –            –
                                                 kG          –             –    501     598           536     641      660     782     770     890       –       –        –            –
                                                 LB          –             –    308     405           343     447      466     589     576     697       –       –        –            –
                          AD 70
                                                 xk          –             –    164     164           176     176      231     231     245     245       –       –        –            –
                                               h11max        –             –    561     561           561     561      567     567     594     594       –       –        –            –
                                                 kG          –             –    523     620           558     558      681     804     791     912      904    1038      948         1085
                                                 LB          –             –    303     400           338     442      461     584     571     692      684     818      728          865
                          AD 80
                                                 xk          –             –    159     159           171     171      226     226     240     240      249     249      259          259
                                               h11max        –             –    674     674           674     674      674     674     685     685      725     725      748          748
                                                                                                                                                                            20315044_085
                                                                                                                                                                                             4
                                                                                                     20315044_138             E 22     W65x2x31     174 213,0 69,024 -0,028          4,00
                                                                                                                              E 75     W75x3x24     170 214,0 81,292 -0,028          6,00
                                                                                                                              E 76     W75x3x24     205 250,0 81,292 -0,028          6,00
                                                                                                                    AD 60
                                                                                                                              E 11     W75x3x24     170 214,0 81,292 -0,028          6,00
                                                                                                                              E 22     W75x3x24     205 250,0 81,292 -0,028          6,00
                                                                 ADH hollow shaft with key                                    E 90     W90x3x28     200 252,0 95,944 -0,027          6,00
                          Gearbox     WK             d1               l1         l3           l7           u                  E 91     W90x3x28     230 286,0 95,944 -0,027          6,00
                                          1)                                                                        AD 70
                                                    H7/k6                                                  N9                 E 11     W90x3x28     200 252,0 95,944 -0,027          6,00
                          AD 40       H 40           40              133        12,0          25           12                 E 22     W90x3x28     230 286,0 95,944 -0,027          6,00
                          AD 50       H 50           50              157        12,0          30           14                 E 110    W110x3x35    220 285,0 116,036 -0,031         6,00
                          AD 60       H 60           60              187        13,0          40           18                 E 111    W110x3x35    260 325,0 116,036 -0,031         6,00
                                                                                                                    AD 80
                          AD 70       H 70           70              240        15,0          50           20                 E 11     W110x3x35    220 285,0 116,036 -0,031         6,00
                          AD 80       H 90           90              274        13,5          50           25                 E 22     W110x3x35    260 325,0 116,036 -0,031         6,00
                                                                                                    20315044_140                                                            20315044_139
                                  KB conical rotor motors and Z cylindrical rotor motors with Demag coupling shaft
                                  end are fitted with flange, coupling and coupling housing.
Coupling connection
Demag coupling
                                                               Intermediate flange
4
         A70 - A90
         Offset gearbox
41685544.eps
230
                          4.6.1 Selection example offset geared motors with coupling connection
                                                                             Selection example
                                                                             The requirement is for a geared motor with a KBA conical-rotor brake motor, 0,37
                                                                             kW, 100 % CDF and an output speed of approx. 10 rpm.
                                                                             Required duty factor fB erf  1,8:
                                 KBA 71 A 4          0,37   1370           2,6    1,30        0,65   3,30        2,20    1,5          4,1    14600     5,5          9              10
                                 KBA 71 B 4          0,55   1355           3,9    1,75        0,69   3,55        2,45    1,7          4,4    19250     7,1         10              11
                                 KBA 80 A 4          0,83   1360           5,8    2,60        0,72   3,70        2,35    3,5          10,0   13500    12,0         13              15
                                 KBA 80 B 4          1,00   1370           7,0    3,10        0,70   3,95        2,50    3,9          10,4   13800    14,0         14              17
                                                                             Selected motor:
                                                                             KBA 71 A 4, 0,37 kW, 100 % CDF,
                                                                             1370 rpm, MNMot. = 2,6 Nm
                                                                                                                                                                                        4
                                                                                  Motor speed 1370 rpm
                                                                             i=                                                       = 137
                                                                                  Output speed 10 rpm
                                                                                                                                                                                        231
                                                  Selected:
                                                  A offset gearboxes 40T.
                                                  Housing and shaft design according to type designation in section 4.1
                                                                                                660 Nm
                                                                                  fB =                       = 1,99
                                                                                           127 2,6 Nm
                                                  e.g.
                                                  light coupling H1 or heavy coupling HT1.
                                                  Dimension sheet according to section 4.6.3. For further options, see section 6.
                                                                                                                                         2031514f_en_210817.indd
232
                          4.6.2 Selection tables offset gearbox with coupling connection
                                                                                                                                                                           4
                                201              31,7                 0,96                    46                    3150
                                205               35                  0,89                     41                   3150
                                                 39,9                 0,78                    36                    3150
                                                 44,1                 0,71                    33                    3150
                                                 52,1                 0,60                    28                    3150
                                                 55,5                 0,56                    26                    3150
                                                 61,4                 0,51                    24                    3150                 A.. 20T.            6,9
                                                  70                  0,44                     21                   3150
                                                 77,4                 0,40                    19                    3150
                                                 88,5                 0,35                    16                    3150
                                                  98                  0,32                     15                   3150
                                                 112                  0,28                    13                    3150
                                                 123                  0,25                    12                    3150
2031514g_en_210817.indd
                                                                                                                                                                           4
                               1907              11,5                 25,2                    126                    8523
                               1984              12,9                 23,4                    112                    8806
                                                 14,7                 20,5                     99                    9020
                               2063              16,4                 19,1                     88                    9346
                               2075              19,5                 16,2                     75                    9690
                               2100              21,8                 14,6                     67                   10239
                                                 24,2                 13,2                     60                   10411
                                                                                                                                        A.. 60D.             82
                                                 27,1                 11,8                     54                   11068
                                                 31,8                 10,0                     46                   11477
                                                 35,6                  9,0                     41                   12163
                                                 39,2                  8,1                     37                   12449
                                                  44                   7,2                     33                   13280
                                                 48,8                  6,5                     30                   13637
                                                 54,7                  5,8                     27                   14504
                                                 60,6                  5,3                     24                   14886
                                                 67,9                  4,7                     21                   15791
                               2100              77,2                  4,1                     19                   19116
                                                 89,9                  3,5                     16                   19936
                                                 101                   3,2                     14                   20000
                                                 112                   2,8                     13                   20000
                                                 129                   2,5                     11                   20000
                                                 143                   2,2                     10                   20000                A.. 60T.            84
                                                 160                   2,0                    9,1                   20000
                                                 178                   1,8                    8,2                   20000
                                                 199                   1,6                    7,3                   20000
                                                 213                   1,5                    6,8                   20000
2031514g_en_210817.indd
3) 4) 3) 4) 3) 4)
3) 4) 3) 4) 3) 4)
                                                                                                                                                                                          4
                                     11500         76,3                            22,9          19                    83635
                                                   84,8                            20,6          17                    85000
                                                   96,3                            18,1          15                    85000
                                                   107                             16,3          14                    85000
                                                   121                             14,4          12                    85000
                                                   134                             13,0          11                    85000
                                                                                                                                            A.. 90T.        -                       388
                                                   156                             11,2         9,3                    85000
                                                   173                             10,1         8,4                    85000
                                                   197                              8,9         7,4                    85000
                                                   218                              8,0         6,6                    85000
                                                   247                              7,1         5,9                    85000
                                                   274                              6,4         5,3                    85000
2031514g_en_210817.indd
                                                              kG
                                   p1                                                                                   AM 10                                AM 20 - AM 40
                         a2                  c4                            LB                                                                                              AD
                                        a7                    xk                                                                                              a5
                                                                                  dv
                                        0
                                    d1
a5
d10
                                                                                                                                                                                             AG
                                                                                                       AC
                a8
           a4
a8
h11
                                                                                                                                                        h1
                                                                                                               a4
                                                                                                                                                h3
                                                                                  dv
                                                                                                                                                                                  e1
                                                                   LL
                                                                                                                                                        h2
              a3              a9                                                                                                                                    b3                  s1
                                                                                                                                                                                43479344.eps
43477244.eps
                                                                                                       Gearbox dimensions
      Gearbox         a2            a3            a4          a5          a7          a8          a9      b3        d10                   e1        h1       h2      h3          q            s1
      AM 10            –            18            132         30           –      13,0        76,0          110     20 H11      1)         85       91,4     51,0   205     102,5        M8x12
      AM 20           73            18            150         16          20      15,5        87,0          131       14                   85      104,0     57,5   224     113,5        M8x12
      AM 30           80            20            182         16          22      21,0        94,0          158       14                  107      129,2     75,0   284     123,5        M10x18
      AM 40           85            20            206         20          23      21,0       106,5          190       14                  107      148,0     90,0   318     132,5        M10x18
                                                                                                                                                                                       20315044_101
                                                                   Motor
      Dimension            KB.           KB.            KB.         KB.         KB.        KB.          KB.
                           71A           71B            80A         80B         90A        90B         100A
      AC                   140           140            158         158         178        178          196
      AD                   134           134            143         143         153        153          176
      dv
                       4xM25            4xM25       4xM25          4xM25       4xM25       4xM25       4xM32
      (M.. X 1,5)
      LL                   128           128            128         128         128         128         158
      AG                   108           108            108         108         108         108         128
                                                                                                                                                                                                      2031514h_en_210817.indd
      xk                    77            77             82          82          92          92         103
      LB                   244           264            284         299         315         331         349
                                                                                              20315044_109
                                          2/3-stage                                                                   Motor
                          Gearbox                           KB.            KB.              KB.                KB.            KB.           KB.            KB.            KB.
                                           D. / T.
                                                            71A            71B              80A                80B            90A           90B           100A           100B
                                             kG             432            452              474                489             –             –              –              –
                                             p1             177            177              177                177             –             –              –              –
                          AM 10
                                             c4             11,5           11,5             13,5               13,5            –             –              –              –
                                           h11max           212            212              221                221             –             –              –              –
                                             kG             434            454              476                491            507           523             –              –
                                             p1             178            178              178                178            178           178             –              –
                          AM 20
                                             c4             11,5           11,5             13,5               13,5           13,5          13,5            –              –
                                           h11max           232            232              240                240            251           251             –              –
                                             kG             451            471              493                508            524           540            560            577
                                             p1             191            191              191                191            191           191            191            191
                          AM 30
                                             c4             15,5           15,5             17,5               17,5           17,5          17,5          20,0           20,0
                                           h11max           284            284              284                284            293           293            284            302
                                             kG             454            454              496                511            527           543            471            580
                                             p1             194            194              194                194            194           194            194            194
                          AM 40
                                             c4             15,5           15,5             17,5               17,5           17,5          17,5          20,0           20,0
                                           h11max           318            318              318                318            327           327            336            336
                                                                                                                                                                       20315044_086
                                                                                                                                                                                       4
                                                                                        20315044_134 AM 20            E 36     W35x2x16     90     141,9     38,972 -0,023    4,00
                                                                                                                      E 11     W35x2x16     70     111,9     38,972 -0,023    4,00
                                                                                                                      E 45     W45x2x21     85     130,6     48,909 -0,025    4,00
                                                                                                       AM 30          E 46     W45x2x21    100     159,6     48,909 -0,025    4,00
                                                                                                                      E 11     W45x2x21     85     130,6     48,909 -0,025    4,00
                                                                                                                      E 50     W50x2x24    120     150,0     54,186 -0,023    4,00
                                                                                                       AM 40
                                                                                                                      E 11     W50x2x24    120     150,0     54,186 -0,023    4,00
                                                                                                                                                                        20315044_135
                                                     AMB hollow shaft with shrink disc                                                   AMK splined hollow shaft
                          Gearbox         WK          d4      d5     l2       l3     l6        l9      Gearbox         WK     d2 DIN5480     l1    l3     l8       Mi           DM
                                           1)        H7/h6                                                              1)       7H/6g
                          AM 10            –           –       –      –       –       –        –       AM 10           K 25   N25x1,25x18 90,5 9,5       29 20,293 +0,031     2,25
                                          B 28        28                                               AM 20           K 30   N30x1,25x22 96,0 12,5 30 25,297 +0,034          2,25
                          AM 20                               72   102,5     6,5    27,3      20
                                          B 30        30                                                               K 30   N30x1,25x22                     25,297 +0,034   2,25
                                                                                                       AM 30                               116,0 8,5     35
                          AM 30           B 35        35      80   116,0     8,5    29,3      20                       K 35   N35 x 2 x 16                    27,737 +0,042   3,50
                          AM 40           B 40        40      90   133,5     5,5    31,3      30                       K 35   N35 x 2 x 16                    27,737 +0,042   3,50
                                                                                                       AM 40                               133,0 5,5     35
                                                                                        20315044_137                   K 45   N45 x 2 x 21                    37,631 +0,039   3,50
                                                                                                                                                                        20315044_136
2031514h_en_210817.indd
                                                                                              kG
                                                                      p1                                     LB                                                                               AD
                                                      a2                       c4                 xk
                                                                                                                                                                                    a6
                                                       a7                                                           dv
                                                                                                                                                                             a5
                                                      a8
                                                                      0
                                                                     d1
                                                                                                                                                                                                               AG
                                                                                                                                        AC
                                                       i2
                                                                                                                                                                                    70°
                                                       f1
                                       a4
AUV
h11
                                                                                                                                                                  h1
                                                                                                                                                            h3
                                                      l12
                                                                                                       LL           dv
          u
                                                                                                                                                                                                     e1
                         d
h4
                                                                                                                                                                                                             35°
                                                                                                                                                                  h2
                    t
                                      s4               l                                                                                                                                                 °
                                                                                                             AU 20 - AU 40                                       s1                                 20
                                                      w1             b4                 s                                                                                           b1
                                                                                                                         90°                                                        b3
                                                                                                                                                             a1
                                                                                                                                 45
                                                                                                                                 °
43479444.eps
43477444.eps
                                                                                                            Gearbox dimensions
      Gearbox            a1     a2     a4        a5    a6     a7          a8        b       b1     b3       b4 d10 e1      f1 h1                 h2         h3        h4      q           s              s1          w1
                                                                                             j6
      AU 20             107    61,0   150        16    –      20,0    15,5       –           70   131         –     14      85    4,0    104     57,5       224         –   101,5     –             M8x12            –
      AU 30             152    64,0   182        16    –      22,0    21,0      190          95   156        57     14     115    4,0   129,2    75,0       284        50   107,5   M8x12           M10x18          30,0
      AU 40             175    68,0   206        20    –      23,0    21,0      216         110   188        68     14     130    3,5    148     90,0       318        60   115,0   M12x17          M12x17          34,0
      AU 50             220    85,5   255        20    –      26,0    29,5      257         130   236        90     18     165    4,5    178    115,0       418        71   133,0   M12x18          M12x18          26,5
      AU 60             280    47,0   309        25   51,5    30,0    34,0      323         180   284       111     22     215    5,0    218    140,0       484        91   157,5   M16x21          M16x21          38,0
      AU 70             324    51,5   366        32   65,0    30,5    29,0      400         230   340       133     22     265    5,0    272    165,0       561       112   193,5   M20x32          M16x21          49,0
      AU 80             382    53,5   440        32   71,0    32,6    35,0      499         250   416       151     22     300    5,0    328    200,0       674       132   220,0   M24x36          M20x30          50,0
      AU 90             445    66,0   520        40   94,0    40,0    39,5      580         300   500       172     26     350    5,0    395    240,0       804       160   246,5   M30x50          M20x35          64,0
                                                                                                                                                                                                             20315044_102
                                                                                                                         Motor
      Dimension                KB.         KB.         KB.         KB.          KB.           KB.            KB.          KB.          KB.       KB.          KB.            KB.      KB.            KB.             KB.
                               71A         71B         80A         80B          90A           90B           100A         100B         112B      125B         140B           160B     180B           200B            225B
      AC                       140         140         158         158          178           178            196          196          220       246          274            314      354            394             440
      AD                       134         134         143         143          153           153            176          176          189       200          250            269      293            311             332
      dv                                                                                                                                                    2xM40          2xM40    2xM40          2xM40           2xM40
                              4xM25    4xM25          4xM25     4xM25          4xM25         4xM25          4xM32        4xM32    4xM32         4xM32
      (M.. X 1,5)                                                                                                                                           2xM50          2xM50    2xM50          2xM50           2xM50
      LL                       128         128         128         128          128           128            158          158         158        158          273            273      273            273             273
      AG                       108         108         108         108          108           108            128          128         128        128          173            173      173            173             173
      xk                        77          77          82          82           92            92            103          103         110        122          174            221      237            246             256
                                                                                                                                                                                                                            2031514h_en_210817.indd
      LB                       244         264         284         299          315           331            349          366         389        444          511            586      663            727             769
                                                                                                                                                                                                             20315044_109
240
                          4.6.3 Dimension sheets for coupling connection with conical rotor motor
                                           2/3-stage                                                                                       Motor
                          Gearbox                             KB.           KB.          KB.         KB.     KB.      KB.         KB.       KB.       KB.       KB.        KB.     KB.            KB.     KB.       KB.
                                               D. / T.
                                                              71A           71B          80A         80B     90A      90B        100A      100B      112B      125B       140B    160B           180B    200B      225B
                                                 kG           422           442          464         479     495      511          –         –         –         –          –       –              –       –         –
                                                 p1           167           167          167         167     167      167          –         –         –         –          –       –              –       –         –
                          AU 20
                                                 c4           11,5          11,5         13,5        13,5    13,5     13,5         –         –         –         –          –       –              –       –         –
                                               h11max         232           232          240         240     251      251          –         –         –         –          –       –              –       –         –
                                                 kG           435           455          477         492     508      524         544       561        –         –          –       –              –       –         –
                                                 p1           175           175          175         175     175      175         175       175        –         –          –       –              –       –         –
                          AU 30
                                                 c4           15,5          15,5         17,5        17,5    17,5     17,5       20,0      20,0        –         –          –       –              –       –         –
                                               h11max         284           284          284         284     293      293         302       302        –         –          –       –              –       –         –
                                                 kG           436           456          478         493     509      525         545       562        –         –          –       –              –       –         –
                                                 p1           176           176          176         176     176      176         176       176        –         –          –       –              –       –         –
                          AU 40
                                                 c4           15,5          15,5         17,5        17,5    17,5     17,5       20,0      20,0        –         –          –       –              –       –         –
                                               h11max         318           318          318         318     327      327         336       336        –         –          –       –              –       –         –
                                                 kG           476           496          518         533     549      565         585       602       641       697        764      –              –       –         –
                                                 p1           219           219          219         219     219      219         219       219       219       219        219      –              –       –         –
                          AU 50
                                                 c4           13,5          13,5         13,5        13,5    15,5     15,5       18,0      18,0      33,0      35,0       35,0      –              –       –         –
                                               h11max         418           418          418         418     418      418         418       418       418       418        430      –              –       –         –
                                                 kG           503           523          545         560     576      592         612       629       668       724        791      –              –       –         –
                                                 p1           243           243          243         243     243      243         243       243       243       243        243      –              –       –         –
                          AU 60
                                                 c4           16,5          16,5         18,5        18,5    18,5     18,5       21,0      21,0      36,0      38,0       38,0      –              –       –         –
                                               h11max         484           484          484         484     484      484         484       484       484       484        495      –              –       –         –
                                                 kG           613           633          655         670     686      702         722       739       780       837        904    1015             –       –         –
                                                 p1           355           355          355         355     355      355         355       355       355       355        355     355             –       –         –
                          AU 70
                                                 c4           13,5          13,5         15,5        15,5    15,5     15,5       18,0      18,0      36,0      38,0       38,0    38,0             –       –         –
                                               h11max         561           561          561         561     561      561         561       561       587       587        587     594             –       –         –
                                                 kG            –             –           676         691     707      723         743       760       877       934       1001    1112           1189    1266        –
                                                 p1            –             –           377         377     377      377         377       377       452       452        452     452            452     452        –
                          AU 80
                                                 c4            –             –           15,5        15,5    15,5     15,5       18,0      18,0      36,0      38,0       38,0    74,0           74,0    87,0        –
                                               h11max          –             –           674         674     674      674         674       674       703       703        703     703            705     725        –
                                                 kG            –             –            –           –       –        –           –         –        901       957       1024    1135           1212    1290      1331
                                                 p1            –             –            –           –       –        –           –         –        476       476        476     476            476     476       476
                          AU 90
                                                 c4            –             –            –           –       –        –           –         –       36,0      38,0       38,0    74,0           74,0    87,0      87,0
                                                                                                                                                                                                                            4
                                               h11max          –             –            –           –       –        –           –         –        826       826        826     843            843     843       855
                                                                                                                                                                                                             20315044_087
                                               AUH hollow shaft with key                             AUB hollow shaft with shrink disc                                  AUK splined hollow shaft
                          Gearbox    WK           d1         l1       l3      l7        u       WK      d4     d5     l2       l3    l6      l9     WK          d2          l1    l3        l8          Mi          DM
                                      1)        H7/k6                                   N9      1) H7/h6                                             1)      DIN 5480
                                                                                              B 28  28
                          AU 20      H 24         24         96      -0,5     20        8                      72    102,5 5,5      27,3    20      K 30 N30x1,25x22        96   -0,5       30     25,297 +0,034    2,25
                                                                                              B 30  30
                                                                                                                                                    K 30 N30x1,25x22                               25,297 +0,034    2,25
                          AU 30      H 35         35         116     7,5      20        10    B 35      35     80    116,0 7,5      29,3    20                             116   7,5        35
                                                                                                                                                    K 35 N35 x 2 x 16                              27,737 +0,042    3,50
                                                                                                                                                    K 35 N35 x 2 x 16                              27,737 +0,042
                          AU 40      H 40         40         133   12,0 25              12    B 40      40     90    133,5 12,0 31,3        30                             133   12,0       35                      3,50
                                                                                                                                                    K 45 N45 x 2 x 21                              37,631 +0,039
                                                                                                                                                    K 45 N45 x 2 x 21                              37,631 +0,039
                          AU 50      H 50         50         157   12,0 30              14    B 50      50    110 167,3 12,0 34,3           40                             157   12,0       35                      3,50
                                                                                                                                                    K 50 N50 x 2 x 24                              42,649 +0,044
                          AU 60     H 60          60         187   13,0       40        18   B 60       60    138    183,0   13,0   37,4    40      K 65 N65 x 2 x 31      187   13,0       40     57,675 +0,045    3,50
                          AU 70     H 70          70         240   15,0       50        20   B 70       70    155    244,0   15,0   44,4    50      K 75 N75 x 3 x 24      240   15,0       45     63,962 +0,050    5,25
2031514h_en_210817.indd
                          AU 80     H 90          90         274   13,5       50        25   B 90       90    185    278,0   13,5   56,5    60      K 90 N90 x 3 x 28      274   13,5       45     79,136 +0,042    5,25
                          AU 90     H 100        100         332   27,0       70        28   B 100     100    230    335,5   27,0   65,5    60      K 110 N110 x 3 x 35    332   27,0       55     99,080 +0,049    5,25
                                                                                                                                                                                                             20315044_094
                                                                                           kG
                                                                     p1                                LB
                                                                            c4               xk                                                                                        AD
                                                                                                            dv
AC
                                                                                                                                                                                                    AG
                        AGVs                         i2
                                                                                                                                                       h1
                                         s4
                                                                                                                                                 h11
                        d
l12
                                                                                                                                                                                                         h3
                                f
                                    b
                                                                                     dv            LL
            u P9
h4
t l
                                                                                                                                                       h22
                                                 w1              a                                                                                                                                 c
                                                                            s
                                                                 e                                                                                                           b3                    c11
                                                                                                                                                                                    h
                                                                                                                                                                                            43479544.eps
43477644.eps
                                                                                                   Gearbox dimensions
      Gearbox            a          b          b3          c         c11         e           f      f1        h                     h1           h3           h4       h22         q          s           w1
      AG 30              57,0      260         156         16        20,0      92,0        292     4,0        98,0      ±   0,2     129      310,0            85,0     129        107,5        9         30,0
      AG 40              68,0      308         188         20        24,0     104,0        342     3,5       118,0      ±   0,2     148      351,0           106,0     148        115,0       11         34,0
      AG 50              84,0      388         236         21        31,0     145,5        436     4,5       149,0      ±   0,2     178      464,0           136,5     178        133,0       14         22,5
      AG 60             111,0      550         284         27        39,5     174,5        614     5,0       181,5      ±   0,2     218      581,0           204,5     218        157,5       18         38,0
      AG 70             133,0      560         340         30        44,0     208,0        629     5,0       214,0      ±   0,2     272      623,0           192,0     272        193,5       22         49,0
      AG 80             150,5      655         416         40        53,0     235,0        730     5,0       261,0      ±   0,3     328      721,5           210,0     328        220,0       26         50,0
      AG 90             172,0      800         500         42        58,0     269,5        880     5,0       308,0      ±   0,3     395      874,0           270,0     395        246,5       33         64,0
                                                                                                                                                                                                20315044_103
                                                                                                                 Motor
      Dimension              KB.         KB.         KB.        KB.          KB.          KB.       KB.           KB.         KB.          KB.           KB.           KB.     KB.            KB.          KB.
                             71A         71B         80A        80B          90A          90B      100A          100B        112B         125B          140B          160B    180B           200B         225B
      AC                     140         140         158        158          178          178       196           196         220          246           274           314     354            394          440
      AD                     134         134         143        143          153          153       176           176         189          200           250           269     293            311          332
      dv                                                                                                                                               2xM40         2xM40   2xM40          2xM40        2xM40
                          4xM25         4xM25       4xM25       4xM25       4xM25         4xM25    4xM32         4xM32      4xM32         4xM32
      (M.. X 1,5)                                                                                                                                      2xM50         2xM50   2xM50          2xM50        2xM50
                                                                                                                                                                                                                 2031514h_en_210817.indd
      LL                     128         128         128         128         128           128      158           158         158          158           273           273     273            273          273
      AG                     108         108         108         108         108           108      128           128         128          128           173           173     173            173          173
      xk                      77          77          82          82          92            92      103           103         110          122           174           221     237            246          256
      LB                     244         264         284         299         315           331      349           366         389          444           511           586     663            727          769
                                                                                                                                                                                                  20315044_109
242
                          4.6.3 Dimension sheets for coupling connection with conical rotor motor
                                           2/3-stage                                                                                         Motor
                          Gearbox                             KB.         KB.         KB.         KB.      KB.          KB.       KB.         KB.         KB.      KB.           KB.      KB.            KB.     KB.       KB.
                                               D. / T.
                                                              71A         71B         80A         80B      90A          90B      100A        100B        112B     125B          140B     160B           180B    200B      225B
                                                 kG           435         455         477         492      508          524       544         561          –        –             –        –              –       –         –
                                                 p1           175         175         175         175      175          175       175         175          –        –             –        –              –       –         –
                          AG 30
                                                 c4           15,5        15,5        17,5        17,5     17,5         17,5     20,0        20,0          –        –             –        –              –       –         –
                                               h11max         310         310         310         310      319          319       328         328          –        –             –        –              –       –         –
                                                 kG           436         456         478         493      509          525       545         562          –        –             –        –              –       –         –
                                                 p1           176         176         176         176      176          176       176         176          –        –             –        –              –       –         –
                          AG 40
                                                 c4           15,5        15,5        17,5        17,5     17,5         17,5     20,0        20,0          –        –             –        –              –       –         –
                                               h11max         351         351         351         351      360          360       369         369          –        –             –        –              –       –         –
                                                 kG           476         496         518         533      549          565       585         602         641      697           764       –              –       –         –
                                                 p1           219         219         219         219      219          219       219         219         219      219           219       –              –       –         –
                          AG 50
                                                 c4           13,5        13,5        13,5        13,5     15,5         15,5     18,0        18,0        33,0     35,0          35,0       –              –       –         –
                                               h11max         464         464         464         464      464          464       464         464         464      464           476       –              –       –         –
                                                 kG           503         523         545         560      576          592       612         629         668      724           791       –              –       –         –
                                                 p1           243         243         243         243      243          243       243         243         243      243           243       –              –       –         –
                          AG 60
                                                 c4           16,5        16,5        18,5        18,5     18,5         18,5     21,0        21,0        36,0     38,0          38,0       –              –       –         –
                                               h11max         581         581         581         581      581          581       581         581         581      581           592       –              –       –         –
                                                 kG           613         633         655         670      686          702       722         739         780      837           904     1015             –       –         –
                                                 p1           355         355         355         355      355          355       355         355         355      355           355      355             –       –         –
                          AG 70
                                                 c4           13,5        13,5        15,5        15,5     15,5         15,5     18,0        18,0        36,0     38,0          38,0     38,0             –       –         –
                                               h11max         623         623         623         623      623          623       623         623         649      649           649      656             –       –         –
                                                 kG            –           –          676         691      707          723       743         760         877      934          1001     1112           1189    1266        –
                                                 p1            –           –          377         377      377          377       377         377         452      452           452      452            452     452        –
                          AG 80
                                                 c4            –           –          15,5        15,5     15,5         15,5     18,0        18,0        36,0     38,0          38,0     74,0           74,0    87,0        –
                                               h11max          –           –          722         722      722          722       722         722         751      751           751      751            753     773        –
                                                 kG            –           –           –           –        –            –         –           –          901      957          1024     1135           1212    1290      1331
                                                 p1            –           –           –           –        –            –         –           –          476      476           476      476            476     476       476
                          AG 90
                                                 c4            –           –           –           –        –            –         –           –         36,0     38,0          38,0     74,0           74,0    87,0      87,0
                                               h11max          –           –           –           –        –            –         –           –          896      896           896      913            913     913       925
                                                                                                                                                                                                                     20315044_089
                                                                                                                                                                                                                                    4
                                                                     AGV solid shaft with key                                                                   AGE splined solid shaft
                          Gearbox     WK                 d           i2          l           s4             t         u x b x l12       WK            d3 DIN 5480         l3       l4         l5               Me           DM
                                          1)                                             DIN 332-DR                    DIN 6885             1)          6g/7H
                          AG 30      V 30            30k6           67,5     60             M10            33,0       A8 x 7 x 56      E 45           W45x2x21           22,5      85    146,6           48,909 -0,025      4,00
                          AG 40      V 40            40k6           93,5     80             M16            43,0       A12 x 8 x 70     E 50           W50x2x24           20,5     120    167,5           54,186 -0,023      4,00
                          AG 50      V 50            50k6          111,0    100             M16            53,5       A14 x 9 x 90     E 65           W65x2x31           11,5     138    177,0           69,024 -0,028      4,00
                          AG 60      V 60            60m6          135,0    120             M20            64,0       A18x11x110       E 75           W75x3x24           23,0     170    214,0           81,292 -0,028      6,00
                          AG 70      V 70            70m6          160,0    140             M20            74,5       A20x12x125       E 90           W90x3x28           29,0     200    252,0           95,944 -0,027      6,00
                          AG 80      V 90            90m6          187,5    170             M20            95,0       A25x14x160       E 110          W110x3x35          32,5     220    285,0          116,036 -0,031      6,00
                          AG 90      V 110          110m6          237,5    210             M24           116,0       A28x16x200         –                –               –        –       –                   –              –
                                                                                                                                                                                                                     20315044_097
                                               AGH hollow shaft with key                          AGB hollow shaft with shrink disc                                        AGK splined hollow shaft
                          Gearbox    WK           d1         l1      l3    l7        u       WK      d4         d5      l2      l3     l6        l9     WK          d2           l1      l3        l8           Mi          DM
                                      1)        H7/k6                                N9      1)    H7/h6                                                 1)   DIN 5480
                                                                                                                                                       K 30 N30x1,25x22                                   25,297 +0,034     2,25
                          AG 30      H 35         35         116   30,0 20           10    B 35      35         80    116,0 30,0 29,3            20                              116    30,0       35
                                                                                                                                                       K 35 N35 x 2 x 16                                  27,737 +0,042     3,50
                                                                                                                                                       K 35 N35 x 2 x 16                                  27,737 +0,042     3,50
                          AG 40      H 40         40         133   32,5 25           12    B 40      40         90    133,5 32,5 31,3            30                              133    32,5       35
                                                                                                                                                       K 45 N45 x 2 x 21                                  37,631 +0,039     3,50
                                                                                                                                                       K 45 N45 x 2 x 21                                  37,631 +0,039     3,50
                          AG 50      H 50         50         157   23,0 30           14    B 50      50         110 167,3 23,0 34,3              40                              157    23,0       35
                                                                                                                                                       K 50 N50 x 2 x 24                                  42,649 +0,044     3,50
                          AG 60     H 60          60         187   36,0    40        18    B 60      60         138   183,0    32,0   37,4       40    K 65 N65 x 2 x 31         187    36,0       40     57,675 +0,045     3,50
                          AG 70     H 70          70         240   29,0    50        20    B 70      70         155   244,0    29,0   44,4       50    K 75 N75 x 3 x 24         240    29,0       45     63,962 +0,050     5,25
                          AG 80     H 90          90         274   46,0    50        25    B 90      90         185   278,0    46,0   56,5       60    K 90 N90 x 3 x 28         274    46,0       45     79,136 +0,042     5,25
                          AG 90     H 100        100         332   64,0    70        28    B 100    100         230   335,5    64,0   65,5       60    K 110 N110 x 3 x 35       332    64,0       55     99,080 +0,049     5,25
                                                                                                                                                                                                                     20315044_098
2031514h_en_210817.indd
                                                                                kG                                                                                               AD
                                                   c5            p1                                LB
                                                                      c4              xk                  dv                                                              b3
                                                                                                                                                                                              AG
                                                                                                                             AC
                                          f1
                                                                                                                                            h11
                         AFV
                                                                                                                                                          h1
                                                                                                                                                  h3
                                          l12
                                                                                             LL           dv
            u
                                                                                                                                                                                              e1
                        d
                                                                                                                                                          h2
                    t         s4           l
                                                                                                                                                                                             s1
                                          i2             c1                                                                                                               b1
                                                                                                                                                     a1
                                                                                                                                                                          a11
                                                                                                           45°                                                            90°
                                                                                              °
                                                                                            45
                                                                                                                                                                                           45°
                                                                                       22°
AF 70 - AF 90 AF 20 - AF 60
43479644.eps
43479044.eps
                                                                                                  Gearbox dimensions
      Gearbox           a1         a11           b1            b3          c1          c5            e1       f1                   h1           h2             h3      h22            q            s1
      AF 20             160        123          110 j6         131         10          23            130              3,5          104          57,5       228,0        61,5     101,5             9,0
                        200        154          130 j6         156         12          42            165              3,5          129          75,0       286,0        77,0     107,5            11,0
      AF 30
                        160        123          110 j6         156          9          45            165              3,5          129          75,0       286,0        77,0     107,5            11,0
      AF 40             250        192          180 j6         188         14          49            215              4,0          148          90,0       324,0        96,0     115,0            13,5
      AF 50             300        236          230 j6         242         14          49            265              4,0          178         115,0       421,0       118,0     133,0            13,5
      AF 60             350        265          250 j6         290         17          71            300              5,0          218         140,0       476,5       132,5     157,5            18,0
      AF 70             450         –           350 h6         346         17          71            400              5,0          272         165,0       621,0       225,0     193,5            18,0
      AF 80             450         –           350 h6         422         20          69            400              5,0          328         200,0       699,0       225,0     220,0            18,0
      AF 90             550         –           450 h6         500         20          69            500              5,0          395         240,0       839,0       275,0     246,5            18,0
                                                                                                                                                                                          20315044_104
                                                                                                               Motor
      Dimension           KB.       KB.           KB.         KB.      KB.           KB.           KB.          KB.          KB.          KB.       KB.          KB.      KB.          KB.      KB.
                          71A       71B           80A         80B      90A           90B          100A         100B         112B         125B      140B         160B     180B         200B     225B
      AC                  140       140           158         158      178           178           196          196          220          246       274          314      354          394      440
      AD                  134       134           143         143      153           153           176          176          189          200       250          269      293          311      332
      dv                                                                                                                                          2xM40        2xM40    2xM40        2xM40    2xM40
                         4xM25     4xM25        4xM25         4xM25   4xM25          4xM25        4xM32        4xM32        4xM32       4xM32
                                                                                                                                                                                                         2031514h_en_210817.indd
244
                          4.6.3 Dimension sheets for coupling connection with conical rotor motor
                                           2/3-stage                                                                                           Motor
                          Gearbox                             KB.          KB.          KB.          KB.         KB.     KB.       KB.          KB.      KB.      KB.      KB.        KB.          KB.     KB.       KB.
                                               D. / T.
                                                              71A          71B          80A          80B         90A     90B      100A         100B     112B     125B     140B       160B         180B    200B      225B
                                                 kG           422          442          464          479         495     511        –            –        –        –        –          –            –       –         –
                                                 p1           167          167          167          167         167     167        –            –        –        –        –          –            –       –         –
                          AF 20
                                                 c4           11,5         11,5         13,5         13,5        13,5    13,5       –            –        –        –        –          –            –       –         –
                                               h11max         232          232          240          240         251     251        –            –        –        –        –          –            –       –         –
                                                 kG           435          455          477          492         508     524       544          561       –        –        –          –            –       –         –
                                                 p1           175          175          175          175         175     175       175          175       –        –        –          –            –       –         –
                          AF 30
                                                 c4           15,5         15,5         17,5         17,5        17,5    17,5     20,0         20,0       –        –        –          –            –       –         –
                                               h11max         284          284          284          284         293     293       302          302       –        –        –          –            –       –         –
                                                 kG           436          456          478          493         509     525       545          562       –        –        –          –            –       –         –
                                                 p1           176          176          176          176         176     176       176          176       –        –        –          –            –       –         –
                          AF 40
                                                 c4           15,5         15,5         17,5         17,5        17,5    17,5     20,0         20,0       –        –        –          –            –       –         –
                                               h11max         318          318          318          318         327     327       336          336       –        –        –          –            –       –         –
                                                 kG           476          496          518          533         549     565       585          602      641      697      764         –            –       –         –
                                                 p1           219          219          219          219         219     219       219          219      219      219      219         –            –       –         –
                          AF 50
                                                 c4           13,5         13,5         13,5         13,5        15,5    15,5     18,0         18,0     33,0     35,0     35,0         –            –       –         –
                                               h11max         418          418          418          418         418     418       418          418      418      418      430         –            –       –         –
                                                 kG           503          523          545          560         576     592       612          629      668      724      791         –            –       –         –
                                                 p1           243          243          243          243         243     243       243          243      243      243      243         –            –       –         –
                          AF 60
                                                 c4           16,5         16,5         18,5         18,5        18,5    18,5     21,0         21,0     36,0     38,0     38,0         –            –       –         –
                                               h11max         484          484          484          484         484     484       484          484      484      484      495         –            –       –         –
                                                 kG           613          633          655          670         686     702       722          739      780      837      904       1015           –       –         –
                                                 p1           355          355          355          355         355     355       355          355      355      355      355        355           –       –         –
                          AF 70
                                                 c4           13,5         13,5         15,5         15,5        15,5    15,5     18,0         18,0     36,0     38,0     38,0       38,0           –       –         –
                                               h11max         561          561          561          561         561     561       561          561      587      587      587        594           –       –         –
                                                 kG            –            –           676          691         707     723       743          760      877      934     1001       1112         1189    1266        –
                                                 p1            –            –           377          377         377     377       377          377      452      452      452        452          452     452        –
                          AF 80
                                                 c4            –            –           15,5         15,5        15,5    15,5     18,0         18,0     36,0     38,0     38,0       74,0         74,0    87,0        –
                                               h11max          –            –           674          674         674     674       674          674      703      703      703        703          705     725        –
                                                 kG            –            –            –            –           –       –         –            –       901      957     1024       1135         1212    1290      1331
                                                 p1            –            –            –            –           –       –         –            –       476      476      476        476          476     476       476
                          AF 90
                                                 c4            –            –            –            –           –       –         –            –      36,0     38,0     38,0       74,0         74,0    87,0      87,0
                                                                                                                                                                                                                              4
                                               h11max          –            –            –            –           –       –         –            –       826      826      826        843          843     843       855
                                                                                                                                                                                                               20315044_088
                                               AFH hollow shaft with key                              AFB hollow shaft with shrink disc                                 AFK splined hollow shaft
                          Gearbox    WK           d1         l1      l3      l7         u      WK           d4      d5    l2      l3      l6      l9    WK         d2          l1     l3     l8           Mi          DM
                                      1)        H7/k6                                  N9       1)  H7/h6                                                1)    DIN 5480
                                                                                               B 28  28
                          AF 20      H 24         24         96    23,5      20         8                           72   102,5 17,5 27,3          20    K 30 N30x1,25x22       96    23,5 30       25,297 +0,034      2,25
                                                                                               B 30  30
                                                                                                                                                        K 30 N30x1,25x22                           25,297 +0,034      2,25
                          AF 30      H35          35         116   30,0      20        10      B 35         35      80   116,0 30,0 29,3          20                           116   34,5 35
                                                                                                                                                        K 35 N35 x 2 x 16                          27,737 +0,042      3,50
                                                                                                                                                        K 35 N35 x 2 x 16                          27,737 +0,042
                          AF 40      H40          40         133   37,0      25        12      B 40         40      90   133,5 37,0 31,3          30                          133    32,5 35                          3,50
                                                                                                                                                        K 45 N45 x 2 x 21                          37,631 +0,039
                                                                                                                                                        K 45 N45 x 2 x 21                          37,631 +0,039
                          AF 50      H 50         50         157   37,0      30        14      B 50         50     110 167,3 37,3 34,3            40                          157    37,0 35                          3,50
                                                                                                                                                        K 50 N50 x 2 x 24                          42,649 +0,044
                          AF 60     H 60          60         187   58,0      40        18      B 60      60        138   183,0   62,0    37,4     40    K 65 N65 x 2 x 31     187    58,0    40    57,675 +0,045      3,50
                          AF 70     H 70          70         240   56,0      50        20      B 70      70        155   244,0   56,0    44,4     50    K 75 N75 x 3 x 24     240    56,0    45    63,962 +0,050      5,25
2031514h_en_210817.indd
                          AF 80     H 90          90         274   55,5      50        25      B 90      90        185   278,0   55,5    56,5     60    K 90 N90 x 3 x 28     274    55,5    55    79,136 +0,042      5,25
                          AF 90     H 100        100         332   42,0      70        28      B 100    100        230   335,5   42,0    65,5     60    K 110 N110 x 3 x 35   332    42,0    55    99,080 +0,049      5,25
                                                                                                                                                                                                               20315044_096
                                                                                    kG
                                                                     p1                             LB                                                                        AD
                                                    a2                    c4             xk
                                                                                                                                                                       a6
                                                        a7                                                 dv
                                                                                                                                                                a5
                                                    a8
                                                                     0
                                                                 d1
                                                                                                                                                                                                 AG
                                                                                                                             AC
                                                     i2
                                                                                                                                                                       70°
                                         a4
ADV f1
h11
                                                                                                                                                     h1
                                                                                                                                               h3
                                                    l12
                                                                                              LB           dv
          u
                                                                                                                                                                                       e1
                        d
                                                                                                                                                                                           35°
                                                                                                                                                     h2
                    t
                                      s4            l                                                                                                                                      °
                                                                                                           AD 40                                    s1                                20
                                                                                                                                                                       b1
                                                                                                                90°                                                    b3
                                                                                                                                                a1
                                                                                                                      45°
43479744.eps
43479244.eps
                                                                                                  Gearbox dimensions
      Gearbox           a1          a2        a4          a5    a6        a7      a8          b1       b3    d10     e1             f1         h1         h2         h3       q                  s1
                                                                                               j6
      AD 40             175         68,0      206         20     -        23,0    21,0        110     190    14     130            3,5         148         90        318     115,0             M12x17
      AD 50             220         85,5      255         20     -        26,0    29,5        130     242    18     165            4,5         178        115        418     133,0             M12x18
      AD 60             280         47,0      309         25   51,5       30,0    34,0        180     290    22     215            5,0         218        140        484     157,5             M16x21
      AD 70             324         51,5      366         32    65        30,5    29,0        230     346    22     265            5,0         272        165        561     193,5             M16x21
      AD 80             382         53,5      440         32    71        32,6    35,0        250     422    22     300            5,0         328        200        674     220,0             M20x30
                                                                                                                                                                                           20315044_105
                                                                                                            Motor
      Dimension               KB.          KB.       KB.       KB.         KB.      KB.             KB.      KB.         KB.        KB.          KB.         KB.            KB.        KB.           KB.
                              71A          71B       80A       80B         90A      90B            100A     100B        112B       125B         140B        160B           180B       200B          225B
      AC                      140          140       158       158         178      178             196      196         220        246          274         314            354        394           440
      AD                      134          134       143       143         153      153             176      176         189        200          250         269            293        311           332
      dv                                                                                                                                       2xM40       2xM40          2xM40      2xM40         2xM40
                          4xM25          4xM25      4xM25      4xM25      4xM25    4xM25           4xM32    4xM32       4xM32      4xM32
      (M.. X 1,5)                                                                                                                              2xM50       2xM50          2xM50      2xM50         2xM50
      LL                      128          128       128        128        128       128            158         158         158     158          273         273            273        273           273
                                                                                                                                                                                                              2031514h_en_210817.indd
      AG                      108          108       108        108        108       108            128         128         128     128          173         173            173        173           173
      xk                       77           77        82         82         92        92            103         103         110     122          174         221            237        246           256
      LB                      244          264       284        299        315       331            349         366         389     444          511         586            663        727           769
                                                                                                                                                                                               20315044_109
246
                          4.6.3 Dimension sheets for coupling connection with conical rotor motor
                                          2/3-stage                                                                                  Motor
                          Gearbox                             KB.           KB.      KB.     KB.           KB.          KB.       KB.     KB.     KB.     KB.      KB.     KB.      KB.         KB.
                                               D. / T.
                                                              71A           71B      80A     80B           90A          90B      100A    100B    112B    125B     140B    160B     180B        200B
                                             kG               436           456     478      493           509          525       545    562      –        –        –       –        –           –
                                             p1               176           176     176      176           176          176       176    176      –        –        –       –        –           –
                          AD 40
                                             c4               15,5          15,5    17,5     17,5          17,5         17,5      20,0   20,0     –        –        –       –        –           –
                                           h11max             318           318     318      318           327          327       336    336      –        –        –       –        –           –
                                             kG               476           496     518      533           549          565       585    602     641      697     764       –        –           –
                                             p1               219           219     219      219           219          219       219    219     219      219     219       –        –           –
                          AD 50
                                             c4               13,5          13,5    13,5     13,5          15,5         15,5      18,0   18,0    33,0     35,0    35,0      –        –           –
                                           h11max             418           418     418      418           418          418       418    418     418      418     430       –        –           –
                                             kG               503           523     545      560           576          592       612    629     668      724     791       –        –           –
                                             p1               243           243     243      243           243          243       243    243     243      243     243       –        –           –
                          AD 60
                                             c4               16,5          16,5    18,5     18,5          18,5         18,5      21,0   21,0    36,0     38,0    38,0      –        –           –
                                           h11max             484           484     484      484           484          484       484    484     484      484     495       –        –           –
                                             kG               613           633     655      670           686          702       722    739     780      837     904       –        –           –
                                             p1               355           355     355      355           355          355       355    355     355      355     355       –        –           –
                          AD 70
                                             c4               13,5          13,5    15,5     15,5          15,5         15,5      18,0   18,0    36,0     38,0    38,0               –           –
                                           h11max             561           561     561      561           561          561       561    561     587      587     587                –           –
                                             kG                –             –      676      691           707          723       743    760     877      934     1001     1112    1189        1266
                                             p1                –             –      377      377           377          377       377    377     452      452      452     452      452         452
                          AD 80
                                             c4                –             –      15,5     15,5          15,5         15,5      18,0   18,0    36,0     38,0    38,0     74,0    74,0        87,0
                                           h11max              –             –      674      674           674          674       674    674     703      703      703     703      705         725
                                                                                                                                                                                       20315044_090
                                                                                                                                                                                                       4
                                                                                                          20315044_138                   E 22     W65x2x31     174 213,0 69,024 -0,028         4,00
                                                                                                                                         E 75     W75x3x24     170 214,0 81,292 -0,028         6,00
                                                                                                                                         E 76     W75x3x24     205 250,0 81,292 -0,028         6,00
                                                                                                                               AD 60
                                                                                                                                         E 11     W75x3x24     170 214,0 81,292 -0,028         6,00
                                                                                                                                         E 22     W75x3x24     205 250,0 81,292 -0,028         6,00
                                                                      ADH hollow shaft with key                                          E 90     W90x3x28     200 252,0 95,944 -0,027         6,00
                          Gearbox     WK                  d1               l1         l3           l7             u                      E 91     W90x3x28     230 286,0 95,944 -0,027         6,00
                                                                                                                               AD 70
                                          1)             H7/k6                                                    N9                     E 11     W90x3x28     200 252,0 95,944 -0,027         6,00
                          AD 40       H 40                40              133        12,0          25             12                     E 22     W90x3x28     230 286,0 95,944 -0,027         6,00
                          AD 50       H 50                50              157        12,0          30             14                     E 110   W110x3x35     220 285,0 116,036 -0,031        6,00
                          AD 60       H 60                60              187        13,0          40             18                     E 111   W110x3x35     260 325,0 116,036 -0,031        6,00
                                                                                                                               AD 80
                          AD 70       H 70                70              240        15,0          50             20                     E 11    W110x3x35     220 285,0 116,036 -0,031        6,00
                          AD 80       H 90                90              274        13,5          50             25                     E 22    W110x3x35     260 325,0 116,036 -0,031        6,00
                                                                                                         20315044_140                                                                  20315044_139
A 10 - A 60
A 70 - A 90
                                                                                                                                          41670145.eps
4
      . ..D = 2-stage
      . ..T = 3-stage
                                                                                                                                                         2031514i_en_210817.indd
248
                          4.7.2 Motor mounting flange
41670344.eps
                                                                                                                                                                 4
                                                                                                                     Mounting flange dimensions
                                                 Z cylindrical rotor    KB conical rotor     Order
                          Gearbox                                                                           c4       b1          d1         d2        d3
                                                       motor                motor           number
                                                                                                                     H7
                          A 10 / A 20                  63 / 71                  71         715 020 44      11,5       70        115j6       140        85
                          A 10 / A 20                 80 / 90A               80 / 90       715 022 44      13,5       80        115j6       140       100
                          A 30 / A 40                  63 / 71                  71         715 220 44      15,5       70        140j6       180        85
                          A 30 / A 40                 80 / 90A              80B / 90       715 222 44      17,5       80        140j6       180       100
                          A 30 / A 40                90B / 100                 100         715 224 44      20,0      110        140j6       180       130
                          A 50 / A 70 / A 80           63 / 71                  71         715 320 44      13,5       70        180j6       224        85
                          A 50 / A 70 / A 80          80 / 90A               80 / 90       715 322 44      15,5       80        180j6       224       100
                          A 50 / A 70 / A 80         90B / 100                 100         715 324 44      18,0      110        180j6       224       130
                          A 50                            -                    112         715 326 44      33,0      110        180j6       224       130
                          A 50                       112A / 132            125 / 140       715 328 44      35,0      125        180j6       224       150
                          A 60                         63 / 71                  71         715 420 44      16,5       70        224j6       280        85
                          A 60                        80 / 90A               80 / 90       715 422 44      18,5       80        224j6       280       100
                          A 60                       90B / 100                 100         715 424 44      21,0      110        224j6       280       130
                          A 60 / A 70                     -                    112         715 426 44      36,0      110        224j6       280       130
                          A 60 / A 70                 112 / 132            125 / 140       715 428 44      38,0      125        224j6       280       150
                          A 70                          160                   160B         715 434 44      74,0      155        224j6       280       190
                          A 80 / A 90                     -                    112         715 526 44      36,0      110        280h6       355       130
                          A 80 / A 90                 112 / 132             125/140        715 528 44      38,0      125        280h6       355       150
                          A 80 / A 90                160 / 180A           160B / 180B      715 536 44      74,0      155        280h6       355       190
                          A 80 / A 90               180B / 200B               200B
                                                                                           715 538 44      87,0      200       280h6       355        236
                          A 90                          225                   225B
                                                                                                                                                  20315044_107
2031514i_en_210817.indd
                          . ..D = 2-stage
                          . ..T = 3-stage                                                                                                                        249
      5     Motors
      5.1 General
      5.1.1 Properties of Demag AC motors
ZBA / ZBE
41687744.eps
                                                  ZBF
5
                                                                                                                         41819044.eps
                                                                                                                                        2031515a_en_210817.indd
250
                          5.1.1.2 Demag KB conical rotor motors
                                                                              The Demag KB conical rotor motor range combines the electric motor and spring-
                                                                              operated brake in one unit functioning on the sliding rotor principle.
                                                                              It is designed as a squirrel-cage motor.
                                                                              Motor outputs range from 0,48 kW to 55 kW in intermittent duty.
                                                                              When the motor is switched on an axial force moves the rotor and the brake disc
                                                                              against the brake spring. The brake ring is released from the brake cap and the
                                                                              motor then starts running.
                                                                              When the motor is switched off or power fails, the motor is mechanically braked.
                                                                              The brake springs displace the rotor and push the brake disc and brake ring
                                                                              against the brake surface.
                                                                              This brake principle requires no special control.
                                                                              The sliding rotor design facilitates the implementation of microspeed drives1). Two
                                                                              brake motors are combined in such a way that large speed differences of up to
                                                                              1:500 can be achieved even with line-fed operation, e.g. for greater positioning
                                                                              accuracy.
                                                                              Due to their electrical rating and flywheel (in the form of a heavy fan and/or heavy
                                                                              coupling), KBF motors are particularly suitable for smooth acceleration and braking
                                                                              of travel drives.
                                                                              KBA motors should be used if conical-rotor motors are to be operated with invert-
                                                                              ers.
KBA / KBF
                                                                                                                                                                          5
                                                                                                                                                          41426444.eps
                          5.1.2 Insulation
                                                                              These motors feature insulation for thermal classification F as standard, there-
                                                                              fore offering corresponding thermal protection. According to according to DIN EN
                                                                              60034-1, the winding limit of temperature rise is 105 K and the maximum coolant
                                                                              temperature is 40 °C, 60 °C for Z.A motors.
                                                                              The temperature of temperature class F is 155 °C according to
                                                                              DIN EN 60034-18-1.
                                                                              The standard insulation is tropic-proof and suitable for hot and dry environments.
                                                                              Special insulation for the motor interior is available at additional cost. This includes:
                                                                              • Protection against moisture (protection against high air humidity, also in the
                                                                                case of fluctuating temperatures)
2031515a_en_210817.indd
                                                                                     or
                                                                              • Protection against acids (protection against acid fumes and gases).
                          1) Refer to Demag drives brochure, order no. 208 734 44.                                                                                        251
      5.1.3 Motor protection
                                           A distinction is made between current-dependent protection and motor tempera-
                                           ture-dependent protective devices.
                                           Current-dependent protective devices:
                                           • Fusible links
                                           only serve to protect the supply cables in the event of short-circuits. They are not
                                           suitable for protecting the motor against overload, but must always be provided to
                                           protect against short-circuit.
                                           Under normal operating conditions with short acceleration times, low starting cur-
                                           rents and low starting frequencies,
                                           • Motor protective switches
                                           provide adequate protection. Motor circuit breakers are not suitable when the mo-
                                           tor has to start against heavy loads and for high starting frequencies. If the circuit
                                           breaker and motor thermal time constants are not matched, circuit breakers will trip
                                           out when set to the correct rated current.
                                           Motor thermal protection devices:
                                           The following motor temperature-dependent protection devices are available
                                           • PTC thermistor
                                           • Temperature sensors and
                                           • Temperature detectors.
                                           See section 6.2.2 and 6.4.2 for a description.
                                           Protection against voltage peaks:
                                           Owing to extremely fast power contactors, the combination of high leakage induct-
                                           ance together with unfavourable supply conditions may cause high voltage peaks
                                           in the low-speed windings of motors and in the brake coils. Since this may result in
                                           the destruction of the windings or contacts, the 8 and 12-pole windings of Demag
                                           motors up to frame size 132 are protected by varistors (voltage-dependent resis-
                                           tors). The brake rectifiers supplied with the units also feature varistors to protect
                                           the modules and brake coil, as standard.
                                               Abbrevia-
                                                           Description                                                    Unit
                                                 tions
                                           PN              Rated power at 400 V, 50 Hz or 380 - 400 V, 50 Hz               kW
                                           nN              Rated speed at 50 Hz                                            rpm
                                           MN              Rated torque                                                    Nm
                                           IN              Rated current at 400 V or 380 - 400 V                            A
                                           cos φN          Rated power factor                                               –
                                           IE class        Efficiency classification to DIN EN 60034-30                     –
                                           η 1/2
                                           η 3/4           Efficiency at 1/2, 3/4 or 4/4 rated power                       %
                                           η 4/4
                                           IA/IN           Starting torque ratio                                            –
                                           MA/MN           Starting torque ratio                                            –
                                           MK / MN         Breakdown torque ratio                                           –
                                           MH              Run-up torque                                                   Nm
                                                           Standard brake torque for KB. with conical brake disk
                                           MB std                                                                          Nm
                                                           Brake torque of Z motors for standard brake assignment
                                           MBF             Brake torque with flat brake disk for KB motors                 Nm
                                           JMot            Moment of inertia of Z motor                                   kgm2
                                                                                                                                    2031515a_en_210817.indd
                                                                 Speed:
                                                                                                                    - ( nsyn 50 Hz - nN )
                                                                                                              fx
                                                                                       nx = nsyn 50 Hz ·
                                                                                                            50 Hz
                                                                  Output:
                                                                                                                       f
                                                                                                      Px = PN     · 50 xHz
                                                                  Current:
                                                                                                                  fx   400 V
                                                                                                    Ix  IN         
                                                                                                                50 Hz U x
                                                                                                                      ( 50 Hz )2
                                                                                                       Z OX  Z O           2
                                                                                                                          fX
                                                                                                                                                          5
                                                                 Starting frequency for ZBF and KBF motors
                                                                                                                    ( 50 Hz )2
                                                                                                        AX  A            2
                                                                                                                        fX
                                                                 Abbrevia-
                                                                              Description                                                         Unit
                                                                 tions
                                                                 Px           New power                                                             kW
fx New frequency Hz
Ix New current A
Ux New voltage V
Ax Starts per hour with a start-up time of 1 second at new frequency 1/h
                                                                                                                                                          253
      5.1.6 Standards and regulations
                                        Demag AC motors with and without brake comply with all relevant standards and
                                        regulations, in particular with:
                                        • DIN EN 60034-1 Rating and performance
                                        • DIN EN 60034-5 IP types of enclosure by housing (IP code)
                                        • DIN EN 60034-7 Model designs and mounting arrangements (IM code)
                                        • DIN EN 60034-8 Terminal markings and direction of rotation
                                        • DIN EN 60034-9 Noise limits
                                        • DIN EN 60034-14 Mechanical vibration; measurements, evaluation and limits of
                                          vibration severity
                                        • DIN EN 60034-18-1 Functional assessment of insulation systems
                                        • DIN EN 60034-30 Efficiency classification of AC squirrel-cage motors, except
                                          for pole-changing motors (IE code)
                                        • DIN EN 60038 standard voltages
                                        • DIN EN 60529 IP enclosure types for electrical equipment housing
                                        • Tolerance N for concentricity and shaft extension run-out to DIN 42955
                                        • Most IEC dimensions
                                        • Terminal markings to DIN EN 60 445.
                                        •          CSA, Specification C 22.2
                                        Miscellaneous
                                        • EN 60034 part 12: Start-up behaviour of AC squirrel-cage motors
                                        • DIN EN 50347 Cylindrical shaft ends for electric machinery
                                        • DIN 42925 Entry fittings in terminal boxes for AC motors
                                        IE efficiency classification
                                        The scope of the EuP Directive and of DIN EN 60034-30, EU Regulation for Elec-
                                        tric Motors 640/2009, applies for the following specifications.
                                        - Rated voltages up to 1000 V
                                        - Rated voltages from 0,75 kW to 375 kW
                                        - Motors with 2, 4 or 6 poles
                                             Rating for continuous duty (S1) or almost continuous duty (S3 with a duty factor
                                             of 80% or more)
5
                                        CCC
                                        China introduced a product certification system - CCC (China Compulsory
                                        Certification) in August 2003. Low output solo (geared) motors (single / two
                                        speeds) spare also subject to this obligatory certification.
                                        3000 rpm (2-pole)  2,2 kW
                                        1500 rpm (4-pole)  1,10 kW
                                                                                                                                2031515a_en_210817.indd
                                                                            Brake size
                                                                            ZBA: B003, B007, B020, B050, B140, B280, B680                          Terminal box position
                                                                            ZBE: B003, B007, B020, B050, B140, B280, B680
                                                                            ZBF: B003, B020, B050, B140                                                        0, 1, 2, 3
                                  Z              B               A          100                A                 4            B050                  B3                 1
                                                                                                                     No. of poles                        Mounting code to DIN
                                                                                                                     2, 4, 6, 8, 8/2, 12/2, 12/4         EN60034-7, only needs to be
                                                                                                                                                         specified for solo motors
                                                                                                                                                         B3, B5, B6, B7, B8, B14, V1,
                                                                                                                                                         V3, V5, V6, V18, V19
                                                                                                  Rating class
                                                                                                  A, AL, B, C
                                                                                  Size
                                                                                  ZBA/ZNA: 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                  ZBE/ZNE: 63, 71, 80, 90, 100, 112, 132, 160, 180, 200, 225
                                                                                  ZBF:     63, 71, 80, 90, 100, 112, 132
                                                                  Application code
                                                                  A Motor for general applications in intermittent duty
                                                                  E Motor for general applications in efficiency class IE2
                                                                  F Motor for travel applications
                                                    Motor type
                                                    B Motor with brake (ZB)
                                                    N Motor without brake (ZN)
                                                                                                                                                                                           5
                                    Motor type
                                    Z cylindrical-rotor motor
Code example
                                                                                                                                                                            42217744.eps
                                                                                                                                                                                           255
      5.2.2 Demag Z cylindrical rotor motor models
                                                   The available foot and flange-mounted motors correspond to the overview of mod-
                                                   els. Demag motors are designed with only one shaft end. The mounting dimen-
                                                   sions largely correspond to IEC Publication 72-1. The foot-mounted design largely
                                                   corresponds to DIN 42673, the flange-mounted design to DIN 42677.
                                                   The terminal box cannot be positioned opposite the foot flange on Z 160 - 225 mo-
                                                   tor frame sizes.
      Model code
      Z solo motors
      Foot-mounted type B3, B6, B8, B7, V5, V6
      Foot-mounted
B3
43474044.eps
B6
43473944.eps
      B8
5
43474144.eps
B7
43474244.eps
V5 V6
                                    42201744.eps                                  42201744.eps
256
                          Model code
                          Z solo motors
                          Flange-mounted type B14, V18, V19
                          Flange-mounted with internal thread
B14
42200944.eps
V18 V19
42201044.eps 42201044.eps
                          Model code
                          Z solo motors
                          Flange-mounted type B5, V1, V3
                          Flange mounting arrangement with mounting through-holes
                                                                                                                                          5
                           B5
42201144.eps
V1 V3
                                                        42201244.eps                  42201244.eps
                                                                                                                                          257
      5.2.3 Technical data Z cylindrical rotor motors
      5.2.3.1 Key values of Z.E (IE2) cylindrical rotor motors with one speed
                                                                 4-pole
                                                                 The standard voltages and motor specifications are 230/400 V 50 Hz. Refer to
                                                                 “Conversion of key data for other voltages and frequencies”, section 5.1.5 if motors
                                                                 are operated with a voltage or specifications other than those given in the key data
                                                                 tables.
                                                                 Z.E motors ≥ 0,75 kW can only be operated with an inverter.
                                                  [A]            η 1/2    η 3/4   η 4/4                       ZNE      ZBE        1)           2)   Type   MBStd ZNE       ZBE
                                                                  %        %       %
      Z.E 63 B4         0,18    1385     1,2      0,6    0,64    66,5    71,2     72,1    4,0   2,8    2,8    0,55     0,61      13000 13000 B003           2,5   7,8      10,5
      Z.E 71 A4         0,25    1390     1,7      0,8    0,63    69,5    74,0     74,9    4,0   3,0    3,0    0,65     0,71      10000 12000 B007           3,4   8,5      11,2
      Z.E 80 A4         0,55    1420     3,7      1,5    0,68    78,0    78,3     78,1    5,0   3,0    3,0    1,43     1,49      7800 11200 B007            7,6   12,2     15,6
      Z.E 80 B4         0,75    1425      5        2     0,66    79,3    82,2     79,6    4,9   2,8    3,0    2,06     2,19      9400 13500 B020            10    15,1     19,5
      Z.E 90 A4          1,1    1445     7,3      2,7    0,69    79,8    82,3     81,4    5,7   2,3    2,8    2,47     2,60      9400 13500 B020            16    16,0     20,4
      Z.E 90 B4          1,5    1435     10       3,3    0,77    82,1    83,4     82,8    6,2   2,7    3,2    4,60     4,73      5000        7200   B020    20    20,7     26,3
      Z.E 100 A4         2,2    1430    14,6      4,7    0,79    83,8    84,9     84,3    6,1   2,3    3,0    5,75     6,21      5400        7800   B050    33    24,5     33,6
      Z.E 100 B4          3     1445    19,8      6,6    0,77    83,6    86,4     85,5    5,6   2,0    2,8    7,06     7,52      5300        7600   B050    39    23,2     32,3
      Z.E 112 A4          4     1460    26,1      8,4    0,79    86,0    87,4     86,6    7,2   2,8    3,4    23,4     23,8      2000        2900   B050    50    49,6     60,0
      Z.E 132 A4         5,5    1460     36       10,9   0,81    87,2    88,3     87,7    7,0   2,8    3,6    34,7     36,7      2200        3200   B140    70    63,7     80,0
      Z.E 132 B4         7,5    1460     49       16     0,76    87,5    90,3     88,7    7,6   3,8    3,9    34,7     36,7      1100        1600   B140    94    63,7     80,0
      Z.E 160 A4         11     1455     72       20,5   0,85    89,0    90,8     89,8    6,5   2,9    2,9    68,0     70,0       –          1200   B140   140    150      162
      Z.E 160 B4         15     1450     99       28     0,85    89,2    91,8     90,6    6,8   3,3    3,2    68,0     75,0       –          1000   B280   185    150      170
      Z.E 180 A4        18,5    1455    121       34,5   0,85    89,3    92,4     91,2    6,8   3,2    3,1    73,0     80,0       –          1000   B280   280    160      180
      Z.E 180 B4         22     1470    143       39     0,88    89,2    92,3     91,6    7,5   2,9    2,7    287          294    –          800    B280   280    277      295
5
      Z.E 200 A4         30     1470    195       53     0,88    88,4    92,8     92,3    7,8   3,1    2,8    287          308    –          600    B680   340    277      316
      Z.E 225 A4         37     1470    240       68     0,84    90,8    93,2     92,7    8,2   3,6    3,1    480          501    –          550    B680   450    360      400
      Z.E 225 B4         45     1470    290       80     0,86    92,2    93,5     93,1    8,3   3,7    3,2    480          501    –          400    B680   530    360      400
                                                                                                                                                                  20315044_002
            Only for operation with an inverter
                                                                                                                                                                                  2031515b_en_210817.indd
                                                                                  2, 4, 6 and 8-pole
                                                                                  The standard voltages and motor connections are shown in section 5.2.6.1. Refer
                                                                                  to “Conversion of key data for other voltages and frequencies”, section 5.1.5 if
                                                                                  motors are operated with a voltage and/or frequency other than that given in the
                                                                                  key data tables.
                                                                                                                                                                                             5
                          Z.A 80 B4             0,75     1410      5,1     2,7     0,62     3,8      2,7     3,0    1,43          1,56   9400     13500     B020       10    12,4     16,8
                          Z.A 90 A4              1,1     1400      7,5     3,3     0,74     4,7      3,4     3,5    1,92          2,05   9400     13500     B020       16    15,1     19,5
                          Z.A 90 B4              1,5     1430      10      3,9     0,76     5,7      2,8     3,2    4,60          4,73   5000        7200   B020       20    20,7     26,3
                          Z.A 100 AL4            2,2     1415     14,8     5,1      0,8     5,3      2,8     3,2    5,75          6,21   5400        7800   B050       33    23,2     32,3
                          Z.A 100 B4              3      1400     20,5      7      0,81     5,3      2,6     3,1    5,75          6,21   5300        7600   B050       39    23,2     32,3
                          Z.A 112 A4              4      1440     26,5     8,6     0,83     7,1      3,1     3,3    23,4          23,8   2000        2900   B050       50    49,6     60,0
                          Z.A 132 AL4            5,5     1455      36     11,4     0,83     7,1      3,2     3,2    34,7          36,7   2200        3200   B140       70    63,7     80,0
                          Z.A 132 B4             7,5     1435      50     15,2     0,85     6,6      2,6     2,6    34,7          36,7   1100        1600   B140       94    63,7     80,0
                          Z.A 132 C4             9,5     1440      63     19,5     0,84     7,0      2,6     3,1    34,7          36,7   1300        1900   B140       105   64,7     81,0
                          Z.A 160 AL4            11      1450      72      22      0,84     6,7      3,2     3,2    68,0          70,0    –          1200   B140       140   150      162
                          Z.A 160 B4             15      1450      99      31      0,83     6,9      3,6     3,4    68,0          75,0    –          1000   B280       185   150      170
                          Z.A 180 A4            18,5     1440     123     40,5     0,82     5,9      3,4     3,1    68,0          75,0    –          1000   B280       280   151      171
                          Z.A 180 B4             22      1470     143     43,5     0,84     7,4      3,1     2,9    221           228     –          800    B280       280   207      225
                          Z.A 200 A4             30      1470     195      58      0,86     7,5      3,4     3,1    287           308     –          600    B680       340   277      316
                          Z.A 225 AL4            37      1470     240     69,5     0,87     6,7      3,8     2,8    480           501     –          550    B680       450   360      400
                          Z.A 225 B4             45      1470     290      84      0,87     6,6      3,6     3,6    480           501     –          400    B680       530   360      400
                                                                                                                                                                             20315044_143
2031515b_en_210817.indd
                                                                        2 and 4-pole
                                                                        The standard voltages and motor connections are shown in section 5.2.6.1. Refer
                                                                        to “Conversion of key data for other voltages and frequencies”, section 5.1.5 if mo-
                                                                        tors are operated with a voltage and/or frequency other than that given in the key
                                                                        data tables.
                          ZBF 63 A 2           0,26     2630    0,94    0,76     0,78    3,4      3,2     2,5     4,59     550     B003       1,4      10,0
                          ZBF 71 A 2           0,34     2630    1,25    0,95     0,82    3,5      2,9     3,0     6,90     500     B003       1,9      12,2
                          ZBF 80 A 2            0,5     2630    1,8      1,3     0,87    3,5      2,9     4,2     12,8     500     B020       3,3      19,5
                          ZBF 90 B 2            0,8     2670    2,9      1,9     0,88    4,2      3,0     7,3     21,7     450     B020       4,4      28,2
                          ZBF 100 A 2           1,2     2680    4,3      2,7     0,89    4,1      3,2    10,5     30,9     350     B050       8,3      35,0
                                                                                                                                                    20315044_006
                                                                                                                                                                   5
                          ZBF 63 A 4            0,13    1370    0,91    0,43     0,62     3,7     3,3     2,5     4,59     720     B003       1,4       10,0
                          ZBF 71 A 4            0,18    1350    1,25     0,6     0,69     3,2     2,7     2,8     6,90     700     B003       1,9       12,2
                          ZBF 80 A 4            0,25    1320    1,80     0,9     0,73     2,7     2,6     4,0     12,8     650     B020       3,3       19,5
                          ZBF 90 B 4            0,4     1335    2,90     1,3     0,77     2,9     2,6     6,5     21,7     580     B020       4,4       28,2
                          ZBF 100 A 4           0,6     1315    4,40     1,6     0,81     3,0     2,4     9,5     30,9     520     B050       8,3       35,0
                          ZBF 112 A 4               1   1390    6,90     2,5     0,85     3,4     2,1     13,0    43,7     450     B050       11        56,4
                          ZBF 132 A 4           1,5     1390    10,30    3,5     0,86     4,1     2,2     22,0    72,7     400     B140       18        74,0
                          ZBF 132 B 4           1,8     1400    12,30    3,9     0,84     4,9     2,5     28,0    92,9     380     B140       23        76,0
                                                                                                                                                    20315044_007
2031515b_en_210817.indd
42012345.eps
                                                                                                                                                                                                     5
                                                       IEC shaft end                         Coupling shaft end 3)                           Motor for coupling connection
                          Size             D E l11 EB DB GA F              LE   L     d3 l3 l31 l32 s5    t3   u3    i3   k1    N LA M      T AC AD LB          S       r     dv      LL xk AG
                                                                 1)   1)                                  2)   2)                                                           M..x1,5
                          ZN.63/71                                              297                                       291                            255
                                          14 30 4 22 M5 16 5 41,5                     16 24 3 20     -   18,0 5 35,5            70 15 85 3,0 140 124           M6 1,2 4xM20 153 137 103
                          ZB.63/71                                              377                                       371                            336
                          ZN.80/90A                                356                           330                        293
                                          24 50 4 40 M8 27 8 63,5      19 24 3 20 M5 21,5 6 37,5     80 19 100 3,5 157 134      M8 1,2 4xM25 153 149 103
                          ZB.80/90A                                453                           427                        390
                          ZN.90B/100                               422                           386                        346         2xM25
                                          28 60 4 50 M10 31 8 76,0     24 24 3 20 M6 27,0 8 40,0     110 23 130 4,0 196 152     M10 1,2       168 179 133
                          ZB.90B/100                               526                           490                        450         2xM32
                          ZN.112A/132                                           566                                       523                            468                2xM32
                                          38 80 4 70 M12 41 10 98,0                   32 37 4 32 M10 35,0 10 55,0               125 27 150 4,0 260 185         M12 2,5                273 233 173
                          ZB.112A/132                                           689                                       646                            591                2xM40
                                                                                                                                                                                      20315044_011
                          •    Terminal box position: RH side, LH side, on top, at the bottom – by turning the motor when installing
2031515b_en_210817.indd
                                                                                                                        HDF
                                                                                                                   AC
          Demag coupling shaft end
41269745.eps
                                    IEC shaft end                           Coupling shaft end                          Motor for coupling connection
5
      •    Terminal box position: RH side, LH side, on top, at the bottom – by turning the motor when installing
      •    Terminal box with 2 cable entries on top and at the bottom
      •    Tapped hole FB and s5 in shaft centre to DIN 332-DR
      •    Fit for ISO         D = 48 : k6; D = 55/60 : m6; N : j6
LEF
EB
41636346.eps
                                                                                                                                                                                              5
                          Size            D     E    l11   EB   DB    GA      F    Flange       P     N    LA   M     T     AC   AD LEF          L         q   S       dv        LL    AG
                                                                                                                                           ZN.       ZB.             M..x1,5
                                                                                   C 105        105   70   8    85    2,5                                      M6
                          Z.. 63/71       14   30     4    22    M5    16     5    C 120        120   80   8    100   3,0   140 124   30   296,5 377,0 178,0   M6    4xM20      153    103
                                                                                   C 140        140   95   10   115   3,0                                      M8
                                                                                   C 120        120   80   8    100   3,0                                      M6
                          Z.. 80/90A      24   50     4    40    M8    27     8    C 140        140   95   10   115   3,0   157 134   50   356,0 453,0 212,0   M8    4xM25      153    103
                                                                                   C 160        160 110    10   130   3,5                                      M8
                                                                                   C 160        160 110    10   130   3,5                                      M8    2xM25
                          Z.. 90B/100     28   60     4    50 M10      31     8                                             196 152   60   421,5 526,0 255,0                    168    133
                                                                                   C 200        200 130    12   165   3,5                                      M10   2xM32
                                                                                                                                                                     2xM32
                          Z.. 112A/132 38      80     4    70 M12      41    10    C 200        200 130    12   165   3,5   260 185   80   566,0 688,5 330,5 M10                273    173
                                                                                                                                                                     2xM40
                                                                                                                                                                               20315044_013
2031515b_en_210817.indd
A 160 - A 400
LEF
EB
HDF
A 450
                                                                                                                                                               41608645.eps
5
      •    Terminal box position: RH side, LH side, on top, at the bottom – by turning the motor when installing
      •    Terminal box with 2 cable entries on top and at the bottom
      •    Key to DIN 6885 Sheet 1 type A
      •    Tapped hole DB in shaft centre to DIN 332-DR
266   •    Fit for ISO         D = 14-48 : k6; D = 55/60 : m6; N : j6
                          Motor Z.. 63 – 225
                          B3, B6, B7, B8, V5, V6
                              Foot-mounted type
                              Z.. 63 – 132
41278545.eps
                                                                                                                                                                                             5
                          Size                D    E    l11 EB     DB    GA     F    B      A     HA   BB AB AC    AD    H      L      BA   AA HD     q      K    C      dv       LL AG
                                                                                                                                                                       M..x1,5
                          ZN.63/71                                                                                            296,5
                                             14    30    4   22    M5   16,0    5    90     112   5    108 156 140 124   71            18   40   -   178,0   7    45   4xM20     153 103
                          ZB.63/71                                                                                            377,0
                          ZN.80/90A                                                                                           356,0
                                             24    50    4   40    M8   27,0    8   100 125       6    124 190 157 134   80            24   45   -   212,0   10   50   4xM25     153 103
                          ZB.80/90A                                                                                           453,0
                          ZN.90B/100                                                                                          421,5                                    2xM25
                                             28    60    4   50   M10 31,0      8   140 160       8    168 230 196 152 100             28   49   -   255,0   12   63             168 133
                          ZB.90B/100                                                                                          526,0                                    2xM32
                          ZN.112A/132                                                                                         566,0                                    2xM32
                                             38    80    4   70   M12 41,0 10       178 216       8    206 300 260 185 132             28   56   -   330,5   12   89             273 173
                          ZB.112A/132                                                                                         688,5                                    2xM40
                          ZN.160/180A                                                                                         705,0                                    2xM40
                                             48   110    4   100 M16 51,5 14        254 254       20   300 310 314 269 160             48   55 371 373,5     15 108              273 173
                          ZB.160/180A                                                                                         825,5                                    2xM50
                          ZN.180B/200                                                                                         819,0                                    2xM40
                                             55   110    4   100 M20 59,0 16        305 318       28   362 390 394 311 200             56   72 469 383,5     19 133              273 173
                          ZB.180B/200                                                                                         952,5                                    2xM50
                          ZN.225                                                                                              893,0                                    2xM40
                                             60   140    6   125 M20 64,0 18        311 356       30   370 438 440 332 225             60   82 535 423,5     19 149              273 173
                          ZB.225                                                                                              1029,5                                   2xM50
                                                                                                                                                                              20315044_015
2031515b_en_210817.indd
      5.2.5.1 Models
                                                                The available foot and flange-mounted motors correspond to the overview of mod-
                                                                els. Demag motors are designed with only one shaft end. The mounting dimen-
                                                                sions largely correspond to IEC Publication 72-1. The foot-mounted design largely
                                                                corresponds to DIN 42673, the flange-mounted design to DIN 42677.
                                                                Outdoor operation:
                                                                If a motor is operated under arduous conditions outdoors, e.g. unprotected instal-
                                                                lation in rain and wind or installation at great altitude, the standard IP 54 enclosure
                                                                may not be sufficient. In these cases, the motor must be provided with enclosure
                                                                type IP 55 / IP65 or protected by suitable measures, e.g. wind and rain deflector.
                                                                For vertically mounted motors with the shaft facing downwards, a canopy or pro-
                                                                tection panel is available at additional cost.
                          5.2.5.6 Bearings
                                                                  Z cylindrical rotor motors feature sealed grooved ball bearings lubricated for life for
                                                                  ambient temperatures from – 20 °C to + 40 °C . Optional bearings lubricated with
                                                                  low-temperature grease are available for use at low temperatures.
                                                                  For fitting flange motors to the gearbox or similar units, the output side bearing
                                                                  may be sealed using a radial sealing ring, see options in section 6.2.12.
                          5.2.5.8 Balancing
                                                                  The rotor is dynamically balanced when the half key is fitted. Standard Z cylindrical
                                                                  rotor motors meet the requirements of category A (standard) of DIN EN 60034-14 /
                                                                  03.08.
                                                                                                                                                                            5
                                                                  ZNA/ZBA motor
                                                                  2, 4 and 6-pole motors are available for the 220-240 / 380-415 V ±5 %, 50 Hz volt-
                                                                  age range. The details on the rating plate remain unchanged.
                                                               180 V DC
       ZBE brake The brake is designed for connection to the higher voltage via rectifiers. The brake must be
                 provided with a separate supply voltage when motors are changed to delta connection (e.g.
                 for inverter operation up to 87 Hz).
ZBF motor
      Motors for other voltages and/or multi-voltage motors are available at extra price
      on request.
      Specify the supply frequency, supply voltage and, if necessary, the required brake
      voltage with the order.
5
2031515b_en_210817.indd
270
                          5.2.6.2 Ratings and tolerances
                                                           The ratings given for ZBA and ZBF motors refer to intermittent duty (S3) and to for
                                                           ZBE motors continuous duty (S1) according to EN 60034-1 at a frequency of 50
                                                           Hz and an installation altitude of up to 1000 m above sea level. The ratings given
                                                           for Z.E. and ZBF apply at a coolant temperature of 40 °C and of 60 °C for Z.A mo-
                                                           tors. Refer to chapter 1.2.2 for other conditions. A temporary voltage tolerance of
                                                           ± 10 % according to EN 60034-1 with reference to the rated voltage and/or a tem-
                                                           porary frequency tolerance of ± 2 % are possible.
                                                           The voltage tolerance is reduced to ± 5 % for the extended voltage range.
                                                                                                                                                    5
                                                           • Z.A and Z.E motors with inverter operation
                                                           Inverter-fed motors are checked on the basis of the effective torque.
                                                                                  ∑ (M2 t)
                                                           Meff =
                                                                        √             T
                                                           Meff = Effective torque in Nm
                                                           M          = Torque of a period in Nm
                                                                        (e.g. run-up time, steady-state torque, brake torque)
                                                           t          = Period in s
                                                                        (e.g. starting time, operating time, braking time)
                                                           T          = Cycle duration in s
                                                           The effective torque may not exceed the permissible torque rating of the Z.E motor
                                                           designed for S1 and the Z.A motor designed for S3.
                                                           • ZBF motors
2031515b_en_210817.indd
                                                           Starting frequency factor A is listed. This specifies the permissible number of starts
                                                           per hour for a drive starting time of 1 second. For longer starting times, the number
                                                           of starts per hour must be converted as in section 1.2.2.3.
                                                                                                                                                    271
      5.2.6.5 Connection, circuits and cable entry arrangement
                                                              The ends of Demag Z motor windings are brought out to a terminal plate in the
                                                              terminal box. The number of winding ends brought out depends on the winding
                                                              arrangement. AC motors must be connected to the three L1, L2, L3 conductors
                                                              of an AC supply. The rated motor voltage must match the L-conductor voltages of
                                                              the power supply system. When the three L1, L2 and L3 phases are connected in
                                                              sequence to the motor terminals U1, V1, W1, the motor will run in the clockwise
                                                              direction when viewed from the motor shaft side. Counter-clockwise rotation is
                                                              achieved by swapping two phases. The same procedure is used for motors with
                                                              several speeds. A protective conductor terminal is provided in the terminal box
                                                              for earthing. The connections are also brought out in the terminal box if a brake
                                                              control system or thermal protection is fitted. Demag Z cylindrical rotor motors are
                                                              suitable for direct-on-line starting. The motors are wound and connected for the
                                                              standard voltage as follows:
                                                                No. of
                                                                                              50 Hz                                     60 Hz (USA version)
                                                                poles
                                                                                              Connec-                                          Connec-
                                                                            Speed n syn                                       Speed n syn
                                                                                                tion                                             tion
                                                                   2            3000                                             3600
                                                                   4            1500                                             1800            Δ/Y
                                                                                                 Δ/Y
                                                                   6            1000                                             1200         YY/Y (USA)
                                                                   8             750                                             900
                                                                 8/2 1)      750 / 3000                                       900 / 3600
                                                                                                            2 separate                                        2 separate
                                                                12/2 1)      500 / 3000           Y                           600 / 3600          Y
                                                                                                             windings                                          windings
                                                                12/4 1)      500 / 1500                                       600 / 1800
                                                              The brakes of ZBF motors are connected when the units are delivered.
                                                              The brakes of ZBA and ZBE motors for inverter operation are not connected since
                                                              they require a separate power supply.
                                                              Two pairs of metric threaded openings are arranged opposite each other in the
                                                              terminal box. Refer to the dimension diagrams for size and position. All four bore
                                                              holes are fitted with a threaded plug and seal as standard. These have to be re-
                                                              moved and replaced with cable entry glands with the appropriate rated enclosure
                                                              protection for connection by the customer, as required. The seal supplied with the
5
                                                              plug may be used, if necessary. Metric cable glands and metric adapter glands are
                                                              available as accessories. The bore holes offering the best protection should always
                                                              be used for the given mounting arrangement, e.g. cables should enter the terminal
                                                              box from below.
                                                                                                                                                                           2031515b_en_210817.indd
272   1) The two star points of the winding are also brought out to the terminal plate for voltages > 500 V for ZBF motors.
                          5.3 Braking
                                 for type Z cylindrical-rotor motors
                                               15   8 9 10 11 18 12        13                                            16 15 14            11       12 17
                                                                                   42282446.eps                                                               41687358.eps
                                                                                                                                                                             5
                                                                       Demag B003 to B680 disk brakes are spring-actuated brakes featuring
                                                                       electromagnetic brake release. The brake fitted under the fan cover can be con-
                                                                       trolled independently of the motor and causes no axial movement of the rotor shaft
                                                                       or forces on the bearings.
                                                                       The B003 to B680 brakes have feature brake magnets excited by DC current for
                                                                       electrical release. Various brake control modules, see section 5.3.6, make it possi-
                                                                       ble to match the release reaction times of the brake to the given applications.
                                                                       The brake coils are designed for coolant temperatures up to 60 °C as standard.
                                                                       For higher coolant temperatures, special brake coils must be used which only per-
                                                                       mit a reduced brake torque. These special brake coils are coded with an additional
                                                                       letter R (e.g. B020R).
                                                                       The standard brake voltages depend on the motor frame size and are therefore
                                                                       described in section 5.2.6.
                                                                        The brake is provided with an IP54 enclosure type as standard. If the enclosure
                                                                       type is increased to IP55/IP65, an additional covering tape (15) is used, which is
                                                                       pulled onto an additional retaining plate (16) for ZBF 80 - 132. The radial sealing
                                                                       ring with worm spring (7) features an additional supporting washer (17), the space
                                                                       in between is filled with grease. An additional plastic washer (18) is fitted beneath
2031515c_en_210817.indd
                                                                                                                                                                             273
      5.3.2 Function
                                              To apply the brake, the DC coil of electromagnet (6) is disconnected from the sup-
                                              ply.
                                              When no voltage is applied to the brake, the springs (14) push the armature disk
                                              (4) which can move in the axial direction against brake disk (3). The brake disk is
                                              guided in the axial direction by carrier (2) which is connected to the shaft in such a
                                              way that the brake disk is supported by motor end cap (1). This provides two effec-
                                              tive friction surfaces to generate the brake torque (double-surface brake).
                                              Voltage is applied to the DC coil of electromagnet (6) to release the brake. The
                                              magnet force generated works across the air gap to pull the armature disk against
                                              the force of the springs towards the magnet.
                                              Since this operation is performed independently of the motor, controlled release of
                                              the brake is possible (100% CDF) even when the motor is at standstill.
                                              As the brake lining wears down, the air gap between the pressure plate and the
                                              magnet increases. The air gap must be adjusted when it reaches its maximum limit
                                              value.
                                              The gearing between the brake disk and carrier permits low-maintenance and
                                              robust operation.
Small brake
                                                                                                           Large brake
                                                                                                                                        2031515c_en_210817.indd
41280545.eps
                                              The diagram shows an example for DC brakes with the “small” brake above and
                                              the “large” brake below for particularly high brake torques, friction and braking
                                              energy absorption.
274
                                                                                   The table below indicates the possible brake torques for the given motor frame
                                                                                   sizes. Values for the “small” brakes are given on the left which are suitable for
                                                                                   pole-changing motors, for example. On the right are the brake torques for the
                                                                                   “large” brakes, which provide a maximum brake torque of approx. 2,3 times the
                                                                                   rated torque of the most powerful 4-pole motor in each case. The “large” brakes
                                                                                   are designed for hoist drives, for example. The higher starting frequency values
                                                                                   and longer adjustment intervals for the same friction energy as the “small” brake
                                                                                   are beneficial for certain applications.
                                                                                   The outside motor dimensions are identical for both “small” and “large” brake ar-
                                                                                   rangements since they feature the same fan cover.
                                                                                                                                                                                                    5
                                                                                   The „Possible ZBF brake torque assignment“ table contains one brake size per
                                                                                   motor which ensures a long service life of the friction elements for mechanical
                                                                                   braking of the large flywheel masses.
START
                                      No                            No                         No                            No
                  Holding brake               Dynamic load,                 Dynamic load,                Dynamic load,
                   only (static               fixed braking                  fixed run-on                 fixed run-on
                      load)                        time
                Brake torque MBerf.         Brake torque MBerf.          Brake torque MBerf.           Brake torque MBerf.
                    formula 1                   formula 2                    formula 3                     formula 4
                                      Yes          MB of small
                                                 brake sufficient
No
Yes
                                                       Starting                Yes
5
                                                                                                           Yes                             Yes
                                                                   Wear adjustment time tN
                                                                         formula 6
                                                                                                                                                      2031515c_en_210817.indd
276
                          5.3.4.2 Formulae for selecting Demag brake B
                                                                  Owing to the variety of applications, the following values and formulae always refer
                                                                  to the brake and/or the motor shaft.
                                                                    Ensure that the external load torques and rotating masses are calculated for the
                                                                    motor shaft and that inverse efficiency is taken into consideration for secondary
                                                                    gearbox arrangements.
                                                                    Select brake torque MB closest to calculated torque MB erf from the assignment
                                                                    table. It may be advisable to recalculate using the values specified for MB for veri-
                                                                    fication.
                                                                     Formula 1
                                                                                                              MB erf = ML · k
Note:
                                                                     Application                                                                k
                                                                     for level movements without special requirements                          1,3
                                                                     Hoist drives                                                              1,8
                                                                     for suspended loads and vibrations                                        2,5
                                                                    In the case of multi-quadrant frequency inverter drives for which the brake is ap-
                                                                    plied in normal operation at zero speed (holding brake), a dynamic load must be
                                                                    calculated for emergency-stop operation.
                                                                     Formula 2
                                                                                                              104,6 · Jges      · Δn
                                                                                                   MB erf =                          ± ML
                                                                                                                   ( tB   - t2 )
                                                                                                                                                            5
                                                                    Remarks:
                                                                    ML is positive if the load torque acts as a driving force on the motor shaft (e.g.
                                                                    lifting drive in lowering operation without as counterweight) and is negative if the
                                                                    load torque acts as a brake.
                                                                    Application:
                                                                    Bringing a machine to standstill in a specified time
2031515c_en_210817.indd
                                                                                                                                                            277
      Dynamic load, fixed run-on
      Formula 3
                                      MB erf = Jges · α ± ML
      Note:
      Since the maximum deceleration is usually the most critical, care must be taken
      when applying safety factors.
      ML is positive if the load torque acts as a driving force on the motor shaft (e.g.
      lifting drive in lowering operation without as counterweight) and is negative if the
      load torque acts as a brake.
      Application:
      Limitation of rope deflection, prevention of drive wheels from slipping.
       Formula 4                                                 2
                                              0,5   · Jges · ω
                                  M B erf =                          ± ML
                                                (φB - φ2)
      Note:
      2 =     Run-on angle during brake application time t2
                 t2
      2 =            in rad
               1000
      t2 =     Brake application time in ms depending on connection type, values in
               section 5.3.7
278
                          Friction
                           Formula 5
                                                                     Jges  n2              MB
                                                             WR                       
                                                                          182,4            MB  ML
                          Note:
                          ML is negative if the load torque acts as a driving force on the motor shaft (e.g.
                          lifting drive in lowering operation without counterweight) and is positive if the load
                          torque acts as a brake. ML must be a lower value than the brake torque.
                          Motors running against an applied brake result in additional friction.
                          Formula 6
                                                                              WN
                                                                     tN 
                                                                            WR  c / h
                                                                                                                                 5
                                           Motor shaft                        n 
                           ω
                                           angular speed                 9,55                                     rad/s
                                                                                  
                                                                                                                                 279
      5.3.5 Friction and starting frequency
                                              In addition to the brake torque, the friction per braking operation and the starting
                                              frequency are the characteristic values for selecting the brake. The mechanical
                                              energy generated on both friction surfaces of the disk brake is turned into heat, fed
                                              out and dissipated in the motor cooling air current.
                                              The starting frequency diagrams for two speed ranges show the limit curves for
                                              each brake size. These must not be exceeded depending on the work done by the
                                              brake and the starting frequency.
                                               ZBA / ZBE
                                                       Permissible friction WR per braking operation in J
                                                                                                                                         42505644.eps
                                                                                                                                                        2031515c_en_210817.indd
280
                                                                                Permissible friction per braking operation depending on starting frequency
                                                                                per hour
ZBF
                                                                            For special applications, when the permissible friction per switching operation is
                                                                            exceeded, an emergency-stop brake lining according to section 6.3.6 can be used
                                                                            for brake sizes B007 – B680 if the brake is operated only rarely (e.g. emergency
                                                                            stop for inverter operation). For higher thermal loading, increased wear of the lining
                                                                            and counter-surface must be expected.
                          Brake size                                                                                                           rpm      B003       B007       B020    B050    B140    B280      B680
2031515c_en_210817.indd
                                                                                                                                                                                                                        281
      5.3.6 Brake control brakes B003 to B680
                                           Various control modules are available which are fitted in the brake motor terminal
                                           box as standard for controlling Demag B003 to B680 disk brakes with DC mag-
                                           nets.
                                           All control modules feature varistor protection against overvoltage at the AC input
                                           and on the switching contact terminal as standard.
                                           An installation set (order no. 260 807 84) is available for fitting control modules in a
                                           switchgear cabinet.
                                           It makes it possible to fit
                                           • a solo module (GE, GS, GP, GF, GU) or
                                           • a combination of modules (e.g. GP + SE)
                                           For separate supply from the installation control system, and when the con-
                                           trol modules are fitted in the switchgear cabinet, an additional brake varistor
                                           (260 898 84) must be connected to the brake connection in the terminal box of the
                                           brake motor.
                                           If required, the motor must be fitted with varistors.
                                           Brakes up to size B050 for ZBA/ZBE motors and B140 for ZBF motors can also be
                                           supplied with 24 V DC from the installation control.
                                           GF and GP brake rectifiers can be used parallel to the motor winding for pole-
                                           changing motors.
                                           GE and GS brake rectifiers can be fed separately with alternating current or con-
                                           nected parallel to the motor winding.
                                           All brake rectifiers are approved for operation up to a max. connection voltage of
                                           500 V AC. AC or DC brake control is possible with GE, GP and GS rectifiers de-
                                           pending on the connection of the brake.
                                           The control system is of modular design. SE or VE modules for fast DC interrup-
                                           tion of the brake current can be added to brake motors fitted with GE, GS or GP
                                           brake rectifiers, also at a later date, without the need for additional cables and
                                           switching devices.
                                           GF brake rectifiers feature integrated DC control as standard.
                                           GU control modules are controlled in the DC circuit by means of a 24 V/DC control
                                           voltage from the installation or an inverter.
                                           DC control should generally be provided for ZBF motors.
                                           If ZB cylindrical rotor brake motors are operated together with inverters, the brake
                                           must be provided with a separate power supply and control.
5
2031515c_en_210817.indd
282
                          Brake control module overview
                           Excitation    Switch-off
                                                                                 Brief description
                            modules       modules
                             Type             Type    Component          Function
                                                                                                                                5
                          To ensure the unit switches with over-excitation and, therefore, correct functioning,
                          the following minimum times must be maintained between switch-off and restart.
                                                                                                                                283
      • GF brake rectifiers (normal excitation)
      The GF combination module combines three functions in one unit and is supplied
      together with the motor winding.
      As standard, the GF brake rectifier is used for ZBF pole-changing motor frame
      sizes 63 – 100 up to brake size B050. The motor current that flows through the
      module from terminal 3 to 4 is detected for fast cut-off. When a specific level is not
      longer attained, the GF module opens the DC circuit of the brake.
      GF module function:
      • Normal excitation of the brake similar to GP modules;
      • Switch-off in the DC circuit by means of integrated motor current detection;
      • Protection of the low-speed winding by means of an integrated varistor set.
      The GF module must not be used together with an inverter (due to motor current
      detection) and may only be supplied with voltages between 220 and 500 V AC.
      SE current relays can be combined with GE, GS and GP brake rectifiers. They are
      used for rapid demagnetisation of the brake to achieve fast brake application times
      without the need for additional wiring for brake switch-off in the DC circuit. SE cur-
      rent relays are connected to one motor current phase. When the motor is switched
      off, the relay demagnetises the brake by opening the contact in the DC circuit. SE
      current relays can be used for rated motor currents up to 50 A.
      Operation together with inverters is not permitted. We recommend the use of VE
      voltage relays for these applications.
      SE modules must not be used in the delta jumper for single-speed motors.
      If the brake is to be released without motor current, it is also recommended that
      the VE module be used instead of the SE. The grey and white connecting cables
      of the SE module must be connected to terminals 3 and 4 of the GE, GS or GP
      modules with the correct assignment.
      SE modules must not be used in the delta jumper for single-speed motors.
                                                                                               2031515c_en_210817.indd
284
                                                                                  • VE voltage relays (voltage-dependent high-speed trip relay)
                                                                                  VE voltage relays can be combined with GE, GS and GP brake rectifiers. In con-
                                                                                  trast to SE current relays, VE voltage relays must only be used for brakes with a
                                                                                  separate power supply. These modules may preferably be used for inverter-fed
                                                                                  motors and for brake release without motor current. They are used for high-speed
                                                                                  demagnetisation of the brake to achieve fast brake application times without the
                                                                                  need for additional wiring for brake switch-off in the DC circuit. VE voltage relays
                                                                                  are connected to the brake power supply. The contact in the DC circuit is opened
                                                                                  when the brake is switched off.
                                                                                  The red, blue and white connecting cables of the VE module must be connected to
                                                                                  terminals 1,3 and 4 of the GE or GS modules with the correct assignment.
                                                                                  GE and VE modules should be used for separate AC brake power supply in combi-
                                                                                  nation with ZBF motors.
                                                                                                                                                                                    5
                          SE and VE switch-off modules
                                  Brake voltage                                                                         Brake size
                                                               B003                B007                  B020              B050              B140            B280        B680
                                      U AC [V]                                               42 - 500                                      110 - 500   1)   190 - 500   260 - 500
                                      U DC [V]                                               19 - 225                                      50 - 225 1)      86 - 225    117 - 225
                                                                                                                    VE 2A voltage relay
                                      Modules
                                                                                                                    SE 2 A current relay
        Module         Part no.              Voltage range           Max. brake continuous direct                                     Remark
                                                                               current
                                               U AC [V]                          I [A]
           GE        260 890 84                42 ... 500                         3
           GP        260 891 84                42 ... 500                         3
           GS        260 894 84              110 ... 500    3)                    1                                       Overexcitaion factor: 2 or 2,5 1)
           GF        260 943 84               220 ... 500                        0,8                                       0,25 ... 16 A for ZBF 63 - 100
                                                                                                          GU module controlled direct with a 24 V/DC switching signal
           GU        260 957 84               220 ... 500                        0,8                      (Iswitch:approx. 10,2 mA) from an installation or a frequency
                                                                                                                                     inverter
                     260 864 84                                                                                                    0,25 ... 4 A    2)
260 - 500 GS – –
IN ≤ 50 A 260 896 84
      5) Power supply via a separate DC source is possible without limitation. Voltage range: 19 - 225 V DC
      6) GF modules have a limited voltage range: 220 - 500 V AC
      7) Power supply via a separate DC source is not possible.
         Exception: B140 brake with brake torque ≤ 37 Nm voltage range: 19 - 225 V DC
      8) For ZBF travel motors fitted with the B003 as standard, size B007 is used for the manual brake release and/or brake monitoring options.
286
                          5.3.7 Electrical connection, brake operation times
                                                                                 Depending on the type of connection, the release and braking operation of B003 to
                                                                                 B680 DC brakes can generally be characterised by the following values:
                                                                                The brake release and application times given are guide values for the maximum
                                                                                brake torque. In the case of lower brake torques, these values may change,
                                                                                particularly t21 for switch-off in the AC circuit.
                                                                                t11 = Brake release time with normal excitation (GE, GF, GP, GU)2)
                                                                                t12 = Brake release time with high-speed excitation (GS)2)
                                                                                t21 = Brake application time for switch-off in the AC circuit
                                                                                                                                                                                   5
                                                                                t22 = Brake application time for switch-off in the DC circuit (contact, GU)
                                                                                t23 = brake application time for switch-off in the DC circuit (SE, VE, GF)
                          1) For ZBF travel motors fitted with the B003 as standard, size B007 is used for the manual brake release and/or brake monitoring options.
                          2) Definition: The brake release time is the period which elapses until the full motor acceleration torque is attained.
                                                                                                                                                                                   287
      Brake application times are highly dependent on the way in which the brake is
      switched off.
      • Direct current connection:
      The coil circuit is interrupted when the brake module contact opens at the relevant
      terminal. The magnetic field rapidly decreases and the brake torque rapidly rises.
      Demag rectifiers are protected against overvoltage at the switching contact by
      varistors. Interruption of the DC circuit between the module and the coil con-
      nections is not permitted.
      • Connection in the AC circuit:
      When the brake voltage is switched off, i.e. on the supply side before the recti-
      fier, an inductive coil current continues to flow through the rectifier diodes for a
      short time. The magnet field decreases more slowly. The braking operation begins
      more smoothly. This connection type is not suitable for hoist drives.
      • Connection in the motor circuit:
      The rectifier is connected direct to the motor terminals. When the motor is switched
      off, the residual motor voltage results in significantly longer switch-off times com-
      pared to switch-off in the AC circuit.
      Unless provided with additional switch-off in the DC circuit using a contact
      or by the SE current relay, this type of connection is not suitable for drives
      with overhauling loads, e.g. hoists, and may not be used in these applica-
      tions.
      Different excitation times result according to the connection. These times depend
      on the one hand on the selected brake torque and, more decisively, on the brake
      connection.
5
2031515c_en_210817.indd
288
                          5.3.8 Circuit diagram for line-fed operation
                                             Select the
                                         circuit diagram1)
                                                                                                                                            No
                                                    ZB.                                     No                                                          Drive Designer
No No
                                                                                                          Yes                                     Yes
                                                                                                                            Motor for one
                                                                                  Single speed                                                             Table 4
                                                                                                                              voltage
No
                                                                                                                                                                         5
                                                                                            No                                                          Drive Designer
                                                                                                                                             No
                                                                                                                                                        Drive Designer
2031515c_en_210817.indd
                          1) Brake control modules in the terminal box, except in the case of a separate DC power supply.                                                289
                                                               The following tables show assignment of the circuit diagram numbers (e.g. 101).
                                                               The relevant circuit diagrams can be found after the tables.
      Table 1
      ZNA/ZNE motor not fitted with brake
– – – 101
      Table 2
      ZNA motor not fitted with brake
– – – 102
      Table 3
      ZBA (B003 - B050) / ZBE (B003 - B050) / ZBF (B003 - B140)
      Table 4
      ZBA (B003 - B050) / ZBE (B003 - B050) / ZBF (B003 - B140)                                                                                   ZB. (B003 - B050)
      Table 5
      ZBA (B003 - B050) / ZBF (B003 - B140)                                                                                                  ZB. (B003 - B050)
                                                                                                                        Drive
            Motor circuit                  –                       Common               –                 –                                   –                 –
                                                                                                                       Designer
Control circuit diagrams for cylindrical rotor motors not fitted with a brake
                                                                                        Switchgear cabinet                                                                                           5
                                                                                                                                                                              Switchgear cabinet
                                                                                        Motor
                                                                                                               Low speed                              high speed              Motor
                                                           V1                                                                              1V
                                                     U1         W1                                                                   1U         1W
                                                          M                                                                               M
                                                PE        3~                                                                    PE        3~
                                                     W2         V2                                                                              2W
                                                           U2                                                                        2U
                                                                                            41893444.eps                                   2V
                                                                                                                                                                                   41893644.eps
                           Motor for 1 line voltage or for 2 line voltages (1 : 3) with 1 speed and           Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection
2031515c_en_210817.indd
                                                                                                                                                                                                     291
      Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
1L1 1L2 1L3 2L1 2L2 1L1 1L2 1L3 2L1 2L2
                                                                                       Switchgear                                                                          Switchgear
                                                                                       cabinet                                                                             cabinet
42506544.eps 41893844.eps
       Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y con-                          Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y con-
       nection. Switch-off in the DC circuit with a contact in the switchgear                       nection. Switch-off in the DC circuit with VE module.
       cabinet.
                                                                                       Switchgear                                                                          Switchgear
                                                                                       cabinet                                                                             cabinet
                               M                                                                                          M
                   PE          3~                                                                               PE        3~
                                         2W                                                                          2U         2W
                        2U                                                                                                 2V
                                 2V
                                                                                    41894044.eps
                                                                                                                                                                         41894144.eps
       Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.                   Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.
                                                                                                                                                                                        2031515c_en_210817.indd
Switch-off in the DC circuit with a contact in the switchgear cabinet. Switch-off in the AC circuit with a contact in the switchgear cabinet.
292
                          Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
                                                                                                                 Switchgear
                                                                                                                 cabinet
                                                                                                                                                                                               Switchgear
                                                                                                                                                                                               cabinet
                                                                                                                                                                                               Motor
                           Low speed                                                                   high speedMotor
                                                                    BK                 GP                                                                                           GE/GS
                                                                    BK     SE          7       ~                                                                                     7
                                                                                       6       ~                                                                                     6   ~
                                                                         GY     WH
                                                                                       5       ~                                                                                     5   ~
                                                                                       4                                                                                             4
                                                                                       3                                                                                             3
                                                                                       2       -                                                                                     2   -
                                                                         402    401    1       +                                                                 402   401           1   +
                                                      1V                                                                                              V1
                                             1U            1W            BD2    BD1                                                            U1          W1
                                                                                                                                                                 BD2   BD1
                                                    M                                                                                               M
                                       PE           3~                                                                                    PE        3~
                                             2U               2W                                                                               W2          V2
                                                      2V                                                                                              U2
                                                                                                             41894244.eps                                                                         41894344.eps
                           Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.                         Motor for 1 line voltage with 1 speed and 1 winding with Y connection.
                           Switch-off in the DC circuit with SE module.                                                       Switch-off in the DC circuit with a contact in the switchgear cabinet.
                                                                                                                                                                                                                  5
                           Clockwise rotation                                                            Counter-clockwise    Clockwise rotation                                             Counter-
                                                                                                         rotation                                                                            clockwise
                                                                                                                                                                                             rotation
                                                                                                         Switchgear cabinet
                                                                                                                                                                                             Switchgear
                                                                                                                                                                                             cabinet
                                                                                                         Motor
                                                                                                                                                                                             Motor
                                                                                       GE/GS                                                                                        GE/GS
                                                                                           7                                                                                         7
                                                                                           6       ~                                                                                6    ~
                                                                                           5       ~                                                                                5    ~
                                                                                           4                                                                                        4
                                                                                           3                                                                                        3
                                                                                           2       -                                                                                2    -
                                                                          402    401       1       +                                                             402   401          1    +
                                                         V1                                                                                           V1
                                              U1              W1                                                                               U1          W1
                                                                          BD2    BD1                                                                             BD2   BD1
                                                     M                                                                                              M
                                        PE           3~                                                                                   PE        3~
                                              W2               V2                                                                              W2          V2
                                                       U2                                                                                            U2                                           41894544.eps
                                                                                                              41894444.eps
                           Motor for 1 line voltage with 1 speed and 1 winding with Y connection.                             Motor for 1 line voltage with 1 speed and 1 winding with Y connection.
2031515c_en_210817.indd
Switch-off by in the AC circuit with a contact in the switchgear cabinet. Switch-off in the DC circuit with a contact in the switchgear cabinet.
                                                                                                                                                                                                                  293
      Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
                                                                                 Switchgear cabinet
                                                                                                                                                                                  Switchgear cabinet
Motor
                                                                      GE/GS                                                                                                       Motor
                                               VE                     7   ~
                                                                      6   ~
                                          RD     BU WH                5   ~                                                                   BK                      GE/GS
                                                                      4                                                                       BK     SE                   7
                                                                      3                                                                                                   6   ~
                                                                      2   -                                                                         GY    WH
                                                                                                                                                                          5   ~
                                                                      1   +
                                                     X1                                                                                                                   4
                                                                                                                                                                          3
                                                                                                                                                                          2   -
                                                                                                                                                   402    401             1   +
                                                 RD                                                                           V1
                                                                                                                       U1          W1
                                                                                                                                                   BD2    BD1
                       U1
                              V1
                                   W1
                                           BD2
                                               402
                                                      BD1
                                                          401
                                                                                                                            M
                                                                                                                  PE        3~
                            M                                                                                          W2          V2
                                                                                                                                                                                      41894844.eps
                  PE        3~                                                                                               U2
                                   V2                                                 41894644.eps
                       W2
                             U2
      Motor for 1 line voltage or for 2 line voltages (1 : 3) with 1 speed and 1 wind-               Motor for 1 line voltage with 1 speed and 1 winding with Y connection.
      ing with Y connection Switch-off in the DC circuit with VE module.                              Switch-off in the DC circuit with SE module.
                                                                                                                                                                                  rotation
       Clockwise rotation                                                        Counter-clockwise
                                                                                 rotation
                                                                                 Switchgear cabinet
                                                                                                                                                                                  Switchgear cabinet
                                                                                 Motor
                                                                                                      Low speed                                    high speed                         Motor
                                                                                  Brake varistor
                                                                                                                                    1V                   401    402
                                               401    402              SP1 SP2                                              1U           1W
                              V1                                                                                                                         BD1    BD2
                       U1          W1                                                                                                                                                  Brake varistor
                                           BD1        BD2
                                                                                                                                   M
                            M                                                                                          PE          3~
                  PE        3~                                                                                              2U           2W
                       W2          V2                                                                                               2V
                              U2                                                      41895044.eps                                                                                    41895144.eps
       Motor for 1 line voltage or for 2 line voltages (1 : 3) with 1 speed and                      Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.
                                                                                                                                                                                                        2031515c_en_210817.indd
294
                          Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
                                                                                                     Switchgear                                                                             Switchgear
                                                                                                     cabinet                                                                                cabinet
                           Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.             Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.
                           Switch-off in the DC circuit with a contact in the switchgear cabinet.                 Switch-off in the AC circuit with a contact in the switchgear cabinet.
                                                                                                                                                                                                         5
                                                                                                                                                                                            rotation
                           rotation                                                                  clockwise    rotation
                                                                                                     rotation
                                                                                                                                                                                            Switchgear
                                                                                                                                                                                            cabinet
                                                                                                     Switchgear
                                                                                                     cabinet
                                                                                                                                                                                 high       Motor
                                                                                                                                                                                 speed
                           Low speed                                                      high                    Low speed
                                                                                                     Motor
                                                                             GS           speed
                                                                                  7   ~
                                                                                  6   ~
                                                                                  5   ~
                                                                                  4
                                                                                  3
                                                                                  2   -
                                                             402   401            1   +
                                                  1V
                                            1U         1W
                                                            BD2    BD1
                                                                                                                                         1V         402   401
                                                 M                                                                                 1U         1W
                                                 3~
                                       PE
                                            2U         2W
                                                                                                                                        M
                                                  2V                                              41895444.eps                PE        3~                                               41895544.eps
                                                                                                                                   2U         2W
                                                                                                                                         2V
                           Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.             Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.
2031515c_en_210817.indd
Switch-off in the DC circuit with a contact in the switchgear cabinet. Switch-off in the DC circuit with VE module.
                                                                                                                                                                                                         295
      Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
                                                                         Motor                                                                                   Motor
                                                            GS                                                                                      GS
                                                                 7   ~
                                                                                                                                                         7   ~
                                                                 6   ~
                                                                 5   ~                                                                                   6   ~
                                                                 4                                                                                       5   ~
                                                                                                                                                         4
                                                                 3
                                                                 2   -                                                                                   3
                                                                     +                                                                                   2   -
                                            402   401            1
                              V1                                                                                                    402   401            1   +
                                                                                                                      V1
                        U1         W1
                                           BD2    BD1                                                           U1         W1
                                                                                                                                    BD2   BD1
                             M                                                                                       M
                   PE        3~                                                                            PE        3~
                        W2         V2
                              U2
                                                                             41895644.eps
                                                                                                                W2
                                                                                                                      U2
                                                                                                                           V2                                         41895744.eps
       Motor for 1 line voltage with 1 speed and 1 winding with Y connection.                  Motor for 1 line voltage with 1 speed and 1 winding with Y connection.
       Switch-off in the DC circuit interruption with a contact in the switchgear              Switch-off by in the AC circuit with a contact in the switchgear cabinet.
       cabinet.
Switchgear cabinet
Switchgear cabinet
Motor
Motor
                                                            GS
                                                                 7   ~
                                                                 6   ~
                                                                 5   ~
                                                                 4
                                                                 3
                                                                 2   -
                                            402   401            1   +
                              V1
                        U1         W1      BD2    BD1
                                                                                                                      V1            402    401
                             M                                                                                  U1         W1
                   PE        3~                                                                                      M
                        W2         V2                                        41895844.eps                  PE        3~                                               41895944.eps
                              U2
                                                                                                                W2         V2
                                                                                                                      U2
       Motor for 1 line voltage with 1 speed and 1 winding with Y connection.                 Motor for 1 line voltage or for 2 line voltages (1 : √3) with 1 speed and 1 wind-
                                                                                                                                                                                      2031515c_en_210817.indd
       Switch-off in the DC circuit interruption with a contact in the switchgear             ing with Y connection Switch-off in the DC circuit with VE module.
       cabinet.
296
                          Control circuit diagrams for cylindrical rotor motors fitted with a DC brake
Motor Motor
                                                             BK                GS                                                                                   GE/GS
                                                             BK     SE          7   ~                                                                                7
                                                                                6   ~
                                                                                                                                                                     6   ~
                                                                   GY    WH
                                                                                    ~
                                                                                                                                                                     5   ~
                                                                                5
                                                                                4
                                                                                                                                                                     4
                                                                                                                                                                     3
                                                                                3                                                                                        -
                                                                                2   -                                                                                2
                                                                                                                                                    402   401        1   +
                                                   V1             402    401    1   +                                                  V1
                                                                                                                                 U1         W1
                                            U1          W1
                                                                  BD2    BD1
                                                                                                                                                   BD2    BD1
                                                 M                                                                                    M
                                       PE        3~                                                                         PE        3~
                                                                                                                                 W2         V2
                                            W2          V2
                                                                                            41896044.eps                               U2                                            42202344.eps
                                                   U2
                           Motor for 1 line voltage with 1 speed and 1 winding with Y connection.               Motor for 1 line voltage with 1 speed and 1 winding with Y connection.
                           Switch-off in the DC circuit with SE module.                                         Motor current switch-off.
                                                                                                                                                                                 410 050 84 SW
                           127                                                                                 128
                                                                                                                Clockwise rotation                                           Counter-clockwise
                                                                                                                                                                             rotation
                                             1L1 1L2 1L3
                                                                                                                                                                                                    5
                           Clockwise rotation                                           Counter-clockwise
                                                                                        rotation
Switchgear cabinet
                                                                                                               Low speed
                                                                                        Switchgear cabinet                                                                   Motor
                          Low speed
                                                                                        Motor
                                                                               GF
                                                                                7
                                                                                6
                                                                                5
                                             A                                  4
                                                                                3                                                                   402    401
                                                                                2 -
                                                  1V              402    401    1 +
                                            1U          1W
                                                 M
                                                                  BD2    BD1                                                          M
                                                                                                                                      3~
                                       PE        3~                                             42506444.eps                                                                         42691744.eps
                                            2U          2W
                                                   2V
                           Motor for 1 line voltage with 2 speeds and 2 windings with Y/Y connection.           Motor for 1 or 2 line voltages with 1 or 2 speeds and 1 or 2 windings
2031515c_en_210817.indd
                           Switch-off in the internal DC circuit in the GF module.                              with ∆/Y or Y/Y connection. Switch-off in the internal DC circuit in the GU
                                                                                                                module.
                                                                                                                                                                                                    297
      5.3.9 Circuit diagram for inverter operation
                                       Select the
                                   circuit diagram1)
                                                ZBA
                                                ZBE
                                                                   Yes                                                Yes
                                 ZBA (B003 - B050)                                  separate AC power
                                 ZBE (B003 - B050)                                                                                   Table 8
                                                                                         supply?
No
No
      Table 7
                                                                                                               Motor type with 1 speed
      ZNA/ZNE motor not fitted with brake for inverter operation                                        Δ/Y                                  YY/Y
                                                                                                        201                              Drive Designer
      Table 8
      ZBA / ZBE motor for inverter operation.
                          Separate brake module AC voltage                                                     Motor type with 1 speed
5
                                                                                                        Δ/Y                                     YY/Y
             Cut-out          Switching element               Brake size
                                                                                        GE              GS            GU              GE                  GS
                                                         ZBA (B003 - B050)
                                                                                        202             202           209       Drive Designer      Drive Designer
                                                         ZBE (B003 - B050)
                                    Contact
                                                         ZBA (B140 - B680)
                                                                                         –              206            –                 –          Drive Designer
                                                         ZBE (B140 - B680)
            DC circuit
                                                         ZBA (B003 - B050)
                                                                                        204             204            –        Drive Designer      Drive Designer
                                                         ZBE (B003 - B050)
                                      VE
                                                         ZBA (B140 - B680)
                                                                                         –              208            –                 –          Drive Designer
                                                         ZBE (B140 - B680)
                                                         ZBA (B003 - B050)
                                                                                        203             203            –        Drive Designer      Drive Designer
                                                         ZBE (B003 - B050)
             AC circuit             Contact
                                                         ZBA (B140 - B680)
                                                                                         –              207            –                 –          Drive Designer
                                                         ZBE (B140 - B680)
      Table 9
      ZBA / ZBE motor for inverter operation.
                             Separate brake coil DC voltage                                                    Motor type with 1 speed
                                                                                                        no control module in the terminal box 2)
              Cut-out           Switching element              Brake size
                                                                                                                                                                     2031515c_en_210817.indd
                                                                                                        Δ/Y                                  YY/Y
                                                            ZBA (B003 - B050)
             DC circuit               Contact                                                           205                              Drive Designer
                                                            ZBE (B003 - B050)
      1) Brake control modules in the terminal box, except in the case of a separate DC power supply.
298   2) Brake coil protected by an additional varistor in the terminal box.
                          Control circuit diagrams for cylindrical rotor motors for inverter operation
                                                         ~                                                                             ~
                                                              ~                                   Switchgear cabinet                        ~                                     Switchgear cabinet
                                                                                                  Motor                                                                           Motor
                                                                                                                                                                          GE/GS
                                                                                                                                                                          7
                                                                                                                                                                          6 ~
                                                                                                                                                                          5 ~
                                                                                                                                                                          4
                                                                                                                                                                          3
                                                                                                                                                                          2   -
                                                              V1                                                                                         402   401        1   +
                                                    U1             W1                                                                       V1
                                                                                                                                      U1         W1
                                                                                                                                                        BD2    BD1
                                                          M                                                                                M
                                               PE         3~                                                                     PE        3~
                                                    W2 U2 V2                                        42202044.eps                                                                      42202144.eps
                                                                                                                                      W2 U2 V2
                                                                                                                       Motor for 2 line voltages (/Y) with one speed. Connect the motor with
                                                                                                                        or Y connection according to the inverter settings. Switch-off in the
                                                                                                                       DC circuit with a contact in the switchgear cabinet.
                           Motor for 2 line voltages (/Y) with one speed. Connect the motor with
                            or Y connection according to the inverter settings. Motor not fitted
                           with a brake
                                                                                                                                                                                                       5
                                                                                                                                      ~
                                                                                                                                            ~                                     Switchgear cabinet
                                           ~
                                                    ~                                             Switchgear cabinet
Motor
                                                                                                  Motor
                                                                                         GE/GS
                                                                                         7
                                                                                         6   ~
                                                                                         5   ~
                                                                                         4
                                                                                         3
                                                                                         2   -
                                                                        402   401        1   +
                                                    V1
                                          U1             W1
                                                                        BD2   BD1                                                                       402    401
                                               M
                                     PE         3~                                                                                         M
                                                                                                       42202244.eps                        3~
                                                                                                                                                                                       42202444.eps
                                          W2 U2 V2
                           Motor for 2 line voltages (/Y) with one speed. Connect the motor with                      Motor for 2 line voltages (/Y) with one speed. Connect the motor with
                            or Y connection according to the inverter settings. Switch-off in the AC                   or Y connection according to the inverter settings. Switch-off in the
2031515c_en_210817.indd
                                                                                                                                                                                                       299
      Control circuit diagrams for cylindrical rotor motors for inverter operation
                                                                                                     ~
                                                                   Switchgear cabinet
                                                                                                          ~                                        Switchgear cabinet
                                                                   Motor                                                               GS          Motor
                                                                                                                                        7   ~
                                                                                                                                        6   ~
                                                                                                                                        5   ~
                                                                                                                                        4
                                                                                                                                        3
                                                                                                                                        2   -
                                                                      Brake varistor                      V1          402    401        1   +
                                                                                                    U1         W1
                                                                                                                      BD2   BD1
                                                                                                         M
                                                                                               PE        3~
42202544.eps W2 U2 V2 42202644.eps
       Motor for 2 line voltages (∆/Y) with one speed. Connect the motor with           Motor for 2 line voltages (∆/Y) with one speed. Connect the motor with
       ∆ or Y connection according to the inverter settings. Switch-off in the          ∆ or Y connection according to the inverter settings. Switch-off in the
       DC circuit.                                                                      DC circuit with a contact in the switchgear cabinet.
                                                                                                          ~
                                                                                                                ~                                 Switchgear cabinet
Switchgear cabinet
Motor
Motor
                                                                                                              M
                                                                                                               3~
                                                                       42202744.eps                                                                    42202844.eps
       Motor for 2 line voltages (∆/Y) with one speed. Connect the motor with           Motor for 2 line voltages (∆/Y) with one speed. Connect the motor with
       ∆ or Y connection according to the inverter settings. Switch-off in the AC       ∆ or Y connection according to the inverter settings. Switch-off in the
                                                                                                                                                                         2031515c_en_210817.indd
300
                          Control circuit diagrams for cylindrical rotor motors for inverter operation
                                          ~
                                              ~                                       Switchgear cabinet
Motor
                                            M
                                            3~
                                                                                          42691644.eps
                           Motor for 2 line voltages (∆/Y) with one speed. Connect the motor with
                           ∆ or Y connection according to the inverter settings. Switch-off in the
                           DC circuit with GU module.
                                                                                                           5
2031515c_en_210817.indd
                                                                                                           301
      5.3.10 Adjustment and maintenance
                                          Apart from wear, the brake is virtually maintenance-free. The asbestos-free brake
                                          lining is designed in such a way that worn surface particles are given off as mini-
                                          mal abrasion. This necessary regeneration process ensures constant braking
                                          characteristics. It is advisable to check the brake air gap at certain intervals and to
                                          adjust it as necessary to ensure the brake releases reliably. The brake disc can be
                                          freely turned when the brake is released (power applied to brake coil).
                                          The following table contains values for adjusting the air gap and braking energy
                                          until the brake is adjusted.
                                          Only guide values can be given for braking energy WN until readjustment. This
                                          depends on the brake operating conditions.
                                          When DC brakes B003 to B680 have been adjusted several times, the remaining
                                          thickness bmin. of the brake disk must also be checked. For B007 to B680, the
                                          guide pins feature an easily visible marking which clearly indicates the minimum
                                          dimension. The brake disk must be replaced when this mark is reached. For this
5
                                          purpose, a maintenance and spare part set is available which not only contains
                                          the brake rotor, but also the required small parts and installation instructions.
                                                                                                                                       2031515c_en_210817.indd
302
                          5.4 Demag KB conical rotor motors
                                  K                B              A             100                A                   4                            B3                 1
                                                                                                                           No. of poles                  Mounting code to DIN
                                                                                                                           2, 4, 6, 8, 8/2, 12/2         EN60034-7, only needs to be
                                                                                                                                                         specified for solo motors
                                                                                                                                                         B3, B5, B6, B7, B8, B14, V1,
                                                                                                                                                         V3, V5, V6, V18, V19
                                                                                                        Rating class
                                                                                                        A, B
                                                                                      Size
                                                                                      KBA:      71, 80, 90, 100, 112, 125, 140, 160, 180, 200, 225
                                                                                      KBF:      71, 80, 90, 100, 112, 125, 140
                                                                     Application code
                                                                     A Motor for general applications
                                                                     F Motor for travel applications
                                                     Motor type
                                                     B Motor with brake (KB)
                                                                                                                                                                                           5
                                      Motor type
                                      K Conical rotor motor with brake (with no specified brake size)
Code example
                                                                                             KBA 100 A 4 B3 1
2031515d_en_210817.indd
42217745.eps
                                                                                                                                                                                           303
      5.4.2 Designs of Demag KB conical rotor motors
                                           The available foot and flange-mounted motors correspond to the overview of mod-
                                           els. Demag motors are designed with only one shaft end. The mounting dimen-
                                           sions largely correspond to IEC Publication 72-1. The foot-mounted design largely
                                           corresponds to DIN 42673, the flange-mounted design to DIN 42677. For further
                                           information, see chapter 5.4.5.1.
                                                The terminal box cannot be positioned opposite the foot flange on KB 160 - 225
                                                motor frame sizes.
       B3
       (B34.0)
       (B35.0)
43474644.eps
       B6
       (B34.1)
       (B35.1)
43474544.eps
       B8
       (B34.2)
       (B35.2)
5
43474744.eps
       B7
       (B34.3)
       (B35.3)
43474844.eps
       V5                                           V6
       (V15.4)                                      (V36.4)
       (V15.5)                                      (V36.5)
                                                                                               View to determine the terminal
                                                                                                                                    2031515d_en_210817.indd
                                                                               43479844.eps
304
                          Model code for KB solo motors
                          Flange-mounted type B14, V18, V19
                          Flange-mounted with internal thread
B14
43479944.eps
V18 V19
43480044.eps
                                                                                                                                             5
                           B5
43480144.eps
V1 V3
                                                                                       43480244.eps
                                                                                                                                             305
      5.4.3 KB conical-rotor motor technical data
      5.4.3.1 Energy efficiency guideline for KB motors
                                                         KB conical rotor motors are manufactured according to energy efficiency criteria.
                                                         However, as special motors they are not subject to the EuP Directive. Efficiency
                                                         classifications are therefore not available which means that the motors cannot be
                                                         grouped into IE classes.
      5.4.3.2 Key value tables KBA conical rotor motors with one speed
                                                         2, 4, 6 and 8-pole
                                                         The standard voltages and motor connections are shown in section 5.4.6.1. Refer
                                                         to “Conversion of key data for other voltages and frequencies”, section 5.4.6 if mo-
                                                         tors are operated with a voltage and/or frequency other than that given in the key
                                                         data tables.
[A] 1) 2) 4) 1) 2)
      KBA 71 A 2                 0,37     2795    1,25    1,1      0,82       5,0    3,0    1,5            4,1    2900     3,1    9                10
      KBA 71 B 2                 0,55     2820    1,85    1,45     0,82       5,2    2,8    1,7            4,4    4600     4,4    10               11
      KBA 80 A 2                 0,95     2670    3,4     2,4      0,85       4,7    3,3    2,6            9,2    5000     7,2    13               16
      KBA 80 B 2                  1,1     2790    3,8     3,2      0,75       5,0    4,1    2,8            9,4    4000     8,7    15               17
      KBA 90 A 2                 1,25     2600    4,6     3,1      0,91       4,9    3,2    4,6           16,7    2850     9,9    19               22
      KBA 90 B 2                  1,6     2800    5,5     3,9      0,83       6,1    3,6    4,7           16,8    2550     13     21               24
      KBA 100 A 2                 1,9     2700    6,7     4,5      0,91       4,7    3,2    8,1           27,5    3500     14     26               30
      KBA 100 B 2                 2,2     2760    7,6     4,9      0,87       6,0    4,0    8,5           28,0    3800     15     28               33
      KBA 112 B 2 A               2,8     2780    9,6     5,9      0,90       5,9    3,8    14,4          47,5    3700     20     40               46
      KBA 112 B 2                 3,5     2745    12,2    7,6      0,87       6,4    4,0    14,4          47,5    3500     24     40               46
      KBA 125 B 2 A               4,6     2780    15,8     10      0,90       7,2    4,5    27,5          73,0    2100     33     56               63
      KBA 125 B 2                  6      2770    20,5    12,8     0,87       7,0    4,4    27,5          73,0    2050     40     56               63
      KBA 140 B 2 A               7,4     2775    25,5    14,2     0,87       7,0    3,6    42,0          111     1700     51     88               97
      KBA 140 B 2                 8,8     2775    30,5    19,9     0,81       6,5    3,8    42,0          111     1500     59     88               97
                                                                                                                                        20315044_016
[A] 1) 2) 4) 1) 2)
      KBA 71 A 2                 0,48     2765    1,65    1,4      0,82       4,7    2,8    1,5            4,1    2000     3,5    9                10
      KBA 71 B 2                 0,72     2810    2,4     1,9      0,82       4,8    2,6    1,7            4,4    3050     5,0    10               11
      KBA 80 A 2                 1,25     2640    4,5      3       0,86       4,4    3,0    2,6            9,2    3600     8,7    13               16
      KBA 80 B 2                  1,4     2770    4,8     4,4      0,70       4,4    3,9    2,8            9,4    3500     11     15               17
      KBA 90 A 2                 1,65     2650    5,9      4       0,88       4,8    3,2    4,6           16,7    2350     13     19               22
      KBA 90 B 2                  2,1     2800    7,2     5,1      0,81       5,7    3,4    4,7           16,8    2150     16     21               24
      KBA 100 A 2                 2,4     2690    8,5     5,9      0,89       4,2    3,0    8,1           27,5    3200     18     26               30
      KBA 100 B 2                  3      2725    10,5    6,7      0,87       5,3    3,5    8,5           28,0    3100     21     28               33
      KBA 112 B 2 A               3,6     2750    12,5    7,3      0,89       5,5    3,4    14,4          47,5    2300     24     40               46
      KBA 112 B 2                 4,5     2720    15,8    9,9      0,86       5,9    3,8    14,4          47,5    2600     29     40               46
      KBA 125 B 2 A                6      2770    20,5    12,8     0,87       6,8    4,2    27,5          73,0    1300     40     56               63
      KBA 125 B 2                 7,8     2800    26,5    16,6     0,83       6,1    4,2    27,5          73,0    1550     46     56               63
      KBA 140 B 2 A               9,6     2760     33      21      0,85       6,2    3,5    42,0          111,0   1050     59     88               97
                                                                                                                                                        2031515d_en_210817.indd
      KBA 140 B 2                11,5     2790    39,5    28,5     0,76       5,3    3,8    42,0          111,0   1000     67     88               97
                                                                                                                                        20315044_017
[A] 1) 2) 4) 1) 2)
                          KBA 71 A 4                  0,37    1370         2,6           1,3     0,65    3,3     2,2     1,5           4,1   14600    5,5     9               10
                          KBA 71 B 4                  0,55    1355         3,9           1,75    0,69    3,6     2,5     1,7           4,4   19250    7,1    10               11
                          KBA 80 A 4                  0,83    1360         5,8           2,6     0,72    3,7     2,4     3,5          10,0   13500    12     13               15
                          KBA 80 B 4                   1      1370          7            3,1     0,70    4,0     2,5     3,9          10,4   13800    14     14               17
                          KBA 90 A 4                  1,25    1375         8,7           3,5     0,76    4,0     2,2     6,2          18,5   8050     18     18               22
                          KBA 90 B 4                  1,55    1400        10,6           4,4     0,72    4,4     2,3     6,9          19,0   8850     22     20               24
                          KBA 100 A 4                 1,9     1405        12,9           5,2     0,74    4,5     2,7    10,8          30,0   5650     29     25               30
                          KBA 100 B 4                 2,3     1425        15,4           6,2     0,71    5,2     3,1    12,0          31,5   5850     38     28               33
                          KBA 112 B 4 A               2,8     1425        18,8            7      0,75    5,7     3,0    20,5          53,0   5300     46     37               43
                          KBA 112 B 4                 3,5     1425        23,5            9      0,73    5,3     2,8    20,5          53,0   4450     51     37               43
                          KBA 125 B 4 A               4,6     1420         31            10,5    0,81    4,6     2,2    39,0          84,9   4300     69     57               64
                          KBA 125 B 4                 5,7     1415        38,5           12,7    0,80    4,9     2,3    39,0          84,9   3400     82     57               64
                          KBA 140 B 4 A               7,4     1440         49            17,1    0,76    5,6     3,0    62,0          132    3100    107     88               96
                          KBA 140 B 4                 8,8     1440         58            20,5    0,73    5,7     3,0    62,0          132    2300    130     88               96
                          KBA 160 B 4                  15     1450         99            30,5    0,83    6,6     3,1    148           275     800    178     165          176
                          KBA 180 B 4                  22     1455        144            46,5    0,78    5,8     4,1    285           530    1150    280     240          255
                          KBA 200 B 4                  30     1460        196            58      0,83    7,2     3,3    400           775     950    400     320          340
                          KBA 225 B 4                  42     1460        275            82      0,83    7,2     4,4    720           1415    650    560     420          450
                                                                                                                                                                   20315044_018
[A] 1) 2) 4) 1) 2)
                          KBA 71 A 4                 0,48     1355         3,4       1,85       0,65    2,9      2,1     1,5           4,1   10650   6,7       9           10
                          KBA 71 B 4                 0,72     1340         5,1        2,4       0,70    3,2      2,3     1,7           4,4   14900   8,7      10           11
                          KBA 80 A 4                 1,05     1365         7,3        3,6       0,69    3,4      2,1     3,5          10,0    9850    15      13           15
                          KBA 80 B 4                  1,3     1370         9,1        4,1       0,68    3,6      2,4     3,9          10,4   10400    18      14           17
                          KBA 90 A 4                 1,65     1370        11,5        4,8       0,75    3,6      2,1     6,2          18,5    5950    23      18           22
                                                                                                                                                                                   5
                          KBA 90 B 4                   2      1390        13,7        5,9       0,70    4,1      2,3     6,9          19,0    6500    29      20           24
                          KBA 100 A 4                 2,4     1405        16,3         7        0,71    4,1      2,5    10,8          30,0    3850    38      25           30
                          KBA 100 B 4                  3      1420         20         8,7       0,68    4,7      3,0    12,0          31,5    3700    48      28           33
                          KBA 112 B 4 A               3,6     1420         24         9,3       0,73    5,2      2,8    20,5          53,0    3000    56      37           43
                          KBA 112 B 4                 4,5     1425         30        12,1       0,70    5,0      2,8    20,5          53,0   2800     68      37           43
                          KBA 125 B 4 A                6      1410        40,5       13,3       0,81    4,7      2,1    39,0          84,9   2600     82      57           64
                          KBA 125 B 4                 7,4     1410         50        17,3       0,78    4,5      2,2    39,0          84,9   2300     94      57           64
                          KBA 140 B 4 A               9,6     1435         64         21        0,74    5,7      2,8    62,0           132   1800    130      88           96
                          KBA 140 B 4                11,5     1430         77        28,5       0,72    5,0      2,8    62,0           132   1650    166      88           96
                          KBA 160 B 4                 20      1445        132         43        0,81    5,6      2,9    148            275    600    215     165          176
                          KBA 180 B 4                 30      1445        198         62        0,78    5,2      3,4    285            530    850    335     240          255
                          KBA 200 B 4                 40      1460        260         79        0,81    6,8      3,0    400            775    550    430     320          340
                          KBA 225 B 4                 55      1455        360        109        0,81    6,2      3,9    720           1415    520    610     420          450
                                                                                                                                                                   20315044_019
[A] 1) 2) 4) 1) 2)
      KBA 71 A 6                 0,18     895     1,9    0,95    0,58    2,5      2,1    1,5           4,1    16200    4,4     9                10
      KBA 71 B 6                 0,27     860      3      1,2    0,62    2,5      2,0    1,7           4,4    25100    6,6    10                11
      KBA 80 A 6                 0,45     905     4,7     2,2    0,57    2,5      2,3    3,5           10,0   10800    12     13                15
      KBA 80 B 6                  0,6     890     6,4     2,6    0,60    2,8      2,3    3,9           10,4   16300    14     14                17
      KBA 90 A 6                 0,75     940     7,6     2,8    0,61    3,8      2,5    6,2           18,5   9450     17     18                22
      KBA 90 B 6                 0,95     910      10     3,5    0,62    3,2      2,2    6,9           19,0   12200    23     20                24
      KBA 100 A 6                 1,2     940     12,2    3,9    0,65    4,1      2,6    10,8          30,0   8550     29     25                30
      KBA 100 B 6                 1,5     945     15,2    4,9    0,62    4,6      3,0    12,0          31,5   9350     35     28                33
      KBA 112 B 6 A               1,8     940     18,3    4,9    0,70    4,6      2,2    20,5          53,0   8300     41     37                43
      KBA 112 B 6                 2,2     940     22,5    6,3    0,68    4,5      2,2    20,5          53,0   7000     47     37                43
      KBA 125 B 6 A               2,9     935     29,5    7,1    0,74    5,0      2,3    39,0          84,9   7400     66     57                64
      KBA 125 B 6                 3,6     920     37,5    9      0,74    4,5      2,2    39,0          84,9   6800     78     57                64
      KBA 140 B 6 A               4,7     945     47,5   11,4    0,74    5,5      2,2    62,0          132    4700     93     88                96
      KBA 140 B 6                 5,8     940      59    14,6    0,73    4,9      2,1    62,0          132    4600    107     88                96
      KBA 160 B 6                 10      960      99    24,5    0,71    4,8      2,9    148           275    2500    178     165           176
      KBA 180 B 6                 14      970     138    33,5    0,71    5,5      3,6    285           530    1900    225     240           255
      KBA 200 B 6                 20      965     198    47,5    0,70    5,5      2,8    400           775    1600    410     320           340
      KBA 225 B 6                 30      960     300     63     0,78    4,4      3,4    718           1415   1550    500     420           450
                                                                                                                                     20315044_020
[A] 1) 2) 4) 1) 2)
      KBA 71 A 6                 0,23     900     2,4    1,45    0,54    2,1      2,2    1,5           4,1    15200    6,0     9                10
      KBA 71 B 6                 0,35     870      3,8    1,7    0,59    2,4      2,1     1,7           4,4   20300    8,2     10                11
      KBA 80 A 6                  0,6     900      6,4    2,9    0,57    2,6      2,1     3,5          10,0    9550     14     13                15
      KBA 80 B 6                  0,8     875      8,7    3,5    0,62    2,6      2,1     3,9          10,4   12900     18     14                17
      KBA 90 A 6                   1      930     10,3    3,9    0,62    3,4      2,3     6,2          18,5   8150      21     18                22
      KBA 90 B 6                 1,25     900     13,3    4,8    0,61    2,9      2,2     6,9          19,0   9700      31     20                24
5
      KBA 100 A 6                1,55     935     15,8    5,6    0,63    3,5      2,4    10,8          30,0   6450      32     25                30
      KBA 100 B 6                1,95     940     19,8    6,7    0,59    4,2      2,9    12,0          31,5   6650      38     28                33
      KBA 112 B 6 A               2,4     935     24,5    6,7    0,70    4,6      2,0    20,5          53,0   5300      47     37                43
      KBA 112 B 6                 2,9     945     29,5    9,1    0,64    4,3      2,2    20,5          53,0   5250      59     37                43
      KBA 125 B 6 A               3,7     920     38,5    9,3    0,74    4,4      2,2    39,0          84,9   4600      78     57                64
      KBA 125 B 6                 4,7     915      49     12     0,71    4,3      2,2    39,0          84,9   4750      94     57                64
      KBA 140 B 6 A               6,1     935      62    15,2    0,75    4,8      2,0    62,0           132   3000     107     88                96
      KBA 140 B 6                 7,7     935      79    19,7    0,73    4,6      1,9    62,0           132   3200     138     88                96
      KBA 160 B 6                 13      955     130     34     0,70    4,3      2,6    148            275   1500     215    165               176
      KBA 180 B 6                18,5     965     183    45,5    0,69    5,1      3,5    285            530   1400     280    240               255
      KBA 200 B 6                 26      965     255     63     0,69    4,6      2,6    400            775   1200     440    320               340
      KBA 225 B 6                 40      960     400     87     0,76    4,2      3,4    718           1415   1200     610    420               450
                                                                                                                                     20315044_021
                                                                                                                                                      2031515d_en_210817.indd
[A] 1) 2) 4) 1) 2)
                          KBA 71 A 8                 0,1      670     1,45   0,75    0,51    2,0      2,2    1,5           4,1    32500    3,5     9                10
                          KBA 71 B 8                0,16      645     2,4     1,2    0,53    2,0      2,3    1,7           4,4    29500    5,6    10                11
                          KBA 80 A 8                0,23      675     3,3     1,5    0,59    2,3      2,1    3,5           10,0   12000    7,9    13                15
                          KBA 80 B 8                 0,3      665     4,3    1,75    0,56    2,4      2,5    3,9           10,4   21500    8,7    14                17
                          KBA 90 A 8                 0,4      695     5,5     2,3    0,55    2,7      2,1    6,2           18,5   9800     13     18                22
                          KBA 90 B 8                0,55      690     7,6     2,9    0,55    2,8      2,3    6,9           19,0   10000    17     20                24
                          KBA 100 A 8               0,75      695     10,3    3,4    0,57    3,0      2,1    10,8          30,0   9050     23     25                30
                          KBA 100 B 8                0,9      700     12,3    4,3    0,54    3,0      2,3    12,0          31,5   8600     29     28                33
                          KBA 112 B 8 A              1,1      705     14,9    4,3    0,57    3,4      2,2    20,5          53,0   10600    33     37                43
                          KBA 112 B 8               1,35      700     18,4    5,3    0,55    3,3      2,1    20,5          53,0   9850     41     37                43
                          KBA 125 B 8 A              1,7      705      23     5,9    0,58    3,7      2,0    39,0          84,9   7500     48     57                64
                          KBA 125 B 8                2,1      705     28,5    7,1    0,61    3,7      1,9    39,0          84,9   5600     58     57                64
                          KBA 140 B 8 A              3,2      710      43     10     0,61    3,8      2,2    62,0          132    7200     93     88                97
                          KBA 140 B 8                 4       705      54    13,2    0,59    3,6      2,2    62,0          132    7150     113    88                97
                          KBA 160 B 8                6,8      710      91    22,5    0,57    3,8      2,6    135           260    3500    159     165           176
                                                                                                                                                         20315044_022
[A] 1) 2) 4) 1) 2)
                          KBA 71 A 8                0,13      670     1,85   1,15    0,51    1,9      2,3     1,5           4,1   37500    4,7      9                10
                          KBA 71 B 8                 0,2      645       3    1,55    0,51    1,8      2,3     1,7           4,4   37000    6,6     10                11
                          KBA 80 A 8                 0,3      670      4,3    1,9    0,60    2,2      2,0     3,5          10,0   16000    9,5     13                15
                          KBA 80 B 8                 0,4      665      5,7    2,3    0,58    2,3      2,2     3,9          10,4   25000     12     14                17
                          KBA 90 A 8                0,52      695      7,1    3,2    0,53    2,5      2,2     6,2          18,5    8900     16     18                22
                          KBA 90 B 8                0,72      685      10      4     0,54    2,4      2,2     6,9          19,0   10500     22     20                24
                          KBA 100 A 8               0,95      695     13,1    4,5    0,55    2,8      2,0    10,8          30,0   8200      29     25                30
                          KBA 100 B 8                1,2      690     16,6    5,6    0,55    2,7      2,0    12,0          31,5   8200      35     28                33
                          KBA 112 B 8 A              1,4      705      19     5,5    0,56    3,1      2,0    20,5          53,0   6900      43     37                43
                          KBA 112 B 8               1,75      700      24     7,4    0,55    3,1      2,0    20,5          53,0   6950      51     37                43
                                                                                                                                                                          5
                          KBA 125 B 8 A              2,2      700      30     7,4    0,62    3,6      1,9    39,0          84,9   4900      58     57                64
                          KBA 125 B 8                2,7      705     36,5    9,5    0,60    3,5      1,9    39,0          84,9   4300      69     57                64
                          KBA 140 B 8 A              4,2      700      57    13,9    0,59    3,5      2,0    62,0          132    4200     113     88                97
                          KBA 140 B 8                5,2      695      71    17,4    0,59    3,3      1,9    62,0          132    5150     145     88                97
                          KBA 160 B 8                 9       705     122    32,5    0,55    3,4      2,4    135           260    2300     200    165               176
                                                                                                                                                         20315044_023
2031515d_en_210817.indd
[A] 1) 2) 4) 1) 2)
                                                                                                                                                                                            5
2031515d_en_210817.indd
[A] 1) 2) 4) 1) 2)
      KBA 80 A 12/2             0,07      400        1,65        1,5        0,75       1,2        2,4                             4500
                  5)
                                                                                                            2,6           9,2              3,8    13                16
                                 0,5     2760        1,75        1,4        0,78       4,3        2,7                             4200
      KBA 80 B 12/2             0,09      390        2,2         2,1        0,71       1,1        2,8                             6000
                  5)
                                                                                                            2,8           9,4              4,6    15                17
                                0,65     2760        2,2         1,7        0,80       4,6        2,8                             3700
      KBA 90 A 12/2             0,12      385         3          2,1        0,62       1,2        2,6                            12000
                  5)
                                                                                                            4,6           16,7             6,4    19                22
                                 0,9     2750        3,1         2,6        0,83       4,2        3,2                             3000
      KBA 90 B 12/2             0,15      390        3,7         2,9        0,58       1,3        2,9                             9100
                  5)
                                                                                                            4,7           16,8             8,4    20                24
                                 1,1     2770        3,8         2,8        0,82       5,1        3,2                             3700
      KBA 100 A 12/2            0,19      435        4,2         2,6        0,49       1,4        2,5                             11000
                  5)
                                                                                                            8,1           27,5             9,9    26                30
                                 1,7     2740        5,9         4,3        0,86       4,2        2,5                             2650
      KBA 100 B 12/2            0,24      440        5,2         3,3        0,46       1,6        3,5                            15000
                  5)
                                                                                                            8,5           28,0             11     28                33
                                 2,2     2705        7,8         5,1        0,90       4,3        2,4                             2300
                                0,38      430        8,4         3,8        0,44       1,7        2,0                             9500
      KBA 112 B 12/2                                                                                        14,4          47,5             17     40                46
                                 3,2     2765        11,1        7,7        0,86       5,1        2,6                             1700
                                0,57      405        13,4        5,7        0,48       1,7        1,7                             2500
      KBA 125 B 12/2                                                                                        27,5          73,0             27     56                63
                                 4,3     2795        14,7        10         0,89       5,1        2,7                             1100
      KBA 140 B 12/2             0,9      440        19,5        8,9        0,41       1,7        1,9                             2500
                  6)
                                                                                                            42,0          111              41     88                97
                                 6,5     2820        22         15,2        0,81       5,3        3,0                             1200
      KBA 160 B 12/2             1,5      460         31        11,2        0,39       2,3        2,7                             9200
                  6)
                                                                                                            94,0          220              61     165           176
                                 9,5     2870        31,5       19,9        0,89       7,2        2,9                             500
                                                                                                                                                         20315044_026
[A] 1) 2) 4) 1) 2)
                                                                           2 and 4-pole
                                                                           The standard voltages and motor connections are shown in section 5.4.6.1. Refer
                                                                           to “Conversion of key data for other voltages and frequencies”, section 5.4.6 if mo-
                                                                           tors are operated with a voltage and/or frequency other than that given in the key
                                                                           data tables.
2-pole KBF motors 40% CDF Standard voltages are 230/400 V 50 Hz.
                          KBF 71 A 2                0,26   2550    0,97    0,9    0,83    3,2      3,1     2,5         3,8        940      1,4     2,4        9,6
                          KBF 80 A 2                0,65   2570    2,4     1,7    0,93    3,2      2,3     4,9        10,0        700      3,3     4,2       15,5
                          KBF 90 A 2                 1     2510    3,8     2,9    0,93    3,3      2,4     7,2        18,0        680      5,7     5,7       22,0
                          KBF 100 A 2               1,5    2460    5,8     3,9    0,94    3,6      2,4     11,5       28,6        420      8,0     8,0       29,5
                          KBF 112 A 2               2,4    2600    8,8     5,3    0,93    4,4      2,3     18,0       48,0        400      12      12        41,5
                                                                                                                                                          20315044_028
4-pole KBF motors 40% CDF Standard voltages are 230/400 V 50 Hz.
                          KBF 71 A 4                0,13   1340    0,93    0,57   0,65    2,5      2,8     2,1         3,8        1080     1,4     3,0        9,6
                          KBF 80 A 4                0,32   1350    2,3    0,95    0,74    3,3      2,3     4,8        10,0        690      3,3     5,9       15,5
                          KBF 90 A 4                0,5    1350    3,5     1,5    0,74    3,5      2,7     8,5        18,0        540      5,7     8,8       22,0
                          KBF 100 A 4               0,8    1350    5,7     2      0,82    3,9      2,5     12,5       28,6        450      8,0     11        29,5
                          KBF 112 A 4               1,2    1360    8,4     2,8    0,83    4,2      2,5     18,0       48,0        390      12      17        41,5
                          KBF 125 A 4               1,9    1380    13,1    4,1    0,86    4,4      2,2     25,0       71,0        360      15      24        55,3
                          KBF 140 A 4               2,9    1400    19,8    6,1    0,86    4,1      1,8     30,0       118         330      22      35         102
                                                                                                                                                          20315044_029
                                                                                                                                                                         5
2031515d_en_210817.indd
2031515d_en_210817.indd
                          Motor KB 71 – 125
                          B14, V18, V19
                                                                                                                                            HDF
                              Demag coupling shaft end
                              KBA 71-90
                              KBA 100-112
                                                     lvmax. =
                                                     lvmax. =
                                                                     3,0 mm
                                                                     3,5 mm
                                                                                         Running position
                              KBA 125                lvmax. =        4,0 mm              Braking position
                                                                                                                                                                                    42012445.eps
                                                                                                                                                                                                   5
                                                   IEC shaft end                            Coupling shaft end                               Motor for coupling connection
                          Size          D   E l11 EB DB GA F              LE   L d3 l3 l31 l32 s5       t3    u3   i3   k1    N LA M     T AC AD LB HDF r             S     dv      LL xk AG
                                                                1)   1)                                  2)   2)                                                          M..x1,5
                          KB 71A                                               286                                      280                            244
                                       14 30 3 22 M5 16,0 5 41,5                     16 24 3,1 20   -   18,0 5 35,5           70 10 85 3,0 140 134            -   1,2 M6 4 x M25 128 77 108
                          KB 71B                                               306                                      300                            264
                          KB 80A                                               338                                      322                            284
                                       19 40 3 32 M6 21,5 6 53,5                     19 24 3,0 20 M5 21,5 6 37,5              80 11 100 3,5 158 143           -   1,2 M8 4 x M25 128 82 108
                          KB 80B                                               353                                      337                            299
                          KB 90A                                               379                                      353                            315
                                       24 50 4 40 M8 27,0 8 63,5                     24 24 3,0 20 M6 27,0 8 37,5              80 11 100 3,5 178 153           -   1,2 M8 4 x M25 128 92 108
                          KB 90B                                               395                                      369                            331
                          KB 100A                                              425                                      389                            349
                                       28 60 4 50 M10 31,0 8 76,0                    24 24 3,0 20 M6 27,0 8 40,0              110 18 130 3,8 196 176         234 1,2 M10 4 x M32 158 103 128
                          KB 100B                                              442                                      406                            366
                          KB 112B 28 60 4 50 M10 31,0 8 76,0 465 28 37 4,0 32 M8 31,0 8 53,0 442 110 18 130 3,8 220 189 389 267 1,6 M10 4 x M32 158 110 128
                          KB 125B 32 80 4 70 M12 35,0 10 98,0 542 32 37 4,0 32 M10 35,0 10 55,0 499 125 24 150 3,5 246 200 444 293 2,5 M12 4 x M32 158 122 128
                                                                                                                                                                                    20315044_033
2031515d_en_210817.indd
                                                                                                                    HDF
          Demag coupling shaft end
                                 IEC shaft end                         Coupling shaft end                          Motor for coupling connection
      Size          D    E l11 EB DB        GA F LE       L   d3 l3 l31 l32 s5     t3   u3 i3   k1   N LA M    T AC AD LB HDF r         S       dv      LL xk AG
5
                                            1)   1)                                2)   2)                                                    M..x1,5
                                                                                                                       2xM40
      KB 140B      38 80     4   70 M12 41,0 10 98 609 32 37 4 32 M10 35,0 10 55 661 125 22 150 4 274 250 586 328 2,5 M12    273 174 173
                                                                                                                       2xM50
                                                                                                                       2xM40
      KB 160B      42 110 4 100 M16 45,0 12 135 721 42 50 7 43 M12 45,0 12 75 738 155 26 190 5 314 269 663 368 2,5 M16       273 221 173
                                                                                                                       2xM50
                                                                                                                                              2xM40
      KB 180B      48 110 4 100 M16 51,5 14 135 798 48 50 7 43 M12 51,5 14 75 815 155 26 190 5 354 293 727 417 2,5 M16                                  273 237 173
                                                                                                                                              2xM50
                                                                                                                                              2xM40
      KB 200B      55 110 4 100 M20 59,0 16 138 865 55 60 7 50 M12 59,0 16 88 857 200 34 236 5 394 311 769 466 2,5 M16                                  273 246 173
                                                                                                                                              2xM50
                                                                                                                                              2xM40
      KB 225A      60 140 6 125 M20 64,0 18 168 937 60 60 7 50 M12 64,0 18 88                   0    200 34 236 5 440 332   0   530 2,5 M16             273 256 173
                                                                                                                                              2xM50
                                                                                                                                                         20315044_034
                                                                                                                                                                        2031515d_en_210817.indd
LEF
EB
HDF
                                                                                                                                                                                                5
                          KB 71A                                                    C 105     105   70     8   85    2,5                285,5                 M6
                                        14 30     3,0    3    22   M5    16,0 5     C 120     120   80     8   100 3,0 140 134 30                -    118,5   M6    1,2   4xM25 128 108
                          KB 71B                                                    C 140     140   95    10   115   3,0                305,5                 M8
                          KB 80A                                                    C 120     120   80     8   100 3,0                  337,5                 M6
                                        19 40     3,0    3    32   M6    21,5 6     C 140     140   95    10   115   3,0 158 143 40              -    135,0   M8    1,2   4xM25 128 108
                          KB 80B                                                    C 160     160   110   10   130 3,5                  352,5                 M8
                          KB 90A                                                    C 120     120   80     8   100 3,0                  378,5                 M6
                                        24 50     3,0    4    40   M8    27,0 8     C 140     140   95    10   115   3,0 178 153 50              -    155,0   M8    1,2   4xM25 128 108
                          KB 90B                                                    C 160     160   110   10   130 3,5                  394,5                 M8
                          KB 100A                                                   C 160     160   110   10   130 3,5                  424,5                 M8
                                        28 60     3,5    4    50 M10 31,0 8                                                196 176 60           234 178,5           1,2   4xM32 158 128
                          KB 100B                                                   C 200     200   130   12   165 3,5                  441,5                 M10
                          KB 112B       28 60     3,5    4    50 M10 31,0 8         C 200     200   130   12   165 3,5 220 189 60 465,0 267 186,0 M10               1,6   4xM32 158 128
                                                                                                                                                                                 20315044_035
2031515d_en_210817.indd
                          •    Terminal box position: RH side, LH side, on top, at the bottom – by turning the motor when installing
                          •    Terminal box with 2 cable entries on top and at the bottom
                          •    Key to DIN 6885 Sheet 1 type A
                          •    Tapped hole DB in shaft centre to DIN 332-DR
                          •    Fit for D : ISO k6, for N : j6                                                                                                                                   317
      Motor KB 71 – 225
      B5, V1, V3
          Flange-mounted type
LEF
EB
HDF
42689244.eps
                   24    50    4     40     M8   27,0    8    A 200      200   130    10   165 3,5 178      153     50             -    155,0   11               128   108
      KB 90B                                                                                                              394,5                      2xM25
      KB 100A                                                 A 200      200   130    10   165 3,5                        424,5                 11   2xM32
                   28    60    4     50    M10   31,0    8                                            196   176     60            234   178,5                    158   128
      KB 100B                                                 A 250      250   180    11   215 4,0                        441,5                 14   2xM32
      KB 112B      28    60    4     50    M10   31,0    8    A 250      250   180    11   215 4,0 220      189     60    465,0   267   186,0   14   2xM32       158   128
      KB 125B      32    80    4     70    M12   35,0   10    A 300      300   230    12   265 4,0 246      200     80    541,5   293   219,5   14   2xM32       158   128
                                                                                                                                                     2xM40
      KB 140B      38    80    4     70    M12   41,0   10    A 300      300   230    12   265 4,0 274      250     80    608,9   328   271,5   14               273   173
                                                                                                                                                     2xM50
                                                                                                                                                     2xM40
      KB 160B      42   110    4    100 M16      45,0   12    A 350      350   250    13   300 5,0 314      269     110   720,8   368   356,0   18               273   173
                                                                                                                                                     2xM50
                                                                                                                                                     2xM40
      KB 180B      48   110    4    100 M16      51,5   14    A 350      350   250    13   300 5,0 354      293     110   797,5   417   372,0   18               273   173
                                                                                                                                                     2xM50
                                                                                                                                                     2xM40
      KB 200B      55   110    4    100 M20      59,0   16    A 400      400   300    15   350 5,0 394       311    110   865,0   466   383,5   18               273   173
                                                                                                                                                     2xM50
                                                                                                                                                     2xM40
      KB 225A      60   140    6    125 M20      64,0   18    A 450      450   350    16   400 5,0 440      332     140   936,5   530   423,5   18               273   173
                                                                                                                                                     2xM50
                                                                                                                                                               20315044_036
                                                                                                                                                                              2031515d_en_210817.indd
      •    Terminal box position: RH side, LH side, on top, at the bottom – by turning the motor when installing
      •    Terminal box with 2 cable entries on top and at the bottom
      •    Key to DIN 6885 Sheet 1 type A
      •    Tapped hole DB in shaft centre to DIN 332-DR
      •    Fit for ISO         D = 14-48 : k6; D = 55/60 : m6; N : j6
318
                          Motor KB 71 – 225
                          B3, B6, B7, B8, V5, V6
                              Foot-mounted type
42689044.eps
                          Size           D    E   l11   EB    DB    GA     F    B    A      HA   BB    AB    AC    AD    H      L      BA AA     HD     q      K    C      dv      LL   AG
                                                                                                                                                                         M..x1,5
                          KB 71A                                                                                               285,5                                     2xM25
                                        14   30    3    22    M5    16,0   5   90   112     9    110   137   140   134   71            20   25    -    118,5   7    45             128 108
                          KB 71B                                                                                               305,5                                     2xM25
                          KB 80A                                                                                               337,5                                     2xM25
                                        19   40    3    32    M6    21,5   6   100 125      10   124   153   158   143   80            23   28    -    135,0   10   50             128 108
                          KB 80B                                                                                               352,5                                     2xM25
                          KB 90A                                                                                               378,5                                     2xM25
                                                                                                                                                                                               5
                                        24   50    4    40    M8    27,0   8   125 140      11   152   170   178   153   90            25   30    -    155,0   10   56             128 108
                          KB 90B                                                                                               394,5                                     2xM25
                          KB 100A                                                                                              424,5                                     2xM32
                                        28   60    4    50    M10   31,0   8   140 160      14   170   195   196   176   100           30   35   236   178,5   12   63             158 128
                          KB 100B                                                                                              441,5                                     2xM32
                          KB 112B       28   60    4    50    M10   31,0   8   140 190      14   170   225   220   189   112   465,0   30   35   269   186,0   12   70   2xM32     158 128
                          KB 125B       32   80    4    70    M12   35,0 10 160 200         15   195   242   246   200   125   541,5   40   42   295   219,5   12   80   2xM32     158 128
                                                                                                                                                                         2xM40
                          KB 140B       38   80    4    70    M12   41,0 10 180 224         17   220   272   274   250   140   608,9   45   48   331   271,5   15   95             273 173
                                                                                                                                                                         2xM50
                                                                                                                                                                         2xM40
                          KB 160B       42 110     4    100   M16   45,0 12 254 254         20   300   310   314   269   160   720,8   48   55   371   356,0   15 108              273 173
                                                                                                                                                                         2xM50
                                                                                                                                                                         2xM40
                          KB 180B       48 110     4    100   M16   51,5 14 279 279         22   330   344   354   293   180   797,5   50   65   420   372,0   15 121              273 173
                                                                                                                                                                         2xM50
                                                                                                                                                                         2xM40
                          KB 200B       55 110     4    100   M20   59,0 16 305 318         28   362   390   394   311   200   865,0   56   72   469   383,5   19 133              273 173
                                                                                                                                                                         2xM50
                                                                                                                                                                         2xM40
                          KB 225B       60 140     6    125   M20   64,0 18 311 356         30   370   438   440   332   225   936,5   60   82   535   423,5   19 149              273 173
                                                                                                                                                                         2xM50
                                                                                                                                                                                20315044_037
2031515d_en_210817.indd
                                           Important Information
                                           • A stronger or weaker brake spring must be fitted to compensate the weight of
                                             the rotor, brake disc and belt pulley, if fitted, or coupling half if the motor is fitted
                                             vertically. Pay attention to the position of the shaft end (top or bottom).
                                           • In certain cases, the vertical arrangement is not always possible, therefore
                                             please contact the design department, likewise for motor arrangements at an
                                             angle.
                                           • Select the brake springs according to the special brake spring tables.
                                           • When ordered, motors are supplied with a weaker brake spring than the stand-
                                             ard design for
                                              - Y/D connection
                                              - start-up via phase control.
                                           Refer to the relevant dimension lists for design variants
                                           The feet on all foot-mounted types can be removed.
                                           The flange plate on all flange-mounted types can be removed.
                                           Combined foot/flange-mounted types (B34 and B35) are available.
      5.4.5.2 Type of enclosure
                                           The motor enclosure of the KB motors is delivered with IP 54 as standard. The
                                           motors can also be supplied with enclosure type IP 55 or IP 65 as an option at ad-
                                           ditional cost. The brake enclosure of the KB motor is fitted with enclosure type IP
                                           20 as standard. The KB motor can also be supplied with a sealed brake enclosure
                                           type IP 55/IP 65. This limits the cooling of the motor, which means that a power
                                           reduction must be implemented
                                           IP 55: Protection against injurious dust deposits. Protection against jets of water
                                                  from all directions.
                                           IP 65: Complete protection against injurious dust deposits. Protection against jets
                                                  of water from all directions.
                                           A detailed description of the enclosure types and inspection conditions are con-
                                           tained in EN 600345 (IEC 34-5).
                                           Outdoor operation
                                           If a motor is operated under arduous conditions outdoors, e.g. unprotected
                                           installation in rain and wind or installation at great altitude, the standard IP 54
                                           enclosure type is generally no longer sufficient.
                                           In these cases, the motor must be provided with enclosure type IP 55/IP 65 or
                                           protected by suitable measures, e.g. wind and rain deflectors.
                                           If the motor is installed outdoors for a longer period without being operated, we
                                           recommend ordering a motor with a protected braking surface to avoid rust forma-
                                           tion (galvanised or chrome-plated, depending on the ambient conditions) to avoid
                                           rust formation.
                                                                                                                                         2031515d_en_210817.indd
                                           For vertically mounted motors with the shaft facing downwards, a canopy or pro-
                                           tection panel is available at additional cost.
320
                          5.4.5.3 Noise levels
                                                  The noise levels of KB conical rotor motors are below the limit values specified by
                                                  EN 60034-9 (class A noise level).
                                                                                                                                              5
2031515d_en_210817.indd
                                                                                                                                              321
      5.4.5.5 Cooling and ventilation
                                               Self-cooling
                                               The brake disk fitted on the motor shaft serves as fan for surface cooling.
                                               Separate cooling
                                               Motors which are to be cooled externally are equipped with an attachment for an
                                               external fan. This increases their output and starting frequency (option at additional
                                               cost).
Size D 03 D 04 D 05 D 060
For KB motor frame size 71, 80, 90, 100 112, 125 140, 160 180, 200, 225
      5.4.5.6 Bearing
5
322
                          5.4.5.8 Balancing
                                                                 The rotor is dynamically balanced when the half key is fitted. Standard Z cylindrical
                                                                 rotor motors meet the requirements of category A (standard) of DIN EN 60034-14 /
                                                                 03.08.
                                                                 To ensure that axial displacement is not hindered, bear the following points in
                                                                 mind:
                                                                 Gear drive:
                                                                 The pinion should have straight teeth.
                                                                 Coupling:
                                                                 Only use flexible couplings that permit easy axial movement between the hubs of
                                                                 the coupling.
                                                                 Belt drive:
                                                                 The tension of the belt must not obstruct any axial movement of the rotor.
                                                                 Adjusting pulleys,
                                                                 Only change speed when the motor is running.
                                                                 The axial displacement when the brake is applied is from the drive end cap
                                                                 to the brake end cap.
                                                                                                                                                         5
                                                                   to 3 times the J of the light conical brake disk. This ensures smooth starting and
                                                                   braking, i.e. longer starting and braking times. (standard design for KBF travel
                                                                   motor).
                                                                 • Light flat brake disk with low moment of inertia J (only sizes 71 - 100). Brake
                                                                   torque approximately 25 % of the brake torque of conical brake disk. This re-
                                                                   sults in longer braking time.
                                                                 Light or heavy conical and flat brake disks have practically the same moments of
                                                                 inertia.
                                                                 In the case of horizontally-mountedmodel designs, the brake disks can be re-
                                                                 placed without modification of the brake springs.
2031515d_en_210817.indd
                                                                 In order to damp peak axial forces that occur during braking, the brake ring is de-
                                                                 signed as reinforced rubber ring with a vulcanised brake lining.
                                                                                                                                                         323
                              Brake ring standard design:
                                                                                    Brake ring type
                              Motor                                 KB 71 - 140                       KB 160 - 225
                                      4, 6-pole
                              KBA                                  Form A (wide)
                                      Line-fed operation
                                                                                                      Form A (wide)
                                      All other no. of
                              KB      poles or inverter-fed       Form B (narrow)
                                      operation
                              Motors for 60 Hz have the same brake torques as motors for 50 Hz.
                              • Using a flat brake disk:
                                Reduction of brake torque to approximately 25 % of the value listed for conical
                                brake disks with the same brake spring.
                              • Removing the reduction rings from behind the brake spring:
                                Reduction by approx. 5-10 % per ring, as fitted.
                              • Using a weaker brake spring
                                The maximum possible brake torque reduction for
5
324
                          5.4.5.12 Brake springs                             When ordered, motors are supplied with a weaker brake spring than the standard
                                                                             design for Y/ connection (see section 5.4.6.4)
                                                                             A stronger or weaker brake spring must be fitted to compensate the weight of the
                                                                             rotor, brake disc and belt pulley, if fitted, or coupling half if the motor is fitted verti-
                                                                             cally. Pay attention to the position of the shaft end (top or bottom).
                                                                             In certain cases, the vertical arrangement with the shaft end at the top is not al-
                                                                             ways possible, therefore please contact the design department, also for motor
                                                                             arrangements at an angle.
                                                                             Select the brake springs according to the special brake spring tables.
                          5.4.5.13 Adjustment and maintenance
                                                                             For instructions on adjustment and maintenance of the brake, see
                                                                             Operating instructions 214 318 44
KBF - Motor
                                                                                                                                                                            5
                                                                                     50 Hz ± 2%                     Single speed                       Pole-changing
                                                                                                              230/400 V AC D/Y ± 10%                 400 V AC Y/Y ± 5%
                                                                                     KBF 71-140                          1) 2)                                  1)
                                                                             Motors for other voltages and/or multi-voltage motors are available at extra price
                                                                             on request.
                                                                             Maximum voltages for the alternating current design:
                                                                             min. 42 V        (in  circuit) for frame sizes 71 – 80
                                                                             min. 73 V        (in  circuit) for frame sizes 90 – 100
                                                                             min. 110 V       (in  circuit) for frame sizes 112 – 140
                                                                             min. 220 V       (in  circuit) for frame sizes 160 – 225
2031515d_en_210817.indd
                          1) Internally connected
                          2) High speed with Delta connection
                          3) 2- und 4-polige Motoren sind ohne Mehrpreis für den erweiterten Spannungsbereich 230-240 V/460-480 V AC  5%; 60 Hz einsetzbar.                325
      5.4.6.2 Ratings and tolerances
                                       The ratings given for KB motors refer to continuous duty (S1) and intermittent duty
                                       (S3) according to EN 60034-1 at a frequency of 50 Hz, an installation altitude of up
                                       to 1000 m above sea level and at a coolant temperature of 40 °C. Refer to section
                                       1.2.2 for other conditions. A temporary voltage tolerance of ± 10 % according to EN
                                       60034-1 with reference to the rated voltage and/or a temporary frequency toler-
                                       ance of ± 2 % are possible.
                                       The voltage tolerance is reduced to ± 5 % for the extended voltage range.
                                        Slip                          ± 20 %
                                        Starting current              + 20 %
                                        Starting torque               - 15 % to + 25 %
                                        Breakdown torque              - 10 %
                                        Moment of inertia             ± 10 %
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326
                          5.4.6.4 Starting frequency
                                                       • KBA motors
                                                       No-load starting frequency z0 is specified in the lists. This is the permissible num-
                                                       ber of starts per hour without load and without external moment of inertia with light
                                                       brake disks. The number of permissible starts z depends on the application and
                                                       can be calculated as described in section 1.2.2.3.
                                                       In the case of pole-changing motors, the value given for no-load starting frequency
                                                       z0 only applies for operation at the corresponding speed.
Meff =
                                                       • KBF motors
                                                       Starting frequency factor A is listed. This specifies the permissible number of starts
                                                       per hour for a drive starting time of 1 second. For longer starting times, the number
                                                       of starts per hour must be converted as in section 1.2.2.3.
                          5.4.6.5 Connection
                                                       All Demag conical rotor motors are supplied without connected jumpers.
                                                       Links of three-phase motors for connection in Y or delta connection are lined up on
                                                       the bottom left terminal.
                                                                                                                                                5
                                                       When the three L1, L2 and L3 phases are connected in sequence to the motor ter-
                                                       minals U1, V1, W1, the motor will run in the clockwise direction when viewed from
                                                       the motor output shaft side corresponding to DIN EN 60034-8.
                                                       The same procedure is used for motors with several speeds.
                          5.4.6.6 Varistors
                                                       Owing to modern, extremely fast power contactors, the combination of high leak-
                                                       age inductance together with unfavourable supply conditions may cause high volt-
                                                       age peaks in the low-speed windings of motors. To protect the brake motors that
                                                       are rated for high starting frequencies, the sizes concerned are protected by fitting
                                                       varistors (voltage-dependent resistors) depending on their number of poles.
                                                       Each motor requires 3 varistors, which are combined to form a set and have flex-
                                                       ible connection leads. The set of varistors is accommodated in the motor terminal
                                                       box.
                                                       In the case of pole-changing brake motors with two separate windings, only the
                                                       low-speed winding is protected by means of varistors. No protection is required for
                                                       the high-speed winding.
2031515d_en_210817.indd
                                                       All motors with operating voltages higher than 500 V are provided with phase insu-
                                                       lation and do not need this special protection.
                                                       Notwithstanding the above, varistors can be fitted – at additional cost – if required.
                                                                                                                                                327
      5.5 Operation with frequency inverters
                                  In comparison to line-fed motors, the use of frequency inverters offers significant
                                  benefits that enable highly specialised requirements to be by motors and their
                                  operating characteristics.
                                  For example
                                  • processes can be adapted exactly
                                  • loads on motors and gearboxes can be reduced
                                  • goods can be handled gently (e.g. sensitive devices and components)
                                  • mechanical elements can be protected (including crane girders and runways)
                                  • starting currents can be limited
                                  • motors can be used more effi ciently (87 Hz operation)
                                  Demag frequency inverter ranges Dedrive Compact STO and Dedrive Pro are
                                  available for frequency inverter operation in various sizes for a wide output power
                                  range. Both ranges can be used for travel, turning, slewing and hoist applications.
                                  In addition to Z cylindrical rotor motors, KB conical rotor motors can also be
                                  used. A special motor control facility included in both frequency inverter ranges
                                  considerably reduces the run-on that sometimes occurs when stopping and start-
                                  ing with inverter-fed conical rotor motors in hoist applications.
                                  See sections 5.5.1 and 5.5.2 for further information on technical data and func-
                                  tions.
                                  4-pole motors should preferably be used for inverter operation. For this reason, all
                                  4-pole standard motors of the Z.A / Z.E range and all standard motors of the KBA
                                  range from frame size 90 are supplied with phase insulation as standard. This
                                  allows these motors to be used easily for retrofitting or refurbishment in frequency
                                  inverter applications. Phase insulation can be ordered as an option for all other
                                  motors. We recommend the rated voltage of the motor winding to be specified
                                  approx. 5% lower than the available line voltage when selecting the motor. Only in
                                  this way can it be ensured that the motor and frequency inverter unit will provide
                                  the optimum performance. For this reason, we recommend that our 4-pole Z.A
                                  wide voltage range motors (380-400V) be used for 400V supplies, for example.
                                  The rated voltage of the Z.E motors is 400V.
                                  ZB cylindrical rotor motor brakes must be separately supplied and controlled for
                                  inverter operation.
                                  If a motor is operated at less than the rated speed with an inverter, the fan mount-
                                  ed on the shaft might not be sufficient for cooling purposes.
                                  To guarantee appropriate motor protection in the event of inverter operation over
5
328
                          5.5.1 Dedrive Compact STO frequency inverters
                                                                  Main features:
                                                                  • Motor outputs from 0,75 to – 110 kW
                                                                  • Overload capability of 1,5 for 60 seconds,
                                                                    factor of 2,0 for 10 seconds (except for DIC-4-040)
                                                                  • CE and cULus listed
                                                                  Hardware:
                                                                  • Rated voltage: 380 – 480 V (+10/-15%)
                                                                  • Available as “Dedrive Compact complete solution” in enclosure type IP 54
                                                                  • Master/slave capable (system bus)
                                                                  • Integrated line filter up to size 3
                                                                  • External line filter (optional)
                                                                  • Integrated brake chopper
                                                                  • Evaluation of motor temperature detector
                                                                  • Communications module for field bus network (optional)
                                                                  • Expansion module to extend control inputs and outputs, as well as PTC ther-
                                                                    mistor and rotary encoder evaluation (optional)
                                                                  • control unit for parameter programming and commissioning (optional)
                                                                  • Parcom Compact PC software for convenient parameter programming and
                                                                    diagnosis (optional)
                                                                  Software:
                                                                  • Parameter identification when motor is at standstill
                                                                  • Field-oriented control with/without rotary encoder for highly dynamic speed
                                                                    control
                                                                  • Alternatively: V/f characteristic
                                                                  • Speed monitoring
                                                                  • Rounding function for smooth acceleration
                                                                  • Four switchable data sets
                                                                    (e.g. control, ramp or motor switchover)
                                                                  • Setpoint memory, setpoint steps (2 – 8-stage) and analogue control modes
                                                                  • Programmable joystick characteristics
                                                                  • Load-dependent speed for hoist operation with field weakening (“ProHub”)
                                                                  • Load spectrum calculation
Further information:
                                                                                                                                                                  5
                                                                  Brochure                     213 107 44 DE     213 108 44 EN    213 109 44 FR        –
                                                                  Application guidelines/
                                                                                               211 171 44 DE     211 171 44 EN    211 171 44 FR   211 171 44 ES
                                                                  operating instructions
                                                                  Quick-step operating
                                                                                               211 170 44 DE     211 170 44 EN    211 170 44 FR   211 170 44 ES
                                                                  instructions
                                                   42565445.eps
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                                                                                                                                                                  329
      Line voltage 380 - 480 V
2031515e_en_210817.indd
                                                                  Software:
                                                                  • Parameter identification
                                                                  • Direct torque control with/without rotary encoder for fast compensation when
                                                                    loads change
                                                                  • Alternatively: Scalar method
                                                                  • Speed and torque monitoring
                                                                  • Special function for smooth acceleration
                                                                  • Two switchable data sets
                                                                    (e.g. control, ramp or motor switchover)
                                                                  • Setpoint memory, setpoint steps (4-stage) and analogue control modes
                                                                  • Programmable joystick characteristics
                                                                  • Load-dependent speed for hoist operation with field weakening
                                                                    (“Optimised performance”)
                                                                  • Load spectrum calculation
Further information:
                                                                                                                                                                        5
                                                                  Brochure                    213 116 44 EN      213 117 44 EN       in preparation   in preparation
                                                                  Quick-step operating
                                                                                              214 732 44 EN      214 733 44 EN      214 734 44 FR     214 735 44 ES
                                                                  instructions
                                                                  “Demag Dedrive Pro frequency inverter product documentation” documentation CD: 213 115 44.
2031515e_en_210817.indd
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                                                                                                                                                                        331
      Line voltage 380 - 415 V
                                                                                                                                Size
      Data
                                                                          R7                                                                  R8
                                           ACS800-
      Apparent output code                DEMAG04M-                       0210                   0260                   0320                  0400                   0440                0490
                                            xxxx-3
5
Motor-side output
332
                          Line voltage 380 - 500 V
                          Output current                  lslast          A         4,1   4,9     6    8         9,6     15        19     25     35           40     54     67        78   113    122 142         180    208
                          Output voltage                     U            V                                                      3 x 0 ... Line voltage
                          Overload capability                -             -                                            At 150 % overload, 1 min. every 5 min.
                          Protection                         -             -                                                Short circuit and earth fault res.
                          Revolution frequency               f            Hz                            max. 300 Hz (in DTC mode max. 3,2 x fN, Motor x ULine, inverter / UN, Motor)
                          Line-side input
                          Line current        3 ph / PE      I            A         4,7   5,9    7,7   10     12,5       17        23     31     41           47     64     78        95   142    155 180         222    256
                          Line voltage                       U            V                                                             3 x 380 V to 500 V ± 10%
                          Line frequency                     f            Hz                                                                     48 - 63
                          Fuse links          3 ph / PE      I            A               16                25                50              63         80    100         125     160     250         315        400    500
                          Mechanical
                                                          Hx-                                                                                    607 x 240 x
                          Dimensions                                   mm3                405 x 165 x 226                471 x 173 x 265                                 739 x 265 x 286               880 x 300 x 399
                                                          WxD                                                                                       274
                          Weight (approx.)                   m            kg                      9                                14                 26                         34                          67
                          Type of enclosure                  -             -                                                              IP 21 (IP 55 optional)
                                                                                                                                                                                                         95 - 185 or
                          Connecting terminals               A         mm2                                  16                                         25                    25 - 70                       16 - 70
                                                                                                                                                                                                        with cable lug
                          Mounting arrangement               -            -                                                                      vertical
                                                                                                                                                                                                                               5
                          Motor-side output
                          Output current                         lslast        A                224                    340              370                 440             480                  530               544
                          Output voltage                           U           V                                                     3 x 0 ... Line voltage
                          Overload capability                      -            -                                           At 150 % overload, 1 min. every 5 min.
                          Protection                               -            -                                               Short circuit and earth fault res.
                          Revolution frequency                     f           Hz                           max. 300 Hz (in DTC mode max. 3,2 x fN, Motor x ULine, inverter / UN, Motor)
                          Line-side input
                          Line current           3 ph / PE         I           A                291                    424              498                 543             590                  669               702
                          Line voltage                             U           V                                                        3 x 380 V to 500 V ± 10%
                          Line frequency                           f           Hz                                                                48 - 63
                          Fuse links             3 ph / PE         I           A                500                    700              900                   1000                                      2 x 700
                          Mechanical
                                                                 Hx-
                          Dimensions                                          mm3 1181,5 x 587,5 x 295                                                        1565 x 690 x 435
                                                                 WxD
                          Weight (approx.)                        m            kg               100                                                                 200
                          Type of enclosure                       -             -                                                                     IP 00
                          Connecting terminals                     A          mm2                                      PE: 3 cable lugs M10 other connections: 3 cable lugs M12
                          Mounting arrangement                     -           -                                                               vertical
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                                                                                                                                                                                                                               333
      Line voltage 525 - 690 V
      Motor-side output
      Output current                       lslast    A                172                      233             274                 328               387              426                    482
      Output voltage                         U       V                                                       3 x 0 ... Line voltage
      Overload capability                    -        -                                             At 150 % overload, 1 min. every 5 min.
      Protection                             -        -                                                 Short circuit and earth fault res.
      Revolution frequency                   f       Hz                             max. 300 Hz (in DTC mode max. 3,2 x fN, Motor x ULine, inverter / UN, Motor)
      Line-side input
      Line current            3 ph / PE      I       A           166 / 217 1)                  298             333            377                    423              468                    533
      Line voltage                           U       V                                                         3 x 525 V to 690 V ± 10%
      Line frequency                            f    Hz                                                                    48 - 63
      Fuse links              3 ph / PE         I    A                400                             700                                            900                                     1000
      Mechanical
                                           Hx-
      Dimensions                                    mm3 1181,5 x 587,5 x 295                                                           1565 x 690 x 435
                                           WxD
      Weight (approx.)                      m        kg               100                                                                    200
      Type of enclosure                     -         -                                                                        IP 00
      Connecting terminals                      A   mm2                                    PE: 3 cable lugs M10 other connections: 3 cable lugs M12
      Mounting arrangement                      -    -                                                                     vertical
                                                                                                                                                                                                      2031515e_en_210817.indd
335
                          5
      6      Options and accessories
                                      Options and accessories are available at extra cost. Please also note the
                                      modified delivery times they might incur.
                                        sand-blasting (C3/C4)
                                      A non-standard colour is also available for the above-mentioned paint type, on
                                      request. Special paint finishes for use in areas to corrosion class C5-l or C5-M are
                                      possible, on application.
                                      Non-painted parts are provided with temporary corrosion protection for transport
                                      purposes. These can also be provided with long-term preservative on request.
      6.1.1.5 Rating plate            The rating plate is applied in one position on the housing irrespective of the model
                                      design and mounting position. The standard rating plate is a scratch, heat, cold
                                                                                                                                2031516a_en_210817.indd
                                      and acid resistant painted adhesive foil. A second adhesive foil rating plate can
                                      also be supplied loose as an option. A stainless riveted rating plate for the gearbox
                                      and motor is also available as a further option.
336
                          6.1.1.6 Extended temperature range
                                                                            Use of geared motors in temperature ranges that deviate from the normal tempera-
                                                                            tures:
                                                                            If geared motors are used in areas exposed to extreme temperatures, the cou-
                                                                            pling, sealing rings and lubricant must match these conditions. To enable compo-
                                                                            nents to be matched to this application, please specify the temperature, dwell time
                                                                            and duty factor.
                          6.1.1.9 Couplings
                                                                            For geared motors with a coupling connection, the following fail-safe Demag roller
                                                                            spider coupling designs are possible:
                                                                            • L Input type: Light roller spider coupling H, with low moment of inertia preferably
                                                                              for KBA conical rotor motors or ZBF cylindrical rotor motors
                                                                            • S Input type: Roller spider coupling HT, with increased moment of inertia prefer-
                                                                              ably for KBF conical rotor motors
                          Z 80 / 90 A         KB 80
                          Z 90 B              KB 90
                                                                                                H 1 / HT 1
                          Z 100               KB 100
                          Z 112 / Z 132 A     KB 112 / KB 125
                          Z 132 B / 132 C     KB 140
                                                                                                                   H 2 / HT 2
                          Z 160               KB 160
                          Z 180 A             KB 180
                          Z 180 B / 200       KB 200
                                                                                                                                       H3
                          Z 225               KB 225
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      6.1.2 D helical gearbox options
      6.1.2.1 Output shaft
                                                    Output shafts with non-standard dimensions (diameter, length) can be supplied.
                                                    Refer to the examples below. Other types on request. These shafts are subject to
                                                    additional cost based on unit figures and non-standard delivery times.
Size D 11 D 21 D 31 D 41 D 50 D 60 D 70
Output shaft V V V V V V V
Output shaft code 220 225 230 230 240 250 260
Size D 11 D 21 D 31 D 41 D 50 D 60 D 70
                                                                              20      25      30       30       40        50      60
      Smooth solid shaft with no key slot:          d x l [mm x mm]
                                                                             x 40    x 50    x 60     x 60     x 80     x 100   x 120
Output shaft V V V V V V V
                                                    Output shaft code        120     125      130     130      140      150     160
6
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338
                          6.1.3 W angular gearbox options
                          6.1.3.1 Mounting positions, housing designs
                                                                               A wide variety of possible combinations are available for parts such as output
                                                                               shaft, flange and foot rails in addition to the gearbox designs described in section
                                                                               3.4. Contact our technical department for information on additional combination
                                                                               possibilities.
                          6.1.3.2 Output shaft
                                                                               Output shafts with non-standard dimensions (diameter, length) can be supplied.
                                                                               Refer to the examples below. Other types on request. These shafts are subject to
                                                                               additional cost based on unit figures and non-standard delivery times.
Size W 10 W 20 W 30 W 40 W 50 W 60 W 70 W 80 W 90 W 100
                          Solid shaft diameter and key slot with inch          Key slot in inch dimen-       1“         1“     1 1/ “        11/2“     2“    2“  2     2     3  3/ “     3/ “     1/ “   4 5/16“
                                                                                                                                   8                                              8        4        2
                          dimensions:                                          sions:                       x 50       x 50    x 60          x 80    x 100 x 100 x 120 x 140 x 170                       x 210
                                                                               Output shaft                   V           V      V            V       V          V              V        V        V        V
Output shaft code 225 225 230 240 250 250 260 270 290 300
                                                                               Output shaft code            125        125     130           140     150        150         160        170      190       200
                          Hollow shaft diameter and key slot with inch         d [Inch]                     1 1/4“    1 1/4“   1 3/8“    1 1/2“       2“         2“        2 3/8“      2 3/4“   3 1/2“   3 7/8“
                          dimensions:
                                                                               Output shaft                   H           H      H            H       H          H              H        H        H        H
Output shaft code 230 230 235 240 250 250 260 270 290 300
                                                                         s                b1                                                                          b3
                                                                                                                                                           b2
                                                                                                                                                                                 d
                                                                                                                                                                                                 42691444.eps
                                                                                                                                                                                                                   6
                                                                                                          Dimensions [mm]
                                Gearbox              Part no.                                                                                                                           Tightening torque
                                                                         b1               b2        b3                d                 e1                       s
                                  W 10              350 215 84           116              6         40             88 dia.            100                 (2 x) M8 x 15                         10 Nm
                               W 20 / W 30          350 201 84           132              –        54,5               –               115              (2 x) M10 x 25                           20 Nm
                                  W 40              350 211 84           148              11       47,5              Ø 100            130                  (2 x) M12       1)                     –
                                  W50               599 219 46           160              6         49               Ø 131            165              (4 x) M16 x 30                           20 Nm
                                  W 60              599 503 46           170              5         57               Ø 138            165              (4 x) M12 x 30                           20 Nm
                                  W 70              578 462 46           215              6         79               Ø 170            215              (4 x) M16 x 25                           20 Nm
2031516a_en_210817.indd
W 10 - W 50 W 60 - W 100
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                          6.1.3.5 Arm 2 torque bracket
                                                                               The torque bracket is designed as an arm with an eye vertically to the shaft. It can
                                                                               be bolted to the drive in three optional positions at 90° to the gearbox housing. It
                                                                               can be fitted both to the right as well as the left-hand side of the gearbox.
                                                                               Additional forces act on the shaft when a torque bracket arm 2 is used. For dy-
                                                                               namically loaded drives, e.g. travel drives, the drive shafts plugged into the hollow
                                                                               shafts must be checked for mechanical strength. The necessary play during re-
                                                                               versing operation can easily be realised if this torque bracket is used.
                                                                               The following part numbers include the complete mounting set.
                                                                                                                                                            D
                                                 M
                                                                                                                                                                          t
                                                                                                                                                                                 h5
                                                                                                                                                                                 h4
                                                 d
                             h
                                 s
                                                                                                                                                                         Gearbox side
                                                                                                                                      Customer's
                                                                                                                                      superstructure
                                                                              a                                                                                 e
42773545.eps
                                                                               For further information, see the “Demag DRS wheel-block system“ catalogue,
                                                                               203 352 44.
                          1) Set includes torque bracket arm 2, damping element and housing screws
                                                                                                                                                                                                341
      6.1.4 A offset gearbox options
      6.1.4.1 Mounting positions, housing designs
                                              A wide variety of possible combinations are available for parts such as output
                                              shafts, flanges and foot plates in addition to the gearbox designs described in sec-
                                              tion 4.4. Contact our technical department for information on additional combina-
                                              tion possibilities.
Size A 10 A 20 A 30 A 40 A 50 A 60 A 70 A 80 A 90
                                                     Output shaft               –      –       V        V       V        V        V        V        V
                                                     Output shaft code          –      –      11       11       11      11       11       11       11
      Solid shaft with key, motor side:                                                       30       40        50      60       70       90      110
                                                     d x l [mm x mm]            –      –
                                                                                             x 60     x 80     x 100   x 120    x 140    x 170    x 210
                                                     Output shaft               –      –       V        V       V        V        V        V        V
                                                     Output shaft code          –      –      12       12       12      12       12       12       12
      Solid shaft diameter and key slot with inch                                      1“    1 1/8“   1 1/2“     2“    2 3/8“   2 3/4“   3 1/2“   4 3/4“
      dimensions:                                    d x l [inch x mm]          –
                                                                                      x 50   x 60     x 80     x 100   x 120    x 140    x 170    x 210
Output shaft – V V V V V V V V
                                                     Output shaft code          –     225    230      240      250     260      270      290      300
      Smooth solid shaft with no key slot:                                             25     30       40        50      60       70       90      110
                                                     d x l [mm x mm]            –
                                                                                      x 50   x 60     x 80     x 100   x 120    x 140    x 170    x 210
                                                     Output shaft               –      V       V        V       V        V        V        V        V
                                                     Output shaft code          –     125    130      140      150     160      170      190      210
      Hollow shaft diameter and key slot with inch
                                                     d [Inch]                  7/8“    1“    1 3/8“   1 1/2“    2“     2 3/8“   2 3/4“   3 1/2“   3 7/8“
      dimensions:
Output shaft H H H H H H H H H
                                                     Output shaft code         222    224    235      240      250     260      270      290      300
6
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342
                          6.1.4.3 Shrink disc cover
                                                            The following bolt-on fixed covers for the shrink disc are available.
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                                                                                                                                                          343
      6.1.4.4 D2 torque bracket
                                  When using torque bracket D2 additional forces act on the shaft. For dynamically
                                  loaded drives, e.g. travel drives, the drive shafts plugged into the hollow shafts
                                  must be checked for mechanical strength. The necessary play during reversing
                                  operation can easily be realised if this torque bracket is used.
                                   D2 for AM 10
                                                                  min. 5 mm
                                                        27
                                                  132
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36 Shoulder of shaft
2 3 4 5 6 41679544.eps
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344
                                             D2 torque brackets for A 20 to A 90
                                             The torque bracket features an arm with a slot and is connected
                                             - to a slot cast into the gearbox housing for A 20 to A 50
                                             - to a slot cast into the gearbox cover for A 60 to A 90
                                             by means of a bolted vibration-damping arrangement.
                                             The paint finish thickness between the torque bracket and connecting surface
                                             should not exceed 60 μm.
D2 for AU 20 D2 for AU 30
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41037843.eps 41037943.eps
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                                              41759545.eps                                                          41759444.eps
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      D2 torque bracket connection dimensions
        A 10              A 20 – A 60           A 70 – A 80                                                  A 90                               X
                                                                                                                                                                    2)
                                                                                                                                                                                                     Detail X
                                                                                                                                                                                                           Bolt ISO 4017
                                                                                                            Bore hole arrangement
         Gearbox centre
                                                     Gearbox centre
                             Gearbox centre
Gearbox centre
centre
41805947.eps
                                                                                                         D2 torque bracket
        Gearbox           Torque bracket                   Retaining bolts, grade 10.9                                                                                   Bore hole template
                             Part no.         Size                     Qty.          Tightening torque                                  d H11        f ±0,3   g          h1     h2       h4           a± 2)       u± 1), 2)
                                                                            When using torque bracket D2 additional forces act on the shaft. The following
                                                                            table lists the largest motors which can be fitted. Larger motors can be fitted after
6
      Shaft type                                                              A 10                              A 20                                A 30                 A 40                 A 50             A 60 - A 90
      Solid shaft key                                                          –                       Z 80 A / KB 90 3) Z 90 A / KB 90 3) [Z 112 A / KB 100] [Z 160 A / KB 140]                                    –
                                                                            [ ] The values apply to dynamically loaded drives, e.g. travel drives. If no value is
                                                                            listed, there is no limitation.
                                                                                                                                                                                                                              2031516a_en_210817.indd
                          1   Lock nut
                          2   Washer
                          3   Damping element
                          4   Fastening screw
Gearbox connection
42146544.eps
Plastic damping element set 787 892 44 787 893 44 787 894 44 787 895 44 787 896 44 787 897 44 787 898 44 787 899 44
                                                                                                                                                                    347
      6.2 Z motor options
      6.2.1 Motors with coupling shaft end
                                             In addition to the IEC shaft ends for Z cylindrical rotor motors, a version with a cou-
                                             pling shaft end (short shaft end) is available for the combination of a geared motor
                                             with a coupling connection and the Demag roller spider coupling.
      6.2.2 Winding protection
      6.2.2.1 PTC thermistor                 The most comprehensive protection against thermal overloading of the motor is
                                             offered by positive temperature coefficient thermistors which are integrated in the
                                             motor winding. Owing to their low thermal capacity and internal thermal contact
                                             with the winding, they provide precise monitoring of the winding temperature.
                                             When a limit temperature is reached (rated tripping temperature), the resistance
                                             of the thermistors changes rapidly. This resistance is evaluated by tripping devices
                                             and can be used to open auxiliary circuits. PTC thermistors cannot be subjected to
                                             high currents and voltages. This would result in destruction of the semi-conductor
                                             component. The temperature tolerance for switching is low with ± 5 K. This makes
                                             it possible to quickly switch on the drive again. Motors provided with this type of
                                             protection can be used for operating conditions with high frequency starting, start-
                                             ing against heavy loads and voltage and frequency fluctuations in the mains sup-
                                             ply.
                                             PTC thermistors to DIN 44081 are suitable for tripping devices with 2,5 V DC out-
                                             put voltage and 4 k tripping resistance. The resistance for each PTC thermistor
                                             is between 10 and 250  at temperatures of –20 °C to TNAT –20 °C (NAT = rated
                                             tripping temperature). The resistance of each PTC thermistor changes in the k
                                             range when the rated tripping temperature is reached.
                                                                      RKL
                                                                      []
                                                                                                            T [°C]
                                                                              -20 °C    TNAT-20K   TNAT                43405544.eps
                                             If, in addition to PTC thermistor switch-off, a warning is required when the wind-
                                             ing temperature is too high, an additional tripping device and double the quantity
                                             of PTC thermistors are required. PTC thermistors used for warning purposes are
                                             supplied with a rated tripping temperature 20 K lower than that of PTC thermistors
348                                          used for switching off. The required tripping devices must be ordered separately.
                          6.2.2.2 Temperature detector
                                                         Temperature detectors integrated in the motor winding provide adequate protection
                                                         for slowly increasing motor temperatures and, therefore, offer protection against
                                                         thermal overloading. These bimetallic switches (normally closed) switch off an aux-
                                                         iliary circuit on reaching a limit temperature. The circuit can only be closed again
                                                         when the motor has cooled down noticeably. Owing to the large thermal time con-
                                                         stants, these switches are not suitable for high motor current increase rates (e.g.
                                                         short-circuit or blocked rotor).
                                                         The control voltage of the temperature detectors must not exceed 250V according
                                                         to EN 60204.
                                                         The maximum switching current is 6,3A at 250V.
                                                                                                                                                6
2031516b_en_210817.indd
                                                                                                                                                349
      6.2.3 Integral pulse generator
                                                           An integrated pulse generator is available for demanding control requirements
                                                           with Z cylindrical rotor motors. It is integrated in the motor on the brake side. The
                                                           integral pulse generator operates without any contact on the basis of an optical
                                                           system.
                                                           Integrated pulse generators can be fitted to motor frame sizes Z..63 to Z.. 132. An
                                                           integral pulse generator must be ordered at the same time as the motor, they are
                                                           not designed to be fitted at a later date.
                                                           Pulse generators can be connected to various commercial evaluation devices for
                                                           noise-free balanced-to-earth pulse transfer. Three interfaces are available for vari-
                                                           ous supply and signal voltages:
                                                           Technical data
                                                            Speed                                                max. corresponds to that of the motor
                                                            Number of pulses                                     2 x 30 per revolution, displaced by 90º
                                                            Zero pulse                                           1 x per revolution
                                                            Max. pulse frequency                                 10 kHz
                                                            Type of enclosure                                    corresponds to the motor enclosure type
                                                            Ambient temperature                                  corresponds to motor ambient temperature
42576544.eps
                                                           Electric data
                                                            Type                                      EGS 1 1)              EGS 2 1)                    EGS 3 1)
                                                            Interface module, part no.               470 740 44            470 741 44                 470 742 44
                                                            Interface                               RS422 (TTL)           RS422 (TTL)                     HTL
A, Ainv, B, Binv Square pulse chains displaced by 90°, pulse control factor 1: 1
                                                           Signal shapes
                                                           The EGS 2 interface is compatible with the S31 electronics of the integrated pulse
                                                           generator for the KB motor range.
                                                           See section 6.2.4 Optional pulse generator for electrical connection and signal
                                                           shapes. See also the operating instructions of the various frequency inverters and
                                                                                                                                                                          2031516b_en_210817.indd
      1) The interface adapter is integrated in the terminal box. The interface can be converted at a later date, see operating instructions 214 372 44.
         We recommend type EGS 2 for use with Demag Dedrive Compact frequency inverters. Please use an EM-UNI-01 extension module.
         Not suitable for use with Demag Dedrive Pro frequency inverters. Type EGS 3 cannot be used either due to the required minimum number of divisions of 1024
350      pulses.
                          6.2.4 Optional pulse generator, general
                                                                               An optional pulse generator is available for demanding control requirements with Z
                                                                               cylindrical rotor motors.
                                                                               Optional pulse generators can be fitted to motor frame sizes Z.. 63 to Z.. 225. Op-
                                                                               tional pulse generators should preferably be ordered together with the motor. Fit-
                                                                               ting at a later date is possible.
                                                                               Motors are fitted with an external pulse generator before leaving the factory. Pulse
                                                                               generators can be used for direction of rotation detection, speed measurement and
                                                                               monitoring, positioning and speed regulation.
Pin assignment No. Assignment Conductor colour No. Assignment Conductor colour
2 08 Channel B (Grey)
3 Channel N (red) 09
                                                                                          5      Channel A      (Brown)                 11
                                                    41871344.eps
                                                                                          6      Channel Ainv   (Green)                 12     VCC             (Brown)
                                                                               Pulse generators are provided with a 12-pole CONIN plug connector with an ex-
                                                                               ternal thread for connecting to evaluation devices using a cable that is suitable for
                                                                               drag chains. Connector and connecting cable do not belong to the encoder scope
                                                                               of delivery, but are available as an option.
                                                                               For connection to Demag inverters, see documents 214 119 44 and 214 123 44.
2031516b_en_210817.indd
                                                    360º
                                                                                                            U
                                                                                                                High
Channel A
0V
                                                                                                            U High
                   Channel Ainv
0V
90º ± Tolerance
                                                                                                                   U High
                                                                                                                                    High level 1)
                   Channel B
                                                                                                                            U Low
                                                                                                                   0V                Low level 1)
                                                                                                                       U High
                   Channel Binv
0V
U High
                   Channel N
                                                                                                                       0V
                                                                                                                       U High
                   Channel Ninv
                                                                                                                       0V
6
2031516b_en_210817.indd
352   1) The levels depend on the given incremental encoder type, see technical data table.
                          6.2.4.1 AG1, AG2, AG3 external pulse generators
                                                                                 With its AG1 to AG3 range, Demag offers optional pulse generators with 3 differ-
                                                                                 ent interfaces; these include the transfer of square pulses HTL and RS422 (TTL)
                                                                                 interfaces.
                                                                                 They cannot be combined with additional integrated fans, however, combination
                                                                                 with an additional external fan of radial design is possible for motor frame sizes
                                                                                 Z 90B – Z 132.
                                                                                 Encoder guard
                                                                                 A guard is available for motor frame sizes Z 90B - Z 225 when external encoders
                                                                                 need to be ruggedised.
Connection dimensions
Z.. 63 – Z.. 225 ZB. 90B - ZB. 132 Z.. 160B - Z.. 225
                                                                                      k 1)                    LB                                k 1)             LB
                                 k 1)                      L
                                                                (42)
                                                                                Ø58
Ø dB
                                                                                                                                                                                     Ø dB
                                                                                         The illustration corresponds
                                                                                         to the fitting to the ZB motor
                                                                 42017344.eps                                                   42786644.eps                                 42786544.eps
                          1) For the standard length k of the motor, see the dimension drawing of the motor                                                                                 353
                                                         Technical data
                                                          Definitions                                                              Data
                                                          Types                                                             AG 1, AG 2, AG 3
                                                          Size                                                                      58
                                                          Flange                                                                 Synchro
                                                          Shaft diameter                                                          6 mm
                                                          Shaft length                                                            12 mm
                                                          Shaft load, axial                                                     max. 70 N
                                                          Shaft load (at shaft end), radial                                     max. 125 N
                                                          Speed                                          - in continuous duty max. 6000 rpm - max. 10000 rpm
                                                          Type of enclosure                                                        IP 65
                                                          Operating temperature                                              -40°C to +80°C
                                                         Electric data
                                                          Definitions                                                                Data
                                                          Size                                                 AG 1 1) 2)     AG 2 1) 2)           AG 3 1) 3)
                                                          Interface                                                 RS 422 (TTL)                        HTL
                                                                                                                    H > 2,5 V DC               H ≥ UB - 2,5 V DC
                                                          Output level
                                                                                                                    L < 0,5 V DC                 L ≤ 2,5 V DC
Supply voltage UB 5 to 30 V DC 10 to 30 V DC
2031516b_en_210817.indd
      1) Suitable for use with Demag Dedrive Compact frequency inverters. We recommend the AG 2 design for use with Demag Dedrive Compact frequency invert-
         ers. Please use an EM-UNI-01 extension module.
      2) Not suitable for use with Demag Dedrive Pro frequency inverters.
      3) Suitable for use with Demag Dedrive Pro frequency inverters.
354
                          6.2.4.2 IAG1, IAG2, IAG3 integrated external encoders
                                                                                  With its IAG1 to IAG3 range for Z 90B – Z 225, Demag offers optional pulse gen-
                                                                                  erators with 3 different interfaces; these include the transmission of square pulses
                                                                                  using HTL and RS422 (TTL) technology. The external encoders are hollow-shaft
                                                                                  mounted units and are integrated underneath an extended fan cover.
                                                                                  IAG units can be combined with additional external fans. They can only be com-
                                                                                  bined with additional external fans for motor frame sizes Z 90B – Z132.
                                                                                  The dimensions specified in section 6.2.6.2 apply for IAG units used in combina-
                                                                                  tion with additional external fans.
Connection dimensions
42017346.eps 42017345.eps
                          1) For the standard length k of the motor, see the dimension drawing of the motor                                                                 355
                                                         Technical data
                                                          Definitions                                                        Data
                                                          Types                                                      IAG 1, IAG 2, IAG 3
                                                          Operating temperature                  - 20°C - + 70°C 1)                         - 20°C - + 40°C 1)
                                                          Size                                                             Ø100 mm
                                                          Model                                                           Hollow shaft
                                                          Hollow shaft diameter                                             45 mm
                                                          Hollow shaft length                                             Continuous
                                                          Motor shaft play, axial                                         max. 0,5 mm
                                                         Electric data
                                                          Definitions                                                               Data
Motor size Z 63 / Z 71 Z 80 / Z 90A Z 90B / Z 100 Z 112A / Z 132 Z 160 / Z 180A Z 180B / Z 200 Z 225
                                                                                               1)                                                                        C
                                                                                           k                    A
                                                                                                                                                                              E
                                                                                                                                                         D
                                                                                                                                    B
42243644.eps 42699044.eps
                                                                                                                                    D                            118                         118
                                                                                                                                                                                                     6
E 84 84
                                                                                Radial mounting
                                                                                As an option, the additional external fan can also be radially mounted with an inter-
                                                                                mediate adapter flange.
                          1) For the standard length k of the motor, see the dimension drawing of the motor
                          2) Interfering contour terminal box                                                                                                                                        357
      6.2.6.2 Additional integrated fan
                                                             Additional integrated fans are an inexpensive alternative to additional external fans
                                                             and also require less space.
                                                             This option should only be used with Z.. 63 - 132 motors in enclosed areas or
                                                             outdoors on request (max. enclosure type IP 54, max. ambient temperature 60 °C).
                                                             No restriction applies in this respect applies to Z.. 160 - 225 motors (max. enclo-
                                                             sure type IP66). The additional integrated fan achieves at least the same cooling
                                                             capacity as the integrated fan at 4-pole nominal speed with a 50-Hz line power
                                                             supply. Additional integrated fans have a separate power supply with their own
                                                             plug connection (included in the scope of delivery) on the fan cover. They can-
                                                             not be used together with additional fittings such as optional pulse generators, for
                                                             example. Additional integrated fans increase the motor dimensions according to
                                                             the following table.
A-A
                                                    L ZN                                                 Standard length k 1)             L
                                                                                                                                              ZN / L ZB
                    Standard length k   1)                  L ZB
42204044.eps 42204144.eps
                                                                                                          Motor size
                                                             Z 63 / Z 71   Z 80 / Z 90A Z 90B / Z 100 Z 112 / Z 132 Z 160 / Z1 80A Z 180B / Z 200           Z 225
      1) For the standard length k of the motor, see the dimension drawing of the motor
358   2) Design: Multi-voltage connection in 3 phase delta/star connection 207-303 VD/360-525 VY, 50Hz; 207-333 VD/360-575 VY, 60Hz
                          6.2.7 CSA
                                                                                  Z motors can also be supplied in CSA configuration as an option.
                                                                                  CSA configuration is mainly required in North America. This includes the following
                                                                                  special features:
                                                                                  • The terminal designations are changed to T1, T2, ... .
                                                                                  • The cable entry in the terminal box is fitted with an adapter featuring NPT
                                                                                    threads (conical inch thread). The table shows the number of cable entries and
                                                                                    NPT sizes for the relevant motor frame sizes.
                                                                                  • A 1/2” NPT adapter is fitted when temperature detectors or PTC thermistors are
                                                                                    used.
                                                                                  • These motors are provided with a rating plate featuring CSA symbols.
H1
                                                                                                                                                   ØD
                                                                                                 H
                                                                                                                        H
                                                                                                               T
                                                                                                       T
                                                                                                                        K 1)
                                                                                                K 1)
                                                                                           42002444.eps                                                                42002544.eps
                                                                                                                                                                                      6
                                                                                                                   Dimensions
                              Motor size                                  Canopy ZB (ZN 2) )                                           Protection panel ZB (ZN 2) )
                                                   ØD               H             H1            T              K   1)          ØD      H                H1        T        K 1)
                              Z 63 / Z 71          156          32 (26)        6,5 (4,5)       52           +0 (+16)           138   32 (24)            4,5       13    +0 (+16)
                              Z 80 / Z 90A         176          32 (26,5)      6,5 (4,5)       62           +0 (+21)           138   32 (24)            4,5       13    +0 (+21)
                             Z 90B / Z 100         218          42 (44,5)       6,5 (5)        70           +0 (+20,5)         176   42 (33)            5         16   +0 (+20,5)
                             Z 112 / Z 132         310          52 (44,5)       6,5 (5)        80           +0 (+21,5)         218   52 (44)            5         18   +0 (+21,5)
2031516b_en_210817.indd
                          1) For the standard length k of the motor, see the dimension drawing of the motor
                          2) For ZN with reinforced cover                                                                                                                             359
      6.2.9 Anti-condensation heating
                                              Motors not in operation can be heated through the motor winding with DC or AC
                                              voltage supplied by a small transformer. This is particularly recommended for mo-
                                              tors which are exposed to moisture condensation owing to climatic conditions,
                                              e.g. motors subject to extreme temperature fluctuations or which are at standstill
                                              in damp situations for longer periods of time. Contact our technical department
                                              for permissible voltages and currents for your particular application. The following
                                              table gives guide values.
                  Motor size                  Z 63 / Z 71   Z 80 / Z 90A Z 90B / Z 100 Z 112 / Z 132 Z 160 / Z 180A Z 180B / Z 200       Z 225
                                                                                                                                        approx.
               Heating output PH        [W]   approx. 20    approx. 40    approx. 60    approx. 80    approx. 150    approx. 200
                                                                                                                                         250
DC heating
                                                                      Rges = 2 · RPHkalt
                                                                                                           PH
                                                                     U‗= √ PH · 1,2 ·Rges             I ‗= U‗
                                                                                                                                41218344.eps
AC heating
                                                            U ~ On request                     I ~ On request
6
41218244.eps
                                              As an alternative to heating the motor using the motor winding, separate strip-type
                                              heaters are available for anti-condensation heating.
                                                                                                                                                    2031516b_en_210817.indd
360
                          6.2.10 Plug connector
                                                                             The Z 63 – Z 132 cylindrical rotor motors can be supplied as standard with a com-
                                                                             mercially available plug connection for voltages up to 500 V.
                                                                             The advantages of this arrangement are elimination of connection errors and sim-
                                                                             ple disconnection of the motor for commissioning, maintenance or replacement of
                                                                             the drive.
                                                                             Refer to document 214 022 44 for further information on the plug connection and
                                                                             standard connection plans.
                                                                                                            z4              17,5
                                                                                                            z5
                                                                                                           z3
                                                                                                                        0
                                                                                                                       R6
                                                                                                     z2
43
                                                                                                                                                        g3
                                                                                      g4
                                                                                                                                                 g5
                                                                                                     z1
                                                                                       y4
90
42078544.eps
Motor Z.. 63 / 71 Z.. 80 / 90A Z.. 90B / 100 Z.. 112 / 132 1)
z1 59 72 95 96
z2 60 72 95 96
                          1) The Z132 C2 and Z132 C4 motors cannot be supplied with connectors.                                                                                     361
                                                       Mechanical design
                                                       As standard, we supply motors with a motor-side connector housing and a 10-pole
                                                       standard insert.
                                                       To avoid damage being caused during transport, motors are supplied with a pro-
                                                       tective cap. The line-side connector housing does not belong to the standard
                                                       scope of delivery. Various optional connector housings and inserts are available for
                                                       the line-side connection.
                                                       Z motors Z.A 132 C2 and Z.A 132 C 4 are not available with a connector. At
                                                       voltages lower than 380 V, 50 Hz, there are further limitations. See publication
                                                       214 022 44 for further information.
Connector inserts
                                                       HAN 10 E
                                                       This insert features 10 screw contacts for cross sections up to 2,5 mm². This insert
                                                       is suitable for voltages up to 500 V and currents up to 16 A in continuous opera-
                                                       tion.
                                                       This insert is used on the motor side with pins up to 500 V as standard. On the
                                                       line side, the insert can be used with sockets up to 500 V together with the various
                                                       optional connector housings.
                                                       HAN 10 ESS
                                                       This insert features 2 x 10 cage clamp terminals for cross sections from
                                                       0,14 - 2,5 mm².
                                                       Each terminal features 2 connections. This insert is suitable for voltages up to 500
                                                       V and currents up to 16 A in continuous operation.
                                                       On the motor side, this insert is available with pins for voltages up to 500 V as an
6
                                                       option (part no. 794 045 44). On the line side, this insert can be used with sockets
                                                       up to 500 V together with the various optional high connector enclosures. This
                                                       insert is particularly suitable for star or delta connection of single-speed motors on
                                                       the line side. HAN 10 ESS inserts cannot be used together with NNS low connec-
                                                       tor housings.
      Line side connector housing and connector inserts up to 500 V                      HAN 10 E insert              HAN 10 ESS insert
      High connector housing with M32 straight cable outlet              NHG                038 471 84                    038 474 84
                                                                                                                                                  2031516b_en_210817.indd
      High connector housing with M32 side cable outlet                  NHS                038 472 84                    038 475 84
      Low cable housing with M20 side cable outlet                       NNS                038 473 84                        –
362
                                                                                    Connecting the electric equipment
                                                                                    The standard electrical connections for the various motor types are specified
                                                                                    below. Many other connection types are possible as options. This is described in
                                                                                    detail in publication 214 022 44, where further information can also be found for
                                                                                    connecting motors.
                                                                                    PTC thermistors or temperature detectors are also available as further motor and
                                                                                    brake options when a plug connector is used. The adjustment monitoring, brake
                                                                                    release monitoring or integrated pulse encoder options cannot be connected via
                                                                                    plug connectors. The required electrical connection must be specified in the order
                                                                                    as subsequent modifications are complicated.
                                                                                    Unless specified otherwise in the order, the standard described in the following
                                                                                    table will be supplied.
                          Common power supply to motor and brake module                                       Separate power supply to motor and brake module
                           Up to brake B050: GE               B140 brake: GS                                  Up to brake B050: GE       B140 brake: GS module in switchgear cabinet
                           Brake switch-off in the motor circuit (long application times), not for hoist      Brake switch-off in the AC circuit (medium application times), not for hoist
                           units and overhauling loads!                                                       units and overhauling loads!
                                                                                                                                                    ZBA
                                                                                                              Pole-changing motor with Dahlander winding
                                                                                                              Brake switch-off in the AC circuit (medium application times), not for hoist
                                                                                                              units and overhauling loads!
                                                                                    Retrofit set
                                                                                    Motors already fitted with a terminal box can also be provided with a
                                                                                    plug connection at a later date. This retrofit set for Z motors and/or KB motors
                                                                                    includes the motor and line-side connector including HAN 10 ESS insert with NHG
                                                                                    connector housing.
                                                                                                                                                                                                   6
                                                                                    Assembly and operating instructions with circuit diagrams make it possible for the
                                                                                    conversion to be carried out.
                                                                                     Plug connector retrofit set          038 405 84        038 406 84        038 407 84         038 408 84
2031516b_en_210817.indd
                          1) Pay attention to the limitations of the Z112 / Z132 design. For further information, see publication 214 022 44.                                                      363
      6.2.11 Cable entries
                                              Demag supplies motors with metric threads for customer interfaces. See the table
                                              below for information on connecting threads as well as metric reducers, e.g. for
                                              PTC thermistors.
                                              Additional bolted connections, e.g. adapters for CSA threads, are available on
                                              request.
                                              Connection thread assignment on the terminal box
                                              Metric reducers:
                                              Material: Brass, nickel-plated with O-ring
                                              External thread   M20 x 1,5      M25 x 1,5       M25 x 1,5    M32 x 1,5       M40 x 1,5     M50 x 1,5
                                              Internal thread     M16x1,5      M16x1,5         M20 x 1,5    M25 x 1,5       M25 x 1,5     M32 x 1,5
                                              with an aluminium fan cover instead of the standard plastic fan cover. This is rec-
                                              ommended for motors used under operating conditions in which the cover may be
                                              subjected to knocks and impacts, for example. The reinforced fan cover is required
                                              for fitting some of the additional motor options.
                                              A sheet steel fan cover is fitted as of motor frame size Z 160 as standard.
                                                                                                                                                        2031516b_en_210817.indd
364
                          6.3 Brake options Z cylindrical rotor motor
                                                                              The diagram shows the brake options: Manual brake release, brake release moni-
                                                                              toring, adjustment monitoring, sealing arrangement IP55/IP65
                                                                                                    Sealing arrangement
                                                                                                    IP55/IP65 option
41646344.eps
                                                  Z63      Z63       Z80         Z80      Z90B        Z90B          Z112       Z112       Z160      Z160     Z180B         Z180B
                          Motor                                                                                                                                                          Z225
                                                  Z71      Z71      Z90A        Z90A      Z100        Z100          Z132       Z132      Z180A     Z180A      Z200          Z200
                          F                        –       161          174      173          191      218          249         305          333    425          461        507          531
Smin – 40 59 55 68 64 87 76 99 72 116 79 78
                                                                                                                                                                                                 365
      6.3.1 HBL Manual brake release
                                                  The manual brake release option allows the brake to be released when no voltage
                                                  is applied to the brake coil. An arrangement consisting of a lever and two pull rods
                                                  allows the pressure plate to be pulled against the magnet.
                                                  Two variants of this option can be supplied. The brake is applied as soon as the
                                                  lever of the HBL-N manual brake release device with automatic return is released.
                                                  The HBL-A manual brake release device, however, automatically locks in the
                                                  release position. This device is not approved for all applications and care must
                                                  be taken to ensure that it does lead to unintentional consequences when in the
                                                  locked position, e.g. lowering of loads or uncontrolled movement of transport de-
                                                  vices when they return to service.
                                                  The manual brake release lever of both variants must be removed during operation
                                                  due to the significant danger posed by unauthorised and accidental actuation of
                                                  the manual brake release.
                                                  The brake release lever is arranged on the terminal box side as standard. Other
                                                  arrangements must be specified in the order.
                                                  ment without any sealing are improved heat dissipation and removal of abrasion
                                                  from inside the brake.
      6.3.6 Emergency-stop brake lining
                                                  For special applications, when the permissible friction per switching operation for
                                                  operational braking as described in section 5.3.5 is exceeded, an emergency-stop
                                                  brake lining can be used for brake sizes B007 – B680 if the brake is operated only
                                                  rarely (e.g. emergency stop for inverter operation). If the permissible friction for
                                                  emergency-stop is exceeded, additional measures and checks make it possible
                                                  to use this lining in many other applications, too. In these cases, kindly contact us
                                                  first.
                                                                                                                                          2031516c_en_210817.indd
      Brake size                                  rpm       B003       B007        B020       B050       B140       B280        B680
      Maximum friction for emergency stop with   ≤ 3600       -        24000      31200      42000       54000      64000      74000
      an emergency-stop brake lining according
      to section 5.3.5 in J                      ≤ 2000       -        35000      45000      60000       75000      95000      120000
366
                          6.4 KB motor options
                          6.4.1 Motors with coupling shaft end
                                                                 In addition to the IEC shaft ends for KB conical rotor motors, a version with a cou-
                                                                 pling shaft end (short shaft end) is available for the combination of a geared motor
                                                                 with a coupling connection and the Demag roller spider coupling.
                                                                                          RKL
                                                                                          []
                                                                                                                                T [°C]
                                                                                                  -20 °C    TNAT-20K   TNAT                43405544.eps
                                                                   3 PTC thermistors;
                                                                   1 PTC thermistor in the low-speed winding,
                                                                   2 PTC thermistors in the high-speed winding.
                                                                   Important. Thermistors only provide protection against overload, excessively
                                                                   high starting frequency, inadequate cooling. No protection against blocked rotor
                                                                   and two-phase starting.
                                                                 • Special design ( )
                                                                   3 PTC thermistors in the low-speed winding,
                                                                   3 PTC thermistors in the high-speed winding.
                                                                   Protection against overload, excessive starting frequency, running on two phas-
2031516d_en_210817.indd
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368
                          6.4.3 Integral pulse generator
                                                           The Demag EG pulse generator is installed in the brake compartment of the KB
                                                           motor. As the rotor turns, two sensors track a multi-pole magnet ring which is rig-
                                                           idly attached to the motor shaft. The associated electronic evaluation equipment is
                                                           connected to the encoder via a plug-and-socket connection on the motor terminal
                                                           box. Depending on the application and the evaluating unit, the signals generated
                                                           can be used to provide information and for monitoring and switching contacts.
                                                           Refer to the following documents for further details
                                                           • Description • Data • Dimensions, EG integrated pulse generator system
                                                             203 091 44
                                                           • Assembly instructions, EG integrated pulse generator system 214 053 44
                                                           S1 electrical protection
                                                           This contains fuse links to protect the encoder in the event of short-circuits which
                                                           are caused by incorrectly connected or defective evaluating devices. The 2 signal
                                                           chains are provided to the evaluating devices from here.
                                                           Technical data
                                                           Speed                                      max. 3800 rpm
                                                           Number of pulses                           2 x 30 pulses per revolution, displaced by 90°
                                                           Zero pulse                                                          -
                                                           Max. pulse frequency                       10 kHz
                                                           Type of enclosure                          IP 65
                                                           Ambient temperature                        -20 °C to +55 °C
                                                                                                                                                         6
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41197544.eps
                                                                                                                                                         369
                                                         Electric data
                                                          Type                                                   EG 1                                  EG 3 1)
                                                          Interface module, part no.                           033 280 84                            037 002 84
                                                                                                                                           S31 additional electronic
                                                          Interface                                   S1 electrical protection
                                                                                                                                                  module
                                                          Supply voltage                                UB = 5,5 ... 24 V DC                      UB = 8 ... 15 V DC
                                                          Signal shapes
                                                          The S31 electronic module of the integral pulse generator used in the KB range
                                                          is comparable with the EGS 2 interface of the integral pulse generator used in Z
                                                          motors.
                                                          See section 6.4.4 Optional pulse generator for signal shapes (but without zero
                                                          pulse).
                                                         Connecting the electric equipment
Channel B BN (brown)
VCC OG (orange)
                                                                                                     A
                                                                                                     GND 2) GND                         WH (white)
                                                                                                43445444.eps
Channel A BK (black)
                                                           S31                                         A
                                                                                                                Channel Ainv            OG (orange)
                                                                                                       VCC
                                                                                                       Ainv     Channel B               PK (pink)
6
                                                                                                       GND
                                                                                                       Binv
                                                                                                                Channel Binv            GY (grey)
                                                                                               R6
                                                                                                       B
                                                                                                43445544.eps VCC                        BN (brown)
GND WH (white)
                                                          The cable enclosure is available without any cable or with a cable connected 3).
                                                                                                                                                                         2031516d_en_210817.indd
                                                          Available cables measure 1m, 3m, 5m, 10m, 15m, 20m, 25m or 30m in length.
                                                          Other cable lengths longer than 30m in 5m increments on request
      1) We recommend type EGS 3 for use with Demag Dedrive Compact frequency inverters. Please use an EM-UNI-01 extension module.
         Not suitable for operation with Demag Dedrive Pro frequency inverters due to the required number of divisions of 1024 pulses.
      2) Connection at the base of the cable enclosure
      3) Cable bending radius: - for S1 = 170 mm
370                               - for S31 = 180 mm
                          6.4.4 Optional pulse generator,
                                general                                         An optional pulse generator is available for demanding control requirements with
                                                                                KB conical rotor motors.
                                                                                Optional pulse generators can be fitted to motor frame sizes KB 63 to KB 225.
                                                                                Optional pulse generators should preferably be ordered together with the motor.
                                                                                Fitting at a later date is possible.
                                                                                Motors are fitted with an external pulse generator before leaving the factory. Pulse
                                                                                generators can be used for direction of rotation detection, speed measurement and
                                                                                monitoring, positioning and speed regulation.
Connecting pin diagram Type of connection AG: Connection for 12-pole CONIN radial connector on the encoder
                                                                                           2                                           08    Channel B      (Grey)
                                                                    Pin assignment
                                                                                           3    Channel N      (red)                   09
5 Channel A (Brown) 11
                                                                                Pulse generators are provided with a 12-pole CONIN plug connector with an ex-
                                                                                ternal thread for connecting to evaluation devices using a cable that is suitable for
                                                                                drag chains. Connector and connecting cable do not belong to the encoder scope
                                                                                of delivery, but are available as an option.
                                                                                                                                30 m                             264 584 84
                                                                                                                                X m 1)                           264 450 84
                                                                                For connection to Demag inverters, see documents 214 119 44 and 214 123 44.
2031516d_en_210817.indd
                                                     360º
                                                                                                           U
                                                                                                               High
                Channel A
0V
                                                                                                           U High
                Channel Ainv
0V
90º Tolerance
                                                                                                                  U High
                                                                                                                                   High level 2)
                Channel B
                                                                                                                           U Low
                                                                                                                  0V               Low level 2)
                                                                                                                      U High
                Channel Binv
0V
U High
Channel N
0V
                                                                                                                      U High
                Channel Ninv
0V
                                                                                                                                          41912255.eps
6
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                                                                                Encoder guard
                                                                                A guard is available for motor frame sizes KB100 - KB225 when external encoders
                                                                                need to be ruggedised.
Connection dimensions
KB 71 - KB 90 KB 100 - KB 225
k 1) L k 1) LB
(42) L
                                                                                                                                                            Ø dB
                                                                                      Ø 58
42652345.eps
KB 80 91 – –
KB 90 90 – –
                             KB 140 - KB 160                            77                                       97                                    85
                                                                                                                                                                                  6
KB 180 76 96 85
                              KB 200 - K 225                            72                                       92                                    85
2031516d_en_210817.indd
                          1) For the standard length k of the motor, see the dimension drawing of the motor                                                                       373
                                                         Technical data
Definitions Data
Types AG 1, AG 2, AG 3
Size 58
Flange Synchro
Shaft diameter 6 mm
                                                          Shaft length                                                          12 mm
                                                          Shaft load, axial                                                   max. 70 N
Type of enclosure IP 65
                                                         Electric data
                                                          Definitions                                                              Data
                                                          Size                                               AG 1 1) 2)     AG 2 1) 2)           AG 3 1) 3)
                                                          Interface                                               RS 422 (TTL)                        HTL
                                                                                                                  H > 2,5 V DC               H ≥ UB - 2,5 V DC
                                                          Output level
                                                                                                                  L < 0,5 V DC                 L ≤ 2,5 V DC
Supply voltage UB 5V DC 10 to 30 V DC
                                                         Enquire about other encoders and mounting possibilities, e.g. for stainless de-
                                                         signs or non-standard division marks.
                                                                                                                                                                 2031516d_en_210817.indd
      1) Suitable for use with Demag Dedrive Compact frequency inverters. We recommend type EGS 2 for use with Demag Dedrive Compact frequency inverters.
         Please use an EM-UNI-01 extension module.
      2) Not suitable for use with Demag Dedrive Pro frequency inverters.
      3) Suitable for use with Demag Dedrive Pro frequency inverters.
374
                          6.4.5 Heavy brake disc
                                                                                  A heavy brake disk with an increased moment of inertia can be fitted to influence
                                                                                  the KBA motor start-up and braking characteristics. Standard for KBF motors. For
                                                                                  data, see section 5.4.3.
                                                                                              1)                                                                  C
                                                                                          k                 A
                                                                                                                                                                       E
                                                                                                                                                   D
                                                                                                                             B
                                                                                                                        42243644.eps                                             42699044.eps
E 84 84 110 144
                                                                                  Radial mounting
                                                                                  As an option, the additional external fan can also be radially mounted with an inter-
                                                                                  mediate adapter flange.
2031516d_en_210817.indd
                          1)   For the standard length k of the motor, see the dimension drawing of the motor
                          2)   50 Hz at 220 - 240 V
                          3)   50 Hz at 380 - 415 V
                          4)   Interfering contour terminal box                                                                                                                                 375
      6.4.7 CSA
                                                            KB motors can also be supplied in CSA configuration as an option. CSA configura-
                                                            tion is mainly required in North America. This includes the following special fea-
                                                            tures:
                                                            • The terminal designations are changed to T1, T2, ... .
                                                            • The cable entry in the terminal box is fitted with an adapter featuring NPT
                                                              threads (conical inch thread). The table shows the number of cable entries and
                                                              NPT sizes for the relevant motor frame sizes.
                                                            • A 1/2” NPT adapter is fitted when temperature detectors or PTC thermistors are
                                                              used.
                                                            • These motors are provided with a rating plate featuring CSA symbols.
                                                                                          H
        H
                                                                                        K 1)
       K 1)
42766744.eps 42766844.eps
376   1) For the standard length k of the motor, see the dimension drawing of the motor
                          6.4.9 Anti-condensation heater
                                                                 Motors not in operation can be heated through the motor winding with DC or AC
                                                                 voltage supplied by a small transformer. This is particularly recommended for mo-
                                                                 tors which are exposed to moisture condensation owing to climatic conditions,
                                                                 e.g. motors subject to extreme temperature fluctuations or which are at standstill
                                                                 in damp situations for longer periods of time. Contact our technical department
                                                                 for permissible voltages and currents for your particular application. The following
                                                                 table gives guide values.
Motor size KB 71 KB 80 KB 90 KB 100 KB 112 KB 125 KB 140 KB 160 KB 180 KB 200 KB 225
                                                                 approx. approx. approx. approx. approx. approx. approx. approx. approx. approx. approx.
                                   Heating output PH       [W]
                                                                   25      35      45      60      85     120     160     200     270     350     500
Anti-condensation heater for conical rotor motors using the motor winding
DC heating
Rges = 2 · RPHkalt
                                                                                                                        PH
                                                                                     U‗= √ PH · 1,2 ·Rges         I ‗= U‗
                                                                                                                                             41218344.eps
AC heating
U~ On request I ~ On request
41218244.eps
                                                                 As an alternative to heating the motor using the motor winding, separate strip-type
                                                                 heaters are available for anti-condensation heating.
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                                                                                                                                                            377
      6.4.10 Plug connector
                              Conical rotor motor frame sizes KB 71 – KB 125 can be supplied as standard with
                              standard commercial connectors for voltages up to 500 V.
                              The advantages of this arrangement are elimination of connection errors and sim-
                              ple disconnection of the motor for commissioning, maintenance or replacement of
                              the drive.
                              Refer to document 214 022 44 for further information on the plug connection and
                              standard connection plans.
                                                                            0
                                                                           R6
                                                          z2
43
                                                                                                        g3
                                           g4
                                                                                                   g5
                                                                                                   90
                                           y4
42078644.eps
y4 93 93 93 93 93 93
z2 21 25 35 35 43 54
z3 83 88 97 97 105 117
378
                                                                              Mechanical design
                                                                           As standard, we supply motors with a motor-side connector housing and a 10-pole
                                                                           standard insert. To protect against damage during transport, motors are fitted with
                                                                           a protective cap. The line-side connector housing does not belong to the standard
                                                                           scope of delivery. Various optional connector housings and inserts are available for
                                                                           the line-side connection.
                                                                           At voltages lower than 380 V, 50 Hz, there are further limitations. See publication
                                                                           214 022 44 for further information.
                                                                           Connector inserts
                                                                           HAN 10 E
                                                                           This insert features 10 screw contacts for cross-sections up to 2,5 mm². This insert
                                                                           is suitable for voltages up to 500 V and currents up to 16 A in continuous opera-
                                                                           tion.
                                                                           This insert is used on the motor side with pins up to 500 V as standard. On the
                                                                           line side, the insert can be used with sockets up to 500 V together with the various
                                                                           optional connector housings.
                                                                           HAN 10 ESS
                                                                           This insert features 2 x 10 cage clamp terminals for cross sections from
                                                                           0,14 - 2,5 mm².
                                                                           Each terminal features 2 connections. This insert is suitable for voltages up to 500
                                                                                                                                                                     6
                          Line side connector housing and connector inserts up to 500 V                     HAN 10 E insert               HAN 10 ESS insert
2031516d_en_210817.indd
High connector housing with M32 straight cable outlet NHG 038 471 84 038 474 84
High connector housing with M32 side cable outlet NHS 038 472 84 038 475 84
Low cable housing with M20 side cable outlet NNS 038 473 84 –
                                                                                                                                                                     379
      Connecting the electric equipment
      The standard electrical connections for the various motor types are specified
      below. Many other connection types are possible as options. This is described in
      detail in publication 214 022 44, where further information can also be found for
      connecting motors.
      PTC thermistors or temperature detectors are also available as additional motor
      options if the plug connection is used. The integrated pulse generator option can-
      not be connected via the connector. The required electrical connection must be
      specified in the order as subsequent modifications are complicated.
      Unless specified otherwise in the order, the standard described in the following
      table will be supplied.
      Retrofit set
      Motors already fitted with a terminal box can also be provided with a plug connec-
      tion at a later date. This retrofit set for KB motors includes the motor and line-side
      connector including HAN 10 ESS insert with NHG connector housing.
      Assembly and operating instructions with circuit diagrams make it possible for the
      conversion to be carried out.
KB 71 - 90 KB 100 -125
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380
                          6.4.11 Cable entries
                                                                  Demag supplies motors with metric threads for customer interfaces. See the table
                                                                  below for information on connecting threads as well as metric reducers, e.g. for
                                                                  PTC thermistors.
                                                                  Further cable glands, e.g. adapters for CSA threads, are available on request.
                                                                  Metric reducers:
                                                                  Materials: brass, nickel-plated with O-ring
                                                                  External thread     M25 x 1,5      M25 x 1,5   M32 x 1,5       M40 x 1,5         M50 x 1,5
                                                                  Internal thread     M16 x 1,5      M20 x 1,5   M25 x 1,5       M25 x 1,5         M32 x 1,5
                                                                                                                                                               6
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                                                                                                                                                               381
      6.5 Brake options for KB conical rotor motor
                                                                        1)                                                1)
                                                                    k        Z             A                          k        Z               A
B B
                                                                                                                                                               F
                                                                                                     E
                                                                D
                                                                                                                                       G
                                                                                                         G
20054501.eps 20054502.eps
                                                             Additional
                                                                                 Motor size      A           B            D        E       F       G           Z
                                                             equipment
                                                                                   KB 71                     65                                               23
                                                                                   KB 80                     64                                               22
                                                             HBLG 3                KB 90        62           63   M 45 x 1,5   150         -       180        21
6
                                                                                  KB 100                     62                                               20
                                                                                  KB 112                     62                                               20
                                                                                  KB 125                 139                                                  33
                                                                                  KB 140
                                                                                                         137                                                  31
                                                                                  KB 160
                                                             HBLG 2                             146               M 65 x 2         -   119         344
                                                                                  KB 180
                                                                                  KB 200                 136                                                  30
                                                                                  KB 225
                                                                                                                                                                      2031516d_en_210817.indd
382   1) For the standard length k of the motor, see the dimension drawing of the motor
                          6.5.2 LAG load lowering device
                                                                                The brake can be released using a LAG load lowering release device by turning
                                                                                the fitted brake release lever when no voltage is applied to the motor.
                                                                                The load can be gently lowered.
                                                                                The released position cannot be locked.
                                                                                Not suitable for microspeed motors in hoist unit applications.
                                                                                Important: Observe assembly instructions 214 413 44.
                                                                                                    1)                                                1)
                                                                                                k        Z      A                                 k        Z       A
                                                                                                         B                                                 B
                                                                                            D
                                                                                                                                              D
                                                                                                                         G
                                                                                                                                                                            G
                                                                                                                    20054503.eps                                     20054504.eps
                                                                                 Additional
                                                                                                         Motor size                A    B         D            G              Z
                                                                                 equipment
                                                                                                              KB 71                     27                                   23
                                                                                                              KB 80                     26                                   22
                                                                                 LAG 3                        KB 90                26   25   M 45 x 1,5        180           21
                                                                                                              KB 100                    24                                   20
                                                                                                              KB 112                    24                                   20
                                                                                                                                                                                    6
                                                                                                              KB 125                    46                                   38
                                                                                                              KB 140                    41                                   33
                                                                                                              KB 160                    37                                   29
                                                                                 LAG 2                                             50        M 65 x 2          340
                                                                                                              KB 180                    36                                   28
                                                                                                              KB 200                    42                                   34
                                                                                                              KB 225                    49                                   41
2031516d_en_210817.indd
                          1) For the standard length k of the motor, see the dimension drawing of the motor                                                                         383
      6.5.3 BLE brake release device
                                                            The BLE unit is an inexpensive brake release device for KB motors 71 - 112 when
                                                            the unit is operated only rarely.
                                                            Important: Observe assembly instructions 214 565 44.
                                                                                                 1)
                                                                                             k         Z
                                                                                                  1
                                                                                                  2
                                                                                                           M8
                                                                                                  4
03134784.eps
                                                             Additional
                                                                                          Motor size                           Z
                                                             equipment
                                                                                            KB 71                              28
                                                                                            KB 80                              25
                                                             BLE                            KB 90                              24
                                                                                           KB 100                              23
                                                                                           KB 112                              23
6
2031516d_en_210817.indd
384   1) For the standard length k of the motor, see the dimension drawing of the motor
                          6.5.4 EBLG electric brake release device
                                                                 The brake is released when the motor has come to a standstill by engaging the
                                                                 electromagnetic device of the EBLG. Therefore, the rotor may be turned by the
                                                                 drive. The brake remains released until the motor is switched on again. The brake
                                                                 release button must be actuated for at least 0,5 seconds before the brake is re-
                                                                 leased.
                                                                                On-time of the magnet coil max. S 3 -10 %. Coil voltage for AC current 50 Hz: 24,
                                                                                42, 110, 127, 220, 290 V, tolerance + 5 % to - 10 %. Power consumption 220 VA
                                                                                on activation. Coil voltage for AC current: 24 V and 48 V.
                                                                                Switching on of the EBLG generally causes a brief rotation pulse of the rotor. The
                                                                                brief turning motion can be reduced by means of a special connection, however,
                                                                                the motor starting current is then higher than as specified in the operating instruc-
                                                                                tions. For further information and circuit diagrams, see EBLG operating instruc-
                                                                                tions 214 503 44.
                                                                                                                      1)
                                                                                                                  k        Z            A
                                                                                                                                             D
                                                                                                                                S
                                                                                                                                    C
                                                                                                                                                 03134784.eps
                                                                                 Additional
                                                                                                         Motor size        A            C         D             Z
                                                                                 equipment
                                                                                                              KB 71                                             100
                                                                                                              KB 80                                             99
                                                                                 EBLG 1                       KB 90        25           14        76            98
                                                                                                              KB 100                                            97
                                                                                                              KB 112                                            97
                                                                                                              KB 125                                            112
                                                                                                                                                                        6
                                                                                                              KB 140
                                                                                                                                                                108
                                                                                                              KB 160
                                                                                 EBLG 2                                    30           14        76
                                                                                                              KB 180
                                                                                                              KB 200                                            107
                                                                                                              KB 225
2031516d_en_210817.indd
                          1) For the standard length k of the motor, see the dimension drawing of the motor
                                                                                                                                                                        385
      7     Annex
      7.2 Addresses
                                              The current addresses of the sales offices in Germany and the regional
                                              subsidiaries and agencies worldwide can be found on the homepage
                                              www.demagcranes.com
7
2031517a_en_210817.indd
386
                          7.3 Enquiry form
                          Basic design
                              Geared motor                    Solo gearboxes        Solo motors                   with brake
                          Shaft type:          Solid shaft              with key                  with splining (DIN 5480)
                                               Hollow shaft             with key                  with splining           Shrink disk
                                                                        Other:
                          Additional features
                          Required options, e.g.:                           Manual brake release unit                   Pulse generator
                          (more than one may be specified)                  External fan                                Plug connector
                                                                            PTC thermistor            Other:
                          Further information
                          Delivery required:                                                          Required quantity:
                              Appointment with sales employee of Terex MHPS GmbH requested
                              Documentation requested
                          Sender
                          From company:                                                              Date:
                                                                                                                                                                    7
                          Mr./Ms.:                                                                   Phone:
                          Department:                                                                Fax:
2031517a_en_210817.indd
                                                                                                                                                       703 IS 980
                                                                                                                                                                    387
Terex MHPS GmbH
PO Box 67 · 58286 Wetter (Germany)
Phone +49 (0 )2335 92-0
Fax        +49 (0 )2335 92-7676
                                                                                                                                                               Printed in Germany
www.demagcranes.com
Reproduction in whole or in part only with prior consent of Terex MHPS GmbH, 58286 Wetter (Germany) Subject to change. Not liable for errors or omissions.