TORINDRIVE HGL10 Operation And Service Manual
HGL 10
Gearless Machine
Complete Operation and Service Manual
HGL10
TORINDRIVE International
1
TORINDRIVE HGL10 Operation And Service Manual
Content
1 General-usage to intended purpose................................4
1.1 Safety declaration ..................................................4
1.2 Checking before usage ..........................................7
1.3 Operating conditions .............................................8
1.4 Installation .............................................................9
1.5 Type code.............................................................10
1.6 Nameplate ............................................................ 11
1.7 Product description ..............................................12
1.8 Usage regulation ..................................................12
1.9 Transport and storage ..........................................14
2 Electrical connection .....................................................17
2.1 General ................................................................17
2.2 Motor connection.................................................17
2.3 Thermal resistance connection ............................18
2.4 Brake connection .................................................19
2.5 Microswitch connection ......................................21
2.6 Encoder connection .............................................21
2.7 Earthing ...............................................................23
3 Operation and maintenance .........................................24
3.1 General ................................................................24
3.2 Maintenance intervals ..........................................25
3.3 Maintenance regulation .......................................26
3.4 Brake operation device ........................................26
3.5 Trouble shooting ..................................................28
4 Brake system ..................................................................31
2
TORINDRIVE HGL10 Operation And Service Manual
4.1 General ................................................................ 31
4.2 Brake clearance adjustment ................................ 33
4.3 Brake replacement .............................................. 35
4.4 Brake state monitored ......................................... 37
5 Commissioning with inverter ....................................... 39
5.1 General ................................................................ 39
5.2 Checking before usage ........................................ 39
5.3 Motor parameter setting ...................................... 40
5.4 Inverter self-learning condition and method ....... 41
6 Encode installation ........................................................ 43
6.1 General ................................................................ 43
6.2 Encode replacement ............................................ 44
6.2.1 Heidenhain encoder replacement ............ 44
6.2.2 Yuhen ZKD.-25 encoder replacement ..... 47
7 Technical data................................................................ 49
7.1 HGL10 technical data ......................................... 49
3
TORINDRIVE HGL10 Operation And Service Manual
1 General-usage to intended purpose
Thank you for purchasing our HGL10 series gearless PMS
elevator traction machines. In order to enable users to make
clear about our product’s function, characteristic most and
ensure users’ safety, please read this operation and service
manual carefully. When any problem beyond this manual is
found during using, please contact local sales agency or our
technicians of engineering department. Our professional
technicians delight in service for you.
1.1.1 Safety declaration
Only qualified personnel are allowed to perform any
planning, installation or maintenance work to HGL10 series
gearless PMS elevator traction machines. The personnel must
be trained for the job and must be familiar with the installation,
assembly, commissioning and operation of the product.
4
TORINDRIVE HGL10 Operation And Service Manual
Sufficient knowledge in lift construction is essential. Their
commissioning is prohibited until the requirements of the
directive are satisfied by or upon integration of the motor into
the final product.
The regulations concerning operation, maintenance and
inspection in accordance with the applicable safety regulations
in lift construction such as GBT 21739-2008 “Rules for the
construction and installation of home lifts” and other relevant.
Regulations shall be strictly observed.
The operator is responsible for the proper installation of the
gearless PMS elevator traction machines with regard to safety
requirements as well as for its inspection and maintenance as
specified in the applicable regulations. No liability can be
assumed for any damage caused by improper handling or any
other acts, which are not in conformity with these operating
instructions and thus deter from the qualities of the product.
5
TORINDRIVE HGL10 Operation And Service Manual
In this manual, the following pictographs are used to mark
warnings and important notes. These pictographs must be
observed.
Mean that death or serious injury to persons
or serious damage to property will occur
unless the appropriate precautions are
taken.
Mean that death or serious injury to
persons or serious damage to property may
occur unless the appropriate precautions are taken.
Mean that injuries to persons or damage to
property may occur unless the appropriate
precautions are taken.
The operator must observe the safety item in this manual
strictly.
6
TORINDRIVE HGL10 Operation And Service Manual
1.1.2 Checking before usage
Before you start to use the machine, you should check the
following item earnestly first.
a. Check up whether the packages is integrity or not
before opening it, and make sure there is no injured
or affected with damp;
b. Check up whether the machine documents and other
related accessories is well-found or not;
c. Check up the nameplate data seriously, and make
sure the this type of machine is accords with your
desires;
d. Check up whether the traction machine structural is
integrated or not, whether the bolt fix tight or not,
and whether the brake system is working agile or not;
e. Measure the insulation resistances of the PMS motor
windings and brake windings. If the insulation
7
TORINDRIVE HGL10 Operation And Service Manual
resistances dropped below 3 M the winding needs
to be dried (insulation meter voltage: 500V DC);
f. Check up whether the brake system work effective
and brake manual handle device work agile and
effective or no.
1.1.3 Operating conditions
HGL10 Series Gearless PMS elevator traction machines
must be ensured on following ambient conditions:
a. Altitude: max. 1000 m (If the altitude bigger than
1000m,please connect our technical department);
b. Ambient temperature: 5~40 °C;
c. Max. Relatively humidity: 90% at 25°C (no moisture
condensation);
d. The deviation of the supply voltage fluctuation and
rating does not exceed ±7%;
8
TORINDRIVE HGL10 Operation And Service Manual
e. Circumstance air without causticity and combustible
gases or pungent gases;
f. No lubricant and sundries on rope surface;
g. Car weight, counterweight and wrapping angle
should be accordance with the correlative
regulations.
1.1.4 Installation
Check the permissible base frame or foundation loads by
calculation before installing the lift machine.
Place the machine on a plane surface with a permissible
deviation from planeness not exceeding 0.1 mm.
Fasten the machine on the frame with four
M16 bolts of strength class 8.8.
Traction machines are generally provided with rope
slip-off guards. After putting the ropes in place, adjust them so
that the distance between the rope and the rope slip-off guard
9
TORINDRIVE HGL10 Operation And Service Manual
does not exceed 1.5 mm.
Install the machine only in an enclosed machine room and
take care to observe the relevant safety precautions.
Traction machines are designed with degree of protection IP
41. Make sure that the cable entries to the terminal boxes are
sealed properly when making the electrical installation.
The revolving parts must be defended according to GBT
21739-2008 “Rules for the construction and installation of
home lifts”.
1.1.5 Type code
For example:HGL10-40P4 (220) type means this machine is
gearless PMS elevator traction machine, rated load is 450Kg,
10
TORINDRIVE HGL10 Operation And Service Manual
rated speed is 0.4m/s, and rated voltage is 220V, the data of the
rated load and speed is in the case of the traction 2:1 ratio.
Customer can choose our gearless PMS elevator traction
machine by rated load, rated speed and series code (you can
also see our gearless PMS elevator traction machine cataloger
for detail).
1.1.6 Nameplate
The nameplate will be rivet on the machine seat, it include
some necessary parameters in setting frequency inverter.
Please refer to the given parameters to do
the setting frequency inverter work.
11
TORINDRIVE HGL10 Operation And Service Manual
1.2 Product description
1. Brake system 2. Ward off rope device
3. PMS motor 4. Encoder (option)
5. Sheave 6. Brake’s Junction box
7. Brake release
1.2.1 Usage regulation
The Gearless PMS elevator traction
machines are not designed for direct
connection to the three-phase system but are to be operated via
12
TORINDRIVE HGL10 Operation And Service Manual
an electronic frequency inverter. Direct connection to the
system may destroy the motor.
Due to use high-frequency inverter the surface of machine
may induce some faradism voltages during the operation of
synchronous motors. So the Earthing should be connected at
terminal connection box.
High voltages occur at the terminal connections during the
operation of synchronous motors, so the installation or
maintenance work is forbid when the power is not take off.
Check the proper functioning of the motor and the brake
after installing the machine.
High surface temperatures may occur on
the external parts of the machine. Therefore,
no temperature sensitive parts may contact these parts or be
attached to them. Protection against accidental contact should
be provided, if required.
13
TORINDRIVE HGL10 Operation And Service Manual
1.2.2 Transport and storage
The PMS elevator traction machines leave factory in a
faultless condition after being tested. Make a visual check for
any external damage immediately upon their arrival on site. If
any damage incurred in transit is found, make a notice of claim
in the presence of the forwarder. If necessary, do not put these
machines into operation.
The eyebolts are designed for the
specified machine weight, i.e. it is not
permitted to suspend additional loads. And the machine must
be suspend in a right method (see following picture for detail).
Store the machine only in closed, dry, dust-free, well
ventilated and vibration-free rooms.
After prolonged storage (>6 months), rotate the motor in
both directions at a low speed (about 20rpm) to allow the
grease to distribute evenly in the bearings.
14
TORINDRIVE HGL10 Operation And Service Manual
MAX 30 cm
15
TORINDRIVE HGL10 Operation And Service Manual
Suspend Sketch Map
16
TORINDRIVE HGL10 Operation And Service Manual
2 Electrical connection
2.1 General
The electrical connection of the motor
should be done by qualified electric
technician.
There must be no foreign bodies, dirt or moisture in the
terminal box. In order to keep the connection is safety and
credible, please thought the cable from the water joint in
connection box. Do not forget to cover the connection box
cover after connection, which can keep out to get an electric
shock.
2.1.1 Motor connection
Direct connection to three-phase power
is forbid it may destroy the motor.
17
TORINDRIVE HGL10 Operation And Service Manual
Connect the frequency inverter output and earthing terminal
to motor terminal. The connection cable diameter is decide by
motor rated current(can refer to frequency inverter instruction
manual).
Check the short-circuiting between windings and ground
after connection.
2.1.2 Thermal resistance connection
In order to control the motor temperature rise and avoid
the motor temperature became too high. HGL10 series
gearless PMS elevator traction machine install a motor
thermal protection resistance,customer can connect the
“R1,R2” terminal to their control system.. The following
table is the specification of the PTC thermal resistance our
factory use:
PTC Technical Characteristics Three in series Unit
18
TORINDRIVE HGL10 Operation And Service Manual
Max work voltage U max 25 V
Rated acting temperature TK 120 ºC
Resistance at T=25ºC±1ºC
R 25 ℃ ≤300 Ω
(V≤2.5V)
Resistance at given temperature
T k -5℃ ≤1650 Ω
(V≤2.5V)
Resistance at given temperature
T k +5℃ ≥3990 Ω
(V≤2.5V)
Resistance at given temperature
T k +15℃ ≥12 KΩ
(V≤2.5V)
Tk acting time TD <5 s
2.2 Brake
connection
Terminal in spring-hold type to attain more safety, and it do
not need bolt.
19
TORINDRIVE HGL10 Operation And Service Manual
The brake system of HGL10 series gearless PMS elevator
traction machines is new type, the parameter of the single
brake:
Brake type Voltage Current Power
PZ300B DC48V 2.7A 131W
PZ300B DC110V 1.6A 172W
Due to release circle installed in the
brake system of PMS elevator traction
machine, user has to differentiate between BK+ and BK- on the
connection end, when connect the power supply of the brake,
20
TORINDRIVE HGL10 Operation And Service Manual
preventing release circle burning.
2.3 Microswitch connection
There are two micro switch installed in the brake system
used to feed back the acting of brake. Users can connect it
according you control system requests. There are 2 different
contacts NC is normal closed contact, NO is normal open
contact. The product connect the “NO” when leave factory,
users can connect the cable of the “NC” according to the
method of the brake’s cable connect if users use the single of
the “NC”.
2.3.1 Encoder connection
21
TORINDRIVE HGL10 Operation And Service Manual
Our PMS elevator traction machine must
work with the special frequency inverter,
which can control the PMS motor. And the
inverter it must work in close-loop mode, so there must be a
speed/position feed back device (we call it encoder in the
following page).
Our factory can provide some different measuring systems
on request. You can select it according to the inverter request.
If you have other measuring systems please connect our
technical department. We recommend the use of an appropriate
cable set to connect the measuring system to the converter
system. Cable sets can be supplied as accessories.
Following is introducing the two types’ encoder for
reference, and you can see the detail in the encoder instruction
manual.
HEIDENHAIN ERN 1387
Electric parameter:
22
TORINDRIVE HGL10 Operation And Service Manual
● Supply voltage: DC5V±5%
● Current consumption: ≤150mA
● Resolution: 2048 C/T
● Output mode: Sin/Cos
Yuheng ZKD-25
Electric parameter:
● Supply voltage: DC12V±10%
● Current consumption: ≤200mA
● Resolution: 8192 C/T
● Output mode: Line drive
2.3.2 Earthing
For safety reasons, it is very important
that the motor be properly and carefully
earthed.
Use the earthing screw provided on the housing! In addition,
23
TORINDRIVE HGL10 Operation And Service Manual
connect the protective or earthing conductor in the terminal box
as specified respectively.
3 Operation and maintenance
3.1.1 General
The lift operator is responsible for regular checks of the
brake safety components and the traction main sheave, and
must include these components in his visual inspection
schedules.
The regulations concerning operation,
maintenance and inspection in accordance
with the applicable safety regulations in lift construction such
as GBT 21739-2008 “Rules for the construction and
installation of home lifts”, and other relevant regulations shall
24
TORINDRIVE HGL10 Operation And Service Manual
be strictly observed.
The operator is responsible for the requirements, which are
with regard to applicable safety regulations.
3.1.2 Maintenance intervals
The following maintenance activities are recommending to
be performed:
Inspection item Benchmark criteria Cycle Remark
Brake system Work effective braking Three months
Brake lining thickness Total abrasion<2mm Three months
Bearing noise No abnormal noise Three months
Load current Under rated current Three months
Sheave fix state No loose Six months
Sheave No serious abrasion Six months
Ward off rope device Keep original position Six months
Stator-winding insulation
≥3MΩ Six months
resistance
25
TORINDRIVE HGL10 Operation And Service Manual
Connection cable No aging Six months
Clean machine surface No dust As required
Only qualified personal are allowed to perform the
maintenance work. The personnel can maintain according this
manual’s corresponding content or consult After-sale Service
Department of our company if these inspection item don’t meet
the benchmark criteria.
3.1.3 Maintenance regulation
Only qualified personnel are allowed to
perform any maintenance work. The person
who do the maintenance work must take care due to some work
must done when the machine running.
3.1.4 Brake operation device
Each PMS elevator traction machine
26
TORINDRIVE HGL10 Operation And Service Manual
has a manual brake handle device, which is used to escape the
person in emergency states. And it is forbid to in normal states.
Brakes are safety devices! Only qualified personnel are
allowed to perform any assembly, adjusting or maintenance
work!
The remote manual brake release could be configured if the
customer required, and placed this system in place where not
easy to reach to person.
Brake line bending radius must be greater than 250
millimeters.
27
TORINDRIVE HGL10 Operation And Service Manual
1. Brake line 2. Hand shank
3. Wheel 4. Mounting card
3.1.5 Trouble shooting
Repairs other than those described in this
operating manual are not permitted to
perform. The proper maintenance of the gearless lift machines
requires adequately trained specialist personnel and specific
devices and auxiliaries.
Following table is presentation and countermeasure of faults:
28
TORINDRIVE HGL10 Operation And Service Manual
Faults Possible causes Possible solutions
Incorrect Verify inverter wiring to
inverter make sure it is done
wiring correctly
Incorrect inverter Verity the inverter
parameters parameters
Motor not Incorrect encoder Verity the encoder wiring is
working wiring correct
Loose encoder Tighten the encoder
mounting mounting screws
Bad encoder Replace the encoder
Bad brakes Verify the brake operations
Bad motor Replace the motor
Verify that earth ground is
Bad grounding
good
Bad inverter Make sure inverter
parameters parameters are correct
Abnormal
Bad encoder Check grounding and
noise or
feedbacks shielding
vibration
Replace the machine or
Bad bearing
bearing
Verify brake control currents
Brake friction noise
and strokes
Verify that earth ground is
Electrical Bad grounding
good
shocks
Bad humidity level Make sure the humidity is
29
TORINDRIVE HGL10 Operation And Service Manual
within the specs
Broken cable
Replace the cable
insulation
Oil or grease on the Remove the oil and change
brake disk the lining
Incorrect brake Readjust the brake stroke to
stroke factory standard
Brake not
Check the brake lining
working
Brake lining wear thickness and readjust the
out to much brake stroke or replace the
brake
Bad brake coils Replace the brake
Bad wiring Verify brake wiring
Brake
The position of
switch Readjust the brake switch
brake switch not
not position
installed correctly
working
Bad brake switch Replace the switch
Elevator is Verify elevator loading and
overloaded duty cycle
Motor is
Incorrect
too hot Verify counterweight
counterweight
percentage
percentage
30
TORINDRIVE HGL10 Operation And Service Manual
4 Brake system
4.1.1 General
Brakes are safety devices! Only
qualified personnel are allowed to perform
any assembly, adjusting or maintenance work.
The brake can normal work is based on the following
operating conditions:
a. Protect the friction surfaces from oil or grease, rain,
splash water, snow and ice;
b. Ensure that the brake linings do not come into
contact with solvent-containing media;
c. Electrical wires must not be taut, compressed;
d. Connect the supply voltage according to the
nameplate of the brake;
Make sure the ambient temperature is between 0℃ and
40℃, the brake torque may serious decline if the
31
TORINDRIVE HGL10 Operation And Service Manual
temperature beyond the range or the humidity too high.
In the braking system of inspection and
maintenance, make sure that:
a. No inadvertent starting of the motor is possible;
b. No load moment is acting on the brake drum or on the
motor;
c. After completion of the inspection and maintenance work,
the interlocking preventing inadvertent starting of the
motor is cancelled;
d. All surfaces providing friction are free from oil or grease.
It is not possible to clean an oily or greasy brake lining.
Surface temperatures of >80 °C may
occur in the braking system. For this reason,
no temperature-sensitive parts such as normal cables or
electronic components may be routed to or fixed to the braking
system. Provide appropriate protection against accidental
contact, if necessary. If the motor shaft needs to be turned
during adjusting work release the braking system by electric or
32
TORINDRIVE HGL10 Operation And Service Manual
by means of manual release.
4.1.2 Brake clearance adjustment
Generally, the brake stroke has been
adjusted in the factory and does not need to
be re-adjusted any more.
Required tools and materials: open end wrench (7mm,
16mm), Philips screwdriver, torque wrench, feeler gauges
(0.20mm, 0.25mm,, 0.35mm)
Adjust procedure steps:
a. Remove the dustproof sheet with the Philips
screwdriver and open end wrench (7mm);
b. Check the gap “A” (brake stroke) where near by the
Bolts M10x90, Max. Gap “A” after wear should be
<0.35mm, otherwise the gap must be readjusted;
c. Go the step d only if the gap is bigger than the standard
data. Otherwise the stroke is good;
33
TORINDRIVE HGL10 Operation And Service Manual
d. Loosen the Bolt M10x90 with open end wrench (16mm)
about 1 turn;
Microswitch
Bolt M10x90
Guide bushing Friction disc
e. Then adjust the guide bushing slowly use open end
wrench (16mm). If the gap is too big, turn the guide
bushing counter-clockwise to reduce it. Otherwise, turn
the guide bushing clockwise to increase;
f. Then tighten the bolts M10X90 use open end wrench
(16mm) and make sure the tightening torque is
35~40Nm with the torque wrench;
g. Test the clearance again to make sure the gap “A” is
between 0.20~0.25mm ;
34
TORINDRIVE HGL10 Operation And Service Manual
h. Adjust the other point where the gap is out of standard
use the same method;
i. After adjusting, fit with the dustproof sheet and tighten
it with the Philips screwdriver and open end wrench
(7mm).
4.1.3 Brake replacement
The personnel who perform this
replacement work must make sure that the
machine power is off and the elevator will not move
unexpectedly. Brakes are the safety devices! Only Qualified
Personnel are allowed to perform any assembly, adjusting or
maintenance work!
Required Tools and materials: open end wrench
(7mm,16mm), torque wrench, long bolt (M10), Philips
screwdriver, feeler gauges, absolute alcohol, clean cotton fabric,
Loctite 243.
35
TORINDRIVE HGL10 Operation And Service Manual
Methods of disassembly:
a. Remove the dustproof sheet with the Philips
screwdriver and open end wrench (7mm);
b. Disconnect the brake cable and the Microswitch cable
form the brake junction box;
c. Remove the bolt M10x90 and the washer where the
top of the brake use the open end wrench (16mm),
then install the long blot M10 into the hole (M10);
d. Loosen other 3 bolts M10x90 and the washers evenly,
move out the brake and the friction disc.
Long bolt M10
Methods of assemble:
a. Clean the head face of the traction’s front cover and
the shaft spline with the absolute alcohol and clean
36
TORINDRIVE HGL10 Operation And Service Manual
cotton fabric;
b. Install the friction disc into the shaft spline if the
wearing capacity of it is ≤2mm. Otherwise replace a
new friction disc;
c. Install the new brake into the front cover of the
traction through the long bolt M10, make sure the
position of the Microswitch is upturn;
d. Tighten three bolts M10x90 with proper quantities of
Loctite diagonally and evenly;
e. Remove the long bolt M10, tighten another bolt
M10x90 with the proper quantities of Loctite 243
evenly;
f. Re-connect the brake cable and adjust the brake
clearance according to 4.2.
4.1.4 Brake state monitored
The state of the brake can be monitor by micro-switch. The
37
TORINDRIVE HGL10 Operation And Service Manual
contact has two types, one is normal closed contract and the
other is normal open contract. The detail can be according to
the chapter 2.5 in this manual.
Usually when the brake is de-energized, the micro-switches
are off position by inserting the feeler gauges (0.08mm) in C.
By inserting the feeler gauges (0.12mm) into C, the
microswitches can act or adjust it as follow:
Loosening the screw as shown in the following picture, and
by rotating the bolt M4 in clock & anti-clock direction to make
the trip B meet above demand. After above steps, please
retighten the screw.
38
TORINDRIVE HGL10 Operation And Service Manual
5 Commissioning with inverter
5.1.1 General
The commissioning with the inverter
work must be done by qualified electric
technician.
Due to there may be have shake in running-in work, please
fix the PMS elevator traction machine in a fixed frame.
5.1.2 Checking before usage
Before start work make sure that the
traction machine, encoder and brake is
connect correct. And do not forget the
insulation and earthing.
Check the power capability and the earthing cable are correct.
The temporarily support power is not recommend, and it must
39
TORINDRIVE HGL10 Operation And Service Manual
have the safe isolation from supply.
5.1.3 Motor parameter setting
Usually when running in with inverter divided into two parts:
PMS parameters and system position (PG) learning. You may
need same necessary parameters to set into the inverter on this
process.
There are two different methods to set the parameters into
the inverter:
a. Set the factory value in nameplate or in operation
manual to the inverter direct.
b. Setting the basic parameters then use the inverter motor
learning function to lean the other parameters.
Because there are so many different inverter in the market,
and them have different name, expressive manner or unit to one
parameter. You can see the detail of the motor learning method
in the inverter instruction manual.
40
TORINDRIVE HGL10 Operation And Service Manual
5.2Inverter self-learning condition and
method
Inverter self-learning is a very important part in running in
work, and it will have much matter with the traction machine
running steady and safe in future.
Following condition must be insure before start the
self-learning work:
a. No load in sheave (before hang up the rope);
b. Electrify the brake and the sheave can running free;
c. Encored mechanical install and signals connection
correct;
d. Familiar with the performance of the inverter you
use.
In order to make the commissioning work process
successfully, please do it according to following steps:
41
TORINDRIVE HGL10 Operation And Service Manual
a. Electrify the inverter, set the parameter of PMS
elevator traction machine and encoder. Then turning
the sheave in both directions to check whether the
inverter speed feed back is correct. If the inverter court
failure, please check the connection and the setting.
b. Start the self-learning function then read out the
parameter, and do it about 10~15 times the tolerance
must with 10%.
There may have some difference in different inverter
self-learning process, you can do it according to the
inverter instruction manual requests.
c. Set the motor run at both direction at a low speed to
check whether it running steady. And it can start and
stop under the inverter commands.
d. Set the inverter parameter to final state and let it
running in the rated speed to check the no-load current
is normal.
42
TORINDRIVE HGL10 Operation And Service Manual
6 Encoder installation
6.1.1 General
Only qualified personnel are allowed to
perform the replacment work.. The person
who performs the replacement work must make sure that the
machine power is off and that the elevator will not move
unexpectedly.
Please refer to the troubleshooting procedure first and make
sure that the component is actually bad before performing this
replacement procedure.
If the customers buy the encoder yourself, you can install it
according to following step.
43
TORINDRIVE HGL10 Operation And Service Manual
6.1.2 Encoder replacement
Encoder is a very exact equipment part
so it must be take care during installation.
Due to a wide range of encoders on the market, so that the
disassembly process of different encoders are also different,
depending on customer requirements, the company recommend
Heidenhain encoders or Yuhen ZKD-25 encoder for the HGL10
series traction machine.
6.1.3 Heidenhain encoder replacement
The types of the Heidenhain encoder using for the HGL10
series traction machine are: ERN1387/487/1326 、
ECN1313/487.
Required Tools and materials: Hex wrench (2mm, 4mm,
8mm), Torque Wrench.
Methods of disassembly:
a. Remove end cover-bolt of the encoder by hex wrench
4mm;
b. Loosen the locking bolt M2.5 by hex wrench 2mm;
44
TORINDRIVE HGL10 Operation And Service Manual
c. Loosen the construction bolt M5 by hex wrench 4mm
about 1~2 turn;
d. Use the M10 bolt supplied with the encoder to push the
encoder out of encoder shaft. Remove both the M10 and
the M5 bolts with hex wrench 8mm.
e. Remove the encoder.
Methods of assemble:
a. Remove end cover-bolt of the encoder by hex wrench
45
TORINDRIVE HGL10 Operation And Service Manual
4mm;
b. Install the encoder to the encoder shaft. Use the bolt M5
to fix the encoder to the encoder shaft by hex wrench
4mm. Use 4mm socket Allen and torque wrench to
tighten the bolt to 5~5.5Nm, make sure the encoder can
turn nimble;Encoder shaft
c. Tighten the M2.5 with hex wrench 2mm to
1.05~1.25Nm.
46
TORINDRIVE HGL10 Operation And Service Manual
d. Power supply for the machine, and test the machine.
6.1.4 Yuhen ZKD.-25 encoder replacement
The types of the Yuhen encoder using for the HGL10 series
traction machine are ZKD-25.
Required Tools and Materials: Phillips screwdriver, hex
wrench (2.5mm3mm), clean cotton fabric.
Methods of disassembly:
a. Remove the encoder cover and the bolt of the reed by
Phillips screwdriver;
b. Remove the end cover of then encoder by Phillips
screwdriver and loosen the holding screw M4x6 (2) by hex
wrench 3mm;
47
TORINDRIVE HGL10 Operation And Service Manual
Holding screw M4x6
c. Loosen the holding screw M3x4 (2) by hex wrench 2.5mm,
remove the encoder.
Holding screw M3x4
Methods of assemble:
a. Clean the encoder shaft by clean cotton fabric;
b. Install the encoder to the encoder shaft, tighten the holding
screw M4x6 (2) and M3x4 (2) by hen wrench, cover the
end cover of the encoder;
c. Fixed the reed of the encoder and the back cover of the
traction by bolt;
d. Power supply for the machine, and test the machine.
48
TORINDRIVE HGL10 Operation And Service Manual
7 Technical data
7.1.1 HGL10 technical data
HGL10-30P HGL10-30P HGL10-40P HGL10-40P
Type
4 4(220) 4 4(220)
Load 320kg 320kg 450kg 450kg
Speed 0.4m/s 0.4m/s 0.4m/s 0.4m/s
Sheave diam 200mm 200mm 200mm 200mm
Rope 3×Φ8×12 3×Φ8×12 4×Φ8×12 4×Φ8×12
Suspension 2:1 2:1 2:1 2:1
Rated current 2.3A 4.1A 3.2A 5.6A
Rated speed 76rpm 76rpm 76rpm 76rpm
Rated torque 100Nm 100Nm 138Nm 138Nm
Frequency 20.3Hz 20.3Hz 20.3Hz 20.3Hz
Rated power 0.8Kw 0.8Kw 1.1Kw 1.1Kw
poles 32 32 32 32
Rating S5 25% S5 25% S5 25% S5 25%
INS.Class F F F F
IP Code IP41 IP41 IP41 IP41
49