0% found this document useful (0 votes)
2K views138 pages

Genie Z-30 20N

The document provides information on how to read serial numbers for Z-30/20N and Z-30/20N RJ aerial lifts. It includes a table of contents listing the major sections and figures covered in the manual. The manual details parts, components, diagrams and other information to aid in servicing and repairing the lifts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views138 pages

Genie Z-30 20N

The document provides information on how to read serial numbers for Z-30/20N and Z-30/20N RJ aerial lifts. It includes a table of contents listing the major sections and figures covered in the manual. The manual details parts, components, diagrams and other information to aid in servicing and repairing the lifts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 138

Serial Number Range

Z-30/20N from SN Z30N13-15133 to 17163


from Z30N16F-17164
Z-30/20N RJ

Part No. 1262611


Rev A6
July 2016
July 2016

2 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

How to Read Your Serial Number

Part No. 1262611 Z-30/20N, Z-30/20N RJ 3


July 2016

Table of Contents

403.1 Upper Pivot................................................................54


This manual is updated frequently. If you have a 404.1 Primary and Extension Booms..................................56
printed manual, you can keep it up to date by
405.1 Cable Track................................................................58
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 406.1 Jib Boom and Platform Rotator.................................60
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 500 Boom Components, Z-30/20N RJ (Rotating Jib)
501.1 Primary Boom Wear Pads.........................................62
502.1 Primary and Extension Booms..................................64
How to Read Your Serial Number..........................................3
503.1 Rotating Jib Boom Assembly.....................................66
Parts Stocking List.................................................................7
504.1 Secondary Boom - View 1.........................................68
How to Order Parts................................................................8
505.1 Secondary Boom - View 2.........................................70
Service Parts Fax Order Form...............................................9
506.1 Cable Track................................................................72

600 Platform Components


Electronic Version 601.1 Platform.....................................................................74
602.1 Platform Controls - External View..............................76
Click on any page number to view the figure.
603.1 Platform Controls - Internal View...............................78
604.1 Joystick Controller.....................................................80
100 Decals 605.1 Rotational Controller..................................................82
101.1 Decals with Word, Chassis/Battery Box (ANSI &
Australia)..............................................................................10 700 Manifolds
102.1 Decals with Word, Turntable Covers (ANSI & 701.1 Function Manifold......................................................84
Australia)..............................................................................12
702.1 Jib Boom Manifolds...................................................88
103.1 Decals with Word, Boom (ANSI & Australia).............14
104.1 Decals with Word, Platform (ANSI & Australia).........16 800 Hydraulic Hoses and Fittings
105.1 Decals with Symbol, Chassis/Battery Box (ANSI & 801.1 Drive Chassis and Turntable Components................90
CE)......................................................................................18 802.1 Boom Components....................................................92
106.1 Decals with Symbol, Turntable Covers (ANSI & CE)..20
107.1 Decals with Symbol, Boom (ANSI & CE)...................22 900 Accessories
901.1 Flashing Beacon........................................................94
108.1 Decals with Symbol, Platform (ANSI & CE)...............24
902.1 Air Line to Platform....................................................96
200 Chassis Components 903.1 Platform Options - View 1..........................................98
201.1 Steer Axle Linkage, Wheels and Hubs......................26 904.1 Platform Options - View 2........................................100
202.1 Non-steer Axle...........................................................28 905.1 Platform Overload....................................................102
203.1 Battery Charger.........................................................30 906.1 Inverter Option, 120V..............................................104
204.1 Battery Packs.............................................................32 907.1 Drive Light Option....................................................106
205.1 Electronic Control Module.........................................34 908.1 Work Light Option....................................................108
206.1 Power Cable Diagram................................................36 909.1 Aircraft Protection....................................................110
910.1 Auxiliary Rail Assembly...........................................112
300 Turntable Components
911.1 Hostile Environment - Z30N Primary Boom Wipers..114
301.1 Turntable Rotator.......................................................38
912.1 Hostile Environment - Z30N RJ Primary Boom
302.1 Ground Controls Side................................................40
Wipers...............................................................................116
303.1 Ground Control Panel................................................42
913.1 Hostile Environment - Cylinder Bellows...................118
304.1 Power Unit Side.........................................................44
305.1 Turntable Covers........................................................46 Indices
Part Number Index.............................................................120
306.1 Wire Harness Diagram..............................................48
Part Description Index.......................................................124
400 Boom Components, Z-30/20N (Non-Rotating Jib) Cross References
401.1 Secondary Boom - View 1.........................................50 Fittings Cross Reference...................................................130
402.1 Secondary Boom - View 2.........................................52

4 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 1262611 Z-30/20N, Z-30/20N RJ 5


July 2016

Notes

6 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Parts Stocking List

Part No. 1262611 Z-30/20N, Z-30/20N RJ 7


July 2016

How To Order Parts

8 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Fax Order Form

Part No. 1262611 Z-30/20N, Z-30/20N RJ 9


100 Decals July 2016

101.1 Decals with Word, Chassis/Battery Box (ANSI & Australia)

10 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

101.1 Decals with Word, Chassis/Battery Box (ANSI & Australia)

Item Part No. Description Qty.

1 28175GT DECAL,WARNING-COMPART
ACCESS.................................................1
2 28372GT DECAL,NOTICE,BATTERY CABLES.....2
3 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................1
4 31508GT DECAL,DANGER,ELECT
HAZARD,PLUG.......................................1
5 31785GT DECAL,NOTICE,CHARGER INSTRUC...2
6 31787GT DECAL,DANGER,TIP-OVER
BATTERY................................................2
7 31788GT DECAL,DANGER,BATTERY
SAFETY***..............................................2
8 35542GT DECAL,NOTICE,LUG NUT
TORQUE***.............................................4
9 37053GT DECAL,ARROW,BLUE...........................1
10 37054GT DECAL,ARROW,YELLOW SM 5-3/8".....1
11 37055GT DECAL,TRIANGLE,BLUE.......................2
12 37056GT DECAL,TRIANGLE,YELLOW.................2
13 44980GT DECAL,LABEL,PWR TO CHARGR 115
UK...........................................................1
option, EE
14 48732GT DECAL,LABEL,EE RATING....................1
option, FMRC
15 52968GT DECAL,COSMETIC,GENIE
BOOM,VERT..........................................1
16 62929GT DECAL,COSM,GENIE Z-30/20N(BOX)...2
17 72833GT DECAL,LABEL,OPEN,LATCH................2
18 114117GT Instructions — Battery Connection.........2
19 133286GT DECAL, POWER TO CHARGER,
UNIV.......................................................1
20 139586GT DECAL,LABEL,WHEEL LOAD
Z30N&RJ................................................4

Part No. 1262611 Z-30/20N, Z-30/20N RJ 11


100 Decals July 2016

102.1 Decals with Word, Turntable Covers (ANSI & Australia)

12 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

102.1 Decals with Word, Turntable Covers (ANSI & Australia)

Item Part No. Description Qty.

1 27564GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................2
2 28161GT DECAL,WARN,CRUSH HAZARD
HAND......................................................2
3 28164GT DECAL,NOTICE,HAZARDOUS
MAT'LS*..................................................1
4 28171GT DECAL,DANGER,NO SMOKING ***......1
5 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................1
6 28235GT DECAL, POWER TO PLATFORM
115V**.....................................................1
7 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
option, airline to platform
8 48731GT DECAL,LABEL,FMRC APPROVED........1
option, FMRC
9 52947GT DECAL,OPERATING
INSTR,GROUND....................................1
ANSI
10 65171GT DECAL,LABEL,CB & STATUS LIGHT.....1
11 72999GT DECAL,LABEL,UCON HYDROLUBE.....1
option, hydraulic oil
12 82161GT DECAL,ENGINE SPEC,PERKINS***.....1
option, hydraulic oil
13 82366GT DECAL, LABEL - CHEVRON RANDO.....1
option, hydraulic oil
14 82592GT DECAL,GROUND CONTROL
PANEL***................................................1
15 97890GT DECAL,DANGER,GEN SAFETY
RULES....................................................1
16 114224GT DECAL,LABEL,RELAYS,Z30N,Z34NDC.1
17 227213GT DECAL,OPER INST,DC BOOM GND
AU...........................................................1
AUS

Part No. 1262611 Z-30/20N, Z-30/20N RJ 13


100 Decals July 2016

103.1 Decals with Word, Boom (ANSI & Australia)

14 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

103.1 Decals with Word, Boom (ANSI & Australia)

Item Part No. Description Qty.

1 28161GT DECAL,WARN,CRUSH HAZARD


HAND......................................................1
2 28181GT DECAL,WARN,FALL HAZARD...............1
3 31060GT DECAL,DANGER DO NOT ALTER
SWTC.....................................................3
4 62928GT DECAL,COSMETIC,GENIE Z-30/20N.....1
5 72167GT DECAL,COSMETIC,GENIE
Z30/20NRJ..............................................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 15


100 Decals July 2016

104.1 Decals with Word, Platform (ANSI & Australia)

16 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

104.1 Decals with Word, Platform (ANSI & Australia)

Item Part No. Description Qty.

1 28165GT DECAL,INSTRUCT,FOOTSWITCH
OPER......................................................1
2 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................1
3 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
4 28177GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
5 28235GT DECAL, POWER TO PLATFORM
115V**.....................................................1
6 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
7 32728GT DECAL,OPTION GENERATOR***..........1
option, inverter
8 37052GT DECAL,NOTICE,MAX LOAD 500 LBS....1
9 40434GT DECAL, LANYARD ANCHORAGE
POINT.....................................................6
10 44248GT DECAL,NOTICE,MAX CAP 440 LBS......1
option, aircraft protection
11 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
option, airline to platform
12 44986GT DECAL,INSTR,SIDE FRC/WIND,AUS.....1
AUS
13 46468GT DECAL,FUNCTION OVERRIDE.............1
option, aircraft protection
14 72081GT DECAL,PLATFORM CONTROL
PANEL**..................................................1
15 72867GT DECAL,LABEL,LIGHTS***......................1
option, work lights
16 97890GT DECAL,DANGER,GEN SAFETY
RULES....................................................1
17 97893GT DECAL,NOTICE,SIDE
FRC/WINDANSI......................................1
ANSI
18 97894GT DECAL,NOTICE,OPER INST
PLAT,DC..................................................1
ANSI
19 114397GT DECAL,DANGER,TILT ALARM..............1
20 227531GT DECAL, OPERATING
INSTRUCTIONS.....................................1
AUS
21 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 17


100 Decals July 2016

105.1 Decals with Symbol, Chassis/Battery Box (ANSI & CE)

18 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

105.1 Decals with Symbol, Chassis/Battery Box (ANSI & CE)

Item Part No. Description Qty.

1 37053GT DECAL,ARROW,BLUE...........................1
2 37054GT DECAL,ARROW,YELLOW SM 5-3/8".....1
3 37055GT DECAL,TRIANGLE,BLUE.......................2
4 37056GT DECAL,TRIANGLE,YELLOW.................2
5 52968GT DECAL,COSMETIC,GENIE
BOOM,VERT..........................................1
6 62929GT DECAL,COSM,GENIE Z-30/20N(BOX)...2
7 82481GT DECAL,SYMBOL-BATTERY SAFETY.....2
8 133286GT DECAL, POWER TO CHARGER,
UNIV.......................................................1
9 139586GT DECAL,LABEL,WHEEL LOAD
Z30N&RJ................................................4

Part No. 1262611 Z-30/20N, Z-30/20N RJ 19


100 Decals July 2016

106.1 Decals with Symbol, Turntable Covers (ANSI & CE)

20 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

106.1 Decals with Symbol, Turntable Covers (ANSI & CE)

Item Part No. Description Qty.

1 28171GT DECAL,DANGER,NO SMOKING ***......1


2 28174GT DECAL, POWER TO PLATFORM
230V**.....................................................1
3 28235GT DECAL, POWER TO PLATFORM
115V**.....................................................1
4 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
option, airline to platform
5 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................2
6 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
7 82544GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................2
8 82592GT DECAL,GROUND CONTROL
PANEL***................................................1
9 82610GT DECAL,LABEL,CB & STATUS LIGHT.....1
10 114343GT DECAL,LABEL,EMERGENCY DOWN....1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 21


100 Decals July 2016

107.1 Decals with Symbol, Boom (ANSI & CE)

22 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

107.1 Decals with Symbol, Boom (ANSI & CE)

Item Part No. Description Qty.

1 62928GT DECAL,COSMETIC,GENIE Z-30/20N.....1


2 72167GT DECAL,COSMETIC,GENIE
Z30/20NRJ..............................................1
3 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 23


100 Decals July 2016

108.1 Decals with Symbol, Platform (ANSI & CE)

24 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 100 Decals

108.1 Decals with Symbol, Platform (ANSI & CE)

Item Part No. Description Qty.

1 28174GT DECAL, POWER TO PLATFORM


230V**.....................................................1
2 28235GT DECAL, POWER TO PLATFORM
115V**.....................................................1
3 32728GT DECAL,OPTION GENERATOR***..........1
option, inverter
4 40434GT DECAL, LANYARD ANCHORAGE
POINT.....................................................6
5 44981GT DECAL,LABEL,AIRLINE 110 PSI...........1
option, airline to platform
6 46468GT DECAL,FUNCTION OVERRIDE.............1
option, aircraft protection
7 72081GT DECAL,PLATFORM CONTROL
PANEL**..................................................1
8 72867GT DECAL,LABEL,LIGHTS***......................1
option, work lights
9 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................1
10 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
11 82601GT DECAL,LABEL,MAX CAPACITY***........1
12 82602GT DECAL,DANGER,MAX SIDE
FRC,667N...............................................1
ANSI
13 82604GT DECAL,DANGER,SIDE FRC 400N........1
CE
14 82611GT DECAL,DRIVE ENABLE PATCH............1
15 82612GT DECAL,DANGER,MAX CAP,200KG.......1
option, aircraft protection
16 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
17 T112773GT TAPE, PROTECTIVE MASK...................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 25


200 Chassis Components July 2016

201.1 Steer Axle Linkage, Wheels and Hubs

26 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

201.1 Steer Axle Linkage, Wheels and Hubs

Item Part No. Description Qty.

1 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
2 824113GT WASHER,FLAT,1/4,USS,ZAG
3A 37100GT COVER W/DECAL DR CHAS STR
END*.......................................................1
word decals
3B 106038GT FRT COVER ASSY. W/SYM
DECALS**...............................................1
symbol decals
4 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........2
5 88337GT CYLINDER,STEER.................................1
-- 88338GT SEAL KIT, 88337
6 824129GT RUE RING,1.0,ZAG................................4
7 824127GT PIN,CLEVIS,1.0X2.41,SAE,ZAG............4
8 36163-SGT TIE ROD,WELDMENT,Z30N**................1
9 25817GT BEARING,1.00IDX1.25ODX1.00L..........4
10 824090GT SCREW,HHF,3/8-16X1,8,ZAG
11 45043GT HUB ASSEMBLY MODEL#60-8***.........2
-- 21166GT LUG BOLT,5/8-18,WHEEL HUB***
-- 45873GT SEAL/BEARING KIT (45043,54840)
includes items 12, 15, 20 and 21
12 45108GT OUTER CONE - MODEL 60-8................2
small bearing race not included
13 45112GT WASHER,SPINDLE................................2
14 45113GT NUT,SPINDLE,1-14................................2
15 45111GT CAP,DUST,45873 HUB KIT.....................2
16 94908GT TIRE & WHEEL ASSY,FRONT N-M........2
non-marking 8-hole wheel
17 824042GT NUT,LUG,5/8-18X90 DEG,ZAG
18 45114GT PIN,COTTER,.219 X 1.75
19 45071GT BEARING,1.5IDX1.75ODX1.5L
20 45107GT INNER CONE - MODEL 60-8.................2
large bearing race not included
21 45110GT SEAL-GREASE,MODEL 60-8.................2
22A 74312GT YOKE ASSY,LH,Z30NRJ........................1
left side; includes items 9 and 19
22B 74313GT YOKE ASSY,RH,Z30NRJ........................1
right side; includes items 9 and 19
23 45074GT WASHER,THRUST,1.5 X 3.5 X .187.......2
24 36211GT PIN,1.50DIAX3.25LG,1HOLE.................4
25 825019GT ROD END,.375X3.69,ZAG......................4
26 96317GT GROUND STRAP,12"LG***....................1
27 824029GT NUT,TL FLG,3/8-16,G,ZAG

Part No. 1262611 Z-30/20N, Z-30/20N RJ 27


200 Chassis Components July 2016

202.1 Non-steer Axle

28 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

202.1 Non-steer Axle

Item Part No. Description Qty.

1 38113GT COUPLER,INTERNAL SPLINE,T-HUB....2


2 52087GT O-RING,2-044 BUNA***..........................2
3 139351GT BRAKE, NEMA, 1200 IN/LB...................2
-- 105352GT GASKET, BRAKE (VENDOR#78917)
-- 139352GT BEARING KIT,AUSCO 1200 IN/LB**
-- 139353GT STACK KIT, AUSCO 1200 IN/LB
-- 139354GT O-RING KIT, AUSCO 1200 IN/LB
-- 139355GT GASKET KIT, AUSCO 1200 IN/LB
4 Ref. Hydraulic Hoses and Fittings (refer to
801.1)
5 824103GT SCREW,SHC,1/2-13X3,A574,ZAG.........4
6 22811GT O-RING,MOTOR TO BRAKE***..............2
7 56831GT MOTOR, DRIVE, SEPEX........................2
-- 37190GT BEARING, MOTOR
-- 65872GT BRUSH LEAD ASSEMBLY KIT(56831)
-- 72078GT BRUSH BOX ASSY
-- T108887GT SPRING, BRUSH
8 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........8
9 128732GT COVER, DRIVE CHASSIS,Z30N............1
decals not included, refer to 101.1 and
105.1
10 824060GT SCREW,HHC,1/4-20X1,8,ZAG...............4
11 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
12 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........4
13 824107GT SCREW,SHC,5/8-11X3,A574,ZAG.......12
14 824121GT WASHER,FLAT,.688X1.160X.09,HRD...12
15 824076GT SCREW,HHC,1-8X30,2,ZAG..................2
16 824116GT WASHER,FLAT,1.0,F436,HRD,ZAG.......2
17 824031GT NUT,TL FLG,1-8,G,ZAG..........................2
18 106445GT WHEEL DRIVE,4HB,57:1***...................2
-- 106121GT ROD,DISCONNECT 4HP/4HB***
-- 106122GT CAP,DISENGAGE,4HP/4HB***
-- 106123GT O-RING,END COVER,4HP/4HB***
-- 106508GT SEAL KIT,WHEEL DRIVE,4HB***
-- 21149GT LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 232486GT SNAP RING,WHEEL DRIVE
-- 58320GT KIT,TORQUE HUB COVER(101584)**
-- 74714GT BEARING KIT-74097 TORQUE HUB**
-- 83092GT SNAP RING (74097)
19 94909GT TIRE & WHEEL ASSY,REAR N-M
non-marking 9-hole wheel
20 824042GT NUT,LUG,5/8-18X90 DEG,ZAG............18
21 36612GT COUNTERWEIGHT,CAST,645 LBS.***...1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 29


200 Chassis Components July 2016

203.1 Battery Charger

30 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

203.1 Battery Charger

Item Part No. Description Qty.

-- 133286GT DECAL, POWER TO CHARGER,


UNIV.......................................................1
-- 228947GT CLIP,RETAINING,IES CHARGER...........1
1A 128375GT CHARGER 48V/30A AUTO AC X-LED....1
includes item 2 and 3; power cord not
included
1B 58494GT CHARGER,48V,110/60,12A,EERATNG
EE rated models only
2 139858GT HARN.CHARGER INTERLOCK Z34......1
3 228973GT KIT,ASSY,LED,IES CHARGER...............1
4 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............8
5 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4
6 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........4
7 36673GT PLATE,CHARGER MOUNT....................2
8 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........2
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
10A 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
included with item 13
10B 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK..........1
round male plug
10C 25388GT PLUG,FUSED,250V,13AMP,U.K.**.........1
square male plug
11A 128118GT BUSHING,STRAIN RELIEF,.875/.40......1
domestic
11B 139318GT BUSHING,STRAIN RELIEF,.875/.30......1
UK
12 128825GT BRACKET, CHARGER CORD AND
LED.........................................................1
13A 128377GT CORD AC IEC320-C19 TO 110US.........1
complete domestic power cord
13B 128376GT CORD EURO AC IEC320-C19PIGTAIL...1
does not include item 10

Part No. 1262611 Z-30/20N, Z-30/20N RJ 31


200 Chassis Components July 2016

204.1 Battery Packs

32 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

204.1 Battery Packs

Item Part No. Description Qty.

-- 824046GT BATTERY BOX ASSY,TANK SIDE


DWN........................................................1
includes items 11, 21-29; lid not included
-- 824047GT BATTERY BOX ASSY,CONTRL
SIDE**.....................................................1
includes items 10, 11, 19-24, 26 and 27;
lid not included
1 824228GT SCREW,THUMB,A-REG,3/8-16X1,ZAG..4
2 29868GT SPRING CLIP,3/8-16,.05-.20X.73...........4
3 106241GT INSULATION,48V BATT.BOX LID...........2
models with AGM option
4A 94001GT LID-BATTERY BOX W/DECALS**..........2
4B 106025GT LID,BATT PACK, W/SYM DECALS**......2
5 Ref. Cable Assembly
refer to 206.1
6 13002GT SCREW,HHC,5/16-18 X 1 GR5............16
7 18503GT NUT,LOCKING-LG.FLANGE,5/16-18....16
8 8910GT BOOT,CABLE TERM,MED.RED,4/0.....16
9A 36579GT BATTERY, 350AH,GROUP
L16G(DRY).............................................8
9B 823684GT BATTERY,AGM,6V/390A,L16..................8
models with AGM option
10 161941GT BATTERY BOX ASSY, LH.......................1
control side; includes item 11
-- 18650GT HANDLE,FORMED.................................1
11 36369GT BEARING,0.75IDX1.00ODX0.75L..........4
12 36212GT WASHER,THRUST,.75 X 1.38X.13.........4
13 94011GT BATTERY CABLE ASSEMBLY**............2
14 94012GT BATTERY CABLE ASSEMBLY...............2
15 74651GT FORMING,HANDLE BATTERY CONN....2
16 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........4
17 824037GT NUT,HH JAM,1/4-20,A,ZAG....................8
18 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
19 66900GT LATCH,ROTARY, W/KNOB, LEFT...........1
left side
20 101425PGT FORMING,BATTERY BOX LATCH LH.....1
21 824077GT SCREW,HHF,1/4-20X.5,8,ZAG...............4
22 45209GT WEAR PAD,4X2X.5 W/INSERT***..........2
23 824066GT SCREW,HHC,5/16-18X1.375,8,ZAG......6
24 1252977GT NUT,TL JAM,5/16-18,A,ZAG...................6
25 101426PGT FORMING,BATTERY BOX LATCH RH....1
26 824125GT BOLT,CARRIAGE,3/8-16X1,5,ZAG.........6
27 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................6
28 161940GT BATTERY BOX ASSY, RH......................1
tank side; includes item 11
-- 18650GT HANDLE,FORMED.................................1
29 66901GT LATCH,ROTARY,W/KNOB,RIGHT..........1
right side

Part No. 1262611 Z-30/20N, Z-30/20N RJ 33


200 Chassis Components July 2016

205.1 Electronic Control Module

34 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

205.1 Electronic Control Module

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128551GT PROGRAMMER PMC1311M-1101 USER -- 822919GT KIT, DC-DC CONV,Z30N W/INVERTR.....1


field install kit for units with inverter
-- 1263554GT PROGRAMMER, PMC 1313K-4401
for Genie Service Techs only 23 236665GT ASSEMBLY, CONTROLLER PLATE.......1
-- 56029GT CONNECTOR,MOLEX 24-WAY**
-- 56030GT TERMINAL,MOLEX 16 GAUGE***
-- 56561GT TOOL,TERMINAL CRIMPER,MOLEX***
-- 56562GT TOOL,TERMINAL EXTRACTOR,MOLEX
1 T114858GT CONTROLLER,SEP-EX Z30N,AMD......1
2 824079GT SCREW,HHF,1/4-20X1,8,ZAG................7
3 23404GT NUTSERT,1/4-20,STEEL CAD PLTD......7
4 824086GT SCREW,HHF,5/16-18X1,8,ZAG..............4
5 36456GT SPRING CLIP,5/16-18,.025-.15X............2
6 824217GT SCREW,PHPM SEMS
ET,M4-.7X8,ZAB.....................................4
7 56281GT ANGLE,FUSE MOUNT...........................1
8 36355GT FUSE,100 AMP,VERY FAST ACTING.....2
9 824028GT NUT,TL FLG,5/16-18,G,ZAG...................2
10 74282GT DUST SHIELDS,180A CONTACTOR.....4
for EE rated units only
11A 74268GT CONTACTOR,AUX PUMP 24V,80A***.....1
-- 22262GT CONTACT,MOVING,19549RELAY*
-- 22263GT CONTACT,STATIONARY,19549RELAY*
-- 74495GT SPRING, RETURN (FOR 74268)
11B 74266GT CONTACTOR,LIFT PUMP 24V 180A**
for EE rated units only
12 823226GT POWER RELAY, 24V COIL.....................1
for drive light option
13 824221GT SCREW,PHPM SEMS ET,10-32X.313,....5
14 23405GT NUTSERT,10-32 STEEL CAD PLTD.......5
15 61226GT RELAY SOCKET,70AMP........................1
16 56930GT DIODE,PCB DRIVE CONTACTOR**......1
17 43179GT FUSE,500 AMP,VERY FAST ACTING.....1
18 74267GT CONTACTOR,DRIVE,24V,180A***.........1
-- 74468GT SPRING, RETURN (FOR 74267)
-- 74469GT FIXED CONTACT (FOR 74267)
-- 74470GT MOVING CONTACT (FOR PN 74267)
19 74266GT CONTACTOR,LIFT PUMP 24V 180A**...1
-- 62695GT CONTACT,STATIONARY (56434)**
-- 62696GT CONTACT-MOVEABLE (56434)**
-- 74471GT SPRING,RETURN (74266)
20 56095GT BRACKET,CONTACTOR MOUNT
SINGLE...................................................3
21 1251757GT SCREW,PHPM,10-32X.50,ZAG..............4
22 79452GT CONVERTER, DC-DC, 48-26 VOLT**.....1
-- 822917GT KIT, DC-DC CONVERTER, DC...............1
field install kit for units without inverter

Part No. 1262611 Z-30/20N, Z-30/20N RJ 35


200 Chassis Components July 2016

206.1 Power Cable Diagram

36 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 200 Chassis Components

206.1 Power Cable Diagram

Item Part No. Description Qty.

-- 139010GT HARN ASSY, POWER DRIVE CHASS


includes 1 each items 5, 6 and 10
-- 825066GT HARN ASSY, POWER BATT PACK
includes 1 each items 1, 3, and 5
-- 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0
1 128465GT CABLE ASSY #2 RED BATT..................2
2 19520GT BATTERY CABLE ASSY,9.5"JUMPER....6
3 128466GT CABLE ASSY #2 BLK AP1/AP2 BATT....2
4 139019GT CABLE ASSY #4 BLK LP-D1/AP-D1......1
5 19436GT CONNECTOR,ANDERSON SB
175,1/0G.................................................4
-- 66397GT QUICK DISCONNECT
CASING,BATT**......................................8
-- 66398GT TERM CONTACT,#1/0 GA,SB175..........8
6 128458GT CABLE ASSY #2 RED AP1/AP2 DRIV....2
7 139018GT CABLE ASSY #4 BLK B(-)/LP-D1...........1
8 139016GT CABLE ASSY #4 RED PR2/LP-A1.........1
9 139017GT CABLE ASSY #4 RED PR3/AP-A2.........1
10 128459GT CABLE ASSY #2 BLK AP1/AP2 DRIV.....2
11 139013GT CABLE ASSY #2 BLK B(+)/PR1.............1
12 139020GT WIRE ASSY #10 RED F1/F2..................1
13 139014GT CABLE ASSY #2 BLK M(-)/A2................1
14 139012GT CABLE ASSY #2 BLK B(+)/A2...............1
15 139021GT WIRE ASSY #10 RED F2/F1..................1
16 139015GT CABLE ASSY #2 BLK A1/A1..................1
17 139022GT WIRE ASSY #10 RED F1/F2..................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 37


300 Turntable Components July 2016

301.1 Turntable Rotator

38 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty.

1A 42363GT RING,HOSE PROTECTOR.....................1


1B 106959GT GUIDE,HOSE.........................................1
not shown
1C 106960GT FORMING,HOSE LOCK.........................1
not shown
1D 824213GT SPRING CLIP, 3/8-16, ZAG
1E 824090GT SCREW,HHF,3/8-16X1,8,ZAG
2 824090GT SCREW,HHF,3/8-16X1,8,ZAG
3 74256GT REST PAD, LOWER REST Z30N...........2
4 Ref. Hydraulic Hoses and Fittings (refer to
802.1)
5 31194GT ELBOW,070302-4-2
6 824223GT SCREW,PHPM SEMS ET,10-32X1.25,....2
7 110637GT HARNESS LS3 OP DRIVE ENABLE......1
-- 119762GT CONN PLUG 4 WAY EXTEND DT..........1
-- 43960GT WIRE CABLE,16/4 CON.TPE
JKT............................................50-inches
-- 60429GT LOCK,PLUG 4 WAY,14-18GA.................1
-- 73714GT TERM,NI SOC,S&F,16-18GA,REEL.......4
-- 88356-12103GT SWITCH,LIMIT,W/ROLLER ARM***.......1
8 824224GT SCREW,FHPM,10-32X.5,ZAG................2
9 119917GT PLATE, TURNTABLE LS. MT..................1
10A 128619GT ZERK,GREASE,1/8 NPT,67.5 DEG**
10B 128620GT ZERK,GREASE,1/8 NPT,45 DEG***
11 139867GT SCREW,HHC,5/8-11 X 5.50 GR8 BO.....8
12 13064GT WASHER,FLAT,.625 HARDENED........20
13 128453GT MOTOR,TURNTABLE,125CC***.............1
-- 84312GT SEAL KIT,ROTATE MOTOR....................1
14 824102GT SCREW,SHC,1/2-13X1.5,A574,ZAG......2
15 119111GT ROTATOR TURNTABLE
ASSEMBLY***.........................................1
-- 128565GT SHIM KIT,TURNTABLE***
snap ring not included
-- 128618GT SEAL KIT***
-- 128621GT BEARING,CUP***
-- 128622GT BEARING,CONE***
-- 128899GT SHAFT,WORM GEAR***
-- 139008GT SNAP RING,INT,2.88 DIA***
16A 139866GT SCREW,HHC,5/8-11X4.50GR8
PLAIN....................................................12
(to SN Z30N16F-17573)
16B 1263142GT SCREW,HHC,5/8-11X4.5,8,ZAG..........12
(from SN Z30N16F-17574

Part No. 1262611 Z-30/20N, Z-30/20N RJ 39


300 Turntable Components July 2016

302.1 Ground Controls Side

40 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

302.1 Ground Controls Side

Item Part No. Description Qty. Item Part No. Description Qty.

-- 74920GT MARKING TAGS,# 1-10,WIELAND 22 23404GT NUTSERT,1/4-20,STEEL CAD PLTD


-- 74921GT MARKING TAGS,# 11-20,WIELAND 23 39640GT PLUG,NYLON 2.50 BLACK DOMED......1
-- 74922GT MARKING TAGS,# 21-30,WIELAND 24 19018GT TRIMLOCK,BLACK,5/32"..........23-inches
-- 74923GT MARKING TAGS,# 31-40,WIELAND 25 Ref. Function Manifold (refer to 701.1)
-- 74924GT MARKING TAGS,# 41-50,WIELAND** 26 824095GT SCREW,HHF,3/8-16X3,8,ZAG................2
-- 74925GT MARKING TAGS,# 51-60,WIELAND 27 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
1 824215GT SCREW,PHPM,10-32X.75,ZAG..............8 28 56875GT WELD,COVER SUPPORT LH Z30N*.....1
2 824032GT NUT,TL FLG,10-32,F,ZAG.......................8 29 824090GT SCREW,HHF,3/8-16X1,8,ZAG................2
3A 28298GT WIRING DUCT, 1.5 X 1.5........................2 30 81579GT HORN,24VDC,SPADE TERMINALS***....1
3B 1262218GT COVER, DUCT, WIRING 31A 56791GT ANGLE RELAY MOUNTING
4 824878GT LIGHT,LED IND. RED 24V NH................1 31B 56302GT RELAY,24VDC,40/30A,SEALED***.........7
to SN 16283
5 814884GT LOCKWASHER,LT IND. OD.868/530......1
31C 56302GT RELAY,24VDC,40/30A,SEALED***.........8
6 36388GT BUMPER, RUBBER, .75 X .50H,
from SN 16284
STUD......................................................3
31D 56318GT BRACKET...............................................1
7 824037GT NUT,HH JAM,1/4-20,A,ZAG....................6
31E 56319GT EDC FEMALE CONNECTOR - 4 PRONG
8 119618GT FORMING,BRACKET.............................1
31F 824215GT SCREW,PHPM,10-32X.75,ZAG
9A 94077GT SENSOR,LEVEL,4.5 DEG......................1
ANSI models; white ring 31G 824032GT NUT,TL FLG,10-32,F,ZAG
9B 110382GT LEVEL SENSOR,LS60,YL,2.5X4.5........1 32 110626GT COVER,TERMINAL STRIP, CONN.........1
CE models; yellow ring 33 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........1
9C 42439GT SENSOR,LEVEL 3 DEG**......................1
AUS models; black ring
10 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............9
11 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................8
12A 216788GT ASSY,TERMINAL RAIL,Z30/34DC
ANSI to SN 16298; CE to SN 16278;
includes items 13-16 and 18
12B 1259574GT TERMINAL RAIL, Z30/34DC
ANSI from SN 16299; CE from SN 16279;
includes items 13-18
13 216793GT TERMINAL BLOCK END PLATE............1
14 56994GT DIN RAIL,11.25"
15 74913GT END STOP, DIN RAIL,SCREW
CLAMP....................................................2
16A 217046GT KIT, TERMINAL BLOCK
use if replacing a jumpered terminal block
16B 216791GT TERMINAL BLOCK,WIELAND.............26
to SN 16283
16C 216791GT TERMINAL BLOCK,WIELAND.............28
from SN 16284
17 74918GT JUMPER COMB, 3-WAY,WIELAND........1
from SN 16284
18 74917GT JUMPER COMB, 2-WAY,WIELAND........3
19 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
20 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....4
21 147093GT ASSY, CIRCUIT BREAKER 10A.............1
includes mounting fastener

Part No. 1262611 Z-30/20N, Z-30/20N RJ 41


300 Turntable Components July 2016

303.1 Ground Control Panel

42 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

303.1 Ground Control Panel

Item Part No. Description Qty.

-- 45782GT DIODE,6 AMP,200 PIV,BULK


-- 37947GT KEYS,10 PACK***
1 101965GT GROUND CONTROL PANEL ASSY
includes item 3
2 19506GT HOUR METER,10-80 VOLTS***.............1
3 23404GT NUTSERT,1/4-20,STEEL CAD PLTD
4 122514GT KIT,ESTOP SVC BB&SM BOOM............1
-- 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66818GT CONTACT,NC.........................................2
-- 66821GT BASE,WITHOUT CONTACTS................1
5 147093GT ASSY, CIRCUIT BREAKER 10A.............1
includes jam nut
6A 13511GT RECEPTICAL,SNAP-IN (1450G1)***.....1
receptacle for 13930GT
6B 13930GT SWITCH ASSY,REMOTE BRAKE REL.
7 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1
-- 21982GT KEY,SINGLE***.......................................1
-- 824218GT SCREW,PHPM SEMS ET,8-32X.25,ZA
-- 83093GT KEY SINGLE***
key with rubber boot
-- 85239GT NUT,RETAINER (96008)
-- 88827GT GASKET,KEYSWITCH,PLASTIC***
8 16397-SGT SWITCH,TOGGLE,DPDT,3POS
MOMEN..................................................1
includes mounting fasteners; Z-30/20NRJ
models
-- 19268GT DIODE ASSEMBLY
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 54692GT SPACER,NYLON,.718 X .526 X.219
9 16397-SGT SWITCH,TOGGLE,DPDT,3POS
MOMEN..................................................7
includes mounting fasteners
-- 19268GT DIODE ASSEMBLY
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 54692GT SPACER,NYLON,.718 X .526 X.219
10 13037-SGT SWITCH,TOGGLE,SPDT,3POS
MOMEN*.................................................1
includes mounting fasteners
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 54692GT SPACER,NYLON,.718 X .526 X.219
11 13480-SGT SWITCH,TOGGLE,DPDT,2POS
MOMEN..................................................1
includes mounting fasteners
-- 13471GT COVER, AUXILIARY POWER SWITCH
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
-- 54692GT SPACER,NYLON,.718 X .526 X.219

Part No. 1262611 Z-30/20N, Z-30/20N RJ 43


300 Turntable Components July 2016

304.1 Power Unit Side

44 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

304.1 Power Unit Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 128808GT BRACKET, RETURN FILTER..................1 30 128728GT HYDRAULIC TANK, BE/DC....................1


2 824077GT SCREW,HHF,1/4-20X.5,8,ZAG 31 78622GT FILTER ASSY,SAE8,10 MIC,PAPR**......1
3 42019GT TANK BREATHER,NYLON **.................1 -- 44788GT FILTER ELEMENT,10MICRON,PAPER*
4 128818GT TUBE, HYDRAULIC TANK......................2
5 128811GT ELBOW,90D,520201-8............................2
6 39223GT BULKHEAD FITTING,PLASTIC X 8**.....2
7 128809GT HOSE ASSY,1/2",12.38".........................1
8 824119GT WASHER,FLAT,.25X1.25X.062,ZAG......2
9 94428GT WELDMENT,COVER SUPPORT RH***
10 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
11 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....4
12 824074GT SCREW,HHC,1-8X3,8,ZAG....................2
13 824116GT WASHER,FLAT,1.0,F436,HRD,ZAG.......2
14 36086GT COUNTERWEIGHT,Z30N.......................1
5330 pounds
15 77981GT PUMP,LIFT,3CC,CCW***........................1
-- 77990GT KIT,SEAL,3CC PUMP***
16 824100GT SCREW,SHC,3/8-24X1.25,A574,ZAG.....2
17 824110GT WASHER,LOCK,3/8,ZAG.......................2
18 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
19 48504GT MOTOR,FUNCTION,48V DC..................1
-- 37190GT BEARING, MOTOR
drive end
-- 44777GT BEARING,MOTOR
commutator end
-- 52915GT BRUSH LEAD ASSEMBLY KIT(48504)
-- 58933GT BRUSH SPRING SET
-- 58934GT BRUSH BOX ASSEMBLY
20 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........6
21 36456GT SPRING CLIP,5/16-18,.025-.15X............4
22 52914GT SCREW,HHTAPTITE THREAD8-32X.38
23 58932GT BRUSH SET 4 EA...................................1
24 52913GT SCREW,HH TAPETITE THRD8-32X.50
25 58936GT BRUSH COVER -PLATE-(48504)*
26 58933GT BRUSH SPRING SET
27 824095GT SCREW,HHF,3/8-16X3,8,ZAG................2
28 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
29 36179GT POWER UNIT,AUX PUMP 24VDC.........1
-- 37184GT MOTOR, 24V (36179)
-- 37185GT PUMP ASSEMBLY (36179)
-- 37186GT VALVE,CHECK (36179)
-- 37187GT SEAL KIT, 37185 PUMP
-- 37191GT GASKET, PUMP / MOTOR (36179)
-- 37192GT COUPLER, PUMP / MOTOR (36179)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 45


300 Turntable Components July 2016

305.1 Turntable Covers

46 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

305.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............4 27 36388GT BUMPER, RUBBER, .75 X .50H,


STUD......................................................3
2 58108GT COVER
W/DECALS,COUNTERWEIGHT**.........1 28 824037GT NUT,HH JAM,1/4-20,A,ZAG....................6
3 36457GT WASHER,THRUST,.313 X .50 X .10 29 1255758GT WASHER,FLAT,3/8,USS,ZAG.................4
4 36414GT HINGE,WELD.,COVER,PUMP
GRY/BLU................................................2
5 36391GT BRACE,RIGHT HINGE...........................1
6A 101969GT COVER ASSY W/DECAL,PUMP SIDE
includes items 14-16 and 23-24
6B 101970GT COVER ASSY W/SYM DCAL,PUMP SID
includes items 14-16 and 23-24
7 824079GT SCREW,HHF,1/4-20X1,8,ZAG..............10
8 824119GT WASHER,FLAT,.25X1.25X.062,ZAG.....10
9 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
10 824077GT SCREW,HHF,1/4-20X.5,8,ZAG...............8
11 36257GT COVER,CONTROL PANEL....................1
12 128045GT MODULE,LOAD SENSE 2007................1
13 Ref. Ground Control Panel (refer to 303.1)
14 824215GT SCREW,PHPM,10-32X.75,ZAG..............6
15 824032GT NUT,TL FLG,10-32,F,ZAG.......................6
16 36570GT BRACKET,COVER LATCH......................2
17 6935GT LOCKNUT,ELEC,1/2"..............................1
18 43956GT WIRE CABLE,14/3 CON.TPE JKT*
19 119403GT CONN,PLUG 120 AC/15A DOMESTIC...1
-- 119404GT CONN,RECEP 120AC/15A DOMESTIC
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388GT PLUG,FUSED,250V,13AMP,U.K.**
-- 6666GT PLUG,ELECTRICAL,220/50,NOVON
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
21 36415GT HINGE,WELD,COVER,CTRLS
GRY/BLU................................................2
22A 101967GT COVER ASSY W/DECAL,GRND CTRL
ANSI/CSA/AUS; includes items 14-16 and
23-24
-- 36392GT BRACE,LEFT HINGE
22B 101968GT COVER ASSY W/SYM DCAL,GC SIDE
CE/Asia/S. America; includes items 14-16
and 23-24
-- 36392GT BRACE,LEFT HINGE
23 36575GT LATCH,ADJUSTABLE DRAW.................2
24 36574GT SPRING,EXTENSION,.36 X 1.25...........2
25 18963GT ALARM,INTERMITTENT TONE 6-30V*...1
travel alarm does not include nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
26 45462GT ALARM,CHIME TONE 5-25VDC***........1
descent alarm does not include nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS

Part No. 1262611 Z-30/20N, Z-30/20N RJ 47


300 Turntable Components July 2016

306.1 Wire Harness Diagram

48 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 300 Turntable Components

306.1 Wire Harness Diagram

Item Part No. Description Qty.

A 58253GT KIT,REPAIR,DEUTSCH PLUG,W/TUBE


(small kit)
B 83129GT KIT,REPAIR,DEUTSH CONNECTORS**
(large kit)
C 61794GT CRIMPER,DEUTSCH,LIGHT DUTY***
(tool)
1A 237503GT HARNESS,PLAT BOX,Z30/34DC...........1
ANSI
1B 1260928GT HARNESS,PBOX,CE..............................1
CE
2 822872GT HARNESS,PBOX JUMPER,Z30/34DC....1
3 1260887GT HARNESS, RELAY,PBOX,CE.................1
CE
4 119133GT HARN LVI/BCI ENGAGE II Z34DC.........1
5 147389GT HARNESS, LOAD SENSE, Z30/34DC....1
CE
6 110255GT ASSEMBLY FOOT SWITCH...................1
7 823942GT OPTION,WORKLIGHTS,48V..................1
8A 139584GT HARNESS, JIB MANIFOLD, NON RJ.....1
models without rotating jib
8B 139585GT HARNESS, JIB MANIFOLD, RJ..............1
models with rotating jib
9 121848GT ASSY,LS,LOAD SENSE,38.5 IN.............1
CE
10 110239GT HARNESS CABLE3 18/19 COND..........1
black and gray connectors
11 110243GT HARNESS CABLE1 18/19 COND..........1
green and brown connectors
12 110235GT HARNESS CABLE2 12/3 COND............1
13 43956GT WIRE CABLE,14/3 CON.TPE
JKT*.........................................564-inches
inverter option
14A 1259575GT HARNESS, BASE CONTROL BOX........1
ANSI
14B 1260639GT HARNESS, GBOX, CE...........................1
CE
15 110242GT HARNESS, GBOX WIRE JUMPER........1
16 1260643GT HARNESS,BASE BOX,RELAY,CE..........1
CE
17 822704GT HARNESS, DRIVE CHASSIS, DC..........1
18 110249GT HARNESS,FUNC. MAN.,Z30/34DC........1
19 110639GT HARNESS LS2 OP PRIMARY................1
20 110638GT HARNESS LS1 OP EXT/RET.................1
21 110246GT HARNESS LS4 OP SECONDARY..........1
22 110637GT HARNESS LS3 OP DRIVE ENABLE......1
23 1261845GT HARNESS,TILT 24V,CSA PROD............1
CSA models (from Z3015-16759)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 49


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

401.1 Secondary Boom - View 1

50 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

401.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1A 824219GT SCREW,PHPM SEMS ET,8-32X1.25,Z...2 27 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2


to SN Z30N16F-17342 28A 37127GT LOWER SECONDARY BOOM
1B 1261606GT SCREW,PHPM,8-32X1.75,ZAG..............2 ASSEMBLY*............................................1
from SN Z30N16F-17343 28B 42610PGT HOSE TRACK,LOWER ARM Z30N
1C 1255803GT NUT,TL FLG,8-32,F,ZAG.........................2 not shown
from SN Z30N16F-17343 28C 42611GT HOSE TRACK COVER,LOWER ARM
2 106086GT HARNESS,LS,SEC LIFT LS4 Z30/34 not shown
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) 29 101349GT CYLINDER,ELEVATE, Z30N...................1
-- 106428GT LS STL ROLLER PLUNGER (ZCE02) -- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**
-- 106429GT LS METAL END PLUNGER (ZCE10) -- 94254GT SEAL KIT, 94211, 94254, 101349
-- 106434GT LS BLUE PLASTIC BODY (XCKP) 30 74334GT UPPER SECONDARY BOOM
ASSEMBLY*............................................1
-- 19491GT CONTACTOR,LIMIT SWITCH
31 74271GT HOSE TRACK,UPPER***.......................1
-- 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.101-inches 32 824040GT NUT,ACORN,3/8-16,ZAG........................4
-- 76450GT CONN.SQZ,PG 11,.23-.30,W/ORING 33 824122GT WASHER,FLAT,.375X1.25X.062,ZAG.....4
-- 88356-116R5GT SWITCH,LIMIT,W/ROLLER ARM...........1 34 42609GT HOSE TRACK COVER,UPPER ARM.....1
-- 97128GT ROLLER ARM,LIMIT SWITCH*** 35 44133GT WIRE CABLE,16/4 CON.TPE
JKT*.........................................184-inches
3 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
4 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
5 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
6 74945GT COMPRESSION ARM WLDMT 38.50
**.............................................................2
7 40446GT LOWER MIDPIVOT ASSY,Z34
&Z34N*...................................................1
8 74232-SGT CONNECTING LINK 30N&34
PAINTED.................................................1
9 42939-18700GT WIRE LOOM,1.88 DIA............187-inches
10 824095GT SCREW,HHF,3/8-16X3,8,ZAG................4
11 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....4
12 29868GT SPRING CLIP,3/8-16,.05-.20X.73...........4
13 36620GT COUNTERWEIGHT,CAST,400 LBS.......1
14 94425GT COMP ARM WELD LOWER, RIGHT***..1
15 128634GT WELDMENT, LWR COMPRESION
ARM........................................................1
16 42413GT ANGLE,SWITCH MOUNT***..................1
17 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............2
18 824109GT WASHER,LOCK,1/4,ZAG.......................2
19 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.72-inches
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2
21 824223GT SCREW,PHPM SEMS ET,10-32X1.25,....2
22 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
23 74085GT REST PAD,UPPER PIVOT Z30N............2
24 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
25 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
26 824113GT WASHER,FLAT,1/4,USS,ZAG.................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 51


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

402.1 Secondary Boom - View 2

52 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

402.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 36194GT PIN,1.50DIAX15.13LG,1HOLE...............3
2 34245GT BEARING,1.25IDX1.50X1.25L.............10
3 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
4 36245GT BEARING,FL,1.00IDX1.25ODX0.84L.....4
5 36202GT PIN,1.00DIAX7.25LG,1HOLE.................2
6 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....8
7 36390GT PIN,1.25DIAX3.63LG,THREADED.........8
8 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........9
9 825019GT ROD END,.375X3.69,ZAG......................3
10 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............4
11 824110GT WASHER,LOCK,3/8,ZAG.......................4
12 36389GT PIN,1.50DIAX16.13LG,1HOLE...............1
13 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1
14 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........4
15 36205GT PIN,1.25DIAX3.00LG,THREADED.........2
16 36246GT BEARING,FL,1.25IDX1.50ODX1.09L.....2
17 18396GT BEARING,1.5IDX1.75ODX1.0L..............4
18 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
19 Ref. Elevate Cylinder (refer to 401.1)
20 25683GT BEARING,POLYGON,20DU12...............2
21 74089GT PIN,1.25DIAX9.63LG,1HOLE.................2
22 825358GT WASHER,FLAT,5/16,USS,ZAG...............1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 53


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

403.1 Upper Pivot

54 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

403.1 Upper Pivot

Item Part No. Description Qty.

1 36194GT PIN,1.50DIAX15.13LG,1HOLE...............1
2 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
3 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............2
4 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
5 825019GT ROD END,.375X3.69,ZAG......................5
6 74091GT PIN,1.25DIAX9.13LG,1HOLE.................2
7 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
8 824218GT SCREW,PHPM SEMS ET,8-32X.25,ZA...2
9 106082GT HARNESS,LS,EXT/RET LS1 Z30
-- 106433GT LS SPRING WAND (ZCY91)
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 22359GT SPRING ARM,LIMIT SWITCH,6.25"
-- 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.216-inches
-- 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM
10 Ref. Primary Boom (refer to 404.1)
11 824093GT SCREW,HHF,3/8-16X1.75,8,ZAG...........1
12 47377GT BEARING,1.25 ID X 1.5 OD X .75..........6
13 94215GT CYLINDER,PRIMARY LIFT....................1
includes item 12
-- 43937GT VALVE,CB.CBBC-LHN@3200***............2
-- 94258GT SEAL KIT, 94215, 94430.........................1
14 88280GT BEARING,1.5IDX1.75ODX0.75L............2
15 94216GT CYLINDER,MASTER..............................1
includes items 12 and 14
-- 94259GT SEAL KIT, 94216
16 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
17 36198GT PIN,1.25DIAX8.12LG,1HOLE.................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 55


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

404.1 Primary and Extension Booms

56 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

404.1 Primary and Extension Booms

Item Part No. Description Qty.

1 824029GT NUT,TL FLG,3/8-16,G,ZAG


2 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG
3 825019GT ROD END,.375X3.69,ZAG
4 101557GT PIN,1.00DIAX9.01LG,THREADED
5 94031GT WELDMENT,PRIMARY BOOM Z30N.....1
refer to 502.1 for rotating jib
6 824067GT SCREW,HHC,3/8-16X1,8,ZAG
7 824110GT WASHER,LOCK,3/8,ZAG
8A 29080GT SHIM,WEAR PAD,5X 1.5 16GA
8B 42502GT SHIM,SIDE PAD 22GA.
(quantity as needed)
9 34125GT WEAR PAD,5 X 1.5 X .75 W/NUTS.........8
10 824068GT SCREW,HHC,3/8-16X1.25,8,ZAG
11 42621GT WEAR PAD,4 X 4 X .75 W/NUTS............1
12 824060GT SCREW,HHC,1/4-20X1,8,ZAG
13 824109GT WASHER,LOCK,1/4,ZAG
14 74066GT WEAR PAD,EXT CYL***.........................2
15 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG
16 824027GT NUT,TL FLG,1/4-20,G,ZAG
17 824079GT SCREW,HHF,1/4-20X1,8,ZAG
18 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........2
19 147079GT BRACKET, HOSE ROUTING..................1
-- 56361GT CABLE TIE,BUTTON,BLACK,14.75LG
20 36192GT PIN,0.75DIAX5.51LG,2RING..................2
21 824163GT SNAP RING,EXTERNAL,3/4,ZAG..........4
22 147487GT WELDMENT, EXT BOOM, Z30N............1
23 45745GT WEAR PAD,4 X 2 X.50 THK.BLACK.......2
24 94213GT CYLINDER,EXTENSION........................1
-- 36648GT VALVE,COUNTERBALANCE 2500
PSI*.........................................................1
-- 74508GT VALVE,CHECK,COBA-X*N 200PSI
PO...........................................................1
-- 74509GT VALVE,CHECK,CXAD-XCN,30PSI.........1
-- 94256GT SEAL KIT, 94213.....................................1
25 56849GT PAD,REST,1"THICK,W/STUDS*
26 824038GT NUT,TL JAM,3/8-16,A,ZAG
27 824219GT SCREW,PHPM SEMS ET,8-32X1.25,Z...2
28 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 22359GT SPRING ARM,LIMIT SWITCH,6.25"
-- 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
29 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.199-inches

Part No. 1262611 Z-30/20N, Z-30/20N RJ 57


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

405.1 Cable Track

58 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

405.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary and Extension Booms (refer


to 404.1)
2 824079GT SCREW,HHF,1/4-20X1,8,ZAG..............10
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................16
4 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........4
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............6
6 139537GT CABLE TRACK,NYLATRAC,26 LINK......1
-- 139540GT REPAIR LINK,NYLATRAC,7 LINKS
-- 139541GT BRACKET SET,NYLATRAC,KS400
-- 139542GT LINK,NYLATRAC,KS400
7 56983PGT CHANNEL,LWR TRAY PLASTIC TK **
8 824113GT WASHER,FLAT,1/4,USS,ZAG.................3
9 74119PGT CHANNEL,UPPER PLASTIC TRACK.....1
10 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....3

Part No. 1262611 Z-30/20N, Z-30/20N RJ 59


400 Boom Components, Z-30/20N (Non-Rotating Jib) July 2016

406.1 Jib Boom and Platform Rotator

60 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 400 Boom Components, Z-30/20N (Non-Rotating Jib)

406.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Extension Boom (refer to 404.1) -- 47377GT BEARING,1.25 ID X 1.5 OD X .75..........2


barrel end
2 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....4
-- 74735GT VALVE,COUNTERBALANCE.................2
3 824164GT SNAP RING,EXTERNAL,1.25,ZAG........1
-- 94260GT SEAL KIT, 94217.....................................1
4 128550GT PIN,1.25DIAX7.64LG,2RING..................1
31 42929GT HOSE,RET.FILTER DWN TUBE
5 74587GT BELLCRANK ASSEMBLY, Z30N,Z34**
RUBBE......................................28-inches
-- 74865GT BEARING,FL,1.25IDX1.50ODX1.25L.....6
32 10665GT PIN,ROLL,.25 X 1.5***............................1
with flange
33 50546GT PIN,1.25DIAX6.36LG,2RING..................1
-- 74866GT BEARING,1.25IDX1.50ODX1.25L..........2
6 825019GT ROD END,.375X3.69,ZAG......................6
7 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............5
8 824025GT NUT,TL,3/8-16,C,ZAG.............................5
9 36054-SGT COMPRESSION MEMBER
(BORED)***.............................................2
10 Ref. Hydraulic Components (refer to 802.1)
11 94218GT CYLINDER,JIB........................................1
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**.2
-- 47377GT BEARING,1.25 ID X 1.5 OD X .75..........4
-- 94261GT SEAL KIT,94218......................................1
12 824073GT SCREW,HHC,3/4-10X9,8,ZAG...............1
13 824030GT NUT,TL FLG,3/4-10,G,ZAG.....................1
14 233717GT ROTATOR,PLAT,Z30/34/Z40...................1
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR.....1
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L.....4
15 824089GT SCREW,HHF,3/8-16X.75,8,ZAG.............6
16 56500-SGT WELDMENT,PLATFORM
SUPPORT***..........................................1
17 824062GT SCREW,HHC,1/4-20X1.5,8,ZAG............1
18 824109GT WASHER,LOCK,1/4,ZAG.......................1
19 56929GT MANIFOLD,ROTATOR,180 DEG.***.......1
-- 62506GT VALVE - COUNTERBALANCE**
-- 62507GT O-RING, ROTATOR MANIFOLD
20 36199GT PIN,1.25DIA.X10.38LG,1HOLE..............2
21 42939GT WIRE LOOM,1.88 DIA............120-inches
22 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
23 56976GT JIB BOOM MACH...................................1
24 36561-SGT HOSE COVER,JIB BOOM**...................1
25 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
26 42797GT PIN,1.25DIAX12.50LG,2HOLE...............2
27 Ref. Jib Boom Manifolds (refer to
702.1)......................................................1
28 824077GT SCREW,HHF,1/4-20X.5,8,ZAG...............2
29 139655GT PIN,SLAVE CYLINDER..........................1
30 94217GT CYLINDER,SLAVE,DONGYANG............1
-- 35088GT BEARING,FL,1.25IDX1.41ODX.89L.......2
rod end

Part No. 1262611 Z-30/20N, Z-30/20N RJ 61


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

501.1 Primary Boom Wear Pads

62 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

501.1 Primary Boom Wear Pads

Item Part No. Description Qty.

-- Refer to 404.1 for models without rotating


jib
1 Ref. Primary Boom (refer to 502.1)
2 824061GT SCREW,HHC,1/4-20X1.25,8,ZAG..........8
3 824109GT WASHER,LOCK,1/4,ZAG.....................28
4 824113GT WASHER,FLAT,1/4,USS,ZAG...............16
5 74134GT SHIM,WEAR PAD .030
as needed
6 101429GT WEAR PAD,EXT BOOM***.....................6
6 x 2 x 0.75 inches
7 824060GT SCREW,HHC,1/4-20X1,8,ZAG.............20
8 74044GT WEAR PAD,EXT BOOM***...................10
6 x 2 x 0.5 inches
9 Ref. Extension Boom (refer to 502.1)......1
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
10 824079GT SCREW,HHF,1/4-20X1,8,ZAG................1
11 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........1
12 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 63


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

502.1 Primary and Extension Booms

64 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

502.1 Primary and Extension Booms

Item Part No. Description Qty.

-- Refer to 404.1 for models without a rotating


jib
-- Ref. Upper Pivot (refer to 403.1).............2
1 74345GT PRIMARY BOOM TUBE ASSEMBLY**....1
-- 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
2 824082GT SCREW,HHF,1/4-20X1.75,8,ZAG...........4
3 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................7
4 74066GT WEAR PAD,EXT CYL***.........................1
5 824163GT SNAP RING,EXTERNAL,3/4,ZAG..........2
6 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
7 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........2
8 147079GT BRACKET, HOSE ROUTING..................1
-- 56361GT CABLE TIE,BUTTON,BLACK,14.75LG
9 36192GT PIN,0.75DIAX5.51LG,2RING..................2
10 147637GT ASSY, EXT BOOM, Z30NRJ...................1
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
11 94214GT CYLINDER,EXTENSION,Z30NRJ***......1
-- 36648GT VALVE,COUNTERBALANCE 2500 PSI*
(for 94214 cylinder)
-- 94257GT SEAL KIT, 94214
(for 94214 cylinder)
12 824113GT WASHER,FLAT,1/4,USS,ZAG.................3
13 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....3
14 824038GT NUT,TL JAM,3/8-16,A,ZAG.....................2
15 56849GT PAD,REST,1"THICK,W/STUDS*.............1
16 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
17 54530GT CLAMP,HOSE,ALUMINUM.....................2
18 106082GT HARNESS,LS,EXT/RET LS1 Z30
-- 106433GT LS SPRING WAND (ZCY91)
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 22359GT SPRING ARM,LIMIT SWITCH,6.25"
-- 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.216-inches
-- 88356-127J5GT SWITCH,LIMIT,W/6.25"SPRING ARM.....1
19 824219GT SCREW,PHPM SEMS ET,8-32X1.25,Z...2
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
21 56051GT WIRE CABLE,16/2,WHT/BLK,SJEOW....1
22 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............1
23 825019GT ROD END,.375X3.69,ZAG......................1
24 101557GT PIN,1.00DIAX9.01LG,THREADED.........1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 65


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

503.1 Rotating Jib Boom Assembly

66 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

503.1 Rotating Jib Boom Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

1 36190GT PIN,SLAVE CYL,1.25 X 6.06***..............1 33 74347GT JIB PIVOT ASSEMBLY**.........................1


2 Ref. Extension Boom (refer to 502.1) -- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
3 824152GT WASHER,SHIM,1.270X1.875X.062,Z.....2 34 Ref. Slave Cylinder..................................1
refer to 406.1
4 824164GT SNAP RING,EXTERNAL,1.25,ZAG........3
35 237830GT SCREW,HHF,1/2-13X1,8,ZAG................8
5 824075GT SCREW,HHC,1-8X12.75,5,ZAG.............1
36 74089GT PIN,1.25DIAX9.63LG,1HOLE.................1
6 824116GT WASHER,FLAT,1.0,F436,HRD,ZAG.......1
37 42939GT WIRE LOOM,1.88 DIA..............24-inches
7 824092GT SCREW,HHF,3/8-16X1.5,8,ZAG.............4
38 10665GT PIN,ROLL,.25 X 1.5***............................1
8 824025GT NUT,TL,3/8-16,C,ZAG.............................4
39 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........1
9 825019GT ROD END,.375X3.69,ZAG......................5
40 229074GT CLAMP,WIRE HARNESS.......................1
10 36199GT PIN,1.25DIA.X10.38LG,1HOLE..............2
11 36561-SGT HOSE COVER,JIB BOOM**...................1
12 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
13 824077GT SCREW,HHF,1/4-20X.5,8,ZAG...............2
14 Ref. Jib Boom Manifold...........................1
refer to 702.1
15 Ref. Hydraulic Components....................4
refer to 802.1
16 56976-SGT JIB BOOM MACH***...............................1
17 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
18 42939GT WIRE LOOM,1.88 DIA..............22-inches
19 824073GT SCREW,HHC,3/4-10X9,8,ZAG...............1
20 824030GT NUT,TL FLG,3/4-10,G,ZAG.....................1
21 233717GT ROTATOR,PLAT,Z30/34/Z40...................1
-- 233745GT SEAL AND BRG KIT,4.5K ROTATOR.....1
-- 30222GT BEARING,FL,1.25IDX1.41ODX1.50L
22 56929GT MANIFOLD,ROTATOR,180 DEG.***.......1
-- 62506GT VALVE - COUNTERBALANCE**
-- 62507GT O-RING, ROTATOR MANIFOLD
23 824109GT WASHER,LOCK,1/4,ZAG.......................6
24 824062GT SCREW,HHC,1/4-20X1.5,8,ZAG............3
25 36054-SGT COMPRESSION MEMBER
(BORED)***.............................................2
26 Ref. Jib Cylinder (refer to 406.1).............1
27 42797GT PIN,1.25DIAX12.50LG,2HOLE...............1
28 824063GT SCREW,HHC,1/4-20X1.75,8,ZAG..........3
29 74051GT MANIFOLD,ROTATOR 200 DEG............1
-- 62506GT VALVE - COUNTERBALANCE**
-- 62507GT O-RING, ROTATOR MANIFOLD
30 226540GT ROTATOR,JIB,180 DEG,15K..................1
-- 226542GT SEAL KIT, 15K ROTATOR
-- 34245GT BEARING,1.25IDX1.50X1.25L...............2
-- 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......4
31 824031GT NUT,TL FLG,1-8,G,ZAG..........................1
32 139655GT PIN,SLAVE CYLINDER..........................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 67


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

504.1 Secondary Boom - View 1

68 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

504.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1A 824219GT SCREW,PHPM SEMS ET,8-32X1.25,Z...2 30 128040GT LOWER SECONDARY BOOM


to SN Z30N16F-17342 ASSEMBLY.............................................1
1B 1261606GT SCREW,PHPM,8-32X1.75,ZAG..............2 31 74271GT HOSE TRACK,UPPER***.......................1
from SN Z30N16F-17343 32 824040GT NUT,ACORN,3/8-16,ZAG........................4
1C 1255803GT NUT,TL FLG,8-32,F,ZAG.........................2 33 824122GT WASHER,FLAT,.375X1.25X.062,ZAG.....4
from SN Z30N16F-17343
34 42609GT HOSE TRACK COVER,UPPER ARM.....1
2 88356-116R5GT SWITCH,LIMIT,W/ROLLER ARM...........2
35 44133GT WIRE CABLE,16/4 CON.TPE
-- 106427GT LS ROT.HEAD W/O LEVER (ZCE01) JKT*.........................................184-inches
-- 106428GT LS STL ROLLER PLUNGER (ZCE02)
-- 106429GT LS METAL END PLUNGER (ZCE10)
-- 106434GT LS BLUE PLASTIC BODY (XCKP)
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 76450GT CONN.SQZ,PG 11,.23-.30,W/ORING
3 40447GT UPPER MIDPIVOT ASSY,Z34 & Z34N....1
4 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................3
5 824083GT SCREW,HHF,1/4-20X2.5,8,ZAG.............4
6 74945GT COMPRESSION ARM WLDMT 38.50
**.............................................................2
7 40446GT LOWER MIDPIVOT ASSY,Z34
&Z34N*...................................................1
8 74232GT CONNECTING LINK Z30N & Z34***......1
9 42939-5400GT WIRE LOOM,1.88 DIA..............54-inches
10 824095GT SCREW,HHF,3/8-16X3,8,ZAG................4
11 824120GT WASHER,FLAT,.375X1.50X.125,ZAG.....4
12 29868GT SPRING CLIP,3/8-16,.05-.20X.73...........4
13 36620GT COUNTERWEIGHT,CAST,400 LBS.......1
14 94425GT COMP ARM WELD LOWER, RIGHT***..1
15 128634GT WELDMENT, LWR COMPRESION ARM
16 42413GT ANGLE,SWITCH MOUNT***..................1
17 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............2
18 824109GT WASHER,LOCK,1/4,ZAG.......................2
19 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.72-inches
20 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2
21 824223GT SCREW,PHPM SEMS ET,10-32X1.25,....2
22 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........2
23 74085GT REST PAD,UPPER PIVOT Z30N............2
24 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................2
25 824079GT SCREW,HHF,1/4-20X1,8,ZAG................2
26 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
27 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....2
28 128039GT UPPER SEC BOOM ASSY Z30N RJ.....1
29 101349GT CYLINDER,ELEVATE, Z30N...................1
-- 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**.1
-- 94254GT SEAL KIT, 94211, 94254, 101349...........1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 69


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

505.1 Secondary Boom - View 2

70 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

505.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 36194GT PIN,1.50DIAX15.13LG,1HOLE...............3
2 34245GT BEARING,1.25IDX1.50X1.25L.............10
3 45071GT BEARING,1.5IDX1.75ODX1.5L..............2
4 36245GT BEARING,FL,1.00IDX1.25ODX0.84L.....4
5 36202GT PIN,1.00DIAX7.25LG,1HOLE.................2
6 824151GT WASHER,SHIM,1.270X2.130X.062,Z.....8
7 36390GT PIN,1.25DIAX3.63LG,THREADED.........8
8 824091GT SCREW,HHF,3/8-16X1.25,8,ZAG...........9
9 825019GT ROD END,.375X3.69,ZAG......................3
10 824067GT SCREW,HHC,3/8-16X1,8,ZAG...............4
11 824110GT WASHER,LOCK,3/8,ZAG.......................4
12 36389GT PIN,1.50DIAX16.13LG,1HOLE...............1
13 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....1
14 824094GT SCREW,HHF,3/8-16X2.75,8,ZAG...........4
15 36205GT PIN,1.25DIAX3.00LG,THREADED.........2
16 36246GT BEARING,FL,1.25IDX1.50ODX1.09L.....2
17 18396GT BEARING,1.5IDX1.75ODX1.0L..............4
18 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................4
19 Ref. Elevate Cylinder (refer to 504.1)
20 25683GT BEARING,POLYGON,20DU12...............2
21 74089GT PIN,1.25DIAX9.63LG,1HOLE.................1
22 825358GT WASHER,FLAT,5/16,USS,ZAG...............1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 71


500 Boom Components, Z-30/20N RJ (Rotating Jib) July 2016

506.1 Cable Track

72 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 500 Boom Components, Z-30/20N RJ (Rotating Jib)

506.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary and Extension Booms (refer


to 502.1)
2 824079GT SCREW,HHF,1/4-20X1,8,ZAG..............10
3 824027GT NUT,TL FLG,1/4-20,G,ZAG...................16
4 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........4
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............6
6 139537GT CABLE TRACK,NYLATRAC,26 LINK......1
-- 139540GT REPAIR LINK,NYLATRAC,7 LINKS
-- 139541GT BRACKET SET,NYLATRAC,KS400
-- 139542GT LINK,NYLATRAC,KS400
7 56983PGT CHANNEL,LWR TRAY PLASTIC TK **
8 824113GT WASHER,FLAT,1/4,USS,ZAG.................3
9 74119PGT CHANNEL,UPPER PLASTIC TRACK.....1
10 27497GT CLAMP,RUBBER CUSHIONED-2 5/32....3

Part No. 1262611 Z-30/20N, Z-30/20N RJ 73


600 Platform Components July 2016

601.1 Platform

74 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 600 Platform Components

601.1 Platform

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101985GT PLAT ASSY W/DECAL(US/CANADA).....1 16 74006GT COVER,GFCI,HORIZONTAL,WEATHER.1


ANSI and CSA 17 824214GT SCREW,PHPM,6-32X.5,ZAG..................2
-- 101986GT PLAT ASSY W/DECAL (CE)...................1 18 T112561GT PLATE,UK,POWER TO PLAT.................1
CE
19 66356GT GASKET, UK RECEPTACLE..................1
-- 101987GT PLAT ASSY W/DECAL (AUSTRALIA).....1
AUS 20 T112560GT RECEPTACLE,UK,110V.........................1
is included with kit T112563GT
-- 101988GT PLAT ASSY W/DECAL (ASIA/S.AMER...1
Asia and S. America 21 1255788GT SCREW,FHPM,8-32X.375,ZAG..............4
-- 94745PGT TOEBOARD,ENTRY EUROPEAN 22 43956GT WIRE CABLE,14/3 CON.TPE JKT*
PNTD**...................................................1 refer to 306.1
1 824225GT SCREW,FHPM,10-32X.75,ZAG..............2 23 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
2 824032GT NUT,TL FLG,10-32,F,ZAG.......................2 24 6935GT LOCKNUT,ELEC,1/2"..............................1
3A 32710GT GUARD,FOOTSWITCH,W/DECAL STEEL 25 824087GT SCREW,HHF,5/16-18X1.25,8,ZAG
ANSI, CSA and AUS 26 824028GT NUT,TL FLG,5/16-18,G,ZAG
3B 30807P-SGT FOOTSWITCH HOUSING,PAINTED 27A 44743GT MANUAL BOX W/DECALS***.................1
CE, Asia and S. America USA/Canada/Australia
4 227620GT ASSEMBLY,FOOT SWITCH....................1 27B 24514GT BOX,INSTRUCTION STORAGE
-- 119058GT CONN PLUG 4 WAY ENDCAP DT.........1 Europe/Asia/South America (decal
required; refer to Section100)
-- 1257483GT KIT, FASTENER, FOOTSWITCH............1
28 102992GT SLIDING MIDRAIL KIT,PTD....................1
-- 227564GT FOOT SWITCH,20A IP65.......................1
29A 101981GT PLAT RAIL ASSY 4'ANSI/CSA...............1
-- 33576GT CONN,SQZ,BLK,1/2NPT,.38-.50,SM......1 railings only; no control box, flooring or
-- 38681GT TERMINAL,#10 RING,BLUE,REEL........3 decal plate
-- 43960GT WIRE CABLE,16/4 CON.TPE 29B 101982GT PLAT RAIL ASSY, 4' CE..........................1
JKT............................................60-inches railings only; no control box, flooring or
decal plate
-- 60429GT LOCK,PLUG 4 WAY,14-18GA.................1
29C 101983GT PLAT RAIL ASSY 4' AUS........................1
-- 73714GT TERM,NI SOC,S&F,16-18GA,REEL.......4
railings only; no control box, flooring or
-- 73739GT BOOT,PLUG 4 WAY................................1 decal plate
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG 29D 101984GT PLAT RAIL ASSY 4' ASIA/S.AMER........1
6 824027GT NUT,TL FLG,1/4-20,G,ZAG railings only; no control box, flooring or
decal plate
7 56465PGT FLOORING,PLATFORM 46X30,PAINT...1
30 128667GT BRACKET, CABLE STRAIN RELIEF......1
8 56656PGT PLATFORM STEP * PAINTED................1
option 31 128668GT CLAMP,CABLE STRAIN RELIEF............1

9 56912GT SPRING CLIP,1/4-20,.025-.15X.5 32 128669GT BACKING PLATE, PLATFORM


CLAMP....................................................1
10 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1
33 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG
11A 62508GT DECAL PLATE W/D,PLAT,Z30/34**........1
ANSI/CSA; includes item 27 34 56500-SGT WELDMENT,PLATFORM
SUPPORT***..........................................1
11B 62516GT DECAL PLATE W/D,PLAT,Z30/34**........1 refer to 905.1 for Platform Overload option
CE; includes item 27
35 Ref. Platform Control Box (refer to 602.1
11C 101980GT DECAL PLATE ASSY,W/SYM and 603.1)
DECALS..................................................1 refer to 603.1 Platform Controls
CE, Asia and S. America; includes item 27
11D 231204GT ASSY,DECAL PLATE, Z30 AUS.............1
AUS; includes item 27
12 74052GT GASKET,COVER,GFCI,WEATHERPROOF
13 10777GT COVER,BLANK.......................................1
14 13585GT OUTLET 110V........................................1
ANSI/CSA
15 33759GT SCREW,PHILLIPS,PHM,8-32 X.375.......2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 75


600 Platform Components July 2016

602.1 Platform Controls - External View

76 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 600 Platform Components

602.1 Platform Controls - External View

Item Part No. Description Qty.

1A 229567GT PLUG, SANTOPRENE .5 BLACK DOME


1B 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................1
option, jib boom rotate switch
2A 229567GT PLUG, SANTOPRENE .5 BLACK DOME
2B 824878GT LIGHT,LED IND. RED 24V NH
option, machine not level indicator light
3A 229567GT PLUG, SANTOPRENE .5 BLACK DOME
3B 824878GT LIGHT,LED IND. RED 24V NH
option, platform overload indicator light
4 Ref: JOYSTICK,5K-0 OHM,W/RELAY
12-pin connector, refer to 604.1
5 229567GT PLUG, SANTOPRENE .5 BLACK
DOME.....................................................6
6 56886GT CONTROLLER,ROTARY 24V
W/RAMP.................................................1
refer to 605.1
7 128202GT SWITCH TOGGLE ASSY DPDT 3P
MOM.......................................................7
8 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1
nut ring not included
-- 72326GT NUT - PLASTIC,RING FOR ALARMS.....1
9 128200GT SWITCH TOGGLE ASSY SPDT 3P
MOM.......................................................1
drive enable switch
10 824878GT LIGHT,LED IND. RED 24V NH................1
drive enable indicator light
11 128203GT SWITCH TOGGLE ASSY SPDT 2P
MOM.......................................................1
auxiliary power switch
12 6090GT SCREW,HHC,1/4-20 X .75
13 6356GT WASHER,LOCK,.25
14 6638GT WASHER,FLAT,USS,1/4"Y
15 122513GT KIT,HORN SVC BB&SM BOOM.............1
-- 66813GT BUTTON,PUSH,BLACK W/SEAL***
-- 66815GT BASE, W/1 N.O. CONTACTS***
16 122514GT KIT,ESTOP SVC BB&SM BOOM............1
-- 226321GT BOOT(BELLOWS),E-STOP, RED
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66818GT CONTACT,NC
-- 66821GT BASE,WITHOUT CONTACTS
17 45840GT PLUG,NYLON 2.00 BLACK DOMED......1
refer to 903.1 for battery charge indicator
option
18 ref. Platform Control Box
refer to 603.1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 77


600 Platform Components July 2016

603.1 Platform Controls - Internal View

78 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 600 Platform Components

603.1 Platform Controls - Internal View

Item Part No. Description Qty. Item Part No. Description Qty.

-- 147253GT TIME DELAY RELAY,2 SEC,24VDC 23 T106699 BRACKET,RELAY MOUNT


W/INSERTS............................................1
-- 147389GT HARNESS, LOAD SENSE, Z30/34DC
CE models; from SN 16279; includes
1 23404GT NUTSERT,1/4-20,STEEL CAD PLTD nutserts
2 36235GT GASKET,PLAT.CONTROL BOX..............1 24 56302 RELAY,24VDC,40/30A,SEALED***.........2
3 56663GT TERMINAL STRIP..................................1 CE models; from SN 16279

4 824019GT NUT,TL,6-32,A,ZAG
5 42617GT CLIP,SPRING,POTTER BRUMFIELD.....1
6 823226GT POWER RELAY, 24V COIL.....................1
for drive light option
7 61226GT RELAY SOCKET,70AMP........................1
8 824032GT NUT,TL FLG,10-32,F,ZAG.......................1
9 824214GT SCREW,PHPM,6-32X.5,ZAG
10 824215GT SCREW,PHPM,10-32X.75,ZAG..............1
11A 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........1
to SN 16278
11B 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH........1
from SN 16279
12 824226GT SCREW,PHPSH,#12-11X.75,ZAG
13A 73736GT CONN,RECEP 48 WAY,4 X 12................1
connects to 18/19 cable harnesses; refer
to 306.1
13B 54255GT LOCK,RECEP 12 WAY, 14-18GA
13C 73713GT TERM,NI PIN,S&F,16-18GA,REEL
14 15243GT PLUG,NYLON .875 BLACK DOMED......2
15 824206GT RIVET,STL,STL,DOME,1/8X.25,ZAG.....4
16A 73717GT CONN,RECEP 4 WAY,12-14GA FL***.....1
connects to 12/3 cable harness; refer to
306.1
16B 60526GT LOCK,RECEP 4 WAY,12-14GA
16C 73711GT TERM,DEUTSCH, PIN #12-14
17A 73723GT CONN RECEPT,FLANGED....................1
connects to foot switch harness; refer to
601.1
17B 54259GT TERM,NI PIN, 14-16GA,BULK
17C 60443GT LOCK,RECEP 4 WAY,14-18GA
18A 21858GT PLUG,NYLON .38 BLACK DOMED........2
ANSI models
18B 824079 SCREW,HHF,1/4-20X1,8,ZAG
CE models; from SN 16279
19 42781GT PLUG, NYLON .250 BLACK DOMED.....4
20 87755GT CONN,RECEP 8 WAY 14-18GA,FL........1
connects to jib harness; refer to 306.1
21 110649GT PLATFORM CONTROL BOX
W/DECAL................................................1
enclosure/lid only; includes items 1, 2 and
21
22 30997GT CORROSION INHIBITOR,FOAM...........1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 79


600 Platform Components July 2016

604.1 Joystick Controller

80 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 600 Platform Components

604.1 Joystick Controller

Item Part No. Description Qty.

-- 234923GT JOYSTICK,5K-0 OHM,W/RELAY............1


1 52887GT HANDLE HALF (56274)..........................2
2 43038GT BOOT-THUMB ROCKER** BLACK.........1
3 65178GT ROCKER ASSY W/ROLLPIN***.............1
black plastic
4 52895GT SCREW,PHM,M3 X .5 X 12MM..............4
5 52928GT NUT-HEX,3M X 0.5MM...........................4
6 21427GT BOOT,CONTROLLER**..........................1
7 43042GT GASKET,JOYSTK.SHAFT36867/42032..1
8 72298GT POTENTIOMETER (56773)....................1
9 65546GT SCREW,PHM,M3.5 X 12MM (57890).....6
10 74368GT SPACER-POT.PLATE,JOYSTICK56773..2
11 19721GT MICROSWITCH SPACER,45049............1
12 19712GT MICROSWITCH,V3L-139-D8.................4
13 52892GT SCREW,PHS,4-40 X 1.5.........................2
14 19713GT SPRING RETURN,HEAVY
DUTY,45049............................................1
15 ref. SCREW, 4-40 x 1/18"........................2
16 74362GT WASHER,NYLON, JOYSTICK................2
17 226383GT SCREW...................................................2
18 43040GT NUT,JS,36867/42032/44988/40612........1
coupling
19 58985GT SCREW,HANDLE42032,40612,36867....2
20 19722GT MICROSWITCH-V319M***.....................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 81


600 Platform Components July 2016

605.1 Rotational Controller

82 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 600 Platform Components

605.1 Rotational Controller

Item Part No. Description Qty.

-- 56886GT CONTROLLER,ROTARY 24V


W/RAMP.................................................1
1 35679GT KNOB, 45048 CONTROLLER................1
2 35680GT LEGEND,PLSTC,"CREEP TO 9"***........1
3 35678GT MOUNTING PLATE, 45048....................1
4 74356GT SWITCH ASSEMBLY (56886)................1
5 74357GT PLATE,ROTARY CNTRL (56886)...........1
6 74358GT COUPLING,POT SHAFT (56886)...........1
7 74359GT GASKET-ROTARY CNTRL 56886...........1
8 74384GT PRINTED CIRCUIT BOARD 56886........1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 83


700 Manifolds July 2016

701.1 Function Manifold

84 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 700 Manifolds

701.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128444GT MANIFOLD,FUNC,Z30N/Z34DC/BE.......1 -- 40413GT COIL,SOLND,W/D,20V SGL SPADE


complete manifold; models without a -- 52943GT NUT,SOLENOID VALVE COIL
rotating jib
-- 72047GT SEAL KIT, SOLENOID VALVE
-- 128443GT MANIFOLD,FUNC,Z30NRJ
complete manifold; models with a rotating 11 52599GT VALVE,SOLENOID,3POS/4WAY*...........1
jib primary boom extend/retract
-- 49612GT O-RING KIT (ORFS FITTINGS) -- 40413GT COIL,SOLND,W/D,20V SGL SPADE
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS* -- 52943GT NUT,SOLENOID VALVE COIL
-- 28750GT O-RING KIT,FIELD SVC,ALL PROD* -- 72047GT SEAL KIT, SOLENOID VALVE
-- 33994GT PLUG AND CAP KIT-SERVICE,37 ** 12 56820GT SWITCH,PRESS,#6SAE,600 PSI F**.....1
pressure switch; brake circuit
-- 1260124GT PLUG, 6 SAE, TAPERED, BUNA............6
13 45544GT VALVE SOLENOID.................................1
-- 69550GT PLUG,ORB #4......................................22 brake circuit
-- 1260127GT PLUG, EXPANDER (8MM)...................22 -- 40413GT COIL,SOLND,W/D,20V SGL SPADE
1 52599GT VALVE,SOLENOID,3POS/4WAY*...........1 single-spade coil
platform level up/down -- 52339GT COIL,SOLND,W/D,20V DUAL SPADE
-- 40413GT COIL,SOLND,W/D,20V SGL SPADE dual-spade coil
-- 52943GT NUT,SOLENOID VALVE COIL -- 52943GT NUT,SOLENOID VALVE COIL
-- 72047GT SEAL KIT, SOLENOID VALVE -- 74902GT SEAL KIT, VALVE
2 52604GT VALVE,COUNTERBALANCE, 14 19789GT PLUG,ORIFICE-.045..............................1
3000PSI..................................................1 brake circuit
platform level down 15 19789GT PLUG,ORIFICE-.045..............................1
-- 58994GT SEAL KIT,VALVE (48647) brake and steer circuit
3 52604GT VALVE,COUNTERBALANCE, 16 44956GT VALVE,SOLENOID 20V W/DIODE.........1
3000PSI..................................................1 brake circuit
platform level up -- 40413GT COIL,SOLND,W/D,20V SGL SPADE
-- 58994GT SEAL KIT,VALVE (48647) -- 45912GT NUT,SOLENOID VALVE 2P3W
4 52603GT VALVE,RELIEF,1100PSI***.....................1 -- 74902GT SEAL KIT, VALVE
turntable rotate left/right
17 74425GT VALVE,DIFF.SENSE***...........................1
-- 110199GT SEAL KIT, VALVE, #10 differential sensing circuit
5 52601GT VALVE,RELIEF,1600 PSI........................1 -- 110197GT SEAL KIT, VALVE, #10
secondary boom down
18 52715GT VALVE,RELIEF 3200 PSI........................1
-- 74902GT SEAL KIT, VALVE system relief
6 52601GT VALVE,RELIEF,1600 PSI........................1 -- 74902GT SEAL KIT, VALVE
primary boom down
19 94019GT ORIFICE, 0.035" (74512,74966)
-- 74902GT SEAL KIT, VALVE tank return circuit
7 31527GT VALVE,RELIEF 1800 PSI........................1 20 48880GT CAP,DIAGNOSTIC NIPPLE....................1
primary boom extend; models with rotating
jib 21A 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
testing
-- 74902GT SEAL KIT, VALVE
21B 20224GT DIAGNOSTIC FEMALE Q-DSCNT
8 40410GT VALVE,PROPORTIONAL**.....................1
system flow regulating unit 22 52599GT VALVE,SOLENOID,3POS/4WAY*...........1
secondary boom up/down
-- 29032GT COIL,24V SOLENOID VALVE
-- 40413GT COIL,SOLND,W/D,20V SGL SPADE
-- 45921GT RETAINER-N.C.PROPOR.SOLENOID single spade
-- 89310GT SEAL KIT, SOLENOID VALVE -- 52943GT NUT,SOLENOID VALVE COIL
9 43599GT VALVE,CHECK.......................................1 -- 72047GT SEAL KIT, SOLENOID VALVE
brake circuit
23 19470GT VALVE,FLOW REGULATOR...................1
-- 110200GT SEAL KIT, VALVE, #4 turntable rotate circuit
10 52885GT VALVE,SOLENOID,3POS 4WAY............1 24 52598GT VALVE,FLOW REGULATOR .8 GPM......1
steer left/right jib boom/platform rotate circuit

Part No. 1262611 Z-30/20N, Z-30/20N RJ 85


700 Manifolds July 2016

701.1 Function Manifold


(continued)

Item Part No. Description Qty.

25 52599GT VALVE,SOLENOID,3POS/4WAY*...........1
primary boom up/down
-- 40413GT COIL,SOLND,W/D,20V SGL SPADE
single spade
-- 52943GT NUT,SOLENOID VALVE COIL
-- 72047GT SEAL KIT, SOLENOID VALVE
26 52885GT VALVE,SOLENOID,3POS 4WAY............1
turntable rotate left/right
-- 40413GT COIL,SOLND,W/D,20V SGL SPADE
-- 52943GT NUT,SOLENOID VALVE COIL
-- 72047GT SEAL KIT, SOLENOID VALVE

86 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 700 Manifolds

701.1 Function Manifold


(continued)

This Page Intentionally Left Blank

Part No. 1262611 Z-30/20N, Z-30/20N RJ 87


700 Manifolds July 2016

702.1 Jib Boom Manifolds

88 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 700 Manifolds

702.1 Jib Boom Manifolds

Item Part No. Description Qty.

1 139462GT MANIFOLD,JIB, 24V NON RJ***.............1


non-rotating jib; includes items 2, 3 and 4
-- 139563GT VALVE, FLOW CTRL, PRES COMP***
-- 139564GT SEAL KIT, JIB MANIFOLD, NON RJ
2 139560GT SOLENOID VALVE W/NUT***
-- 139561GT COIL, SOLENOID VALVE, 24V***
-- 52943GT NUT,SOLENOID VALVE COIL
3 48905GT CONN,520120-4***
4 48916GT FITTING,CONN,520120-6
5 139463GT MANIFOLD,JIB, 24V RJ***......................1
rotating jib; includes items 2, 3 and 4
-- 139563GT VALVE, FLOW CTRL, PRES COMP***
-- 139565GT SEAL KIT, JIB MANIFOLD, RJ***
6 69550GT PLUG,ORB #4........................................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 89


800 Hydraulic Hoses and Fittings July 2016

801.1 Drive Chassis and Turntable Components

90 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 800 Hydraulic Hoses and Fittings

801.1 Drive Chassis and Turntable Components

Item Part No. Description Qty.

1 48904GT ELBOW,90D,520220-4-4.........................1
2 42705GT HOSE ASSY,1/4", 20.00.........................1
#4 ORFS
3 48906GT TEE,RUN,520428-4................................1
4 139872GT HOSE,ASSY,3/8",20.25".........................1
#6 ORFS and #8 ORFS elbow
5 56897GT HOSE ASSY,1/4",77.50..........................1
yellow/white; #4 ORFS
6 48937GT ELBOW,45D,520320-8............................1
7 139877GT ELBOW,90D,520220-8-10.......................1
8 139871GT HOSE ASSY,1/2",21.50".........................1
#8 ORFS
9 128811GT ELBOW,90D,520201-8............................2
10 48938GT FITTING,TEE,RUN,SWIVEL520432-8.....1
11 48912GT CONN,520120-4-6***............................13
12 128809GT HOSE ASSY,1/2",12.38".........................1
13 74136GT VALVE,CHK,#8PORT-#6MALEORFS***..1
14 48875GT TEE,RUN,SWIVEL,520432-6..................1
15 74145GT HOSE ASSY, 3/8", 20.50........................1
#6 ORFS
16 48915GT ELBOW,90D,520220-6............................2
17 48932GT FITTING,ELBOW,90D,520220-8***.........1
18 42805GT HOSE ASSY,1/4", 23.25.........................1
19 31194GT ELBOW,070302-4-2................................1
20 56894GT HOSE ASSY, 1/2", 66.50........................1
#8 ORFS
21 56723GT HOSE ASSY,3/8",46.00..........................1
green/red; #6 ORFS
22 56896GT HOSE ASSY, 1/4", 69.25........................1
white; #4 ORFS
23 74581GT HOSE ASSY, 1/4", 65.00........................1
24 48931GT CONN,520120-6-10................................2
25 56899GT HOSE ASSY, 1/4", 15.00........................1
white/red; #6 ORFS elbow and #4 ORFS
elbow
26 56898GT HOSE ASSY, 1/4", 17.00........................1
purple; #6 ORFS elbow and #4 ORFS
elbow
27 48916GT FITTING,CONN,520120-6......................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 91


800 Hydraulic Hoses and Fittings July 2016

802.1 Boom Components

92 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 800 Hydraulic Hoses and Fittings

802.1 Boom Components

Item Part No. Description Qty.

1 74309GT HOSE ASSY, 1/4", 46.50........................1


#6 ORFS elbow and #6 ORFS
2 74308GT HOSE ASSY, 1/4", 46.50........................1
#4 ORFS elbow and #4 ORFS
3 48905GT CONN,520120-4***
4 48927GT CONN,520120-6-4
5 48912GT CONN,520120-4-6***
6 48916GT FITTING,CONN,520120-6
7 74171GT HOSE ASSY,1/4",31.00..........................2
#4 ORFS and #6 ORFS
8 74983GT HOSE ASSY, 1/4", 19.00........................2
#4 ORFS and #6 ORFS
9 94105GT HOSE ASSY,1/4",430.00........................1
red/purple; #4 ORFS and #6 ORFS
10 94106GT HOSE ASSY,1/4",430.00........................1
blue/green; #4 ORFS
11 139076GT HOSE ASSY,1/4",65.50".........................1
red; #4 ORFS
12 139077GT HOSE ASSY,1/4",65.50..........................1
blue; #4 ORFS
13 42817GT HOSE ASSY, 1/4", 31.50........................1
blue/green; #4 ORFS
14 56945GT HOSE ASSY, 1/4", 31.00........................1
#4 ORFS and #6 ORFS
15 48905GT CONN,520120-4***.................................2
16 74838GT HOSE ASSY,1/4",181.00........................1
yellow/green; #4 ORFS
17 139075GT HOSE ASSY,1/4",181.00........................1
blue/red; #4 ORFS
18 48890GT FITTING,TEE,BRANCH,520429-4***.....2
19 74483GT HOSE ASSY,1/4",224.00........................1
green; #4 ORFS
20 74482GT HOSE ASSY,1/4",224.00........................1
#4 ORFS
21 42813GT HOSE ASSY, 1/4", 166.00......................1
green; #4 ORFS
22 139074GT HOSE ASSY,1/4",166.00........................1
yellow; #4 ORFS
23 139073GT HOSE ASSY,1/4",192.00........................1
green/white; #4 ORFS
24 42809GT HOSE ASSY,1/4",192.00........................1
yellow/purple; #4 ORFS

Part No. 1262611 Z-30/20N, Z-30/20N RJ 93


900 Accessories July 2016

901.1 Flashing Beacon

94 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

901.1 Flashing Beacon

Item Part No. Description Qty.

1 230645GT GUARD,BEACON,NARROW..................1
EE rated models only
2A 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...1
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
2B 231931GT STROBE,BEACON, AC COMP 12-80V...1
EE rated models only
3 56051GT WIRE
CABLE,16/2,WHT/BLK,SJEOW.62-inches
4 13825GT TERMINAL,COUPLER,MALE,14-16GA..4
5 40609GT TERMINAL,FEMALE COUPLER,BLUE...2
6 56289-SGT BRACKET,BEACON LIGHT....................1
7 824215GT SCREW,PHPM,10-32X.75,ZAG..............3
8 824032GT NUT,TL FLG,10-32,F,ZAG.......................3

Part No. 1262611 Z-30/20N, Z-30/20N RJ 95


900 Accessories July 2016

902.1 Air Line to Platform

96 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

902.1 Air Line to Platform

Item Part No. Description Qty.

-- 56261GT HOSE ASSEMBLY,AIRLINE TO PLAT


includes items 1-3
1 27903GT HOSE,LOW PRESSURE,.375
ID,BLK.....................................510-inches
2 27902GT CLAMP,HOSE,2 EAR, 5/8.......................2
3 27901GT HOSE END,BARBED,RIGID,-6-6............2
4 27900GT BULKHEAD,FEMALE X 6 X 6.................2
Includes nut and star washer
5 824116GT WASHER,FLAT,1.0,F436,HRD,ZAG.......4
6 27895GT COUPLER,1/4"SERIES 3/8 MPT............1
7 27894GT PLUG,1/4"SERIES,3/8 MPT...................1
8 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........7
not shown
9 45454GT CLAMP,RUB CUSH,0.75,#12 X 3/8*.......1
not shown
10 27904GT HOSE
END,BARBED,RIGID,90DEG6-6............1
not shown
11 44981GT DECAL,LABEL,AIRLINE 110 PSI...........2
not shown
12 6578GT CABLE TIE,7 3/8".................................20
not shown

Part No. 1262611 Z-30/20N, Z-30/20N RJ 97


900 Accessories July 2016

903.1 Platform Options - View 1

98 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

903.1 Platform Options - View 1

Item Part No. Description Qty.

-- 101649GT OPTION,CONTROL BOX COVER..........1


includes items 1-7 and 15-16
-- 85300GT PIPE CRADLE ASSY. SERV (ONE)**.....2
includes items 6-17
1 77860GT HINGE,CONTROL BOX..........................2
2 101678GT LID,CONTROL BOX COVER..................1
3 101679GT LID,CONTROL BOX COVER..................1
4 101676GT CONTROL BOX COVER, RH.................1
5 8914GT SCREW,HHC,1/4-20 X .625....................6
6 6638GT WASHER,FLAT,USS,1/4"Y...................12
7 6889GT NUT,LP NYLOCK,1/4-20.......................10
8 55753GT BUMPER, PLASTIC, 1.25 O.D................4
9 56570GT STRAP, CONDUIT HOLDER 60"***........2
10 6884GT SCREW,HHC,1/4-20 X 2.5......................2
11 122755GT UBOLT,FLATTENED,1.5DIAX3/8 UNC....4
12 5397GT WASHER,FLAT,USS,5/16",Y..................8
13 4828GT NUT,NYLOCK,3/8-16..............................8
14 81368GT WELDMENT,PIPE CRADLE MOUNT.....2
15 56525GT WELDMENT, PIPE CRADLE..................1
16 19018GT TRIMLOCK,BLACK,5/32"..........11-inches
17 101677GT CONTROL BOX COVER, LH..................1
18A 23869GT BATT. CHARGE
INDICATOR,ACCES**.............................1
-- 13097GT FUSE,10 AMP.........................................1
-- 23083-SGT FUSE HOLDER,WATERPROOF............1
-- 237145GT IND,BAT CHARGE,48V LEAD-ACID.......1
spade connectors; includes mounting
bracket and fasteners
18B 110651GT LVI/BCI 36/48 VOLT ENGAGE II.............1
molex connector; low voltage interrupt and
battery charge indicator
-- LVI/BCI Harness.....................................1
ref. 306.1 Wire Harness Diagram
-- 110652GT GASKET LVI/BCI ENGAGE II.................1
sold separately
-- 110653GT BRACKET ENGAGE II............................1
19 87085GT RIVET,ALUM,P,.188 X .25.....................18
20 34619GT BUMPER,RUBBER***.............................6

Part No. 1262611 Z-30/20N, Z-30/20N RJ 99


900 Accessories July 2016

904.1 Platform Options - View 2

100 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

904.1 Platform Options - View 2

Item Part No. Description Qty.

-- 119950GT KIT,FIELD INSTALL,SWING GATE.........1


includes 128368 and items 10-12
-- 128368GT KIT,SWING GATE W/SPRING................1
includes 6-9 and 15
1 56424GT CLAMP,1.25X.5 RUBBER-CUSHION
2 824078GT SCREW,HHF,1/4-20X.75,8,ZAG
3 824027GT NUT,TL FLG,1/4-20,G,ZAG
4 74009GT MESH,HALF HEIGHT,4'***.....................2
5 54457GT MESH,HALF,SWING GATE***................1
6 43392GT BUMPER,BATTERY BOX & RAILS........1
7 42104GT SPRING,SHORT PLATFORM GATE......1
8 128374GT WELDMENT,SWING
GATE,ALUMINUM..................................1
-- 9596GT HINGE CASTING....................................2
9 824207GT RIVET,STL,STL,DOME,1/4X..375,Z.....14
10 1487GT GATE LATCH CASTING--DRILLED........1
11 33674GT PIN,LOCK,SHORT***.............................1
12 1488GT RAILING CATCH CASTING--DRILLED...1
13 9599-SGT TOOL TRAY ACCESSORY***.................1
includes items 3 and 14
14 824059GT SCREW,HHC,1/4-20X.75,8,ZAG............6
15 55753GT BUMPER, PLASTIC, 1.25 O.D................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 101


900 Accessories July 2016

905.1 Platform Overload

102 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

905.1 Platform Overload

Item Part No. Description Qty.

A 121848GT ASSY,LS,LOAD SENSE,38.5 IN


-- 13825GT TERMINAL,COUPLER,MALE,14-16GA..2
-- 13826GT TERMINAL,FEM.BUTT SEAM:16/14......2
-- 6935GT LOCKNUT,ELEC,1/2"..............................1
-- 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....1
-- 99183GT SWITCH, ROLLER PLUNGER LIMIT.....1
1 94176GT WELDMENT,PLATFORM SUPPORT.....1
2 61726GT PIN,0.75DIAX5.75LG,CHAMFER...........4
3 824079GT SCREW,HHF,1/4-20X1,8,ZAG................4
4 825020GT ROD END,.250X2.75,ZAG......................4
5 824024GT NUT,TL,1/4-20,C,ZAG.............................4
6 110789GT WASHER,SHIM .0151 THK....................8
7 25685GT BEARING,GARLOCK,12FDU12.............4
8 824216GT SCREW,PHPM,10-32X1.5,ZAG..............1
9 824029GT NUT,TL FLG,3/8-16,G,ZAG.....................1
10 824208GT RETAINER,SPRING,1.21X.375,ZAG......1
11 61974GT SPRING,COMP,1" OD,232 LB/IN............1
12 101512GT LOAD SUPPORT WITH BEARINGS......2
includes items 6 and 7
-- 94191GT WELDMENT,LOAD SUPPORT...............1
13 61973GT SWITCH,ROLLER PLUNGER LIMIT......1
14 61972GT MOUNT,SWITCH....................................1
15 34619GT BUMPER,RUBBER***.............................2
16 1268468GT WASHER,FLAT,.406X1.50X.125,ZAG.....1
17 824070GT SCREW,HHC,3/8-16X3.25,8,ZAG..........1
18 824032GT NUT,TL FLG,10-32,F,ZAG.......................2
19 94170GT WELDMENT,ROTATOR SUPPORT........1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 103


900 Accessories July 2016

906.1 Inverter Option, 120V

104 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

906.1 Inverter Option, 120V

Item Part No. Description Qty.

-- 78098GT RELAY,24VDC,40/30A,SLD W/BRKT*.....1


-- 13268GT CLAMP,0.75,#12 X 1/4,RUB CUSH........2
-- 36355GT FUSE,100 AMP,VERY FAST ACTING.....1
-- 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
-- 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
1 74868GT WELDMENT,COVER DRIVE
CHASSIS................................................1
2 150026GT INVERTER,48VDC,120VAC/60HZ..........1
3 74847PGT BRACKET,INVERTER MOUNT PTD......2
4 74848PGT PLATE,INVERTER MOUNT PTD............1
5 824078GT SCREW,HHF,1/4-20X.75,8,ZAG.............8
6 56912GT SPRING CLIP,1/4-20,.025-.15X.5...........4
7 824027GT NUT,TL FLG,1/4-20,G,ZAG.....................4

Part No. 1262611 Z-30/20N, Z-30/20N RJ 105


900 Accessories July 2016

907.1 Drive Light Option

106 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

907.1 Drive Light Option

Item Part No. Description Qty.

-- 823943GT OPTION,DRIVE LIGHTS,Z30N


1 107858GT WORKLIGHT,48 VOLT............................2
2 824085GT SCREW,HHF,5/16-18X.75,8,ZAG
3 824028GT NUT,TL FLG,5/16-18,G,ZAG
4 128819GT COVER, DR LIGHT OPTION..................1
5 10107GT SCREW,HHC,5/16-18 X .75....................2
6 5397GT WASHER,FLAT,USS,5/16",Y..................2
7 6782GT NUT,NYLOCK,5/16-18............................2
8 53517GT GROMMET,RUBBER .5 X .014 X .75.....2
9 823226GT POWER RELAY, 24V COIL.....................1
-- 6146GT WASHER,FLAT,MS,#10,Y
-- 824032GT NUT,TL FLG,10-32,F,ZAG
-- 824215GT SCREW,PHPM,10-32X.75,ZAG
10 72867GT DECAL,LABEL,LIGHTS***......................1
11 128205GT SWITCH TOGGLE ASSY DPDT 2P
MNT........................................................1
-- 27246GT BOOT,TOGGLE SWITCH,SHORT*
12 6578GT CABLE TIE,7 3/8"...................................2
13 823948GT HARNESS, DRIVE LIGHTS, 48V...........1
includes item 1
-- 23083-SGT FUSE HOLDER,WATERPROOF
-- 27489GT FUSE,7 AMP
-- 823226GT POWER RELAY, 24V COIL

Part No. 1262611 Z-30/20N, Z-30/20N RJ 107


900 Accessories July 2016

908.1 Work Light Option

108 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

908.1 Work Light Option

Item Part No. Description Qty.

A 823942GT OPTION,WORKLIGHTS,48V..................1
-- Ref. Worklight Harness (refer to 306.1)
-- 23083-SGT FUSE HOLDER,WATERPROOF............1
-- 27489GT FUSE,7 AMP...........................................1
-- 61226GT RELAY SOCKET,70AMP........................1
-- 823226GT POWER RELAY, 24V COIL.....................1
1 107858GT WORKLIGHT,48 VOLT............................2
2 824085GT SCREW,HHF,5/16-18X.75,8,ZAG...........2
3 128204GT SWITCH TOGGLE ASSY SPDT 2P
MNT........................................................1
4 72867GT DECAL,LABEL,LIGHTS***......................1
5 824081GT SCREW,HHF,1/4-20X1.5,8,ZAG.............4
6 35956GT BRACKET,WORK LIGHT MOUNT
5/16"........................................................2

Part No. 1262611 Z-30/20N, Z-30/20N RJ 109


900 Accessories July 2016

909.1 Aircraft Protection

110 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

909.1 Aircraft Protection

Item Part No. Description Qty.

1 1251590GT BUMPER,3.5OD X 1.5ID X 30.75...........1


2 147000GT PADDING, FOAM 90 DEG......................2
3 825213GT BUMPER,3.5OD X 1.5ID X 15.65...........2
4 825207GT BUMPER,3.5OD X 1.5ID X 14.75...........2
5 147001GT PADDING, FOAM 90 DEG......................2
6 825212GT BUMPER,3.5OD X 1.5ID X 12.75...........2
7 1251592GT BUMPER,3.5OD X 1.5ID X 2.75.............2
8 Ref. Platform Rail Assembly (refer to 601.1)
9 1252013GT BUMPER,3.5OD X 1.5 ID 90 DEG.........4
10 1252012GT BUMPER,3.5OD X 1.5 ID X 6.75............2
11 56418GT BUMPER,90 DEG ELBOW.....................4
12 56426-576GT CHAIN,NO.2 (9LINKS)............................8
13 824078GT SCREW,HHF,1/4-20X.75,8,ZAG...........19
14 824027GT NUT,TL FLG,1/4-20,G,ZAG...................17
15 56424GT CLAMP,1.25X.5 RUBBER-CUSHION....16
16 139643GT HARNESS, PROX. KILL..........................1
-- 27391GT PROXIMITY SENSOR***........................1
-- 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....1
-- 34053GT ASSY,RELAY SOCKET, AUTO...............1
-- 56302GT RELAY,24VDC,40/30A,SEALED***.........1
17 88390GT NUT,HEX,M8,PLASTIC
18 825214GT BUMPER,3.5OD X 1.5ID X 22.70...........2
19 1252011GT BUMPER,3.5OD X 1.5 ID X 9.75............2
20 128723GT PLATE, PROFILED
COUNTERWEIGHT................................1
21 128722GT PLATE, PROFILED
COUNTERWEIGHT................................1
22 74734GT PLATE,COUNTERWEIGHT....................1
23 1251591GT BUMPER,3.5OD X 1.5ID X 38.75...........1
24 56330GT PLATE,MAGNET MOUNT.......................1
25 824080GT SCREW,HHF,1/4-20X1.25,8,ZAG...........1
26 56425GT SPRING,EXTENSION,.75X4.5...............4
27 88385GT SPRING, SS, 1/2-EO500-49-4500..........4
28 56324GT WELDMENT,FLOATING BUMPER.........1
29 56328GT WELDMENT,SENSOR BRACKET..........1
30 23404GT NUTSERT,1/4-20,STEEL CAD PLTD

Part No. 1262611 Z-30/20N, Z-30/20N RJ 111


900 Accessories July 2016

910.1 Auxiliary Rail Assembly

112 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

910.1 Auxiliary Rail Assembly

Item Part No. Description Qty.

1 T112576GT SCREW,BHTC,1/4-20X1,ZAG..............12
2 824027GT NUT,TL FLG,1/4-20,G,ZAG...................12
3 T112779GT KIT, AUX. RAIL, 4' PLATFORM...............1
includes items 1, 2, 4, 5
4 122073GT SUPPORT, RAILING.............................12
5 55753GT BUMPER, PLASTIC, 1.25 O.D................2
6 Ref. Platform Rail Assembly (refer to 601.1)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 113


900 Accessories July 2016

911.1 Hostile Environment - Z30N Primary Boom Wipers

114 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

911.1 Hostile Environment - Z30N Primary Boom Wipers

Item Part No. Description Qty.

-- 128677GT KIT, WIPER.............................................1


1 1252978GT PLUG......................................................2
2 824110GT WASHER,LOCK,3/8,ZAG.......................2
3 825358GT WASHER,FLAT,5/16,USS,ZAG...............2
4 128852GT TUBE,RD,STL,DOM,.75X.438X1.25.......2
5 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10
6 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
7 128681GT FORMING, WIPER MOUNT...................1
8 128682GT FORMING, WIPER MOUNT...................1
9 119077GT TUBE,RD,STL,DOM,.75OD X .375ID.....2
10 824064GT SCREW,HHC,1/4-20X2.25,8,ZAG..........2
11 824109GT WASHER,LOCK,1/4,ZAG.......................2
12 824113GT WASHER,FLAT,1/4,USS,ZAG.................2
13 128973GT PLATE,WIPER BACKING.......................2
14 147181GT WIPER,PRIMARY BOOM.......................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 115


900 Accessories July 2016

912.1 Hostile Environment - Z30N RJ Primary Boom Wipers

116 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

912.1 Hostile Environment - Z30N RJ Primary Boom Wipers

Item Part No. Description Qty.

-- 825069GT KIT, WIPER, Z30NRJ..............................1


1 824064GT SCREW,HHC,1/4-20X2.25,8,ZAG..........4
2 824109GT WASHER,LOCK,1/4,ZAG.......................4
3 824113GT WASHER,FLAT,1/4,USS,ZAG.................4
4 119077GT TUBE,RD,STL,DOM,.75OD X .375ID.....4
5 824124GT BOLT,CARRIAGE,1/4-20X.75,5,ZAG.....10
6 824027GT NUT,TL FLG,1/4-20,G,ZAG...................10
7 128972GT FORMING,WIPER MOUNT....................2
8 128973GT PLATE,WIPER BACKING.......................2
9 128971GT WIPER,PRIMARY BOOM.......................1

Part No. 1262611 Z-30/20N, Z-30/20N RJ 117


900 Accessories July 2016

913.1 Hostile Environment - Cylinder Bellows

118 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016 900 Accessories

913.1 Hostile Environment - Cylinder Bellows

Item Part No. Description Qty.

-- 128838GT KIT, CYLINDER BELLOWS


1 94461GT BELLOWS,PRIMARY/ELEV
CYLINDER..............................................2
2 94463GT BELLOWS,MASTER CYLINDER............1
3 54989GT BELLOWS,STEERING CYLINDER........1
not shown
4 94462GT BELLOWS,JIB CYLINDER.....................1
5 30577GT COVER,PROTECTIVE,MASTER/SLAVE.1
not shown
6 30489GT CLAMP,HOSE,3.50.................................5
not shown
7 30971GT CLAMP,HOSE,3.00"................................1
not shown
8 35434GT CLAMP,HOSE,2.00***.............................6
not shown

Part No. 1262611 Z-30/20N, Z-30/20N RJ 119


July 2016

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107GT ...................107 119111GT .................39 128681GT .................115 139872GT .................91


101349GT .................51, 69 119133GT .................49 128682GT .................115 139877GT .................91
101425PGT ...............33 119403GT .................31, 47 128722GT .................111 144161GT .................31, 47
101426PGT ...............33 119404GT .................47 128723GT .................111 147000GT .................111
101429GT .................63 119618GT .................41 128728GT .................45 147001GT .................111
101512GT .................103 119762GT .................39 128732GT .................29 147079GT .................57, 65
101557GT .................57, 65 119917GT .................39 128808GT .................45 147093GT .................41, 43
101649GT .................99 119950GT .................101 128809GT .................45, 91 147181GT .................115
101676GT .................99 121848GT .................49, 103 128811GT .................45, 91 147253GT .................79
101677GT .................99 122019GT .................95 128818GT .................45 147389GT .................49, 79
101678GT .................99 122073GT .................113 128819GT .................107 147487GT .................57
101679GT .................99 122513GT .................77 128825GT .................31 147637GT .................65
101965GT .................43 122514GT .................43, 77 128838GT .................119 1487GT .....................101
101967GT .................47 122755GT .................99 128852GT .................115 1488GT .....................101
101968GT .................47 1251590GT ...............111 128899GT .................39 150026GT .................105
101969GT .................47 1251591GT ...............111 128971GT .................117 15243GT ...................79
101970GT .................47 1251592GT ...............111 128972GT .................117 161940GT .................33
101980GT .................75 1251757GT ...............35 128973GT .................115, 117 161941GT .................33
101981GT .................75 1252011GT ...............111 13002GT ...................33 16397-SGT ................43
101982GT .................75 1252012GT ...............111 13037-SGT ................43 18396GT ...................53, 71
101983GT .................75 1252013GT ...............111 13064GT ...................39 18503GT ...................33
101984GT .................75 1252977GT ...............33 13097GT ...................99 18650GT ...................33
101985GT .................75 1252978GT ...............115 13268GT ...................79, 105 18666GT ...................79
101986GT .................75 1255758GT ...............47 133286GT .................11, 19, 31 18963GT ...................47
101987GT .................75 1255788GT ...............75 13471GT ...................43 19018GT ...................41, 99
101988GT .................75 1255803GT ...............51, 69 13480-SGT ................43 19268GT ...................43
102992GT .................75 1257483GT ...............75 13511GT ...................43 19436GT ...................37
105352GT .................29 1259574GT ...............41 13585GT ...................75 19470GT ...................85–86
106025GT .................33 1259575GT ...............49 13825GT ...................95, 103 19491GT ...................51, 55, 57, 65, 69
106038GT .................27 1260124GT ...............85–86 13826GT ...................103 19506GT ...................43
106082GT .................55, 65 1260127GT ...............85–86 139008GT .................39 19520GT ...................37
106086GT .................51 1260639GT ...............49 139010GT .................37 19712GT ...................81
106121GT .................29 1260643GT ...............49 139012GT .................37 19713GT ...................81
106122GT .................29 1260887GT ...............49 139013GT .................37 19721GT ...................81
106123GT .................29 1260928GT ...............49 139014GT .................37 19722GT ...................81
106241GT .................33 1261606GT ...............51, 69 139015GT .................37 19789GT ...................85–86
106427GT .................51, 69 1261845GT ...............49 139016GT .................37 20224GT ...................85–86
106428GT .................51, 69 1262218GT ...............41 139017GT .................37 21149GT ...................29
106429GT .................51, 69 1263142GT ...............39 139018GT .................37 21166GT ...................27
106433GT .................55, 65 1263554GT ...............35 139019GT .................37 21427GT ...................81
106434GT .................51, 69 1268468GT ...............103 139020GT .................37 21618GT ...................97
106445GT .................29 128039GT .................69 139021GT .................37 216788GT .................41
106508GT .................29 128040GT .................69 139022GT .................37 216791GT .................41
10665GT ...................61, 67 128045GT .................47 139073GT .................93 216793GT .................41
106959GT .................39 128118GT .................31 139074GT .................93 217046GT .................41
106960GT .................39 128200GT .................77 139075GT .................93 21858GT ...................79
10775GT ...................75 128202GT .................77 139076GT .................93 21982GT ...................43
10777GT ...................75 128203GT .................77 139077GT .................93 22262GT ...................35
107858GT .................107, 109 128204GT .................105, 109 13930GT ...................43 22263GT ...................35
110197GT .................85–86 128205GT .................107 139318GT .................31 22359GT ...................55, 57, 65
110199GT .................85–86 128368GT .................101 139351GT .................29 226321GT .................77
110200GT .................85–86 128374GT .................101 139352GT .................29 226383GT .................81
110235GT .................49 128375GT .................31 139353GT .................29 226393GT .................95
110239GT .................49 128376GT .................31 139354GT .................29 226540GT .................67
110242GT .................49 128377GT .................31 139355GT .................29 226542GT .................67
110243GT .................49 128443GT .................85–86 139462GT .................89 227213GT .................13
110246GT .................49 128444GT .................85–86 139463GT .................89 227531GT .................17
110249GT .................49 128453GT .................39 139537GT .................59, 73 227564GT .................75
110255GT .................49 128458GT .................37 139540GT .................59, 73 227620GT .................75
110382GT .................41 128459GT .................37 139541GT .................59, 73 22811GT ...................29
110626GT .................41 128465GT .................37 139542GT .................59, 73 228947GT .................31
110637GT .................39, 49 128466GT .................37 139560GT .................89 228973GT .................31
110638GT .................49 128550GT .................61 139561GT .................89 229074GT .................67
110639GT .................49 128551GT .................35 139563GT .................89 229567GT .................77
110649GT .................79 128565GT .................39 139564GT .................89 230645GT .................95
110651GT .................99 128618GT .................39 139565GT .................89 23083-SGT ................99, 107, 109
110652GT .................99 128619GT .................39 139584GT .................49 231204GT .................75
110653GT .................99 128620GT .................39 139585GT .................49 231931GT .................95
110789GT .................103 128621GT .................39 139586GT .................11, 19 232486GT .................29
114117GT .................11 128622GT .................39 139643GT .................111 233717GT .................61, 67
114224GT .................13 128634GT .................51, 69 139655GT .................61, 67 233745GT .................61, 67
114343GT .................21 128667GT .................75 139858GT .................31 23404GT ...................35, 41, 43, 79,
114397GT .................17 128668GT .................75 139866GT .................39 111
119058GT .................75 128669GT .................75 139867GT .................39 23405GT ...................35
119077GT .................115, 117 128677GT .................115 139871GT .................91 234923GT .................81

120 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

236665GT .................35 36163-SGT ................27 42813GT ...................93 52604GT ...................85–86


237145GT .................99 36179GT ...................45 42817GT ...................93 52715GT ...................85–86
237503GT .................49 36190GT ...................67 42929GT ...................61 52885GT ...................85–86
237830GT .................67 36192GT ...................57, 65 42939-18700GT ........51 52887GT ...................81
23869GT ...................99 36194GT ...................53, 55, 71 42939-5400GT ..........69 52892GT ...................81
24514GT ...................75 36198GT ...................55 42939GT ...................61, 67 52895GT ...................81
25388GT ...................31, 47 36199GT ...................61, 67 43038GT ...................81 52913GT ...................45
25683GT ...................53, 71 36202GT ...................53, 71 43040GT ...................81 52914GT ...................45
25685GT ...................103 36205GT ...................53, 71 43042GT ...................81 52915GT ...................45
25817GT ...................27 36211GT ...................27 43179GT ...................35 52928GT ...................81
27246GT ...................43, 107 36212GT ...................33 43392GT ...................101 52943GT ...................85–86, 89
27391GT ...................111 36235GT ...................79 43599GT ...................85–86 52947GT ...................13
27489GT ...................107, 109 36245GT ...................53, 71 43937GT ...................55 52968GT ...................11, 19
27497GT ...................51, 53, 59, 61, 36246GT ...................53, 71 43956GT ...................47, 49, 75 53517GT ...................107
63, 65, 67, 69, 36257GT ...................47 43960GT ...................39, 75 5397GT .....................99, 107
71, 73 36355GT ...................35, 105 44133GT ...................51, 69 54255GT ...................79
27564GT ...................13 36369GT ...................33 44248GT ...................17 54259GT ...................79
27894GT ...................97 36388GT ...................41, 47 44743GT ...................75 54457GT ...................101
27895GT ...................97 36389GT ...................53, 71 44777GT ...................45 54530GT ...................65
27900GT ...................97 36390GT ...................53, 71 44788GT ...................45 54692GT ...................43
27901GT ...................97 36391GT ...................47 44956GT ...................85–86 54989GT ...................119
27902GT ...................97 36392GT ...................47 44980GT ...................11 55753GT ...................99, 101, 113
27903GT ...................97 36414GT ...................47 44981GT ...................13, 17, 21, 25, 97 56029GT ...................35
27904GT ...................97 36415GT ...................47 44986GT ...................17 56030GT ...................35
28161GT ...................13, 15 36456GT ...................35, 45 45043GT ...................27 56051GT ...................51, 55, 57, 65,
28164GT ...................13 36457GT ...................47 45071GT ...................27, 53, 55, 65, 71 69, 95
28165GT ...................17 36561-SGT ................61, 67 45074GT ...................27 56095GT ...................35
28171GT ...................13, 21 36570GT ...................47 45107GT ...................27 56261GT ...................97
28174GT ...................13, 17, 21, 25 36574GT ...................47 45108GT ...................27 56281GT ...................35
28175GT ...................11 36575GT ...................47 45110GT ...................27 56289-SGT ................95
28176GT ...................17 36579GT ...................33 45111GT ...................27 56302 ........................79
28177GT ...................17 36612GT ...................29 45112GT ...................27 56302GT ...................41, 111
28181GT ...................15 36620GT ...................51, 69 45113GT ...................27 56318GT ...................41
28235GT ...................13, 17, 21, 25 36648GT ...................57, 65 45114GT ...................27 56319GT ...................41
28236GT ...................17 36673GT ...................31 45209GT ...................33 56324GT ...................111
28298GT ...................41 37052GT ...................17 45383GT ...................77 56328GT ...................111
28372GT ...................11 37053GT ...................11, 19 45454GT ...................97 56330GT ...................111
28750GT ...................85–86 37054GT ...................11, 19 45462GT ...................47 56361GT ...................57, 65
29032GT ...................85–86 37055GT ...................11, 19 45544GT ...................85–86 56418GT ...................111
29080GT ...................57 37056GT ...................11, 19 45745GT ...................57 56424GT ...................101, 111
29868GT ...................33, 51, 69 37100GT ...................27 45782GT ...................43 56425GT ...................111
30222GT ...................61, 67 37127GT ...................51 45840GT ...................77 56426-576GT ............111
30489GT ...................119 37184GT ...................45 45873GT ...................27 56465PGT .................75
30577GT ...................119 37185GT ...................45 45912GT ...................85–86 56500-SGT ................61, 75
30807P-SGT .............75 37186GT ...................45 45921GT ...................85–86 56525GT ...................99
30971GT ...................119 37187GT ...................45 46468GT ...................17, 25 56561GT ...................35
30997GT ...................79 37190GT ...................29, 45 47377GT ...................55, 61 56562GT ...................35
31060GT ...................11, 15 37191GT ...................45 4828GT .....................99 56570GT ...................99
31106GT ...................51, 61, 69 37192GT ...................45 48504GT ...................45 56656PGT .................75
31194GT ...................39, 91 37947GT ...................43 48731GT ...................13 56663GT ...................79
31508GT ...................11 38113GT ...................29 48732GT ...................11 56704GT ...................95
31527GT ...................85–86 38681GT ...................75 48875GT ...................91 56723GT ...................91
31785GT ...................11 39223GT ...................45 48880GT ...................85–86 56791GT ...................41
31787GT ...................11 39640GT ...................41 48890GT ...................93 56820GT ...................85–86
31788GT ...................11 40410GT ...................85–86 48904GT ...................91 56831GT ...................29
32710GT ...................75 40413GT ...................85–86 48905GT ...................89, 93 56849GT ...................57, 65
32728GT ...................17, 25 40434GT ...................17, 25 48906GT ...................91 56875GT ...................41
33576GT ...................75 40446GT ...................51, 69 48912GT ...................91, 93 56886GT ...................77, 83
33674GT ...................101 40447GT ...................51, 55, 69 48915GT ...................91 56894GT ...................91
33759GT ...................75 40609GT ...................95 48916GT ...................89, 91, 93 56896GT ...................91
33994GT ...................85–86 42019GT ...................45 48927GT ...................93 56897GT ...................91
34052GT ...................111 42104GT ...................101 48931GT ...................91 56898GT ...................91
34053GT ...................111 42363GT ...................39 48932GT ...................91 56899GT ...................91
34125GT ...................57 42413GT ...................51, 69 48937GT ...................91 56912GT ...................27, 29, 31, 41,
34245GT ...................53, 67, 71 42439GT ...................41 48938GT ...................91 57, 63, 65, 75,
34619GT ...................99, 103 42502GT ...................57 48997GT ...................85–86 105
35088GT ...................61 42609GT ...................51, 69 49612GT ...................85–86 56929GT ...................61, 67
35434GT ...................119 42610PGT .................51 49613GT ...................85–86 56930GT ...................35
35542GT ...................11 42611GT ...................51 50546GT ...................61 56945GT ...................93
35675GT ...................63, 65, 67 42617GT ...................79 51147GT ...................37 56976-SGT ................67
35678GT ...................83 42621GT ...................57 52087GT ...................29 56976GT ...................61
35679GT ...................83 42705GT ...................91 52339GT ...................85–86 56983PGT .................59, 73
35680GT ...................83 42781GT ...................79 52598GT ...................85–86 56994GT ...................41
35956GT ...................109 42797GT ...................61, 67 52599GT ...................85–86 58108GT ...................47
36054-SGT ................61, 67 42805GT ...................91 52601GT ...................85–86 58253GT ...................49
36086GT ...................45 42809GT ...................93 52603GT ...................85–86 58320GT ...................29

Part No. 1262611 Z-30/20N, Z-30/20N RJ 121


July 2016

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

58494GT ...................31 74085GT ...................51, 69 822872GT .................49 824110GT .................45, 53, 57, 71,
58932GT ...................45 74089GT ...................53, 67, 71 822917GT .................35 115
58933GT ...................45 74091GT ...................55 822919GT .................35 824113GT .................27, 29, 51, 59,
58934GT ...................45 74119PGT .................59, 73 823226GT .................35, 79, 107, 109 63, 65, 69, 73,
58936GT ...................45 74134GT ...................63 82366GT ...................13 115, 117
58985GT ...................81 74136GT ...................91 823684GT .................33 824116GT .................29, 45, 67, 97
58994GT ...................85–86 74145GT ...................91 823942GT .................49, 109 824119GT .................45, 47
60429GT ...................39, 75 74171GT ...................93 823943GT .................107 824120GT .................41, 45, 51, 69
60443GT ...................79 74232-SGT ................51 823948GT .................107 824121GT .................29
60526GT ...................79 74232GT ...................69 824019GT .................79 824122GT .................51, 69
6090GT .....................77 74256GT ...................39 824024GT .................103 824124GT .................115, 117
61226GT ...................35, 79, 109 74266GT ...................35 824025GT .................61, 67 824125GT .................33
6146GT .....................107 74267GT ...................35 824027GT .................31, 41, 47, 51, 824127GT .................27
61726GT ...................103 74268GT ...................35 57, 59, 65, 69, 824129GT .................27
61794GT ...................49 74271GT ...................51, 69 73, 75, 101, 105, 824151GT .................53, 61, 71
61972GT ...................103 74282GT ...................35 111, 113, 115, 824152GT .................67
61973GT ...................103 74308GT ...................93 117 824163GT .................57, 65
61974GT ...................103 74309GT ...................93 824028GT .................35, 75, 107 824164GT .................61, 67
62506GT ...................61, 67 74312GT ...................27 824029GT .................27, 31, 33, 41, 824206GT .................79
62507GT ...................61, 67 74313GT ...................27 45, 51, 53, 55, 824207GT .................101
62508GT ...................75 74334GT ...................51 57, 61, 65, 67, 824208GT .................103
62516GT ...................75 74345GT ...................65 69, 71, 103 824213GT .................39
62695GT ...................35 74347GT ...................67 824030GT .................61, 67 824214GT .................75, 79
62696GT ...................35 74356GT ...................83 824031GT .................29, 67 824215GT .................41, 47, 79, 95,
62928GT ...................15, 23 74357GT ...................83 824032GT .................41, 47, 75, 79, 107
62929GT ...................11, 19 74358GT ...................83 95, 103, 107 824216GT .................103
6356GT .....................77 74359GT ...................83 824037GT .................33, 41, 47 824217GT .................35
65171GT ...................13 74362GT ...................81 824038GT .................57, 65 824218GT .................43, 55
65178GT ...................81 74368GT ...................81 824040GT .................51, 69 824219GT .................51, 57, 65, 69
65546GT ...................81 74384GT ...................83 824042GT .................27, 29 824221GT .................35
6578GT .....................97, 107 74425GT ...................85–86 824046GT .................33 824223GT .................39, 51, 69
65872GT ...................29 74468GT ...................35 824047GT .................33 824224GT .................39
66356GT ...................75 74469GT ...................35 824059GT .................51, 69, 101 824225GT .................75
6638GT .....................77, 99 74470GT ...................35 824060GT .................29, 57, 63 824226GT .................79
66397GT ...................37 74471GT ...................35 824061GT .................63 824228GT .................33
66398GT ...................37 74482GT ...................93 824062GT .................61, 67 82472GT ...................21, 23
6666GT .....................47 74483GT ...................93 824063GT .................67 82481GT ...................19
66717GT ...................105 74495GT ...................35 824064GT .................115, 117 824878GT .................41, 77
66812GT ...................43, 77 74508GT ...................57 824066GT .................33 82487GT ...................21, 25
66813GT ...................77 74509GT ...................57 824067GT .................53, 57, 71 825019GT .................27, 53, 55, 57,
66815GT ...................77 74581GT ...................91 824068GT .................57 61, 65, 67, 71
66818GT ...................43, 77 74587GT ...................61 824070GT .................103 825020GT .................103
66821GT ...................43, 77 74651GT ...................33 824073GT .................61, 67 825066GT .................37
66900GT ...................33 74714GT ...................29 824074GT .................45 825069GT .................117
66901GT ...................33 74734GT ...................111 824075GT .................67 825207GT .................111
6782GT .....................107 74735GT ...................61 824076GT .................29 825212GT .................111
6833GT .....................59, 73 74838GT ...................93 824077GT .................33, 45, 47, 61, 67 825213GT .................111
6884GT .....................99 74847PGT .................105 824078GT .................27, 31, 41, 59, 825214GT .................111
6889GT .....................99 74848PGT .................105 73, 75, 101, 105, 825358GT .................45, 53, 71, 115
6935GT .....................47, 75, 103 74865GT ...................61 111 82544GT ...................21
69550GT ...................85–86, 89 74866GT ...................61 824079 ......................79 82548GT ...................25
7056GT .....................47, 51, 57, 65, 74868GT ...................105 824079GT .................35, 47, 51, 57, 82592GT ...................13, 21
69, 75, 103 74902GT ...................85–86 59, 63, 65, 69, 82601GT ...................25
72047GT ...................85–86 74913GT ...................41 73, 103 82602GT ...................25
72078GT ...................29 74917GT ...................41 824080GT .................33, 67, 111 82604GT ...................25
72081GT ...................17, 25 74918GT ...................41 824081GT .................33, 75, 109 82610GT ...................21
72167GT ...................15, 23 74920GT ...................41 824082GT .................57, 65 82611GT ...................25
72282GT ...................95 74921GT ...................41 824083GT .................51, 69 82612GT ...................25
72298GT ...................81 74922GT ...................41 824085GT .................45, 107, 109 83092GT ...................29
72326GT ...................47, 77 74923GT ...................41 824086GT .................35 83093GT ...................43
72833GT ...................11 74924GT ...................41 824087GT .................75 83129GT ...................49
72867GT ...................17, 25, 107, 109 74925GT ...................41 824089GT .................47, 61 84312GT ...................39
72999GT ...................13 74945GT ...................51, 69 824090GT .................27, 39, 41 85239GT ...................43
73711GT ...................79 74983GT ...................93 824091GT .................29, 41, 45, 51, 85300GT ...................99
73713GT ...................79 76450GT ...................51, 69 53, 55, 69, 71 87085GT ...................99
73714GT ...................39, 75 77860GT ...................99 824092GT .................55, 57, 61, 65, 67 87755GT ...................79
73717GT ...................79 77981GT ...................45 824093GT .................55 88280GT ...................55
73723GT ...................79 77990GT ...................45 824094GT .................31, 53, 71 88337GT ...................27
73736GT ...................79 78098GT ...................105 824095GT .................41, 45, 51, 69 88338GT ...................27
73739GT ...................75 78622GT ...................45 824100GT .................45 88356-116R5GT ........51, 69
74006GT ...................75 79452GT ...................35 824102GT .................39 88356-12103GT ........39
74009GT ...................101 81368GT ...................99 824103GT .................29 88356-127J5GT ........55, 57, 65
74044GT ...................63 814884GT .................41 824107GT .................29 88385GT ...................111
74051GT ...................67 81579GT ...................41 824109GT .................51, 57, 61, 63, 88390GT ...................111
74052GT ...................75 82161GT ...................13 67, 69, 115, 117 88827GT ...................43
74066GT ...................57, 65 822704GT .................49 8910GT .....................33

122 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Part Number Index (continued)

Part Number Page

8914GT .....................99
89310GT ...................85–86
94001GT ...................33
94011GT ...................33
94012GT ...................33
94019GT ...................85–86
94031GT ...................57
94077GT ...................41
94105GT ...................93
94106GT ...................93
94170GT ...................103
94176GT ...................103
94191GT ...................103
94213GT ...................57
94214GT ...................65
94215GT ...................55
94216GT ...................55
94217GT ...................61
94218GT ...................61
94254GT ...................51, 69
94256GT ...................57
94257GT ...................65
94258GT ...................55
94259GT ...................55
94260GT ...................61
94261GT ...................61
94425GT ...................51, 69
94428GT ...................45
94461GT ...................119
94462GT ...................119
94463GT ...................119
94745PGT .................75
94908GT ...................27
94909GT ...................29
9596GT .....................101
9599-SGT ..................101
96008-SGT ................43
96317GT ...................27
97128GT ...................51
97815GT ...................25
97890GT ...................13, 17
97893GT ...................17
97894GT ...................17
99183GT ...................103
T106699 ....................79
T108887GT ...............29
T112560GT ...............75
T112561GT ...............75
T112576GT ...............113
T112773GT ...............17, 25
T112779GT ...............113
T114858GT ...............35

Part No. 1262611 Z-30/20N, Z-30/20N RJ 123


July 2016

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOOT,CABLE TERMINAL,LG,RED,2/0.....37 CABLE ASSY #4 RED PR3/AP-A2.....37
A BOOT,CONTROLLER**.....81 CABLE TIE,7 3/8".....97, 107
BOOT,PLUG 4 WAY.....75 CABLE TIE,BUTTON,BLACK,14.75LG.......57,
ALARM,CHIME TONE 5-25VDC***.....47
BOOT,TOGGLE SWITCH,SHORT*.....43, 107 65
ALARM,INTERMITTENT TONE 6-30V*.....47
BOOT-THUMB ROCKER** BLACK.....81 CABLE TRACK,NYLATRAC,26 LINK.....59, 73
ALARM,WARBLE TONE 5-30 VDC***.....77
BOX,INSTRUCTION STORAGE.....75 CAP,DIAGNOSTIC NIPPLE.....85–86
ANGLE RELAY MOUNTING.....41
BRACE,LEFT HINGE.....47 CAP,DISENGAGE,4HP/4HB***.....29
ANGLE,FUSE MOUNT.....35
BRACE,RIGHT HINGE.....47 CAP,DUST,45873 HUB KIT.....27
ANGLE,SWITCH MOUNT***.....51, 69
BRACKET.....41 CHAIN,NO.2 (9LINKS).....111
ASSEMBLY FOOT SWITCH.....49
BRACKET ENGAGE II.....99 CHANNEL,LWR TRAY PLASTIC TK **.......59,
ASSEMBLY, CONTROLLER PLATE.....35
BRACKET SET,NYLATRAC,KS400.....59, 73 73
ASSEMBLY,FOOT SWITCH.....75
BRACKET, CABLE STRAIN RELIEF.....75 CHANNEL,UPPER PLASTIC TRACK.....59, 73
ASSY, CIRCUIT BREAKER 10A.....41, 43
BRACKET, CHARGER CORD AND LED.....31 CHARGER 48V/30A AUTO AC X-LED.....31
ASSY, EXT BOOM, Z30NRJ.....65
BRACKET, HOSE ROUTING.....57, 65 CHARGER,48V,110/60,12A,EERATNG.....31
ASSY,DECAL PLATE, Z30 AUS.....75
BRACKET, RETURN FILTER.....45 CLAMP,0.50,#8 X 1/4,RUB CUSH.....59, 73
ASSY,LS,LOAD SENSE,38.5 IN.....49, 103
BRACKET,BEACON LIGHT.....95 CLAMP,0.75,#12 X 1/4,RUB CUSH.....79, 105
ASSY,RELAY SOCKET, AUTO.....111
BRACKET,CONTACTOR MOUNT CLAMP,1.00,#16 X 1/4,RUB CUSH.....79
ASSY,TERMINAL RAIL,Z30/34DC.....41
SINGLE.....35 CLAMP,1.13,#18 X 1/4,RUB CUSH.....97
BRACKET,COVER LATCH.....47 CLAMP,1.25X.5 RUBBER-CUSHION.......101,
B BRACKET,INVERTER MOUNT PTD.....105 111
BACKING PLATE, PLATFORM CLAMP.....75 BRACKET,RELAY MOUNT W/INSERTS.....79 CLAMP,CABLE STRAIN RELIEF.....75
BASE, W/1 N.O. CONTACTS***.....77 BRACKET,WORK LIGHT MOUNT 5/16".....109 CLAMP,HOSE,2 EAR, 5/8.....97
BASE,WITHOUT CONTACTS.....43, 77 BRAKE, NEMA, 1200 IN/LB.....29 CLAMP,HOSE,2.00***.....119
BATT. CHARGE INDICATOR,ACCES**.....99 BRUSH BOX ASSEMBLY.....45 CLAMP,HOSE,3.00".....119
BATTERY BOX ASSY, LH.....33 BRUSH BOX ASSY.....29 CLAMP,HOSE,3.50.....119
BATTERY BOX ASSY, RH.....33 BRUSH COVER -PLATE-(48504)*.....45 CLAMP,HOSE,ALUMINUM.....65
BATTERY BOX ASSY,CONTRL SIDE**.....33 BRUSH LEAD ASSEMBLY KIT(48504).....45 CLAMP,RUB CUSH,0.75,#12 X 3/8*.....97
BATTERY BOX ASSY,TANK SIDE DWN.....33 BRUSH LEAD ASSEMBLY KIT(56831).....29 CLAMP,RUBBER CUSHIONED-2 5/32......51,
BATTERY CABLE ASSEMBLY.....33 BRUSH SET 4 EA.....45 53, 59, 61, 63, 65, 67, 69, 71, 73
BATTERY CABLE ASSEMBLY**.....33 BRUSH SPRING SET.....45 CLAMP,WIRE HARNESS.....67
BATTERY CABLE ASSY,9.5"JUMPER.....37 BULKHEAD FITTING,PLASTIC X 8**.....45 CLIP,RETAINING,IES CHARGER.....31
BATTERY, 350AH,GROUP L16G(DRY).....33 BULKHEAD,FEMALE X 6 X 6.....97 CLIP,SPRING,POTTER BRUMFIELD.....79
BATTERY,AGM,6V/390A,L16.....33 BUMPER, PLASTIC, 1.25 O.D......99, 101, 113 COIL, SOLENOID VALVE, 24V***.....89
BEARING KIT,AUSCO 1200 IN/LB**.....29 BUMPER, RUBBER, .75 X .50H, STUD.....41, COIL,24V SOLENOID VALVE.....85–86
BEARING KIT-74097 TORQUE HUB**.....29 47 COIL,SOLND,W/D,20V DUAL SPADE.....85–86
BEARING, MOTOR.....29, 45 BUMPER,3.5OD X 1.5 ID 90 DEG.....111 COIL,SOLND,W/D,20V SGL SPADE.....85–86
BEARING,0.75IDX1.00ODX0.75L.....33 BUMPER,3.5OD X 1.5 ID X 6.75.....111 COMP ARM WELD LOWER, RIGHT***.....51,
BEARING,1.00IDX1.25ODX1.00L.....27 BUMPER,3.5OD X 1.5 ID X 9.75.....111 69
BEARING,1.25 ID X 1.5 OD X .75.....55, 61 BUMPER,3.5OD X 1.5ID X 12.75.....111 COMPRESSION ARM WLDMT 38.50 **.....51,
BEARING,1.25IDX1.50ODX1.25L.....61 BUMPER,3.5OD X 1.5ID X 14.75.....111 69
BEARING,1.25IDX1.50X1.25L.....53, 67, 71 BUMPER,3.5OD X 1.5ID X 15.65.....111 COMPRESSION MEMBER (BORED)***.....61,
BEARING,1.5IDX1.75ODX0.75L.....55 BUMPER,3.5OD X 1.5ID X 2.75.....111 67
BEARING,1.5IDX1.75ODX1.0L.....53, 71 BUMPER,3.5OD X 1.5ID X 22.70.....111 CONN PLUG 4 WAY ENDCAP DT.....75
BEARING,1.5IDX1.75ODX1.5L......27, 53, 55, BUMPER,3.5OD X 1.5ID X 30.75.....111 CONN PLUG 4 WAY EXTEND DT.....39
65, 71 BUMPER,3.5OD X 1.5ID X 38.75.....111 CONN RECEPT,FLANGED.....79
BEARING,CONE***.....39 BUMPER,90 DEG ELBOW.....111 CONN,520120-4***.....89, 93
BEARING,CUP***.....39 BUMPER,BATTERY BOX & RAILS.....101 CONN,520120-4-6***.....91, 93
BEARING,FL,1.00IDX1.25ODX0.84L.....53, 71 BUMPER,RUBBER***.....99, 103 CONN,520120-6-10.....91
BEARING,FL,1.25IDX1.41ODX.89L.....61 BUSHING,STRAIN RELIEF,.875/.30.....31 CONN,520120-6-4.....93
BEARING,FL,1.25IDX1.41ODX1.50L.....61, 67 BUSHING,STRAIN RELIEF,.875/.40.....31 CONN,PLUG 120 AC/15A DOMESTIC......31,
BEARING,FL,1.25IDX1.50ODX1.09L.....53, 71 BUTTON,PUSH,BLACK W/SEAL***.....77 47
BEARING,FL,1.25IDX1.50ODX1.25L.....61 BUTTON,PUSH,RED MUSHROOM CONN,RECEP 120AC/15A DOMESTIC.....47
BEARING,FL,1.25IDX1.5ODX1.25L.....63, 65, HEAD.....43, 77 CONN,RECEP 4 WAY,12-14GA FL***.....79
67 CONN,RECEP 48 WAY,4 X 12.....79
BEARING,GARLOCK,12FDU12.....103 C CONN,RECEP 8 WAY 14-18GA,FL.....79
BEARING,MOTOR.....45 CONN,SQUEEZE,1/2NPT .38-.50,SM.......47,
CABLE ASSY #2 BLK A1/A1.....37
BEARING,POLYGON,20DU12.....53, 71 51, 57, 65, 69, 75, 103
CABLE ASSY #2 BLK AP1/AP2 BATT.....37
BELLCRANK ASSEMBLY, Z30N,Z34**.....61 CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....75
CABLE ASSY #2 BLK AP1/AP2 DRIV.....37
BELLOWS,JIB CYLINDER.....119 CONN.SQZ,PG 11,.23-.30,W/ORING.....51, 69
CABLE ASSY #2 BLK B(+)/A2.....37
BELLOWS,MASTER CYLINDER.....119 CONNECTING LINK 30N&34 PAINTED.....51
CABLE ASSY #2 BLK B(+)/PR1.....37
BELLOWS,PRIMARY/ELEV CYLINDER.....119 CONNECTING LINK Z30N & Z34***.....69
CABLE ASSY #2 BLK M(-)/A2.....37
BELLOWS,STEERING CYLINDER.....119 CONNECTOR,ANDERSON SB 175,1/0G.....37
CABLE ASSY #2 RED AP1/AP2 DRIV.....37
BOLT,CARRIAGE,1/4-20X.75,5,ZAG........115, CONNECTOR,MOLEX 24-WAY**.....35
CABLE ASSY #2 RED BATT.....37
117 CONTACT,MOVING,19549RELAY*.....35
CABLE ASSY #4 BLK B(-)/LP-D1.....37
BOLT,CARRIAGE,3/8-16X1,5,ZAG.....33 CONTACT,NC.....43, 77
CABLE ASSY #4 BLK LP-D1/AP-D1.....37
BOOT(BELLOWS),E-STOP, RED.....77 CONTACT,STATIONARY (56434)**.....35
CABLE ASSY #4 RED PR2/LP-A1.....37
BOOT,CABLE TERM,MED.RED,4/0.....33 CONTACT,STATIONARY,19549RELAY*.....35

124 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Part Description Index (continued)

CONTACT-MOVEABLE (56434)**.....35 DECAL,DANGER DO NOT ALTER DIODE,PCB DRIVE CONTACTOR**.....35


CONTACTOR,AUX PUMP 24V,80A***.....35 SWTC.....11, 15 DUST SHIELDS,180A CONTACTOR.....35
CONTACTOR,DRIVE,24V,180A***.....35 DECAL,DANGER,BATTERY SAFETY***.....11
CONTACTOR,LIFT PUMP 24V 180A**.....35 DECAL,DANGER,ELEC.HAZ.STAY CLR....13, E
CONTACTOR,LIMIT SWITCH...51, 55, 57, 65, 21
EDC FEMALE CONNECTOR - 4 PRONG.....41
69 DECAL,DANGER,ELECT HAZARD,PLUG....11
ELBOW,070302-4-2.....39, 91
CONTROL BOX COVER, LH.....99 DECAL,DANGER,GEN SAFETY RULES....13,
ELBOW,45D,520320-8.....91
CONTROL BOX COVER, RH.....99 17
ELBOW,90D,520201-8.....45, 91
CONTROLLER,ROTARY 24V W/RAMP.....77, DECAL,DANGER,MAX CAP,200KG.....25
ELBOW,90D,520220-4-4.....91
83 DECAL,DANGER,MAX SIDE FRC,667N.....25
ELBOW,90D,520220-6.....91
CONTROLLER,SEP-EX Z30N,AMD.....35 DECAL,DANGER,NO SMOKING ***.....13, 21
ELBOW,90D,520220-8-10.....91
CONVERTER, DC-DC, 48-26 VOLT**.....35 DECAL,DANGER,SIDE FRC 400N.....25
END STOP, DIN RAIL,SCREW CLAMP.....41
CORD AC IEC320-C19 TO 110US.....31 DECAL,DANGER,TILT ALARM.....17
CORD EURO AC IEC320-C19PIGTAIL.....31 DECAL,DANGER,TIP-OVER BATTERY.....11
CORROSION INHIBITOR,FOAM.....79 DECAL,DRIVE ENABLE PATCH.....25 F
COUNTERWEIGHT,CAST,400 LBS......51, 69 DECAL,ENGINE SPEC,PERKINS***.....13 FILTER ASSY,SAE8,10 MIC,PAPR**.....45
COUNTERWEIGHT,CAST,645 LBS.***.....29 DECAL,FUNCTION OVERRIDE.....17, 25 FILTER ELEMENT,10MICRON,PAPER*.....45
COUNTERWEIGHT,Z30N.....45 DECAL,GROUND CONTROL PANEL***.....13, FITTING,CONN,520120-6.....89, 91, 93
COUPLER, PUMP / MOTOR (36179).....45 21 FITTING,ELBOW,90D,520220-8***.....91
COUPLER,1/4"SERIES 3/8 MPT.....97 DECAL,INSTR,SIDE FRC/WIND,AUS.....17 FITTING,TEE,BRANCH,520429-4***.....93
COUPLER,INTERNAL SPLINE,T-HUB.....29 DECAL,INSTRUCT,FOOTSWITCH OPER....17 FITTING,TEE,RUN,SWIVEL520432-8.....91
COUPLING,POT SHAFT (56886).....83 DECAL,LABEL,AIRLINE 110 PSI....13, 17, 21, FIXED CONTACT (FOR 74267).....35
COVER ASSY W/DECAL,GRND CTRL.....47 25, 97 FLASHTUBE,STRAIGHT,360DEG,BULB.....95
COVER ASSY W/DECAL,PUMP SIDE.....47 DECAL,LABEL,CB & STATUS LIGHT.....13, 21 FLASHTUBE,U SHAPED,360DEG,BULB.....95
COVER ASSY W/SYM DCAL,GC SIDE.....47 DECAL,LABEL,EE RATING.....11 FLOORING,PLATFORM 46X30,PAINT.....75
COVER ASSY W/SYM DCAL,PUMP SID.....47 DECAL,LABEL,EMERGENCY DOWN.....21 FOOT SWITCH,20A IP65.....75
COVER W/DECAL DR CHAS STR END*.....27 DECAL,LABEL,FMRC APPROVED.....13 FOOTSWITCH HOUSING,PAINTED.....75
COVER W/DECALS,COUNTERWEIGHT**...47 DECAL,LABEL,LIGHTS***.....17, 25, 107, 109 FORMING, WIPER MOUNT.....115
COVER, AUXILIARY POWER SWITCH.....43 DECAL,LABEL,LOWER MIDRAIL.....25 FORMING,BATTERY BOX LATCH LH.....33
COVER, DR LIGHT OPTION.....107 DECAL,LABEL,MANUAL NOT HERE.....17 FORMING,BATTERY BOX LATCH RH.....33
COVER, DRIVE CHASSIS,Z30N.....29 DECAL,LABEL,MAX CAPACITY***.....25 FORMING,BRACKET.....41
COVER, DUCT, WIRING.....41 DECAL,LABEL,OPEN,LATCH.....11 FORMING,HANDLE BATTERY CONN.....33
COVER,BLANK.....75 DECAL,LABEL,PWR TO CHARGR 115 FORMING,HOSE LOCK.....39
COVER,CONTROL PANEL.....47 UK.....11 FORMING,WIPER MOUNT.....117
COVER,GFCI,HORIZONTAL,WEATHER.....75 DECAL,LABEL,RELAYS,Z30N,Z34NDC.....13 FRT COVER ASSY. W/SYM DECALS**.....27
COVER,PROTECTIVE,MASTER/SLAVE....119 DECAL,LABEL,UCON HYDROLUBE.....13 FUSE BLOCK, ANN & ANL FUSE.....105
COVER,TERMINAL STRIP, CONN.....41 DECAL,LABEL,WHEEL LOAD Z30N&RJ....11, FUSE HOLDER,WATERPROOF........99, 107,
CRIMPER,DEUTSCH,LIGHT DUTY***.....49 19 109
CYLINDER,ELEVATE, Z30N.....51, 69 DECAL,NOTICE,BATTERY CABLES.....11 FUSE,10 AMP.....99
CYLINDER,EXTENSION.....57 DECAL,NOTICE,CHARGER INSTRUC.....11 FUSE,100 AMP,VERY FAST ACTING........35,
CYLINDER,EXTENSION,Z30NRJ***.....65 DECAL,NOTICE,HAZARDOUS MAT'LS*.....13 105
CYLINDER,JIB.....61 DECAL,NOTICE,LUG NUT TORQUE***.....11 FUSE,500 AMP,VERY FAST ACTING.....35
CYLINDER,MASTER.....55 DECAL,NOTICE,MAX CAP 440 LBS.....17 FUSE,7 AMP.....107, 109
CYLINDER,PRIMARY LIFT.....55 DECAL,NOTICE,MAX LOAD 500 LBS.....17
CYLINDER,SLAVE,DONGYANG.....61 DECAL,NOTICE,OPER INST PLAT,DC.....17
CYLINDER,STEER.....27 DECAL,NOTICE,SIDE FRC/WINDANSI.....17
G
DECAL,OPER INST,DC BOOM GND AU.....13 GASKET KIT, AUSCO 1200 IN/LB.....29
DECAL,OPERATING INSTR,GROUND.....13 GASKET LVI/BCI ENGAGE II.....99
D DECAL,OPTION GENERATOR***.....17, 25 GASKET, BRAKE (VENDOR#78917).....29
DECAL PLATE ASSY,W/SYM DECALS.....75 GASKET, PUMP / MOTOR (36179).....45
DECAL,PLATFORM CONTROL PANEL**...17,
DECAL PLATE W/D,PLAT,Z30/34**.....75 GASKET, UK RECEPTACLE.....75
25
DECAL, LABEL - CHEVRON RANDO.....13 GASKET,COVER,GFCI,WEATHERPROOF..75
DECAL,SYMBOL-BATTERY SAFETY.....19
DECAL, LANYARD ANCHORAGE GASKET,JOYSTK.SHAFT36867/42032.....81
DECAL,SYMBOL-READ THE MANUAL.....21,
POINT.....17, 25 GASKET,KEYSWITCH,PLASTIC***.....43
25
DECAL, OPERATING INSTRUCTIONS.....17 GASKET,PLAT.CONTROL BOX.....79
DECAL,TRIANGLE,BLUE.....11, 19
DECAL, POWER TO CHARGER, UNIV.....11, GASKET-ROTARY CNTRL 56886.....83
DECAL,TRIANGLE,YELLOW.....11, 19
19, 31 GATE LATCH CASTING--DRILLED.....101
DECAL,WARN,CRUSH HAZARD HAND....13,
DECAL, POWER TO PLATFORM 115V**...13, GROMMET,RUBBER .5 X .014 X .75.....107
15
17, 21, 25 GROUND CONTROL PANEL ASSY.....43
DECAL,WARN,CRUSH HAZARD PLAT.....17,
DECAL, POWER TO PLATFORM 230V**...13, GROUND STRAP,12"LG***.....27
25
17, 21, 25 GUARD,BEACON,NARROW.....95
DECAL,WARN,FALL HAZARD.....15
DECAL,ARROW,BLUE.....11, 19 GUARD,FOOTSWITCH,W/DECAL STEEL...75
DECAL,WARN,IMPROPER OPERATION.....17
DECAL,ARROW,YELLOW SM 5-3/8".....11, 19 GUIDE,HOSE.....39
DECAL,WARNING,CRUSHING HAZARD...21,
DECAL,COSM,GENIE Z-30/20N(BOX)......11,
23
19
DECAL,COSMETIC,GENIE BOOM,VERT..11,
DECAL,WARNING-COMPART ACCESS.....11 H
DIAGNOSTIC FEMALE Q-DSCNT.....85–86 HANDLE HALF (56274).....81
19
DIN RAIL,11.25".....41 HANDLE,FORMED.....33
DECAL,COSMETIC,GENIE Z-30/20N.....15, 23
DIODE ASSEMBLY.....43 HARN ASSY, POWER BATT PACK.....37
DECAL,COSMETIC,GENIE Z30/20NRJ.....15,
DIODE,6 AMP,200 PIV,BULK.....43 HARN ASSY, POWER DRIVE CHASS.....37
23

Part No. 1262611 Z-30/20N, Z-30/20N RJ 125


July 2016

Part Description Index (continued)

HARN LVI/BCI ENGAGE II Z34DC.....49 HUB ASSEMBLY MODEL#60-8***.....27 LS BLUE PLASTIC BODY (XCKP).....51, 69
HARN.CHARGER INTERLOCK Z34.....31 HYDRAULIC TANK, BE/DC.....45 LS METAL END PLUNGER (ZCE10).....51, 69
HARNESS CABLE1 18/19 COND......49 LS ROT.HEAD W/O LEVER (ZCE01).....51, 69
HARNESS CABLE2 12/3 COND......49 I LS SPRING WAND (ZCY91).....55, 65
HARNESS CABLE3 18/19 COND......49 LS STL ROLLER PLUNGER (ZCE02).....51, 69
IND,BAT CHARGE,48V LEAD-ACID.....99
HARNESS LS1 OP EXT/RET.....49 LUG BOLT,5/8-18,WHEEL HUB***.....27
INNER CONE - MODEL 60-8.....27
HARNESS LS2 OP PRIMARY.....49 LUG,WHEEL STUD,5/8-18,W1/4HB**.....29
Instructions — Battery Connection.....11
HARNESS LS3 OP DRIVE ENABLE.....39, 49 LVI/BCI 36/48 VOLT ENGAGE II.....99
INSULATION,48V BATT.BOX LID.....33
HARNESS LS4 OP SECONDARY.....49 LVI/BCI Harness.....99
INVERTER,48VDC,120VAC/60HZ.....105
HARNESS, BASE CONTROL BOX.....49
HARNESS, DRIVE CHASSIS, DC.....49 M
HARNESS, DRIVE LIGHTS, 48V.....107 J MANIFOLD,FUNC,Z30N/Z34DC/BE.....85–86
HARNESS, GBOX WIRE JUMPER.....49 JIB BOOM MACH.....61
MANIFOLD,FUNC,Z30NRJ.....85–86
HARNESS, GBOX, CE.....49 JIB BOOM MACH***.....67
MANIFOLD,JIB, 24V NON RJ***.....89
HARNESS, JIB MANIFOLD, NON RJ.....49 JIB PIVOT ASSEMBLY**.....67
MANIFOLD,JIB, 24V RJ***.....89
HARNESS, JIB MANIFOLD, RJ.....49 JOYSTICK,5K-0 OHM,W/RELAY.....81
MANIFOLD,ROTATOR 200 DEG......67
HARNESS, LOAD SENSE, Z30/34DC....49, 79 JUMPER COMB, 2-WAY,WIELAND.....41
MANIFOLD,ROTATOR,180 DEG.***.....61, 67
HARNESS, PROX. KILL.....111 JUMPER COMB, 3-WAY,WIELAND.....41
MANUAL BOX W/DECALS***.....75
HARNESS, RELAY,PBOX,CE.....49
MARKING TAGS,# 1-10,WIELAND.....41
HARNESS,BASE BOX,RELAY,CE.....49
HARNESS,FUNC. MAN.,Z30/34DC.....49
K MARKING TAGS,# 11-20,WIELAND.....41
KEY SINGLE***.....43 MARKING TAGS,# 21-30,WIELAND.....41
HARNESS,LS,EXT/RET LS1 Z30.....55, 65
KEY,SINGLE***.....43 MARKING TAGS,# 31-40,WIELAND.....41
HARNESS,LS,SEC LIFT LS4 Z30/34.....51
KEYS,10 PACK***.....43 MARKING TAGS,# 41-50,WIELAND**.....41
HARNESS,PBOX JUMPER,Z30/34DC.....49
KEYSWITCH,3 POS. W/KEYS***.....43 MARKING TAGS,# 51-60,WIELAND.....41
HARNESS,PBOX,CE.....49
KIT, AUX. RAIL, 4' PLATFORM.....113 MESH,HALF HEIGHT,4'***.....101
HARNESS,PLAT BOX,Z30/34DC.....49
KIT, CYLINDER BELLOWS.....119 MESH,HALF,SWING GATE***.....101
HARNESS,TILT 24V,CSA PROD.....49
KIT, DC-DC CONV,Z30N W/INVERTR.....35 MICROSWITCH SPACER,45049.....81
HINGE CASTING.....101
KIT, DC-DC CONVERTER, DC.....35 MICROSWITCH,V3L-139-D8.....81
HINGE,CONTROL BOX.....99
KIT, FASTENER, FOOTSWITCH.....75 MICROSWITCH-V319M***.....81
HINGE,WELD,COVER,CTRLS GRY/BLU.....47
KIT, TERMINAL BLOCK.....41 MODULE,LOAD SENSE 2007.....47
HINGE,WELD.,COVER,PUMP GRY/BLU.....47
KIT, WIPER.....115 MOTOR, 24V (36179).....45
HORN,24VDC,SPADE TERMINALS***.....41
KIT, WIPER, Z30NRJ.....117 MOTOR, DRIVE, SEPEX.....29
HOSE ASSEMBLY,AIRLINE TO PLAT.....97
KIT,ASSY,LED,IES CHARGER.....31 MOTOR,FUNCTION,48V DC.....45
HOSE ASSY, 1/2", 66.50.....91
KIT,ESTOP SVC BB&SM BOOM.....43, 77 MOTOR,TURNTABLE,125CC***.....39
HOSE ASSY, 1/4", 15.00.....91
KIT,FIELD INSTALL,SWING GATE.....101 MOUNT,SWITCH.....103
HOSE ASSY, 1/4", 166.00.....93
KIT,HORN SVC BB&SM BOOM.....77 MOUNTING PLATE, 45048.....83
HOSE ASSY, 1/4", 17.00.....91
KIT,REPAIR,DEUTSCH PLUG,W/TUBE.....49 MOVING CONTACT (FOR PN 74267).....35
HOSE ASSY, 1/4", 19.00.....93
HOSE ASSY, 1/4", 31.00.....93 KIT,REPAIR,DEUTSH CONNECTORS**.....49
HOSE ASSY, 1/4", 31.50.....93 KIT,SEAL,3CC PUMP***.....45 N
HOSE ASSY, 1/4", 46.50.....93 KIT,SWING GATE W/SPRING.....101
NIPPLE,DIAGNOSTIC,#4.....85–86
HOSE ASSY, 1/4", 65.00.....91 KIT,TORQUE HUB COVER(101584)**.....29
NUT - PLASTIC,RING FOR ALARMS.....47, 77
HOSE ASSY, 1/4", 69.25.....91 KNOB, 45048 CONTROLLER.....83
NUT,ACORN,3/8-16,ZAG.....51, 69
HOSE ASSY, 3/8", 20.50.....91 NUT,HEX,M8,PLASTIC.....111
HOSE ASSY,1/2",12.38".....45, 91 L NUT,HH JAM,1/4-20,A,ZAG.....33, 41, 47
HOSE ASSY,1/2",21.50".....91 LATCH,ADJUSTABLE DRAW.....47 NUT,JS,36867/42032/44988/40612.....81
HOSE ASSY,1/4", 20.00.....91 LATCH,ROTARY, W/KNOB, LEFT.....33 NUT,LOCKING-LG.FLANGE,5/16-18.....33
HOSE ASSY,1/4", 23.25.....91 LATCH,ROTARY,W/KNOB,RIGHT.....33 NUT,LP NYLOCK,1/4-20.....99
HOSE ASSY,1/4",166.00.....93 LEGEND,PLSTC,"CREEP TO 9"***.....83 NUT,LUG,5/8-18X90 DEG,ZAG.....27, 29
HOSE ASSY,1/4",181.00.....93 LENS,AMBER,STROBE,FIREBOLT.....95 NUT,NYLOCK,3/8-16.....99
HOSE ASSY,1/4",192.00.....93 LEVEL SENSOR,LS60,YL,2.5X4.5.....41 NUT,NYLOCK,5/16-18.....107
HOSE ASSY,1/4",224.00.....93 LID,BATT PACK, W/SYM DECALS**.....33 NUT,RETAINER (96008).....43
HOSE ASSY,1/4",31.00.....93 LID,CONTROL BOX COVER.....99 NUT,SOLENOID VALVE 2P3W.....85–86
HOSE ASSY,1/4",430.00.....93 LID-BATTERY BOX W/DECALS**.....33 NUT,SOLENOID VALVE COIL.....85–86, 89
HOSE ASSY,1/4",65.50.....93 LIGHT,LED IND. RED 24V NH.....41, 77 NUT,SPINDLE,1-14.....27
HOSE ASSY,1/4",65.50".....93 LINK,NYLATRAC,KS400.....59, 73 NUT,TL FLG,1-8,G,ZAG.....29, 67
HOSE ASSY,1/4",77.50.....91 LOAD SUPPORT WITH BEARINGS.....103 NUT,TL FLG,1/4-20,G,ZAG......31, 41, 47, 51,
HOSE ASSY,3/8",46.00.....91 LOCK,PLUG 4 WAY,14-18GA.....39, 75 57, 59, 65, 69, 73, 75, 101, 105, 111, 113, 115,
HOSE COVER,JIB BOOM**.....61, 67 LOCK,RECEP 12 WAY, 14-18GA.....79 117
HOSE END,BARBED,RIGID,-6-6.....97 LOCK,RECEP 4 WAY,12-14GA.....79 NUT,TL FLG,10-32,F,ZAG.........41, 47, 75, 79,
HOSE END,BARBED,RIGID,90DEG6-6.....97 LOCK,RECEP 4 WAY,14-18GA.....79 95, 103, 107
HOSE TRACK COVER,LOWER ARM.....51 LOCKNUT,ELEC,1/2".....47, 75, 103 NUT,TL FLG,3/4-10,G,ZAG.....61, 67
HOSE TRACK COVER,UPPER ARM.....51, 69 LOCKWASHER,LT IND. OD.868/530.....41 NUT,TL FLG,3/8-16,G,ZAG......27, 31, 33, 41,
HOSE TRACK,LOWER ARM Z30N.....51 LOWER MIDPIVOT ASSY,Z34 &Z34N*......51, 45, 51, 53, 55, 57, 61, 65, 67, 69, 71, 103
HOSE TRACK,UPPER***.....51, 69 69 NUT,TL FLG,5/16-18,G,ZAG.....35, 75, 107
HOSE,ASSY,3/8",20.25".....91 L OW E R S E C O N DA RY B O O M NUT,TL FLG,8-32,F,ZAG.....51, 69
HOSE,LOW PRESSURE,.375 ID,BLK.....97 ASSEMBLY.....69 NUT,TL JAM,3/8-16,A,ZAG.....57, 65
HOSE,RET.FILTER DWN TUBE RUBBE.....61 L OW E R S E C O N DA RY B O O M NUT,TL JAM,5/16-18,A,ZAG.....33
HOUR METER,10-80 VOLTS***.....43 ASSEMBLY*.....51 NUT,TL,1/4-20,C,ZAG.....103

126 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Part Description Index (continued)

NUT,TL,3/8-16,C,ZAG.....61, 67 PLUG AND CAP KIT-SERVICE,37 **.....85–86 RUE RING,1.0,ZAG.....27


NUT,TL,6-32,A,ZAG.....79 PLUG AND CAP KIT-SERVICE,ORFS*......85–
NUT-HEX,3M X 0.5MM.....81 86 S
NUTSERT,1/4-20,STEEL CAD PLTD....35, 41, PLUG, 6 SAE, TAPERED, BUNA.....85–86
SCREW.....81
43, 79, 111 PLUG, EXPANDER (8MM).....85–86
SCREW,BHTC,1/4-20X1,ZAG.....113
NUTSERT,10-32 STEEL CAD PLTD.....35 PLUG, NYLON .250 BLACK DOMED.....79
SCREW,FHPM,10-32X.5,ZAG.....39
PLUG, SANTOPRENE .5 BLACK DOME.....77
SCREW,FHPM,10-32X.75,ZAG.....75
O PLUG,1/4"SERIES,3/8 MPT.....97
SCREW,FHPM,8-32X.375,ZAG.....75
PLUG,ELECTRICAL,220/50,NOVON.....47
O-RING KIT (ORFS FITTINGS).....85–86 SCREW,HANDLE42032,40612,36867.....81
PLUG,FUSED,250V,13AMP,U.K.**.....31, 47
O-RING KIT, AUSCO 1200 IN/LB.....29 SCREW,HH TAPETITE THRD8-32X.50.....45
PLUG,NYLON .38 BLACK DOMED.....79
O-RING KIT,FIELD SVC,ALL PROD*.....85–86 SCREW,HHC,1-8X12.75,5,ZAG.....67
PLUG,NYLON .875 BLACK DOMED.....79
O-RING, ROTATOR MANIFOLD.....61, 67 SCREW,HHC,1-8X3,8,ZAG.....45
PLUG,NYLON 2.00 BLACK DOMED.....77
O-RING,2-044 BUNA***.....29 SCREW,HHC,1-8X30,2,ZAG.....29
PLUG,NYLON 2.50 BLACK DOMED.....41
O-RING,END COVER,4HP/4HB***.....29 SCREW,HHC,1/4-20 X .625.....99
PLUG,ORB #4.....85–86, 89
O-RING,MOTOR TO BRAKE***.....29 SCREW,HHC,1/4-20 X .75.....77
PLUG,ORIFICE-.045.....85–86
OPTION,CONTROL BOX COVER.....99 SCREW,HHC,1/4-20 X 2.5.....99
PLUG,PWR,UK,16AMP,3PIN,BLK.....31, 47
OPTION,DRIVE LIGHTS,Z30N.....107 SCREW,HHC,1/4-20X.75,8,ZAG.....51, 69, 101
POTENTIOMETER (56773).....81
OPTION,WORKLIGHTS,48V.....49, 109 SCREW,HHC,1/4-20X1,8,ZAG.....29, 57, 63
POWER RELAY, 24V COIL.....35, 79, 107, 109
ORIFICE, 0.035" (74512,74966).....85–86 SCREW,HHC,1/4-20X1.25,8,ZAG.....63
POWER UNIT,AUX PUMP 24VDC.....45
OUTER CONE - MODEL 60-8.....27 SCREW,HHC,1/4-20X1.5,8,ZAG.....61, 67
PRIMARY BOOM TUBE ASSEMBLY**.....65
OUTLET 110V.....75 SCREW,HHC,1/4-20X1.75,8,ZAG.....67
PRINTED CIRCUIT BOARD 56886.....83
SCREW,HHC,1/4-20X2.25,8,ZAG.....115, 117
PROGRAMMER PMC1311M-1101 USER....35
P SCREW,HHC,3/4-10X9,8,ZAG.....61, 67
PROGRAMMER, PMC 1313K-4401.....35
SCREW,HHC,3/8-16X1,8,ZAG.....53, 57, 71
PAD,REST,1"THICK,W/STUDS*.....57, 65 PROXIMITY SENSOR***.....111
SCREW,HHC,3/8-16X1.25,8,ZAG.....57
PADDING, FOAM 90 DEG.....111 PUMP ASSEMBLY (36179).....45
SCREW,HHC,3/8-16X3.25,8,ZAG.....103
PIN,0.75DIAX5.51LG,2RING.....57, 65 PUMP,LIFT,3CC,CCW***.....45
SCREW,HHC,5/16-18 X .75.....107
PIN,0.75DIAX5.75LG,CHAMFER.....103
SCREW,HHC,5/16-18 X 1 GR5.....33
PIN,1.00DIAX7.25LG,1HOLE.....53, 71 Q SCREW,HHC,5/16-18X1.375,8,ZAG.....33
PIN,1.00DIAX9.01LG,THREADED.....57, 65
QUICK DISCONNECT CASING,BATT**.....37 SCREW,HHC,5/8-11 X 5.50 GR8 BO.....39
PIN,1.25DIA.X10.38LG,1HOLE.....61, 67
SCREW,HHC,5/8-11X4.5,8,ZAG.....39
PIN,1.25DIAX12.50LG,2HOLE.....61, 67
r SCREW,HHC,5/8-11X4.50GR8 PLAIN.....39
PIN,1.25DIAX3.00LG,THREADED.....53, 71
SCREW,HHF,1/2-13X1,8,ZAG.....67
PIN,1.25DIAX3.63LG,THREADED.....53, 71 ref. Platform Control Box.....77
SCREW,HHF,1/4-20X.5,8,ZAG.......33, 45, 47,
PIN,1.25DIAX6.36LG,2RING.....61 ref. SCREW, 4-40 x 1/18".....81
61, 67
PIN,1.25DIAX7.64LG,2RING.....61
SCREW,HHF,1/4-20X.75,8,ZAG.....27, 31, 41,
PIN,1.25DIAX8.12LG,1HOLE.....55 R 59, 73, 75, 101, 105, 111
PIN,1.25DIAX9.13LG,1HOLE.....55
RAILING CATCH CASTING--DRILLED.....101 SCREW,HHF,1/4-20X1,8,ZAG........35, 47, 51,
PIN,1.25DIAX9.63LG,1HOLE.....53, 67, 71
RECEPTACLE,UK,110V.....75 57, 59, 63, 65, 69, 73, 79, 103
PIN,1.50DIAX15.13LG,1HOLE.....53, 55, 71
RECEPTICAL,SNAP-IN (1450G1)***.....43 SCREW,HHF,1/4-20X1.25,8,ZAG....33, 67, 111
PIN,1.50DIAX16.13LG,1HOLE.....53, 71
Ref: JOYSTICK,5K-0 OHM,W/RELAY.....77 SCREW,HHF,1/4-20X1.5,8,ZAG.....33, 75, 109
PIN,1.50DIAX3.25LG,1HOLE.....27
Refer to 404.1 for models without a rotating SCREW,HHF,1/4-20X1.75,8,ZAG.....57, 65
PIN,CLEVIS,1.0X2.41,SAE,ZAG.....27
jib.....65 SCREW,HHF,1/4-20X2.5,8,ZAG.....51, 69
PIN,COTTER,.219 X 1.75.....27
Refer to 404.1 for models without rotating SCREW,HHF,3/8-16X.75,8,ZAG.....47, 61
PIN,LOCK,SHORT***.....101
jib.....63 SCREW,HHF,3/8-16X1,8,ZAG.....27, 39, 41
PIN,ROLL,.25 X 1.5***.....61, 67
RELAY SOCKET,70AMP.....35, 79, 109 SCREW,HHF,3/8-16X1.25,8,ZAG....29, 41, 45,
PIN,SLAVE CYL,1.25 X 6.06***.....67
RELAY,24VDC,40/30A,SEALED***.......41, 79, 51, 53, 55, 69, 71
PIN,SLAVE CYLINDER.....61, 67
111 SCREW,HHF,3/8-16X1.5,8,ZAG.....55, 57, 61,
PIPE CRADLE ASSY. SERV (ONE)**.....99
RELAY,24VDC,40/30A,SLD W/BRKT*.....105 65, 67
PLAT ASSY W/DECAL (ASIA/S.AMER.....75
RELAY,SPDT,12V(AUTO) PLUG IN**.....111 SCREW,HHF,3/8-16X1.75,8,ZAG.....55
PLAT ASSY W/DECAL (AUSTRALIA).....75
REPAIR LINK,NYLATRAC,7 LINKS.....59, 73 SCREW,HHF,3/8-16X2.75,8,ZAG.....31, 53, 71
PLAT ASSY W/DECAL (CE).....75
REST PAD, LOWER REST Z30N.....39 SCREW,HHF,3/8-16X3,8,ZAG.....41, 45, 51, 69
PLAT ASSY W/DECAL(US/CANADA).....75
REST PAD,UPPER PIVOT Z30N.....51, 69 SCREW,HHF,5/16-18X.75,8,ZAG.......45, 107,
PLAT RAIL ASSY 4' ASIA/S.AMER.....75
RETAINER,SPRING,1.21X.375,ZAG.....103 109
PLAT RAIL ASSY 4' AUS.....75
RETAINER-N.C.PROPOR.SOLENOID.......85– SCREW,HHF,5/16-18X1,8,ZAG.....35
PLAT RAIL ASSY 4'ANSI/CSA.....75
86 SCREW,HHF,5/16-18X1.25,8,ZAG.....75
PLAT RAIL ASSY, 4' CE.....75
RING,HOSE PROTECTOR.....39 SCREW,HHTAPTITE THREAD8-32X.38.....45
PLATE, PROFILED COUNTERWEIGHT.....111
RIVET,ALUM,P,.188 X .25.....99 SCREW,PHILLIPS,PHM,8-32 X.375.....75
PLATE, TURNTABLE LS. MT......39
RIVET,STL,STL,DOME,1/4X..375,Z.....101 SCREW,PHM,M3 X .5 X 12MM.....81
PLATE,CHARGER MOUNT.....31
RIVET,STL,STL,DOME,1/8X.25,ZAG.....79 SCREW,PHM,M3.5 X 12MM (57890).....81
PLATE,COUNTERWEIGHT.....111
ROCKER ASSY W/ROLLPIN***.....81 SCREW,PHPM SEMS ET,10-32X.313,.....35
PLATE,INVERTER MOUNT PTD.....105
ROD END,.250X2.75,ZAG.....103 SCREW,PHPM SEMS ET,10-32X1.25,......39,
PLATE,MAGNET MOUNT.....111
ROD END,.375X3.69,ZAG........27, 53, 55, 57, 51, 69
PLATE,ROTARY CNTRL (56886).....83
61, 65, 67, 71 SCREW,PHPM SEMS ET,8-32X.25,ZA......43,
PLATE,UK,POWER TO PLAT.....75
ROD,DISCONNECT 4HP/4HB***.....29 55
PLATE,WIPER BACKING.....115, 117
ROLLER ARM,LIMIT SWITCH***.....51 SCREW,PHPM SEMS ET,8-32X1.25,Z......51,
PLATFORM CONTROL BOX W/DECAL.....79
ROTATOR TURNTABLE ASSEMBLY***.....39 57, 65, 69
PLATFORM STEP * PAINTED.....75
ROTATOR,JIB,180 DEG,15K.....67 SCREW,PHPM SEMS ET,M4-.7X8,ZAB.....35
PLUG.....115
ROTATOR,PLAT,Z30/34/Z40.....61, 67 SCREW,PHPM,10-32X.50,ZAG.....35

Part No. 1262611 Z-30/20N, Z-30/20N RJ 127


July 2016

Part Description Index (continued)

SCREW,PHPM,10-32X.75,ZAG.....41, 47, 79, STRAP, CONDUIT HOLDER 60"***.....99 VALVE SOLENOID.....85–86


95, 107 STROBE,BEACON, AC COMP 12-80V.....95 VALVE, FLOW CTRL, PRES COMP***.....89
SCREW,PHPM,10-32X1.5,ZAG.....103 STROBE,FIREBOLT,12-80VDC,AMB**.....95 VALVE,CB.CBBC-LHN@3200***.....55
SCREW,PHPM,6-32X.5,ZAG.....75, 79 SUPPORT, RAILING.....113 VALVE,CHECK.....85–86
SCREW,PHPM,8-32X1.75,ZAG.....51, 69 SWITCH ASSEMBLY (56886).....83 VALVE,CHECK (36179).....45
SCREW,PHPSH,#12-11X.75,ZAG.....79 SWITCH ASSY,REMOTE BRAKE REL......43 VALVE,CHECK,COBA-X*N 200PSI PO.....57
SCREW,PHS,4-40 X 1.5.....81 SWITCH TOGGLE ASSY DPDT 2P MNT...107 VALVE,CHECK,CXAD-XCN,30PSI.....57
SCREW,SHC,1/2-13X1.5,A574,ZAG.....39 SWITCH TOGGLE ASSY DPDT 3P MOM....77 VALVE,CHK,#8PORT-#6MALEORFS***.....91
SCREW,SHC,1/2-13X3,A574,ZAG.....29 SWITCH TOGGLE ASSY SPDT 2P VALVE,CNTERBAL,CBBB-LHN@3000**....51,
SCREW,SHC,3/8-24X1.25,A574,ZAG.....45 MNT.....105, 109 61, 69
SCREW,SHC,5/8-11X3,A574,ZAG.....29 SWITCH TOGGLE ASSY SPDT 2P MOM.....77 VALVE,COUNTERBALANCE.....61
SCREW,THUMB,A-REG,3/8-16X1,ZAG.....33 SWITCH TOGGLE ASSY SPDT 3P MOM.....77 VALVE,COUNTERBALANCE 2500 PSI*.....57,
SEAL AND BRG KIT,4.5K ROTATOR.....61, 67 SWITCH, ROLLER PLUNGER LIMIT.....103 65
SEAL KIT***.....39 SWITCH,LIMIT,W/6.25"SPRING ARM.......55, VALVE,COUNTERBALANCE, 3000PSI......85–
SEAL KIT, 15K ROTATOR.....67 57, 65 86
SEAL KIT, 37185 PUMP.....45 SWITCH,LIMIT,W/ROLLER ARM.....51, 69 VALVE,DIFF.SENSE***.....85–86
SEAL KIT, 88337.....27 SWITCH,LIMIT,W/ROLLER ARM***.....39 VALVE,FLOW REGULATOR.....85–86
SEAL KIT, 94211, 94254, 101349.....51, 69 SWITCH,PRESS,#6SAE,600 PSI F**.....85–86 VALVE,FLOW REGULATOR .8 GPM.....85–86
SEAL KIT, 94213.....57 SWITCH,ROLLER PLUNGER LIMIT.....103 VALVE,PROPORTIONAL**.....85–86
SEAL KIT, 94214.....65 SWITCH,TOGGLE,DPDT,2POS MOMEN.....43 VALVE,RELIEF 1800 PSI.....85–86
SEAL KIT, 94215, 94430.....55 SWITCH,TOGGLE,DPDT,3POS MOMEN.....43 VALVE,RELIEF 3200 PSI.....85–86
SEAL KIT, 94216.....55 SWITCH,TOGGLE,SPDT,3POS MOMEN*....43 VALVE,RELIEF,1100PSI***.....85–86
SEAL KIT, 94217.....61 VALVE,RELIEF,1600 PSI.....85–86
SEAL KIT, JIB MANIFOLD, NON RJ.....89 T VALVE,SOLENOID 20V W/DIODE.....85–86
SEAL KIT, JIB MANIFOLD, RJ***.....89 VALVE,SOLENOID,3POS 4WAY.....85–86
T-BOX,2.75 X 4.5 X 2.0.....75
SEAL KIT, SOLENOID VALVE.....85–86 VALVE,SOLENOID,3POS/4WAY*.....85–86
TANK BREATHER,NYLON **.....45
SEAL KIT, VALVE.....85–86
TAPE, PROTECTIVE MASK.....17, 25
SEAL KIT, VALVE, #10.....85–86 W
TEE,RUN,520428-4.....91
SEAL KIT, VALVE, #4.....85–86
TEE,RUN,SWIVEL,520432-6.....91 WASHER,FLAT,.25X1.25X.062,ZAG.....45, 47
SEAL KIT,94218.....61
TERM CONTACT,#1/0 GA,SB175.....37 WASHER,FLAT,.375X1.25X.062,ZAG.....51, 69
SEAL KIT,ROTATE MOTOR.....39
TERM,DEUTSCH, PIN #12-14.....79 WASHER,FLAT,.375X1.50X.125,ZAG........41,
SEAL KIT,VALVE (48647).....85–86
TERM,NI PIN, 14-16GA,BULK.....79 45, 51, 69
SEAL KIT,WHEEL DRIVE,4HB***.....29
TERM,NI PIN,S&F,16-18GA,REEL.....79 WASHER,FLAT,.406X1.50X.125,ZAG.....103
SEAL-GREASE,MODEL 60-8.....27
TERM,NI SOC,S&F,16-18GA,REEL.....39, 75 WASHER,FLAT,.625 HARDENED.....39
SEAL/BEARING KIT (45043,54840).....27
TERMINAL BLOCK END PLATE.....41 WASHER,FLAT,.688X1.160X.09,HRD.....29
SENSOR,LEVEL 3 DEG**.....41
TERMINAL BLOCK,WIELAND.....41 WASHER,FLAT,1.0,F436,HRD,ZAG.....29, 45,
SENSOR,LEVEL,4.5 DEG.....41
TERMINAL RAIL, Z30/34DC.....41 67, 97
SHAFT,WORM GEAR***.....39
TERMINAL STRIP.....79 WASHER,FLAT,1/4,USS,ZAG.........27, 29, 51,
SHIM KIT,TURNTABLE***.....39
TERMINAL,#10 RING,BLUE,REEL.....75 59, 63, 65, 69, 73, 115, 117
SHIM,SIDE PAD 22GA......57
TERMINAL,COUPLER,MALE,14-16GA.....95, WASHER,FLAT,3/8,USS,ZAG.....47
SHIM,WEAR PAD .030.....63
103 WASHER,FLAT,5/16,USS,ZAG.......45, 53, 71,
SHIM,WEAR PAD,5X 1.5 16GA.....57
TERMINAL,FEM.BUTT SEAM:16/14.....103 115
SLIDING MIDRAIL KIT,PTD.....75
TERMINAL,FEMALE COUPLER,BLUE.....95 WASHER,FLAT,MS,#10,Y.....107
SNAP RING (74097).....29
TERMINAL,MOLEX 16 GAUGE***.....35 WASHER,FLAT,USS,1/4"Y.....77, 99
SNAP RING,EXTERNAL,1.25,ZAG.....61, 67
TIE ROD,WELDMENT,Z30N**.....27 WASHER,FLAT,USS,5/16",Y.....99, 107
SNAP RING,EXTERNAL,3/4,ZAG.....57, 65
TIME DELAY RELAY,2 SEC,24VDC.....79 WASHER,LOCK,.25.....77
SNAP RING,INT,2.88 DIA***.....39
TIRE & WHEEL ASSY,FRONT N-M.....27 WASHER,LOCK,1/4,ZAG....51, 57, 61, 63, 67,
SNAP RING,WHEEL DRIVE.....29
TIRE & WHEEL ASSY,REAR N-M.....29 69, 115, 117
SOLENOID VALVE W/NUT***.....89
TOEBOARD,ENTRY EUROPEAN PNTD**...75 WASHER,LOCK,3/8,ZAG....45, 53, 57, 71, 115
SPACER,NYLON,.718 X .526 X.219.....43
TOOL TRAY ACCESSORY***.....101 WASHER,NYLON, JOYSTICK.....81
SPACER-POT.PLATE,JOYSTICK56773.....81
TOOL,TERMINAL CRIMPER,MOLEX***.....35 WASHER,SHIM .0151 THK......103
SPRING ARM,LIMIT SWITCH,6.25".....55, 57,
TOOL,TERMINAL EXTRACTOR,MOLEX.....35 WASHER,SHIM,1.270X1.875X.062,Z.....67
65
TRIMLOCK,BLACK,5/32".....41, 99 WASHER,SHIM,1.270X2.130X.062,Z...53, 61,
SPRING CLIP, 3/8-16, ZAG.....39
TUBE, HYDRAULIC TANK.....45 71
SPRING CLIP,1/4-20,.025-.15X.5....27, 29, 31,
TUBE,RD,STL,DOM,.75OD X .375ID.......115,WASHER,SPINDLE.....27
41, 57, 63, 65, 75, 105
117 WASHER,THRUST,.313 X .50 X .10.....47
SPRING CLIP,3/8-16,.05-.20X.73.....33, 51, 69
TUBE,RD,STL,DOM,.75X.438X1.25.....115 WASHER,THRUST,.75 X 1.38X.13.....33
SPRING CLIP,5/16-18,.025-.15X......35, 45
WASHER,THRUST,1.5 X 3.5 X .187.....27
SPRING RETURN,HEAVY DUTY,45049.....81
U WEAR PAD,4 X 2 X.50 THK.BLACK.....57
SPRING, BRUSH.....29
WEAR PAD,4 X 4 X .75 W/NUTS.....57
SPRING, RETURN (FOR 74267).....35 UBOLT,FLATTENED,1.5DIAX3/8 UNC.....99
WEAR PAD,4X2X.5 W/INSERT***.....33
SPRING, RETURN (FOR 74268).....35 UPPER MIDPIVOT ASSY,Z34 & Z34N.......51,
WEAR PAD,5 X 1.5 X .75 W/NUTS.....57
SPRING, SS, 1/2-EO500-49-4500.....111 55, 69
WEAR PAD,EXT BOOM***.....63
SPRING,COMP,1" OD,232 LB/IN.....103 UPPER SEC BOOM ASSY Z30N RJ.....69
WEAR PAD,EXT CYL***.....57, 65
SPRING,EXTENSION,.36 X 1.25.....47 UPPER S E C O N DA RY BOOM
WELD,COVER SUPPORT LH Z30N*.....41
SPRING,EXTENSION,.75X4.5.....111 ASSEMBLY*.....51
WELDMENT, EXT BOOM, Z30N.....57
SPRING,RETURN (74266).....35
WELDMENT, LWR COMPRESION ARM....51,
SPRING,SHORT PLATFORM GATE.....101
STACK KIT, AUSCO 1200 IN/LB.....29
V 69
VALVE - COUNTERBALANCE**.....61, 67 WELDMENT, PIPE CRADLE.....99

128 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Part Description Index (continued)

WELDMENT,COVER DRIVE CHASSIS.....105


WELDMENT,COVER SUPPORT RH***.....45
WELDMENT,FLOATING BUMPER.....111
WELDMENT,LOAD SUPPORT.....103
WELDMENT,PIPE CRADLE MOUNT.....99
WELDMENT,PLATFORM SUPPORT.....103
WELDMENT,PLATFORM SUPPORT***.....61,
75
WELDMENT,PRIMARY BOOM Z30N.....57
WELDMENT,ROTATOR SUPPORT.....103
WELDMENT,SENSOR BRACKET.....111
WELDMENT,SWING GATE,ALUMINUM.....101
WHEEL DRIVE,4HB,57:1***.....29
WIPER,PRIMARY BOOM.....115, 117
WIRE ASSY #10 RED F1/F2.....37
WIRE ASSY #10 RED F2/F1.....37
WIRE CABLE,14/3 CON.TPE JKT*......47, 49,
75
WIRE CABLE,16/2,WHT/BLK,SJEOW.......51,
55, 57, 65, 69, 95
WIRE CABLE,16/4 CON.TPE JKT.....39, 75
WIRE CABLE,16/4 CON.TPE JKT*.....51, 69
WIRE LOOM,1.88 DIA......51, 61, 67, 69
WIRING DUCT, 1.5 X 1.5.....41
WORKLIGHT,48 VOLT.....107, 109

Y
YOKE ASSY,LH,Z30NRJ.....27
YOKE ASSY,RH,Z30NRJ.....27

Z
ZERK,GREASE,1/8 NPT,45 DEG***.....39
ZERK,GREASE,1/8 NPT,67.5 DEG**.....39

Part No. 1262611 Z-30/20N, Z-30/20N RJ 129


July 2016

Fitting Cross References

130 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Fitting Cross References (Continued)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 131


July 2016

Fitting Cross References (Continued)

132 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Fitting Cross References (Continued)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 133


July 2016

Fitting Cross References (Continued)

134 Z-30/20N, Z-30/20N RJ Part No. 1262611


July 2016

Fitting Cross References (Continued)

Part No. 1262611 Z-30/20N, Z-30/20N RJ 135


July 2016

Fitting Cross References (Continued)

136 Z-30/20N, Z-30/20N RJ Part No. 1262611


Parts Manual

1262611
Part No.

Rev A6
from SN Z30N13-15133 to 17163
Z-30/20N from Z30N16F-17164
Z-30/20N RJ

You might also like