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Z-30/20N Z-30/20N RJ: Serial Number Range

This manual provides exploded views and part numbers for components of Genie Z-30/20N and Z-30/20N RJ boom lifts. The manual includes diagrams of chassis, turntable, boom, platform, electrical and hydraulic systems. Part numbers are provided to allow identification and ordering of replacement parts.

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Святослав Воронов

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0% found this document useful (0 votes)

440 views190 pages

Z-30/20N Z-30/20N RJ: Serial Number Range

Uploaded by

Святослав Воронов

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Serial Number Range

Z-30/20N from SN 1932

Z-30/20N RJ

Part No. 74117

Rev J18
April 2012
April 2012

2 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012

How to Read Your Serial Number

Part No. 74117 Z-30/20N, Z-30/20N RJ 3

April 2012

Table of Contents

307.1 Wire Harness Diagram..............................................68

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by 400 Boom Components
downloading new figures from the Genie website at 401.1 Secondary Boom - View 1.........................................70
www.genielift.com. For the most up-to-date parts
402.1 Secondary Boom - View 2.........................................72
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 403.1 Upper Pivot................................................................74
404.1 Primary and Extension Booms..................................76
405.1 Cable Track................................................................78
How to Read Your Serial Number..........................................3
406.1 Jib Boom and Platform Rotator.................................80
Parts Stocking List.................................................................7
How to Order Parts................................................................8 500 Rotating Jib Boom Components
Service Parts Fax Order Form...............................................9 501.1 Primary Boom Wear Pads (to SN 6456)....................84
501.2 Primary Boom Wear Pads (from SN 6457)................86
502.1 Primary and Extension Booms..................................88
Electronic Version 503.1 Rotating Jib Boom Assembly.....................................90
504.1 Secondary Boom - View 1.........................................94
Click on any page number to view the figure.
505.1 Secondary Boom - View 2.........................................96

Part No. 74117 Z-30/20N, Z-30/20N RJ 7

April 2012

How To Order Parts

8 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012

Fax Order Form

Part No. 74117 Z-30/20N, Z-30/20N RJ 9

100 Decals April 2012

101.1 Decals (to SN 6289)

10 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 100 Decals

101.1 Decals (to SN 6289)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 46192 DECAL KIT,WORDS,Z30N/Z20 23 35540 DECAL,NOTICE,OPER INST

includes items 1, 3-6, 8-11, 13-24, PLAT,DC..........................................1
27-31, 37, 38, 47, 48, 49, 51 and 52 24 35542 DECAL,NOTICE,LUG NUT
1 27564 DECAL,DANGER,ELEC.HAZ.STAY TORQUE***.....................................4
CLR.................................................2 25 37051 DECAL,NOTICE,SIDE FRC
2 28157 DECAL,USE DEXRON***................1 150,ANSI.........................................1
3 28161 DECAL,WARN,CRUSH HAZARD 26 37052 DECAL,NOTICE,MAX LOAD 500
HAND..............................................3 LBS..................................................1
4 28164 DECAL,NOTICE,HAZARDOUS 27 37053 DECAL,ARROW,BLUE....................2
MAT'LS*...........................................1 28 37054 DECAL,ARROW,YELLOW..............2
5 28165 DECAL,INSTRUCT,FOOTSWITCH 29 37055 DECAL,TRIANGLE,BLUE...............2
OPER..............................................1
30 37056 DECAL,TRIANGLE,YELLOW..........2
6 28171 DECAL,DANGER,NO
SMOKING***...................................1 31 38110 DECAL,LABEL,TRAVEL
ALARM***........................................2
7 28174 DECAL,POWER TO PLATFORM
230V................................................2 32 38111 DECAL,WARNING,BRAKE
RELEASE***....................................1
8 28175 DECAL,WARNING-COMPART
ACCESS..........................................1 33 38112 DECAL,CAUTION,BRAKE
RELEASE***....................................1
9 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 34 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................2
10 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2 35 43036 DECAL, PLATFORM CONTROL
PANEL*............................................1
11 28181 DECAL,WARN,NO STEP OR
RIDE................................................1 36 43652 DECAL,GROUND CONTROL
PANEL**..........................................1
12 28235 DECAL,POWER TO PLATFORM
115V................................................2 37 43653 DECAL,NOTICE, GRD OPER
INSTRUC.........................................1
13 28236 DECAL,WARN,IMPROPER includes items 1, 3-6, 8-11, 13-24,
OPERATION....................................1 27-31, 37, 38, 47, 48, 49, 51 and 52
14 28372 DECAL,NOTICE,BATTERY 38 43658 DECAL,LABEL,PWR TO CHARGR
CABLES..........................................2 230V................................................1
15 31060 DECAL,DANGER DO NOT ALTER 39 43663 DECAL,NOTICE, FUNCTION
SWTC..............................................2 ENABLE*.........................................1
16 31508 DECAL,DANGER,ELECT 40 44980 DECAL,LABEL,PWR TO CHARGR
HAZARD,PLUG...............................1 115V................................................1
17 31785 DECAL,NOTICE,CHARGER 41 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
INSTRUC.........................................2
42 44986 DECAL,INSTR,SIDE
18 31786 DECAL,NOTICE,BATT FRC/WIND,AUS...............................1
CONNECTION................................2
43 52968 DECAL,COSMETIC,GENIE
19 31787 DECAL,DANGER,TIP-OVER BOOM,VERT...................................1
BATTERY.........................................2
44 62928 DECAL,COSMETIC,GENIE
20 31788 DECAL,DANGER,BATTERY Z-30/20N..........................................1
SAFETY***......................................2
45 62929 DECAL,COSM,GENIE
21 32700 DECAL,DANGER,GEN SAFETY Z-30/20N(BOX)................................1
RULES*...........................................2
46 65171 DECAL,LABEL,CB & STATUS
22 33952 DECAL,DANGER,TILT ALARM***....1 LIGHT..............................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 11

100 Decals April 2012

101.1 Decals (to SN 6289)

(continued)

Item Part No. Description Qty.

47 72080 DECAL,GROUND CONTROL

PANEL.............................................1
48 72081 DECAL,PLATFORM CONTROL
PANEL.............................................1
49 72167 DECAL,COSMETIC,GENIE
Z30/20NRJ......................................1
50 72833 DECAL,LABEL, OPEN, LATCH.......1
51 82366 DECAL,LABEL-CHEVRON
RANDO............................................1

12 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 100 Decals

101.1 Decals (to SN 6289)

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 13

100 Decals April 2012

102.1 Decals with Words (from SN 6290 to 8332)

14 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 100 Decals

102.1 Decals with Words (from SN 6290 to 8332)

Item Part No. Description Qty. Item Part No. Description Qty.

-- T107970 DECAL KIT,WRD,Z30-20NRJ ANSI 22 35540 DECAL,NOTICE,OPER INST

ANSI/CSA models PLAT,DC..........................................1
-- T107971 DECAL KIT,WRD,Z30-20NRJ AUS 23 35542 DECAL,NOTICE,LUG NUT
Australia models TORQUE***.....................................4
1 27564 DECAL,DANGER,ELEC.HAZ.STAY 24 37051 DECAL,NOTICE,SIDE FRC
CLR.................................................2 150,ANSI.........................................1
2 28161 DECAL,WARN,CRUSH HAZARD 25 37052 DECAL,NOTICE,MAX LOAD 500
HAND..............................................2 LBS..................................................1
3 28164 DECAL,NOTICE,HAZARDOUS 26 37053 DECAL,ARROW,BLUE....................1
MAT'LS*...........................................1 27 37054 DECAL,ARROW,YELLOW..............1
4 28165 DECAL,INSTRUCT,FOOTSWITCH 28 37055 DECAL,TRIANGLE,BLUE...............2
OPER..............................................1
29 37056 DECAL,TRIANGLE,YELLOW..........2
5 28171 DECAL,DANGER,NO
SMOKING***...................................2 30 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................2
6 28174 DECAL,POWER TO PLATFORM
230V................................................2 31 43653 DECAL,NOTICE, GRD OPER
INSTRUC.........................................1
7 28175 DECAL,WARNING-COMPART
ACCESS..........................................2 32 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1
8 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 33 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
9 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2 34 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
10 28181 DECAL,WARN,NO STEP OR 35 44986 DECAL,INSTR,SIDE
RIDE................................................1 FRC/WIND,AUS...............................1
Australia
11 28235 DECAL,POWER TO PLATFORM
115V................................................2 36 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
12 28236 DECAL,WARN,IMPROPER
OPERATION....................................1 37 62928 DECAL,COSMETIC,GENIE
Z-30/20N..........................................1
13 28372 DECAL,NOTICE,BATTERY
CABLES..........................................2 38 62929 DECAL,COSM,GENIE
Z-30/20N(BOX)................................1
14 31060 DECAL,DANGER DO NOT ALTER
SWTC..............................................1 39 65171 DECAL,LABEL,CB & STATUS
LIGHT..............................................1
15 31508 DECAL,DANGER,ELECT
HAZARD,PLUG...............................1 40 72167 DECAL,COSMETIC,GENIE
Z30/20NRJ......................................1
16 31785 DECAL,NOTICE,CHARGER
INSTRUC.........................................1 41 72081 DECAL,PLATFORM CONTROL
PANEL.............................................1
17 31786 DECAL,NOTICE,BATT
CONNECTION................................2 42 72833 DECAL,LABEL, OPEN, LATCH.......1
18 31787 DECAL,DANGER,TIP-OVER 43 82366 DECAL,LABEL-CHEVRON
BATTERY.........................................2 RANDO............................................1
19 31788 DECAL,DANGER,BATTERY 44 82592 DECAL,GROUND CONTROL
SAFETY***......................................2 PANEL.............................................1
20 32700 DECAL,DANGER,GEN SAFETY 45 139586 DECAL,LABEL,WHEEL LOAD
RULES*...........................................1 Z30N&RJ.........................................4
(replaced 82628)
21 33952 DECAL,DANGER,TILT ALARM***....1

Part No. 74117 Z-30/20N, Z-30/20N RJ 15

100 Decals April 2012

102.2 Decals with Words (from SN 8333)

16 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 100 Decals

102.2 Decals with Words (from SN 8333)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 114158 DECAL KIT,WORDS,Z30N,Z34N/BI 23 37053 DECAL,ARROW,BLUE....................1

does not include items 6, 11, 28-31, 24 37054 DECAL,ARROW,YELLOW..............1
33-35, 37, 42, 44 and 45
25 37055 DECAL,TRIANGLE,BLUE...............2
1 27564 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2 26 37056 DECAL,TRIANGLE,YELLOW..........2
2 28161 DECAL,WARN,CRUSH HAZARD 27 40434 DECAL,LANYARD ANCHORAGE
HAND..............................................2 POINT..............................................2
3 28164 DECAL,NOTICE,HAZARDOUS 28 43658 DECAL,LABEL,PWR TO CHARGR
MAT'LS*...........................................1 230V................................................1
4 28165 DECAL,INSTRUCT,FOOTSWITCH 29 44980 DECAL,LABEL,PWR TO CHARGR
OPER..............................................1 115V................................................1
5 28171 DECAL,DANGER,NO 30 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
SMOKING***...................................2 31 44986 DECAL,INSTR,SIDE
6 28174 DECAL,POWER TO PLATFORM FRC/WIND,AUS...............................1
230V................................................2 Australia
7 28175 DECAL,WARNING-COMPART 32 52947 DECAL,OPERATING
ACCESS..........................................2 INSTR,GROUND.............................1
8 28176 DECAL,LABEL,MANUAL NOT 33 52968 DECAL,COSMETIC,GENIE
HERE...............................................1 BOOM,VERT...................................1
9 28177 DECAL,WARN,CRUSH HAZARD 34 62928 DECAL,COSMETIC,GENIE
PLAT................................................2 Z-30/20N..........................................1
10 28181 DECAL,WARN,NO STEP OR 35 62929 DECAL,COSM,GENIE
RIDE................................................1 Z-30/20N(BOX)................................1
11 28235 DECAL,POWER TO PLATFORM 36 65171 DECAL,LABEL,CB & STATUS
115V................................................2 LIGHT..............................................1
12 28236 DECAL,WARN,IMPROPER 37 72167 DECAL,COSMETIC,GENIE
OPERATION....................................1 Z30/20NRJ......................................1
13 28372 DECAL,NOTICE,BATTERY 38 72081 DECAL,PLATFORM CONTROL
CABLES..........................................2 PANEL.............................................1
14 31060 DECAL,DANGER DO NOT ALTER 39 72833 DECAL,LABEL, OPEN, LATCH.......1
SWTC..............................................1 40 82366 DECAL,LABEL-CHEVRON
15 31508 DECAL,DANGER,ELECT RANDO............................................1
HAZARD,PLUG...............................1 41 82592 DECAL,GROUND CONTROL
16 31785 DECAL,NOTICE,CHARGER PANEL.............................................1
INSTRUC.........................................1 42 139586 DECAL,LABEL,WHEEL LOAD
17 31786 DECAL,NOTICE,BATT Z30N&RJ.........................................4
CONNECTION................................2 43 97890 DECAL,DANGER,GEN SAFETY
18 31787 DECAL,DANGER,TIP-OVER RULES.............................................1
BATTERY.........................................2 44 97893 DECAL,NOTICE,SIDE
19 31788 DECAL,DANGER,BATTERY FRC/WINDANSI..............................1
SAFETY***......................................2 45 97894 DECAL,NOTICE,OPER INST
20 33952 DECAL,DANGER,TILT ALARM***....1 PLAT,DC..........................................1
21 35542 DECAL,NOTICE,LUG NUT 46 114224 DECAL,LABEL,RELAYS,Z30N,Z34NDC.1
TORQUE***.....................................4
22 37052 DECAL,NOTICE,MAX LOAD 500
LBS..................................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 17

100 Decals April 2012

103.1 Decals with Symbols (from SN 6290 to 8332)

18 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 100 Decals

103.1 Decals with Symbols (from SN 6290 to 8332)

Item Part No. Description Qty. Item Part No. Description Qty.

-- T107972 DECAL KIT,SYM,Z30-20N ASIA 22 82601 DECAL,LABEL,MAX

Asia / South America models CAPACITY***...................................1
-- T107973 DECAL KIT,SYM,Z30-20N CE 23 82602 DECAL,DANGER,MAX SIDE
CE models FRC,667N........................................1
-- T107974 DECAL KIT,SYM,Z30-20NRJ ASIA 24 82604 DECAL,DANGER,SIDE FRC
Asia / South America models 400N................................................1
-- T107975 DECAL KIT,SYM,Z30-20NRJ CE 25 82610 DECAL,LABEL,CB & STATUS
CE models LIGHT..............................................1
1 28174 DECAL,POWER TO PLATFORM 26 82611 DECAL,DRIVE ENABLE PATCH.....1
230V................................................2 27 139586 DECAL,LABEL,WHEEL LOAD
2 28235 DECAL,POWER TO PLATFORM Z30N&RJ.........................................4
115V................................................2 28 97815 DECAL,LABEL,LOWER MIDRAIL....1
3 37053 DECAL,ARROW,BLUE....................1
4 37054 DECAL,ARROW,YELLOW..............1
5 37055 DECAL,TRIANGLE,BLUE...............2
6 37056 DECAL,TRIANGLE,YELLOW..........2
7 40434 DECAL,LANYARD ANCHORAGE
POINT..............................................2
8 43658 DECAL,LABEL,PWR TO CHARGR
230V................................................1
9 44980 DECAL,LABEL,PWR TO CHARGR
115V................................................1
10 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
11 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
12 62928 DECAL,COSMETIC,GENIE
Z-30/20N..........................................1
13 62929 DECAL,COSM,GENIE
Z-30/20N(BOX)................................1
14 72081 DECAL,PLATFORM CONTROL
PANEL.............................................1
15 72167 DECAL,COSMETIC,GENIE
Z30/20NRJ......................................1
16 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
17 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................2
18 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
19 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2
20 82548 DECAL,WARN,CRUSH HAZARD
PLAT................................................2
21 82592 DECAL,GROUND CONTROL
PANEL.............................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 19

200 Chassis Components April 2012

201.1 Steer Axle Linkage, Wheels and Hubs (to SN 5840)

20 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

201.1 Steer Axle Linkage, Wheels and Hubs (to SN 5840)

Item Part No. Description Qty. Item Part No. Description Qty.

1 74389 RUE RING 1.00...............................4 20 45111 CAP,DUST,45873 HUB KIT.............2

2 32399 PIN,CLEVIS,1 X 3 LG......................1 21 45113 NUT,SPINDLE,1-14.........................2
3 88337 CYLINDER,STEER,Z45,#4 22 45114 PIN,COTTER,.219 X 1.75................2
PORT***..........................................1 23 45112 WASHER,SPINDLE.........................2
-- 48401 SEAL KIT,42406,STEER.CYL,TEXAS 24 45108 OUTER CONE - MODEL 60-8........2
to SN 2787; verify part number prior
to ordering 25 74312 YOKE ASSY,LH,Z30NRJ.................1
includes items 6 and 7
-- 59076 SEAL KIT,2.0" BORE CYLINDERS**
from SN 2788 to SN 4446; verify part 26 96317 GROUND STRAP,12"LG***.............1
number prior to ordering 27 6888 SCREW,HHC,1/4-20 X 1
-- 59169 SEAL KIT,2" BORE,1" ROD*** 28 6638 WASHER,FLAT,USS,1/4"Y
from SN 4447 to SN 5118; verify part
29 5397 WASHER,FLAT,USS,5/16",Y
number prior to ordering
30 6091 NUT,NYLOCK,1/4-20
-- 88338 SEAL KIT (88337)***
verify part number prior to ordering 31 37100 COVER W/DECAL DR CHAS STR
END.................................................1
4 19440 PIN,CLEVIS,1 X 2.5 LG...................3
32 6356 WASHER,LOCK,.25
5 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2 33 56912 SPRING CLIP,1/4-20,MAGNI 565
6 45071 BEARING,1.5IDX1.75ODX1.5L.......4
7 25817 BEARING,1.00IDX1.25ODX1.00L....3
8 74313 YOKE ASSY,RH,Z30NRJ................1
includes items 6 and 7
9 Ref. Steer Brake Manifold (refer to
701.1)
10 36163 TIE ROD,WELDMENT,Z30N...........1
11 36211 PIN,1.50DIAX3.25LG,1HOLE..........4
12 25284 ROD END,.375 X 2.25***.................4
-- 45226 ROD END,.375 X 3.69
13 77692 SCREW,HHC,3/8-16 X 1 GRD 8
14 6021 WASHER,LOCK,.375
15 45110 SEAL-GREASE,MODEL 60-8.........2
16 45107 INNER CONE - MODEL 60-8..........2
17 45043 HUB ASSEMBLY MODEL#60-8......2
includes races and items 15, 16, 20,
23 and 24
-- 21166 LUG BOLT,5/8-18,WHEEL HUB
-- 45873 SEAL/BEARING KIT (45043,54840)
includes races and items 15, 16, 23
and 24
18 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
19 56453 TIRE/WHL.ASSY,FRT W/TREA 103#*
19 94908 TIRE & WHEEL ASSY,FRONT
N-M***..............................................2
non-marking

Part No. 74117 Z-30/20N, Z-30/20N RJ 21

200 Chassis Components April 2012

202.1 Steer Axle Linkage, Wheels and Hubs (from SN 5841)

22 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

202.1 Steer Axle Linkage, Wheels and Hubs (from SN 5841)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1 -- 74313 YOKE ASSY,RH,Z30NRJ

2 6356 WASHER,LOCK,.25 includes items 11 and 14

3 6638 WASHER,FLAT,USS,1/4"Y 26 45074 WASHER,THRUST,1.5 X 3.5 X

.187..................................................2
4 37100 COVER W/DECAL DR CHAS STR
END.................................................1 27 6091 NUT,NYLOCK,1/4-20

-- 106038 FRT COVER ASSY. W/SYM DECALS 28 36211 PIN,1.50DIAX3.25LG,1HOLE..........4

5 56912 SPRING CLIP,1/4-20,MAGNI 565 29 96317 GROUND STRAP,12"LG***.............1

6 74389 RUE RING 1.00...............................4 30 5397 WASHER,FLAT,USS,5/16",Y

7 32399 PIN,CLEVIS,1 X 3 LG. 31 45226 ROD END,.375 X 3.69.....................4

8 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................1
-- 48401 SEAL KIT,42406,STEER.CYL,TEXAS
to SN 6032; verify part number prior
to ordering
-- 88338 SEAL KIT (88337)***
from SN 6033; verify part number prior
to ordering
9 19440 PIN,CLEVIS,1 X 2.5 LG.
10 36163 TIE ROD,WELDMENT,Z30N...........1
11 25817 BEARING,1.00IDX1.25ODX1.00L....4
12 6021 WASHER,LOCK,.375
13 77692 SCREW,HHC,3/8-16 X 1 GRD 8
14 45071 BEARING,1.5IDX1.75ODX1.5L
15 45043 HUB ASSEMBLY MODEL#60-8......2
includes races and items 16, 19, 23
and 24
-- 21166 LUG BOLT,5/8-18,WHEEL HUB
-- 45873 SEAL/BEARING KIT (45043,54840)
includes races and items 16, 19, 23
and 24
16 45108 OUTER CONE - MODEL 60-8........2
17 45112 WASHER,SPINDLE.........................2
18 45113 NUT,SPINDLE,1-14.........................2
19 45111 CAP,DUST,45873 HUB KIT.............2
20 94908 TIRE & WHEEL ASSY,FRONT
N-M***..............................................2
21 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
22 45114 PIN,COTTER,.219 X 1.75
23 45107 INNER CONE - MODEL 60-8..........2
24 45110 SEAL-GREASE,MODEL 60-8.........2
25 74312 YOKE ASSY,LH,Z30NRJ.................1
includes items 11 and 14

Part No. 74117 Z-30/20N, Z-30/20N RJ 23

200 Chassis Components April 2012

203.1 Battery Charger (to SN 3446)

24 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

203.1 Battery Charger (to SN 3446)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101703 CHARGER,48V,100-125VAC,50H,25A 10 40398 TRNSFRMR(36316 &17)(41898

-- 128375 CHARGER 48V/30A AUTO AC X-LED &99).................................................1

-- 128648 SPECS BATTERY CHARGER -- 40523 TRANSFORMER,CHARGER36314/41896

48V/30A -- 40524 TRANSFORMER,CHARGER36315/41897
-- 128993 KIT,UNIV CHRGR UPGRADE,SM 11 12037 RIVET,STL,STL,P,.25 X .5
BOOM 12 56660 WASHER,RIVETING
from SN 3447 to 11944
13 6888 SCREW,HHC,1/4-20 X 1
-- 133286 DECAL, POWER TO CHARGER,
UNIV 14 6356 WASHER,LOCK,.25
-- 139360 OPTION,CHARGER,UNIVERSAL 15 6638 WASHER,FLAT,USS,1/4"Y
Z30N 16 56912 SPRING CLIP,1/4-20,MAGNI 565
from SN 11944
17 36269 PLATE,CHARGER MOUNT............1
-- 139858 HARN.CHARGER INTERLOCK Z34
18 36294 SCREW,HHC,1/4-20 X 2.75
for 128375
19 6091 NUT,NYLOCK,1/4-20
-- 54794 OPT,CHARGER,48V,110VAC,60H,25A
Replaced by 128993 on SN 3447 to 20 13008-5 AMMETER-BOOM CHARGER.......1
11944 21 7056 CONN,SQUEEZE,1/2NPT
-- 54795 CHARGER,48V,200-250VAC,50H,25A .38-.50,SM.......................................1
Replaced by 128993 on SN 3447 to 22 6935 LOCKNUT,ELEC,1/2"......................1
11944
23 36313 BRACKET,CHARGER GAUGE
-- 54796 CHARGER,48V,200-250VAC,60H,25A MOUNTING.....................................1
Replaced by 128993 on SN 3447 to incorporated into chassis after SN
11944 3368
-- 54797 CHARGER,48V,100-125VAC,60H,25A 24 40533 SCREW,FUSE ASSY,#7 PHMS X
Replaced by 128993 on SN 3447 to .625
11944
25 40534 WASHER,LOCK,#10, CHARGER
-- 58494 CHARGER,48V,110/60,12A,EERATNG FUSE
Replaced by 128993 on SN 3447 to
11944 26 40536 SCREW,TIMER,#8 PHMS X.375

1 27263 TIMER (23442)(41896)(36314).......1

for Genie part number 54794
-- 18078 RELAY,CHARGER TIMER
-- 19533 RELAY,CHARGER .TIMER(19531/32)
-- 27830 TIMER(24059,41897,41898,41899)
2 13008-6 FUSE ASSY-BOOM CHARGER......1
3 13008-3 CAPACITOR,6
MFD,660VAC-CHARGR*.................1
4 40532 CASE COVER ONLY
18710/18720....................................1
5 40537 SCREW,CHARGER COVER,#10 X .5
6 6178 NUT,NYLOCK,10-32
7 6146 WASHER,FLAT,MS,#10,Y
8 40538 SCREW,HEATSINK/DIODE ASSY
9 27262 HEATSINK ASSY W/DIODES
(23442)............................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 25

200 Chassis Components April 2012

203.2 Battery Charger (from SN 3447)

26 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

203.2 Battery Charger (from SN 3447)

Item Part No. Description Qty.

1 128375 CHARGER 48V/30A AUTO AC

X-LED..............................................1
(includes item 13)
-- 133286 DECAL, POWER TO CHARGER,
UNIV................................................1
-- 139858 HARN.CHARGER INTERLOCK
Z34..................................................1
-- 228946 ASSY,LED,IES CHARGER
-- 228947 CLIP,RETAINING,IES CHARGER
2 6090 SCREW,HHC,1/4-20 X .75
3 6638 WASHER,FLAT,USS,1/4"Y
4 6889 NUT,LP NYLOCK,1/4-20
5 6888 SCREW,HHC,1/4-20 X 1
6 6356 WASHER,LOCK,.25
7 56912 SPRING CLIP,1/4-20,MAGNI 565
8 36673 PLATE,CHARGER MOUNT............2
(Z30N)
9 Ref. Chassis
(refer to section 200)
10 6326 SCREW,HHC,3/8-16 X 3
11 6097 WASHER,FLAT,USS,3/8",Y
12 4828 NUT,NYLOCK,3/8-16
13 228973 KIT,ASSY,LED,IES CHARGER........1
14A 36511 OPTION,US 110V PLUG,UNI
CHGR..............................................1
14B 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
14C 25388 PLUG,FUSED,250V,13AMP,U.K.**
15A 128118 BUSHING,STRAIN RELIEF,.875/.40
(domestic)
15B 139318 BUSHING,STRAIN RELIEF,.875/.30
(UK)
16 128825 BRACKET, CHARGER CORD AND
LED
17A 128377 CORD AC IEC320-C19 TO 110US
17B 128376 CORD EURO AC
IEC320-C19PIGTAIL
17C 128615 CORD US AC IEC320-19 PIGTAIL

Part No. 74117 Z-30/20N, Z-30/20N RJ 27

200 Chassis Components April 2012

204.1 Battery Packs (to SN 5840)

28 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

204.1 Battery Packs (to SN 5840)

Item Part No. Description Qty. Item Part No. Description Qty.

1 37104 COVER,BATTERY BOX -- 45382 SHIM,PRIMARY BOOM,.052

W/DECALS,30N..............................2 THK..................................as-needed
2 74103 CABLE ASSY,#2 BLACK.................6 -- 45465 SHIM,PRIMARY BOOM,.022
3 36424 THUMB SCREW W/SHOULDER THICK...............................as-needed
3/8-16..............................................4 -- 74436 BATT.BOX ASSEMBLY,LS,30N........1
4 29868 SPRING CLIP,3/8-16.......................4 includes items 3-6, 12,18, 22 and 23;
from SN 2845
5 6090 SCREW,HHC,1/4-20 X .7
22 27126 LATCH,DRAW,ADJUSTABLE..........2
6 6356 WASHER,LOCK,.25
23 7339 SCREW,HHC,1/4-20 X .5
7 13002 SCREW,HHC,5/16-18 X 1 GR5
8 18503 NUT,LOCKING-LG.FLANGE,5/16-18
9 8910 BOOT,CABLE
TERM,MED.RED,4/0.....................16
10 36579 BATTERY, 350AH,GROUP L16
(DRY)...............................................8
11 37103 BATTERY BOX ASSY W/DECALS
RS....................................................1
includes items 3-6, 12, 18, 22 and 23;
to SN 2844
-- 45382 SHIM,PRIMARY BOOM,.052
THK..................................as-needed
-- 45465 SHIM,PRIMARY BOOM,.022
THICK...............................as-needed
-- 74437 BATT.BOX ASSEMBLY,RS,30N.......1
includes items 3-6, 12, 18, 22 and 23;
from SN 2845
12 45209 WEAR PAD,4X2X.5 W/INSERT***....2
13 36576 POWER CABLE
ASSEMBLY,LS-Z30N.......................1
-- 128138 CONN HOUSING SBX175, BATT
-- 36577 POWER CABLE ASSEMBLY,
RS-Z30N
14 37107 BAT.CABLE ASSY,G.C.
SIDE,Z34.........................................1
-- 128138 CONN HOUSING SBX175, BATT
-- 37108 BAT.CABLE ASSY,TANK SIDE,Z34
15 6888 SCREW,HHC,1/4-20 X 1
16 36875 PIN,CLEVIS,.75 X 2.25 LG
17 6563 WASHER,SHIM,.75 X 1.125 X.030
18 36369 BEARING,0.75IDX1.00ODX0.75L
19 36212 WASHER,THRUST,.75 X 1.38X.13
20 21253 CLIP,HAIR PIN .125 X 2
21 37103 BATTERY BOX ASSY W/DECALS
RS....................................................1
includes items 3-6, 12,18, 22 and 23;
to SN 2844

Part No. 74117 Z-30/20N, Z-30/20N RJ 29

200 Chassis Components April 2012

205.1 Battery Packs (from SN 5841)

30 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

205.1 Battery Packs (from SN 5841)

Item Part No. Description Qty.

1 36424 THUMB SCREW W/SHOULDER

3/8-16..............................................4
2 29868 SPRING CLIP,3/8-16.......................4
3 106025 LID,BATT PACK, W/SYM DECALS
3 94001 LID-BATTERY BOX W/DECALS......1
4 Ref. Cable Assemby (Refer to 210.1)
5 13002 SCREW,HHC,5/16-18 X 1 GR5
6 18503 NUT,LOCKING-LG.FLANGE,5/16-18
7 8910 BOOT,CABLE
TERM,MED.RED,4/0.....................16
8 36579 BATTERY, 350AH,GROUP L16
(DRY)...............................................8
9 101718 BOLT,CARRIAGE,3/8-16 X .75,G2
10 4828 NUT,NYLOCK,3/8-16
11 36212 WASHER,THRUST,.75 X 1.38X.13
12 36369 BEARING,0.75IDX1.00ODX0.75L
13 94002 BATTERY BOX ASSY,TANK SIDE
DWN................................................1
includes items 12, 19-22, 24 and 25
14 66094 NUT-THIN HEAVY HEX, 1/4-20
15 94012 BATTERY CABLE ASSEMBLY........2
16 74651 FORMING,HANDLE BATTERY
CONN..............................................2
17 8915 SCREW,HHC,1/4-20 X 1.25
18 94011 BATTERY CABLE ASSEMBLY
19 45209 WEAR PAD,4X2X.5 W/INSERT***
20 6090 SCREW,HHC,1/4-20 X .7
21 6356 WASHER,LOCK,.25
22 101719 SCREW,HHC,5/16-18 X 1.375
23 94003 BATTERY BOX ASSY,CONTRL
SIDE................................................1
includes items 12, 19-22, 24 and 25
24 66900 LATCH,ROTARY, W/KNOB,
LEFT................................................1
right side
25 6002 NUT,LP NYLOCK,5/16-18
26 66901 LATCH,ROTARY,W/KNOB,RIGHT....1
left side

Part No. 74117 Z-30/20N, Z-30/20N RJ 31

200 Chassis Components April 2012

206.1 Non-steer Axle

32 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

206.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 38113 COUPLER,INTERNAL -- 52900 BEARING KIT-AUSCO(56272)***

SPLINE,T-HUB................................2 for Ausco brake 54861; used from SN
2 52087 O-RING,2-044 BUNA......................2 5054 to 6630

3A 114319 KIT,Z30N BRAKE SERVICE (3)......2 -- 83022 SEAL KIT, 54861

from SN 1932 to 3446 for Ausco brake 54861; used from SN
5054 to 6630
-- 105352 GASKET, BRAKE (VENDOR#78917)
4 Ref. Hydraulic Hoses and Fittings
-- 119556 BRAKE,MICO DRIVE,Z30N,Z34 ** (refer to 801.1)
for use after installation of above listed
kit 5 74137 SCREW,SHC,1/2-13 X 3.25............4

-- 35587 SEAL KIT,MICO BRAKE -- 50576 SCREW,SHC,1/2-13 X 3.00

for 36259 brake (no longer available) 6A 36443 MOTOR,TRACTION,D.C.**..............2
-- 38114 LINING KIT, MICO BRAKE** from SN 1932 to 3446
for 119556 -- 36658 BRUSH HOLDER
-- 38115 BEARING KIT, MICO BRAKE -- 37188 BRUSH, MOTOR
for 119556 -- 37189 SPRING, BRUSH
-- 41921 SEAL KIT,BRAKE,MICO -- 37190 BEARING, MOTOR
for 36259 brake (no longer available)
6B 56831 MOTOR SEPEX 9"..........................2
-- 72319 SPRING (RED) MICO from SN 3447 to 6317
for 119556
-- 37190 BEARING, MOTOR
3B 139351 BRAKE, NEMA, 1200 IN/LB............2
from SN 3447; for first-time -- 65872 BRUSH LEAD ASSEMBLY
replacement, order in pairs only KIT(56831)
-- 105352 GASKET, BRAKE (VENDOR#78917) -- 72078 BRUSH BOX ASSY
-- 139352 BEARING KIT, AUSCO 1200 IN/LB -- T108887 SPRING, BRUSH
for 139351 -- 94315 BRUSH KIT,GE DRIVE MOTOR***
-- 139353 STACK KIT, AUSCO 1200 IN/LB for motor 94199
for 139351 -- 94316 BRUSH RETAINING SPRING,DR
-- 139354 O-RING KIT, AUSCO 1200 IN/LB MTR
for 139351 for motor 94199
-- 139355 GASKET KIT, AUSCO 1200 IN/LB -- 94317 BEARING KIT,GE DRIVE MOTOR***
for 139351 for motor 94199
-- 65618 SEAL KIT,BRAKE*** -- T108813 KIT, 94199 MOTOR
for 101966 brake REPLACEMENT..............................1
from SN 6318 to 12304; for first-time
-- 94879 LINING KIT replacement of motor 94199 (no
for 101966 brake longer available). For service parts,
-- 94880 BEARING KIT refer to item 6D, below.
for 101966 brake; includes shaft seal 6D 56831 MOTOR SEPEX 9"..........................2
3C Other Brake Service Parts from SN 12305
-- 52833 LINING KIT-AUSCO BRK (56272)** -- 37190 BEARING, MOTOR
for Ausco brake 54861; used from SN -- 65872 BRUSH LEAD ASSEMBLY
5054 to 6630 KIT(56831)
-- 52898 SEAL KIT-AUSCO BRAKE(56272)*** -- 72078 BRUSH BOX ASSY
for Ausco brake 56014; used from SN
3875 to 5053 -- T108887 SPRING, BRUSH
-- 52899 LINING KIT-AUSCO 7 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
for Ausco brake 56014; used from SN 8 6021 WASHER,LOCK,.375
3875 to 5053

Part No. 74117 Z-30/20N, Z-30/20N RJ 33

200 Chassis Components April 2012

206.1 Non-steer Axle

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

9A 40169 COVER W/DECALS NON-STEER -- 21144 CAP,DISENGAGE-45553 TORQUE

23"...................................................1 HUB
9B 106039 REAR CVR ASSY. W/SYM DECALS -- 21145 DISCONNECT ROD-45553 TQ.HUB
10 6888 SCREW,HHC,1/4-20 X 1 -- 21146 COVER CAP,TORQUE HUB***
11 6356 WASHER,LOCK,.25 -- 21148 WASHER,THRUST,TORQUE HUB
12 6638 WASHER,FLAT,USS,1/4"Y -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
13 56912 SPRING CLIP,1/4-20,MAGNI 565 -- 37097 O-RING, TORQUE HUB
14 45495 SCREW,SHC,5/8-11 X -- 58438 KIT,COVER,TORQUE HUB,45553***
3.00,A574......................................12 -- 58589 THRUST CAP (20193)
15 56911 WASHER,FLAT,.688X1.160X.09....12 16D 94911 WHEEL DRIVE,EW1,61:1***...........2
16A 36260 TORQUE HUB 49:1**......................2 from SN 3446 to SN 6560
to SN 2962; Verify part number and -- 62300 BEARING KIT (56828)
ratio before ordering For 56828; Verify Hub part number
-- 21142 SEAL KIT (W1B) TORQUE HUBS and ratio before ordering
-- 21143 BEARING KIT (45553) TORQUE HUB -- 65824 SEAL KIT***
-- 21144 CAP,DISENGAGE-45553 TORQUE For 56828; Verify Hub part number
HUB and ratio before ordering

-- 21145 DISCONNECT ROD-45553 TQ.HUB -- 72307 SEAL KIT, TORQUE HUB(74097)*

Verify Hub part number and ratio
-- 21146 COVER CAP,TORQUE HUB*** before ordering
-- 21148 WASHER,THRUST,TORQUE HUB -- 74439 COVER,DISCONNECT ROD
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** For 56828; Verify Hub part number
and ratio before ordering
-- 37097 O-RING, TORQUE HUB
-- 74440 ACTUATOR-DISC. ROD (56828)
-- 58448 KIT,TORQUE HUB COVER (45553)**
For 56828; Verify Hub part number
16B 56338 TORQUE HUB,47:1 W1 "B" and ratio before ordering
MOUNT**.........................................2
-- 74441 DISCONNECT ROD (56828)
to SN 3446; Verify Hub part number
For 56828; Verify Hub part number
and ratio before ordering
and ratio before ordering
-- 21142 SEAL KIT (W1B) TORQUE HUBS
-- 74442 STUD-WHEEL,5/8-18 (56828)***
-- 21143 BEARING KIT (45553) TORQUE HUB For 56828; Verify Hub part number
-- 21144 CAP,DISENGAGE-45553 TORQUE and ratio before ordering
HUB -- 74443 O-RING, COVER 190X3MM (56828)
-- 21148 WASHER,THRUST,TORQUE HUB For 56828; Verify Hub part number
and ratio before ordering
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
-- 74714 BEARING KIT-74097 TORQUE HUB**
-- 37097 O-RING, TORQUE HUB Verify Hub part number and ratio
-- 58448 KIT,TORQUE HUB COVER (45553)** before ordering
-- 74098 COVER-CAP, TORQUEHUB(56338) -- 89323 COVER, DRIVE HUB
-- 74099 DISCONNECT ROD (56338) For 56828; Verify Hub part number
and ratio before ordering
16C 20193 TORQUE HUB,35:1***.....................2
Option; to SN 3446; Verify Hub part -- 94911 WHEEL DRIVE,EW1,61:1***...........2
number and ratio before ordering from SN 6561

-- 21142 SEAL KIT (W1B) TORQUE HUBS 17 56454 TIRE/WHEEL.ASSY,REAR

TREADED**
-- 21143 BEARING KIT (45553) TORQUE HUB
17 94909 TIRE & WHEEL ASSY,REAR N-M***
non-marking

34 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

206.1 Non-steer Axle

(continued)

Item Part No. Description Qty.

18 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
19 35496 SCREW,HHC,1-8 X 30 GRD.2
20 13775 WASHER,FLAT,1.063 X 2 X .134
21 29764 NUT,NYLOCK,1-8
22 36612 COUNTERWEIGHT,CAST,645
LBS..................................................1
23A 22811 O-RING,MOTOR TO BRAKE***
(Mico brake, 36259)
23B 52087 O-RING,2-044 BUNA***
(Mike brake, 119556)

Part No. 74117 Z-30/20N, Z-30/20N RJ 35

200 Chassis Components April 2012

207.1 Electronic Control Module (to SN 3446)

36 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

207.1 Electronic Control Module (to SN 3446)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7 23 23314 CONTROLL.36V/48V,DC

2 6356 WASHER,LOCK,.25 MTR.SPD........................................1

3 6091 NUT,NYLOCK,1/4-20 24 36268P PLATE,POWER SUPPLY MOUNT

BLUE...............................................1
4 74446 FUSE HOLDER ASSEMBLY...........3
25 74268 CONTACTOR,AUX PUMP
-- 6638 WASHER,FLAT,USS,1/4"Y 24V,80A***.......................................1
-- 66717 FUSE BLOCK, ANN & ANL FUSE -- 22262 CONTACT,MOVING,19549RELAY
-- 6782 NUT,NYLOCK,5/16-18 -- 22263 CONTACT,STATIONARY,19549RELAY
5 17626 SCREW,FHM,10-32 X .75 -- 74495 SPRING, RETURN (FOR 74268)
6 36355 FUSE,100 AMP,VERY FAST
ACTING...........................................1
7 43179 FUSE,500 AMP,VERY FAST
ACTING...........................................1
8 13002 SCREW,HHC,5/16-18 X 1 GR5
9 6886 WASHER,LOCK,.313
10 5397 WASHER,FLAT,USS,5/16",Y
11 36456 SPRING CLIP, 5/16-18
12 19816 M4 X 0.7 X 8MM RHMS
13 7339 SCREW,HHC,1/4-20 X .5
14 74266 CONTACTOR,LIFT PUMP 24V
180A................................................1
-- 62695 CONTACT,STATIONARY (56434)
-- 62696 CONTACT-MOVEABLE (56434)
-- 74471 SPRING,RETURN (74266)
15 19815 BRACKET, RELAY MOUNTING......1
16 18506 5/16-18 X .75 LG.FLG.LCK.SCREW
17 18503 NUT,LOCKING-LG.FLANGE,5/16-18
18 74267 CONTACTOR,DRIVE,24V,180A......1
-- 22264 CONTACT,MOVEABLE,19550 RELAY
-- 22265 CONTACT,STATIONRY,19550
RELAY
-- 23845 SPRING,RETURN
-- 74282 DUST SHIELDS,180A CONTACTOR
19 23417 CONTACTOR,2X SPDT,24V/DC.....1
-- 23845 SPRING,RETURN
-- 27419 CONTACT,MOVING (SW181 &
SW182)
-- 49871 STATIONARY CONTACT (23417)
20 23404 NUTSERT,1/4-20,STEEL CAD PLTD
21 23405 NUTSERT,10-32 STEEL CAD PLTD
22 62297 Relay Panel Assembly.....................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 37

200 Chassis Components April 2012

208.1 Electronic Control Module (from SN 3447)

38 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

208.1 Electronic Control Module (from SN 3447)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128551 PROGRAMMER PMC1311M-1101 20 56930 DIODE,PCB DRIVE

USER CONTACTOR..................................1
-- 56029 CONNECTOR,MOLEX 24-WAY 21 43179 FUSE,500 AMP,VERY FAST
-- 56030 TERMINAL,MOLEX 16 GAUGE ACTING...........................................1

-- 56561 TOOL,TERMINAL 22 74267 CONTACTOR,DRIVE,24V,180A......1

CRIMPER,MOLEX*** -- 22264 CONTACT,MOVEABLE,19550 RELAY
-- 56562 TOOL,TERMINAL -- 22265 CONTACT,STATIONRY,19550
EXTRACTOR,MOLEX RELAY
1A T114858 CONTROLLER,SEP-EX Z30N,AMD -- 23845 SPRING,RETURN
for models with GE drive motors; SN -- 74282 DUST SHIELDS,180A CONTACTOR
3447 to 6812
-- 74468 SPRING, RETURN (FOR 74267)
1B 128334 CONTROLLER,SEP-EX Z30N,GE...1
for models with GE drive motors; SN -- 74469 FIXED CONTACT (FOR 74267)
6813 to 12304 -- 74470 MOVING CONTACT (FOR PN 74267)
1C T114858 CONTROLLER,SEP-EX Z30N,AMD 23 74266 CONTACTOR,LIFT PUMP 24V
from SN 12305 180A................................................1
2 6888 SCREW,HHC,1/4-20 X 1 -- 32697 INJECTOR,DEUTZ
3 6356 WASHER,LOCK,.25 -- 62695 CONTACT,STATIONARY (56434)
4 23404 NUTSERT,1/4-20,STEEL CAD PLTD -- 62696 CONTACT-MOVEABLE (56434)
5 13002 SCREW,HHC,5/16-18 X 1 GR5 -- 74471 SPRING,RETURN (74266)
6 6886 WASHER,LOCK,.313 24 56095 BRACKET,CONTACTOR MOUNT
7 5397 WASHER,FLAT,USS,5/16",Y SINGLE...........................................1
8 36456 SPRING CLIP, 5/16-18 25 74424 CONTACTOR PANEL
ASSEMBLY......................................1
9 22542 M4 X 5 PHILLIPS (CHEESEHEAD) includes items 4 and 18
10 56281 ANGLE,FUSE MOUNT....................1
11 36355 FUSE,100 AMP,VERY FAST
ACTING...........................................2
12 6090 SCREW,HHC,1/4-20 X .7
13 6638 WASHER,FLAT,USS,1/4"Y
14 18503 NUT,LOCKING-LG.FLANGE,5/16-18
15 74268 CONTACTOR,AUX PUMP
24V,80A***.......................................1
-- 22262 CONTACT,MOVING,19549RELAY
-- 22263 CONTACT,STATIONARY,19549RELAY
-- 23844 SPRING,RETURN,19549
CONTACTOR
-- 74495 SPRING, RETURN (FOR 74268)
16 56302 RELAY,24VDC,40/30A,SEALED***..1
17 49818 SCREW,PHILLIPS,PHM,10-32 X .38
18 23405 NUTSERT,10-32 STEEL CAD PLTD
19 58318 RELAY SOCKET,AUTO***...............5
-- 58319 RELAY SOCKET,AUTO,RETAINER***

Part No. 74117 Z-30/20N, Z-30/20N RJ 39

200 Chassis Components April 2012

209.1 Power Cable Diagram (to SN 3446)

40 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

209.1 Power Cable Diagram (to SN 3446)

Item Part No. Description Qty.

1 74103 CABLE ASSY,#2 BLACK.................3

2 74105 CABLE ASSY,#2 RED.....................1
3 74102 CABLE ASSY,#2 RED.....................2
4 74109 CABLE ASSY,#2 RED.....................1
5 74106 CABLE ASSY,#2 BLACK.................1
6 74108 CABLE ASSY,#2 BLACK.................3
7 74107 CABLE ASSY,#2 BLACK.................7
8 74104 CABLE ASSY,#2 RED.....................2
9 74114 CABLE ASSY,#2 BLACK.................1
10 74101 CABLE ASSY,#2 BLACK.................1
11 74112 CABLE ASSY,#2 BLACK.................2
12 74115 CABLE ASSY,#2 BLACK.................1
13 19520 BATTERY CABLE
ASSY,9.5"JUMPER.........................6
14 66397 QUICK DISCONNECT
CASING,BATT**..............................4

Part No. 74117 Z-30/20N, Z-30/20N RJ 41

200 Chassis Components April 2012

210.1 Power Cable Diagram (from SN 3447 to 10917)

42 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

210.1 Power Cable Diagram (from SN 3447 to 10917)

Item Part No. Description Qty.

1 74102 CABLE ASSY,#2 RED.....................2

2 74103 CABLE ASSY,#2 BLACK.................6
3 74104 CABLE ASSY,#2 RED.....................2
4 74114 CABLE ASSY,#2 BLACK.................1
5 74105 CABLE ASSY,#2 RED.....................1
6 74106 CABLE ASSY,#2 BLACK.................1
7 74107 CABLE ASSY,#2 BLACK.................2
8 74108 CABLE ASSY,#2 BLACK.................2
9 74109 CABLE ASSY,#2 RED.....................1
10 74110 WIRE ASSY,#10 RED, 18"..............1
11 74111 CABLE ASSY,#2 BLACK, 31"..........1
12 74112 CABLE ASSY,#2 BLACK.................1
13 74113 WIRE ASSY,#10 RED, 15"..............1
14 74115 CABLE ASSY,#2 BLACK.................1
15 74101 CABLE ASSY,#2 BLACK.................1
16 66397 QUICK DISCONNECT
CASING,BATT**..............................4

Part No. 74117 Z-30/20N, Z-30/20N RJ 43

200 Chassis Components April 2012

210.2 Power Cable Diagram (from SN 10918)

44 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 200 Chassis Components

210.2 Power Cable Diagram (from SN 10918)

Item Part No. Description Qty.

-- 139010 HARN ASSY, POWER DRIVE CHASS

includes 1 each items 3, 7 and 17
-- 139011 HARN ASSY, POWER BATT PACK
includes 1 each items 1, 8 and 17
-- 51147 BOOT,CABLE
TERMINAL,LG,RED,2/0
1 128465 CABLE ASSY #2 RED BATT...........2
2 19520 BATTERY CABLE
ASSY,9.5"JUMPER.........................6
3 128458 CABLE ASSY #2 RED AP1/AP2
DRIV................................................2
4 139018 CABLE ASSY #4 BLK B(-)/LP-D1....1
5 139016 CABLE ASSY #4 RED PR2/LP-A1...1
6 139019 CABLE ASSY #4 BLK
LP-D1/AP-D1...................................1
7 128459 CABLE ASSY #2 BLK AP1/AP2
DRIV................................................2
8 128466 CABLE ASSY #2 BLK AP1/AP2
BATT................................................2
9 139017 CABLE ASSY #4 RED
PR3/AP-A2......................................1
10 139021 WIRE ASSY #10 RED F2/F1...........1
11 139012 CABLE ASSY #2 BLK B(+)/A2........1
12 139022 WIRE ASSY #10 RED F1/F2...........1
13 139020 WIRE ASSY #10 RED F1/F2...........1
14 139013 CABLE ASSY #2 BLK B(+)/PR1.....1
15 139015 CABLE ASSY #2 BLK A1/A1...........1
16 139014 CABLE ASSY #2 BLK M(-)/A2........1
17 66397 QUICK DISCONNECT
CASING,BATT**..............................4
17A 119787 FORMING,BATTERY CONN HANDLE
for cable harness 139011
17A 70673 LANYARD ASSY, 9.5"
for cable harness 139011

Part No. 74117 Z-30/20N, Z-30/20N RJ 45

300 Turntable Components April 2012

301.1 Turntable Rotator

46 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

301.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 42363 RING,HOSE PROTECTOR.............1 17 6091 NUT,NYLOCK,1/4-20

1A 106959 GUIDE,HOSE -4..............................1 18 6638 WASHER,FLAT,USS,1/4"Y
from SN 7161 19 27372 MOTOR,TURNTABLE "O"RING
1A 106960 FORMING,HOSE LOCK..................1 PORTS............................................1
from SN 7161 -- 128453 MOTOR,TURNTABLE,125CC***.....1
1A 4828 NUT,NYLOCK,3/8-16.......................1 -- 27275 SEAL KIT (21172)
from SN 7161
-- 32224 KEY-WOODRUFF
1A 8516 SCREW,HHC,3/8-16 X 1.50............1
from SN 7161 -- 74864 MOTOR,TURNTABLE,ROLLER
STATOR...........................................1
2 94195 SCREW,HHC,3/8-16 X .75,GR 8
20 56843 SCREW,SHC,1/2-13 X 1.50, A574...2
3 5397 WASHER,FLAT,USS,5/16",Y
21 119111 ROTATOR TURNTABLE
4 74256 REST PAD, LOWER REST Z30N.....2 ASSEMBLY***.................................1
5 Ref. Hydraulic Hoses and Fittings -- 128565 SHIM KIT,TURNTABLE***...............1
(refer to 802.1 or 803.1) for 119111
6 31194 ELBOW,070302-4-2 -- 128618 SEAL KIT***
7 128619 ZERK,GREASE,1/8 NPT,67.5 DEG** for 119111
8 36459 SCREW,SHC,5/8-11 X 5.5..............8 -- 128620 ZERK,GREASE,1/8 NPT,45 DEG***
9 13064 WASHER,FLAT,.625 for 119111
HARDENED..................................20 -- 128621 BEARING,CUP***
10 43960 WIRE CABLE,16GA/4 CON.TPE for 119111
JKT*...................................77-inches -- 128622 BEARING,CONE***
11 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM for 119111

12A 88356-11103 SWITCH,LIMIT,W/RLR -- 128899 SHAFT,WORM GEAR***

ARM,NO/NC**.................................1 for 119111
to SN 7015 -- 139008 SNAP RING,INT,2.88 DIA***
-- 19491 CONTACTOR,LIMIT SWITCH from SN 11193 OR after gear S/N
01108CG1W
-- 97128 ROLLER ARM,LIMIT SWITCH***
-- 139376 SNAP RING,INTERNAL,2.88 DIA***
12B 88356-12103 SWITCH,LIMIT,W/ROLLER from SN 9392 to 11192 OR before
ARM***............................................1 gear S/N 01108CG1X
from SN 7016
21A 58360 KIT,SEAL (74994)............................1
-- 106087 HARNESS,LS,DRIVE ENABLE LS3 for rotator 74994
Z3
-- 58296 SNAP RING (74994).......................1
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) for rotator 74994
-- 19491 CONTACTOR,LIMIT SWITCH -- 58330 O-RING OR-151 N73038 (74994)....1
-- 97128 ROLLER ARM,LIMIT SWITCH*** for rotator 74994
12C 119917 PLATE, TURNTABLE LS. MT...........1 -- 58331 SEAL 21252875-375BYP2
(74994)............................................2
12C 6090 SCREW,HHC,1/4-20 X .75
for rotator 74994
for 119917
-- 58332 BEARING,CONE LM501349
13 36326 PLATE,LIMIT SWITCH
(74994)............................................2
MOUNT%%.....................................1
for rotator 74994
14 6178 NUT,NYLOCK,10-32
-- 58333 BEARING,CUP LM501310
15 6607 WASHER,LOCK,#10 PLTD (74994)............................................2
16 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 for rotator 74994
-- 58343 GASKET,MTR,2A,MAG (74994)......1
for rotator 74994

Part No. 74117 Z-30/20N, Z-30/20N RJ 47

300 Turntable Components April 2012

301.1 Turntable Rotator

(continued)

Item Part No. Description Qty.

-- 58344 SEAL,NAT'L. #471818 (74994)........1

for rotator 74994
-- 58345 CPSCR,FL SKT1/2NCX 125
(74994)............................................2
for rotator 74994
-- 58346 ZERK,ALEMITE #1688 (74494)......2
for rotator 74994
22 25068 SCREW,SHC,5/8-11 X 4.50,
A574..............................................12
to SN 11768
-- 42604 SCREW,SHC,5/8-11 X 4.25 BLK....12
from SN 11769

48 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

301.1 Turntable Rotator

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 49

300 Turntable Components April 2012

302.1 Ground Controls Side (to SN 3446)

50 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

302.1 Ground Controls Side (to SN 3446)

Item Part No. Description Qty.

1 7339 SCREW,HHC,1/4-20 X .5
2 6356 WASHER,LOCK,.25
3 6638 WASHER,FLAT,USS,1/4"Y
4 23404 NUTSERT,1/4-20,STEEL CAD PLTD
5 36388 BUMPER,RUBBER,.75 X .50H,STUD
6 18504 NUT,LOCKING-LG.FLANGE,1/4-20
7A 44586 SENSOR,LEVEL 4.5***...................1
ANSI and CE models
7B 42439 SENSOR,LEVEL 3 DEG**...............1
Australian models
8 8914 SCREW,HHC,1/4-20 X .625
9 6091 NUT,NYLOCK,1/4-20
10 6326 SCREW,HHC,3/8-16 X 3
11 6021 WASHER,LOCK,.375
12 6097 WASHER,FLAT,USS,3/8",Y
13 56875 WELD,COVER SUPPORT LH
Z30N*..............................................1
14 147093 ASSY, CIRCUIT BREAKER 10A.....1
includes mounting nut
15 19018 TRIMLOCK,BLACK,5/32"
16 Ref. Function Manifold (refer to 702.1)
17 81579 HORN,24VDC,SPADE
TERMINALS***................................1
18 77692 SCREW,HHC,3/8-16 X 1 GRD 8
19 4828 NUT,NYLOCK,3/8-16
20 36385 DIN RAIL,11.63"..............................1
-- 56201 DIN RAIL,13.75
21 25974 PLASTIC END STOP......................1
22 33608 RELAY,SOCKET,OMRON................2
23 42617 CLIP,SPRING,POTTER
BRUMFIELD....................................4
24 42616 RELAY,POTTER BRUMFIELD 24V
**......................................................2
25 6606 SCREW,RHM,10-32 X .75
26 23405 NUTSERT,10-32 STEEL CAD PLTD
27 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........30
28 25837 TERMINAL STRIP END PLATE......1
29 36378 COVER,TERMINAL STRIP.............1

Part No. 74117 Z-30/20N, Z-30/20N RJ 51

300 Turntable Components April 2012

303.1 Ground Controls Side (from SN 3447 to 9825)

52 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

303.1 Ground Controls Side (from SN 3447 to 9825)

Item Part No. Description Qty. Item Part No. Description Qty.

1A 44586 SENSOR,LEVEL 4.5***...................1 16 77692 SCREW,HHC,3/8-16 X 1 GRD 8

ANSI and CE models; to SN 5921 17 6021 WASHER,LOCK,.375
1B 94077 SENSOR,LEVEL,4.5 DEG..............1 18 6097 WASHER,FLAT,USS,3/8",Y
ANSI models from SN 5922
19 39640 PLUG,NYLON 2.50 BLACK
1C 94077 SENSOR,LEVEL,4.5 DEG DOMED...........................................1
CE models from SN 5922 to SN 8496
20 147093 ASSY, CIRCUIT BREAKER 10A.....1
1D 110382 LEVEL includes mounting fastener
SENSOR,LS60,YL,2.5X4.5.............1
CE models; from SN 8497 21 Ref. Function Manifold (refer to 703.1)
1E 42439 SENSOR,LEVEL 3 DEG**...............1 22 6326 SCREW,HHC,3/8-16 X 3
Australian models 23 81579 HORN,24VDC,SPADE
2 8914 SCREW,HHC,1/4-20 X .625 TERMINALS***................................1
3 6091 NUT,NYLOCK,1/4-20 24 19018 TRIMLOCK,BLACK,5/32"
4 36388 BUMPER,RUBBER,.75 X 25 56298 LIGHT,INDICATOR,RED,14V***......1
.50H,STUD......................................3 26 56848 WASHER,LOCK,IND,LAMP
5 18504 NUT,LOCKING-LG.FLANGE,1/4-20 RETAINER.......................................1
6 49816 SCREW,PHILLIPS,PHM,10-32 X .75 27 Ref. Relay Assembly
7 6146 WASHER,FLAT,MS,#10,Y -- 49819 SCREW,PHILLIPS,PHM,10-32 X .5
8 6178 NUT,NYLOCK,10-32 -- 56302 RELAY,24VDC,40/30A,SEALED***..5
9 28298 WIRING DUCT, 1.5 X 1.5................2 -- 56791 ANGLE RELAY MOUNTING
9 28299 COVER,WIRING DUCT, 1.5 -- 58318 RELAY SOCKET,AUTO***...............7
10 56783 TERMNAL RAIL ASS'Y,Z30N,Z34....1 -- 58319 RELAY SOCKET,AUTO,RETAINER***
includes items 12-15; to SN 4081 -- 6178 NUT,NYLOCK,10-32
-- 56993 TERMINAL RAIL 28 56846 COVER,TERMINAL STRIP.............1
includes items 12-15; from SN 4082
29 6090 SCREW,HHC,1/4-20 X .7
to SN 5725
30 6356 WASHER,LOCK,.25
-- 74927 ASSEMBLY,TERMINAL RAIL,Z30N
includes items 12-14; from SN 5726 31 6638 WASHER,FLAT,USS,1/4"Y
11 56875 WELD,COVER SUPPORT LH 32 23404 NUTSERT,1/4-20,STEEL CAD PLTD
Z30N*..............................................1
12 56788 DIN RAIL, 10.14..............................1
-- 56994 DIN RAIL,11.25"
13 25974 PLASTIC END STOP......................2
-- 74913 END STOP, DIN RAIL,SCREW
CLAMP
14 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........32
-- 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........37
-- 74911 TERMINAL BLOCK,
WIELAND***..................................42
15 56648 TERMINAL
BLOCK,WAGO,3-WIRE...................9
-- 74917 JUMPER COMB,
2-WAY,WIELAND.............................3

Part No. 74117 Z-30/20N, Z-30/20N RJ 53

300 Turntable Components April 2012

303.2 Ground Controls Side (from SN 9826)

54 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

303.2 Ground Controls Side (from SN 9826)

Item Part No. Description Qty. Item Part No. Description Qty.

1A 94077 SENSOR,LEVEL,4.5 DEG..............1 27 Ref. Relay Assembly

ANSI models -- 49819 SCREW,PHILLIPS,PHM,10-32 X .5
1B 110382 LEVEL -- 56302 RELAY,24VDC,40/30A,SEALED***..7
SENSOR,LS60,YL,2.5X4.5.............1
CE models -- 56318 BRACKET........................................1
1C 42439 SENSOR,LEVEL 3 DEG**...............1 -- 56319 EDC FEMALE CONNECTOR - 4
Australian models PRONG
2 8914 SCREW,HHC,1/4-20 X .625 -- 56791 ANGLE RELAY MOUNTING
3 6091 NUT,NYLOCK,1/4-20 -- 6178 NUT,NYLOCK,10-32
4 36388 BUMPER,RUBBER,.75 X 28 56846 COVER,TERMINAL STRIP.............1
.50H,STUD......................................3 29 6090 SCREW,HHC,1/4-20 X .7
5 18504 NUT,LOCKING-LG.FLANGE,1/4-20 30 6356 WASHER,LOCK,.25
6 49816 SCREW,PHILLIPS,PHM,10-32 X .75 31 6638 WASHER,FLAT,USS,1/4"Y
7 6146 WASHER,FLAT,MS,#10,Y 32 23404 NUTSERT,1/4-20,STEEL CAD PLTD
8 6178 NUT,NYLOCK,10-32 33 119618 FORMING,BRACKET......................1
9 28298 WIRING DUCT, 1.5 X 1.5................2 34 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
-- 28299 COVER,WIRING DUCT, 1.5 35 6888 SCREW,HHC,1/4-20 X 1
10 74927 ASSEMBLY,TERMINAL RAIL,Z30N
includes items 12-14
11 56875 WELD,COVER SUPPORT LH
Z30N*..............................................1
12 56994 DIN RAIL,11.25"
13 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
14 74911 TERMINAL BLOCK,
WIELAND***..................................42
15 74917 JUMPER COMB,
2-WAY,WIELAND.............................3
16 77692 SCREW,HHC,3/8-16 X 1 GRD 8
17 6021 WASHER,LOCK,.375
18 6097 WASHER,FLAT,USS,3/8",Y
19 39640 PLUG,NYLON 2.50 BLACK
DOMED...........................................1
20 147093 ASSY, CIRCUIT BREAKER 10A.....1
includes mounting fastener
21 Ref. Function Manifold (refer to 703.1)
22 6326 SCREW,HHC,3/8-16 X 3
23 81579 HORN,24VDC,SPADE
TERMINALS***................................1
24 19018 TRIMLOCK,BLACK,5/32"
25 56298 LIGHT,INDICATOR,RED,14V***......1
26 56848 WASHER,LOCK,IND,LAMP
RETAINER.......................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 55

300 Turntable Components April 2012

304.1 Ground Control Panel

56 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

304.1 Ground Control Panel

Item Part No. Description Qty. Item Part No. Description Qty.

-- 45782 DIODE,6 AMP,200 PIV,BULK -- 19268 DIODE ASSEMBLY

1 37129 PANEL,GROUND CONTROL W/ -- 27246 BOOT,TOGGLE SWITCH,SHORT*
DECAL.............................................1 -- 54692 SPACER,NYLON,.718 X .526 X.219
includes item 3; to SN 3705
9 16397-S SWITCH,TOGGLE,DPDT,3POS
-- 101965 GROUND CONTROL PANEL ASSY MOMEN...........................................7
includes item 3; from SN 6290 includes mounting fasteners
-- 74157 ASSEMBLY,BASE CONTROL PANEL -- 19268 DIODE ASSEMBLY
includes item 3; from SN 3706 to SN
4082 -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 74322 ASSEMBLY,CONTROL PANEL -- 54692 SPACER,NYLON,.718 X .526 X.219
includes item 3; from SN 4082 to SN 10 13037-S SWITCH,TOGGLE,SPDT,3POS
6289 MOMEN...........................................1
2 19506 HOUR METER,10-80 VOLTS***......1 includes mounting fasteners
3 23404 NUTSERT,1/4-20,STEEL CAD PLTD -- 27246 BOOT,TOGGLE SWITCH,SHORT*
4 122514 KIT,ESTOP SVC BB&SM BOOM.....1 -- 54692 SPACER,NYLON,.718 X .526 X.219
-- 66812 E-STOP BUTTON 11 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................1
-- 66818 CONTACT,NC includes mounting fasteners
-- 66821 BASE,WITHOUT CONTACTS -- 13471 COVER, AUXILIARY POWER
4A 66812 E-STOP BUTTON............................1 SWITCH
-- 66818 CONTACT,NC -- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 66821 BASE,WITHOUT CONTACTS -- 54692 SPACER,NYLON,.718 X .526 X.219
5 147093 ASSY, CIRCUIT BREAKER 10A.....1
includes mounting nut
6 13511 RECEPTICAL,SNAP-IN (1450G1)...1
-- 13930 SWITCH ASSY,REMOTE BRAKE
REL.
7A 122512 KIT,KEYSWITCH SVC BB & SM
BOOM
to SN 6289
-- 122366 KEYSWITCH,CONTACTS LOCK
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**
-- 66816 CONTACT,N.O.***
-- 66821 BASE,WITHOUT CONTACTS
7B 96008-S KEYSWITCH,3 POS. W/KEYS***
from SN 6290
-- 37947 KEYS,10 PACK***
-- 83093 KEY SINGLE***
-- 85239 NUT,RETAINER (96008)
-- 88827 GASKET,KEYSWITCH,PLASTIC***
-- 96010 SCREW,PHILLIPS,PHM,8-32 X.25**
8 16397-S SWITCH,TOGGLE,DPDT,3POS
MOMEN...........................................1
includes mounting fasteners;
Z-30/20NRJ models

Part No. 74117 Z-30/20N, Z-30/20N RJ 57

300 Turntable Components April 2012

305.1 Power Unit Side (to SN 12039)

58 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

305.1 Power Unit Side (to SN 12039)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7 19 55921 SCREW,SHC,3/8-24 X 1.25"

2 6356 WASHER,LOCK,.25 20 22700 WASHER,LOCK,M10
3 6638 WASHER,FLAT,USS,1/4"Y 21 58932 BRUSH SET (4PER)(48504)**........1
4 42929 HOSE,RET.FILTER DWN TUBE for motor 48504; verify part number
RUBBE............................................1 prior to ordering

5 30348 CLAMP,HOSE,1.00 -- 37190 BEARING, MOTOR

for motor 48504; verify part number
6A T109281 FILTER ASSY, RETURN.................1 prior to ordering
use with lid 42922. To SN 4526.
-- 44777 BEARING,MOTOR (40844) FAN END
-- 58995 FILTER ELEMENT, RETURN for motor 48504; verify part number
use with lid 42922. To SN 4526. prior to ordering
6B 110947 HYDRAULIC FILTER ASSY............1 -- 52915 BRUSH LEAD ASSEMBLY
use with lid 74088. From SN 4527 to KIT(48504)
SN 12039. for motor 48504; verify part number
-- 128674 CAP,HYDRAULIC FILTER ASSY prior to ordering
use with lid 74088. From SN 4527 to -- 58934 BRUSH RIGGING (48504)
SN 12039. for motor 48504; verify part number
-- 128675 SEAL KIT,HYDRAULIC FILTER ASSY prior to ordering
use with lid 74088. From SN 4527 to -- 94196 MOTOR,48V-2800RPM 3.5HP........1
SN 12039.
22 18506 5/16-18 X .75 LG.FLG.LCK.SCREW
-- 58208 O-RING,FILTER,RETURN TANK
use with lid 74088. From SN 4527 to 23 36456 SPRING CLIP, 5/16-18
SN 12039. 24 52914 SCREW,HHTAPTITE
-- 74634 FILTER ELEMENT RFM90 THREAD8-32X.38
use with lid 74088. From SN 4527 to 25 58932 BRUSH SET (4PER)(48504)**
SN 12039. 26 52913 SCREW,HH TAPETITE
7 6888 SCREW,HHC,1/4-20 X 1 THRD8-32X.50
-- 8915 SCREW,HHC,1/4-20 X 1.25 27 58936 BRUSH COVER -PLATE-(48504)
8 6091 NUT,NYLOCK,1/4-20 28 58933 SPRING SET (48504)
9 53534 FILTER SCREEN,TANK 29 14033 SCREW,HHC,3/8-16 X 2.75
BREATHER.....................................1 30 6097 WASHER,FLAT,USS,3/8",Y
10 49819 SCREW,PHILLIPS,PHM,10-32 X .5 31 4828 NUT,NYLOCK,3/8-16
11A 42922 PLATE,TANK LID.............................1 32 48938 FITTING,TEE,RUN,SWIVEL520432-8.1
To SN 4526.
33 42920 VALVE,BALL,90DEG.-8NPTF/-8NPTM.1
11B 74088 PLATE,HYDRALIC TANK LID
From SN 4527 to SN 12039. 34 36998 STRAINER ASSY 1"NPT TANK
MTD.................................................1
12 8914 SCREW,HHC,1/4-20 X .625
35 56022 PLUG,3/4 MAGNETIC PIPE
13 12906 WASHER,FENDER,.25 X 1.25 X.062 SQ.DRV...........................................1
14 94428 WELDMENT,COVER SUPPORT 36A HYDRAULIC TANK
RH*** from SN 1932 to 2007; consult factory
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 36B 128810 KIT, HYDRAULIC TANK...................1
16 6021 WASHER,LOCK,.375 from SN 2008 to 12039
17 15086 WASHER,FLAT,.375 X 1.5 X .125 37 36179 POWER UNIT,AUX PUMP
18 77981 PUMP,LIFT,3CC,CCW***.................1 24VDC**..........................................1

-- 77990 KIT,SEAL,3CC PUMP*** -- 37184 MOTOR, 24V (36179)

-- 37185 PUMP ASSEMBLY (36179)

Part No. 74117 Z-30/20N, Z-30/20N RJ 59

300 Turntable Components April 2012

305.1 Power Unit Side (to SN 12039)

(continued)

Item Part No. Description Qty.

-- 37186 VALVE,CHECK (36179)

-- 37187 SEAL KIT, 37185 PUMP
-- 37191 GASKET, PUMP / MOTOR (36179)
-- 37192 COUPLER, PUMP / MOTOR (36179)
38 42785 GASKET,HYDRAULIC TANK
39 36086 COUNTERWEIGHT,CAST,5252
LBS..................................................1
40 42078 SCREW,HHC,1-8 X 3 GRD.5
41 29605 WASHER,LOCK,1"
42 38859 WASHER,FLAT,USS,1",Y

60 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

305.1 Power Unit Side (to SN 12039)

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 61

300 Turntable Components April 2012

305.2 Power Unit Side (from serial number 12040)

62 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

305.2 Power Unit Side (from serial number 12040)

Item Part No. Description Qty. Item Part No. Description Qty.

1 128808 BRACKET, RETURN FILTER..........1 24 52914 SCREW,HHTAPTITE

2 6356 WASHER,LOCK,.25 THREAD8-32X.38

3 6090 SCREW,HHC,1/4-20 X .7 25 58932 BRUSH SET (4PER)(48504)**

4 42019 TANK BREATHER,NYLON **..........1 26 52913 SCREW,HH TAPETITE

THRD8-32X.50
5 128818 TUBE, HYDRAULIC TANK..............2
27 58936 BRUSH COVER -PLATE-(48504)
6 128811 ELBOW,90D,520201-8....................2
28 58933 SPRING SET (48504)
7 39223 BULKHEAD FITTING,PLASTIC X
8**....................................................2 29 14033 SCREW,HHC,3/8-16 X 2.75

8 128809 HOSE ASSY,1/2",12.38"..................1 30 6097 WASHER,FLAT,USS,3/8",Y

9 31 4828 NUT,NYLOCK,3/8-16

10 32

11 33

12 8914 SCREW,HHC,1/4-20 X .625 34

13 12906 WASHER,FENDER,.25 X 1.25 X.062 35

14 94428 WELDMENT,COVER SUPPORT 36 128728 HYDRAULIC TANK, BE/DC.............1

RH*** 37 36179 POWER UNIT,AUX PUMP
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 24VDC**..........................................1

16 6021 WASHER,LOCK,.375 -- 37184 MOTOR, 24V (36179)

17 15086 WASHER,FLAT,.375 X 1.5 X .125 -- 37185 PUMP ASSEMBLY (36179)

18 77981 PUMP,LIFT,3CC,CCW***.................1 -- 37186 VALVE,CHECK (36179)

-- 77990 KIT,SEAL,3CC PUMP*** -- 37187 SEAL KIT, 37185 PUMP

19 55921 SCREW,SHC,3/8-24 X 1.25" -- 37191 GASKET, PUMP / MOTOR (36179)

20 22700 WASHER,LOCK,M10 -- 37192 COUPLER, PUMP / MOTOR (36179)

21 58932 BRUSH SET (4PER)(48504)**........1 38 78622 FILTER ASSY,SAE8,10

for motor 48504; verify part number MIC,PAPR**.....................................1
prior to ordering -- 44788 FILTER
-- 37190 BEARING, MOTOR ELEMENT,10MICRON,PAPER*......1
for motor 48504; verify part number 39 36086 COUNTERWEIGHT,CAST,5252
prior to ordering LBS..................................................1
-- 44777 BEARING,MOTOR (40844) FAN END 40 42078 SCREW,HHC,1-8 X 3 GRD.5
for motor 48504; verify part number 41 29605 WASHER,LOCK,1"
prior to ordering
42 38859 WASHER,FLAT,USS,1",Y
-- 52915 BRUSH LEAD ASSEMBLY
KIT(48504)
for motor 48504; verify part number
prior to ordering
-- 58934 BRUSH RIGGING (48504)
for motor 48504; verify part number
prior to ordering
-- 94196 MOTOR,48V-2800RPM 3.5HP........1
22 18506 5/16-18 X .75 LG.FLG.LCK.SCREW
23 36456 SPRING CLIP, 5/16-18

Part No. 74117 Z-30/20N, Z-30/20N RJ 63

300 Turntable Components April 2012

306.1 Turntable Covers (to serial number 10538)

64 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

306.1 Turntable Covers (to serial number 10538)

Item Part No. Description Qty. Item Part No. Description Qty.

1 77692 SCREW,HHC,3/8-16 X 1 GRD 8 -- 72326 NUT - PLASTIC,RING FOR

2 6021 WASHER,LOCK,.375 ALARMS..........................................1

3 6097 WASHER,FLAT,USS,3/8",Y 28A 101967 COVER ASSY W/DECAL,GRND

CTRL
4 58108 COVER USA/Canada/Australia from SN 6290;
W/DECALS,COUNTERWEIGHT**...1 includes items 17 and 21-25
5 36457 WASHER,THRUST,.313 X .50 X .10 28A 37105 COVER ASSY.W/D
6 36414 HINGE,WELD.,COVER,PUMP G.C.SIDE,ANSI...............................1
GRY/BLU.........................................2 USA/Canada to SN 3705; includes
items 17 and 21-25
7 36391 BRACE,RIGHT HINGE....................1
28A 74447 COVER ASSY W/DC GC SIDE,ANSI
8 37106 COVER ASSY W/DECALS,HPU
USA/Canada/Australia from SN 3706
SIDE................................................1
to 6289; includes items 17 and 21-24
includes items 17, and 21-25; to SN
6289 -- 36392 BRACE,LEFT HINGE
-- 101969 COVER ASSY W/DECAL,PUMP SIDE 28B 101968 COVER ASSY W/SYM DCAL,GC
includes items 17, and 21-25; from SN SIDE
6290 CE/Asia/South America; includes
items 17 and 21-25; from SN 6290
-- 101970 COVER ASSY W/SYM DCAL,PUMP
SID 28B 74765 COVER ASSY. W/D G.C.SIDE,CE**
includes items 17 and 21-25; from SN CE/Asia/South America to SN 3705;
6290 includes items 17 and 21-25
9 6888 SCREW,HHC,1/4-20 X 1 28B 74803 COVER ASSY.W/D G.C.SIDE,CE
CE/Asia/South America from SN 3706
10 12906 WASHER,FENDER,.25 X 1.25 X.062
to 6289; includes items 17 and 21-25
11 6638 WASHER,FLAT,USS,1/4"Y
-- 36392 BRACE,LEFT HINGE
12 6091 NUT,NYLOCK,1/4-20
29 36388 BUMPER,RUBBER,.75 X
13 6090 SCREW,HHC,1/4-20 X .7 .50H,STUD......................................3
14 6356 WASHER,LOCK,.25 30 6357 NUT,HEX,1/4-20
15 36257 COVER,CONTROL PANEL.............1 31 43956 WIRE CABLE,14GA/3 CON.TPE
16 Ref. Control Panel Assembly (refer to JKT*.................................756 inches
304.1) 32 119403 CONN,PLUG 120 AC/15A
17 36570 BRACKET,COVER LATCH..............2 DOMESTIC......................................1
18 6935 LOCKNUT,ELEC,1/2"......................1 -- FUSE,13 AMP,220V PLUG
(component no longer available) refer
19 7056 CONN,SQUEEZE,1/2NPT to BS1362 BUSS TDC180-13A
.38-.50,SM.......................................1
-- 119404 CONN,RECEP 120AC/15A
20 36415 HINGE,WELD,COVER,CTRLS DOMESTIC
GRY/BLU.........................................2
-- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
21 36575 LATCH,ADJUSTABLE DRAW..........2
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
22 49816 SCREW,PHILLIPS,PHM,10-32 X .75
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
23 6146 WASHER,FLAT,MS,#10,Y
33 128045 MODULE,LOAD SENSE 2007
24 6178 NUT,NYLOCK,10-32
34 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
25 36574 SPRING,EXTENSION,.36 X 1.25.....2
26 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................1
27 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut

Part No. 74117 Z-30/20N, Z-30/20N RJ 65

300 Turntable Components April 2012

306.2 Turntable Covers (from serial number 10539)

66 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

306.2 Turntable Covers (from serial number 10539)

Item Part No. Description Qty. Item Part No. Description Qty.

1 77692 SCREW,HHC,3/8-16 X 1 GRD 8 -- 72326 NUT - PLASTIC,RING FOR

2 6021 WASHER,LOCK,.375 ALARMS..........................................1

3 6097 WASHER,FLAT,USS,3/8",Y 28A 101967 COVER ASSY W/DECAL,GRND

CTRL
4 58108 COVER USA/Canada/Australia; includes items
W/DECALS,COUNTERWEIGHT**...1 17 and 21-25
5 36457 WASHER,THRUST,.313 X .50 X .10 -- 36392 BRACE,LEFT HINGE
6 36414 HINGE,WELD.,COVER,PUMP 28B 101968 COVER ASSY W/SYM DCAL,GC
GRY/BLU.........................................2 SIDE
7 36391 BRACE,RIGHT HINGE....................1 CE/Asia/South America; includes
items 17 and 21-25
8A 101969 COVER ASSY W/DECAL,PUMP SIDE
includes items 17, and 21-25 -- 36392 BRACE,LEFT HINGE
8B 101970 COVER ASSY W/SYM DCAL,PUMP 29 36388 BUMPER,RUBBER,.75 X
SID .50H,STUD......................................3
includes items 17 and 21-25 30 6357 NUT,HEX,1/4-20
9 6888 SCREW,HHC,1/4-20 X 1 31 43956 WIRE CABLE,14GA/3 CON.TPE JKT*
10 12906 WASHER,FENDER,.25 X 1.25 X.062 32 119403 CONN,PLUG 120 AC/15A
11 6638 WASHER,FLAT,USS,1/4"Y DOMESTIC......................................1
12 6091 NUT,NYLOCK,1/4-20 -- FUSE,13 AMP,220V PLUG
(component no longer available) refer
13 6090 SCREW,HHC,1/4-20 X .7
to BS1362 BUSS TDC180-13A
14 6356 WASHER,LOCK,.25
-- 119404 CONN,RECEP 120AC/15A
15 36257 COVER,CONTROL PANEL.............1 DOMESTIC
16 Ref. Control Panel Assembly (refer to -- 12153 PLUG,16 AMP,3 PIN,(BRITISH)UK
304.1)
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
17 36570 BRACKET,COVER LATCH..............2
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
18 6935 LOCKNUT,ELEC,1/2"......................1
33 128045 MODULE,LOAD SENSE 2007
19 7056 CONN,SQUEEZE,1/2NPT
34 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
.38-.50,SM.......................................1
20 36415 HINGE,WELD,COVER,CTRLS
GRY/BLU.........................................2
21 36575 LATCH,ADJUSTABLE DRAW..........2
22 49816 SCREW,PHILLIPS,PHM,10-32 X .75
23 6146 WASHER,FLAT,MS,#10,Y
24 6178 NUT,NYLOCK,10-32
25 36574 SPRING,EXTENSION,.36 X 1.25.....2
26 45462 ALARM,CHIME TONE
5-25VDC***......................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
27 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut

Part No. 74117 Z-30/20N, Z-30/20N RJ 67

300 Turntable Components April 2012

307.1 Wire Harness Diagram

68 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 300 Turntable Components

307.1 Wire Harness Diagram

Item Part No. Description Qty.

2 110644 HARNESS, PLAT BOX Z30/34DC....1

3 110243 HARNESS CABLE1 18/19 COND....1
green and brown connectors
4 110235 HARNESS CABLE2 12/3 COND......1
5 110239 HARNESS CABLE3 18/19 COND....1
gray and black connectors
6 110249 HARNESS FUNCTION
MANIFOLD......................................1
7 110231 HARNESS, DRIVE CHASSIS.........1
8 110244 HARNESS LS1 OP EXT/RET.........1
9 110245 HARNESS LS2 OP PRIMARY........1
10 110232 HARNESS LS3 OP DRIVE
ENABLE..........................................1
11 110246 HARNESS LS4 OP SECONDARY...1
12A 110256 HARNESS JIB CABLE SMB...........1
Z30N to SN 12101; Z30NRJ to SN
12196
12B 139584 HARNESS, JIB MANIFOLD, NON
RJ....................................................1
Z30N from SN 12102
12C 139585 HARNESS, JIB MANIFOLD, RJ......1
Z30NRJ from SN 12197
13 110255 ASSEMBLY FOOT SWITCH............1
14 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.............................................600

Part No. 74117 Z-30/20N, Z-30/20N RJ 69

400 Boom Components April 2012

401.1 Secondary Boom - View 1

70 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

401.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25 19 56051 WIRE

2 6607 WASHER,LOCK,#10 PLTD CABLE,16/2,WHT/BLK,SJEOW.72-inches

3 88356-116R3 SWITCH,LIMIT,W/ROLLER 20 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM

ARM***............................................1 21 8914 SCREW,HHC,1/4-20 X .625
-- 106086 HARNESS,LS,SEC LIFT LS4 Z30/34 22 6356 WASHER,LOCK,.25
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) 23 42413 ANGLE,SWITCH MOUNT***...........1
-- 106428 LS STL ROLLER PLUNGER (ZCE02) 24 45425 SCREW,FHS,3/8-16 X .75
-- 106429 LS METAL END PLUNGER (ZCE10) to SN 4469

-- 106434 LS BLUE PLASTIC BODY (XCKP) -- 8516 SCREW,HHC,3/8-16 X 1.50

from SN 4470
-- 19491 CONTACTOR,LIMIT SWITCH
25 36366 PAD,UPPER PIVOT REST..............2
-- 76450 CONN.SQZ,PG 11,.07-.26,W/ORING to SN 4469
-- 88356-12103 SWITCH,LIMIT,W/ROLLER -- 74085 REST PAD,UPPER PIVOT Z30N
ARM***............................................1 from SN 4470
-- 97128 ROLLER ARM,LIMIT SWITCH*** 26 4828 NUT,NYLOCK,3/8-16
4 37125 UPPER MIDPIVOT from SN 4470
ASSEMBLY,Z30N............................1 27 27497 CLAMP,RUBBER CUSHIONED-2
5 6889 NUT,LP NYLOCK,1/4-20 5/32
6 5397 WASHER,FLAT,USS,5/16",Y 28 37127 LOWER SECONDARY BOOM
ASSEMBLY......................................1
7 4266 SCREW,HHC,1/4-20 X 2
-- 42610 HOSE TRACK,LOWER ARM Z30N
8 74945 COMPRESSION ARM WLDMT 38.50
from SN 2654
**......................................................2
-- 42611 HOSE TRACK COVER,LOWER ARM
9 40446 LOWER MIDPIVOT ASSY,Z34
from SN 2654
&Z34N*............................................1
29 94211 CYLINDER,ELEVATE***..................1
10 74232 CONNECTING LINK Z30N &
to SN 6843
Z34***..............................................1
to SN 4427 -- 101349 CYLINDER,ELEVATE......................1
from SN 6844
-- 74232 CONNECTING LINK Z30N &
Z34***..............................................1 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
from SN 4428 -- 56757 SEAL KIT 42412 ELEVATE**
11 42939-18700 WIRE LOOM,1.88 DIA......187-inches to SN 6843
12 21604 SCREW,HHC,3/8-16 X 3.25 -- 94254 SEAL KIT***
from SN 6844
13 6021 WASHER,LOCK,.375
30 37126 UPPER SECONDARY BOOM
14 80605 WASHER,FLAT,3/8X1.5X.06
ASSEMBLY*....................................1
15 29868 SPRING CLIP,3/8-16 to SN 4115
16 36620 COUNTERWEIGHT,CAST,400 -- 74334 UPPER SECONDARY BOOM
LBS..................................................1 ASSEMBLY
17 94425 COMP ARM WELD LOWER, from SN 4116
RIGHT***.........................................1 31 74271 HOSE TRACK,UPPER
18 128632 KIT, SERVICE, Z30 LWR COMP 32 42609 HOSE TRACK COVER,UPPER ARM
ARM.................................................1
33 44133 WIRE CABLE,16GA/4 CON.TPE
to SN 11268
JKT...................................184-inches
18 128634 WELDMENT, LWR COMPRESION
34 45444 NUT,ACORN 3/8-16 PLATED..........4
ARM
from SN 11269

Part No. 74117 Z-30/20N, Z-30/20N RJ 71

400 Boom Components April 2012

402.1 Secondary Boom - View 2

72 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

402.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 36194 PIN,1.50DIAX15.13LG,1HOLE........3
2 34245 BEARING,1.25IDX1.50X1.25L......10
3 45071 BEARING,1.5IDX1.75ODX1.5L.......2
4 36245 BEARING,FL,1.00IDX1.25ODX0.84L.4
5 36202 PIN,1.00DIAX7.25LG,1HOLE..........2
6 30255 WASHER,SHIM,1.27 X 2.13 X .062
7 36390 PIN,1.25DIAX3.63LG,THREADED...8
8 77692 SCREW,HHC,3/8-16 X 1 GRD 8
9 6021 WASHER,LOCK,.375
10 25284 ROD END,.375 X 2.25***.................7
11 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 45226 ROD END,.375 X 3.69.....................3
13 36389 PIN,1.50DIAX16.13LG,1HOLE........1
14 27497 CLAMP,RUBBER CUSHIONED-2
5/32
15 6326 SCREW,HHC,3/8-16 X 3
16 36205 PIN,1.25DIAX3.00LG,THREADED...2
17 36246 BEARING,FL,1.25 ID X 1.5 OD X....2
18 18396 BEARING,1.5ID X 1.75OD X 1.0L....4
19 4828 NUT,NYLOCK,3/8-16
20 36874 SCREW,BHHS,3/8-16 X 2.5
21 Ref. Secondary Cylinder (refer to
401.1)
22 25683 BEARING,POLYGON,20DU12........2
23 74089 PIN,1.25DIAx9.63LG,1HOLE..........2
24 5397 WASHER,FLAT,USS,5/16",Y

Part No. 74117 Z-30/20N, Z-30/20N RJ 73

400 Boom Components April 2012

403.1 Upper Pivot

74 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

403.1 Upper Pivot

Item Part No. Description Qty. Item Part No. Description Qty.

1 36194 PIN,1.50DIAX15.13LG,1HOLE........1 -- 94259 SEAL KIT

2 40447 UPPER MIDPIVOT ASSY,Z34 & from SN 6089; check stamp on
Z34N................................................1 cylinder prior to ordering

3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 16 36198 PIN,1.25DIAX8.12LG,1HOLE

4 6021 WASHER,LOCK,.375 17 74091 PIN,1.25DIAX9.13LG,1HOLE..........1

5 45226 ROD END,.375 X 3.69.....................3

6 74091 PIN,1.25DIAX9.13LG,1HOLE..........1
to SN 5932
-- 36198 PIN,1.25DIAX8.12LG,1HOLE
from SN 5933
7 45071 BEARING,1.5IDX1.75ODX1.5L.......2
8 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25
9 6607 WASHER,LOCK,#10 PLTD
10 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
to SN 7015
-- 106082 HARNESS,LS,EXT/RET LS1 Z30
-- 106433 LS SPRING WAND (ZCY91)
-- 19491 CONTACTOR,LIMIT SWITCH
-- 22359 SPRING ARM,LIMIT SWITCH,6.25"
-- 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
from SN 7016
11 Ref. Primary Boom Tube Assembly
with Decals (refer to 404.1)
12 47377 BEARING,1.25 ID X 1.5 OD X .75....6
13 94215 CYLINDER,PRIMARY.....................1
includes item 12
-- 33428 VALVE,COUNTERBALANCE
to SN 6461
-- 43937 VALVE,CB.CBBC-LHN@3200
from SN 6462
-- 48402 SEAL KIT,42407,42559 CYL,TEXAS
to SN 5570
-- 83085 SEAL KIT (74588)
from SN 5571 to 6041
-- 94258 SEAL KIT (94215 & 94430)
from SN 6042
14 52625 BEARING,1.50 X 1.66 X 1.5
15 94216 CYLINDER,MASTER***
includes items 12 and 14
-- 52620 SEAL KIT-EXT CYL & SLAVE CYL.*
to SN 6088; check stamp on cylinder
prior to ordering

Part No. 74117 Z-30/20N, Z-30/20N RJ 75

400 Boom Components April 2012

404.1 Primary and Extension Booms

76 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

404.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

-- For models with rotating jib, refer to -- 36648 VALVE,COUNTERBALANCE 2500

figures 501.1, 501.2 or 502.1 PSI...................................................1
1 7713 NUT,LP NYLOCK,3/8-16 models without rotating jib (for 94213
cylinder)
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 74508 VALVE,CHECK,COBA-X*N 200PSI
3 6021 WASHER,LOCK,.375 PO...................................................1
4 45226 ROD END,.375 X 3.69.....................1 models without rotating jib (for 94213
cylinder)
5 101557 PIN,1.00DIAX9.01LG,THREADED...1
-- 74509 VALVE,CHECK,CXAD-XCN,30PSI..1
6A 74795 PRIMARY BOOM TUBE
models without rotating jib (for 94213
ASSY,30N**.....................................1
cylinder)
to SN 4116
-- 94016 SEAL KIT, REGEN. CYL. (74569)
-- BEARING, MID-PIVOT
models without rotating jib (for 74999
(refer to 403.1)
cylinder)
6B 74795 PRIMARY BOOM TUBE ASSY,30N**
-- 94257 SEAL KIT***
from SN 4117
models without rotating jib (for 94213
7 29080 SHIM,WEAR PAD,5X 1.5 16GA cylinder)
-- 42502 SHIM,SIDE PAD 22GA. 20B 94214 CYLINDER,EXTENSION,Z30NRJ***
8 34125 WEAR PAD,5 X 1.5 X .75 models with rotating jib
W/NUTS..........................................8 -- 36648 VALVE,COUNTERBALANCE 2500
9 42621 WEAR PAD,PRIMARY BOOM.........1 PSI...................................................2
models with rotating jib
10 6888 SCREW,HHC,1/4-20 X 1
-- 94257 SEAL KIT***
11 74066 WEAR PAD,EXT CYL***..................1 models with rotating jib (for 94214
to SN 6264 cylinder)
-- 74066 WEAR PAD,EXT CYL*** 21 36413 REST PAD,PRIMARY BOOM
from SN 6265 to SN 4113
12 4266 SCREW,HHC,1/4-20 X 2 -- 56849 PAD,REST,1"THICK,W/STUDS*
13 6638 WASHER,FLAT,USS,1/4"Y from SN 5123
14 6091 NUT,NYLOCK,1/4-20 22 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25
15 6563 WASHER,SHIM,.75 X 1.125 23 6607 WASHER,LOCK,#10 PLTD
X.030...............................................4 24 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING ARM
16 36192 PIN,0.75DIAX5.51LG,2RING..........2 -- 19491 CONTACTOR,LIMIT SWITCH
17 10262 SNAP RING,EXTERNAL,.75 DIA.....4 -- 22359 SPRING ARM,LIMIT SWITCH,6.25"
18 36281 MACHINED,EXTENSION TUBE......1 25 56051 WIRE
to SN 4623 CABLE,16/2,WHT/BLK,SJEOW.264-inches
-- 74519 WELDMENT,EXTENSION BOOM 26 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
Z30N................................................1
from SN 11923 27 6356 WASHER,LOCK,.25
-- 74525 EXTENSION BOOM MACH.Z30N 28 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
from SN 4624 to SN 11922 29 147079 BRACKET, HOSE ROUTING..........1
19 45745 WEAR PAD,4 X 2 X.50 from SN Z30N10-12120
THK.BLACK.....................................2 -- 56361 CABLE TIE,BUTTON,BLACK,14.75LG
20A 94213 CYLINDER,EXTENSION,Z30N***....1
models without rotating jib

Part No. 74117 Z-30/20N, Z-30/20N RJ 77

400 Boom Components April 2012

405.1 Cable Track

78 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

405.1 Cable Track

Item Part No. Description Qty.

1 Ref. Primary and Extension Booms

(refer to 404.1)
2 6090 SCREW,HHC,1/4-20 X .7
3 6638 WASHER,FLAT,USS,1/4"Y
4 6091 NUT,NYLOCK,1/4-20
5 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....4
6A 42763 TRACK,PLASTIC CABLE,25 LINK
4".....................................................1
to SN 11979
-- 58919 REPAIR LINK,7 LINKS (42763)
for 42763
-- 58920 BRACKET SET,NYLATRAC,KS6-5.4**
for 42763
-- 58927 LINK,NYLATRAC KS6-5.4
for 42763
6B 139537 CABLE TRACK,NYLATRAC,26
LINK.................................................1
from SN 11980
-- 139540 REPAIR LINK,NYLATRAC,7 LINKS
for 139537
-- 139541 BRACKET SET,NYLATRAC,KS400
for 139537
-- 139542 LINK,NYLATRAC,KS400
for 139537
7 42694 CHANNEL,LWR-PLASTIC
TRACK,4"**.....................................1
to SN 4115
-- 56983 CHANNEL,LWR TRAY PLASTIC TK
**
from SN 4116
8 6888 SCREW,HHC,1/4-20 X 1
9 42693 CHANNEL,UPPER,PLASTIC
TRACK,5"........................................1
to SN 4598
-- 74119 CHANNEL,UPPER TRACK
from SN 4599
10 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................3

Part No. 74117 Z-30/20N, Z-30/20N RJ 79

400 Boom Components April 2012

406.1 Jib Boom and Platform Rotator

80 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

406.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 EXTENSION BOOM TUBE -- 147369 SEAL AND BRG KIT,4.5K ROTATOR

refer to 404.1 from SN 7042
2 30255 WASHER,SHIM,1.27 X 2.13 X -- 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
.062..................................................6 from SN 7042
Qty 2 to SN 11973, QTY 4 from SN -- 31498 BEARING KIT,ROTATOR,9K***
11974 from SN 1932 to 3720
3 74019 SNAP RING,EXTERNAL.................1 -- 62509 SEAL KIT- ROTATOR (54368)
4A T107884 PIN,1.25DIAX7.00LG,1HOLE..........1 from SN 3721 to 7041
4B 128550 PIN,1.25DIAX7.64LG,2RING..........1 -- 62510 BEARING KIT-PLATFORM
-- 74865 BEARING,FL,1.25IDX1.50ODX1.25L.2 ROTATOR
with flange from SN 3721 to 7041

-- 74866 BEARING,1.25IDX1.50ODX1.25L....2 -- 65842 SEAL KIT,UNIVERSAL,9K

ROTATOR*
5A 37128 BELLCRANK ASSEMBLY, from SN 1932 to 3720
Z30N,Z34**......................................1
to SN 4935 -- 94404 ROTATOR,PLAT JIB........................1
from SN 3721 to 7041
5B 74587 BELLCRANK ASSEMBLY, Z30N,Z34
from SN 4936 14 10597 SCREW,HHC,1/2-13 X 1.25 GR5
to SN 3720
6 45226 ROD END,.375 X 3.69.....................6
-- 94195 SCREW,HHC,3/8-16 X .75,GR 8
7 8516 SCREW,HHC,3/8-16 X 1.50 from 3721
8 4828 NUT,NYLOCK,3/8-16 15 6033 WASHER,LOCK,0.5"
9 36054-S COMPRESSION MEMBER to SN 3720
(BORED)***.....................................2 15 6097 WASHER,FLAT,USS,3/8",Y
10 HYDRAULIC HOSES AND FITTINGS from SN 3721
refer to 804.1 16 5397 WASHER,FLAT,USS,5/16",Y
11 147142 CYLINDER,JIB................................1 17 36249 PLATFORM SUPP WELD
-- 147147 SEAL KIT,147142 Z30N/Z34.........................................1
for 147142 cylinder (from SN 6064) to SN 3720
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000** -- 56500-S WELDMENT,PLATFORM
SUPPORT***
-- 48405 SEAL KIT,CYLINDER***
from SN 3721
for 42507, 56152 and 56362 cylinders
(to SN 5781) 18 33265 NUT,HEX,1-8
to SN 3720
-- 83087 SEAL KIT (74593)
for 74593 cylinder (from SN 5782 to -- 77051 NUT,NYLOCK,3/4-10,GRD.8
6063) from SN 3721
-- 94261 SEAL KIT*** 19 29605 WASHER,LOCK,1"
for 94218 cylinder (from SN 6064) to SN 3720
12 73928 SCREW,HHC,1-8 X 11,GRD 5*** -- 33278 WASHER,FLAT,.75 HARDENED
to SN 3720 from SN 3721
-- 56925 SCREW,HHC,3/4-10 X 9.5 GR 8 20 36190 PIN,SLAVE CYL,1.25 X 6.06***
YE....................................................1 21 6145 SCREW,HHC,1/4-20 X 1.5
from SN 3721
22 6356 WASHER,LOCK,.25
13 36062 ROTATOR,HELICAL,PLATFORM.....1
from SN 1932 to 3720 23 43166 MANIFOLD,ASSY DUAL
CNTRBAL........................................1
-- 13852 VALVE ASSY,BLEED*** to SN 3720
from SN 3721 to 7041
-- 39345 VALVE,COUNTERBAL.CBCA-LHN@3000

Part No. 74117 Z-30/20N, Z-30/20N RJ 81

400 Boom Components April 2012

406.1 Jib Boom and Platform Rotator

(continued)

Item Part No. Description Qty.

-- 56929 MANIFOLD,ROTATOR,180
DEG.***............................................1
from SN 3721
-- 62506 VALVE - COUNTERBALANCE**
-- 62507 O-RING, ROTATOR MANIFOLD
24 36199 PIN,1.25DIA.X10.38LG,1HOLE.......2
25 42939 WIRE LOOM,1.88 DIA......120-inches
26 27497 CLAMP,RUBBER CUSHIONED-2
5/32
27 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
28 36279 JIB BOOM MACHINED...................1
to SN 4115
28 56976 JIB BOOM MACH
from SN 4116
29 36561-S HOSE COVER,JIB BOOM**............1
30 6091 NUT,NYLOCK,1/4-20
31 6638 WASHER,FLAT,USS,1/4"Y
32 42797 PIN,1.25DIAX12.50LG,2HOLE........2
33 JIB MANIFOLD
refer to 705.1
34 6090 SCREW,HHC,1/4-20 X .7
35 36189 PIN,SLAVE CYL,1.25 X 4.38...........1
to SN 4029
-- 139655 PIN,SLAVE CYLINDER...................1
from SN 11974
-- 56749 PIN,SLAVE CYLINDER...................1
from SN 4030 to 11973
36 94217 CYLINDER,SLAVE..........................1
-- 52620 SEAL KIT-EXT CYL & SLAVE CYL.*
for cylinder 74968, 74589, 74454 and
42404; check stamp on cylider prior
to ordering
-- 74614 BUSHING, FLANGED
-- 74735 VALVE,COUNTERBAL,CBBD-LJN@3000
-- 94260 SEAL KIT
for cylinder 94217; check stamp on
cylinder prior to ordering
37 42929 HOSE,RET.FILTER DWN TUBE
RUBBE...............................28-inches
38 10665 PIN,ROLL,.25 X 1.5.........................1
39 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................4
from SN 11974

82 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 400 Boom Components

406.1 Jib Boom and Platform Rotator

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 83

500 Rotating Jib Boom Components April 2012

501.1 Primary Boom Wear Pads (to SN 6456)

84 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

501.1 Primary Boom Wear Pads (to SN 6456)

Item Part No. Description Qty.

-- For models without rotating jib, refer

to figure 404.1
1 74345 PRIMARY BOOM TUBE
ASSEMBLY......................................1
2 74044 WEAR PAD,EXT BOOM***............16
3 74134 SHIM,WEAR PAD .030.....as-needed
-- 74121 SHIM,WEAR PAD
.060%%............................as-needed
4 74056 SPACER PLATE,PRIMARY TOP.....2
5 6145 SCREW,HHC,1/4-20 X 1.5
6 6356 WASHER,LOCK,.25
7 6638 WASHER,FLAT,USS,1/4"Y
8 8915 SCREW,HHC,1/4-20 X 1.25
9 74057 SPACER PLATE,PRIMARY SIDE.....4
10 56961 MACH,EXTENSION BOOM............1
11 6090 SCREW,HHC,1/4-20 X .7
12 6888 SCREW,HHC,1/4-20 X 1
13 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 85

500 Rotating Jib Boom Components April 2012

501.2 Primary Boom Wear Pads (from SN 6457)

86 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

501.2 Primary Boom Wear Pads (from SN 6457)

Item Part No. Description Qty.

-- For models without rotating jib, refer

to figure 404.1
1 94032 WELDMENT,PRIMARY BOOM.......1
2 101429 WEAR PAD,EXT BOOM***..............6
3 74134 SHIM,WEAR PAD .030.....as-needed
-- 74121 SHIM,WEAR PAD
.060%%............................as-needed
4 6145 SCREW,HHC,1/4-20 X 1.5
5 6356 WASHER,LOCK,.25
6 6638 WASHER,FLAT,USS,1/4"Y
7 8915 SCREW,HHC,1/4-20 X 1.25
8 56961 MACH,EXTENSION BOOM............1
9 6090 SCREW,HHC,1/4-20 X .7
10 6888 SCREW,HHC,1/4-20 X 1
11 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1
12 74044 WEAR PAD,EXT BOOM***............10

Part No. 74117 Z-30/20N, Z-30/20N RJ 87

500 Rotating Jib Boom Components April 2012

502.1 Primary and Extension Booms

88 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

502.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

-- For models without rotating jib, refer 21 56051 WIRE CABLE,16/2,WHT/BLK,SJEOW

to figure 404.1 22 101557 PIN,1.00DIAX9.01LG,THREADED...1
-- BEARING, MID-PIVOT....................2 23 13918 SCREW,HHC,3/8-16 X
(refer to 403.1) 1.75,GRD.8......................................1
1A 74345 PRIMARY BOOM TUBE 24 7713 NUT,LP NYLOCK,3/8-16
ASSEMBLY......................................1
25 45226 ROD END,.375 X 3.69.....................1
1B 94032 WELDMENT,PRIMARY BOOM.......1
26 6356 WASHER,LOCK,.25
2 6888 SCREW,HHC,1/4-20 X 1
27 56912 SPRING CLIP,1/4-20,MAGNI 565.....2
3 6638 WASHER,FLAT,USS,1/4"Y
28 147079 BRACKET, HOSE ROUTING..........1
4 6091 NUT,NYLOCK,1/4-20 from SN Z30N10-12120
5 74066 WEAR PAD,EXT CYL***..................1 -- 56361 CABLE TIE,BUTTON,BLACK,14.75LG
6 10262 SNAP RING,EXTERNAL,.75 DIA.....2
7 6563 WASHER,SHIM,.75 X 1.125
X.030...............................................2
8 36192 PIN,0.75DIAX5.51LG,2RING..........2
9 56961 MACH,EXTENSION BOOM............1
to SN 11926
-- 56960 WELDMENT,EXTENSION BOOM....1
from SN 11927
10 94214 CYLINDER,EXTENSION,Z30NRJ***.1
-- 36648 VALVE,COUNTERBALANCE 2500
PSI
-- 48406 SEAL KIT,42411,42408 CYL,TEXAS
-- 94257 SEAL KIT***
11 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................3
12 56849 PAD,REST,1"THICK,W/STUDS*......1
13 77692 SCREW,HHC,3/8-16 X 1 GRD 8
14 6021 WASHER,LOCK,.375
15 5397 WASHER,FLAT,USS,5/16",Y
16 54530 CLAMP,HOSE,ALUMINUM***.........2
17 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
-- 106082 HARNESS,LS,EXT/RET LS1 Z30
-- 106433 LS SPRING WAND (ZCY91)
-- 19491 CONTACTOR,LIMIT SWITCH
-- 22359 SPRING ARM,LIMIT SWITCH,6.25"
-- 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
18 16486 SCREW,RHM,10-32 X 1.75
19 6607 WASHER,LOCK,#10 PLTD
20 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM

Part No. 74117 Z-30/20N, Z-30/20N RJ 89

500 Rotating Jib Boom Components April 2012

503.1 Rotating Jib Boom Assembly

90 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

503.1 Rotating Jib Boom Assembly

Item Part No. Description Qty. Item Part No. Description Qty.

1 36190 PIN,SLAVE CYL,1.25 X 6.06***.......1 25 6145 SCREW,HHC,1/4-20 X 1.5

2 Ref. Extension Boom (refer to 502.1) 26 36054-S COMPRESSION MEMBER
3 30255 WASHER,SHIM,1.27 X 2.13 X (BORED)***.....................................2
.062..................................................2 27 Ref. Jib Boom Cylinder (refer to 406.1)
4 74019 SNAP RING,EXTERNAL.................1 28 42797 PIN,1.25DIAX12.50LG,2HOLE
5 74255 SCREW,HHC,1-8 X 12.75 29 74051 MANIFOLD,ROTATOR 200 DEG......1
6 29605 WASHER,LOCK,1" -- 62506 VALVE - COUNTERBALANCE**
7 74323 WASHER,FLAT,.812X2X.14 HARDEN -- 62507 O-RING, ROTATOR MANIFOLD
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 30 226540 ROTATOR,JIB,180 DEG,15K
9 4828 NUT,NYLOCK,3/8-16 -- 106423 SEAL KIT,ARCTIC,ROTATOR 15K
10 45226 ROD END,.375 X 3.69.....................5 for 74070; to SN 7041

11 36199 PIN,1.25DIA.X10.38LG,1HOLE.......2 -- 147077 BEARING KIT, ROTATOR

for 74070; to SN 7041
12 36561-S HOSE COVER,JIB BOOM**............1
-- 147370 SEAL KIT,15K ROTATOR
13 6091 NUT,NYLOCK,1/4-20 for 94403; from 7042 to 12638
14 6638 WASHER,FLAT,USS,1/4"Y -- 226542 SEAL KIT, 15K ROTATOR
15 6090 SCREW,HHC,1/4-20 X .7 for 226540; from SN 12639
16 Ref. Jib Boom/Platform Rotate -- 34245 BEARING,1.25IDX1.50X1.25L
Manifold (refer to 705.1) for 94403 & 226540; from SN 7042
17 Ref. Hydraulic Hoses and Fittings -- 35675 BEARING,FL,1.25IDX1.5ODX1.25L
(refer to 804.1) for 94403 & 226540; from SN 7042
18 56976-S JIB BOOM MACH............................1 -- 83102 SEAL KIT (74070)
for 74070; to SN 7041
19 6097 WASHER,FLAT,USS,3/8",Y
31 33265 NUT,HEX,1-8
20 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................2 32A 56749 PIN,SLAVE CYLINDER...................1
to SN 11973
21 42939 WIRE LOOM,1.88 DIA.......22-inches
32B 139655 PIN,SLAVE CYLINDER
22 94404 ROTATOR,PLAT JIB........................1
from SN 11974
to SN 7041
33 35675 BEARING,FL,1.25IDX1.5ODX1.25L
-- 13852 VALVE ASSY,BLEED***
33 74347 JIB PIVOT ASSEMBLY....................1
-- 62509 SEAL KIT- ROTATOR (54368)
34 Ref. Slave Cylinder (refer to 406.1)
-- 62510 BEARING KIT-PLATFORM
ROTATOR 35
22A 94404 ROTATOR,PLAT JIB........................1 36 10597 SCREW,HHC,1/2-13 X 1.25 GR5
from SN 7042 37 13066 WASHER,FLAT,.5 HARDENED
-- 147369 SEAL AND BRG KIT,4.5K ROTATOR 38 74089 PIN,1.25DIAX9.63LG,1HOLE..........1
from SN 7042
39 42939 WIRE LOOM,1.88 DIA.......24-inches
-- 30222 BEARING,FL,1.25IDX1.41ODX1.50L
from SN 7042 40 10665 PIN,ROLL,.25 X 1.5

23 56929 MANIFOLD,ROTATOR,180 41 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

DEG.***............................................1 to SN 8808

-- 62506 VALVE - COUNTERBALANCE** -- 77692 SCREW,HHC,3/8-16 X 1 GRD 8

from SN 8809
-- 62507 O-RING, ROTATOR MANIFOLD
42 4828 NUT,NYLOCK,3/8-16
24 6356 WASHER,LOCK,.25 from SN 8809

Part No. 74117 Z-30/20N, Z-30/20N RJ 91

500 Rotating Jib Boom Components April 2012

503.1 Rotating Jib Boom Assembly

(continued)

Item Part No. Description Qty.

43 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
44 33278 WASHER,FLAT,.75 HARDENED.....1
45 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1

92 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

503.1 Rotating Jib Boom Assembly

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 93

500 Rotating Jib Boom Components April 2012

504.1 Secondary Boom - View 1

94 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

504.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25 22 6356 WASHER,LOCK,.25

2 6607 WASHER,LOCK,#10 PLTD 23 42413 ANGLE,SWITCH MOUNT***...........1
3 88356-116R3 SWITCH,LIMIT,W/ROLLER 24 45425 SCREW,FHS,3/8-16 X .75
ARM***............................................1 -- 8516 SCREW,HHC,3/8-16 X 1.50
-- 106086 HARNESS,LS,SEC LIFT LS4 Z30/34 25 36366 PAD,UPPER PIVOT REST..............2
-- 106427 LS ROT.HEAD W/O LEVER (ZCE01) -- 74085 REST PAD,UPPER PIVOT Z30N
-- 106428 LS STL ROLLER PLUNGER (ZCE02) 26 4828 NUT,NYLOCK,3/8-16
-- 106429 LS METAL END PLUNGER (ZCE10) 27 27497 CLAMP,RUBBER CUSHIONED-2
-- 106434 LS BLUE PLASTIC BODY (XCKP) 5/32
-- 19491 CONTACTOR,LIMIT SWITCH 28 128039 UPPER SEC BOOM ASSY Z30N
-- 76450 CONN.SQZ,PG 11,.07-.26,W/ORING RJ....................................................1

-- 88356-12103 SWITCH,LIMIT,W/ROLLER 29 94211 CYLINDER,ELEVATE***..................1

ARM***............................................1 -- 101349 CYLINDER,ELEVATE......................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
4 37125 UPPER MIDPIVOT -- 56757 SEAL KIT 42412 ELEVATE**
ASSEMBLY,Z30N............................1 -- 94254 SEAL KIT***
5 6889 NUT,LP NYLOCK,1/4-20 30 128040 LOWER SECONDARY BOOM
6 5397 WASHER,FLAT,USS,5/16",Y ASSEMBLY......................................1
7 4266 SCREW,HHC,1/4-20 X 2 31 74271 HOSE TRACK,UPPER
8 74945 COMPRESSION ARM WLDMT 38.50 32 42609 HOSE TRACK COVER,UPPER ARM
**......................................................2 33 44133 WIRE CABLE,16GA/4 CON.TPE JKT
9 40446 LOWER MIDPIVOT ASSY,Z34
&Z34N*............................................1
10 74232 CONNECTING LINK Z30N &
Z34***..............................................1
-- 74232 CONNECTING LINK Z30N & Z34***
11 42939 WIRE LOOM,1.88 DIA.
12 21604 SCREW,HHC,3/8-16 X 3.25
13 6021 WASHER,LOCK,.375
14 80605 WASHER,FLAT,3/8X1.5X.06
15 29868 SPRING CLIP,3/8-16
16 36620 COUNTERWEIGHT,CAST,400
LBS..................................................1
17 94425 COMP ARM WELD LOWER,
RIGHT***.........................................1
18 128632 KIT, SERVICE, Z30 LWR COMP
ARM.................................................1
-- 128634 WELDMENT, LWR COMPRESION
ARM
19 56051 WIRE CABLE,16/2,WHT/BLK,SJEOW
20 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM
21 8914 SCREW,HHC,1/4-20 X .625

Part No. 74117 Z-30/20N, Z-30/20N RJ 95

500 Rotating Jib Boom Components April 2012

505.1 Secondary Boom - View 2

96 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 500 Rotating Jib Boom Components

505.1 Secondary Boom - View 2

Item Part No. Description Qty.

1 36194 PIN,1.50DIAX15.13LG,1HOLE........3
2 34245 BEARING,1.25IDX1.50X1.25L......10
3 45071 BEARING,1.5IDX1.75ODX1.5L.......2
4 36245 BEARING,FL,1.00IDX1.25ODX0.84L.4
5 36202 PIN,1.00DIAX7.25LG,1HOLE..........2
6 30255 WASHER,SHIM,1.27 X 2.13 X .062
7 36390 PIN,1.25DIAX3.63LG,THREADED...8
8 77692 SCREW,HHC,3/8-16 X 1 GRD 8
9 6021 WASHER,LOCK,.375
10 25284 ROD END,.375 X 2.25***.................7
11 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 45226 ROD END,.375 X 3.69.....................3
13 36389 PIN,1.50DIAX16.13LG,1HOLE........1
14 27497 CLAMP,RUBBER CUSHIONED-2
5/32
15 6326 SCREW,HHC,3/8-16 X 3
16 36205 PIN,1.25DIAX3.00LG,THREADED...2
17 36246 BEARING,FL,1.25 ID X 1.5 OD X....2
18 18396 BEARING,1.5ID X 1.75OD X 1.0L....4
19 4828 NUT,NYLOCK,3/8-16
20 36874 SCREW,BHHS,3/8-16 X 2.5
21 Ref. Secondary Cylinder (refer to
504.1)
22 25683 BEARING,POLYGON,20DU12........2
23 74089 PIN,1.25DIAx9.63LG,1HOLE..........1
24 5397 WASHER,FLAT,USS,5/16",Y

Part No. 74117 Z-30/20N, Z-30/20N RJ 97

600 Platform Components April 2012

601.1 Platform

98 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 600 Platform Components

601.1 Platform

Item Part No. Description Qty. Item Part No. Description Qty.

-- 101985 PLAT ASSY W/DECAL(US/CANADA) 14 10775 T-BOX,2.75 X 4.5 X 2.0....................1

USA/Canada 15 6935 LOCKNUT,ELEC,1/2"......................1
-- 101986 PLAT ASSY W/DECAL (CE) 16 13585 OUTLET,110V GFCI***....................1
Europe North America
-- 101987 PLAT ASSY W/DECAL (AUSTRALIA) 16 33629 PLATE,UK POWER TO
Australia PLATFORM.....................................1
-- 101988 PLAT ASSY W/DECAL 16 T112563 SVC KIT,UK
(ASIA/S.AMER RECEPT.REPLACEMENT
Asia/South America AC British
-- 54817P-S TOEBOARD,PLTFM ENTRY 17 33759 SCREW,PHILLIPS,PHM,8-32 X.375
EUR,PNTD*
18 101980 DECAL PLATE ASSY,W/SYM
-- 74380 PLAT.ASSY.W/DECAL4'Z30/34ANSI DECALS
USA/Canada; includes item 11 CE/Asia/South American
-- 74381 PLAT.ASSY.W/DECAL4'Z30/34,CE 18 231204 ASSY,DECAL PLATE,Z30 AUS
CE models; includes item 11 Australain models from SN 12531
-- 74784 PLAT/SUP.UPGRADE KIT 4FT ANSI 18 62508 DECAL PLATE W/D,PLAT,Z30/34.....1
USA/Canada USA/Canada; Australian to SN 12530
-- 74785 PLAT/SUPP.UPGRADE KIT 4FT CE 19 74052 GASKET,COVER,GFCI,WEATHERPROOF
CE models
20 45437 COVER,GFCI,WEATHERPROOF....1
1 17626 SCREW,FHM,10-32 X .75 includes mounting fasteners;
2 6178 NUT,NYLOCK,10-32 USA/Canada
3 32710 GUARD,FOOTSWITCH,W/DECAL 21 63375 SCREW,FHM,6-32 X .75
STEEL.............................................1 22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
USA/Canada/Australia
23 5397 WASHER,FLAT,USS,5/16",Y
-- 30807P FOOTSWITCH
HOUSING,PAINTED*** 24 4828 NUT,NYLOCK,3/8-16
CE/Asia/South America 25 12037 RIVET,STL,STL,P,.25 X .5
4 74298 FOOTSWITCH ASSEMBLY 30N 26 56660 WASHER,RIVETING
-- 13482 FOOT SWITCH*** 27 24514 BOX,INSTRUCTION STORAGE
-- 20262 MICROSWITCH,13482 CE/Asia/South American
FOOTSWITCH 27 44743 MANUAL BOX W/DECALS***..........1
-- 56051 WIRE USA/Canada/Australian
CABLE,16/2,WHT/BLK,SJEOW.65-inches 28 102992 SLIDING MIDRAIL KIT,PTD............1
5 6888 SCREW,HHC,1/4-20 X 1 -- 102992 SLIDING MIDRAIL KIT,PTD
6 6638 WASHER,FLAT,USS,1/4"Y -- 12443 MIDRAIL GUIDE ( HOOK )
7 6091 NUT,NYLOCK,1/4-20 -- 20973-2600 WIRE LOOM,3/8 POLY SLIT
8 56465P FLOORING,PLATFORM 26 inches
46X30,PAINT -- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
9 56656 PLATFORM STEP...........................1 -- 29073-8000 WIRE LOOM,3/8 POLY SLIT
10 6356 WASHER,LOCK,.25 80 inches
11 56912 SPRING CLIP,1/4-20,MAGNI 565 29 101981 PLAT RAIL ASSY 4'ANSI/CSA***.....1
USA/Canada (railing only; refer to top
12 43956 WIRE CABLE,14GA/3 CON.TPE of parts list for complete platform)
JKT*.................................552-inches
-- 101982 PLAT RAIL ASSY, 4' CE***
13 7056 CONN,SQUEEZE,1/2NPT CE (railing only; refer to top of parts
.38-.50,SM.......................................1 list for complete platform)

Part No. 74117 Z-30/20N, Z-30/20N RJ 99

600 Platform Components April 2012

601.1 Platform
(continued)

Item Part No. Description Qty.

-- 101983 PLAT RAIL ASSY 4' AUS***

Australia (railing only; refer to top of
parts list for complete platform)
-- 101984 PLAT RAIL ASSY 4' ASIA/S.AMER*
Asia/South America (railing only; refer
to top of parts list for complete
platform)
30 56500-S WELDMENT,PLATFORM
SUPPORT***...................................1
31 46993 CONT.BOX ASSY.PLAT
Z30N,Z34DC...................................1
-- 62517 CONT.BOX ASSY.PLAT Z30N,Z34DC
-- 74353 CONTROL BOX ASSY.Z30/34N/34DC
32 6090 SCREW,HHC,1/4-20 X .7
33 77993 BRACKET, CABLE STRAIN
RELEIF............................................1
to SN 12118
-- 128667 BRACKET, CABLE STRAIN RELIEF
from SN 12119
34 77994 CLAMP,CABLE STRAIN RELIEF.....1
to SN 12118
-- 128668 CLAMP,CABLE STRAIN RELIEF
from SN 12119
35 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
to SN 12118
-- 128669 BACKING PLATE, PLATFORM
CLAMP
from SN 12119
36 6637 SCREW,HHC,1/4-20 X 1.75

100 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 600 Platform Components

601.1 Platform
(continued)

-- 33994 PLUG AND CAP KIT-SERVICE,37°**
-- 36659 MANIFOLD,FUNCTION***
Complete
1 40410 VALVE,PROPORTIONAL**.............1
includes items 2 and 3
2 52718 NUT-VALVE,PROP.
SOLENOID-50683...........................1
3 29032 COIL,24V SOLENOID VALVE.........1
4 48880 CAP,DIAGNOSTIC NIPPLE.............1
5 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
6 27532 VALVE,DIFFERENTIAL
SENSING........................................1
7 37080 VALVE,RELIEF, 2800 PSI................1
8 44954 VALVE,SOLENOID,20V W/ DIODE
**....................................................10
includes items 9 and 10
9 52943 NUT-SOLENOID VALVE
(52885)..........................................10
10 40413 COIL,SOLENOID,20V W/
DIODE,#8*.....................................10
11 29737 PLUG,ORIFICE,0.052 INCH...........1
12 37079 VALVE,COUNTERBALANCE..........2
13 74378 VALVE,COUNTERBALANCE
(36659)............................................2
14 31528 VALVE,RELIEF 1600 PSI................1
15 40412 VALVE,RELIEF,1400PSI..................1
16 31527 VALVE,RELIEF 1800 PSI................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 123

700 Pumps and Manifolds April 2012

703.1 Function Manifold (from SN 3447)

124 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 700 Pumps and Manifolds

703.1 Function Manifold (from SN 3447)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128443 MANIFOLD,FUNC,Z30NRJ 9 43599 VALVE,CHECK................................1

-- 128444 MANIFOLD,FUNC,Z30N/Z34DC/BE.1 I, brake circuit

-- 28750 O-RING KIT,FIELD SVC,ALL PROD -- 110200 SEAL KIT, VALVE, #4

-- 33994 PLUG AND CAP KIT-SERVICE,37°** 10 52885 VALVE,SOLENOID,3POS

4WAY***...........................................1
-- 49612 O-RING KIT (ORFS FITTINGS) J, steer lift/right
-- 49613 PLUG AND CAP -- 40413 COIL,SOLENOID,20V W/ DIODE,#8*
KIT-SERVICE,ORFS*
-- 52943 NUT-SOLENOID VALVE (52885)
-- 56309 MANIFOLD,FUNCT MULTI Z-34BE
Complete to SN 2894 -- 72047 SEAL KIT, SOLENOID VALVE

-- 74512 MAN,FUNC,SM BOOM DC 11 52599 VALVE,SOLENOID,3POS/4WAY*.....1

MACHINES K, primary boom extend/retract
Complete from SN 2894 to SN 3215 -- 40413 COIL,SOLENOID,20V W/ DIODE,#8*
-- 74966 MANIFOLD,FUNC.Z30N,Z34DC,BE,N* -- 52943 NUT-SOLENOID VALVE (52885)
1 52599 VALVE,SOLENOID,3POS/4WAY*.....1 -- 72047 SEAL KIT, SOLENOID VALVE
A, platform level up/down 12 56820 SWITCH,PRESS,#6SAE,600 PSI
-- 40413 COIL,SOLENOID,20V W/ DIODE,#8* F**....................................................1
-- 52943 NUT-SOLENOID VALVE (52885) L, brake circuit

-- 72047 SEAL KIT, SOLENOID VALVE 13 45544 VALVE SOLENOID..........................1

M, brake circuit
2 52604 VALVE,COUNTERBALANCE,
3000PSI...........................................1 -- 40413 COIL,SOLENOID,20V W/ DIODE,#8*
B, platform level down -- 52943 NUT-SOLENOID VALVE (52885)
-- 58994 SEAL KIT,VALVE (48647) -- 74902 SEAL KIT, VALVE
3 52604 VALVE,COUNTERBALANCE, 14 19789 PLUG,ORIFICE-.045.......................1
3000PSI...........................................1 N, steer circuit
C, platform level up 15 19789 PLUG,ORIFICE-.045.......................1
-- 58994 SEAL KIT,VALVE (48647) O, brake circuit
4 52603 VALVE,RELIEF,1100PSI***..............1 16 44956 VALVE,SOLENOID 20V
D, turntable rotate left/right W/DIODE.........................................1
-- 110199 SEAL KIT, VALVE, #10 P, brake circuit

5 52601 VALVE,RELIEF,1600 PSI.................1 -- 40413 COIL,SOLENOID,20V W/ DIODE,#8*

E, secondary boom down -- 45921 RETAINER-N.C.PROPOR.SOLENOID
-- 74902 SEAL KIT, VALVE -- 74902 SEAL KIT, VALVE
6 52601 VALVE,RELIEF,1600 PSI.................1 17 74425 VALVE,DIFF.SENSE***....................1
F, primary boom down Q, differential sensing circuit
-- 74902 SEAL KIT, VALVE -- 110197 SEAL KIT, VALVE, #10
7 31527 VALVE,RELIEF 1800 PSI................1 18 52715 VALVE,RELIEF,3200 PSI***.............1
G, primary boom extend R, system relief
-- 74902 SEAL KIT, VALVE -- 74902 SEAL KIT, VALVE
8 40410 VALVE,PROPORTIONAL**.............1 19 48997 NIPPLE,DIAGNOSTIC,#4
H, system flow regulating unit PORT***..........................................1
-- 29032 COIL,24V SOLENOID VALVE S, testing

-- 45921 RETAINER-N.C.PROPOR.SOLENOID -- 20224 DIAGNOSTIC FEMALE Q-DSCNT

-- 89310 SEAL KIT, SOLENOID VALVE 20 52599 VALVE,SOLENOID,3POS/4WAY*.....1

T, secondary boom up/down

Part No. 74117 Z-30/20N, Z-30/20N RJ 125

700 Pumps and Manifolds April 2012

703.1 Function Manifold (from SN 3447)

(continued)

Item Part No. Description Qty.

-- 40413 COIL,SOLENOID,20V W/ DIODE,#8*

-- 52943 NUT-SOLENOID VALVE (52885)
-- 72047 SEAL KIT, SOLENOID VALVE
21 52599 VALVE,SOLENOID,3POS/4WAY*.....1
U, primary boom up/down
-- 40413 COIL,SOLENOID,20V W/ DIODE,#8*
-- 52943 NUT-SOLENOID VALVE (52885)
-- 72047 SEAL KIT, SOLENOID VALVE
22 19470 VALVE,FLOW REGULATOR............1
V, turntable rotate circuit
-- 74902 SEAL KIT, VALVE
23 52598 VALVE,FLOW REGULATOR .8
GPM................................................1
W, jib boom/platform rotate circuit
-- 74902 SEAL KIT, VALVE
24 52885 VALVE,SOLENOID,3POS
4WAY***...........................................1
X, turntable rotate left/right
-- 40413 COIL,SOLENOID,20V W/ DIODE,#8*
-- 52943 NUT-SOLENOID VALVE (52885)
-- 72047 SEAL KIT, SOLENOID VALVE
25 94019 ORIFICE, 0.035" (74512,74966).....1
Y, jib boom/platform rotate circuit
26 48880 CAP,DIAGNOSTIC NIPPLE.............1

126 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 700 Pumps and Manifolds

703.1 Function Manifold (from SN 3447)

(continued)

This Page Intentionally Left Blank

Part No. 74117 Z-30/20N, Z-30/20N RJ 127

700 Pumps and Manifolds April 2012

704.1 Jib Boom Manifolds

128 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 700 Pumps and Manifolds

704.1 Jib Boom Manifolds

Item Part No. Description Qty. Item Part No. Description Qty.

1 44954 VALVE,SOLENOID,20V W/ DIODE 16 52943 NUT-SOLENOID VALVE (52885).....1

**......................................................1 DA, JIb Rotator
CD, JIb Boom Up, includes items 2 17 52943 NUT-SOLENOID VALVE (52885).....1
and 3; to SN 3720 DB, JIb Boom Circuit
2 40413 COIL,SOLENOID,20V W/ 18 52943 NUT-SOLENOID VALVE (52885).....1
DIODE,#8*.....................................14 DC, Platform Rotate Circuit
(spade connector)
19 31099 VALVE,FLOW REGULATOR............1
-- 139561 COIL, SOLENOID VALVE, 24V*** DE, Platfrom Rotating Circuit
(Deutsch connector)
3 52943 NUT-SOLENOID VALVE (52885).....9
4 42422 MANIFOLD,JIB/ROTATE,24V..........1
includes items 1-3 and 11; to SN 2609
-- 56177 JIB MAN W/#4&#6 PORTS 20V......1
includes items 1-3 and 11; from SN
2610 to SN 3446
-- 65523 ORIFICE, 0.028" (56179)
5 31099 VALVE,FLOW REGULATOR............1
CJ, Platform Rotating Circuit
6 52599 VALVE,SOLENOID,3POS/4WAY*...10
includes items 2 and 7
7 52943 NUT-SOLENOID VALVE (52885).....1
CH, JIb Boom Circuit
8 74124 MANIFOLD,JIB
Z30N,Z34N,BE,DC..........................1
includes items 2 and 5-7; from SN
3447
-- 48905 CONN,520120-4***
-- 48915 ELBOW,90D,520220-6
9 74404 ORIFICE PLUG,M6X1,0.025...........1
10 74053 MANIFOLD,JIB Z30NRJ..................1
includes items 2, 5-7 and 9
11 32669 ORIFICE PLUG,.025 (30551)..........1
CE, Platform Rotate Circuit
12 44954 VALVE,SOLENOID,20V W/ DIODE
**......................................................1
CA, JIb Boom Down, includes items
2 and 3; to SN 3720
13 44954 VALVE,SOLENOID,20V W/ DIODE
**......................................................1
CB, Platform Rotate Left, includes
items 2 and 3; to SN 3720
14 44954 VALVE,SOLENOID,20V W/ DIODE
**......................................................1
CC, Platform Rotate Right, includes
items 2 and 3; to SN 3720
15 52943 NUT-SOLENOID VALVE (52885).....1
CI, Platform Rotate Circuit

Part No. 74117 Z-30/20N, Z-30/20N RJ 129

800 Hydraulic Hoses and Fittings April 2012

801.1 Drive Chassis (to SN 3446)

130 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 800 Hydraulic Hoses and Fittings

801.1 Drive Chassis (to SN 3446)

Item Part No. Description Qty.

1 48911 ELBOW,90D,520220-4-6***.............2
2 42800 HOSE ASSY,PORT'S1'-END OF
CYL..................................................1
3 42801 HOSE ASSY,PORT'S2'-ROD
END.................................................1
4 42806 HOSE ASSY-PUMP-HYD PWR UNIT
'P.....................................................1
5 48912 CONN,520120-4-6***......................3
6 42807 HOSE ASSY-TANK-RET FILTR
INLE.................................................1
7 42804 HOSE ASSY,STR/BRK MAN-RR
BRK.................................................1
8 42802 HOSE ASSEMBLY,21.75"................1
9 48904 ELBOW,90D,520220-4-4.................1
10 48906 TEE,RUN,520428-4.........................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 131

800 Hydraulic Hoses and Fittings April 2012

802.1 Turntable Components (to SN 3446)

132 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 800 Hydraulic Hoses and Fittings

April 2012 800 Hydraulic Hoses and Fittings

804.1 Boom Components (to SN 11304)

Item Part No. Description Qty. Item Part No. Description Qty.

1 48916 FITTING,CONN,520120-6...............7 18 42808 HOSE ASSY-C5/C6 TO PRIM BM

2 74171 HOSE ASSY, 31.00.........................1 C......................................................2
to SN 5570
3 48905 CONN,520120-4***..........................5
-- 74838 HOSE ASSY,1/4",181.00.................1
4 74172 HOSE ASSY....................................1 from SN 5571
-- 74171 HOSE ASSY, 31.00.........................1 19 48937 ELBOW,45D,520320-8....................1
5 74020 HOSE ASSY,PR2 TO PLAT ROT 20 139076 HOSE ASSY,1/4",65.50...................2
V2....................................................1
to SN 4121 21 74483 HOSE ASSY,1/4",168.00.................1

-- 74166 HOSE ASSY,JIB MAN TO PLAT ROT 22 42817 HOSE ASSY, 1/4", 31.50.................1
from SN 4122 23 48890 FITTING,TEE,BRANCH,520429-4***.2
6 74016 HOSE ASSY,JIB PR1 TO ROT V1....1 24 42813 HOSE ASSY, 1/4", 166.00...............1
-- 74167 HOSE ASSY,JIB MAN TO PLAT ROT 25 48905 CONN,520120-4***..........................1
7 48926 FITTING,ELBOW,90D,520220-6-4...1 26 74482 HOSE ASSY,1/4",168.00.................1
to SN 4121 27 56945 HOSE ASSY, 0.25 X 31 IN..............1
-- 48927 CONN,520120-6-4
from SN 4122
8 48904 ELBOW,90D,520220-4-4.................1
to SN 4121
-- 48905 CONN,520120-4***
from SN 4122
9 56180 HOSE ASSY,JIB J1 TO CYL EXT.....1
to SN 5780
-- 74983 HOSE ASSY, 1/4", 19.00.................1
from SN 5781
10 56208 HOSE ASSY,JUNC TO JIB MAN
T ......................................................1
-- 94105 HOSE ASSY,1/4",413.00
11 48912 CONN,520120-4-6***....................21
12 42824-S HOSE ASSY-JUNCTION TO JIB
MANI................................................1
-- 94106 HOSE ASSY,1/4",413.00
13 42818 HOSE ASSY-'JI'TO JIB CYL CAP....1
-- 56180 HOSE ASSY,JIB J1 TO CYL EXT
-- 74983 HOSE ASSY, 1/4", 19.00
14 42809 HOSE ASSY,1/4",192.00.................1
15 49418 FITTING,ELBOW,45D,520320-4-6**.2
16 56245 HOSE ASSY,T2 TO JIB
JUNCTION......................................1
to SN 5944
16 94103 HOSE ASSY,1/4",466.5...................1
from SN 5945
17 42812 HOSE ASSY-P2 TO JIB JUNC........1
to SN 5944
-- 94104 HOSE ASSY,1/4",466.5...................1
from SN 5945

Part No. 74117 Z-30/20N, Z-30/20N RJ 139

800 Hydraulic Hoses and Fittings April 2012

804.2 Boom Components (from SN 11305)

140 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 800 Hydraulic Hoses and Fittings

804.2 Boom Components (from SN 11305)

Item Part No. Description Qty.

1 48916 FITTING,CONN,520120-6...............7
2 74171 HOSE ASSY, 31.00.........................1
3 48905 CONN,520120-4***..........................5
4 74171 HOSE ASSY, 31.00.........................1
5 74308 HOSE ASSY, 1/4", 46.50.................1
6 74309 HOSE ASSY, 1/4", 46.50.................1
7 48927 CONN,520120-6-4
8 48905 CONN,520120-4***
9 74983 HOSE ASSY, 1/4", 19.00.................1
10 94105 HOSE ASSY,1/4",413.00.................1
11 48912 CONN,520120-4-6***....................21
12 94106 HOSE ASSY,1/4",413.00.................1
13 74983 HOSE ASSY, 1/4", 19.00.................1
14 42809 HOSE ASSY,1/4",192.00.................1
15 49418 FITTING,ELBOW,45D,520320-4-6**.2
16 94103 HOSE ASSY,1/4",466.5...................1
17 94104 HOSE ASSY,1/4",466.5...................1
18 74838 HOSE ASSY,1/4",181.00.................1
19 48937 ELBOW,45D,520320-8....................1
20 139076 HOSE ASSY,1/4",65.50...................1
21 74483 HOSE ASSY,1/4",168.00.................1
22 42817 HOSE ASSY, 1/4", 31.50.................1
23 48890 FITTING,TEE,BRANCH,520429-4***.2
24 42813 HOSE ASSY, 1/4", 166.00...............1
25 48905 CONN,520120-4***..........................1
26 74482 HOSE ASSY,1/4",168.00.................1
27 56945 HOSE ASSY, 0.25 X 31 IN..............1
28 139073 HOSE ASSY,1/4",192.00.................1
29 139074 HOSE ASSY,1/4",166.00.................1
30 139075 HOSE ASSY,1/4",181.00.................1
31 139077 HOSE ASSY,1/4",65.50...................1

Part No. 74117 Z-30/20N, Z-30/20N RJ 141

900 Accessories April 2012

901.1 Flashing Beacon and Descent Alarm (to SN 10538)

142 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012 900 Accessories

-- T112779 KIT, AUX. RAIL, 4' PLATFORM

-- T112780 KIT, AUX. RAIL, 5' PLATFORM
1 122231 SCREW,BHSC,1/4-20 X 1
2A T112577 TUBE, AUX. RAIL, 4' PLATFORM....1
-- T112576 AUX. RAIL ASSY, 4' PLATFORM
2B T112579 TUBE, AUX. RAIL, 5' PLATFORM....1
-- T112578 AUX. RAIL ASSY, 5' PLATFORM
3 122073 SUPPORT, RAILING.....................12
4 55753 BUMPER, PLASTIC, 1.25 O.D........2
5 6889 NUT,LP NYLOCK,1/4-20
6 Ref. PLAT RAIL ASSY
(refer to 601.1)

Part No. 74117 Z-30/20N, Z-30/20N RJ 167

April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

10107 ........................159 114319 ......................33–35 128993 ......................25 147002 ......................165

101349 ......................71, 95 119111 ......................47–48 12906 ........................59–60, 63, 65, 67 147003 ......................165
101429 ......................87 119129 ......................149, 153 129200 ......................113 147004 ......................165
101512 ......................155 119133 ......................149, 153 12960 ........................103, 107 147007 ......................165
101557 ......................77, 89 119147 ......................149, 153 13002 ........................29, 31, 37, 39 147077 ......................91–92
101649 ......................161 119403 ......................65, 67 13008-3 .....................25 147079 ......................77, 89
101676 ......................153 119404 ......................65, 67 13008-5 .....................25 147093 ......................51, 53, 55, 57
101677 ......................153 119556 ......................33–35 13008-6 .....................25 147142 ......................81–82
101678 ......................153 119618 ......................55 13037-S .....................57, 105, 111 147147 ......................81–82
101679 ......................153 119787 ......................45 13064 ........................47–48 147253 ......................109
101703 ......................25 119917 ......................47–48 13066 ........................91–92 147369 ......................81–82, 91–92
101718 ......................31 119950 ......................153 13097 ........................149 147370 ......................91–92
101719 ......................31 12037 ........................25, 99–100 13268 ........................109 1487 ..........................151, 153
101965 ......................57 12153 ........................27, 65, 67 133286 ......................25, 27 1488 ..........................151, 153
101967 ......................65, 67 122019 ......................143, 145 13471 ........................57, 105 150026 ......................157
101968 ......................65, 67 122073 ......................167 13480-S .....................57, 105 15086 ........................59–60, 63, 143
101969 ......................65, 67 122231 ......................167 13482 ........................99–100 15243 ........................109
101970 ......................65, 67 122366 ......................57 13511 ........................57 16397-S .....................57, 105, 111
101980 ......................99–100 122512 ......................57 13585 ........................99–100, 103 16486 ........................89
101981 ......................99–100 122513 ......................105, 111, 113 13775 ........................35, 147 17626 ........................37, 99–100
101982 ......................99–100 122514 ......................57, 105, 111, 113 13852 ........................81–82, 91–92 18078 ........................25
101983 ......................100 12344 ........................109 139008 ......................47–48 18396 ........................73, 97
101984 ......................100 12443 ........................99–100 139010 ......................45 18503 ........................29, 31, 37, 39
101985 ......................99–100 128039 ......................95 139011 ......................45 18504 ........................51, 53, 55
101986 ......................99–100 128040 ......................95 139012 ......................45 18506 ........................37, 59–60, 63,
101987 ......................99–100 128045 ......................65, 67 139013 ......................45 149, 159
101988 ......................99–100 128118 ......................27 139014 ......................45 18920 ........................121
101989 ......................107 128138 ......................29 139015 ......................45 18963 ........................65, 67
10262 ........................77, 89 128202 ......................113 139016 ......................45 19018 ........................51, 53, 55, 149
102992 ......................99–100 128203 ......................113 139017 ......................45 19268 ........................57
105352 ......................33–35 128205 ......................159 139018 ......................45 19440 ........................21, 23
10597 ........................81–82, 91–92 128271 ......................159 139019 ......................45 19470 ........................126
106025 ......................31 128329 ......................161 139020 ......................45 19491 ........................47–48, 71, 75,
106038 ......................23 128330 ......................161 139021 ......................45 77, 89, 95
106039 ......................34–35 128334 ......................39 139022 ......................45 19506 ........................57
106082 ......................75, 89 128368 ......................153 139073 ......................141 19520 ........................41, 45
106086 ......................71, 95 128374 ......................153 139074 ......................141 19533 ........................25
106087 ......................47–48 128375 ......................25, 27 139075 ......................141 19712 ........................115, 117
106423 ......................91–92 128376 ......................27 139076 ......................139, 141 19722 ........................115, 117
106427 ......................47–48, 71, 95 128377 ......................27 139077 ......................141 19731 ........................115, 117
106428 ......................71, 95 128443 ......................125–126 13918 ........................89 19789 ........................125–126
106429 ......................71, 95 128444 ......................125–126 13930 ........................57 19815 ........................37
106433 ......................75, 89 128453 ......................47–48 139318 ......................27 19816 ........................37
106434 ......................71, 95 128458 ......................45 139351 ......................33–35 20193 ........................34–35
10665 ........................82, 91–92 128459 ......................45 139352 ......................33–35 20224 ........................123, 125–126
106959 ......................47–48 128465 ......................45 139353 ......................33–35 20262 ........................99–100
106960 ......................47–48 128466 ......................45 139354 ......................33–35 20973-2600 ...............99–100
107609 ......................151 128550 ......................81–82 139355 ......................33–35 21121 ........................99–100
107610 ......................151 128551 ......................39 139360 ......................25 21142 ........................34–35
10775 ........................99–100, 103 128565 ......................47–48 139362 ......................149 21143 ........................34–35
107858 ......................159 128615 ......................27 139363 ......................149 21144 ........................34–35
110197 ......................125–126 128618 ......................47–48 139364 ......................149 21145 ........................34–35
110199 ......................125–126 128619 ......................47–48 139365 ......................149 21146 ........................34–35
110200 ......................125–126 128620 ......................47–48 139376 ......................47–48 21148 ........................34–35
110231 ......................69 128621 ......................47–48 139537 ......................79 21149 ........................34–35
110232 ......................69 128622 ......................47–48 139540 ......................79 21166 ........................21, 23
110235 ......................69, 109 128632 ......................71, 95 139541 ......................79 21253 ........................29
110239 ......................69, 109 128634 ......................71, 95 139542 ......................79 21427 ........................115, 117
110243 ......................69, 109 128648 ......................25 139561 ......................129 21434 ........................115, 117
110244 ......................69 128667 ......................100 139584 ......................69 21604 ........................71, 95, 155
110245 ......................69 128668 ......................100 139585 ......................69 21618 ........................147
110246 ......................69 128669 ......................100 139586 ......................15, 17, 19 21858 ........................107
110249 ......................69 128674 ......................59–60 139643 ......................165 22262 ........................37, 39
110255 ......................69 128675 ......................59–60 139655 ......................82, 91–92 22263 ........................37, 39
110256 ......................69 128722 ......................165 139763 ......................161 22264 ........................37, 39
110382 ......................53, 55 128723 ......................165 139858 ......................25, 27 22265 ........................37, 39
110644 ......................69 128728 ......................63 139871 ......................137 22359 ........................75, 77, 89
110649 ......................109 128808 ......................63 139872 ......................137 22542 ........................39
110651 ......................149, 153 128809 ......................63, 137 139877 ......................137 22571 ........................163
110652 ......................149, 153 128810 ......................59–60 14033 ........................59–60, 63 226393 ......................143, 145
110653 ......................153 128811 ......................63, 137 14041 ........................103, 107 226540 ......................91–92
110789 ......................155 128818 ......................63 14392 ........................145 226542 ......................91–92
110947 ......................59–60 128819 ......................159 146478 ......................113 22700 ........................59–60, 63
114158 ......................17 128825 ......................27 147000 ......................165 22811 ........................35
114224 ......................17 128899 ......................47–48 147001 ......................165 228946 ......................27

168 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

Part Number Page Part Number Page

77051 ........................81–82, 92 94214 ........................77, 89

7713 ..........................77, 89, 149 94215 ........................75
77692 ........................21, 23, 51, 53, 94216 ........................75
55, 65, 67, 73, 94217 ........................82
89, 91–92, 97 94254 ........................71, 95
77860 ........................153 94257 ........................77, 89
77981 ........................59–60, 63 94258 ........................75
77990 ........................59–60, 63 94259 ........................75
77993 ........................100 94260 ........................82
77994 ........................100 94261 ........................81–82
78098 ........................159 94315 ........................33–35
78622 ........................63 94316 ........................33–35
80605 ........................71, 95 94317 ........................33–35
81532 ........................163 94404 ........................81–82, 91–92
81579 ........................51, 53, 55 94425 ........................71, 95
8178 ..........................149 94428 ........................59–60, 63
82366 ........................12, 15, 17 94461 ........................161
82472 ........................19 94462 ........................161
82481 ........................19 94463 ........................161
82487 ........................19 94879 ........................33–35
82544 ........................19 94880 ........................33–35
82548 ........................19 94908 ........................21, 23
82592 ........................15, 17, 19 94909 ........................34–35
82601 ........................19 94911 ........................34–35
82602 ........................19 9599-S .......................153
82604 ........................19 96008-S .....................57
82610 ........................19 96010 ........................57
82611 ........................19 96317 ........................21, 23
83022 ........................33–35 97128 ........................47–48, 71, 95
83085 ........................75 97815 ........................19
83087 ........................81–82 97890 ........................17
83093 ........................57 97893 ........................17
83102 ........................91–92 97894 ........................17
8516 ..........................47–48, 71, 81– Ref. ............................163, 165
82, 95 T107884 ....................81–82
85239 ........................57 T107970 ....................15
85300 ........................149 T107971 ....................15
87085 ........................153 T107972 ....................19
87755 ........................109 T107973 ....................19
88337 ........................21, 23 T107974 ....................19
88338 ........................21, 23 T107975 ....................19
88356-11103 .............47–48 T108813 ....................33–35
88356-116R3 .............71, 95 T108887 ....................33–35
88356-12103 .............47–48, 71, 95 T109281 ....................59–60
88356-127J5 .............75, 77, 89 T112563 ....................99–100
88385 ........................165 T112576 ....................167
88390 ........................165 T112577 ....................167
88827 ........................57 T112578 ....................167
8910 ..........................29, 31 T112579 ....................167
8914 ..........................51, 53, 55, 59– T112779 ....................167
60, 63, 71, 95, T112780 ....................167
153 T114858 ....................39
8915 ..........................31, 59–60, 85,
87, 163, 165
89310 ........................125–126
89323 ........................34–35
94001 ........................31
94002 ........................31
94003 ........................31
94008 ........................121
94011 ........................31
94012 ........................31
94016 ........................77
94019 ........................126
94032 ........................87, 89
94077 ........................53, 55
94103 ........................139, 141
94104 ........................139, 141
94105 ........................139, 141
94106 ........................139, 141
94170 ........................155
94176 ........................155
94195 ........................47–48, 81–82
94196 ........................59–60, 63
94211 ........................71, 95
94213 ........................77

172 Z-30/20N, Z-30/20N RJ Part No. 74117

Part Description Index (continued)

WASHER,LOCK,.313.....37, 39 YOKE ASSY,RH,Z30NRJ.....21, 23

WASHER,LOCK,.375....21, 23, 33–35, 51, 53,
55, 59–60, 63, 65, 67, 71, 73, 75, 77, 89, 95, Z
97, 143
ZERK,ALEMITE #1688 (74494).....48
WASHER,LOCK,0.5".....81–82
ZERK,GREASE,1/8 NPT,45 DEG***.....47–48
WASHER,LOCK,1".....60, 63, 81–82, 91–92
ZERK,GREASE,1/8 NPT,67.5 DEG**.....47–48
WASHER,LOCK,IND,LAMP RETAINER.....53,
55
WASHER,LOCK,M10.....59–60, 63
WASHER,RIVETING.....25, 99–100
WASHER,SHIM .0151 THK......155
WASHER,SHIM,.75 X 1.125 X.030......29, 77,
89
WASHER,SHIM,1.27 X 2.13 X .062.....73, 81–
82, 91–92, 97
WASHER,SPINDLE.....21, 23
WASHER,THRUST,.313 X .50 X .10.....65, 67
WASHER,THRUST,.75 X 1.38X.13.....29, 31
WASHER,THRUST,1.5 X 3.5 X .187.....21, 23
WASHER,THRUST,TORQUE HUB.....34–35
WEAR PAD,4 X 2 X.50 THK.BLACK.....77
WEAR PAD,4X2X.5 W/INSERT***.....29, 31
WEAR PAD,5 X 1.5 X .75 W/NUTS.....77
WEAR PAD,EXT BOOM***.....85, 87
WEAR PAD,EXT CYL***.....77, 89
WEAR PAD,HEK.....161
WEAR PAD,PRIMARY BOOM.....77
WELD,COVER SUPPORT LH Z30N*....51, 53,
55
WELDMENT, LWR COMPRESION ARM....71,
95
WELDMENT, PIPE CRADLE CLAMP.....149
WELDMENT,COVER DRIVE CHASSIS.....157
WELDMENT,COVER SUPPORT RH***.....59–
60, 63
WELDMENT,EXTENSION BOOM.....89
WELDMENT,EXTENSION BOOM Z30N.....77
WELDMENT,FLOATING BUMPER.....165
WELDMENT,HALF SWING GATE.....151
WELDMENT,PLATFORM SUPPORT.....155
WELDMENT,PLATFORM SUPPORT***.....81–
82, 100
WELDMENT,PRIMARY BOOM.....87, 89
WELDMENT,ROTATOR SUPPORT.....155
WELDMENT,SENSOR BRACKET.....163, 165
WELDMENT,SWING GATE,ALUMINUM.....153
WHEEL DRIVE,EW1,61:1***.....34–35
WIRE ASSY #10 RED F1/F2.....45
WIRE ASSY #10 RED F2/F1.....45
WIRE ASSY,#10 RED, 15".....43
WIRE ASSY,#10 RED, 18".....43
WIRE CABLE 18G/19 CONDUCT***...103, 107
WIRE CABLE,12GA/3 CON.TPE JKT*.....103,
107
WIRE CABLE,14GA/3 CON.TPE JKT*.......65,
67, 69, 99–100, 103
WIRE CABLE,16/2,WHT/BLK,SJEOW.......71,
77, 89, 95, 99–100, 107, 145
WIRE CABLE,16GA/4 CON.TPE JKT.....71, 95
WIRE CABLE,16GA/4 CON.TPE JKT*....47–48
WIRE CABLE,16GA/6 CON.TPE J.....103
WIRE CABLE,18GA/7CON TPR JKT.....107
WIRE LOOM,1.88 DIA......71, 82, 91–92, 95
WIRE LOOM,3/8 POLY SLIT.....99–100
WIRING DUCT, 1.5 X 1.5.....53, 55
WORKLIGHT,48 VOLT***.....159

Y
YOKE ASSY,LH,Z30NRJ.....21, 23

180 Z-30/20N, Z-30/20N RJ Part No. 74117

April 2012

Part Description Index (continued)

Rev J18
Part No.
74117
Z-30/20N, Z-30/20N RJ from SN 1932

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