Serial Number Range

Z-60/34 to SN 1089

Part No. 30103

Rev D11
April 2012
 April 2012

2 Z-60/34 Part No. 30103

April 2012

How to Read Your Serial Number

Part No. 30103 Z-60/34 3

 April 2012

Table of Contents

400 Engine Components

This manual is updated frequently. If you have a 401.1 Ford Gasoline/LPG Engine - View 1..........................62
printed manual, you can keep it up to date by 402.1 Ford Gasoline/LPG Engine - View 2..........................64
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 403.1 Ford Gasoline/LPG Engine - View 3..........................66
information, visit the Parts Lookup System on the 404.1 Deutz Diesel Engine - View 1....................................68
Genie website at www.genielift.com. 405.1 Deutz Diesel Engine - View 2....................................70

500 Turntable Components

How to Read Your Serial Number..........................................3 501.1 Function Manifold / Auxiliary Power Unit...................72
Parts Stocking List.................................................................7 502.1 Hydraulic and Fuel Tanks..........................................74
How to Order Parts................................................................8 503.1 Function Manifold......................................................76
Service Parts Fax Order Form...............................................9 504.1 Turntable Rotator and Hydraulic and Electrical Rotary
Couplers..............................................................................80
505.1 Ground Controls - View 1..........................................84
Electronic Version 506.1 Ground Controls - View 2 (to serial number 456)......86
Click on any page number to view the figure. 506.2 Ground Controls - View 2 (from serial number 457)...88
507.1 Turntable Covers........................................................90
508.1 Hydraulic Hoses and Fittings.....................................92
100 Decals
101.1 Decals - Profile Views................................................10 600 Boom Components
102.1 Decals - End Views....................................................12 601.1 Secondary Boom - View 1.........................................96
103.1 Decals and Paint - Top View and Platform.................14 602.1 Secondary Boom - View 2.........................................98
603.1 Upper Mid-pivot.......................................................100
200 2WD Drive Chassis Components 604.1 Upper Mid-pivot and Primary Boom Rests..............102
201.1 Steer Linkage - non-oscillating Axle..........................16
605.1 Primary and Extension Booms................................104
202.1 2WD Steer Linkage - Oscillating Axle........................18
606.1 Cable Track..............................................................106
203.1 2WD Steer Axle - Non-oscillating..............................20
607.1 Jib Boom and Platform Rotator...............................108
204.1 2WD Steer Axle - Oscillating.....................................22
608.1 Hydraulic Hoses and Fittings...................................112
205.1 2WD Steer Manifold and Steer / Oscillation
Manifold...............................................................................24
700 Platform Components
206.1 2WD Drive Manifold (to SN 670)...............................26 701.1 Platform Installation - View 1...................................114
206.2 2WD Drive Manifold (from SN 671)...........................28 702.1 Platform Installation - View 2...................................116
207.1 2WD Non-steer Axle (to SN 670)..............................30 703.1 Platform Controls - View 1.......................................118
207.2 2WD Non-steer Axle (to SN 670)..............................32 704.1 Platform Controls - View 2.......................................120
208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle 705.1 Joystick Controller - Drive / Steer............................122
(to SN 909)..........................................................................34
706.1 Joystick Controller - Boom Functions, Dual Axis.....124
208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle
(from SN 910)......................................................................38 707.1 Joystick Controller - Boom Functions, Single Axis...126

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle.42 Indices

Part Number Index.............................................................128
300 4WD Drive Chassis Components Part Description Index.......................................................132
301.1 4WD Steer Linkage - Oscillating Axle........................46
302.1 4WD Steer Axle - Oscillating.....................................48 Cross References
Fittings Cross Reference...................................................138
303.1 4WD Steer / Oscillation Manifold...............................50
304.1 4WD Drive Manifold (to SN 670)...............................52
304.2 4WD Drive Manifold (from SN 671)...........................54
305.1 4WD Non-steer Axle..................................................56
306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle.58

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Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 5

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Notes

6 Z-60/34 Part No. 30103

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Parts Stocking List

Part No. 30103 Z-60/34 7

 April 2012

How To Order Parts

8 Z-60/34 Part No. 30103

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Fax Order Form

Part No. 30103 Z-60/34 9

 100 Decals April 2012

101.1 Decals - Profile Views

10 Z-60/34 Part No. 30103

April 2012 100 Decals

101.1 Decals - Profile Views

Item Part No. Description Qty. Item Part No. Description Qty.

-- 30106 DECAL KIT,INSTRUCTIONAL, Z60 24 30084 DECAL,GROUND CONTROL

-- 30107 DECAL KIT,COSMETIC, Z60 PANEL.............................................1

1 28235 DECAL,POWER TO PLATFORM 25 29791 DECAL,NOTICE,PRE-OPERATION.1

115V................................................1 26 30079 DECAL,OPERATING
-- 28174 DECAL,POWER TO PLATFORM INSTRUCTIONS..............................1
230V................................................1 27 31060 DECAL,DANGER DO NOT ALTER
2 31160 DECAL,STRIPE (10")......................1 SWTC..............................................1

3 31158 DECAL,GENIE Z60/34....................1 28 31159 DECAL,GENIE Z60/34....................1

4 30407 DECAL,GENIE 4 WD, WHITE.........2

-- 30406 DECAL"GENIE 2 WD" WHITE.........2
5 31163 DECAL,Z, Z45MP............................2
6 28175 DECAL,WARNING-COMPART
ACCESS..........................................2
7 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1
8 30082 DECAL,NOTICE TIRE
PRESSURE.....................................1
9 28238 DECAL,NOTICE,ENG.SPECS,FORD423.1
9 29780 DECAL,NOTICE,DEUTZ ENGINE
SPEC...............................................3
10 28162 DECAL,WARNING,CRUSHING......1
11 28170 DECAL,DANGER,BATT SAFE
BOOM..............................................1
12 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................2
13 33550 TAPE,WARNING,BLK/YEL, 50'***
14 25980 DECAL,ELECTROCUTION
HAZARD..........................................2
15 33550 TAPE,WARNING,BLK/YEL, 50'***
16 31059 DECAL,WARNING COLLISION
HAZARD..........................................2
17 33550 TAPE,WARNING,BLK/YEL, 50'***
18 28160 DECAL,LABEL,LIQUID
PROPANE.......................................1
19 28157 DECAL,USE DEXRON***................1
20 28158 DECAL,LABEL,UNLEADED GAS
ONLY...............................................2
-- 28159 DECAL,LABEL,DIESEL FUEL........2
21 28171 DECAL,DANGER,NO
SMOKING***...................................1
22 25994 DECAL,NOTICE,SHUTOFF
VALVES...........................................1
23 30078 DECAL,DANGER,GEN.SAFETY
RULES.............................................1

Part No. 30103 Z-60/34 11

 100 Decals April 2012

102.1 Decals - End Views

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102.1 Decals - End Views

Item Part No. Description Qty.

1 28161 DECAL,WARN,CRUSH HAZARD

HAND..............................................2
2 31162 DECAL,GENIE BOOM (17")............2
3 25980 DECAL,ELECTROCUTION
HAZARD..........................................3
4 33550 TAPE,WARNING,BLK/YEL, 50'***
5 30079 DECAL,OPERATING
INSTRUCTIONS..............................1
6 29791 DECAL,NOTICE,PRE-OPERATION.1
7 28235 DECAL,POWER TO PLATFORM
115V................................................1
-- 28174 DECAL,POWER TO PLATFORM
230V................................................1

Part No. 30103 Z-60/34 13

 100 Decals April 2012

103.1 Decals and Paint - Top View and Platform

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103.1 Decals and Paint - Top View and Platform

Item Part No. Description Qty.

1 28177 DECAL,WARN,CRUSH HAZARD

PLAT................................................2
2 29492 DECAL,NOTICE,OP.INST(PLAT)
S60..................................................1
3 29791 DECAL,NOTICE,PRE-OPERATION.1
4 30078 DECAL,DANGER,GEN.SAFETY
RULES.............................................1
5 97887 DECAL,INSTR,MAX SIDE
FRC,ANSI........................................1
6 33550 TAPE,WARNING,BLK/YEL, 50'***
7 28236 DECAL,WARN,IMPROPER
OPERATION....................................1
8 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1
9 30080 DECAL,NOTICE,MAX LOAD 500
LBS..................................................1
10 27206 DECAL,TRIANGLE,BLUE...............2
11 28175 DECAL,WARNING-COMPART
ACCESS..........................................2
12 28178 DECAL,WARN,SHEAR
TURNTABLE....................................2
13 27204 DECAL,ARROW BLUE....................1
14 27207 DECAL,TRIANGLE,YELLOW..........2
15 27205 DECAL,ARROW YELLOW LRG
9".....................................................1
16 28181 DECAL,WARN,NO STEP OR
RIDE................................................1
17 30083 DECAL,PLATFORM CTRL
PANEL.............................................1
18 28165 DECAL,INSTRUCT,FOOTSWITCH
OPER..............................................1

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201.1 Steer Linkage - non-oscillating Axle

16 Z-60/34 Part No. 30103

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201.1 Steer Linkage - non-oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 58101 TIE ROD ENHANCEMENT KIT.......1 Footnotes

-- 63238 TIE ROD END 1: Quantity listed for this item is approximate.
WELD,SERVICE,Z60.......................1 Actual quantity may vary, to ensure proper fit.
2 6708 SCREW,HHC,3/8-16 X 2.25............6
3 4828 NUT,NYLOCK,3/8-16.......................8
4 25419 PIN,STEER......................................6
5 27953 NUT,HEX,JAM,1.25-7......................1
6 31093 TIE ROD, WELD.NON-OSC,Z60.....1
7 Ref. 2WD Steer Manifold (refer to
figure 205.1)....................................1
8 8220 SCREW,HHC,1/2-13 X 4.................1
9 6198 NUT,NYLOCK,1/2-13.......................1
10 36370 PIN,2.50DIAX15.00LG,1HOLE........1
11 30370 BEARING,1.25IDX1.5ODX1.00L.....6
12 30431 BEARING,
GARLOCK,GM2832-32...................4
13 31091 YOKE ASSY,2WD LF.SIDE,Z60.......1
includes index numbers 11 and 12
14 6175 SCREW,HHC,3/8-16 X 1.................2
15 24039 WASHER,3/8 PLATE
(3/8X2X3/16TK................................2
16 30257 WASHER,THRUST 1.75 ID.............2
17 29746 WASHER,FLAT,2.5 X 4 X .062........2
1

18 25436 WASHER,THRUST,2.56 X 4.0

X.18.................................................2
19 27698 BEARING,2.50IDX2.75ODX2.00L....2
20 21604 SCREW,HHC,3/8-16 X 3.25............2
21 31092 NON-OSCILLATING AXLE,Z60.......1
includes 2 each index numbers 11 and
19; to SN 909
-- 46965 NON-OSCILAT'G AXLE Z60/1997
includes 2 each index numbers 11 and
19; from SN 910
22 31090 YOKE ASSY,2WD RT.SIDE,Z60......1
includes index numbers 11 and 12
23 30185 PIN,KING,HI-STEER ANGLE,Z60....2
to SN 909
-- 44089 PIN,1.75DIAX12.50LG,THREADED
from SN 910
24 53462 STEER. CYL. RETRO FIT KIT
Z60..................................................2
-- 29183 SEAL
KIT,25212,25217,25372,S60...........2

Part No. 30103 Z-60/34 17

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202.1 2WD Steer Linkage - Oscillating Axle

18 Z-60/34 Part No. 30103

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202.1 2WD Steer Linkage - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. 2WD Steer / Oscillation Manifold -- 46967 YOKE ASSY 2/4WD,R.S.,Z60

(refer to figure 205.1) from SN 910
2 8220 SCREW,HHC,1/2-13 X 4.................5 27 25418 PIN,KING.........................................2
3 6198 NUT,NYLOCK,1/2-13.......................3 to SN 909

4 25417 PIN,AXLE PIVOT**..........................1 -- 44086 PIN,2.50DIAX15.75LG,1HOLE

to SN 909 from SN 910

-- 36370 PIN,2.50DIAX15.00LG,1HOLE........1 28 16439 SCREW,FHS,3/8-16 X 1..................8

from SN 910 29 25416 WEAR PAD,OSCILLATING AXLE,
5 Ref. Hydraulic Hoses & Fittings (refer S60..................................................2
to figure 208.1)................................1 30 31547 SHIM,OSCILLATING AXLE.............2
6 25419 PIN,STEER......................................6 1

7 4828 NUT,NYLOCK,3/8-16.......................6 31 25404 BLOCK,WEDGE,OSC.AXLE...........2

8 6708 SCREW,HHC,3/8-16 X 2.25............6 32 63216 CYLINDER, OSCILLATING AXLE....1
9 53462 STEER. CYL. RETRO FIT KIT -- 29186 SEAL KIT,25373 OSC.CYL,S60......1
Z60..................................................2
33 29211 WELDMENT,ROD END...................1
-- 29183 SEAL
34 27953 NUT,HEX,JAM,1.25-7......................1
KIT,25212,25217,25372,S60...........2
35 29210 TIE ROD, WELD. S60......................1
10 45645 SCREW,RHM,8-32 X .75.................2
36 27695 BEARING,FL,1.75IDX1.94ODX1.50L.4
11 6607 WASHER,LOCK,#10 PLTD.............2
37 25769 PIN,OSCILLATING,ROLLR,8 X
12 18605 NUT,NYLOCK,8-32..........................2
1.75..................................................2
13 29855P BRACKET,PUSH ROD
38 27656P RETAINER,AXLE ROLLER
SWITCH,PAIN.................................1
PIN,PAI............................................2
14 31266 ACTUATOR
39 10587 SCREW,HHC,1/2-13 X .75..............2
ASSY,PROX.SWITCH.....................1
40 6033 WASHER,LOCK,0.5".......................2
15 7339 SCREW,HHC,1/4-20 X .5................2
Footnotes
16 6356 WASHER,LOCK,.25........................2
1: Quantity listed for this item is approximate.
17 6638 WASHER,FLAT,USS,1/4"Y..............2
Actual Quantity may vary, to ensure proper fit.
18 33627 PROX SWITCH W/INSTALL INST....1
19 8357 SCREW,HHC,1/2-13 X 3.5..............2
20 27694 BEARING,1.25 ID X 1.41 OD X 1"...6
21 29213 YOKE ASSY,2/4WD,L.S.,S60/Z60....1
includes index numbers 20 and 22; to
SN 909
-- 46966 YOKE ASSY 2/4WD,L.S.,Z60
from SN 910
22 27698 BEARING,2.50IDX2.75ODX2.00L....6
23 25436 WASHER,THRUST,2.56 X 4.0
X.18.................................................4
24 29746 WASHER,FLAT,2.5 X 4 X .062........2
25 29212 FRONT AXLE ASSY,S60,Z60.........1
includes index numbers 20 and 22; to
SN 909
26 29214 YOKE
ASSY,2/4WD,R.S.,S60/Z60.............1
includes 2 each index number 20

Part No. 30103 Z-60/34 19

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203.1 2WD Steer Axle - Non-oscillating

20 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

203.1 2WD Steer Axle - Non-oscillating

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7................4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
4 31088 COVER ASSY,DRIVE
CHASSIS,STEER............................1
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
6 30124 WHEEL,SPLIT RIM.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM FILLED
industrial tire assembly
-- 73257 TIRE & WHEEL ASSY: AIR.............2
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............2
right side
-- 73259 WHEEL,19.5 X 11.75***..................2
-- 73260 TIRE & WHEEL ASSY,FOAM***......2
left side
-- 73261 TIRE & WHEEL ASSY,FOAM***......2
right side
7 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 13002 SCREW,HHC,5/16-18 X 1 GR5.......8
10 6886 WASHER,LOCK,.313......................8
11 53985 CAP, DUST......................................2
12 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
13 53990 PIN, COTTER, 732 DIA...................2
14 53988 WASHER, PLATE............................2
15 53987 OUTER BEARING...........................1
16 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
17 53986 INNER BEARING............................1
18 53991 SEAL, GREASE..............................1

Part No. 30103 Z-60/34 21

 200 2WD Drive Chassis Components April 2012

204.1 2WD Steer Axle - Oscillating

22 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

204.1 2WD Steer Axle - Oscillating

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7................4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
4 31088 COVER ASSY,DRIVE
CHASSIS,STEER............................1
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
6 30124 WHEEL,SPLIT RIM.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM FILLED
industrial tire assembly
-- 73257 TIRE & WHEEL ASSY: AIR.............2
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............2
right side
-- 73259 WHEEL,19.5 X 11.75***..................2
-- 73260 TIRE & WHEEL ASSY,FOAM***......2
left side
-- 73261 TIRE & WHEEL ASSY,FOAM***......2
right side
7 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 13002 SCREW,HHC,5/16-18 X 1 GR5.......8
10 6886 WASHER,LOCK,.313......................8
11 53985 CAP, DUST......................................2
12 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
13 53990 PIN, COTTER, 732 DIA...................2
14 53988 WASHER, PLATE............................2
15 53987 OUTER BEARING...........................1
16 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
17 53986 INNER BEARING............................1
18 53991 SEAL, GREASE..............................1
19 29891-S SPINDLE WELDMENT....................2
20 45066 SCREW,SHC,5/8-11 X 2.25..........24
21 13064 WASHER,FLAT,.625
HARDENED..................................24

Part No. 30103 Z-60/34 23

 200 2WD Drive Chassis Components April 2012

205.1 2WD Steer Manifold and Steer / Oscillation Manifold

24 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

205.1 2WD Steer Manifold and Steer / Oscillation Manifold

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD

-- 31778 STEER MANIFOLD ASSEMBLY
includes index numbers 1-4 and 8
-- 32636 MANIFOLD,STEER/OSCILLATION***
includes index numbers 12-16
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48649 NUT-D03 COIL................................2
2 41771 COIL,10V SPADE,D03....................2
3 43255 SCREW,SHC,10-24 X 2..................4
4 6607 WASHER,LOCK,#10 PLTD.............4
5 30444 SCREW,SHC,1/4-20 X 2.................2
6 6638 WASHER,FLAT,USS,1/4"Y..............2
7 6091 NUT,NYLOCK,1/4-20.......................2
8 24675 SUB PLATE (SPOOL VALVE)..........1
9 6175 SCREW,HHC,3/8-16 X 1.................2
10 6021 WASHER,LOCK,.375......................2
11 5397 WASHER,FLAT,USS,5/16",Y...........2
12 48684 VALVE, SOLENOID, 10V.................1
13 65443 VALVE-RELIEF, 250 PSI (32636).....1
14 52034 VALVE,SOLENOID,2 POS-4
WAY-10V..........................................1
15 29744 COIL,10V.........................................3
16 52943 NUT-SOLENOID VALVE (52885).....2

Part No. 30103 Z-60/34 25

 200 2WD Drive Chassis Components April 2012

206.1 2WD Drive Manifold (to SN 670)

26 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

206.1 2WD Drive Manifold (to SN 670)

Item Part No. Description Qty.

-- 25375 SEAL KIT (ALL MANIFOLDS)

-- 25506 MANIFOLD,TRACTION,2WD
Complete to SN 670
1 27766 VALVE,FLOW REGULATOR............4
-- 110194 SEAL KIT, VALVE, #10
2 27760 VALVE,RELIEF................................1
3 27759 VALVE,CHECK................................1
4 29066 VALVE,SOLENOID,10V,2POS
3WAY**............................................3
-- 27814 COIL,SOLENOID,10V.....................3
-- 45912 NUT,SOLENOID,2POS 3WAY.........3
5 29294 PLUG,ORIFICE,.025"......................1
6 27763 VALVE,PILOT TO OPEN CHECK.....4
7 27761 VALVE,SHUTTLE............................1
8 45483 VALVE,SHUTTLE***........................1
9 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
10 48880 CAP,DIAGNOSTIC NIPPLE.............1

Part No. 30103 Z-60/34 27

 200 2WD Drive Chassis Components April 2012

206.2 2WD Drive Manifold (from SN 671)

28 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

206.2 2WD Drive Manifold (from SN 671)

Item Part No. Description Qty.

A Relief Valve
Charge Pressure Circuit
B Flow Divider/Combiner Valve
Controls Flow to Drive Motors in
Forward and Reverse
C Orifice - Plug, 0.070 inch (1.38 cm)
Drive Circuit
D Valve - Shuttle, 3 postion 3 way
Charge Pressure, Hot Oil Shuttle
E Diagnostic Fitting
Testing
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 34448 TRACTION MANIFOLD,2WD***
includes index numbers 1 through 4
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 43597 VALVE,RELIEF,210 PSI...................1
2 52726 VALVE,FLOW
DIVIDER/COMBINER......................1
3 33520 PLUG,ORIFICE,0.070.....................1
4 27761 VALVE,SHUTTLE............................1
5 48880 CAP,DIAGNOSTIC NIPPLE.............1
6 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1

Part No. 30103 Z-60/34 29

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207.1 2WD Non-steer Axle (to SN 670)

30 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

207.1 2WD Non-steer Axle (to SN 670)

Item Part No. Description Qty. Item Part No. Description Qty.

1 31089 COVER ASSY, CHASSIS,DRIVE.....1 19 29230P BRAKE,MICO,PAINTED-S60

2 6090 SCREW,HHC,1/4-20 X .7................8 DRIVE..............................................2
includes index number 18
3 6356 WASHER,LOCK,.25........................8
-- 29291 SEAL KIT,MICO...............................2
4 6638 WASHER,FLAT,USS,1/4"Y..............8
-- 29292 BRAKE,LINING KIT,MICO...............2
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8
-- 29293 BEARING KIT,MICO........................2
6 30302P COVER,DRIVE
CHASS,AXLE,PAINT.......................2 20 29280 DRIVE MOTOR REAR,2WD/11
DEGREE.........................................2
7 45495 SCREW,SHC,5/8-11 X includes index number 18
3.00,A574......................................12
-- 29739 SEAL KIT,SAUER-DANFOSS
8 13064 WASHER,FLAT,.625 M46***.............................................2
HARDENED..................................12
21 22786 SCREW,HHC,1/2-13 X 5.5..............4
9 45076 NUT,HEX,JAM,5/8-11....................12
22 13066 WASHER,FLAT,.5 HARDENED.......4
10 29231 TORQUE HUB,49:1.........................2
-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2
-- 226099 THRUST WASHER (29231)
-- 226100 BEARING NUT (29231)
-- 29288 SEAL KIT,FAIRFIELD,W2B2............2
11 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
12 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
-- 30403 TIRE,32 X 12 - 15 NHS...................2
industrial tire
-- 30404 INNER TUBE...................................2
-- 30420 WHEEL RIM, FLAP.........................2
-- 30458 ASSY,TIRE & WHEEL,FOAM
FILLED............................................2
industrial tire assembly
-- 73257 TIRE & WHEEL ASSY: AIR.............2
left side
-- 73258 TIRE & WHEEL ASSY: AIR.............2
right side
-- 73260 TIRE & WHEEL ASSY,FOAM***......2
left side
-- 73261 TIRE & WHEEL ASSY,FOAM***......2
right side
13 73259 WHEEL,19.5 X 11.75***..................2
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
15 6033 WASHER,LOCK,0.5".......................7
16 Ref. Hydraulic Hoses & Fittings (refer
to figures 208.1 or 209.1)................7
17 Ref. 2WD Drive Manifold (refer to
figure 206.1 or 206.2)......................7
18 22811 O-RING,MOTOR TO BRAKE...........4

Part No. 30103 Z-60/34 31

 200 2WD Drive Chassis Components April 2012

207.2 2WD Non-steer Axle (to SN 670)

32 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

207.2 2WD Non-steer Axle (to SN 670)

Item Part No. Description Qty. Item Part No. Description Qty.

1 31089 COVER ASSY, CHASSIS,DRIVE.....1 12 73258 TIRE & WHEEL ASSY: AIR.............2
2 6090 SCREW,HHC,1/4-20 X .7................8 right side

3 6356 WASHER,LOCK,.25......................10 12 73260 TIRE & WHEEL ASSY,FOAM***......2

left side
4 6638 WASHER,FLAT,USS,1/4"Y............18
12 73261 TIRE & WHEEL ASSY,FOAM***......2
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 right side
6 34448 TRACTION MANIFOLD,2WD***......8 13 30124 WHEEL,SPLIT RIM.........................2
7 30302P-S COVER,DRIVE 13 73259 WHEEL,19.5 X 11.75***..................2
CHASSIS,AXLE,PAINT...................2
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
8 45495 SCREW,SHC,5/8-11 X
3.00,A574......................................12 15 6033 WASHER,LOCK,0.5".......................6

9 42191 WASHER,FLAT,.640X1.160X.09....12 16 6115 SCREW,HHC,1/4-20 X 3.5..............2

10 21144 CAP,DISENGAGE-45553 TORQUE 17 43599 VALVE,CHECK................................1

HUB.................................................2 18 Ref. Hydraulic Hoses and Fittings
10 21145 DISCONNECT ROD-45553 (refer to Figure 207.1 or 208.1).......1
TQ.HUB...........................................2 19 42157 MANIFOLD,BRAKE/MOTOR
10 21146 COVER CAP,TORQUE HUB***.......2 SHIFT..............................................1
includes index numbers 17 and 20
10 21149 LUG,WHEEL through 23
STUD,5/8-18,W1/4HB**...................2
20 32669 ORIFICE PLUG,.025 (30551)..........1
10 29231 TORQUE HUB,49:1.........................2
21 65766 VALVE,SOLENOID,10V
10 29288 SEAL KIT,FAIRFIELD,W2B2............2 W/DIODE***.....................................2
10 65445 BEARING & RACE includes index numbers 22 and 23
KIT(29231)/Z60...............................2 22 43601 COIL,SOLENOID,10V W/ DIODE.....2
10 65446 COVER - END,TORQUE HUB 23 52943 NUT-SOLENOID VALVE (52885).....2
(29231)............................................2
24 52087 O-RING,2-044 BUNA......................2
10 65447 O-RING - TORQUE HUB END
COVER............................................2 25 41914 BRAKE,MICO,1400 IN.LBS. **........2

10 65448 WASHER,THRUST-TORQUE 25 41918 LINING KIT,MICO BRAKE...............2

HUB-29231......................................2 25 41921 SEAL KIT,BRAKE,MICO..................2
-- 226099 THRUST WASHER (29231) 25 41922 BEARING KIT,BRAKE,MICO...........2
-- 226100 BEARING NUT (29231) 26 22811 O-RING,MOTOR TO BRAKE...........2
-- 226101 SEAL KIT (28833) 27 29280 DRIVE MOTOR REAR,2WD/11
11 54627 NUT,LUG,5/8-18 X 90 DEGREE.........................................2
DEGREE,Z45................................18 27 29739 SEAL KIT,SAUER-DANFOSS
12 30403 TIRE,32 X 12 - 15 NHS...................2 M46***.............................................2
industrial tire 28 22786 SCREW,HHC,1/2-13 X 5.5..............4
12 30404 INNER TUBE...................................2 29 13066 WASHER,FLAT,.5 HARDENED.......4
12 30420 WHEEL RIM, FLAP.........................2
12 30458 ASSY,TIRE & WHEEL,FOAM
FILLED............................................2
industrial tire assembly
12 73185 TIRE,385-19.5,16PLY,OUTRIGGER*.2
12 73257 TIRE & WHEEL ASSY: AIR.............2
left side

Part No. 30103 Z-60/34 33

 200 2WD Drive Chassis Components April 2012

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

34 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

Item Part No. Description Qty. Item Part No. Description Qty.

1 13120 ELBOW,070220-6-6.........................6 27 31459 HOSE ASSY,50"..............................1

2 28444 TEE,RUN,070428-6-6......................3 9

3 30440 HOSE ASSY,22"..............................2 28 31462 HOSE ASSY,33"..............................1

1 10

4 30442 HOSE ASSY,16"..............................2 29 23802 TEE,RUN,070428-4-4......................1

2
30 31457 HOSE ASSY,38"..............................1
5 30443 HOSE ASSY,46"..............................1 10
2

6 45412 CONNECTOR,070120-6-6..............1
7 27164 CONNECTOR,070120-12-16..........3
8 30441 HOSE ASSY,47"..............................1
3

9 28448 ELBOW,070220-6-8.........................1
10 31468 HOSE ASSY,42"..............................1
4

11 19687 CONNECTOR,070120-12-12..........5
12 45170 HOSE
END,BARBED,SWIVEL,-12-12........2
13 25951 ELBOW,070220-8-12.......................3
14 22099 ELBOW,070320-12-12.....................1
15 31463 HOSE ASSY,23"..............................1
5

16 31460 HOSE,47"........................................1
6

17 31461 HOSE,31"........................................2
7

18 28597 HOSE
END,BARBED,SWIVEL,90DEG-8....1
19 45703 CONNECTOR,070120-8-8..............2
20 20925 ELBOW,070220-12-12.....................1
21 45412 CONNECTOR,070120-6-6..............1
22 20324 HOSE
END,BARBED,SWIVEL,-8-8............3
23 30436 HOSE ASSY,32"..............................4
7

24 20332 ELBOW,070220-12-16.....................4
25 13921 ELBOW,070220-4-4.........................2
26 31458 HOSE ASSY,46"..............................1
8

Part No. 30103 Z-60/34 35

 200 2WD Drive Chassis Components April 2012

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)
(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

36 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

208.1 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (to SN 909)

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex

1: Hose End - Female JIC Swivel, 6-6 (Synflex 3130-04)
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
2: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-8 (Synflex 3903-06548) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
43012E-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End -
Female JIC Swivel, 12-12 (Weatherhead
43012E-612) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose - 1/2" Push On (Weatherhead H20108)
8: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
10: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -

Part No. 30103 Z-60/34 37

 200 2WD Drive Chassis Components April 2012

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

38 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 24 49156-2656-S HOSE ASSY,3/4,90 FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 7

1 48915 ELBOW,90D,520220-6....................4 25 48904 ELBOW,90D,520220-4-4.................3

2 48919 TEE,BRANCH,520429-6.................2 26 48911 ELBOW,90D,520220-4-6***.............1
3 49128-2709 HOSE ASSEMBLY,3/8.....................2 27 49118-2358-S HOSE ASSEMBLY,1/4.....................1
1 8

4 49130-2957 HOSE ASSEMBLY,3/8.....................2 28 49156-3331-S HOSE ASSY,3/4,90 FEM,STR

2 FEM.................................................1
8
5 49135-4664 HOSE ASSEMBLY,3/8.....................1
3 29 49156-4006-S HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
6 48942 ELBOW,90D,520220-8-6.................1 8
7 48916 FITTING,CONN,520120-6...............5
30 48918 TEE,RUN,520428-6.........................1
8 48977 CONN,520120-12-16.......................4
31 49143-4029-S HOSE ASSY,1/2,90 FEM,STR
9 49167-3029 HOSE ASSEMBLY,1/2.....................1 FEM.................................................1
4 9
10 48929 FITTING,ELBOW,90D,520220-6-8**.2 32 49119-3028-S HOSE ASSY,1/4,STR FEM,STR
11 48959 FITTING,ELBOW,90D,520220-12....1 FEM.................................................1
12 48947 ELBOW,90D,520220-8-12...............3 10

13 48964 FITTING,TEE,RUN,SWIVEL52043212.1 33 49119-2978-S HOSE ASSY 1/4,STR FEM,STR

14 48963 FITTING,ELBOW,45D,520320-12***.1 FEM.................................................1
10
15 49156-4506-S HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1 34 49120-3581-S HOSE ASSY(2SPD TO L.R.DRV
5 MOTR..............................................1
11
16 48960 FITTING,CONN,520120-12***.......14
17 49156-3056-S HOSE ASSY,3/4,90 FEM,STR 35 49164-1943-S HOSE ASSEMBLY,1/4.....................1
FEM.................................................1 12
5
36 49118-2858-S HOSE ASSEMBLY,1/4.....................1
18 49151-2323-S HOSE ASSY,3/4,STR FEM,STR 12
FEM.................................................1
6 37 48908 FITTING,TEE,RUN,SWIVEL520432-4.1

19 48959 FITTING,ELBOW,90D,520220-12....2
20 48905 CONN,520120-4***..........................3
21 49142-4087-S HOSE ASSEMBLY,1/2"....................1
7

22 49156-2975-S HOSE ASSY,3/4,90 FEM,STR

FEM.................................................1
7

23 48938 FITTING,TEE,RUN,SWIVEL520432-8.2

Part No. 30103 Z-60/34 39

 200 2WD Drive Chassis Components April 2012

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)
(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

40 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

208.2 2WD Hydraulic Hoses and Fittings - Non-oscillating Axle (from SN 910)

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 11: Hose End - Female, Swivel, ORFS (Parker

1: Hose End - Female, Swivel, 90°, ORFS No. 1JC43-6-4), Hose End - Female, Swivel,
(Parker No. 1J943-6), Hose End - Female, ORFS (Parker No. 1JC43-4) and Hose, 1/2
Swivel, ORFS (Parker No. 1JC43-6) and Hose, inch (Parker No. 481-8)
3/8 inch (Parker No. 451TC-6) 12: Hose End - Female, Swivel, ORFS (Parker
2: Hose End - Female, Swivel, ORFS (Parker No. 1JC43-6-4), Hose End - Female, Swivel,
No. 1JC43-6), Hose End - Female, Swivel, 90°, ORFS (Parker No. 1J943-4) and Hose,
ORFS (Parker No. 1JC43-6) and Hose, 3/8 1/4 inch (Parker No. 451TC-4)
inch (Parker No. 451TC-6)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6) and Hose, 3/8
inch (Parker No. 451TC-6)
4: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 481-8)
5: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J971-12), Hose End - Female,
Swivel, ORFS (Parker No. 1JC71-12) and
Hose, 3/4 inch (Parker No. 772-12)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-12), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-12) and Hose, 3/4
inch (Parker No. 481-12)
7: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-12-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 451TC-8)
8: Hose End - Female,Swivel, 90°, ORFS
(Parker No. 1J943-6-4), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-4) and Hose,
1/4 inch (Parker No. 451TC-4)
9: Hose End - Female, Swivel, 90°, ORFS
(Parker No. 1J943-8), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8) and Hose,
1/2 inch (Parker No. 451TC-8)
10: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 451TC-4)

Part No. 30103 Z-60/34 41

 200 2WD Drive Chassis Components April 2012

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

42 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 13120 ELBOW,070220-6-6.........................5 27 30436 HOSE ASSY,32"..............................4

2 20923 CONNECTOR,070120-8-6..............2 6

3 28597 HOSE 28 20332 ELBOW,070220-12-16.....................4

END,BARBED,SWIVEL,90DEG-8....2
29 13921 ELBOW,070220-4-4.........................2
4 30449 HOSE ASSY,40"..............................2
30 31458 HOSE ASSY,46"..............................1
1
7
5 30452 HOSE ASSY,18"..............................1
31 31459 HOSE ASSY,50"..............................1
2
8
6 45705 TEE,BRANCH,070429-6-6..............2
32 31462 HOSE ASSY,33"..............................1
7 30450 HOSE ASSY,26"..............................2 9
3
33 23802 TEE,RUN,070428-4-4......................1
8 30448 HOSE ASSY,28"..............................2
34 31457 HOSE ASSY,38"..............................1
3
9
9 20324 HOSE
END,BARBED,SWIVEL,-8-8............6
10 20328 TEE,BRANCH,070433-8.................1
11 45412 CONNECTOR,070120-6-6..............6
12 30451 HOSE ASSY,42"..............................1
3

13 27164 CONNECTOR,070120-12-16..........3
14 28034 HOSE,55"........................................1
3

15 31468 HOSE ASSY,42"..............................1

4

16 28448 ELBOW,070220-6-8.........................1
17 19687 CONNECTOR,070120-12-12..........5
18 45170 HOSE
END,BARBED,SWIVEL,-12-12........2
19 25951 ELBOW,070220-8-12.......................3
20 22099 ELBOW,070320-12-12.....................1
21 31463 HOSE ASSY,23"..............................1
5

22 31460 HOSE,47"........................................1
6

23 31461 HOSE,31"........................................2
6

24 45703 CONNECTOR,070120-8-8..............2
25 20925 ELBOW,070220-12-12.....................1
26 28444 TEE,RUN,070428-6-6......................1

Part No. 30103 Z-60/34 43

 200 2WD Drive Chassis Components April 2012

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
2: Hose - 1/2" Push On (Weatherhead H20108)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
43012E-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 43012E-612), Hose End -
Female JIC Swivel, 12-12 (Weatherhead
43012E-612) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
8: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)

44 Z-60/34 Part No. 30103

April 2012 200 2WD Drive Chassis Components

209.1 2WD Hydraulic Hoses and Fittings - Oscillating Axle

(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 45

 300 4WD Drive Chassis Components April 2012

301.1 4WD Steer Linkage - Oscillating Axle

46 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

301.1 4WD Steer Linkage - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. 4WD Steer / Oscillation Manifold -- 46967 YOKE ASSY 2/4WD,R.S.,Z60

(refer to figure 303.1) from SN 910
2 36370 PIN,2.50DIAX15.00LG,1HOLE........1 27 25418 PIN,KING.........................................2
3 8220 SCREW,HHC,1/2-13 X 4.................5 used with part 29213 and 29214; to
SN 909
4 6198 NUT,NYLOCK,1/2-13.......................3
-- 44086 PIN,2.50DIAX15.75LG,1HOLE
5 Ref. Hydraulic Hoses & Fittings (refer used with part 46966 and 46967; from
to figure 306.1)................................3 SN 910
6 25419 PIN,STEER......................................6 28 16439 SCREW,FHS,3/8-16 X 1..................8
7 4828 NUT,NYLOCK,3/8-16.......................6 29 25416 WEAR PAD,OSCILLATING AXLE,
8 6708 SCREW,HHC,3/8-16 X 2.25............6 S60..................................................2
9 29183 SEAL 30 31547 SHIM,OSCILLATING AXLE.............2
KIT,25212,25217,25372,S60...........2 1
9 53462 STEER. CYL. RETRO FIT KIT 31 25404 BLOCK,WEDGE,OSC.AXLE...........2
Z60..................................................2
32 27953 NUT,HEX,JAM,1.25-7......................1
10 45645 SCREW,RHM,8-32 X .75.................2
33 29211 WELDMENT,ROD END...................1
11 6607 WASHER,LOCK,#10 PLTD.............2
34 29210 TIE ROD, WELD. S60......................1
12 18605 NUT,NYLOCK,8-32..........................2
35 27695 BEARING,FL,1.75IDX1.94ODX1.50L.4
13 29855P BRACKET,PUSH ROD
SWITCH,PAIN.................................1 36 25769 PIN,OSCILLATING,ROLLR,8 X
1.75..................................................2
14 31266 ACTUATOR
ASSY,PROX.SWITCH.....................1 37 27656P RETAINER,AXLE ROLLER
PIN,PAI............................................2
15 6888 SCREW,HHC,1/4-20 X 1.................2
38 10587 SCREW,HHC,1/2-13 X .75..............2
16 6356 WASHER,LOCK,.25........................2
39 6033 WASHER,LOCK,0.5".......................2
17 6638 WASHER,FLAT,USS,1/4"Y..............2
Footnotes
18 63216 CYLINDER, OSCILLATING AXLE....1
1: Quantity listed for this item is approximate.
-- 29186 SEAL KIT,25373 OSC.CYL,S60......1
Actual Quantity may vary, to ensure proper fit.
19 33627 PROX SWITCH W/INSTALL INST....1
-- 37741 BRACKET,PUSH ROD SWITCH.....1
-- 6091 NUT,NYLOCK,1/4-20.......................2
20 27694 BEARING,1.25 ID X 1.41 OD X 1"...6
21 29213 YOKE ASSY,2/4WD,L.S.,S60/Z60....1
to SN 909
-- 46966 YOKE ASSY 2/4WD,L.S.,Z60
from SN 910
22 27698 BEARING,2.50IDX2.75ODX2.00L....6
23 25436 WASHER,THRUST,2.56 X 4.0
X.18.................................................4
24 29746 WASHER,FLAT,2.5 X 4 X .062........2
25 29212 FRONT AXLE ASSY,S60,Z60.........1
includes index numbers 20 and 22
26 29214 YOKE
ASSY,2/4WD,R.S.,S60/Z60.............1
to SN 909

Part No. 30103 Z-60/34 47

 300 4WD Drive Chassis Components April 2012

302.1 4WD Steer Axle - Oscillating

48 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

302.1 4WD Steer Axle - Oscillating

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7................4

2 6356 WASHER,LOCK,.25........................4
3 6638 WASHER,FLAT,USS,1/4"Y..............4
4 31088 COVER ASSY,DRIVE
CHASSIS,STEER............................1
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
6 28117 SCREW,SHC,5/8-11 X 1.5............12
7 13064 WASHER,FLAT,.625
HARDENED..................................14
8 73259 WHEEL,19.5 X 11.75***..................2
-- 25765 TIRE & WHEEL
ASSY,FOAM,RIGHT........................2
-- 25766 TIRE & WHEEL
ASSY,FOAM,LEFT..........................2
-- 25767 TIRE & WHEEL
ASSY,AIR,RIGHT............................2
-- 25768 TIRE & WHEEL ASSY,AIR,LEFT.....2
9 27464 TIRE,RT,SGL,15-19.5NHS,12PLY....2
10 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
11 28833 MTR/TORQUE
HUB,FRT,WM2-33.8:1*....................2
-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2
-- 226101 SEAL KIT (28833)...........................2
12 Ref. Hydraulic Hoses & Fittings (refer
to figure 306.1)..............................18
13 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................2

Part No. 30103 Z-60/34 49

 300 4WD Drive Chassis Components April 2012

303.1 4WD Steer / Oscillation Manifold

50 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

303.1 4WD Steer / Oscillation Manifold

Item Part No. Description Qty.

A Valve - Solenoid
Steer Left/Right
B Valve - Solenoid
Oscillating Circuit
C Valve - Relief
Oscillating Circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 32636 MANIFOLD,STEER/OSCILLATION***
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 52943 NUT-SOLENOID VALVE (52885).....2
2 29744 COIL,10V.........................................3
3 52034 VALVE,SOLENOID,2 POS-4
WAY-10V..........................................1
4 65443 VALVE-RELIEF, 250 PSI (32636).....1
5 6175 SCREW,HHC,3/8-16 X 1.................2
6 6021 WASHER,LOCK,.375......................2
7 5397 WASHER,FLAT,USS,5/16",Y...........2
8 48684 VALVE, SOLENOID, 10V.................1

Part No. 30103 Z-60/34 51

 300 4WD Drive Chassis Components April 2012

304.1 4WD Drive Manifold (to SN 670)

52 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

304.1 4WD Drive Manifold (to SN 670)

Item Part No. Description Qty.

-- 25375 SEAL KIT (ALL MANIFOLDS)

-- 25505 MANIFOLD,TRACTION,4WD
Complete
1 27764 VALVE,FLOW REGULATOR............4
2 27759 VALVE,CHECK................................1
3 29066 VALVE,SOLENOID,10V,2POS
3WAY**............................................3
-- 27814 COIL,SOLENOID,10V.....................3
-- 45912 NUT,SOLENOID,2POS 3WAY.........3
4 29294 PLUG,ORIFICE,.025"......................1
5 20318 VALVE,CHECK
CP100-2-B-O-005............................4
6 27760 VALVE,RELIEF................................1
7 27761 VALVE,SHUTTLE............................1
8 27763 VALVE,PILOT TO OPEN CHECK.....4
9 45483 VALVE,SHUTTLE***........................1
10 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
11 48880 CAP,DIAGNOSTIC NIPPLE.............1
12 29065 VALVE,FLOW REGULATOR............4

Part No. 30103 Z-60/34 53

 300 4WD Drive Chassis Components April 2012

304.2 4WD Drive Manifold (from SN 671)

54 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

304.2 4WD Drive Manifold (from SN 671)

Item Part No. Description Qty. Item Part No. Description Qty.

A Valve - Directional 10 48997 NIPPLE,DIAGNOSTIC,#4

Divider Bypass Control PORT***..........................................1
B Valve - Flow Divider -- 20224 DIAGNOSTIC FEMALE
Drive Circuit Q-DSCNT........................................1
C Valve - Relief 11 23938 VALVE,CHECK 45027,20419..........1
Charge Pressure Circuit
D Valve - Check
Divider Bypass Circuit
E Plug - Orifice, 0.052 inch (1.32 mm)
Front Drive Motor Orifice
F Valve - Flow Divider
Front Wheel Drive Circuit
G Valve - Flow Divider
Rear Wheel Drive Circuit
H Plug - Orifice, 0.07 inch (1.78 mm)
Rear Drive Motor Orifice
I Plug - Orifice, 0.07 inch (1.78 mm)
Drive Circuit Orifice
J Valve - Shuttle
Hot Oil Shuttle
K Diagnostic Nipple
Testing
L Valve - Check
Divider Bypass Circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 40033 MANIFOLD,TRCN
W/BYPASS,4WD***
includes index numbers 1-8 and 11
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48658 VALVE,DIRECT. CONTROL,4WD
S60..................................................1
2 33521 VALVE,FLOW
DIVIDER/COMBINER......................1
3 43597 VALVE,RELIEF,210 PSI...................1
4 33562 VALVE,CHECK,PILOT
OPERATED.....................................1
5 65449 PLUG,ORIFICE, 0.052 (40033).......1
6 52726 VALVE,FLOW
DIVIDER/COMBINER......................2
7 33520 PLUG,ORIFICE,0.070.....................2
8 27761 VALVE,SHUTTLE............................1
9 48880 CAP,DIAGNOSTIC NIPPLE.............1

Part No. 30103 Z-60/34 55

 300 4WD Drive Chassis Components April 2012

305.1 4WD Non-steer Axle

56 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

305.1 4WD Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 31089 COVER ASSY, CHASSIS,DRIVE.....1 -- 49897 GASKET,TURTLE,DRV MTR,EDC

2 6090 SCREW,HHC,1/4-20 X .7................8 -- 65865 SEAL KIT, SUNSTRAND.................2
3 6356 WASHER,LOCK,.25........................8 -- 83081 COVER, SERVO (24667)
4 6638 WASHER,FLAT,USS,1/4"Y..............8 21 22786 SCREW,HHC,1/2-13 X 5.5..............4
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 22 13066 WASHER,FLAT,.5 HARDENED.......4
6 30302P COVER,DRIVE
CHASS,AXLE,PAINT.......................2
7 45076 NUT,HEX,JAM,5/8-11....................12
8 13064 WASHER,FLAT,.625
HARDENED..................................12
9 45495 SCREW,SHC,5/8-11 X
3.00,A574......................................12
10 29231 TORQUE HUB,49:1.........................2
-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2
-- 226099 THRUST WASHER (29231)
-- 226100 BEARING NUT (29231)
-- 29288 SEAL KIT,FAIRFIELD,W2B2............2
11 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
12 27464 TIRE,RT,SGL,15-19.5NHS,12PLY....2
-- 25765 TIRE & WHEEL
ASSY,FOAM,RIGHT........................2
-- 25766 TIRE & WHEEL
ASSY,FOAM,LEFT..........................2
-- 25767 TIRE & WHEEL
ASSY,AIR,RIGHT............................2
-- 25768 TIRE & WHEEL ASSY,AIR,LEFT.....2
13 73259 WHEEL,19.5 X 11.75***..................2
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
15 6033 WASHER,LOCK,0.5".......................7
16 Ref. Hydraulic Hoses & Fittings (refer
to figure 306.1)................................2
17 Ref. 4WD Drive Manifold (refer to
figure 304.1)....................................2
18 22811 O-RING,MOTOR TO BRAKE...........4
19 29230P BRAKE,MICO,PAINTED-S60
DRIVE..............................................2
includes index number 18
-- 29291 SEAL KIT,MICO...............................2
-- 29292 BRAKE,LINING KIT,MICO...............2
-- 29293 BEARING KIT,MICO........................2
20 24667 DRVE MOTOR
REAR,4WD/1DEGREE...................2
includes index number 18

Part No. 30103 Z-60/34 57

 300 4WD Drive Chassis Components April 2012

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

58 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 19687 CONNECTOR,070120-12-12..........9 27 31460 HOSE,47"........................................1

2 22665 CONNECTOR,070120-8-10............2 6

3 28597 HOSE 28 31461 HOSE,31"........................................2

END,BARBED,SWIVEL,90DEG-8....4 6
4 13120 ELBOW,070220-6-6.........................5
29 45703 CONNECTOR,070120-8-8............10
5 20923 CONNECTOR,070120-8-6..............2
30 20925 ELBOW,070220-12-12.....................1
6 30364 HOSE ASSY,104"............................4
1 31 30363 HOSE ASSY,32"..............................4
7
7 30365 HOSE ASSY,67"..............................2
2 32 28444 TEE,RUN,070428-6-6......................1
33 27242 ADAPTER,O-RING,G6410-16-8......4
8 30449 HOSE ASSY,40"..............................2
34 13921 ELBOW,070220-4-4.........................2
3
35 31458 HOSE ASSY,46"..............................1
9 30452 HOSE ASSY,18"..............................2 8
3
36 31462 HOSE ASSY,33"..............................1
10 45705 TEE,BRANCH,070429-6-6..............2 9
11 30450 HOSE ASSY,26"..............................2
37 31459 HOSE ASSY,50"..............................1
4
10
12 30448 HOSE ASSY,28"..............................2
38 31457 HOSE ASSY,38"..............................1
4
10
13 20324 HOSE
39 23802 TEE,RUN,070428-4-4......................1
END,BARBED,SWIVEL,-8-8..........10
14 45412 CONNECTOR,070120-6-6..............6
15 20328 TEE,BRANCH,070433-8.................1
16 30451 HOSE ASSY,42"..............................1
4

17 27164 CONNECTOR,070120-12-16..........1
18 30352 CROSS,070501-8-8.........................1
19 28448 ELBOW,070220-6-8.........................1
20 31468 HOSE ASSY,42"..............................1
4

21 25951 ELBOW,070220-8-12.......................3
22 45170 HOSE
END,BARBED,SWIVEL,-12-12........2
23 22099 ELBOW,070320-12-12.....................1
24 31461 HOSE,31"........................................1
4

25 31463 HOSE ASSY,23"..............................1

5

26 27164 CONNECTOR,070120-12-16..........2

Part No. 30103 Z-60/34 59

 300 4WD Drive Chassis Components April 2012

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

60 Z-60/34 Part No. 30103

April 2012 300 4WD Drive Chassis Components

306.1 4WD Hydraulic Hoses and Fittings - Oscillating Axle

Item Part No. Description Qty. Item Part No. Description Qty.

Footnotes 1/4" Thermoplastic Medium Pressure (Synflex

1: Hose End - Female JIC Swivel, 12-12 3130-04)
(Weatherhead 12U-612), Hose End - 90o
Female JIC Swivel, 12-12 (Weatherhead
12U-672) and Hose - 3/4" 4 Spiral High
Pressure (Weatherhead H43012)
2: Hose - 1/2" Push On (Weatherhead H20108)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
5: Hose End - Female JIC Swivel, 12-12
(Weatherhead 12U-612), Hose End - Female
JIC Swivel, 12-12 (Weatherhead 12U-612) and
Hose - 3/4" 4 Spiral High Pressure
(Weatherhead H43012)
6: Hose - 3/4" Push On (Weatherhead H20112)
7: Hose End - Female JIC Swivel, 8-8 (Synflex
3903-08548), Hose End - 90o Female JIC
Swivel, 8-8 (Synflex 3903-08648) and Hose -
1/2" Thermoplastic High Pressure (Synflex
3800-08)
8: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
9: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - 90o Female JIC
Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
10: Hose End - Female JIC Swivel,6-4 (Synflex
3903-06544), Hose End - Female JIC
Swivel,6-4 (Synflex 3903-06544) and Hose -

Part No. 30103 Z-60/34 61

 400 Engine Components April 2012

401.1 Ford Gasoline/LPG Engine - View 1

62 Z-60/34 Part No. 30103

April 2012 400 Engine Components

401.1 Ford Gasoline/LPG Engine - View 1

Item Part No. Description Qty.

-- 27153 ADAPTER,CARB,FORD
-- 37016 KIT,FUEL,LP
1 28647 SPARK PLUG,FORD.......................4
2 28648 SPARK PLUG WIRE SET, LSG
423...................................................1
3 28650 CAP,DISTRIBUTOR,FORD.............1
4 28649 ROTOR,DISTRIBUTOR,FORD........1
5 28658 CAP, OIL FILLER, FORD LSG423...1
6 27915 AIR CLEANER.................................1
does NOT include mounting bands
-- 27916 FILTER,AIR,ELEMENT***...............1
-- 77296 MOUNTING BAND,NOLFF
AIRCLEANR*
7 28714 CARB REPAIR KIT,
LSG/LRG-423..................................1
8 28651 SOLENOID, ANTI-DIESELING........1
9 29439 COIL, AUTOMATIC CHOKE,...........1
10 28662 FILTER,FUEL,LRG-423,SCREW-IN.1
11 29269 SWITCH,WATER TEMP,S60...........1
includes gauge
12 28656 FILTER,OIL,FORD...........................1
13 28665 PUMP,FUEL,FORD.........................1
14 28659 GASKET,FUEL PUMP,FORD..........1
15 28716 ALTERNATOR,FORD LSG-423***....1
16 28652 BELT,V, FAN/ALT,FORD LSG423.....2
17 45171 CLAMP,HOSE,1.75,LINED..............2
18 28769 HOSE,BOTTOM
RADIATOR,FORD...........................1
19 28666 PUMP,WATER,FORD......................1
20 28660 GASKET,WATER PUMP,FORD.......1
21 28770 HOSE,TOP RADIATOR,FORD........1
22 28655 THERMOSTAT & SEAL,FORD........1
includes index number 23
23 28654 SEAL,THERMOSTAT,FORD............1
24 28653 GASKET,WATER OUTLET,FORD....1

Part No. 30103 Z-60/34 63

 400 Engine Components April 2012

402.1 Ford Gasoline/LPG Engine - View 2

64 Z-60/34 Part No. 30103

April 2012 400 Engine Components

402.1 Ford Gasoline/LPG Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 30224P BRACKET,LP REG/AIR 26 6033 WASHER,LOCK,0.5".......................4

FILTER,PNTD..................................1 27 Ref. Hydraulic Hoses & Fittings (refer
2 31250 IGNITION MODULE MTG.PLATE to figure 508.1)................................4
ASSY...............................................1 28 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
3 8914 SCREW,HHC,1/4-20 X .625..........13 29 13066 WASHER,FLAT,.5 HARDENED.......2
4 6356 WASHER,LOCK,.25......................11 30 53961 PUMP,LIFT 1.025 C.I.***..................1
5 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 31249 SEAL KIT,LIFT PUMP**
6 27922 IGNITION, ELECTRONIC, FORD....1 (for pump 31248)
7 28664 COIL, IGNITION,FORD...................1 -- 77990 KIT,SEAL,3CC PUMP***.................1
8 27908 GOVERNOR,CNTRLR,FORD,LSG 31 29436 O-RING***.......................................1
423...................................................1 32 46674 PUMP,VAR.PISTON M46 2.8
9 27142 GASKET,EXHAUST.........................1 CIQVP*............................................1
10 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 -- 29739 SEAL KIT,SAUER-DANFOSS
11 30438 CLAMP,MUFFLER,2 1/4" ID............1 M46***.............................................1

12 48439 MUFFLER,EXH,FORD,BIG 33 6175 SCREW,HHC,3/8-16 X 1.................2

BOOMS***.......................................1 34 6091 NUT,NYLOCK,1/4-20.......................2
13 27919 REGULATOR, VOLTAGE, 35 22278 SWITCH,VACUUM..........................1
Z45GP91.........................................1 36 27917 GOVERNOR,MECHNCL,FORD
14 28648 SPARK PLUG WIRE SET, LSG LSG423...........................................1
423...................................................1 37 21130 CLEVIS YOKE-1/4-28,PLTD
15 28647 SPARK PLUG,FORD.......................4 W/PIN..............................................1
16 29616 STARTER,ENGINE,FORD includes clevis pin
LSG/LRG***.....................................1 38 30785-1500 THREADED ROD,1/4-28 X 15
17 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 IN***.................................................1

18 28819 COUPLER,FLEX 39 21496 NUT,HEX,1/4-28..............................2

PLATE,GRDEX,FORD.....................1 40 30275 HOSE ASSEMBLY,LP. 137".............1
-- 29747 COUPLER,FLEX 41 27010 VALVE,LOCK OFF,BEAM
PLATE,13T,FORD*..........................1 #FL-418...........................................1
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD 42 Ref. Hose -3/8 x 19.5 inches (50cm),
5.......................................................8 Regulator to Water Pump................1
20 6021 WASHER,LOCK,.375....................14 43 Ref. Hose -3/8 x 25 inches (63.5cm),
21 25571P-S PLATE,PUMP Regulator to Intake Manifold............1
MOUNT,FORD,PAINTED.................1 44 24551 REGULATOR,LPG,BEAM #120A.....1
22 21019 SCREW,PHIL,PHM,10-24 45 Ref. Hose -5/8 x 9.5 inches (24cm),
X.5,SEMS........................................4 Regulator to Carburetor Venturi.......1
23 30230P FILTER MOUNT BRACKET.............1
24 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 20880 FILTER ELEMENT-10 MIC.***.........1
component of filter assy p/n 20879 (no
longer sold)
-- 60857 FILTER,ELEMENT,BETA(5)=1000
component of filter assy p/n 77139
25 8177 SCREW,HHC,1/2-13 X 1.5..............2

Part No. 30103 Z-60/34 65

 400 Engine Components April 2012

403.1 Ford Gasoline/LPG Engine - View 3

66 Z-60/34 Part No. 30103

April 2012 400 Engine Components

403.1 Ford Gasoline/LPG Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 27034 SCREW,HHC,M10 X 25MM,GR 33 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4

8.8....................................................7 34 28234P PLATE,ENGINE
2 22700 WASHER,LOCK,M10......................7 MOUNT,PAINTED............................1
3 27022P MOUNT,RAD.SUPPT.,RH,PAINTED.1 35 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
4 27639P RADIATOR SHROUD,PAINTED......1 36 6035 WASHER,FLAT,USS,5/8",Y.............4
5 28769 HOSE,BOTTOM 37 29296 WELDMENT,FORD
RADIATOR,FORD...........................1 ENG.MNT,OUTBOARD...................1
6 13014 CLAMP,HOSE,2.25" DIA.................1 38 6198 NUT,NYLOCK,1/2-13.......................2
7 28770 HOSE,TOP RADIATOR,FORD........1 39 6095 WASHER,FLAT,USS,1/2",Y.............2
8 45171 CLAMP,HOSE,1.75,LINED..............1 40 10598 SCREW,HHC,1/2-13 X 3.................2
9 27943 CAP,RADIATOR,FORD***...............1 41 29297 WELDMENT,FORD
10 27942 RADIATOR,FORD (LSG).................1 ENG.MNT,INBOARD.......................1

-- 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 42 21018 SCREW,PHIL,PHM,10-24

X.38,SEMS......................................6
11 31244 RADIATOR SHROUD ASSY,FORD
Z60..................................................1
12 6888 SCREW,HHC,1/4-20 X 1.................1
13 6638 WASHER,FLAT,USS,1/4"Y..............5
14 6091 NUT,NYLOCK,1/4-20.......................1
15 54071 COOLANT RETURN
SYSTEM,Z45***..............................1
16 8920 RIVET,ALUM,ALUM,P,.156 X
.375..................................................6
17 8516 SCREW,HHC,3/8-16 X 1.50............4
18 6097 WASHER,FLAT,USS,3/8",Y.............8
19 4828 NUT,NYLOCK,3/8-16.......................4
20 24038 SHOCK MOUNT,SMALL.................2
21 27640 WELDMENT,RADIATOR MOUNT....1
22 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
23 18385 THREADED ROD,(1/4-20),10.5".....2
24 18504 NUT,LOCKING-LG.FLANGE,1/4-20.4
25 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
26 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
27 30271 PAD,ENGINE SLIDE........................2
28 19418 SCREW,SHC,5/8-11 X 1.75............2
29 13064 WASHER,FLAT,.625 HARDENED....3
30 6090 SCREW,HHC,1/4-20 X .7................6
31 6356 WASHER,LOCK,.25........................6
32 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................1

Part No. 30103 Z-60/34 67

 400 Engine Components April 2012

404.1 Deutz Diesel Engine - View 1

68 Z-60/34 Part No. 30103

April 2012 400 Engine Components

404.1 Deutz Diesel Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 32 30478P BRACKET,SOLENOID MTG

2 6019 SCREW,HHC,3/8-16 X 1.25 GRD PAINTED.........................................1
5.....................................................14 33 29269 SWITCH,WATER TEMP,S60...........1
3 6021 WASHER,LOCK,.375......................2 includes gauge

4 5397 WASHER,FLAT,USS,5/16",Y...........8 34 30386 FLYWHEEL COUPLING, TYPE

FL....................................................1
5 27329P BRACKET,EXHAUST
SUPPRT,PAINT...............................1 -- 29747 COUPLER,FLEX
PLATE,13T,FORD*..........................1
6 6002 NUT,LP NYLOCK,5/16-18...............2
35 30806 FLYWHEEL COVER,CASTING***....1
7 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
36 6605 SCREW,HHC,3/8-16 X 3.5..............2
8 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1
37 6021 WASHER,LOCK,.375....................23
9 30438 CLAMP,MUFFLER,2 1/4" ID............2
38 Ref. Hydraulic Hoses & Fittings (refer
10 29558 MUFFLER**.....................................1 to figure 508.1)..............................23
-- 53867 SCRUBBER 39 21979 OBS.PUMP......................................1
MUFFLER,DEUTZ,F4L1011
-- 29739 SEAL KIT,SAUER-DANFOSS
11 29559 GASKET,EXHAUST.........................4 M46***.............................................1
12 29557 CAP,OIL 40 29436 O-RING***.......................................1
FILLER,DEUTZ,DIESEL***.............1
41 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
13 29556 COVER,SIDE ENGINE....................1
42 6033 WASHER,LOCK,0.5".......................2
14 29564 INJECTOR, FUEL LINE DEUTZ
DSL..................................................4 43 13066 WASHER,FLAT,.5 HARDENED.......2

15 29563 INJECTOR.......................................4 44 53961 PUMP,LIFT 1.025 C.I.***..................1

use in place of previous pump 31248
16 29565 SWITCH,OIL PRESSURE...............1
-- 31249 SEAL KIT,LIFT PUMP**
17 29562 PUMP ASSY, FUEL, DEUTZ use with pump 31248
DIESEL............................................1
-- 53962 SEAL KIT,LIFT PUMP (53961)***.....1
18 29561 FILTER,OIL......................................1 use with pump 53961
19 29560 FILTER,FUEL/WTR SEP, DTZ 45 6175 SCREW,HHC,3/8-16 X 1...............12
1008.................................................1
46 27155 SOLENOID,12V
20 23057 SCREW,HHC,M8 X 20MM..............2 CONTINUOUS***............................1
21 6886 WASHER,LOCK,.313......................2
22 30479P BRACKET,ACTUATOR ARM
PAINTED.........................................1
23 22578 SCREW,HHC,M6 X 20MM,GR8.8....2
24 6356 WASHER,LOCK,.25........................2
25 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin
26 21496 NUT,HEX,1/4-28..............................2
27 30785-1500 THREADED ROD,1/4-28 X 15
IN***.................................................1
28 6090 SCREW,HHC,1/4-20 X .7................4
29 6638 WASHER,FLAT,USS,1/4"Y..............4
30 6091 NUT,NYLOCK,1/4-20.......................4
31 29073 SOLENOID,THROTTLE,.................1

Part No. 30103 Z-60/34 69

 400 Engine Components April 2012

405.1 Deutz Diesel Engine - View 2

70 Z-60/34 Part No. 30103

April 2012 400 Engine Components

405.1 Deutz Diesel Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 30483P WELDMENT,HEAT SHIELD 29 6638 WASHER,FLAT,USS,1/4"Y..............2

PAINTED.........................................1 30 6091 NUT,NYLOCK,1/4-20.......................2
2 29555 COVER,FRONT DEUTZ ENGINE....1 31 29553 AIR FILTER......................................1
3 31522 GUARD,FAN,DEUTZ F4L1011........1 32 31505 INDICATOR,AIR FILTER
4 31523 CLAMP,HOSE,8.50 DIA***..............1 CONDITION....................................1
5 32698 BELT,V, DEUTZ DIESEL ENGINE....1 33 30476 STRAIGHT,HUMP,RBR BUTT 3"
6 30230P FILTER MOUNT BRACKET.............1 I.D....................................................1

7 21019 SCREW,PHIL,PHM,10-24
X.5,SEMS........................................4
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2
9 6021 WASHER,LOCK,.375......................2
10 Ref. Hydraulic Hoses & Fittings (refer
to figure 508.1)................................2
11 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 20880 FILTER ELEMENT-10 MIC.***.........1
12 29552 STARTER SOLENOID, DEUTZ
25484...............................................1
13 29551 STARTER ASSY - PRE 8/14/95......1
includes index number 12
14 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
15 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
16 13775 WASHER,FLAT,1.063 X 2 X .134.....4
17 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
18 29548 WELDMENT,ENGINE MOUNT
INBOARD........................................1
19 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................1
20 13064 WASHER,FLAT,.625 HARDENED....3
21 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
22 30271 PAD,ENGINE SLIDE........................2
23 19418 SCREW,SHC,5/8-11 X 1.75............2
24 6090 SCREW,HHC,1/4-20 X .7................8
25 6356 WASHER,LOCK,.25........................6
26 29549 WELDMENT,ENGINE
MOUNT,OUTBOARD.......................1
27 30477P BRACKET,HEAT SHEILD
SUPP,PAINT....................................1
28 30480 WELDMENT,AIR CLEANER
MOUNTING.....................................1

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 500 Turntable Components April 2012

501.1 Function Manifold / Auxiliary Power Unit

72 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

501.1 Function Manifold / Auxiliary Power Unit

Item Part No. Description Qty. Item Part No. Description Qty.

1 27648 POWER UNIT,AUXILLARY -- 12153 PLUG,16 AMP,3

DC1003...........................................1 PIN,(BRITISH)UK............................1
to SN 314 -- 6666 PLUG,ELECTRICAL,220/50,NOVON.1
-- 27914 MOTOR,12V DC (24573)................1 21 7056 CONN,SQUEEZE,1/2NPT
use with APU 27648; to SN 314 .38-.50,SM.......................................1
-- 29417 PUMP ASSY.(27648).......................1 22 6198 NUT,NYLOCK,1/2-13.......................3
use with APU 27648 and 32811
23 6095 WASHER,FLAT,USS,1/2",Y.............6
-- 29418 COUPLER - 27648 POWER UNIT...1
use with APU 27648 and 32811 24 8177 SCREW,HHC,1/2-13 X 1.5..............3
-- 29428 VALVE,CHECK................................1 25 30184P WLDMNT,HYD.TANK MODULE
use with APU 27648 and 32811 PLATE**...........................................1
-- 29429 VALVE,RELIEF................................1 26 6175 SCREW,HHC,3/8-16 X 1.................6
use with APU 27648 and 32811 27 6097 WASHER,FLAT,USS,3/8",Y...........10
-- 32811 POWER UNIT,AUX PUMP 28 Ref Ground Controls (refer to figures
12VDC.............................................1 505.1, 506.1 and 506.2)................10
from SN 315
29 44586 SENSOR,LEVEL 4.5***...................1
-- 32949 MOTOR,12V DC
30 6888 SCREW,HHC,1/4-20 X 1.................2
(32810/32811)APU..........................1
use with APU 32811; from SN 315 31 25855P BRACKET,AUX PUMP
MOUNT,PAINT.................................1
2 8910 BOOT,CABLE
TERM,MED.RED,4/0.......................1 32 4828 NUT,NYLOCK,3/8-16.......................2
3 29226 CABLE ASSEMBLY,23.0"................1
4 29305 CABLE ASSY,70"............................1
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................6
6 6021 WASHER,LOCK,.375....................10
7 13002 SCREW,HHC,5/16-18 X 1 GR5.......4
8 6886 WASHER,LOCK,.313......................4
9 146169 MANIFOLD,FUNCTION...................1
10 30229P BRACKET,FUNCTION
MANIF,PAINT...................................2
11 6091 NUT,NYLOCK,1/4-20.......................4
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 4266 SCREW,HHC,1/4-20 X 2.................2
14 52943 NUT-SOLENOID VALVE (52885).....1
15 29744 COIL,10V.........................................1
16 29066 VALVE,SOLENOID,10V,2POS
3WAY**............................................1
includes index numbers 14 and 15
17 30369 SOLENOID VALVE,N.C. 2POS.
3WAY...............................................1
includes index numbers 14-16
18 6935 LOCKNUT,ELEC,1/2"......................1
19 43956 WIRE CABLE,14GA/3 CON.TPE JKT*
20 6595 PLUG,ELECTRICAL,DOMESTIC.....1

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 500 Turntable Components April 2012

502.1 Hydraulic and Fuel Tanks

74 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

502.1 Hydraulic and Fuel Tanks

Item Part No. Description Qty. Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2 -- 28829 CAP,FUEL,RED***...........................1

2 4828 NUT,NYLOCK,3/8-16.....................12 Gasoline/LPG models

3 6097 WASHER,FLAT,USS,3/8",Y...........12 24 31507 PLUG,SQUARE HEAD,3/4 MPT.....1

4 21141 GAUGE-SIGHT,LHA-LGTB***.........1 25 30256 WELDMENT,LP TANK BRACKET....1

includes mounting fasteners 26 30275 HOSE ASSEMBLY,LP. 137".............1
5 53353 TANK,HYDRAULIC,45
GALLON***......................................1
includes index number 6 and 24
6 31506 STRAINER,FILLER NECK..............1
7 29867 Breather Cap...................................1
8 Ref. Hydraulic Hoses & Fittings (refer
to figure 508.1)................................1
9 29908 FILTER ASSY W/INDICATOR LH.....1
-- 20293 FILTER ELEMENT-10MICRON.......1
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2
11 30347 VALVE,BALL,1" MPT X FPT............2
12 6175 SCREW,HHC,3/8-16 X 1.................4
13 18218 PLUG,PIPE,HEX
HEAD,STL,1/4NPT..........................1
Gasoline/LPG models
13 19363 ELBOW,130239-4-4.........................1
Deutz Diesel models
14 29137 HOSE END,MALE.25 X .25 MPT.....2
Deutz Diesel models
-- 29137 HOSE END,MALE.25 X .25 MPT.....1
Gasoline/LPG models
15 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
Deutz Diesel models
-- 21465 CLAMP,HOSE,SIZE .25 TO .63.......1
Gasoline/LPG models
16 30490 HOSE,1/4 FUEL LINE,SAE 30R7
Deutz Diesel models
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7
Gasoline/LPG models
17 19487 VALVE,FUEL LOCK.........................1
18 139898 SOLENOID-GASOLINE FUEL........1
Gasoline/LPG models
19 19606 ELBOW,130339-4-4.........................1
Gasoline/LPG models
20 30179 TANK STRAP,BOLT STYLE,62"......2
21 30090P FUEL TANK,20 GAL,PAINTED........1
22 30128 VIEW GAUGE 3/4 MPT...................2
23 25567 CAP,FUEL,GREEN*........................1
Deutz Diesel models

Part No. 30103 Z-60/34 75

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503.1 Function Manifold

76 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

503.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A D03 Valve T Flow Regulator Valve, 1.5 gpm (5.7

Jib Boom Up/Down and Platform l/min)
Rotate Left/Right Platform Rotate/Jib Boom Circuit
B Counterbalance Valve U Flow Regulator Valve, 0.1 gpm (0.4
Platform Level Up/Down l/min)
C D03 Valve Bleeds off differential sensing valves
Platform Level Up/Down to tank

D Check Valve V Diagnostic Nipple

Differential Sensing Circuit, Turntable Testing
Rotate Left/Right and Primary Boom W Relief Valve, 2400 psi (166 bar)
Extend/ Retract System Relief
E D03 Valve X Check Valve
Turntable Rotate Left/Right Differential Sensing Circuit, Jib Boom
F D03 Valve Down/Platform Rotate Right
Secondary Boom Up/Down Y Check Valve
G D03 Valve Differential Sensing Circuit, Jib Boom
Primary Boom Up/Down Up/Platform Rotate Left

H D03 Valve Z Check Valve

Primary Boom Extend/Retract Differential Sensing Circuit, Platform
Level
I Check Valve
Differential Sensing Circuit, Primary AA Priority Flow Regulator Valve, 3 gpm
and Secondary Boom (11.4 l/min)
Steer Left/Right Circuit
J Relief Valve, 1200 psi (83 bar)
Primary Boom Extend -- 146169 MANIFOLD,FUNCTION
does not include index numbers 24
K Relief Valve, 1800 psi (124 bar) and 25
Primary Boom Down
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
L Flow Regulator
Primary and Secondary Boom Circuit -- 33994 PLUG AND CAP KIT-SERVICE,37°**

M Relief Valve, 1600 psi (110 bar) -- 49612 O-RING KIT (ORFS FITTINGS)
Secondary Boom Down -- 49613 PLUG AND CAP
N Proportional Solenoid Valve KIT-SERVICE,ORFS*
Primary and Secondary Boom 1 40617 SCREW,SHC,10-24 X 4..................4
Up/Down 2 6607 WASHER,LOCK,#10 PLTD...........24
O Flow Regulator 3 146165 VALVE,DO3.....................................6
Turntable Rotate Left/Right and includes index numbers 5, 6 and 7
Primary Boom Extend/Retract Circuit
4 43255 SCREW,SHC,10-24 X 2................20
P Solenoid Valve - N.C. 2 position 2way
Platform Level Circuit 5 41771 COIL,10V SPADE,D03..................12
Q Proportional Solenoid Valve 6 48648 O-RING, D03 COIL........................12
Turntable Rotate Left/Right and 7 48649 NUT-D03 COIL..............................12
Primary Boom Extend/Retract
8 27807 VALVE,CHECK***............................5
R Flow Regulator Valve, 0.6 gpm (2.3
-- 110200 SEAL KIT, VALVE, #4......................5
l/min)
Platform Level Circuit 9 27805 VALVE,RELIEF................................1
S Differential Sensing Valve 10 31527 VALVE,RELIEF 1800 PSI................1
Meters flow to functions 11 27802 VALVE,DIFFERENTIAL
SENSING***....................................2

Part No. 30103 Z-60/34 77

 500 Turntable Components April 2012

503.1 Function Manifold

(continued)

Item Part No. Description Qty.

12 31528 VALVE,RELIEF 1600 PSI................1

13 27801 VALVE,PROPORTIONAL
SOLENOID***..................................2
includes index numbers 17, 18 and 19
14 21444 COIL,12 VOLT (21299
MANIFOLD).....................................1
15 52943 NUT-SOLENOID VALVE (52885).....1
16 19995 VALVE,SOLENOID,2 WAY,12V........1
includes index numbers 14 and 15
17 45921 RETAINER-N.C.PROPOR.SOLENOID.2
18 45914 O-RING, DO1 VALVE......................2
19 21935 COIL, 12V, 19972/21623/29069......2
20 31100 VALVE,FLOW REGULATOR
0.6GPM...........................................1
21 27804 VALVE,DIFFERENTIAL
SENSING***....................................1
22 19470 VALVE,FLOW REGULATOR............1
23 32975 VALVE,FLOW REGULATOR,.1
GPM................................................1
24 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
-- 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
25 48880 CAP,DIAGNOSTIC NIPPLE.............1
26 31529 VALVE,RELIEF 2400 PSI................1
27 31102 VALVE,FLOW REGULATOR............1
28 65462 VALVE,COUNTERBALANCE
(65461)............................................2
29 65461 COUNTERBLNCE
SANDWICH(30283).........................1
includes index number 28

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April 2012 500 Turntable Components

503.1 Function Manifold

(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 79

 500 Turntable Components April 2012

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

80 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

Item Part No. Description Qty. Item Part No. Description Qty.

1 56843 SCREW,SHC,1/2-13 X 1.50, A574...4 22 30327P PLATE,ROTATION LOCK................1

2 73455 SCREW,HHC,5/8-11 X 2.25 GR8.....4 23 27728 PIN,1.00DIAX4.63LG,1HOLE..........1
3 Ref. Hydraulic Hoses & Fittings (refer 24 31281 ROTATION LOCK RETAINER PIN
to figure 508.1)................................4 ASY.................................................1
4 25225 COUPLER,ELECTRIC ROTARY.....1 25 6708 SCREW,HHC,3/8-16 X 2.25............1
-- 29419 BRUSH & HOLDER ASSY,25225 26 89885 SWING DRIVE
SWIV...............................................1 ASSEMBLY,S40/Z60........................1
-- 29733 HARNESS,WIRE,ROTARY/MANIFOLD.1 -- 22973 SEAL KIT,TORQUE HUB (S07)
-- 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1 use with 94920

-- 29735 MICROSWITCH,ELECTRIC -- 31493 PINION GEAR

ROTARY..........................................1 use with 94920

5 6019 SCREW,HHC,3/8-16 X 1.25 GRD -- 58916 SEAL,SHAFT

5.......................................................2 use with 94920

6 6021 WASHER,LOCK,.375......................4 -- 75677 SHAFT,OUTPUT,PINION,TURNTABLE

use with 89885
7 10587 SCREW,HHC,1/2-13 X .75..............1
-- 94920 TORQUE HUB-SWING***
8 6033 WASHER,LOCK,0.5".......................1 Does not include brake assembly,
9 13066 WASHER,FLAT,.5 HARDENED.......3 swing motor, or manifold, not part of
89800
10 27654P ELEC.SWIVEL LOCK
ANGLE,PAINT.................................1 27 73918 BRAKE,SWING,2800 IN/LB............1
not part of 89885
11 44369 HYDRAULIC SWIVEL,4
PORT,Z60........................................1 -- 19794 GASKET,BRAKE ASSY...................1
-- 29419 BRUSH & HOLDER ASSY,25225 -- 31499 LINING KIT,MICO............................1
SWIV...............................................1 -- 31500 BEARING KIT,MICO........................1
-- 29420 SEAL KIT,SWIVEL***......................1 -- 31501 SEAL KIT,MICO...............................1
-- 29733 HARNESS,WIRE,ROTARY/MANIFOLD.1 -- 31502 SPRING KIT,MICO..........................1
-- 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1 -- 62466 SEAL KIT,BRAKE,TURNTABLE
-- 29735 MICROSWITCH,ELECTRIC ROT.................................................1
ROTARY..........................................1 use with 75686
-- 37406 SEAL KIT,HYD SWIVEL (37403).....1 -- 75682 DISC KIT DRIVE TURNTABLE
Z-60*................................................1
-- 44613 SEAL KIT,SWIVEL (44369).............1
use with 75686
12 13918 SCREW,HHC,3/8-16 X
-- 75683 SPRING,DRIVE TURNTABLE.........1
1.75,GRD.8......................................2
use with 75686
13 5397 WASHER,FLAT,USS,5/16",Y...........6
-- 75686 BRAKE ASSEMBLY,TURNTABLE
14 45066 SCREW,SHC,5/8-11 X 2.25..........20 ROT
15 13064 WASHER,FLAT,.625 use with 89885
HARDENED..................................40 28 58958 MOTOR,SWING DRIVE (53147).....1
16 111648 BEARING,SERIES 3000.................1 -- 62081 SEAL KIT, 58958 SWING
17 30262-S WELDMENT,SWIVEL LOCK...........1 MOTOR...........................................1
18 4828 NUT,NYLOCK,3/8-16.......................2 -- 75684 MOTOR,TURNTABLE
ROTATION***...................................1
19 21175 SCREW,SHC,5/8-11 X 4,A574......20 part of 89885
20 49189-5438-S HOSE ASSEMBLY,1/4.....................1 -- 75685 SEAL KIT,MOTOR
21 49520 FITTING,070302-4..........................1 TURNTABLE***...............................1
use with 75684

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 500 Turntable Components April 2012

504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

(continued)

Item Part No. Description Qty.

29 31494 MANIFOLD ASSY,TURNTABLE

ROT.................................................1
-- 31082 VALVE,COUNTERBALANCE 2500
PSI*.................................................2
-- 31519 O-RING (2-114)...............................1
-- 37218 SCREW,HHC,5/16-18 X 3.00..........1
-- 40983 VALVE,COUNTERBALANCE,1500
PSI...................................................1
-- 45483 VALVE,SHUTTLE***........................1
-- 75119 SEAL KIT,CB VALVE MANIFOLD.....1
use with 89800
-- 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
part of 89885

82 Z-60/34 Part No. 30103

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504.1 Turntable Rotator and Hydraulic and Electrical Rotary Couplers

(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 83

 500 Turntable Components April 2012

505.1 Ground Controls - View 1

84 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

505.1 Ground Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................2 31 18665 LOCKNUT,ELECTRIC,1" NPT.........2

2 6638 WASHER,FLAT,USS,1/4"Y..............9 32 29734 HARNESS,WIRE,ROTARY/CNTRL.BOX.1
3 6889 NUT,LP NYLOCK,1/4-20.................6 33 12960 CABLE SQUEEZE CONN.,XTRA
4 30435 HOSE ASSY,OIL PRESS.GAUGE....1 LRG.................................................5

5 28112P BRACKET,ENGINE 34 14041 LOCKNUT,ELECTRIC,3/4"..............5

GAUGES,PAINTED.........................1 35 35934 WIRE CABLE 18G/19
6 29262 GAUGE, OIL,S60.............................1 CONDUCT***.....................72-inches

7 29269 SWITCH,WATER TEMP,S60...........1 36 35934 WIRE CABLE 18G/19

includes sensing probe CONDUCT***.................1032-inches

8 29270 VOLT METER,12VDC,S60..............1 37 30794 WIRE,12/3

SJEOW,BULK,BLK-WHT-G.1032-inches
9 81578 HORN,12VDC,SPADE
TERMINALS***................................1 38 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
10 28310 DIN RAIL,23.75"..............................1
11 25974 PLASTIC END STOP......................2
12 25836 TERMINAL
BLOCK(SINGLE),WAGO***..........50
13 24118 RELAY,DPDT,12VDC.......................3
14 24343 RELAY HOLD DOWN....................14
15 24119 RELAY SOCKET,DPDT,SCREW
TERM..............................................3
16 25563 RELAY,SPDT,12VDC.......................4
17 20813 SOCKET,RELAY..............................4
18 25807 DIODE BLOCK SUPPRESSION.....2
19 25808 CARRIER TERMINAL(5 PER
BLOCK)...........................................2
20 7339 SCREW,HHC,1/4-20 X .5................8
21 6356 WASHER,LOCK,.25........................6
22 29607 WIRING DUCT/COVER, 1 X 72 IN**
23 29607 WIRING DUCT/COVER, 1 X 72 IN**
24 110154 RELAY,TIME DELAY,1
SECOND***.....................................1
Deutz Diesel models
25 147421 KIT, RELAY, TIME DELAY 4 SEC.....2
includes installation instructions
26 28689 GASKET,GROUND CONTROL
BOX.................................................1
27 31084 CONTROL BOX
W/LID&DECAL,GRND.....................1
includes index number 26
28 8915 SCREW,HHC,1/4-20 X 1.25............2
29 27155 SOLENOID,12V
CONTINUOUS***............................1
30 20776 CABLE SQUEEZE CONN...............2

Part No. 30103 Z-60/34 85

 500 Turntable Components April 2012

506.1 Ground Controls - View 2 (to serial number 456)

86 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

506.1 Ground Controls - View 2 (to serial number 456)

Item Part No. Description Qty.

-- 27246 BOOT,TOGGLE SWITCH,SHORT*

-- 27287 RESISTOR,10 OHM,25 WATT
-- 54525 BRACKET-PANEL-WIRE MOUNTING
99
1 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................8
includes mounting fasteners
2 122512 KIT,KEYSWITCH SVC BB & SM
BOOM..............................................1
(ANSI, CSA and Australia models),
includes parts 66811, 66821,
66816and
122366KEYSWITCH,CONTACTS
LOCK
-- 122366 KEYSWITCH,CONTACTS LOCK.....1
-- 122606 KIT,KEYSWITCH SVC BB&SM
CE....................................................1
(CE models)
-- 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**...........................................1
-- 66816 CONTACT,N.O.***............................1
-- 66821 BASE,WITHOUT CONTACTS.........1
3 122514 KIT,ESTOP SVC BB&SM BOOM.....1
-- 146478 BOOT(BELLOWS),E-STOP,BLACK
-- 66812 E-STOP BUTTON
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
4 6090 SCREW,HHC,1/4-20 X .7................3
5 6356 WASHER,LOCK,.25........................3
6 6638 WASHER,FLAT,USS,1/4"Y..............3
7 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
8 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................2
includes mounting fasteners
9 147094 ASSY, CIRCUIT BREAKER 15A.....2
includes mounting fasteners
10 31084 CONTROL BOX
W/LID&DECAL,GRND.....................1
-- 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................2
11 5094 SCREW,RHM,10-32 X .5.................5
12 6178 NUT,NYLOCK,10-32........................5
13 19274 RELAY,SPDT,12V(AUTO)**.............5
14 23495 LED W/RESISTOR,12 VOLT...........2
includes mounting fasteners

Part No. 30103 Z-60/34 87

 500 Turntable Components April 2012

506.2 Ground Controls - View 2 (from serial number 457)

88 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

506.2 Ground Controls - View 2 (from serial number 457)

Item Part No. Description Qty. Item Part No. Description Qty.

1 53759-S GAUGE,WATER TEMP....................1 -- 128200 SWITCH TOGGLE ASSY SPDT 3P

includes mounting bracket and MOM................................................1
fasteners; Gasoline/LPG Models includes mounting fasteners; Diesel
-- 53760-S GAUGE,OIL TEMP..........................1 Models
includes mounting bracket fasteners; -- 45384 PLUG,NYLON .50 BLACK
Diesel Models DOMED...........................................1
2 53758-S GAUGE,OIL PRESSURE W/O Diesel Models
SENDER..........................................1 -- 56848 WASHER,LOCK,IND,LAMP
includes mounting bracket and RETAINER.......................................1
fasteners Ford Models
3 53761-S GAUGE,VOLTAGE...........................1 13 128202 SWITCH TOGGLE ASSY DPDT 3P
includes mounting bracket and MOM................................................3
fasteners 1
includes mounting fasteners
4 6090 SCREW,HHC,1/4-20 X .7................3
14 147094 ASSY, CIRCUIT BREAKER 15A.....2
5 6356 WASHER,LOCK,.25........................3 includes mounting fasteners
6 6638 WASHER,FLAT,USS,1/4"Y..............3 15 128205 SWITCH TOGGLE ASSY DPDT 2P
7 122514 KIT,ESTOP SVC BB&SM BOOM.....1 MNT.................................................1
includes mounting fasteners;
-- 146478 BOOT(BELLOWS),E-STOP,BLACK Gasoline/LPG Models
-- 66812 E-STOP BUTTON............................1 -- 45384 PLUG,NYLON .50 BLACK
-- 66818 CONTACT,NC..................................1 DOMED...........................................1
includes N.C. contacts Diesel Models
-- 66821 BASE,WITHOUT CONTACTS.........1 16 53820 BRACKET, PANEL WIRE
8 122512 KIT,KEYSWITCH SVC BB & SM MOUNTING.....................................2
BOOM..............................................1 17 21121 CABLE TIE,4" BLK,HEAT
(ANSI, CSA and Australia models), RESISTNT.......................................2
includes parts 66811, 66821, 18 27287 RESISTOR,10 OHM,25 WATT.........1
66816and
122366KEYSWITCH,CONTACTS 19 19274 RELAY,SPDT,12V(AUTO)**.............1
LOCK 20 54365 SCREW,PHIL,PHM,10-32 X
-- 122366 KEYSWITCH,CONTACTS LOCK.....1 .5,SSTL............................................1
-- 122606 KIT,KEYSWITCH SVC BB&SM 21 6178 NUT,NYLOCK,10-32........................1
CE....................................................1 22 128201 SWITCH TOGGLE ASSY DPDT 2P
(CE models) MOM................................................1
-- 66811 KEYSWITCH,3POS.MNTND.DR includes mounting fasteners
WKEY**...........................................1 Footnotes
-- 66816 CONTACT,N.O.***............................1 1: Quantity listed may not reflect specific model
-- 66821 BASE,WITHOUT CONTACTS.........1 configuration requirements.
9 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
10 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................6
includes mounting fasteners
11 27246 BOOT,TOGGLE
SWITCH,SHORT*..........................11
1

12 56298 LIGHT,INDICATOR,RED,14V***......1
Gasoline/LPG Models

Part No. 30103 Z-60/34 89

 500 Turntable Components April 2012

507.1 Turntable Covers

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April 2012 500 Turntable Components

507.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 31255 COVER ASSY,TANK 28 31503 COVER ASSY,GROUND

SIDE,T.TABLE.................................1 CONTROL.......................................1
includes index numbers 11, 12, 28 includes index number 29
through 30 29 30468 LATCH,SLIDE, FLUSH MOUNT
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD STYLE.............................................1
5.......................................................8 -- 49534 DOOR LATCH,BASE CONTROL BOX
3 5397 WASHER,FLAT,USS,5/16",Y...........8 30 53189 RIVET,ALUM,ALUM,P,.25X.375......7
4 4828 NUT,NYLOCK,3/8-16.....................16
5 30378P-S PLATE,REINFORCEMENT,PAINTED.2
6 6888 SCREW,HHC,1/4-20 X 1...............16
7 6638 WASHER,FLAT,USS,1/4"Y............16
8 12906 WASHER,FENDER,.25 X 1.25
X.062.............................................12
9 6091 NUT,NYLOCK,1/4-20.....................34
10 31246 COVER ASSY, ENGINE, DEUTZ.....1
includes index numbers 11 and 12
11 28125 LATCH,FLUSH CUP***....................2
-- 28471 PLATE,SWING COVER LATCH......4
-- 29314 KEY,LATCH, 1 PAIR (28125)...........2
12 75073 HINGE,.375X.120THK.,SLOTTED...4
13 53707 HINGE SPACER..............................4
14 30375-S WLDMNT.,CVR. REINFORCEMENT
RH...................................................1
15 30391 GAS STRUT,200 LBS.FORCE........2
-- 27377 RETAINER,GAS SPRING***...........2
16 27114 BALL STUD,1/2"
BALL,3/8-16X1.2.............................4
17 6002 NUT,LP NYLOCK,5/16-18...............8
18 30277P COVER LATCH
ANGLE,PAINTED............................2
19 89625 WELDMENT,BULKHEAD,RT
SIDE................................................1
-- 30398-S TAP BLOCK,PLATE HINGE............6
20 6145 SCREW,HHC,1/4-20 X 1.5............18
21 31478 HOSE ASSY,54"..............................1
22 6021 WASHER,LOCK,.375....................14
23 29868 SPRING CLIP,3/8-16.....................12
24 30430 BULKHEAD,FEMALE X 4................1
-- 28646 ZERK,GREASE,1/8 NPT.................1
25 34619 BUMPER,RUBBER***.....................6
26 82629 DECAL,LABEL,WHEEL LOAD
S-45.................................................1
27 30376-S COVER REINFORCEMENT LH......1

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 500 Turntable Components April 2012

508.1 Hydraulic Hoses and Fittings

92 Z-60/34 Part No. 30103

April 2012 500 Turntable Components

508.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty. Item Part No. Description Qty.

1 30342 ELBOW,140238-16-16.....................1 26 31466 HOSE ASSY,27"..............................1

2 30343 NIPPLE,HEX,140137-16.................1 4

3 27202 ELBOW,070202-12-16.....................1 27 45366 TEE,RUN,070432-6-6......................1

4 20326 TEE,RUN,070432-12.......................1 28 45411 ELBOW,070320-6-6.........................1
5 20022 ELBOW,070221-12-12.....................1 29 28448 ELBOW,070220-6-8.........................1
6 45359 HOSE 30 13120 ELBOW,070220-6-6.........................3
END,BARBED,SWIVEL,-12-12........1
31 31475 HOSE ASSY,68.5"...........................1
7 45170 HOSE 5
END,BARBED,SWIVEL,-12-12........4
8 20925 ELBOW,070220-12-12.....................1 32 27164 CONNECTOR,070120-12-16..........1

9 22665 CONNECTOR,070120-8-10............2 33 18687 CONNECTOR,070120-6-8..............3

10 20709 CONNECTOR,070120-16-16..........5 34 31464 HOSE ASSY,55"..............................2

6
11 31491 HOSE ASSY,50"..............................2
1 35 45412 CONNECTOR,070120-6-6............10

12 25951 ELBOW,070220-8-12.......................2 36 31968 KIT,HOSE,FUNCTION

MANIFOLD......................................1
13 10355 CONNECTOR,070102-6-6..............1
37 30392 ADAPTER,6402-6-6........................1
14 45161 STRAINER ASSEMBLY,1.5" NPT.....2
38 45705 TEE,BRANCH,070429-6-6..............1
15 30347 VALVE,BALL,1" MPT X FPT............2
39 31490 HOSE ASSY,73"..............................1
16 30344 CONNECTOR,070102-16-16..........2 6
17 21250 HOSE
END,BARBED,SWIVEL,-16-16........4 40 31465 HOSE ASSY,14"..............................1
6
18 28011 HOSE,48",1"SAE 100R4.................1
2 41 31467 HOSE ASSY,12"..............................1
Gasoline/ LPG models
6
-- 65866 FUEL KIT, DEUTZ DIESEL.............1
2 42 31479 HOSE ASSY,22"..............................1
Deutz Diesel models
6
19 31489 HOSE,38"........................................1
2 43 31474 HOSE ASSY,46"..............................3
Gasoline/ LPG models
6
-- 65866 FUEL KIT, DEUTZ DIESEL.............1
2 44 13756 CONNECTOR,070120-4-6..............1
Deutz Diesel models
20 30204 TUBE ASSY., PUMP SUCTION......2 45 31477 HOSE ASSY,16"..............................1
Gasoline/ LPG models 7
-- 20922 ELBOW,070320-16-16.....................1 46 13921 ELBOW,070220-4-4.........................1
Deutz Diesel models
47 13755 CONNECTOR,070120-4-4..............1
-- 30488 ELBOW,070321-16-16.....................1
Deutz Diesel models 48 31476 HOSE,70"........................................1
8
21 20710 CONNECTOR,070120-16-12..........1
22 27767 ELBOW,070220-8-10.......................1 49 31471 HOSE,15"........................................1
8
23 30205 TUBE ASSY., PUMP PRESSURE....1
24 30206 TUBE ASSY., PUMP PRESSURE....1 50 31467 HOSE ASSY,12"..............................1
8
25 31474 HOSE ASSY,46"..............................1
3 51 45357 ELBOW,070220-8-8***....................1

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 500 Turntable Components April 2012

508.1 Hydraulic Hoses and Fittings

(continued)

Item Part No. Description Qty.

52 45412 CONNECTOR,070120-6-6..............6
53 30358 TEE,BRANCH,070429-12-12..........1
54 30357 ADAPTER,O-RING,G6410-8-12......1
Footnotes
1: Hose End - Female JIC Swivel, 8-8 (Synflex
3903-08548), Hose End - 90o Female JIC
Swivel, 8-8 (Synflex 3903-08648) and Hose -
1/2" Thermoplastic High Pressure (Synflex
3800-08)
2: Hose - 1.0" Suction (Weatherhead H03916)
3: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
3/8" Thermoplastic Medium Pressure (Synflex
3130-06)
4: Hose End - Female JIC Swivel, 6-6 (Synflex
3903-06546), Hose End - Female JIC Swivel,
6-6 (Synflex 3903-06546) and Hose - 3/8"
Thermoplastic Medium Pressure (Synflex
3130-06)
5: Hose End - 90o Female JIC Swivel, 12-12
(Weatherhead 12U-672) and Hose - 3-4"
Suction (Weatherhead H03912)
6: Hose End - Female JIC Swivel, 16-16
(Weatherhead 43016E-616), Hose End - 90o
Female JIC Swivel, 16-16 (Weatherhead
43016E-676) and Hose - 1.0" 4 Spiral High
Pressure (Weatherhead H43016)
7: Hose End - Female JIC Swivel,4 (Synflex
3903-04544), Hose End - 90o Female JIC
Swivel, 4 JIC (Synflex 3903-04644) and Hose
- 1/4" Thermoplastic Medium Pressure (Synflex
3130-04)
8: Hose - 3/4" Push On (Weatherhead H20112)

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April 2012 500 Turntable Components

508.1 Hydraulic Hoses and Fittings

(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 95

 600 Boom Components April 2012

601.1 Secondary Boom - View 1

96 Z-60/34 Part No. 30103

April 2012 600 Boom Components

601.1 Secondary Boom - View 1

Item Part No. Description Qty.

1 5387 SCREW,HHC,3/8-16 X 4.................2

2 4828 NUT,NYLOCK,3/8-16.......................2
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
4 30050-S LOWER TENSION MEMBER
WELDMENT....................................1
5 7713 NUT,LP NYLOCK,3/8-16.................2
6 12981 SCREW,HHC,3/8-16 X 4.5..............2
7 63208 CYLINDER,2NDARY BOOM
ELEVATE.........................................1
-- 31079 SEAL KIT,HYDRAULIC
CYLINDER......................................1
-- 31310 BEARING,GARLOCK,28DU24........1
-- 63348 SEAL KIT CYL.Z60(63208).............1
-- 73806 VALVE,CNTERBALANCE-SUN@3000.1
8 31306 CONNECTING LINK ASSY.............1
includes index number 9
9 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
10 6326 SCREW,HHC,3/8-16 X 3.................1
11 5397 WASHER,FLAT,USS,5/16",Y...........1
12 45226 ROD END,.375 X 3.69.....................1
13 30202 PIN,1.25DIAX14.12LG,1HOLE........1
14 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
15 6033 WASHER,LOCK,0.5".......................2
16 30418 ROD END,0.5 X 3.75***...................2
17 30201 PIN,2.25DIAX24.63LG,1HOLE........2
18 31305 LOWER SECONDARY BOOM
ASSY...............................................1
includes index number 23 and 29
19 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................6
20 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
21 30199 PIN,1.75DIAX4.50LG,THREADED...2
22 102775P COVER,CABLE,ENGINE
SIDE,RH,PTD..................................1
23 30341P-S COVER,CABLE,ENGINE
SIDE,RH(ENG.................................1
24 6091 NUT,NYLOCK,1/4-20.....................10
25 6638 WASHER,FLAT,USS,1/4"Y............10

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602.1 Secondary Boom - View 2

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602.1 Secondary Boom - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 45226 ROD END,.375 X 3.69.....................4 -- 31310 BEARING,GARLOCK,28DU24........1

2 30418 ROD END,0.5 X 3.75***...................5 -- 63348 SEAL KIT CYL.Z60(63208).............1
3 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....5 -- 73806 VALVE,CNTERBALANCE-SUN@3000.1
4 6033 WASHER,LOCK,0.5".......................5 28 30180-S WELDMENT, CYLINDER
5 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING MOUNTING.....................................1
ARM.................................................1 29 31307 UPPER LEVELING LINK ASSY......2
Oscillating Models includes index number 7
-- 106433 LS SPRING WAND (ZCY91)...........1 30 30339P-S COVER,CABLE,UPR TNSN
-- 19491 CONTACTOR,LIMIT SWITCH.........1 ARM,PTD........................................2

6 22541 SCREW,RHM,10-32 X 1.5...............2 31 6091 NUT,NYLOCK,1/4-20.......................6

7 6607 WASHER,LOCK,#10 PLTD.............2 32 6638 WASHER,FLAT,USS,1/4"Y..............8

8 119620 BEARING,1.75IDX2.00ODX1.50L..12 33 30052P UPPER PIVOT

WELDMENT,PAINTED....................1
9 111373 Z60 UPPER SECONDARY BOOM
ASSY...............................................1
includes index number 7 and 21
10 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................2
11 6024 NUT,NYLOCK,5/8-11.......................4
12 30050-S LOWER TENSION MEMBER
WELDMENT....................................1
13 Ref Primary Boom Rest (refer to
Figure 604.1)...................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
15 13064 WASHER,FLAT,.625 HARDENED....2
16 5387 SCREW,HHC,3/8-16 X 4.................4
17 4828 NUT,NYLOCK,3/8-16.......................5
18 30198 PIN,2.25DIAX31.75LG,2HOLE........2
19 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
20 45226 ROD END,.375 X 3.69.....................1
21 30202 PIN,1.25DIAX14.12LG,1HOLE........6
22 18722 BEARING,2.25ID X 2.5OD X
1.5L*................................................4
23 31309 LOWER MIDPIVOT ASSY,Z60........1
includes 2 of index number 21
24 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
25 31306 CONNECTING LINK ASSY.............1
includes index number 23
26 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
27 63208 CYLINDER,2NDARY BOOM
ELEVATE.........................................1
-- 31079 SEAL KIT,HYDRAULIC
CYLINDER......................................1

Part No. 30103 Z-60/34 99

 600 Boom Components April 2012

603.1 Upper Mid-pivot

100 Z-60/34 Part No. 30103

April 2012 600 Boom Components

603.1 Upper Mid-pivot

Item Part No. Description Qty.

1 119620 BEARING,1.75IDX2.00ODX1.50L....2
2 12906 WASHER,FENDER,.25 X 1.25
X.062...............................................1
3 7339 SCREW,HHC,1/4-20 X .5................1
4 6356 WASHER,LOCK,.25........................1
5 30192 PIN,MASTER CYLINDER...............1
6 Ref. PRIMARY BOOM TUBE ASSY
(refer to 605.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,0.5 X 3.75***...................3
9 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
10 6033 WASHER,LOCK,0.5".......................3
11 31310 BEARING,GARLOCK,28DU24........4
12 63207 CYLINDER, LIFT.............................1
includes index number 11
-- 31080 SEAL KIT,HYDRAULIC
CYLINDER......................................1
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**.1
-- 63347 SEAL KIT CYL.Z60(63207).............1
13 30195 PIN,1.75DIAX18.13LG,1HOLE........1
14 30196 PIN,1.25DIAX11.50LG,1HOLE........1
15 45226 ROD END,.375 X 3.69.....................1
16 8516 SCREW,HHC,3/8-16 X 1.50............1
17 4828 NUT,NYLOCK,3/8-16.......................1
18 30191 PIN,1.75DIAX13.50LG,1HOLE........1
19 30052P-S UPPER PIVOT
WELDMENT,PAINTED....................1
20 65463 BEARING,GARLOCK 20DU12........4
-- 25683 BEARING,POLYGON,20DU12........4
21 63211 CYLINDER, MASTER.....................1
includes index number 20
-- 63351 SEAL KIT CYL.Z60(63211).............1

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604.1 Upper Mid-pivot and Primary Boom Rests

102 Z-60/34 Part No. 30103

April 2012 600 Boom Components

604.1 Upper Mid-pivot and Primary Boom Rests

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7................8

2 6356 WASHER,LOCK,.25......................12
3 45209 WEAR PAD,4X2X.5 W/INSERT***....6
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....2
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
6 13064 WASHER,FLAT,.625 HARDENED....2
7 6024 NUT,NYLOCK,5/8-11.......................2
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1.................2
10 6021 WASHER,LOCK,.375......................2
11 8357 SCREW,HHC,1/2-13 X 3.5..............3
12 6095 WASHER,FLAT,USS,1/2",Y.............3
13 6086 NUT,LP NYLOCK,1/2-13.................3
14 30424 REST PAD,LOWER ARM................1

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605.1 Primary and Extension Booms

104 Z-60/34 Part No. 30103

April 2012 600 Boom Components

605.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 102986 PRI BOOM TUBE ASSY W/WORD -- 74872 VALVE,COUNTERBALANCE 3000

DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 111177 (retract)
DECAL -- 75849 VALVE,COUNTERBALANCE
2 6175 SCREW,HHC,3/8-16 X 1...............24 2500PSI...........................................1
use with cylinder 89060 (extend)
3 6021 WASHER,LOCK,.375....................32
-- 31082 VALVE,COUNTERBALANCE 2500
4 29080 SHIM,WEAR PAD,5X 1.5 16GA.....10 PSI*.................................................1
1 use with cylinders 89060 (retract) and
29267
5 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....6
-- 89296 SEAL KIT,CYLINDER (89060).........1
6 30138 WEAR PAD,5 X 1.5 X .625 use with cylinders 89060 and 111177
W/NUTS........................................10
-- 29183 SEAL KIT,25212,25217,25372,S60
7 30139 WEAR PAD,6.5 X 5 X.625 use with cylinder 29267
W/INSER.........................................2
27 19440 PIN,CLEVIS,1 X 2.5 LG.
8 30472 SHIM,PRIMARY BOOM,.064
THK.................................................3 28 5361 PIN,COTTER,.125 X 1.5
1 Footnotes
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD
1: Quantity listed for this item is approximate.
5.......................................................4 Actual quantity may vary to ensure proper fit.
10 6091 NUT,NYLOCK,1/4-20.......................4
11 6638 WASHER,FLAT,USS,1/4"Y..............4
12 8179 SCREW,HHC,1/4-20 X 2.25............4
13 30255 WASHER,SHIM,1.27 X 2.13 X
.062................................................10
14 30116 CYLINDER MOUNT BAR................1
15 45303 NUT,NYLOCK,1.125-12...................1
16 30272 PAD,EXTENSION CYLINDER.........1
17 30021P EXTENSION TUBE END
CAP,PAINTED..................................1
18 6888 SCREW,HHC,1/4-20 X 1.................4
19 6356 WASHER,LOCK,.25........................4
20 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
21 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1
22 30186 PIN,1.25DIAX6.67LG,2RING..........2
23 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................4
24 30137 WEAR PAD,5 X 1.5 X .50................2
25 8255 SCREW,HHC,3/8-16 X .75..............4
26 111177 CYL,EXT,2.5 X 112.25,Z60.............1
replaces older cylinders 29267 and
89060
26A 36648 VALVE,COUNTERBALANCE 2500
PSI
use with cylinder 111177 (extend)

Part No. 30103 Z-60/34 105

 600 Boom Components April 2012

606.1 Cable Track

106 Z-60/34 Part No. 30103

April 2012 600 Boom Components

606.1 Cable Track

Item Part No. Description Qty.

1 22541 SCREW,RHM,10-32 X 1.5...............2

2 6178 NUT,NYLOCK,10-32........................2
3 88356-146R5 SWITCH,LIMIT,W/ROLLER
HEAD***..........................................1
-- 19491 CONTACTOR,LIMIT SWITCH
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625............9
6 6356 WASHER,LOCK,.25........................2
7 6638 WASHER,FLAT,USS,1/4"Y............11
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13.......................1
11 6095 WASHER,FLAT,USS,1/2",Y.............1
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 5397 WASHER,FLAT,USS,5/16",Y.........10
14 7713 NUT,LP NYLOCK,3/8-16.................4
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20.......................4
17 31492 CABLE TRACK CHANNEL ASSY....1
18 88356-127J5 SWITCH,LIMIT,W/6.25"SPRING
ARM.................................................1
-- 106433 LS SPRING WAND (ZCY91)...........1
-- 19491 CONTACTOR,LIMIT SWITCH.........1
19 30469 SCREW,FHM,10-32 X 1.5...............2
20 30390-S COVER,CABLE TRACK
TRAY,DRILLED................................1
21 6889 NUT,LP NYLOCK,1/4-20.................5
22 8255 SCREW,HHC,3/8-16 X .75..............2
23 6021 WASHER,LOCK,.375......................2
24 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 29480 TRACK REPAIR,7 LINK (25706).....1
-- 58920 BRACKET
SET,NYLATRAC,KS6-5.4**..............1
25 30315 TRACK TUBE WELDMENT.............1
26 6888 SCREW,HHC,1/4-20 X 1.................2

Part No. 30103 Z-60/34 107

 600 Boom Components April 2012

607.1 Jib Boom and Platform Rotator

108 Z-60/34 Part No. 30103

April 2012 600 Boom Components

607.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 31086 EXTENSION BOOM TUBE -- 65842 SEAL KIT,UNIVERSAL,9K

ASSY,Z60........................................1 ROTATOR*.......................................1
2 45226 ROD END,.375 X 3.69.....................9 use with rotator part number 35612

3 8516 SCREW,HHC,3/8-16 X 1.50............6 -- 75395 BEARING KIT,PLAT

ROTATOR,SUPER...........................1
4 4828 NUT,NYLOCK,3/8-16.....................10 use with rotator part number 63509
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 -- 77876 ROTATOR ASSEMBLY KIT Z60.......1
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 includes item 16 and rotator 94399,
previous rotators 31096, 35612 and
7 53258 COMPRESSION MEMBER
63509 are no longer available, order
WELD,MACH...................................2
kit 77876 for first time replacement
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2
18 6145 SCREW,HHC,1/4-20 X 1.5..............3
9 13918 SCREW,HHC,3/8-16 X
19 6638 WASHER,FLAT,USS,1/4"Y..............6
1.75,GRD.8......................................2
20 35611 MANIFOLD,DUAL
10 31094 JIB BOOM ASSEMBLY...................1
COUNTERBALANCE......................1
includes index number 11
-- 37090 VALVE,COUNTERBALANCE
11 30219 BEARING,FL,1.25ID X 1.41OD X
2000PSI...........................................1
1.......................................................4
21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
12 30220 BEARING,1.25ID X 1.5OD X
0.69L................................................4 22 65463 BEARING,GARLOCK 20DU12........8
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 23 226537 CYLINDER,SLAVE..........................1
5.......................................................1 replaces previous cylinder 63212 (no
longer available), includes item 22
14 31095 PLATFORM LEVELING
ASSEMBLY......................................1 -- 29083 VALVE,COUNTERBALANCE,2500
includes 2 each of index number 12 PSI*
use with cylinder 63212
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1 -- 63352 SEAL KIT CYL.Z60(63212)
use with cylinder 63212 or 226537
16 30370 BEARING,1.25IDX1.5ODX1.00L.....2
use with rotator part number 63509 or -- 74872 VALVE,COUNTERBALANCE 3000
94399 PSI*
use with cylinder 226537
-- 65799 BUSHING,FLANGE,ROTATOR 1"
use with rotator part number 31096 24 5397 WASHER,FLAT,USS,5/16",Y...........1
and 35612 25 21604 SCREW,HHC,3/8-16 X 3.25............2
17 94399 ROTATOR ASSMBLY.......................1 26 29066 VALVE,SOLENOID,10V,2POS
includes item 16, previous rotator 3WAY**............................................2
63509 is no longer available, order
rotator 94399 for replacement -- 62262 VALVE,SOLENOID N/O (LONG).....2

-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K** -- 62267 VALVE,SOLENOID N/C (SHORT)....2

use with rotator part number 63509 -- 75847 VALVE - SOLENOID, 2 POS 2
-- 106422 KIT,SEAL& WAY.................................................2
BEARING,ARC,ROT.9K**................1 -- 75848 VALVE - SOLENOID 2 POS 2
use with rotator part number 35612 WAY.................................................2
-- 31498 BEARING KIT,ROTATOR,9K***.......1 27 27814 COIL,SOLENOID,10V.....................2
use with rotator part number 31096 -- 62273 COIL,GREEN W/ 2 PIN
and 35612 CONNECTOR*................................2
-- 62417 SEAL KIT,PLAT ROTATE***.............1 28 45912 NUT,SOLENOID,2POS 3WAY.........2
use with rotator part number 63509
-- 52943 NUT-SOLENOID VALVE (52885).....2

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 600 Boom Components April 2012

607.1 Jib Boom and Platform Rotator

(continued)

Item Part No. Description Qty.

29 75700 MANIFOLD,MACHINED,JIB &

ROTATE...........................................1
-- 75849 VALVE,COUNTERBALANCE
2500PSI...........................................1
30 63214 CYLINDER,JIB,Z60.........................1
includes 4 each index number 22
-- 29083 VALVE,COUNTERBALANCE,2500
PSI*.................................................1
for 30047 cylinder
-- 31078 SEAL KIT,HYDRAULIC
CYLINDER***..................................1
for 30047 cylinder
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**.1
for 63214 cylinder
-- 63354 SEAL KIT CYL.Z60(63214).............1
for 63214 cylinder
31 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................8
1

32 6091 NUT,NYLOCK,1/4-20.......................3
33 30411-S COVER,CABLE,JIB PAINTED.........1
34 18666 CLAMP,1.00,#16 X 1/4,RUB
CUSH..............................................2
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

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607.1 Jib Boom and Platform Rotator

(continued)

This Page Intentionally Left Blank

Part No. 30103 Z-60/34 111

 600 Boom Components April 2012

608.1 Hydraulic Hoses and Fittings

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April 2012 600 Boom Components

608.1 Hydraulic Hoses and Fittings

Item Part No. Description Qty. Item Part No. Description Qty.

1 31473 HOSE ASSY,13"..............................2 Footnotes

1 1: Hose End - Female JIC Swivel, 4 (Synflex
2 37868 FITTING-4 W/.030 ORIFICE..........13 3903-04544), Hose End - Female JIC Swivel,
-- 13756 CONNECTOR,070120-4-6............13 4 (Synflex 3903-04544) and Hose - 1/4"
3 37868 FITTING-4 W/.030 ORIFICE............2 Thermoplastic Medium Pressure (Synflex
-- 13756 CONNECTOR,070120-4-6..............2
3130-04)
4 31470 HOSE ASSY,53"..............................2
2: Hose End - Female JIC Swivel, 4 (Synflex
1 3903-04544), Hose End - Female Swivel, 6-4
JIC (Synflex 3903-06544) and Hose - 1/4"
5 13921 ELBOW,070220-4-4.........................2
Thermoplastic Medium Pressure (Synflex
6 31488 HOSE ASSY,447"............................2
2 3130-04)
3: Hose End - Male JIC, 4-4 (Synflex
7 31487 HOSE ASSY,540"............................2 3903-04504), Hose End - 90o Female JIC
2
Swivel, 6-4 (Synflex 3903-06644) and Hose -
8 28890 NIPPLE,DIAGNOSTIC,#6 PORT.....2 1/4" Thermoplastic Medium Pressure (Synflex
-- 20224 DIAGNOSTIC FEMALE 3130-04)
Q-DSCNT........................................2
4: Hose End - Female JIC Swivel, 4 (Synflex
-- 48880 CAP,DIAGNOSTIC NIPPLE.............2
3903-04544), Hose End - 90o Female JIC
9 45412 CONNECTOR,070120-6-6............12
Swivel, 6-4 (Synflex 3903-06644) and Hose -
10 31486 HOSE ASSY,422"............................2 1/4" Thermoplastic Medium Pressure (Synflex
3
3130-04)
11 31485 HOSE ASSY,409"............................2 5: Hose End - Female JIC Swivel, 6-6 (Synflex
4
3903-06546), Hose End - 90o Female JIC
12 31481 HOSE ASSY,435"............................2 Swivel, 6-6 (Synflex 3903-06646) and Hose -
5 3/8" Thermoplastic Medium Pressure (Synflex
13 31482 HOSE ASSY,408"............................2 3130-06)
6 6: Hose End - Female Swivel, 6-4 JIC (Synflex
14 31484 HOSE ASSY,219"............................1
3903-06544), Hose End - 90o Female JIC
7 Swivel, 6-4 (Synflex 3903-06644) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
15 31483 HOSE ASSY,236"............................1
7 3130-04)
7: Hose End - Female JIC Swivel, 6-6 (Synflex
16 45412 CONNECTOR,070120-6-6..............6
3903-06546), Hose End - 90o Female JIC
Swivel, 6-6 (Synflex 3903-06646) and Hose -
1/4" Thermoplastic Medium Pressure (Synflex
3130-04)

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701.1 Platform Installation - View 1

114 Z-60/34 Part No. 30103

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701.1 Platform Installation - View 1

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7..............23

-- 6090 SCREW,HHC,1/4-20 X .7..............25
2 6356 WASHER,LOCK,.25......................17
-- 6356 WASHER,LOCK,.25......................19
3 6638 WASHER,FLAT,USS,1/4"Y............26
-- 6638 WASHER,FLAT,USS,1/4"Y............28
4 56912 SPRING CLIP,1/4-20,MAGNI
565.................................................17
-- 56912 SPRING CLIP,1/4-20,MAGNI
565.................................................19
5 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
7 6097 WASHER,FLAT,USS,3/8",Y.............8
8 4828 NUT,NYLOCK,3/8-16.......................4
9 75516-S DECAL PLATE ASSEMBLY.............1
10 6090 SCREW,HHC,1/4-20 X .7................4
11 50144-S PLATFORM SUPPORT
WELDMENT***................................4
12 57201 WASHER,FLAT, 313,
HARDENED..................................12
13 6550 U-BOLT,3/8-16X 1.5 X2.5 X1.25......2
14 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
15 73928 SCREW,HHC,1-8 X 11,GRD 5***.....1
16 122079 WASHER,FLAT,1.000,HARDENED..1
17 29764 NUT,NYLOCK,1-8............................1
18 75675-S PLATFORM ASSEMBLY Z-60
6FT..................................................1
-- 75676-S PLATFORM ASSEMBLY Z-60
6FT***..............................................1
-- 75679-S PLATFORM ASSEMBLY 8FT
Z-60.................................................1
-- 75680-S PLATFORM ASSEMBLY 8FT
Z-60.................................................1
19 73478P FLOORING, 8'FT PLATFORM.........1
-- 60954-S FLOORING,6 FT
PLATFORM,SERVIC.......................1
-- 73478P FLOORING, 8'FT PLATFORM.........1
20 54274 SCREW,STEP BOLT,1/4-20 X .75....3

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702.1 Platform Installation - View 2

116 Z-60/34 Part No. 30103

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702.1 Platform Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .7................9 -- 45202 PIN,ROLL,.094 X .875.....................1

2 6638 WASHER,FLAT,USS,1/4"Y..............9 18 31256 FOOTSWITCH WIRE ASSY,Z60.....1
3 6091 NUT,NYLOCK,1/4-20.......................9 -- 45313 PLUG,W/LATCH,4
4 27528 FOOT SWITCH GUARD POLE,ANDERSON..........................1
W/DECALZ45..................................1 19 56244 HOSE ASSY,T2 TO JIB
5 13482 FOOT SWITCH***...........................1 JUNCTION......................................2
includes mounting fasteners
6 102992 SLIDING MIDRAIL KIT,PTD............1
includes index 2 and 3
-- 12443 MIDRAIL GUIDE ( HOOK )..............1
-- 139451 TUBE,SLIDING
MIDRAIL,PAINTED..........................1
-- 20973 WIRE LOOM,3/8 POLY SLIT...........1
-- 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................1
-- 6888 SCREW,HHC,1/4-20 X 1.................1
7 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
-- 54817P-S TOEBOARD,PLTFM ENTRY
EUR,PNTD*.....................................1
8 6356 WASHER,LOCK,.25........................4
9 73575 SPRING CLIP,10-24,ZINC...............4
10 24514 BOX,INSTRUCTION STORAGE.....1
11 49219 SLEEVE,NYLON,2.19 ID,BULK
12 28443 CABLE TIE,11.5" BLACK................3
13 7713 NUT,LP NYLOCK,3/8-16.................4
14 5397 WASHER,FLAT,USS,5/16",Y...........4
15 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
16 Ref. Platform Controls (refer to figures
703.1 and 704.1).............................8
17 29431 CONNECTOR
ASSEMBLY,FOOTSWITCH.............1
-- 22431 TERMINAL,ANDERSON,30A 12-16
GA...................................................1
-- 22432 ANDERSON HOUSING,15-45 AMP
BLK..................................................1
-- 22433 ANDERSON
HOUSING,15-45,AMP,WHT............1
-- 22434 ANDERSON HOUSING,15-45 AMP
RED.................................................1
-- 45139 RECEPT.,SNAP-IN,4 POLE
ANDERSN.......................................1
-- 45201 SPACER,LONG ANDERSON..........1

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703.1 Platform Controls - View 1

118 Z-60/34 Part No. 30103

April 2012 700 Platform Components

703.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 25838 MOUNTING ADAPTOR...................6 24 49820 SCREW,PHILLIPS,PHM,6-32 X .5...2

2 25834 QUICK DISCONNECT MALE..........2 25 12344 NUT,NYLOCK,6-32..........................2
3 28308 QUICK DISCONNECT,FEMALE**....2
4 6599 WIRE CABLE,14/3
SO,BULK........................1032-inches
5 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4
-- 6935 LOCKNUT,ELEC,1/2"......................4
6 8843 COVER,KNOCK OUT HOLE,4 PER
BAG.................................................4
7 10775 T-BOX,2.75 X 4.5 X 2.0....................1
8 6599 WIRE CABLE,14/3
SO,BULK........................1032-inches
-- T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
9 27115 GASKET,UPPER CONTROL
BOX.................................................1
10 31259 PLAT.CNTRL.BOX
W/DECALS,Z60...............................1
includes index number 9
11 12348 SCREW,RHM,6-32 X .75.................2
12 45437 COVER,GFCI,WEATHERPROOF....1
includes mounting fasteners
13 6935 LOCKNUT,ELEC,1/2"......................4
14 6562 WIRE CABLE,16/4
SJO,BULK..........................97-inches
15 31256 FOOTSWITCH WIRE ASSY,Z60.....1
16 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
17 12960 CABLE SQUEEZE CONN.,XTRA
LRG.................................................3
18 14041 LOCKNUT,ELECTRIC,3/4"..............3
19 30794 WIRE,12/3
SJEOW,BULK,BLK-WHT-G.1032-inches
20 35934 WIRE CABLE 18G/19
CONDUCT***.................1032-inches
21 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
22 22052 LIMITER PC BOARD,
HORSEPOWER..............................1
includes mounting fasteners
23 25839 DIN RAIL,19.75"..............................1

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704.1 Platform Controls - View 2

120 Z-60/34 Part No. 30103

April 2012 700 Platform Components

704.1 Platform Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 19 15243 PLUG,NYLON .875 BLACK

-- 27246 BOOT,TOGGLE SWITCH,SHORT* DOMED...........................................1

1 Ref., JOYSTICK 20 122514 KIT,ESTOP SVC BB&SM BOOM.....1

CONTROLLER,12V.........................2 -- 146478 BOOT(BELLOWS),E-STOP,BLACK
refer to 707.1 -- 66812 E-STOP BUTTON............................1
2 31259 PLAT.CNTRL.BOX -- 66818 CONTACT,NC..................................1
W/DECALS,Z60...............................1
-- 66821 BASE,WITHOUT CONTACTS.........1
3 122513 KIT,HORN SVC BB&SM BOOM......1
21 Ref., JOYSTICK
-- 66813 BUTTON,PUSH,BLACK CONTROLLER,12V.........................1
W/SEAL***.......................................1 refer to 705.1
-- 66815 BASE, W/1 N.O. CONTACTS***......1 22 Ref., JOYSTICK CONTROLLER,12V
4 128201 SWITCH TOGGLE ASSY DPDT 2P refer to 706.1
MOM................................................1
includes mounting fasteners
5 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................3
includes mounting fasteners
6 22777 LIGHTBULB,T 1.75,14V(10PACK)...3
7 22776 SOCKET,IND.LITE,W/RED LENS....3
8 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................2
includes mounting fasteners
9 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................2
includes mounting fasteners
10 128206 SWITCH TOGGLE ASSY DPDT 3P
MNT.................................................1
includes mounting fasteners
11 45384 PLUG,NYLON .50 BLACK
DOMED...........................................1
Gasoline/LPG models
-- 45384 PLUG,NYLON .50 BLACK
DOMED...........................................2
Deutz Diesel models
12 6090 SCREW,HHC,1/4-20 X .7................2
13 6356 WASHER,LOCK,.25........................2
14 6638 WASHER,FLAT,USS,1/4"Y..............4
15 54525 BRACKET-PANEL-WIRE MOUNTING
99.....................................................3
-- 27116 RESISTOR,100 OHM,25 WATT.......1
-- 27117 RESISTOR,250 OHM,5 WATT.........1
16 6091 NUT,NYLOCK,1/4-20.......................2
17 8914 SCREW,HHC,1/4-20 X .625............2
18 27033P-S SUPPORT,WRIST,PAINTED-BLUE..1

Part No. 30103 Z-60/34 121

 700 Platform Components April 2012

705.1 Joystick Controller - Drive / Steer

122 Z-60/34 Part No. 30103

April 2012 700 Platform Components

705.1 Joystick Controller - Drive / Steer

Item Part No. Description Qty.

-- 20424H JOYSTICK CONTROLLER,12V

aftermarket joystick replacement
-- 20424 JOYSTICK CONTROLLER,12V......1
OEM joystick, contains all shown
service parts
1 25882 LOCK RING.....................................1
2 25881 BOOT,THUMB 20424 JOYSTICK.....1
3 25883 HANDLE HALF,JOYSTICK
(20424)............................................2
-- 49887 NUT & BOLT KIT (25883)................1
-- 72245 KIT, JOYSTICK HANDLE
includes handles, rocker and nut/bolt
kit
4 44221 COLLAR, BOOT RETAINING..........1
5 22368 BOOT (20424).................................1
6 25884 COVER CASTING,20424
CONTROLLER................................1
7 44211 SHAFT,W/NF STYL
BLOCK,(20424)*..............................1
8 52778 BEARING,FLANGED,.376ID
(20424)............................................2
9 58209 SPRING,RETURN***.......................1
10 22364 POTENTIOMETER (20424)............2
11 22367 SPUR GEAR (20424)......................2
12 44212 GEAR CASTING,20424
CONTROLLER*...............................1
13 22365 SWITCH (20424).............................2
14 22366 CAM ASSY (20424).........................1
15 52776 SCREW,HEX,M4X0.7X10MM
(20424)*...........................................2
16 52777 NUT,HEX,M4 X 0.7 MM
(20424)***........................................3
17 52775 SCREW,HEX,M4X0.7X30MM
(20424)*...........................................1
18 23680 SWITCH,HANDLE,20424................2
19 23688 ROCKER ASSY,HANDLE
(20424)***........................................1

Part No. 30103 Z-60/34 123

 700 Platform Components April 2012

706.1 Joystick Controller - Boom Functions, Dual Axis

124 Z-60/34 Part No. 30103

April 2012 700 Platform Components

706.1 Joystick Controller - Boom Functions, Dual Axis

Item Part No. Description Qty.

-- 53073H JOYSTICK,MULT AXIS

CONT,OEM***
aftermarket joystick replacement
-- 53073 JOYSTICK,MULT AXIS
CONT,OEM***
OEM joystick, contains all shown
service parts
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
includes 46272 flange
3 46272 FLANGE-JOYSTICK
MOUNTING,44988..........................1
4 31526 O-RING,BOOT,CONTROLLER.......1
5 27511 SPRING,24493 CONTROLLER......1
6 31283 BUSHING,SPRING SEAT...............1
7 52585 PCB,11179CD,(LIFT)***..................1
8 52587 SHAFT & HOUSING ASSY.............1
9 52588 DRIVE GEAR - INSIDE #53073......2
9A 58477 SHAFT (52587)***...........................2
10 52589 DRIVE GEAR - OUTSIDE #53073...2
11 19712 MICROSWITCH,V3L-139-D8..........4
12 58923 SADDLE
BRCKT40613,34419,53073*...........1
harness shown for illustration purpose
only
13 37948 SADDLES-SET(24493,40613,53073.1
14 52591 POTENTIOMETER-JOYSTCK(53073).2
14 65827 ADAPTER (53073,52591) **............2
15 52586 PCB,11179AB, (SWING)***.............1

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707.1 Joystick Controller - Boom Functions, Single Axis

126 Z-60/34 Part No. 30103

April 2012 700 Platform Components

707.1 Joystick Controller - Boom Functions, Single Axis

Item Part No. Description Qty.

-- 24495H JOYSTICK,SINGLE AXIS PROPORT

aftermarket joystick replacement
-- 24495 JOYSTICK,SINGLE AXIS PROPORT
OEM joystick, contains index numbers
1 - 6 and 10 - 12
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 31526 O-RING,BOOT,CONTROLLER.......1
4 19720 CASTING,45049, 40612..................1
5 27135 SHAFT W/GEAR.............................1
6 27524 PCB,ASSY,24495............................1
-- 49870 POTENTIOMETER (24493)............1
7 27116 RESISTOR,100 OHM,25 WATT.......1
8 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................5
9 27117 RESISTOR,250 OHM,5 WATT.........1
10 21434 SPRING & BUSHING
KIT,RETURN***...............................1
11 19731 GEAR, SLAVE, MS4,45048.............1
12 19712 MICROSWITCH,V3L-139-D8..........2

Part No. 30103 Z-60/34 127

 April 2012

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

102775P ....................97 19274 ........................87, 89 22777 ........................121 27242 ........................59

102986 ......................105 19363 ........................75 22786 ........................31, 33, 57 27246 ........................87, 89, 121
102987 ......................105 19418 ........................67, 71 22811 ........................31, 33, 57 27287 ........................87, 89
102992 ......................117 19440 ........................105 22973 ........................81–82 27326 ........................109–110
10355 ........................93–94 19470 ........................78 23057 ........................69 27329P ......................69
10587 ........................19, 47, 81–82 19487 ........................75 23495 ........................87 27377 ........................91
10597 ........................31, 33, 57, 65, 19491 ........................99, 107 23680 ........................123 27464 ........................49, 57
69, 97, 99, 101 19506 ........................87, 89 23688 ........................123 27497 ........................109–110
10598 ........................67 19606 ........................75 23802 ........................35, 43, 59 27511 ........................125
106421 ......................109–110 19687 ........................35, 43, 59 23938 ........................55 27524 ........................127
106422 ......................109–110 19712 ........................125, 127 24038 ........................67 27528 ........................117
106433 ......................99, 107 19720 ........................127 24039 ........................17 27639P ......................67
10775 ........................119 19731 ........................127 24118 ........................85 27640 ........................67
110154 ......................85 19794 ........................81–82 24119 ........................85 27648 ........................73
110194 ......................27 19995 ........................78 24343 ........................85 27654P ......................81–82
110200 ......................77–78 20022 ........................93–94 24495 ........................127 27656P ......................19, 47
111177 ......................105 20224 ........................27, 29, 53, 55, 24495H ......................127 27694 ........................19, 47
111373 ......................99 78, 113 24514 ........................117 27695 ........................19, 47, 97
111648 ......................81–82 20293 ........................75 24551 ........................65 27698 ........................17, 19, 47
119620 ......................99, 101 20318 ........................53 24667 ........................57 27728 ........................81–82
12153 ........................73 20324 ........................35, 43, 59 24675 ........................25 27759 ........................27, 53
122079 ......................115 20326 ........................93–94 25225 ........................81–82 27760 ........................27, 53
122366 ......................87, 89 20328 ........................43, 59 25375 ........................27, 53 27761 ........................27, 29, 53, 55
122512 ......................87, 89 20332 ........................35, 43 25404 ........................19, 47 27763 ........................27, 53
122513 ......................121 20424 ........................123 25416 ........................19, 47 27764 ........................53
122514 ......................87, 89, 121 20424H ......................123 25417 ........................19 27766 ........................27
122606 ......................87, 89 20709 ........................93–94 25418 ........................19, 47 27767 ........................93–94
12344 ........................119 20710 ........................93–94 25419 ........................17, 19, 47 27801 ........................78
12348 ........................119 20776 ........................85 25436 ........................17, 19, 47 27802 ........................77–78
12443 ........................117 20813 ........................85 25505 ........................53 27804 ........................78
128200 ......................87, 89, 121 20880 ........................65, 71 25506 ........................27 27805 ........................77–78
128201 ......................89, 121 20922 ........................93–94 25563 ........................85 27807 ........................77–78
128202 ......................87, 89, 121 20923 ........................43, 59 25567 ........................75 27814 ........................27, 53, 109–110
128205 ......................89, 121 20925 ........................35, 43, 59, 93–94 25571P-S ..................65 27908 ........................65
128206 ......................121 20973 ........................117 25683 ........................101 27914 ........................73
128578 ......................121 21018 ........................67 25765 ........................49, 57 27915 ........................63
12906 ........................91, 101 21019 ........................65, 71 25766 ........................49, 57 27916 ........................63
12960 ........................85, 119 21121 ........................89, 117, 127 25767 ........................49, 57 27917 ........................65
12981 ........................97 21130 ........................65, 69 25768 ........................49, 57 27919 ........................65
13002 ........................21, 23, 73 21141 ........................75 25769 ........................19, 47 27922 ........................65
13003 ........................67, 71, 99, 103 21144 ........................33 25807 ........................85 27942 ........................67
13014 ........................67 21145 ........................33 25808 ........................85 27943 ........................67
13064 ........................23, 31, 49, 57, 21146 ........................33 25834 ........................119 27953 ........................17, 19, 47
67, 71, 81–82, 21149 ........................33 25836 ........................85 28011 ........................93–94
99, 103 21166 ........................31, 49, 57 25838 ........................119 28034 ........................43
13066 ........................31, 33, 57, 65, 21175 ........................81–82 25839 ........................119 28076 ........................67, 71
69, 81–82 21250 ........................93–94 25855P ......................73 28112P ......................85
13120 ........................35, 43, 59, 93–94 21434 ........................127 25881 ........................123 28117 ........................49
13482 ........................117 21444 ........................78 25882 ........................123 28125 ........................91
13755 ........................93–94 21465 ........................75 25883 ........................123 28157 ........................11
13756 ........................93–94, 113 21496 ........................65, 69 25884 ........................123 28158 ........................11
13775 ........................71 21604 ........................17, 109–110 25951 ........................35, 43, 59, 93–94 28159 ........................11
13918 ........................81–82, 99, 107, 21935 ........................78 25974 ........................85 28160 ........................11
109–110 21979 ........................69 25980 ........................11, 13 28161 ........................11, 13
13921 ........................35, 43, 59, 93– 22052 ........................119 25994 ........................11 28162 ........................11
94, 113 22099 ........................35, 43, 59 27010 ........................65 28164 ........................11
139451 ......................117 22278 ........................65 27022P ......................67 28165 ........................15
139898 ......................75 22364 ........................123 27033P-S ..................121 28170 ........................11
14041 ........................85, 119 22365 ........................123 27034 ........................67 28171 ........................11
146165 ......................77–78 22366 ........................123 27114 ........................91 28174 ........................11, 13
146169 ......................73, 77–78 22367 ........................123 27115 ........................119 28175 ........................11, 15
146478 ......................87, 89, 121 22368 ........................123 27116 ........................121, 127 28176 ........................15
147094 ......................87, 89 22431 ........................117 27117 ........................121, 127 28177 ........................15
147421 ......................85 22432 ........................117 27133 ........................125, 127 28178 ........................15
15243 ........................121 22433 ........................117 27134 ........................125, 127 28181 ........................15
16439 ........................19, 47 22434 ........................117 27135 ........................127 28234P ......................67
16584 ........................69 22541 ........................99, 107 27142 ........................65 28235 ........................11, 13
18218 ........................75 22578 ........................69 27153 ........................63 28236 ........................15
18385 ........................67 226099 ......................31, 33, 57 27155 ........................69, 85 28238 ........................11
18504 ........................67 226100 ......................31, 33, 57 27164 ........................35, 43, 59, 93–94 28308 ........................119
18605 ........................19, 47 226101 ......................33, 49 27202 ........................93–94 28310 ........................85
18665 ........................85 226537 ......................109–110 27204 ........................15 28443 ........................117
18666 ........................110 22665 ........................59, 93–94 27205 ........................15 28444 ........................35, 43, 59
18687 ........................93–94 22700 ........................67 27206 ........................15 28448 ........................35, 43, 59, 93–94
18722 ........................97, 99 22776 ........................121 27207 ........................15 28471 ........................91

128 Z-60/34 Part No. 30103

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Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

28597 ........................35, 43, 59 29552 ........................71 30229P ......................73 30490 ........................75

28646 ........................91 29553 ........................71 30230P ......................65, 71 30493 ........................65, 69
28647 ........................63, 65 29555 ........................71 30255 ........................105, 110 30785-1500 ...............65, 69
28648 ........................63, 65 29556 ........................69 30256 ........................75 30794 ........................85, 119
28649 ........................63 29557 ........................69 30257 ........................17 30806 ........................69
28650 ........................63 29558 ........................69 30262-S .....................81–82 31059 ........................11
28651 ........................63 29559 ........................69 30271 ........................67, 71 31060 ........................11
28652 ........................63 29560 ........................69 30272 ........................105 31078 ........................110
28653 ........................63 29561 ........................69 30275 ........................65, 75 31079 ........................97, 99
28654 ........................63 29562 ........................69 30277P ......................91 31080 ........................101
28655 ........................63 29563 ........................69 30302P ......................31, 57 31082 ........................82, 105
28656 ........................63 29564 ........................69 30302P-S ..................33 31084 ........................85, 87
28658 ........................63 29565 ........................69 30315 ........................107 31086 ........................105, 109–110
28659 ........................63 29607 ........................85 30327P ......................81–82 31088 ........................21, 23, 49
28660 ........................63 29616 ........................65 30328 ........................99 31089 ........................31, 33, 57
28662 ........................63 29733 ........................81–82 30333P ......................103 31090 ........................17
28664 ........................65 29734 ........................81–82, 85 30339P-S ..................99 31091 ........................17
28665 ........................63 29735 ........................81–82 30341P-S ..................97 31092 ........................17
28666 ........................63 29739 ........................31, 33, 65, 69 30342 ........................93–94 31093 ........................17
28689 ........................85 29744 ........................25, 51, 73 30343 ........................93–94 31094 ........................109–110
28714 ........................63 29746 ........................17, 19, 47 30344 ........................93–94 31095 ........................109–110
28716 ........................63 29747 ........................65, 69 30347 ........................75, 93–94 31100 ........................78
28717 ........................65, 67 29764 ........................115 30352 ........................59 31102 ........................78
28750 ........................25, 29, 51, 55, 29780 ........................11 30357 ........................94 31106 ........................101, 110
77–78 29791 ........................11, 13, 15 30358 ........................94 31158 ........................11
28769 ........................63, 67 29855P ......................19, 47 30363 ........................59 31159 ........................11
28770 ........................63, 67 29867 ........................75 30364 ........................59 31160 ........................11
28819 ........................65 29868 ........................91 30365 ........................59 31162 ........................13
28829 ........................75 29883 ........................49, 67, 71, 99 30369 ........................73 31163 ........................11
28833 ........................49 29891-S .....................23 30370 ........................17, 109–110 31244 ........................67
28890 ........................113 29908 ........................75 30375-S .....................91 31246 ........................91
29065 ........................53 30021P ......................105 30376-S .....................91 31249 ........................65, 69
29066 ........................27, 53, 73, 109– 30050-S .....................97, 99 30377 ........................107 31250 ........................65
110 30052P ......................99 30378P-S ..................91 31255 ........................91
29073 ........................69 30052P-S ..................101 30386 ........................69 31256 ........................117, 119
29080 ........................105 30078 ........................11, 15 30387 ........................107 31259 ........................119, 121
29083 ........................109–110 30079 ........................11, 13 30388 ........................107 31266 ........................19, 47
29137 ........................75 30080 ........................15 30389 ........................107 31281 ........................81–82
29183 ........................17, 19, 47, 105 30082 ........................11 30390-S .....................107 31283 ........................125
29186 ........................19, 47 30083 ........................15 30391 ........................91 31305 ........................97
29210 ........................19, 47 30084 ........................11 30392 ........................93–94 31306 ........................97, 99
29211 ........................19, 47 30090P ......................75 30398-S .....................91 31307 ........................99
29212 ........................19, 47 30106 ........................11 30403 ........................21, 23, 31, 33 31309 ........................99
29213 ........................19, 47 30107 ........................11 30404 ........................21, 23, 31, 33 31310 ........................97, 99, 101
29214 ........................19, 47 30116 ........................105 30406 ........................11 31457 ........................35, 43, 59
29226 ........................73 30124 ........................21, 23, 33 30407 ........................11 31458 ........................35, 43, 59
29230P ......................31, 57 30128 ........................75 30411-S .....................110 31459 ........................35, 43, 59
29231 ........................31, 33, 57 30137 ........................105 30418 ........................97, 99, 101 31460 ........................35, 43, 59
29262 ........................85 30138 ........................105 30420 ........................21, 23, 31, 33 31461 ........................35, 43, 59
29269 ........................63, 69, 85 30139 ........................105 30424 ........................103 31462 ........................35, 43, 59
29270 ........................85 30143 ........................67 30430 ........................91 31463 ........................35, 43, 59
29280 ........................31, 33 30144 ........................67 30431 ........................17 31464 ........................93–94
29288 ........................31, 33, 57 30179 ........................75 30435 ........................85 31465 ........................93–94
29291 ........................31, 57 30180-S .....................99 30436 ........................35, 43 31466 ........................93–94
29292 ........................31, 57 30184P ......................73 30438 ........................65, 69 31467 ........................93–94
29293 ........................31, 57 30185 ........................17 30440 ........................35 31468 ........................35, 43, 59
29294 ........................27, 53 30186 ........................105 30441 ........................35 31470 ........................113
29296 ........................67 30188 ........................109–110 30442 ........................35 31471 ........................93–94
29297 ........................67 30189 ........................109–110 30443 ........................35 31473 ........................113
29305 ........................73 30191 ........................101 30444 ........................25 31474 ........................93–94
29314 ........................91 30192 ........................101 30448 ........................43, 59 31475 ........................93–94
29417 ........................73 30194 ........................101 30449 ........................43, 59 31476 ........................93–94
29418 ........................73 30195 ........................101 30450 ........................43, 59 31477 ........................93–94
29419 ........................81–82 30196 ........................101 30451 ........................43, 59 31478 ........................91
29420 ........................81–82 30198 ........................97, 99 30452 ........................43, 59 31479 ........................93–94
29428 ........................73 30199 ........................97 30458 ........................21, 23, 31, 33 31481 ........................113
29429 ........................73 30201 ........................97 30468 ........................91 31482 ........................113
29431 ........................117 30202 ........................97, 99 30469 ........................107 31483 ........................113
29436 ........................65, 69 30204 ........................93–94 30472 ........................105 31484 ........................113
29439 ........................63 30205 ........................93–94 30476 ........................71 31485 ........................113
29480 ........................107 30206 ........................93–94 30477P ......................71 31486 ........................113
29492 ........................15 30217 ........................105 30478P ......................69 31487 ........................113
29548 ........................71 30219 ........................109–110 30479P ......................69 31488 ........................113
29549 ........................71 30220 ........................109–110 30480 ........................71 31489 ........................93–94
29550 ........................71 30222 ........................97, 99 30483P ......................71 31490 ........................93–94
29551 ........................71 30224P ......................65 30488 ........................93–94 31491 ........................93–94

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Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

31492 ........................107 45161 ........................75, 93–94 49156-3331-S ............39 56912 ........................21, 23, 31, 33,
31493 ........................81–82 45170 ........................35, 43, 59, 93–94 49156-4006-S ............39 49, 57, 105, 115
31494 ........................82 45171 ........................63, 67 49156-4506-S ............39 57201 ........................115
31498 ........................109–110 45201 ........................117 49164-1943-S ............39 58101 ........................17
31499 ........................81–82 45202 ........................117 49167-3029 ...............39 58209 ........................123
31500 ........................81–82 45209 ........................103 49189-5438-S ............81–82 58477 ........................125
31501 ........................81–82 45226 ........................97, 99, 101, 109– 49219 ........................117 58916 ........................81–82
31502 ........................81–82 110 49520 ........................81–82 58920 ........................107
31503 ........................91 45303 ........................105 49534 ........................91 58923 ........................125
31505 ........................71 45313 ........................117 49612 ........................25, 29, 39, 51, 58958 ........................81–82
31506 ........................75 45357 ........................93–94 55, 77–78 6002 ..........................69, 91
31507 ........................75 45359 ........................93–94 49613 ........................25, 29, 39, 51, 6019 ..........................65, 69, 71, 73,
31519 ........................82 45366 ........................93–94 55, 77–78 81–82, 91, 105,
31522 ........................71 45383 ........................119 49820 ........................119 109–110, 115,
31523 ........................71 45384 ........................89, 121 49870 ........................127 117
31524 ........................75 45411 ........................93–94 49887 ........................123 6021 ..........................25, 51, 65, 69,
31526 ........................125, 127 45412 ........................35, 43, 59, 93– 49897 ........................57 71, 73, 81–82,
31527 ........................77–78 94, 113 50144-S .....................115 91, 103, 105, 107
31528 ........................78 45437 ........................119 5094 ..........................87 6024 ..........................99, 103
31529 ........................78 45483 ........................27, 53, 82 52034 ........................25, 51 6033 ..........................19, 31, 33, 47,
31547 ........................19, 47 45495 ........................31, 33, 57 52087 ........................33 57, 65, 69, 81–
31778 ........................25 45645 ........................19, 47 52585 ........................125 82, 97, 99, 101
31968 ........................93–94 45703 ........................35, 43, 59 52586 ........................125 6035 ..........................67
32636 ........................25, 51 45705 ........................43, 59, 93–94 52587 ........................125 60857 ........................65
32669 ........................33 45912 ........................27, 53, 109–110 52588 ........................125 6086 ..........................103
32698 ........................71 45914 ........................78 52589 ........................125 6090 ..........................21, 23, 31, 33,
32811 ........................73 45921 ........................78 52591 ........................125 49, 57, 67, 69,
32949 ........................73 46002P ......................107 52726 ........................29, 55 71, 87, 89, 103,
32975 ........................78 46272 ........................125 52775 ........................123 115, 117, 121
33520 ........................29, 55 46674 ........................65 52776 ........................123 6091 ..........................25, 47, 65, 67,
33521 ........................55 46965 ........................17 52777 ........................123 69, 71, 73, 91,
33550 ........................11, 13, 15 46966 ........................19, 47 52778 ........................123 97, 99, 105, 107,
33562 ........................55 46967 ........................19, 47 52943 ........................25, 33, 51, 73, 110, 117, 121
33627 ........................19, 47 4828 ..........................17, 19, 47, 67, 78, 109–110 6095 ..........................67, 73, 103, 107
33994 ........................77–78 73, 75, 81–82, 53073 ........................125 60954-S .....................115
34448 ........................29, 33 91, 97, 99, 101, 53073H ......................125 6097 ..........................67, 73, 75, 115
34619 ........................91 109–110, 115 53189 ........................91 6115 ..........................33
35611 ........................109–110 48439 ........................65 53258 ........................109–110 6145 ..........................91, 109–110
35934 ........................85, 119 48648 ........................77–78 53353 ........................75 6175 ..........................17, 25, 51, 65,
36370 ........................17, 19, 47 48649 ........................25, 77–78 53462 ........................17, 19, 47 69, 73, 75, 103,
36648 ........................105 48658 ........................55 5361 ..........................105 105
37016 ........................63 48684 ........................25, 51 53707 ........................91 6178 ..........................87, 89, 107
37090 ........................109–110 48880 ........................27, 29, 53, 55, 53758-S .....................89 6198 ..........................17, 19, 47, 67,
37218 ........................82 78, 113 53759-S .....................89 73, 107
37406 ........................81–82 48904 ........................39 53760-S .....................89 62081 ........................81–82
37741 ........................47 48905 ........................39 53761-S .....................89 62262 ........................109–110
37868 ........................113 48908 ........................39 53811 ........................103 62267 ........................109–110
37948 ........................125 48911 ........................39 53820 ........................89 62273 ........................109–110
38620 ........................105 48915 ........................39 53867 ........................69 62417 ........................109–110
40033 ........................55 48916 ........................39 5387 ..........................97, 99 62466 ........................81–82
40617 ........................77–78 48918 ........................39 53961 ........................65, 69 63207 ........................101
40983 ........................82 48919 ........................39 53962 ........................69 63208 ........................97, 99
41771 ........................25, 77–78 48929 ........................39 5397 ..........................25, 51, 69, 81– 63211 ........................101
41914 ........................33 48938 ........................39 82, 91, 97, 107, 63214 ........................110
41918 ........................33 48942 ........................39 109–110, 117 63216 ........................19, 47
41921 ........................33 48947 ........................39 53985 ........................21, 23 63238 ........................17
41922 ........................33 48959 ........................39 53986 ........................21, 23 6326 ..........................97
42157 ........................33 48960 ........................39 53987 ........................21, 23 63347 ........................101
42191 ........................33 48963 ........................39 53988 ........................21, 23 63348 ........................97, 99
4266 ..........................73 48964 ........................39 53989 ........................21, 23 63351 ........................101
43255 ........................25, 77–78 48977 ........................39 53990 ........................21, 23 63352 ........................109–110
43597 ........................29, 55 48997 ........................27, 29, 53, 55, 78 53991 ........................21, 23 63354 ........................110
43599 ........................33 49118-2358-S ............39 53993 ........................21, 23 6356 ..........................19, 21, 23, 31,
43601 ........................33 49118-2858-S ............39 53994 ........................21, 23 33, 47, 49, 57,
43956 ........................73 49119-2978-S ............39 54071 ........................67 65, 67, 69, 71,
44086 ........................19, 47 49119-3028-S ............39 54274 ........................115 85, 87, 89, 101,
44089 ........................17 49120-3581-S ............39 54365 ........................89 103, 105, 107,
44211 ........................123 49128-2709 ...............39 54525 ........................87, 121 115, 117, 121
44212 ........................123 49130-2957 ...............39 54627 ........................21, 23, 31, 33, 65443 ........................25, 51
44221 ........................123 49135-4664 ...............39 49, 57 65445 ........................33
44369 ........................81–82 49142-4087-S ............39 54817P-S ..................117 65446 ........................33
44586 ........................73 49143-4029-S ............39 56244 ........................117 65447 ........................33
44613 ........................81–82 49151-2323-S ............39 56298 ........................89 65448 ........................33
45066 ........................23, 81–82 49156-2656-S ............39 56843 ........................81–82 65449 ........................55
45076 ........................31, 57 49156-2975-S ............39 56848 ........................89 65461 ........................78
45139 ........................117 49156-3056-S ............39 65462 ........................78

130 Z-60/34 Part No. 30103

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Part Number Index (continued)

Part Number Page Part Number Page

65463 ........................101, 109–110 77296 ........................63

6550 ..........................115 77692 ........................115
6562 ..........................119 77876 ........................109–110
65766 ........................33 77990 ........................65
65799 ........................109–110 81578 ........................85
65827 ........................125 8177 ..........................65, 73
65842 ........................109–110 8179 ..........................105
65865 ........................57 8220 ..........................17, 19, 47
65866 ........................93–94 8255 ..........................105, 107
6595 ..........................73 82629 ........................91
6599 ..........................119 83081 ........................57
6605 ..........................69 8357 ..........................19, 103
6607 ..........................19, 25, 47, 77– 8516 ..........................67, 101, 109–110
78, 99 88356-127J5 .............99, 107
6638 ..........................19, 21, 23, 25, 88356-146R5 .............107
31, 33, 47, 49, 8843 ..........................119
57, 65, 67, 69, 8910 ..........................73
71, 73, 85, 87, 8914 ..........................65, 107, 121
89, 91, 97, 99, 8915 ..........................85
105, 107, 109– 8920 ..........................67
110, 115, 117, 89296 ........................105
121 89625 ........................91
6666 ..........................73 89800 ........................82
66811 ........................87, 89 89885 ........................81–82
66812 ........................87, 89, 121 94399 ........................109–110
66813 ........................121 94745P ......................117
66815 ........................121 94920 ........................81–82
66816 ........................87, 89 97887 ........................15
66818 ........................87, 89, 121 T108075 ....................109–110
66821 ........................87, 89, 121 T112563 ....................119
6708 ..........................17, 19, 47, 81–82
6886 ..........................21, 23, 69, 73
6888 ..........................47, 67, 73, 85,
91, 105, 107, 117
6889 ..........................85, 107
6935 ..........................73, 119
7056 ..........................73, 119
72245 ........................123
72326 ........................119
73185 ........................21, 23, 31, 33
73257 ........................21, 23, 31, 33
73258 ........................21, 23, 31, 33
73259 ........................21, 23, 31, 33,
49, 57
73260 ........................21, 23, 31, 33
73261 ........................21, 23, 31, 33
7339 ..........................19, 85, 101
73455 ........................81–82
73478P ......................115
73575 ........................117
73610P-S ..................115
73806 ........................97, 99
73918 ........................81–82
73928 ........................115
74872 ........................105, 109–110
75073 ........................91
75119 ........................82
75395 ........................109–110
75516-S .....................115
75650-S .....................67, 71
75675-S .....................115
75676-S .....................115
75677 ........................81–82
75679-S .....................115
75680-S .....................115
75682 ........................81–82
75683 ........................81–82
75684 ........................81–82
75685 ........................81–82
75686 ........................81–82
75700 ........................110
75847 ........................109–110
75848 ........................109–110
75849 ........................105, 110
7713 ..........................97, 107, 117
77139 ........................65, 71

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Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BRACKET,FUNCTION MANIF,PAINT.....73 COIL,GREEN W/ 2 PIN CONNECTOR*....109–
A BRACKET,HEAT SHEILD SUPP,PAINT.....71 110
BRACKET,LP REG/AIR FILTER,PNTD.....65 COIL,SOLENOID,10V.....27, 53, 109–110
ACTUATOR ASSY,PROX.SWITCH.....19, 47
BRACKET,PUSH ROD SWITCH.....47 COIL,SOLENOID,10V W/ DIODE.....33
ADAPTER (53073,52591) **.....125
BRACKET,PUSH ROD SWITCH,PAIN.......19, COLLAR, BOOT RETAINING.....123
ADAPTER,6402-6-6.....93–94
47 COMPRESSION MEMBER
ADAPTER,CARB,FORD.....63
BRACKET,SOLENOID MTG PAINTED.....69 WELD,MACH......109–110
ADAPTER,O-RING,G6410-16-8.....59
BRACKET-PANEL-WIRE MOUNTING 99....87, CONN,520120-12-16.....39
ADAPTER,O-RING,G6410-8-12.....94
121 CONN,520120-4***.....39
AIR CLEANER.....63
BRAKE ASSEMBLY,TURNTABLE ROT......81– CONN,SQUEEZE,1/2NPT .38-.50,SM.......73,
AIR FILTER.....71
82 119
ALARM,WARBLE TONE 5-30 VDC***.....119
BRAKE,LINING KIT,MICO.....31, 57 CONNECTING LINK ASSY.....97, 99
ALTERNATOR,FORD LSG-423***.....63
BRAKE,MICO,1400 IN.LBS. **.....33 C O N N E C T O R
ANDERSON HOUSING,15-45 AMP BLK....117
BRAKE,MICO,PAINTED-S60 DRIVE.....31, 57 ASSEMBLY,FOOTSWITCH.....117
ANDERSON HOUSING,15-45 AMP RED...117
BRAKE,SWING,2800 IN/LB.....81–82 CONNECTOR,070102-16-16.....93–94
ANDERSON HOUSING,15-45,AMP,WHT...117
Breather Cap.....75 CONNECTOR,070102-6-6.....93–94
ASSY, CIRCUIT BREAKER 15A.....87, 89
BRUSH & HOLDER ASSY,25225 SWIV.....81– CONNECTOR,070120-12-12.....35, 43, 59
ASSY,TIRE & WHEEL,FOAM FILLED........21,
82 CONNECTOR,070120-12-16....35, 43, 59, 93–
23, 31, 33
BULKHEAD,FEMALE X 4.....91 94
BUMPER,RUBBER***.....91 CONNECTOR,070120-16-12.....93–94
B BUSHING,FLANGE,ROTATOR 1".....109–110 CONNECTOR,070120-16-16.....93–94
BALL STUD,1/2" BALL,3/8-16X1.2.....91 BUSHING,SPRING SEAT.....125 CONNECTOR,070120-4-4.....93–94
BASE, W/1 N.O. CONTACTS***.....121 BUTTON,PUSH,BLACK W/SEAL***.....121 CONNECTOR,070120-4-6.....93–94, 113
BASE,WITHOUT CONTACTS.....87, 89, 121 CONNECTOR,070120-6-6.......35, 43, 59, 93–
BATTERY HOLD DOWN,GROUP 31.....67 C 94, 113
BATTERY,12V,1000 CCA GRP 31.....67 CONNECTOR,070120-6-8.....93–94
CABLE ASSEMBLY,23.0".....73
BEARING & RACE KIT(29231)/Z60.....33 CONNECTOR,070120-8-10.....59, 93–94
CABLE ASSY,70".....73
BEARING KIT,BRAKE,MICO.....33 CONNECTOR,070120-8-6.....43, 59
CABLE PROTECTOR.....107
BEARING KIT,MICO.....31, 57, 81–82 CONNECTOR,070120-8-8.....35, 43, 59
CABLE SQUEEZE CONN......85
BEARING KIT,PLAT ROTATOR,SUPER....109– Contact service department.....21, 23
CABLE SQUEEZE CONN.,XTRA LRG......85,
110 CONTACT,N.O.***.....87, 89
119
BEARING KIT,ROTATOR,9K***.....109–110 CONTACT,NC.....87, 89, 121
CABLE TIE,11.5" BLACK.....117
BEARING NUT (29231).....31, 33, 57 CONTACTOR,LIMIT SWITCH.....99, 107
CABLE TIE,4" BLK,HEAT RESISTNT.........89,
BEARING, GARLOCK,GM2832-32.....17 CONTROL BOX W/LID&DECAL,GRND.....85,
117, 127
BEARING,1.25 ID X 1.41 OD X 1".....19, 47 87
CABLE TRACK CHANNEL ASSY.....107
BEARING,1.25ID X 1.5OD X 0.69L.....109–110 COOLANT RETURN SYSTEM,Z45***.....67
CAM ASSY (20424).....123
BEARING,1.25IDX1.5ODX1.00L...17, 109–110 Counterbalance Valve.....77–78
CAP, DUST.....21, 23
BEARING,1.75IDX2.00ODX1.50L.....99, 101 COUNTERBLNCE SANDWICH(30283).....78
CAP, OIL FILLER, FORD LSG423.....63
BEARING,2.25ID X 2.5OD X 1.5L*.....97, 99 COUPLER - 27648 POWER UNIT.....73
CAP,DIAGNOSTIC NIPPLE......27, 29, 53, 55,
BEARING,2.50IDX2.75ODX2.00L.....17, 19, 47 COUPLER,ELECTRIC ROTARY.....81–82
78, 113
BEARING,FL,1.25ID X 1.41OD X 1.....109–110 COUPLER,FLEX PLATE,13T,FORD*.....65, 69
CAP,DISENGAGE-45553 TORQUE HUB.....33
BEARING,FL,1.25IDX1.41ODX1.50L.....97, 99 COUPLER,FLEX PLATE,GRDEX,FORD.....65
CAP,DISTRIBUTOR,FORD.....63
BEARING,FL,1.75IDX1.94ODX1.50L....19, 47, COVER - END,TORQUE HUB (29231).....33
CAP,FUEL,GREEN*.....75
97 COVER ASSY, CHASSIS,DRIVE.....31, 33, 57
CAP,FUEL,RED***.....75
BEARING,FLANGED,.376ID (20424).....123 COVER ASSY, ENGINE, DEUTZ.....91
CAP,OIL FILLER,DEUTZ,DIESEL***.....69
BEARING,GARLOCK 20DU12....101, 109–110 COVER ASSY,DRIVE CHASSIS,STEER....21,
CAP,RADIATOR,FORD***.....67
BEARING,GARLOCK,28DU24.....97, 99, 101 23, 49
CARB REPAIR KIT, LSG/LRG-423.....63
BEARING,POLYGON,20DU12.....101 COVER ASSY,GROUND CONTROL.....91
CARRIER TERMINAL(5 PER BLOCK).....85
BEARING,SERIES 3000.....81–82 COVER ASSY,TANK SIDE,T.TABLE.....91
CASTING,45049, 40612.....127
BELT,V, DEUTZ DIESEL ENGINE.....71 COVER CAP,TORQUE HUB***.....33
Check Valve.....77–78
BELT,V, FAN/ALT,FORD LSG423.....63 COVER CASTING,20424 CONTROLLER...123
CLAMP,1.00,#16 X 1/4,RUB CUSH.....110
BLOCK,WEDGE,OSC.AXLE.....19, 47 COVER LATCH ANGLE,PAINTED.....91
CLAMP,HOSE,1.75,LINED.....63, 67
BOOT (20424).....123 COVER REINFORCEMENT LH.....91
CLAMP,HOSE,2.25" DIA......67
BOOT(BELLOWS),E-STOP,BLACK......87, 89, COVER, SERVO (24667).....57
CLAMP,HOSE,8.50 DIA***.....71
121 COVER,CABLE TRACK TRAY,DRILLED.....107
CLAMP,HOSE,SIZE .25 TO .63.....75
BOOT,CABLE TERM,MED.RED,4/0.....73 COVER,CABLE,ENGINE SIDE,RH(ENG.....97
CLAMP,MUFFLER,2 1/4" ID......65, 69
BOOT,CONTROLLER.....125, 127 COVER,CABLE,ENGINE SIDE,RH,PTD.....97
CLAMP,RUBBER CUSHIONED-2 5/32.....109–
BOOT,THUMB 20424 JOYSTICK.....123 COVER,CABLE,JIB PAINTED.....110
110
BOOT,TOGGLE SWITCH,SHORT*......87, 89, COVER,CABLE,UPR TNSN ARM,PTD.....99
CLEVIS YOKE-1/4-28,PLTD W/PIN.....65, 69
121 COVER,DRIVE CHASS,AXLE,PAINT.....31, 57
COIL, 12V, 19972/21623/29069.....78
BOX,INSTRUCTION STORAGE.....117 COVER,DRIVE CHASSIS,AXLE,PAINT.....33
COIL, AUTOMATIC CHOKE,.....63
BRACKET SET,NYLATRAC,KS6-5.4**.....107 COVER,FRONT DEUTZ ENGINE.....71
COIL, IGNITION,FORD.....65
BRACKET, PANEL WIRE MOUNTING.....89 COVER,GFCI,WEATHERPROOF.....119
COIL,10V.....25, 51, 73
BRACKET,ACTUATOR ARM PAINTED.....69 COVER,KNOCK OUT HOLE,4 PER BAG...119
COIL,10V SPADE,D03.....25, 77–78
BRACKET,AUX PUMP MOUNT,PAINT.....73 COVER,SIDE ENGINE.....69
COIL,12 VOLT (21299 MANIFOLD).....78
BRACKET,ENGINE GAUGES,PAINTED.....85 CROSS,070501-8-8.....59
BRACKET,EXHAUST SUPPRT,PAINT.....69 CYL,EXT,2.5 X 112.25,Z60.....105

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Part Description Index (continued)

CYLINDER MOUNT BAR.....105 Differential Sensing Valve.....77–78 FLOORING,6 FT PLATFORM,SERVIC.....115

CYLINDER, LIFT.....101 DIN RAIL,19.75".....119 Flow Divider/Combiner Valve.....29
CYLINDER, MASTER.....101 DIN RAIL,23.75".....85 Flow Regulator.....77–78
CYLINDER, OSCILLATING AXLE.....19, 47 DIODE BLOCK SUPPRESSION.....85 Flow Regulator Valve, 0.1 gpm (0.4 l/min)...77–
CYLINDER,2NDARY BOOM ELEVATE......97, DISC KIT DRIVE TURNTABLE Z-60*.....81–82 78
99 DISCONNECT ROD-45553 TQ.HUB.....33 Flow Regulator Valve, 0.6 gpm (2.3 l/min)...77–
CYLINDER,JIB,Z60.....110 DOOR LATCH,BASE CONTROL BOX.....91 78
CYLINDER,SLAVE.....109–110 DRIVE GEAR - INSIDE #53073.....125 Flow Regulator Valve, 1.5 gpm (5.7 l/min)...77–
DRIVE GEAR - OUTSIDE #53073.....125 78
D DRIVE MOTOR REAR,2WD/11 DEGREE...31, FLYWHEEL COUPLING, TYPE FL.....69
33 FLYWHEEL COVER,CASTING***.....69
D03 Valve.....77–78
DRVE MOTOR REAR,4WD/1DEGREE.....57 FOOT SWITCH GUARD W/DECALZ45.....117
DECAL KIT,COSMETIC, Z60.....11
FOOT SWITCH***.....117
DECAL KIT,INSTRUCTIONAL, Z60.....11
E FOOTSWITCH WIRE ASSY,Z60.....117, 119
DECAL PLATE ASSEMBLY.....115
FRONT AXLE ASSY,S60,Z60.....19, 47
DECAL"GENIE 2 WD" WHITE.....11 E-STOP BUTTON.....87, 89, 121
FUEL KIT, DEUTZ DIESEL.....93–94
DECAL,ARROW BLUE.....15 ELBOW,070202-12-16.....93–94
FUEL TANK,20 GAL,PAINTED.....75
DECAL,ARROW YELLOW LRG 9".....15 ELBOW,070220-12-12.....35, 43, 59, 93–94
DECAL,DANGER DO NOT ALTER SWTC....11 ELBOW,070220-12-16.....35, 43
DECAL,DANGER,BATT SAFE BOOM.....11 ELBOW,070220-4-4.....35, 43, 59, 93–94, 113 G
DECAL,DANGER,GEN.SAFETY RULES....11, ELBOW,070220-6-6.....35, 43, 59, 93–94 GAS STRUT,200 LBS.FORCE.....91
15 ELBOW,070220-6-8.....35, 43, 59, 93–94 GASKET,BRAKE ASSY.....81–82
DECAL,DANGER,NO SMOKING***.....11 ELBOW,070220-8-10.....93–94 GASKET,EXHAUST.....65, 69
DECAL,ELECTROCUTION HAZARD.....11, 13 ELBOW,070220-8-12.....35, 43, 59, 93–94 GASKET,FUEL PUMP,FORD.....63
DECAL,GENIE 4 WD, WHITE.....11 ELBOW,070220-8-8***.....93–94 GASKET,GROUND CONTROL BOX.....85
DECAL,GENIE BOOM (17").....13 ELBOW,070221-12-12.....93–94 GASKET,TURTLE,DRV MTR,EDC.....57
DECAL,GENIE Z60/34.....11 ELBOW,070320-12-12.....35, 43, 59 GASKET,UPPER CONTROL BOX.....119
DECAL,GROUND CONTROL PANEL.....11 ELBOW,070320-16-16.....93–94 GASKET,WATER OUTLET,FORD.....63
DECAL,INSTR,MAX SIDE FRC,ANSI.....15 ELBOW,070320-6-6.....93–94 GASKET,WATER PUMP,FORD.....63
DECAL,INSTRUCT,FOOTSWITCH OPER....15 ELBOW,070321-16-16.....93–94 GAUGE, OIL,S60.....85
DECAL,LABEL,DIESEL FUEL.....11 ELBOW,130239-4-4.....75 GAUGE,OIL PRESSURE W/O SENDER.....89
DECAL,LABEL,LIQUID PROPANE.....11 ELBOW,130339-4-4.....75 GAUGE,OIL TEMP.....89
DECAL,LABEL,MANUAL NOT HERE.....15 ELBOW,140238-16-16.....93–94 GAUGE,VOLTAGE.....89
DECAL,LABEL,UNLEADED GAS ONLY.....11 ELBOW,90D,520220-4-4.....39 GAUGE,WATER TEMP.....89
DECAL,LABEL,WHEEL LOAD S-45.....91 ELBOW,90D,520220-4-6***.....39 GAUGE-SIGHT,LHA-LGTB***.....75
DECAL,NOTICE TIRE PRESSURE.....11 ELBOW,90D,520220-6.....39 GEAR CASTING,20424 CONTROLLER*....123
DECAL,NOTICE,DEUTZ ENGINE SPEC.....11 ELBOW,90D,520220-8-12.....39 GEAR, SLAVE, MS4,45048.....127
DECAL,NOTICE,ENG.SPECS,FORD423.....11 ELBOW,90D,520220-8-6.....39 GOVERNOR,CNTRLR,FORD,LSG 423.....65
DECAL,NOTICE,HAZARDOUS MAT'LS*.....11 ELEC.SWIVEL LOCK ANGLE,PAINT.....81–82 GOVERNOR,MECHNCL,FORD LSG423.....65
DECAL,NOTICE,MAX LOAD 500 LBS.....15 EXHAUST,TAILPIPE,DEUTZ,Z60.....65, 69 GUARD,FAN,DEUTZ F4L1011.....71
DECAL,NOTICE,OP.INST(PLAT) S60.....15 EXTENSION BOOM TUBE ASSY,Z60.....105,
DECAL,NOTICE,PRE-OPERATION.....11, 13, 109–110 H
15 EXTENSION TUBE END CAP,PAINTED.....105
HANDLE HALF,JOYSTICK (20424).....123
DECAL,NOTICE,SHUTOFF VALVES.....11
HANDLE,CAP,CONTROLLER.....125, 127
DECAL,OPERATING INSTRUCTIONS......11, F HARNESS,WIRE,ROTARY/CNTRL.BOX.....81–
13
FILTER ASSY W/INDICATOR LH.....75 82, 85
DECAL,PLATFORM CTRL PANEL.....15
FILTER ASY,M PRESS,SAE8,WOIND*......65, HARNESS,WIRE,ROTARY/MANIFOLD.....81–
DECAL,POWER TO PLATFORM 115V......11,
71 82
13
FILTER ELEMENT-10 MIC.***.....65, 71 HINGE SPACER.....91
DECAL,POWER TO PLATFORM 230V......11,
FILTER ELEMENT-10MICRON......75 HINGE,.375X.120THK.,SLOTTED.....91
13
FILTER MOUNT BRACKET.....65, 71 HORN,12VDC,SPADE TERMINALS***.....85
DECAL,STRIPE (10").....11
FILTER,AIR,ELEMENT***.....63 HOSE ASSEMBLY,1/2.....39
DECAL,TRIANGLE,BLUE.....15
FILTER,ELEMENT,BETA(5)=1000.....65 HOSE ASSEMBLY,1/2".....39
DECAL,TRIANGLE,YELLOW.....15
FILTER,FUEL,LRG-423,SCREW-IN.....63 HOSE ASSEMBLY,1/4.....39, 81–82
DECAL,USE DEXRON***.....11
FILTER,FUEL/WTR SEP, DTZ 1008.....69 HOSE ASSEMBLY,3/8.....39
DECAL,WARN,CRUSH HAZARD HAND....11,
FILTER,OIL.....69 HOSE ASSEMBLY,LP. 137".....65, 75
13
FILTER,OIL,FORD.....63 HOSE ASSY 1/4,STR FEM,STR FEM.....39
DECAL,WARN,CRUSH HAZARD PLAT.....15
FITTING,070302-4.....81–82 HOSE ASSY(2SPD TO L.R.DRV MOTR.....39
DECAL,WARN,IMPROPER OPERATION.....15
FITTING,CONN,520120-12***.....39 HOSE ASSY,1/2,90 FEM,STR FEM.....39
DECAL,WARN,NO STEP OR RIDE.....15
FITTING,CONN,520120-6.....39 HOSE ASSY,1/4,STR FEM,STR FEM.....39
DECAL,WARN,SHEAR TURNTABLE.....15
FITTING,ELBOW,45D,520320-12***.....39 HOSE ASSY,104".....59
DECAL,WARNING COLLISION HAZARD.....11
FITTING,ELBOW,90D,520220-12.....39 HOSE ASSY,12".....93–94
DECAL,WARNING,CRUSHING.....11
FITTING,ELBOW,90D,520220-6-8**.....39 HOSE ASSY,13".....113
DECAL,WARNING-COMPART ACCESS....11,
FITTING,TEE,RUN,SWIVEL520432-4.....39 HOSE ASSY,14".....93–94
15
FITTING,TEE,RUN,SWIVEL520432-8.....39 HOSE ASSY,16".....35, 93–94
DECAL,Z, Z45MP.....11
FITTING,TEE,RUN,SWIVEL52043212.....39 HOSE ASSY,18".....43, 59
DIAGNOSTIC FEMALE Q-DSCNT.......27, 29,
FITTING-4 W/.030 ORIFICE.....113 HOSE ASSY,219".....113
53, 55, 78, 113
FLANGE-JOYSTICK MOUNTING,44988....125 HOSE ASSY,22".....35, 93–94
Diagnostic Fitting.....29
FLOORING, 8'FT PLATFORM.....115 HOSE ASSY,23".....35, 43, 59
Diagnostic Nipple.....55, 77–78

Part No. 30103 Z-60/34 133

 April 2012

Part Description Index (continued)

HOSE ASSY,236".....113 KEYSWITCH,3POS.MNTND.DR WKEY**...87, NIPPLE,HEX,140137-16.....93–94

HOSE ASSY,26".....43, 59 89 NON-OSCILAT'G AXLE Z60/1997.....17
HOSE ASSY,27".....93–94 KEYSWITCH,CONTACTS LOCK.....87, 89 NON-OSCILLATING AXLE,Z60.....17
HOSE ASSY,28".....43, 59 KIT, JOYSTICK HANDLE.....123 NUT & BOLT KIT (25883).....123
HOSE ASSY,3/4,90 FEM,STR FEM.....39 KIT, RELAY, TIME DELAY 4 SEC.....85 NUT - PLASTIC,RING FOR ALARMS.....119
HOSE ASSY,3/4,STR FEM,STR FEM.....39 KIT,BEARING, Z60.....21, 23 NUT,CASTLE, 1-1/4 - 12 UNF.....21, 23
HOSE ASSY,32".....35, 43, 59 KIT,ESTOP SVC BB&SM BOOM.....87, 89, 121 NUT,HEX,1/4-28.....65, 69
HOSE ASSY,33".....35, 43, 59 KIT,FUEL,LP.....63 NUT,HEX,JAM,1.25-7.....17, 19, 47
HOSE ASSY,38".....35, 43, 59 KIT,HORN SVC BB&SM BOOM.....121 NUT,HEX,JAM,5/8-11.....31, 57
HOSE ASSY,40".....43, 59 KIT,HOSE,FUNCTION MANIFOLD.....93–94 NUT,HEX,M4 X 0.7 MM (20424)***.....123
HOSE ASSY,408".....113 KIT,KEYSWITCH SVC BB & SM BOOM.....87, NUT,LOCKING-LG.FLANGE,1/4-20.....67
HOSE ASSY,409".....113 89 NUT,LP NYLOCK,1/2-13.....103
HOSE ASSY,42".....35, 43, 59 KIT,KEYSWITCH SVC BB&SM CE.....87, 89 NUT,LP NYLOCK,1/4-20.....85, 107
HOSE ASSY,422".....113 KIT,SEAL& BEARING,ARC,ROT.9K**......109– NUT,LP NYLOCK,3/8-16.....97, 107, 117
HOSE ASSY,435".....113 110 NUT,LP NYLOCK,5/16-18.....69, 91
HOSE ASSY,447".....113 KIT,SEAL,3CC PUMP***.....65 NUT,LUG,5/8-18 X 90 DEGREE,Z45....21, 23,
HOSE ASSY,46".....35, 43, 59, 93–94 31, 33, 49, 57
HOSE ASSY,47".....35 L NUT,NYLOCK,1-8.....115
HOSE ASSY,50".....35, 43, 59, 93–94 NUT,NYLOCK,1.125-12.....105
LATCH,FLUSH CUP***.....91
HOSE ASSY,53".....113 NUT,NYLOCK,1/2-13.....17, 19, 47, 67, 73, 107
LATCH,SLIDE, FLUSH MOUNT STYLE.....91
HOSE ASSY,54".....91 NUT,NYLOCK,1/4-20.....25, 47, 65, 67, 69, 71,
LED W/RESISTOR,12 VOLT.....87
HOSE ASSY,540".....113 73, 91, 97, 99, 105, 107, 110, 117, 121
LIGHT,INDICATOR,RED,14V***.....89
HOSE ASSY,55".....93–94 NUT,NYLOCK,10-32.....87, 89, 107
LIGHTBULB,T 1.75,14V(10PACK).....121
HOSE ASSY,67".....59 NUT,NYLOCK,3/8-16.....17, 19, 47, 67, 73, 75,
LIMITER PC BOARD, HORSEPOWER.....119
HOSE ASSY,68.5".....93–94 81–82, 91, 97, 99, 101, 109–110, 115
LINING KIT,MICO.....81–82
HOSE ASSY,73".....93–94 NUT,NYLOCK,5/8-11.....99, 103
LINING KIT,MICO BRAKE.....33
HOSE ASSY,OIL PRESS.GAUGE.....85 NUT,NYLOCK,6-32.....119
LOCK RING.....123
HOSE ASSY,T2 TO JIB JUNCTION.....117 NUT,NYLOCK,8-32.....19, 47
LOCKNUT,ELEC,1/2".....73, 119
HOSE END,BARBED,SWIVEL,-12-12........35, NUT,SOLENOID,2POS 3WAY......27, 53, 109–
LOCKNUT,ELECTRIC,1" NPT.....85
43, 59, 93–94 110
LOCKNUT,ELECTRIC,3/4".....85, 119
HOSE END,BARBED,SWIVEL,-16-16.....93–94 NUT-D03 COIL.....25, 77–78
LOWER MIDPIVOT ASSY,Z60.....99
HOSE END,BARBED,SWIVEL,-8-8......35, 43, NUT-SOLENOID VALVE (52885).....25, 33, 51,
LOWER SECONDARY BOOM ASSY.....97
59 73, 78, 109–110
LOWER TENSION MEMBER
HOSE END,BARBED,SWIVEL,90DEG-8....35,
WELDMENT.....97, 99
43, 59 O
LS SPRING WAND (ZCY91).....99, 107
HOSE END,MALE.25 X .25 MPT.....75
LUG BOLT,5/8-18,WHEEL HUB.....31, 49, 57 O-RING (2-114).....82
HOSE,1/4 FUEL LINE,SAE 30R7.....75
LUG,WHEEL STUD,5/8-18,W1/4HB**.....33 O-RING - TORQUE HUB END COVER.....33
HOSE,15".....93–94
O-RING KIT (ORFS FITTINGS).....25, 29, 39,
HOSE,31".....35, 43, 59
M 51, 55, 77–78
HOSE,38".....93–94
O-RING KIT,FIELD SVC,ALL PROD.....25, 29,
HOSE,47".....35, 43, 59 MANIFOLD ASSY,TURNTABLE ROT.....82
51, 55, 77–78
HOSE,48",1"SAE 100R4.....93–94 MANIFOLD,BRAKE/MOTOR SHIFT.....33
O-RING***.....65, 69
HOSE,55".....43 MANIFOLD,DUAL COUNTERBALANCE..109–
O-RING, D03 COIL.....77–78
HOSE,70".....93–94 110
O-RING, DO1 VALVE.....78
HOSE,BOTTOM RADIATOR,FORD.....63, 67 MANIFOLD,FUNCTION.....73, 77–78
O-RING,2-044 BUNA.....33
HOSE,TOP RADIATOR,FORD.....63, 67 MANIFOLD,MACHINED,JIB & ROTATE.....110
O-RING,BOOT,CONTROLLER.....125, 127
HOUR METER,10-80 VOLTS***.....87, 89 MANIFOLD,STEER/OSCILLATION***.....25, 51
O-RING,MOTOR TO BRAKE.....31, 33, 57
HYDRAULIC SWIVEL,4 PORT,Z60.....81–82 MANIFOLD,TRACTION,2WD.....27
OBS.PUMP.....69
MANIFOLD,TRACTION,4WD.....53
Orifice - Plug, 0.070 inch (1.38 cm).....29
I MANIFOLD,TRCN W/BYPASS,4WD***.....55
ORIFICE PLUG,.025 (30551).....33
MANIFOLD,TURNTABLE ROTATION.....82
IGNITION MODULE MTG.PLATE ASSY.....65 OUTER BEARING.....21, 23
MICROSWITCH,ELECTRIC ROTARY.....81–82
IGNITION, ELECTRONIC, FORD.....65
MICROSWITCH,V3L-139-D8.....125, 127
INDICATOR,AIR FILTER CONDITION.....71 P
MIDRAIL GUIDE ( HOOK ).....117
INJECTOR.....69
MOTOR,12V DC (24573).....73 PAD,ENGINE SLIDE.....67, 71
INJECTOR, FUEL LINE DEUTZ DSL.....69
MOTOR,12V DC (32810/32811)APU.....73 PAD,EXTENSION CYLINDER.....105
INNER BEARING.....21, 23
MOTOR,SWING DRIVE (53147).....81–82 PCB,11179AB, (SWING)***.....125
INNER TUBE.....21, 23, 31, 33
MOTOR,TURNTABLE ROTATION***.....81–82 PCB,11179CD,(LIFT)***.....125
ISOLATOR,VIBRATION,LG,RD&WH***......67,
MOUNT,RAD.SUPPT.,RH,PAINTED.....67 PCB,ASSY,24495.....127
71
MOUNTING ADAPTOR.....119 PIN, COTTER, 732 DIA.....21, 23
MOUNTING BAND,NOLFF AIRCLEANR*.....63 PIN,1.00DIAX4.63LG,1HOLE.....81–82
J MTR/TORQUE HUB,FRT,WM2-33.8:1*.....49 PIN,1.25 X 7.57 IN,1HOLE.....109–110
JIB BOOM ASSEMBLY.....109–110 MUFFLER**.....69 PIN,1.25DIAX11.50LG,1HOLE.....101
JOYSTICK CONTROLLER,12V.....123 MUFFLER,EXH,FORD,BIG BOOMS***.....65 PIN,1.25DIAX13.75LG,2HOLE.....109–110
JOYSTICK,MULT AXIS CONT,OEM***.....125 PIN,1.25DIAX14.12LG,1HOLE.....97, 99
JOYSTICK,SINGLE AXIS PROPORT.....127 N PIN,1.25DIAX5.25LG,1HOLE.....109–110
PIN,1.25DIAX6.67LG,2RING.....105
NIPPLE,DIAGNOSTIC,#4 PORT***......27, 29,
K PIN,1.25DIAX8.50LG,1HOLE.....109–110
53, 55, 78
PIN,1.75DIAX12.50LG,THREADED.....17
KEY,LATCH, 1 PAIR (28125).....91 NIPPLE,DIAGNOSTIC,#6 PORT.....113

134 Z-60/34 Part No. 30103

 April 2012

Part Description Index (continued)

PIN,1.75DIAX13.50LG,1HOLE.....101 Q SCREW,HHC,1/4-20 X 1.5.....91, 109–110

PIN,1.75DIAX18.13LG,1HOLE.....101 SCREW,HHC,1/4-20 X 2.....73
QUICK DISCONNECT MALE.....119
PIN,1.75DIAX4.50LG,THREADED.....97 SCREW,HHC,1/4-20 X 2.25.....105
QUICK DISCONNECT,FEMALE**.....119
PIN,1.75DIAX5.25LG,1HOLE.....101 SCREW,HHC,1/4-20 X 3.5.....33
PIN,1.75DIAX6.00LG,1HOLE.....99 SCREW,HHC,3/8-16 X .75.....105, 107
PIN,2.25DIAX24.63LG,1HOLE.....97 R SCREW,HHC,3/8-16 X 1.....17, 25, 51, 65, 69,
PIN,2.25DIAX31.75LG,2HOLE.....97, 99 RADIATOR SHROUD ASSY,FORD Z60.....67 73, 75, 103, 105
PIN,2.50DIAX15.00LG,1HOLE.....17, 19, 47 RADIATOR SHROUD,PAINTED.....67 SCREW,HHC,3/8-16 X 1 GRD 8.....115
PIN,2.50DIAX15.75LG,1HOLE.....19, 47 RADIATOR,FORD (LSG).....67 SCREW,HHC,3/8-16 X 1.25 GRD 5.....65, 69,
PIN,AXLE PIVOT**.....19 RECEPT.,SNAP-IN,4 POLE ANDERSN.....117 71, 73, 81–82, 91, 105, 109–110, 115, 117
PIN,CLEVIS,1 X 2.5 LG......105 Ref Ground Controls (refer to figures 505.1, SCREW,HHC,3/8-16 X 1.50.......67, 101, 109–
PIN,COTTER,.125 X 1.5.....105 506.1 and 506.2).....73 110
PIN,KING.....19, 47 Ref Primary Boom Rest (refer to Figure SCREW,HHC,3/8-16 X 1.75,GRD.8......81–82,
PIN,KING,HI-STEER ANGLE,Z60.....17 604.1).....99 99, 107, 109–110
PIN,MASTER CYLINDER.....101 REGULATOR, VOLTAGE, Z45GP91.....65 SCREW,HHC,3/8-16 X 2.25.....17, 19, 47, 81–
PIN,OSCILLATING,ROLLR,8 X 1.75.....19, 47 REGULATOR,LPG,BEAM #120A.....65 82
PIN,ROLL,.094 X .875.....117 RELAY HOLD DOWN.....85 SCREW,HHC,3/8-16 X 3.....97
PIN,STEER.....17, 19, 47 RELAY SOCKET,DPDT,SCREW TERM.....85 SCREW,HHC,3/8-16 X 3.25.....17, 109–110
PINION GEAR.....81–82 RELAY,DPDT,12VDC.....85 SCREW,HHC,3/8-16 X 3.5.....69
PIVOT TUBE/SPACER Z60.....107 RELAY,SPDT,12V(AUTO)**.....87, 89 SCREW,HHC,3/8-16 X 4.....97, 99
PLASTIC END STOP.....85 RELAY,SPDT,12VDC.....85 SCREW,HHC,3/8-16 X 4.5.....97
PLAT.CNTRL.BOX W/DECALS,Z60.....119, 121 RELAY,TIME DELAY,1 SECOND***.....85 SCREW,HHC,5/16-18 X 1 GR5.....21, 23, 73
PLATE,ENGINE MOUNT,PAINTED.....67 Relief Valve.....29 SCREW,HHC,5/16-18 X 3.00.....82
PLATE,PUMP MOUNT,FORD,PAINTED.....65 Relief Valve, 1200 psi (83 bar).....77–78 SCREW,HHC,5/8-11 X 1.75 GRD.8......49, 67,
PLATE,REINFORCEMENT,PAINTED.....91 Relief Valve, 1600 psi (110 bar).....77–78 71, 99
PLATE,ROTATION LOCK.....81–82 Relief Valve, 1800 psi (124 bar).....77–78 SCREW,HHC,5/8-11 X 2.25 GR8.....81–82
PLATE,SWING COVER LATCH.....91 Relief Valve, 2400 psi (166 bar).....77–78 SCREW,HHC,5/8-11 X 3.5 GRD.8........67, 71,
PLATFORM ASSEMBLY 8FT Z-60.....115 RESISTOR,10 OHM,25 WATT.....87, 89 99, 103
PLATFORM ASSEMBLY Z-60 6FT.....115 RESISTOR,100 OHM,25 WATT.....121, 127 SCREW,HHC,M10 X 25MM,GR 8.8.....67
PLATFORM ASSEMBLY Z-60 6FT***.....115 RESISTOR,250 OHM,5 WATT.....121, 127 SCREW,HHC,M6 X 20MM,GR8.8.....69
PLATFORM LEVELING ASSEMBLY........109– REST PAD,LOWER ARM.....103 SCREW,HHC,M8 X 20MM.....69
110 RETAINER,AXLE ROLLER PIN,PAI.....19, 47 SCREW,PHIL,PHM,10-24 X.38,SEMS.....67
PLATFORM SUPPORT WELDMENT***.....115 RETAINER,GAS SPRING***.....91 SCREW,PHIL,PHM,10-24 X.5,SEMS.....65, 71
Plug - Orifice, 0.052 inch (1.32 mm).....55 RETAINER-N.C.PROPOR.SOLENOID.....78 SCREW,PHIL,PHM,10-32 X .5,SSTL.....89
Plug - Orifice, 0.07 inch (1.78 mm).....55 RIVET,ALUM,ALUM,P,.156 X .375.....67 SCREW,PHILLIPS,PHM,6-32 X .5.....119
PLUG AND CAP KIT-SERVICE,37°**.....77–78 RIVET,ALUM,ALUM,P,.25X.375.....91 SCREW,RHM,10-32 X .5.....87
PLUG AND CAP KIT-SERVICE,ORFS*......25, ROCKER ASSY,HANDLE (20424)***.....123 SCREW,RHM,10-32 X 1.5.....99, 107
29, 39, 51, 55, 77–78 ROD END,.375 X 3.69.....97, 99, 101, 109–110 SCREW,RHM,6-32 X .75.....119
PLUG,16 AMP,3 PIN,(BRITISH)UK.....73 ROD END,0.5 X 3.75***.....97, 99, 101 SCREW,RHM,8-32 X .75.....19, 47
PLUG,ELECTRICAL,220/50,NOVON.....73 ROTATION LOCK RETAINER PIN ASY......81– SCREW,SHC,1/2-13 X 1.50, A574.....81–82
PLUG,ELECTRICAL,DOMESTIC.....73 82 SCREW,SHC,1/4-20 X 2.....25
PLUG,NYLON .50 BLACK DOMED.....89, 121 ROTATOR ASSEMBLY KIT Z60.....109–110 SCREW,SHC,10-24 X 2.....25, 77–78
PLUG,NYLON .875 BLACK DOMED.....121 ROTATOR ASSMBLY.....109–110 SCREW,SHC,10-24 X 4.....77–78
PLUG,ORIFICE, 0.052 (40033).....55 ROTOR,DISTRIBUTOR,FORD.....63 SCREW,SHC,5/8-11 X 1.5.....49
PLUG,ORIFICE,.025".....27, 53 SCREW,SHC,5/8-11 X 1.75.....67, 71
PLUG,ORIFICE,0.070.....29, 55 SCREW,SHC,5/8-11 X 2.25.....23, 81–82
PLUG,PIPE,HEX HEAD,STL,1/4NPT.....75
S SCREW,SHC,5/8-11 X 3.00,A574.....31, 33, 57
SADDLE BRCKT40613,34419,53073*.....125
PLUG,SQUARE HEAD,3/4 MPT.....75 SCREW,SHC,5/8-11 X 4,A574.....81–82
SADDLES-SET(24493,40613,53073.....125
PLUG,W/LATCH,4 POLE,ANDERSON.....117 SCREW,STEP BOLT,1/4-20 X .75.....115
SCREW T-SWITCH PH/PH 6-32X1/4.....121
POTENTIOMETER (20424).....123 SCRUBBER MUFFLER,DEUTZ,F4L1011.....69
SCREW,FHM,10-32 X 1.5.....107
POTENTIOMETER (24493).....127 SEAL KIT (28833).....33, 49
SCREW,FHS,3/8-16 X 1.....19, 47
POTENTIOMETER-JOYSTCK(53073).....125 SEAL KIT (ALL MANIFOLDS).....27, 53
SCREW,HEX,M4X0.7X10MM (20424)*.....123
POWER UNIT,AUX PUMP 12VDC.....73 SEAL KIT CYL.Z60(63207).....101
SCREW,HEX,M4X0.7X30MM (20424)*.....123
POWER UNIT,AUXILLARY DC1003.....73 SEAL KIT CYL.Z60(63208).....97, 99
SCREW,HHC,1-8 X 11,GRD 5***.....115
PRI BOOM TUBE ASSY W/SYM DECAL....105 SEAL KIT CYL.Z60(63211).....101
SCREW,HHC,1/2-13 X .75.....19, 47, 81–82
PRI BOOM TUBE ASSY W/WORD DECA..105 SEAL KIT CYL.Z60(63212).....109–110
SCREW,HHC,1/2-13 X 1.25 GR5....31, 33, 57,
PRIMARY BOOM REST,PAINTED.....103 SEAL KIT CYL.Z60(63214).....110
65, 69, 97, 99, 101
Priority Flow Regulator Valve, 3 gpm (11.4 SEAL KIT, 58958 SWING MOTOR.....81–82
SCREW,HHC,1/2-13 X 1.5.....65, 73
l/min).....77–78 SEAL KIT, SUNSTRAND.....57
SCREW,HHC,1/2-13 X 3.....67
Proportional Solenoid Valve.....77–78 SEAL KIT, VALVE, #10.....27
SCREW,HHC,1/2-13 X 3.5.....19, 103
PROX SWITCH W/INSTALL INST.....19, 47 SEAL KIT, VALVE, #4.....77–78
SCREW,HHC,1/2-13 X 4.....17, 19, 47
PUMP ASSY, FUEL, DEUTZ DIESEL.....69 SEAL KIT,25212,25217,25372,S60......17, 19,
SCREW,HHC,1/2-13 X 5.5.....31, 33, 57
PUMP ASSY.(27648).....73 47, 105
SCREW,HHC,1/4-20 X .5.....19, 85, 101
PUMP,FUEL,FORD.....63 SEAL KIT,25373 OSC.CYL,S60.....19, 47
SCREW,HHC,1/4-20 X .625.....65, 107, 121
PUMP,LIFT 1.025 C.I.***.....65, 69 SEAL KIT,ARCTIC,ROTATOR 8.2K**........109–
SCREW,HHC,1/4-20 X .7....21, 23, 31, 33, 49,
PUMP,VAR.PISTON M46 2.8 CIQVP*.....65 110
57, 67, 69, 71, 87, 89, 103, 115, 117, 121
PUMP,WATER,FORD.....63 SEAL KIT,BRAKE,MICO.....33
SCREW,HHC,1/4-20 X 1.....47, 67, 73, 85, 91, SEAL KIT,BRAKE,TURNTABLE ROT.....81–82
105, 107, 117 SEAL KIT,CB VALVE MANIFOLD.....82
SCREW,HHC,1/4-20 X 1.25.....85

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Part Description Index (continued)

SEAL KIT,CYLINDER (89060).....105 STUD, HUB, 5/8-18 X 2 1/2.....21, 23 TUBE ASSY., PUMP PRESSURE.....93–94
SEAL KIT,FAIRFIELD,W2B2.....31, 33, 57 SUB PLATE (SPOOL VALVE).....25 TUBE ASSY., PUMP SUCTION.....93–94
SEAL KIT,HYD SWIVEL (37403).....81–82 SUPPORT,WRIST,PAINTED-BLUE.....121 TUBE,SLIDING MIDRAIL,PAINTED.....117
SEAL KIT,HYDRAULIC CYLINDER......97, 99, SVC KIT,UK RECEPT.REPLACEMENT.....119
101 SWING DRIVE ASSEMBLY,S40/Z60.....81–82 U
SEAL KIT,HYDRAULIC CYLINDER***.....110 SWITCH (20424).....123
U-BOLT, KIT 5/16-18 X 2.5.....69
SEAL KIT,LIFT PUMP (53961)***.....69 SWITCH TOGGLE ASSY DPDT 2P MNT...89,
U-BOLT,3/8-16X 1.5 X2.5 X1.25.....115
SEAL KIT,LIFT PUMP**.....65, 69 121
UPPER LEVELING LINK ASSY.....99
SEAL KIT,MICO.....31, 57, 81–82 SWITCH TOGGLE ASSY DPDT 2P MOM..89,
UPPER PIVOT WELDMENT,PAINTED.......99,
SEAL KIT,MOTOR TURNTABLE***.....81–82 121
101
SEAL KIT,PLAT ROTATE***.....109–110 SWITCH TOGGLE ASSY DPDT 3P MNT...121
UPPR. LIMIT SWITCH BRKT.,BLUE.....107
SEAL KIT,SAUER-DANFOSS M46***....31, 33, SWITCH TOGGLE ASSY DPDT 3P MOM..87,
65, 69 89, 121
SEAL KIT,SWIVEL (44369).....81–82 SWITCH TOGGLE ASSY SPDT 3P MOM...87, V
SEAL KIT,SWIVEL***.....81–82 89, 121 Valve - Check.....55
SEAL KIT,TORQUE HUB (S07).....81–82 SWITCH,HANDLE,20424.....123 Valve - Directional.....55
SEAL KIT,UNIVERSAL,9K ROTATOR*.....109– SWITCH,LIMIT,W/6.25"SPRING ARM.......99, Valve - Flow Divider.....55
110 107 Valve - Relief.....51, 55
SEAL, GREASE.....21, 23 SWITCH,LIMIT,W/ROLLER HEAD***.....107 Valve - Shuttle.....55
SEAL,SHAFT.....81–82 SWITCH,OIL PRESSURE.....69 Valve - Shuttle, 3 postion 3 way.....29
SEAL,THERMOSTAT,FORD.....63 SWITCH,VACUUM.....65 Valve - Solenoid.....51
SENSOR,LEVEL 4.5***.....73 SWITCH,WATER TEMP,S60.....63, 69, 85 VALVE - SOLENOID 2 POS 2 WAY.....109–110
SHAFT & HOUSING ASSY.....125 VALVE - SOLENOID, 2 POS 2 WAY....109–110
SHAFT (52587)***.....125 T VALVE, SOLENOID, 10V.....25, 51
SHAFT W/GEAR.....127 VALVE,BALL,1" MPT X FPT.....75, 93–94
T-BOX,2.75 X 4.5 X 2.0.....119
SHAFT,OUTPUT,PINION,TURNTABLE......81– VALVE,CHECK.....27, 33, 53, 73
TANK STRAP,BOLT STYLE,62".....75
82 VALVE,CHECK 45027,20419.....55
TANK,HYDRAULIC,45 GALLON***.....75
SHAFT,W/NF STYL BLOCK,(20424)*.....123 VALVE,CHECK CP100-2-B-O-005.....53
TAP BLOCK,PLATE HINGE.....91
SHIM,OSCILLATING AXLE.....19, 47 VALVE,CHECK***.....77–78
TAPE,WARNING,BLK/YEL, 50'***.....11, 13, 15
SHIM,PRIMARY BOOM,.064 THK......105 VALVE,CHECK,PILOT OPERATED.....55
TEE,BRANCH,070429-12-12.....94
SHIM,WEAR PAD,5 X 1.5,14GA.....105 VALVE,CNTERBAL,CBBB-LHN@3000**..101,
TEE,BRANCH,070429-6-6.....43, 59, 93–94
SHIM,WEAR PAD,5X 1.5 16GA.....105 110
TEE,BRANCH,070433-8.....43, 59
SHOCK MOUNT,SMALL.....67 VALVE,CNTERBALANCE-SUN@3000......97,
TEE,BRANCH,520429-6.....39
SLEEVE,NYLON,2.19 ID,BULK.....117 99
TEE,RUN,070428-4-4.....35, 43, 59
SLIDING MIDRAIL KIT,PTD.....117 VALVE,COUNTERBALANCE (65461).....78
TEE,RUN,070428-6-6.....35, 43, 59
SNAP RING,EXTERNAL,1.25 DIA.**.....105 VALVE,COUNTERBALANCE 2000PSI.....109–
TEE,RUN,070432-12.....93–94
SOCKET,IND.LITE,W/RED LENS.....121 110
TEE,RUN,070432-6-6.....93–94
SOCKET,RELAY.....85 VALVE,COUNTERBALANCE 2500 PSI.....105
TEE,RUN,520428-6.....39
Solenoid Valve - N.C. 2 position 2way.....77–78 VALVE,COUNTERBALANCE 2500 PSI*.....82,
TERMINAL BLOCK(SINGLE),WAGO***.....85
SOLENOID VALVE,N.C. 2POS. 3WAY.....73 105
TERMINAL,ANDERSON,30A 12-16 GA.....117
SOLENOID, ANTI-DIESELING.....63 VALVE,COUNTERBALANCE 2500PSI.....105,
THERMOSTAT & SEAL,FORD.....63
SOLENOID,12V CONTINUOUS***.....69, 85 110
THREADED ROD,(1/4-20),10.5".....67
SOLENOID,THROTTLE,.....69 VALVE,COUNTERBALANCE 3000 PSI*...105,
THREADED ROD,1/4-28 X 15 IN***.....65, 69
SOLENOID-GASOLINE FUEL.....75 109–110
THRUST WASHER (29231).....31, 33, 57
SPACER,LONG ANDERSON.....117 VALVE,COUNTERBALANCE,1500 PSI.....82
TIE ROD END WELD,SERVICE,Z60.....17
SPARK PLUG WIRE SET, LSG 423.....63, 65 VALVE,COUNTERBALANCE,2500 PSI*...109–
TIE ROD ENHANCEMENT KIT.....17
SPARK PLUG,FORD.....63, 65 110
TIE ROD, WELD. S60.....19, 47
SPINDLE WELDMENT.....23 VALVE,DIFFERENTIAL SENSING***.....77–78
TIE ROD, WELD.NON-OSC,Z60.....17
SPRING & BUSHING KIT,RETURN***.....127 VALVE,DIRECT. CONTROL,4WD S60.....55
TIRE & WHEEL ASSY,AIR,LEFT.....49, 57
SPRING CLIP,1/4-20,MAGNI 565....21, 23, 31, VALVE,DO3.....77–78
TIRE & WHEEL ASSY,AIR,RIGHT.....49, 57
33, 49, 57, 105, 115 VALVE,DRAIN,FORD,BLOCK,RAD......65, 67
TIRE & WHEEL ASSY,FOAM***.....21, 23, 31,
SPRING CLIP,10-24,ZINC.....117 VALVE,FLOW DIVIDER/COMBINER.....29, 55
33
SPRING CLIP,3/8-16.....91 VALVE,FLOW REGULATOR.....27, 53, 78
TIRE & WHEEL ASSY,FOAM,LEFT.....49, 57
SPRING KIT,MICO.....81–82 VALVE,FLOW REGULATOR 0.6GPM.....78
TIRE & WHEEL ASSY,FOAM,RIGHT.....49, 57
SPRING,24493 CONTROLLER.....125 VALVE,FLOW REGULATOR,.1 GPM.....78
TIRE & WHEEL ASSY: AIR.....21, 23, 31, 33
SPRING,DRIVE TURNTABLE.....81–82 VALVE,FUEL LOCK.....75
TIRE,32 X 12 - 15 NHS.....21, 23, 31, 33
SPRING,RETURN***.....123 VALVE,LOCK OFF,BEAM #FL-418.....65
TIRE,385-19.5,16PLY,OUTRIGGER*....21, 23,
SPUR GEAR (20424).....123 VALVE,PILOT TO OPEN CHECK.....27, 53
31, 33
STARTER ASSY - PRE 8/14/95.....71 VALVE,PROPORTIONAL SOLENOID***.....78
TIRE,RT,SGL,15-19.5NHS,12PLY.....49, 57
STARTER SOLENOID, DEUTZ 25484.....71 VALVE,RELIEF.....27, 53, 73, 77–78
TOEBOARD,ENTRY EUROPEAN
STARTER,ENGINE,FORD LSG/LRG***.....65 VALVE,RELIEF 1600 PSI.....78
PNTD**.....117
STEER MANIFOLD ASSEMBLY.....25 VALVE,RELIEF 1800 PSI.....77–78
TOEBOARD,PLTFM ENTRY EUR,PNTD*...117
STEER. CYL. RETRO FIT KIT Z60.......17, 19, VALVE,RELIEF 2400 PSI.....78
TORQUE HUB,49:1.....31, 33, 57
47 VALVE,RELIEF,210 PSI.....29, 55
TORQUE HUB-SWING***.....81–82
STEP PLATFORM ENTRY PAINTED.....115 VALVE,SHUTTLE.....27, 29, 53, 55
TRACK REPAIR,7 LINK (25706).....107
STRAIGHT,HUMP,RBR BUTT 3" I.D......71 VALVE,SHUTTLE***.....27, 53, 82
TRACK TUBE GUIDE.....107
STRAINER ASSEMBLY,1.5" NPT.....75, 93–94 VALVE,SOLENOID N/C (SHORT).....109–110
TRACK TUBE WELDMENT.....107
STRAINER,FILLER NECK.....75 VALVE,SOLENOID N/O (LONG).....109–110
TRACK,PLASTIC CABLE,43 LINKS.....107
STRAP ASSY,TANK, 66 INCH.....75 VALVE,SOLENOID,10V W/DIODE***.....33
TRACTION MANIFOLD,2WD***.....29, 33

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Part Description Index (continued)

VALVE,SOLENOID,10V,2POS 3WAY**.......27, WELDMENT,ROD END.....19, 47

53, 73, 109–110 WELDMENT,SWIVEL LOCK.....81–82
VALVE,SOLENOID,2 POS-4 WAY-10V.......25, WHEEL RIM, FLAP.....21, 23, 31, 33
51 WHEEL,19.5 X 11.75***.....21, 23, 31, 33, 49,
VALVE,SOLENOID,2 WAY,12V.....78 57
VALVE-RELIEF, 250 PSI (32636).....25, 51 WHEEL,SPLIT RIM.....21, 23, 33
VIEW GAUGE 3/4 MPT.....75 WIRE CABLE 18G/19 CONDUCT***.....85, 119
VOLT METER,12VDC,S60.....85 WIRE CABLE,14/3 SO,BULK.....119
WIRE CABLE,14GA/3 CON.TPE JKT*.....73
W WIRE CABLE,16/4 SJO,BULK.....119
WIRE LOOM,3/8 POLY SLIT.....117
WASHER, PLATE.....21, 23
WIRE,12/3 SJEOW,BULK,BLK-WHT-G......85,
WASHER,3/8 PLATE (3/8X2X3/16TK.....17
119
WASHER,FENDER,.25 X 1.25 X.062....91, 101
WIRING DUCT/COVER, 1 X 72 IN**.....85
WASHER,FLAT, 313, HARDENED.....115
WLDMNT,HYD.TANK MODULE PLATE**.....73
WASHER,FLAT,.5 HARDENED......31, 33, 57,
WLDMNT.,CVR. REINFORCEMENT RH.....91
65, 69, 81–82
WASHER,FLAT,.625 HARDENED........23, 31,
49, 57, 67, 71, 81–82, 99, 103 Y
WASHER,FLAT,.640X1.160X.09.....33 YOKE ASSY 2/4WD,L.S.,Z60.....19, 47
WASHER,FLAT,1.000,HARDENED.....115 YOKE ASSY 2/4WD,R.S.,Z60.....19, 47
WASHER,FLAT,1.063 X 2 X .134.....71 YOKE ASSY,2/4WD,L.S.,S60/Z60.....19, 47
WASHER,FLAT,2.5 X 4 X .062.....17, 19, 47 YOKE ASSY,2/4WD,R.S.,S60/Z60.....19, 47
WASHER,FLAT,USS,1/2",Y.....67, 73, 103, 107 YOKE ASSY,2WD LF.SIDE,Z60.....17
WASHER,FLAT,USS,1/4"Y.......19, 21, 23, 25, YOKE ASSY,2WD RT.SIDE,Z60.....17
31, 33, 47, 49, 57, 65, 67, 69, 71, 73, 85, 87,
89, 91, 97, 99, 105, 107, 109–110, 115, 117, Z
121
Z60 UPPER SECONDARY BOOM ASSY.....99
WASHER,FLAT,USS,3/8",Y.....67, 73, 75, 115
ZERK,GREASE,1/8 NPT.....91
WASHER,FLAT,USS,5/16",Y.....25, 51, 69, 81–
82, 91, 97, 107, 109–110, 117
WASHER,FLAT,USS,5/8",Y.....67
WASHER,LOCK,#10 PLTD.......19, 25, 47, 77–
78, 99
WASHER,LOCK,.25.....19, 21, 23, 31, 33, 47,
49, 57, 65, 67, 69, 71, 85, 87, 89, 101, 103,
105, 107, 115, 117, 121
WASHER,LOCK,.313.....21, 23, 69, 73
WASHER,LOCK,.375....25, 51, 65, 69, 71, 73,
81–82, 91, 103, 105, 107
WASHER,LOCK,0.5".....19, 31, 33, 47, 57, 65,
69, 81–82, 97, 99, 101
WASHER,LOCK,IND,LAMP RETAINER.....89
WASHER,LOCK,M10.....67
WASHER,SHIM,1.27 X 2.13 X .062....105, 110
WASHER,THRUST 1.75 ID......17
WASHER,THRUST,2.56 X 4.0 X.18.....17, 19,
47
WASHER,THRUST-TORQUE HUB-29231....33
WEAR PAD,4X2X.5 W/INSERT***.....103
WEAR PAD,5 X 1.5 X .50.....105
WEAR PAD,5 X 1.5 X .625 W/NUTS.....105
WEAR PAD,5X1.5X1 W/INSERTS.....103
WEAR PAD,6.5 X 5 X.625 W/INSER.....105
WEAR PAD,OSCILLATING AXLE, S60......19,
47
WELDMENT PLATE ENGINE TANK.....67, 71
WELDMENT, CYLINDER MOUNTING.....99
WELDMENT,AIR CLEANER MOUNTING.....71
WELDMENT,BULKHEAD,RT SIDE.....91
WELDMENT,DEUTZ ENGINE MOUNT.....71
WELDMENT,ENGINE MOUNT INBOARD....71
W E L D M E N T , E N G I N E
MOUNT,OUTBOARD.....71
WELDMENT,FORD ENG.MNT,INBOARD.....67
W E L D M E N T , F O R D
ENG.MNT,OUTBOARD.....67
WELDMENT,HEAT SHIELD PAINTED.....71
WELDMENT,LP TANK BRACKET.....75
WELDMENT,RADIATOR MOUNT.....67

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144 Z-60/34 Part No. 30103

Parts Manual

Rev D11
Part No.
30103
Z-60/34 to SN 1089