0% found this document useful (0 votes)

50 views244 pages

Serial Number Range: From SN 4001 To 4550

This document provides part numbers and diagrams for components of Genie Z-60/34 aerial lifts. It includes sections on decals, drive chassis, turntable, engine, boom, platform, hydraulic, and electrical components. Serial number ranges are provided to indicate applicable component configurations.

Uploaded by

jlerma

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

50 views244 pages

Serial Number Range: From SN 4001 To 4550

Uploaded by

jlerma

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

712.2 4WD Drive System (from SN 4386).........................160

713.1 4WD Drive Oscillate System (to SN 4385)..............162
713.2 4WD Drive Oscillate System (from SN 4386)..........164
714.1 Hydraulic Hoses and Fittings - Turntable (to SN
4385).................................................................................166
714.2 Hydraulic Hoses and Fittings -Turntable (from SN
4386).................................................................................168
715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)..170
715.2 Hydraulic Hoses and Fittings - Boom (from SN
4461).................................................................................172

800 Accessories
801.1 Alarm and Beacon Package (to SN 4172)...............174
801.2 Alarm, Beacon Package and Driving Lights (from SN
4173).................................................................................176
802.1 Platform Options......................................................178
803.1 Ground and Platform Control Box Covers...............180
804.1 Platform Overload - European Models....................182
805.1 Platform Half-mesh and Swing Gate.......................184
806.1 Air Line to Platform..................................................186
807.1 Cold Start Package..................................................188
808.1 Generator Option - View 1.......................................190
809.1 Generator Option - View 2.......................................192
810.1 Hydraulic Oil Cooler.................................................194
811.1 Gauge Option..........................................................196
812.1 Panel Cradle Option................................................198
813.1 Welder Option, Chassis Components......................200
814.1 Welder Option, Platform Components.....................202
815.1 Welder Option, Hoses and Fittings..........................204
816.1 Hydraulic Hoses and Fittings - Arctic Hose Option...206
817.1 Hostile Environment Package - View 1....................208
818.1 Hostile Environment Package - View 2....................210
819.1 Hostile Environment - Engine Air Pre-cleaners.......212
820.1 Spare LPG Tank Carrier Option...............................214
821.1 Operator Protection Structure (from SN 4260)........216

Indices
Part Number Index.............................................................218
Part Description Index.......................................................225

Cross References
Fittings Cross Reference...................................................236

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102943 Z60 DECAL KIT W/WORDS 22 28236 DECAL,WARN,IMPROPER

includes items 1-10, 12-14, 16-20, OPERATION....................................1
22-26, 29-33, 42-47, 50 and 51; to SN 23 30080 DECAL,NOTICE,MAX LOAD 500
4335 LBS..................................................1
-- 102944 Z60 DECAL KIT W/WORDS 24 31059 DECAL,WARNING COLLISION
includes items 1-10, 12-14, 16-20, HAZARD..........................................2
22-26, 28-32, 42, 44-53; from SN 4336
25 31060 DECAL,DANGER DO NOT ALTER
-- 82926 DECAL,LABEL,ALC BOARD 89353 SWTC..............................................2
1 25994 DECAL,NOTICE,SHUTOFF 26 97890 DECAL,DANGER,GEN SAFETY
VALVES...........................................1 RULES.............................................2
2 27204 DECAL,ARROW BLUE....................1 27 32726 DECAL,OPTION GLOW
3 27205 DECAL,ARROW YELLOW LRG PLUGS***........................................1
9".....................................................1 Deutz models; to SN 4335
4 27206 DECAL,TRIANGLE,BLUE...............2 28 133518 DECAL, PATCH, GEN,ALC-500......1
5 27207 DECAL,TRIANGLE,YELLOW..........2 29 33952 DECAL,DANGER,TILT ALARM***....1
6 27564 DECAL,DANGER,ELEC.HAZ.STAY 30 33986 DECAL,NOTICE,DEUTZ ENG
CLR.................................................2 SPEC...............................................1
7 28158 DECAL,LABEL,UNLEADED GAS 31 35599 DECAL,NOTICE,AIR INLET***........1
ONLY...............................................1 32 40434 DECAL,LANYARD ANCHORAGE
8 28159 DECAL,DIESEL...............................1 POINT..............................................3
9 28160 DECAL,LABEL,LIQUID 33 43663 DECAL,NOTICE, FUNCTION
PROPANE.......................................2 ENABLE*.........................................1
10 28161 DECAL,WARN,CRUSH HAZARD to SN 4335
HAND..............................................3 34 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
11 97887 DECAL,INSTR,MAX SIDE 35 44986 DECAL,INSTR,SIDE
FRC,ANSI........................................1 FRC/WIND,AUS...............................1
USA / Canada models Australia models
12 28164 DECAL,NOTICE,HAZARDOUS 36 52965 DECAL,COSMETIC,GENIE
MAT'LS*...........................................1 Z-60/34............................................1
13 28165 DECAL,INSTRUCT,FOOTSWITCH 37 52966 DECAL,COSMETIC,4 X 2...............1
OPER..............................................1 38 52967 DECAL,COSMETIC,4 X 4...............1
14 28171 DECAL,DANGER,NO 39 52968 DECAL,COSMETIC,GENIE
SMOKING***...................................1 BOOM,VERT...................................1
15 28174 DECAL,POWER TO PLATFORM 40 77046 SERIAL # LABEL,MYLAR 4X8***.....1
230V................................................2
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75
16 28175 DECAL,COMPARTMENT
ACCESS..........................................1 41 82229 DECAL,NOTICE,HI FLOAT
TIRES..............................................4
17 28176 DECAL,LABEL,MANUAL NOT
HERE...............................................1 42 82238 DECAL,PLATFORM CONTROL
PANEL.............................................1
18 28177 DECAL,WARN,CRUSH HAZARD
PLAT................................................2 -- 82244 DECAL,PROTECTOR,CLEAR***
19 28178 DECAL,WARN,SHEAR 43 82313 DECAL,LABEL, ENGINE RPM........1
TURNTABLE....................................2 to SN 4335
20 28181 DECAL,WARN,FALL HAZARD........1 44 82243 DECAL FAULT CODE......................1
21 28235 DECAL,POWER TO PLATFORM 45 82316 DECAL,NOTICE TIRE
115V................................................2 PRESSURE.....................................4

Part No. 75859 Z-60/34 11

100 Decals October 2013

101.1 Decals with Words

(continued)

Item Part No. Description Qty.

46 82317 DECAL,NOTICE,OPERATING
INST.**.............................................2
to SN 4335
-- 82283 DECAL,NOTICE,OPER INST.IC***
from SN 4336
47 82366 DECAL,CHEVRON RANDO HD.....1
48 82590 DECAL,LABEL,WHEEL LOAD
Z-60.................................................4
49 82644 DECAL, ENGINE SPEC,
PERKINS.........................................1
50 72161 DECAL,GND CONT PNL,Z60.........1
to SN 4335
-- 82673 DECAL,GND CONT PNL,Z60
from SN 4336
51 97548 DECAL,ENGINE SPEC,DEUTZ
2011.................................................1
52 49741 DECAL,NOTICE,FORD EFI ENG
SPEC...............................................1
to SN 4545
-- 97571 DECAL,NOTICE,FORD ENG SPECS
T2
from SN 4546
53 97602 DECAL,EXPLOSION HAZARD.......1

12 Z-60/34 Part No. 75859

October 2013 100 Decals

101.1 Decals with Words

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 13

100 Decals October 2013

102.1 Decals with Symbols

14 Z-60/34 Part No. 75859

October 2013 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102942 Z60 DECAL KIT W/SYMBOLS 24 82545 DECAL,DANGER,MAX LOAD 227

includes items 1-10, 20-35 KG...................................................1
-- 82926 DECAL,LABEL,ALC BOARD 89353 25 82548 DECAL,WARN,CRUSH HAZARD
1 27204 DECAL,ARROW BLUE....................1 PLAT................................................2

2 27205 DECAL,ARROW YELLOW LRG 26 82673 DECAL,GND CONT PNL,Z60.........1

9".....................................................1 from SN 4336

3 27206 DECAL,TRIANGLE,BLUE...............2 27 82589 DECAL,LABEL,TIRE

PRESSURE,Z60..............................4
4 27207 DECAL,TRIANGLE,YELLOW..........2
28 82590 DECAL,LABEL,WHEEL LOAD
5 28158 DECAL,LABEL,UNLEADED GAS Z-60.................................................4
ONLY...............................................1
29 82602 DECAL,DANGER,MAX SIDE
6 28159 DECAL,DIESEL...............................1 FRC,667N........................................1
7 28160 DECAL,LABEL,LIQUID Asia/South America
PROPANE.......................................2 30 82604 DECAL,DANGER,SIDE FRC
8 28171 DECAL,DANGER,NO 400N................................................1
SMOKING***...................................1 Europe
9 28174 DECAL,POWER TO PLATFORM 31 82605 DECAL,WARNING,COLLISION
230V................................................2 HAZARD..........................................2
10 28235 DECAL,POWER TO PLATFORM 32 82606 DECAL,WARNING,SHEAR
115V................................................2 POINT..............................................2
11 133518 DECAL, PATCH, GEN,ALC-500......1 33 82646 DECAL,DRIVE ENABLE PATCH.....1
12 40434 DECAL,LANYARD ANCHORAGE 34 82924 DECAL,CAUTION,SHUTOFF
POINT..............................................3 VALVES...........................................1
13 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 35 97815 DECAL,LABEL,LOWER MIDRAIL....1
14 52965 DECAL,COSMETIC,GENIE
Z-60/34............................................1
15 52966 DECAL,COSMETIC,4 X 2...............1
16 52967 DECAL,COSMETIC,4 X 4...............1
17 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
18 72867 DECAL,LABEL,LIGHTS***..............1
19 82238 DECAL,PLATFORM CONTROL
PANEL.............................................1
-- 49927 DECAL,OPTION GLOW PLUGS***
Deutz models; to SN 4335
-- 82244 DECAL,PROTECTOR,CLEAR***
-- 82646 DECAL,DRIVE ENABLE PATCH
20 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................3
21 82473 DECAL,SYMBOL-COMP
ACCESS..........................................1
22 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
23 82544 DECAL,DANGER,ELEC.HAZ.STAY
CLR.................................................2

Part No. 75859 Z-60/34 15

200 Drive Chassis Components October 2013

201.1 2WD Steer Axle Linkage, Oscillate Models

16 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

201.1 2WD Steer Axle Linkage, Oscillate Models

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2

includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 45071 BEARING,1.5IDX1.75ODX1.5L.......8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,.50 X 4............................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 89328 YOKE PIVOT ASSEMBLY, GROUND
CO...................................................1
includes items 2 and 9
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 89005 WELDMENT,SPINDLE....................2
20 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....12
21 89682 WASHER,FLAT,HARDENED.656X1.313
22 89330 YOKE PIVOT ASSEMBLEY, TANK
SID...................................................1
includes items 2 and 9
23 6024 NUT,NYLOCK,5/8-11
24 45226 ROD END,.375 X 3.69.....................2
25 6175 SCREW,HHC,3/8-16 X 1
26 6021 WASHER,LOCK,.375
27 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
28 74389 RUE RING 1.00...............................6
29 63155 WELDMENT,TIE ROD.....................1
30 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4

Part No. 75859 Z-60/34 17

200 Drive Chassis Components October 2013

202.1 4WD Steer Axle Linkage, Oscillate Models

18 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

202.1 4WD Steer Axle Linkage, Oscillate Models

Item Part No. Description Qty.

1 89675 CYLINDER, OSCILLATE***.............2

includes item 2
-- 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
-- 89295 SEAL KIT CYLINDER (63189)
2 45071 BEARING,1.5IDX1.75ODX1.5L.......8
3 8177 SCREW,HHC,1/2-13 X 1.5
4 6033 WASHER,LOCK,0.5"
5 30418 ROD END,.50 X 4............................3
6 73766 PIN,2.5 DIA X 23.88 LG..................1
7 19440 PIN,CLEVIS,1 X 2.5 LG...................6
8 59460 CYLINDER,STEERING***...............2
-- 89294 SEAL KIT CYLINDER (59460)
9 53452 BEARING,1.00IDX1.50ODX1.00L....6
10 14815 PIN,ROLL,SST,.25 X 2.25
11 53081 PIN,1.50DIAX4.76LG,2HOLE..........6
12 89328 YOKE PIVOT ASSEMBLY, GROUND
CO...................................................1
includes items 2 and 9
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X .187
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 89329 STEER AXLE ASSEMBLY..............1
includes items 9 and 17
19 89330 YOKE PIVOT ASSEMBLEY, TANK
SID...................................................1
includes items 2 and 9
20 45226 ROD END,.375 X 3.69.....................2
21 6175 SCREW,HHC,3/8-16 X 1
22 6021 WASHER,LOCK,.375
23 34641 PIN,OSC. AXLE/DRIVE CHASSIS...2
24 74389 RUE RING 1.00...............................6
25 63155 WELDMENT,TIE ROD.....................1
26 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4

Part No. 75859 Z-60/34 19

200 Drive Chassis Components October 2013

203.1 2WD Steer Axle Linkage, Non-oscillate Models

20 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

203.1 2WD Steer Axle Linkage, Non-oscillate Models

Item Part No. Description Qty.

1 8177 SCREW,HHC,1/2-13 X 1.5

2 6033 WASHER,LOCK,0.5"
3 30418 ROD END,.50 X 4............................3
4 73766 PIN,2.5 DIA X 23.88 LG..................1
5 74389 RUE RING 1.00...............................6
6 19440 PIN,CLEVIS,1 X 2.5 LG...................6
7 Ref. Steer Cylinder (refer to 202.1)
8 53452 BEARING,1.00IDX1.50ODX1.00L....6
9 14815 PIN,ROLL,SST,.25 X 2.25...............4
10 53081 PIN,1.50DIAX4.76LG,2HOLE..........4
11 119619 BEARING,1.5IDX1.75ODX1.5L,PTFE.4
12 Ref. Yoke Assembly, Tank Side (refer
to 202.1)
13 6086 NUT,LP NYLOCK,1/2-13
14 8220 SCREW,HHC,1/2-13 X 4
15 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2
16 29746 WASHER,FLAT,2.5 X 4 X .062
17 27698 BEARING,2.50IDX2.75ODX2.00L....2
18 Ref Steer Axle Assembly (refer to
202.1)
19 89005 WELDMENT,SPINDLE....................2
20 53909 SCREW,HHC,5/8-11 X 4.0 GR8.....12
21 89682 WASHER,FLAT,HARDENED.656X1.313
22 Ref. Yoke Assembly, Engine Side
(refer to 202.1).................................1
23 6198 NUT,NYLOCK,1/2-13
24 63155 WELDMENT,TIE ROD.....................1
25 73449 WELDMENT,NON-OSCILLATE.......1
26 6175 SCREW,HHC,3/8-16 X 1
27 6021 WASHER,LOCK,.375
28 73476 SHIM,FRONT AXLE NON-OSC, 22
GA...................................................2
29 73475 SHIM,FRONT AXLE NON-OSC, 12
GA...................................................2
30 6198 NUT,NYLOCK,1/2-13

Part No. 75859 Z-60/34 21

200 Drive Chassis Components October 2013

204.1 Non-steer Axle

22 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

204.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Oscillate Control Valve (refer to -- 89705 TIRE/WHEEL

709.1) ASSY:FOAM,NONMARK
2 9145 SCREW,HHC,1/2-13 X 2.5,GR5 left side

3 13066 WASHER,FLAT,.5 HARDENED.......4 16 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12

4 6033 WASHER,LOCK,0.5" 17 89682 WASHER,FLAT,HARDENED.656X1.313.12

5 4266 SCREW,HHC,1/4-20 X 2 -- 162399 SEAL,SHAFT

for 75878 and 79738
6 6091 NUT,NYLOCK,1/4-20
-- 65824 SEAL KIT***
7 Ref. 2WD Traction Manifold (refer to for 75878 and 79738
701.1)
-- 74442 STUD-WHEEL,5/8-18 (56828)***
-- Ref. 4WD Traction Manifold (refer to for both 75878 and 79738
702.1)
-- 74443 O-RING, COVER 190X3MM (56828)
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5 for both 75878 and 79738
9 6021 WASHER,LOCK,.375 -- 89323 COVER, DRIVE HUB
10 89331 NON-STEER AXLE ASSEMBLY.....1 for both 75878 and 79738
includes items 11 -- 89324 KIT,BEARING,DRIVE HUB***
11 27698 BEARING,2.50IDX2.75ODX2.00L....2 for both 75878 and 79738
12 29746 WASHER,FLAT,2.5 X 4 X .062 -- 89325 WASHER, THRUST
for both 75878 and 79738, rear of
13 122346 WHEEL,22.5 X 14.00, Z60..............2
gear.
-- 12234 DECAL,GENIE" 6" X 19" (BOOM)
-- 89326 WASHER, THRUST
14 54627 NUT,LUG,5/8-18 X 90 for both 75878 and 79738, front of
DEGREE,Z45................................18 gear.
15 73185 TIRE,38/65D-19.5,16PLY,OTR*.......2 -- 89327 SNAP RING
-- 73210 TIRE,385 19.5,16PLY,NON-MARKI for both 75878 and 79738
Non-marking tire 18A 75878 WHEEL DRIVE,51:1........................2
-- 75578 TIRE & WHEEL ASSY.: AIR 4WD models, component drive motor
left side no longer available separately.
-- 75579 TIRE & WHEEL ASSY.: AIR............1 -- 146341 SHAFT NUT (75878)
right side for 75878, need to verify that nut is
170MM
-- 75580 TIRE & WHEEL ASSY.:FOAM
right side 18B 79738 WHEEL DRIVE,62.5:1 W/M&B
2WD models, component drive motor
-- 75581 TIRE & WHEEL ASSY.:FOAM.........1 no longer available separately.
left side
19 102158 O-RING,.103 X 4.737,VITON, 75D...2
-- 81164 TIRE,41/18LL X 22.5,14PR,TURF*
High-flotation tire 20 106117 O-RING,2-010,VITON......................2
-- 89033 TIRE & WHEEL ASSY.:TURF..........2 21 88885 MOTOR,PISTON,35CC,2WD***......2
2WD models after serial number 4550
-- 89702 TIRE/WHEEL
ASSY:AIR,NONMARK.....................1 -- 102155 BEARING,BALL DRIVE SHAFT
left side for 88885
-- 89703 TIRE/WHEEL ASSY:AIR,NONMARK -- 102159 SHAFT,15 TOOTH
right side for 88885
-- 89704 TIRE/WHEEL -- 102160 RING, RETAINING
ASSY:FOAM,NONMARK................1 for 88885
right side -- 102161 RING, PISTON
for 88885

Part No. 75859 Z-60/34 23

200 Drive Chassis Components October 2013

204.1 Non-steer Axle

(continued)

Item Part No. Description Qty.

-- 106098 SEAL KIT,MOTOR,LC/KC***

for 88884
-- 27067 SEAL,SHAFT-SUNDSTRAND***
for 88885
-- 72290 SNAP RING(M46 UNITS)*
for 88884
-- 88884 MOTOR,PISTON,30CC,4WD***......2
4WD models
22 56912 SPRING CLIP,1/4-20
23 63630P COVER, REAR AXLE, PAINTED.....2
24 6090 SCREW,HHC,1/4-20 X .75
25 6356 WASHER,LOCK,.25
26 6638 WASHER,FLAT,USS,1/4"Y
27 89362P BAR,AXLE ROTATION
STOP,OSC.......................................2
oscillate models
-- 89361P BAR,AXLE ROTATION
STOP,NON-OSC
non-oscillate models
28 34216 SHIM,AXLE ROTATION
STOP,22GA.......................as needed
29 73766 PIN,2.5 DIA X 23.88 LG..................1
30 30418 ROD END,.50 X 4............................1
31 8177 SCREW,HHC,1/2-13 X 1.5
32 89332 COVER ASSEMBLY
W/DECALS-NONSTE......................1

24 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

204.1 Non-steer Axle

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 25

200 Drive Chassis Components October 2013

205.1 2WD Steer Axle - Wheels and Hubs

26 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

205.1 2WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75

2 6356 WASHER,LOCK,.25
3 6638 WASHER,FLAT,USS,1/4"Y
4 75863 COVER ASSEMBLY
W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20
6 Ref. Wheel (refer to 204.1)
7 73258 TIRE & WHEEL ASSY: AIR
right side
-- 73257 TIRE & WHEEL ASSY: AIR
left side
-- 73260 TIRE & WHEEL ASSY,FOAM***
left side
-- 73261 TIRE & WHEEL ASSY,FOAM***
right side
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................16
9 13002 SCREW,HHC,5/16-18 X 1 GR5
10 53985 CAP, DUST......................................2
11 53989 NUT,CASTLE, 1-1/4 - 12 UNF.........2
12 53990 PIN, COTTER, 732 DIA...................2
13 53988 WASHER, PLATE............................2
-- 53992 RUBBER GASKET
14 53987 OUTER BEARING...........................2
15 Contact service department............2
-- 53993 KIT,BEARING, Z60
-- 53994 STUD, HUB, 5/8-18 X 2 1/2
16 53986 INNER BEARING............................2
17 53991 SEAL, GREASE..............................2

Part No. 75859 Z-60/34 27

200 Drive Chassis Components October 2013

206.1 4WD Steer Axle - Wheels and Hubs

28 Z-60/34 Part No. 75859

October 2013 200 Drive Chassis Components

206.1 4WD Steer Axle - Wheels and Hubs

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75

2 6356 WASHER,LOCK,.25
3 6638 WASHER,FLAT,USS,1/4"Y
4 75863 COVER ASSEMBLY
W/DECALS-STEER.........................1
5 56912 SPRING CLIP,1/4-20
6 Ref. Wheel (refer to 204.1)...............2
7 Ref. Tire (refer to 204.1)
8 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
9 Ref. Drive Hub, 51:1 (refer to 204.1)
10 102158 O-RING,.103 X 4.737,VITON, 75D...2
11 102157 O-RING,.070 X .239,VITON 75D.....2
12 Ref. Drive Motor (refer to 204.1)
13 81110 SCREW,HHC,5/8-11 X 2 GRD.8....12
14 89682 WASHER,FLAT,HARDENED.656X1.313.12
15 89237 WELDMENT,GUIDE BRACKET......2
16 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
17 6021 WASHER,LOCK,.375
18 57201 WASHER,FLAT, 313,
HARDENED....................................2

Part No. 75859 Z-60/34 29

300 Turntable Components October 2013

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

30 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

301.1 Hydraulic and Fuel Tanks - Gasoline/LPG Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2 30 31507 PLUG,SQUARE HEAD,3/4 MPT.....1

-- 31658 EXTRUSION,RUBBER BUMPER 31 7713 NUT,LP NYLOCK,3/8-16
STRIP 32 6175 SCREW,HHC,3/8-16 X 1
2 5397 WASHER,FLAT,USS,5/16",Y 33 30256-S L.P. TANK BRACKET
3 4828 NUT,NYLOCK,3/8-16 WELDMENT....................................1
4 102988 HYDRAULIC TANK ASSY W/WORD 34 25967 HOSE ASSEMBLY,LP GAS-86"
DEC.................................................1 LNG**..............................................1
includes items 5-7, 9, 10 and 30 to SN 4545
-- 102989 HYDRAULIC TANK ASSY W/SYMB -- 30275 HOSE ASSEMBLY,LP. 137"
DEC from SN 4546
includes items 5-7, 9, 10 and 30
5 21141 GAUGE-SIGHT,LHA-LGTB***.........1
6 31506 STRAINER,FILLER NECK..............1
7 53527 CAP,FILLER BREATHER,3
MICRON**.......................................1
8 48470 FILTER ASSEMBLY W/IND
L,PAPER..........................................1
-- 46014 FILTER,ELEMENT,BETA(6)=200
9 48922 CONN,520102-6-6...........................1
10 45161 STRAINER ASSEMBLY,1.5" NPT.....2
11 48994 VALVE,BALL,16 MPT-16 FPT***......2
12 48986 CONN,520102-16............................2
13 6090 SCREW,HHC,1/4-20 X .75
14 6638 WASHER,FLAT,USS,1/4"Y
15 6889 NUT,LP NYLOCK,1/4-20
16 45455 CLAMP,2.75,#44 X 1/4,RUB
CUSH*.............................................1
17 52179 FILTER, FUEL LRG 425/423 EFI.....1
18 21465 CLAMP,HOSE,SIZE .25 TO .63.......6
19 27089 HOSE,5/16 FUEL,SAE 30R7
20 77219 PUMP, FUEL, LRG425, WALBRO....1
21 71909 HOSE,FUEL,5/16 HIGH PRESSURE**
22 65892 CONN. ASSY,7.9 TUBE X6.35
HOSE..............................................2
23 53023 FITTING,1/4 MPT 5/16 BARB.........2
24 19487 VALVE,FUEL LOCK.........................1
25 27089 HOSE,5/16 FUEL,SAE 30R7
26 8178 SCREW,HHC,3/8-16 X 2.5
27 6097 WASHER,FLAT,USS,3/8",Y
28 65610-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 29
29 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1

Part No. 75859 Z-60/34 31

300 Turntable Components October 2013

302.1 Hydraulic and Fuel Tanks - Diesel Models

32 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

302.1 Hydraulic and Fuel Tanks - Diesel Models

Item Part No. Description Qty.

1 31524 STRAP ASSY,TANK, 66 INCH.........2

-- 31658 EXTRUSION,RUBBER BUMPER
STRIP
2 21141 GAUGE-SIGHT,LHA-LGTB***.........1
3 102988 HYDRAULIC TANK ASSY W/WORD
DEC.................................................1
includes items 2, 4, 5, 7, 8 and 21
-- 102989 HYDRAULIC TANK ASSY W/SYMB
DEC
includes items 2, 4, 5, 7, 8 and 21
4 31506 STRAINER,FILLER NECK..............1
5 53527 CAP,FILLER BREATHER,3
MICRON**.......................................1
6 48470 FILTER ASSEMBLY W/IND
L,PAPER..........................................1
-- 46014 FILTER,ELEMENT,BETA(6)=200
-- 58930 INDICATOR,29908,20279,48470
7 48922 CONN,520102-6-6...........................1
8 45161 STRAINER ASSEMBLY,1.5" NPT.....1
9 27089 HOSE,5/16 FUEL,SAE 30R7
10 21465 CLAMP,HOSE,SIZE .25 TO .63.......2
11 53023 FITTING,1/4 MPT 5/16 BARB.........1
12 19487 VALVE,FUEL LOCK.........................1
13 30490 HOSE,1/4 FUEL LINE,SAE 30R7
14 29137 HOSE END,MALE.25 X .25 MPT.....1
15 8178 SCREW,HHC,3/8-16 X 2.5
16 6097 WASHER,FLAT,USS,3/8",Y
17 5397 WASHER,FLAT,USS,5/16",Y
18 4828 NUT,NYLOCK,3/8-16
19 65611-S FUEL TANK ASSY W/CAP, 20
GAL.................................................1
includes item 20
-- 54325 FITTING,BULKHEAD,1/4NPT,FUELTK
20 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
21 31507 PLUG,SQUARE HEAD,3/4 MPT.....1
22 48994 VALVE,BALL,16 MPT-16 FPT***......2
23 48986 CONN,520102-16............................2

Part No. 75859 Z-60/34 33

300 Turntable Components October 2013

303.1 Function Manifold and Auxiliary Power Unit Installation

34 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

303.1 Function Manifold and Auxiliary Power Unit Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 89620 POWER UNIT,AUX PUMP 22 75649 WLDMNT,HYDRAULIC TANK

12VDC.............................................1 MODULE.........................................1
-- 122754 CABLE,#4GA,POS.AUX,RED,108" 23 29868 SPRING CLIP,3/8-16
-- 37192 COUPLER, PUMP / MOTOR (36179) 24 29883 SCREW,HHC,5/8-11 X 1.75
-- 58489 PUMP ASSY,AUX.POWER UNIT GRD.8..............................................3
89617 25 Ref. Ground Controls (refer to 305.1
-- 75858 VALVE,CHECK ASSEMBLY and 307.1)

-- 77069 MOTOR,12VDC,77066 26 6889 NUT,LP NYLOCK,1/4-20

2 13082 WELDING CABLE,#4 27 6886 WASHER,LOCK,.313

EXCELENE/BLK................61-inches 28 6090 SCREW,HHC,1/4-20 X .75
3 8910 BOOT,CABLE 29 94077 SENSOR,LEVEL,4.5 DEG..............1
TERM,MED.RED,4/0.......................1 USA/Canada/ Australia models
4 65612 CABLE ASSEMBLY -- 110382 LEVEL SENSOR,LS60,YL,2.5X4.5
5 6175 SCREW,HHC,3/8-16 X 1.................6 European models

6 6021 WASHER,LOCK,.375 30 25855P BRACKET,AUX PUMP

MOUNT,PAINT.................................1
7 6097 WASHER,FLAT,USS,3/8",Y
8 Ref. Function Manifold (refer to 704.1
and 706.1)
9 75988P BRACKET,FILTER
MOUNT,PAINTED............................1
10 81578 HORN,12VDC,SPADE
TERMINALS***................................1
11 6888 SCREW,HHC,1/4-20 X 1
12 6356 WASHER,LOCK,.25
13 6638 WASHER,FLAT,USS,1/4"Y
14 43956 WIRE CABLE,14/3 CON.TPE JKT*
15 6935 LOCKNUT,ELEC,1/2"......................1
16 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
17 6595 PLUG,ELECTRICAL,DOMESTIC.....1
-- FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
-- 119404 CONN,RECEP 120AC/15A
DOMESTIC
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
-- 25388 PLUG,FUSED,250V,13AMP,U.K.**
-- 6666 PLUG,ELECTRICAL,220/50,NOVON
18 6024 NUT,NYLOCK,5/8-11
19 13064 WASHER,FLAT,.625 HARDENED....8
20 7713 NUT,LP NYLOCK,3/8-16
21 5397 WASHER,FLAT,USS,5/16",Y

Part No. 75859 Z-60/34 35

300 Turntable Components October 2013

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

36 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 56843 SCREW,SHC,1/2-13 X 1.50,A574 11 22541 SCREW,RHM,10-32 X 1.5

2 81110 SCREW,HHC,5/8-11 X 2 GRD.8.....4 12 6146 WASHER,FLAT,MS,#10,Y
3 13064 WASHER,FLAT,.625 13 89870 HARNESS,DRIVE ENABLE,Z60
HARDENED..................................44 to SN 4495
4 13918 SCREW,HHC,3/8-16 X -- 102176 HARNESS,DRIVE ENABLE,Z60.....1
1.75,GRD.8......................................6 from SN 4496
5 5397 WASHER,FLAT,USS,5/16",Y -- 19491 CONTACTOR,LIMIT SWITCH
6 4828 NUT,NYLOCK,3/8-16 -- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
7 48541 HYD.SWIV.,9PORT S60,Z60...........1 -- 89756 NECK/HEAD-LIMIT SWITCH (88356)
to SN 4385 -- 97128 ROLLER ARM,LIMIT SWITCH***
-- 49528 SEAL KIT,SWIVEL (48541) 14 111647P FORMING,DRIVE ENABLE
use with 48541 BRACKET........................................1
-- 89571 SWIVEL,HYD 8 PORT 15 6178 NUT,NYLOCK,10-32
from SN 4386
16 111648 BEARING,SERIES 3000.................1
-- 94937 SEAL KIT,8-PORT SWIVEL
use with 89571 17 89098P PLATE,HYD. SWIVEL
LOCK,PAINTED...............................1
-- T106954 SEAL, O-RING LIP
use with 48541 and 89571 18 21175 SCREW,SHC,5/8-11 X 4,A574......20
-- T106955 SEAL, POLY, CHAMFER 19 49189-5438-S HOSE ASSEMBLY,1/4.....................1
use with 48541 and 89571 20 48887 ELBOW,90D, 070202-4...................1
-- T106957 SEAL, CAP, NOTCHED -- 30297 ZERK,GREASE,1/8 NPT,90DEG.
use with 89571
21 61223 PIN,TRANSPORT STORAGE
-- T106961 SEAL, O-RING ENERGIZER HANDLE..........................................1
use with 89571
22 61222 PIN,TRANSPORT STORAGE
-- T106962 SEAL, CAP, NOTCHED LOCK...............................................1
use with 89571
23 89885 SWING DRIVE
-- T106956 SEAL, O-RING, SQUARE ASSEMBLY,S40/Z60........................1
use with 48541 includes items 24-26
-- T106958 SEAL, CAP -- 75677 SHAFT,OUTPUT,PINION,TURNTABLE
use with 48541
-- 75678 SEAL-KIT REDUCER DRIVE
-- T106959 SEAL, CROWN, 2 PART TURNTAB
use with 48541
-- 75681 BEARING KIT DRIVE TURN AND
-- T106960 SEAL, CAP HUB.................................................2
use with 48541
24 75686 BRAKE ASSEMBLY,TURNTABLE
-- 216248 THRUST RING*** ROT.................................................1
use with 48541
-- 62466 SEAL KIT,BRAKE,TURNTABLE ROT
-- 216249 RETAINING RING***
-- 75682 DISC KIT DRIVE TURNTABLE Z-60*
use with 48541
-- 75683 SPRING,DRIVE TURNTABLE.......12
-- 216248 THRUST RING***
use with 48541 25 75684 MOTOR,TURNTABLE
ROTATION***...................................1
-- 216249 RETAINING RING***
use with 48541 -- 22811 O-RING,MOTOR TO BRAKE***
8 45066 SCREW,SHC,5/8-11 X 2.25..........20 -- 75685 SEAL KIT,MOTOR TURNTABLE***
9 7339 SCREW,HHC,1/4-20 X .5 26 89800 MANIFOLD,TURNTABLE
ROTATION.......................................1
10 6356 WASHER,LOCK,.25

Part No. 75859 Z-60/34 37

300 Turntable Components October 2013

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

(continued)

Item Part No. Description Qty.

-- 75119 SEAL KIT,CB VALVE MANIFOLD

for 89800

38 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

304.1 Turntable Rotation and Hydraulic Rotary Coupler Installation

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 39

300 Turntable Components October 2013

305.1 Ground Controls - View 1 (to SN 4333)

40 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

305.1 Ground Controls - View 1 (to SN 4333)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 13 128205 SWITCH TOGGLE ASSY DPDT 2P
-- 27246 BOOT,TOGGLE SWITCH,SHORT* MNT.................................................1
Ford models
-- 30740P CONTROL BOX, GROUND,PAINTED
parts listed below are not included -- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
1 81900 PLUG,NYLON 2.093 BLACK Deutz models
DOMED...........................................3
14 147094 ASSY, CIRCUIT BREAKER 15A.....1
2 6090 SCREW,HHC,1/4-20 X .75
15 128200 SWITCH TOGGLE ASSY SPDT 3P
3 6356 WASHER,LOCK,.25 MOM................................................1
4 6638 WASHER,FLAT,USS,1/4"Y 16 128202 SWITCH TOGGLE ASSY DPDT 3P
5 66812 E-STOP BUTTON............................1 MOM................................................1
-- 146478 BOOT(BELLOWS),E-STOP,BLACK 17 53820 BRACKET, PANEL WIRE
MOUNTING.....................................2
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP 18 21121 CABLE TIE,4" BLK,HEAT
includes N.C. contacts RESISTNT.......................................2
-- 66818 CONTACT,NC 19 27287 RESISTOR,10 OHM,25 WATT.........1
6 66811 KEYSWITCH,3POS.MNTND.DR 20 128202 SWITCH TOGGLE ASSY DPDT 3P
WKEY**...........................................1 MOM................................................1
includes keyswitch and two keys, not 21 128202 SWITCH TOGGLE ASSY DPDT 3P
included: base and contacts. MOM................................................1
-- 21982 KEY,SINGLE*** 22 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 37947 KEYS,10 PACK*** MOM................................................1
-- 66814 BASE,WITH 2 N.O. CONTACTS*** 23 128202 SWITCH TOGGLE ASSY DPDT 3P
includes N.O. contacts MOM................................................1
-- 66816 CONTACT,N.O. 24 128201 SWITCH TOGGLE ASSY DPDT 2P
MOM................................................1
7 19506 HOUR METER,10-80 VOLTS***......1
includes mounting bracket
8 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
9 56298 LIGHT,INDICATOR,RED,14V..........1
Ford models
-- 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM
Deutz models
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
Deutz models
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
Ford models
10 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
11 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
12 147094 ASSY, CIRCUIT BREAKER 15A.....1

Part No. 75859 Z-60/34 41

300 Turntable Components October 2013

305.2 Ground Controls - View 1 (from SN 4334)

42 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

305.2 Ground Controls - View 1 (from SN 4334)

Item Part No. Description Qty. Item Part No. Description Qty.

-- Ref. Platform Overload Module (refer 16 128202 SWITCH TOGGLE ASSY DPDT 3P
to 804.1) MOM................................................1
-- 106637 MODULE,TIME DELAY ON BREAK 17 128200 SWITCH TOGGLE ASSY SPDT 3P
4S MOM................................................1
welder option 18 128203 SWITCH TOGGLE ASSY SPDT 2P
-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 MOM................................................1
-- 27246 BOOT,TOGGLE SWITCH,SHORT* Ford models

1 81900 PLUG,NYLON 2.093 BLACK 19 56298 LIGHT,INDICATOR,RED,14V..........1

DOMED...........................................3 -- 229567 PLUG, SANTOPRENE .5 BLACK
2 96008-S KEYSWITCH,3 POS.W/KEYS***.....1 DOME
includes 1 pair of keys; from SN 4334 -- 56848 WASHER,LOCK,IND,LAMP
-- 37947 KEYS,10 PACK*** RETAINER

-- 83093 KEY SINGLE*** 20 128204 SWITCH TOGGLE ASSY SPDT 2P

MNT.................................................1
3 66812 E-STOP BUTTON............................1 Ford models
-- 146478 BOOT(BELLOWS),E-STOP,BLACK 21 42781 PLUG,DOWEL,1/4 PLASTIC...........2
-- 66818 CONTACT,NC 22 128201 SWITCH TOGGLE ASSY DPDT 2P
-- 73805 BASE,W/2 NC CONTACTS*** MOM................................................1
includes N.C. contacts; from SN 4334 23 119870 LIGHT,INDICATOR,AMB.,12V,ENG..1
4 19506 HOUR METER,10-80 VOLTS***......1 Ford models
includes mounting bracket; from SN -- 229567 PLUG, SANTOPRENE .5 BLACK
4334 DOME
5 128202 SWITCH TOGGLE ASSY DPDT 3P diesel models
MOM................................................1 -- 56848 WASHER,LOCK,IND,LAMP
6 128200 SWITCH TOGGLE ASSY SPDT 3P RETAINER
MOM................................................1 24 6090 SCREW,HHC,1/4-20 X .75
diesel models; from SN 4334
25 6356 WASHER,LOCK,.25
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME 26 6638 WASHER,FLAT,USS,1/4"Y
Ford models; from SN 4334 27 89739 CONTROL BOX W/LID& DECAL
7 128200 SWITCH TOGGLE ASSY SPDT 3P GRND..............................................1
MOM................................................1 to SN 4336

8 128200 SWITCH TOGGLE ASSY SPDT 3P -- 102154 CONTROL BOX W/LID & DECAL
MOM................................................1 GRND
from SN 4496
9 147095 ASSY, CIRCUIT BREAKER 20A.....1
-- 121599 GASKET,GBOX,S80/85 2008
10 147094 ASSY, CIRCUIT BREAKER 15A.....1
-- 30997 CORROSION INHIBITOR,FOAM
11 147094 ASSY, CIRCUIT BREAKER 15A.....1
-- 89727 CONTROL BOX W/LID &
12 128200 SWITCH TOGGLE ASSY SPDT 3P DECAL,GRND
MOM................................................1 from SN 4337 to SN 4495
13 128200 SWITCH TOGGLE ASSY SPDT 3P 28 42288 PLUG,NYLON .188 BLACK
MOM................................................1 DOMED...........................................4
14 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1
15 128202 SWITCH TOGGLE ASSY DPDT 3P
MOM................................................1

Part No. 75859 Z-60/34 43

300 Turntable Components October 2013

306.1 Ground Controls - View 2 (from SN 4334)

44 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

306.1 Ground Controls - View 2 (from SN 4334)

Item Part No. Description Qty.

-- 53967 SOLENOID,12V CONTINOUS

1 6935 LOCKNUT,ELEC,1/2"
1 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
2 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1
3 73736 CONN,RECEP 48 WAY,4 X 12........1
4 20776 CABLE SQUEEZE CONN...............1
5 73753 CONN,RECEP 24
WAY,W/FLANGE..............................1
6 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1

Part No. 75859 Z-60/34 45

300 Turntable Components October 2013

307.1 Ground Controls - View 3

46 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

307.1 Ground Controls - View 3

Item Part No. Description Qty.

-- 88832 HARNESS,PLUG,NON-LOAD
WEIGHING
-- 33784 CLAMP,1.31,#21 X 1/4,RUB CUSH
1 74913 END STOP, DIN RAIL,SCREW
CLAMP............................................2
2 33608 RELAY,SOCKET,OMRON
(welder option)
3 33607 RELAY,OMRON,DPDT,12V
(welder option)
4 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
5 6178 NUT,NYLOCK,10-32
6 217441 TERMINAL RAIL
ASSEMBLY,GBOX...........................1
previous assembly 89172 is no longer
available. Order this assembly in its
place (includes item 1)
-- 216791 TERMINAL BLOCK,WIELAND
-- 216793 TERMINAL BLOCK END PLATE
-- 33422 DIN RAIL,17"
-- 74920 MARKING TAGS,# 1-10,WIELAND
-- 74921 MARKING TAGS,# 11-20,WIELAND
-- 74922 MARKING TAGS,# 21-30,WIELAND
-- 74923 MARKING TAGS,# 31-40,WIELAND
-- 74924 MARKING TAGS,# 41-50,WIELAND
7 56057 MODULE,IGNITION/START,12/24V.1
Diesel models
8 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL
9 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................5
Ford models
-- 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................6
Diesel models
-- 34053 ASSY,RELAY SOCKET,AUTO***
-- 34054 TERM,RELAY N-INSULATED 10-12
G
-- 34055 TERM RELAY,N-INSULATE 14-16
GA
-- 34056 TERM,RELAY,N-INSULATE 18-20
GA
10 54534 ANGLE,RELAY
MNT,W/NUTSERTS,PNT................1
-- 23404 NUTSERT,1/4-20,STEEL CAD PLTD
11 6090 SCREW,HHC,1/4-20 X .75

Part No. 75859 Z-60/34 47

300 Turntable Components October 2013

308.1 Turntable Covers

48 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

308.1 Turntable Covers

Item Part No. Description Qty. Item Part No. Description Qty.

1 102519 TURNTABLE COVER ASSY 21 6145 SCREW,HHC,1/4-20 X 1.5

W/DECALS......................................1 22 Ref. Bearing Lubrication Hose
includes item 12 Assembly (refer to 304.1)
-- 102520 TURNTABLE COVER ASSY 23 6021 WASHER,LOCK,.375
W/DECALS
includes item 12 24 29868 SPRING CLIP,3/8-16
2 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 25 28646 ZERK,GREASE,1/8 NPT.................1
3 5397 WASHER,FLAT,USS,5/16",Y 25 30430 BULKHEAD,FEMALE X 4
4 4828 NUT,NYLOCK,3/8-16 26 34619 BUMPER,RUBBER***.....................6
5 6888 SCREW,HHC,1/4-20 X 1 27 13002 SCREW,HHC,5/16-18 X 1 GR5
6 12906 WASHER,FENDER,.25 X 1.25 X.062 28 89629 WELDMENT,BULKHEAD,LEFT
SIDE................................................1
7 6638 WASHER,FLAT,USS,1/4"Y
29 53524-S COVER REINFORCEMENT, L.H.....1
8 6091 NUT,NYLOCK,1/4-20
9 58139 COVER ASSY, RH, ENGINE,..........1
Ford and Perkins models; includes
items 10-12
-- 102151 TURNTABLE COVER
ASSY,W/DECALS
Deutz models; includes items 10-12
-- 102522 TURNTABLE COVER ASSY
W/SYMBOLS
Ford and Perkins models; includes
items 10-12
-- 102523 TURNTABLE COVER ASSY
W/SYMBOLS
Deutz models; includes items 10-12
10 53189 RIVET,ALUM,ALUM,P,.25X.375.....23
11 89904P PLATE,AIR INTAKE PAINT..............1
Deutz models
-- 49618-S AIR INTAKE FRAME.GRAY
Ford and Perkins models
12 53903 LATCH,T-HANDLE,5 SIDED
W/KEYS*.........................................2
includes mounting fasteners
-- 29314 KEY,LATCH, 1 PAIR (28125)
13 75073 HINGE,.375X.120THK.,SLOTTED...4
14 53707 HINGE SPACER..............................4
15 53523-S COVER REINFORCEMENT, R.H.....1
16 30391 GAS STRUT,200 LBS.FORCE........2
-- 27377 RETAINER,GAS SPRING***
17 33555 BALL STUD**..................................4
18 6002 NUT,LP NYLOCK,5/16-18
19 49535P PLATE,LATCH,BLUE,PAINTED.......2
20 89625 WELDMENT,BULKHEAD,RT
SIDE................................................1

Part No. 75859 Z-60/34 49

300 Turntable Components October 2013

309.1 Turntable Counterweight

50 Z-60/34 Part No. 75859

October 2013 300 Turntable Components

309.1 Turntable Counterweight

Item Part No. Description Qty.

1 111371 Z60 CW ASSY W/WORD

DECALS..........................................1
-- 111372 Z60 CW ASSY W/SYMBOL DECALS
2 228842 SCREW,HHC,1-8 X 16, GRD 2
3 13775 WASHER,FLAT,1.063 X 2 X .134
4 38859 WASHER,FLAT,USS,1",Y
5 29605 WASHER,LOCK,1"
6 33265 NUT,HEX,1-8

Part No. 75859 Z-60/34 51

400 Engine Components October 2013

401.1 Perkins 404-22 Engine - View 1

52 Z-60/34 Part No. 75859

October 2013 400 Engine Components

401.1 Perkins 404-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 160551 KIT, 500 HR, PERKINS 404 -- 122377 FAN GUARD W/WORD DECAL PERK
every 500 hr service kit T2
-- 70356 OPT,SCRUBBER 17 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS
MUFFLER,PERKINS 18 6146 WASHER,FLAT,MS,#10,Y
-- 72337 SWITCH,OIL 19 54579 HOSE,LOWER,RADIATOR,PERKINS.1
PRESS-PERKINS(54555
20 54687 SCREW,HHC,M14 X
-- 72339 SWITCH,WATER 1.5X40MM,GR8.8
TEMP-PERKINS54555
21 37505 WASHER,LOCK,M14
-- 89942 HARNESS,ENGINE,PERKINS,404-22
22 49411 WASHER,FLAT,M14
1 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 23 89759 DIPSTICK, OIL (PERKINS 404)......1
-- 21465 CLAMP,HOSE,SIZE .25 TO .63 24 6198 NUT,NYLOCK,1/2-13
2 72327 CAP, COOLANT RET 25 39479 SCREW,HHC,1/2-13 X 2.75
SYS(54071).....................................1 26 70452 ISOLATOR,ENGINE
3 6888 SCREW,HHC,1/4-20 X 1 VIBRATION***.................................4
4 6638 WASHER,FLAT,USS,1/4"Y 27 6095 WASHER,FLAT,USS,1/2",Y
5 6091 NUT,NYLOCK,1/4-20 28 102066P CASTING,WASHER,REBOUND,PAINTED
6 63463 AIR CLEANER,NELSON***.............1 29 4828 NUT,NYLOCK,3/8-16
-- 5397 WASHER,FLAT,USS,5/16",Y 30 6175 SCREW,HHC,3/8-16 X 1
-- 62420 FILTER,AIR*** 31 5397 WASHER,FLAT,USS,5/16",Y
-- 6782 NUT,NYLOCK,5/16-18 32 6090 SCREW,HHC,1/4-20 X .75
-- 6888 SCREW,HHC,1/4-20 X 1 33 6356 WASHER,LOCK,.25
7 53952P-S BRACKET,AIR CLEANER 34 45209 WEAR PAD,4X2X.5 W/INSERT***....4
MTG.PAINT*....................................1 35 102749 FORMING,ENGINE
8 45435 CLAMP,HOSE,2.50"***....................2 MOUNT,RH,PERK...........................1
9 88847 HOSE,AIR CLEANER TO -- 102748 FORMING,ENGINE
INTAKE............................................1 MOUNT,LH,PERK
10 111390 WELDMENT,EXHAUST PIPE.........1 36 Ref. Function Pump (refer to 708.1)
-- 62845 NUT-FLANGE, 8MM (62849) 37 Ref. Drive Pump (refer to 708.1)
-- 72343 GASKET,EXH 38 6021 WASHER,LOCK,.375
FLANGE-PERKINS54555 39 94889 FUEL FILTER ASSEMBLY..............1
-- 72344 BOLT,EXHAUST,PERKINS(54555) -- 62421 FILTER,FUEL,PERKINS
-- 94888 EXHAUST MANIFOLD 40 72348 PUMP,LIFT(FUEL)
11 Ref. Engine Tray (refer to 412.1) PERKINS(54555)............................1
12 89672P FORMING,HYD. HOSE 40 77990 KIT,SEAL,3CC PUMP***
RESTRAINT....................................1 41 30784-975 THREADED ROD,(1/4-20),9.75.......2
-- 122377 FAN GUARD W/WORD DECAL PERK -- 8170 NUT,WING,1/4-20
T2
42 30144 BATTERY HOLD DOWN,GROUP
13 13014 CLAMP,HOSE,2.25" DIA.................2 31.....................................................1
14 54578 HOSE,UPPER 43 30143 BATTERY,12V,1000 CCA GRP
RADIATOR,PERKINS......................1 31.....................................................1
15 88990P SHROUD,FAN PAINTED.................1 -- 122058 BATTERY CABLE,1/0 GA,BLK 30"
16 54487P GUARD,FAN,FORD/PERKINS,PAINTED.1 -- 49869 CORROSION INHIBITOR COATING

Part No. 75859 Z-60/34 53

400 Engine Components October 2013

401.1 Perkins 404-22 Engine - View 1

(continued)

Item Part No. Description Qty.

-- 89651 BATTERY CABLE,2/0,POS.RED,45"

44 102112P FORMING,ENGINE
BAFFLE,PERKINS..........................1
45 88846 HOSE,AIR INLET............................1
46 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
47 88989P FORMING,UPPER RAD SUPPORT
PAIN.................................................1

54 Z-60/34 Part No. 75859

October 2013 400 Engine Components

401.1 Perkins 404-22 Engine - View 1

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 55

400 Engine Components October 2013

402.1 Perkins 404-22 Engine - View 2

56 Z-60/34 Part No. 75859

October 2013 400 Engine Components

402.1 Perkins 404-22 Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 60585 ISOLATOR,VIBRATION,M8 27 6002 NUT,LP NYLOCK,5/16-18

MALE/FEM......................................1 28 89953 FLATBAR,ALUM,THROTTLE
2 65636 CAP, OIL FILLER.............................1 LINKAGE.........................................1
3 77476 HOUSING,THERMOSTAT,PERKINS 29 21130 CLEVIS YOKE-1/4-28,PLTD
104...................................................1 W/PIN..............................................1
4 89901 TAILPIPE,EXHAUST.......................1 30 21496 NUT,HEX,1/4-28
5 88991P FORMING,MUFFLER MOUNT 31 94762 OIL FILTER - PERKINS...................1
PAINTED.........................................1 32 6888 SCREW,HHC,1/4-20 X 1
6 88841 MUFFLER,6"...................................1 33 6638 WASHER,FLAT,USS,1/4"Y
-- 111418 SCRUBBER,SPARK 34 6091 NUT,NYLOCK,1/4-20
ARRESTER,PERKIN
35 77402 SOLENOID,THROTTLE ACTUATOR
-- 70385 CLAMP,EXHAUST,2.00 PLATED DSL..................................................1
7 88933 HARNESS,12/3,12V TO PLAT,JIB....2 36 8915 SCREW,HHC,1/4-20 X 1.25
8 Ref. SOLENOID,STARTER, (72335).......1 37 94378P FORMING,SOLENOID MOUNT
no longer available, must order part PAINTED.........................................1
228457 (comes with integrated
solenoid) 38 75020 SEPRTR/FLTR,FUEL
DSL,15GPH,.30...............................1
-- 22571 NUT,HEX,M8 X 1.25
-- 62433 FILTER,ELEMENT,30 MIC,75020
9 228457 STARTER, PERKINS, 404D............1
(comes with integrated solenoid) 39 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
10 89762 LEVER, ALTERNATOR (PERKINS
404...................................................1 -- 60857 FILTER,ELEMENT,BETA(5)=1000
11 72342 ALTERNATOR, PERKINS 40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
(54555)............................................1 41 102100P FORMING,FILTER
12 54687 SCREW,HHC,M14 X BRACKET,PAINTED........................1
1.5X40MM,GR8.8 42 54573 PUMP MOUNT KIT,PERKINS
13 37505 WASHER,LOCK,M14 DSL..................................................1
(includes housing)
14 49411 WASHER,FLAT,M14
-- 29749 COUPLER,SMALL METAL,15T,***
15 6198 NUT,NYLOCK,1/2-13 (sold seperately)
16 39479 SCREW,HHC,1/2-13 X 2.75 -- 89771 HOUSING,PUMP MOUNT (54573)
17 70251 ISOLATOR,ENGINE VIBRATION.....4 (sold with pump mount kit)
18 102066P CASTING,WASHER,REBOUND,PAINTED.4 -- 89772 FLEX PLATE (54573)***
19 4828 NUT,NYLOCK,3/8-16 (sold seperately)

20 6175 SCREW,HHC,3/8-16 X 1 -- 89773 KIT, HARDWARE (54573)

21 5397 WASHER,FLAT,USS,5/16",Y 43 23057 SCREW,HHC,M8 X 20MM

22 77483 FAN, ENGINE (104-22)(404-22)......1 44 49408 WASHER,LOCK,M8

-- 94886 FAN SPACER 45 6097 WASHER,FLAT,USS,3/8",Y

23 236426 SOLENOID KIT, SHUT DN, 46 88992P FORMING,MUFFLER SUPPORT

PERKINS.........................................1 PAINTE............................................1

24 111027 SWITCH,OIL PRESS-PERKINS 47 24038 SHOCK MOUNT,SMALL.................4

404...................................................1 48 6653 CLAMP,1.88,#30 X 1/4,RUB
25 13002 SCREW,HHC,5/16-18 X 1 GR5 CUSH..............................................1

26 5397 WASHER,FLAT,USS,5/16",Y 49 89765 BELT, V (PERKINS 404)..................1

Part No. 75859 Z-60/34 57

400 Engine Components October 2013

402.1 Perkins 404-22 Engine - View 2

(continued)

Item Part No. Description Qty.

50 89763 PUMP WATER (PERKINS 404)***....1

-- 77482 PULLEY, WATER PUMP
50A 58354 GASKET,WATER PUMP
for 89763
51 89764 HOSE, WATER PUMP (PERKINS
404).................................................1
52 111028 SWITCH,WATER
TEMP,PRKNS,404***.......................1

58 Z-60/34 Part No. 75859

October 2013 400 Engine Components

402.1 Perkins 404-22 Engine - View 2

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 59

400 Engine Components October 2013

403.1 Deutz F4L 1011F Engine - View 1

60 Z-60/34 Part No. 75859

October 2013 400 Engine Components

403.1 Deutz F4L 1011F Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 52229 MANUAL,DEUTZ WORKSHOP 1011F 26 32748 WELMENT,DEUTZ ENGINE

-- 89453 HARNESS,ENGINE,DEUTZ,Z60,2002* MOUNT...........................................1

1 53715 FOAM GASKET,AIR INTAKE...........1 27 32749 WELDMENT,DEUTZ ENGINE

MOUNT...........................................1
2 53716P WELDMENT,AIR INTAKE
TUBE,BLUE.....................................1 28 49401 SCREW,HHC,M8 X 100

3 32309 SCREW,HHC,M8 X 60MM X 1.25

4 33277 WASHER,FLAT,M8,YELLOW ZINC
5 23057 SCREW,HHC,M8 X 20MM
6 29555 COVER,FRONT DEUTZ ENGINE....1
includes 2 each index number 4, 5 and
28
7 32698 BELT,V, DEUTZ DIESEL ENGINE....1
8 35586 ALTERNATOR, DEUTZ F3L10/F4L10*
9 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
10 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering (includes item 9)
-- 139709 STARTER, 12V
9 tooth; inspect old starter before
ordering (includes item 9)
11 34265 SCREW,HHC,M14 X 55
12 37505 WASHER,LOCK,M14
13 29550 WELDMENT,DEUTZ ENGINE
MOUNT...........................................1
14 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
15 33418 WASHER,FLAT,.625 X 2.25 X.15
16 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
17 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
18 6091 NUT,NYLOCK,1/4-20
19 6638 WASHER,FLAT,USS,1/4"Y
20 6888 SCREW,HHC,1/4-20 X 1
21 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
22 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
23 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
24 30784-975 THREADED ROD,(1/4-20),9.75.......2
25 8170 NUT,WING,1/4-20

Part No. 75859 Z-60/34 61

400 Engine Components October 2013

404.1 Deutz F4L 1011F Engine - View 2

62 Z-60/34 Part No. 75859

October 2013 400 Engine Components

404.1 Deutz F4L 1011F Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 160550 KIT, 500 HR, DEUTZ TURBO -- 89785 RING GEAR,DEUTZ F3L2011F
every 500 hr service kit (please verify ring gear thickness) 0.6
1 30493 EXHAUST,TAILPIPE,DEUTZ,Z60.....1 inches

2 44064 SCREW,HHC,M10 X 30MM, 26 37003 COUPLER,HUB,15 TOOTH

7/16BOLT*.......................................1
3 22700 WASHER,LOCK,M10
27 33024 FLYWHEEL FLANGE,GREEN
4 6097 WASHER,FLAT,USS,3/8",Y PLASTIC..........................................1
5 6037 NUT,HEX,5/16-18,GR5 28 30806 FLYWHEEL COVER,CASTING***....1
6 6886 WASHER,LOCK,.313 29 8177 SCREW,HHC,1/2-13 X 1.5
7 6638 WASHER,FLAT,USS,1/4"Y 30 6033 WASHER,LOCK,0.5"
8 16584 U-BOLT, KIT 5/16-18 X 2.5 31 Ref. O-ring (refer to 706.1)...............1
9 27329P BRACKET,EXHAUST 32 6175 SCREW,HHC,3/8-16 X 1
SUPPRT,PAINT...............................1
33 6021 WASHER,LOCK,.375
10 30438 CLAMP,MUFFLER,2 1/4" ID............1
34 Ref. Lift/Steer Pump (refer to 708.1)
11 29558 MUFFLER**.....................................1 Non-oscillating models
12 29559 GASKET,EXHAUST.........................4 35 Ref. Drive Pump (refer to 708.1)
13 49916 COVER - DEUTZ F4L1011F...........1
includes mounting fasteners
14 49919 INJECTOR - DEUTZ F4L1011F......4
Non-EPA models
14 65458 INJRCTOR-FUEL(F4L 1011F-EPA)
EPA models
15 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................4
16 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................4
Non-EPA models
16 65459 PUMP-INJECTOR (F4L 1011F-EPA)
EPA models
17 48916 FITTING,CONN,520120-6...............2
18 49135-3389-S HOSE ASSY 3/8".............................1
19 30271 PAD,ENGINE SLIDE........................2
20 6090 SCREW,HHC,1/4-20 X .75
21 6356 WASHER,LOCK,.25
22 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................3
23 6036 WASHER,LOCK,.625 PLTD
24 13064 WASHER,FLAT,.625 HARDENED....3
25 49917 RING GEAR,DEUTZ F3 &
F4L1011F........................................1
(please verify ring gear thickness) 0.46
inches
-- 33729 RING GEAR,DEUTZ F3 & F4L1011
(please verify ring gear thickness)
0.365 inches

Part No. 75859 Z-60/34 63

400 Engine Components October 2013

405.1 Deutz F4L 1011F Engine - View 3

64 Z-60/34 Part No. 75859

October 2013 400 Engine Components

405.1 Deutz F4L 1011F Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139624 SWITCH, OIL PRESSURE 1.5 20 33240P BRACKET,ACTUATOR ARM

BAR.................................................1 MTG,PTD........................................1
(replaced 65765) 21 22578 SCREW,HHC,M6 X 20MM,GR8.8
-- 139666 KIT,OP SWITCH,DEUTZ 22 6356 WASHER,LOCK,.25
(oil pressure kit for models with
ALC-500 control system. replaces 23 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN
65765. includes item 139624 and 24 21496 NUT,HEX,1/4-28
instructions)
25 30785-1500 THREADED ROD,1/4-28 X 15
1 34162-1900 HOSE,AIR IN***.................................................1
INTAKE,2.50IDX19.00"....................1
26 6888 SCREW,HHC,1/4-20 X 1
2 45435 CLAMP,HOSE,2.50"***....................5
27 6638 WASHER,FLAT,USS,1/4"Y
3 35067-200 TUBE,RD,ALUM 2.5 X .083 X
28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
2.00..................................................1
29 6091 NUT,NYLOCK,1/4-20
4 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1 30 29073 SOLENOID,THROTTLE,.................1
5 63463 AIR CLEANER,NELSON***.............1 -- 52537 BOOT,SOLENOID,29073
includes items 40-42 31 33241P BRACKET,SOLENOID
6 6175 SCREW,HHC,3/8-16 X 1 MTG,PAINTED................................1
7 6097 WASHER,FLAT,USS,3/8",Y 32 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
8 7713 NUT,LP NYLOCK,3/8-16
-- 60857 FILTER,ELEMENT,BETA(5)=1000
9 53952P-S BRACKET,AIR CLEANER
MTG.PAINT*....................................1 33 122058 BATTERY CABLE,1/0 GA,BLK
30"...................................................1
10 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
34 44064 SCREW,HHC,M10 X 30MM,
11 29557 CAP,OIL
FILLER,DEUTZ,DIESEL***.............2 35 22700 WASHER,LOCK,M10
12 49923 PUMP, FUEL LIFT, F4L1011F.........1 36 6097 WASHER,FLAT,USS,3/8",Y
13 49922 DIPSTICK - DEUTZ F4L1011F.......1 37 30230P FILTER MOUNT BRACKET.............1
14 T114678 SHUTDOWN SOLENOID,12V, 38 6090 SCREW,HHC,1/4-20 X .75
DEUTZ.............................................1 39 END CAP.........................................1
(replaced 32752) (must order cable not available separately; included with
assembly, 58256, if replacing 32752) item 5
(does not include o-ring)
40 62420 FILTER,AIR***.................................1
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 58256 SOLENOID CABLE ASSY***
-- 72255 CONNECTOR, DEUTZ FUEL
SHUTOFF*
(does not include diode, 45782)
15 102686 OIL TEMP SENSOR, DEUTZ
F4L2011..........................................1
16 49924 FILTER,OIL,DEUTZ F4L1011F.......1
17 29560 FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
18 23057 SCREW,HHC,M8 X 20MM
19 6886 WASHER,LOCK,.313

Part No. 75859 Z-60/34 65

400 Engine Components October 2013

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

66 Z-60/34 Part No. 75859

October 2013 400 Engine Components

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128903 JUMPER,THROTTLE BODY,FORD 17 52656 FUEL INJECTOR, LRG-425 EFI.....4

2.5L not shown
-- 52656 FUEL INJECTOR, LRG-425 EFI 18 52566 DIPSTICK, OIL LEVEL,LRG425
-- 52695 MANUAL,WORKSHOP FORD EFI...................................................1
LRG425EFI 19 52652 SENSOR,AIR TEMP,LRG-425
-- 81627 KIT,NOLFF LPG EFI***...............................................1
for units without E-controls; consult 20 28656 FILTER,OIL,FORD...........................1
factory prior to ordering 21 33957 VALVE,PCV-FORD LRG***..............1
-- 81629 AIR VALVE MIXER*** 22 8915 SCREW,HHC,1/4-20 X 1.25
for units without E-controls; consult
factory prior to ordering 23 6638 WASHER,FLAT,USS,1/4"Y
-- 88448 HARNESS,FORD LRG 425 EFI***** 24 6091 NUT,NYLOCK,1/4-20
1 58598 AIR VALVE MIXER..........................1 25 77219 PUMP, FUEL, LRG425, WALBRO....1
for units upgraded to E-controls; 26 25930 SCREW,HHC,M6 X 55MM,GRD 8.8
consult factory prior to ordering
27 65453 BRACKET-FUEL FILTER (52567)....1
-- 106144 AIR HORN,NOLFF
28 58967 FUEL PRESSURE
MIXER,ALUMINUM*
REG,425EFI***................................1
-- 119203 GASKET,NOLFF AIR HORN(106144)*
29 58900 SENSOR,CAM,EFI***......................1
-- 58599 DIAPHRAGM,AIR VALVE MIXER
30 33968 SENSOR, CRANK POSITION.........1
for units upgraded to E-controls;
consult factory prior to ordering 31 52580 BELT,SERPENTINE,LRG425
EFI***...............................................1
2 46131 CLAMP,HOSE,.63............................2
32 52078 PULLEY,FORD
3 81631 HOSE,VAPOR,LP SPECIFIC
ENGINE,LRG-423***.......................1
4 30966-0575 HOSE,AIR INTAKE,2.25"IDX5.75"...1
33 52077 SPACER,FAN TO WATERPUMP
5 30971 CLAMP,HOSE,3.00"........................4 LRG423...........................................1
6 27211-0250 HOSE,AIR 34 52076 FAN, LSG423/LRG425....................1
INTAKE,2.625"IDX2.50"..................1
35 32309 SCREW,HHC,M8 X 60MM X 1.25
7 88455 ADAPTER,THROTTLE
36 49408 WASHER,LOCK,M8
ACTUATOR***.................................1
37 33963 PUMP, WATER, WITH GASKET......1
8A 63258 ACTUATOR, FORD EFI
PRECISION.....................................1 38 33964 GASKET, WATER PUMP.................1
8B 88451 THROTTLE ACTUATOR*(BOSCH) 39 33960 ALTERNATOR,LRG-423
models with EFI update kit ONLY RE-BUILT*.......................................1
9 52579 GASKET,ADAPTER 40 65454 BOLT-FLANGE,M6 X 22MM(52573)
PLATE,425EFI***.............................1 41 52573 THERMOSTAT HOUSING, LRG425
10 23057 SCREW,HHC,M8 X 20MM EFI...................................................1
11 49408 WASHER,LOCK,M8 42 36208 CLAMP,HOSE,1.25***.....................1
12 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 43 52762 HOSE,WATER INLET,LRG425
EFI...................................................1
13 6178 NUT,NYLOCK,10-32
44 22672 CLAMP,HOSE,1.75..........................1
14 49898 MAP SENSOR, EFI.........................1
45 33965 HOSE, UPPER RADIATOR.............1
15 53821P BRACKET,MAP
SENSOR,PAINTED.........................1 46 33972 SENSOR,COOLANT TEMP*...........1
16 52570 SPARK PLUG WIRE SET, 47 65456 SENDING UNIT-H20TMP
LRG425EFI......................................1 LRG425EFI*....................................1
17 28647 SPARK PLUG,FORD.......................4 48 33966 THERMOSTAT, FORD LRG.............1

Part No. 75859 Z-60/34 67

400 Engine Components October 2013

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

(continued)

Item Part No. Description Qty.

49 52575 GASKET,THERM.HSNG O-RING....1

50 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1
51 33970 COIL, ELECTRONIC IGN., FORD...1

68 Z-60/34 Part No. 75859

October 2013 400 Engine Components

406.1 Ford LRG-425 EFI Engine - View 1 (to SN 4163)

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 69

400 Engine Components October 2013

406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

70 Z-60/34 Part No. 75859

October 2013 400 Engine Components

406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 52695 MANUAL,WORKSHOP FORD 20 52652 SENSOR,AIR TEMP,LRG-425

LRG425EFI EFI***...............................................1
-- 81627 KIT,NOLFF LPG 21 28656 FILTER,OIL,FORD...........................1
for units without E-controls; consult 22 33957 VALVE,PCV-FORD LRG***..............1
factory prior to ordering
23 8915 SCREW,HHC,1/4-20 X 1.25
-- 81629 AIR VALVE MIXER***
for units without E-controls; consult 24 6638 WASHER,FLAT,USS,1/4"Y
factory prior to ordering 25 6091 NUT,NYLOCK,1/4-20
-- 89618 HARNESS,FORD ENGINE,EFI,Z60 26 77219 PUMP, FUEL, LRG425, WALBRO....1
1 58598 AIR VALVE MIXER..........................1 27 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
for units upgraded to E-controls;
28 65453 BRACKET-FUEL FILTER (52567)....1
consult factory prior to ordering
29 58967 FUEL PRESSURE
-- 106144 AIR HORN,NOLFF
REG,425EFI***................................1
MIXER,ALUMINUM*
30 58900 SENSOR,CAM,EFI***......................1
-- 58599 DIAPHRAGM,AIR VALVE MIXER
for units upgraded to E-controls; 31 33968 SENSOR, CRANK POSITION.........1
consult factory prior to ordering 32 52580 BELT,SERPENTINE,LRG425
2 46131 CLAMP,HOSE,.63............................2 EFI***...............................................1
3 81631 HOSE,VAPOR,LP SPECIFIC 33 52078 PULLEY,FORD
ENGINE,LRG-423***.......................1
4 30966-0150 HOSE,AIR INTAKE,2.25" ID............1
34 52077 SPACER,FAN TO WATERPUMP
5 30966-0575 HOSE,AIR INTAKE,2.25"IDX5.75"...1
LRG423...........................................1
6 45435 CLAMP,HOSE,2.50"***....................4
35 52076 FAN, LSG423/LRG425....................1
7 27211-0250 HOSE,AIR
36 32309 SCREW,HHC,M8 X 60MM X 1.25
INTAKE,2.625"IDX2.50"..................1
37 49408 WASHER,LOCK,M8
8 88455 ADAPTER,THROTTLE
ACTUATOR***.................................1 38 33963 PUMP, WATER, WITH GASKET......1
9 94922 KIT,FORD EFI UPDATE,BASE***.....1 39 33964 GASKET, WATER PUMP.................1
-- 48473P-S BRACKET,AIR FILTER,FORD GAS 40 33960 ALTERNATOR,LRG-423
PT RE-BUILT*.......................................1
10 52579 GASKET,ADAPTER 41 65454 BOLT-FLANGE,M6 X 22MM(52573)
PLATE,425EFI***.............................1 42 52573 THERMOSTAT HOUSING, LRG425
11 23057 SCREW,HHC,M8 X 20MM EFI...................................................1
12 49408 WASHER,LOCK,M8 43 36208 CLAMP,HOSE,1.25***.....................1
13 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 44 52762 HOSE,WATER INLET,LRG425
EFI...................................................1
14 6178 NUT,NYLOCK,10-32
45 22672 CLAMP,HOSE,1.75..........................1
15 49898 MAP SENSOR, EFI.........................1
46 33965 HOSE, UPPER RADIATOR.............1
16 53821P BRACKET,MAP
SENSOR,PAINTED.........................1 47 33972 SENSOR,COOLANT TEMP*...........1
17 52570 SPARK PLUG WIRE SET, 48 65456 SENDING UNIT-H20TMP
LRG425EFI......................................1 LRG425EFI*....................................1
18 28647 SPARK PLUG,FORD.......................4 49 33966 THERMOSTAT, FORD LRG.............1
18 52656 FUEL INJECTOR, LRG-425 EFI.....4 50 52575 GASKET,THERM.HSNG O-RING....1
not shown 51 49881 OIL FILLER CAP FOR LRG
19 52566 DIPSTICK, OIL LEVEL,LRG425 ENGINE...........................................1
EFI...................................................1

Part No. 75859 Z-60/34 71

400 Engine Components October 2013

406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

(continued)

Item Part No. Description Qty.

52 33970 COIL, ELECTRONIC IGN., FORD...1

72 Z-60/34 Part No. 75859

October 2013 400 Engine Components

406.2 Ford LRG-425 EFI Engine - View 1 (from SN 4164 to 4545)

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 73

400 Engine Components October 2013

407.1 Ford LRG-425 EFI Engine - View 2 (to SN 4162)

74 Z-60/34 Part No. 75859

October 2013 400 Engine Components

407.1 Ford LRG-425 EFI Engine - View 2 (to SN 4162)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58222 O-RING,FILTER ASSY (60334)*** 24 77139 FILTER ASY,M

-- 58223 SEAL,FILTER ASSY (60334)*** PRESS,SAE8,WOIND*....................1

-- 58380 FILTER INDICATOR-(60334) -- 58222 O-RING,FILTER ASSY (60334)***

-- 60334 FILTER ASSY,HIGH PRESS SAE-12* -- 58223 SEAL,FILTER ASSY (60334)***

-- 60857 FILTER,ELEMENT,BETA(5)=1000 -- 60857 FILTER,ELEMENT,BETA(5)=1000

-- 63427 HOSE ASSY,FORD OIL DRAIN 1/2" 25 30230P FILTER MOUNT BRACKET.............1
includes items 16 and 17; to SN 4162 26 5397 WASHER,FLAT,USS,5/16",Y
-- 65770 BELT,TIMING,FORD LRG423/425EFI 27 6175 SCREW,HHC,3/8-16 X 1
-- 89812 SWITCH,OIL PRESSURE ASSY 28 8177 SCREW,HHC,1/2-13 X 1.5
1 53952P-S BRACKET,AIR CLEANER 29 6033 WASHER,LOCK,0.5"
MTG.PAINT*....................................1 30 Ref. Pump Assembly
2 88457 ENGINE PERFORMANCE MODULE (refer to 708.1)
T1....................................................1 31 53024 SCR,M 10X40 LG HEX FLG. SERR.
-- 94922 KIT,FORD EFI UPDATE,BASE*** 32 7713 NUT,LP NYLOCK,3/8-16
3 6888 SCREW,HHC,1/4-20 X 1 33 6097 WASHER,FLAT,USS,3/8",Y
4 6356 WASHER,LOCK,.25 34 81632 BRASS WATER FITTING,5/8..........2
5 6638 WASHER,FLAT,USS,1/4"Y 35 52762 HOSE,WATER INLET,LRG425
6 56912 SPRING CLIP,1/4-20.......................7 EFI...................................................1
7 52592 RELAY - LRG425 EFI......................3 36 81635 FITTING,1/4PIPEX3/8"TUBE,ELBOW.1
8 6090 SCREW,HHC,1/4-20 X .75 37 81748 FITTING,3/8 NPTX3/4 HOSE
9 27142 GASKET,EXHAUST.........................1 BARB...............................................1

10 77885 MUFFLER,FORD LRG 38 53832 HOSE,FIRE RES.,5/8 ID,BULK

S40-60-80***....................................1 39 19859 ELBOW,010202-6-4.........................1
11 52564 SENSOR,O2,LRG 425 EFI***.........1 40 81633 VALVE,LP LOCKOUT W/O
12 65460 NUT-FLANGE,7/16-14 CONNECTOR..................................1

13 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 41 81630 REGULATOR,LP,MODEL J

NOLFF.............................................1
14 34619 BUMPER,RUBBER***.....................3
-- 75471 REGULATOR DIAPH.KIT
15 29616 STARTER,ENGINE,FORD NOLFF,MDLJ
LSG/LRG***.....................................1
42 89076P BRACKET,AIR FILTER,FORD
16 63426 PLUG,070109-8...............................1 GAS.................................................1
17 39888 HOSE,1/2,LOW 43 81634 FITTING,1/2NPT X
PRESSURE,801-8***......................1 5/8HOSE,ELBOW...........................1
18 53910 GASKET, FORD OIL DRAIN...........1 44 63463 AIR CLEANER,NELSON***.............1
19 33024 FLYWHEEL FLANGE,GREEN 45 62420 FILTER,AIR***.................................1
PLASTIC..........................................1
46 63463 AIR CLEANER,NELSON***.............1
20 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 includes items 1, 44 and 45; to SN
21 6021 WASHER,LOCK,.375 4162
22 37002 COUPLER,HUB,15 TOOTH 47 53124 HOSE,AIR INT.2.5 IDX12" W/450....1
7/16BOLT*.......................................1
23 25571P-S PLATE,PUMP
MOUNT,FORD,PAINTED.................1

Part No. 75859 Z-60/34 75

400 Engine Components October 2013

407.2 Ford LRG-425 EFI Engine - View 2 (from SN 4163 to 4545)

76 Z-60/34 Part No. 75859

October 2013 400 Engine Components

407.2 Ford LRG-425 EFI Engine - View 2 (from SN 4163 to 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58222 O-RING,FILTER ASSY (60334)*** 27 8177 SCREW,HHC,1/2-13 X 1.5

-- 58223 SEAL,FILTER ASSY (60334)*** 28 6033 WASHER,LOCK,0.5"
-- 58380 FILTER INDICATOR-(60334) 29 Ref. Pump Assembly (refer to 708.1)
-- 60334 FILTER ASSY,HIGH PRESS SAE-12* 30 53024 SCR,M 10X40 LG HEX FLG. SERR.
-- 60857 FILTER,ELEMENT,BETA(5)=1000 31 7713 NUT,LP NYLOCK,3/8-16
1 53952P-S BRACKET,AIR CLEANER 32 6097 WASHER,FLAT,USS,3/8",Y
MTG.PAINT*....................................1 33 81632 BRASS WATER FITTING,5/8..........2
2 88457 ENGINE PERFORMANCE MODULE 34 52762 HOSE,WATER INLET,LRG425
T1....................................................1 EFI...................................................1
3 6888 SCREW,HHC,1/4-20 X 1 35 81635 FITTING,1/4PIPEX3/8"TUBE,ELBOW.1
4 6356 WASHER,LOCK,.25 36 81748 FITTING,3/8 NPTX3/4 HOSE
5 6638 WASHER,FLAT,USS,1/4"Y BARB...............................................1
6 56912 SPRING CLIP,1/4-20.......................7 37 53832 HOSE,FIRE RES.,5/8 ID,BULK
7 27142 GASKET,EXHAUST.........................1 38 19859 ELBOW,010202-6-4.........................1
8 77885 MUFFLER,FORD LRG 39 88757 VALVE,LP LOCKOUT W/CONN......1
S40-60-80***....................................1 40 81630 REGULATOR,LP,MODEL J
9 88450 SENSOR,OXYGEN LRG425EFI.....1 NOLFF.............................................1
10 65460 NUT-FLANGE,7/16-14 -- 57471 PLATE, HOLD DOWN HANDLE
11 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 41 89076P BRACKET,AIR FILTER,FORD
12 34619 BUMPER,RUBBER***.....................3 GAS.................................................1

13 29606 RING GEAR,FORD***.....................1 42 81634 FITTING,1/2NPT X

5/8HOSE,ELBOW...........................1
13 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1 43 63463 AIR CLEANER,NELSON***.............1

14 63426 PLUG,070109-8...............................1 44 62420 FILTER,AIR***.................................1

15 63427 HOSE ASSY,FORD OIL DRAIN 45 63463 AIR CLEANER,NELSON***.............1

1/2"..................................................1 includes items 1, 45 and 46; from SN
4163 to SN 4545
16 53910 GASKET, FORD OIL DRAIN...........1
46 53124 HOSE,AIR INT.2.5 IDX12" W/450....1
17 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
19 6021 WASHER,LOCK,.375
20 37002 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
21 25571P-S PLATE,PUMP
MOUNT,FORD,PAINTED.................1
22 6090 SCREW,HHC,1/4-20 X .75
23 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
24 89077P BRACKET,FILTER MOUNT.............1
25 5397 WASHER,FLAT,USS,5/16",Y
26 6175 SCREW,HHC,3/8-16 X 1

Part No. 75859 Z-60/34 77

400 Engine Components October 2013

408.1 Ford LRG-425 EFI Engine - View 3 (to SN 4545)

78 Z-60/34 Part No. 75859

October 2013 400 Engine Components

408.1 Ford LRG-425 EFI Engine - View 3 (to SN 4545)

Item Part No. Description Qty. Item Part No. Description Qty.

1 77170 HOSE,LOWER RADIATOR,Z45......1 32 6356 WASHER,LOCK,.25

2 22672 CLAMP,HOSE,1.75..........................4 33 75650-S WELDMENT PLATE ENGINE
3 33965 HOSE, UPPER RADIATOR.............1 TANK...............................................1

4 27943 CAP,RADIATOR,FORD...............1 34 28076 ISOLATOR,VIBRATION,LG,RD&WH.4

5 28717 VALVE,DRAIN,FORD,BLOCK,RAD. 35 6096 SCREW,HHC,1/2-13 X 2 GR5

5 33969 RADIATOR,FORD,LRG...................1 36 28234P-S PLATE,ENGINE

MOUNT,PAINTED............................1
6 6091 NUT,NYLOCK,1/4-20
37 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4
7 6638 WASHER,FLAT,USS,1/4"Y
38 33418 WASHER,FLAT,.625 X 2.25 X.15
8 6888 SCREW,HHC,1/4-20 X 1
39 27034 SCREW,HHC,M10 X 25MM,GR 8.8
9 54071 COOLANT RETURN
SYSTEM,Z45***..............................1 40 6021 WASHER,LOCK,.375

-- 72327 CAP, COOLANT RET SYS(54071) 41 32339 CLAMP,1.75,#28 X 3/8,RUB CUSH*

10 53528-S SHROUD, FORD RADIATOR, 42 53290-S WELDMENT,RH,ENGINE

BLUE...............................................1 MOUNT...........................................1

11 73612 SCREW,PHM,10-24X.50,SELF TAP 43 6086 NUT,LP NYLOCK,1/2-13

12 73613 WASHER,STAR,#10,PLTD 44 6095 WASHER,FLAT,USS,1/2",Y

13 53425-S WELDMENT,RH,ENGINE 45 18503 NUT,LOCKING-LG.FLANGE,5/16-18

MOUNT...........................................1 46 34942P-S STRUT,RH,FORD
14 8516 SCREW,HHC,3/8-16 X 1.50,GR5 RADIATOR,PAINT...........................1

15 6097 WASHER,FLAT,USS,3/8",Y 47 48498 ISOLATOR,AIR FILTER MOUNT.....2

16 4828 NUT,NYLOCK,3/8-16 48 34927P-S SHROUD,RADIATOR LRG 423

BLUE**............................................1
17 24038 SHOCK MOUNT,SMALL.................2
49 34943P-S MOUNT,RAD.SUPPT,LH,BLUE.......1
18 34929-S WELDMENT,RADIATOR MOUNT
LRG423...........................................1
19 48425 NUT,LOCKING-LRG.FLANGE,3/8-16
20 8170 NUT,WING,1/4-20
21 30784-975 THREADED ROD,(1/4-20),9.75.......2
22 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
23 T113653 CABLE ASSY,2/0,NEG,BLK,72.......1
24 18189 BOOT,BATTERY
TERMINAL,RED..............................1
25 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
26 T113655 COUPLING, 28MM (106113)..........1
27 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
28 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
29 6036 WASHER,LOCK,.625 PLTD
30 13064 WASHER,FLAT,.625 HARDENED
31 6090 SCREW,HHC,1/4-20 X .75

Part No. 75859 Z-60/34 79

400 Engine Components October 2013

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

80 Z-60/34 Part No. 75859

October 2013 400 Engine Components

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102107 HARNESS,FORD EFI 2004*** 20 6146 WASHER,FLAT,MS,#10,Y

-- 27412 PIVOT STOP BRACKET,AWP2 30/36 21 102010P FORMING,FAN
-- 35817 STUD,EXHAUST GUARD,FORD,PAINTED.................1
MANIFOLD-FORD,LRG 22 6090 SCREW,HHC,1/4-20 X .75
-- 35818 NUT,EXHAUST 23 6638 WASHER,FLAT,USS,1/4"Y
MANIFOLD-FORD,LRG 24 6091 NUT,NYLOCK,1/4-20
-- 57767 SCRUBBER,EXHAUST,FORD,EFI 25 88450 SENSOR,OXYGEN LRG425EFI.....1
1 54071 COOLANT RETURN 26 77170 HOSE,LOWER RADIATOR,Z45......1
SYSTEM,Z45***..............................1
-- 13014 CLAMP,HOSE,2.25" DIA.
-- 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH
27 1702 HOSE-HEATER,5/8 ID-BLACK
-- 72327 CAP, COOLANT RET SYS(54071)
28 102074 ELBOW,90DEG, .63 HS X.375
2 88847 HOSE,AIR CLEANER TO MPT.................................................1
INTAKE............................................1
29 19363 ELBOW,130239-4-4.........................1
3 45435 CLAMP,HOSE,2.50"***....................3
30 70525 REGULATOR,LPG...........................1
4 111634 AIR CLEANER,FORD,T3................1
31 19358 CONNECTOR,010102-6-4
-- 227988 VACUATOR VALVE
31 88757 VALVE,LP LOCKOUT W/CONN......1
-- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
32 102072 FITTING, STR 1/2 NPT X 3/4 HS.....1
-- 58247 AIR CLEANER CAP/ FORD/NOLFF
33 102073 ELBOW,90 DEG,3/8NPT X 1/2
-- 77295 FILTER ELEMENT,AIR,NOLFF LPG FNPT...............................................1
5 53952 BRKT,AIR CLEANER 34 81778 HOSE,3/4" COOLANT.....................1
ORIENTATION**..............................1
35 102118 FORMING,HEAT SHIELD,FORD.....1
6 33361 ELBOW,45 includes item 47
DEGR,RUBBER,2.5"I.D...................2
36 32064 CLAMP,MUFFLER,1.75 INCH.........2
7 6782 NUT,NYLOCK,5/16-18
37 77139 FILTER ASY,M
8 10107 SCREW,HHC,5/16-18 X .75 PRESS,SAE8,WOIND*....................1
9 102121 CLAMP,MUFFLER,1-7/8 IN.............2 -- 60857 FILTER,ELEMENT,BETA(5)=1000
10 102109P FORMING,MUFFLER 38 102100P FORMING,FILTER
SUPPORT,PNTD.............................1 BRACKET,PAINTED........................1
11 102009 TAILPIPE,FORD LRG 425, 39 6356 WASHER,LOCK,.25
S40/S45...........................................1
40 70419 DIP STICK TUBE,FORD GAS.........1
12 106486 SENSOR,AIR,CAT MONITOR***.....1
-- 52566 DIPSTICK, OIL LEVEL,LRG425 EFI
13 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1 41 89973 EXHAUST PIPE ASSEMBLY,
FORD..............................................1
13 55030 MUFFLER,PURIS40,S&Z60,S80
FORD -- 102134 GASKET,EXHAUST FORD TIER II
14 89954 WELDMENT,ENGINE TRAY,Z60.....1 -- 72343 GASKET,EXH
FLANGE-PERKINS54555
15 102104 TUBE,INTAKE,2.50 OD X 15.63".....1
42 102779P FORMING,HEAT SHLD
16 54862 HOSE,UPPER RADIATOR,Z45.......1 SUPPORT,PTD................................1
17 102977 HOSE FITITNG,BRASS,AIR -- 4828 NUT,NYLOCK,3/8-16
CLEANER........................................1
-- 6021 WASHER,LOCK,.375
18 54598P SHROUD,RADIATOR,FORD
LGR425,PA......................................1 -- 8255 SCREW,HHC,3/8-16 X .75
19 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS 43 49898 MAP SENSOR, EFI.........................1

Part No. 75859 Z-60/34 81

400 Engine Components October 2013

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

(continued)

Item Part No. Description Qty.

44 45708 HOOK,BATT HOLD DOWN,10".......2

45 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 49869 CORROSION INHIBITOR COATING
-- 89631 CABLE,#2GA.,NEG.,BLACK,57",S40
-- 89650 BATTERY CABLE,2/0,POS.RED,19"
46 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
47 102103 TUBE,INTAKE,2.50 OD X 13".........1
-- 110304 RADIATOR,FORD/PERKINS***......1
-- 65473 CAP,RADIATOR,PERKINS/FORD
49 8255 SCREW,HHC,3/8-16 X .75
50 6021 WASHER,LOCK,.375
51 102350P FORMING,RAD.SHROUD,FORDZ60,PTD.1

82 Z-60/34 Part No. 75859

October 2013 400 Engine Components

409.1 Ford LRG-425 EFI Engine - View 1 (from SN 4546)

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 83

400 Engine Components October 2013

410.1 Ford LRG-425 EFI Engine - View 2 (from SN 4546)

84 Z-60/34 Part No. 75859

October 2013 400 Engine Components

410.1 Ford LRG-425 EFI Engine - View 2 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 65770 BELT,TIMING,FORD LRG423/425EFI 31 6097 WASHER,FLAT,USS,3/8",Y

1 89921 WELDMENT,COOLANT BOTTLE 32 4828 NUT,NYLOCK,3/8-16
MOUNT...........................................1 33 6021 WASHER,LOCK,.375
2 67537 SCREW,HHC,M5 X 12MM 34 6175 SCREW,HHC,3/8-16 X 1
3 49413 WASHER,FLAT, M5 YELLOW ZINC 35 Ref. Drive Pump (refer to 708.1)
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 36 Ref. Function Pump (refer to 708.1)
5 106485 MIXER,AIR VALVE,TIER II 37 106487 ENGINE PERFORMANCE MODULE
FORD**............................................1 T2....................................................1
6 35434 CLAMP,HOSE,2.00***.....................2 -- 106605 HARNESS,ENGINE W/RELAY BOX
7 102117 HOSE,2.0 ID X 2.0" LG...................1 T2
8 102128 HOSE,VAC 3/16 FORD TIER II.......1 -- 128903 JUMPER,THROTTLE BODY,FORD
9 102119 HOSE,3/4,LP.......................8-inches 2.5L
from regulator to mixer 38 6145 SCREW,HHC,1/4-20 X 1.5
10 102065P BAR,HARNESS CONNECTOR 39 6356 WASHER,LOCK,.25
MOUNT...........................................1 40 6090 SCREW,HHC,1/4-20 X .75
11 65892 CONN. ASSY,7.9 TUBE X6.35 41 56912 SPRING CLIP,1/4-20
HOSE..............................................1
42 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 71909 HOSE,FUEL,5/16 HIGH
PRESSURE**..................................1 43 101127P FORMING,LH MUFFLER SUPPORT
PNT.................................................1
13 65453 BRACKET-FUEL FILTER (52567)....1
44 101128P FORMING,MUFFLER CLAMP,
14 58967 FUEL PRESSURE PAINTED.........................................1
REG,425EFI***................................1
45 6888 SCREW,HHC,1/4-20 X 1
15 49817 SCREW,PHILLIPS,PHM,10-32 X1.25
46 6091 NUT,NYLOCK,1/4-20
16 6146 WASHER,FLAT,MS,#10,Y
47 102068P FORMING,MEGAJECTOR
17 6178 NUT,NYLOCK,10-32 MOUNT,PNTD.................................1
18 23057 SCREW,HHC,M8 X 20MM 48 49375 SCREW,HHC,M6 X 16
19 49408 WASHER,LOCK,M8 49 49407 WASHER,LOCK,M6
20 53821P BRACKET,MAP 50 70527 MEGAJECTOR,FUEL KIT...............1
SENSOR,PAINTED.........................1
-- 106491 HARNESS,JUMPER,MEGAJECTOR
21 49407 WASHER,LOCK,M6
51 102013P FORMING,RADIATOR
22 33960 ALTERNATOR,LRG-423 SUPPORT,LH..................................1
RE-BUILT*.......................................1
52 75185 SCREW,HHC,M8X1.25X
23 89917P PLATE,AIR FILTER 70MM,GR8.8
MOUNT,FORD.................................1
53 48498 ISOLATOR,AIR FILTER MOUNT.....2
24 10107 SCREW,HHC,5/16-18 X .75
54 52076 FAN, LSG423/LRG425....................1
25 6782 NUT,NYLOCK,5/16-18
-- 70489 SPACER,FAN TO WATERPUMP
26 106271P CLAMP,FORD LRG425
MUFFLER,PAINTED.......................1
27 101126P FORMING,RH MUFFLER SUP
PAINTED.........................................1
28 25548 SCREW,HHC,M10 X 40MM,GRD8
29 22700 WASHER,LOCK,M10
30 14033 SCREW,HHC,3/8-16 X 2.75

Part No. 75859 Z-60/34 85

400 Engine Components October 2013

411.1 Ford LRG-425 EFI Engine - View 3 (from SN 4546)

86 Z-60/34 Part No. 75859

October 2013 400 Engine Components

411.1 Ford LRG-425 EFI Engine - View 3 (from SN 4546)

Item Part No. Description Qty. Item Part No. Description Qty.

1 33965 HOSE, UPPER RADIATOR.............1 32 64079 BELL HOUSING KIT, FORD

2 22672 CLAMP,HOSE,1.75..........................1 425EFI.............................................1
kit includes; 89811 Pump Mount
3 33966 THERMOSTAT, FORD LRG.............1 Housing, 89813 Flex Plate, 37003 15
4 52575 GASKET,THERM.HSNG O-RING....1 tooth Hub Coupler, and 102136
Screws 7/16-14 X 1.25
5 33970 COIL, ELECTRONIC IGN., FORD...1
-- 102136 SCREW,SHC,7/16-14 X 1.25
6 49881 OIL FILLER CAP FOR LRG
ENGINE...........................................1 -- 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*
7 52570 SPARK PLUG WIRE SET,
LRG425EFI......................................1 -- 89811 HOUSING,PUMP MOUNT (64079)
8 106490 SPARK PLUG..................................4 -- 89813 FLEX PLATE,COUPLER (64079)
9 89812 SWITCH,OIL PRESSURE ASSY.....1 33 24038 SHOCK MOUNT,SMALL.................4
10 28656 FILTER,OIL,FORD...........................1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125
11 70423P REAR ENGINE -- 4828 NUT,NYLOCK,3/8-16
MOUNT,PAINTED............................1 34 101121P FORMING,RADIATOR SUP
12 33957 VALVE,PCV-FORD LRG***..............1 PNTD...............................................1
13 6198 NUT,NYLOCK,1/2-13 35 33963 PUMP, WATER, WITH GASKET......1
14 70452 ISOLATOR,ENGINE -- 33964 GASKET, WATER PUMP
VIBRATION***.................................4 -- 52078 PULLEY,FORD ENGINE,LRG-423***
15 102066P CASTING,WASHER,REBOUND,PAINTED 36 102794 SCREW,HHC,M8 X1.25X40,GRD10.9
16 6095 WASHER,FLAT,USS,1/2",Y 37 33277 WASHER,FLAT,M8,YELLOW ZINC
17 39479 SCREW,HHC,1/2-13 X 2.75 38 52580 BELT,SERPENTINE,LRG425
18 44064 SCREW,HHC,M10 X 30MM, EFI***...............................................1
19 22700 WASHER,LOCK,M10 -- 65770 BELT,TIMING,FORD LRG423/425EFI
20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 39 65454 BOLT-FLANGE,M6 X 22MM(52573)
21 49408 WASHER,LOCK,M8 40 13014 CLAMP,HOSE,2.25" DIA.................1
22 101118P ENGINE MOUNT FOOT,LH 41 72358 WATER INLET TUBE, FORD..........1
PNTD...............................................1 42 33972 SENSOR,COOLANT TEMP*...........1
23 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 43 65456 SENDING UNIT-H20TMP
24 8516 SCREW,HHC,3/8-16 X 1.50,GR5 LRG425EFI*....................................1
25 6097 WASHER,FLAT,USS,3/8",Y
26 4828 NUT,NYLOCK,3/8-16
27 101119P ENGINE MOUNT FOOT,RH
PNTD...............................................1
28 6175 SCREW,HHC,3/8-16 X 1
29 27920 RELAY, STARTER, Z45GP91..........1
30 29606 RING GEAR,FORD***.....................1
30 29616 STARTER,ENGINE,FORD
LSG/LRG***.....................................1
31 70423P REAR ENGINE
MOUNT,PAINTED............................1

Part No. 75859 Z-60/34 87

400 Engine Components October 2013

412.1 Engine Tray and Battery

88 Z-60/34 Part No. 75859

October 2013 400 Engine Components

412.1 Engine Tray and Battery

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75

2 6356 WASHER,LOCK,.25
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 5397 WASHER,FLAT,USS,5/16",Y
5 4828 NUT,NYLOCK,3/8-16
6 29883 SCREW,HHC,5/8-11 X 1.75
GRD.8..............................................3
7 6036 WASHER,LOCK,.625 PLTD
8 13064 WASHER,FLAT,.625 HARDENED....3
9 6888 SCREW,HHC,1/4-20 X 1
10 6638 WASHER,FLAT,USS,1/4"Y
11 6091 NUT,NYLOCK,1/4-20
12 89672P FORMING,HYD. HOSE
RESTRAINT....................................1
13 75650-S WELDMENT PLATE ENGINE
TANK...............................................1
Deutz and Perkins Models
-- 89954 WELDMENT,ENGINE TRAY,Z60
Ford Models
14 30144 BATTERY HOLD DOWN,GROUP
31.....................................................1
15 30784-975 THREADED ROD,(1/4-20),9.75.......2
16 8170 NUT,WING,1/4-20
17 30143 BATTERY,12V,1000 CCA GRP
31.....................................................1
-- 122056 BATTERY CABLE,1/0 GA,RED 45"
Perkins Models
-- 122057 BATTERY CABLE,1/0 GA,BLK 48"
Perkins Models
-- 122058 BATTERY CABLE,1/0 GA,BLK 30"
Deutz Models
-- 49869 CORROSION INHIBITOR COATING
-- 81563 BATT.CABLE,2/0,BLACK,48"
Ford Models
-- 89651 BATTERY CABLE,2/0,POS.RED,45"
Ford Models
18 30271 PAD,ENGINE SLIDE........................2
19 30230P FILTER MOUNT BRACKET.............1
20 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000

Part No. 75859 Z-60/34 89

500 Boom Components October 2013

501.1 Secondary Boom - View 1

90 Z-60/34 Part No. 75859

October 2013 500 Boom Components

501.1 Secondary Boom - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 5387 SCREW,HHC,3/8-16 X 4 -- 102985 LOWER SEC BM ASSY W/SYM

2 7713 NUT,LP NYLOCK,3/8-16 DECALS
includes items 25 and 31
3 30198 PIN,2.25DIAX31.75LG,2HOLE........2
25 18722 BEARING,2.25IDX2.50ODX1.50L*..6
4 30050-S LOWER TENSION MEMBER
WELDMENT....................................2 26 102174 HARNESS,SECONDRY BOOM
STOW,Z60.......................................2
5 12981 SCREW,HHC,3/8-16 X 4.5
-- 110650 CONN. SQZ PG11 .30-.40 W/ORING
6 102982 SECONDARY BOOM CYL W/ WORD
DEC -- 19491 CONTACTOR,LIMIT SWITCH
includes items 7 and 8 -- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
-- 102983 SECONDARY BOOM CYL W/SYM 27 226419 BRKT.,LWR LIMIT SWITCH............1
DECAL.............................................1 28 8914 SCREW,HHC,1/4-20 X .625
includes items 7 and 8
29 22541 SCREW,RHM,10-32 X 1.5
-- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part 30 6178 NUT,NYLOCK,10-32
63208 31 27695 BEARING,FL,1.75IDX1.94ODX1.50L.2
-- 31310 BEARING,GARLOCK,28DU24 32 30199 PIN,1.75DIAX4.50LG,THREADED...2
-- 63348 SEAL KIT CYL.Z60(63208) 33 102776P CABLE COVER CLIP,PNTD..........14
(not shown) use with cylinder part
34 102774P COVER,CABLE,TANK
63208
SIDE,LH,PNTD................................1
7 40405 VALVE,CNTERBAL.CBBB-LHN@3000** ground controls/tank side
use with cylinder 121854 (part of
35 102775P COVER,CABLE,ENGINE
102982 and 102983)
SIDE,RH,PTD..................................1
8 32722 VALVE,COUNTERBAL.CBCG-LJN@3000 engine side
use with cylinder 121854 (part of
36 6091 NUT,NYLOCK,1/4-20
102982 and 102983)
9 31306 CONNECTING LINK ASSY
includes item 10
10 30222 BEARING,FL,1.25IDX1.41ODX1.50L.1
11 6326 SCREW,HHC,3/8-16 X 3.................4
12 5397 WASHER,FLAT,USS,5/16",Y
13 45226 ROD END,.375 X 3.69
14 4828 NUT,NYLOCK,3/8-16.......................1
15 30202 PIN,1.25DIAX14.12LG,1HOLE........2
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30418 ROD END,.50 X 4............................2
19 30201 PIN,2.25DIAX24.63LG,1HOLE........2
20 46005 LOWER LIMIT SWITCH CAM.........1
21 6888 SCREW,HHC,1/4-20 X 1
22 6356 WASHER,LOCK,.25
23 6638 WASHER,FLAT,USS,1/4"Y
24 102984 LOWER SEC. BM ASSY W/ WORD
DEC.................................................1
includes items 25 and 31

Part No. 75859 Z-60/34 91

500 Boom Components October 2013

502.1 Secondary Boom - View 2

92 Z-60/34 Part No. 75859

October 2013 500 Boom Components

502.1 Secondary Boom - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 30418 ROD END,.50 X 4............................5 33 30052P UPPER PIVOT

2 10597 SCREW,HHC,1/2-13 X 1.25 GR5 WELDMENT,PAINTED....................1

3 6033 WASHER,LOCK,0.5" 34 46004 UPPER LIMIT SWITCH CAM..........1

4 30193 PIN,1.75DIAX8.50LG,1HOLE..........5 35 6888 SCREW,HHC,1/4-20 X 1

5 119620 BEARING,1.75IDX2.00ODX1.50L..12 36 6356 WASHER,LOCK,.25

6 111373 Z60 UPPER SECONDARY BOOM

ASSY
(includes items 5 and 16)
7 29883 SCREW,HHC,5/8-11 X 1.75 GRD.8
8 6024 NUT,NYLOCK,5/8-11
9 30050-S LOWER TENSION MEMBER
WELDMENT....................................2
10 Ref. Primary Boom Rest (refer to 504.1)
11 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8
12 13064 WASHER,FLAT,.625 HARDENED....2
13 5387 SCREW,HHC,3/8-16 X 4
14 7713 NUT,LP NYLOCK,3/8-16
15 30198 PIN,2.25DIAX31.75LG,2HOLE........2
16 18722 BEARING,2.25IDX2.50ODX1.50L*..4
17 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
18 4828 NUT,NYLOCK,3/8-16
19 45226 ROD END,.375 X 3.69.....................1
20 30202 PIN,1.25DIAX14.12LG,1HOLE........1
21 31309 LOWER MIDPIVOT ASSY,Z60........1
(includes item 16)
22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
23 31306 CONNECTING LINK ASSY.............1
(includes item 22)
24 30328 PIN,1.75DIAX6.00LG,1HOLE..........1
25 Ref. Secondary Boom Lift Cylinder (refer
to 501.1)
26 30180-S WELDMENT, CYLINDER
MOUNTING.....................................1
27 119620 BEARING,1.75IDX2.00ODX1.50L..12
28 102776P CABLE COVER CLIP,PNTD..........14
29 31307 UPPER LEVELING LINK ASSY......2
(includes item 5)
30 102773P COVER,CABLE,UPR TNSN
ARM,PTND......................................2
31 6091 NUT,NYLOCK,1/4-20
32 6638 WASHER,FLAT,USS,1/4"Y

Part No. 75859 Z-60/34 93

500 Boom Components October 2013

503.1 Upper Pivot

94 Z-60/34 Part No. 75859

October 2013 500 Boom Components

503.1 Upper Pivot

Item Part No. Description Qty.

1 119620 BEARING,1.75IDX2.00ODX1.50L....2
2 12906 WASHER,FENDER,.25 X 1.25 X.062
3 7339 SCREW,HHC,1/4-20 X .5
4 6356 WASHER,LOCK,.25
5 30192 PIN,MASTER CYLINDER...............1
6 REF. Primary Boom Tube Assembly
(refer to 505.1)
7 30194 PIN,1.75DIAX5.25LG,1HOLE..........1
8 30418 ROD END,.50 X 4............................3
9 6096 SCREW,HHC,1/2-13 X 2 GR5
10 6198 NUT,NYLOCK,1/2-13
11 32722 VALVE,COUNTERBAL.CBCG-LJN@3000
use with cylinder part 121853
12 31310 BEARING,GARLOCK,28DU24........4
13 REF. CYLINDER, LIFT.............................1
Previous cylinder part 63207 is no
longer available. For replacement
order cylinder part 121853
-- 121853 CYLINDER, PRIMARY LIFT Z60
includes items 11, 12 and 14
-- 63347 SEAL KIT CYL.Z60(63207)
(not shown) use with cylinder part
63207
14 31106 VALVE,CNTERBAL,CBBB-LHN@3000**
(not shown) use with cylinder part
63207
-- 40405 VALVE,CNTERBAL.CBBB-LHN@3000**
use with cylinder part 121853
15 30195 PIN,1.75DIAX18.13LG,1HOLE........1
16 10597 SCREW,HHC,1/2-13 X 1.25 GR5
17 6033 WASHER,LOCK,0.5"
18 30196 PIN,1.25DIAX11.50LG,1HOLE........1
19 45226 ROD END,.375 X 3.69.....................1
20 8516 SCREW,HHC,3/8-16 X 1.50,GR5
21 4828 NUT,NYLOCK,3/8-16
22 30191 PIN,1.75DIAX13.50LG,1HOLE........1
23 30052P UPPER PIVOT
WELDMENT,PAINTED....................1
24 65463 BEARING,GARLOCK 20DU12........4
25 63211 CYLINDER, MASTER.....................1
includes item 24
-- 63351 SEAL KIT CYL.Z60(63211)

Part No. 75859 Z-60/34 95

500 Boom Components October 2013

504.1 Upper Pivot and Primary Boom Rests

96 Z-60/34 Part No. 75859

October 2013 500 Boom Components

504.1 Upper Pivot and Primary Boom Rests

Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75

2 6356 WASHER,LOCK,.25
3 45209 WEAR PAD,4X2X.5 W/INSERT***....4
4 53811 WEAR PAD,5X1.5X1 W/INSERTS....1
5 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...2
6 13064 WASHER,FLAT,.625 HARDENED....2
7 6024 NUT,NYLOCK,5/8-11
8 30333P PRIMARY BOOM
REST,PAINTED...............................1
9 6175 SCREW,HHC,3/8-16 X 1
10 6021 WASHER,LOCK,.375
11 17712 SCREW,FHS,3/8-16 X 1.75
12 63374 WEAR PAD, BOOM REST..............1
13 4828 NUT,NYLOCK,3/8-16

Part No. 75859 Z-60/34 97

500 Boom Components October 2013

505.1 Primary and Extension Booms

98 Z-60/34 Part No. 75859

October 2013 500 Boom Components

505.1 Primary and Extension Booms

Item Part No. Description Qty. Item Part No. Description Qty.

1 102986 PRI BOOM TUBE ASSY W/WORD -- 31082 VALVE,COUNTERBALANCE 2500

DECA...............................................1 PSI*
-- 102987 PRI BOOM TUBE ASSY W/SYM use with cylinder 89060 (retract)
DECAL -- 75849 VALVE,COUNTERBALANCE 2500PSI
2 6175 SCREW,HHC,3/8-16 X 1 use with cylinder 89060 (extend)

3 6021 WASHER,LOCK,.375 26 Ref. Hydraulic Hoses and Fittings

(refer to 713.1)
4 29080 SHIM,WEAR PAD,5X 1.5 16GA
27 19440 PIN,CLEVIS,1 X 2.5 LG...................1
5 38620 SHIM,WEAR PAD,5 X 1.5,14GA
28 74389 RUE RING 1.00...............................1
6 30137 WEAR PAD,5 X 1.5 X .50
W/NUTS..........................................9 29 89186 HARNESS,BOOM
RETRACTED,Z60............................1
7 30139 WEAR PAD,6.5 X 5 X.625 to SN 4495
W/INSER.........................................3
-- 102175 HARNESS,BOOM RETRACT, Z60
8 30472 SHIM,PRIMARY BOOM,.064 THK. from SN 4496
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 19491 CONTACTOR,LIMIT SWITCH
10 6091 NUT,NYLOCK,1/4-20 -- 88356-11103 SWITCH,LIMIT,W/RLR ARM,NO/NC
11 6638 WASHER,FLAT,USS,1/4"Y -- 89756 NECK/HEAD-LIMIT SWITCH (88356)
12 8179 SCREW,HHC,1/4-20 X 2.25 -- 97128 ROLLER ARM,LIMIT SWITCH***
13 30255 WASHER,SHIM,1.27 X 2.13 X .062 30 22541 SCREW,RHM,10-32 X 1.5
14 30116 CYLINDER MOUNT BAR................1 31 6178 NUT,NYLOCK,10-32
15 45303 NUT,NYLOCK,1.125-12
16 30272 PAD,EXTENSION CYLINDER.........1
17 30021 EXTENSION TUBE END CAP........1
18 6888 SCREW,HHC,1/4-20 X 1
19 6356 WASHER,LOCK,.25
20 56912 SPRING CLIP,1/4-20
21 31086 EXTENSION BOOM TUBE
ASSY,Z60........................................1
-- 30434 BEARING,1.25IDX1.50ODX0.88L
22 30186 PIN,1.25DIAX6.67LG,2RING..........2
23 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................4
24 8255 SCREW,HHC,3/8-16 X .75
25 111177 CYL,EXT,2.5 X 112.25,Z60.............1
replaces older cylinder 89060
-- 36648 VALVE,COUNTERBALANCE 2500
PSI*
use with cylinder 111177 (extend)
-- 74872 VALVE,COUNTERBALANCE 3000
PSI*
use with cylinder 111177 (retract)
-- 89296 SEAL KIT,CYLINDER (89060)
use with cylinders 89060 and 111177

Part No. 75859 Z-60/34 99

500 Boom Components October 2013

506.1 Cable Track

100 Z-60/34 Part No. 75859

October 2013 500 Boom Components

506.1 Cable Track

Item Part No. Description Qty.

1 22541 SCREW,RHM,10-32 X 1.5

2 6178 NUT,NYLOCK,10-32
3 89184 HARNESS,PRIMARY
BOOM,STOW,Z60...........................1
to SN 4495
-- 102173 HARNESS,PRIMARY BOOM
STOW,Z60
from SN 4496
-- 19491 CONTACTOR,LIMIT SWITCH
-- 88356-146R3 SWITCH,LIMIT,W/ROLLER ARM
4 46002P UPPR. LIMIT SWITCH
BRKT.,BLUE....................................1
5 8914 SCREW,HHC,1/4-20 X .625
6 6356 WASHER,LOCK,.25
7 6638 WASHER,FLAT,USS,1/4"Y
8 30388 PIVOT TUBE/SPACER Z60.............2
9 30387 CABLE PROTECTOR......................1
10 6198 NUT,NYLOCK,1/2-13
11 6095 WASHER,FLAT,USS,1/2",Y
12 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
13 5397 WASHER,FLAT,USS,5/16",Y
14 7713 NUT,LP NYLOCK,3/8-16
15 30389 TRACK TUBE GUIDE......................1
16 6091 NUT,NYLOCK,1/4-20
17 102529 CABLE TRACK CHANNEL
ASSY,Z-60.......................................1
-- 27258 TRIM,RUBBER EDGE,5/8 (BY INCH)
18 102703 COVER,DRILLED***........................1
19 6889 NUT,LP NYLOCK,1/4-20
20 8255 SCREW,HHC,3/8-16 X .75
21 6021 WASHER,LOCK,.375
22 30377 TRACK,PLASTIC CABLE,43
LINKS..............................................1
-- 58919 REPAIR LINK,7 LINKS***
-- 58920 REPAIR LINK END SET (42763)*
-- 58927 LINK,NYLATRAC KS6-5.4***
23 30315 TRACK TUBE WELDMENT.............1
24 6888 SCREW,HHC,1/4-20 X 1

Part No. 75859 Z-60/34 101

500 Boom Components October 2013

507.1 Jib Boom and Platform Rotator

102 Z-60/34 Part No. 75859

October 2013 500 Boom Components

507.1 Jib Boom and Platform Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 31086 EXTENSION BOOM TUBE 19 6638 WASHER,FLAT,USS,1/4"Y

ASSY,Z60........................................1 20 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
2 45226 ROD END,.375 X 3.69.....................9 21 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
3 8516 SCREW,HHC,3/8-16 X 1.50,GR5 22 65463 BEARING,GARLOCK 20DU12........8
4 4828 NUT,NYLOCK,3/8-16 23 226537 CYLINDER,SLAVE..........................1
5 30188 PIN,1.25DIAX8.50LG,1HOLE..........2 replaces previous cylinder 63212 (no
6 30189 PIN,1.25DIAX13.75LG,2HOLE........2 longer available), includes item 22

7 53258 COMPRESSION MEMBER -- 29083 VALVE,COUNTERBALANCE,2500

WELD,MACH...................................2 PSI*
use with cylinder 63212
8 27326 PIN,1.25 X 7.57 IN,1HOLE..............2
-- 63352 SEAL KIT CYL.Z60(63212)
9 13918 SCREW,HHC,3/8-16 X use with cylinder 63212 or 226537
1.75,GRD.8......................................2
-- 74872 VALVE,COUNTERBALANCE 3000
10 30219 BEARING,FL,1.25ID X 1.41OD X PSI*
1.......................................................4 use with cylinder 226537
11 102990 JIB ASSY WITH WORD DECALS....1 24 5397 WASHER,FLAT,USS,5/16",Y
includes item 10; to SN 4460
25 21604 SCREW,HHC,3/8-16 X 3.25
-- 102532 Z60 JIB ASSY WITH SYM DECALS
includes item 10; from SN 4461 26 Ref. Jib Boom/Platform Rotate
Manifold (refer to 707.1)
-- 102991 JIB ASSY WITH WORD DECALS
includes item 10; from SN 4461 27 63214 CYLINDER,JIB,Z60.........................1
includes item 22
-- 30194 PIN,1.75DIAX5.25LG,1HOLE
includes item 10; to SN 4460 -- 31106 VALVE,CNTERBAL,CBBB-LHN@3000**

12 30220 BEARING,1.25ID X 1.5OD X -- 63354 SEAL KIT CYL.Z60(63214)

0.69L................................................4 28 30255 WASHER,SHIM,1.27 X 2.13 X .062
13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 29 6091 NUT,NYLOCK,1/4-20
14 31095 PLATFORM LEVELING 30 30411-S COVER,CABLE,JIB PAINTED.........1
ASSEMBLY......................................1 31 18666 CLAMP,1.00,#16 X 1/4,RUB
includes item 12 CUSH..............................................2
15 27497 CLAMP,RUBBER CUSHIONED-2
5/32..................................................1
16 30370 BEARING,1.25IDX1.5ODX1.00L.....2
17 94399 ROTATOR ASSMBLY.......................1
includes item 16, previous rotator part
63509 is no longer available, order
rotator 94399
-- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K**
use with rotator 63509
-- 122944 SEAL KIT,8K ROTATOR***
use with rotator 94399
-- 62417 SEAL KIT,PLAT ROTATE***
use with rotator 63509
-- 75395 BEARING KIT,PLAT
ROTATOR,SUPER
use with rotator 63509
18 6145 SCREW,HHC,1/4-20 X 1.5

Part No. 75859 Z-60/34 103

600 Platform Components October 2013

601.1 Platform Installation - View 1

104 Z-60/34 Part No. 75859

October 2013 600 Platform Components

601.1 Platform Installation - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 89335 PLATFORM ASSY 6FT W/DECALS -- 89750 PLATFORM ASSY 4FT W/DECAL
ANS A/SO
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89337 PLATFORM ASSY 8FT W/DECALS -- 89751 PLATFORM ASSY 5FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89742 PLATFORM ASSY 4FT W/DECALS -- 89752 PLATFORM ASSY 6FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89743 PLATFORM ASSY 5FT W/DECALS -- 89753 PLATFORM ASSY 8FT W/DECALS
ANS ASA
Assemblies with Word Decals; USA Assemblies with Symbol Decals; Asia
and Canada models and South American models
-- 89746 PLATFORM ASSY 4FT W/DECALS 1 6888 SCREW,HHC,1/4-20 X 1
AUS 2 6356 WASHER,LOCK,.25
Assemblies with Word Decals;
Australia n models 3 6638 WASHER,FLAT,USS,1/4"Y
-- 89747 PLATFORM ASSY 5FT W/DECALS 4 56912 SPRING CLIP,1/4-20
AUS 5 73610P-S STEP PLATFORM ENTRY
Assemblies with Word Decals; PAINTED.........................................1
Australia n models
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 89748 PLATFORM ASSY 6FT W/DECALS
7 6097 WASHER,FLAT,USS,3/8",Y
AUS
Assemblies with Word Decals; 8 4828 NUT,NYLOCK,3/8-16
Australia n models 9 102495 DECAL PLATE ASSY W/WORD
-- 89749 PLATFORM ASSY 8FT W/DECALS DECALS..........................................1
AUS Assemblies with Word Decals; USA
Assemblies with Word Decals; and Canada models
Australia n models -- 89768 DECAL PLATE ASSY W/SYM
-- 89336 PLATFORM ASSY 6FT W/DECALS DECALS
EUR Assemblies with Symbol Decals
Assemblies with Symbol Decals; 10 6090 SCREW,HHC,1/4-20 X .75
European models
11 75067 SCREW,6-32 X 7/8 PPMS ZINC
-- 89338 PLATFORM ASSY 8FT W/DECALS
EUR 12 74006 COVER,GFCI,HORIZONTAL,WEATHER.1
Assemblies with Symbol Decals; includes mounting fasteners
European models 13 102679 OPTION,PLAT SUPPORT,4/5FT
-- 89744 PLATFORM ASSY 4FT W/DECALS SRV.................................................1
EUR -- 94390-S OPTION,PLAT SUPPORT,STD,LRG
Assemblies with Symbol Decals; BM
European models ANSI models
-- 89745 PLATFORM ASSY 5FT W/DECALS -- Ref. WELDMENT,PLATFORM
EUR SUPPORT,CE
Assemblies with Symbol Decals; CE models (refer to 804.1 )
European models 14 Ref. Platform Rotator (refer to 507.1)
15 13585 OUTLET,110V GFCI***....................1

Part No. 75859 Z-60/34 105

600 Platform Components October 2013

601.1 Platform Installation - View 1

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33629 PLATE,UK POWER TO PLATFORM -- 101378 PLAT ASSEMBLY,5FT,ASIA/S AM

-- 33724 KIT,GASKET,UK POWER TO PLAT. Asia and South America

-- T112563 SVC KIT,UK -- 101381 PLAT ASSEMBLY,6FT,ASIA/S AM

RECEPT.REPLACEMENT Asia and South America

16 10775 T-BOX,2.75 X 4.5 X 2.0....................1 -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM

Asia and South America
17 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1 27 60160P FLOORING,4 FT
PLATFORM,PAINTED.....................1
18 43955 WIRE CABLE,12GA/3 CON.TPE Asia and South America
JKT*.................................996-inches
-- 54247P FLOORING,5 FT
19 4828 NUT,NYLOCK,3/8-16 PLATFORM,PAINTED
20 57201 WASHER,FLAT, 313, HARDENED Asia and South America
21 6550 U-BOLT,3/8 X 1 YZ...........................2 -- 73477P FLOORING, 6'FT PLATFORM
Asia and South America
22 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8
-- 73478P FLOORING, 8'FT PLATFORM
23 73928 SCREW,HHC,1-8 X 11,GRD 5***
Asia and South America
24 122079 WASHER,FLAT,1.000,HARDENED..1
28 54274 SCREW,STEP BOLT,1/4-20 X .75
25 29764 NUT,NYLOCK,1-8 Asia and South America
26 77838 WELDMENT W/DECALS,4FT,500LB
AN....................................................1
USA and Canada;
-- 73975 PLATFORM RAIL ASSY, 6FT ANSI
USA and Canada;
-- 73976 PLATFORM RAIL ASSY, 8FT, ANSI
USA and Canada;
-- 77840 WELDMENT W/DECALS,5FT,500LB
AN
USA and Canada;
26A 101374 PLAT ASSEMBLY,4FT,AUSTRALIA
Australia
-- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA
Australia
-- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA
Australia
-- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA
Australia
26B 101373 PLATFORM ASSEMBLY,4FT,CE/UK
Europe
-- 101376 PLATFORM ASSEMBLY,5FT,CE/UK
Europe
-- 101379 PLATFORM RAIL ASSY,6FT,CE/UK
Europe
-- 101382 PLATFORM RAIL ASSY,8FT,CE/UK
Europe
26C 101375 PLAT ASSEMBLY,4FT,ASIA/S
AM...................................................1
Asia and South America

106 Z-60/34 Part No. 75859

October 2013 600 Platform Components

601.1 Platform Installation - View 1

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 107

600 Platform Components October 2013

602.1 Platform Installation - View 2

108 Z-60/34 Part No. 75859

October 2013 600 Platform Components

602.1 Platform Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 6090 SCREW,HHC,1/4-20 X .75 16 44743 MANUAL BOX W/DECALS***..........1

2 6638 WASHER,FLAT,USS,1/4"Y USA, Canada, Australia

3 6091 NUT,NYLOCK,1/4-20 -- 24514 BOX,INSTRUCTION STORAGE

Europe, Asia, South America
4 229768 GROMMET,RUBBER,1.0X0.094X1.375.2
17 49219 SLEEVE,NYLON,2.19 ID,BULK
5 8915 SCREW,HHC,1/4-20 X 1.25
18 28443 CABLE TIE,11.5" BLACK................2
6 6356 WASHER,LOCK,.25
19 7713 NUT,LP NYLOCK,3/8-16
7 73931 GUARD,FOOTSWITCH,W/DECAL
ALUM...............................................1 20 5397 WASHER,FLAT,USS,5/16",Y
USA, Canada, Australia 21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 63766 COVER,FOOT SWITCH 22 Ref. Platform Control Box Assembly
Europe, Asia, South America (refer to 603.1)
8 73587 SCREW,PHIL,10-24 X .75 23 56424 CLAMP,1.25X.5
9 6607 WASHER,LOCK,#10 PLTD RUBBER-CUSHION........................1

10 73575 SPRING CLIP,10-24,ZINC

11 228466 KIT, FOOTSWITCH, S40/S60/S80...1
Pervious foot switch is no longer
available. Order kit 228466 for first
time replacement (kit includes foot
switch 227516)
-- 227516 ASSEMBLY,FOOT SWITCH
Part of kit 228466 (the kit is required
for first time replacement of previous
foot switch)
-- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM
12 102495 DECAL PLATE ASSY W/WORD
DECALS..........................................1
USA, Canada
-- 89768 DECAL PLATE ASSY W/SYM
DECALS
Europe, Asia, South America,
Australia
13 102992 SLIDING MIDRAIL KIT,PTD............1
-- 12443 MIDRAIL GUIDE ( HOOK )
-- 139451 TUBE,SLIDING MIDRAIL,PAINTED
-- 20973 WIRE LOOM,3/8 POLY SLIT
-- 21121 CABLE TIE,4" BLK,HEAT RESISTNT
-- 6091 NUT,NYLOCK,1/4-20
-- 6638 WASHER,FLAT,USS,1/4"Y
-- 6888 SCREW,HHC,1/4-20 X 1
-- 97815 DECAL,LABEL,LOWER MIDRAIL
14 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
15 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1

Part No. 75859 Z-60/34 109

600 Platform Components October 2013

603.1 Platform Controls - View 1

110 Z-60/34 Part No. 75859

October 2013 600 Platform Components

603.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110388 PLAT. CONTROL BOX W/DECAL*** 18 102907 HARNESS,12/3, 12V TO

includes items 6 and 11 PLAT,Z60.........................................1
-- 102724 WIRE,MOUNT ADHESIVE BACK -- 73725 BOOT,DTSCH,DTP4-BT
-- 122215 HARNESS,SERVICE,PBOX J1 -- 75640 WIRE LOOM,3/4 DIA.
requires qty 3 of adapter 122125 19 89177 HARNESS,18/19,BOOM CABLE
-- 122125 ADAPTER CABLE, JS100 JOYSTICK 2.......................................................1
-- 122124 SERVICE KIT,S80 PBOX J1 HARN -- 75640 WIRE LOOM,3/4 DIA.
required for first time replacement, -- 77432 BOOT,2 X 12 WAY
contains PBOX J1 harness and qty 3
of adapter 122125 20 89176 HARNESS,18/19,BOOM CABLE.....1
-- 89666 HARNESS,JIB KIT -- 28131 WIRE LOOM,1.25 DIA.
-- 89673 HARNESS,PBOX*** -- 77432 BOOT,2 X 12 WAY
-- 89925 HARNESS,PBOX,LOAD SENSE 21 73736 CONN,RECEP 48 WAY,4 X 12........1
1 49816 SCREW,PHILLIPS,PHM,10-32 X .75 -- 54255 LOCK,RECEP 12 WAY, 14-18GA
2 81484P PLATFORM CONTROL BOX -- 73713 TERM,NI PIN,S&F,16-18GA,REEL
LID,PAINT........................................1 22 89376 HARNESS,JIB,Z-BOOM..................1
3 8914 SCREW,HHC,1/4-20 X .625 to SN 4460
4 6356 WASHER,LOCK,.25 -- 102033 HARNESS,JIB BOOM
from SN 4461
5 6638 WASHER,FLAT,USS,1/4"Y
-- 77432 BOOT,2 X 12 WAY
6 23404 NUTSERT,1/4-20,STEEL CAD
PLTD................................................6 23 73803 SCREW,SHM,PHP, #12 X .75
7 77047 SCREW,PHM,10-32X.50,ST TYPE F 24 81487P PLATFORM CONTROL
BOX,PAINTED.................................1
8 Ref. Joystick Controller (refer to 604.1)
25 42781 PLUG,DOWEL,1/4 PLASTIC...........1
9 81488 GASKET,PLATFORM CONTROL
BOX.................................................1 26 30997 CORROSION INHIBITOR,FOAM.....1
10 6935 LOCKNUT,ELEC,1/2"......................1 27 77351 LANYARD,PLATFORM CONTROL
BOX.................................................2
11 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1 28 6178 NUT,NYLOCK,10-32
12 12344 NUT,NYLOCK,6-32 29 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS
13 49820 SCREW,PHILLIPS,PHM,6-32 X .5 30 235476 ASSY,PCB ALC500 Z60 LEG V200
Machine model and serial number
14 73723 CONN RECEPT,FLANGED.............1 required when ordering. Please
-- 60443 LOCK,RECEP 4 WAY,14-18GA contact Genie Service Parts for
15 Ref. ASSEMBLY,FOOT SWITCH............1 assistance
refer to 602.1 -- 119250 BRACKET,PLATFORM HEATER
-- 73739 BOOT,PLUG 4 WAY OPT.................................................1

-- 75640 WIRE LOOM,3/4 DIA. -- 119534 STANDOFF,1/4X1/4 M-F 6-32

S/S...................................................1
16 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................4 -- 119560 WIRING KIT,CONTROL BOX
HEATER..........................................1
17 73717 CONN,RECEP 4 WAY,12-14GA
FL***................................................1 -- 119641 SWITCH,THERMOSTAT 85F
OPEN..............................................1
-- 60526 LOCK,RECEP 4 WAY,12-14GA
-- 119662 ACCESS PBOX HEATER
-- 73711 TERM,DEUTSCH, PIN #12-14 ALC500/1000

Part No. 75859 Z-60/34 111

600 Platform Components October 2013

603.1 Platform Controls - View 1

(continued)

Item Part No. Description Qty.

-- 128204 SWITCH TOGGLE ASSY SPDT 2P

MNT.................................................1
-- 235475 DECAL LBL ALC500 Z60 LEG V200
-- 27287 RESISTOR,10 OHM,25 WATT.........2
for 119560
-- T115352 DECAL,OPTION CONTROL BOX
HEATR.............................................1
31 81550 STANDOFF,6-32 X 3/8L X 1/4 HEX

112 Z-60/34 Part No. 75859

October 2013 600 Platform Components

603.1 Platform Controls - View 1

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 113

600 Platform Components October 2013

604.1 Platform Controls - View 2 (to SN 4333)

114 Z-60/34 Part No. 75859

October 2013 600 Platform Components

604.1 Platform Controls - View 2 (to SN 4333)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 -- 128205 SWITCH TOGGLE ASSY DPDT 2P
-- 27246 BOOT,TOGGLE SWITCH,SHORT* MNT

1 56298 LIGHT,INDICATOR,RED,14V..........1 12 128202 SWITCH TOGGLE ASSY DPDT 3P

MOM................................................1
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER 13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
2 128200 SWITCH TOGGLE ASSY SPDT 3P (does not include 72326 nut)
MOM................................................1
-- 72326 NUT - PLASTIC,RING FOR ALARMS
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME 14 8914 SCREW,HHC,1/4-20 X .625
Deutz models 15 6356 WASHER,LOCK,.25
-- 56298 LIGHT,INDICATOR,RED,14V 16 6638 WASHER,FLAT,USS,1/4"Y
Ford models 17 JOYSTICK.......................................1
3 128204 SWITCH TOGGLE ASSY SPDT 2P refer to 605.1
MNT.................................................1 18 66813 BUTTON,PUSH,BLACK
4 128204 SWITCH TOGGLE ASSY SPDT 2P W/SEAL***.......................................1
MNT.................................................1 -- 66815 BASE, W/1 N.O. CONTACTS***
Ford models
-- 66816 CONTACT,N.O.
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME 19 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
5 66812 E-STOP BUTTON............................1
20 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 146478 BOOT(BELLOWS),E-STOP,BLACK MOM................................................1
-- 66818 CONTACT,NC 21 128200 SWITCH TOGGLE ASSY SPDT 3P
-- 73805 BASE,W/2 NC CONTACTS*** MOM................................................1
6 JOYSTICK.......................................1 22 128201 SWITCH TOGGLE ASSY DPDT 2P
refer to 605.1 MOM................................................1
7 128205 SWITCH TOGGLE ASSY DPDT 2P 23 128204 SWITCH TOGGLE ASSY SPDT 2P
MNT.................................................1 MNT.................................................1
-- 229567 PLUG, SANTOPRENE .5 BLACK 24 128200 SWITCH TOGGLE ASSY SPDT 3P
DOME MOM................................................1
8 229567 PLUG, SANTOPRENE .5 BLACK diesel models; to SN 4333
DOME..............................................1 -- 229567 PLUG, SANTOPRENE .5 BLACK
-- 128205 SWITCH TOGGLE ASSY DPDT 2P DOME
MNT Ford models; to SN 4333

9 128205 SWITCH TOGGLE ASSY DPDT 2P

MNT
-- 229567 PLUG, SANTOPRENE .5 BLACK
DOME
Deutz models
-- 56298 LIGHT,INDICATOR,RED,14V
Ford models
10 JOYSTICK.......................................1
refer to 605.1
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1

Part No. 75859 Z-60/34 115

600 Platform Components October 2013

604.2 Platform Controls - View 2 (from SN 4334)

116 Z-60/34 Part No. 75859

October 2013 600 Platform Components

604.2 Platform Controls - View 2 (from SN 4334)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 128578 SCREW T-SWITCH PH/PH 6-32X1/4 16 6638 WASHER,FLAT,USS,1/4"Y

-- 27246 BOOT,TOGGLE SWITCH,SHORT* 17 JOYSTICK.......................................1
1 56298 LIGHT,INDICATOR,RED,14V refer to 605.2

-- 56848 WASHER,LOCK,IND,LAMP 18 66813 BUTTON,PUSH,BLACK

RETAINER W/SEAL***.......................................1

2 128200 SWITCH TOGGLE ASSY SPDT 3P -- 66815 BASE, W/1 N.O. CONTACTS***
MOM................................................1 includes 1 each N.O. contact

3 128204 SWITCH TOGGLE ASSY SPDT 2P -- 66816 CONTACT,N.O.

MNT.................................................1 19 128200 SWITCH TOGGLE ASSY SPDT 3P
4 128204 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1
MNT.................................................1 20 128202 SWITCH TOGGLE ASSY DPDT 3P
-- 229567 PLUG, SANTOPRENE .5 BLACK MOM................................................1
DOME 21 128200 SWITCH TOGGLE ASSY SPDT 3P
5 66812 E-STOP BUTTON MOM................................................1

-- 146478 BOOT(BELLOWS),E-STOP,BLACK 22 128203 SWITCH TOGGLE ASSY SPDT 2P

MOM................................................1
-- 66818 CONTACT,NC
23 128204 SWITCH TOGGLE ASSY SPDT 2P
-- 94506 BASE,W/3 NC CONTACTS MNT.................................................1
6 JOYSTICK.......................................1 24 128200 SWITCH TOGGLE ASSY SPDT 3P
refer to 605.2 MOM................................................1
7 56298 LIGHT,INDICATOR,RED,14V..........1 -- 229567 PLUG, SANTOPRENE .5 BLACK
-- 229567 PLUG, SANTOPRENE .5 BLACK DOME
DOME Ford models
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
8 56298 LIGHT,INDICATOR,RED,14V..........1
-- PLUG,NYLON .50 BLACK DOMED
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
9 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
10 JOYSTICK.......................................1
refer to 605.2
11 229567 PLUG, SANTOPRENE .5 BLACK
DOME..............................................1
-- 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT
12 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
13 45383 ALARM,WARBLE TONE 5-30
VDC***.............................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR ALARMS
14 8914 SCREW,HHC,1/4-20 X .625
15 6356 WASHER,LOCK,.25

Part No. 75859 Z-60/34 117

600 Platform Components October 2013

605.1 Joysticks (to SN 4333)

118 Z-60/34 Part No. 75859

October 2013 600 Platform Components

605.1 Joysticks (to SN 4333)

Item Part No. Description Qty.

-- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS

this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 111416 JOYSTICK W/HARN ADPTR KIT
RCKR
this kit converts joystick to Deutsch
style connection (OEM joystick); after
first time replacement, refer to section
605.2
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
for first time replacement only
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 75143 BOOT GUARD, JOYSTICK
62390/91..........................................1
5 62395 SPRING,JOYSTK
CENTR,62390/91............................1
6 62397 O-RING,JOYSTICK, 62390/62391...1
7 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
8 75448 SUPPORT,SENSOR,JOYSTICK.....1
9 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
10 75446 SPRING,SWITCH
CENTERING,75565........................1
11 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
12 75444 ROCKER,RETAINER, 75565...........1
13 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

Part No. 75859 Z-60/34 119

600 Platform Components October 2013

605.2 Joysticks (from SN 4334)

120 Z-60/34 Part No. 75859

October 2013 600 Platform Components

605.2 Joysticks (from SN 4334)

Item Part No. Description Qty.

-- 101174 JOYSTICK,2 AXIS,DEUTSCH

OEM joystick (calibration required after
replacement)
-- 101174H JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101175 JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175H JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration
required after replacement)
-- 101005 JOYSTICK,1 AXIS
ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005H JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration
required after replacement)
-- 83098 TERM,AMP MTE,SOC,22-26 GA
BULK
-- 119613 HARN JOYSTICK ADAPTOR JS100
Used only on units prior to SN 4334
1 62392 KNOB,JOYSTICK, 62390/62391.....1
2 T112626 SCREW, PHM, #6-32 X .625
ZINC................................................1
3 139598 BOOT,JOYSTICK.............................1
4 62395 SPRING,JOYSTK
CENTR,62390/91............................1
5 119915 COLLAR,JOYSTICK,CENTER........1
6 128000 SEAL, CONNECTOR (DT
JOYSTICKS)....................................1
7 128001 SLEEVE,CONNECTOR,DT
JOYSTICKS.....................................1
8 75449 KNOB,ROCKER JOYSTICK
75565...............................................1
9 75448 SUPPORT,SENSOR,JOYSTICK.....1
10 75447 SWITCH SHIELD,ROCK
JOYSTK75565.................................1
11 75446 SPRING,SWITCH
CENTERING,75565........................1
12 75445 ROCKER ASSY.,MAGNETIC
75565...............................................1
13 75444 ROCKER,RETAINER, 75565...........1
14 75443 BOOT, ROCKER JOYSTICK
75565...............................................1

Part No. 75859 Z-60/34 121

700 Hydraulic Components October 2013

701.1 2WD Traction Manifold

122 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

701.1 2WD Traction Manifold

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 75894 MANIFOLD,DRIVE,2WD
includes items 1-3, 5-11
1 27836 VALVE,CHECK,5 PSI
FA, Divider bypass circuit
2 27836 VALVE,CHECK,5 PSI
FB, Divider bypass circuit
3 89316 VALVE, FLOW DIVIDER/COMBINER
FC, Controls flow to drive motors in
forward and reverse
4 89317 PLUG, ORIFICE Z45 ROTATOR
FD, Drive motor anti-cavitation
5 89317 PLUG, ORIFICE Z45 ROTATOR
FE, Drive motor anti-cavitation
6 84130 VALVE,RELIEF,300 PSI
FF, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
7 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
FG, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
8 48880 CAP,DIAGNOSTIC NIPPLE
9 43596 VALVE,SHUTTLE
FH, Change pressure, hot oil shuttle
10 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
FI, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
11 48880 CAP,DIAGNOSTIC NIPPLE

Part No. 75859 Z-60/34 123

700 Hydraulic Components October 2013

702.1 4WD Traction Manifold - View 1

124 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

702.1 4WD Traction Manifold - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 13 52723 VALVE-FLOW REGULATOR 2 GPM

-- 33994 PLUG AND CAP KIT-SERVICE,37ø** GL, Equalizes pressure on both sides
of flow divider / combiner valve GD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 89310 SEAL KIT, SOLENOID VALVE
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* 14 52723 VALVE-FLOW REGULATOR 2 GPM
GM, Equalizes pressure on both sides
-- Ref. 4WD traction manifold part 81055 is of flow divider / combiner valve GO
no longer available; for its complete
replacement customer must order part -- 89310 SEAL KIT, SOLENOID VALVE
139712 15 69873 VALVE, CHECK
(refer to 702.2) GN, Drive motor anti-cavitation
1 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62252 VALVE, FLOW DIVIDER COMBINER
GA, Testing GO, Controls flow to non-steer end
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT drive motors in forward and reverse

2 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE

3 62253 VALVE,RELIEF,250 PSI

GB, Change pressure circuit
4 69873 VALVE, CHECK
GC, Drive motor anti-cavitation
5 52726 VALVE,FLOW DIVIDER/COMBINER
GD, Controls flow to flow
divider/combiner valves GI and GO
circuit
-- 84135 SEAL KIT, VALVE
6 69873 VALVE, CHECK
GE, Drive motor anti-cavitation
7 27836 VALVE,CHECK,5 PSI
GF, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
8 27761 VALVE,SHUTTLE
GG, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump
-- 84134 SEAL KIT, VALVE
9 27836 VALVE,CHECK,5 PSI
GH, Drive motor anti-cavitation
-- 110194 SEAL KIT, VALVE, #10
10 62252 VALVE, FLOW DIVIDER COMBINER
GI, Controls flow to steer end drive
motors in forward and reverse
-- 84135 SEAL KIT, VALVE
11 69873 VALVE, CHECK
GJ, Drive motor anti-cavitation
12 52723 VALVE-FLOW REGULATOR 2 GPM
GK, Equalizes pressure on both sides
of flow divider / combiner valve GI
-- 89310 SEAL KIT, SOLENOID VALVE

Part No. 75859 Z-60/34 125

700 Hydraulic Components October 2013

702.2 4WD Traction Manifold - View 2

126 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

702.2 4WD Traction Manifold - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 139712 MANIFOLD,TRACTION,4WD*** 12 139716 VALVE, CHECK

(complete) customers can order this HL, Charge pressure circuit that
manifold to replace previous manifold directs hot oil out of low pressure side
part 81055 of drive pump
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 139727 SEAL KIT, VALVE
-- 49612 O-RING KIT (ORFS FITTINGS) 13 139717 VALVE, FLOW DIVIDE/COMB,24GPM
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** HM, Controls flow to steer end drive
motors in forward and reverse
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* -- 139512 SEAL KIT, VALVE

1 139718 VALVE, RELIEF, 280PSI 14 139527 VALVE, CHECK, 5PSI

HA, Charge pressure circuit HN, Non-steer end drive motor circuit

-- 139512 SEAL KIT, VALVE -- 139528 SEAL KIT, VALVE

2 139717 VALVE, FLOW DIVIDE/COMB,24GPM

HB, Controls flow to non-steer end
drive motors in forward and reverse
-- 139512 SEAL KIT, VALVE
3 139527 VALVE, CHECK, 5PSI
HC, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
4 139527 VALVE, CHECK, 5PSI
HD, Non-steer end drive motor circuit
-- 139528 SEAL KIT, VALVE
5 139716 VALVE, CHECK
HE, Controls flow to flow
divider/combiner valves 2 and 3
-- 139727 SEAL KIT, VALVE
6 139508 VALVE, FLOW DIVIDE/COMBINE 1:1
HF, Non-steer end drive motor circuit
-- 139512 SEAL KIT, VALVE
7 139719 ORFICE, 0.040"
HG, Equalizes pressure on both sides
of flow divider/combiner valve 6
8 139719 ORFICE, 0.040"
HH, Equalizes pressure on both sides
of flow divider/combiner valve 2
9 139719 ORFICE, 0.040"
HI, Equalizes pressure on both sides
of flow divider/combiner valve 13
10 139715 VALVE, SHUTTLE, FIXED
HJ, Steer end drive motor circuit
-- 139726 SEAL KIT, VALVE
11 139527 VALVE, CHECK, 5PSI
HK, Steer end drive motor circuit
-- 139528 SEAL KIT, VALVE

Part No. 75859 Z-60/34 127

700 Hydraulic Components October 2013

703.1 Two-Speed/Brake Manifold (to SN 4460)

128 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

703.1 Two-Speed/Brake Manifold (to SN 4460)

Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*

-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 89175 MANIFOLD,BRAKE/MOTOR SHIFT
1 62263 VALVE,SOLENOID, 2 POS, 3 WAY
DA, Brake
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
2 62263 VALVE,SOLENOID, 2 POS, 3 WAY
DB, Two speed circuit
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
3 89300 PLUG ORIFICE, .042
DC, Brake and 2-speed circuit
4 27807 VALVE,CHECK***
DD, Charge pressure circuit

Part No. 75859 Z-60/34 129

700 Hydraulic Components October 2013

703.2 Two-Speed/Brake Manifold (from SN 4461)

130 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

703.2 Two-Speed/Brake Manifold (from SN 4461)

Item Part No. Description Qty.

-- 102030 MANIFOLD,BRAKE/MOTOR SHIFT***

-- 28750 O-RING KIT,FIELD SVC,ALL PROD*
-- 33994 PLUG AND CAP KIT-SERVICE,37ø**
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 89769 VALVE - SOLENOID 2 POS 2 WAY
EA, Brake circuit
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
2 89769 VALVE - SOLENOID 2 POS 2 WAY
EB, Two-speed circuit
-- 89733 COIL,SOLENOID VALVE***
-- 89735 NUT ASSY (89769)***
includes coil nut
-- 89770 SEAL KIT, SOLENOID VALVE
3 27807 VALVE,CHECK***
EC, Charge pressure circuit
-- 110200 SEAL KIT, VALVE, #4
4 89300 PLUG ORIFICE, .042
ED, Tank circuit

Part No. 75859 Z-60/34 131

700 Hydraulic Components October 2013

704.1 Function Manifold - View 1 (to SN 4460)

132 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

704.1 Function Manifold - View 1 (to SN 4460)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28750 O-RING KIT,FIELD SVC,ALL PROD* 8 89309 VALVE - SOLENOID 2POSITION

-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 3WA
H, Boom extend
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 45912 NUT,SOLENOID,2POS 3WAY
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS* -- 89306 COIL, SOLENOID VALVE

-- 89679 MANIFOLD,FUNCTION,Z60, 2002 -- 89310 SEAL KIT, SOLENOID VALVE

Complete 9 89309 VALVE - SOLENOID 2POSITION
1 111703 VALVE,SOLENOID 3 POS,4 WAY*** 3WA
A, Steer left/right I, Boom retract

-- 52943 NUT,SOLENOID VALVE -- 45912 NUT,SOLENOID,2POS 3WAY

-- 62277 COIL,10V -- 89306 COIL, SOLENOID VALVE

-- 77893 VALVE,SOL.ARCTIC STEER,BB -- 89310 SEAL KIT, SOLENOID VALVE

-- 89722 SEAL KIT, SOLENOID VALVE 10 89307 VALVE,SOLENOID 3POS 4WAY*

J, Turntable rotate left/right
2 89307 VALVE,SOLENOID 3POS 4WAY*
B, Secondary boom up/down -- 52943 NUT,SOLENOID VALVE

-- 52943 NUT,SOLENOID VALVE -- 62273 COIL,GREEN W/ 2 PIN

CONNECTOR*
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR* -- 72047 SEAL KIT, SOLENOID VALVE

-- 72047 SEAL KIT, SOLENOID VALVE -- 89311 SPACER, DUAL COIL

-- 89311 SPACER, DUAL COIL 11 43599 VALVE,CHECK

K, Boom extend
3 89307 VALVE,SOLENOID 3POS 4WAY*
C, Primary boom up/down -- 110200 SEAL KIT, VALVE, #4

-- 52943 NUT,SOLENOID VALVE 12 62257 VALVE,CHECK, 30 PSI

L, Jib boom select
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR* 13 32975 VALVE,FLOW REGULATOR,.1 GPM
M, Flow control
-- 72047 SEAL KIT, SOLENOID VALVE
14 43599 VALVE,CHECK
-- 89311 SPACER, DUAL COIL N, Turntable rotate left/right
4 62256 VALVE,CB 3:1 3500 PSI 15 43599 VALVE,CHECK
D, Platform level up/down and motion O, Platform level up
control
16 43599 VALVE,CHECK
-- 110202 SEAL KIT, VALVE, #10 P, Platform level down
5 62256 VALVE,CB 3:1 3500 PSI 17 43599 VALVE,CHECK
E, Platform level up/down and motion Q, Primary boom up/down
control
18 43599 VALVE,CHECK
-- 110202 SEAL KIT, VALVE, #10 R, Secondary boom up/down
6 89307 VALVE,SOLENOID 3POS 4WAY* 19 111705 VALVE,FLOW REGULATOR 3.5
F, Platform level up/down GPM**
-- 52943 NUT,SOLENOID VALVE S, Steer left/right
-- 62273 COIL,GREEN W/ 2 PIN 20 31529 VALVE,RELIEF 2400 PSI
CONNECTOR* T, System relief
-- 72047 SEAL KIT, SOLENOID VALVE 21 27836 VALVE,CHECK,5 PSI
U, Pressure in from drive pump
-- 89311 SPACER, DUAL COIL
22 27802 VALVE,DIFFERENTIAL SENSING***
7 27802 VALVE,DIFFERENTIAL SENSING***
V, Secondary boom up/down
G, Turntable rotate left/right

Part No. 75859 Z-60/34 133

700 Hydraulic Components October 2013

704.1 Function Manifold - View 1 (to SN 4460)

(continued)

Item Part No. Description Qty.

23 27802 VALVE,DIFFERENTIAL SENSING***

W, Primary boom up/down

134 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

704.1 Function Manifold - View 1 (to SN 4460)

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 135

700 Hydraulic Components October 2013

705.1 Function Manifold - View 2 (to SN 4460)

136 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

705.1 Function Manifold - View 2 (to SN 4460)

Item Part No. Description Qty. Item Part No. Description Qty.

1 43599 VALVE,CHECK -- 89311 SPACER, DUAL COIL

X, Boom retract 15 62257 VALVE,CHECK, 30 PSI
-- 110200 SEAL KIT, VALVE, #4 AL, Jib select
2 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 16 62257 VALVE,CHECK, 30 PSI
Y, Testing AM, Jib select
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
3 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
Z, Testing
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
4 62259 VALVE,CHECK 30 PSI
AA, To tank
5 94598 VALVE,PROPORTIONAL***
AB, Secondary boom down
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
6 62255 VALVE,PROPORTIONAL***
AC, Primary boom down
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
7 31528 VALVE,RELIEF 1600 PSI
AD, Secondary boom up/down
8 31527 VALVE,RELIEF 1800 PSI
AE, Primary boom up/down
9 89678 VALVE,NEEDLE W/REV.FREE FLOW
AF, Platform level
10 62255 VALVE,PROPORTIONAL***
AG, Turntable rotate left/right
-- 62276 NUT,SOLENOID VALVE
-- 89312 SEAL KIT, SOLENOID VALVE
11 27804 VALVE,DIFFERENTIAL SENSING***
AH, Function pressure control
12 89315 VALVE, FLOW REGULATOR
AI, Boom extend retract
13 19470 VALVE,FLOW REGULATOR
AJ, Jib select
14 89307 VALVE,SOLENOID 3POS 4WAY*
AK, Jib up/down and platform rotate
left/right
-- 52943 NUT,SOLENOID VALVE
-- 62273 COIL,GREEN W/ 2 PIN
CONNECTOR*
-- 72047 SEAL KIT, SOLENOID VALVE

Part No. 75859 Z-60/34 137

700 Hydraulic Components October 2013

706.1 Function Manifold (from SN 4461)

138 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

706.1 Function Manifold (from SN 4461)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102172 HARNESS,FUNCTION -- 52943 NUT,SOLENOID VALVE

MANIFOLD,Z60 -- 62277 COIL,10V
from SN 4496
-- 89722 SEAL KIT, SOLENOID VALVE
-- 111702 MANIFOLD,FUNCTION,Z60
Complete 7 27836 VALVE,CHECK,5 PSI
HG, Pressure in from drive pump; from
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* SN 4461
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** 8 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
-- 49612 O-RING KIT (ORFS FITTINGS) HH, Testing; from SN 4461
-- 49613 PLUG AND CAP -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
KIT-SERVICE,ORFS* -- 48880 CAP,DIAGNOSTIC NIPPLE
-- 89214 HARNESS,GBOX,FUNCT. 9 111705 VALVE,FLOW REGULATOR 3.5
MNFLD,Z60 GPM**
1 89726 VALVE KIT, SOLENOID, 3POS 4WAY HI, Steer left/right; from SN 4461
HA, Turntable rotate left/right 10 27802 VALVE,DIFFERENTIAL SENSING***
-- 102531 VALVE,SOLENOID (89726) HJ, Secondary boom up/down; from
-- 102940 NUT,SOLENOID VALVE SN 4461

-- 89733 COIL,SOLENOID VALVE* 11 27802 VALVE,DIFFERENTIAL SENSING*

HK, Primary boom up/down; from SN
-- 89734 SEAL KIT,SOLENOID VALVE 4461
2 27802 VALVE,DIFFERENTIAL SENSING*** 12 62256 VALVE,CB 3:1 3500 PSI
HB, Turntable rotate left/right HL, Platform level up/down and motion
3 89726 VALVE KIT, SOLENOID, 3POS 4WAY control; from SN 4461
HC, Platform level up/down -- 110202 SEAL KIT, VALVE, #10
-- 102531 VALVE,SOLENOID (89726) 13 102528 VALVE,PROPORTIONAL***
-- 102940 NUT,SOLENOID VALVE HM, Secondary boom down; from SN
4461
-- 89733 COIL,SOLENOID VALVE***
-- 102526 O-RING, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
4 89726 VALVE KIT, SOLENOID, 3POS 4WAY
HD, Primary boom up/down -- 89738 NUT, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726) 14 62256 VALVE,CB 3:1 3500 PSI
HN, Platform level up/down and
-- 102940 NUT,SOLENOID VALVE
motion control; from SN 4461
-- 89733 COIL,SOLENOID VALVE***
-- 110202 SEAL KIT, VALVE, #10
-- 89734 SEAL KIT,SOLENOID VALVE
15 102527 VALVE,PROPORTIONAL
5 89726 VALVE KIT, SOLENOID, 3POS 4WAY HO, Primary boom down; from SN
HE, Secondary boom up/down; from 4461
SN 4461
-- 102526 O-RING, PROPORTIONAL VALVE
-- 102531 VALVE,SOLENOID (89726)
-- 89312 SEAL KIT, SOLENOID VALVE
-- 102940 NUT,SOLENOID VALVE
-- 89737 COIL,PROPORTIONAL VALVE***
-- 89733 COIL,SOLENOID VALVE***
-- 89738 NUT, PROPORTIONAL VALVE
-- 89734 SEAL KIT,SOLENOID VALVE
16 31527 VALVE,RELIEF 1800 PSI
6 111703 VALVE,SOLENOID 3 POS,4 WAY*** HP, Primary boom up/down; from SN
HF, Steer left/right; from SN 4461 4461
-- 111778 COIL,10V DC(D10,26 WATT) 17 62258 VALVE,NEEDLE***
-- 111779 SEAL KIT,VALVE,#10 HQ, Platform level; from SN 4461

Part No. 75859 Z-60/34 139

700 Hydraulic Components October 2013

706.1 Function Manifold (from SN 4461)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

18 102527 VALVE,PROPORTIONAL -- 110200 SEAL KIT, VALVE, #4

HR, Turntable rotate left/right; from 33 27807 VALVE,CHECK***
SN 4461 IG, Jib select
-- 102526 O-RING, PROPORTIONAL VALVE -- 110200 SEAL KIT, VALVE, #4
-- 89312 SEAL KIT, SOLENOID VALVE 34 110200 SEAL KIT, VALVE, #4
-- 89737 COIL,PROPORTIONAL VALVE*** 34 27807 VALVE,CHECK***
-- 89738 NUT, PROPORTIONAL VALVE IH, Jib select
19 89728 VALVE, FLOW CONTROL 35 27807 VALVE,CHECK***
HS, Load sense circuit; from SN 4461 II, Boom retract
20 27804 VALVE,DIFFERENTIAL SENSING*** -- 110200 SEAL KIT, VALVE, #4
HT, Function pressure control; from 36 89309 VALVE - SOLENOID 2POSITION
SN 4461 3WA
21 89726 VALVE KIT, SOLENOID, 3POS 4WAY IJ, Boom retract
HU, Jib up/down and platform rotate -- 45912 NUT,SOLENOID,2POS 3WAY
left/right; from SN 4461
-- 62275 COIL,10V
-- 102531 VALVE,SOLENOID (89726)
-- 89310 SEAL KIT, SOLENOID VALVE
-- 102940 NUT,SOLENOID VALVE
37 89309 VALVE - SOLENOID 2POSITION
-- 89733 COIL,SOLENOID VALVE*** 3WA
-- 89734 SEAL KIT,SOLENOID VALVE IK, Boom retract
22 62259 VALVE,CHECK 30 PSI -- 45912 NUT,SOLENOID,2POS 3WAY
HV, Tank return circuit -- 62275 COIL,10V
23 102530 VALVE, RELIEF 1600 PSI -- 89310 SEAL KIT, SOLENOID VALVE
HW, Secondary boom up/down
38 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
24 89729 VALVE, FLOW CONTROL IL, Testing
HX, Boom extend retract
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
25 89730 VALVE, FLOW CONTROL
HY, Jib select -- 48880 CAP,DIAGNOSTIC NIPPLE
26 102617 VALVE,RELIEF 2600 PSI 39 89732 VALVE,CHECK
HZ, System relief IM, Jib boom select
27 27807 VALVE,CHECK***
IA, Secondary boom up/down
-- 110200 SEAL KIT, VALVE, #4
28 110200 SEAL KIT, VALVE, #4
28 27807 VALVE,CHECK***
IB, Primary boom up/down
29 27807 VALVE,CHECK***
IC, Platform level down
-- 110200 SEAL KIT, VALVE, #4
30 27807 VALVE,CHECK***
ID, Platform level up
-- 110200 SEAL KIT, VALVE, #4
31 27807 VALVE,CHECK***
IE, Turntable rotate left/right
-- 110200 SEAL KIT, VALVE, #4
32 27807 VALVE,CHECK***
IF, Boom extend

140 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

706.1 Function Manifold (from SN 4461)

(continued)

This Page Intentionally Left Blank

Part No. 75859 Z-60/34 141

700 Hydraulic Components October 2013

707.1 Jib Select and Platform Rotate Manifolds

142 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

707.1 Jib Select and Platform Rotate Manifolds

Item Part No. Description Qty. Item Part No. Description Qty.

1 62262 VALVE,SOLENOID N/O (LONG)*** -- 62337 SEAL KIT, VALVE

BA, Platform rotate 13 52907 VALVE-CHECK, #4 SAE, 5 PSI*
-- 45912 NUT,SOLENOID,2POS 3WAY BS, One way flow
-- 62273 COIL,GREEN W/ 2 PIN 14 52370 VALVE,SHUTTLE,GS68
CONNECTOR* BT, Controls direction of flow
-- 89297 SEAL KIT, SOLENOID VALVE 15 52907 VALVE-CHECK, #4 SAE, 5 PSI*
2 62267 VALVE,SOLENOID N/C (SHORT)*** BU, One way flow
BB, Jib boom up/down 16 MANIFOLD,JIB,Z60,FIXED FLOW
-- 52943 NUT,SOLENOID VALVE previous manifold 233995 is no longer
available, order newer manifold part
-- 62273 COIL,GREEN W/ 2 PIN 215545; from SN 4461
CONNECTOR*
17 233994 VALVE,FLOW REG 0.8GPM FIXED
-- 89297 SEAL KIT, SOLENOID VALVE BR, Platform rotate
3 89178 MANIFOLD,JIB,Z60*** 18 52897 VALVE,SOLENOID, 2POS/3WAY***
4 102496 ORIFICE,PLUG 0.030 BP, Jib boom up/down
BC, Platform rotate circuit -- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
5 102496 ORIFICE,PLUG 0.030 -- 44174 NUT-COIL SHORT
BD, Platform rotate circuit
-- 52371 SEAL KIT, VALVE
6 89769 VALVE - SOLENOID 2 POS 2 WAY
BE, Jib boom/platform rotate select 19 62506 VALVE - COUNTERBALANCE**
BJ, Platform rotate right
-- 89733 COIL,SOLENOID VALVE***
-- 43018 SEAL KIT (39345)
-- 89735 NUT ASSY (89769)***
includes coil nut 20 56929 MANIFOLD,ROTATOR,180 DEG.***
to SN 4460
-- 89770 SEAL KIT, SOLENOID VALVE
-- 62507 O-RING, ROTATOR MANIFOLD
7 MANIFOLD,JIB,Z60
previous manifold 102029 is no longer -- 73807 MANIFOLD,ROTATOR,CB***
available, order newer manifold part from SN 4461
215545; from SN 4461 21 62506 VALVE - COUNTERBALANCE**
8 102496 ORIFICE,PLUG 0.030 BH, Platform rotate left
BF, Platform rotate circuit -- 43018 SEAL KIT (39345)
9 102496 ORIFICE,PLUG 0.030 22 215545 MANIFOLD,JIB,Z60,PRIORITY FLOW
BG, Platform rotate circuit from SN 4461
10 89862 VALVE-SOLENOID,2POS 23 216638 VALVE FLOW,REG 0.3GPM FIXED
3WAY,JIB** BK, Platform rotate
BN, Jib boom/platform rotate select -- 216640 SEAL KIT FOR 216638
-- 228866 COIL,SOLENOID VALVE 24 216638 VALVE FLOW,REG 0.3GPM FIXED
-- 44174 NUT-COIL SHORT BO, Platform rotate
-- 89864 SEAL KIT,SOLENOID VALVE, SV07 -- 216640 SEAL KIT FOR 216638
11 JIB MANIFOLD COMBINATION 25 46216 VALVE,CHECK,IWP-S/CWP PWR
VALVE ASSI
previous manifold T112471 is no BQ, Controls direction of flow
longer available, order newer manifold -- 44227 SEAL KIT, VALVE
part 215545; from SN 4461
26 46216 VALVE,CHECK,IWP-S/CWP PWR
12 T112464 VALVE FLOW REGULATOR0.4GPM ASSI
ADJ BV, Controls direction of flow
BM, Platform rotate regulator
-- 44227 SEAL KIT, VALVE

Part No. 75859 Z-60/34 143

700 Hydraulic Components October 2013

707.1 Jib Select and Platform Rotate Manifolds

(continued)

Item Part No. Description Qty.

27 52897 VALVE,SOLENOID, 2POS/3WAY***

BW, Jib boom up/down
-- 104759 COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174 NUT-COIL SHORT
-- 52371 SEAL KIT, VALVE

144 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

707.1 Jib Select and Platform Rotate Manifolds

(continued)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48937 ELBOW,45D,520320-8....................1
6 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
7 48933 CONN,520120-8***..........................1
8 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
9 48904 ELBOW,90D,520220-4-4.................1
10 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
11 48914 CONN,520120-4-8...........................1
12 48891 FITTING,TEE,BRANCH,520433-4...1

Part No. 75859 Z-60/34 157

700 Hydraulic Components October 2013

712.1 4WD Drive System (to SN 4385)

158 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

712.1 4WD Drive System (to SN 4385)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 49119-4178 HOSE ASSY,1/4,STR FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 30 48891 FITTING,TEE,BRANCH,520433-4...1
1 48905 CONN,520120-4***..........................4 31 49118-4608 HOSE ASSEMBLY 1/4....................1
2 54283 ELBOW,90D,520220-8-10...............4 32 49130-4982 HOSE ASSY 3/8, STR FEM,STR
3 48946 CONN,520120-8-10.........................8 FEM.................................................1

4 49183-5863 HOSE ASSY,1/2,STR FEM,STR

FEM.................................................2
5 48939 TEE,BRANCH,520433-8.................1
6 49117-6119 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
7 48909 TEE,BULKHEAD,RUN,520958-4.....2
8 49117-5919 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
9 48915 ELBOW,90D,520220-6....................2
10 48918 TEE,RUN,520428-6.........................2
11 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
12 89553-4476 HOSE ASSY, 1/4" STR M,STR
FM...................................................1
13 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
14 49130-5582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
15 48920 ELBOW,45D,520320-6....................2
16 48960 FITTING,CONN,520120-12.............3
17 48963 FITTING,ELBOW,45D,520320-12***.3
18 49156-2756 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................2
19 48933 CONN,520120-8***........................10
20 49110-11192 HOSE ASSEMBLY,1/2"....................4
21 61074-2072 HOSE ASSEMBLY 3/4" STR-STR....1
22 48919 TEE,BRANCH,520429-6.................1
23 48937 ELBOW,45D,520320-8....................1
24 49119-3278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
25 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
26 49110-4592 HOSE ASSEMBLY,1/2"....................4
27 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
28 49120-3881 HOSE ASSEMBLY-1/4"....................1

Part No. 75859 Z-60/34 159

700 Hydraulic Components October 2013

712.2 4WD Drive System (from SN 4386)

160 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

712.2 4WD Drive System (from SN 4386)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 49156-2656 HOSE ASSY,3/4,90 FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS*
1 48905 CONN,520120-4***..........................7
2 54283 ELBOW,90D,520220-8-10...............4
3 48946 CONN,520120-8-10.........................8
4 49183-5863 HOSE ASSY,1/2,STR FEM,STR
FEM.................................................2
5 48939 TEE,BRANCH,520433-8.................1
6 48909 TEE,BULKHEAD,RUN,520958-4.....2
7 48915 ELBOW,90D,520220-6....................4
8 48918 TEE,RUN,520428-6.........................2
9 49130-2582 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................2
10 89555-3708 HOSE ASSY, 1/2" STR M,STR
FM...................................................1
11 49130-4982 HOSE ASSY 3/8, STR FEM,STR
FEM.................................................1
12 48920 ELBOW,45D,520320-6....................2
13 48960 FITTING,CONN,520120-12.............3
14 48963 FITTING,ELBOW,45D,520320-12***.3
15 94374-2430 HOSE ASSY,3/4,90 FEM,STR
FEM.................................................1
16 48933 CONN,520120-8***........................10
17 49110-11192 HOSE ASSEMBLY,1/2"....................4
18 61074-2172 HOSE ASSEMBLY 3/4" STR-STR....1
19 48937 ELBOW,45D,520320-8....................1
20 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
21 49109-4629 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
22 49110-4592 HOSE ASSEMBLY,1/2"....................4
23 49119-4578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
24 49119-3878 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
25 49119-4178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
26 48904 ELBOW,90D,520220-4-4.................1
27 48907 ELBOW,45D,520320-4....................1
28 49117-9019 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 161

700 Hydraulic Components October 2013

713.1 4WD Drive Oscillate System (to SN 4385)

162 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

713.1 4WD Drive Oscillate System (to SN 4385)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49110-6992 HOSE ASSEMBLY,1/2"....................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
10 49110-6692 HOSE ASSEMBLY,1/2"....................1

Part No. 75859 Z-60/34 163

700 Hydraulic Components October 2013

713.2 4WD Drive Oscillate System (from SN 4386)

164 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

713.2 4WD Drive Oscillate System (from SN 4386)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 48916 FITTING,CONN,520120-6...............6
2 49128-3409 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
3 53980 TEE,BRANCH,520433-6.................2
4 89554-10313 HOSE ASSY, 3/8" STR M,90 FM.....2
5 48942 ELBOW,90D,520220-8-6.................1
6 48937 ELBOW,45D,520320-8....................1
7 49117-6191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
8 48932 FITTING,ELBOW,90D,520220-8***..2
9 49128-3209 HOSE ASEMBLY HOSE ASSEMBLY
3/8....................................................2
10 49143-5429 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 165

700 Hydraulic Components October 2013

714.1 Hydraulic Hoses and Fittings - Turntable (to SN 4385)

166 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

714.1 Hydraulic Hoses and Fittings - Turntable (to SN 4385)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 27 49512 ELBOW,90DEG,FEM,1"NPT...........1

-- 49613 PLUG AND CAP 28 49143-2929 HOSE ASSY,1/2,90 FEM,STR
KIT-SERVICE,ORFS* FEM.................................................1
1 48915 ELBOW,90D,520220-6....................5 29 48935 TEE,RUN,520428-8.........................1
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 30 48946 CONN,520120-8-10.........................1
FEM.................................................2 31 48959 FITTING,ELBOW,90D,520220-12....2
3 48917 CONN,LONG,520122-6...................3 32 48879 ELBOW,SWIVEL 90D, 520221-8.....1
4 48984 CONN,520120-16............................1 33 48922 CONN,520102-6-6...........................1
5 48916 FITTING,CONN,520120-6...............6 34 48952 FITTING,CONN,520120-10.............1
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR 35 48985 ELBOW,45D,520320-16..................2
FEM.................................................1
36 48933 CONN,520120-8***..........................2
7 49128-2109 HOSE ASSEMBLY,3/8"....................1
37 49183-2692 HOSE ASSY,1/2,STR FEM,STR
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR FEM.................................................1
FEM.................................................2
38 49170-5404 HOSE ASSEMBLY 1"100R4,STR....1
9 48947 ELBOW,90D,520220-8-12...............1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
10 48963 FITTING,ELBOW,45D,520320-12***.2
40 48932 FITTING,ELBOW,90D,520220-8***..2
11 61073-5430 HOSE ASSY.,3/4",90°FEM,STR
FEM.................................................1 41 48937 ELBOW,45D,520320-8....................1
12 89582-10786 HOSE ASSY.,5/8",STR 42 49170-5704 HOSE ASSEMBLY 1"100R4,STR....1
FEM,STRF.......................................1 43 49151-8648 HOSE ASSY,3/4",STR FEM,STR
1 FEM.................................................1

13 49141-6963 HOSE ASSY,1/2,45 FEM,STR 44 49151-9248 HOSE ASSY,3/4 STR FEM.............1

FEM.................................................1 45 49135-3389 HOSE ASSEMBLY,3/8"....................1
14 48960 FITTING,CONN,520120-12.............5 46 49117-1291 HOSE ASSY,1/4,90 FEM,STR
15 48905 CONN,520120-4***..........................3 FEM.................................................1

16 48926 FITTING,ELBOW,90D,520220-6-4...1 47 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1

1
17 48904 ELBOW,90D,520220-4-4.................2
18 49118-4708 HOSE ASSEMBLY,1/4",90 48 89871-6348 HOSE ASSY,3/4" STR-STR............1
FEM,STR.........................................1 1
19 48875 TEE,RUN,SWIVEL,520432-6..........1 49 48998 NIPPLE,DIAGNOSTIC,#6
20 49118-4508 OSE ASSEMBLY,1/4",90 PORT***..........................................1
FEM,STR.........................................1 50 48997 NIPPLE,DIAGNOSTIC,#4
21 49118-3208 HOSE ASSEMBLY,1/4",90 PORT***..........................................1
FEM,STR.........................................1 51 48994 VALVE,BALL,16 MPT-16 FPT***......2
22 49126-1933 HOSE ASSY,3/8,45 FEM,STR 52 48986 CONN,520102-16............................2
FEM.................................................1
Footnotes
23 89581-6030 HOSE ASSY.,3/4",90 FEM,STR
1: On the high pressure filter option, hose
FEM.................................................1
assembly 47 and 48 replaces hose assembly
24 89581-6630 HOSE ASSY.,3/4",90 FEM,STR
FEM.................................................1 12.
25 49133-1840 HOSE ASSY,3/8,45ø FEM,STR
FEM.................................................1
26 49513 ADAPTER,PIPE NIPPLE.................2

Part No. 75859 Z-60/34 167

700 Hydraulic Components October 2013

714.2 Hydraulic Hoses and Fittings -Turntable (from SN 4386)

168 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

714.2 Hydraulic Hoses and Fittings -Turntable (from SN 4386)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 29 48935 TEE,RUN,520428-8.........................1

-- 49613 PLUG AND CAP 30 49201 ELBOW,45D,520320-10..................1
KIT-SERVICE,ORFS* 31 48959 FITTING,ELBOW,90D,520220-12....2
1 48915 ELBOW,90D,520220-6....................5 32 48879 ELBOW,SWIVEL 90D, 520221-8.....1
2 49114-4346 HOSE ASSY,1/4",90 FEM,STR 33 48922 CONN,520102-6-6...........................1
FEM.................................................2
34 48952 FITTING,CONN,520120-10.............1
3 48917 CONN,LONG,520122-6...................3
35 48985 ELBOW,45D,520320-16..................2
4 48984 CONN,520120-16............................1
36 48933 CONN,520120-8***..........................2
5 48916 FITTING,CONN,520120-6...............3
37 49183-2692 HOSE ASSY,1/2,STR FEM,STR
6 49159-2618 HOSE ASSY.,1", 90° FEM,STR FEM.................................................1
FEM.................................................1
38 49170-5404 HOSE ASSEMBLY 1"100R4,STR....1
7 49128-2109 HOSE ASSEMBLY,3/8"....................1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
8 49114-4546 HOSE ASSY,1/4",90 FEM,STR
FEM.................................................2 40 48932 FITTING,ELBOW,90D,520220-8***..1
9 48948 CONN,520120-8-12.........................1 41 48937 ELBOW,45D,520320-8....................1
10 48963 FITTING,ELBOW,45D,520320-12***.2 42 49170-5704 HOSE ASSEMBLY 1"100R4,STR....1
11 61073-5130 HOSE ASSY.,3/4",90øFEM,STR 43 49151-8948 HOSE ASSY,3/4,STR FEM,STR
F ......................................................1 FEM.................................................1
12 89582-10786 HOSE ASSY.,5/8",STR 44 49151-9248 HOSE ASSY,3/4 STR FEM.............1
FEM,STRF.......................................1 45 49117-6091 HOSE ASSY,1/4,90 FEM,STR
1 FEM**..............................................1

13 49141-6963 HOSE ASSY,1/2,45 FEM,STR 46 49117-1291 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................1 FEM.................................................1

14 48960 FITTING,CONN,520120-12.............5 47 49101-2910 HOSE ASSEMBLY,5/8" 100R2........1

1
15 48905 CONN,520120-4***..........................4
16 48926 FITTING,ELBOW,90D,520220-6-4...1 48 89871-6348 HOSE ASSY,3/4" STR-STR............1
1
17 48904 ELBOW,90D,520220-4-4.................4
18 49118-5408 HOSE ASSY,1/4",90 FEM,STR 49 49119-3478 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1 FEM.................................................1
19 48875 TEE,RUN,SWIVEL,520432-6..........1 50 48892 ELBOW,SWIVEL 90D, 520221-6.....2
20 48914 CONN,520120-4-8...........................1 51 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................1
21 49119-3778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1 52 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................1
22 49126-1933 HOSE ASSY,3/8,45 FEM,STR
FEM.................................................1 53 48994 VALVE,BALL,16 MPT-16 FPT***......2
23 89581-4830 HOSE ASSY.,3/4",90 FEM,STR F....1 55 48984 CONN,520120-16
24 89581-5030 HOSE ASSY.,3/4",90 FEM,STR F....1 55 48986 CONN,520102-16............................2
25 49129-1725 HOSE ASSY 3/8, 90 FEM,STR Footnotes
FEM.................................................1 1: On the high pressure filter option, hose
26 49513 ADAPTER,PIPE NIPPLE.................2 assembly 47 and 48 replaces hose assembly
27 49512 ELBOW,90DEG,FEM,1"NPT...........1 12.
28 49143-2929 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1

Part No. 75859 Z-60/34 169

700 Hydraulic Components October 2013

715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)

170 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

715.1 Hydraulic Hoses and Fittings - Boom (to SN 4460)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49119-1478-S HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 49117-5591 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
5 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 49119-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-5591 HOSE ASSY,1/4,90 FEM,STR
FEM**..............................................1
17 48907 ELBOW,45D,520320-4....................4
18 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

Part No. 75859 Z-60/34 171

700 Hydraulic Components October 2013

715.2 Hydraulic Hoses and Fittings - Boom (from SN 4461)

172 Z-60/34 Part No. 75859

October 2013 700 Hydraulic Components

715.2 Hydraulic Hoses and Fittings - Boom (from SN 4461)

Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS)

-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
1 49117-9291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2 48912 CONN,520120-4-6***....................10
3 48905 CONN,520120-4***........................10
4 49119-3578 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
6 48998 NIPPLE,DIAGNOSTIC,#6
PORT***..........................................2
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 49119-41078 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
8 49121-42388 HOSE ASSY,1/4,STR FEM,STR
M......................................................2
9 49135-43389 HOSE ASSY,3/8 STR FEM-STR
FEM.................................................2
10 48916 FITTING,CONN,520120-6.............10
11 49118-41408 HOSE ASSEMBLY,1/4",90
FEM,STR.........................................2
12 49128-22009 HOSE ASSY,3/8,90 FEM,STR
FEMM..............................................1
13 49128-23609 HOSE ASSY,3/8,90 FEM,STR
FEM.................................................1
14 48917 CONN,LONG,520122-6...................6
15 48933 CONN,520120-8***..........................1
16 49117-3591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
17 49119-53778 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2

Part No. 75859 Z-60/34 173

800 Accessories October 2013

801.1 Alarm and Beacon Package (to SN 4172)

174 Z-60/34 Part No. 75859

October 2013 800 Accessories

801.1 Alarm and Beacon Package (to SN 4172)

Item Part No. Description Qty.

-- 48462-S Z60 ALARM PACKAGE

1 49819 SCREW,PHILLIPS,PHM,10-32 X .5
2 23405 NUTSERT,10-32 STEEL CAD PLTD
3 49816 SCREW,PHILLIPS,PHM,10-32 X .75
4 6146 WASHER,FLAT,MS,#10,Y
5 6178 NUT,NYLOCK,10-32
6 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 43960 WIRE CABLE,16/4 CON.TPE
JKT...................................150-inches
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
7 89448P FORMING,ALARM/BEACON..........1
8 45462 ALARM,CHIME TONE
5-25VDC***......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
9 18963 ALARM.INTERMITTENT
TONE.24V.......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
10 32347 TAPE,DOUBLE BACKED
ADHESIVE.........................25-inches
11 27368P BRACKET,ACCESSORY,PAINTED..1

Part No. 75859 Z-60/34 175

800 Accessories October 2013

801.2 Alarm, Beacon Package and Driving Lights (from SN 4173)

176 Z-60/34 Part No. 75859

October 2013 800 Accessories

801.2 Alarm, Beacon Package and Driving Lights (from SN 4173)

Item Part No. Description Qty.

-- 122227 HARNESS,BEACON,Z60
-- 89463 OPT,BEACON,TRAVEL ALARM,Z60
includes items 2-5 and 7
-- 89466 OPTION,DRIVE LIGHTS,Z60
includes item 1
1 35958 HOUSING,WORKLIGHT***.............2
1A 35960 BULB,WORKLIGHT,12V 35W
1B 111153 HARNESS,DRIVE LIGHT OPT,Z60
2 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 1505 WIRE CABLE,16/2
SJO,BULK........................124-inches
engine side
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 72282 LENS,AMBER,STROBE,FIREBOLT
3 6147 SCREW,RHM,10-32 X 1
4 6146 WASHER,FLAT,MS,#10,Y
5 6178 NUT,NYLOCK,10-32
6 45462 ALARM,CHIME TONE
5-25VDC***......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
7 18963 ALARM.INTERMITTENT
TONE.24V.......................................1
(does not include 72326 nut)
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1

Part No. 75859 Z-60/34 177

800 Accessories October 2013

802.1 Platform Options

178 Z-60/34 Part No. 75859

October 2013 800 Accessories

802.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE 9 43392 BUMPER,BATTERY BOX &

-- 53807-S AUX TOP RAIL,8'(1.25")SERVICE RAILS..............................................1

-- 101266 HT STAMPED 2X4X7" BLOCK 10 1487 GATE LATCH

CASTING--DRILLED.......................1
-- 101267 HT STAMPED 2X4X9" BLOCK
11 33674 PIN,LOCK,SHORT***......................1
-- 34321 WORKLIGHT,12 VOLT
12 1488 RAILING CATCH
-- 73480 HARNESS,WORKLIGHT ACC CASTING--DRILLED.......................1
-- 102720 OPT,TOEBOARD,8'TRI 13 102721P TOEBOARD,8'TRI ENTRY..............2
ENTRY,EURO
includes items 5, 13-16 -- 139438 TOEBOARD, TRI ENTRY 6', EURO

-- 139453 OPT.,TOEBOARD,6' TRI ENTRY 14 94745P TOEBOARD,ENTRY EUROPEAN

includes items 5, 13-16 PNTD**............................................1

-- 102433 6' TRI-ENT ASSY W/DECALS ANSI 15 6090 SCREW,HHC,1/4-20 X .75

USA and Canada models 16 6638 WASHER,FLAT,USS,1/4"Y
-- 102437 8' TRI-ENT ASSY W/DECALS ANSI 17 107704 6' TRI-ENT RAIL W/DECALS ANSI
USA and Canada models USA and Canada
-- 102439 8' TRI-ENT ASSY W/DECALS CE -- 107705 8' TRI-ENT RAIL W/DECALS ANSI
European models USA and Canada
-- 102434 6' TRI-ENT ASSY W/DECALS AUSTR -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK
Australian models Europe
-- 102438 8' TRI-ENT ASSY W/DECALS AUSTR -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR
Australian models Australia
-- 102436 6' TRI-ENT ASSY W/DECALS A/SOA -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR
Asia and South American models Australia
-- 102443 WORD DECAL KIT SERV S80/85 -- 107709 6' TRI-ENT RAIL W/DECALS A/SOA
Asia and South American models Asia and South America
1 9599-S TOOL TRAY ACCESSORY***.........1 -- 107710 8' TRI-ENT RAIL W/DECALS A/SOA
2 53804P RAILING,PINCH GUARD,6' BLUE...1 Asia and South America

-- 111485P AUX TOP RAIL,6FT,PTD.................2 18 35958 HOUSING,WORKLIGHT***.............2

for use with swing gate included with Work Light Option

-- 111486P AUX TOP RAIL,8FT,PTD 18A 35960 BULB,WORKLIGHT,12V 35W

for use with swing gate 19 6036 WASHER,LOCK,.625 PLTD
-- 52661 PINCH GUARD RAIL,8' PLATFORM** 20 75519 CLAMP,WORKLIGHT......................2
3 139958 KIT, AUX TOP RAIL SUPPORT.....10 21 6145 SCREW,HHC,1/4-20 X 1.5
4 4266 SCREW,HHC,1/4-20 X 2 22 6356 WASHER,LOCK,.25
5 6091 NUT,NYLOCK,1/4-20
6 55753 BUMPER, PLASTIC, 1.25 O.D........4
7 7265 RIVET,STEEL,P, .25 X .375...........14
8 128368 KIT,SWING GATE W/SPRING.........1
-- 9596 HINGE CASTING
8A 119950 KIT,FIELD INSTALL,SWING
GATE...............................................1
includes 128368, 1487, 33674 and
1488
-- 9596 HINGE CASTING

Part No. 75859 Z-60/34 179

800 Accessories October 2013

803.1 Ground and Platform Control Box Covers

180 Z-60/34 Part No. 75859

October 2013 800 Accessories

October 2013 800 Accessories

806.1 Air Line to Platform

Item Part No. Description Qty.

-- 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH

-- 30505 Z60 AIRLINE TO PLATFORM
includes items 3, 4, 6-8
-- 44981 DECAL,LABEL,AIRLINE 110 PSI
1 4828 NUT,NYLOCK,3/8-16
2 5397 WASHER,FLAT,USS,5/16",Y
3 49212 FEMALE BULKHEAD
CONNECTOR-8..............................2
4 49190-94800 HOSE ASSEMBLY,1/2"....................1
5 6550 U-BOLT,3/8 X 1 YZ...........................2
6 49214 MALE PIPE THD,1/4"
SER,3/8"X18....................................1
7 49215 MPT,CPLR,1/4"SER,3/8"X18..........1
8 60886P BRACKET,AIRLINE TO
PLATFORM.....................................1

Part No. 75859 Z-60/34 187

800 Accessories October 2013

807.1 Cold Start Package

188 Z-60/34 Part No. 75859

October 2013 800 Accessories

807.1 Cold Start Package

Item Part No. Description Qty.

-- 53156 COLD START,FORD, BIG BOOM

Ford models, (includes item 1 and 9)
-- 81123 HARNESS,COLD START
OPT,DUETZ
Deutz models
-- 89464 OPT,COLD START,DEUTZ,Z60-2002
Deutz models (includes items 1-7 and
10)
1 28853 BLANKET,BATTERY........................1
2 128200 SWITCH TOGGLE ASSY SPDT 3P
MOM................................................1
Deutz models, (glow plug)
3 31408 GLOW PLUG,L1011........................1
Deutz models
4 27155 SOLENOID,12V
CONTINUOUS***............................1
5 27082 NUT,NYLOCK,M5X.80
6 6638 WASHER,FLAT,USS,1/4"Y
7 6090 SCREW,HHC,1/4-20 X .75
8 77382 HEATER,FREEZE
PLUG,PRKINS40422......................1
Perkins models
9 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models
10 49463 BATT,CABLE,RED, 4
GAUGE..............................54-inches
Deutz models

Part No. 75859 Z-60/34 189

800 Accessories October 2013

808.1 Generator Option - View 1

190 Z-60/34 Part No. 75859

October 2013 800 Accessories

-- 110344 BRUSH BOX,ASSY,GEN 21 106416 BRKT,WELDER GEN BASE,L.........1

-- 21187 PLUG,NYLON 1.38 BLACK DOMED -- 106417 BRKT,WELDER GEN BASE,R

1 102314 PANEL, ENCLOSURE, LINCO 22 106655 FORMING,HOSE TRAY..................1

WELDER.........................................1 23 229346 ASSY,ENCLOSURE,WELDER
2 36294 SCREW,HHC,1/4-20 X 2.75 GEN.................................................1
includes items 1-7, 24, 29 and 30
3 6889 NUT,LP NYLOCK,1/4-20
24 82237 DECAL,DANGER,HIGH
4 106657 MODULE,CONTROL,HI AMP.........1 VOLTAGE.........................................1
5 33607 RELAY,OMRON,DPDT,12V.............1 25 106415 BRKT,WELDER GEN MNT
6 33608 RELAY,SOCKET,OMRON................1 BOTTOM.........................................1
7 106073 CIRCUIT BREAKER,20A,SINGLE 26 106184 MOTOR,HYD 12.5KW
PH....................................................1 GEN,21CC***..................................1
8 106412P BRKT,WELDER GEN MOUNT -- 162006 SEAL KIT,HYD MOTOR(106184)
BACK,PNT.......................................1 27 106479 WELDMENT,WELDER GEN
9 106587P FORMING, ROTATE GUSSET COVER............................................1
#2,P.................................................1 28 106113 GENERATOR,HYDRO-12KEP-21-3***.1
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 includes item 26
11 6097 WASHER,FLAT,USS,3/8",Y -- 106274 GENERATOR,12.5 KW,W/O
MOTOR***
12 4828 NUT,NYLOCK,3/8-16
-- 122300 COVER,WELDER GENERATOR
13 106588P FORMING, ROTATE GUSSET
#1,P.................................................1 -- T113655 COUPLING, 28MM (106113)
14 101516 MANIFOLD,DRIVE OIL -- T114022 SPIDER (106113)
DIVERTER***..................................1 -- T114023 COUPLING (106113)
-- 102746 VALVE,PILOT OPER 29 106477 GFI/CIRCUIT BREAKER
DIRECTIONAL** ASSEMBLY......................................1
-- 106394 ORIFICE DISC,.030,CONE -- 106374 CIRCUIT BREAKER,50A,3P
-- 122302 RELIEF,VALVE 270 PSI -- 106375 GFCI,50A, 3PH
-- 128416 SEAL KIT 30 106140 BRACKET,1K OHM 10-TURN
use with part 94757 POT.................................................1
-- 128419 SEAL KIT -- 102357 RESISTOR ASSY, LINCOLN
use with part 94760 WELDER
-- 94757 VALVE,CHECK,3 PSI***
-- 94759 NUT,SOLENOID
-- 94760 VALVE-SOLENOID,10V,W/OUT
COIL*
-- 94765 COIL-10V DC***
15 146285 CONN, SAE#4-1/4" NPT.................1
16 146284 SWITCH,PRESS,#4NPT,200PSIF

Part No. 75859 Z-60/34 201

800 Accessories October 2013

814.1 Welder Option, Platform Components

202 Z-60/34 Part No. 75859

October 2013 800 Accessories

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101005 ......................121 102173 ......................101 102990 ......................103 111028 ......................58

101005H ....................121 102174 ......................91 102991 ......................103 111153 ......................177
10107 ........................81–82, 85, 201 102175 ......................99 102992 ......................109 111177 ......................99
101118P ....................87 102176 ......................37–38 104759 ......................143–144 111371 ......................51
101119P ....................87 102230-43389 ...........207 10597 ........................23–24, 91, 93, 95 111372 ......................51
101121P ....................87 102231-41408 ...........207 106043 ......................203 111373 ......................93
101126P ....................85 102232-3591 .............207 106044 ......................203 111381 ......................191
101127P ....................85 102232-9291 .............207 106073 ......................201 111390 ......................53–54
101128P ....................85 102233-50988 ...........207 106098 ......................24 111415 ......................119
101174 ......................121 102275-S ...................197 106110 ......................203 111416 ......................119
101174H ....................121 102314 ......................201 106111 ......................203 111417 ......................119
101175 ......................121 102326-S ...................197 106112 ......................203 111418 ......................57–58
101175H ....................121 102348 ......................197 106113 ......................201 111485P ....................179
101266 ......................179 102350P ....................82 106117 ......................23–24 111486P ....................179
101267 ......................179 102357 ......................201 106140 ......................201 111526 ......................181
101373 ......................106 102408P ....................203 106141 ......................203 111634 ......................81–82
101374 ......................106 102409P ....................203 106144 ......................67–68, 71–72 111647P ....................37–38
101375 ......................106 102433 ......................179 106178 ......................81–82 111648 ......................37–38
101376 ......................106 102434 ......................179 106183 ......................203 111702 ......................139–140
101377 ......................106 102436 ......................179 106184 ......................201 111703 ......................133–134, 139–
101378 ......................106 102437 ......................179 106204 ......................203 140
101379 ......................106 102438 ......................179 106271P ....................85 111705 ......................133–134, 139–
101380 ......................106 102439 ......................179 106274 ......................201 140
101381 ......................106 102443 ......................179 106275 ......................203 111778 ......................139–140
101382 ......................106 102464P ....................211, 213 106374 ......................201 111779 ......................139–140
101383 ......................106 102495 ......................105–106, 109 106375 ......................201 119203 ......................67–68
101384 ......................106 102496 ......................143–144 106394 ......................201 119250 ......................111–112
101516 ......................201 102519 ......................49 106412P ....................201 119404 ......................35
101525 ......................203 102520 ......................49 106415 ......................201 119534 ......................111–112
101547P ....................203 102522 ......................49 106416 ......................201 119560 ......................111–112
101640 ......................213 102523 ......................49 106417 ......................201 119613 ......................119, 121
101726 ......................33 102526 ......................139–140 106420P ....................201 119619 ......................17, 19, 21
101727 ......................31 102527 ......................139–140 106421 ......................103 119620 ......................93, 95
101731P ....................203 102528 ......................139–140 106477 ......................201 119641 ......................111–112
101732 ......................203 102529 ......................101 106479 ......................201 119662 ......................111–112
101792-3578 .............207 102530 ......................140 106485 ......................85 119870 ......................43
101792-41078 ...........207 102531 ......................139–140 106486 ......................81–82 119915 ......................121
101792-54978 ...........207 102532 ......................103 106487 ......................85 119950 ......................179
101794-22009 ...........207 102617 ......................140 106490 ......................87 121599 ......................43
101794-23609 ...........207 102676 ......................181 106491 ......................85 121853 ......................95
101845 ......................183 102679 ......................105–106 106587P ....................201 122019 ......................175, 177
102009 ......................81–82 102686 ......................65 106588P ....................201 122056 ......................89
102010P ....................81–82 102703 ......................101 106605 ......................85 122057 ......................89
102013P ....................85 102720 ......................179 106637 ......................43 122058 ......................53–54, 65, 89
102030 ......................131 102721P ....................179 106644 ......................201 122079 ......................106
102033 ......................111–112 102724 ......................111–112 106655 ......................201 122098 ......................183
102065P ....................85 102746 ......................201 106657 ......................201 122124 ......................111–112
102066P ....................53–54, 57–58, 87 102748 ......................53–54 106665-4929 .............205 122125 ......................111–112
102068P ....................85 102749 ......................53–54 106665-5229 .............205 122215 ......................111–112
102070 ......................183 102773P ....................93 106666-8446 .............205 122227 ......................177
102072 ......................81–82 102774P ....................91 106678 ......................201 122236 ......................191
102073 ......................81–82 102775P ....................91 107704 ......................179 122300 ......................201
102074 ......................81–82 102776P ....................91, 93 107705 ......................179 122302 ......................201
102100P ....................57–58, 81–82 102779P ....................81–82 107706 ......................179 12234 ........................23–24
102103 ......................82 102785P ....................181 107707 ......................179 122346 ......................23–24
102104 ......................81–82 102786P ....................181 107708 ......................179 122377 ......................53–54
102107 ......................81–82 102794 ......................87 107709 ......................179 122754 ......................35
102109P ....................81–82 102907 ......................111–112 107710 ......................179 122755 ......................199, 217
102112P ....................54 102929P ....................213 10775 ........................106 122944 ......................103
102117 ......................85 102930P ....................213 110194 ......................125 12344 ........................111–112
102118 ......................81–82 102937P ....................213 110200 ......................131, 133–134, 12443 ........................109
102119 ......................85 102940 ......................139–140 137, 140 128000 ......................121
102121 ......................81–82 102942 ......................15 110202 ......................133–134, 139– 128001 ......................121
102128 ......................85 102943 ......................11–12 140 128045 ......................183
102134 ......................81–82 102944 ......................11–12 110220 ......................201, 203 128200 ......................41, 43, 115, 117,
102136 ......................87 102962 ......................213 110276-1900 .............203 189
102151 ......................49 102977 ......................81–82 110276-3500 .............203 128201 ......................41, 43, 115
102154 ......................43 102982 ......................91 110276-4800 .............203 128202 ......................41, 43, 115, 117
102155 ......................23–24 102983 ......................91 110304 ......................54, 82 128203 ......................43, 117
102157 ......................29 102984 ......................91 110344 ......................201 128204 ......................43, 112, 115, 117
102158 ......................23–24, 29 102985 ......................91 110382 ......................35 128205 ......................41, 115, 117, 191
102159 ......................23–24 102986 ......................99 110388 ......................111–112 128368 ......................179
102160 ......................23–24 102987 ......................99 110650 ......................91 128416 ......................201
102161 ......................23–24 102988 ......................31, 33 110789 ......................183 128419 ......................201
102172 ......................139–140 102989 ......................31, 33 111027 ......................57–58 128578 ......................41, 43, 115, 117

218 Z-60/34 Part No. 75859

October 2013

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

Part Number Page Part Number Page Part Number Page Part Number Page

77990 ........................53–54 88451 ........................67–68 89348 ........................147 89756 ........................37–38, 99

79738 ........................23–24 88455 ........................67–68, 71–72 89350 ........................147 89759 ........................53–54
80605 ........................183 88457 ........................75, 77 89361P ......................24 89762 ........................57–58
81110 ........................23–24, 29, 37–38 88606P ......................181 89362P ......................24 89763 ........................58
81123 ........................189 88607P ......................181 89376 ........................111–112 89764 ........................58
81164 ........................23–24 88609-S .....................181 89404-S .....................197 89765 ........................57–58
81368 ........................185 88757 ........................77, 81–82 89405-S .....................197 89768 ........................105–106, 109
81484P ......................111–112 88832 ........................47 89431 ........................149 89769 ........................131, 143–144
81487P ......................111–112 88841 ........................57–58 89441 ........................195 89770 ........................131, 143–144
81488 ........................111–112 88846 ........................54 89448P ......................175 89771 ........................57–58
81550 ........................112 88847 ........................53–54, 81–82 89453 ........................61 89772 ........................57–58
81551 ........................111–112 88884 ........................24 89463 ........................177 89773 ........................57–58
81563 ........................89 88885 ........................23–24 89464 ........................189 89785 ........................63
81578 ........................35 88933 ........................57–58 89466 ........................177 89800 ........................37–38
81627 ........................67–68, 71–72 88989P ......................54 89469 ........................215 89811 ........................87
81629 ........................67–68, 71–72 88990P ......................53–54 89520 ........................149 89812 ........................75, 87
81630 ........................75, 77 88991P ......................57–58 89553-4476 ...............159 89813 ........................87
81631 ........................67–68, 71–72 88992P ......................57–58 89554-10313 .............155, 157, 163, 89862 ........................143–144
81632 ........................75, 77 89005 ........................17, 21 165 89864 ........................143–144
81633 ........................75 89014 ........................147 89555-3708 ...............159, 161 89870 ........................37–38
81634 ........................75, 77 89033 ........................23–24 89571 ........................37–38 89871-4848 ...............205
81635 ........................75, 77 89069 ........................147 89581-4830 ...............169 89871-6348 ...............167, 169
8170 ..........................53–54, 61, 79, 89 89076P ......................75, 77 89581-5030 ...............169, 205 89871-9048 ...............193
81748 ........................75, 77 89077P ......................77 89581-6030 ...............167 89883-S .....................181
8177 ..........................17, 19, 21, 24, 89098P ......................37–38 89581-6630 ...............167 89885 ........................37–38
63, 75, 77 8910 ..........................35 89582-10786 .............167, 169 89901 ........................57–58
81778 ........................81–82 8914 ..........................91, 101, 111– 89618 ........................71–72 89904P ......................49
8178 ..........................31, 33, 217 112, 115, 117, 89620 ........................35 89917P ......................85
8179 ..........................99 199 89625 ........................49 89921 ........................85
81900 ........................41, 43 8915 ..........................57–58, 67–68, 89629 ........................49 89925 ........................111–112
8220 ..........................17, 19, 21 71–72, 109 89631 ........................82 89942 ........................53–54
82229 ........................11–12 89175 ........................129 89650 ........................82 89953 ........................57–58
82237 ........................201, 203 89176 ........................111–112 89651 ........................54, 89 89954 ........................81–82, 89
82238 ........................11–12, 15 89177 ........................111–112 89666 ........................111–112 89959 ........................213
82243 ........................11–12 89178 ........................143–144 89672P ......................53–54, 61, 79, 89 89973 ........................81–82
82244 ........................11–12, 15 89179 ........................195 89673 ........................111–112 9145 ..........................23–24
82283 ........................12 89184 ........................101 89675 ........................17, 19 94077 ........................35
82313 ........................11–12 89186 ........................99 89678 ........................137 94324-1900 ...............213
82316 ........................11–12 89214 ........................139–140 89679 ........................133–134 94374-1980 ...............193
82317 ........................12 89237 ........................29 89682 ........................17, 21, 23–24, 29 94374-2130 ...............193
82366 ........................12 89294 ........................17, 19 89702 ........................23–24 94374-2430 ...............153, 161
82472 ........................15 89295 ........................17, 19 89703 ........................23–24 94374-4830 ...............205
82473 ........................15 89296 ........................99 89704 ........................23–24 94374-4930 ...............205
82487 ........................15 89297 ........................143–144 89705 ........................23–24 94378P ......................57–58
82544 ........................15 89300 ........................129, 131 89707P ......................211 94390-S .....................105–106
82545 ........................15 89306 ........................133–134 89713 ........................147 94399 ........................103
82548 ........................15 89307 ........................133–134, 137 89719 ........................191 94493-S .....................199
8255 ..........................81–82, 99, 101, 89309 ........................133–134, 140 89722 ........................133–134, 139– 94506 ........................117
215 89310 ........................125, 133–134, 140 94549 ........................183
82589 ........................15 140 89723 ........................181 94598 ........................137
82590 ........................12, 15 89311 ........................133–134, 137 89726 ........................139–140 94643 ........................183
82602 ........................15 89312 ........................137, 139–140 89727 ........................43 94745P ......................109, 179
82604 ........................15 89315 ........................137 89728 ........................140 94757 ........................201
82605 ........................15 89316 ........................123 89729 ........................140 94759 ........................201
82606 ........................15 89317 ........................123 89730 ........................140 94760 ........................201
82644 ........................12 89323 ........................23–24 89732 ........................140 94762 ........................57–58
82646 ........................15 89324 ........................23–24 89733 ........................131, 139–140, 94765 ........................201
82673 ........................12, 15 89325 ........................23–24 143–144 94886 ........................57–58
82862 ........................203 89326 ........................23–24 89734 ........................139–140 94888 ........................53–54
82924 ........................15 89327 ........................23–24 89735 ........................131, 143–144 94889 ........................53–54
82926 ........................11–12, 15 89328 ........................17, 19 89737 ........................139–140 94922 ........................71–72, 75
83093 ........................43 89329 ........................17, 19 89738 ........................139–140 94937 ........................37–38
83098 ........................119, 121 89330 ........................17, 19 89739 ........................43 9596 ..........................179
84130 ........................123 89331 ........................23–24 89742 ........................105–106 9599-S .......................179
84134 ........................125 89332 ........................24 89743 ........................105–106 96008-S .....................43
84135 ........................125 89335 ........................105–106 89744 ........................105–106 97128 ........................37–38, 99
8516 ..........................79, 87, 95, 103, 89336 ........................105–106 89745 ........................105–106 97548 ........................12
211, 213 89337 ........................105–106 89746 ........................105–106 97571 ........................12
85197 ........................147 89338 ........................105–106 89747 ........................105–106 97579 ........................203
85300 ........................185 89341 ........................147 89748 ........................105–106 97602 ........................12
88356-11103 .............37–38, 99 89342 ........................147 89749 ........................105–106 97815 ........................15, 109
88356-146R3 .............91, 101 89343 ........................147 89750 ........................105–106 97887 ........................11–12
88377-1400 ...............199 89344 ........................147 89751 ........................105–106 97890 ........................11–12
88406 ........................203 89345 ........................147 89752 ........................105–106 REF. ...........................95
88448 ........................67–68 89346 ........................147 89753 ........................105–106
88450 ........................77, 81–82 89347 ........................147 89755 ........................183

Part No. 75859 Z-60/34 223

October 2013

Part Number Index (continued)

Part Number Page

Ref. ............................57–58, 93, 105–

106, 111–112,
125
T106954 ....................37–38
T106955 ....................37–38
T106956 ....................37–38
T106957 ....................37–38
T106958 ....................37–38
T106959 ....................37–38
T106960 ....................37–38
T106961 ....................37–38
T106962 ....................37–38
T108075 ....................103
T111608 ....................191
T111609 ....................191
T111610 ....................191
T111611 ....................191
T111612 ....................191
T111613 ....................191
T112464 ....................143–144
T112563 ....................106
T112626 ....................119, 121
T113653 ....................79
T113655 ....................79, 201
T114022 ....................201
T114023 ....................201
T114678 ....................65
T115352 ....................112

224 Z-60/34 Part No. 75859

Part Description Index (continued)

PLATFORM RAIL ASSY,6FT,CE/UK.....106 RELAY,SPDT,12V(AUTO) PLUG IN**.........47, SCREW,HHC,1/4-20 X 2......23–24, 149, 179,
PLATFORM RAIL ASSY,8FT,CE/UK.....106 191 191
PLUG AND CAP KIT-SERVICE,37ø**......123, RELAY,SPDT,12V(AUTO)**.....183 SCREW,HHC,1/4-20 X 2.25.....99
125, 127, 129, 131, 133–134, 139–140 RELIEF,VALVE 270 PSI.....201 SCREW,HHC,1/4-20 X 2.5.....185
PLUG AND CAP KIT-SERVICE,ORFS*.....123, REPAIR LINK END SET (42763)*.....101 SCREW,HHC,1/4-20 X 2.75.....201
125, 127, 129, 131, 133–134, 139–140, 149, REPAIR LINK,7 LINKS***.....101 SCREW,HHC,3/8-16 X .75.....81–82, 99, 101,
151, 153, 155, 157, 159, 161, 163, 165, 167, RESISTOR ASSY, LINCOLN WELDER.....201 215
169, 171, 173, 193, 207 RESISTOR,10 OHM,25 WATT.....41, 112 SCREW,HHC,3/8-16 X 1.....17, 19, 21, 31, 35,
PLUG ORIFICE, .042.....129, 131 RETAINER,GAS SPRING***.....49 53–54, 57–58, 63, 65, 75, 77, 85, 87, 97, 99
PLUG, ORIFICE Z45 ROTATOR.....123 RETAINER,SPRING,1.21 X .375.....183 SCREW,HHC,3/8-16 X 1 GRD 8.....106
PLUG, SANTOPRENE .5 BLACK DOME....41, RETAINING RING.....191 SCREW,HHC,3/8-16 X 1.25 GRD 5.....29, 49,
43, 111–112, 115, 117 RETAINING RING***.....37–38 57–58, 75, 77, 85, 89, 99, 103, 105–106, 109,
PLUG,070109-8.....75, 77 RING GEAR,DEUTZ F3 & F4L1011.....63 191, 201, 211
PLUG,4-WIRE,3-PHASE,50A.....203 RING GEAR,DEUTZ F3 & F4L1011F.....63 SCREW,HHC,3/8-16 X 1.50,GR5....79, 87, 95,
PLUG,DOWEL,1/4 PLASTIC.....43, 111–112 RING GEAR,DEUTZ F3L2011F.....63 103, 211, 213
PLUG,ELECTRICAL,220/50,NOVON.....35 RING GEAR,FORD***.....77, 87 SCREW,HHC,3/8-16 X 1.75,GRD.8......37–38,
PLUG,ELECTRICAL,DOMESTIC.....35 RING, PISTON.....23–24 93, 101, 103
PLUG,FUSED,250V,13AMP,U.K.**.....35 RING, RETAINING.....23–24 SCREW,HHC,3/8-16 X 2.5.....31, 33, 217
PLUG,NYLON .188 BLACK DOMED.....43 RIVET,ALUM,ALUM,3/16BUTTONHEAD..181, SCREW,HHC,3/8-16 X 2.75.....85
PLUG,NYLON .50 BLACK DOMED.....117 211 SCREW,HHC,3/8-16 X 3.....91
PLUG,NYLON .875 BLACK DOMED.....45 RIVET,ALUM,ALUM,P,.25X.375.....49, 181 SCREW,HHC,3/8-16 X 3.25.....103, 183
PLUG,NYLON 1.38 BLACK DOMED.....201 RIVET,STEEL,P, .25 X .375.....179 SCREW,HHC,3/8-16 X 4.....91, 93
PLUG,NYLON 2.093 BLACK DOMED.....41, 43 ROCKER ASSY.,MAGNETIC 75565....119, 121 SCREW,HHC,3/8-16 X 4.5.....91
PLUG,PWR,UK,16AMP,3PIN,BLK.....35 ROCKER,RETAINER, 75565.....119, 121 SCREW,HHC,5/16-18 X .75.....81–82, 85, 201
PLUG,SQUARE HEAD,3/4 MPT.....31, 33 ROD END,.250 X 2.75 LG.....183 SCREW,HHC,5/16-18 X 1 GR5......27, 49, 57–
POWER UNIT,AUX PUMP 12VDC.....35 ROD END,.375 X 3.69...17, 19, 91, 93, 95, 103 58, 213
PRECLEANER,AIR INTAKE***.....213 ROD END,.50 X 4.....17, 19, 21, 24, 91, 93, 95 SCREW,HHC,5/8-11 X 1.75 GRD.8......35, 63,
PRECLEANER,INLINE 3".....213 ROD END,1/4-28 SPHERICAL.....149 79, 89, 93
PRI BOOM TUBE ASSY W/SYM DECAL.....99 ROLLER ARM,LIMIT SWITCH***.....37–38, 99 SCREW,HHC,5/8-11 X 2 GRD.8.....23–24, 29,
PRI BOOM TUBE ASSY W/WORD DECA....99 ROTATOR ASSMBLY.....103 37–38
Primary Boom Rest (refer to 504.1).....93 ROTATOR MOUNT KIT.....183 SCREW,HHC,5/8-11 X 3.5 GRD.8........61, 79,
PRIMARY BOOM REST,PAINTED.....97 RUBBER FLAP.....211 93, 97
Primary Boom Tube Assembly.....95 RUBBER GASKET.....27 SCREW,HHC,5/8-11 X 4.0 GR8.....17, 21
PRIORITY FLOW CONTROL VALVE.....191 RUBBER GUARD,RING GEAR.....211 SCREW,HHC,M10 X 25MM,GR 8.8.....79, 213
PULLEY, WATER PUMP.....58 RUE RING 1.00.....17, 19, 21, 99 SCREW,HHC,M10 X 30MM,.....63, 65, 87
PULLEY,FORD ENGINE,LRG-423***....67–68, SCREW,HHC,M10 X 40MM,GRD8.....85
71–72, 87 S SCREW,HHC,M14 X 1.5X40MM,GR8.8.....53–
PUMP ASSY,AUX.POWER UNIT 89617.....35 54, 57–58
SCR,M 10X40 LG HEX FLG. SERR......75, 77
PUMP MOUNT KIT,PERKINS DSL.....57–58 SCREW,HHC,M14 X 55.....61
SCREW T-SWITCH PH/PH 6-32X1/4....41, 43,
PUMP WATER (PERKINS 404)***.....58 SCREW,HHC,M5 X 12MM.....85
115, 117
PUMP, FUEL LIFT, F4L1011F.....65 SCREW,HHC,M6 X 16.....85
SCREW, PHM, #6-32 X .625 ZINC.....119, 121
PUMP, FUEL, LRG425, WALBRO........31, 67– SCREW,HHC,M6 X 20MM,GR8.8.....65
SCREW,6-32 X 7/8 PPMS ZINC.....105–106
68, 71–72 SCREW,HHC,M6 X 55MM,GRD 8.8.....67–68
SCREW,BHHS,3/8-16 X 1.25.....201
PUMP, WATER, WITH GASKET.....67–68, 71– SCREW,HHC,M8 X 100.....61
SCREW,FHS,3/8-16 X 1.75.....97
72, 87 SCREW,HHC,M8 X 20MM........57–58, 61, 65,
SCREW,HHC,1-8 X 11,GRD 5***.....106
PUMP,FUNCTION,2 SECTION.....147 67–68, 71–72, 85, 213
SCREW,HHC,1-8 X 16, GRD 2.....51
PUMP,FUNCTION,2 SECTION,15GPM.....147 SCREW,HHC,M8 X 30MM,GRD 8.8.....71–72,
SCREW,HHC,1/2-13 X 1.25 GR5....23–24, 91,
PUMP,LIFT(FUEL) PERKINS(54555).....53–54 87
93, 95
PUMP,VARIABLE DISPLACEMNT,28CC.....147 SCREW,HHC,M8 X 60MM X 1.25...61, 67–68,
SCREW,HHC,1/2-13 X 1.5.......17, 19, 21, 24,
PUMP,VARIABLE DISPLACEMNT,45CC.....147 71–72
63, 75, 77
PUMP-INJECTOR (F4L 1011F-EPA).....63 SCREW,HHC,M8 X1.25X40,GRD10.9.....87
SCREW,HHC,1/2-13 X 2 GR5.....79, 95
SCREW,HHC,M8X1.25X 70MM,GR8.8.....85
SCREW,HHC,1/2-13 X 2.5,GR5.....23–24
R SCREW,PHIL,10-24 X .75.....109
SCREW,HHC,1/2-13 X 2.75.....53–54, 57–58,
SCREW,PHIL,PHM,10-24 X.5,SEMS....53–54,
RADIATOR,FORD,LRG.....79 87
81–82
RADIATOR,FORD/PERKINS***.....54, 82 SCREW,HHC,1/2-13 X 4.....17, 19, 21
SCREW,PHIL,PHM,10-32 X .5,SSTL.....47
RAILING CATCH CASTING--DRILLED.....179 SCREW,HHC,1/4-20 X .5.....37–38, 95
SCREW,PHIL,PHM,6-32 X 1/4 SS.....111–112
RAILING,PINCH GUARD,6' BLUE.....179 SCREW,HHC,1/4-20 X .625.......91, 101, 111–
SCREW,PHILLIPS,PHM,10-32 X .5.....175
REAR ENGINE MOUNT,PAINTED.....87 112, 115, 117, 199
SCREW,PHILLIPS,PHM,10-32 X .75.......111–
RECEPTCL,LOCK 3-PH,50A,4 WIRE.....203 SCREW,HHC,1/4-20 X .75.......24, 27, 29, 31,
112, 175
RECTIFIER ASSEMBLY.....191 35, 41, 43, 47, 53–54, 63, 65, 75, 77, 79, 81–
SCREW,PHILLIPS,PHM,10-32 X1.25...67–68,
REDUCER,RUBBER 3.0 - 2.5.....213 82, 85, 89, 97, 105–106, 109, 179, 183, 185,
71–72, 85, 183
Ref Steer Axle Assembly (refer to 202.1).....21 189, 211, 213
SCREW,PHILLIPS,PHM,6-32 X .5.....111–112
REGULATOR DIAPH.KIT NOLFF,MDLJ.....75 SCREW,HHC,1/4-20 X 1.....35, 49, 53–54, 57–
SCREW,PHM,10-24X.50,SELF TAP.....79
REGULATOR,LP,MODEL J NOLFF.....75, 77 58, 61, 65, 75, 77, 79, 85, 89, 91, 93, 99, 101,
SCREW,PHM,10-32X.50,ST TYPE F.......111–
REGULATOR,LPG.....81–82 105–106, 109, 181, 183, 217
112
RELAY - LRG425 EFI.....75 SCREW,HHC,1/4-20 X 1.25.....57–58, 67–68,
SCREW,RHM,10-32 X 1.....177
RELAY, STARTER, Z45GP91.....87 71–72, 109
SCREW,RHM,10-32 X 1.5...37–38, 91, 99, 101
RELAY,OMRON,DPDT,12V.....47, 201 SCREW,HHC,1/4-20 X 1.5....49, 85, 103, 179,
SCREW,RHM,8-32 X .50.....203
RELAY,SOCKET,OMRON.....47, 201 211

Part No. 75859 Z-60/34 231

October 2013

Part Description Index (continued)

SCREW,SECURITY,1/4-20 X 1.75LG.....203 SECONDARY BOOM CYL W/ WORD SPARK PLUG,FORD.....67–68, 71–72

SCREW,SECURITY,5/16-18X1.00.....203 DEC.....91 SPIDER (106113).....201
SCREW,SHC,1/2-13 X 1.50,A574.....37–38 SECONDARY BOOM CYL W/SYM DECAL..91 SPRING CLIP,1/4-20.....24, 27, 29, 75, 77, 85,
SCREW,SHC,5/8-11 X 2.25.....37–38 Secondary Boom Lift Cylinder (refer to 99, 105–106
SCREW,SHC,5/8-11 X 4,A574.....37–38 501.1).....93 SPRING CLIP,10-24,ZINC.....109
SCREW,SHC,7/16-14 X 1.25.....87 SENDING UNIT,OIL PRESS PERKINS.....197 SPRING CLIP,3/8-16.....35, 49
SCREW,SHM,PHP, #12 X .75.....111–112 SENDING UNIT,OIL PRESSURE***.....197 SPRING,COMP,1" OD,232 LB/IN.....183
SCREW,SHS,10-24 X .625.....149 SENDING UNIT,TMP,FRD,GM,PRK704.....197 SPRING,DRIVE TURNTABLE.....37–38
SCREW,STEP BOLT,1/4-20 X .75.....106 SENDING UNIT-H20TMP LRG425EFI*......67– SPRING,JOYSTK CENTR,62390/91...119, 121
SCRUBBER,EXHAUST,FORD,EFI.....81–82 68, 71–72, 87, 197 SPRING,SWITCH CENTERING,75565.....119,
S C R U B B E R , S P A R K SENSOR, CRANK POSITION.....67–68, 71–72 121
ARRESTER,PERKIN.....57–58 SENSOR,AIR TEMP,LRG-425 EFI***....67–68, STANDOFF,1/4X1/4 M-F 6-32 S/S.....111–112
SEAL KIT.....201 71–72 STANDOFF,6-32 X 3/8L X 1/4 HEX.....112
SEAL KIT (39345).....143–144 SENSOR,AIR,CAT MONITOR***.....81–82 STARTER, 12V.....61
SEAL KIT CYL.Z60(63207).....95 SENSOR,CAM,EFI***.....67–68, 71–72 STARTER, PERKINS, 404D.....57–58
SEAL KIT CYL.Z60(63208).....91 SENSOR,COOLANT TEMP*.....67–68, 71–72, STARTER,DEUTZ,F4L1011F/F3L1011.....61
SEAL KIT CYL.Z60(63211).....95 87, 197 STARTER,ENGINE,FORD LSG/LRG***.....75,
SEAL KIT CYL.Z60(63212).....103 SENSOR,LEVEL,4.5 DEG.....35 77, 87
SEAL KIT CYL.Z60(63214).....103 SENSOR,O2,LRG 425 EFI***.....75 STEER AXLE ASSEMBLY.....17, 19
SEAL KIT CYLINDER (59460).....17, 19 SENSOR,OXYGEN LRG425EFI.....77, 81–82 STEP PLATFORM ENTRY PAINTED.......105–
SEAL KIT CYLINDER (63189).....17, 19 SEPRTR/FLTR,FUEL DSL,15GPH,.30.......57– 106, 109
SEAL KIT FOR 216638.....143–144 58 STRAINER ASSEMBLY,1.5" NPT.........31, 33,
SEAL KIT***.....23–24 SERIAL # LABEL,MYLAR 4X8***.....11–12 167, 169
SEAL KIT, SOLENOID VALVE...125, 131, 133– SERVICE KIT,S80 PBOX J1 HARN.....111–112 STRAINER,FILLER NECK.....31, 33
134, 137, 139–140, 143–144 SHAFT NUT (75878).....23–24 STRAP ASSY,TANK, 66 INCH.....31, 33
SEAL KIT, VALVE.....125, 127, 143–144 SHAFT SEAL,DRIVE PUMP (75892).....147 STRAP, CONDUIT HOLDER 60".....185
SEAL KIT, VALVE, #10......125, 133–134, 139– SHAFT, DRIVE 4WD**(75892).....147 STROBE,FIREBOLT,12-80VDC,AMB**.....175,
140 SHAFT,15 TOOTH.....23–24 177
SEAL KIT, VALVE, #4........131, 133–134, 137, SHAFT,DRIVE**(75893).....147 STRUT,RH,FORD RADIATOR,PAINT.....79
140 SHAFT,MOTOR.....191 STUD, HUB, 5/8-18 X 2 1/2.....27
SEAL KIT,8-PORT SWIVEL.....37–38 SHAFT,OUTPUT,PINION,TURNTABLE......37– S T U D , E X H A U S T
SEAL KIT,8K ROTATOR***.....103 38 MANIFOLD-FORD,LRG.....81–82
SEAL KIT,ARCTIC,ROTATOR 8.2K**.....103 SHAFT,SEAL**(75893).....147 STUD-WHEEL,5/8-18 (56828)***.....23–24
SEAL KIT,BOSCH PUMP***.....147 SHIM,AXLE ROTATION STOP,22GA.....24 SUPPORT,SENSOR,JOYSTICK.....119, 121
SEAL KIT,BRAKE,TURNTABLE ROT.....37–38 SHIM,FRONT AXLE NON-OSC, 12 GA.....21 SVC KIT,UK RECEPT.REPLACEMENT.....106
SEAL KIT,CB VALVE MANIFOLD.....38 SHIM,FRONT AXLE NON-OSC, 22 GA.....21 SWING DRIVE ASSEMBLY,S40/Z60.....37–38
SEAL KIT,CONTROL VALVE.....149 SHIM,PRIMARY BOOM,.064 THK......99 SWITCH SHIELD,ROCK JOYSTK75565...119,
SEAL KIT,CYLINDER (89060).....99 SHIM,WEAR PAD,5 X 1.5,14GA.....99 121
SEAL KIT,HYD MOTOR(106184).....201 SHIM,WEAR PAD,5X 1.5 16GA.....99 SWITCH TOGGLE ASSY DPDT 2P MNT...41,
SEAL KIT,MOTOR TURNTABLE***.....37–38 SHOCK MOUNT,SMALL.....57–58, 79, 87 115, 117, 191
SEAL KIT,MOTOR,LC/KC***.....24 SHROUD, FORD RADIATOR, BLUE.....79 SWITCH TOGGLE ASSY DPDT 2P MOM..41,
SEAL KIT,PLAT ROTATE***.....103 SHROUD,FAN PAINTED.....53–54 43, 115
SEAL KIT,SOLENOID VALVE.....139–140 SHROUD,RADIATOR LRG 423 BLUE**.....79 SWITCH TOGGLE ASSY DPDT 3P MOM..41,
SEAL KIT,SOLENOID VALVE, SV07........143– SHROUD,RADIATOR,FORD LGR425,PA....81– 43, 115, 117
144 82 SWITCH TOGGLE ASSY SPDT 2P MNT....43,
SEAL KIT,SWIVEL (48541).....37–38 SHUTDOWN SOLENOID,12V, DEUTZ.....65 112, 115, 117
SEAL KIT,VALVE,#10.....139–140 SLEEVE,CONNECTOR,DT JOYSTICKS....121 SWITCH TOGGLE ASSY SPDT 2P MOM...43,
SEAL KIT- DRIVE PUMP4WD(75892).....147 SLEEVE,NYLON,2.19 ID,BULK.....109 117
SEAL KIT- FUNCTION PUMP(89014).....147 SLIDING MIDRAIL KIT,PTD.....109 SWITCH TOGGLE ASSY SPDT 3P MOM...41,
SEAL KIT-PUMP DRIVE 2WD(75893).....147 SNAP RING.....23–24 43, 115, 117, 189
SEAL, CAP.....37–38 SNAP RING(M46 UNITS)*.....24 SWITCH, OIL PRESSURE 1.5 BAR.....65
SEAL, CAP, NOTCHED.....37–38 SNAP RING,EXTERNAL,1.25 DIA.**.....99 SWITCH,LIMIT,W/RLR ARM,NO/NC.....37–38,
SEAL, CONNECTOR (DT JOYSTICKS).....121 SOLENOID CABLE ASSY***.....65 99
SEAL, CROWN, 2 PART.....37–38 SOLENOID KIT, SHUT DN, PERKINS....57–58 SWITCH,LIMIT,W/ROLLER ARM.....91, 101
SEAL, GASKET, .0005" *SILVER*.....191 SOLENOID,12V CONTINOUS.....45 SWITCH,LOAD LIMIT.....183
SEAL, GASKET, .00075" *GOLD*.....191 SOLENOID,12V CONTINUOUS***.....189 SWITCH,OIL PRESS-PERKINS 404.....57–58
SEAL, GASKET, .0010".....191 SOLENOID,STARTER, (72335).....57–58 SWITCH,OIL PRESS-PERKINS(54555.....53–
SEAL, GREASE.....27 SOLENOID,THROTTLE ACTUATOR 54
SEAL, O-RING ENERGIZER.....37–38 DSL.....57–58 SWITCH,OIL PRESSURE ASSY.....75, 87
SEAL, O-RING LIP.....37–38 SOLENOID,THROTTLE,.....65 SWITCH,PRESS,#4NPT,200PSIF.....201
SEAL, O-RING, SQUARE.....37–38 SOLENOID-STARTR DEUTZF4L1011F*.....61 SWITCH,THERMOSTAT 85F OPEN........111–
SEAL, POLY, CHAMFER.....37–38 SPACER.....191 112
SEAL,FILTER ASSY (60334)***.....75, 77 SPACER, DUAL COIL.....133–134, 137 SWITCH,WATER TEMP,PRKNS,404***.....58
SEAL,RETAINING RING.....191 SPACER,FAN TO WATERPUMP SWITCH,WATER TEMP-PERKINS54555...53–
SEAL,SHAFT.....23–24, 191 LRG423.....67–68, 71–72 54
SEAL,SHAFT-SUNDSTRAND***.....24 SPACER,FAN TO WATERPUMP LRG425.....85 SWIVEL,HYD 8 PORT.....37–38
SEAL-KIT REDUCER DRIVE TURNTAB.....37– SPARK PLUG.....87
38 SPARK PLUG WIRE SET, LRG425EFI......67– T
68, 71–72, 87
T-BOX,2.75 X 4.5 X 2.0.....106

232 Z-60/34 Part No. 75859

October 2013

Part Description Index (continued)

T-BOX,2.75X4.5X2.63,3PH.....203 U-BOLT,3/8 X 1 YZ.....106, 185, 187, 203 VALVE,LP LOCKOUT W/CONN.....77, 81–82
TAILPIPE,EXHAUST.....57–58 U-BOLT,3/8-16X4X4.63X3.00.....203 VALVE,LP LOCKOUT W/O CONNECTOR....75
TAILPIPE,FORD LRG 425, S40/S45.....81–82 UBOLT,FLATTENED,1.5DIAX3/8 UNC.....199, VALVE,MANUAL,700 PSI.....149
TANK, LP, 7 GAL.....215 217 VALVE,NEEDLE W/REV.FREE FLOW.....137
TAP BLOCK,BULKHEAD MNT. MACH......215 UPPER LEVELING LINK ASSY.....93 VALVE,NEEDLE***.....139–140
TAPE,DOUBLE BACKED ADHESIVE.....175 UPPER LIMIT SWITCH CAM.....93 VALVE,PCV-FORD LRG***.......67–68, 71–72,
TEE,BRANCH,520429-6.....159 UPPER PIVOT WELDMENT,PAINTED.......93, 87
TEE,BRANCH,520433-6.....155, 157, 163, 165 95 VALVE,PILOT OPER DIRECTIONAL**.....201
TEE,BRANCH,520433-8.....159, 161 UPPR. LIMIT SWITCH BRKT.,BLUE.....101 VALVE,PRI. FLOW REG 4.3.....191
TEE,BULKHEAD,RUN,520958-4......151, 153, VALVE,PROPORTIONAL.....139–140
159, 161 V VALVE,PROPORTIONAL***.....137, 139–140
TEE,RUN,520428-6.....151, 153, 159, 161 VALVE,RELIEF 1600 PSI.....137
VACUATOR VALVE.....81–82
TEE,RUN,520428-8.....167, 169, 193 VALVE,RELIEF 1800 PSI.....137, 139–140
VALVE - COUNTERBALANCE**.....143–144
TEE,RUN,SWIVEL,520432-6.....167, 169, 205 VALVE,RELIEF 2400 PSI.....133–134
VALVE - SOLENOID 2 POS 2 WAY..........131,
TEE,UNION,1/4".....197 VALVE,RELIEF 2600 PSI.....140
143–144
TERM RELAY,N-INSULATE 14-16 GA.....47 VALVE,RELIEF,1500 PSI***.....191
VALVE - SOLENOID 2POSITION 3WA.....133–
TERM,AMP MTE,SOC,22-26 GA BULK....119, VALVE,RELIEF,250 PSI.....125
134, 140
121 VALVE,RELIEF,300 PSI.....123
VALVE FLOW REGULATOR0.4GPM
TERM,DEUTSCH, PIN #12-14.....111–112 VALVE,SHUTTLE.....123, 125
ADJ.....143–144
TERM,NI PIN,S&F,16-18GA,REEL.....111–112 VALVE,SHUTTLE,GS68.....143–144
VALVE FLOW,REG 0.3GPM FIXED....143–144
TERM,RELAY N-INSULATED 10-12 G.....47 VALVE,SOL.ARCTIC STEER,BB.....133–134
VALVE KIT, SOLENOID, 3POS 4WAY......139–
TERM,RELAY,N-INSULATE 18-20 GA.....47 VALVE,SOLENOID (18660).....191
140
TERMINAL BLOCK END PLATE.....47 VALVE,SOLENOID (89726).....139–140
VALVE, CHECK.....125, 127
TERMINAL BLOCK,WIELAND.....47 VALVE,SOLENOID 3 POS,4 WAY***........133–
VALVE, CHECK, 5PSI.....127
TERMINAL RAIL ASSEMBLY,GBOX.....47 134, 139–140
VALVE, FLOW CONTROL.....140
THERMOSTAT -OIL COOLER (71259).....195 VALVE,SOLENOID 3POS 4WAY*.....133–134,
VALVE, FLOW DIVIDE/COMB,24GPM.....127
THERMOSTAT HOUSING, LRG425 EFI.....67– 137
VALVE, FLOW DIVIDE/COMBINE 1:1.....127
68, 71–72 VALVE,SOLENOID N/C (SHORT)***........143–
VALVE, FLOW DIVIDER COMBINER.....125
THERMOSTAT, FORD LRG......67–68, 71–72, 144
VALVE, FLOW DIVIDER/COMBINER.....123
87 VALVE,SOLENOID N/O (LONG)***.....143–144
VALVE, FLOW REGULATOR.....137
THREADED ROD,(1/4-20),9.75......53–54, 61, VALVE,SOLENOID, 2 POS, 3 WAY.....129
VALVE, RELIEF 1600 PSI.....140
79, 89 VALVE,SOLENOID, 2POS/3WAY***....143–144
VALVE, RELIEF, 280PSI.....127
THREADED ROD,1/4-28 X 15 IN***.....65 VALVE-CHECK, #4 SAE, 5 PSI*.....143–144
VALVE, SHUTTLE, FIXED.....127
THREADED ROD,1/4-28 X 2.75IN**.....149 VALVE-FLOW REGULATOR 2 GPM.....125
VALVE,BALL,16 MPT-16 FPT***....31, 33, 167,
THROTTLE ACTUATOR*(BOSCH).....67–68 VALVE-SOLENOID,10V,W/OUT COIL*.....201
169
THRUST RING***.....37–38 VALVE-SOLENOID,2POS 3WAY,JIB**......143–
VALVE,CB 3:1 3500 PSI.....133–134, 139–140
TIRE & WHEEL ASSY,FOAM***.....27 144
VALVE,CHECK.....133–134, 137, 140
TIRE & WHEEL ASSY.: AIR.....23–24
VALVE,CHECK 30 PSI.....137, 140
TIRE & WHEEL ASSY.:FOAM.....23–24 W
VALVE,CHECK ASSEMBLY.....35
TIRE & WHEEL ASSY.:TURF.....23–24
VALVE,CHECK***.....129, 131, 140 WASHER, PLATE.....27
TIRE & WHEEL ASSY: AIR.....27
VALVE,CHECK, 30 PSI.....133–134, 137 WASHER, THRUST.....23–24
TIRE,38/65D-19.5,16PLY,OTR*.....23–24
VALVE,CHECK,3 PSI***.....201 WASHER,FENDER,.25 X 1.25 X.062.....49, 95
TIRE,385 19.5,16PLY,NON-MARKI.....23–24
VALVE,CHECK,5 PSI........123, 125, 133–134, WASHER,FLAT, 313, HARDENED.....29, 106
TIRE,41/18LL X 22.5,14PR,TURF*.....23–24
139–140 WASHER,FLAT, M5 YELLOW ZINC.....85
TIRE/WHEEL ASSY:AIR,NONMARK.....23–24
VALVE,CHECK,IWP-S/CWP PWR ASSI...143– WASHER,FLAT,.375 X 1.5 X .125.....87, 217
TIRE/WHEEL ASSY:FOAM,NONMARK.....23–
144 WASHER,FLAT,.5 HARDENED.....23–24
24
VALVE,CNTERBAL,CBBB-LHN@3000**....91, WASHER,FLAT,.625 HARDENED........35, 37–
TOEBOARD, TRI ENTRY 6', EURO.....179
95, 103 38, 63, 79, 89, 93, 97
TOEBOARD,8'TRI ENTRY.....179
VALVE,CNTERBAL.CBBB-LHN@3000**....91, WASHER,FLAT,.625 X 2.25 X.15.....61, 79
TOEBOARD,ENTRY EUROPEAN
95 WASHER,FLAT,1.000,HARDENED.....106
PNTD**.....109, 179
VALVE,COUNTERBAL.CBCG-LJN@3000..17, WASHER,FLAT,1.063 X 2 X .134.....51
TOOL TRAY ACCESSORY***.....179
19, 91, 95 WASHER,FLAT,2.5 X 4 X .062........17, 19, 21,
TRACK TUBE GUIDE.....101
VALVE,COUNTERBALANCE 2500 PSI*.....99 23–24
TRACK TUBE WELDMENT.....101
VALVE,COUNTERBALANCE 2500PSI.....99 WASHER,FLAT,3/8X1.5X.06.....183
TRACK,PLASTIC CABLE,43 LINKS.....101
VALVE,COUNTERBALANCE 3000 PSI*.....99, WASHER,FLAT,HARDENED.656X1.313.....17,
TRIM,RUBBER EDGE,5/8 (BY INCH).....101
103 21, 23–24, 29
TUBE,INTAKE,2.50 OD X 13".....82
VALVE,COUNTERBALANCE,2500 PSI*.....103 WASHER,FLAT,M14.....53–54, 57–58
TUBE,INTAKE,2.50 OD X 15.63".....81–82
VALVE,DIFFERENTIAL SENSING***.......133– WASHER,FLAT,M8,YELLOW ZINC.....61, 87
TUBE,RD,ALUM 1.25 X .083.....199
134, 137, 139–140 WASHER,FLAT,MS,#10,Y.........37–38, 53–54,
TUBE,RD,ALUM 2.5 X .083 X 2.00.....65
VALVE,DRAIN,FORD,BLOCK,RAD......75, 77, 81–82, 85, 175, 177, 183
TUBE,RD,ALUM 2.5 X .083 X 3.00.....213
79, 87 WASHER,FLAT,MS,#8,Y.....203
TUBE,RD,STL,ALUMIZD,2.5 X .065.....213
VALVE,FLOW DIVIDER/COMBINER.....125 WASHER,FLAT,USS,1",Y.....51
TUBE,SLIDING MIDRAIL,PAINTED.....109
VALVE,FLOW REG 0.8GPM FIXED....143–144 WASHER,FLAT,USS,1/2",Y......53–54, 79, 87,
TURNTABLE COVER ASSY W/DECALS.....49
VALVE,FLOW REGULATOR.....137 101
TURNTABLE COVER ASSY W/SYMBOLS...49
VALVE,FLOW REGULATOR 3.5 GPM**....133– WASHER,FLAT,USS,1/4"Y.......24, 27, 29, 31,
TURNTABLE COVER ASSY,W/DECALS.....49
134, 139–140 35, 41, 43, 49, 53–54, 57–58, 61, 63, 65, 67–
VALVE,FLOW REGULATOR,.1 GPM........133– 68, 71–72, 75, 77, 79, 81–82, 89, 91, 93, 99,
U 134 101, 103, 105–106, 109, 111–112, 115, 117,
U-BOLT, KIT 5/16-18 X 2.5.....63 VALVE,FUEL LOCK.....31, 33 179, 181, 185, 189, 191, 199, 211, 213, 217

Part No. 75859 Z-60/34 233

October 2013

Part Description Index (continued)

WASHER,FLAT,USS,3/8",Y......31, 33, 35, 57– WHEEL,22.5 X 14.00, Z60.....23–24

58, 63, 65, 75, 77, 79, 85, 87, 105–106, 183, WIPER.....211
195, 201, 213, 217 WIPER BRACKET, PAINTED.....211
WASHER,FLAT,USS,5/16",Y.....31, 33, 35, 37– WIRE CABLE,12GA/3 CON.TPE JKT*.....106
38, 49, 53–54, 57–58, 75, 77, 89, 91, 101, 103, WIRE CABLE,14/3 CON.TPE JKT*.....35
109, 185, 187, 191, 199, 203, 211, 213 WIRE CABLE,16/2 SJO,BULK.....177
WASHER,LOCK,#10 PLTD.....109 WIRE CABLE,16/4 CON.TPE JKT.....175
WASHER,LOCK,.25.....24, 27, 29, 35, 37–38, WIRE LOOM,1.25 DIA......111–112
41, 43, 53–54, 63, 65, 75, 77, 79, 81–82, 85, WIRE LOOM,3/4 DIA......111–112
89, 91, 93, 95, 97, 99, 101, 105–106, 109, 111– WIRE LOOM,3/8 POLY SLIT.....109
112, 115, 117, 179, 211 WIRE,MOUNT ADHESIVE BACK.....111–112
WASHER,LOCK,.313.....35, 63, 65, 201 WIRING KIT,CONTROL BOX HEATER.....111–
WASHER,LOCK,.375....17, 19, 21, 23–24, 29, 112
35, 49, 53–54, 63, 75, 77, 79, 81–82, 85, 97, WLDMNT,HYDRAULIC TANK MODULE.....35
99, 101, 191, 215 WORD DECAL KIT SERV S80/85.....179
WASHER,LOCK,.625 PLTD.....63, 79, 89, 179 WORKLIGHT,12 VOLT.....179
WASHER,LOCK,0.5".....17, 19, 21, 23–24, 63,
75, 77, 91, 93, 95 Y
WASHER,LOCK,1".....51
YOKE PIVOT ASSEMBLEY, TANK SID......17,
WASHER,LOCK,IND,LAMP RETAINER.....41,
19
43, 115, 117
YOKE PIVOT ASSEMBLY, GROUND CO....17,
WASHER,LOCK,M10.....63, 65, 85, 87, 213
19
WASHER,LOCK,M14.....53–54, 57–58, 61
WASHER,LOCK,M6.....85
WASHER,LOCK,M8.....57–58, 67–68, 71–72, Z
85, 87 Z60 AIRLINE TO PLATFORM.....187
WASHER,NYLON,.410 X.257X.045.....149 Z60 ALARM PACKAGE.....175
WASHER,SHIM .0151 THK......183 Z60 CW ASSY W/SYMBOL DECALS.....51
WASHER,SHIM,1.27 X 2.13 X .062.....99, 103 Z60 CW ASSY W/WORD DECALS.....51
WASHER,STAR,#10,PLTD.....79 Z60 DECAL KIT W/SYMBOLS.....15
WASHER,THRUST,1.5 X 3.5 X .187.....17, 19, Z60 DECAL KIT W/WORDS.....11–12
21 Z60 DLX, HOSTILE ENVIRONMENT.......209,
WATER INLET TUBE, FORD.....87 211
WEAR PAD, BOOM REST.....97 Z60 HOSTILE ENVIRONMENT DEUTZ.....213
WEAR PAD,4X2X.5 W/INSERT***.....53–54, 97 Z60 JIB ASSY WITH SYM DECALS.....103
WEAR PAD,5 X 1.5 X .50 W/NUTS.....99 Z60 STD.HOSTILE ENVIRONMNT PKG...209,
WEAR PAD,5X1.5X1 W/INSERTS.....97 211
WEAR PAD,6.5 X 5 X.625 W/INSER.....99 Z60 UPPER SECONDARY BOOM ASSY.....93
WELDER INVERTEC V275-S.....203 ZERK,GREASE,1/8 NPT.....49
WELDING CABLE,#4 EXCELENE/BLK......35 ZERK,GREASE,1/8 NPT,90DEG......37–38
WELDMENT PLATE ENGINE TANK.....61, 79, ZERK,GREASE,5/16-24,STRAIT.....183
89
WELDMENT W/DECALS,4FT,500LB AN....106
WELDMENT W/DECALS,5FT,500LB AN....106
WELDMENT, CYLINDER MOUNTING.....93
WELDMENT, PIPE CRADLE.....185
WELDMENT,AIR CLEANER.....213
WELDMENT,AIR INTAKE TUBE,BLUE.....61
WELDMENT,BULKHEAD,LEFT SIDE.....49
WELDMENT,BULKHEAD,RT SIDE.....49
WELDMENT,COOLANT BOTTLE MOUNT...85
WELDMENT,DEUTZ ENGINE MOUNT.....61
WELDMENT,ENGINE TRAY,Z60.....81–82, 89
WELDMENT,EXHAUST PIPE.....53–54
WELDMENT,GUIDE BRACKET.....29
WELDMENT,L.P. TANK MOUNT.....215
WELDMENT,MUFFLER,FORD TIER2....81–82
WELDMENT,NON-OSCILLATE.....21
WELDMENT,PIPE CRADLE MOUNT.....185
W E L D M E N T , P L A T F O R M
SUPPORT,CE.....105–106, 183
WELDMENT,RADIATOR MOUNT LRG423...79
WELDMENT,RH,ENGINE MOUNT.....79
WELDMENT,SPINDLE.....17, 21
WELDMENT,TIE ROD.....17, 19, 21
WELDMENT,WELDER GEN COVER.....201
WELMENT,DEUTZ ENGINE MOUNT.....61
WHEEL DRIVE,51:1.....23–24
WHEEL DRIVE,62.5:1 W/M&B.....23–24

234 Z-60/34 Part No. 75859

October 2013

Part Description Index (continued)

Rev E22
Part No.
75859
Z-60/34 from SN 4001 to 4550

Manual z60-34 From SN 4001 A 4550
No ratings yet
Manual z60-34 From SN 4001 A 4550
244 pages
Serial Number Range: From SN 4001 To 4550
No ratings yet
Serial Number Range: From SN 4001 To 4550
228 pages
Serial Number Range: From SN 4551
No ratings yet
Serial Number Range: From SN 4551
250 pages
Genie Z60 Parts Manual
No ratings yet
Genie Z60 Parts Manual
274 pages
102499
No ratings yet
102499
266 pages
Serial Number Range: From SN 4551 To 14370
No ratings yet
Serial Number Range: From SN 4551 To 14370
260 pages
Manual Partes Plataforma Genie Z-8060
100% (1)
Manual Partes Plataforma Genie Z-8060
256 pages
Z45 25
No ratings yet
Z45 25
200 pages
Manual de Partes 65531
100% (1)
Manual de Partes 65531
272 pages
Z-45/25 Z-45/25J IC Power: Serial Number Range
No ratings yet
Z-45/25 Z-45/25J IC Power: Serial Number Range
200 pages
Z-45/25 Z-45/25J IC Power: Serial Number Range
No ratings yet
Z-45/25 Z-45/25J IC Power: Serial Number Range
198 pages
Serial Number Range: To SN 1089
No ratings yet
Serial Number Range: To SN 1089
146 pages
Serial Number Range: From SN Z8003-101 To Z8016-5829 and From Z8016H-5830 To Z8016H-6399
No ratings yet
Serial Number Range: From SN Z8003-101 To Z8016-5829 and From Z8016H-5830 To Z8016H-6399
350 pages
Serial Number Range: To SN 1089
No ratings yet
Serial Number Range: To SN 1089
146 pages
Catálog de Peçasa Plataforma Genie Z-80
No ratings yet
Catálog de Peçasa Plataforma Genie Z-80
356 pages
Serial Number Range: From SN Z8003-101 To Z8016-5829 and From Z8016H-5830 To Z8016H-6399
No ratings yet
Serial Number Range: From SN Z8003-101 To Z8016-5829 and From Z8016H-5830 To Z8016H-6399
350 pages
Serial Number Range: From SN 781
100% (1)
Serial Number Range: From SN 781
264 pages
Genie Z80 60 Parts Manual
100% (4)
Genie Z80 60 Parts Manual
346 pages
Joytick s60 PDF
0% (1)
Joytick s60 PDF
214 pages
Genie Trinity
No ratings yet
Genie Trinity
214 pages
Genie Manlift S-60 S-65 Parts Manual
50% (2)
Genie Manlift S-60 S-65 Parts Manual
214 pages
GS65 Parts Manual
No ratings yet
GS65 Parts Manual
214 pages
Serial Number Range: From SN 2575 To 9153
No ratings yet
Serial Number Range: From SN 2575 To 9153
214 pages
Z-45/25 Z-45/25J IC Power: Serial Number Range
No ratings yet
Z-45/25 Z-45/25J IC Power: Serial Number Range
202 pages
Genie Iberica - Z 45-25 JRT - Recambios - (De - 27000 - A - 34010)
No ratings yet
Genie Iberica - Z 45-25 JRT - Recambios - (De - 27000 - A - 34010)
196 pages
Manual Genie z45-25
No ratings yet
Manual Genie z45-25
202 pages
Manual Perkins Genie
No ratings yet
Manual Perkins Genie
206 pages
Peças Z452507a-34011
No ratings yet
Peças Z452507a-34011
180 pages
Genie Z-60/34 Parts Manual 2018
No ratings yet
Genie Z-60/34 Parts Manual 2018
144 pages
30103
No ratings yet
30103
144 pages
GENIE GS3384 From 40001 To 40832
No ratings yet
GENIE GS3384 From 40001 To 40832
224 pages
Genie MANUAL Z80 60
100% (3)
Genie MANUAL Z80 60
332 pages
Genie Z-60/34 Parts Manual 2009
No ratings yet
Genie Z-60/34 Parts Manual 2009
146 pages
Manual de Peças GS 84 RT
No ratings yet
Manual de Peças GS 84 RT
230 pages
S-40 (From Serial Number S4003-7001 To S4015-21540) PN. 89721
100% (1)
S-40 (From Serial Number S4003-7001 To S4015-21540) PN. 89721
384 pages
Serial Number Range: From SN 2133 To 9999
No ratings yet
Serial Number Range: From SN 2133 To 9999
177 pages
Genie - Z-60'34 From SN 1090 To 4000
No ratings yet
Genie - Z-60'34 From SN 1090 To 4000
166 pages
Catalogo Genie Z-4525 Plataforma Elevatoria
No ratings yet
Catalogo Genie Z-4525 Plataforma Elevatoria
182 pages
Genie Z60-30 Parts Manual
100% (4)
Genie Z60-30 Parts Manual
154 pages
Z-45/25 IC Z-45/25J IC: Serial Number Range
No ratings yet
Z-45/25 IC Z-45/25J IC: Serial Number Range
218 pages
Z-45/25 Z-45/25 IC Power: Serial Number Range
No ratings yet
Z-45/25 Z-45/25 IC Power: Serial Number Range
208 pages
Genie Z 4525 J MANLIFT
No ratings yet
Genie Z 4525 J MANLIFT
218 pages
Parts Manual Z-45
100% (3)
Parts Manual Z-45
240 pages
El ABC de La Actitud
No ratings yet
El ABC de La Actitud
234 pages
Manual Genie GS 3390 - 4390 - 5390
100% (1)
Manual Genie GS 3390 - 4390 - 5390
276 pages
Pe 001
No ratings yet
Pe 001
216 pages
Z62 40
100% (1)
Z62 40
196 pages
Z34 Genie
No ratings yet
Z34 Genie
292 pages
Genie S-40 Parts Book
67% (3)
Genie S-40 Parts Book
300 pages
1040 Parts Manual
No ratings yet
1040 Parts Manual
184 pages
Parts Manual Genie Z45-25 J
100% (5)
Parts Manual Genie Z45-25 J
236 pages
GS-4390 Parts Manual
No ratings yet
GS-4390 Parts Manual
296 pages
Genie Z Boom1276014
No ratings yet
Genie Z Boom1276014
226 pages
Genie S 80 S 85 From SN 7999 Parts Manuals
100% (33)
Genie S 80 S 85 From SN 7999 Parts Manuals
20 pages
GS80 Parts Manual
100% (1)
GS80 Parts Manual
248 pages
Carte Teh - Nacela Genie GS 3390 PDF
No ratings yet
Carte Teh - Nacela Genie GS 3390 PDF
294 pages
Supplement: Service Manual
No ratings yet
Supplement: Service Manual
48 pages
Expansor de Brida
No ratings yet
Expansor de Brida
12 pages
Emsco F1000 Parts List
No ratings yet
Emsco F1000 Parts List
13 pages
Bomba Double Life Serie 250
No ratings yet
Bomba Double Life Serie 250
7 pages
Manual - Solis RHI3P (5 10) K HVES 5G - ENX - V1.5
No ratings yet
Manual - Solis RHI3P (5 10) K HVES 5G - ENX - V1.5
29 pages
Eating Habits
No ratings yet
Eating Habits
4 pages
Epidendrum Parkinsonianum
No ratings yet
Epidendrum Parkinsonianum
18 pages
GMET-863-BW Energy - CPVC
No ratings yet
GMET-863-BW Energy - CPVC
2 pages
Vortex Flowmeter
No ratings yet
Vortex Flowmeter
27 pages
Andaman and Nicobar Culture
No ratings yet
Andaman and Nicobar Culture
7 pages
Biochemical Engineering Journal
No ratings yet
Biochemical Engineering Journal
8 pages
DSS - CRS19089 Risen Panel
No ratings yet
DSS - CRS19089 Risen Panel
10 pages
Conductor Vs Insulator Sciencelessonplan2
No ratings yet
Conductor Vs Insulator Sciencelessonplan2
3 pages
CooVox Series IPPBX System Admin User Manual v3.2.0
No ratings yet
CooVox Series IPPBX System Admin User Manual v3.2.0
138 pages
Behavior of Concrete and Ecc Structures Under Simulated Earthquake Motion
No ratings yet
Behavior of Concrete and Ecc Structures Under Simulated Earthquake Motion
49 pages
Lab File
No ratings yet
Lab File
40 pages
Ansi/I - 75.08.06-2002
No ratings yet
Ansi/I - 75.08.06-2002
16 pages
OHS Risk Assessment Guide
100% (1)
OHS Risk Assessment Guide
82 pages
Love and the Church's Story
No ratings yet
Love and the Church's Story
5 pages
Genetic Code of Homoeopathy: II Paediatrics
No ratings yet
Genetic Code of Homoeopathy: II Paediatrics
6 pages
Samoan Architecture
No ratings yet
Samoan Architecture
13 pages
Electrical Installation Scoring Criteria
No ratings yet
Electrical Installation Scoring Criteria
1 page
3 RPM and 6 RPM
No ratings yet
3 RPM and 6 RPM
4 pages
Ubidyne Backgrounder A4 010710
No ratings yet
Ubidyne Backgrounder A4 010710
4 pages
Silicon NPN Power Transistors: Inchange Semiconductor Product Specification
No ratings yet
Silicon NPN Power Transistors: Inchange Semiconductor Product Specification
3 pages
341 Stitching 24
100% (2)
341 Stitching 24
126 pages
EN-AVT-150-05 - TPA Design Guide PDF
No ratings yet
EN-AVT-150-05 - TPA Design Guide PDF
28 pages
BLOCK Poster
No ratings yet
BLOCK Poster
1 page
Migraine Sensory Processing Insights
No ratings yet
Migraine Sensory Processing Insights
7 pages
Rethinking Construction - 2002
No ratings yet
Rethinking Construction - 2002
24 pages
Skybowl Melanie Rawn Download
No ratings yet
Skybowl Melanie Rawn Download
29 pages
Protozoa Nutrition Explained
No ratings yet
Protozoa Nutrition Explained
6 pages
Arts W1
100% (1)
Arts W1
20 pages
Vertical Cavity Surface
No ratings yet
Vertical Cavity Surface
17 pages