Serial Number Range

Z-45/25 from SN 9997 to 21178

Z-45/25
IC Power

Part No. 52551

Rev D16
January 2013
 January 2013

2 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

How to Read Your Serial Number

Part No. 52551 Z-45/25, Z-45/25, IC Power 3

 January 2013

Table of Contents

402.2 Ford LRG-425 EFI Engine - View 1 (from SN

This manual is updated frequently. If you have a 19394).................................................................................68
printed manual, you can keep it up to date by 403.1 Ford LRG-425 EFI Engine - View 2...........................70
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts 404.1 Ford LRG-425 EFI Engine - View 3...........................74
information, visit the Parts Lookup System on the 405.1 Deutz F3L 1011F Engine - View 1.............................78
Genie website at www.genielift.com. 406.1 Deutz F3L 1011F Engine - View 2.............................82
407.1 Perkins104-22 Engine - View 1..................................84

How to Read Your Serial Number..........................................3 408.1 Perkins 104-22 Engine - View 2.................................86

Parts Stocking List.................................................................7 409.1 Perkins 104-22 Engine - View 3.................................88

How to Order Parts................................................................8 410.1 Perkins 104-22 Engine - View 4.................................90

Service Parts Fax Order Form...............................................9

500 Turntable Components
501.1 Turntable Rotator.......................................................92
502.1 Fuel and Hydraulic Tanks..........................................94
Electronic Version 503.1 Function Manifold and Ground Control Box
Click on any page number to view the figure. Installation...........................................................................98
504.1 Function Manifold....................................................100
505.1 Ground Controls - View 1........................................104
100 Decals and Paint 506.1 Ground Controls - View 2........................................108
101.1 Decals and Paint........................................................10
507.1 Turntable Covers - Engine Side...............................110
200 2WD Drive Chassis Components 508.1 Turntable Covers - Tank Side...................................112
201.1 Steer Axle Linkage - Oscillate Models.......................14 509.1 Turntable Covers - Tank Side and Fuel Filter...........114
202.1 Steer Axle Linkage - Non-oscillate Models................16 510.1 Hydraulic Hoses and Fittings - Turntable Components
203.1 Steer Axle Wheels and Hubs.....................................18 (to SN 20757)....................................................................118

204.1 Non-steer Axle...........................................................22 511.1 Hydraulic Hoses and Fittings - Turntable Components
(from SN 20758)................................................................122
205.1 Drive Manifold............................................................26
206.1 Oscillation Valve.........................................................28 600 Boom Components
206.2 Oscillation Valve.........................................................30 601.1 Boom Installation - Pins and Bushings....................126
207.1 Hydraulic Hoses and Fittings - Drive and Steer 602.1 Boom Installation - Linkage.....................................128
System.................................................................................32 603.1 Upper Pivot..............................................................130
208.1 Hydraulic Hoses and Fittings - Drive and Steer System, 604.1 Primary and Extension Booms - Non-Jib Models.....132
Narrow Models....................................................................36
605.1 Primary and Extension Booms - Jib Models............134
209.1 Hydraulic Hoses and Fittings - Oscillate System.......38
606.1 Cable Track Installation - Non-Jib Models................136
300 4WD Drive Chassis Components 607.1 Cable Track Installation - Jib Models.......................138
301.1 Steer Axle Linkage - Oscillate Models.......................40 608.1 Platform Leveling and Rotation - Non-Jib Models....140
302.1 Steer Axle Wheels and Hubs.....................................42 609.1 Platform Leveling and Rotation - View 1 - Jib
303.1 Non-steer Axle...........................................................44 Models...............................................................................142

304.1 Drive Manifold............................................................48 610.1 Platform Leveling and Rotation - View 2 - Jib
Models...............................................................................146
305.1 Oscillation Valve.........................................................50
611.1 Hydraulic Hoses and Fittings - Non-Jib Models.......148
305.2 Oscillation Valve.........................................................52
612.1 Hydraulic Hoses and Fittings - Jib Models..............152
306.1 Hydraulic Hoses and Fittings - Drive and Steer
System.................................................................................54 613.1 Jib Detail..................................................................156

307.1 Hydraulic Hoses and Fittings - Oscillate System.......58

700 Platform Components
701.1 Platform Installation.................................................158
400 Engine Components
401.1 Engine Pivot Plate Components................................60 702.1 Platform...................................................................160

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 703.1 Platform Controls - View 1.......................................162
19393).................................................................................64 704.1 Platform Controls - View 2.......................................164

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January 2013

Table of Contents (continued)

705.1 Joystick Controller - Drive/Steer Functions..............166

706.1 Joystick Controller - Secondary Boom Functions.....168
707.1 Joystick Controller - Primary Boom and Turntable Rotate
Functions...........................................................................170

800 Accessories
801.1 Alarm and Beacon Package....................................172
802.1 Platform Options......................................................174
803.1 Half-mesh and Swing Gate Options........................176
804.1 Air Line to Platform..................................................178
805.1 Cold Start Package - Ford and Deutz Engines........180
806.1 Generator Option.....................................................182

Indices
Part Number Index.............................................................184
Part Description Index.......................................................190

Cross References
Fittings Cross Reference...................................................200

Part No. 52551 Z-45/25, Z-45/25, IC Power 5

 January 2013

Notes

6 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

Parts Stocking List

Part No. 52551 Z-45/25, Z-45/25, IC Power 7

 January 2013

How To Order Parts

8 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

Fax Order Form

Part No. 52551 Z-45/25, Z-45/25, IC Power 9

 100 Decals and Paint January 2013

101.1 Decals and Paint

10 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 100 Decals and Paint

101.1 Decals and Paint

Item Part No. Description Qty. Item Part No. Description Qty.

-- 1268 PAINT,AEROSOL,GENIE GRAY*** 9 72442 DECAL, GROUND CONTROL

-- 1484 PAINT,AEROSOL,BRIGHT BLUE*** PANEL.............................................1
from SN 16868
-- 32150 PAINT,WET,GENIE BLUE (1 GL)**
10 43663 DECAL,NOTICE, FUNCTION
-- 32151 PAINT,WET,GENIE GRAY (1 GL)** ENABLE*.........................................1
-- 82000 DECAL KIT,SFTY/INSTR.GASZ45 11 28158 DECAL,LABEL,UNLEADED GAS
Ford models; kit does not include ONLY...............................................1
index numbers 3, 4, 13, 14, 21, 22,
24, 29, 30, 31, 36, 38 and 40; to SN 11 28159 DECAL,LABEL,DIESEL FUEL........1
16867 12 28160 DECAL,LABEL,LIQUID
-- 82001 DECAL KIT,SFTY/INST.45IC,DSL PROPANE.......................................2
Deutz models; kit does not include Ford Models
index numbers 3, 4, 8, 12, 13, 14, 21, 13 43595 DECAL,DANGER,TIP-OVER,TIRES***.4
22, 24, 29, 30, 31, 36, 38 and 40; to Narrow Models
SN 16867 13 52672 DECAL,DANGER,TIPOVER
-- 82002 DECAL KIT,SFTY/INSTR.GASZ45 HAZARD***......................................4
Ford models; kit does not include 14 52447 DECAL,NOTICE,TIRE SPECS***.....4
index numbers 3, 4, 13, 14, 21, 22,
24, 29, 30, 31, 36, 38 and 40; from SN 14 65301 DECAL,NOTICE,FOAM-FILLED
16868 TIRES..............................................4
Narrow Models
-- 82003 DECAL KIT,SFTY/INST.45IC,DSL
Deutz and Perkins models; kit does 15 33952 DECAL,DANGER,TILT ALARM***....1
not include index numbers 3, 4, 8, 12, 16 40434 DECAL,LANYARD ANCHORAGE
13, 14, 21, 22, 24, 29, 30, 31, 36, 38 POINT..............................................3
and 40; from SN 16868
17 28236 DECAL,WARN,IMPROPER
1 31060 DECAL,DANGER DO NOT ALTER OPERATION....................................1
SWTC..............................................3
18 28176 DECAL,LABEL,MANUAL NOT
2 28161 DECAL,WARN,CRUSH HAZARD HERE...............................................1
HAND..............................................3
19 30080 DECAL,NOTICE,MAX LOAD 500
3 28174 DECAL,POWER TO PLATFORM LBS..................................................1
230V................................................2
20 28165 DECAL,INSTRUCT,FOOTSWITCH
3 28235 DECAL,POWER TO PLATFORM OPER..............................................1
115V................................................2
21 44981 DECAL,LABEL,AIRLINE 110 PSI.....2
4 28157 DECAL,USE DEXRON***................1
22 44986 DECAL,INSTR,SIDE
to SN 20925
FRC/WIND,AUS...............................1
4 82366 DECAL,LABEL-CHEVRON CE Models
RANDO............................................1
22 97887 DECAL,INSTR,MAX SIDE
from SN 20926
FRC,ANSI........................................1
5 27564 DECAL,DANGER,ELEC.HAZ.STAY ANSI and CSA Models
CLR.................................................2
23 28177 DECAL,WARN,CRUSH HAZARD
6 43647 DECAL,NOTICE,OPER PLAT................................................2
INST.IC***........................................2
24 49741 DECAL,NOTICE,FORD EFI ENG
7 97890 DECAL,DANGER,GEN SAFETY SPEC...............................................1
RULES.............................................2
24 52784 DECAL,NOTICE,DEUTZ ENG
8 52607 DECAL,LABEL,TEST***..................1 SPEC***...........................................1
Ford Models
24 72085 DECAL,NOTICE,PERKINS ENG
9 52511 DECAL,GROUND CONTROL SPEC...............................................1
PANEL.............................................1
to SN 16867

Part No. 52551 Z-45/25, Z-45/25, IC Power 11

 100 Decals and Paint January 2013

101.1 Decals and Paint

(continued)

Item Part No. Description Qty.

25 25994 DECAL,NOTICE,SHUTOFF
VALVES...........................................1
26 28164 DECAL,NOTICE,HAZARDOUS
MAT'LS*...........................................1
27 28175 DECAL,WARNING-COMPART
ACCESS..........................................1
28 28171 DECAL,DANGER,NO
SMOKING***...................................1
29 77046 SERIAL # LABEL,MYLAR 4X8***.....1
30 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
31 62947 DECAL,COSMETIC,IC POWER 4 X
2.......................................................1
31 62948 DECAL,COSMETIC,IC POWER 4 X
4.......................................................1
32 27205 DECAL,ARROW YELLOW LRG
9".....................................................1
33 27206 DECAL,TRIANGLE,BLUE...............2
34 27207 DECAL,TRIANGLE,YELLOW..........2
35 27204 DECAL,ARROW BLUE....................1
36 52968 DECAL,COSMETIC,GENIE
BOOM,VERT...................................1
37 28181 DECAL,WARN,NO STEP OR
RIDE................................................1
38 62926 DECAL,COSMETIC,GENIE
Z-45/25J..........................................1
38 62927 DECAL,COSMETIC,GENIE
Z-45/25............................................1
39 32726 DECAL,OPTION GLOW
PLUGS***........................................1
Diesel models
39 32728 DECAL,OPTION GENERATOR***...1
39 44769 DECAL,LABEL,LFT/DRV
SELECT...........................................1
to SN 10633
39 52230 DECAL,PLATFORM CTRL
PANEL.............................................1
models with red cover switch; to SN
16867
39 72441 DECAL,PLATFORM CONTROL
PANEL**..........................................1
models without red cover switch; from
SN 16868
39 72867 DECAL,LABEL,LIGHTS***..............1
40 52251 DECAL,PROTECTOR,CLEAR,PLATE.1

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January 2013 100 Decals and Paint

101.1 Decals and Paint

(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 13

 200 2WD Drive Chassis Components January 2013

201.1 Steer Axle Linkage - Oscillate Models

14 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

201.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 54567 CYLINDER,OSCILLATE,Z45***.......2 25 52734-S YOKE ASSY.RH'2WD'Z45IC...........1

includes 2 each index number 12 includes 2 each index number 16
-- 147285 SEAL KIT,147261 26 54557 SHIM,AXLE PIN,1.50".....................1
for cylinder 147261 27 5224 SCREW,HHC,3/8-16 X 2.................2
-- 52759 SEAL KIT,50316 CYLINDER...........2 28 50900 BRACKET,OSC HOSE
for cylinder 50316 BULKHEAD.....................................1
-- 65791 SEAL KIT,CYL,Z45 (54567).............2 29 52739 SEAL KIT (60064)
for cylinder 54567 for cylinder 60064
-- 77409 VALVE,COUNTERBALANCE,1000 29 59076 SEAL KIT,2.0" BORE CYLINDERS**
ATM.................................................2 for cylinder 59049
2 50560 BEARING,1.25IDX1.50ODX1.50L....2 29 59169 SEAL KIT,2" BORE,1" ROD***
3 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 for cylinder 59156, 59301 and 59341
4 45226 ROD END,.375 X 3.69.....................7 29 88337 CYLINDER,STEER,Z45,#4
5 6708 SCREW,HHC,3/8-16 X 2.25............1 PORT***..........................................2

6 5397 WASHER,FLAT,USS,5/16",Y...........7 29 88338 SEAL KIT (88337)***

for cylinder 88337
7 4828 NUT,NYLOCK,3/8-16.......................3
30 50328-S TIE ROD WELDMENT.....................1
8 50742 PIN,1.25DIAX3.75LG,1HOLE..........2
Footnotes
9 25284 ROD END,.375 X 2.25***.................2
1: Quantity listed for this item is approximate.
10 6021 WASHER,LOCK,.375......................8
Actual quantity may vary to ensure proper fit.
11 6175 SCREW,HHC,3/8-16 X 1.................8
12 25683 BEARING,POLYGON,20DU12........4
13 19440 PIN,CLEVIS,1 X 2.5 LG...................2
from SN 20459
13 32399 PIN,CLEVIS,1 X 3 LG......................2
to SN 20458
14 74389 RUE RING 1.00...............................6
15 19440 PIN,CLEVIS,1 X 2.5 LG...................4
16 25817 BEARING,1.00IDX1.25ODX1.00L....6
17 52733-S YOKE ASSY.LH'2WD'Z45IC............1
includes 2 each index number 16
18 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
19 88752 PIN,1.50DIAX4.25LG,GR/H............4
20 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
21 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

22 45071 BEARING,1.5IDX1.75ODX1.5L.......6
23 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
includes index number 22 and 2 each
of index number 16
24 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2

Part No. 52551 Z-45/25, Z-45/25, IC Power 15

 200 2WD Drive Chassis Components January 2013

202.1 Steer Axle Linkage - Non-oscillate Models

16 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

202.1 Steer Axle Linkage - Non-oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 19 45074 WASHER,THRUST,1.5 X 3.5 X

2 45226 ROD END,.375 X 3.69.....................5 .187..................................................2

3 6708 SCREW,HHC,3/8-16 X 2.25............1 20 52734-S YOKE ASSY.RH'2WD'Z45IC...........1

includes 2 each of index number 10
4 5397 WASHER,FLAT,USS,5/16",Y...........1
21 54557 SHIM,AXLE PIN,1.50".....................1
5 4828 NUT,NYLOCK,3/8-16.......................1
22 50328-S TIE ROD WELDMENT.....................1
6 19440 PIN,CLEVIS,1 X 2.5 LG...................2 Wide Models
from SN 20459
22 50397 TIE ROD WELDMENT,NARROW.....1
6 32399 PIN,CLEVIS,1 X 3 LG......................2 Narrow Models
to SN 20458
Footnotes
7 74389 RUE RING 1.00...............................6
1: Quantity listed for this item is approximate.
8 19440 PIN,CLEVIS,1 X 2.5 LG...................4
Actual quantity may vary to ensure proper fit.
9 48401 SEAL KIT,42406,STEER.CYL,TEXAS
for cylinder 74957
9 52739 SEAL KIT (60064)
for cylinder 60064
9 59076 SEAL KIT,2.0" BORE CYLINDERS**
for cylinder 59049 and 59203
9 59169 SEAL KIT,2" BORE,1" ROD***
for cylinder 59155, 59156, 59301,
59341 and 59388
9 88337 CYLINDER,STEER,Z45,#4
PORT***..........................................2
9 88338 SEAL KIT (88337)***
for cylinder 88337
10 25817 BEARING,1.00IDX1.25ODX1.00L....6
11 52733-S YOKE ASSY.LH'2WD'Z45IC............1
includes 2 each index number 10
12 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
13 88752 PIN,1.50DIAX4.25LG,GR/H............4
14 6175 SCREW,HHC,3/8-16 X 1.................4
15 6021 WASHER,LOCK,.375......................4
16 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

17 45071 BEARING,1.5IDX1.75ODX1.5L.......6
18 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
Wide Models; includes 2 each of index
number 10 and 6 each of index
number 17
18 52735 FRONT AXLE
ASSY,NRRW,Z45/25.......................1
Narrow Models; includes 2 each of
index number 10 and 6 each of index
number17

Part No. 52551 Z-45/25, Z-45/25, IC Power 17

 200 2WD Drive Chassis Components January 2013

203.1 Steer Axle Wheels and Hubs

18 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

203.1 Steer Axle Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 52731 COVER 6 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK

W/DECALS,STEER,OSC,Z45.........1 from SN 16128; RT, Foam-filled,
Oscillate Models Non-marking
1 77434 COVER W/DECALS,STEER,NON 6 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
OSC.................................................1 to SN 16127; RT, Non-marking
Shown; Non-oscillate Models 6 54926 WHEEL&TIRE,LF,AIR,RT,N/MARK2WD
2 6888 SCREW,HHC,1/4-20 X 1.................8 to SN 16127; RT, Air-filled,
3 6356 WASHER,LOCK,.25........................8 Non-marking

4 6638 WASHER,FLAT,USS,1/4"Y..............8 6 54927 WHEEL&TIRE,LF,FOA,RT,N/MARK2WD

to SN 16127; RT, Foam-filled,
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....8 Non-marking
6 50919 WHEEL,17.50 X 10.5(9 HOLES)63# 6 54928 WHEEL&TIRE,RF,AIR,RT,N/MARK2WD
6 50920 WHEEL/TIRE ASSEMBLY,RR/LF to SN 16127; RT, Air-filled,
248#.................................................2 Non-marking
from SN 16128; RT, Air-filled 6 54929 WHEEL&TIRE,RF,FOA,RT,N/MARK2WD
6 50943 WHEEL,17.50 X 10.5,8 HOLE/8 BC to SN 16127; RT, Foam-filled,
Non-marking
6 50944 WHEEL & TIRE ASSY,RF,2WD.......2
to SN 16127; RT, Air-filled 6 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
to SN 16127; RT
6 50954 WHEEL & TIRE ASSY,LF,2WD
to SN 16127; RT, Air-filled 6 60082 WHEEL & TIRE ASSY,LF,2WD,FOAM
to SN 16127; RT, Foam-filled
6 50955 WHEEL & TIRE ASSY,LR/RF 248#
from SN 16128; RT, Air-filled 6 60083 WHEEL & TIRE
ASSY,RF,2WD,FOAM
6 54138 WHEEL,14.5 X 7 (8 ON 8 BC) 31#
to SN 16127; RT, Foam-filled
6 54139 WHEEL,14.5 X 7
6 60084 WHEEL &TIRE
6 54140 TUBELESS PNEUMATIC ASSEMBLY,LR/RF,FM
TIRE,9-14LT from SN 16128; RT, Foam-filled
to SN 16127; Industrial
6 60085 WHEEL &TIRE
6 54141 TIRE & WHEEL 9/9.5 FOAM ASSEMBLY,RR/LF,FM
from SN 16128; Industrial, Foam-filled from SN 16128; RT, Foam-filled
6 54142 TIRE & WHEEL ASSY,8 ON 8,FOAM 7 54627 NUT,LUG,5/8-18 X 90
to SN 16127; Industrial, Foam-filled DEGREE,Z45................................16
6 54234 TUBELESS TIRE,9-14.5,NON-M 47# 8 54959 CAP, DUST - 54840 HUB ASSY......2
to SN 16127; Industrial, Non-marking
9 45114 PIN,COTTER,.219 X 1.75................2
6 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
10 45113 NUT,SPINDLE,1-14.........................2
from SN 16128; Industrial, Foam-filled,
Non-marking 11 45112 WASHER,SPINDLE.........................2
6 54237 TIRE ASSY,8 ON 8,N/MARK,FOAM 12 54962 BEARING,OUTER & CUP,9 BOLT
to SN 16127; Industrial, Foam-filled, HUB.................................................2
Non-marking 13A 45043 HUB ASSEMBLY MODEL#60-8......2
6 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK includes index numbers 9, 10, 12, 14
from SN 16128; RT, Air-filled, and 15; to SN 16127
Non-marking -- 21166 LUG BOLT,5/8-18,WHEEL HUB......6
6 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK -- 45873 SEAL/BEARING KIT
from SN 16128; RT, Air-filled, (45043,54840).................................2
Non-marking includes index numbers 12, 14 and 15
6 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK 13B 54840 HUB ASSEMBLY,9 BOLT.................2
from SN 16128; RT, Foam-filled, includes index numbers 9, 10, 12, 14
Non-marking and 15; from SN 16128

Part No. 52551 Z-45/25, Z-45/25, IC Power 19

 200 2WD Drive Chassis Components January 2013

203.1 Steer Axle Wheels and Hubs

(continued)

Item Part No. Description Qty.

-- 21166 LUG BOLT,5/8-18,WHEEL HUB......2

-- 45873 SEAL/BEARING KIT
(45043,54840).................................2
includes index numbers 12, 14 and 15
14 54961 BEARING,INNER & CUP,9 BOLT
HUB.................................................2
15 54960 SEAL-GREASE,9-BOLT HUB
54840...............................................2
16 50028P FORMING,BELLY PAN,PAINTED.....1

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203.1 Steer Axle Wheels and Hubs

(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 21

 200 2WD Drive Chassis Components January 2013

204.1 Non-steer Axle

22 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

204.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2 21B 52732 AXLE ASSY,NON-STR,NARROW

2 6033 WASHER,LOCK,0.5".......................2 BASE...............................................1
includes 2 each of index number 22;
3 Ref. Manifold - Drive, 2WD (refer to to SN 17543
Figure 2-E).......................................2
-- 77302 AXLE ASSY,NON-STR,NARROW
4 Ref., PLATE,BRACKET,OSC BASE...............................................1
VALVE..............................................1 includes 2 each of number index 22;
Oscillate models (refer to 206.1) from SN 17544
5 6708 SCREW,HHC,3/8-16 X 2.25............2 22 45071 BEARING,1.5IDX1.75ODX1.5L.......2
Non-oscillate models
23 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
-- 14033 SCREW,HHC,3/8-16 X 2.75............2 1
Oscillate models
6 6021 WASHER,LOCK,.375......................4 24 50920 WHEEL/TIRE ASSEMBLY,RR/LF
248#.................................................2
7 5397 WASHER,FLAT,USS,5/16",Y...........5 RT, Air-filled
8 52707 COVR W/DECALS,NON-STEER -- 50919 WHEEL,17.50 X 10.5(9 HOLES)63#
Z45/25.............................................1
-- 50955 WHEEL & TIRE ASSY,LR/RF 248#
9 6888 SCREW,HHC,1/4-20 X 1.................8 RT, Air-filled
10 6356 WASHER,LOCK,.25........................4 -- 54139 WHEEL,14.5 X 7
11 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 54140 TUBELESS PNEUMATIC
12 6708 SCREW,HHC,3/8-16 X 2.25............3 TIRE,9-14LT
13 56912 SPRING CLIP,1/4-20,MAGNI 565.....4 Industrial

14 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 -- 54141 TIRE & WHEEL 9/9.5 FOAM

Industrial, Foam-filled
15 45226 ROD END,.375 X 3.69.....................1
-- 54234 TUBELESS TIRE,9-14.5,NON-M 47#
16 6175 SCREW,HHC,3/8-16 X 1.................1 Industrial, Non-marking
17 4828 NUT,NYLOCK,3/8-16.......................1 -- 54236 TIRE ASSY,9 ON 9.5,N/MARK,FOAM
18 50669 SHIM,AXLE ROTATION Industrial, Foam-filled, Non-marking
STOP,22GA.....................................2 -- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK
1 RT, Air-filled, Non-marking
19 119210 SHIM,AXLE ROTATION -- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK
STOP,12GA.....................................2 RT, Air-filled, Non-marking
1 -- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
20 50668 BAR,AXLE ROTATION
STOP,NON-OSC..............................2 -- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK
Non-oscillate models RT, Foam-filled, Non-marking

-- 50667 BAR,AXLE ROTATION -- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY

STOP,OSC.......................................2 RT, Non-marking
Oscillate models -- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
21A 52727 AXLE ASSY,NON-STR,WIDE RT
BASE...............................................1 -- 60084 WHEEL &TIRE
includes 2 each of index number 22; ASSEMBLY,LR/RF,FM
to SN 17543 RT, Foam-filled
-- 77243 FORMED -- 60085 WHEEL &TIRE
AXLE,WIDE,W/BEARINGS.............1 ASSEMBLY,RR/LF,FM
includes 2 each of number index 22; RT, Foam-filled
from SN 17544

Part No. 52551 Z-45/25, Z-45/25, IC Power 23

 200 2WD Drive Chassis Components January 2013

204.1 Non-steer Axle

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

25 54627 NUT,LUG,5/8-18 X 90 -- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**

DEGREE,Z45................................18 for 74097 and 106148
26A 20193 TORQUE HUB,35:1***.....................2 -- 37097 O-RING, TORQUE HUB
to SN 13725 for 74097
-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 58246 SPACER,THRUST***
-- 21143 BEARING KIT (45553) TORQUE HUB for 74097

-- 21144 CAP,DISENGAGE-45553 TORQUE -- 58428 DISCONNECT ROD (74097)

HUB for 74097

-- 21146 COVER CAP,TORQUE HUB*** -- 58438 KIT,COVER,TORQUE HUB,45553***

for 74097
-- 21148 WASHER,THRUST,TORQUE HUB
-- 72307 SEAL KIT, TORQUE HUB(74097)*
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** for 74097
-- 37097 O-RING, TORQUE HUB -- 74375 WASHER,THRUST,TORQUE
-- 58438 KIT,COVER,TORQUE HUB,45553*** HUB,74097
for 74097
-- 58589 THRUST CAP (20193)
-- 74714 BEARING KIT-74097 TORQUE HUB**
-- 74099 DISCONNECT ROD (56338)
for 106148
26B 56338 TORQUE HUB,47:1 W1 "B"
-- 83110 COVER END,TORQUE HUB (74097)
MOUNT**.........................................2
for 74097
from SN 13726 to 17092
27 29883 SCREW,HHC,5/8-11 X 1.75
-- 21142 SEAL KIT (W1B) TORQUE HUBS
GRD.8............................................12
-- 21143 BEARING KIT (45553) TORQUE HUB
28 13064 WASHER,FLAT,.625
-- 21144 CAP,DISENGAGE-45553 TORQUE HARDENED..................................12
HUB
29A 50420 MOTOR,HYD DRIVE,2
-- 21146 COVER CAP,TORQUE HUB*** SPEED,2WD....................................2
-- 21148 WASHER,THRUST,TORQUE HUB to SN 13725
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** -- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 37097 O-RING, TORQUE HUB -- 65865 SEAL KIT, SUNSTRAND
-- 58438 KIT,COVER,TORQUE HUB,45553*** 29B 54412 MOTOR,HYD,LV35,VAR,10DEG,2WD.2
from SN 13726
-- 58448 KIT,TORQUE HUB COVER (45553)**
-- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 74099 DISCONNECT ROD (56338)
-- 65534 SEAL KIT-DRIVE MOTOR
26C 106148 WHEEL DRIVE,4HB,48:1***............2 (replaced 65609)
from SN 17093; change to wheel drive
requires replacement of both drive 30 38113 COUPLER,INTERNAL SPLINE,T-HUB
hubs at first-time replacement; after 31 52087 O-RING,2-044 BUNA***
first-time replacement, refer to 'for
32A 41912 BRAKE,MICO,1200 IN/LB***...........2
106148' below
to SN 12197
-- 106121 ROD,DISCONNECT 4HP/4HB***
-- 41918 LINING KIT,MICO BRAKE
for 106148
-- 41921 SEAL KIT,BRAKE,MICO
-- 106122 CAP,DISENGAGE,4HP/4HB***
for 74097 and 106148 -- 41922 BEARING KIT,BRAKE,MICO
-- 106123 O-RING,END COVER,4HP/4HB*** -- 72319 SPRING (RED) MICO
for 106148 For 41912; 8 required per brake
-- 106508 SEAL KIT,WHEEL DRIVE,4HB*** 32B 106150 BRAKE,SAE B-B,900IN LB***.........2
for 106148 from SN 12198 to 21178
-- 128839 PIPE PLUG,.563 MAG*** -- 106403 LINING KIT,BRK,WET***
for 106148 for 106150 Ausco brake

24 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

204.1 Non-steer Axle

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 65606 SEAL KIT, AUSCO BRAKE(54388) 41 6091 NUT,NYLOCK,1/4-20.......................2

for 54388 Ausco brake shown; CE models
-- 65607 LINING KIT, AUSCO BRAKE(54388) -- 30996 PLUG,NYLON .313 BLACK
for 54388 Ausco brake DOMED...........................................4
-- 65608 BEARING KIT, AUSCO*** 42 77026 LEVEL,BUBBLE,2 DEGREE *.........1
for 74294 Ausco brake CE models
-- 65618 SEAL KIT,BRAKE*** 43 49817 SCREW,PHILLIPS,PHM,10-32
for 106150 Ausco brake X1.25...............................................3
-- 77239 LINING KIT,AUSCO BRAKE*** CE models
for 74294 Ausco brake 44 77027 SPRING,1X.31
-- 77240 SEAL KIT, AUSCO BRAKE*** ODX.040WIRE,SS...........................3
for 74294 Ausco brake CE models

-- 94880 BEARING KIT 45 6146 WASHER,FLAT,MS,#10,Y...............3

for 106150 Ausco brake CE models

33 22811 O-RING,MOTOR TO BRAKE***......2

Footnotes
34 56680 SCREW,SHC,1/2-13 X 4.50 ZINC....4
1: Quantity listed for this item is approximate.
to SN 18719 Actual quantity may vary to ensure proper fit.
-- 42360 SCREW,SHC,1/2-13 X 4 ZINC........4
from SN 18720
35 6033 WASHER,LOCK,0.5".......................4
36 54557 SHIM,AXLE PIN,1.50".....................1
37A 50355P COVER,DRIVE CHASSIS
MOTOR...........................................2
to SN 17543
-- 70655P AXLE COVER, NARROW,
PAINTED.........................................2
from SN 18757
-- 77020P COVER,REAR
AXLE,WIDE,PAINTED.....................2
from SN 17544 to 18756
37B 50768P COVER,REAR
AXLE,NARROW,PAINTED..............2
to SN 17543
-- 77024P COVER,REAR
AXLE,NARROW,PAINTED..............2
from SN 17544 to 18756
-- 77153P COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 18757
38 6889 NUT,LP NYLOCK,1/4-20.................4
39 77013 BRACKET,BUBBLE LEVEL**%%.....1
CE models; to SN 18756
-- 77152 BRACKET,BUBBLE LEVEL.............1
CE models; from SN 18757
40 6090 SCREW,HHC,1/4-20 X .7................2
CE models

Part No. 52551 Z-45/25, Z-45/25, IC Power 25

 200 2WD Drive Chassis Components January 2013

205.1 Drive Manifold

26 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

205.1 Drive Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Solenoid valve 14 48904 ELBOW,90D,520220-4-4.................2

2-speed motor shift
B Solenoid valve
Brake Circuit
C Relief valve
Charge pressure circuit
D Flow
Controls flow to drive motors
F Check valve
Drive circuit
G Shuttle valve
Drive circuit
H Diagnostic fitting
Testing
I Orifice
Brake and 2-speed circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*
-- 50685 MANIFOLD,TRACTION,2WD
-- 54700 MANIFOLD,2WD TRACT.W/FITINGS
-- divider/combiner valve
in forward and reverse
1 43601 COIL,SOLENOID,10V W/ DIODE.....2
1 45912 NUT,SOLENOID,2POS 3WAY.........2
1 65766 VALVE,SOLENOID,10V
W/DIODE***.....................................2
2 31406 VALVE,RELIEF 250 PSI..................1
3 48932 FITTING,ELBOW,90D,520220-8***..1
4 52726 VALVE,FLOW
DIVIDER/COMBINER......................1
5 77163 PLUG-ORIFICE,0.067 INCH...........1
6 27836 VALVE,CHECK,5 PSI......................2
7 48933 CONN,520120-8***..........................4
8 54572 VALVE..............................................1
9 48880 CAP,DIAGNOSTIC NIPPLE.............1
10 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
10 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
11 48907 ELBOW,45D,520320-4....................1
12 48960 FITTING,CONN,520120-12***.........3
13 77162 PLUG-ORIFICE, 0.031 INCH..........1

Part No. 52551 Z-45/25, Z-45/25, IC Power 27

 200 2WD Drive Chassis Components January 2013

206.1 Oscillation Valve

28 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

206.1 Oscillation Valve

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC
VALVE..............................................1
refer to 206.2
2 14033 SCREW,HHC,3/8-16 X 2.75............2
3 6021 WASHER,LOCK,.375......................2
4 5397 WASHER,FLAT,USS,5/16",Y...........2
5 32681 SEAL KIT,CONTROL VALVE...........1
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 25926 WASHER,FLAT,M6 PLTD................2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28..............................5
11 30785-600 THREADED ROD,1/4-28 X 6
IN***.................................................1
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 Ref., SPRING,OSC.
LINKAGE,.75"LG.............................2
refer to 206.2

Part No. 52551 Z-45/25, Z-45/25, IC Power 29

 200 2WD Drive Chassis Components January 2013

206.2 Oscillation Valve

30 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

206.2 Oscillation Valve

Item Part No. Description Qty.

-- T111453 KIT,OSCILLATE LINKAGE

includes items 1 and 9-15
1 T107284 BRACKET,OSCILLATING VALVE.....1
2 14033 SCREW,HHC,3/8-16 X 2.75............3
3 6021 WASHER,LOCK,.375......................3
4 5397 WASHER,FLAT,USS,5/16",Y...........3
5 49768 VLV,MAN,3 POS/4 WAY,CLOSE
CTR*................................................1
-- 32681 SEAL KIT,CONTROL VALVE
for 49768
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 6638 WASHER,FLAT,USS,1/4"Y..............2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
10 21496 NUT,HEX,1/4-28..............................2
11 30785-500 THREADED ROD,1/4-28 X 5 IN......1
12 81691 ROD END,BALL JOINT 1/4-28........1
13 5365 NUT,NYLOCK,10-24........................1
14 6146 WASHER,FLAT,MS,#10,Y...............1
15 6584 SCREW,SHS,10-24 X .625..............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 31

 200 2WD Drive Chassis Components January 2013

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

32 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 15 54083-4408 HOSE ASSY,RR DRIVE/LR

-- 49613 PLUG AND CAP DRIVE..............................................1
KIT-SERVICE,ORFS* 6
to SN 20422
1 48904 ELBOW,90D,520220-4-4.................5 16 48912 CONN,520120-4-6***......................2
2 48906 TEE,RUN,520428-4.........................2 17 48948 CONN,520120-8-12.........................4
3 49119-3078 HOSE ASSY 1/4, STR FEM,STR 18 48935 TEE,RUN,520428-8.........................1
FEM.................................................2
19 48891 FITTING,TEE,BRANCH,520433-4...1
1
20 49143-4229 HOSE ASSY,1/2,90 FEM,STR
4 49117-14391 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 6
oscillating models
2
20 49183-4092 HOSE ASSY,1/2,STR FEM,STR
5 48960 FITTING,CONN,520120-12***.........3 FEM.................................................1
6 48904 ELBOW,90D,520220-4-4.................1 7
non-oscillating models
oscillating models
21 48933 CONN,520120-8***..........................1
6 49859 PLUG,090109A-4............................1 shown; non-oscillating models
non-oscillating models
21 48935 TEE,RUN,520428-8.........................1
7 48932 FITTING,ELBOW,90D,520220-8***..1 oscillating models
8 48933 CONN,520120-8***..........................4 22 48890 FITTING,TEE,BRANCH,520429-4***.1
9 49117-5891 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
2

10 48907 ELBOW,45D,520320-4....................1
11 49117-5091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
2

12 49107-3463 HOSE ASSY,DMANIF/LR&RR

BRAKE............................................3
3
to SN 20422
12 49110-3392 HOSE ASSEMBLY-1/2" 100R2........3
4
from SN 20423
13 49107-3863 HOSE ASSY,DMANIF/LR DRV
MOTOR...........................................1
4
from SN 13319
13 49110-3392 HOSE ASSEMBLY-1/2" 100R2........1
4
to SN 13318
14 49143-3729 HOSE ASSY,1/2,90 FEM,STR FEM
5

15 49117-4391 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................1
5
from SN 20423

Part No. 52551 Z-45/25, Z-45/25, IC Power 33

 200 2WD Drive Chassis Components January 2013

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-4) and
Hose, 1/4 inch (Parker Number 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, 90°, ORFS (Parker Number 1J943-4)
and Hose, 1/4 inch (Parker Number 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, 45°, ORFS (Parker Number 1J743-8)
and Hose, 1/2 inch (Parker Number 381-8)
4: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/2 inch (Parker Number 381-8)
5: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, 90°, ORFS (Parker Number 1J943-8)
and Hose, 1/2 inch (Parker Number 451TC-8)
6: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-4), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/4 inch (Parker Number 481TC-4)
7: Hose End - Female, Swivel, ORFS (Parker
Number 1JC43-8), Hose End - Female,
Swivel, ORFS (Parker Number 1JC43-8) and
Hose, 1/2 inch (Parker Number 451TC-8)

34 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

207.1 Hydraulic Hoses and Fittings - Drive and Steer System

(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 35

 200 2WD Drive Chassis Components January 2013

208.1 Hydraulic Hoses and Fittings - Drive and Steer System, Narrow Models

36 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

208.1 Hydraulic Hoses and Fittings - Drive and Steer System, Narrow Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 20 49107-3063 HOSE ASSY,DMANIF/LR&RR

-- 49613 PLUG AND CAP BRAKE............................................3
KIT-SERVICE,ORFS* 5
to SN 20422
1 48904 ELBOW,90D,520220-4-4.................5 20 49110-2992 HOSE ASSY,DMANIF/LR&RR
2 48906 TEE,RUN,520428-4.........................2 DMOTOR.........................................3
6
3 49119-2078 HOSE ASSY,1/4,STR FEM,STR from SN 20423
FEM*................................................2 21 48948 CONN,520120-8-12.........................4
1
Footnotes
4A 54083-14408-S HOSE 1: Hose End - Female, Swivel, ORFS (Parker
ASSY,1/4",100R1,90F/FEM.............2 No. 1JC43-4), Hose End - Female, Swivel,
(with a 4-6 90 degree fitting)
ORFS (Parker No. 1JC43-4) and Hose, 1/4
4B 49117-11091 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2 inch (Parker No. 481TC-4)
2 2: Hose End - Female, Swivel, ORFS (Parker
(with a 4-4 90 degree fitting)
No. 1JC43-4), Hose End - Female, Swivel,
5 48960 FITTING,CONN,520120-12***.........3
90°, ORFS (Parker No. 1J943-4) and Hose,
6 49859 PLUG,090109A-4............................1
1/4 inch (Parker No. 481TC-4)
7 48932 FITTING,ELBOW,90D,520220-8***..1
3: Hose End - Female, Swivel, ORFS (Parker
8 48933 CONN,520120-8***..........................5
No. 1JC43-8), Hose End - Female, Swivel,
9 49117-5191 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
45°, ORFS (Parker No. 1J743-8) and Hose,
2 1/2 inch (Parker No. 381-8)
4: Hose End - Female, Swivel, ORFS (Parker
10 48907 ELBOW,45D,520320-4....................1
No. 1JC43-8), Hose End - Female, Swivel,
11 49117-4291 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2 90°, ORFS (Parker No. 1J943-8) and Hose,
2 1/2 inch (Parker No. 451TC-8)
12 49107-3063 HOSE ASSY,DMANIF/LR&RR
5: Hose End - Female, Swivel, ORFS (Parker
BRAKE............................................1 No. 1JC43-8), Hose End - Female, Swivel,
3 ORFS (Parker No. 1JC43-8) and Hose, 1/2
13 49143-3029 HOSE ASSY,1/2,90 FEM,STR inch (Parker No. 451TC-8)
FEM.................................................1 6: Hose End - Female, Swivel, ORFS (Parker
4 No. 1JC43-8), Hose End - Female, Swivel,
14 48890 FITTING,TEE,BRANCH,520429-4***.1 ORFS (Parker No. 1JC43-8) and Hose, 1/2
15 49183-2692 HOSE ASSY,1/2,STR FEM,STR inch (Parker No. 381-8)
FEM.................................................1
5

16 48912 CONN,520120-4-6***......................2
17 49117-2591 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................1
5

18 48891 FITTING,TEE,BRANCH,520433-4...1
19 48935 TEE,RUN,520428-8.........................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 37

 200 2WD Drive Chassis Components January 2013

209.1 Hydraulic Hoses and Fittings - Oscillate System

38 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 200 2WD Drive Chassis Components

209.1 Hydraulic Hoses and Fittings - Oscillate System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) Footnotes

-- 49613 PLUG AND CAP 1: Hose End, Female, Swivel, ORFS (Parker
KIT-SERVICE,ORFS* Number 1JC43-4), Hose End, Female, 90°,
1 48912 CONN,520120-4-6***......................4 Swivel, ORFS (Parker Number 1J943-4) and
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR Hose, 1/4 inch (Parker Number 481TC-4)
FEM.................................................2
2: Hose End, Female, Swivel, ORFS (Parker
1
Number 1JC43-4), Hose End, Female, Swivel,
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR ORFS (Parker Number 1JC43-4) and Hose,
FEM.................................................2
1
1/4 inch (Parker Number 481TC-4)
3: Hose End, Female, Swivel, ORFS (Parker
4 54132 ELBOW,SWIVEL 90D, 520221-4.....2 Number 1JC43-4), Hose End, Male, Bulkhead,
to SN 20422
ORFS (Parker Number 1JB43) and Hose, 1/4
5 48891 FITTING,TEE,BRANCH,520433-4...2
from SN 20423 inch (Parker Number 481TC-4)
5 48909 TEE,BULKHEAD,RUN,520958-4.....2 4: Hose End, Female, Swivel, ORFS (Parker
to SN 20422 Number 1JC43-8), Hose End, Female, 90°,
6 49119-9778 HOSE ASSY,1/4,STR FEM,STR Swivel, ORFS (Parker Number 1J943-8) and
FEM.................................................2 Hose, 1/2 inch (Parker Number 451TC-8)
2
to SN 20422 5: Hose End, Female, Swivel, ORFS (Parker
6 75574 NUT,BULKHEAD,520118-4.............2 Number 1JC43-4), Hose End, Female, 90°,
from SN 20423 (item sold seperately) Swivel, ORFS (Parker Number 1J943-6-4)
6 88636-9073 HOSE ASSY 1/4,STR FEM,STR and Hose, 1/4 inch (Parker Number 481TC-4)
BULK...............................................2
3
from SN 20423
7 49143-3729 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4

8 49117-3791 HOSE ASSY,1/4,90 FEM,STR

FEM**..............................................1
4
from SN 20423
8 49118-3808 HOSE
ASSY,D.MANIF/CONTR.VALVE......1
5
to SN 20422
9 48914 CONN,520120-4-8...........................1
from SN 20423
9 48930 FITTING,CONN,520120-6-8***.......1
to SN 20422
10 48933 CONN,520120-8***..........................5
11 48911 ELBOW,90D,520220-4-6***.............2
12 48904 ELBOW,90D,520220-4-4.................3
13 48960 FITTING,CONN,520120-12***.........3
14 48932 FITTING,ELBOW,90D,520220-8***..1
15 48905 CONN,520120-4***..........................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 39

 300 4WD Drive Chassis Components January 2013

301.1 Steer Axle Linkage - Oscillate Models

40 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

301.1 Steer Axle Linkage - Oscillate Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 54567 CYLINDER,OSCILLATE,Z45***.......2 25 52705 YOKE ASSY,RH,4WD,Z45/25,IC.....1

includes 2 each of index number 12 includes 2 each index number 16
-- 147285 SEAL KIT,147261 26 54557 SHIM,AXLE PIN,1.50".....................1
for 147261 27 50947 BRACKET,FRONT DRIVE
-- 52759 SEAL KIT,50316 CYLINDER HOSES,RH......................................1
for cylinder 50316 28 50901 BRACKET,FRONT DRIVE
-- 65791 SEAL KIT,CYL,Z45 (54567) HOSES,LH......................................1
for 54567 29 50900 BRACKET,OSC HOSE
-- 77409 VALVE,COUNTERBALANCE,1000 BULKHEAD.....................................1
ATM.................................................1 30 52739 SEAL KIT (60064)
2 50560 BEARING,1.25IDX1.50ODX1.50L....2 for cylinder 60064
3 54542 PIN,1.50DIAX20.00LG,CHAMFER...1 30 59076 SEAL KIT,2.0" BORE CYLINDERS**
4 45226 ROD END,.375 X 3.69.....................7 for cylinder 59049 and 59203

5 6708 SCREW,HHC,3/8-16 X 2.25............7 30 59169 SEAL KIT,2" BORE,1" ROD***

for cylinder 59155, 59156, 59301,
6 5397 WASHER,FLAT,USS,5/16",Y.........13 59341 and 59388
7 4828 NUT,NYLOCK,3/8-16.......................7 30 88337 CYLINDER,STEER,Z45,#4
8 50742 PIN,1.25DIAX3.75LG,1HOLE..........2 PORT***..........................................2
9 25284 ROD END,.375 X 2.25***.................2 30 88338 SEAL KIT (88337)***
for cylinder 88337
10 6021 WASHER,LOCK,.375......................8
31 50328-S TIE ROD WELDMENT.....................1
11 6175 SCREW,HHC,3/8-16 X 1.................8
Footnotes
12 25683 BEARING,POLYGON,20DU12........4
1: Quantity listed for this item is approximate.
13 19440 PIN,CLEVIS,1 X 2.5 LG...................2
from SN 20459 Actual quantity may vary to ensure proper fit.
13 32399 PIN,CLEVIS,1 X 3 LG......................2
from SN 20458
14 33247 PIN,COTTER,.188 X 1.75 LONG.....6
15 19440 PIN,CLEVIS,1 X 2.5 LG...................4
16 25817 BEARING,1.00IDX1.25ODX1.00L....6
17 88752 PIN,1.50DIAX4.25LG,GR/H............4
18 52704 YOKE ASSY,LH,4WD,Z45/25,IC......1
includes 2 each index number 16
19 18383 SNAP RING,EXTERNAL,1.5
DIA***..............................................2
20 36198 PIN,1.25DIAX8.12LG,1HOLE..........2
21 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1

22 45071 BEARING,1.5IDX1.75ODX1.5L.......6
23 52706 FRONT AXLE ASSY,WIDE,Z45/25
IC.....................................................1
includes 2 each of index number 16
and 6 each of index number 22
24 45074 WASHER,THRUST,1.5 X 3.5 X
.187..................................................2

Part No. 52551 Z-45/25, Z-45/25, IC Power 41

 300 4WD Drive Chassis Components January 2013

302.1 Steer Axle Wheels and Hubs

42 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

302.1 Steer Axle Wheels and Hubs

Item Part No. Description Qty. Item Part No. Description Qty.

1 52731 COVER -- 21148 WASHER,THRUST,TORQUE

W/DECALS,STEER,OSC,Z45.........1 HUB.................................................2
Oscillate Models -- 21149 LUG,WHEEL
2 6888 SCREW,HHC,1/4-20 X 1.................4 STUD,5/8-18,W1/4HB**...................2
3 6356 WASHER,LOCK,.25........................4 -- 37097 O-RING, TORQUE HUB..................2
4 6638 WASHER,FLAT,USS,1/4"Y..............4 -- 58438 KIT,COVER,TORQUE HUB,45553***
5 56912 SPRING CLIP,1/4-20,MAGNI 565.....5 -- 58589 THRUST CAP (20193)
6 50919 WHEEL,17.50 X 10.5(9 -- 74099 DISCONNECT ROD (56338)..........2
HOLES)63#.....................................2 12 22788 SCREW,HHC,1/2-13 X 1.75............4
7 54627 NUT,LUG,5/8-18 X 90 13 6033 WASHER,LOCK,0.5".......................4
DEGREE,Z45................................18
14 29883 SCREW,HHC,5/8-11 X 1.75
8 50920 WHEEL/TIRE ASSEMBLY,RR/LF GRD.8............................................12
248#.................................................2
RT, Air-filled 15 13064 WASHER,FLAT,.625
HARDENED..................................12
-- 50919 WHEEL,17.50 X 10.5(9 HOLES)63#
-- 50955 WHEEL & TIRE ASSY,LR/RF 248#
RT, Air-filled
-- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK
RT, Air-filled, Non-marking
-- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK
RT, Air-filled, Non-marking
-- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
-- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK
RT, Foam-filled, Non-marking
-- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
RT, Non-marking
-- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#
RT
-- 60084 WHEEL &TIRE
ASSEMBLY,LR/RF,FM
RT, Foam-filled
-- 60085 WHEEL &TIRE
ASSEMBLY,RR/LF,FM
RT, Foam-filled
9 32675 SEAL KIT,SUNSTRAND..................2
9 33432 MOTOR,HYD,25CC FIXED***.........2
10 52087 O-RING,2-044 BUNA***..................2
11 20193 TORQUE HUB,35:1***.....................2
-- 21142 SEAL KIT (W1B) TORQUE HUBS....2
-- 21143 BEARING KIT (45553) TORQUE
HUB.................................................2
-- 21144 CAP,DISENGAGE-45553 TORQUE
HUB.................................................2
-- 21146 COVER CAP,TORQUE HUB***.......2

Part No. 52551 Z-45/25, Z-45/25, IC Power 43

 300 4WD Drive Chassis Components January 2013

303.1 Non-steer Axle

44 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

303.1 Non-steer Axle

Item Part No. Description Qty. Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3 -- 50955 WHEEL & TIRE ASSY,LR/RF 248#
2 6033 WASHER,LOCK,0.5".......................7 RT, Air-filled

3 Ref. Manifold - Drive, 4WD (refer to -- 54610 WHEEL&TIRE,RR/LF,AIR,RT,N/MARK

Figure 3-D)......................................7 RT, Air-filled, Non-marking

4 Ref., PLATE,BRACKET,OSC -- 54611 WHEEL&TIRE,LR/RF,AIR,RT,N/MARK

VALVE..............................................1 RT, Air-filled, Non-marking
refer to 305.1 -- 54612 WHEEL&TIRE,RR/LF,FOA,RT,N/MARK
5 14033 SCREW,HHC,3/8-16 X 2.75............2 RT, Foam-filled, Non-marking

6 6021 WASHER,LOCK,.375......................4 -- 54613 WHEEL&TIRE,LR/RF,FOA,RT,N/MARK

RT, Foam-filled, Non-marking
7 5397 WASHER,FLAT,USS,5/16",Y...........5
-- 54614 TIRE,14-17.5,NHS,N/MARK,14PLY
8 52707 COVR W/DECALS,NON-STEER
Z45/25.............................................1 -- 60059 TIRE,14-17.5 NHS,RT,14PLY,112#

9 6888 SCREW,HHC,1/4-20 X 1.................8 -- 60084 WHEEL &TIRE

ASSEMBLY,LR/RF,FM
10 6356 WASHER,LOCK,.25........................4 RT, Foam-filled
11 6638 WASHER,FLAT,USS,1/4"Y..............8 -- 60085 WHEEL &TIRE
12 6708 SCREW,HHC,3/8-16 X 2.25............3 ASSEMBLY,RR/LF,FM
RT, Foam-filled
13 56912 SPRING CLIP,1/4-20,MAGNI 565.....8
25 54627 NUT,LUG,5/8-18 X 90
14 54542 PIN,1.50DIAX20.00LG,CHAMFER...1
DEGREE,Z45................................18
15 45226 ROD END,.375 X 3.69.....................1
26A 20193 TORQUE HUB,35:1***.....................2
16 6175 SCREW,HHC,3/8-16 X 1.................1 to SN 13725
17 4828 NUT,NYLOCK,3/8-16.......................1 -- 21142 SEAL KIT (W1B) TORQUE HUBS
18 50669 SHIM,AXLE ROTATION for 20193 torque hub
STOP,22GA.....................................2 -- 21143 BEARING KIT (45553) TORQUE HUB
1 for 20193 torque hub

19 119210 SHIM,AXLE ROTATION -- 21144 CAP,DISENGAGE-45553 TORQUE

STOP,12GA.....................................2 HUB
1 for 20193 torque hub
-- 21146 COVER CAP,TORQUE HUB***
20 50667 BAR,AXLE ROTATION for 20193 torque hub
STOP,OSC.......................................2
-- 21148 WASHER,THRUST,TORQUE HUB
21 52727 AXLE ASSY,NON-STR,WIDE for 20193 torque hub
BASE...............................................1
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
includes index number 22; to SN
for 20193 torque hub
17543
-- 37097 O-RING, TORQUE HUB
-- 77243 FORMED
for 20193 torque hub
AXLE,WIDE,W/BEARINGS.............1
includes index number 22; from SN -- 58438 KIT,COVER,TORQUE HUB,45553***
17544 for 20193 torque hub
22 45071 BEARING,1.5IDX1.75ODX1.5L.......2 -- 58589 THRUST CAP (20193)
for 20193 torque hub
23 18596 WASHER,FLAT,1.56 X 2.5 X .061....7
1 -- 74099 DISCONNECT ROD (56338)
for 20193 torque hub
24 50920 WHEEL/TIRE ASSEMBLY,RR/LF 26B 56338 TORQUE HUB,47:1 W1 "B"
248#.................................................2 MOUNT**.........................................2
RT, Air-filled from SN 13726 to SN 17092

Part No. 52551 Z-45/25, Z-45/25, IC Power 45

 300 4WD Drive Chassis Components January 2013

303.1 Non-steer Axle

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 21142 SEAL KIT (W1B) TORQUE HUBS -- 58438 KIT,COVER,TORQUE HUB,45553***

for 56338 torque hub for 74097
-- 21143 BEARING KIT (45553) TORQUE HUB -- 58448 KIT,TORQUE HUB COVER (45553)**
for 56338 torque hub for 74097
-- 21144 CAP,DISENGAGE-45553 TORQUE -- 72307 SEAL KIT, TORQUE HUB(74097)*
HUB for 74097
for 56338 torque hub -- 74375 WASHER,THRUST,TORQUE
-- 21146 COVER CAP,TORQUE HUB*** HUB,74097
for 56338 torque hub for 74097
-- 21148 WASHER,THRUST,TORQUE HUB -- 74714 BEARING KIT-74097 TORQUE HUB**
for 56338 torque hub for 74097 and 106148
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB** 27 29883 SCREW,HHC,5/8-11 X 1.75
for 56338 torque hub GRD.8............................................12
-- 37097 O-RING, TORQUE HUB 28 13064 WASHER,FLAT,.625
for 56338 torque hub HARDENED..................................12
-- 58438 KIT,COVER,TORQUE HUB,45553*** 29A 50419 MOTOR,HYD DRIVE,2
for 56338 torque hub SPEED,4WD....................................2
-- 58448 KIT,TORQUE HUB COVER (45553)** to SN 13318
for 56338 torque hub -- 27067 SEAL,SHAFT-SUNDSTRAND***
-- 74099 DISCONNECT ROD (56338) -- 29739 SEAL KIT,SAUER-DANFOSS M46***
for 56338 torque hub 29B 54411 MOTOR,HYD,LV35,VAR,1DEG,4WD.2
26C 106148 WHEEL DRIVE,4HB,48:1***............2 from SN 13319
from SN 17093; change to wheel drive -- 27067 SEAL,SHAFT-SUNDSTRAND***.....2
requires replacement of both drive
hubs at first-time replacement; after -- 65534 SEAL KIT-DRIVE MOTOR
first-time replacement, refer to 'for 30 38113 COUPLER,INTERNAL
106148' below SPLINE,T-HUB................................2
-- 106121 ROD,DISCONNECT 4HP/4HB*** 31 52087 O-RING,2-044 BUNA***..................2
for 106148
32A 41912 BRAKE,MICO,1200 IN/LB***...........2
-- 106122 CAP,DISENGAGE,4HP/4HB*** to SN 12197
for 74097 and 106148
-- 41918 LINING KIT,MICO BRAKE
-- 106123 O-RING,END COVER,4HP/4HB***
-- 41921 SEAL KIT,BRAKE,MICO
for 106148
-- 41922 BEARING KIT,BRAKE,MICO
-- 106508 SEAL KIT,WHEEL DRIVE,4HB***
for 106148 -- 72319 SPRING (RED) MICO
For 41912; 8 required per brake
-- 128839 PIPE PLUG,.563 MAG***
for 106148 32B 106150 BRAKE,SAE B-B,900IN LB***.........2
from SN 12198 to SN 21178
-- 21143 BEARING KIT (45553) TORQUE HUB
for 74097 -- 106403 LINING KIT,BRK,WET***
for 106150 Ausco brake
-- 21146 COVER CAP,TORQUE HUB***
for 74097 -- 65606 SEAL KIT, AUSCO BRAKE(54388)
for 54388 Ausco brake
-- 21149 LUG,WHEEL STUD,5/8-18,W1/4HB**
for 74097 and 106148 -- 65607 LINING KIT, AUSCO BRAKE(54388)
for 54388 Ausco brake
-- 37097 O-RING, TORQUE HUB
for 74097 -- 65608 BEARING KIT, AUSCO***
for 54388 and 74294 Ausco brake
-- 58428 DISCONNECT ROD (74097)
for 74097 -- 65618 SEAL KIT,BRAKE***
for 106150 Ausco brake

46 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

303.1 Non-steer Axle

(continued)

Item Part No. Description Qty.

-- 77239 LINING KIT,AUSCO BRAKE***

for 74294 Ausco brake
-- 77240 SEAL KIT, AUSCO BRAKE***
for 74294 Ausco brake
-- 94880 BEARING KIT
for 106150 Ausco brake
33 22811 O-RING,MOTOR TO BRAKE***......2
34 42360 SCREW,SHC,1/2-13 X 4 ZINC........4
35 13066 WASHER,FLAT,.5 HARDENED.......7
36 54557 SHIM,AXLE PIN,1.50".....................1
37A 50355 COVER,DRIVE CHASSIS
MOTOR...........................................2
to SN 17543
37B 77020 COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 17544 to SN 18756
37C 77153 COVER,FORMED REAR
AXLE,WIDE.....................................2
from SN 18757
38 6889 NUT,LP NYLOCK,1/4-20.................4
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

Part No. 52551 Z-45/25, Z-45/25, IC Power 47

 300 4WD Drive Chassis Components January 2013

304.1 Drive Manifold

48 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

304.1 Drive Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Flow divider/combiner valve -- 54699 MANIFOLD,4WD

Control flow to non-steer end drive TRACT.W/FITTINGS
motors in forward and reverse 1 52726 VALVE,FLOW
B Flow regulator valve DIVIDER/COMBINER......................2
Non-steer end drive motor circuit 2 52723 VALVE-FLOW REGULATOR 2
C Flow regulator valve GPM................................................1
Steer end drive motor circuit 3 54815 VALVE-FLOW REGULATOR
D Directional control 1.0GPM...........................................1
2-speed motor shift circuit 4 48933 CONN,520120-8***..........................8
E Diagnostic fitting 5 48905 CONN,520120-4***..........................1
Testing
6 52720 VALVE-DIRECT. CONTRL-2POS.
F Shuttle valve, 2WA.................................................1
Drive circuit
7 48904 ELBOW,90D,520220-4-4.................3
G Relief valve
Charge pressure circuit 8 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................1
H Solenoid valve,
2-speed motor shift 8 49207 NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.1
I Orifice - Plug 9 48880 CAP,DIAGNOSTIC NIPPLE.............1
Brake and 2-speed circuit 10 54572 VALVE..............................................1
J Solenoid valve 11 31406 VALVE,RELIEF 250 PSI..................1
Braking
12 48936 TEE,BRANCH,520429-8.................1
K Check valve
13 65766 VALVE,SOLENOID,10V
2-speed motor shift circuit
W/DIODE***.....................................2
L Orifice - Plug includes 1 each of index numbers 15
2-speed motor shift circuit and 16
M Flow divider/combiner valve 14 52724 PLUG,ORIFICE,0.030 (50684)........1
Controls flow to divider/combiner
15 45912 NUT,SOLENOID,2POS 3WAY.........2
valves A and Q
16 43601 COIL,SOLENOID,10V W/ DIODE.....2
N Check valve
Steer end drive motor circuit 17 48960 FITTING,CONN,520120-12***.........3
O Orifice - Plug 18 43599 VALVE,CHECK................................1
Drive circuit -- 110200 SEAL KIT, VALVE, #4
P Check valve 19 33521 VALVE,FLOW
Steer end drive motor circuit DIVIDER/COMBINER......................1
Q Flow divider/combiner valve 20 27836 VALVE,CHECK,5 PSI......................4
Controls flow to steer end drive motors
in forward and reverse 21 65449 PLUG,ORIFICE, 0.052 (40033).......1

R Check valve 22 74990 ORIFICE, 0.025"(74129)*................1

Non-steer end drive motor circuit
S Check valve
Non-steer end drive motor circuit
-- 28750 O-RING KIT,FIELD SVC,ALL PROD
-- 49612 O-RING KIT (ORFS FITTINGS)
-- 49613 PLUG AND CAP
KIT-SERVICE,ORFS*

Part No. 52551 Z-45/25, Z-45/25, IC Power 49

 300 4WD Drive Chassis Components January 2013

305.1 Oscillation Valve

50 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

305.1 Oscillation Valve

Item Part No. Description Qty.

1 Ref., PLATE,BRACKET,OSC
VALVE..............................................1
refer to 305.2
2 14033 SCREW,HHC,3/8-16 X 2.75............2
3 6021 WASHER,LOCK,.375......................2
4 5397 WASHER,FLAT,USS,5/16",Y...........2
5 32681 SEAL KIT,CONTROL VALVE...........1
5 49768 VALVE,MANUAL,3 POS.4 WAY
XCTR...............................................1
6 6637 SCREW,HHC,1/4-20 X 1.75............2
7 6356 WASHER,LOCK,.25........................2
8 25926 WASHER,FLAT,M6 PLTD................1
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
10 21496 NUT,HEX,1/4-28..............................5
11 30785-600 THREADED ROD,1/4-28 X 6
IN***.................................................1
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 Ref., SPRING,OSC.
LINKAGE,.75"LG.............................2
refer to 305.2

Part No. 52551 Z-45/25, Z-45/25, IC Power 51

 300 4WD Drive Chassis Components January 2013

305.2 Oscillation Valve

52 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

305.2 Oscillation Valve

Item Part No. Description Qty.

-- T111453 KIT,OSCILLATE LINKAGE

includes items 1 and 9-15
1 T107284 BRACKET,OSCILLATING VALVE.....1
2 14033 SCREW,HHC,3/8-16 X 2.75............3
3 6021 WASHER,LOCK,.375......................3
4 5397 WASHER,FLAT,USS,5/16",Y...........3
5 49768 VLV,MAN,3 POS/4 WAY,CLOSE
CTR*................................................1
-- 32681 SEAL KIT,CONTROL VALVE
for 49768
6 4266 SCREW,HHC,1/4-20 X 2.................2
7 6356 WASHER,LOCK,.25........................2
8 6638 WASHER,FLAT,USS,1/4"Y..............2
9 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
10 21496 NUT,HEX,1/4-28..............................2
11 30785-500 THREADED ROD,1/4-28 X 5 IN......1
12 81691 ROD END,BALL JOINT 1/4-28........1
13 5365 NUT,NYLOCK,10-24........................1
14 6146 WASHER,FLAT,MS,#10,Y...............1
15 6584 SCREW,SHS,10-24 X .625..............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 53

 300 4WD Drive Chassis Components January 2013

306.1 Hydraulic Hoses and Fittings - Drive and Steer System

54 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 300 4WD Drive Chassis Components

306.1 Hydraulic Hoses and Fittings - Drive and Steer System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 18 49117-5091 HOSE ASSY,1/4,90 FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* 7

1 48904 ELBOW,90D,520220-4-4.................6 19 49107-3863 HOSE ASSY,DMANIF/LR DRV

2 48906 TEE,RUN,520428-4.........................2 MOTOR...........................................1
7
3 48946 CONN,520120-8-10.........................4
4 49119-3078 HOSE ASSY 1/4, STR FEM,STR 20 48890 FITTING,TEE,BRANCH,520429-4***.1
FEM.................................................2 21 48935 TEE,RUN,520428-8.........................2
1
22 48912 CONN,520120-4-6***......................1
5 48930 FITTING,CONN,520120-6-8***.......2 23 49143-3729 HOSE ASSY,1/2,90 FEM,STR
6 49117-14391 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 8
2
24 49143-4229 HOSE ASSY,1/2,90 FEM,STR
7 49107-3463 HOSE ASSY,DMANIF/LR&RR FEM.................................................1
BRAKE............................................2 8
oscillate models
3
24 49183-4092 HOSE ASSY,1/2,STR FEM,STR
8 49133-5140 HOSE ASSY,T FEM.................................................1
FITTING/DRIVEMOTOR.................2 9
non-oscillate models
4
25 48948 CONN,520120-8-12.........................4
9 48894 CONN,BULKHEAD,520601-8..........5 26 49117-4391 HOSE ASSY,1/4,90 FEM,STR
to SN 20422 FEM.................................................1
9 77309 NUT,BULKHEAD,ORFS-8...............5 9
from SN 20423
from SN 20423
26 49118-4408 Hose Assembly - Components: @ 42
10 49110-7592 HOSE ASSY,D.MANIF/FR inches (106.7 cm)............................1
D.MOTORS......................................4 9
4 to SN 20422
27 48891 FITTING,TEE,BRANCH,520433-4...1
11 48933 CONN,520120-8***..........................8 from SN 20423
12 48960 FITTING,CONN,520120-12***.........3 27 48919 TEE,BRANCH,520429-6.................1
13 49141-5863 HOSE ASSY,1/2,45 FEM,STR to SN 20422
FEM.................................................1 28 49107-3463 HOSE ASSY,DMANIF/LR&RR
5 BRAKE............................................1
to SN 20422
9
13 77311-5906 HOSE to SN 20422
ASSY,BRKT./D.MANIFOLD.............1 28 49110-3392 HOSE ASSEMBLY-1/2" 100R2........1
6 9
from SN 20423 from SN 20423
14 48939 TEE,BRANCH,520433-8.................1 29 49117-5891 HOSE ASSY,1/4,90 FEM,STR
15 48936 TEE,BRANCH,520429-8.................1 FEM.................................................1
9
16 48905 CONN,520120-4***..........................1
17 49117-5891 HOSE ASSY,1/4,90 FEM,STR 30 48912 CONN,520120-4-6***......................1
FEM.................................................1 from SN 20423
6 31 49107-3463 HOSE ASSY,DMANIF/LR&RR
from SN 20423
BRAKE............................................4
17 49118-5908 HOSE ASSY,1/4",90 FEM,STR F.....1
9
7 to SN 20422
to SN 20422

Part No. 52551 Z-45/25, Z-45/25, IC Power 55

 300 4WD Drive Chassis Components January 2013

306.1 Hydraulic Hoses and Fittings - Drive and Steer System

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

31 77312-3577 HOSE ASSY,DMANIF/LR&RR Footnotes

BRAKE............................................4 1: Hose End - Female, Swivel, ORFS (Parker
10
to SN 20421 No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
45°, ORFS (Parker No. 1J743-8) and Hose,
1/2 inch (Parker No. 381-8)
4: Hose End - Female, Swivel, 45°, ORFS
(Parker No. 1J743-6), Hose End - Female,
Swivel, ORFS (Parker No. 1JC43-8-6) and
Hose, 3/8 inch (Parker No. 451TC-6)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-8) and Hose, 1/2
inch (Parker No. 451TC-8)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Male, Bulkhead,
ORFS (Parker No. 1JB43-8) and Hose, 1/2
inch (Parker No. 451TC-8)
7: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-6-4) and Hose,
1/4 inch (Parker No. 481TC-4)
8: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-8) and Hose,
1/2 inch (Parker No. 451TC-8)
9: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-8), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-8) and Hose, 1/2
inch (Parker No. 381-8)
10: Hose End - Female, Swivel, 45°, ORFS
(Parker No. 1J743-8), Hose End - Male,
Bulkhead, ORFS (Parker No. 1JB43-8) and
Hose, 1/2 inch (Parker No. 381-8)

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306.1 Hydraulic Hoses and Fittings - Drive and Steer System

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 300 4WD Drive Chassis Components January 2013

307.1 Hydraulic Hoses and Fittings - Oscillate System

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January 2013 300 4WD Drive Chassis Components

307.1 Hydraulic Hoses and Fittings - Oscillate System

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) Footnotes

-- 49613 PLUG AND CAP 1: Hose End, Female, Swivel, ORFS (Parker
KIT-SERVICE,ORFS* Number 1JC43-4), Hose End, Female, 90°,
1 48912 CONN,520120-4-6***......................4 Swivel, ORFS (Parker Number 1J943-4) and
2 49117-2091-S HOSE ASSY,1/4,90 FEM,STR Hose, 1/4 inch (Parker Number 481TC-4)
FEM.................................................2
2: Hose End, Female, Swivel, ORFS (Parker
1
Number 1JC43-4), Hose End, Female, Swivel,
3 49117-3191 HOSE ASSY,1/4,90 FEM,STR ORFS (Parker Number 1JC43-4) and Hose,
FEM.................................................2
1
1/4 inch (Parker Number 481TC-4)
3: Hose End, Female, Swivel, ORFS (Parker
4 54132 ELBOW,SWIVEL 90D, 520221-4.....2 Number 1JC43-4), Hose End, Male, Bulkhead,
to SN 20422
ORFS (Parker Number 1JB43) and Hose, 1/4
5 48891 FITTING,TEE,BRANCH,520433-4...2
from SN 20423 inch (Parker Number 481TC-4)
5 48909 TEE,BULKHEAD,RUN,520958-4.....2 4: Hose End, Female, Swivel, ORFS (Parker
to SN 20422 Number 1JC43-8), Hose End, Female, 90°,
6 49119-9778 HOSE ASSY,1/4,STR FEM,STR Swivel, ORFS (Parker Number 1J943-8) and
FEM.................................................2 Hose, 1/2 inch (Parker Number 451TC-8)
2
to SN 20422 5: Hose End, Female, Swivel, ORFS (Parker
6 75574 NUT,BULKHEAD,520118-4.............2 Number 1JC43-4), Hose End, Female, 90°,
from SN 20423 (item sold seperately) Swivel, ORFS (Parker Number 1J943-6-4)
6 88636-9073 HOSE ASSY 1/4,STR FEM,STR and Hose, 1/4 inch (Parker Number 481TC-4)
BULK...............................................2
3
from SN 20423
7 49143-3729 HOSE ASSY,1/2,90 FEM,STR
FEM.................................................1
4

8 49117-3791 HOSE ASSY,1/4,90 FEM,STR

FEM**..............................................1
4
from SN 20423
8 49118-3808 HOSE
ASSY,D.MANIF/CONTR.VALVE......1
5
to SN 20422
9 48914 CONN,520120-4-8...........................1
from SN 20423
9 48930 FITTING,CONN,520120-6-8***.......1
to SN 20422
10 48933 CONN,520120-8***..........................9
11 48911 ELBOW,90D,520220-4-6***.............2
12 48904 ELBOW,90D,520220-4-4.................3
13 48905 CONN,520120-4***..........................1
14 48960 FITTING,CONN,520120-12***.........3
15 48936 TEE,BRANCH,520429-8.................1

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401.1 Engine Pivot Plate Components

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401.1 Engine Pivot Plate Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 22 6175 SCREW,HHC,3/8-16 X 1.................1

5.......................................................5 23 23083-S FUSE HOLDER,WATERPROOF.....1
2 6021 WASHER,LOCK,.375......................7 23 27488 FUSE,1 AMP...................................1
3 5397 WASHER,FLAT,USS,5/16",Y.........13 23 44586 SENSOR,LEVEL 4.5***...................1
4 50794 WELDMENT,BULKHEAD ENGINE to SN 20532
SIDE................................................1 23 94077 SENSOR,LEVEL,4.5 DEG..............1
5 6888 SCREW,HHC,1/4-20 X 1.................3 from SN 20533
Diesel models 24 6638 WASHER,FLAT,USS,1/4"Y..............6
6 6091 NUT,NYLOCK,1/4-20.......................5 25 101044 PLATE,ENGINE TRAY***.................1
Diesel models
26 6889 NUT,LP NYLOCK,1/4-20.................1
7 Ref. Electronic Control Module (ECM)
(refer to Figure 4-B).........................5 27 54432 LANYARD,LYNCH PIN ASSY..........1
Gasoline/LPG models 28 60081 BRACKET,BATTERY HOLD
8 8516 SCREW,HHC,3/8-16 X 1.50............8 DOWN.............................................1
9 4828 NUT,NYLOCK,3/8-16.....................13 29 54244-S BRACKET,LATCH MOUNT,RH**.....1
10 29883 SCREW,HHC,5/8-11 X 1.75 30 27126 LATCH,DRAW,ADJUSTABLE..........1
GRD.8..............................................2 31 8915 SCREW,HHC,1/4-20 X 1.25............2
11 6036 WASHER,LOCK,.625 PLTD............2 32 54062 BATTERY CABLE
12 13064 WASHER,FLAT,.625 HARDENED....2 ASSY,NEG,42"................................1
Perkins models
13 54120 CONN,STRAIN RELIEF,LP,1/2
NPT.................................................1 32 54252 BATTERY CABLE,SIDE
MOUNT,NEG...................................1
13 6935 LOCKNUT,ELEC,1/2"......................1 Ford and Deutz models
14 43956 WIRE CABLE,14GA/3 CON.TPE 33 8910 BOOT,CABLE
JKT*.................................732-inches TERM,MED.RED,4/0.......................1
15 FUSE,13 AMP,220V PLUG..............1 34 33802 BATTERY CABLE,SIDE
(component no longer available) refer MOUNT,POS...................................1
to BS1362 BUSS TDC180-13A Ford models
15 119403 CONN,PLUG 120 AC/15A 34 54066 BATTERY CABLE ASSY,POS,60"....1
DOMESTIC......................................1 Perkins models
shown
34 54251 BATTERY CABLE,SIDE
15 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1 MOUNT,POS...................................1
15 25388 PLUG,FUSED,250V,13AMP,U.K.**...1 Deutz models
15 6666 PLUG,ELECTRICAL,220/50,NOVON.1 35 36872 BATTERY, 12V,900 CCA..................1
16 28646 ZERK,GREASE,1/8 NPT.................1 36 60078 BATTERY HOLD DOWN.................1
17 48885 CONNECTOR,BULKHEAD,FEMALE-4.1 37 6637 SCREW,HHC,1/4-20 X 1.75............1
18 6097 WASHER,FLAT,USS,3/8",Y...........12 38 30138 WEAR PAD,5 X 1.5 X .625
19 54088-3438 HOSE W/NUTS..........................................1
ASSY,1/4",100R1,FEM/FEM...........1 39 42502 SHIM,SIDE PAD 22GA....................2
to SN 16391 1
19 54953-3408 HOSE ASSY,LUBE
40A 77139 FILTER ASY,M
RINGGEARBEARING.....................1
PRESS,SAE8,WOIND*....................1
from SN 16392
to SN 18781
20 107803 PIN,1.00DIAX15.56LG,CHAMFER...1
-- 20880 FILTER ELEMENT-10 MIC.***.........1
21 50427 EAR,ENGINE TRAY PIVOT.............1 for filter assembly 20879

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401.1 Engine Pivot Plate Components

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Item Part No. Description Qty.

-- 60857 FILTER,ELEMENT,BETA(5)=1000
for 77139
40B 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
from SN 18782
-- 60857 FILTER,ELEMENT,BETA(5)=1000....1
for 77139
41 50696P BRACKET,MID PRES OIL
FILTER,PA.......................................1
42 6090 SCREW,HHC,1/4-20 X .7................4
43 6356 WASHER,LOCK,.25........................4
44 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
45 50519 LOAD PAD,ENGINE TRAY
SUPPORT.......................................1
46 6782 NUT,NYLOCK,5/16-18.....................1
47A 50530 RETURN FILTER ASSY 6
MICRON..........................................1
to SN 20757
-- 52756 FILTER,ELEMENT,F'GLASS,6
MICRN.............................................1
for 50530
-- 52768 GAUGE,MED.PRESSUR
FILTER,50530..................................1
for 50530
47B 60334 FILTER ASSY,HIGH PRESS
SAE-12*...........................................1
from SN 20758 (shown)
-- 60857 FILTER,ELEMENT,BETA(5)=1000....1
for 60334
48 50744 BRACKET,RETURN FILTER...........1
to SN 20757
48 88269 BRACKET,HIGH PRESSURE
FILTER.............................................1
from SN 20758
49 30973 BUMPER,RUBBER-1 X 1.25...........1
from SN 20758
49 50945 SUPPORT PAD ENGINE COVER....1
to SN 20757
50 8255 SCREW,HHC,3/8-16 X .75..............4
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

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401.1 Engine Pivot Plate Components

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 400 Engine Components January 2013

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

64 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 54056-S HARNESS,ENGINE,Z45 IC GAS**** 17 23057 SCREW,HHC,M8 X 20MM..............2

from SN 9996 to SN 16825 to SN 19393
-- 77042 HARNESS,ENGINE,Z45 IC FORD 18 49817 SCREW,PHILLIPS,PHM,10-32
from SN 16826 to SN 19393 X1.25...............................................2
1 6091 NUT,NYLOCK,1/4-20.......................4 to SN 19393
to SN 19393 19 6146 WASHER,FLAT,MS,#10,Y...............4
2 18504 NUT,LOCKING-LG.FLANGE,1/4-20.1 to SN 19393
to SN 19393 20 6178 NUT,NYLOCK,10-32........................2
3 27507 THREADED ROD,1/4-20,4.5"..........1 to SN 19393
from SN 13106 to SN 19393 21 54531P BRACKET,MAP
3 49736 POST, ALL THREAD, 1/2-13X SENSOR,PAINTED.........................1
9.00..................................................1 to SN 19393
to SN 13105 22 49898 MAP SENSOR, EFI.........................1
4 24552 VENTURI,BEAM (FORD) ***...........1 to SN 19393
to SN 19393 23 52570 SPARK PLUG WIRE SET,
5 46131 CLAMP,HOSE,.63............................2 LRG425EFI......................................1
to SN 19393 to SN 19393

6 54209 HOSE,1/2" X 24" LG..........24-inches 24 28647 SPARK PLUG,FORD.......................4

to SN 19393 to SN 19393

7 50799 HOSE,AIR CLEANER,FORD EFI.....1 24 52656 FUEL INJECTOR, LRG-425 EFI.....4

to SN 19393 to SN 19393 (not shown)

8 30971 CLAMP,HOSE,3.00"........................2 25 52566 DIPSTICK, OIL LEVEL,LRG425

to SN 19393 EFI...................................................1
to SN 19393
9 65455 GASKET-VENTURI BEAM
(FORD)............................................1 26 94922 KIT,FORD EFI UPDATE,BASE***.....1
to SN 19393 from SN 17342 to SN 19393

10 48471 ADAPTER,LP VENTURI..................1 26 94926 KIT,FORD EFI

to SN 19393 UPDATE,MASTER***......................1
from SN 13105 to SN 17341
11 48477 GASKET,LP ADAPTER...................1
to SN 19393 27 28713 SWITCH,OIL
PRESSURE,CLOSED***.................1
12 49386 SCREW,HHC,M8 X 40....................2 to SN 17340
to SN 19393
27 77114 SWITCH,OIL
13A 94922 KIT,FORD EFI UPDATE,BASE***.....1 PRES.FORD,NORM.OPEN.............1
to SN 13105 from SN 17341 to SN 19393
13B 63258 ACTUATOR, FORD EFI 28 52652 SENSOR,AIR TEMP,LRG-425
PRECISION.....................................1 EFI***...............................................1
from SN 13106 to SN 19393 to SN 19393
13C 88451 THROTTLE ACTUATOR*(BOSCH) 29 28656 FILTER,OIL,FORD...........................1
models with EFI update kit ONLY to SN 19393
14 52577 GASKET - THROTTLE BODY, 30 33957 VALVE,PCV-FORD LRG***..............1
425EFI.............................................1 to SN 19393
to SN 13105
31 58900 SENSOR,CAM,EFI***......................1
15 88455 ADAPTER,THROTTLE to SN 19393
ACTUATOR***.................................1
to SN 13105 32 54123 CLAMP,HOSE,1 EAR, 5/8...............4
to SN 19393
16 52579 GASKET,ADAPTER
PLATE,425EFI***.............................1 33 52179 FILTER, FUEL LRG 425/423 EFI.....1
to SN 19393 to SN 19393

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402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

34 21465 CLAMP,HOSE,SIZE .25 TO .63.......2 53 32309 SCREW,HHC,M8 X 60MM X 1.25....4

to SN 19393 to SN 19393
35 27089 HOSE,5/16 FUEL,SAE 54 49408 WASHER,LOCK,M8........................6
30R7....................................2-inches to SN 19393
to SN 19393 55 33963 PUMP, WATER, WITH GASKET......1
36A 77355 FUEL PUMP KIT,LRG to SN 19393
425,WALBRO**...............................1 56 33964 GASKET, WATER PUMP.................1
36B 77219 PUMP, FUEL, LRG425, WALBRO....1 to SN 19393
37 6090 SCREW,HHC,1/4-20 X .7................7 57 33960 ALTERNATOR,LRG-423
to SN 19393 RE-BUILT*.......................................1
38 6356 WASHER,LOCK,.25........................4 to SN 19393
to SN 19393 58 52573 THERMOSTAT HOUSING, LRG425
39 6638 WASHER,FLAT,USS,1/4"Y..............1 EFI...................................................1
to SN 19393 to SN 19393

40 58967 FUEL PRESSURE 59 52762 HOSE,WATER INLET,LRG425

REG,425EFI***................................1 EFI...................................................1
to SN 19393 to SN 19393

41 27089 HOSE,5/16 FUEL,SAE 60 35434 CLAMP,HOSE,2.00***.....................1

30R7..................................14-inches to SN 19393
to SN 19393 61 33965 HOSE, UPPER RADIATOR.............1
42 27089 HOSE,5/16 FUEL,SAE to SN 17109
30R7..................................45-inches 61 54862 HOSE,UPPER RADIATOR,Z45.......1
to SN 19393 from SN 17110 to SN 19393
43 6091 NUT,NYLOCK,1/4-20.......................3 62 33972 SENSOR,COOLANT TEMP*...........1
to SN 19393 to SN 19393
44 52592 RELAY - LRG425 EFI......................3 63 33966 THERMOSTAT, FORD LRG.............1
to SN 19393 to SN 19393
45 27034 SCREW,HHC,M10 X 25MM,GR 64 52575 GASKET,THERM.HSNG O-RING....1
8.8....................................................2 to SN 19393
to SN 19393 65 49881 OIL FILLER CAP FOR LRG
46 22700 WASHER,LOCK,M10......................2 ENGINE...........................................1
to SN 19393 to SN 19393
47 50574 BRACKET,RELAY PANEL...............1 66 33970 COIL, ELECTRONIC IGN., FORD...1
to SN 19393 to SN 19393
48 33968 SENSOR, CRANK POSITION.........1
to SN 19393
49 52580 BELT,SERPENTINE,LRG425
EFI***...............................................1
to SN 19393
50 52078 PULLEY,FORD
ENGINE,LRG-423***.......................1
to SN 19393
51 52077 SPACER,FAN TO WATERPUMP
LRG423...........................................1
to SN 19393
52 52076 FAN, LSG423/LRG425....................1
to SN 19393

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402.1 Ford LRG-425 EFI Engine - View 1 (from SN 9996 to 19393)

(continued)

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 400 Engine Components January 2013

402.2 Ford LRG-425 EFI Engine - View 1 (from SN 19394)

68 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

402.2 Ford LRG-425 EFI Engine - View 1 (from SN 19394)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 77042 HARNESS,ENGINE,Z45 IC FORD 23 58900 SENSOR,CAM,EFI***......................1

from SN 19394 24 33968 SENSOR, CRANK POSITION.........1
1 58598 AIR VALVE MIXER..........................1 25 52580 BELT,SERPENTINE,LRG425
-- 106144 AIR HORN,NOLFF EFI***...............................................1
MIXER,ALUMINUM* 26 52078 PULLEY,FORD
-- 119203 GASKET,NOLFF AIR HORN(106144)* ENGINE,LRG-423***.......................1
-- 58599 DIAPHRAGM,AIR VALVE MIXER 27 52077 SPACER,FAN TO WATERPUMP
2 46131 CLAMP,HOSE,.63............................2 LRG423...........................................1

3 81631 HOSE,VAPOR,LP SPECIFIC.....31 28 52076 FAN, LSG423/LRG425....................1

i n c h e s 29 32309 SCREW,HHC,M8 X 60MM X 1.25....4
4 77166 HOSE,AIR 30 33963 PUMP, WATER, WITH GASKET......1
CLEANER,FORD/NOLFF................1 includes index number 31
5 30971 CLAMP,HOSE,3.00"........................4 31 33964 GASKET, WATER PUMP.................1
6 27211-0250 HOSE,AIR 32 33960 ALTERNATOR,LRG-423
INTAKE,2.625"IDX2.50"..................1 RE-BUILT*.......................................1
7A 63258 ACTUATOR, FORD EFI 33 65454 BOLT-FLANGE,M6 X
PRECISION.....................................1 22MM(52573)..................................2
7B 88451 THROTTLE ACTUATOR*(BOSCH) 34 52573 THERMOSTAT HOUSING, LRG425
models with EFI update kit ONLY EFI...................................................1
8 52579 GASKET,ADAPTER 35 36208 CLAMP,HOSE,1.25***.....................1
PLATE,425EFI***.............................1 36 52762 HOSE,WATER INLET,LRG425
9 23057 SCREW,HHC,M8 X 20MM..............2 EFI...................................................1
10 49408 WASHER,LOCK,M8........................7 37 22672 CLAMP,HOSE,1.75..........................1
11 49817 SCREW,PHILLIPS,PHM,10-32 38 54862 HOSE,UPPER RADIATOR,Z45.......1
X1.25...............................................2 39 65456 SENDING UNIT-H20TMP
12 6178 NUT,NYLOCK,10-32........................6 LRG425EFI*....................................1
13 49898 MAP SENSOR, EFI.........................1 40 33972 SENSOR,COOLANT TEMP*...........1
14 53821P BRACKET,MAP 41 33966 THERMOSTAT, FORD LRG.............1
SENSOR,PAINTED.........................1 42 52575 GASKET,THERM.HSNG O-RING....1
15 52570 SPARK PLUG WIRE SET, 43 49881 OIL FILLER CAP FOR LRG
LRG425EFI......................................1 ENGINE...........................................1
16 28647 SPARK PLUG,FORD.......................4 44 33970 COIL, ELECTRONIC IGN., FORD...1
16 52656 FUEL INJECTOR, LRG-425 EFI.....4
not shown
17 52566 DIPSTICK, OIL LEVEL,LRG425
EFI...................................................1
18 33972 SENSOR,COOLANT TEMP*...........1
19 30810 SENDING UNIT,OIL
PRESSURE***.................................1
dual-terminal sender
20 52652 SENSOR,AIR TEMP,LRG-425
EFI***...............................................1
21 28656 FILTER,OIL,FORD...........................1
22 33957 VALVE,PCV-FORD LRG***..............1

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403.1 Ford LRG-425 EFI Engine - View 2

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403.1 Ford LRG-425 EFI Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 27916 FILTER,AIR,ELEMENT***...............1 19 29616 STARTER,ENGINE,FORD

to SN 20670 LSG/LRG***.....................................1
1 77295 FILTER ELEMENT,AIR,NOLFF 20 53910 GASKET, FORD OIL DRAIN...........1
LPG.................................................1 from SN 20184
from SN 20671 21 27903 HOSE,LOW PRESSURE,.375
2 111634 AIR CLEANER,FORD,T3................1 ID,BLK................................29-inches
includes index number 1; from SN to SN 20183
20671 21 63427 HOSE ASSY,FORD OIL DRAIN
2 38922 ELBOW,90DEG.1/8MPT-5/16 BARB 1/2"..................................................1
2 49740 AIR CLEANER,FORD EFI***...........1 shown; from SN 20184
includes index number 1; to SN 20670 22 36985 VALVE,ENGINE OIL DRAIN............1
2 52658 NUT - WING, AIR FILTER, to SN 20183
425EFI.............................................1 22 63426 PLUG,070109-8...............................1
2 58917 END CAP,AIR shown; from SN 20184
FILTER-27915&49740.....................1 23 33024 FLYWHEEL FLANGE,GREEN
3 54209 HOSE,1/2" X 24" LG..........24-inches PLASTIC..........................................1

4 46131 CLAMP,HOSE,.63............................1 24 6175 SCREW,HHC,3/8-16 X 1...............14

5 53952 BRKT,AIR CLEANER 25 6021 WASHER,LOCK,.375....................16

ORIENTATION**..............................1 26 37002 COUPLER,HUB,15 TOOTH
6 36203 ELBOW,90DEG.3/8MPT-5/8 7/16BOLT*.......................................1
BARB...............................................1 27 25571P-S PLATE,PUMP
7 50717P BRACKET,AIR CLEANER MOUNT,FORD,PAINTED.................1
ATTACH,PAI.....................................1 28 22788 SCREW,HHC,1/2-13 X 1.75............2
to SN 19393 29 6033 WASHER,LOCK,0.5".......................2
7 77165P BRACKET,AIR CLEANER 30 22965 EDC ASSY,SAUER,M46***.............1
MNT,PAINT......................................1 1
from SN 19394 includes mounting fasteners
8 6090 SCREW,HHC,1/4-20 X .7................2 30 27067 SEAL,SHAFT-SUNDSTRAND***.....1
1
9 6356 WASHER,LOCK,.25........................2
10 25548 SCREW,HHC,M10 X 30 29739 SEAL KIT,SAUER-DANFOSS
40MM,GRD8....................................2 M46***.............................................1
11 22700 WASHER,LOCK,M10......................2 1

12 27142 GASKET,EXHAUST.........................1 30 32611 SHAFT,M46 15 TOOTH...................1

13 50446 MUFFLER,FORD LRG EFI,Z45......1 1
14 52564 SENSOR,O2,LRG 425 EFI***.........1 30 46674 PUMP,VAR.PISTON M46 2.8
15 13002 SCREW,HHC,5/16-18 X 1 GR5.......2 CIQVP*............................................1
shown; from SN 20671 1
15 48498 ISOLATOR,AIR FILTER MOUNT.....2 30 49770 PUMP,M46/GEAR,2.8/.67***...........1
to SN 20670 includes index numbers 31, 32 and 2
16 6638 WASHER,FLAT,USS,1/4"Y..............2 each index numbers 25 and 33; to SN
from SN 20671 10771
17 18503 NUT,LOCKING-LG.FLANGE,5/16-18.4 30 54217 PUMP,VAR PISTON,Z45 IC.............1
to SN 20670 31 29436 O-RING***.......................................1
18 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 32 31249 SEAL KIT,LIFT PUMP**...................1
for pump 31248

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403.1 Ford LRG-425 EFI Engine - View 2

(continued)

Item Part No. Description Qty.

32 54222 PUMP,PIGGY BACK,.67

C.I.,Z45IC........................................1
to SN 10771
32 77990 KIT,SEAL,3CC PUMP***.................1
33 33988 SCREW,SHC,3/8-16 X 1.................2
34 37017 HOSE END,90DEG,.63 HS X.25
MPT.................................................2
35 24165 PLATE,HINGE BACK-UP................2
36 53832 HOSE,FIRE RES.,5/8
ID,BULK.............................41-inches
37 52762 HOSE,WATER INLET,LRG425
EFI...................................................1
38 27010 VALVE,LOCK OFF,BEAM
#FL-418...........................................1
39 50948 HOSE ASSEMBLY,LP
GAS,106"LG....................................1
40 19859 ELBOW,010202-6-4.........................1
41 22279 REGULATOR,LPG BEAM 60***......1
41 24470 REGULATOR DIAPH.KIT BEAM
50/60................................................1
41A 102119 HOSE,3/4,LP***................as needed
from regulator to mixer
42 34162-800 HOSE,AIR INTAKE 2.5 ID 8.00LG...1
from SN 20671
42 60036 6782,AIR INTAKE,FORD EFI..........1
to SN 20670
43 30971 CLAMP,HOSE,3.00"........................1
44 35818 NUT,EXHAUST
MANIFOLD-FORD,LRG..................4
45 35817 STUD,EXHAUST
MANIFOLD-FORD,LRG..................4
Footnotes
1: for pump 46673

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January 2013 400 Engine Components

403.1 Ford LRG-425 EFI Engine - View 2

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404.1 Ford LRG-425 EFI Engine - View 3

74 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

404.1 Ford LRG-425 EFI Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 50588 STRUT,RADIATOR RH,FORD 28 54071 COOLANT RETURN

EFI...................................................1 SYSTEM,Z45***..............................1
to SN 17109 28 72327 CAP, COOLANT RET
1 54691 STRUT,RADIATOR RH,FORD SYS(54071).....................................1
EFI...................................................1 29 50976P BRACKET,COOLANT TANK
from SN 17110 MOUNT...........................................1
2 54356 STRUT,RADIATOR LH,FORD EFI....1 30 15086 WASHER,FLAT,.375 X 1.5 X .125....2
to SN 17109
31 24038 SHOCK MOUNT,SMALL.................4
2 54690 STRUT,RADIATOR LH,FORD EFI....1
from SN 17110 32 50925P PLATE,RADIATOR
BAFFLE,PAINTED...........................1
3 8357 SCREW,HHC,1/2-13 X 3.5..............4 to SN 17109
4 24040 WASHER,1/2 32 54599P PLATE,RADIATOR
PLATE(1/2X2.25X3/16.....................2 BAFFLE,PAINTED...........................1
5 6095 WASHER,FLAT,USS,1/2",Y.............6 from SN 17110
6 6198 NUT,NYLOCK,1/2-13.......................6 33 50705 WELDMENT,RADIATOR MOUNT....1
7 27034 SCREW,HHC,M10 X 25MM,GR to SN 17109
8.8....................................................4 33 54591 WELDMENT,RADIATOR
8 22700 WASHER,LOCK,M10......................4 MOUNT,FORD.................................1
from SN 17110
9 45454 CLAMP,RUB CUSH,0.75,#12 X
3/8*..................................................1 34 54189 SEAL,RUBBER,BAFFLE,FORD......1

10 50709P ENGINE MOUNT 35 SEAL,BAFFLE,FRONT,OUTSIDE,EFI.1

FOOT,R.H.,PAINTED.......................1 component no longer available

11 50710P ENGINE MOUNT 35 110304 RADIATOR,FORD/PERKINS***......1

FOOT,L.H.,PAINTED.......................1 from SN 17110

12 23057 SCREW,HHC,M8 X 20MM..............1 35 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1

13 6886 WASHER,LOCK,.313......................1 35 33969 RADIATOR,FORD,LRG...................1

to SN 17109
14 57075 SCREW,PHIL,8-32X.50,SELF
TAP..................................................9 35 50979P BAFFLE,RAD. FRNT,FORD,............1
not shown
15 6146 WASHER,FLAT,MS,#10,Y...............9
35 54608 PLATE,AIR BAFFLE,FORD.............1
16 50437P PLATE,ENG MT BELL not shown
HOUSE,PAINTE..............................1
35 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
17 6096 SCREW,HHC,1/2-13 X 2 GR5.........2 not shown
18 24037 SHOCK MOUNT,LARGE**..............8 36 27943 CAP,RADIATOR,FORD***...............1
19 101044 PLATE,ENGINE TRAY***.................1 37 13014 CLAMP,HOSE,2.25" DIA.................2
20 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 38 77170 HOSE,LOWER RADIATOR,Z45......1
21 54487 GUARD,FAN,FORD/PERKINS........1 39 45171 CLAMP,HOSE,1.75,LINED..............2
22 8516 SCREW,HHC,3/8-16 X 1.50............4 40 33965 HOSE, UPPER RADIATOR.............1
23 5397 WASHER,FLAT,USS,5/16",Y.........10 to SN 17109
24 4828 NUT,NYLOCK,3/8-16.......................5 40 54862 HOSE,UPPER RADIATOR,Z45.......1
from SN 17110
25 6090 SCREW,HHC,1/4-20 X .7................4
41 18506 5/16-18 X .75
26 6638 WASHER,FLAT,USS,1/4"Y..............4
LG.FLG.LCK.SCREW.....................4
27 6091 NUT,NYLOCK,1/4-20.......................4
42 48498 ISOLATOR,AIR FILTER MOUNT.....2

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(continued)

Item Part No. Description Qty.

43 50764P SHROUD,RADIATOR,FORD
LGR425,PA......................................1
to SN 17109
43 54598P SHROUD,RADIATOR,FORD
LGR425,PA......................................1
from SN 17110

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404.1 Ford LRG-425 EFI Engine - View 3

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Part No. 52551 Z-45/25, Z-45/25, IC Power 77

 400 Engine Components January 2013

405.1 Deutz F3L 1011F Engine - View 1

78 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

405.1 Deutz F3L 1011F Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58274 ENGINE, DEUTZ D2011L03I (SERV) 18 49923 PUMP, FUEL LIFT, F4L1011F.........1
F3L1011 AND F3L1011F Engines only 19 49924 FILTER,OIL,DEUTZ F4L1011F.......1
1 16584 U-BOLT, KIT 5/16-18 X 2.5..............1 20 29560 FILTER,FUEL/WTR SEP, DTZ
2 6638 WASHER,FLAT,USS,1/4"Y..............2 1008.................................................1
3 6886 WASHER,LOCK,.313......................2 21 50787 LEVER,GOVERNOR
4 6037 NUT,HEX,5/16-18............................2 ACTUATOR**...................................1

5 50761 EXHAUST PIPE,DEUTZ 3 CYL 22 22578 SCREW,HHC,M6 X 20MM,GR8.8....2

DSL..................................................1 23 49407 WASHER,LOCK,M6........................2
6 30438 CLAMP,MUFFLER,2 1/4" ID............1 24 21130 CLEVIS YOKE-1/4-28,PLTD
7 32695 MUFFLER,DEUTZ...........................1 W/PIN..............................................1
includes index numbers 6 and 8 includes clevis pin and cotter pin

7 54822 OPT,SCRUB/SPARK 25 21496 NUT,HEX,1/4-28..............................2

ARREST,DEUTZ.............................1 26 30785-1000 THREADED ROD,1/4-28 X 10
8 29559 GASKET,EXHAUST.........................3 IN***.................................................1

9 29557 CAP,OIL 27 6090 SCREW,HHC,1/4-20 X .7................3

FILLER,DEUTZ,DIESEL***.............1 28 49407 WASHER,LOCK,M6........................4
10 52353 COVER,ENGINE SIDE 29 6091 NUT,NYLOCK,1/4-20.......................4
(F30-1011F).....................................1 30 6888 SCREW,HHC,1/4-20 X 1.................1
11 54301 O-RING,NEOPRENE,.469IDX.094THK.1 31 29073 SOLENOID,THROTTLE,.................1
11 54790 DIPSTK &TUBE ASSY,DEUTZ 31 52537 BOOT,SOLENOID,29073.................1
3CYL.*.............................................1
includes tube 31 77252 SERVICE KIT,VICKERS
BRKT.ASSY.....................................1
12 49919 INJECTOR - DEUTZ F4L1011F......1 not shown
13 49921 FUEL LINE INJ. DEUTZ 32 54428 FITTING,HYDRAULIC,90DEG,O-RING.1
F4L1011F........................................1 to SN 20183
14 49929 INJECTOR PUMP - DEUTZ 32 77379 FITTING,M18X8,C87OMX..............1
F4L1011F........................................1 from SN 20184
15 34059 SENDING UNIT,OIL TEMP..............1 33 49110-2092 HOSE ASSY,OIL DRAIN,DEUTZ.....1
16 T114678 SHUTDOWN SOLENOID,12V, to SN 20183
DEUTZ.............................................1 33 49177-2094 HOSE ASSEMBLY,1/2"***................1
(replaced 32752) (must order cable from SN 20184
assembly, 58256, if replacing 32752)
(does not include o-ring) 34 53538 PLUG,520109-8,ORFS....................1
to SN 20183
-- 45782 DIODE,6 AMP,200 PIV,BULK
34 63426 PLUG,070109-8...............................1
-- 58256 SOLENOID CABLE ASSY*** from SN 20184
-- 72255 CONNECTOR, DEUTZ FUEL 35 49917 RING GEAR,DEUTZ F3 &
SHUTOFF* F4L1011F........................................1
(does not include diode, 45782)
36 33024 FLYWHEEL FLANGE,GREEN
17 139624 SWITCH, OIL PRESSURE 1.5 PLASTIC..........................................1
BAR.................................................1
(replaced 65765) 37 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
-- 139666 KIT,OP SWITCH,DEUTZ
(oil pressure kit for models with 38 30806 FLYWHEEL COVER,CASTING***....1
ALC-500 control system. replaces 39 49863 CLAMP,1.13,#18 X 3/8,RUB
65765. includes item 139624 and CUSH..............................................2
instructions)

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405.1 Deutz F3L 1011F Engine - View 1

(continued)

Item Part No. Description Qty.

40 44064 SCREW,HHC,M10 X
30MM,ARSE..................................19
41 22700 WASHER,LOCK,M10....................19
42 6096 SCREW,HHC,1/2-13 X 2 GR5.........2
43 6033 WASHER,LOCK,0.5".......................2
44 22965 EDC ASSY,SAUER,M46***.............1
1
includes mounting fasteners
44 27067 SEAL,SHAFT-SUNDSTRAND***.....1
1

44 29739 SEAL KIT,SAUER-DANFOSS

M46***.............................................1
1

44 32611 SHAFT,M46 15 TOOTH...................1

1

44 46674 PUMP,VAR.PISTON M46 2.8

CIQVP*............................................1
1

44 49770 PUMP,M46/GEAR,2.8/.67***...........1
includes index numbers 45, 48 and 2
each index numbers 46 and 47; from
SN 10772
44 54217 PUMP,VAR PISTON,Z45 IC.............1
45 29436 O-RING***.......................................1
46 22788 SCREW,HHC,1/2-13 X 1.75............2
47 6021 WASHER,LOCK,.375......................2
48 31249 SEAL KIT,LIFT PUMP**...................1
2

48 54222 PUMP,PIGGY BACK,.67

C.I.,Z45IC........................................1
to SN 10771
48 77990 KIT,SEAL,3CC PUMP***.................1
49 50564 BRACKET,MUFFLER,DEUTZ 3
CYL..................................................1
Footnotes
1: for pump 46673
2: for pump 31248

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January 2013 400 Engine Components

405.1 Deutz F3L 1011F Engine - View 1

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Part No. 52551 Z-45/25, Z-45/25, IC Power 81

 400 Engine Components January 2013

406.1 Deutz F3L 1011F Engine - View 2

82 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

406.1 Deutz F3L 1011F Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 31523 CLAMP,HOSE,8.50 DIA***..............1 -- 52658 NUT - WING, AIR FILTER,

2 33239 SHEET,RUBBER,AIR INTAKE.........1 425EFI.............................................1

3 50579P WELDMENT,AIR INTAKE -- 58917 END CAP,AIR

TUBE,PAINT....................................1 FILTER-27915&49740.....................1

4 32698 BELT,V, DEUTZ DIESEL ENGINE....1 -- 65810 BAFFLE, AIR CLEANER (27915).....1

5 35586 ALTERNATOR, DEUTZ -- 65815 CLAMP, AIR CLEANER (27915).....1

F3L10/F4L10*..................................1 clamp that holds the end cap on

6 139709 STARTER, 12V 28 53952 BRKT,AIR CLEANER

9 tooth; inspect old starter before ORIENTATION**..............................2
ordering 29 6175 SCREW,HHC,3/8-16 X 1.................4
6 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1 30 5397 WASHER,FLAT,USS,5/16",Y...........4
11 tooth; inspect old starter before 31 50941 HOSE,90DEG 2.5" AIR INTAKE......1
ordering
32 50996 MOUNT POST,RH...........................1
-- 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1 33 50985 WELDMENT,RH ENGINE
MOUNT,DTZ....................................1
7 54282 BRACKET,TROMBETTA
MOUNT***.......................................1 34 29555 COVER,FRONT DEUTZ ENGINE....1
8 34265 SCREW,HHC,M14 X 55..................9
9 37505 WASHER,LOCK,M14......................9
10 77191P BRACKET,TROMBETTA
BRACE,PAINTD...............................1
11 54280 WELDMENT,ENGINE
MOUNT,REAR.................................1
12 47186 SCREW,HHC,5/8-11 X 4.5..............4
13 33418 WASHER,FLAT,.625 X 2.25 X.15.....4
14 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4
15 50989 WELDMENT,LH ENGINE
MOUNT,DTZ....................................1
16 51131 SCREW,HHC,5/8-11 X 2.5..............4
17 13064 WASHER,FLAT,.625 HARDENED....8
18 6024 NUT,NYLOCK,5/8-11.......................4
19 50995 MOUNT POST,LH...........................1
20 101044 PLATE,ENGINE TRAY***.................1
21 70375 HOSE,AIR CLEANER.....................1
22 30971 CLAMP,HOSE,3.00"........................3
23 60077 WELDMENT,AIR CLEANER
BRACKET........................................1
24 8516 SCREW,HHC,3/8-16 X 1.50............3
25 6097 WASHER,FLAT,USS,3/8",Y.............6
26 4828 NUT,NYLOCK,3/8-16.......................6
27 27915 AIR CLEANER.................................1
-- 27916 FILTER,AIR,ELEMENT***...............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 83

 400 Engine Components January 2013

407.1 Perkins104-22 Engine - View 1

84 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

407.1 Perkins104-22 Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 25929 SCREW,HHC,M8 X 30MM,GRD 25A 128022 KIT,FBA STYLE

8.8....................................................2 COUPLER,PERKINS......................1
2 49408 WASHER,LOCK,M8........................2 (replaced 54573) (includes 29749,
89771 and 89772)
3 65542 FILTER, ELEMENT/FUEL
PERKINS**......................................1 -- 29749 COUPLER,SMALL METAL,15T,**

4 65636 CAP, OIL FILLER.............................1 -- 89771 HOUSING,PUMP MOUNT (54573)

5 65638 SEAL, OIL FILLER CAP..................1 -- 89772 COUPLER, FLEX PLATE (54573)

6 54582P BRACKET,STRUT 25B 89773 KIT, HARDWARE (54573)

MOUNT,PAINTED............................1 26 54535P BRACKET,AIR
7 23057 SCREW,HHC,M8 X 20MM..............4 CLEANER,PAINTED.......................1

8 6886 WASHER,LOCK,.313......................4 27 33277 WASHER,FLAT,M8,YELLOW

ZINC................................................2
9 6090 SCREW,HHC,1/4-20 X .7................1
28 54583P BRACKET,PERKINS
10 6638 WASHER,FLAT,USS,1/4"Y..............1 TAILPIPE,PNTD..............................1
11 6091 NUT,NYLOCK,1/4-20.......................1 29 60036 6782,AIR INTAKE,FORD EFI..........1
12 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 30 18503 NUT,LOCKING-LG.FLANGE,5/16-18.8
13 54556 DIPSTICK TUBE,PERKINS 31 48498 ISOLATOR,AIR FILTER MOUNT.....4
104-22.............................................1
32 27915 AIR CLEANER.................................1
14 65639 O-RING,DIPSTICK TUBE(Z45
PERK)..............................................1 -- 27916 FILTER,AIR,ELEMENT***...............1

15 94762 OIL FILTER - PERKINS...................1 -- 52658 NUT - WING, AIR FILTER,

425EFI.............................................1
16 72348 PUMP,LIFT(FUEL)
PERKINS(54555)............................1 -- 53952 BRKT,AIR CLEANER
ORIENTATION**..............................1
17 65637 FLEX PLATE, FLYWHEEL
(54573)............................................1 -- 58917 END CAP,AIR
FILTER-27915&49740.....................1
18 22788 SCREW,HHC,1/2-13 X 1.75............2
-- 65810 BAFFLE, AIR CLEANER (27915).....1
19 6033 WASHER,LOCK,0.5".......................2
-- 65815 CLAMP, AIR CLEANER...................1
20 6175 SCREW,HHC,3/8-16 X 1.................2 clamp that holds the end cap on
21 6021 WASHER,LOCK,.375......................2 33 30971 CLAMP,HOSE,3.00"........................3
22 54222 PUMP,PIGGY BACK,.67 34 54547 HOSE,AIR INTAKE,PERKINS.........1
C.I.,Z45IC........................................1
-- 29436 O-RING***.......................................1
-- 77990 KIT,SEAL,3CC PUMP***.................1
23 49770 PUMP,M46/GEAR,2.8/.67***...........1
includes index numbers 20 through 22
23 54217 PUMP,VAR PISTON,Z45 IC.............1
-- 22965 EDC ASSY,SAUER,M46***.............1
includes mounting fasteners
-- 27067 SEAL,SHAFT-SUNDSTRAND***.....1
-- 29739 SEAL KIT,SAUER-DANFOSS
M46***.............................................1
-- 32611 SHAFT,M46 15 TOOTH...................1
24 29749 COUPLER,SMALL METAL,15T,**....1

Part No. 52551 Z-45/25, Z-45/25, IC Power 85

 400 Engine Components January 2013

408.1 Perkins 104-22 Engine - View 2

86 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

408.1 Perkins 104-22 Engine - View 2

Item Part No. Description Qty.

1 77476 HOUSING,THERMOSTAT,PERKINS
104...................................................1
2 77477 GASKET, THERMOSTAT
HOUSING........................................1
3 77478 THERMOSTAT (PERKINS
104-22)............................................1
4 228457 STARTER, PERKINS, 404D............1
5 72342 ALTERNATOR, PERKINS
(54555)............................................1
6 58354 GASKET,WATER PUMP..................1
7 77481 FAN BELT (104-22) PERKINS.........1
8 77484 EXTENSION, FAN (104-22)............1
9 77483 FAN, ENGINE (104-22)(404-22)......1
10 77482 PULLEY, WATER PUMP..................1
11 72339 SWITCH,WATER
TEMP-PERKINS54555....................1
11 72340 OUTLET,WATER, PERKINS
(54555)............................................1
11 89763 PUMP WATER (PERKINS 404)***....1
12 77485 PLATE,WATER PUMP (104-22)......1

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 400 Engine Components January 2013

409.1 Perkins 104-22 Engine - View 3

88 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

409.1 Perkins 104-22 Engine - View 3

Item Part No. Description Qty.

1 72350 SOLENOID,SHUT
DN,PERKINS(54555.......................1
2 54517P FORMING,FRONT
FOOT,PAINTED...............................2
3 54538 WELDMENT,RADIATOR
MNT.,PERKINS...............................1
4 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8............................8
5 37505 WASHER,LOCK,M14......................8
6 49411 WASHER,FLAT,M14........................8
7 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................1
includes clevis pin and cotter pin
8 30785-1000 THREADED ROD,1/4-28 X 10
IN***.................................................1
9 21496 NUT,HEX,1/4-28..............................2
10 29073 SOLENOID,THROTTLE,.................1
10 52537 BOOT,SOLENOID,29073.................1
11 54553 BRACKET,SOLENOID
MOUNT,PERKINS...........................1
12 6091 NUT,NYLOCK,1/4-20.......................4
13 6638 WASHER,FLAT,USS,1/4"Y..............4
14 6090 SCREW,HHC,1/4-20 X .7................4
15 8516 SCREW,HHC,3/8-16 X 1.50............2
16 5397 WASHER,FLAT,USS,5/16",Y...........4
17 4828 NUT,NYLOCK,3/8-16.......................2
18 24037 SHOCK MOUNT,LARGE**..............8
19 8357 SCREW,HHC,1/2-13 X 3.5..............4
20 6095 WASHER,FLAT,USS,1/2",Y.............8
21 6198 NUT,NYLOCK,1/2-13.......................4
22 101044 PLATE,ENGINE TRAY***.................1
23 54519P FORMING,REAR FOOT
RT,PAINTED....................................1
24 22736 NUT,NYLOCK,M10X1.50................4
25 22699 WASHER,FLAT,M10,ZINC PLTD......4
26 44064 SCREW,HHC,M10 X
30MM,ARSE....................................4

Part No. 52551 Z-45/25, Z-45/25, IC Power 89

 400 Engine Components January 2013

410.1 Perkins 104-22 Engine - View 4

90 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 400 Engine Components

410.1 Perkins 104-22 Engine - View 4

Item Part No. Description Qty. Item Part No. Description Qty.

1 18506 5/16-18 X .75 35 6638 WASHER,FLAT,USS,1/4"Y..............4

LG.FLG.LCK.SCREW.....................4 36 6091 NUT,NYLOCK,1/4-20.......................4
2 48498 ISOLATOR,AIR FILTER MOUNT.....2 37 54071 COOLANT RETURN
3 23057 SCREW,HHC,M8 X 20MM..............2 SYSTEM,Z45***..............................1
4 49408 WASHER,LOCK,M8........................2 37 72327 CAP, COOLANT RET
5 6175 SCREW,HHC,3/8-16 X 1.................4 SYS(54071).....................................1

6 6097 WASHER,FLAT,USS,3/8",Y.............2 38 54601P BRACKET,COOLANT TANK

MNT,PNTD......................................1
7 4828 NUT,NYLOCK,3/8-16.......................4
39 15086 WASHER,FLAT,.375 X 1.5 X .125....2
8 5397 WASHER,FLAT,USS,5/16",Y...........4
40 24038 SHOCK MOUNT,SMALL.................4
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2 41 54602P PLATE,LOWER AIR
BAFFLE,PAINTED...........................1
10 16584 U-BOLT, KIT 5/16-18 X 2.5..............1
42 54538 WELDMENT,RADIATOR
11 6037 NUT,HEX,5/16-18............................2 MNT.,PERKINS...............................1
12 54543 MUFFLER,PERKINS 104-22DSL.....1 43 54189 SEAL,RUBBER,BAFFLE,FORD......1
13 59579 NUT, HEX FLANGE M 8 X 1.25......4 44 110304 RADIATOR,FORD/PERKINS***......1
14 72343 GASKET,EXH 45 27943 CAP,RADIATOR,FORD***...............1
FLANGE-PERKINS54555...............1
46 13014 CLAMP,HOSE,2.25" DIA.................4
15 44064 SCREW,HHC,M10 X
30MM,ARSE....................................4 47 54579 HOSE,LOWER,RADIATOR,PERKINS.1

16 22699 WASHER,FLAT,M10,ZINC PLTD......4 47 66031 CLAMP,1.88,#30 X 3/8,RUB

CUSH..............................................1
17 22736 NUT,NYLOCK,M10X1.50................4 not shown
18 54518 FORMING,REAR FOOT 48 54578 HOSE,UPPER
LT,PERKINS....................................1 RADIATOR,PERKINS......................1
19 54584 BRACKET,PERKINS MUFFLER.....1 49 54546 SHROUD,FAN,PERKINS DSL.........1
20 54517 FORMING,FRONT 50 54581 STRUT,PERKINS RADIATOR.........2
FOOT,PERKINS..............................2
21 7713 NUT,LP NYLOCK,3/8-16.................2
22 57075 SCREW,PHIL,8-32X.50,SELF
TAP..................................................9
23 6146 WASHER,FLAT,MS,#10,Y...............9
24 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1
25 54585 GUARD,FAN,PERKINS,PAINTED....1
26 101044 PLATE,ENGINE TRAY***.................1
27 8357 SCREW,HHC,1/2-13 X 3.5..............4
28 6095 WASHER,FLAT,USS,1/2",Y.............8
29 6198 NUT,NYLOCK,1/2-13.......................4
30 24037 SHOCK MOUNT,LARGE**..............8
31 54687 SCREW,HHC,M14 X
1.5X40MM,GR8.8............................8
32 37505 WASHER,LOCK,M14......................8
33 49411 WASHER,FLAT,M14........................8
34 6090 SCREW,HHC,1/4-20 X .7................4

Part No. 52551 Z-45/25, Z-45/25, IC Power 91

 500 Turntable Components January 2013

501.1 Turntable Rotator

92 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

501.1 Turntable Rotator

Item Part No. Description Qty. Item Part No. Description Qty.

1 56900 SCREW,SHC,5/8-11 X 2.5 BLK.......8 23 52766 KEY-WOODRUFF (50414)..............1

2 13064 WASHER,FLAT,.625 23 52770 LINING KIT-MICO BRAKE
HARDENED..................................21 (50414)............................................1
3 21175 SCREW,SHC,5/8-11 X 4,A574........4 23 52772 SPRING KIT-MICO BRAKE
4 8255 SCREW,HHC,3/8-16 X .75..............2 (50414)............................................1

5 6021 WASHER,LOCK,.375......................4 24A 50413 MOTOR,TURNTABLE

ROTATE,29.1...................................1
6 50469 BRACKET,DRIVE to SN 18366
SENSOR,ENABLE..........................1
-- 43683 O-RING,2-042 N674-70***..............1
7 Ref. Chassis Wire Harness (consult to SN 18366
factory).............................................1
-- 52783 SEAL KIT,TRNTBLE ROT
8 88356-11103 SWITCH,LIMIT,W/RLR MTR(50413......................................1
ARM,NO/NC**.................................1 for 50413
-- 19491 CONTACTOR,LIMIT SWITCH 24B 147209 SWING DRIVE ASSY***..................1
-- 97128 ROLLER ARM,LIMIT SWITCH*** from SN 18367
9 51063 SCREW,PHILLIPS,RHM,10-32 X -- 147210 SEAL KIT,SWING DRIVE***
1.5....................................................2 for 147209
10 6146 WASHER,FLAT,MS,#10,Y...............2 -- 147211 BRAKE KIT, SWING DRIVE
for 147209
11 6178 NUT,NYLOCK,10-32........................2
-- 147212 MANIFOLD KIT, SW DRIVE
12 54145-800 RETAINING PIN, ASSY...................1
for 147209
13 50776P PLATE,SWING LOCK,PAINTED.....1
-- 77246 SEAL KIT, SWING MOTOR.............1
14 6198 NUT,NYLOCK,1/2-13.......................1 for 77082
15 6095 WASHER,FLAT,USS,1/2",Y.............2 25 33428 VALVE,COUNTERBALANCE..........2
16 50576 SCREW,SHC,1/2-13 X 3.00............4 to SN 18366
to SN 18366
16 56680 SCREW,SHC,1/2-13 X 4.50 ZINC....4
from SN 18367
17 50411 BEARING,SWING CHASSIS
RINGGEAR.....................................1
18 25068 SCREW,SHC,5/8-11 X 4.50, A574...9
19 42079 PIN,COTTER,.156 X 2.5..................1
to SN 18366
20 52767 NUT-CASTLE (50414).....................1
21 128446 MANIFOLD,TURNTABLE
ROTATION***...................................1
from SN 18367
21 50447 MANIFOLD,DUAL
COUNTERBALANCE......................1
to SN 18366
22 50412 PINION GEAR.................................1
to SN 18366
23 44828 SEAL KIT,BRAKE,MICO***.............1
23 44829 BEARING,BRK,MICO **..................1
23 50414 BRAKE,MICO,12000 IN/LB.............1
to SN 18366

Part No. 52551 Z-45/25, Z-45/25, IC Power 93

 500 Turntable Components January 2013

502.1 Fuel and Hydraulic Tanks

94 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

502.1 Fuel and Hydraulic Tanks

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................4 19 54437 HOSE END,BARB,1/4

2 6356 WASHER,LOCK,.25........................4 MNPTX5/16,ST...............................1

3 6638 WASHER,FLAT,USS,1/4"Y..............4 20 54124 HOSE END,BARB,3/8 MNPT X

5/16..................................................1
4 50028P FORMING,BELLY PAN,PAINTED.....1
21 54123 CLAMP,HOSE,1 EAR, 5/8...............2
5 13268 CLAMP,0.75,#12 X 1/4,RUB
CUSH..............................................1 22 54205 HOSE END,BARB,1/4
MNPTX5/16,90................................1
6 6090 SCREW,HHC,1/4-20 X .7................1
23 27586 HOSE END,MALE,.313 X .25
7 6091 NUT,NYLOCK,1/4-20.......................1 MPT.................................................1
8 8177 SCREW,HHC,1/2-13 X 1.5..............3 24 60139 FORMING,LP BRACKET MOUNT...2
9 6095 WASHER,FLAT,USS,1/2",Y...........12 Ford models
10 6019 SCREW,HHC,3/8-16 X 1.25 GRD 25 50416P PLATE,TANK SIDE,PAINTED..........1
5.......................................................9 26 4828 NUT,NYLOCK,3/8-16.......................9
11 6021 WASHER,LOCK,.375......................8 27 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....3
12 5397 WASHER,FLAT,USS,5/16",Y.........14 28 6033 WASHER,LOCK,0.5".......................3
13 112379 POWER UNIT,12VDC AUX.............1 29 49000 L.P.TANK LATCH.............................1
to SN 17345 Ford models
-- 112308 SOLENOID,12V,APU.......................1 30 8516 SCREW,HHC,3/8-16 X 1.50............4
to SN 17345
31 60143 WELDMENT,L.P. TANK MOUNT......1
-- 38156 VALVE,RELIEF KIT,MONARCH*.....1 Ford models
to SN 17345
32 6097 WASHER,FLAT,USS,3/8",Y.............2
-- 43687 MOTOR,12VDC (42185).................1
to SN 17345 33 39478 SCREW,HHC,3/8-16 X 2 FULL
THRD...............................................1
-- 43688 PUMP ASSY., 42185.......................1
to SN 17345 34 21141 GAUGE-SIGHT,LHA-LGTB***.........1
includes mounting fasteners
13A 77066 POWER UNIT,12VDC
AUX,.067CU.IN................................1 35 53605 TANK, LP, 7 GAL.............................1
from SN 17346 Ford models

-- 77069 MOTOR,12VDC,77066....................1 36 50948 HOSE ASSEMBLY,LP

from SN 17346 GAS,106"LG....................................1
Ford models
-- 77070 PUMP ASSY.,77066........................1
from SN 17346 36 73599 RED CAP,1.375ID X 0.75 DEEP.....1

-- 77071 SOLENOID,77066...........................1 37 54160 PLUG,DRAIN,3/8",MAGNETIC.......1

from SN 17346 38 50406 TANK,HYDRAULIC,24 GAL.............1
-- 77072 CHECK VALVE KIT,77066...............1 to SN 20757
from SN 17346 38 53527 CAP,FILLER BREATHER,3
14 6198 NUT,NYLOCK,1/2-13.......................3 MICRON**.......................................1

15 8255 SCREW,HHC,3/8-16 X .75..............1 38 88244 TANK,HYDRAULIC 24 GAL.............1

from SN 20758
16 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
39 45161 STRAINER ASSEMBLY,1.5" NPT.....2
17 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1
Diesel models 40 110345 FILTER ASSY,INTANK.....................1
from SN 20758
17 101727 CAP,FUEL,GAS,1/8"VENT(RED).....1
Gasoline/LPG models -- 147223 SEAL,FILTER LID

18 119798 FUEL TANK ASSY, 17 GAL -- 77353 KIT,ELEMENT**...............................1

PLASTIC..........................................1 includes Filter Element, Breather
Element and Gasket

Part No. 52551 Z-45/25, Z-45/25, IC Power 95

 500 Turntable Components January 2013

502.1 Fuel and Hydraulic Tanks

(continued)

Item Part No. Description Qty.

-- 77354 FILTER LID,RFM165.......................1

-- 77365 BREATHER CAP,RFM165...............1
41 56912 SPRING CLIP,1/4-20,MAGNI 565.....4

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January 2013 500 Turntable Components

502.1 Fuel and Hydraulic Tanks

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Part No. 52551 Z-45/25, Z-45/25, IC Power 97

 500 Turntable Components January 2013

503.1 Function Manifold and Ground Control Box Installation

98 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

503.1 Function Manifold and Ground Control Box Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................3 28 6096 SCREW,HHC,1/2-13 X 2 GR5.........2

2 6356 WASHER,LOCK,.25........................2 29 6095 WASHER,FLAT,USS,1/2",Y.............4
3 6638 WASHER,FLAT,USS,1/4"Y..............9 30 6198 NUT,NYLOCK,1/2-13.......................2
4 50423P COVER,SWING CHASSIS 31 50569P ANGLE,PRIM BOOM
CENTER,PAI...................................1 REST,NONJIB,PA............................1
to SN 17000 Z45/25 models
4 54922P COVER,CENTER SWING 32 50570 WEAR PAD,PRIMARY BOOM,NON
CHASSIS,PNT.................................1 JIB...................................................1
from SN 17001 Z45/25 models
5 6782 NUT,NYLOCK,5/16-18.....................1
6 8516 SCREW,HHC,3/8-16 X 1.50............2
7 6097 WASHER,FLAT,USS,3/8",Y.............2
8 4828 NUT,NYLOCK,3/8-16.....................13
9 56927 PAD,BOOM
REST,2"THICK,W/STUDS*.............1
10 14033 SCREW,HHC,3/8-16 X 2.75............3
11 5397 WASHER,FLAT,USS,5/16",Y.........22
12 81578 HORN,12VDC,SPADE
TERMINALS***................................1
13 13000 SCREW,HHC,5/16-18 X 1.25..........1
14 6175 SCREW,HHC,3/8-16 X 1.................4
15 6021 WASHER,LOCK,.375......................4
16 6889 NUT,LP NYLOCK,1/4-20.................2
17 6090 SCREW,HHC,1/4-20 X .7................2
18 Ref. Ground Controls (refer to Figures
5-F and 5-G)....................................2
19 54289 BRACKET,GROUND CONTROL
BOX.................................................1
20 6091 NUT,NYLOCK,1/4-20.......................1
21 Ref. Function Manifold (refers to
Figure 5-D and 5-E).........................1
22 47228 WASHER,NYLON,.406 X.750
X.032...............................................2
23 50762P BRACKET,MANIFOLD
MOUNT,PAINTED............................1
24 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................5
25 50937 BRACKET,FUEL TANK STRAP.......1
26 50754P PLATE,MANIFOLD/CNTRL BOX
MOUNT...........................................1
27 50630P BULKHEAD,TANKSIDE PAINTED....1
to SN 11148
27 54288P BULKHEAD,TANKSIDE,PAINTED....1
from SN 11149

Part No. 52551 Z-45/25, Z-45/25, IC Power 99

 500 Turntable Components January 2013

504.1 Function Manifold

100 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

504.1 Function Manifold

Item Part No. Description Qty. Item Part No. Description Qty.

A Proportional Solenoid Valve V Check Valve

Turntable Rotate Left/Right Differential Sensing Circuit, Primary
B Proportional Solenoid Valve Boom Extend
Secondary Boom Up/Down W Check Valve
C Flow Regulator Differential Sensing Circuit, Primary
Secondary Boom Up/Down Boom Up/Down

D Check Valve X Check Valve

Differential Sensing Circuit, Secondary Differential Sensing Circuit, Turntable
Boom Up/Down Rotate Left/Right

E Relief Valve Y Solenoid Valve,

Secondary Boom Down Platform Level Up/Down

F Priority Flow Regulator Z Diagnostic Nipple

Steer Left/Right Circuit Testing

G Flow Regulator AA Solenoid Valve

Turntable Rotate Left/Right Jib Boom Up/Down and Platform
Rotate Left/Right
H Relief Valve
System Relief BB Flow Regulator Valve,
Jib Boom Up/Down and Platform
I Flow Regulator Valve Rotate Left/Right
Primary Boom Up/Down
CC Solenoid Valve,
J Solenoid Valve, Primary Boom Up/Down
Primary Boom Retract
DD Differential Sensing Valve
K Solenoid Vave, Meters Flow To All Functions
Primary Boom Extend
EE Solenoid Valve,
L Flow Regulator Valve, Turntable Rotate Left/Right
Primary Boom Extend/Retract
FF Solenoid Valve, 3 position 4 way
M Flow Regulator Valve, Steer Left/Right
Platform Level Circuit
GG Orfice
N Flow Regulator Valve, Secondary Boom Circuit
Differential Sensing Circuit
HH Check Valve
O Check Valve Secondary Boom Circuit
Differential Sensing Circuit, Platform
Level Down II Solenoid Valve,
Secondary Boom Up/Down
P Counterbalance Valve
Platform Level Down JJ Diagnostic Nipple
Testing
Q Counterbalance Valve
Platform Level Up KK Proportional Solenoid Valve
Primary Boom Up/Down
R Check Valve
Differential Sensing Circuit, Platform -- 28750 O-RING KIT,FIELD SVC,ALL PROD
Level Up -- 49612 O-RING KIT (ORFS FITTINGS)
S Check Valve -- 49613 PLUG AND CAP
Differential Sensing Circuit, Jib Boom KIT-SERVICE,ORFS*
Up/Platform Rotate Left -- 50683 MANIFOLD,FUNCTION,Z45IC
T Check Valve does not include index numbers 18
Differential Sensing Valve, Jib Boom and 19; Complete to SN 12603
Down/Platform Rotate Right -- 54490 MANIFOLD,FUNCTION,Z45/25 IC
U Check Valve includes fittings; Complete from SN
Differential Sensing Circuit, Primary 12604 to SN 19714
Boom Retract

Part No. 52551 Z-45/25, Z-45/25, IC Power 101

 500 Turntable Components January 2013

504.1 Function Manifold

(continued)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 77218 MANIFOLD,FUNCT.IC,DUAL SPADE 15 31100 VALVE,FLOW REGULATOR

includes fittings; Complete from SN 0.6GPM...........................................1
19715 to SN 20757 16 27804 VALVE,DIFFERENTIAL
-- 88289 MANIFOLD,FUNC.IC DUAL SPADE SENSING***....................................1
includes fittings; Complete from SN 17 43601 COIL,SOLENOID,10V W/ DIODE.....1
20758
17 45912 NUT,SOLENOID,2POS 3WAY.........1
1 52710 COIL-PROP.SOLENOID
12VDC-50683..................................3 17 52712 VALVE-SOLENOID,3 POSITION
4WAY...............................................1
1 52711 VALVE-PROPORT.,SOLENOID DV
DC...................................................3 18 48905 CONN,520120-4***..........................1
from SN 19715
1 52718 NUT-VALVE,PROP.
SOLENOID-50683...........................3 18 48916 FITTING,CONN,520120-6...............1
to SN 19714
2 27802 VALVE,DIFFERENTIAL
SENSING***....................................2 19 77186 PLUG,ORIFICE,1.00MM(.039IN).....1
3 43599 VALVE,CHECK................................9 20 27759 VALVE,CHECK................................1
-- 110200 SEAL KIT, VALVE, #4 21 65600 VALVE,DIFF SENSING (54490)......1
4 31527 VALVE,RELIEF 1800 PSI................1
5 19207 VALVE,FLOW REGULATOR............1
6 52715 VALVE,RELIEF,3200 PSI***.............1
7 43601 COIL,SOLENOID,10V W/ DIODE.....2
7 45912 NUT,SOLENOID,2POS 3WAY.........2
7 65766 VALVE,SOLENOID,10V
W/DIODE***.....................................2
8 52716 VALVE-FLOW REGULATOR 2.0
GPM................................................1
9 27051 VALVE,FLOW REGULATOR............1
to SN 19713
9 62258 VALVE,NEEDLE***..........................1
from SN 19716
10 32975 VALVE,FLOW REGULATOR,.1
GPM................................................1
11 52717 VALVE,COUNTERBALANCE*****....2
to SN 19714
11 77411 VALVE,COUNTERBALANCE..........2
from SN 19715
12 43601 COIL,SOLENOID,10V W/ DIODE.....5
12 45912 NUT,SOLENOID,2POS 3WAY.........5
12 52713 VALVE,SOLENOID,3 POS 4
WAY,10V..........................................5
13 20224 DIAGNOSTIC FEMALE
Q-DSCNT........................................2
13 48997 NIPPLE,DIAGNOSTIC,#4
PORT***..........................................2
14 48880 CAP,DIAGNOSTIC NIPPLE.............2

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January 2013 500 Turntable Components

504.1 Function Manifold

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Part No. 52551 Z-45/25, Z-45/25, IC Power 103

 500 Turntable Components January 2013

505.1 Ground Controls - View 1

104 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

505.1 Ground Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 27246 BOOT,TOGGLE -- 34052 RELAY,SPDT,12V(AUTO) PLUG

SWITCH,SHORT*..........................11 IN**..................................................7
1 Deutz and Perkins models; terminals
not included
2 54692 SPACER,NYLON,.718 X .526
-- 34054 TERM,RELAY N-INSULATED 10-12
X.219.............................................11
G......................................................7
1
-- 34055 TERM RELAY,N-INSULATE 14-16
3 13480-S SWITCH,TOGGLE,DPDT,2POS GA...................................................7
MOMEN...........................................1 -- 34056 TERM,RELAY,N-INSULATE 18-20
includes mounting fasteners GA...................................................7
4 122512 KIT,KEYSWITCH SVC BB & SM 13 58318 RELAY SOCKET,AUTO***...............4
BOOM..............................................1 Ford models
to SN 19374
-- 58318 RELAY SOCKET,AUTO***...............7
-- 21982 KEY,SINGLE***...............................1 Deutz and Perkins models
-- 37947 KEYS,10 PACK***............................1 -- 58319 RELAY SOCKET,AUTO,RETAINER***
-- 66821 BASE,WITHOUT CONTACTS.........1 14 54534 ANGLE,RELAY
4A 66811 KEYSWITCH,3POS.MNTND.DR MNT,W/NUTSERTS,PNT................1
WKEY**...........................................1 15 56100 HOUR METER,LCD,9-60 VDC***.....1
from SN 19375, includes keyswitch includes mounting bracket; to SN
and two keys, not included: base and 19374
contacts.
-- 19506 HOUR METER,10-80 VOLTS***......1
-- 21982 KEY,SINGLE***...............................1 includes mounting bracket; from SN
-- 37947 KEYS,10 PACK***............................1 19375
-- 66814 BASE,WITH 2 N.O. 16 13037-S SWITCH,TOGGLE,SPDT,3POS
CONTACTS***.................................1 MOMEN...........................................5
5 66816 CONTACT,N.O.***............................2 1
includes mounting fasteners
to SN 19374
17 13268 CLAMP,0.75,#12 X 1/4,RUB
6 122514 KIT,ESTOP SVC BB&SM BOOM.....1 CUSH..............................................1
to SN 19374
18 12343 SCREW,HHC,1/4-20 X 3.................1
-- 66818 CONTACT,NC..................................1
19 6638 WASHER,FLAT,USS,1/4"Y..............3
-- 66821 BASE,WITHOUT CONTACTS.........1
20 54516 RESISTOR,10 OHMS,25W,ADJ......1
6A 66812 E-STOP BUTTON............................1
21 54525 BRACKET-PANEL-WIRE MOUNTING
from SN 19375
99.....................................................1
-- 66818 CONTACT,NC..................................1
22 147094 ASSY, CIRCUIT BREAKER 15A.....2
-- 73805 BASE,W/2 NC CONTACTS***.........1 includes mounting fasteners
7 30997 CORROSION INHIBITOR,FOAM.....1 23 16397-S SWITCH,TOGGLE,DPDT,3POS
8 128205 SWITCH TOGGLE ASSY DPDT 2P MOMEN...........................................4
MNT.................................................1 1
includes mounting fasteners
(replaced 27378-S)
24 6090 SCREW,HHC,1/4-20 X .7................4
9 49826 SCREW,PHILLIPS,PHM,10-32
X.625...............................................3 25 6356 WASHER,LOCK,.25........................4

10 6146 WASHER,FLAT,MS,#10,Y...............3 26 77061 BOOT,CIRCUIT BREAKER

PROTECTOR..................................2
11 6178 NUT,NYLOCK,10-32........................2
27 56234 O-RING,ORFS,-6............................2
12 34052 RELAY,SPDT,12V(AUTO) PLUG
IN**..................................................4 28 56298 LIGHT,INDICATOR,RED,14V***......1
Ford models; terminals not included Ford models

Part No. 52551 Z-45/25, Z-45/25, IC Power 105

 500 Turntable Components January 2013

505.1 Ground Controls - View 1

(continued)

Item Part No. Description Qty.

-- 56298 LIGHT,INDICATOR,RED,14V***......2
Deutz and Perkins models
29 45384 PLUG,NYLON .50 BLACK
DOMED...........................................2
1

Footnotes
1: Quantity listed may not reflect specific model
configuration requirements.

106 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

505.1 Ground Controls - View 1

(continued)

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Part No. 52551 Z-45/25, Z-45/25, IC Power 107

 500 Turntable Components January 2013

506.1 Ground Controls - View 2

108 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

506.1 Ground Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 45782 DIODE,6 AMP,200 PIV,BULK 19 13480-S SWITCH,TOGGLE,DPDT,2POS

to SN 20095 MOMEN...........................................1
1 20776 CABLE SQUEEZE CONN...............3 includes mounting fasteners; Ford
models
2 18665 LOCKNUT,ELECTRIC,1" NPT.........3
20 54692 SPACER,NYLON,.718 X .526
3 54058 HARNESS,MANIFOLD,Z45 IC........1 X.219...............................................1
to SN 19715
21 27246 BOOT,TOGGLE
3 77168 HARNESS,F.MANIFOLD,DUAL SWITCH,SHORT*............................1
SPADE.............................................1
from SN 19716 22 6090 SCREW,HHC,1/4-20 X .7................2

4 7057 CONN. SQZ,1/2NPT .39-.56 23 6638 WASHER,FLAT,USS,1/4"Y..............2

MED.................................................7 24 6889 NUT,LP NYLOCK,1/4-20.................2
5 6935 LOCKNUT,ELEC,1/2"......................7 25 25837 TERMINAL STRIP END PLATE......1
6 43960 WIRE CABLE,16/4 CON.TPE shown; to SN 20095
JKT...................................216-inches 25 74912 TERMINAL BLOCK END PLATE.....1
7 43960 WIRE CABLE,16/4 CON.TPE from SN 20096
JKT...................................361-inches 26 25836 TERMINAL
8 43960 WIRE CABLE,16/4 CON.TPE BLOCK(SINGLE),WAGO***..........45
JKT...................................396-inches shown; to SN 20095

9 35934 WIRE CABLE 18G/19 26 74911 TERMINAL BLOCK,

CONDUCT***...................804-inches WIELAND***..................................45
from SN 20096
10 43960 WIRE CABLE,16/4 CON.TPE
JKT.....................................86-inches 27 56057 MODULE,IGNITION/START,12/24V.1

11 43955 WIRE CABLE,12GA/3 CON.TPE 28 54826 DIN RAIL,14.75",MODIFIED............1

JKT*.................................804-inches shown; to SN 20095

12 35934 WIRE CABLE 18G/19 29 Ref. Engine/Chassis Harness #1

CONDUCT***...................733-inches (consult factory)...............................1

13 Ref. Engine Harness #2 (consult

factory)
14 52764 CONTROL,BOX
ASSY-GROUND,Z45/25..................1
includes index number 15; to SN
16867
14 77155 CONTROL,BOX ASSY-GRND Z45
IC.....................................................1
includes index number 15; from SN
16868 to SN 20095
14 77522 CONTROL,BOX ASSY-GRND Z45
IC.....................................................1
includes index number 15; from SN
20096
15 50572 GASKET,GROUND CONTROL
BOX.................................................1
16 6888 SCREW,HHC,1/4-20 X 1.................1
17 6638 WASHER,FLAT,USS,1/4"Y..............3
18 6091 NUT,NYLOCK,1/4-20.......................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 109

 500 Turntable Components January 2013

507.1 Turntable Covers - Engine Side

110 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

507.1 Turntable Covers - Engine Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 28301 GAS STRUT,250 LBS FORCE***.....1 27 54608P PLATE,AIR BAFFLE,FORD,PAINTED

-- 27377 RETAINER,GAS SPRING***...........1 Ford models; from SN 17110

-- 72256 GAS STRUT,CONNECTOR (28301) 28 6090 SCREW,HHC,1/4-20 X .7................4

2 33555 BALL STUD**..................................2 29 50581P PLATE,AIR INTAKE

ADAPTER,PAINT.............................1
3 5397 WASHER,FLAT,USS,5/16",Y...........7 Deutz models
4 6782 NUT,NYLOCK,5/16-18.....................2 30 77048 SCREW,PHM,10-32X3/4,ST TYPE
5 6888 SCREW,HHC,1/4-20 X 1.................9 F ......................................................2
6 6638 WASHER,FLAT,USS,1/4"Y............21 31 75076 KEEPER,LATCH (45363)................1
Ford models 32 54974 PLATE,COVER LATCH
7 49693 WASHER,FENDER,.25X1.50X.074.13 BACKING........................................1
8 6091 NUT,NYLOCK,1/4-20.....................21 33 52773 COVER ASSY.ENGINE
SIDE,Z45/25....................................1
9 8915 SCREW,HHC,1/4-20 X 1.25............4
10 54146 FLAP,RUBBER,ENGINE COVER
HOOD..............................................1
11 50789P FORMING,ENGINE COVER,PTD....1
12 75073 HINGE,.375X.120THK.,SLOTTED...2
13 54363 BRACKET,RUBBER
BUMPER,ENGCOVER....................2
14 50974 BUMPER,RUBBER,COVERS.........2
15 8516 SCREW,HHC,3/8-16 X 1.50............4
16 6097 WASHER,FLAT,USS,3/8",Y.............6
17 4828 NUT,NYLOCK,3/8-16.......................7
18 45363 LATCH,FLEXIBLE DRAW W/O
KEEPER..........................................1
19 49816 SCREW,PHILLIPS,PHM,10-32 X
.75....................................................2
20 6146 WASHER,FLAT,MS,#10,Y...............2
21 6178 NUT,NYLOCK,10-32........................2
22 50580-S DUCT,AIR
INTAKE,DEUTZ,Z45/25**................1
Deutz models
23 6175 SCREW,HHC,3/8-16 X 1.................3
24 6021 WASHER,LOCK,.375......................2
25 54167 SEAL,RUBBER,BAFFLE,FORD......1
Ford models; to SN 17109
25 54616 SEAL,RUBBER,BAFFLE,PERKIN/FORD.1
Ford and Perkins models; from SN
17110
26 54723 PLUG,1/4 X .400",BLK..................13
Ford and Perkins models
27 54166 PLATE,AIR INTAKE
ADAPTER,FRD**.............................1
Ford models; to SN 17109

Part No. 52551 Z-45/25, Z-45/25, IC Power 111

 500 Turntable Components January 2013

508.1 Turntable Covers - Tank Side

112 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

508.1 Turntable Covers - Tank Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 20 45363 LATCH,FLEXIBLE DRAW W/O

to SN 19693 KEEPER..........................................1
2 50965P PLATE,COVER to SN 19693
SPACER,PAINTED..........................1 21 17712 SCREW,FHS,3/8-16 X 1.75.............2
to SN 19693 to SN 19693
3 6145 SCREW,HHC,1/4-20 X 1.5............10 22 5397 WASHER,FLAT,USS,5/16",Y...........2
to SN 19693 to SN 19693
4 12906 WASHER,FENDER,.25 X 1.25 23 4828 NUT,NYLOCK,3/8-16.......................2
X.062...............................................4 to SN 19693
to SN 19693 24 54073 WEAR PAD,TANK SIDE
5 52774-S COVER BUMPER.........................................1
ASSY.HYD.TANKSIDE,Z45/25........1 to SN 19693
to SN 19693 25 77328P PLATE,FUEL
6 50971 HINGE,FUEL DOOR.......................1 PUMP,FORD/WALBRO...................1
to SN 19693 Ford models; to SN 19693
7 49816 SCREW,PHILLIPS,PHM,10-32 X 26 6091 NUT,NYLOCK,1/4-20.....................11
.75....................................................2 to SN 19693
to SN 19693 27 6889 NUT,LP NYLOCK,1/4-20.................2
8 6146 WASHER,FLAT,MS,#10,Y...............4 to SN 19693
to SN 19693 28 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
9 6178 NUT,NYLOCK,10-32........................8 to SN 19693
to SN 19693
10 54233 LATCH,FUEL DOOR.......................1
to SN 19693
11 54230P FUEL DOOR,IC TANK
SIDE,PNTD***.................................1
to SN 19693
12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.2
to SN 19693
13 6884 SCREW,HHC,1/4-20 X 2.5..............1
to SN 19693
14 6638 WASHER,FLAT,USS,1/4"Y............18
to SN 19693
15 77048 SCREW,PHM,10-32X3/4,ST TYPE
F ......................................................2
to SN 19693
16 75076 KEEPER,LATCH (45363)................1
to SN 19693
17 54974 PLATE,COVER LATCH
BACKING........................................1
to SN 19693
18 77524 TUBE,PROP ROD,18.63",W/CAP....1
includes index number 19; to SN
19693
19 55753 BUMPER, PLASTIC, 1.25 O.D........1
to SN 19693

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509.1 Turntable Covers - Tank Side and Fuel Filter

114 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

509.1 Turntable Covers - Tank Side and Fuel Filter

Item Part No. Description Qty. Item Part No. Description Qty.

1 75073 HINGE,.375X.120THK.,SLOTTED...2 18 77219 PUMP, FUEL, LRG425, WALBRO....1

from SN 19694 does not include hose connectors or
2 50965P PLATE,COVER clamps; from SN 19694
SPACER,PAINTED..........................1 19 71909 HOSE,FUEL,5/16 HIGH
from SN 19694 PRESSURE**.....................11 inches
3 6145 SCREW,HHC,1/4-20 X 1.5............10 from SN 19694
from SN 19694 20 71909 HOSE,FUEL,5/16 HIGH
4 49693 WASHER,FENDER,.25X1.50X.074.4 PRESSURE**...................100 inches
from SN 19694 from SN 19694

5 52774-S COVER 21 21465 CLAMP,HOSE,SIZE .25 TO .63.......1

ASSY.HYD.TANKSIDE,Z45/25........1 from SN 19694
from SN 19694 21 58967 FUEL PRESSURE
6 50971 HINGE,FUEL DOOR.......................1 REG,425EFI***................................1
from SN 19694 from SN 19694

7 49816 SCREW,PHILLIPS,PHM,10-32 X 21 65887 CLAMP,HOSE,1 EAR,1/2................1

.75....................................................2 from SN 19694
from SN 19694 21 77356 CONN. ASSY,9.5 TUBE X6.35
8 6146 WASHER,FLAT,MS,#10,Y...............4 HOSE..............................................1
from SN 19694 from SN 19694

9 6178 NUT,NYLOCK,10-32........................8 22 77328P PLATE,FUEL

from SN 19694 PUMP,FORD/WALBRO...................1
from SN 19694
10 54233 LATCH,FUEL DOOR.......................1
from SN 19694 23 6090 SCREW,HHC,1/4-20 X .7................4
from SN 19694
11 54230P FUEL DOOR,IC TANK
SIDE,PNTD***.................................1 24 6638 WASHER,FLAT,USS,1/4"Y............23
from SN 19694 from SN 19694

12 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.2 25 6091 NUT,NYLOCK,1/4-20.....................15

from SN 19694 from SN 19694

13 54974 PLATE,COVER LATCH 26 27089 HOSE,5/16 FUEL,SAE 30R7.....53

BACKING........................................1 i n c h e s
from SN 19694 from SN 19694

14 75076 KEEPER,LATCH (45363)................1 27 65888 CONN. BODY, 6.35 X 14.1,

from SN 19694 FORD..............................................1
from SN 19694
15 77048 SCREW,PHM,10-32X3/4,ST TYPE
F ......................................................2 28 21465 CLAMP,HOSE,SIZE .25 TO .63.......1
from SN 19694 from SN 19694

16 77524 TUBE,PROP ROD,18.63",W/CAP....1 28 27089 HOSE,5/16 FUEL,SAE 30R7.....3

includes index number 17; from SN i n c h e s
19694 from SN 19694

17 55753 BUMPER, PLASTIC, 1.25 O.D........1 28 52179 FILTER, FUEL LRG 425/423 EFI.....1
from SN 19694 from SN 19694

18 65887 CLAMP,HOSE,1 EAR,1/2................1 29 27089 HOSE,5/16 FUEL,SAE 30R7.....22

from SN 19694 i n c h e s
from SN 19694
18 65892 CONN. ASSY,7.9 TUBE X6.35
HOSE..............................................1 30 45363 LATCH,FLEXIBLE DRAW W/O
from SN 19694 KEEPER..........................................1
from SN 19694

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509.1 Turntable Covers - Tank Side and Fuel Filter

(continued)

Item Part No. Description Qty.

31 17712 SCREW,FHS,3/8-16 X 1.75.............2

from SN 19694
32 5397 WASHER,FLAT,USS,5/16",Y...........2
from SN 19694
33 4828 NUT,NYLOCK,3/8-16.......................2
from SN 19694
34 54073 WEAR PAD,TANK SIDE
BUMPER.........................................1
from SN 19694
35 6884 SCREW,HHC,1/4-20 X 2.5..............1
from SN 19694
36 6889 NUT,LP NYLOCK,1/4-20.................2
from SN 19694
37 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
from SN 19694

116 Z-45/25, Z-45/25, IC Power Part No. 52551

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509.1 Turntable Covers - Tank Side and Fuel Filter

(continued)

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Part No. 52551 Z-45/25, Z-45/25, IC Power 117

 500 Turntable Components January 2013

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)

118 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 14 48959 FITTING,ELBOW,90D,520220-12....1

-- 49613 PLUG AND CAP 15 48961 TEE,RUN,520428-12.......................1
KIT-SERVICE,ORFS* 16 48922 CONN,520102-6-6...........................1
1 49149-10826 HOSE ASSY,3/4,45 FEM,STR 17 49126-2733 HOSE ASSY,3/8,45 FEM,STR
FEM.................................................1 FEM.................................................1
Hose End - Female, Swivel, ORFS, Hose End - Female, Swivel, ORFS,
Hose End - Female, Swivel, 45°, Hose End - Female, Swivel, 45°,
ORFS and Hose, 3/4 inch ORFS and Hose, 3/8 inch
2 49141-2463 HOSE ASSY,1/2,45 FEM,STR 18 48994 VALVE,BALL,16 MPT-16 FPT***......2
FEM.................................................2
Hose End - Female, Swivel, ORFS, 19 48905 CONN,520120-4***..........................4
Hose End - Female, Swivel, 45°, from SN 19715
ORFS and Hose, 1/2 inch 19 48916 FITTING,CONN,520120-6...............4
3 48962 TEE,BRANCH,520429-12...............1 to SN 19714
4 48946 CONN,520120-8-10.........................2 20 48907 ELBOW,45D,520320-4....................1
5 48932 FITTING,ELBOW,90D,520220-8***..2 21 49164-5743 HOSE ASSY 1/4,90 DEG FEM,STR
from SN 18782 F ......................................................1
Hose End - Female, Swivel, ORFS,
5 48947 ELBOW,90D,520220-8-12...............2 Hose End - Female, Swivel, 90°,
to SN 18781 ORFS and Hose, 1/4 inch
6 48978 ELBOW,45D,520320-12-16.............2 22 54086-7068 HOSE ASSY,ENG/F.MANIFOLD.....1
7 48985 ELBOW,45D,520320-16..................1 Hose End - Female, Swivel, ORFS,
8 49156-10856 HOSE ASSY,3/4,90 FEM,STR Hose End - Female, Swivel, 45°,
FEM.................................................2 ORFS and Hose, 1/2 inch
Hose End - Female, Swivel, ORFS, 23 49119-5078 HOSE ASSY,1/4,STR FEM,STR
Hose End - Female, Swivel, 90°, Long, FEM.................................................2
ORFS and Hose, 3/4 inch Hose End - Female, Swivel, ORFS,
9 48899 VALVE,CHK,#10PORT-#10MALEORFS.1 Hose End - Female, Swivel, ORFS
and Hose, 1/4 inch
10 49159-4618 HOSE ASSEMBLY, 1"......................2
Hose End - Female, Swivel, NPTF, 24 48904 ELBOW,90D,520220-4-4.................3
Hose End - Female, Swivel, 90°, from SN 18367
ORFS and Hose, 42 inches long; from 24 48911 ELBOW,90D,520220-4-6***.............3
SN 10163; Consult Factory prior to to SN 18366
ordering 25 54319-1404 HOSE ASSY,SWNG
10 54089-4761-S HOSE ASSY,90F,STR MALE**........2 MOTOR/BRAKE..............................1
Hose End - Male, Swivel, Hose End - Hose End - Female, Swivel, 90°,
Female, Swivel, 90°, ORFS and Hose, ORFS, Hose End - Female, Swivel,
42 inches long; to SN 10162; Consult 90°, ORFS and Hose, 1/4 inch; to SN
Factory prior to ordering 18366
11 48965 ELBOW,90D,520202-12..................1 26 39877 CONNECTOR,070120-4-4..............1
12 49150-3930 HOSE ASSY,3/4,90 FEM,STR 27 54085-8218 HOSE
FEM.................................................1 ASSY,R.FILTER/F.MANIFOL...........1
Hose End - Female, Swivel, ORFS, Hose End - Female, Swivel, ORFS,
Hose End - Female, Swivel, 90°, Hose End - Female, Swivel, ORFS
ORFS and Hose, 3/4 inch and Hose, 1/2 inch
13 49151-7548 HOSE ASSY,3/4,STR FEM,STR 28 48935 TEE,RUN,520428-8.........................1
FEM.................................................1 29 48905 CONN,520120-4***..........................8
Hose End - Female, Swivel, ORFS, from SN 19715
Hose End - Female, Swivel, ORFS
and Hose, 3/4 inch

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 500 Turntable Components January 2013

510.1 Hydraulic Hoses and Fittings - Turntable Components (to SN 20757)

(continued)

Item Part No. Description Qty.

29 48912 CONN,520120-4-6***......................8
to SN 19714
30 48905 CONN,520120-4***..........................2
from SN 19715
30 48930 FITTING,CONN,520120-6-8***.......2
to SN 19714
31 48933 CONN,520120-8***..........................1
32 48992 ELBOW,45D,520320-16-12.............1
33 48986 CONN,520102-16............................2
34 48916 FITTING,CONN,520120-6...............1

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(continued)

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511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)

122 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 500 Turntable Components

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 13 49119-5178 HOSE ASSY,1/4,STR FEM,STR

-- 49613 PLUG AND CAP FEM.................................................1
KIT-SERVICE,ORFS* Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-4), Hose End -
1 49149-10826 HOSE ASSY,3/4,45 FEM,STR Female, Swivel, ORFS (Parker No.
FEM.................................................1 1JC43-4) and Hose, 1/4 inch (Parker
Hose End - Female, Swivel, ORFS No. 481TC-4)
(Parker No. 1JC43-12), Hose End -
Female, Swivel, 45°, ORFS (Parker 14 49109-7729 HOSE ASSY,1/2,90 FEM,STR
No. 1J743-12) and Hose, 3/4 inch FEM.................................................1
(Parker No. 482TC-12) Hose End - Female, Swivel, 90°,
ORFS (Parker No. 1J943-8-4), Hose
2 49141-2463 HOSE ASSY,1/2,45 FEM,STR End - Female, Swivel, ORFS (Parker
FEM.................................................2 No. 1JC43-8) and Hose, 1/2 inch
Hose End - Female, Swivel, ORFS (Parker No. 381-8)
(Parker No. 1JC43-8), Hose End -
Female, Swivel, 45°, ORFS (Parker 15 49151-8248 HOSE ASSY,3/4,STR FEM,STR
No. 1J743-8) and Hose, 1/2 inch FEM.................................................1
(Parker No. 451TC-8) Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-12), Hose End -
3 48962 TEE,BRANCH,520429-12...............1 Female, Swivel, ORFS (Parker No.
4 48946 CONN,520120-8-10.........................2 1JC43-12) and Hose, 3/4 inch (Parker
No. 482TC-12)
5 48932 FITTING,ELBOW,90D,520220-8***..2
16 48922 CONN,520102-6-6...........................1
6 48978 ELBOW,45D,520320-12-16.............2
17 49126-2733 HOSE ASSY,3/8,45 FEM,STR
7 48985 ELBOW,45D,520320-16..................1
FEM.................................................1
8 49156-10856 HOSE ASSY,3/4,90 FEM,STR Hose End - Female, Swivel, ORFS
FEM.................................................2 (Parker No. 1JC43-6), Hose End -
Hose End - Female, Swivel, ORFS Female, Swivel, 45°, ORFS (Parker
(Parker No. 1JC71-12), Hose End - No. 1J743-6) and Hose, 3/8 inch
Female, Swivel, 90°, Long, ORFS (Parker No. 451TC-6)
(Parker No. 1J971-12) and Hose, 3/4
18 48994 VALVE,BALL,16 MPT-16 FPT***......2
inch (Parker No. 772-12)
19 48916 FITTING,CONN,520120-6...............1
9 48899 VALVE,CHK,#10PORT-#10MALEORFS.1
20 48907 ELBOW,45D,520320-4....................1
10 49159-4618 HOSE ASSEMBLY, 1"......................2
Hose End - Male, Swivel, NPTF 21 48905 CONN,520120-4***........................15
(Parker No. JC43-16), Hose End - 22 48961 TEE,RUN,520428-12.......................1
Female, Swivel, 90°, ORFS (Parker
No. 1J943-16) and Hose, 1 inch 23 49119-5078 HOSE ASSY,1/4,STR FEM,STR
(Parker No. 881-16) FEM.................................................2
Hose End - Female, Swivel, ORFS
11 49108-2329 HOSE ASSY,1/2,90 FEM,STR (Parker No. 1JC43-4), Hose End -
FEM**..............................................1 Female, Swivel, ORFS (Parker No.
Hose End - Female, Swivel, ORFS 1JC43-4) and Hose, 1/4 inch (Parker
(Parker No. 1JC43-8), Hose End - No. 481TC-4)
Female, Swivel, 45°, ORFS (Parker
No. 1J943-10-8) and Hose, 1/2 inch 24 48904 ELBOW,90D,520220-4-4.................2
(Parker No. 381-8) 25 49149-1726 HOSE ASSY,3/4,45 FEM,STR
12 48948 CONN,520120-8-12.........................2 FEM.................................................1
Hose End - Female, Swivel, ORFS
(Parker No. 1JC43-12), Hose End -
Female, Swivel, 45°, ORFS (Parker
No. 1J743-12) and Hose, 3/4 inch
(Parker No. 482TC-12)

Part No. 52551 Z-45/25, Z-45/25, IC Power 123

 500 Turntable Components January 2013

511.1 Hydraulic Hoses and Fittings - Turntable Components (from SN 20758)

(continued)

Item Part No. Description Qty.

26 48977 CONN,520120-12-16.......................1
27 48933 CONN,520120-8***..........................1
28 48922 CONN,520102-6-6...........................1
29 48986 CONN,520102-16............................2

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Part No. 52551 Z-45/25, Z-45/25, IC Power 125

 600 Boom Components January 2013

601.1 Boom Installation - Pins and Bushings

126 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

601.1 Boom Installation - Pins and Bushings

Item Part No. Description Qty.

1 54331 PIN,1.75DIAX23.57LG,CHAMFER***.1
2 8177 SCREW,HHC,1/2-13 X 1.5..............8
3 6033 WASHER,LOCK,0.5".......................8
4 30418 ROD END,0.5 X 3.75***...................8
5 54738 PIN,1.75DIAX12.25LG,CHAMFER...2
6 30221 BEARING,1.75IDX2.O0ODX1.50LG.16
7 45071 BEARING,1.5IDX1.75ODX1.5L.......4
8 107727 PIN,1.50DIAX7.50LG,1HOLE***.....2
9 54156 BEARING,FL 1.5ID X 1.75OD X 1...4
10 54302 PIN,1.75DIAX11.63LG,CHAMFER...4
11 4828 NUT,NYLOCK,3/8-16.......................3
12 6326 SCREW,HHC,3/8-16 X 3.................3
13 50455 PIN,1.50DIAX13.88LG,2HOLE........2
14 54726 WEAR PAD,SECONDARY
CYL,NON/JIB..................................1
15 6605 SCREW,HHC,3/8-16 X 3.5..............1
16 5397 WASHER,FLAT,USS,5/16",Y...........1
17 7713 NUT,LP NYLOCK,3/8-16.................1
18 50481 VALVE,COUNTERBALANCE,3500
PSI...................................................2
for cylinder 59166
18 52758 SEAL KIT,50302 CYLINDER...........2
for cylinder 50302
18 59444 SEAL KIT, Z45 ELEV%%................2
for cylinder 59254
18 77303 VALVE,CNTRBAL 3500PSI,ATM
VEN.................................................2
18 77521 SEAL KIT, ELEVATE (88203)..........2
18 88203 CYLINDER,ELEVATE,Z45/25***......2
from SN 20529
19 50460 PIN,1.75DIAX12.13LG,CHAMFER...1

Part No. 52551 Z-45/25, Z-45/25, IC Power 127

 600 Boom Components January 2013

602.1 Boom Installation - Linkage

128 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

602.1 Boom Installation - Linkage

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1.................4 30 52728 UPPER PIVOT

2 6021 WASHER,LOCK,.375......................4 W/BEARING-Z45/25........................1

3 6097 WASHER,FLAT,USS,3/8",Y.............2 31 94530 CLAMPING BLOCK,CABLE............1

from SN 20593
4 60074P COVER BRACE,UPPER
PIVOT,REAR,P................................1 32 94531P BRACKET,HOSE CLAMP
PAINTED**.......................................1
5 88356-11103 SWITCH,LIMIT,W/RLR from SN 20593
ARM,NO/NC**.................................2
33 94529 CLAMPING BLOCK,HOSE***.........1
-- 19491 CONTACTOR,LIMIT SWITCH from SN 20593
-- 97128 ROLLER ARM,LIMIT SWITCH*** 34 6888 SCREW,HHC,1/4-20 X 1.................1
6 43960 WIRE CABLE,16/4 CON.TPE from SN 20593
JKT...................................396-inches
7 52729 UPPER SECONDARY ARM
ASSY-Z45........................................1
8 6889 NUT,LP NYLOCK,1/4-20.................6
9 6638 WASHER,FLAT,USS,1/4"Y............16
10 88370 HOSE COVER,UPPER ARM..........1
11 52740 UPPER LEVEL ARM ASSY,SERV...1
12 50517-S HOSE COVER,LOWER
LEVEL,TOP,PAI...............................1
13 52741 LOWER LEVEL ARM ASSY............1
14 52738 MIDPIVOT ASSY Z45IC..................1
15 50952 WELDMENT,BOOM REST..............1
16 10587 SCREW,HHC,1/2-13 X .75..............2
16 8177 SCREW,HHC,1/2-13 X 1.5..............2
17 6033 WASHER,LOCK,0.5".......................2
18 6095 WASHER,FLAT,USS,1/2",Y.............2
19 54168 WEAR PAD,MID
PIVOT,PERIMETER.........................1
20 4266 SCREW,HHC,1/4-20 X 2.................4
21 6091 NUT,NYLOCK,1/4-20.......................6
22 50479 CONNECTING LINK,MACHINED....1
23 52742 LOWER SECONDARY ARM
ASSY...............................................1
24 54239 SCREW,PHILLIPS,PHM,10-32 X
2.0....................................................4
25 6178 NUT,NYLOCK,10-32........................4
26 7339 SCREW,HHC,1/4-20 X .5................1
27 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
28 50548P HOSE COVER,LOWER
LEVEL,BOT,PAI...............................1
29 49772 WEAR PAD,6 X 1.5
X.50,W/INSERT...............................1

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 600 Boom Components January 2013

603.1 Upper Pivot

130 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

603.1 Upper Pivot

Item Part No. Description Qty. Item Part No. Description Qty.

1 6175 SCREW,HHC,3/8-16 X 1.................2 14 54331 PIN,1.75DIAX23.57LG,CHAMFER***.1

2 6021 WASHER,LOCK,.375......................5 15 Ref. Primary Boom Tube Assembly
3 25284 ROD END,.375 X 2.25***.................2 (refer to Figure 6-D and 6-E)...........1

4 139599 KIT,CYLINDER
REPLACEMENT,Z-45*....................1
to SN 19867; upgrade service kit
required for first-time replacement
(includes both the master and slave
cylinders); after first-time replacement,
refer to 77362 below
4 52745 SEAL KIT,50337,50353 CYLINDER
for cylinder 50337
4 59263 SEAL KIT-3" BORE X 1.5" ROD
for cylinder 59132 and 59340
4 59389 CYLINDER,MASTER,Z45,#4PORTS***.1
to SN 12673
4 59445 SEAL KIT,3" BORE,1.5" RD
for cylinder 59389
4 77362 CYLINDER,MASTER,Z45...............1
from SN 19868
4 77364 SEAL KIT,MASTER & SLAVE CYL
for cylinder 77362
5 34276 PIN,1.25DIAX3.37LG,1HOLE..........2
6 50542 PIN,1.75DIAX9.25LG,1HOLE..........1
7 6175 SCREW,HHC,3/8-16 X 1.................3
8 45226 ROD END,.375 X 3.69.....................3
9 30221 BEARING,1.75IDX2.O0ODX1.50LG.6
10 52744 SEAL KIT,50287,50392
CYLINDER......................................1
for cylinder 50392
10 77014 VALVE,COUNTERBALANCE,3800
PSI...................................................1
for cylinder 50392, 77187
10 77187 CYL,PRIM.LIFT,NON JIB,Z45***.....1
includes 4 each index number 9
10 77188 CYLINDER,PRIM LIFT,JIB,Z45***....1
includes 4 each index number 9; to
SN 19678
10 77189 SEAL KIT
CYL.Z45(77187&77188)..................1
for cylinder77187
11 54738 PIN,1.75DIAX12.25LG,CHAMFER...1
12 52728 UPPER PIVOT
W/BEARING-Z45/25........................1
includes index number 13
13 30370 BEARING,1.25IDX1.5ODX1.00L.....1

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132 Z-45/25, Z-45/25, IC Power Part No. 52551

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604.1 Primary and Extension Booms - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11103 SWITCH,LIMIT,W/RLR 19 50315 EXTENSION BOOM

ARM,NO/NC**.................................1 WELDMNT,NON-JIB.......................1
-- 19491 CONTACTOR,LIMIT SWITCH 20 50546 PIN,1.25DIAX6.19LG,2RING..........1
-- 97128 ROLLER ARM,LIMIT SWITCH*** 21 50552 WEAR PAD,EXTENSION BOOM.....1
2 49775 SCREW,PHILLIPS,PHM,10-32X 22 29080 SHIM,WEAR PAD,5X 1.5 16GA......4
1.75..................................................2 1
3 6178 NUT,NYLOCK,10-32........................2
23 30138 WEAR PAD,5 X 1.5 X .625
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 W/NUTS..........................................4
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 24 4828 NUT,NYLOCK,3/8-16.......................3
5.......................................................5
25 6097 WASHER,FLAT,USS,3/8",Y.............3
6 6021 WASHER,LOCK,.375....................28
26 54530 CLAMP,HOSE,ALUMINUM***.........1
7 45226 ROD END,.375 X 3.69.....................1
27 77106 CLAMP,CABLE &
8 8255 SCREW,HHC,3/8-16 X .75............14 HOSE,PLASTIC..............................2
9 34125 WEAR PAD,5 X 1.5 X .75 28 52781 PRIMARY BOOM
W/NUTS..........................................9 ASSY,STD,Z45/25...........................1
10 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....6 to SN 16999
1 28 65633 PRIMARY BOOM
ASSY,STD,Z45/25...........................1
11 13918 SCREW,HHC,3/8-16 X from SN 17000
1.75,GRD.8......................................2
29 29080 SHIM,WEAR PAD,5X 1.5 16GA.....as
12 54570 CYLINDER,EXTEND,Z45 NON n e e d e d
JIB...................................................1
to SN 13339 30 77375 SPACER,NYLON,2.01 X 1.28
X.135...............................................1
-- 52757 SEAL KIT,50699,50260,50321
CYL..................................................1 31 77376 SPACER,NYLON,2.00 X 1.33
for cylinder 50321 X.310...............................................1

-- 54063 VALVE,CB.CBBC-LHN@1000.........1
Footnotes
for cylinder 50321 1: Quantity listed for this item is approximate.
-- 54570 CYLINDER,EXTEND,Z45 NON Actual quantity may vary to ensure proper fit.
JIB...................................................1
from SN 13340
-- 65788 SEAL KIT CYL Z45 (54570)............1
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**................................................1
for cylinder 50321
13 50698 WEAR PAD,EXTENSION
CYLINDER......................................1
14 6091 NUT,NYLOCK,1/4-20.......................6
15 6638 WASHER,FLAT,USS,1/4"Y..............6
16 6637 SCREW,HHC,1/4-20 X 1.75............2
17 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................2
18 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................4
1

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605.1 Primary and Extension Booms - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 88356-11103 SWITCH,LIMIT,W/RLR 20 50304 EXTENSION BOOM

ARM,NO/NC**.................................1 WELDMNT,JIB,Z45.........................1
-- 19491 CONTACTOR,LIMIT SWITCH 21 50546 PIN,1.25DIAX6.19LG,2RING..........2
-- 97128 ROLLER ARM,LIMIT SWITCH*** 22 50552 WEAR PAD,EXTENSION BOOM.....1
2 49775 SCREW,PHILLIPS,PHM,10-32X 23 30138 WEAR PAD,5 X 1.5 X .625
1.75..................................................1 W/NUTS..........................................4
3 6178 NUT,NYLOCK,10-32........................1 24 4828 NUT,NYLOCK,3/8-16.......................3
4 50584 PIN,1.25DIAX9.38LG,THREADED...1 25 6097 WASHER,FLAT,USS,3/8",Y.............5
5 6019 SCREW,HHC,3/8-16 X 1.25 GRD 26 54530 CLAMP,HOSE,ALUMINUM***.........1
5.......................................................5 27 77106 CLAMP,CABLE &
6 6021 WASHER,LOCK,.375....................21 HOSE,PLASTIC..............................2
7 45226 ROD END,.375 X 3.69.....................1 28 52782 PRIMARY BOOM
8 8255 SCREW,HHC,3/8-16 X .75............14 ASSY,JIB,Z45/25J...........................1
to SN 16999
9 54131 WEAR PAD,PRIMARY
BOOM,TOP.....................................1 28 65634 PRIMARY BOOM
ASSY,JIB,Z45/25J...........................1
10 34125 WEAR PAD,5 X 1.5 X .75 from SN 17000
W/NUTS..........................................6
29 54157 WEAR PAD,PRIMARY BOOM,JIB....1
11 38620 SHIM,WEAR PAD,5 X 1.5,14GA.....4
1 30 8516 SCREW,HHC,3/8-16 X 1.50............2
31 77375 SPACER,NYLON,2.01 X 1.28
12 29080 SHIM,WEAR PAD,5X 1.5 16GA......4 X.135...............................................1
1
32 77376 SPACER,NYLON,2.00 X 1.33
13 54569 CYLINDER,EXTEND,Z45J***..........1 X.310...............................................1
to SN 13339 Footnotes
-- 52757 SEAL KIT,50699,50260,50321 1: Quantity listed for this item is approximate.
CYL..................................................1 Actual quantity may vary to ensure proper fit.
for cylinder 50260
-- 54063 VALVE,CB.CBBC-LHN@1000.........1
for cylinder 50260
-- 54569 CYLINDER,EXTEND,Z45J***..........1
from SN 13340
-- 65790 SEAL KIT CYL.Z45(54569).............1
-- 77410 VALVE,COUNTERBALNCE,1500
PSI**................................................1
for cylinder 50260
14 50698 WEAR PAD,EXTENSION
CYLINDER......................................1
15 6091 NUT,NYLOCK,1/4-20.......................2
16 6638 WASHER,FLAT,USS,1/4"Y..............2
17 6637 SCREW,HHC,1/4-20 X 1.75............2
18 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................2
19 30255 WASHER,SHIM,1.27 X 2.13 X
.062..................................................8
1

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606.1 Cable Track Installation - Non-Jib Models

Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly

(refer to Figure 6-D)
2 6638 WASHER,FLAT,USS,1/4"Y..............8
3 54830 SCREW,BHSC,1/4-20 X
.88,Y/ZINC.......................................3
4 48751-463 HOSE,1/4" HIGH
PRESSURE,4.63LG......................11
5 77036 SCREW,HHC,1/4-20 X
5.50,G5,CLZ....................................1
6 6091 NUT,NYLOCK,1/4-20.......................8
7 54981 WELDMENT,CABLE TRACK
TRAY,NJIB.......................................1
from SN 17000
8 12011 SCREW,BHHS,1/4-20 X
.5,Y/ZINC.........................................4
9 7713 NUT,LP NYLOCK,3/8-16.................4
10 5397 WASHER,FLAT,USS,5/16",Y...........4
11 50748P CHANNEL,CABLE TRACK
COV,NONJ,P...................................1
to SN 16999
11 54985P CHANNEL,CABLE TRACK
COV,NONJ,P...................................1
from SN 17000
12 50452 CABLE TRACK,PLASTIC,35 LINK...1
(Z-45/25)
-- 58919 REPAIR LINK,7 LINKS (42763).......1
-- 58920 BRACKET
SET,NYLATRAC,KS6-5.4**..............1
-- 58927 LINK,NYLATRAC KS6-5.4...............1
13 50747 TUBE,CABLE TRACK
ARM,NON-JIB.................................1
to SN 15015
13 54460 TUBE,CABLE TRACK ARM
NON-JIB..........................................1
from SN 15016

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607.1 Cable Track Installation - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary Boom Tube Assembly 15 52943 NUT-SOLENOID VALVE (52885).....1

(refer to Figure 6-E) from SN 16934
2 54830 SCREW,BHSC,1/4-20 X 16 50750 WELDMENT,CABLE TRACK
.88,Y/ZINC.......................................3 TRAY,J.............................................1
3 6638 WASHER,FLAT,USS,1/4"Y............10 to SN 16999
1 16 54983 WLDMNT,CABLE TRACK
TRAY,JIB..........................................1
4 18504 NUT,LOCKING-LG.FLANGE,1/4-20.3 from SN 17000
5 48751-463 HOSE,1/4" HIGH 17 12011 SCREW,BHHS,1/4-20 X
PRESSURE,4.63LG........................1 .5,Y/ZINC.........................................4
6 77036 SCREW,HHC,1/4-20 X 18 7713 NUT,LP NYLOCK,3/8-16.................4
5.50,G5,CLZ....................................1
19 5397 WASHER,FLAT,USS,5/16",Y...........4
7 6091 NUT,NYLOCK,1/4-20.......................5
20 50487P CHANNEL,CABLE TRK
8 60032P BRACKET,MANIFOLD,JIB,PAINTED.1 COVER,JIB,.....................................1
to SN 19756 to SN 16999
9 48905 CONN,520120-4***..........................6 20 54984P CHANNEL,CABLE TRK
to SN 19756 COVER,JIB,PA................................1
10 50692 MANIFOLD,JIB,ROTATE 10V..........1 from SN 17000
includes index number 13; to SN 21 50451 CABLE TRACK,PLASTIC,26 LINK...1
16933 (Z-45/25J)
10 77234 MANFLD BLOCK,ROTATE 10V,Z45IC -- 58919 REPAIR LINK,7 LINKS (42763).......1
includes index number 13; from SN
-- 58920 BRACKET
16934 to SN 19756
SET,NYLATRAC,KS6-5.4**..............1
10 Ref. Manifold - Jib Boom/Platform
-- 58927 LINK,NYLATRAC KS6-5.4...............1
Rotate (refer to Figure 6-J)..............1
from SN 19757 22 50743 TUBE,CABLE TRACK ARM,JIB......1
to SN 15006
11 6884 SCREW,HHC,1/4-20 X 2.5..............2
to SN 19756 22 54461 TUBE,CABLE TRACK ARM,JIB......1
from SN 15007
12 6889 NUT,LP NYLOCK,1/4-20.................2
to SN 19756 Footnotes
13 65766 VALVE,SOLENOID,10V 1: Quantity listed for this item is approximate.
W/DIODE***.....................................2 Actual quantity may vary to ensure proper fit.
includes index numbers 14 and 15; to
SN 16933
13 83005 VALVE, SOLENOID
(73616)-SHORT..............................1
includes index numbers 14 and 15;
from SN 16934
13 83006 VALVE, SOLENOID
(73616)-LONG.................................1
includes index numbers 14 and 15;
from SN 16934
14 43601 COIL,SOLENOID,10V W/ DIODE.....2
to SN 16933
14 81043 COIL,SOLENOID,8 DSD
10V,W/DIO.......................................2
from SN 16934
15 45912 NUT,SOLENOID,2POS 3WAY.........2
to SN 16933

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608.1 Platform Leveling and Rotation - Non-Jib Models

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608.1 Platform Leveling and Rotation - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary Extension Boom Tube 13 52745 SEAL KIT,50337,50353

(refer to Figure 6-D) CYLINDER......................................1
2 8516 SCREW,HHC,3/8-16 X 1.50............1 for cylinder 50353

3 5397 WASHER,FLAT,USS,5/16",Y...........1 13 54065 VALVE,COUNTERBALANCE,3500***.1

4 4828 NUT,NYLOCK,3/8-16.......................2 13 77363 CYLINDER,SLAVE,Z45***...............1

includes index number 14; from SN
5 45226 ROD END,.375 X 3.69.....................3 19868
6 50543 PIN,1.25DIAX8.88LG,1HOLE..........1 13 77364 SEAL KIT,MASTER & SLAVE
7 30219 BEARING,FL,1.25ID X 1.41OD X CYL..................................................1
1.......................................................2 14 25683 BEARING,POLYGON,20DU12........4
8A 50457 ROTATOR,PLAT,NON/JIB,Z45/25.....1 from SN 19868
includes 2 each of index number 7; to 14 47377 BEARING,1.25 ID X 1.5 OD X .75....4
SN 16961 to SN 19867
-- 13852 VALVE ASSY,BLEED*** 15 6175 SCREW,HHC,3/8-16 X 1.................1
-- 31498 BEARING KIT,ROTATOR,9K*** 16 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1
-- 65842 SEAL KIT,UNIVERSAL,9K
ROTATOR*
for 50457
8B 54808 ROTATOR,PLAT,NON/JIB,Z45/25.....1
includes 2 each of index number 7;
from SN 16962
-- 13852 VALVE ASSY,BLEED***
-- 62509 SEAL KIT,ROTATOR***
for 54808
-- 83042 BEARING KIT,ROTATOR, 4.5K
9 6145 SCREW,HHC,1/4-20 X 1.5..............3
10 6356 WASHER,LOCK,.25........................3
11 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.1
11 43018 SEAL KIT (39345)...........................1
11 43166 MANIFOLD,ASSY DUAL
CNTRBAL........................................1
to SN 15944
11 56929 MANIFOLD,ROTATOR,180
DEG.***............................................1
from SN 15945 to SN 19756
11 62506 VALVE - COUNTERBALANCE**.....1
11 62507 O-RING, ROTATOR MANIFOLD......1
11 73807 MANIFOLD,ROTATOR,CB***...........1
from SN 19757
12 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
13 139599 KIT,CYLINDER
REPLACEMENT,Z-45*....................1
upgrade service kit required for
first-time replacement (includes item
14 and both the master and slave
cylinders); after first-time replacement,
refer to 77363 below; to SN 19867

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609.1 Platform Leveling and Rotation - View 1 - Jib Models

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609.1 Platform Leveling and Rotation - View 1 - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Primary and Extension Booms -- 43018 SEAL KIT (39345)

(refer to Figure 6-E) for 50480
2 50546 PIN,1.25DIAX6.19LG,2RING..........1 -- 50480 VALVE,COUNTERBALANCE,3800
3 30255 WASHER,SHIM,1.27 X 2.13 X PSI...................................................1
.062..................................................8 -- 65789 SEAL KIT (54994)...........................1
1 for 54994
20 25683 BEARING,POLYGON,20DU12........4
4 30217 SNAP RING,EXTERNAL,1.25
DIA.**...............................................2 21 13852 VALVE ASSY,BLEED***...................1
5 50543 PIN,1.25DIAX8.88LG,1HOLE..........2 21 31498 BEARING KIT,ROTATOR,9K***.......1
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 21 50676 ROTATOR,PLAT,JIB,Z45/25J***.......1
5.......................................................7 includes index number 22; to SN
16934
7 5397 WASHER,FLAT,USS,5/16",Y...........2
21 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
8 45226 ROD END,.375 X 3.69.....................9
includes 2 each of index number 7;
9 4828 NUT,NYLOCK,3/8-16.......................9 from SN 16935
10 T107883 PIN,1.25DIAX7.88LG,1HOLE..........2 21 62509 SEAL KIT- ROTATOR (54368).........1
11 8516 SCREW,HHC,3/8-16 X 1.50............2 21 65842 SEAL KIT,UNIVERSAL,9K
12 27497 CLAMP,RUBBER CUSHIONED-2 ROTATOR*.......................................1
5/32..................................................2 21 83042 BEARING KIT,ROTATOR, 4.5K.......1
13 SERVICE KIT, 5FT JIB....................1 22 30222 BEARING,FL,1.25IDX1.41ODX1.50L.4
refer to section 613.1 for jib detail
23 39345 VALVE,COUNTERBAL.CBCA-LHN@3000.1
14 54527-S CABLE COVER,JIB***.....................1
23 43018 SEAL KIT (39345)...........................1
15 6091 NUT,NYLOCK,1/4-20.......................2
23 43166 MANIFOLD,ASSY DUAL
16 6638 WASHER,FLAT,USS,1/4"Y..............2 CNTRBAL........................................1
17 T107884 PIN,1.25DIAX7.00LG,1HOLE..........1 to SN 15944
18 61306-S COMPR.LINK,MACHINED,GND 23 56929 MANIFOLD,ROTATOR,180
CONTR*..........................................2 DEG.***............................................1
from SN 15945 to SN 19756
19A 54568 CYLINDER,JIB,Z45,#6 PORTS***....1
includes index number 20; to SN 23 62506 VALVE - COUNTERBALANCE**.....1
13339 23 62507 O-RING, ROTATOR MANIFOLD......1
-- 50480 VALVE,COUNTERBALANCE,3800 23 73807 MANIFOLD,ROTATOR,CB***...........1
PSI...................................................1 from SN 19757
-- 52757 SEAL KIT,50699,50260,50321 24 8915 SCREW,HHC,1/4-20 X 1.25............3
CYL..................................................1
25 6356 WASHER,LOCK,.25........................3
19B 54568 CYLINDER,JIB,Z45,#6 PORTS***....1
26 81175 PIN,1.25DIAX14.45LG,2HOLE........2
includes index number 20; from SN
13340 to SN 17697 27 139599 KIT,CYLINDER
REPLACEMENT,Z-45*....................1
-- 50480 VALVE,COUNTERBALANCE,3800
upgrade service kit required for
PSI...................................................1
first-time replacement (includes item
-- 65789 SEAL KIT (54994)...........................1 31 and both the master and slave
19C 54994 CYLINDER,JIB,Z45,#4 PORTS***....1 cylinders); after first-time replacement,
includes index number 20; from SN refer to 77363 below; to SN 19867
17698 27 52745 SEAL KIT,50337,50353
-- 147283 SEAL KIT,147259 CYLINDER......................................1
for 147259 27 54065 VALVE,COUNTERBALANCE,3500***.1

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609.1 Platform Leveling and Rotation - View 1 - Jib Models

(continued)

Item Part No. Description Qty.

27 77363 CYLINDER,SLAVE,Z45***...............1
includes index number 31; from SN
19868
27 77364 SEAL KIT,MASTER & SLAVE
CYL..................................................1
28 T108075 PIN,1.25DIAX5.25LG,1HOLE..........1
29 34245 BEARING,1.25IDX1.50X1.25L........6
30 52760 BELLCRANK ASSY,JIB,Z45/25.......1
includes index number 29
31 25683 BEARING,POLYGON,20DU12........4
from SN 19868
31 47377 BEARING,1.25 ID X 1.5 OD X .75....4
to SN 19867
Footnotes
1: Quantity listed for this item is approximate.
Actual quantity may vary to ensure proper fit.

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609.1 Platform Leveling and Rotation - View 1 - Jib Models

(continued)

This Page Intentionally Left Blank

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610.1 Platform Leveling and Rotation - View 2 - Jib Models

146 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

610.1 Platform Leveling and Rotation - View 2 - Jib Models

Item Part No. Description Qty.

1 6091 NUT,NYLOCK,1/4-20.......................2
from SN 19757
2 6638 WASHER,FLAT,USS,1/4"Y..............2
from SN 19757
3 36294 SCREW,HHC,1/4-20 X 2.75............2
from SN 19757
4 45912 NUT,SOLENOID,2POS 3WAY.........1
from SN 19757
4 52943 NUT-SOLENOID VALVE (52885).....1
from SN 19757
4 77436 MANIFOLD,JIB,ROTATE..................1
from SN 19757
4 81043 COIL,SOLENOID,8 DSD
10V,W/DIO.......................................1
from SN 19757
4 83005 VALVE, SOLENOID
(73616)-SHORT..............................1
from SN 19757
4 83006 VALVE, SOLENOID
(73616)-LONG.................................1
from SN 19757
5 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....6
from SN 19757
6 6021 WASHER,LOCK,.375......................6
from SN 19757
7 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................1
from SN 19757
8 33278 WASHER,FLAT,.75 HARDENED.....2
from SN 19757
9 77051 NUT,NYLOCK,3/4-10,GRD.8...........1
from SN 19757
10 13852 VALVE ASSY,BLEED***...................1
from SN 19757
10 30219 BEARING,FL,1.25ID X 1.41OD X
1.......................................................1
from SN 19757
10 54368 ROTATOR,PLAT,JIB,Z45/25J...........1
from SN 19757
11 54510 WELDMENT,PLATFORM
SUPPORT.......................................1
from SN 19757

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611.1 Hydraulic Hoses and Fittings - Non-Jib Models

148 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

611.1 Hydraulic Hoses and Fittings - Non-Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 16 49120-16181 HOSE

-- 49613 PLUG AND CAP ASSY,FMANIF/SECONDARYCYL....2
KIT-SERVICE,ORFS* 5
to SN 19714
1 48907 ELBOW,45D,520320-4....................1 17 49119-38578 HOSE ASSY,1/4,STR FEM,STR
2 54132 ELBOW,SWIVEL 90D, 520221-4.....1 FEM.................................................2
5
3 48904 ELBOW,90D,520220-4-4.................2 from SN 19887
4 49121-25688 HOSE ASSY 1/4,STR FEM,STR 17 54740-38584 HOSE ASSY,P1&P2/PRIMARY
MALE...............................................2 CYL..................................................2
1 5
to SN 19886
5 48912 CONN,520120-4-6***....................12 18 49119-37678 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................1
6 49119-26478 HOSE ASSY,1/4,STR FEM,STR
5
FEM.................................................1
2 19 49117-14391 HOSE ASSY,1/4,90 FEM,STR
FEM.................................................2
7 49119-27978 HOSE ASSY,1/4,STR FEM,STR
6
FEMM..............................................1
2 20 48935 TEE,RUN,520428-8.........................1
8 48917 CONN,LONG,520122-6...................2 21 48930 FITTING,CONN,520120-6-8***.......2
9 48890 FITTING,TEE,BRANCH,520429-4***.2 22 48933 CONN,520120-8***..........................1
10 49105-35682 HOSE 23 49119-1278 HOSE ASSY,1/4,STR FEM,STR
ASSY,3/8"100R2,FEM/FEM............2 FEM.................................................2
3 6
to SN 14337 to SN 18770
10 49120-35381 HOSE ASSY 1/4, STR FEM,STR 23 49119-2278 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2 FEM.................................................2
4 6
from SN 19715 from SN 18771
10 54740-35384 HOSE
ASSY,F.MANIFOLD/EXT.CYL..........2
5
from SN 14338 to SN 19714
11 48918 TEE,RUN,520428-6.........................2
11 83020 COUPLER,090136, 4-6
adapter fitting as needed
12 49119-39378 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5

13 49119-36178 HOSE ASSY,1/4,STR FEM,STR

FEM.................................................1
5

14 48923 PLUG,090109A-6............................2
15 48916 FITTING,CONN,520120-6...............8
16 49119-16178 HOSE ASSY,1/4,STR FEM,STR
FEM.................................................2
5
from SN 19715

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611.1 Hydraulic Hoses and Fittings - Non-Jib Models

(continued)

Item Part No. Description Qty.

Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Male, ORFS
(Parker No. 1JO43-4) and Hose, 1/4 inch
(Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6) and Hose, 3/8
inch (Parker No. 381-6)
4: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
6: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)

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611.1 Hydraulic Hoses and Fittings - Non-Jib Models

(continued)

This Page Intentionally Left Blank

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612.1 Hydraulic Hoses and Fittings - Jib Models

152 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

612.1 Hydraulic Hoses and Fittings - Jib Models

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612 O-RING KIT (ORFS FITTINGS) 12 49120-35381 HOSE ASSY 1/4, STR FEM,STR
-- 49613 PLUG AND CAP FEM.................................................2
KIT-SERVICE,ORFS* 4
from SN 19715
1 49117-10191 HOSE ASSY,1/4,90 FEM,STR 12 54740-35384 HOSE
FEM.................................................2 ASSY,F.MANIFOLD/EXT.CYL..........2
1 5
to SN 19756 to SN 19714
1 49119-2078 HOSE ASSY,1/4,STR FEM,STR 13 49119-1278 HOSE ASSY,1/4,STR FEM,STR
FEM*................................................2 FEM.................................................2
2 5
from SN 19757 to SN 18770
2 48904 ELBOW,90D,520220-4-4.................2 13 49119-2278 HOSE ASSY,1/4,STR FEM,STR
3 48905 CONN,520120-4***..........................6 FEM.................................................2
5
4 49121-18588 HOSE ASSY,D.CB from SN 18771
MAN/F.MAN.JUNCT........................2 14 48918 TEE,RUN,520428-6.........................2
3
to SN 19756 15 49119-39378 HOSE ASSY,1/4,STR FEM,STR
4 49121-27788 HOSE ASSY 1/4,STR FEM,STR FEM.................................................2
MALE...............................................2 5
3
to SN 19757 16 49119-36178 HOSE ASSY,1/4,STR FEM,STR
5 49117-9091 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1
FEM.................................................2 6
SAE-4 both ends
3
to SN 19756 16 54077-36981-S HOSE
5 49119-3778 HOSE ASSY,1/4,STR FEM,STR ASSY,1/4",100R1,FEM/FEM**.........1
FEM.................................................2 6
SAE-4 one end; SAE-6 opposite end
3
from SN 19757 17 48923 PLUG,090109A-6............................2
6 48912 CONN,520120-4-6***....................14 18 48916 FITTING,CONN,520120-6...............8
7 49121-2088 HOSE ASSY 1/4,STR FEM,STR 19 49119-16178 HOSE ASSY,1/4,STR FEM,STR
MALE...............................................2 FEM.................................................2
3 6
from SN 19715
8 48917 CONN,LONG,520122-6...................2 19 49120-16181 HOSE
9 49119-23478 HOSE ASSY,1/4,STR FEM,STR ASSY,FMANIF/SECONDARYCYL....2
FEM.................................................1 6
to SN 19714
3
from SN 17348 20 49119-38578 HOSE ASSY,1/4,STR FEM,STR
9 49120-23481 HOSE ASSY,SLAVE/MASTER CYL FEM.................................................2
"R"...................................................1 6
from SN 19887
4
to SN 17347 20 54740-38584 HOSE ASSY,P1&P2/PRIMARY
10 49119-21978 HOSE ASSY,1/4,STR FEM,STR CYL..................................................2
FEM.................................................1 6
to SN 19886
4
from SN 17348 21 49119-37678 HOSE ASSY,1/4,STR FEM,STR
10 49120-21981 HOSE ASSY,SLAVE/MASTER CYL FEM.................................................1
"E"....................................................1 6
SAE-4 both ends
4
to SN 17347 21 54077-38481-S HOSE
11 48919 TEE,BRANCH,520429-6.................2 ASSY,1/4",100R1,FEM/FEM**.........1
6
SAE-4 one end; SAE-6 opposite end

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612.1 Hydraulic Hoses and Fittings - Jib Models

(continued)

Item Part No. Description Qty.

22 49117-14391 HOSE ASSY,1/4,90 FEM,STR

FEM.................................................2
6

23 48935 TEE,RUN,520428-8.........................1
24 48930 FITTING,CONN,520120-6-8***.......2
25 48933 CONN,520120-8***..........................1
Footnotes
1: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
90°, ORFS (Parker No. 1J943-4) and Hose,
1/4 inch (Parker No. 481TC-4)
2: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-4) and Hose, 1/4
inch (Parker No. 481TC-4)
3: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Male, ORFS
(Parker No. 1JO43-4) and Hose, 1/4 inch
(Parker No. 481TC-4)
4: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
5: Hose End - Female, Swivel, ORFS (Parker
No. 1JC43-6-4), Hose End - Female, Swivel,
ORFS (Parker No. 1JC43-6-4) and Hose, 1/4
inch (Parker No. 481TC-4)
6: Verify hose end port size (SAE-4 or 6) when
ordering

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January 2013 600 Boom Components

612.1 Hydraulic Hoses and Fittings - Jib Models

(continued)

This Page Intentionally Left Blank

Part No. 52551 Z-45/25, Z-45/25, IC Power 155

 600 Boom Components January 2013

613.1 Jib Detail

156 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 600 Boom Components

613.1 Jib Detail

Item Part No. Description Qty.

1A 128513 SERVICE KIT,5FT JIB

required for first time replacement
(includes part number 128534)
1B 128534 JIB BOOM ASSY W/WORD
DECAL.............................................1
use ONLY if service kit 128513 has
been installed on the machine
2 8255 SCREW,HHC,3/8-16 X .75
3 6021 WASHER,LOCK,.375
4 81640 WEAR PAD,3 X 1.5 X.625
W/NUTS..........................................1
5 119542 CLAMP,TWO HOSE........................1
6 56912 SPRING CLIP,1/4-20,MAGNI 565.....1
7 119536 BRACKET,HOSE CLAMP................1
8 6090 SCREW,HHC,1/4-20 X .7
9 6638 WASHER,FLAT,USS,1/4"Y
10 6091 NUT,NYLOCK,1/4-20
11 8915 SCREW,HHC,1/4-20 X 1.25
12 128482 HOSE GUIDE, JIB...........................1
13 128483 BACKING PLATE, HOSE BLOCK,
JIB...................................................2
14 128510 CLAMP,JIB HOSE/CABLE,Z45/51...2
15 128724 BOLT,CARRIAGE,1/4-20 X 2.75,G2
16 128454 COVER, JIB HOSES/CABLES**.....1
17 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
18 5224 SCREW,HHC,3/8-16 X 2
19 4828 NUT,NYLOCK,3/8-16
20 77181 CLAMP,1.63,#26 X 3/8,RUB
CUSH..............................................2

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701.1 Platform Installation

158 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

701.1 Platform Installation

Item Part No. Description Qty.

1 30286 SCREW,HHC,1-8 X 12IN

GRD.2***..........................................2
to SN 16934
1 56925 SCREW,HHC,3/4-10 X 9.5 GR 8
YE....................................................2
from SN 16935
2 122079 WASHER,FLAT,1.000,HARDENED..4
to SN 16934
2 33278 WASHER,FLAT,.75 HARDENED.....4
from SN 16935
3 29764 NUT,NYLOCK,1-8............................2
to SN 16934
3 77051 NUT,NYLOCK,3/4-10,GRD.8.........12
from SN 16935
4 10597 SCREW,HHC,1/2-13 X 1.25
GR5...............................................12
to SN 16934
4 77692 SCREW,HHC,3/8-16 X 1 GRD 8....12
from SN 16935
5 6021 WASHER,LOCK,.375....................12
from SN 16935
5 6033 WASHER,LOCK,0.5".....................12
to SN 16934
6 Ref. Platform Assembly (refer to
Figure 7-B or 7-B.1).......................12
7 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
8 5397 WASHER,FLAT,USS,5/16",Y...........4
9 4828 NUT,NYLOCK,3/8-16.....................12
10 8516 SCREW,HHC,3/8-16 X 1.50............8
11 52743-S PLAT SUPPORT
ASSY,NON-JIB***............................1
to SN 16961
11 54520 WELDMNT,PLATFRM
SUPPORT,NJIB...............................1
from SN 16962
12 50293 PLATFORM SUPP WDMT 45.12"....1
to SN 16934
12 54510 WELDMENT,PLATFORM
SUPPORT.......................................1
from SN 16935

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 700 Platform Components January 2013

702.1 Platform

160 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

702.1 Platform

Item Part No. Description Qty.

1 7713 NUT,LP NYLOCK,3/8-16.................4

2 5397 WASHER,FLAT,USS,5/16",Y.........20
3 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................8
4 Ref. Platform Controls (refer to Figures
7-C or 7-D).......................................8
5 73233 ASSEMBLY,FOOT...........................1
-- 20262 MICROSWITCH,13482
FOOTSWITCH.................................1
-- 43960 WIRE CABLE,16/4 CON.TPE
JKT.....................................61-inches
-- 60428 CONN,PLUG 4 WAY,14-18GA.........1
-- 73739 BOOT,PLUG 4 WAY.........................1
6 73587 SCREW,PHIL,10-24 X .75...............2
7 73575 SPRING CLIP,10-24,ZINC...............2
8 6090 SCREW,HHC,1/4-20 X .7................4
9 6638 WASHER,FLAT,USS,1/4"Y..............8
10 56912 SPRING CLIP,1/4-20,MAGNI 565.....4
11 73931 GUARD,FOOTSWITCH,W/DECAL
ALUM...............................................1
12 73610P-S STEP PLATFORM ENTRY
PAINTED.........................................1
13 73477P FLOORING, 6'FT PLATFORM.........1
14 52750-S PLAT.ASSY,6FT,Z45/25,ANSI/CSA..1
14 52751-S PLAT.ASSY,6FT,Z45/25, CE............1
-- 102992 SLIDING MIDRAIL KIT,PTD............1
-- 53517 GROMMET,RUBBER .5 X .014 X
.75....................................................1
-- 56424 CLAMP,1.25X.5
RUBBER-CUSHION........................1
-- 60922 OPTION,EURO TOEBOARD...........1
15 122755 UBOLT,FLATTENED,1.5DIAX3/8
UNC.................................................2
16 4828 NUT,NYLOCK,3/8-16.......................8
17 73954P Decal Plate Assembly with decals
(decals are listed in Section One).....1
18 44743 MANUAL BOX W/DECALS***..........1
19 6356 WASHER,LOCK,.25........................3
20 Ref Weldment - Platform Mount (refer
to Figures 7-A )................................3

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703.1 Platform Controls - View 1

162 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

703.1 Platform Controls - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

A 119867 WIRING KIT,JIB TIME DELAY IC 19 77136 BRACKET,CONTROL BOX

-- 19274 RELAY,SPDT,12V(AUTO)** MOUNT,Z45.....................................1
from SN 19361
-- 43181 CAPACITOR,TIME DELAY
20 6175 SCREW,HHC,3/8-16 X 1.................4
1 22052 LIMITER PC BOARD,
HORSEPOWER..............................1 21 6021 WASHER,LOCK,.375......................4

2 49820 SCREW,PHILLIPS,PHM,6-32 X .5...3 22 6097 WASHER,FLAT,USS,3/8",Y.............4

3 12344 NUT,NYLOCK,6-32..........................2 23 4828 NUT,NYLOCK,3/8-16.......................4

4 32637 TERMINAL BLOCK,WAGO...........43 24 7057 CONN. SQZ,1/2NPT .39-.56

MED.................................................6
4 32638 TERMINAL BLOCK,WAGO.............2 1
5 32639 END PLATE,WAGO.........................1
25 6935 LOCKNUT,ELEC,1/2"......................6
6 19274 RELAY,SPDT,12V(AUTO)**.............1 1
Ford models
7 44936 WASHER,STAR,EXTERNAL,#8......1 26 43957 WIRE CABLE,14GA/4 CON.TPE
JKT.....................................83-inches
8 43956 WIRE CABLE,14GA/3 CON.TPE
JKT*.................................732-inches 27 15243 PLUG,NYLON .875 BLACK
DOMED...........................................1
9 6622 GROUND CONNECTOR,1/2".........1
28 43959 WIRE CABLE,16GA/3 CON.TPE
10 10775 T-BOX,2.75 X 4.5 X 2.0....................1
JKT...................................144-inches
10 8843 COVER,KNOCK OUT HOLE,4 PER
29 35934 WIRE CABLE 18G/19
BAG.................................................1
CONDUCT***...................733-inches
11 13585 OUTLET,110V GFCI***....................1
30 43955 WIRE CABLE,12GA/3 CON.TPE
11 33629 PLATE,UK POWER TO JKT*.................................742-inches
PLATFORM.....................................1
31 45383 ALARM,WARBLE TONE 5-30
11 33724 KIT,GASKET,UK POWER TO VDC***.............................................1
PLAT................................................1 Does not include 72326 nut
12 54380 SCREW,PHILLIPS,PHM,8-32 X -- 72326 NUT - PLASTIC,RING FOR
.875..................................................4 ALARMS..........................................1
13 39591 SPACER,NYLON,.375.....................4 32 50405 BRACKET,CONTROL BOX
14 54633 NUT,KEPT,8-32,PLATED.................4 MOUNT,LH%%................................1
to SN 19360
15 30997 CORROSION INHIBITOR,FOAM.....1
32 77136 BRACKET,CONTROL BOX
16 27115 GASKET,UPPER CONTROL MOUNT,Z45.....................................1
BOX.................................................1 from SN 19361
17 52765 PLAT.CNTRL.BOX 33 49866 RESISTOR,50 OHM,5
W/DECAL,Z45/25............................1 W,CERAMIC....................................1
includes index number 15; to SN Gasoline/LPG models
16867
Footnotes
17 77248 PLAT.CNTL.BOX,W/DECAL,Z45/25.1
includes index number 15; from SN 1: Quantity listed may not reflect specific model
16868 configuration requirements.
18 10777 COVER,BLANK...............................1
18 45437 COVER,GFCI,WEATHERPROOF....1
includes mounting fasteners
19 50404 BRACKET,CONTROL BOX
MOUNT,RH%%...............................1
to SN 19360

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 700 Platform Components January 2013

704.1 Platform Controls - View 2

164 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

704.1 Platform Controls - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., JOYSTICK 15 21618 CLAMP,1.13,#18 X 1/4,RUB

CONTROLLER,12V.........................1 CUSH..............................................1
refer to 707.1 16 54365 SCREW,PHIL,PHM,10-32 X
2 122513 KIT,HORN SVC BB&SM BOOM .5,SSTL............................................2
2 66813 BUTTON,PUSH,BLACK 17 6178 NUT,NYLOCK,10-32........................4
W/SEAL***.......................................1 18 13268 CLAMP,0.75,#12 X 1/4,RUB
-- 122513 KIT,HORN SVC BB&SM BOOM......1 CUSH..............................................1
-- 66813 BUTTON,PUSH,BLACK 19 54525 BRACKET-PANEL-WIRE MOUNTING
W/SEAL***.......................................1 99.....................................................1
-- 66815 BASE, W/1 N.O. CONTACTS***......1 20 43181 CAPACITOR,TIME DELAY..............1
-- 66816 CONTACT,N.O.***............................1 21 54955 WIRE LOOM,1.29 DIA......9.5-inches
3 27246 BOOT,TOGGLE 22 27033 SUPPORT,WRIST***.......................1
SWITCH,SHORT*..........................10 23 Ref., JOYSTICK
1 CONTROLLER,12V.........................1
refer to 705.1
4 54692 SPACER,NYLON,.718 X .526
X.219.............................................10 24 19274 RELAY,SPDT,12V(AUTO)**.............2
1 25 56848 WASHER,LOCK,IND,LAMP
RETAINER.......................................2
5 56298 LIGHT,INDICATOR,RED,14V***......2
Gasoline/LPG models 26 Ref., JOYSTICK
CONTROLLER,12V.........................1
-- 56298 LIGHT,INDICATOR,RED,14V***......1 refer to 706.1
Diesel models
26 Ref. JOYSTICK,SINGLE AXIS
6 122514 KIT,ESTOP SVC BB&SM BOOM.....1 PROPORT.......................................1
-- 66812 E-STOP BUTTON............................1 refer to 706.1
-- 66818 CONTACT,NC..................................2 27 45384 PLUG,NYLON .50 BLACK
-- 66821 BASE,WITHOUT CONTACTS.........1 DOMED...........................................2
1
7 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................5 28 30996 PLUG,NYLON .313 BLACK
1 DOMED...........................................6
includes mounting fasteners
8 16397-S SWITCH,TOGGLE,DPDT,3POS
Footnotes
MOMEN...........................................1 1: Quantity listed may not reflect specific model
includes mounting fasteners configuration requirements.
9 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................1
includes mounting fasteners
10 128205 SWITCH TOGGLE ASSY DPDT 2P
MNT.................................................2
1
(replaced 27378-S)
11 13038-S SWITCH,TOGGLE,DPDT,3POS
MAINT.............................................1
includes mounting fasteners
12 6090 SCREW,HHC,1/4-20 X .7................2
13 6638 WASHER,FLAT,USS,1/4"Y..............2
14 6889 NUT,LP NYLOCK,1/4-20.................2

Part No. 52551 Z-45/25, Z-45/25, IC Power 165

 700 Platform Components January 2013

705.1 Joystick Controller - Drive/Steer Functions

166 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

705.1 Joystick Controller - Drive/Steer Functions

Item Part No. Description Qty.

-- 20424H JOYSTICK CONTROLLER,12V

aftermarket joystick replacement
-- 20424 JOYSTICK CONTROLLER,12V
OEM joystick, contains all shown
service parts
1 25882 LOCK RING.....................................1
2 25881 BOOT,THUMB 20424 JOYSTICK.....1
3 25883 HANDLE HALF,JOYSTICK
(20424)............................................2
order qty (2) required
-- 49887 NUT & BOLT KIT (25883)................1
-- 58209 SPRING,RETURN***.......................1
-- 72245 KIT, JOYSTICK HANDLE
includes handles, rocker and nut/bolt
kit
4 54946 SCREW,PHILLIPS,PHM,M5 X
16MM...............................................4
5 44221 COLLAR, BOOT RETAINING..........1
6 22368 BOOT (20424).................................1
7 25884 COVER CASTING,20424
CONTROLLER................................1
8 44211 SHAFT,W/NF STYL
BLOCK,(20424)*..............................1
9 65535 POT PLATE ASSEMBLY (20424).....1
includes bearing and terminal strip
10 22364 POTENTIOMETER (20424)............2
11 22367 SPUR GEAR (20424)......................2
12 44212 GEAR CASTING,20424
CONTROLLER*...............................1
13 65536 SWITCH PLATE
ASSEMBLY(20424).........................1
includes bearing and stand-offs
14 22365 SWITCH (20424).............................2
15 22366 CAM ASSY (20424).........................1
16 52776 SCREW,HEX,M4X0.7X10MM
(20424)*...........................................2
17 52777 NUT,HEX,M4 X 0.7 MM
(20424)***........................................3
18 52775 SCREW,HEX,M4X0.7X30MM
(20424)*...........................................1
19 23680 SWITCH,HANDLE,20424................2
20 23688 ROCKER ASSY,HANDLE
(20424)***........................................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 167

 700 Platform Components January 2013

706.1 Joystick Controller - Secondary Boom Functions

168 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

706.1 Joystick Controller - Secondary Boom Functions

Item Part No. Description Qty.

-- 24495H aftermarket joystick replacement

-- 24495 JOYSTICK,SINGLE AXIS PROPORT
OEM joystick, contains index numbers
1 - 6 and 10 - 12
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
3 31526 O-RING,BOOT,CONTROLLER.......1
4 19720 CASTING,45049, 40612..................1
5 27135 SHAFT W/GEAR.............................1
6 19718 POTENTIOMETER,45049...............1
6 27524 PCB,ASSY,24495............................1
7 27116 RESISTOR,100 OHM,25 WATT.......1
8 21121 CABLE TIE,4" BLK,HEAT
RESISTNT.......................................5
9 27117 RESISTOR,250 OHM,5 WATT.........1
10 21434 SPRING & BUSHING
KIT,RETURN***...............................1
11 19731 GEAR, SLAVE, MS4,45048.............1
12 19712 MICROSWITCH,V3L-139-D8..........2

Part No. 52551 Z-45/25, Z-45/25, IC Power 169

 700 Platform Components January 2013

707.1 Joystick Controller - Primary Boom and Turntable Rotate Functions

170 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 700 Platform Components

707.1 Joystick Controller - Primary Boom and Turntable Rotate Functions

Item Part No. Description Qty.

-- 53073H aftermarket joystick replacement

-- 53073 JOYSTICK,MULT AXIS
CONT,OEM***
OEM joystick, contains all shown
service parts
1 27133 HANDLE,CAP,CONTROLLER.........1
2 27134 BOOT,CONTROLLER.....................1
includes item 3
3 46272 FLANGE-JOYSTICK
MOUNTING,44988..........................1
4 31526 O-RING,BOOT,CONTROLLER.......1
5 27511 SPRING,24493 CONTROLLER......1
6 31283 BUSHING,SPRING SEAT...............1
7 52585 PCB,11179CD,(LIFT)***..................1
8 52587 SHAFT & HOUSING ASSY.............1
9 52588 DRIVE GEAR - INSIDE #53073......2
9A 58477 SHAFT (52587)***...........................2
10 52589 DRIVE GEAR - OUTSIDE #53073...2
11 19712 MICROSWITCH,V3L-139-D8..........4
12 58923 SADDLE
BRCKT40613,34419,53073*...........1
harness shown for illustration purpose
only
13 37948 SADDLES-SET(24493,40613,53073.1
14 52591 POTENTIOMETER-JOYSTCK(53073).2
14 65827 ADAPTER (53073,52591) **............2
15 52586 PCB,11179AB, (SWING)***.............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 171

 800 Accessories January 2013

801.1 Alarm and Beacon Package

172 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

801.1 Alarm and Beacon Package

Item Part No. Description Qty.

-- 77067 HARNESS,ALARM OPTION,Z45

-- 60047-S ALARM PKG,ACC.Z45 IC
1 75041 SCREW,PHILLIPS,PHM,10-32 X
1.......................................................3
2 45462 ALARM,CHIME TONE
5-25VDC***......................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
3 18963 ALARM,INTERMITTENT TONE
6-30V*..............................................1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR
ALARMS..........................................1
4 6178 NUT,NYLOCK,10-32........................3
5 6146 WASHER,FLAT,MS,#10,Y...............3
6 56704 STROBE,FIREBOLT,12-80VDC,AMB**.1
(replaced 20189)
-- 122019 FLASHTUBE,U
SHAPED,360DEG,BULB
-- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282 LENS,AMBER,STROBE,FIREBOLT

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802.1 Platform Options

174 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

802.1 Platform Options

Item Part No. Description Qty. Item Part No. Description Qty.

-- 28322 OPTION,PLAT.PINCH GUARD,5 FT. 24 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD

-- 28323 OPTION,PLAT.PINCH GUARD,4 FT.
-- 34321-S OPTION,WORKLIGHT,12 VOLT
-- 53157-S PINCH GUARD,6'(1.25")SERVICE**
-- 53808 AUX TOP RAIL,6' PLATFORM
-- 119795 KIT,CONTROL BOX COVER
-- 60922 OPTION,EURO TOEBOARD
(includes item 5)
1 7339 SCREW,HHC,1/4-20 X .5................4
2 6091 NUT,NYLOCK,1/4-20.......................8
3 9599-S TOOL TRAY ACCESSORY***.........1
-- 7746P TOOL TRAY BRACKET (GRAY)
**......................................................2
4 28328 RAILING,PINCH GAURD,5 FT........1
-- 28329 RAILING,PINCH GAURD,4 FT........1
-- 53808-S AUX TOP RAIL,6'(1.25")SERVICE...1
5 94745P TOEBOARD,ENTRY EUROPEAN
PNTD**............................................1
6 122073 SUPPORT, RAILING.....................20
7 122231 SCREW,BHSC,1/4-20 X 1.............20
8 6889 NUT,LP NYLOCK,1/4-20...............20
9 8914 SCREW,HHC,1/4-20 X .625............4
10 6638 WASHER,FLAT,USS,1/4"Y..............4
11 35958 HOUSING,WORKLIGHT***.............2
-- 35960 BULB,WORKLIGHT,12V 35W.........2
12 13002 SCREW,HHC,5/16-18 X 1 GR5.......2
13 6886 WASHER,LOCK,.313......................2
14 5397 WASHER,FLAT,USS,5/16",Y...........2
15 35956 BRACKET,WORK LIGHT MOUNT
5/16"................................................2
16 6145 SCREW,HHC,1/4-20 X 1.5..............4
17 6356 WASHER,LOCK,.25........................4
18 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................2
19 88607P COVER,CONTROL BOX LEFT
SIDE***............................................1
20 88606P COVER,CONTROL BOX RIGHT
SIDE**.............................................1
21 102785P CONTROL BOX COVER,LID,PTD....1
22 111526 HINGE,PLAT CONTROL BOX
COVER............................................1
23 34619 BUMPER,RUBBER***.....................2

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 800 Accessories January 2013

803.1 Half-mesh and Swing Gate Options

176 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

803.1 Half-mesh and Swing Gate Options

Item Part No. Description Qty.

1 8914 SCREW,HHC,1/4-20 X .625..........28

2 6638 WASHER,FLAT,USS,1/4"Y............74
3 54932 CLAMP,1.25,#20 X 1/4,RUB
CUSH............................................17
4 6091 NUT,NYLOCK,1/4-20.....................17
5 54458 MESH,HALF,LH,6'PLATFORM........1
6 54465 MESH,HALF,RH,6'PLATFORM.......1
7 45385 PLUG,NYLON 1.12 BLACK
DOMED...........................................4
8 52752-S PLATFORM,1/2 MESH
W/GATE,ANSI*................................1
8 52753-S PLAT.ASSY,6FT,1/2 MESH, CE.......1
9 54165 PLATE,FOOT SWITCH COVER......1
10 54457 MESH,HALF,SWING GATE***.........1
11 128368 KIT,SWING GATE W/SPRING.........1
-- 42104 SPRING,SHORT PLATFORM GATE
11A 119950 KIT, FIELD INSTALL, SWING GATE
includes 128368, 7265, 1487, 1488
and 33674
12 7265 RIVET,STEEL,P, .25 X .375...........14
13 1487 GATE LATCH
CASTING--DRILLED.......................1
14 1488 RAILING CATCH
CASTING--DRILLED.......................1
15 12161 SNAP PIN,(RD.NOSE)-GATE
LATCH.............................................1

Part No. 52551 Z-45/25, Z-45/25, IC Power 177

 800 Accessories January 2013

804.1 Air Line to Platform

178 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

804.1 Air Line to Platform

Item Part No. Description Qty.

-- 27887 OPTION,AIRLINE TO PLATFORM

1 16073 CLAMP,0.63,#10 X 1/4,RUB
CUSH............................................12
1 27890 KIT,FITTING,AIRLINE TO
PLATFRM........................................1
2 27900 BULKHEAD,FEMALE X 6 X 6.........2
3 27895 COUPLER,1/4"SERIES 3/8 MPT.....1
4 27894 PLUG,1/4"SERIES,3/8 MPT............1

Part No. 52551 Z-45/25, Z-45/25, IC Power 179

 800 Accessories January 2013

805.1 Cold Start Package - Ford and Deutz Engines

180 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

805.1 Cold Start Package - Ford and Deutz Engines

Item Part No. Description Qty.

-- 30502-S COLD START PKG,DIESEL

-- 35609 COLD START PKG,FORD LRG
1 35610 HEATER,FREEZE PLUG,FORD
LRG423...........................................1
Ford models
2 28853 BLANKET,BATTERY........................2
Ford and Deutz Diesel models
3 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN...........................................1
includes mounting fasteners; Deutz
Diesel models
4 54692 SPACER,NYLON,.718 X .526
X.219...............................................1
5 32726 DECAL,OPTION GLOW
PLUGS***........................................1
Deutz Diesel models
6 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
Deutz Diesel models
7 31408 GLOW PLUG,L1011........................1
Deutz Diesel models
8 6090 SCREW,HHC,1/4-20 X .7................2
Deutz Diesel models
9 6638 WASHER,FLAT,USS,1/4"Y..............4
Deutz Diesel models
10 6091 NUT,NYLOCK,1/4-20.......................2
Deutz Diesel models
11 27155 SOLENOID,12V
CONTINUOUS***............................1
Deutz Diesel models

Part No. 52551 Z-45/25, Z-45/25, IC Power 181

 800 Accessories January 2013

806.1 Generator Option

182 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013 800 Accessories

806.1 Generator Option

Item Part No. Description Qty.

1 27246 BOOT,TOGGLE
SWITCH,SHORT*............................1
2 32728 DECAL,OPTION GENERATOR***...1
3 54692 SPACER,NYLON,.718 X .526
X.219...............................................1
4 56457-S SWITCH,TOGGLE,SPDT,2 POS
MAINT.............................................1
includes mounting fasteners
5 119403 CONN,PLUG 120 AC/15A
DOMESTIC......................................1
5 119404 CONN,RECEP 120AC/15A
DOMESTIC......................................1
5 43956-7200 WIRE CABLE,14GA/3 CON.TPE
JKT..................................................1
5 77247 POWER TO PLAT,CORD ASSY.......1
6 22788 SCREW,HHC,1/2-13 X 1.75............2
7 6095 WASHER,FLAT,USS,1/2",Y.............4
8 6198 NUT,NYLOCK,1/2-13.......................2
9 54207 BRACKET,MOUNTING....................1
10 54028 OPTION,GEN,3000W PARKER......1
includes rubber isolators
10 54284 OPTION,GENERATOR,2500W
HYD.................................................1
includes rubber isolators
11 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................4
12 5397 WASHER,FLAT,USS,5/16",Y...........8
13 4828 NUT,NYLOCK,3/8-16.......................4
14 84080 ISOLATR KIT,RUBBR,2KW
GENERATR.....................................8

Part No. 52551 Z-45/25, Z-45/25, IC Power 183

 January 2013

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101044 ......................61–62, 75–76, 13268 ........................95–96, 105–106, 21982 ........................105–106 27497 ........................143–144
83, 89, 91 165 22052 ........................163 27507 ........................65–66
101726 ......................95–96 13480-S .....................105–106, 109, 22279 ........................72 27511 ........................171
101727 ......................95–96 165 22364 ........................167 27524 ........................169
102119 ......................72 13585 ........................163 22365 ........................167 27564 ........................11–12
102785P ....................175 13852 ........................141, 143–144, 22366 ........................167 27586 ........................95–96
102992 ......................161 147 22367 ........................167 27759 ........................102
10587 ........................129 13918 ........................62, 133, 183 22368 ........................167 27802 ........................102
10597 ........................23–25, 45–47, 139599 ......................131, 141, 143– 22578 ........................79–80 27804 ........................102
95–96, 159 144 226393 ......................173 27836 ........................27, 49
106121 ......................24–25, 46–47 139624 ......................79–80 22672 ........................69 27887 ........................179
106122 ......................24–25, 46–47 139666 ......................79–80 22699 ........................89, 91 27890 ........................179
106123 ......................24–25, 46–47 139709 ......................83 22700 ........................66, 71–72, 75– 27894 ........................179
106144 ......................69 14033 ........................23–25, 29, 31, 76, 80 27895 ........................179
106148 ......................24–25, 46–47 45–47, 51, 53, 99 22736 ........................89, 91 27900 ........................179
106150 ......................24–25, 46–47 144161 ......................61–62 22788 ........................43, 71–72, 80, 27903 ........................71–72
106403 ......................24–25, 46–47 147094 ......................105–106 85, 183 27915 ........................83, 85
106508 ......................24–25, 46–47 147209 ......................93 22811 ........................25, 47 27916 ........................71–72, 83, 85
107727 ......................127 147210 ......................93 228457 ......................87 27943 ........................75–76, 91
10775 ........................163 147211 ......................93 22965 ........................71–72, 80, 85 28076 ........................83
10777 ........................163 147212 ......................93 23057 ........................65–66, 69, 75– 28157 ........................11–12
107803 ......................61–62 147223 ......................95–96 76, 85, 91 28158 ........................11–12
110200 ......................49, 102 147283 ......................143–144 23083-S .....................61–62 28159 ........................11–12
110304 ......................75–76, 91 147285 ......................15, 41 23680 ........................167 28160 ........................11–12
110345 ......................95–96 1484 ..........................11–12 23688 ........................167 28161 ........................11–12
111526 ......................175 1487 ..........................177 24037 ........................75–76, 89, 91 28164 ........................12
111634 ......................71–72 1488 ..........................177 24038 ........................75–76, 91 28165 ........................11–12
112308 ......................95–96 15086 ........................75–76, 91 24040 ........................75–76 28171 ........................12
112379 ......................95–96 15243 ........................163 24165 ........................72 28174 ........................11–12
119203 ......................69 16073 ........................179 24470 ........................72 28175 ........................12
119210 ......................23–25, 45–47 16397-S .....................105–106, 165 24495 ........................169 28176 ........................11–12
119403 ......................61–62, 183 16584 ........................79–80, 91 24495H ......................169 28177 ........................11–12
119404 ......................183 17712 ........................113, 116 24552 ........................65–66 28181 ........................12
119536 ......................157 18383 ........................15, 17, 41 25068 ........................93 28235 ........................11–12
119542 ......................157 18503 ........................71–72, 85 25284 ........................15, 41, 131 28236 ........................11–12
119795 ......................175 18504 ........................65–66, 139 25388 ........................61–62 28301 ........................111
119798 ......................95–96 18506 ........................75–76, 91 25548 ........................71–72 28322 ........................175
119867 ......................163 18596 ........................15, 17, 23–25, 25571P-S ..................71–72 28323 ........................175
119950 ......................177 41, 45–47 25683 ........................15, 41, 141, 143– 28328 ........................175
12011 ........................137, 139 18665 ........................109 144 28329 ........................175
12161 ........................177 18963 ........................173 25817 ........................15, 17, 41 28646 ........................61–62
122019 ......................173 19207 ........................102 25836 ........................109 28647 ........................65–66, 69
122073 ......................175 19274 ........................163, 165 25837 ........................109 28656 ........................65–66, 69
122079 ......................159 19440 ........................15, 17, 41 25881 ........................167 28713 ........................65–66
122231 ......................175 19491 ........................93, 129, 133, 135 25882 ........................167 28717 ........................71–72, 75–76
122512 ......................105–106 19506 ........................105–106 25883 ........................167 28750 ........................27, 49, 101–102
122513 ......................165 19712 ........................169, 171 25884 ........................167 28853 ........................181
122514 ......................105–106, 165 19718 ........................169 25926 ........................29, 51 29073 ........................79–80, 89
122755 ......................159, 161 19720 ........................169 25929 ........................85 29080 ........................133, 135
12343 ........................105–106 19731 ........................169 25994 ........................12 29436 ........................71–72, 80, 85
12344 ........................163 19859 ........................72 27010 ........................72 29555 ........................83
1268 ..........................11–12 20193 ........................24–25, 43, 45–47 27033 ........................165 29557 ........................79–80
128022 ......................85 20224 ........................27, 49, 102 27034 ........................66, 75–76 29559 ........................79–80
128205 ......................105–106, 165 20262 ........................161 27051 ........................102 29560 ........................79–80
128368 ......................177 20424 ........................167 27067 ........................24–25, 46–47, 29616 ........................71–72
128446 ......................93 20424H ......................167 71–72, 80, 85 29739 ........................46–47, 71–72,
128454 ......................157 20776 ........................109 27089 ........................66, 115–116 80, 85
128482 ......................157 20880 ........................61–62 27115 ........................163 29749 ........................85
128483 ......................157 21121 ........................169 27116 ........................169 29764 ........................159
128510 ......................157 21130 ........................29, 31, 51, 53, 27117 ........................169 29883 ........................24–25, 43, 46–
128513 ......................157 79–80, 89 27126 ........................61–62 47, 61–62
128534 ......................157 21141 ........................95–96 27133 ........................169, 171 30080 ........................11–12
128724 ......................157 21142 ........................24–25, 43, 45–47 27134 ........................169, 171 30138 ........................61–62, 133, 135
128839 ......................24–25, 46–47 21143 ........................24–25, 43, 45–47 27135 ........................169 30217 ........................133, 135, 143–
12906 ........................113 21144 ........................24–25, 43, 45–47 27142 ........................71–72 144
13000 ........................99 21146 ........................24–25, 43, 45–47 27155 ........................181 30219 ........................141, 147
13002 ........................71–72, 175 21148 ........................24–25, 43, 45–47 27204 ........................12 30221 ........................127, 131
13014 ........................75–76, 91 21149 ........................24–25, 43, 45–47 27205 ........................12 30222 ........................143–144
13037-S .....................105–106, 165, 21166 ........................19–20 27206 ........................12 30255 ........................133, 135, 143–
181 21175 ........................93 27207 ........................12 144
13038-S .....................165 21434 ........................169 27211-0250 ...............69 30286 ........................159
13064 ........................24–25, 43, 46– 21465 ........................66, 115–116 27246 ........................105–106, 109, 30370 ........................131
47, 61–62, 83, 93 21496 ........................29, 31, 51, 53, 165, 181, 183 30418 ........................127
13066 ........................47 79–80, 89 27377 ........................111 30438 ........................79–80
21618 ........................165 27488 ........................61–62 30502-S .....................181

184 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

30785-1000 ...............79–80, 89 35817 ........................72 45226 ........................15, 17, 23–25, 48932 ........................27, 33, 37, 39,
30785-500 .................31, 53 35818 ........................72 41, 45–47, 131, 119–120, 123–
30785-600 .................29, 51 35934 ........................109, 163 133, 135, 141, 124
30806 ........................79–80 35956 ........................175 143–144 48933 ........................27, 33, 37, 39,
30810 ........................69 35958 ........................175 45363 ........................111, 113, 115– 49, 55–56, 59,
30971 ........................65–66, 69, 72, 35960 ........................175 116 120, 124, 149,
83, 85 36198 ........................15, 41 45383 ........................163 154
30973 ........................62 36203 ........................71–72 45384 ........................106, 165 48935 ........................33, 37, 55–56,
30996 ........................25, 165 36208 ........................69 45385 ........................175, 177 119–120, 149,
30997 ........................105–106, 163 36294 ........................147 45437 ........................163 154
31060 ........................11–12 36872 ........................61–62 45454 ........................75–76 48936 ........................49, 55–56, 59
31100 ........................102 36985 ........................71–72 45462 ........................173 48939 ........................55–56
31249 ........................71–72, 80 37002 ........................71–72 45782 ........................79–80, 109 48946 ........................55–56, 119–120,
31283 ........................171 37003 ........................79–80 45873 ........................19–20 123–124
31406 ........................27, 49 37017 ........................72 45912 ........................27, 49, 102, 139, 48947 ........................119–120
31408 ........................181 37097 ........................24–25, 43, 45–47 147 48948 ........................33, 37, 55–56,
31498 ........................141, 143–144 37505 ........................83, 89, 91 46131 ........................65–66, 69, 71–72 123–124
31523 ........................83 37947 ........................105–106 46272 ........................171 48959 ........................119–120
31526 ........................169, 171 37948 ........................171 46674 ........................71–72, 80 48960 ........................27, 33, 37, 39,
31527 ........................102 37950 ........................83 47186 ........................83 49, 55–56, 59
32150 ........................11–12 38113 ........................24–25, 46–47 47228 ........................99 48961 ........................119–120, 123–
32151 ........................11–12 38156 ........................95–96 47377 ........................141, 144 124
32309 ........................66, 69 38620 ........................133, 135 4828 ..........................15, 17, 23–25, 48962 ........................119–120, 123–
32399 ........................15, 17, 41 38922 ........................71–72 41, 45–47, 61– 124
32611 ........................71–72, 80, 85 39345 ........................141, 143–144 62, 75–76, 83, 48965 ........................119–120
32637 ........................163 39478 ........................95–96 89, 91, 95–96, 48977 ........................124
32638 ........................163 39591 ........................163 99, 111, 113, 48978 ........................119–120, 123–
32639 ........................163 39877 ........................119–120 116, 127, 133, 124
32675 ........................43 40434 ........................11–12 135, 141, 143– 48985 ........................119–120, 123–
32681 ........................29, 31, 51, 53 41912 ........................24–25, 46–47 144, 157, 159, 124
32695 ........................79–80 41918 ........................24–25, 46–47 161, 163, 183 48986 ........................120, 124
32698 ........................83 41921 ........................24–25, 46–47 48401 ........................17 48992 ........................120
32726 ........................12, 181 41922 ........................24–25, 46–47 48471 ........................65–66 48994 ........................119–120, 123–
32728 ........................12, 183 42079 ........................93 48477 ........................65–66 124
32975 ........................102 42104 ........................177 48498 ........................71–72, 75–76, 48997 ........................102
33024 ........................71–72, 79–80 42360 ........................25, 47 85, 91 49000 ........................95–96
33239 ........................83 42502 ........................61–62 48751-463 .................137, 139 49105-35682 .............149
33247 ........................41 4266 ..........................29, 31, 53, 129 48880 ........................27, 49, 102 49107-3063 ...............37
33277 ........................85 43018 ........................141, 143–144 48885 ........................61–62 49107-3463 ...............33, 55–56
33278 ........................147, 159 43166 ........................141, 143–144 48890 ........................33, 37, 55–56, 49107-3863 ...............33, 55–56
33418 ........................83 43181 ........................163, 165 149 49108-2329 ...............123–124
33428 ........................93 43595 ........................11–12 48891 ........................33, 37, 39, 55– 49109-7729 ...............123–124
33432 ........................43 43599 ........................49, 102 56, 59 49110-2092 ...............79–80
33521 ........................49 43601 ........................27, 49, 102, 139 48894 ........................55–56 49110-2992 ...............37
33555 ........................111 43647 ........................11–12 48899 ........................119–120, 123– 49110-3392 ...............33, 55–56
33629 ........................163 43663 ........................11–12 124 49110-7592 ...............55–56
33724 ........................163 43683 ........................93 48904 ........................27, 33, 37, 39, 49117-10191 .............153–154
33802 ........................61–62 43687 ........................95–96 49, 55–56, 59, 49117-11091 .............37
33952 ........................11–12 43688 ........................95–96 119–120, 123– 49117-14391 .............33, 55–56, 149,
33957 ........................65–66, 69 43955 ........................109, 163 124, 149, 153– 154
33960 ........................66, 69 43956 ........................61–62, 163 154 49117-2091-S ............39, 59
33963 ........................66, 69 43956-7200 ...............183 48905 ........................39, 49, 55–56, 49117-2591 ...............37
33964 ........................66, 69 43957 ........................163 59, 102, 119– 49117-3191 ...............39, 59
33965 ........................66, 75–76 43959 ........................163 120, 123–124, 49117-3791 ...............39, 59
33966 ........................66, 69 43960 ........................109, 129, 161 139, 153–154 49117-4291 ...............37
33968 ........................66, 69 44064 ........................80, 89, 91 48906 ........................33, 37, 55–56 49117-4391 ...............33, 55–56
33969 ........................75–76 44211 ........................167 48907 ........................27, 33, 37, 119– 49117-5091 ...............33, 55–56
33970 ........................66, 69 44212 ........................167 120, 123–124, 49117-5191 ...............37
33972 ........................66, 69 44221 ........................167 149 49117-5891 ...............33, 55–56
33988 ........................72 44586 ........................61–62 48909 ........................39, 59 49117-9091 ...............153–154
34052 ........................105–106 44743 ........................161 48911 ........................39, 59, 119–120 49118-3808 ...............39, 59
34054 ........................105–106 44769 ........................12 48912 ........................33, 37, 39, 55– 49118-4408 ...............55–56
34055 ........................105–106 44828 ........................93 56, 59, 120, 149, 49118-5908 ...............55–56
34056 ........................105–106 44829 ........................93 153–154 49119-1278 ...............149, 153–154
34059 ........................79–80 44936 ........................163 48914 ........................39, 59 49119-16178 .............149, 153–154
34125 ........................133, 135 44981 ........................11–12 48916 ........................102, 119–120, 49119-2078 ...............37, 153–154
34162-800 .................72 44986 ........................11–12 123–124, 149, 49119-21978 .............153–154
34245 ........................144 45043 ........................19–20 153–154 49119-2278 ...............149, 153–154
34265 ........................83 45071 ........................15, 17, 23–25, 48917 ........................149, 153–154 49119-23478 .............153–154
34276 ........................131 41, 45–47, 127 48918 ........................149, 153–154 49119-26478 .............149
34321-S .....................175 45074 ........................15, 17, 41 48919 ........................55–56, 153–154 49119-27978 .............149
34619 ........................175 45112 ........................19–20 48922 ........................119–120, 123– 49119-3078 ...............33, 55–56
35434 ........................66 45113 ........................19–20 124 49119-36178 .............149, 153–154
35586 ........................83 45114 ........................19–20 48923 ........................149, 153–154 49119-37678 .............149, 153–154
35609 ........................181 45161 ........................95–96 48930 ........................39, 55–56, 59, 49119-3778 ...............153–154
35610 ........................181 45171 ........................75–76 120, 149, 154 49119-38578 .............149, 153–154

Part No. 52551 Z-45/25, Z-45/25, IC Power 185

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Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49119-39378 .............149, 153–154 49929 ........................79–80 50761 ........................79–80 52713 ........................102

49119-5078 ...............119–120, 123– 50028P ......................20, 95–96 50762P ......................99 52715 ........................102
124 50293 ........................159 50764P ......................76 52716 ........................102
49119-5178 ...............123–124 50304 ........................135 50768P ......................25 52717 ........................102
49119-9778 ...............39, 59 50315 ........................133 50776P ......................93 52718 ........................102
49120-16181 .............149, 153–154 50328-S .....................15, 17, 41 50787 ........................79–80 52720 ........................49
49120-21981 .............153–154 50355 ........................47 50789P ......................111 52723 ........................49
49120-23481 .............153–154 50355P ......................25 50794 ........................61–62 52724 ........................49
49120-35381 .............149, 153–154 50397 ........................17 50799 ........................65–66 52726 ........................27, 49
49121-18588 .............153–154 50404 ........................163 50900 ........................15, 41 52727 ........................23–25, 45–47
49121-2088 ...............153–154 50405 ........................163 50901 ........................41 52728 ........................129, 131
49121-25688 .............149 50406 ........................95–96 50919 ........................19–20, 23–25, 43 52729 ........................129
49121-27788 .............153–154 50411 ........................93 50920 ........................19–20, 23–25, 52731 ........................19–20, 43
49126-2733 ...............119–120, 123– 50412 ........................93 43, 45–47 52732 ........................23–25
124 50413 ........................93 50925P ......................75–76 52733-S .....................15, 17
49133-5140 ...............55–56 50414 ........................93 50937 ........................99 52734-S .....................15, 17
49141-2463 ...............119–120, 123– 50416P ......................95–96 50941 ........................83 52735 ........................17
124 50419 ........................46–47 50943 ........................19–20 52738 ........................129
49141-5863 ...............55–56 50420 ........................24–25 50944 ........................19–20 52739 ........................15, 17, 41
49143-3029 ...............37 50423P ......................99 50945 ........................62 52740 ........................129
49143-3729 ...............33, 39, 55–56, 59 50427 ........................61–62 50947 ........................41 52741 ........................129
49143-4229 ...............33, 55–56 50437P ......................75–76 50948 ........................72, 95–96 52742 ........................129
49149-10826 .............119–120, 123– 50446 ........................71–72 50952 ........................129 52743-S .....................159
124 50447 ........................93 50954 ........................19–20 52744 ........................131
49149-1726 ...............123–124 50451 ........................139 50955 ........................19–20, 23–25, 52745 ........................131, 141, 143–
49150-3930 ...............119–120 50452 ........................137 43, 45–47 144
49151-7548 ...............119–120 50455 ........................127 50965P ......................113, 115–116 52750-S .....................161
49151-8248 ...............123–124 50457 ........................141 50971 ........................113, 115–116 52751-S .....................161
49156-10856 .............119–120, 123– 50460 ........................127 50974 ........................111 52752-S .....................177
124 50469 ........................93 50976P ......................75–76 52753-S .....................177
49159-4618 ...............119–120, 123– 50479 ........................129 50979P ......................75–76 52756 ........................62
124 50480 ........................143–144 50985 ........................83 52757 ........................133, 135, 143–
49164-5743 ...............119–120 50481 ........................127 50989 ........................83 144
49177-2094 ...............79–80 50487P ......................139 50995 ........................83 52758 ........................127
49183-2692 ...............37 50517-S .....................129 50996 ........................83 52759 ........................15, 41
49183-4092 ...............33, 55–56 50519 ........................62 51063 ........................93 52760 ........................144
49207 ........................27, 49 50530 ........................62 51131 ........................83 52762 ........................66, 69, 72
49386 ........................65–66 50542 ........................131 52076 ........................66, 69 52764 ........................109
49407 ........................79–80 50543 ........................141, 143–144 52077 ........................66, 69 52765 ........................163
49408 ........................66, 69, 85, 91 50546 ........................133, 135, 143– 52078 ........................66, 69 52766 ........................93
49411 ........................89, 91 144 52087 ........................24–25, 43, 46–47 52767 ........................93
49612 ........................27, 33, 37, 39, 50548P ......................129 52179 ........................65–66, 115–116 52768 ........................62
49, 55–56, 59, 50552 ........................133, 135 52230 ........................12 52770 ........................93
101–102, 119– 50560 ........................15, 41 5224 ..........................15, 157 52772 ........................93
120, 123–124, 50564 ........................80 52251 ........................12 52773 ........................111
149, 153–154 50569P ......................99 52353 ........................79–80 52774-S .....................113, 115–116
49613 ........................27, 33, 37, 39, 50570 ........................99 52447 ........................11–12 52775 ........................167
49, 55–56, 59, 50572 ........................109 52511 ........................11–12 52776 ........................167
101–102, 119– 50574 ........................66 52537 ........................79–80, 89 52777 ........................167
120, 123–124, 50576 ........................93 52564 ........................71–72 52781 ........................133
149, 153–154 50579P ......................83 52566 ........................65–66, 69 52782 ........................135
49693 ........................111, 115–116 50580-S .....................111 52570 ........................65–66, 69 52783 ........................93
49736 ........................65–66 50581P ......................111 52573 ........................66, 69 52784 ........................11–12
49740 ........................71–72 50584 ........................133, 135 52575 ........................66, 69 52943 ........................139, 147
49741 ........................11–12 50588 ........................75–76 52577 ........................65–66 52968 ........................12
49768 ........................29, 31, 51, 53 50630P ......................99 52579 ........................65–66, 69 53073 ........................171
49770 ........................71–72, 80, 85 50667 ........................23–25, 45–47 52580 ........................66, 69 53073H ......................171
49772 ........................129 50668 ........................23–25 52585 ........................171 53157-S .....................175
49775 ........................133, 135 50669 ........................23–25, 45–47 52586 ........................171 53517 ........................161
49816 ........................111, 113, 115– 50676 ........................143–144 52587 ........................171 53527 ........................95–96
116 50683 ........................101–102 52588 ........................171 53538 ........................79–80
49817 ........................25, 65–66, 69 50685 ........................27 52589 ........................171 53605 ........................95–96
49820 ........................163 50692 ........................139 52591 ........................171 5365 ..........................31, 53
49826 ........................105–106 50696P ......................62 52592 ........................66 53808 ........................175
49859 ........................33, 37 50698 ........................133, 135 52607 ........................11–12 53808-S .....................175
49863 ........................79–80 50705 ........................75–76 52652 ........................65–66, 69 53821P ......................69
49866 ........................163 50709P ......................75–76 52656 ........................65–66, 69 53832 ........................72
49881 ........................66, 69 50710P ......................75–76 52658 ........................71–72, 83, 85 53910 ........................71–72
49887 ........................167 50717P ......................71–72 52672 ........................11–12 53952 ........................71–72, 83, 85
49898 ........................65–66, 69 50742 ........................15, 41 52704 ........................41 5397 ..........................15, 17, 23–25,
49915 ........................83 50743 ........................139 52705 ........................41 29, 31, 41, 45–
49917 ........................79–80 50744 ........................62 52706 ........................15, 17, 41 47, 51, 53, 61–
49919 ........................79–80 50747 ........................137 52707 ........................23–25, 45–47 62, 75–76, 83,
49921 ........................79–80 50748P ......................137 52710 ........................102 89, 91, 95–96,
49923 ........................79–80 50750 ........................139 52711 ........................102 99, 111, 113,
49924 ........................79–80 50754P ......................99 52712 ........................102 116, 127, 137,

186 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

139, 141, 143– 54461 ........................139 54822 ........................79–80 60059 ........................19–20, 23–25,
144, 159, 161, 54465 ........................177 54826 ........................109 43, 45–47
175, 183 54486 ........................113, 115–116, 54830 ........................137, 139 60074P ......................129
54028 ........................183 175 54840 ........................19–20 60077 ........................83
54056-S .....................65–66 54487 ........................75–76 54862 ........................66, 69, 75–76 60078 ........................61–62
54058 ........................109 54490 ........................101–102 54922P ......................99 60081 ........................61–62
54062 ........................61–62 54510 ........................147, 159 54926 ........................19–20 60082 ........................19–20
54063 ........................133, 135 54516 ........................105–106 54927 ........................19–20 60083 ........................19–20
54065 ........................141, 143–144 54517 ........................91 54928 ........................19–20 60084 ........................19–20, 23–25,
54066 ........................61–62 54517P ......................89 54929 ........................19–20 43, 45–47
54071 ........................75–76, 91 54518 ........................91 54932 ........................177 60085 ........................19–20, 23–25,
54073 ........................113, 116 54519P ......................89 54946 ........................167 43, 45–47
54077-36981-S ..........153–154 54520 ........................159 54953-3408 ...............61–62 60139 ........................95–96
54077-38481-S ..........153–154 54525 ........................105–106, 165 54955 ........................165 60143 ........................95–96
54083-14408-S ..........37 54527-S .....................143–144 54959 ........................19–20 6019 ..........................61–62, 91, 95–
54083-4408 ...............33 54530 ........................133, 135 54960 ........................20 96, 99, 133, 135,
54085-8218 ...............119–120 54531P ......................65–66 54961 ........................20 143–144, 161
54086-7068 ...............119–120 54534 ........................105–106 54962 ........................19–20 6021 ..........................15, 17, 23–25,
54088-3438 ...............61–62 54535P ......................85 54974 ........................111, 113, 115– 29, 31, 41, 45–
54089-4761-S ............119–120 54538 ........................89, 91 116 47, 51, 53, 61–
54120 ........................61–62 54542 ........................15, 17, 23–25, 54981 ........................137 62, 71–72, 80,
54123 ........................65–66, 95–96 41, 45–47 54983 ........................139 85, 93, 95–96,
54124 ........................95–96 54543 ........................91 54984P ......................139 99, 111, 129,
54131 ........................135 54546 ........................91 54985P ......................137 131, 133, 135,
54132 ........................39, 59, 149 54547 ........................85 54994 ........................143–144 147, 157, 159,
54138 ........................19–20 54553 ........................89 55753 ........................113, 115–116 163
54139 ........................19–20, 23–25 54556 ........................85 56057 ........................109 6024 ..........................83
54140 ........................19–20, 23–25 54557 ........................15, 17, 25, 41, 47 56100 ........................105–106 6033 ..........................23–25, 43, 45–
54141 ........................19–20, 23–25 54567 ........................15, 41 56234 ........................105–106 47, 71–72, 80,
54142 ........................19–20 54568 ........................143–144 56298 ........................105–106, 165 85, 95–96, 127,
54145-800 .................93 54569 ........................135 56338 ........................24–25, 45–47 129, 159
54146 ........................111 54570 ........................133 56424 ........................161 60334 ........................62
54156 ........................127 54572 ........................27, 49 56457-S .....................183 6036 ..........................61–62
54157 ........................135 54578 ........................91 56680 ........................25, 93 6037 ..........................79–80, 91
54160 ........................95–96 54579 ........................91 56704 ........................173 60428 ........................161
54165 ........................177 54581 ........................91 56848 ........................165 60857 ........................62
54166 ........................111 54582P ......................85 56900 ........................93 6090 ..........................25, 62, 66, 71–
54167 ........................111 54583P ......................85 56912 ........................19–20, 23–25, 72, 75–76, 79–
54168 ........................129 54584 ........................91 43, 45–47, 96, 80, 85, 89, 91,
54189 ........................75–76, 91 54585 ........................91 157, 161 95–96, 99, 105–
54205 ........................95–96 54591 ........................75–76 56925 ........................147, 159 106, 109, 111,
54207 ........................183 54598P ......................76 56927 ........................99 115–116, 157,
54209 ........................65–66, 71–72 54599P ......................75–76 56929 ........................141, 143–144 161, 165, 181
54217 ........................71–72, 80, 85 54601P ......................91 57075 ........................75–76, 91 6091 ..........................25, 61–62, 65–
54222 ........................72, 80, 85 54602P ......................91 58209 ........................167 66, 75–76, 79–
54230P ......................113, 115–116 54608 ........................75–76 58246 ........................24–25 80, 85, 89, 91,
54233 ........................113, 115–116 54608P ......................111 58256 ........................79–80 95–96, 99, 109,
54234 ........................19–20, 23–25 54610 ........................19–20, 23–25, 58274 ........................79–80 111, 113, 115–
54236 ........................19–20, 23–25 43, 45–47 58318 ........................105–106 116, 129, 133,
54237 ........................19–20 54611 ........................19–20, 23–25, 58319 ........................105–106 135, 137, 139,
54239 ........................129 43, 45–47 58354 ........................87 143–144, 147,
54244-S .....................61–62 54612 ........................19–20, 23–25, 58428 ........................24–25, 46–47 157, 175, 177,
54251 ........................61–62 43, 45–47 58438 ........................24–25, 43, 45–47 181
54252 ........................61–62 54613 ........................19–20, 23–25, 58448 ........................24–25, 46–47 60922 ........................161, 175
54280 ........................83 43, 45–47 58477 ........................171 6095 ..........................75–76, 89, 91,
54282 ........................83 54614 ........................19–20, 23–25, 58589 ........................24–25, 43, 45–47 93, 95–96, 99,
54284 ........................183 43, 45–47 58598 ........................69 129, 183
54288P ......................99 54616 ........................75–76, 111 58599 ........................69 6096 ..........................75–76, 80, 99
54289 ........................99 54627 ........................19–20, 24–25, 58900 ........................65–66, 69 6097 ..........................61–62, 83, 91,
54301 ........................79–80 43, 45–47 58917 ........................71–72, 83, 85 95–96, 99, 111,
54302 ........................127 54633 ........................163 58919 ........................137, 139 129, 133, 135,
54319-1404 ...............119–120 54687 ........................89, 91 58920 ........................137, 139 163
54331 ........................127, 131 54690 ........................75–76 58923 ........................171 61306-S .....................143–144
54356 ........................75–76 54691 ........................75–76 58927 ........................137, 139 6145 ..........................113, 115–116,
54363 ........................111 54692 ........................105–106, 109, 58967 ........................66, 115–116 141, 175
54365 ........................165 165, 181, 183 59076 ........................15, 17, 41 6146 ..........................25, 31, 53, 65–
54368 ........................143–144, 147 54699 ........................49 59169 ........................15, 17, 41 66, 75–76, 91,
54380 ........................163 54700 ........................27 59263 ........................131 93, 105–106,
54411 ........................46–47 54723 ........................111 59389 ........................131 111, 113, 115–
54412 ........................24–25 54726 ........................127 59444 ........................127 116, 173
54428 ........................79–80 54738 ........................127, 131 59445 ........................131 6175 ..........................15, 17, 23–25,
54432 ........................61–62 54740-35384 .............149, 153–154 59579 ........................91 41, 45–47, 61–
54437 ........................95–96 54740-38584 .............149, 153–154 60032P ......................139 62, 71–72, 83,
54457 ........................177 54790 ........................79–80 60036 ........................72, 85 85, 91, 99, 111,
54458 ........................177 54808 ........................141 60047-S .....................173 129, 131, 141,
54460 ........................137 54815 ........................49 163

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 January 2013

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

6178 ..........................65–66, 69, 93, 139, 143–144, 75076 ........................111, 113, 115– 77411 ........................102
105–106, 111, 147, 157, 161, 116 77434 ........................19–20
113, 115–116, 165, 175, 177, 75574 ........................39, 59 77436 ........................147
129, 133, 135, 181 77013 ........................25 7746P ........................175
165, 173 6666 ..........................61–62 77014 ........................131 77476 ........................87
6198 ..........................75–76, 89, 91, 66811 ........................105–106 77020 ........................47 77477 ........................87
93, 95–96, 99, 66812 ........................105–106, 165 77020P ......................25 77478 ........................87
183 66813 ........................165 77024P ......................25 77481 ........................87
62258 ........................102 66814 ........................105–106 77026 ........................25 77482 ........................87
62506 ........................141, 143–144 66815 ........................165 77027 ........................25 77483 ........................87
62507 ........................141, 143–144 66816 ........................105–106, 165 77036 ........................137, 139 77484 ........................87
62509 ........................141, 143–144 66818 ........................105–106, 165 77042 ........................65–66, 69 77485 ........................87
62926 ........................12 66821 ........................105–106, 165 77046 ........................12 77521 ........................127
62927 ........................12 6708 ..........................15, 17, 23–25, 77048 ........................111, 113, 115– 77522 ........................109
62947 ........................12 41, 45–47 116 77524 ........................113, 115–116
62948 ........................12 6782 ..........................62, 99, 111 77051 ........................147, 159 77692 ........................147, 159
63258 ........................65–66, 69 6833 ..........................75–76, 85, 91, 77061 ........................105–106 77990 ........................72, 80, 85
6326 ..........................127 113, 116, 129 77066 ........................95–96 79456 ........................157
63426 ........................71–72, 79–80 6884 ..........................113, 116, 139 77067 ........................173 81043 ........................139, 147
63427 ........................71–72 6886 ..........................75–76, 79–80, 77069 ........................95–96 81175 ........................143–144
6356 ..........................19–20, 23–25, 85, 175 77070 ........................95–96 81578 ........................99
29, 31, 43, 45– 6888 ..........................19–20, 23–25, 77071 ........................95–96 81631 ........................69
47, 51, 53, 62, 43, 45–47, 61– 77072 ........................95–96 81640 ........................157
66, 71–72, 95– 62, 79–80, 95– 77106 ........................133, 135 81691 ........................31, 53
96, 99, 105–106, 96, 99, 109, 111, 77114 ........................65–66 8177 ..........................95–96, 127, 129
141, 143–144, 129 7713 ..........................91, 127, 137, 82000 ........................11–12
161, 175 6889 ..........................25, 47, 61–62, 139, 161 82001 ........................11–12
65301 ........................11–12 99, 109, 113, 77136 ........................163 82002 ........................11–12
65449 ........................49 116, 129, 139, 77139 ........................61–62 82003 ........................11–12
65454 ........................69 165, 175 77152 ........................25 82366 ........................11–12
65455 ........................65–66 6935 ..........................61–62, 109, 163 77153 ........................47 8255 ..........................62, 93, 95–96,
65456 ........................69 70375 ........................83 77153P ......................25 133, 135, 157
65534 ........................24–25, 46–47 7057 ..........................109, 163 77155 ........................109 83005 ........................139, 147
65535 ........................167 70655P ......................25 77162 ........................27 83006 ........................139, 147
65536 ........................167 71909 ........................115–116 77163 ........................27 83020 ........................149
65542 ........................85 72085 ........................11–12 77165P ......................71–72 83042 ........................141, 143–144
65600 ........................102 72245 ........................167 77166 ........................69 83110 ........................24–25
65606 ........................25, 46–47 72255 ........................79–80 77168 ........................109 8357 ..........................75–76, 89, 91
65607 ........................25, 46–47 72256 ........................111 77170 ........................75–76 84080 ........................183
65608 ........................25, 46–47 72282 ........................173 77181 ........................157 8516 ..........................61–62, 75–76,
65618 ........................25, 46–47 72307 ........................24–25, 46–47 77183 ........................12 83, 89, 95–96,
65633 ........................133 72319 ........................24–25, 46–47 77186 ........................102 99, 111, 135,
65634 ........................135 72326 ........................163, 173 77187 ........................131 141, 143–144,
65636 ........................85 72327 ........................75–76, 91 77188 ........................131 159
65637 ........................85 72339 ........................87 77189 ........................131 88203 ........................127
65638 ........................85 72340 ........................87 77191P ......................83 88244 ........................95–96
65639 ........................85 72342 ........................87 77218 ........................102 88269 ........................62
65766 ........................27, 49, 102, 139 72343 ........................91 77219 ........................66, 115–116 88289 ........................102
65788 ........................133 72348 ........................85 77234 ........................139 88337 ........................15, 17, 41
65789 ........................143–144 72350 ........................89 77239 ........................25, 47 88338 ........................15, 17, 41
65790 ........................135 72441 ........................12 77240 ........................25, 47 88356-11103 .............93, 129, 133, 135
65791 ........................15, 41 72442 ........................11–12 77243 ........................23–25, 45–47 88370 ........................129
65810 ........................83, 85 7265 ..........................177 77246 ........................93 8843 ..........................163
65815 ........................83, 85 72867 ........................12 77247 ........................183 88451 ........................65–66, 69
65827 ........................171 73233 ........................161 77248 ........................163 88455 ........................65–66
6584 ..........................31, 53 7339 ..........................129, 175 77252 ........................79–80 88606P ......................175
65842 ........................141, 143–144 73477P ......................161 77295 ........................71–72 88607P ......................175
65865 ........................24–25 73575 ........................161 77302 ........................23–25 88636-9073 ...............39, 59
65887 ........................115–116 73587 ........................161 77303 ........................127 88752 ........................15, 17, 41
65888 ........................115–116 73599 ........................95–96 77309 ........................55–56 8910 ..........................61–62
65892 ........................115–116 73610P-S ..................161 77311-5906 ...............55–56 8914 ..........................175, 177
66031 ........................91 73739 ........................161 77312-3577 ...............56 8915 ..........................61–62, 111, 143–
6605 ..........................127 73805 ........................105–106 77328P ......................113, 115–116 144, 157
6622 ..........................163 73807 ........................141, 143–144 77353 ........................95–96 89763 ........................87
6637 ..........................51, 61–62, 133, 73931 ........................161 77354 ........................96 89771 ........................85
135 73954P ......................161 77355 ........................66 89772 ........................85
6638 ..........................19–20, 23–25, 74099 ........................24–25, 43, 45–47 77356 ........................115–116 89773 ........................85
29, 31, 43, 45– 74375 ........................24–25, 46–47 77362 ........................131 94077 ........................61–62
47, 51, 53, 61– 74389 ........................15, 17 77363 ........................141, 144 94529 ........................129
62, 66, 71–72, 74714 ........................24–25, 46–47 77364 ........................131, 141, 144 94530 ........................129
75–76, 79–80, 74911 ........................109 77365 ........................96 94531P ......................129
85, 89, 91, 95– 74912 ........................109 77375 ........................133, 135 94745P ......................175
96, 99, 105–106, 74990 ........................49 77376 ........................133, 135 94762 ........................85
109, 111, 113, 75041 ........................173 77379 ........................79–80 94880 ........................25, 47
115–116, 129, 75073 ........................111, 113, 115– 77409 ........................15, 41 94922 ........................65–66
133, 135, 137, 116 77410 ........................133, 135 94926 ........................65–66

188 Z-45/25, Z-45/25, IC Power Part No. 52551

January 2013

Part Number Index (continued)

Part Number Page

9599-S .......................175
97128 ........................93, 129, 133, 135
97887 ........................11–12
97890 ........................11–12
Ref. ............................165
T107284 ....................31, 53
T107883 ....................143–144
T107884 ....................141, 143–144
T108075 ....................141, 144
T111453 ....................31, 53
T114678 ....................79–80

Part No. 52551 Z-45/25, Z-45/25, IC Power 189

 January 2013

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BEARING KIT (45553) TORQUE HUB.......24– BRACKET,GROUND CONTROL BOX.....99
5 25, 43, 45–47 BRACKET,HIGH PRESSURE FILTER.....62
BEARING KIT, AUSCO***.....25, 46–47 BRACKET,HOSE CLAMP.....157
5/16-18 X .75 LG.FLG.LCK.SCREW.....75–76,
BEARING KIT,BRAKE,MICO.....24–25, 46–47 BRACKET,HOSE CLAMP PAINTED**.....129
91
BEARING KIT,ROTATOR, 4.5K.........141, 143– BRACKET,LATCH MOUNT,RH**.....61–62
144 BRACKET,MANIFOLD MOUNT,PAINTED.....99
6 BEARING KIT,ROTATOR,9K***.........141, 143– BRACKET,MANIFOLD,JIB,PAINTED.....139
6782,AIR INTAKE,FORD EFI.....72, 85 144 BRACKET,MAP SENSOR,PAINTED.....65–66,
BEARING KIT-74097 TORQUE HUB**.......24– 69
25, 46–47 BRACKET,MID PRES OIL FILTER,PA.....62
A BEARING,1.00IDX1.25ODX1.00L.....15, 17, 41 BRACKET,MOUNTING.....183
ACTUATOR, FORD EFI PRECISION....65–66, BEARING,1.25 ID X 1.5 OD X .75.....141, 144 BRACKET,MUFFLER,DEUTZ 3 CYL.....80
69 BEARING,1.25IDX1.50ODX1.50L.....15, 41 BRACKET,OSC HOSE BULKHEAD.....15, 41
ADAPTER (53073,52591) **.....171 BEARING,1.25IDX1.50X1.25L.....144 BRACKET,OSCILLATING VALVE.....31, 53
ADAPTER,LP VENTURI.....65–66 BEARING,1.25IDX1.5ODX1.00L.....131 BRACKET,PERKINS MUFFLER.....91
ADAPTER,THROTTLE ACTUATOR***.......65– BEARING,1.5IDX1.75ODX1.5L......15, 17, 23– BRACKET,PERKINS TAILPIPE,PNTD.....85
66 25, 41, 45–47, 127 BRACKET,RELAY PANEL.....66
AIR CLEANER.....83, 85 BEARING,1.75IDX2.O0ODX1.50LG...127, 131 BRACKET,RETURN FILTER.....62
AIR CLEANER,FORD EFI***.....71–72 BEARING,BRK,MICO **.....93 B R A C K E T , R U B B E R
AIR CLEANER,FORD,T3.....71–72 BEARING,FL 1.5ID X 1.75OD X 1.....127 BUMPER,ENGCOVER.....111
AIR HORN,NOLFF MIXER,ALUMINUM*.....69 BEARING,FL,1.25ID X 1.41OD X 1.....141, 147 BRACKET,SOLENOID MOUNT,PERKINS....89
AIR VALVE MIXER.....69 BEARING,FL,1.25IDX1.41ODX1.50L.......143– BRACKET,STRUT MOUNT,PAINTED.....85
ALARM PKG,ACC.Z45 IC.....173 144 BRACKET,TROMBETTA BRACE,PAINTD.....83
ALARM,CHIME TONE 5-25VDC***.....173 BEARING,INNER & CUP,9 BOLT HUB.....20 BRACKET,TROMBETTA MOUNT***.....83
ALARM,INTERMITTENT TONE 6-30V*.....173 BEARING,OUTER & CUP,9 BOLT HUB.....19– BRACKET,WORK LIGHT MOUNT 5/16".....175
ALARM,WARBLE TONE 5-30 VDC***.....163 20 BRACKET-PANEL-WIRE MOUNTING
ALTERNATOR, DEUTZ F3L10/F4L10*.....83 BEARING,POLYGON,20DU12.....15, 41, 141, 99.....105–106, 165
ALTERNATOR, PERKINS (54555).....87 143–144 BRAKE KIT, SWING DRIVE.....93
ALTERNATOR,LRG-423 RE-BUILT*.....66, 69 BEARING,SWING CHASSIS RINGGEAR....93 BRAKE,MICO,1200 IN/LB***.....24–25, 46–47
ANGLE,PRIM BOOM REST,NONJIB,PA.....99 BELLCRANK ASSY,JIB,Z45/25.....144 BRAKE,MICO,12000 IN/LB.....93
A N G L E , R E L A Y BELT,SERPENTINE,LRG425 EFI***.....66, 69 BRAKE,SAE B-B,900IN LB***.....24–25, 46–47
MNT,W/NUTSERTS,PNT.....105–106 BELT,V, DEUTZ DIESEL ENGINE.....83 BREATHER CAP,RFM165.....96
ASSEMBLY,FOOT.....161 BLANKET,BATTERY.....181 BRKT,AIR CLEANER ORIENTATION**......71–
ASSY, CIRCUIT BREAKER 15A.....105–106 BOLT,CARRIAGE,1/4-20 X 1.00,G2.....157 72, 83, 85
AUX TOP RAIL,6' PLATFORM.....175 BOLT,CARRIAGE,1/4-20 X 2.75,G2.....157 BULB,WORKLIGHT,12V 35W.....175
AUX TOP RAIL,6'(1.25")SERVICE.....175 BOLT-FLANGE,M6 X 22MM(52573).....69 BULKHEAD,FEMALE X 6 X 6.....179
AXLE ASSY,NON-STR,NARROW BASE....23– BOOT (20424).....167 BULKHEAD,TANKSIDE PAINTED.....99
25 BOOT,CABLE TERM,MED.RED,4/0.....61–62 BULKHEAD,TANKSIDE,PAINTED.....99
AXLE ASSY,NON-STR,WIDE BASE.....23–25, B O O T, C I R C U I T BREAKER BUMPER, PLASTIC, 1.25 O.D.....113, 115–116
45–47 PROTECTOR.....105–106 BUMPER,RUBBER***.....175
AXLE COVER, NARROW, PAINTED.....25 BOOT,CONTROLLER.....169, 171 BUMPER,RUBBER,COVERS.....111
BOOT,PLUG 4 WAY.....161 BUMPER,RUBBER-1 X 1.25.....62
B BOOT,SOLENOID,29073.....79–80, 89 BUSHING,SPRING SEAT.....171
BACKING PLATE, HOSE BLOCK, JIB.....157 BOOT,THUMB 20424 JOYSTICK.....167 BUTTON,PUSH,BLACK W/SEAL***.....165
BAFFLE, AIR CLEANER (27915).....83, 85 BOOT,TOGGLE SWITCH,SHORT*...105–106,
BAFFLE,RAD. FRNT,FORD,.....75–76 109, 165, 181, 183 C
BALL STUD**.....111 BRACKET SET,NYLATRAC,KS6-5.4**.....137,
CABLE COVER,JIB***.....143–144
BAR,AXLE ROTATION STOP,NON-OSC.....23– 139
CABLE SQUEEZE CONN......109
25 BRACKET,AIR CLEANER ATTACH,PAI......71–
CABLE TIE,4" BLK,HEAT RESISTNT.....169
BAR,AXLE ROTATION STOP,OSC.......23–25, 72
CABLE TRACK,PLASTIC,26 LINK.....139
45–47 BRACKET,AIR CLEANER MNT,PAINT.......71–
CABLE TRACK,PLASTIC,35 LINK.....137
BASE, W/1 N.O. CONTACTS***.....165 72
CAM ASSY (20424).....167
BASE,W/2 NC CONTACTS***.....105–106 BRACKET,AIR CLEANER,PAINTED.....85
CAP, COOLANT RET SYS(54071).......75–76,
BASE,WITH 2 N.O. CONTACTS***.....105–106 BRACKET,BATTERY HOLD DOWN.....61–62
91
BASE,WITHOUT CONTACTS.....105–106, 165 BRACKET,BUBBLE LEVEL.....25
CAP, DUST - 54840 HUB ASSY.....19–20
BATTERY CABLE ASSY,NEG,42".....61–62 BRACKET,BUBBLE LEVEL**%%.....25
CAP, OIL FILLER.....85
BATTERY CABLE ASSY,POS,60".....61–62 B R A C K E T, C O N T R O L B OX
CAP,DIAGNOSTIC NIPPLE.....27, 49, 102
BATTERY CABLE,SIDE MOUNT,NEG.......61– MOUNT,LH%%.....163
CAP,DISENGAGE,4HP/4HB***.......24–25, 46–
62 B R A C K E T, C O N T R O L B OX
47
BATTERY CABLE,SIDE MOUNT,POS.......61– MOUNT,RH%%.....163
CAP,DISENGAGE-45553 TORQUE HUB....24–
62 BRACKET,CONTROL BOX MOUNT,Z45.....163
25, 43, 45–47
BATTERY CABLE,SIDE MOUNT,POS.......61– BRACKET,COOLANT TANK MNT,PNTD.....91
CAP,FILLER BREATHER,3 MICRON**......95–
62 BRACKET,COOLANT TANK MOUNT.....75–76
96
BATTERY HOLD DOWN.....61–62 BRACKET,DRIVE SENSOR,ENABLE.....93
CAP,FUEL,DIESEL,1/8"VENT(GRN).....95–96
BATTERY, 12V,900 CCA.....61–62 BRACKET,FRONT DRIVE HOSES,LH.....41
CAP,FUEL,GAS,1/8"VENT(RED).....95–96
BEARING KIT.....25, 47 BRACKET,FRONT DRIVE HOSES,RH.....41
CAP,OIL FILLER,DEUTZ,DIESEL***.....79–80
BRACKET,FUEL TANK STRAP.....99

190 Z-45/25, Z-45/25, IC Power Part No. 52551

 January 2013

Part Description Index (continued)

CAP,RADIATOR,FORD***.....75–76, 91 CONN,BULKHEAD,520601-8.....55–56 CYLINDER,EXTEND,Z45 NON JIB.....133

CAPACITOR,TIME DELAY.....163, 165 CONN,LONG,520122-6.....149, 153–154 CYLINDER,EXTEND,Z45J***.....135
CASTING,45049, 40612.....169 CONN,PLUG 120 AC/15A DOMESTIC......61– CYLINDER,JIB,Z45,#4 PORTS***.....143–144
CHANNEL,CABLE TRACK COV,NONJ,P....137 62, 183 CYLINDER,JIB,Z45,#6 PORTS***.....143–144
CHANNEL,CABLE TRK COVER,JIB,.....139 CONN,PLUG 4 WAY,14-18GA.....161 CYLINDER,MASTER,Z45.....131
CHANNEL,CABLE TRK COVER,JIB,PA.....139 CONN,RECEP 120AC/15A DOMESTIC.....183 CYLINDER,MASTER,Z45,#4PORTS***.....131
Check Valve.....101–102 CONN,STRAIN RELIEF,LP,1/2 NPT.....61–62 CYLINDER,OSCILLATE,Z45***.....15, 41
Check valve.....27, 49 CONN. ASSY,7.9 TUBE X6.35 HOSE......115– CYLINDER,PRIM LIFT,JIB,Z45***.....131
CHECK VALVE KIT,77066.....95–96 116 CYLINDER,SLAVE,Z45***.....141, 144
CLAMP, AIR CLEANER.....85 CONN. ASSY,9.5 TUBE X6.35 HOSE......115– CYLINDER,STEER,Z45,#4 PORT***....15, 17,
CLAMP, AIR CLEANER (27915).....83 116 41
CLAMP,0.50,#8 X 1/4,RUB CUSH........75–76, CONN. BODY, 6.35 X 14.1, FORD.....115–116
85, 91, 113, 116, 129 CONN. SQZ,1/2NPT .39-.56 MED......109, 163 D
CLAMP,0.63,#10 X 1/4,RUB CUSH.....179 CONNECTING LINK,MACHINED.....129
DECAL KIT,SFTY/INST.45IC,DSL.....11–12
CLAMP,0.75,#12 X 1/4,RUB CUSH......95–96, CONNECTOR, DEUTZ FUEL SHUTOFF*..79–
DECAL KIT,SFTY/INSTR.GASZ45.....11–12
105–106, 165 80
Decal Plate Assembly with decals (decals are
CLAMP,1.13,#18 X 1/4,RUB CUSH.....165 CONNECTOR,070120-4-4.....119–120
listed in Section One).....161
CLAMP,1.13,#18 X 3/8,RUB CUSH.....79–80 CONNECTOR,BULKHEAD,FEMALE-4......61–
DECAL, GROUND CONTROL PANEL.......11–
CLAMP,1.25,#20 X 1/4,RUB CUSH.....177 62
12
CLAMP,1.25X.5 RUBBER-CUSHION.....161 CONTACT,N.O.***.....105–106, 165
DECAL,ARROW BLUE.....12
CLAMP,1.63,#26 X 3/8,RUB CUSH.....157 CONTACT,NC.....105–106, 165
DECAL,ARROW YELLOW LRG 9".....12
CLAMP,1.88,#30 X 3/8,RUB CUSH.....91 CONTACTOR,LIMIT SWITCH.....93, 129, 133,
DECAL,COSMETIC,GENIE BOOM,VERT....12
CLAMP,CABLE & HOSE,PLASTIC.....133, 135 135
DECAL,COSMETIC,GENIE Z-45/25.....12
CLAMP,HOSE,.63.....65–66, 69, 71–72 CONTROL BOX COVER,LID,PTD.....175
DECAL,COSMETIC,GENIE Z-45/25J.....12
CLAMP,HOSE,1 EAR, 5/8.....65–66, 95–96 CONTROL,BOX ASSY-GRND Z45 IC.....109
DECAL,COSMETIC,IC POWER 4 X 2.....12
CLAMP,HOSE,1 EAR,1/2.....115–116 CONTROL,BOX ASSY-GROUND,Z45/25....109
DECAL,COSMETIC,IC POWER 4 X 4.....12
CLAMP,HOSE,1.25***.....69 COOLANT RETURN SYSTEM,Z45***.......75–
DECAL,DANGER DO NOT ALTER
CLAMP,HOSE,1.75.....69 76, 91
SWTC.....11–12
CLAMP,HOSE,1.75,LINED.....75–76 CORROSION INHIBITOR,FOAM.....105–106,
DECAL,DANGER,ELEC.HAZ.STAY CLR....11–
CLAMP,HOSE,2.00***.....66 163
12
CLAMP,HOSE,2.25" DIA......75–76, 91 Counterbalance Valve.....101–102
DECAL,DANGER,GEN SAFETY RULES....11–
CLAMP,HOSE,3.00".....65–66, 69, 72, 83, 85 COUPLER, FLEX PLATE (54573).....85
12
CLAMP,HOSE,8.50 DIA***.....83 COUPLER,090136, 4-6.....149
DECAL,DANGER,NO SMOKING***.....12
CLAMP,HOSE,ALUMINUM***.....133, 135 COUPLER,1/4"SERIES 3/8 MPT.....179
DECAL,DANGER,TILT ALARM***.....11–12
CLAMP,HOSE,SIZE .25 TO .63.....66, 115–116 COUPLER,HUB,15 TOOTH 7/16BOLT*.....71–
DECAL,DANGER,TIP-OVER,TIRES***......11–
CLAMP,JIB HOSE/CABLE,Z45/51.....157 72, 79–80
12
CLAMP,MUFFLER,2 1/4" ID......79–80 COUPLER,INTERNAL SPLINE,T-HUB......24–
DECAL,DANGER,TIPOVER HAZARD***....11–
CLAMP,RUB CUSH,0.75,#12 X 3/8*.....75–76 25, 46–47
12
CLAMP,RUBBER CUSHIONED-2 5/32.....143– COUPLER,SMALL METAL,15T,**.....85
DECAL,GROUND CONTROL PANEL.....11–12
144 COVER ASSY.ENGINE SIDE,Z45/25.....111
DECAL,INSTR,MAX SIDE FRC,ANSI.....11–12
CLAMP,TWO HOSE.....157 COVER ASSY.HYD.TANKSIDE,Z45/25.....113,
DECAL,INSTR,SIDE FRC/WIND,AUS.....11–12
CLAMPING BLOCK,CABLE.....129 115–116
D E C A L , I N S T R U C T, F O O T S W I T C H
CLAMPING BLOCK,HOSE***.....129 COVER BRACE,UPPER PIVOT,REAR,P....129
OPER.....11–12
CLEVIS YOKE-1/4-28,PLTD W/PIN......29, 31, COVER CAP,TORQUE HUB***......24–25, 43,
DECAL,LABEL,AIRLINE 110 PSI.....11–12
51, 53, 79–80, 89 45–47
DECAL,LABEL,DIESEL FUEL.....11–12
COIL, ELECTRONIC IGN., FORD.....66, 69 COVER CASTING,20424 CONTROLLER...167
DECAL,LABEL,LFT/DRV SELECT.....12
COIL,SOLENOID,10V W/ DIODE.........27, 49, COVER END,TORQUE HUB (74097).....24–25
DECAL,LABEL,LIGHTS***.....12
102, 139 COVER W/DECALS,STEER,NON OSC.....19–
DECAL,LABEL,LIQUID PROPANE.....11–12
COIL,SOLENOID,8 DSD 10V,W/DIO........139, 20
DECAL,LABEL,MANUAL NOT HERE.....11–12
147 COVER W/DECALS,STEER,OSC,Z45.......19–
DECAL,LABEL,TEST***.....11–12
COIL-PROP.SOLENOID 12VDC-50683.....102 20, 43
DECAL,LABEL,UNLEADED GAS ONLY.....11–
COLD START PKG,DIESEL.....181 COVER, JIB HOSES/CABLES**.....157
12
COLD START PKG,FORD LRG.....181 COVER,BLANK.....163
DECAL,LABEL-CHEVRON RANDO.....11–12
COLLAR, BOOT RETAINING.....167 COVER,CENTER SWING CHASSIS,PNT....99
DECAL,LANYARD ANCHORAGE POINT...11–
C O M P R . L I N K , M AC H I N E D, G N D COVER,CONTROL BOX LEFT SIDE***.....175
12
CONTR*.....143–144 COVER,CONTROL BOX RIGHT SIDE**.....175
DECAL,NOTICE, FUNCTION ENABLE*.....11–
CONN,520102-16.....120, 124 COVER,DRIVE CHASSIS MOTOR.....25, 47
12
CONN,520102-6-6.....119–120, 123–124 COVER,ENGINE SIDE (F30-1011F).....79–80
DECAL,NOTICE,DEUTZ ENG SPEC***.....11–
CONN,520120-12-16.....124 COVER,FORMED REAR AXLE,WIDE....25, 47
12
CONN,520120-4***.....39, 49, 55–56, 59, 102, COVER,FRONT DEUTZ ENGINE.....83
DECAL,NOTICE,FOAM-FILLED TIRES.....11–
119–120, 123–124, 139, 153–154 COVER,GFCI,WEATHERPROOF.....163
12
CONN,520120-4-6***.....33, 37, 39, 55–56, 59, COVER,KNOCK OUT HOLE,4 PER BAG...163
DECAL,NOTICE,FORD EFI ENG SPEC.....11–
120, 149, 153–154 COVER,REAR AXLE,NARROW,PAINTED....25
12
CONN,520120-4-8.....39, 59 COVER,REAR AXLE,WIDE,PAINTED.....25
DECAL,NOTICE,HAZARDOUS MAT'LS*.....12
CONN,520120-8***.......27, 33, 37, 39, 49, 55– COVER,SWING CHASSIS CENTER,PAI.....99
DECAL,NOTICE,MAX LOAD 500 LBS....11–12
56, 59, 120, 124, 149, 154 COVR W/DECALS,NON-STEER Z45/25.....23–
DECAL,NOTICE,OPER INST.IC***.....11–12
CONN,520120-8-10......55–56, 119–120, 123– 25, 45–47
DECAL,NOTICE,PERKINS ENG SPEC.....11–
124 CYL,PRIM.LIFT,NON JIB,Z45***.....131
12
CONN,520120-8-12.....33, 37, 55–56, 123–124 CYLINDER,ELEVATE,Z45/25***.....127
DECAL,NOTICE,SHUTOFF VALVES.....12

Part No. 52551 Z-45/25, Z-45/25, IC Power 191

 January 2013

Part Description Index (continued)

DECAL,NOTICE,TIRE SPECS***.....11–12 ENGINE MOUNT FOOT,L.H.,PAINTED......75– FORMING,LP BRACKET MOUNT.....95–96

DECAL,OPTION GENERATOR***.....12, 183 76 FORMING,REAR FOOT LT,PERKINS.....91
DECAL,OPTION GLOW PLUGS***.....12, 181 ENGINE MOUNT FOOT,R.H.,PAINTED.....75– FORMING,REAR FOOT RT,PAINTED.....89
DECAL,PLATFORM CONTROL PANEL**.....12 76 FRONT AXLE ASSY,NRRW,Z45/25.....17
DECAL,PLATFORM CTRL PANEL.....12 ENGINE, DEUTZ D2011L03I (SERV).....79–80 FRONT AXLE ASSY,WIDE,Z45/25 IC........15,
DECAL,POWER TO PLATFORM 115V......11– EXHAUST PIPE,DEUTZ 3 CYL DSL.....79–80 17, 41
12 EXTENSION BOOM WELDMNT,JIB,Z45....135 FUEL DOOR,IC TANK SIDE,PNTD***......113,
DECAL,POWER TO PLATFORM 230V......11– E X T E N S I O N B O O M 115–116
12 WELDMNT,NON-JIB.....133 FUEL INJECTOR, LRG-425 EFI.....65–66, 69
DECAL,PROTECTOR,CLEAR,PLATE.....12 EXTENSION, FAN (104-22).....87 FUEL LINE INJ. DEUTZ F4L1011F.....79–80
DECAL,TRIANGLE,BLUE.....12 FUEL PRESSURE REG,425EFI***.....66, 115–
DECAL,TRIANGLE,YELLOW.....12 F 116
DECAL,USE DEXRON***.....11–12 FUEL PUMP KIT,LRG 425,WALBRO**.....66
FAN BELT (104-22) PERKINS.....87
DECAL,WARN,CRUSH HAZARD HAND....11– FUEL TANK ASSY, 17 GAL PLASTIC.....95–96
FAN, ENGINE (104-22)(404-22).....87
12 FUSE HOLDER,WATERPROOF.....61–62
FAN, LSG423/LRG425.....66, 69
DECAL,WARN,CRUSH HAZARD PLAT.....11– FUSE,1 AMP.....61–62
FILM,POLY,CLEAR,4.5 X 8.75.....12
12 FUSE,13 AMP,220V PLUG.....61–62
FILTER ASSY,HIGH PRESS SAE-12*.....62
DECAL,WARN,IMPROPER OPERATION...11–
FILTER ASSY,INTANK.....95–96
12 G
FILTER ASY,M PRESS,SAE8,WOIND*......61–
DECAL,WARN,NO STEP OR RIDE.....12
62 GAS STRUT,250 LBS FORCE***.....111
DECAL,WARNING-COMPART ACCESS.....12
FILTER ELEMENT,AIR,NOLFF LPG.....71–72 GAS STRUT,CONNECTOR (28301).....111
DIAGNOSTIC FEMALE Q-DSCNT.......27, 49,
FILTER ELEMENT-10 MIC.***.....61–62 GASKET - THROTTLE BODY, 425EFI.......65–
102
FILTER LID,RFM165.....96 66
Diagnostic fitting.....27, 49
FILTER, ELEMENT/FUEL PERKINS**.....85 GASKET, FORD OIL DRAIN.....71–72
Diagnostic Nipple.....101–102
FILTER, FUEL LRG 425/423 EFI...65–66, 115– GASKET, THERMOSTAT HOUSING.....87
DIAPHRAGM,AIR VALVE MIXER.....69
116 GASKET, WATER PUMP.....66, 69
Differential Sensing Valve.....101–102
FILTER,AIR,ELEMENT***.....71–72, 83, 85 GASKET,ADAPTER PLATE,425EFI***.......65–
DIN RAIL,14.75",MODIFIED.....109
FILTER,ELEMENT,BETA(5)=1000.....62 66, 69
DIODE,6 AMP,200 PIV,BULK.....79–80, 109
FILTER,ELEMENT,F'GLASS,6 MICRN.....62 GASKET,EXH FLANGE-PERKINS54555.....91
DIPSTICK TUBE,PERKINS 104-22.....85
FILTER,FUEL/WTR SEP, DTZ 1008.....79–80 GASKET,EXHAUST.....71–72, 79–80
DIPSTICK, OIL LEVEL,LRG425 EFI.....65–66,
FILTER,OIL,DEUTZ F4L1011F.....79–80 GASKET,GROUND CONTROL BOX.....109
69
FILTER,OIL,FORD.....65–66, 69 GASKET,LP ADAPTER.....65–66
DIPSTK &TUBE ASSY,DEUTZ 3CYL.*......79–
FITTING,CONN,520120-12***...27, 33, 37, 39, GASKET,NOLFF AIR HORN(106144)*.....69
80
49, 55–56, 59 GASKET,THERM.HSNG O-RING.....66, 69
Directional control.....49
FITTING,CONN,520120-6........102, 119–120, GASKET,UPPER CONTROL BOX.....163
DISCONNECT ROD (56338).....24–25, 43, 45–
123–124, 149, 153–154 GASKET,WATER PUMP.....87
47
FITTING,CONN,520120-6-8***.......39, 55–56, GASKET-VENTURI BEAM (FORD).....65–66
DISCONNECT ROD (74097).....24–25, 46–47
59, 120, 149, 154 GATE LATCH CASTING--DRILLED.....177
DRIVE GEAR - INSIDE #53073.....171
FITTING,ELBOW,90D,520220-12.....119–120 GAUGE,MED.PRESSUR FILTER,50530.....62
DRIVE GEAR - OUTSIDE #53073.....171
FITTING,ELBOW,90D,520220-8***.......27, 33, GAUGE-SIGHT,LHA-LGTB***.....95–96
DUCT,AIR INTAKE,DEUTZ,Z45/25**.....111
37, 39, 119–120, 123–124 GEAR CASTING,20424 CONTROLLER*....167
FITTING,HYDRAULIC,90DEG,O-RING......79– GEAR, SLAVE, MS4,45048.....169
d 80 GLOW PLUG,L1011.....181
divider/combiner valve.....27 FITTING,M18X8,C87OMX.....79–80 GROMMET,RUBBER .5 X .014 X .75.....161
FITTING,TEE,BRANCH,520429-4***....33, 37, GROUND CONNECTOR,1/2".....163
E 55–56, 149 GUARD,FAN,FORD/PERKINS.....75–76
FITTING,TEE,BRANCH,520433-4.......33, 37, GUARD,FAN,PERKINS,PAINTED.....91
E-STOP BUTTON.....105–106, 165
39, 55–56, 59 GUARD,FOOTSWITCH,W/DECAL ALUM...161
EAR,ENGINE TRAY PIVOT.....61–62
FLANGE-JOYSTICK MOUNTING,44988....171
EDC ASSY,SAUER,M46***.....71–72, 80, 85
FLAP,RUBBER,ENGINE COVER HOOD....111 H
ELBOW,010202-6-4.....72
FLASHTUBE,STRAIGHT,360DEG,BULB....173
ELBOW,45D,520320-12-16.......119–120, 123– HANDLE HALF,JOYSTICK (20424).....167
FLASHTUBE,U SHAPED,360DEG,BULB...173
124 HANDLE,CAP,CONTROLLER.....169, 171
FLEX PLATE, FLYWHEEL (54573).....85
ELBOW,45D,520320-16.....119–120, 123–124 HARNESS,ALARM OPTION,Z45.....173
FLOORING, 6'FT PLATFORM.....161
ELBOW,45D,520320-16-12.....120 HARNESS,ENGINE,Z45 IC FORD....65–66, 69
Flow.....27
ELBOW,45D,520320-4.....27, 33, 37, 119–120, HARNESS,ENGINE,Z45 IC GAS****.....65–66
Flow divider/combiner valve.....49
123–124, 149 HARNESS,F.MANIFOLD,DUAL SPADE.....109
Flow Regulator.....101–102
ELBOW,90D,520202-12.....119–120 HARNESS,MANIFOLD,Z45 IC.....109
Flow Regulator Valve.....101–102
ELBOW,90D,520220-4-4.....27, 33, 37, 39, 49, HEATER,FREEZE PLUG,FORD LRG423...181
Flow regulator valve.....49
55–56, 59, 119–120, 123–124, 149, 153–154 HINGE,.375X.120THK.,SLOTTED....111, 113,
Flow Regulator Valve,.....101–102
ELBOW,90D,520220-4-6***.....39, 59, 119–120 115–116
FLYWHEEL COVER,CASTING***.....79–80
ELBOW,90D,520220-8-12.....119–120 HINGE,FUEL DOOR.....113, 115–116
FLYWHEEL FLANGE,GREEN PLASTIC.....71–
ELBOW,90DEG.1/8MPT-5/16 BARB.....71–72 HINGE,PLAT CONTROL BOX COVER.....175
72, 79–80
ELBOW,90DEG.3/8MPT-5/8 BARB.....71–72 HORN,12VDC,SPADE TERMINALS***.....99
FORMED AXLE,WIDE,W/BEARINGS...23–25,
ELBOW,SWIVEL 90D, 520221-4.....39, 59, 149 Hose Assembly - Components: @ 42 inches
45–47
END CAP,AIR FILTER-27915&49740....71–72, (106.7 cm).....55–56
FORMING,BELLY PAN,PAINTED.....20, 95–96
83, 85 HOSE ASSEMBLY, 1".....119–120, 123–124
FORMING,ENGINE COVER,PTD.....111
END PLATE,WAGO.....163 HOSE ASSEMBLY,1/2"***.....79–80
FORMING,FRONT FOOT,PAINTED.....89
FORMING,FRONT FOOT,PERKINS.....91

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Part Description Index (continued)

HOSE ASSEMBLY,LP GAS,106"LG.....72, 95– HOSE ASSY,SLAVE/MASTER CYL "E"....153– K

96 154
KEEPER,LATCH (45363)....111, 113, 115–116
HOSE ASSEMBLY-1/2" 100R2.....33, 55–56 HOSE ASSY,SLAVE/MASTER CYL "R"....153–
KEY,SINGLE***.....105–106
HOSE ASSY 1/4, STR FEM,STR FEM......33, 154
KEY-WOODRUFF (50414).....93
55–56, 149, 153–154 HOSE ASSY,SWNG MOTOR/BRAKE......119–
KEYS,10 PACK***.....105–106
HOSE ASSY 1/4,90 DEG FEM,STR F.....119– 120
K E Y S W I T C H , 3 P O S. M N T N D. D R
120 HOSE ASSY,T FITTING/DRIVEMOTOR.....55–
WKEY**.....105–106
HOSE ASSY 1/4,STR FEM,STR BULK......39, 56
KIT, FIELD INSTALL, SWING GATE.....177
59 HOSE COVER,LOWER LEVEL,BOT,PAI.....129
KIT, HARDWARE (54573).....85
HOSE ASSY 1/4,STR FEM,STR MALE....149, HOSE COVER,LOWER LEVEL,TOP,PAI.....129
KIT, JOYSTICK HANDLE.....167
153–154 HOSE COVER,UPPER ARM.....129
KIT,CONTROL BOX COVER.....175
HOSE ASSY,1/2,45 FEM,STR FEM.....55–56, HOSE END,90DEG,.63 HS X.25 MPT.....72
KIT,COVER,TORQUE HUB,45553***....24–25,
119–120, 123–124 HOSE END,BARB,1/4 MNPTX5/16,90....95–96
43, 45–47
HOSE ASSY,1/2,90 FEM,STR FEM.....33, 37, HOSE END,BARB,1/4 MNPTX5/16,ST......95–
KIT,CYLINDER REPLACEMENT,Z-45*.....131,
39, 55–56, 59, 123–124 96
141, 143–144
HOSE ASSY,1/2,90 FEM,STR FEM**......123– HOSE END,BARB,3/8 MNPT X 5/16.....95–96
KIT,ELEMENT**.....95–96
124 HOSE END,MALE,.313 X .25 MPT.....95–96
KIT,ESTOP SVC BB&SM BOOM......105–106,
HOSE ASSY,1/2,STR FEM,STR FEM........33, HOSE GUIDE, JIB.....157
165
37, 55–56 HOSE, UPPER RADIATOR.....66, 75–76
KIT,FBA STYLE COUPLER,PERKINS.....85
HOSE ASSY,1/4",100R1,90F/FEM.....37 HOSE,1/2" X 24" LG.....65–66, 71–72
KIT,FITTING,AIRLINE TO PLATFRM.....179
HOSE ASSY,1/4",100R1,FEM/FEM.....61–62 HOSE,1/4" HIGH PRESSURE,4.63LG.....137,
KIT,FORD EFI UPDATE,BASE***.....65–66
HOSE ASSY,1/4",100R1,FEM/FEM**.......153– 139
KIT,FORD EFI UPDATE,MASTER***.....65–66
154 HOSE,3/4,LP***.....72
KIT,GASKET,UK POWER TO PLAT......163
HOSE ASSY,1/4",90 FEM,STR F.....55–56 HOSE,5/16 FUEL,SAE 30R7.....66, 115–116
KIT,HORN SVC BB&SM BOOM.....165
HOSE ASSY,1/4,90 FEM,STR FEM.....33, 37, HOSE,90DEG 2.5" AIR INTAKE.....83
KIT,KEYSWITCH SVC BB & SM BOOM...105–
39, 55–56, 59, 149, 153–154 HOSE,AIR CLEANER.....83
106
HOSE ASSY,1/4,90 FEM,STR FEM**.....39, 59 HOSE,AIR CLEANER,FORD EFI.....65–66
KIT,OP SWITCH,DEUTZ.....79–80
HOSE ASSY,1/4,STR FEM,STR FEM........39, HOSE,AIR CLEANER,FORD/NOLFF.....69
KIT,OSCILLATE LINKAGE.....31, 53
59, 119–120, 123–124, 149, 153–154 HOSE,AIR INTAKE 2.5 ID 8.00LG.....72
KIT,SEAL,3CC PUMP***.....72, 80, 85
HOSE ASSY,1/4,STR FEM,STR FEM*.......37, HOSE,AIR INTAKE,2.625"IDX2.50".....69
KIT,SWING GATE W/SPRING.....177
153–154 HOSE,AIR INTAKE,PERKINS.....85
KIT,TORQUE HUB COVER (45553)**........24–
HOSE ASSY,1/4,STR FEM,STR FEMM.....149 HOSE,FIRE RES.,5/8 ID,BULK.....72
25, 46–47
HOSE ASSY,3/4,45 FEM,STR FEM.........119– HOSE,FUEL,5/16 HIGH PRESSURE**.....115–
120, 123–124 116
HOSE ASSY,3/4,90 FEM,STR FEM.........119– HOSE,LOW PRESSURE,.375 ID,BLK.....71–72 L
120, 123–124 HOSE,LOWER RADIATOR,Z45.....75–76 L.P.TANK LATCH.....95–96
HOSE ASSY,3/4,STR FEM,STR FEM......119– HOSE,LOWER,RADIATOR,PERKINS.....91 LANYARD,LYNCH PIN ASSY.....61–62
120, 123–124 HOSE,UPPER RADIATOR,PERKINS.....91 LATCH,DRAW,ADJUSTABLE.....61–62
HOSE ASSY,3/8"100R2,FEM/FEM.....149 HOSE,UPPER RADIATOR,Z45......66, 69, 75– LATCH,FLEXIBLE DRAW W/O
HOSE ASSY,3/8,45 FEM,STR FEM.........119– 76 KEEPER.....111, 113, 115–116
120, 123–124 HOSE,VAPOR,LP SPECIFIC.....69 LATCH,FUEL DOOR.....113, 115–116
HOSE ASSY,90F,STR MALE**.....119–120 HOSE,WATER INLET,LRG425 EFI.......66, 69,LENS,AMBER,STROBE,FIREBOLT.....173
HOSE ASSY,BRKT./D.MANIFOLD.....55–56 72 LEVEL,BUBBLE,2 DEGREE *.....25
HOSE ASSY,D.CB MAN/F.MAN.JUNCT....153– HOUR METER,10-80 VOLTS***.....105–106 LEVER,GOVERNOR ACTUATOR**.....79–80
154 HOUR METER,LCD,9-60 VDC***.....105–106 LIGHT,INDICATOR,RED,14V***........105–106,
HOSE ASSY,D.MANIF/CONTR.VALVE......39, HOUSING,PUMP MOUNT (54573).....85 165
59 HOUSING,THERMOSTAT,PERKINS 104.....87 LIMITER PC BOARD, HORSEPOWER.....163
HOSE ASSY,D.MANIF/FR D.MOTORS......55– HOUSING,WORKLIGHT***.....175 LINING KIT, AUSCO BRAKE(54388)....25, 46–
56 HUB ASSEMBLY MODEL#60-8.....19–20 47
HOSE ASSY,DMANIF/LR DRV MOTOR.....33, HUB ASSEMBLY,9 BOLT.....19–20 LINING KIT,AUSCO BRAKE***.....25, 47
55–56 LINING KIT,BRK,WET***.....24–25, 46–47
HOSE ASSY,DMANIF/LR&RR BRAKE......33, I LINING KIT,MICO BRAKE.....24–25, 46–47
37, 55–56 LINING KIT-MICO BRAKE (50414).....93
INJECTOR - DEUTZ F4L1011F.....79–80
HOSE ASSY,DMANIF/LR&RR DMOTOR.....37 LINK,NYLATRAC KS6-5.4.....137, 139
INJECTOR PUMP - DEUTZ F4L1011F......79–
HOSE ASSY,ENG/F.MANIFOLD.....119–120 LOAD PAD,ENGINE TRAY SUPPORT.....62
80
HOSE ASSY,F.MANIFOLD/EXT.CYL........149, LOCK RING.....167
ISOLATOR,AIR FILTER MOUNT.....71–72, 75–
153–154 LOCKNUT,ELEC,1/2".....61–62, 109, 163
76, 85, 91
H O S E LOCKNUT,ELECTRIC,1" NPT.....109
ISOLATOR,VIBRATION,LG,RD&WH***.....83
ASSY,FMANIF/SECONDARYCYL..........149, LOWER LEVEL ARM ASSY.....129
ISOLATR KIT,RUBBR,2KW GENERATR.....183
153–154 LOWER SECONDARY ARM ASSY.....129
HOSE ASSY,FORD OIL DRAIN 1/2".....71–72 LUG BOLT,5/8-18,WHEEL HUB.....19–20
H O S E A S S Y, L U B E J LUG,WHEEL STUD,5/8-18,W1/4HB**........24–
RINGGEARBEARING.....61–62 JIB BOOM ASSY W/WORD DECAL.....157 25, 43, 45–47
HOSE ASSY,OIL DRAIN,DEUTZ.....79–80 JOYSTICK CONTROLLER,12V.....167
HOSE ASSY,P1&P2/PRIMARY CYL........149, JOYSTICK,MULT AXIS CONT,OEM***.....171
153–154
M
JOYSTICK,SINGLE AXIS PROPORT.......165,
MANFLD BLOCK,ROTATE 10V,Z45IC.....139
HOSE ASSY,R.FILTER/F.MANIFOL....119–120 169
MANIFOLD KIT, SW DRIVE.....93
HOSE ASSY,RR DRIVE/LR DRIVE.....33
MANIFOLD,2WD TRACT.W/FITINGS.....27
MANIFOLD,4WD TRACT.W/FITTINGS.....49

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Part Description Index (continued)

MANIFOLD,ASSY DUAL CNTRBAL.........141, NUT,NYLOCK,1/4-20.....25, 61–62, 65–66, 75– PCB,11179AB, (SWING)***.....171

143–144 76, 79–80, 85, 89, 91, 95–96, 99, 109, 111, PCB,11179CD,(LIFT)***.....171
MANIFOLD,DUAL COUNTERBALANCE.....93 113, 115–116, 129, 133, 135, 137, 139, 143– PCB,ASSY,24495.....169
MANIFOLD,FUNC.IC DUAL SPADE.....102 144, 147, 157, 175, 177, 181 PIN,1.00DIAX15.56LG,CHAMFER.....61–62
MANIFOLD,FUNCT.IC,DUAL SPADE.....102 NUT,NYLOCK,10-24.....31, 53 PIN,1.25DIAX14.45LG,2HOLE.....143–144
MANIFOLD,FUNCTION,Z45/25 IC.....101–102 NUT,NYLOCK,10-32.........65–66, 69, 93, 105– PIN,1.25DIAX3.37LG,1HOLE.....131
MANIFOLD,FUNCTION,Z45IC.....101–102 106, 111, 113, 115–116, 129, 133, 135, 165, PIN,1.25DIAX3.75LG,1HOLE.....15, 41
MANIFOLD,JIB,ROTATE.....147 173 PIN,1.25DIAX5.25LG,1HOLE.....141, 144
MANIFOLD,JIB,ROTATE 10V.....139 NUT,NYLOCK,3/4-10,GRD.8.....147, 159 PIN,1.25DIAX6.19LG,2RING.....133, 135, 143–
MANIFOLD,ROTATOR,180 DEG.***.........141, NUT,NYLOCK,3/8-16.....15, 17, 23–25, 41, 45– 144
143–144 47, 61–62, 75–76, 83, 89, 91, 95–96, 99, 111, PIN,1.25DIAX7.00LG,1HOLE.....141, 143–144
MANIFOLD,ROTATOR,CB***.....141, 143–144 113, 116, 127, 133, 135, 141, 143–144, 157, PIN,1.25DIAX7.88LG,1HOLE.....143–144
MANIFOLD,TRACTION,2WD.....27 159, 161, 163, 183 PIN,1.25DIAX8.12LG,1HOLE.....15, 41
MANIFOLD,TURNTABLE ROTATION***.....93 NUT,NYLOCK,5/16-18.....62, 99, 111 PIN,1.25DIAX8.88LG,1HOLE.....141, 143–144
MANUAL BOX W/DECALS***.....161 NUT,NYLOCK,5/8-11.....83 PIN,1.25DIAX9.38LG,THREADED.....133, 135
MAP SENSOR, EFI.....65–66, 69 NUT,NYLOCK,6-32.....163 PIN,1.50DIAX13.88LG,2HOLE.....127
MESH,HALF,LH,6'PLATFORM.....177 NUT,NYLOCK,M10X1.50.....89, 91 PIN,1.50DIAX20.00LG,CHAMFER.......15, 17,
MESH,HALF,RH,6'PLATFORM.....177 NUT,SOLENOID,2POS 3WAY......27, 49, 102, 23–25, 41, 45–47
MESH,HALF,SWING GATE***.....177 139, 147 PIN,1.50DIAX4.25LG,GR/H.....15, 17, 41
MICROSWITCH,13482 FOOTSWITCH.....161 NUT,SPINDLE,1-14.....19–20 PIN,1.50DIAX7.50LG,1HOLE***.....127
MICROSWITCH,V3L-139-D8.....169, 171 NUT-CASTLE (50414).....93 PIN,1.75DIAX11.63LG,CHAMFER.....127
MIDPIVOT ASSY Z45IC.....129 NUT-SOLENOID VALVE (52885).....139, 147 PIN,1.75DIAX12.13LG,CHAMFER.....127
MODULE,IGNITION/START,12/24V.....109 NUT-VALVE,PROP. SOLENOID-50683.....102 PIN,1.75DIAX12.25LG,CHAMFER.....127, 131
MOTOR,12VDC (42185).....95–96 PIN,1.75DIAX23.57LG,CHAMFER***.......127,
MOTOR,12VDC,77066.....95–96 O 131
MOTOR,HYD DRIVE,2 SPEED,2WD.....24–25 PIN,1.75DIAX9.25LG,1HOLE.....131
O-RING KIT (ORFS FITTINGS).....27, 33, 37,
MOTOR,HYD DRIVE,2 SPEED,4WD.....46–47 PIN,CLEVIS,1 X 2.5 LG......15, 17, 41
39, 49, 55–56, 59, 101–102, 119–120, 123–
MOTOR,HYD,25CC FIXED***.....43 PIN,CLEVIS,1 X 3 LG......15, 17, 41
124, 149, 153–154
MOTOR,HYD,LV35,VAR,10DEG,2WD.......24– PIN,COTTER,.156 X 2.5.....93
O-RING KIT,FIELD SVC,ALL PROD.....27, 49,
25 PIN,COTTER,.188 X 1.75 LONG.....41
101–102
MOTOR,HYD,LV35,VAR,1DEG,4WD.....46–47 PIN,COTTER,.219 X 1.75.....19–20
O-RING***.....71–72, 80, 85
MOTOR,TURNTABLE ROTATE,29.1.....93 PINCH GUARD,6'(1.25")SERVICE**.....175
O-RING, ROTATOR MANIFOLD.......141, 143–
MOUNT POST,LH.....83 PINION GEAR.....93
144
MOUNT POST,RH.....83 PIPE PLUG,.563 MAG***.....24–25, 46–47
O-RING, TORQUE HUB.....24–25, 43, 45–47
MUFFLER,DEUTZ.....79–80 PLAT SUPPORT ASSY,NON-JIB***.....159
O-RING,2-042 N674-70***.....93
MUFFLER,FORD LRG EFI,Z45.....71–72 PLAT.ASSY,6FT,1/2 MESH, CE.....177
O-RING,2-044 BUNA***.....24–25, 43, 46–47
MUFFLER,PERKINS 104-22DSL.....91 PLAT.ASSY,6FT,Z45/25, CE.....161
O-RING,BOOT,CONTROLLER.....169, 171
PLAT.ASSY,6FT,Z45/25,ANSI/CSA.....161
O-RING,DIPSTICK TUBE(Z45 PERK).....85
N PLAT.CNTL.BOX,W/DECAL,Z45/25.....163
O-RING,END COVER,4HP/4HB***......24–25,
PLAT.CNTRL.BOX W/DECAL,Z45/25.....163
NIPPLE,DIAGNOSTIC,#4 PORT***.....102 46–47
PLATE,AIR BAFFLE,FORD.....75–76
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV.....27, O-RING,MOTOR TO BRAKE***.....25, 47
PLATE,AIR BAFFLE,FORD,PAINTED.....111
49 O-RING,NEOPRENE,.469IDX.094THK.....79–
PLATE,AIR INTAKE ADAPTER,FRD**.....111
NUT & BOLT KIT (25883).....167 80
PLATE,AIR INTAKE ADAPTER,PAINT.....111
NUT - PLASTIC,RING FOR ALARMS......163, O-RING,ORFS,-6.....105–106
PLATE,COVER LATCH BACKING.....111, 113,
173 OIL FILLER CAP FOR LRG ENGINE.....66, 69
115–116
NUT - WING, AIR FILTER, 425EFI.......71–72, OIL FILTER - PERKINS.....85
PLATE,COVER SPACER,PAINTED..........113,
83, 85 OPT,SCRUB/SPARK ARREST,DEUTZ.......79–
115–116
NUT, HEX FLANGE M 8 X 1.25.....91 80
PLATE,ENG MT BELL HOUSE,PAINTE.....75–
NUT,BULKHEAD,520118-4.....39, 59 OPTION,AIRLINE TO PLATFORM.....179
76
NUT,BULKHEAD,ORFS-8.....55–56 OPTION,EURO TOEBOARD.....161, 175
PLATE,ENGINE TRAY***.....61–62, 75–76, 83,
NUT,EXHAUST MANIFOLD-FORD,LRG.....72 OPTION,GEN,3000W PARKER.....183
89, 91
NUT,HEX,1/4-28.....29, 31, 51, 53, 79–80, 89 OPTION,GENERATOR,2500W HYD.....183
PLATE,FOOT SWITCH COVER.....177
NUT,HEX,5/16-18.....79–80, 91 OPTION,PLAT.PINCH GUARD,4 FT......175
PLATE,FUEL PUMP,FORD/WALBRO......113,
NUT,HEX,M4 X 0.7 MM (20424)***.....167 OPTION,PLAT.PINCH GUARD,5 FT......175
115–116
NUT,KEPT,8-32,PLATED.....163 OPTION,WORKLIGHT,12 VOLT.....175
PLATE,HINGE BACK-UP.....72
NUT,LOCKING-LG.FLANGE,1/4-20.....65–66, Orfice.....101–102
PLATE,LOWER AIR BAFFLE,PAINTED.....91
139 Orifice.....27
PLATE,MANIFOLD/CNTRL BOX MOUNT.....99
NUT,LOCKING-LG.FLANGE,5/16-18....71–72, Orifice - Plug.....49
PLATE,PUMP MOUNT,FORD,PAINTED.....71–
85 ORIFICE, 0.025"(74129)*.....49
72
NUT,LP NYLOCK,1/4-20.....25, 47, 61–62, 99, OUTLET,110V GFCI***.....163
PLATE,RADIATOR BAFFLE,PAINTED.......75–
109, 113, 116, 129, 139, 165, 175 OUTLET,WATER, PERKINS (54555).....87
76
NUT,LP NYLOCK,3/8-16.....91, 127, 137, 139,
PLATE,SWING LOCK,PAINTED.....93
161 P PLATE,TANK SIDE,PAINTED.....95–96
NUT,LUG,5/8-18 X 90 DEGREE,Z45....19–20,
PAD,BOOM REST,2"THICK,W/STUDS*.....99 PLATE,UK POWER TO PLATFORM.....163
24–25, 43, 45–47
PAINT,AEROSOL,BRIGHT BLUE***.....11–12 PLATE,WATER PUMP (104-22).....87
NUT,NYLOCK,1-8.....159
PAINT,AEROSOL,GENIE GRAY***.....11–12 PLATFORM SUPP WDMT 45.12".....159
NUT,NYLOCK,1/2-13.....75–76, 89, 91, 93, 95–
PAINT,WET,GENIE BLUE (1 GL)**.....11–12 PLATFORM,1/2 MESH W/GATE,ANSI*.....177
96, 99, 183
PAINT,WET,GENIE GRAY (1 GL)**.....11–12

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Part Description Index (continued)

PLUG AND CAP KIT-SERVICE,ORFS*......27, RELAY,SPDT,12V(AUTO) PLUG IN**.......105– SCREW,HHC,1/4-20 X 5.50,G5,CLZ........137,

33, 37, 39, 49, 55–56, 59, 101–102, 119–120, 106 139
123–124, 149, 153–154 RELAY,SPDT,12V(AUTO)**.....163, 165 SCREW,HHC,3/4-10 X 9.5 GR 8 YE....147, 159
PLUG,070109-8.....71–72, 79–80 Relief Valve.....101–102 SCREW,HHC,3/8-16 X .75.......62, 93, 95–96,
PLUG,090109A-4.....33, 37 Relief valve.....27, 49 133, 135, 157
PLUG,090109A-6.....149, 153–154 REPAIR LINK,7 LINKS (42763).....137, 139 SCREW,HHC,3/8-16 X 1.....15, 17, 23–25, 41,
PLUG,1/4 X .400",BLK.....111 RESISTOR,10 OHMS,25W,ADJ.....105–106 45–47, 61–62, 71–72, 83, 85, 91, 99, 111, 129,
PLUG,1/4"SERIES,3/8 MPT.....179 RESISTOR,100 OHM,25 WATT.....169 131, 141, 163
PLUG,520109-8,ORFS.....79–80 RESISTOR,250 OHM,5 WATT.....169 SCREW,HHC,3/8-16 X 1 GRD 8.....147, 159
PLUG,DRAIN,3/8",MAGNETIC.....95–96 RESISTOR,50 OHM,5 W,CERAMIC.....163 SCREW,HHC,3/8-16 X 1.25 GRD 5.....61–62,
PLUG,ELECTRICAL,220/50,NOVON.....61–62 RETAINER,GAS SPRING***.....111 91, 95–96, 99, 133, 135, 143–144, 161
PLUG,FUSED,250V,13AMP,U.K.**.....61–62 RETAINING PIN, ASSY.....93 SCREW,HHC,3/8-16 X 1.50.....61–62, 75–76,
PLUG,NYLON .313 BLACK DOMED.....25, 165 RETURN FILTER ASSY 6 MICRON.....62 83, 89, 95–96, 99, 111, 135, 141, 143–144,
PLUG,NYLON .50 BLACK DOMED.....106, 165 RING GEAR,DEUTZ F3 & F4L1011F.....79–80 159
PLUG,NYLON .875 BLACK DOMED.....163 RIVET,ALUM,ALUM,3/16BUTTONHEAD..113, SCREW,HHC,3/8-16 X 1.75,GRD.8.....62, 133,
PLUG,NYLON 1.12 BLACK DOMED........175, 115–116, 175 183
177 RIVET,STEEL,P, .25 X .375.....177 SCREW,HHC,3/8-16 X 2.....15, 157
PLUG,ORIFICE, 0.052 (40033).....49 ROCKER ASSY,HANDLE (20424)***.....167 SCREW,HHC,3/8-16 X 2 FULL THRD.....95–96
PLUG,ORIFICE,0.030 (50684).....49 ROD END,.375 X 2.25***.....15, 41, 131 SCREW,HHC,3/8-16 X 2.25.....15, 17, 23–25,
PLUG,ORIFICE,1.00MM(.039IN).....102 ROD END,.375 X 3.69...15, 17, 23–25, 41, 45– 41, 45–47
PLUG,PWR,UK,16AMP,3PIN,BLK.....61–62 47, 131, 133, 135, 141, 143–144 SCREW,HHC,3/8-16 X 2.75.....23–25, 29, 31,
PLUG-ORIFICE, 0.031 INCH.....27 ROD END,0.5 X 3.75***.....127 45–47, 51, 53, 99
PLUG-ORIFICE,0.067 INCH.....27 ROD END,BALL JOINT 1/4-28.....31, 53 SCREW,HHC,3/8-16 X 3.....127
POST, ALL THREAD, 1/2-13X 9.00.....65–66 ROD,DISCONNECT 4HP/4HB***....24–25, 46– SCREW,HHC,3/8-16 X 3.5.....127
POT PLATE ASSEMBLY (20424).....167 47 SCREW,HHC,5/16-18 X 1 GR5.....71–72, 175
POTENTIOMETER (20424).....167 ROLLER ARM,LIMIT SWITCH***.......93, 129, SCREW,HHC,5/16-18 X 1.25.....99
POTENTIOMETER,45049.....169 133, 135 SCREW,HHC,5/8-11 X 1.75 GRD.8......24–25,
POTENTIOMETER-JOYSTCK(53073).....171 ROTATOR,PLAT,JIB,Z45/25J.....143–144, 147 43, 46–47, 61–62
POWER TO PLAT,CORD ASSY......183 ROTATOR,PLAT,JIB,Z45/25J***.....143–144 SCREW,HHC,5/8-11 X 2.5.....83
POWER UNIT,12VDC AUX.....95–96 ROTATOR,PLAT,NON/JIB,Z45/25.....141 SCREW,HHC,5/8-11 X 4.5.....83
POWER UNIT,12VDC AUX,.067CU.IN.......95– RUE RING 1.00.....15, 17 SCREW,HHC,M10 X 25MM,GR 8.8.....66, 75–
96 76
PRIMARY BOOM ASSY,JIB,Z45/25J.....135 S SCREW,HHC,M10 X 30MM,ARSE.......80, 89,
PRIMARY BOOM ASSY,STD,Z45/25.....133 91
SADDLE BRCKT40613,34419,53073*.....171
Priority Flow Regulator.....101–102 SCREW,HHC,M10 X 40MM,GRD8.....71–72
SADDLES-SET(24493,40613,53073.....171
Proportional Solenoid Valve.....101–102 SCREW,HHC,M14 X 1.5X40MM,GR8.8.....89,
SCREW,BHHS,1/4-20 X .5,Y/ZINC.....137, 139
PULLEY, WATER PUMP.....87 91
SCREW,BHSC,1/4-20 X .88,Y/ZINC...137, 139
PULLEY,FORD ENGINE,LRG-423***.....66, 69 SCREW,HHC,M14 X 55.....83
SCREW,BHSC,1/4-20 X 1.....175
PUMP ASSY., 42185.....95–96 SCREW,HHC,M6 X 20MM,GR8.8.....79–80
SCREW,FHS,3/8-16 X 1.75.....113, 116
PUMP ASSY.,77066.....95–96 SCREW,HHC,M8 X 20MM........65–66, 69, 75–
SCREW,HEX,M4X0.7X10MM (20424)*.....167
PUMP WATER (PERKINS 404)***.....87 76, 85, 91
SCREW,HEX,M4X0.7X30MM (20424)*.....167
PUMP, FUEL LIFT, F4L1011F.....79–80 SCREW,HHC,M8 X 30MM,GRD 8.8.....85
SCREW,HHC,1-8 X 12IN GRD.2***.....159
PUMP, FUEL, LRG425, WALBRO......66, 115– SCREW,HHC,M8 X 40.....65–66
SCREW,HHC,1/2-13 X .75.....129
116 SCREW,HHC,M8 X 60MM X 1.25.....66, 69
SCREW,HHC,1/2-13 X 1.25 GR5....23–25, 45–
PUMP, WATER, WITH GASKET.....66, 69 SCREW,PHIL,10-24 X .75.....161
47, 95–96, 159
PUMP,LIFT(FUEL) PERKINS(54555).....85 SCREW,PHIL,8-32X.50,SELF TAP.......75–76,
SCREW,HHC,1/2-13 X 1.5.....95–96, 127, 129
PUMP,M46/GEAR,2.8/.67***.....71–72, 80, 85 91
SCREW,HHC,1/2-13 X 1.75.....43, 71–72, 80,
PUMP,PIGGY BACK,.67 C.I.,Z45IC......72, 80, SCREW,PHIL,PHM,10-32 X .5,SSTL.....165
85, 183
85 SCREW,PHILLIPS,PHM,10-32 X .75.......111,
SCREW,HHC,1/2-13 X 2 GR5.....75–76, 80, 99
PUMP,VAR PISTON,Z45 IC.....71–72, 80, 85 113, 115–116
SCREW,HHC,1/2-13 X 3.5.....75–76, 89, 91
PUMP,VAR.PISTON M46 2.8 CIQVP*........71– SCREW,PHILLIPS,PHM,10-32 X 1.....173
SCREW,HHC,1/4-20 X .5.....129, 175
72, 80 SCREW,PHILLIPS,PHM,10-32 X 2.0.....129
SCREW,HHC,1/4-20 X .625.....175, 177
SCREW,PHILLIPS,PHM,10-32 X.625......105–
SCREW,HHC,1/4-20 X .7....25, 62, 66, 71–72,
R 106
75–76, 79–80, 85, 89, 91, 95–96, 99, 105–106,
SCREW,PHILLIPS,PHM,10-32 X1.25...25, 65–
RADIATOR,FORD,LRG.....75–76 109, 111, 115–116, 157, 161, 165, 181
66, 69
RADIATOR,FORD/PERKINS***.....75–76, 91 SCREW,HHC,1/4-20 X 1.....19–20, 23–25, 43,
SCREW,PHILLIPS,PHM,10-32X 1.75......133,
RAILING CATCH CASTING--DRILLED.....177 45–47, 61–62, 79–80, 95–96, 99, 109, 111,
135
RAILING,PINCH GAURD,4 FT......175 129
SCREW,PHILLIPS,PHM,6-32 X .5.....163
RAILING,PINCH GAURD,5 FT......175 SCREW,HHC,1/4-20 X 1.25..61–62, 111, 143–
SCREW,PHILLIPS,PHM,8-32 X .875.....163
RED CAP,1.375ID X 0.75 DEEP.....95–96 144, 157
SCREW,PHILLIPS,PHM,M5 X 16MM.....167
Ref Weldment - Platform Mount (refer to Figures SCREW,HHC,1/4-20 X 1.5.......113, 115–116,
SCREW,PHILLIPS,RHM,10-32 X 1.5.....93
7-A ).....161 141, 175
SCREW,PHM,10-32X3/4,ST TYPE F.......111,
REGULATOR DIAPH.KIT BEAM 50/60.....72 SCREW,HHC,1/4-20 X 1.75....51, 61–62, 133,
113, 115–116
REGULATOR,LPG BEAM 60***.....72 135
SCREW,SHC,1/2-13 X 3.00.....93
RELAY - LRG425 EFI.....66 SCREW,HHC,1/4-20 X 2.....29, 31, 53, 129
SCREW,SHC,1/2-13 X 4 ZINC.....25, 47
RELAY SOCKET,AUTO***.....105–106 SCREW,HHC,1/4-20 X 2.5.....113, 116, 139
SCREW,SHC,1/2-13 X 4.50 ZINC.....25, 93
RELAY SOCKET,AUTO,RETAINER***......105– SCREW,HHC,1/4-20 X 2.75.....147
SCREW,SHC,3/8-16 X 1.....72
106 SCREW,HHC,1/4-20 X 3.....105–106
SCREW,SHC,5/8-11 X 2.5 BLK.....93

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Part Description Index (continued)

SCREW,SHC,5/8-11 X 4,A574.....93 SENDING UNIT,OIL TEMP......79–80 SPRING CLIP,1/4-20,MAGNI 565....19–20, 23–

SCREW,SHC,5/8-11 X 4.50, A574.....93 SENDING UNIT-H20TMP LRG425EFI*.....69 25, 43, 45–47, 96, 157, 161
SCREW,SHS,10-24 X .625.....31, 53 SENSOR, CRANK POSITION.....66, 69 SPRING CLIP,10-24,ZINC.....161
SEAL KIT (39345).....141, 143–144 SENSOR,AIR TEMP,LRG-425 EFI***....65–66, SPRING KIT-MICO BRAKE (50414).....93
SEAL KIT (54994).....143–144 69 SPRING,1X.31 ODX.040WIRE,SS.....25
SEAL KIT (60064).....15, 17, 41 SENSOR,CAM,EFI***.....65–66, 69 SPRING,24493 CONTROLLER.....171
SEAL KIT (88337)***.....15, 17, 41 SENSOR,COOLANT TEMP*.....66, 69 SPRING,RETURN***.....167
SEAL KIT (W1B) TORQUE HUBS........24–25, SENSOR,LEVEL 4.5***.....61–62 SPRING,SHORT PLATFORM GATE.....177
43, 45–47 SENSOR,LEVEL,4.5 DEG.....61–62 SPUR GEAR (20424).....167
SEAL KIT CYL Z45 (54570).....133 SENSOR,O2,LRG 425 EFI***.....71–72 STARTER, 12V.....83
SEAL KIT CYL.Z45(54569).....135 SERIAL # LABEL,MYLAR 4X8***.....12 STARTER, PERKINS, 404D.....87
SEAL KIT CYL.Z45(77187&77188).....131 SERVICE KIT, 5FT JIB.....143–144 STARTER,DEUTZ,F4L1011F/F3L1011.....83
SEAL KIT, AUSCO BRAKE(54388)......25, 46– SERVICE KIT,5FT JIB.....157 STARTER,ENGINE,FORD LSG/LRG***.....71–
47 SERVICE KIT,VICKERS BRKT.ASSY.....79–80 72
SEAL KIT, AUSCO BRAKE***.....25, 47 SHAFT & HOUSING ASSY.....171 STEP PLATFORM ENTRY PAINTED.....161
SEAL KIT, ELEVATE (88203).....127 SHAFT (52587)***.....171 STRAINER ASSEMBLY,1.5" NPT.....95–96
SEAL KIT, SUNSTRAND.....24–25 SHAFT W/GEAR.....169 STROBE,FIREBOLT,12-80VDC,AMB**.....173
SEAL KIT, SWING MOTOR.....93 SHAFT,M46 15 TOOTH.....71–72, 80, 85 STRUT,PERKINS RADIATOR.....91
SEAL KIT, TORQUE HUB(74097)*.......24–25, SHAFT,W/NF STYL BLOCK,(20424)*.....167 STRUT,RADIATOR LH,FORD EFI.....75–76
46–47 SHEET,RUBBER,AIR INTAKE.....83 STRUT,RADIATOR RH,FORD EFI.....75–76
SEAL KIT, VALVE, #4.....49, 102 SHIM,AXLE PIN,1.50".....15, 17, 25, 41, 47 STUD,EXHAUST MANIFOLD-FORD,LRG....72
SEAL KIT, Z45 ELEV%%.....127 SHIM,AXLE ROTATION STOP,12GA.....23–25, SUPPORT PAD ENGINE COVER.....62
SEAL KIT,147259.....143–144 45–47 SUPPORT, RAILING.....175
SEAL KIT,147261.....15, 41 SHIM,AXLE ROTATION STOP,22GA.....23–25, SUPPORT,WRIST***.....165
SEAL KIT,2" BORE,1" ROD***.....15, 17, 41 45–47 SWING DRIVE ASSY***.....93
SEAL KIT,2.0" BORE CYLINDERS**.....15, 17, SHIM,SIDE PAD 22GA......61–62 SWITCH (20424).....167
41 SHIM,WEAR PAD,5 X 1.5,14GA.....133, 135 SWITCH PLATE ASSEMBLY(20424).....167
SEAL KIT,3" BORE,1.5" RD.....131 SHIM,WEAR PAD,5X 1.5 16GA.....133, 135 SWITCH TOGGLE ASSY DPDT 2P
SEAL KIT,42406,STEER.CYL,TEXAS.....17 SHOCK MOUNT,LARGE**.....75–76, 89, 91 MNT.....105–106, 165
SEAL KIT,50287,50392 CYLINDER.....131 SHOCK MOUNT,SMALL.....75–76, 91 SWITCH, OIL PRESSURE 1.5 BAR.....79–80
SEAL KIT,50302 CYLINDER.....127 SHROUD,FAN,PERKINS DSL.....91 SWITCH,HANDLE,20424.....167
SEAL KIT,50316 CYLINDER.....15, 41 SHROUD,RADIATOR,FORD LGR425,PA.....76 SWITCH,LIMIT,W/RLR ARM,NO/NC**.......93,
SEAL KIT,50337,50353 CYLINDER..131, 141, SHUTDOWN SOLENOID,12V, DEUTZ......79– 129, 133, 135
143–144 80 SWITCH,OIL PRES.FORD,NORM.OPEN...65–
SEAL KIT,50699,50260,50321 CYL..133, 135, Shuttle valve.....27 66
143–144 Shuttle valve,.....49 SWITCH,OIL PRESSURE,CLOSED***......65–
SEAL KIT,BRAKE***.....25, 46–47 SLIDING MIDRAIL KIT,PTD.....161 66
SEAL KIT,BRAKE,MICO.....24–25, 46–47 SNAP PIN,(RD.NOSE)-GATE LATCH.....177 S W I T C H , T O G G L E , D P D T, 2 P O S
SEAL KIT,BRAKE,MICO***.....93 SNAP RING,EXTERNAL,1.25 DIA.**.......133, MOMEN.....105–106, 109, 165
SEAL KIT,CONTROL VALVE.....29, 31, 51, 53 135, 143–144 SWITCH,TOGGLE,DPDT,3POS MAINT.....165
SEAL KIT,CYL,Z45 (54567).....15, 41 SNAP RING,EXTERNAL,1.5 DIA***.....15, 17, S W I T C H , T O G G L E , D P D T, 3 P O S
SEAL KIT,LIFT PUMP**.....71–72, 80 41 MOMEN.....105–106, 165
SEAL KIT,MASTER & SLAVE CYL....131, 141, SOLENOID CABLE ASSY***.....79–80 SWITCH,TOGGLE,SPDT,2 POS MAINT.....183
144 Solenoid Valve.....101–102 S W I T C H , T O G G L E , S P D T, 3 P O S
SEAL KIT,ROTATOR***.....141 Solenoid valve.....27, 49 MOMEN.....105–106, 165, 181
SEAL KIT,SAUER-DANFOSS M46***....46–47, Solenoid Valve,.....101–102 SWITCH,WATER TEMP-PERKINS54555.....87
71–72, 80, 85 Solenoid valve,.....49
SEAL KIT,SUNSTRAND.....43 Solenoid Valve, 3 position 4 way.....101–102 T
SEAL KIT,SWING DRIVE***.....93 Solenoid Vave,.....101–102
T-BOX,2.75 X 4.5 X 2.0.....163
SEAL KIT,TRNTBLE ROT MTR(50413.....93 SOLENOID,12V CONTINUOUS***.....181
TANK, LP, 7 GAL.....95–96
SEAL KIT,UNIVERSAL,9K ROTATOR*.....141, SOLENOID,12V,APU.....95–96
TANK,HYDRAULIC 24 GAL.....95–96
143–144 SOLENOID,77066.....95–96
TANK,HYDRAULIC,24 GAL......95–96
SEAL KIT,WHEEL DRIVE,4HB***...24–25, 46– SOLENOID,SHUT DN,PERKINS(54555.....89
TEE,BRANCH,520429-12...119–120, 123–124
47 SOLENOID,THROTTLE,.....79–80, 89
TEE,BRANCH,520429-6.....55–56, 153–154
SEAL KIT- ROTATOR (54368).....143–144 SOLENOID-STARTR DEUTZF4L1011F*.....83
TEE,BRANCH,520429-8.....49, 55–56, 59
SEAL KIT-3" BORE X 1.5" ROD.....131 SPACER,FAN TO WATERPUMP
TEE,BRANCH,520433-8.....55–56
SEAL KIT-DRIVE MOTOR.....24–25, 46–47 LRG423.....66, 69
TEE,BULKHEAD,RUN,520958-4.....39, 59
SEAL, OIL FILLER CAP.....85 SPACER,NYLON,.375.....163
TEE,RUN,520428-12.....119–120, 123–124
SEAL,BAFFLE,FRONT,OUTSIDE,EFI.....75–76 SPACER,NYLON,.718 X .526 X.219........105–
TEE,RUN,520428-4.....33, 37, 55–56
SEAL,FILTER LID.....95–96 106, 109, 165, 181, 183
TEE,RUN,520428-6.....149, 153–154
SEAL,RUBBER,BAFFLE,FORD.....75–76, 91, SPACER,NYLON,2.00 X 1.33 X.310...133, 135
TEE,RUN,520428-8...33, 37, 55–56, 119–120,
111 SPACER,NYLON,2.01 X 1.28 X.135...133, 135
149, 154
SEAL,RUBBER,BAFFLE,PERKIN/FORD....75– SPACER,THRUST***.....24–25
TERM RELAY,N-INSULATE 14-16 GA.....105–
76, 111 SPARK PLUG WIRE SET, LRG425EFI......65–
106
SEAL,SHAFT-SUNDSTRAND***.....24–25, 46– 66, 69
TERM,RELAY N-INSULATED 10-12 G.....105–
47, 71–72, 80, 85 SPARK PLUG,FORD.....65–66, 69
106
SEAL-GREASE,9-BOLT HUB 54840.....20 SPRING & BUSHING KIT,RETURN***.....169
TERM,RELAY,N-INSULATE 18-20 GA.....105–
SEAL/BEARING KIT (45043,54840).....19–20 SPRING (RED) MICO.....24–25, 46–47
106
SENDING UNIT,OIL PRESSURE***.....69
TERMINAL BLOCK END PLATE.....109

196 Z-45/25, Z-45/25, IC Power Part No. 52551

 January 2013

Part Description Index (continued)

TERMINAL BLOCK(SINGLE),WAGO***.....109 VALVE,COUNTERBAL.CBCA-LHN@3000.141, 75–76, 79–80, 85, 89, 91, 95–96, 99, 105–106,
TERMINAL BLOCK, WIELAND***.....109 143–144 109, 111, 113, 115–116, 129, 133, 135, 137,
TERMINAL BLOCK,WAGO.....163 VALVE,COUNTERBALANCE.....93, 102 139, 143–144, 147, 157, 161, 165, 175, 177,
TERMINAL STRIP END PLATE.....109 VALVE,COUNTERBALANCE*****.....102 181
THERMOSTAT (PERKINS 104-22).....87 VALVE,COUNTERBALANCE,1000 ATM.....15, WASHER,FLAT,USS,3/8",Y......61–62, 83, 91,
THERMOSTAT HOUSING, LRG425 EFI.....66, 41 95–96, 99, 111, 129, 133, 135, 163
69 VALVE,COUNTERBALANCE,3500 PSI.....127 WASHER,FLAT,USS,5/16",Y.....15, 17, 23–25,
THERMOSTAT, FORD LRG.....66, 69 VALVE,COUNTERBALANCE,3500***......141, 29, 31, 41, 45–47, 51, 53, 61–62, 75–76, 83,
THREADED ROD,1/4-20,4.5".....65–66 143–144 89, 91, 95–96, 99, 111, 113, 116, 127, 137,
THREADED ROD,1/4-28 X 10 IN***.....79–80, VALVE,COUNTERBALANCE,3800 PSI.....131, 139, 141, 143–144, 159, 161, 175, 183
89 143–144 WASHER,LOCK,.25.....19–20, 23–25, 29, 31,
THREADED ROD,1/4-28 X 5 IN.....31, 53 VALVE,COUNTERBALNCE,1500 PSI**....133, 43, 45–47, 51, 53, 62, 66, 71–72, 95–96, 99,
THREADED ROD,1/4-28 X 6 IN***.....29, 51 135 105–106, 141, 143–144, 161, 175
THROTTLE ACTUATOR*(BOSCH).......65–66, VALVE,DIFF SENSING (54490).....102 WASHER,LOCK,.313....75–76, 79–80, 85, 175
69 VALVE,DIFFERENTIAL SENSING***.....102 WASHER,LOCK,.375....15, 17, 23–25, 29, 31,
THRUST CAP (20193).....24–25, 43, 45–47 VALVE,DRAIN,FORD,BLOCK,RAD......71–72, 41, 45–47, 51, 53, 61–62, 71–72, 80, 85, 93,
TIE ROD WELDMENT.....15, 17, 41 75–76 95–96, 99, 111, 129, 131, 133, 135, 147, 157,
TIE ROD WELDMENT,NARROW.....17 VALVE,ENGINE OIL DRAIN.....71–72 159, 163
TIRE & WHEEL 9/9.5 FOAM.....19–20, 23–25 VALVE,FLOW DIVIDER/COMBINER.....27, 49 WASHER,LOCK,.625 PLTD.....61–62
TIRE & WHEEL ASSY,8 ON 8,FOAM.....19–20 VALVE,FLOW REGULATOR.....102 WASHER,LOCK,0.5".....23–25, 43, 45–47, 71–
TIRE ASSY,8 ON 8,N/MARK,FOAM.....19–20 VALVE,FLOW REGULATOR 0.6GPM.....102 72, 80, 85, 95–96, 127, 129, 159
TIRE ASSY,9 ON 9.5,N/MARK,FOAM........19– VALVE,FLOW REGULATOR,.1 GPM.....102 WASHER,LOCK,IND,LAMP RETAINER.....165
20, 23–25 VALVE,LOCK OFF,BEAM #FL-418.....72 WASHER,LOCK,M10.....66, 71–72, 75–76, 80
TIRE,14-17.5 NHS,RT,14PLY,112#.......19–20, VALVE,MANUAL,3 POS.4 WAY XCTR.......29, WASHER,LOCK,M14.....83, 89, 91
23–25, 43, 45–47 51 WASHER,LOCK,M6.....79–80
TIRE,14-17.5,NHS,N/MARK,14PLY......19–20, VALVE,NEEDLE***.....102 WASHER,LOCK,M8.....66, 69, 85, 91
23–25, 43, 45–47 VALVE,PCV-FORD LRG***.....65–66, 69 WASHER,NYLON,.406 X.750 X.032.....99
TOEBOARD,ENTRY EUROPEAN VALVE,RELIEF 1800 PSI.....102 WASHER,SHIM,1.27 X 2.13 X .062..133, 135,
PNTD**.....175 VALVE,RELIEF 250 PSI.....27, 49 143–144
TOOL TRAY ACCESSORY***.....175 VALVE,RELIEF KIT,MONARCH*.....95–96 WASHER,SPINDLE.....19–20
TOOL TRAY BRACKET (GRAY) **.....175 VALVE,RELIEF,3200 PSI***.....102 WASHER,STAR,EXTERNAL,#8.....163
TORQUE HUB,35:1***.....24–25, 43, 45–47 VALVE,SOLENOID,10V W/DIODE***....27, 49, WASHER,THRUST,1.5 X 3.5 X .187.....15, 17,
TORQUE HUB,47:1 W1 "B" MOUNT**.......24– 102, 139 41
25, 45–47 VALVE,SOLENOID,3 POS 4 WAY,10V.....102 WASHER,THRUST,TORQUE HUB......24–25,
TUBE,CABLE TRACK ARM NON-JIB.....137 VALVE-DIRECT. CONTRL-2POS. 2WA.....49 43, 45–47
TUBE,CABLE TRACK ARM,JIB.....139 VALVE-FLOW REGULATOR 1.0GPM.....49 WA S H E R , T H RU S T, TO R Q U E
TUBE,CABLE TRACK ARM,NON-JIB.....137 VALVE-FLOW REGULATOR 2 GPM.....49 HUB,74097.....24–25, 46–47
TUBE,PROP ROD,18.63",W/CAP.....113, 115– VALVE-FLOW REGULATOR 2.0 GPM.....102 WEAR PAD,3 X 1.5 X.625 W/NUTS.....157
116 VALVE-PROPORT.,SOLENOID DV DC.....102 WEAR PAD,5 X 1.5 X .625 W/NUTS.....61–62,
TUBELESS PNEUMATIC TIRE,9-14LT......19– VALVE-SOLENOID,3 POSITION 4WAY.....102 133, 135
20, 23–25 VENTURI,BEAM (FORD) ***.....65–66 WEAR PAD,5 X 1.5 X .75 W/NUTS.....133, 135
TUBELESS TIRE,9-14.5,NON-M 47#....19–20, VLV,MAN,3 POS/4 WAY,CLOSE CTR*.......31, WEAR PAD,6 X 1.5 X.50,W/INSERT.....129
23–25 53 WEAR PAD,EXTENSION BOOM.....133, 135
WEAR PAD,EXTENSION CYLINDER......133,
U W 135
WEAR PAD,MID PIVOT,PERIMETER.....129
U-BOLT, KIT 5/16-18 X 2.5.....79–80, 91 WASHER,1/2 PLATE(1/2X2.25X3/16.....75–76
WEAR PAD,PRIMARY BOOM,JIB.....135
UBOLT,FLATTENED,1.5DIAX3/8 UNC.....159, WASHER,FENDER,.25 X 1.25 X.062.....113
WEAR PAD,PRIMARY BOOM,NON JIB.....99
161 WASHER,FENDER,.25X1.50X.074...111, 115–
WEAR PAD,PRIMARY BOOM,TOP.....135
UPPER LEVEL ARM ASSY,SERV.....129 116
WEAR PAD,SECONDARY CYL,NON/JIB....127
UPPER PIVOT W/BEARING-Z45/25...129, 131 WASHER,FLAT,.375 X 1.5 X .125.....75–76, 91
WEAR PAD,TANK SIDE BUMPER.....113, 116
UPPER SECONDARY ARM ASSY-Z45.....129 WASHER,FLAT,.5 HARDENED.....47
WELDMENT,AIR CLEANER BRACKET.....83
WASHER,FLAT,.625 HARDENED........24–25,
WELDMENT,AIR INTAKE TUBE,PAINT.....83
V 43, 46–47, 61–62, 83, 93
WELDMENT,BOOM REST.....129
WASHER,FLAT,.625 X 2.25 X.15.....83
VALVE.....27, 49 WELDMENT,BULKHEAD ENGINE SIDE....61–
WASHER,FLAT,.75 HARDENED.....147, 159
VALVE - COUNTERBALANCE**......141, 143– 62
WASHER,FLAT,1.000,HARDENED.....159
144 WELDMENT,CABLE TRACK TRAY,J.....139
WASHER,FLAT,1.56 X 2.5 X .061.........15, 17,
VALVE ASSY,BLEED***.....141, 143–144, 147 WELDMENT,CABLE TRACK TRAY,NJIB.....137
23–25, 41, 45–47
VALVE, SOLENOID (73616)-LONG.....139, 147 WELDMENT,ENGINE MOUNT,REAR.....83
WASHER,FLAT,M10,ZINC PLTD......89, 91
VALVE, SOLENOID (73616)-SHORT.......139, WELDMENT,L.P. TANK MOUNT.....95–96
WASHER,FLAT,M14.....89, 91
147 WELDMENT,LH ENGINE MOUNT,DTZ.....83
WASHER,FLAT,M6 PLTD......29, 51
VALVE,BALL,16 MPT-16 FPT***.......119–120, WELDMENT,PLATFORM SUPPORT.......147,
WASHER,FLAT,M8,YELLOW ZINC.....85
123–124 159
WASHER,FLAT,MS,#10,Y.........25, 31, 53, 65–
VALVE,CB.CBBC-LHN@1000.....133, 135 WELDMENT,RADIATOR MNT.,PERKINS....89,
66, 75–76, 91, 93, 105–106, 111, 113, 115–
VALVE,CHECK.....49, 102 91
116, 173
VALVE,CHECK,5 PSI.....27, 49 WELDMENT,RADIATOR MOUNT.....75–76
WASHER,FLAT,USS,1/2",Y......75–76, 89, 91,
VALVE,CHK,#10PORT-#10MALEORFS....119– WELDMENT,RADIATOR MOUNT,FORD.....75–
93, 95–96, 99, 129, 183
120, 123–124 76
WASHER,FLAT,USS,1/4"Y.......19–20, 23–25,
VALVE,CNTRBAL 3500PSI,ATM VEN.....127 WELDMENT,RH ENGINE MOUNT,DTZ.....83
29, 31, 43, 45–47, 51, 53, 61–62, 66, 71–72,

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Part Description Index (continued)

WELDMNT,PLATFRM SUPPORT,NJIB.....159
WHEEL & TIRE ASSY,LF,2WD.....19–20
WHEEL & TIRE ASSY,LF,2WD,FOAM........19–
20
WHEEL & TIRE ASSY,LR/RF 248#......19–20,
23–25, 43, 45–47
WHEEL & TIRE ASSY,RF,2WD.....19–20
WHEEL & TIRE ASSY,RF,2WD,FOAM.......19–
20
WHEEL &TIRE ASSEMBLY,LR/RF,FM.......19–
20, 23–25, 43, 45–47
WHEEL &TIRE ASSEMBLY,RR/LF,FM.......19–
20, 23–25, 43, 45–47
WHEEL DRIVE,4HB,48:1***.....24–25, 46–47
WHEEL&TIRE,LF,AIR,RT,N/MARK2WD.....19–
20
WHEEL&TIRE,LF,FOA,RT,N/MARK2WD....19–
20
WHEEL&TIRE,LR/RF,AIR,RT,N/MARK......19–
20, 23–25, 43, 45–47
WHEEL&TIRE,LR/RF,FOA,RT,N/MARK.....19–
20, 23–25, 43, 45–47
WHEEL&TIRE,RF,AIR,RT,N/MARK2WD.....19–
20
WHEEL&TIRE,RF,FOA,RT,N/MARK2WD....19–
20
WHEEL&TIRE,RR/LF,AIR,RT,N/MARK......19–
20, 23–25, 43, 45–47
WHEEL&TIRE,RR/LF,FOA,RT,N/MARK.....19–
20, 23–25, 43, 45–47
WHEEL,14.5 X 7.....19–20, 23–25
WHEEL,14.5 X 7 (8 ON 8 BC) 31#.....19–20
WHEEL,17.50 X 10.5(9 HOLES)63#.....19–20,
23–25, 43
WHEEL,17.50 X 10.5,8 HOLE/8 BC.....19–20
WHEEL/TIRE ASSEMBLY,RR/LF 248#......19–
20, 23–25, 43, 45–47
WIRE CABLE 18G/19 CONDUCT***...109, 163
WIRE CABLE,12GA/3 CON.TPE JKT*.....109,
163
WIRE CABLE,14GA/3 CON.TPE JKT.....183
WIRE CABLE,14GA/3 CON.TPE JKT*.......61–
62, 163
WIRE CABLE,14GA/4 CON.TPE JKT.....163
WIRE CABLE,16/4 CON.TPE JKT....109, 129,
161
WIRE CABLE,16GA/3 CON.TPE JKT.....163
WIRE LOOM,1.29 DIA......165
WIRING KIT,JIB TIME DELAY IC.....163
WLDMNT,CABLE TRACK TRAY,JIB.....139

Y
YOKE ASSY,LH,4WD,Z45/25,IC.....41
YOKE ASSY,RH,4WD,Z45/25,IC.....41
YOKE ASSY.LH'2WD'Z45IC.....15, 17
YOKE ASSY.RH'2WD'Z45IC.....15, 17

Z
ZERK,GREASE,1/8 NPT.....61–62

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Fitting Cross References (Continued)

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Parts Manual

Rev D16
Part No.
52551
Z-45/25 from SN 9997 to 21178
Z-45/25