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Manual de Peças GS 84 RT

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0% found this document useful (0 votes)

11 views230 pages

Manual de Peças GS 84 RT

Uploaded by

Luiz Viana

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

Part No. 84127 GS-3384 7

October 2013

How To Order Parts

8 GS-3384 Part No. 84127

October 2013

Fax Order Form

Part No. 84127 GS-3384 9

100 Decals October 2013

101.1 Decals with Words (to SN 40212)

10 GS-3384 Part No. 84127

October 2013 100 Decals

101.1 Decals with Words (to SN 40212)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33550 TAPE,WARNING,BLK/YEL, 50'*** 22 48694 DECAL,PLAT CTRLS,G/LPG NO

-- 97374 DECAL OUTR..............................................1
KIT,SAFETY/INST,GS84/90............1 (gasoline/LPG models without
(includes items 7-10, 12-20, 24-27, outriggers)
31, 35-41 and 50) 23 48695 DECAL,PLAT CTRLS,DSL NO
1 25994 DECAL,NOTICE,SHUTOFF OUTRGR.........................................1
VALVES...........................................1 (diesel models without outriggers)

2 28157 DECAL,USE DEXRON***................1 24 52324 DECAL,LABEL,UP/DOWN & FNCTN

EN....................................................1
3 28158 DECAL,LABEL,UNLEADED GAS
ONLY...............................................1 25 52431 DECAL,LABEL,GROUND CONTROL
(gasoline/LPG models) PNL..................................................1

4 28159 DECAL,DIESEL...............................1 26 52475 DECAL,LABEL,TRANSPORT

(diesel models) TIEDOWN*......................................4

5 28160 DECAL,LABEL,LIQUID 27 52494 DECAL,CAUTION,CRUSH HAZ,

PROPANE.......................................1 RAILS..............................................1
(gasoline/LPG models) 28 52967 DECAL,COSMETIC,4 X 4...............2
6 28164 DECAL,NOTICE,HAZARDOUS 29 71245 DECAL,PLAT CTRLS,G/LPG W
MAT'LS*...........................................1 OUTRG............................................1
7 28171 DECAL,DANGER,NO (gasoline/LPG models with outriggers)
SMOKING***...................................1 30 71246 DECAL,PLAT CTRLS,DSL W
8 28174 DECAL,POWER TO PLATFORM OUTRG............................................1
230V................................................3 (diesel models with outriggers)

9 28175 DECAL,COMPARTMENT 31 72452 DECAL,GROUND CONTROL

ACCESS..........................................1 PANEL.............................................1

10 28176 DECAL,LABEL,MANUAL NOT 32 72453 DECAL,GLOW PLUG......................1

HERE...............................................1 33 72186 DECAL,WARNING,CRUSHING
11 28235 DECAL,POWER TO PLATFORM HAZARD..........................................4
115V................................................3 34 72197 DECAL,DANGER,OUTRIGGER
12 28236 DECAL,WARN,IMPROPER SAFETY...........................................1
OPERATION....................................1 35 72818 DECAL,LABEL, TEST MODE..........1
13 31060 DECAL,DANGER DO NOT ALTER 36 72822 DECAL,NOTICE,OPER.
SWTC..............................................1 INST,GRND.....................................1
14 40434 DECAL,LANYARD ANCHORAGE 37 72823 DECAL,BACKUP MANUAL
POINT..............................................8 LOWERING.....................................1
15 43091 DECAL,DANGER,GENERAL 38 72825 DECAL,LABEL,FAULT CODES.......1
SAFETY...........................................1 39 72840 DECAL,NOTICE OPERATE
16 43618 DECAL,LABEL-DIRECTION INST,PLAT.......................................1
ARROWS.........................................1 40 72853 DECAL,DANGER,IMPROPER USE
17 43619 DECAL,LABEL,SAFETY ARM........1 HAZ.................................................1
18 43696 DECAL,DANGER,ELEC 41 72868 DECAL,LABEL,ENGINE TRAY
HAZARD,GS....................................2 PROP..............................................1
19 44255 DECAL,DANGER,CRUSHING 42 77046 SERIAL # LABEL,MYLAR 4X8***.....1
HAZARD..........................................4 43 82210 DECAL,COSMETIC,GENIE
20 44736 DECAL,DANGER,TIP-OVER,TILT....1 GS-3384..........................................4
21 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 44 82211 DECAL,NOTICE,SIDE FORCE
ANSI................................................2
(ANSI and CSA models)

Part No. 84127 GS-3384 11

100 Decals October 2013

101.1 Decals with Words (to SN 40212)

(continued)

Item Part No. Description Qty.

45 82212 DECAL,NOTICE,SIDE FORCE

AUS.................................................2
(CE and Australia models)
46 82213 DECAL,NOTICE,MX CP,GS84 1&2
DK....................................................2
47 82214 DECAL,NOTICE,GM 1.6L ENG
SPEC...............................................1
48 82215 DECAL,NOTICE,TIRE SPECS........4
49 82216 DECAL,NOTICE,DEUTZ ENG
SPEC...............................................1
50 82366 DECAL,CHEVRON RANDO HD.....1

12 GS-3384 Part No. 84127

October 2013 100 Decals

101.1 Decals with Words (to SN 40212)

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 13

100 Decals October 2013

101.2 Decals with Words (from SN 40213)

14 GS-3384 Part No. 84127

October 2013 100 Decals

101.2 Decals with Words (from SN 40213)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33550 TAPE,WARNING,BLK/YEL, 50'*** 23 52494 DECAL,CAUTION,CRUSH HAZ,

-- 84836 DECAL KIT,SAFETY/INSTR,GS90/84 RAILS..............................................1
(includes items 4, 5, 7, 8, 10-18, 24 52967 DECAL,COSMETIC,4 X 4...............2
21-23, 27, 29, 36, 39, 40-42 and 25 72186 DECAL,WARNING,CRUSHING
45-47) HAZARD..........................................4
1 28158 DECAL,LABEL,UNLEADED GAS 26 72818 DECAL,LABEL, TEST MODE..........1
ONLY...............................................1
27 72853 DECAL,DANGER,IMPROPER USE
2 28159 DECAL,DIESEL...............................1 HAZ.................................................1
3 28160 DECAL,LABEL,LIQUID 29 72868 DECAL,LABEL,ENGINE TRAY
PROPANE.......................................1 PROP..............................................1
4 28164 DECAL,NOTICE,HAZARDOUS 29 82210 DECAL,COSMETIC,GENIE
MAT'LS*...........................................1 GS-3384..........................................2
5 28171 DECAL,DANGER,NO 30 82211 DECAL,NOTICE,SIDE FORCE
SMOKING***...................................1 ANSI................................................2
6 28174 DECAL,POWER TO PLATFORM (ANSI and CSA models)
230V................................................3 31 82212 DECAL,NOTICE,SIDE FORCE
7 28175 DECAL,COMPARTMENT AUS.................................................2
ACCESS..........................................1 (Australia models)
8 28176 DECAL,LABEL,MANUAL NOT 32 82213 DECAL,NOTICE,MX CP,GS84 1&2
HERE...............................................1 DK....................................................2
9 28235 DECAL,POWER TO PLATFORM 33 82214 DECAL,NOTICE,GM 1.6L ENG
115V................................................3 SPEC...............................................1
10 28236 DECAL,WARN,IMPROPER 34 82215 DECAL,NOTICE,TIRE SPECS........4
OPERATION....................................1 35 82216 DECAL,NOTICE,DEUTZ ENG
11 31060 DECAL,DANGER DO NOT ALTER SPEC...............................................1
SWTC..............................................1 36 82366 DECAL,CHEVRON RANDO HD.....1
12 40434 DECAL,LANYARD ANCHORAGE 37 82417 DECAL,PLATFORM CONTROL
POINT..............................................8 PANEL.............................................1
13 43091 DECAL,DANGER,GENERAL 38 82418 DECAL,GROUND CONTROL
SAFETY...........................................1 PANEL.............................................1
14 43618 DECAL,LABEL-DIRECTION 39 82557 DECAL,LABEL,PLAT CONT
ARROWS.........................................1 LOCATION.......................................1
15 43619 DECAL,LABEL,SAFETY ARM........1 40 82558 DECAL,SKIN INJECTION...............1
16 43696 DECAL,DANGER,ELEC 41 82559 DECAL,INSTRUCT-ANNUAL INSP
HAZARD,GS....................................2 REQ.................................................1
17 44255 DECAL,DANGER,CRUSHING 42 82561 DECAL,DANGER-USE SAFETY
HAZARD..........................................4 ARM.................................................2
18 44736 DECAL,DANGER,TIP-OVER,TILT....1 43 82645 DECAL,NOTICE,DEUTZ ENG
19 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 SPEC...............................................1
20 49741 DECAL,NOTICE,FORD EFI ENG 44 82757 DECAL,DANGER,OUTRIGGER
SPEC...............................................1 SAFETY...........................................1
21 52431 DECAL,LABEL,GROUND CONTROL 45 82793 DECAL,NOTICE,OP
PNL..................................................1 INST,GROUND................................1
22 52475 DECAL,LABEL,TRANSPORT 46 82794 DECAL,NOTICE,OP
TIEDOWN*......................................4 INST,PLATFORM.............................1

Part No. 84127 GS-3384 15

100 Decals October 2013

101.2 Decals with Words (from SN 40213)

(continued)

Item Part No. Description Qty.

47 82798 DECAL,GROUND CONTROL

PANEL***.........................................1
48 82809 DECAL,LABEL,WHEEL
LOAD,3384......................................4

16 GS-3384 Part No. 84127

October 2013 100 Decals

101.2 Decals with Words (from SN 40213)

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 17

100 Decals October 2013

102.1 Decals with Symbols

18 GS-3384 Part No. 84127

October 2013 100 Decals

102.1 Decals with Symbols

Item Part No. Description Qty. Item Part No. Description Qty.

-- 33550 TAPE,WARNING,BLK/YEL, 50'*** 23 82756 DECAL,LABEL,TIRE PRESS,GS90

-- 84837 DECAL KIT,SAFETY/INSTR,GS90/84 CE....................................................4
(includes items 4, 7, 8, 10, 12, 16, 17, 24 82798 DECAL,GROUND CONTROL
19- 24 and 29) PANEL***.........................................1
1 28158 DECAL,LABEL,UNLEADED GAS 25 82808 DECAL,DANGER,MAX CAP,3384
ONLY...............................................1 ANSI................................................2
2 28159 DECAL,DIESEL...............................1 (ANSI and CSA models)

3 28160 DECAL,LABEL,LIQUID 26 82809 DECAL,LABEL,WHEEL

PROPANE.......................................1 LOAD,3384......................................4

4 28171 DECAL,DANGER,NO 27 82810 DECAL,DANGER,SIDE

SMOKING***...................................1 FRC,ANSI........................................2
(ANSI and CSA models)
5 28174 DECAL,POWER TO PLATFORM
230V................................................3 28 82811 DECAL,DANGER,MANUAL
FORCE,400N..................................2
6 28235 DECAL,POWER TO PLATFORM (CE models)
115V................................................3
29 82812 DECAL,LABEL,READ THE SERV
7 40434 DECAL,LANYARD ANCHORAGE MAN.................................................1
POINT..............................................8
30 82867 DECAL,LABEL,CAP
8 43618 DECAL,LABEL-DIRECTION INDICATOR,3384............................1
ARROWS.........................................1 (CE models)
9 44981 DECAL,LABEL,AIRLINE 110 PSI.....2 31 82871 DECAL,DANGER,MAXCAP CE
10 52475 DECAL,LABEL,TRANSPORT GS3384...........................................2
TIEDOWN*......................................4 (CE models)
11 52967 DECAL,COSMETIC,4 X 4...............2
12 72868 DECAL,LABEL,ENGINE TRAY
PROP..............................................1
13 82210 DECAL,COSMETIC,GENIE
GS-3384..........................................2
14 82417 DECAL,PLATFORM CONTROL
PANEL.............................................1
15 82418 DECAL,GROUND CONTROL
PANEL.............................................1
16 82473 DECAL,SYMBOL-COMP
ACCESS..........................................2
17 82474 DECAL,SYMBOL-USE SAFETY
ARM.................................................2
18 82475 DECAL,SYMBOL-FOOT
CRUSHING......................................4
19 82476 DECAL,SYMBOL-ELEC
HAZARD,GS....................................2
20 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
21 82560 DECAL,SYMBOL-SKIN INJECT
HAZRD............................................1
22 82562 DECAL,SYMBOL-CRUSHING
HAZARD..........................................4

Part No. 84127 GS-3384 19

200 Drive Chassis Components October 2013

201.1 4WD Steer Axle Linkage, Wheels and Drive Hubs (to SN 40296)

20 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

201.1 4WD Steer Axle Linkage, Wheels and Drive Hubs (to SN 40296)

Item Part No. Description Qty. Item Part No. Description Qty.

1 19440 PIN,CLEVIS,1 X 2.5 LG...................4 23B 87239 TIRE&WH ASSY,10-16.5 RT NM RT*

2 74389 RUE RING 1.00...............................4 RT, Air-filled, Non-marking, right

3 79297 WELDMENT,TIE ROD,GS84...........1 -- 42144 WHEEL,16.5 X 8.25,9 HOLE/9.5BC

for 87238, 87239
4 89065 CYLINDER,STEER***.....................2
-- 87240 TIRE,10-16.5 NHS NON-MARKING
-- 89066 SEAL KIT,STEER CYL (89065) for 87238, 87239
5 35057 WASHER,THRUST,1.0 X 1.5 X 23C 73923 TIRE & WHEEL ASSY.,FLOTATION
.125..................................................8 Turf, Air-filled
6 51474 BEARING,1.00IDX1.25ODX0.75L....3 -- 73924 WHEEL, 19.5X14.00
7 45074 WASHER,THRUST,1.5 X 3.5 X for 73923
.187..................................................2 -- 73925 TIRE,33/16LL500,10PLY LITEFOOT
8 18396 BEARING,1.5IDX1.75ODX1.0L.......2 for 73923
9 84209 STEER YOKE ASSY, 24 54627 NUT,LUG,5/8-18 X 90
4WD,LT,GS84..................................1 DEGREE,Z45................................18
(includes items 6, 8 and 10) 25 84210 STEER YOKE
10 119621 BEARING,FL,1.50IDX1.75ODX1.10L.2 ASSY,4WD,RT,GS84.......................1
(includes items 6, 8 and 10)
11 71309 PIN,1.50DIAX2.87LG,1HOLE..........2
26 36211 PIN,1.50DIAX3.25LG,1HOLE..........2
12 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
27 44723 SPACER,OUTRIGGER PIN***........3
13 6021 WASHER,LOCK,.375
28 39518 CLAMP,2.00,#32 X 3/8,RUB
14 25284 ROD END,.375 X 2.25***.................4
CUSH..............................................2
15 51428 SCREW,HHC,3/4-10 X 2.75
29 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
16 10258 NUT,NYLOCK,3/4-10 (to SN 40118)
17 84802 STEER AXLE ASSEMBLY, GS84.....1 -- 99110 KIT,GS84 FRNT DRV HOSES***
(includes items 6 and 10) (from SN 40119 to 40150)
18 5224 SCREW,HHC,3/8-16 X 2 -- 8178 SCREW,HHC,3/8-16 X 2.5
19 29868 SPRING CLIP,3/8-16 (from SN 40151 to 40296)
20 87116 BRACKET,FRONT AXLE 30 4828 NUT,NYLOCK,3/8-16
BLKHDS..........................................2 (from SN 40151 to 40296)
21 87276 FORMING,FRONT AXLE CLIP.......2
22 74664 DRIVE GEARBOX 31:1...................1
-- 115230 SHAFT SEAL RING
-- 162399 SEAL, SHAFT
-- 77978 WHEEL DRIVE COVER KIT (74664)*
-- 77980 MANUAL, MAINT & REPAIR(74664)
-- 89324 KIT,BEARING,DRIVE HUB***
23A 79710 GS84 TIRES, RT FOAM (SET OF
4).....................................................1
RT, Foam-filled (set of four)
-- 131340 ASSY,TIRE&WHEEL,FF.RH
RT, Foam-filled, right (for 79710)
-- 131341 ASSY,TIRE&WHEEL,FF.LH
RT, Foam-filled, left (for 79710)
23B 87238 TIRE&WH ASSY,10-16.5 RT NM LT*
RT, Air-filled, Non-marking, left

Part No. 84127 GS-3384 21

200 Drive Chassis Components October 2013

201.2 4WD Steer Axle Linkage, Wheels and Drive Hubs (from SN 40297)

22 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

201.2 4WD Steer Axle Linkage, Wheels and Drive Hubs (from SN 40297)

Item Part No. Description Qty. Item Part No. Description Qty.

1 19440 PIN,CLEVIS,1 X 2.5 LG. 21A 131341 ASSY,TIRE&WHEEL,FF.LH.............2

2 74389 RUE RING 1.00...............................4 RT, Foam-filled, left

3 79297 WELDMENT,TIE ROD,GS84...........1 21B 87238 TIRE&WH ASSY,10-16.5 RT NM

LT*...................................................2
4 89065 CYLINDER,STEER***.....................2 RT, Foam-filled, Non-marking, left
4 89066 SEAL KIT,STEER CYL (89065) 21B 87239 TIRE&WH ASSY,10-16.5 RT NM
5 35057 WASHER,THRUST,1.0 X 1.5 X RT*..................................................2
.125..................................................8 RT, Foam-filled, Non-marking, right
6 51474 BEARING,1.00IDX1.25ODX0.75L....4 21C 73923 TIRE & WHEEL
ASSY.,FLOTATION..........................4
7 45074 WASHER,THRUST,1.5 X 3.5 X
Turf, Air-filled
.187..................................................2
-- 73924 WHEEL, 19.5X14.00
8 18396 BEARING,1.5IDX1.75ODX1.0L.......2
for 73923
9 84209 STEER YOKE ASSY,
-- 73925 TIRE,33/16LL500,10PLY LITEFOOT
4WD,LT,GS84..................................1
for 73923
(ground controls side) (includes items
6, 8 and 10) 21D 79394 TIRE & WHEEL ASSY,HF,FOAM.....4
Turf, Foam-filled
10 119621 BEARING,FL,1.50IDX1.75ODX1.10L.2
22 54627 NUT,LUG,5/8-18 X 90
11 71309 PIN,1.50DIAX2.87LG,1HOLE..........2
DEGREE,Z45................................18
12 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
23 84210 STEER YOKE
13 6021 WASHER,LOCK,.375 ASSY,4WD,RT,GS84.......................1
14 25284 ROD END,.375 X 2.25***.................4 (fuel tank side) (includes items 6, 8
and 10)
15 51428 SCREW,HHC,3/4-10 X 2.75
24 36211 PIN,1.50DIAX3.25LG,1HOLE..........2
16 10258 NUT,NYLOCK,3/4-10
25 44723 SPACER,OUTRIGGER PIN***........3
17 84802 STEER AXLE ASSEMBLY, GS84.....1
(includes items 6 and 10) 26 39518 CLAMP,2.00,#32 X 3/8,RUB
CUSH..............................................2
18 101586 MOTOR,PISTON,LC25,6.5
DEG,13T..........................................1 27 8178 SCREW,HHC,3/8-16 X 2.5
-- 106098 SEAL KIT,MOTOR,LC/KC*** 28 4828 NUT,NYLOCK,3/8-16
-- 106118 O-RING,2-157,VITON***.................2
19 106117 O-RING,2-010,VITON......................2
20 101584 WHEEL DRIVE,4HP 57:1................2
-- 106119 SEAL KIT, GEARBOX, 4HP
-- 106120 WHEEL STUD, 4HP, 5/8-18***
-- 106121 ROD,DISCONNECT 4HP/4HB***
-- 106122 CAP,DISENGAGE,4HP/4HB***
-- 106123 O-RING,END COVER,4HP/4HB***
-- 106124 LINING KIT, BRAKE, 4HP***
-- 106125 SEAL KIT, BRAKE, 4HP
-- 106126 BEARING KIT,4HP
-- 215777 INPUT CARRIER,SUB-ASSEMBLY
-- 232486 SNAP RING,WHEEL DRIVE
-- 58320 KIT,TORQUE HUB COVER(101584)**
21A 131340 ASSY,TIRE&WHEEL,FF.RH............2
RT, Foam-filled, right

Part No. 84127 GS-3384 23

200 Drive Chassis Components October 2013

202.1 Non-steer Axle, Wheels and Drive Hubs (to SN 40296)

24 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

202.1 Non-steer Axle, Wheels and Drive Hubs (to SN 40296)

Item Part No. Description Qty.

1 79741 SCREW,SHC,5/8-11X1.25 GR8.....24

2 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................2
3 45226 ROD END,.375 X 3.69.....................2
4 4828 NUT,NYLOCK,3/8-16
5 150118 PIN,1.75DIAX17.88LG,CHAMFER...2
6 71768 GROMMET,4.00 GRV. X .75
THK.................................................4
7 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45................................18
8 Ref. Tire and Wheel Assembly
(refer to 201.1)
9 Ref. Wheel Drive
(refer to 201.1)
10 84208 NON-STEER AXLE ASSY, GS84.....2
(includes item 15)
11 79432 PLATE, REAR AXLE COVER..........2
12 6888 SCREW,HHC,1/4-20 X 1
13 6356 WASHER,LOCK,.25
14 56912 SPRING CLIP,1/4-20
15 55185 BEARING,FL,1.75IDX2.25ODX1.10L.4
16 55710 BUMPER,GS-90..............................8

Part No. 84127 GS-3384 25

200 Drive Chassis Components October 2013

202.2 Non-steer Axle, Wheels and Drive Hubs (from SN 40297)

26 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

202.2 Non-steer Axle, Wheels and Drive Hubs (from SN 40297)

Item Part No. Description Qty.

1 88296 SCREW,HHC,7/16-14 X 1.25

2 20912 WASHER,LOCK,.437,PLTD.
3 106134 WASHER,FLAT,HARDENED 7/16
4 Ref. Drive Motor, 25 cc
(refer to 201.2)
5 106117 O-RING,2-010,VITON......................4
6 13918 SCREW,HHC,3/8-16 X
1.75,GRD.8......................................1
7 45226 ROD END,.375 X 3.69.....................2
8 4828 NUT,NYLOCK,3/8-16
9 150118 PIN,1.75DIAX17.88LG,CHAMFER...1
10 28117 SCREW,SHC,5/8-11 X 1.5
11 71768 GROMMET,4.00 GRV. X .75
THK.................................................2
12 84251 NON-STEER AXLE ASSEMBLY,
GS90...............................................1
(includes items 16-20)
13 Ref. Drive Hub, 57:1
(refer to 201.2)
14 54627 NUT,LUG,5/8-18 X 90
DEGREE,Z45..................................6
15 Ref. Tire and Wheel Assembly
(refer to 201.2)
16 79432 PLATE, REAR AXLE COVER..........1
17 6090 SCREW,HHC,1/4-20 X .75
18 6356 WASHER,LOCK,.25
19 56912 SPRING CLIP,1/4-20
20 55185 BEARING,FL,1.75IDX2.25ODX1.10L.2
21 55710 BUMPER,GS-90..............................8

Part No. 84127 GS-3384 27

200 Drive Chassis Components October 2013

203.1 4WD Manifold (to SN 40296)

28 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

203.1 4WD Manifold (to SN 40296)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 87175 MANIFOLD,GS84 4WD -- 84136 SEAL KIT, VALVE 45840 & 84132
(Complete) 12 62252 VALVE, FLOW DIVIDER COMBINER
-- 49612 O-RING KIT (ORFS FITTINGS) (BL, Balances flow from flow
1 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** divider/combiner BK to non-steer end
(BA, Testing “P2” pressure port) drive motors)

-- 48880 CAP,DIAGNOSTIC NIPPLE -- 84135 SEAL KIT, VALVE

2 84131 BI-DIRECTIONAL FLOW 13 84131 BI-DIRECTIONAL FLOW

VALVE,GS84 VALVE,GS84
(BB, Balances flow from flow (BM, Balances flow from flow
divider/Combiner valve BM to flow divider/combiner valve BJ and BK in
divider/Combiner valves BJ and BK) forward and reverse)

-- 89310 SEAL KIT, SOLENOID VALVE -- 89310 SEAL KIT, SOLENOID VALVE

3 84128 SOLENOID VALVE, GS-3384

(BC, 2 speed motor shift circuit)
-- 72043 SEAL KIT,SOLENOID VALVE
4 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
(BD, Testing “P1” pressure port)
-- 48880 CAP,DIAGNOSTIC NIPPLE
5 84130 VALVE,RELIEF,300 PSI
(BE, Hot oil shuttle relief)
-- 74902 SEAL KIT, VALVE
6 84128 SOLENOID VALVE, GS-3384
(BF, Break release circuit)
-- 72043 SEAL KIT,SOLENOID VALVE
7 84139 PLUG, ORIFICE, 0.035"
(BG, Brake release circuit)
8 84140 SHUTTLE VALVE, HOT OIL
(BH, Charge pressure circuit that gets
hot oil out of low pressure side of drive
pump and allows low pressure flow
path for brake release and 2-speed
motor shift)
-- 84134 SEAL KIT, VALVE
9 84131 BI-DIRECTIONAL FLOW
VALVE,GS84
(Bl, Balances fluid flow from flow
divider/combiner BJ to steer end drive
motors)
-- 89310 SEAL KIT, SOLENOID VALVE
10 84132 VALVE,FLOW DIVIDER/COMBINER
(BJ, Controls flow to steer end drive
motors in forward and reverse)
-- 84136 SEAL KIT, VALVE 45840 & 84132
11 84132 VALVE,FLOW DIVIDER/COMBINER
(BK, Controls flow to non-steer end
drive motors in forward and reverse)

Part No. 84127 GS-3384 29

200 Drive Chassis Components October 2013

203.2 4WD Manifold (from SN 40297)

30 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

203.2 4WD Manifold (from SN 40297)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104080 MANIFOLD,TRACTION,GS90 9 65748 VALVE, HOT OIL SHUTTLE, #10

(Complete) (EI, Charge pressure circuit that gets
-- 28750 O-RING KIT,FIELD SVC,ALL PROD* hot oil out of low pressure side of drive
pump and allows low pressure flow
-- 49612 O-RING KIT (ORFS FITTINGS) path for brake release and 2-speed
-- 84667 PLUG motor shift)
-- 33994 PLUG AND CAP KIT-SERVICE,37ø** -- 65752 SEAL KIT,4WAY VALVE 65748,#10
-- 49613 PLUG AND CAP 10 89862 VALVE-SOLENOID,2POS
KIT-SERVICE,ORFS* 3WAY,JIB**
(EJ, Brake release circuit)
1 84665 VALVE-FLOW DIVIDER/COMBINER
(EA, Controls flow to flow -- 104579 WELDMENT,OUTRIG MNT R,GS84
divider/combiner valves ED and EL in HF
forward and reverse) -- 44174 NUT-COIL SHORT
-- 65751 SEAL KIT,4WAY VALVE 65747,#16 -- 89864 SEAL KIT,SOLENOID VALVE, SV07
2 48660 ORIFICE PLUG,.043",SCISSORS 11 77989 #12 FLOW DIVIDER/COMBINER **
(EB, Balances flow from flow divider/ (EK, Controls flow to non-steer end
combiner (item EL) to front drive drive motors in forward and reverse)
motors)
12 77989 #12 FLOW DIVIDER/COMBINER **
3 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** (EL, Controls flow to steer end drive
(EC, Testing "P2" pressure port) (from motors in forward and reverse)
SN 40297 to 40328)
13 97185 ORIFICE,0.090 INCH
-- 48998 NIPPLE,DIAGNOSTIC,#6 PORT*** (EM, Balances flow from flow divider/
(EC, Testing "P2" pressure port) (from combiner (item EA) to flow divider/
SN 40329) combiner valves ED and EL)
-- 48880 CAP,DIAGNOSTIC NIPPLE 14 48998 NIPPLE,DIAGNOSTIC,#6 PORT***
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT (EN, Testing "P1" pressure port)
4 84666 ORIFICE PLUG, 0.046 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT
(ED, Balances flow from flow divider/ -- 48880 CAP,DIAGNOSTIC NIPPLE
combiner (item ED) to rear drive
motors)
5 84664 VALVE - RELIEF, 280PSI
(EE, Charge pressure circuit)
-- 44227 SEAL KIT, VALVE
6 89862 VALVE-SOLENOID,2POS
3WAY,JIB**
(EF, 2-speed motor shift circuit)
-- 104579 WELDMENT,OUTRIG MNT R,GS84
HF
-- 44174 NUT-COIL SHORT
-- 89864 SEAL KIT,SOLENOID VALVE, SV07
7 62207 ORIFICE PLUG, 0.035
(EG, Brake circuit)
8 65742 ORIFICE PLUG, 0.045
(EH, 2-speed motor shift circuit)

Part No. 84127 GS-3384 31

200 Drive Chassis Components October 2013

204.1 Function Manifold, Models without Outriggers (to SN 40550)

32 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

204.1 Function Manifold, Models without Outriggers (to SN 40550)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 71891 MANIFOLD,GS90 FUNCTION 8 45916 SCREW,SHC,10-24 X 1.250 (D01)

-- 104903 MANIFOLD,FUNC,NO O/R,GS90*** 1
(for models with Deutsch connectors)
-- 43255 SCREW,SHC,10-24 X 2
(Complete)
1
-- 49612 O-RING KIT (ORFS FITTINGS)
1 44178 VALVE,CHECK,5 PSI** 9 84109 VALVE,DIR,#10 SAE,3 POS. 4 WAY
(AA, Platform down circuit) (AH, Steer left/right)

-- 44224 SEAL KIT, VALVE -- 44174 NUT-COIL SHORT

2 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** -- 44175 SPACER-DUAL COIL,#10,

(AB, Testing) SCISSORS

-- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 44230 SEAL KIT-P.N.44169,44172,44171

-- 48880 CAP,DIAGNOSTIC NIPPLE -- 52383 COIL,10V,44169,SIZE 10,GS68

3 44167 VALVE,RELIEF,3500PSI(SCISRS)** 10 84113 PLUG,STEEL,ORIFICE,.15 ORIFICE

(AC, System relief) (AI, Platform down circuit)

-- 44226 SEAL KIT-FOR P.N.44167 11 62324 VALVE,FLOW CONTROL, 0.1GPM*

(AJ, Bleeds off proportional valve to
4 84108 VALVE,PROP,N.C.,PRIORITY STYLE tank)
(AD, All functions)
-- 44228 SEAL KIT, VALVE
-- 52384 COIL,PROP.12VDC,#10/#12,52372
Footnotes
-- 52466 NUT,PROPORTNL.
COIL,52372,GS68
1: Bosch D03 valve components are no longer
available as service parts. The Bosch to
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
Rexroth conversion kits were developed to
5 84107 VALVE,PRESS. REDUCING 2000 PSI
(AE, Steering Circuit) replace all previously used Bosch components.
-- 84114 SEAL KIT FOR VALVE 84107 These kits include valves, coils, adapter
6 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** harness and fasteners.
(AF, Testing)
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 97386 VALVE ASSY,D03,REX,3POS 4WAY
1
(AG, Platform up/down 3 position 4
way, D03, 12V DC)
-- 102394 VLV,SOL,DO3,REXROTH,3POS 4
WAY
1
(AG, Platform up/down)
-- 102395 SEAL KIT,REXROTH DO3 VALVE
1

-- 102396 NUT-COIL,REXROTH DO3 VALVE

-- 104764 COIL,12V D03 ZENER DIODE

-- 52385 SEAL KIT,52381,BOSCH DO3,GS68

Part No. 84127 GS-3384 33

200 Drive Chassis Components October 2013

204.2 Function Manifold, Modeis without Outriggers (from SN 40551)

34 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

204.2 Function Manifold, Modeis without Outriggers (from SN 40551)

Item Part No. Description Qty.

-- 104903 MANIFOLD,FUNC,NO O/R,GS90***

(Complete)
-- 49612 O-RING KIT (ORFS FITTINGS)
1 44178 VALVE,CHECK,5 PSI**
(AA, Platform down circuit)
-- 44224 SEAL KIT, VALVE
2 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
(AB, Testing)
-- 48880 CAP,DIAGNOSTIC NIPPLE
3 44167 VALVE,RELIEF,3500PSI(SCISRS)**
(AC, System relief)
4 84108 VALVE,PROP,N.C.,PRIORITY STYLE
(AD, All functions)
-- 104761 COIL,PROP,12VDC,#10 IP69,DTSCH
-- 52466 NUT,PROPORTNL.
COIL,52372,GS68
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
5 84107 VALVE,PRESS. REDUCING 2000 PSI
(AE, Steering circuit)
-- 84114 SEAL KIT FOR VALVE 84107
6 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
(AF, Testing)
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 102394 VLV,SOL,DO3,REXROTH,3POS 4
WAY
(AG, Platform up/down)
-- 102395 SEAL KIT,REXROTH DO3 VALVE
-- 102396 NUT-COIL,REXROTH DO3 VALVE
-- 104764 COIL,12V D03 ZENER DIODE
8 84109 VALVE,DIR,#10 SAE,3 POS. 4 WAY
(AH, Steer left/right)
-- 104760 COIL,12VDC #10DTSCH IP69 ECOIL
-- 44174 NUT-COIL SHORT
-- 44230 SEAL KIT-P.N.44169,44172,44171
-- 97373 E-COIL WASHER,#10,DUAL COIL
9 84113 PLUG,STEEL,ORIFICE,.15 ORIFICE
(AI, Platform down circuit)
10 62324 VALVE,FLOW CONTROL, 0.1GPM*
(AJ, Bleeds off proportional valve to
tank)
-- 44230 SEAL KIT-P.N.44169,44172,44171

Part No. 84127 GS-3384 35

200 Drive Chassis Components October 2013

205.1 Function Manifold, Models with Outriggers (to SN 40550)

36 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

205.1 Function Manifold, Models with Outriggers (to SN 40550)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104904 MANIFOLD,FUNC,W/OR,GS90***...1 -- 44175 SPACER-DUAL COIL,#10,

also required: qty 7 part number 97375 SCISSORS
-- 97375 COIL ADAPTER KIT***....................7 -- 44230 SEAL KIT-P.N.44169,44172,44171
1 44178 VALVE,CHECK,5 PSI** -- 52383 COIL,10V,44169,SIZE 10,GS68
(AA, Platform down circuit) 9 84113 PLUG,STEEL,ORIFICE,.15 ORIFICE
-- 44224 SEAL KIT, VALVE (AI, Platform down circuit)
2 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** 10 62324 VALVE,FLOW CONTROL, 0.1GPM*
(AB, Testing) (AJ, Bleeds off proportional valve to
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT tank)

-- 48880 CAP,DIAGNOSTIC NIPPLE -- 44228 SEAL KIT, VALVE

3 44167 VALVE,RELIEF,3500PSI(SCISRS)** 11 97382 VALVE ASSY,D03,REX,3POS 4WAY

(AC, System relief) 1
(AK, Outrigger up/down)
-- 44226 SEAL KIT-FOR P.N.44167 -- 102395 SEAL KIT,REXROTH DO3 VALVE
4 84108 VALVE,PROP,N.C.,PRIORITY STYLE 1
(AD, All functions)
-- 102396 NUT-COIL,REXROTH DO3 VALVE
-- 52384 COIL,PROP.12VDC,#10/#12,52372 1
-- 52466 NUT,PROPORTNL.
COIL,52372,GS68 -- 104764 COIL,12V D03 ZENER DIODE
1
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
5 97371 VALVE,PRESS. REDUCING 2000 PSI -- 52385 SEAL KIT,52381,BOSCH DO3,GS68
(AE, Steering and outrigger circuit) 1
-- 84114 SEAL KIT FOR VALVE 84107 -- 97368 VLV,SOL,DO3,REXROTH,3POS 4
6 48997 NIPPLE,DIAGNOSTIC,#4 PORT*** WAY
(AF, Testing) 1
(AK, Outrigger up/down)
-- 20224 DIAGNOSTIC FEMALE Q-DSCNT
12 45916 SCREW,SHC,10-24 X 1.250 (D01)
-- 48880 CAP,DIAGNOSTIC NIPPLE
-- 43255 SCREW,SHC,10-24 X 2
7 97386 VALVE ASSY,D03,REX,3POS 4WAY Footnotes
1
(AG, Platform up/down) 1: Bosch D03 valve components are no longer
-- 102394 VLV,SOL,DO3,REXROTH,3POS 4 available as service parts. The Bosch to
WAY
1
Rexroth conversion kits were developed to
(AG, Platform up/down) replace all previously used Bosch components.
-- 102395 SEAL KIT,REXROTH DO3 VALVE These kits include valves, coils, adapter
1
harness and fasteners.
-- 102396 NUT-COIL,REXROTH DO3 VALVE
1

-- 104764 COIL,12V D03 ZENER DIODE

-- 52385 SEAL KIT,52381,BOSCH DO3,GS68

8 84109 VALVE,DIR,#10 SAE,3 POS. 4 WAY

(AH, Steer left/right)
-- 44174 NUT-COIL SHORT

Part No. 84127 GS-3384 37

200 Drive Chassis Components October 2013

205.2 Function Manifold, Models with Outriggers (from SN 40551)

38 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

205.2 Function Manifold, Models with Outriggers (from SN 40551)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 104904 MANIFOLD,FUNC,W/OR,GS90*** -- 102395 SEAL KIT,REXROTH DO3 VALVE

(Complete) -- 102396 NUT-COIL,REXROTH DO3 VALVE
-- 49612 O-RING KIT (ORFS FITTINGS) -- 104764 COIL,12V D03 ZENER DIODE
1 44178 VALVE,CHECK,5 PSI** 12 45916 SCREW,SHC,10-24 X 1.250 (D01)
(AA, Platform down circuit)
-- 43255 SCREW,SHC,10-24 X 2
-- 44224 SEAL KIT, VALVE
2 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
(AB, Testing)
-- 48880 CAP,DIAGNOSTIC NIPPLE
3 44167 VALVE,RELIEF,3500PSI(SCISRS)**
(AC, System relief)
4 84108 VALVE,PROP,N.C.,PRIORITY STYLE
(AD, All functions)
-- 104761 COIL,PROP,12VDC,#10 IP69,DTSCH
-- 52466 NUT,PROPORTNL.
COIL,52372,GS68
-- 62339 SEAL KIT,62329,SIZE 12, 3 WAY
5 84107 VALVE,PRESS. REDUCING 2000 PSI
(AE, Steering and outrigger circuit)
-- 84114 SEAL KIT FOR VALVE 84107
6 48997 NIPPLE,DIAGNOSTIC,#4 PORT***
(AF, Testing)
-- 48880 CAP,DIAGNOSTIC NIPPLE
7 102394 VLV,SOL,DO3,REXROTH,3POS 4
WAY
(AG, Platform up/down)
-- 102395 SEAL KIT,REXROTH DO3 VALVE
-- 102396 NUT-COIL,REXROTH DO3 VALVE
-- 104764 COIL,12V D03 ZENER DIODE
8 84109 VALVE,DIR,#10 SAE,3 POS. 4 WAY
(AH, Steer left/right)
-- 104760 COIL,12VDC #10DTSCH IP69 ECOIL
-- 44174 NUT-COIL SHORT
-- 44230 SEAL KIT-P.N.44169,44172,44171
-- 97373 E-COIL WASHER,#10,DUAL COIL
9 84113 PLUG,STEEL,ORIFICE,.15 ORIFICE
(AI, Platform down circuit)
10 62324 VALVE,FLOW CONTROL, 0.1GPM*
(AJ, Bleeds off proportional valve to
tank)
-- 44230 SEAL KIT-P.N.44169,44172,44171
11 97368 VLV,SOL,DO3,REXROTH,3POS 4
WAY
(AK, Outrigger up/down)

Part No. 84127 GS-3384 39

200 Drive Chassis Components October 2013

206.1 Hydraulic Hoses and Fittings, Function Manifold (to SN 40296)

40 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

206.1 Hydraulic Hoses and Fittings, Function Manifold (to SN 40296)

Item Part No. Description Qty. Item Part No. Description Qty.

1 48916 FITTING,CONN,520120-6.............12 -- 48915 ELBOW,90D,520220-6....................1

2 65905 HOSE,TEE TO LF O/R (from SN 40202 to 40296)
CYL,EXTEND..................................2
3 48986 CONN,520102-16............................1
4 48994 VALVE,BALL,16 MPT-16 FPT***......1
5 45161 STRAINER ASSEMBLY,1.5" NPT.....1
6 79714 HOSE,FUNC PUMP
SUCTION,GS84..............................1
7 48944 CONN,520102-8-8...........................1
8 48947 ELBOW,90D,520220-8-12...............2
9 79715 HOSE,FUNC PUMP TO FILTER.....2
10 48946 CONN,520120-8-10.........................1
11 49519 CONN,520120-16-12.......................1
12 65903 HOSE ASSY, TEE TO RF CYL........2
13 55821 HOSE,AUX PUMP TANK.................2
14 71197 HOSE,PRESSURE FILTER TO
MANFLD..........................................1
15 55823-S HOSE,FUNC TO RETURN
FILTER.............................................1
16 79716 HOSE,AUX PUMP PRESSURE......1
17 48943 FITTING,CONN,520120-8-6............1
18 48933 CONN,520120-8***..........................1
19 48960 FITTING,CONN,520120-12.............1
20 79717 HOSE,STEER,S2............................2
21 48912 CONN,520120-4-6***......................4
22 79718 HOSE,STEER,S1............................1
23 71916-S HOSE,ACCUMULATOR TO TEE.....1
(to SN 40201)
-- 99117 HOSE,ACCUMULATOR TO
TEE***.............................................1
(from SN 40202 to 40296)
24 48930 FITTING,CONN,520120-6-8***.......4
25 48875 TEE,RUN,SWIVEL,520432-6..........5
26 79719 HOSE,LIFT CYLINDER,GS84.........2
27 87217 HOSE,MANIFOLD TO
TEE,OUTRIG...................................2
28 48896 CONN,TEE,UNION,520401-6,ORFS.2
29 65906 HOSE ASSY, TEE TO LR CYL........2
30 65902 HOSE ASSY, TEE TO TEE..............2
31 65904 HOSE ASSY, TEE TO RR CYL........2
32 48947 ELBOW,90D,520220-8-12...............1
(to SN 40201)

Part No. 84127 GS-3384 41

200 Drive Chassis Components October 2013

206.2 Hydraulic Hoses and Fittings, Function Manifold (from SN 40297)

42 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

206.2 Hydraulic Hoses and Fittings, Function Manifold (from SN 40297)

Item Part No. Description Qty.

1 104256 HOSE,FUNC PUMP SUCTION.......1

2 48986 CONN,520102-16............................1
3 48994 VALVE,BALL,16 MPT-16 FPT***......1
4 45161 STRAINER ASSEMBLY,1.5" NPT.....1
5 48944 CONN,520102-8-8...........................1
6 48947 ELBOW,90D,520220-8-12...............2
7 104249 HOSE,FUNC PUMP TO FILTER.....1
8 48946 CONN,520120-8-10.........................1
9 49519 CONN,520120-16-12.......................1
10 48912 CONN,520120-4-6***......................2
11 99091 HOSE,FUNC MFD TO RTN
FILTER***........................................1
(from SN 40297 to 40425)
-- 104546 TUBE ASSY,7.5"W/12 SW NUTS*
(from SN 40426)
12 71197 HOSE,PRESSURE FILTER TO
MANFLD..........................................1
13 55821-S HOSE,AUB PUMP TANK.................1
14 55820-S HOSE,AUX PUMP PRESSURE......1
15 48916 FITTING,CONN,520120-6...............4
16 79718 HOSE,STEER,S1............................1
17 79717 HOSE,STEER,S2............................1
18 48943 FITTING,CONN,520120-8-6............1
19 48933 CONN,520120-8***..........................1
20 48960 FITTING,CONN,520120-12.............1
21 99117 HOSE,ACCUMULATOR TO
TEE***.............................................1
22 48915 ELBOW,90D,520220-6....................1
23 48930 FITTING,CONN,520120-6-8***.......2
24 48875 TEE,RUN,SWIVEL,520432-6..........1
25 79719 HOSE,LIFT CYLINDER,GS84.........2

Part No. 84127 GS-3384 43

200 Drive Chassis Components October 2013

207.1 Hydraulic Hoses and Fittings, 4WD Manifold (to SN 40118)

44 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

207.1 Hydraulic Hoses and Fittings, 4WD Manifold (to SN 40118)

Item Part No. Description Qty. Item Part No. Description Qty.

1 79722 HOSE,PUMP CASE DRAIN............1 -- 87525 HOSE,DRIVE PUMP TO MANIFOLD

2 48932 FITTING,ELBOW,90D,520220-8***..1 (from SN 40060 to 40118)

3 48933 CONN,520120-8***........................10 37 48875 TEE,RUN,SWIVEL,520432-6..........2

4 48905 CONN,520120-4***........................12 38 45168 PLUG,HEX HEAD,140109E-8.........1

5 48948 CONN,520120-8-12.........................8 39 48922 CONN,520102-6-6...........................2

6 48931 CONN,520120-6-10.........................4 40 79721 HOSE,DRIVE PUMP TO

MANIFOLD......................................2
7 87226 HOSE,FRONT MOTOR LOW #8.....2 (to SN 40059)
8 87228 HOSE,FRONT MOTOR UP #8........2 -- 79721 HOSE,DRIVE PUMP TO
9 87229 HOSE,FONT MOTOR UP #4..........2 MANIFOLD......................................1
(from SN 40060 to 40118)
10 87227 HOSE,FRONT MOTOR CASE........2
41 79732 HOSE,RETURN FILTER TO
11 79724 HOSE,CHARGE FILTER LOWER....1
TANK...............................................1
12 79723 HOSE,CHARGE FILTER UPPER.....1
42 79731 HOSE,RL SHIFT/BRAKE................2
13 87225 HOSE,FRONT MOTOR LOW #4.....2
43 79729 HOSE,RL MOTOR PRESSURE......2
14 87185 BULKHEAD,UNION,520601,-8........4
44 79730 HOSE,RL CASE DRAIN..................1
15 64271 CONN,BULKHEAD,520601-4..........4
45 79727 HOSE,RR CASE DRAIN.................1
16 61265 CONN,BULKHEAD,520801,-6.........2
46 79726 HOSE,RR MOTOR PRESSURE.....2
17 48946 CONN,520120-8-10.........................2
47 79728 HOSE,RR SHIFT/BRAKE................2
18 48960 FITTING,CONN,520120-12.............3
19 48959 FITTING,ELBOW,90D,520220-12....3
20 87222 HOSE,FR MTR BH TO
SHFT/BRK.......................................2
21 87223 HOSE,FR MOTOR BH TO M1A/B....2
22 87224 HOSE,FR MOTOR BH TO TANK.....1
23 48964 FITTING,TEE,RUN,SWIVEL52043212.2
24 48878 ELBOW,90D,520220-16-12.............1
25 49519 CONN,520120-16-12.......................1
26 51580 FITTING,REDUCER,520123-12-8***.1
27 87220 HOSE,FL MTR BH TO SHFT/BRK...2
28 87219 HOSE,FL MOTOR BH TO TANK.....1
29 87221 HOSE,FL MOTOR BH TO M2A/B.....2
30 79720 HOSE,CHARGE PUMP
SUCTION........................................1
31 48986 CONN,520102-16............................2
32 48994 VALVE,BALL,16 MPT-16 FPT***......1
(to SN 40085)
33 45161 STRAINER ASSEMBLY,1.5" NPT.....1
34 79725 HOSE,MANIFOLD TO RETURN
FILTER.............................................1
35 48908 FITTING,TEE,RUN,SWIVEL520432-4.4
36 79721 HOSE,DRIVE PUMP TO
MANIFOLD......................................1
(to SN 40059)

Part No. 84127 GS-3384 45

200 Drive Chassis Components October 2013

207.2 Hydraulic Hoses and Fittings, 4WD Manifold (from SN 40119 to 40296)

46 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

207.2 Hydraulic Hoses and Fittings, 4WD Manifold (from SN 40119 to 40296)

Item Part No. Description Qty. Item Part No. Description Qty.

1 79722 HOSE,PUMP CASE DRAIN............1 29 79725 HOSE,MANIFOLD TO RETURN

2 48932 FITTING,ELBOW,90D,520220-8***..1 FILTER.............................................1

3 48933 CONN,520120-8***........................10 30 48908 FITTING,TEE,RUN,SWIVEL520432-4.4

4 48905 CONN,520120-4***........................12 31 87525 HOSE,DRIVE PUMP TO

MANIFOLD......................................1
5 48948 CONN,520120-8-12.........................8
32 48875 TEE,RUN,SWIVEL,520432-6..........2
6 48931 CONN,520120-6-10.........................4
33 45168 PLUG,HEX HEAD,140109E-8.........1
7 87606 HOSE,FL DRV MTR TO
M2A,GS84.......................................1 34 48922 CONN,520102-6-6...........................2

8 87608 HOSE,FL DRV MTR TO 35 79721 HOSE,DRIVE PUMP TO

M2B,GS84.......................................1 MANIFOLD......................................1

9 87603 HOSE,FL DRV MTR TO B,GS84.....1 36 79732 HOSE,RETURN FILTER TO

TANK...............................................1
10 87600 HOSE,FL DRV MTR TO
TANK,GS84.....................................1 37 79731 HOSE,RL SHIFT/BRAKE................1
(from SN 40119 to 40153)
11 79724 HOSE,CHARGE FILTER LOWER....1
(from SN 40119 to 40238) -- 99193 HOSE,RL SHIFT/BRAKE
(from SN 40154 to 40296)
-- 99859 HOSE ASSY,CHG
FILTER,LOWER***..........................1 38 79729 HOSE,RL MOTOR PRESSURE......1
(from SN 40237 to 40296) (from SN 40119 to 40153)

12 79723 HOSE,CHARGE FILTER UPPER.....1 -- 99192 HOSE,RL MOTOR PRESSURE

(from SN 40119 to 40238) (from SN 40154 to 40296)

-- 99860 HOSE ASSY,CHG 39 79730 HOSE,RL CASE DRAIN..................1

FILTER,UPPER***...........................1 40 79727 HOSE,RR CASE DRAIN.................1
(from SN 40237 to 40296) 41 79726 HOSE,RR MOTOR PRESSURE.....2
13 87605 HOSE,FR DRV MTR TO M.GS84.....1 (from SN 40119 to 40153)
14 87607 HOSE,FR DRV MTR TO -- 99190 HOSE,RR MOTOR PRESSURE
M2A,GS84.......................................1 (from SN 40154 to 40296)
15 87601 HOSE,FR DRV MTR TO 42 79728 HOSE,RR SHIFT/BRAKE................1
TANK,GS84.....................................1 (from SN 40119 to 40153)
16 87609 HOSE,FR DRV MTR TO -- 99191 HOSE,RR SHIFT/BRAKE
M1B,GS84.......................................1 (from SN 40154 to 40296)
17 87602 HOSE,FL DRV MTR TO M,GS84.....1
18 87604 HOSE,FR DRV MTR TO B,GS84.....1
19 48946 CONN,520120-8-10.........................2
20 48960 FITTING,CONN,520120-12.............3
21 48959 FITTING,ELBOW,90D,520220-12....3
22 48964 FITTING,TEE,RUN,SWIVEL52043212.2
23 48878 ELBOW,90D,520220-16-12.............1
24 49519 CONN,520120-16-12.......................1
25 51580 FITTING,REDUCER,520123-12-8***.1
26 79720 HOSE,CHARGE PUMP
SUCTION........................................1
27 48986 CONN,520102-16............................2
28 45161 STRAINER ASSEMBLY,1.5" NPT.....1

Part No. 84127 GS-3384 47

200 Drive Chassis Components October 2013

207.3 Hydraulic Hoses and Fittings, 4WD Manifold (from SN 40297)

48 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

207.3 Hydraulic Hoses and Fittings, 4WD Manifold (from SN 40297)

Item Part No. Description Qty. Item Part No. Description Qty.

1 48911 ELBOW,90D,520220-4-6***.............2 28 48986 CONN,520102-16............................2

2 48932 FITTING,ELBOW,90D,520220-8***..2 29 48994 VALVE,BALL,16 MPT-16 FPT***......1
3 48933 CONN,520120-8***..........................1 30 45161 STRAINER ASSEMBLY,1.5" NPT.....1
(from SN 40297 to 40301) 31 104253 HOSE,MANIFOLD BRK TO TEE.....2
-- 48932 FITTING,ELBOW,90D,520220-8*** 32 48944 CONN,520102-8-8...........................1
(from SN 40302)
33 99094 HOSE,DRV MFD TO RTN
4 48905 CONN,520120-4***..........................6 FILTER.............................................1
5 48948 CONN,520120-8-12.........................9 34 48875 TEE,RUN,SWIVEL,520432-6..........2
6 48930 FITTING,CONN,520120-6-8***.......2 35 48922 CONN,520102-6-6...........................2
7 104199 HOSE,PUMP TO CHARGE 36 55811-S HOSE,RETURN FILTER TO
FILTER,DF.......................................1 TANK...............................................1
(gasoline/LPG models)
37 48933 CONN,520120-8***..........................9
-- 104267 HOSE,PUMP TO CHARGE
FILTER,DSL 38 48960 FITTING,CONN,520120-12.............2
(diesel models) 39 48908 FITTING,TEE,RUN,SWIVEL520432-4.4
8 104198 HOSE,CHARGE FILTER TO 40 48912 CONN,520120-4-6***......................2
PUMP,DF.........................................1
41 87049 HOSE,M4 A TO MANIFOLD............2
(gasoline/LPG models)
42 104286 HOSE,M4 CASE TO TANK..............1
-- 104266 HOSE,CHARGE FILTER TO
PUMP,DSL 43 87052 HOSE,M4 BRAKE TO MANIFOLD...1
(diesel models) 44 87050 HOSE, M3 SHIFT TO MANIFOLD....1
9 48946 CONN,520120-8-10.........................1 45 87048 HOSE,M3 A TO MANIFOLD............2
10 99093 HOSE,PUMP CASE DRAIN,GS90...1 46 87055 HOSE, M3 CASE TO TANK.............1
11 104251 HOSE,M1 BRAKE TO TEE..............1 47 48929 FITTING,ELBOW,90D,520220-6-8**.2
12 104252 HOSE,M2 BRAKE TO TEE..............1 48 87053 HOSE,M4 BRAKE TO M3 BRAKE...1
13 104282 HOSE,M2 A-B TO 49 87051 HOSE, M3 SHIFT TO M4 SHIFT.....1
MANIFOLD,GS84............................2
14 104255 HOSE,M2 CASE TO TANK,GS84.....1
15 104257 HOSE,M1 SHIFT TO TEE................1
16 48949 CONN,520120-8-16.........................1
17 48976 ELBOW,90D,520220-12-16.............2
18 42758 TEE,UNION,520401-4.....................2
19 48984 CONN,520120-16............................1
20 104296 HOSE,DRIVE PUMP TO
MANIFOLD......................................2
21 104283 HOSE,M1 A-B TO
MANIFOLD,GS84............................2
22 104254 HOSE,M1 CASE TO TANK,GS84.....1
23 104258 HOSE,M2 SHIFT TO TEE................1
24 87661 HOSE,SUCTION,DRIVE PUMP......1
25 48964 FITTING,TEE,RUN,SWIVEL52043212.1
26 48959 FITTING,ELBOW,90D,520220-12....1
27 48878 ELBOW,90D,520220-16-12.............1

Part No. 84127 GS-3384 49

200 Drive Chassis Components October 2013

210.1 Electrical Wiring

50 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

210.1 Electrical Wiring

Item Part No. Description Qty. Item Part No. Description Qty.

-- 71174 WIRE HARNESS, ECU J3, GS90 6 79139 HARNESS,OIL COOLER

-- 71173 WIRE HARNESS, ECU J4, GS90 OPTION...........................................1
(to SN 40212)
-- 71175 WIRE HARNESS, J1 INTERFACE
-- 99358 HARNESS,OIL COOLER
-- 71176 WIRE HARNESS,ENGINE-CNTRL (from SN 40213)
PNL
7 87243 HARNESS,GS90 DEUTZ COLD
-- 71188 WIRE ASSEMBLY, CONTROL KIT...................................................1
PANEL (to SN 40212)
1 Ref. Wire Harness Assembly, Battery -- 99846 HARNESS,COLD STAR,DEUTZ
Cables (from SN 40213)
(refer to 209.1)
8 71915 WIRE ASSY, OVERLOAD OPTION,
2 87504 HARNESS,GS3384 90.....................................................1
WORKLIGHTS***............................1 (to SN 40212)
(to SN 40224)
-- 99365 HARNESS,LOAD SENSE
-- 99922 HARNESS,GS3384 WORKLIGHTS*** (from SN 40213 to 40617)
(from SN 40225)
-- 104943 HARNESS,LOAD SENSE KIT
3 104963 HARNESS,DEUTZ STARTER (from SN 40618)
CABLE.............................................1
(from SN 40611) 9 99367 HARNESS,OSCILLATING AXLE.....1
(from SN 40297 to 40556)
4 64246 HARNESS, ENGINE,FORD EFI
GS90...............................................1 -- 104721 HARNESS,OSCILLATING
(to SN 40212) AXLE,GS90.....................................1
(from SN 40557)
-- 99349 HARNESS,FORD ENGINE
(from SN 40213 to 40296) 10 64263 WIRE HARNESS, J1, GS90............1
(to SN 40212)
-- 104270 HARNESS,FORD
ENGINE,GS84/90*** -- 99353 HARNESS,J1
(from SN 40297) (from SN 40213 to 40296)

4C 71558 HARNESS, ENGINE, DEUTZ, -- 104268 HARNESS,J1,GS84/90***...............1

GS90...............................................1 (from SN 40297 to 40550)
(to SN 40212) -- 104720 HARNESS,J1,GS84/90...................1
-- 99347 HARNESS,DEUTZ ENGINE (from SN 40551)
(from SN 40213 to 40296) 11 71167 WIRE HARNESS, J2, GS90............1
-- 104269 HARNESS,DEUTZ (to SN 40212)
ENGINE,GS84/90**.........................1 -- 99354 HARNESS, J2***
(from SN 40297 to 40610) (from SN 40213)
-- 104948 HARNESS,DEUTZ ENGINE, 12 71602 HARNESS,OUTRIGGER,FRONT,GS90.1
GS84/90..........................................1 (to SN 40212)
(from SN 40611) -- 71603 HARNESS,OUTRIGGER,REAR,GS90
5 64259 HARNESS, INTERFACE FORD (to SN 40212)
EFI...................................................1 -- 87115 HARNESS,OUTRIGGER LIMIT
(to SN 40212) SWITCH
-- 99350 HARNESS,FORD INTERFACE (from SN 40077 to 40149)
(from SN 40213) -- 87983 HARNESS,OUTRIGGER SWITCH
5B 99348 HARNESS,DEUTZ INTERFACE.....1 (from SN 40149 to 40212)
(from SN 40213 to 40610) -- 87900 HARNESS,OUTRIG LIMIT SW,LCP
-- 104964 HARNESS,DEUTZ ENG CABLE (from SN 40149 to 40212)
(from SN 40611) -- 99197 HARNESS,OUTRIGGER SWITCHES
(from SN 40149 to 40212)

Part No. 84127 GS-3384 51

200 Drive Chassis Components October 2013

210.1 Electrical Wiring

(continued)

Item Part No. Description Qty.

-- 71222 WIRE ASSY., SUPPRESSION DIODE

(to SN 40212)
12G 97381 HARNESS,O/R MANIFOLD............1
(from SN 40213 to 40550)
-- 104719 HARNESS,O/R MANIFOLD............1
(from SN 40551)
13 104911 KIT,WIRE HARNESS,O/R
EXTENSION....................................1
(from SN 40551)
-- 104911-136 HARNESS,O/R EXTENSION,LR***
for left rear outrigger
-- 104911-159 HARNESS,O/R EXTENSION,LF***
for left front outrigger
-- 104911-168 HARNESS,O/R EXTENSION,RR***
for right rear outrigger
-- 104911-195 HARNESS,O/R EXTENSION,RF***
for right front outrigger
14 104910 HARNESS,O/R TS JUMPER...........1
(from SN 40551)
15 79743 WIRE ASSY,LINK,GS3384..............1
(to SN 40212)
-- 99298 CNTRL
CABLE,CHAS.-PLAT,84/3390..........1
(from SN 40213)
16 71036 WIRE ASSY, DOWN LIMIT
SWITCH..........................................1
(to SN 40212)
-- 99356 HARNESS,DOWN LIMIT SWITCH
(from SN 40213)
17 104912 HARNESS,O/R SWITCH.................1
18 71809 BEACON HARNESS, GS90............1
(to SN 40212)
-- 99357 HARNESS,BEACONS***
(from SN 40213)
19 72945-S WIRE ASSEMBLY-GENERATOR.....1
(to SN 40212)
-- 99366 HARNESS,GENERATOR
(from SN 40213)
20 104571 HARNESS,PRESS.SWITCH...........1

52 GS-3384 Part No. 84127

October 2013 200 Drive Chassis Components

210.1 Electrical Wiring

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 53

300 Engine Components October 2013

301.1 GM 1.6L Engine, View 1 (to SN 40248)

54 GS-3384 Part No. 84127

October 2013 300 Engine Components

301.1 GM 1.6L Engine, View 1 (to SN 40248)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 84279 VAPORIZER-REGULATOR,13.5PSI.1
2 84126 LPG FILTER, GM1.6L ENGINE.......1
3 84288 LPG LLOCK OFF VALVE,
GM1.6L............................................1
4 84290 REGULATOR,SECONDARY,12PSI..1
5 Ref. Spark Plug Wire Kit
-- 84360 CYL 1 IGNITION WIRE,GM1.6L ENG
-- 84227 CYL 2 IGNITION WIRE,GM1.6L ENG
-- 84228 CYL 3 IGNITION WIRE,GM1.6L ENG
-- 84229 CYL 4 IGNITION WIRE,GM1.6L ENG
6 84125 SPARK PLUG, GM1.6L ENGINE.....4
7 84257 IGNITION COIL, GM1.6L ENGINE...2
8 84365 OIL FILTER,GM1.6L ENGINE.........1
9 84361 FAN SPACER,FRONT
HALF,GM1.6L..................................1
-- 84362 FAN SPACER, BACK HALF,GM1.6L
10 84124 ALTERNATOR BELT, GM1.6L
ENGINE...........................................1
11 84359 FAN,GM1.6 LITER ENGINE............1
12 84374 BOLT,M8-1.25, GM1.6L ENGINE
13 84375 NUT,LOCK,M8-1.25,GM1.6L ENG
14 84259 ALTERNATOR, GM1.6L ENGINE.....1
15 84284 THROTTLE BODY WITHOUT
ECU.................................................1
16 84191 GM ECU ON GS3384 ENGINE.......1

Part No. 84127 GS-3384 55

300 Engine Components October 2013

302.1 GM 1.6L Engine, View 2 (to SN 40248)

56 GS-3384 Part No. 84127

October 2013 300 Engine Components

302.1 GM 1.6L Engine, View 2 (to SN 40248)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 23 4828 NUT,NYLOCK,3/8-16

contact engine dealer 24 79262 FORMING,AIR CLEANER
1 35067-200 TUBE,RD,ALUM 2.5 X .083 X BRACKET........................................1
2.00..................................................3 25 77139 FILTER ASY,M
2 45435 CLAMP,HOSE,2.50"***....................7 PRESS,SAE8,WOIND*....................1
3 34162-2563 HOSE,AIR INTAKE 2.5 ID -- 60857 FILTER,ELEMENT,BETA(5)=1000
25.63LG...........................................1 26 79944 FORMING,MED PRESS FLTR
4 34164 ELBOW,90 BRKT...............................................1
DEGR,RUBBER,2.5"I.D.*................1 27 6090 SCREW,HHC,1/4-20 X .75
5 34162-800 HOSE,AIR INTAKE 2.5 ID 8.00LG...1 28 6356 WASHER,LOCK,.25
6 111634 AIR CLEANER,FORD,T3................1 29 77295 FILTER ELEMENT,AIR,NOLFF
(includes item 29) LPG.................................................1
-- 227988 VACUATOR VALVE 30 34164 ELBOW,90
7 53952 BRKT,AIR CLEANER DEGR,RUBBER,2.5"I.D.*................1
ORIENTATION**..............................1
8 23057 SCREW,HHC,M8 X 20MM
9 22571 NUT,HEX,M8 X 1.25
10 50799 HOSE,AIR CLEANER,FORD EFI.....1
11 6175 SCREW,HHC,3/8-16 X 1
12 22700 WASHER,LOCK,M10
13 MUFFLER........................................1
component no longer available
14 32064 CLAMP,MUFFLER,1.75 INCH.........1
15 79259 EXHAUST DOWNTUBE,GM 1.6L....1
16 84271 CRANK SHAFT POSITION
SENSOR.........................................1
17 84258 STARTER, GM1.6L ENGINE...........1
18 79257 COUPLER AND HOUSING,GM
1.6L..................................................1
-- 84373 HOUSING,GM1.6L ENGINE
-- 84370 BOLT KIT,GM1.6L ENGINE
-- 84371 COUPLING, GM1.6L ENGINE
-- 84372 DUST COVERING,GM1.6L ENGINE
19 8177 SCREW,HHC,1/2-13 X 1.5
20 37505 WASHER,LOCK,M14
21 87917 PUMP,28CC W/16CC
FUNC,GS84....................................1
-- 84383 DRIVE PUMP,GS84 (79737)
-- 84377 SEAL KIT,DRIVE PUMP (79737)
-- 87918 PUMP,GEAR,16CC***
-- 85197 SEAL KIT,BOSCH PUMP***
22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

Part No. 84127 GS-3384 57

300 Engine Components October 2013

303.1 GM 1.6L Engine, View 3 (to SN 40248)

58 GS-3384 Part No. 84127

October 2013 300 Engine Components

303.1 GM 1.6L Engine, View 3 (to SN 40248)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 44064 SCREW,HHC,M10 X 30MM,
2 22700 WASHER,LOCK,M10
3 6198 NUT,NYLOCK,1/2-13
4 6095 WASHER,FLAT,USS,1/2",Y
5 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
6 10598 SCREW,HHC,1/2-13 X 3
7 79254 FORMING,ENG MNT RF,GM
1.6***...............................................1
(to SN 40117)
-- 87877 FORMING,ENG MNT RF,GM 1.6***
(from SN 40118)
8 79256 FORMING,ENG MNT REAR,GM
1.6***...............................................1
(to SN 40117)
-- 87878 FORMING,ENG MNT REAR,GM
1.6***
(from SN 40118)
9 24037 SHOCK MOUNT,LARGE**..............4
10 81578 HORN,12VDC,SPADE
TERMINALS***................................1
11 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
12 4828 NUT,NYLOCK,3/8-16
13 71610 SHOCK MOUNT,LARGE,LOW
PROFILE
(to SN 40117)
-- 24037 SHOCK MOUNT,LARGE**
(from SN 40118)
14 29868 SPRING CLIP,3/8-16.......................4
15 79742 FORMING,BAFFLE,AIR INTAKE.....1
16 79253 FORMING,ENG MNT LF,GM
1.6***...............................................1
(to SN 40017)
-- 87876 FORMING,ENG MNT LF,GM 1.6***
(from SN 40118)
17 8177 SCREW,HHC,1/2-13 X 1.5
18 6033 WASHER,LOCK,0.5"

Part No. 84127 GS-3384 59

300 Engine Components October 2013

304.1 GM 1.6L Engine, View 4 (to SN 40248)

60 GS-3384 Part No. 84127

October 2013 300 Engine Components

304.1 GM 1.6L Engine, View 4 (to SN 40248)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 84366 FAN GUARD,GM1.6L ENGINE.......1
2 84367 FAN SHROUD,GM1.6L ENGINE.....1
3 84263 UPPER RADIATOR HOSE,GM1.6L
ENG.................................................1
4 84265 CLAMP-HOSE,2", GM1.6L
ENGINE...........................................1
5 84368 RADIATOR ASSEMBLY,GM1.6L
ENG.................................................1
6 51438 SCREEN, GS90 ENGINE
GRILL,GS90....................................1
7 79456 BOLT,CARRIAGE,1/4-20 X 1.00,G2
8 6638 WASHER,FLAT,USS,1/4"Y
9 4828 NUT,NYLOCK,3/8-16
10 47778 WELDMENT,ENGINE
GRILL,GS90....................................1
11 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
12 6097 WASHER,FLAT,USS,3/8",Y
13 79274 FORMING,UPPER RADIATOR.......1
14 8914 SCREW,HHC,1/4-20 X .625
15 6356 WASHER,LOCK,.25
16 60585 ISOLATOR,VIBRATION,M8
MALE/FEM......................................2
17 84266 CLAMP-HOSE,1 1/2",GM1.6L
ENG.................................................2
18 84264 LOWER RADIATOR HOSE,GM1.6L
ENG.................................................1

Part No. 84127 GS-3384 61

300 Engine Components October 2013

305.1 Ford LRG-425 EFI Engine, View 1 (from SN 40249 to 40301)

62 GS-3384 Part No. 84127

October 2013 300 Engine Components

305.1 Ford LRG-425 EFI Engine, View 1 (from SN 40249 to 40301)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 25 22700 WASHER,LOCK,M10

contact engine dealer 26 55203 BRACKET, ENGINE
-- 65770 BELT,TIMING,FORD LRG423/425EFI CONNECTOR,GS90.......................1
1 81629 AIR VALVE MIXER***......................1 27 58900 SENSOR,CAM,EFI***......................1
-- 75471 REGULATOR DIAPH.KIT 28 33968 SENSOR, CRANK POSITION.........1
NOLFF,MDLJ 29 33964 GASKET, WATER PUMP.................1
-- 119203 GASKET,NOLFF AIR HORN(106144)* 30 33963 PUMP, WATER, WITH GASKET......1
-- 106144 AIR HORN,NOLFF (includes item 29)
MIXER,ALUMINUM* 31 52580 BELT,SERPENTINE,LRG425
2 46131 CLAMP,HOSE,.63............................2 EFI***...............................................1
3 81631 HOSE,VAPOR,LP SPECIFIC 32 52078 PULLEY,FORD
4 77166 HOSE,AIR ENGINE,LRG-423***.......................1
CLEANER,FORD/NOLFF................1 33 52077 SPACER,FAN TO WATERPUMP
5 30971 CLAMP,HOSE,3.00"........................4 LRG423...........................................1

6 27211-0250 HOSE,AIR 34 52076 FAN, LSG423/LRG425....................1

INTAKE,2.625"IDX2.50"..................1 35 32309 SCREW,HHC,M8 X 60MM X 1.25
7 94922 KIT,FORD EFI UPDATE,BASE***.....1 36 33960 ALTERNATOR,LRG-423
-- 88452 GASKET,THROTTLE ACTUATOR*** RE-BUILT*.......................................1

8 52579 GASKET,ADAPTER 37 65884 PLAT EXT SR ASSY

PLATE,425EFI***.............................1 NON-STEER,L................................2

9 23057 SCREW,HHC,M8 X 20MM 38 52573 THERMOSTAT HOUSING, LRG425

EFI...................................................1
10 6886 WASHER,LOCK,.313......................6
39 65887 CLAMP,HOSE,1 EAR,1/2................1
11 55202 BRACKET, M.A.P. SENSOR,
GS90...............................................1 40 823702 HOSE,3/4" COOLANT,44.00"LG.....1

12 49898 MAP SENSOR, EFI.........................1 41 65456 SENDING UNIT-H20TMP

LRG425EFI*....................................1
13 52570 SPARK PLUG WIRE SET,
LRG425EFI......................................1 42 33972 SENSOR,COOLANT TEMP*...........1

14 28647 SPARK PLUG,FORD.......................4 43 35434 CLAMP,HOSE,2.00***.....................1

-- 52656 FUEL INJECTOR, LRG-425 EFI 44 33965 HOSE, UPPER RADIATOR.............1

15 52566 DIPSTICK, OIL LEVEL,LRG425 45 33966 THERMOSTAT, FORD LRG.............1

EFI...................................................1 46 52575 GASKET,THERM.HSNG O-RING....1
16 65456 SENDING UNIT-H20TMP 47 49881 OIL FILLER CAP FOR LRG
LRG425EFI*....................................1 ENGINE...........................................1
17 28713 SWITCH,OIL 48 33970 COIL, ELECTRONIC IGN., FORD...1
PRESSURE,CLOSED***.................1 49 88455 ADAPTER,THROTTLE
18 52652 SENSOR,AIR TEMP,LRG-425 ACTUATOR***.................................1
EFI***...............................................1
19 28656 FILTER,OIL,FORD...........................1
20 33957 VALVE,PCV-FORD LRG***..............1
21 8914 SCREW,HHC,1/4-20 X .625
22 6889 NUT,LP NYLOCK,1/4-20
23 52592 RELAY - LRG425 EFI......................3
24 27034 SCREW,HHC,M10 X 25MM,GR 8.8

Part No. 84127 GS-3384 63

300 Engine Components October 2013

306.1 Ford LRG-425 EFI Engine, View 2 (from SN 40249 to 40301)

64 GS-3384 Part No. 84127

October 2013 300 Engine Components

306.1 Ford LRG-425 EFI Engine, View 2 (from SN 40249 to 40301)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, -- 43683 O-RING,2-042 N674-70***

contact engine dealer (from SN 40297 to 40301)
1 20690 HOSE,LOW PRESSURE,1/2 -- 107812 SEAL,PUMP SHAFT (EATON)***
IDRUBBER (from SN 40297 to 40301)
2 53952 BRKT,AIR CLEANER -- 107813 SPACER,EATON PUMP SHAFT
ORIENTATION**..............................1 SEAL**
3 18503 NUT,LOCKING-LG.FLANGE,5/16-18 (from SN 40297 to 40301)

4 219437 ISOLATOR,VIBRATION...................2 -- 107814 SEAL,SHAFT,EATON PUMP***

(from SN 40297 to 40301)
5 8914 SCREW,HHC,1/4-20 X .625
-- 107815 SNAP RING,PUMP SHAFT SEAL***
6 6356 WASHER,LOCK,.25 (from SN 40297 to 40301)
7 27142 GASKET,EXHAUST.........................1 -- 77788 PUMP,PISTON,49CC***
8 55208 MUFFLER, FORD LRG-425, (from SN 40297 to 40301)
GS90...............................................1 -- 106835 CONTROLLER W/O COILS (77788)
9 88450 SENSOR,OXYGEN LRG425EFI.....1 (from SN 40297 to 40301)
10 71911 CLAMP,MUFFLER, 2.50 INCH........1 -- 106836 O-RING,STEM,EATON
(from SN 40297 to 40301)
11 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1
-- 106837 NUT,STEM,EATON***
12 29606 RING GEAR,FORD***.....................1
(from SN 40297 to 40301)
12 29616 STARTER,ENGINE,FORD
-- 101294 KIT,CHARGE PUMP
LSG/LRG***.....................................1
(from SN 40297 to 40301)
13 25548 SCREW,HHC,M10 X 40MM,GRD8
24 6175 SCREW,HHC,3/8-16 X 1
14 22700 WASHER,LOCK,M10
25 6021 WASHER,LOCK,.375
15 28836 COUPLING,FLYWHEEL,FL 15T
26 87918 PUMP,GEAR,16CC***.....................1
12.5"................................................1
(from SN 40249 to 40296)
16 6175 SCREW,HHC,3/8-16 X 1
-- 85197 SEAL KIT,BOSCH PUMP***
17 6021 WASHER,LOCK,.375 (from SN 40249 to 40296)
18 37002 COUPLER,HUB,15 TOOTH 26A 104070 PUMP,GEAR,16CC,11T,AXIAL
7/16BOLT*.......................................1 PORT...............................................1
19 64079 BELL HOUSING KIT, FORD (from SN 40297 to 40301)
425EFI.............................................1 -- 104593 SEAL KIT,GEAR PUMP (104070)
kit includes; 89811 Pump Mount (from SN 40297 to 40301)
Housing, 89813 Flex Plate, 37003 15
27 77990 KIT,SEAL,3CC PUMP***.................1
tooth Hub Coupler, and 102136
Screws 7/16-14 X 1.25 28 55209 TAILPIPE, FORD LRG-425, GS90...1
20 65913 SEAL, SHAFT..................................1 29 81634 FITTING,1/2NPT X
5/8HOSE,ELBOW...........................2
21 8177 SCREW,HHC,1/2-13 X 1.5
30 36203 ELBOW,90DEG.3/8MPT-5/8
22 6033 WASHER,LOCK,0.5"
BARB...............................................1
23 84383 DRIVE PUMP,GS84 (79737)
31 42280 CLAMP,HOSE,.50............................2
(from SN 40249 to 40296)
32 81633 VALVE,LP LOCKOUT W/O
-- 84377 SEAL KIT,DRIVE PUMP (79737)
CONNECTOR..................................1
(from SN 40249 to 40296)
33 81635 FITTING,1/4PIPEX3/8"TUBE,ELBOW.1
23A 77788 PUMP,PISTON,49CC***..................1
(from SN 40297 to 40301) 34 75471 REGULATOR DIAPH.KIT
NOLFF,MDLJ
-- 88957 COIL,DUAL,12V DEUT,49CC PUMP**
(coil assembly includes 2 coils) (from
SN 40297 to 40301)

Part No. 84127 GS-3384 65

300 Engine Components October 2013

306.1 Ford LRG-425 EFI Engine, View 2 (from SN 40249 to 40301)

(continued)

Item Part No. Description Qty.

34 81630 REGULATOR,LP,MODEL J
NOLFF.............................................1
35 81749 FITTING,3/8 BRASS STREET
ELBOW............................................1
36 81748 FITTING,3/8 NPTX3/4 HOSE
BARB...............................................1
37 87141 BRKT,AIR
CLEANER,GS90,NOLFF.................1
38A 111634 AIR CLEANER,FORD,T3................1
plastic housing (includes item 39)
38A 227988 VACUATOR VALVE
38A 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
for plastic filter housing
38B 102977 HOSE FITITNG,BRASS,AIR
CLEANER
for metal filter housing
38B 112173 SERVICE KIT,METAL AIR FILTER
metal housing (includes item 39)
39 27916 FILTER,AIR,ELEMENT***
for metal filter housing
39 77295 FILTER ELEMENT,AIR,NOLFF
LPG.................................................1
for plastic filter housing
40 34162-2563 HOSE,AIR INTAKE 2.5 ID
25.63LG...........................................1
41 33361 ELBOW,45
DEGR,RUBBER,2.5"I.D...................1
42 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................3
43 34162-1000 HOSE,AIR INTAKE 2.50" I.D...........1
44 45435 CLAMP,HOSE,2.50"***....................7
45 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1

66 GS-3384 Part No. 84127

October 2013 300 Engine Components

306.1 Ford LRG-425 EFI Engine, View 2 (from SN 40249 to 40301)

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 67

300 Engine Components October 2013

307.1 Ford LRG-425 EFI Engine, View 3 (from SN 40249 to 40301)

68 GS-3384 Part No. 84127

October 2013 300 Engine Components

307.1 Ford LRG-425 EFI Engine, View 3 (from SN 40249 to 40301)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
2 6886 WASHER,LOCK,.313
3 44064 SCREW,HHC,M10 X 30MM,
4 22700 WASHER,LOCK,M10
5 10598 SCREW,HHC,1/2-13 X 3
6 6095 WASHER,FLAT,USS,1/2",Y
7 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
8 6198 NUT,NYLOCK,1/2-13
9 99106 WELDMENT,ENG MNT,LT,FORD.....1
10 24037 SHOCK MOUNT,LARGE**..............8
11 71610 SHOCK MOUNT,LARGE,LOW
PROFILE.........................................4
12 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
13 4828 NUT,NYLOCK,3/8-16
14 81578 HORN,12VDC,SPADE
TERMINALS***................................1
15 99103 FORMING, ENG MNT.RT.FORD.....1
16 79944 FORMING,MED PRESS FLTR
BRKT...............................................1
17 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
18 87332 SCREW,HHC,1/4-28 X .63
19 6356 WASHER,LOCK,.25

Part No. 84127 GS-3384 69

300 Engine Components October 2013

308.1 Ford LRG-425 EFI Engine, View 4 (from SN 40249 to 40301)

70 GS-3384 Part No. 84127

October 2013 300 Engine Components

308.1 Ford LRG-425 EFI Engine, View 4 (from SN 40249 to 40301)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
2 6097 WASHER,FLAT,USS,3/8",Y
3 4828 NUT,NYLOCK,3/8-16
4 99169 FORMING,ECM
BRACKET,FORD.............................1
5 88457 ENGINE PERFORMANCE MODULE
T1....................................................1
6 6637 SCREW,HHC,1/4-20 X 1.75
7 6091 NUT,NYLOCK,1/4-20
8 64033 FORMING, RADIATOR COVER,
GS90...............................................2
9 77170 HOSE,LOWER RADIATOR,Z45......1
10 13014 CLAMP,HOSE,2.25" DIA.................2
11 33965 HOSE, UPPER RADIATOR.............1
12 45171 CLAMP,HOSE,1.75,LINED..............2
13 27943 CAP,RADIATOR,FORD***...............1
14 33969 RADIATOR,FORD,LRG...................1
-- 28717 VALVE,DRAIN,FORD,BLOCK,RAD.
15 99219 FORMING, COOLANT BOTTLE
BRKT...............................................1
16 18503 NUT,LOCKING-LG.FLANGE,5/16-18
17 219437 ISOLATOR,VIBRATION...................2
18 94532 BOTTLE,COOLANT
RECOVERY,1.4***...........................1
-- 115431 CAP ASSY,COOLANT BOTTLE***
-- 99277-1600 HOSE,5/16"PVC CLEAR
19 6090 SCREW,HHC,1/4-20 X .75
20 6638 WASHER,FLAT,USS,1/4"Y
21 64034 FORMING,RADIATOR SHROUD
SIDE................................................2
22 6356 WASHER,LOCK,.25
23 73612 SCREW,PHM,10-24X.50,SELF TAP
24 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
25 Ref. Engine Grill with Mesh.............1
(refer to 304.1)
26 64035 FORMING, UPPER RADIATOR
BRKT...............................................1
27 24038 SHOCK MOUNT,SMALL.................2

Part No. 84127 GS-3384 71

300 Engine Components October 2013

309.1 Ford LRG-425 EFI Engine, View 1 (from SN 40302)

72 GS-3384 Part No. 84127

October 2013 300 Engine Components

309.1 Ford LRG-425 EFI Engine, View 1 (from SN 40302)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 31 55202 BRACKET, M.A.P. SENSOR,

contact engine dealer GS90...............................................1
-- 65770 BELT,TIMING,FORD LRG423/425EFI -- 43392 BUMPER,BATTERY BOX & RAILS
1 106485 MIXER,AIR VALVE,TIER II 32 33960 ALTERNATOR,LRG-423
FORD**............................................1 RE-BUILT*.......................................1
2 35434 CLAMP,HOSE,2.00***.....................3 33 104201 HOSE,AIR CLEANER TO
3 102117 HOSE,2.0 ID X 2.0" LG...................1 INTAKE............................................1

4 33970 COIL, ELECTRONIC IGN., FORD...1 34 30971 CLAMP,HOSE,3.00"........................1

-- 106490 SPARK PLUG..................................4

5 106486 SENSOR,AIR,CAT MONITOR***.....1
6 88450 SENSOR,OXYGEN LRG425EFI.....1
7 70527 MEGAJECTOR,FUEL KIT...............1
8 102119-4800 HOSE,3/4,LP 48".............................1
-- 46131 CLAMP,HOSE,.63
9 102120-4800 HOSE,1/4 VACUUM 48"..................1
-- 87583 CLAMP,HOSE,SELF TIGHT, 5/16
10 104014 FORMING,MEGAJECTOR,GS84/90.1
11 49376 SCREW,HHC,M6 X 25
12 6356 WASHER,LOCK,.25
13 55377 DIPSTICK,FORD GAS 425.............1
14 28656 FILTER,OIL,FORD...........................1
15 27034 SCREW,HHC,M10 X 25MM,GR 8.8
16 55203 BRACKET, ENGINE
CONNECTOR,GS90.......................1
17 22700 WASHER,LOCK,M10
18 8914 SCREW,HHC,1/4-20 X .625
19 Ref. Engine Harness
(refer to 210.1)
20 6091 NUT,NYLOCK,1/4-20
21 23057 SCREW,HHC,M8 X 20MM
22 6886 WASHER,LOCK,.313
23 52580 BELT,SERPENTINE,LRG425
EFI***...............................................1
24 826381 FAN, FORD,GS84/90.......................1
25 55098 SCREW,HHC,M8 X 80
26 6638 WASHER,FLAT,USS,1/4"Y
27 49898 MAP SENSOR, EFI.........................1
28 22541 SCREW,RHM,10-32 X 1.5
29 6146 WASHER,FLAT,MS,#10,Y
30 6178 NUT,NYLOCK,10-32

Part No. 84127 GS-3384 73

300 Engine Components October 2013

310.1 Ford LRG-425 EFI Engine, View 2 (from SN 40302)

74 GS-3384 Part No. 84127

October 2013 300 Engine Components

310.1 Ford LRG-425 EFI Engine, View 2 (from SN 40302)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, -- 87059 BOLT,CARRIAGE,3/8-16 X 3.00,G2

contact engine dealer (from SN 40575)
-- 20690-1300 HOSE,LOW PRES, 1/2ID RUBBER -- 6097 WASHER,FLAT,USS,3/8",Y
1A 111634 AIR CLEANER,FORD,T3................1 (from SN 40575)

1A 227988 VACUATOR VALVE -- 12012 NUT,LOCK,3/8-16

(from SN 40575)
1A 38922 ELBOW,90DEG.1/8MPT-5/16 BARB
for plastic filter housing 16 104973 SVC KIT,TAILPIPE,FORD,2004.......1
(includes items 36-40) (from SN 40302
1A 77295 FILTER ELEMENT,AIR,NOLFF LPG to 40574)
for plastic filter housing
-- 104916 FORMING,TAILPIPE
1B 102977 HOSE FITITNG,BRASS,AIR BRACKET,FORD.............................1
CLEANER (from SN 40575)
for metal filter housing
17 6175 SCREW,HHC,3/8-16 X 1
1B 112173 SERVICE KIT,METAL AIR FILTER
18 29868 SPRING CLIP,3/8-16
1B 27916 FILTER,AIR,ELEMENT***
for metal filter housing 19 104468 FORMING,AIR CLEANER...............1

2 53952 BRKT,AIR CLEANER 20 29606 RING GEAR,FORD***.....................1

ORIENTATION**..............................1 20 29616 STARTER,ENGINE,FORD
3 104973 SVC KIT,TAILPIPE,FORD,2004.......1 LSG/LRG***.....................................1
(includes items 36-40) (from SN 40302 21 64079 BELL HOUSING KIT, FORD
to 40574) 425EFI.............................................1
-- 104927 TAILPIPE,FORD..............................1 kit includes; 89811 Pump Mount
(from SN 40575) Housing, 89813 Flex Plate, 37003 15
tooth Hub Coupler, and 102136
4 34162-300 HOSE,AIR INTAKE 2.50" ID............1 Screws 7/16-14 X 1.25
5 30971 CLAMP,HOSE,3.00"........................2 22 89813 FLEX PLATE,COUPLER (64079).....1
6 104016 FORMING,CAT MUFFLER,FORD....1 23 70525 REGULATOR,LPG...........................1
7 104200 TUBE, AIR INTAKE.........................1 -- 6356 WASHER,LOCK,.25
8 32339 CLAMP,1.75,#28 X 3/8,RUB -- 6888 SCREW,HHC,1/4-20 X 1
CUSH*.............................................2
24 102119-600 HOSE,3/4,LP 6"...............................1
9 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
-- 19358 CONNECTOR,010102-6-4
10 4828 NUT,NYLOCK,3/8-16
25 1702-2875 HOSE-HEATER,5/8 ID-BLK
11 104017 PLATE,CAT MUFFLER,FORD.........2 28.75"..............................................1
12 104467 FORMING,MUFFLER TO AIR -- 102074 ELBOW,90DEG, .63 HS X.375 MPT
CLEANER........................................1
26 106089-4150 HOSE, 3/4" COOLANT 41.5"..........1
13 6175 SCREW,HHC,3/8-16 X 1
-- 102072 FITTING, STR 1/2 NPT X 3/4 HS
14 106178 WELDMENT,MUFFLER,FORD
TIER2..............................................1 -- 102073 ELBOW,90 DEG,3/8NPT X 1/2 FNPT

15 102121 CLAMP,MUFFLER,1-7/8 IN.............2 27 88757 VALVE,LP LOCKOUT W/CONN......1

(shown) (from SN 40302 to 40574) -- 19363 ELBOW,130239-4-4
-- 102121 CLAMP,MUFFLER,1-7/8 IN.............1 28 94931 WELDMENT,HEADER PIPE...........1
(shown) (from SN 40575) -- 72343 GASKET,EXH
15A 104973 SVC KIT,TAILPIPE,FORD,2004.......1 FLANGE-PERKINS54555
(includes items 36-40) (from SN 40302 29 77788 PUMP,PISTON,49CC***..................1
to 40574)
-- 88957 COIL,DUAL,12V DEUT,49CC PUMP**
-- 104917 FORMING,TAILPIPE CLAMP,FORD (coil assembly includes 2 coils) (from
(from SN 40575) SN 40302)

Part No. 84127 GS-3384 75

300 Engine Components October 2013

310.1 Ford LRG-425 EFI Engine, View 2 (from SN 40302)

(continued)

Item Part No. Description Qty.

-- 43683 O-RING,2-042 N674-70***

-- 107812 SEAL,PUMP SHAFT (EATON)***
-- 107813 SPACER,EATON PUMP SHAFT
SEAL**
-- 107814 SEAL,SHAFT,EATON PUMP***
-- 107815 SNAP RING,PUMP SHAFT SEAL***
-- 77788 PUMP,PISTON,49CC***
-- 106835 CONTROLLER W/O COILS (77788)
-- 106836 O-RING,STEM,EATON
-- 106837 NUT,STEM,EATON***
-- 101294 KIT,CHARGE PUMP
30 8177 SCREW,HHC,1/2-13 X 1.5
31 6033 WASHER,LOCK,0.5"
32 104070 PUMP,GEAR,16CC,11T,AXIAL
PORT...............................................1
-- 104593 SEAL KIT,GEAR PUMP (104070)
33 22700 WASHER,LOCK,M10
34 10107 SCREW,HHC,5/16-18 X .75
35 6782 NUT,NYLOCK,5/16-18
36 6090 SCREW,HHC,1/4-20 X .75
(from SN 40575)
37 6638 WASHER,FLAT,USS,1/4"Y
(from SN 40575)
38 6889 NUT,LP NYLOCK,1/4-20
(from SN 40575)
39 39518 CLAMP,2.00,#32 X 3/8,RUB
CUSH..............................................1
(from SN 40575)
40 104953 FORMING,L-BRKT,FUNC.PUMP.....1
(from SN 40575)
41 6175 SCREW,HHC,3/8-16 X 1
(to SN 40632)
-- 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
(from SN 40633)
42 49863 CLAMP,1.13,#18 X 3/8,RUB
CUSH*.............................................1
(from SN 40633)

76 GS-3384 Part No. 84127

October 2013 300 Engine Components

310.1 Ford LRG-425 EFI Engine, View 2 (from SN 40302)

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 77

300 Engine Components October 2013

311.1 Ford LRG-425 EFI Engine, View 3 (from SN 40302)

78 GS-3384 Part No. 84127

October 2013 300 Engine Components

311.1 Ford LRG-425 EFI Engine, View 3 (from SN 40302)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 10598 SCREW,HHC,1/2-13 X 3
2 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
3 6097 WASHER,FLAT,USS,3/8",Y
4 6198 NUT,NYLOCK,1/2-13
5 44064 SCREW,HHC,M10 X 30MM,
6 22700 WASHER,LOCK,M10
7 24037 SHOCK MOUNT,LARGE**..............8
(from SN 40302 to 40388)
-- 24037 SHOCK MOUNT,LARGE**..............6
(from SN 40389)
-- 71610 SHOCK MOUNT,LARGE,LOW
PROFILE.........................................2
(from SN 40389)
8 25929 SCREW,HHC,M8 X 30MM,GRD 8.8
9 6886 WASHER,LOCK,.313
10 99105 PLATE,ENG MNT,LT,LEG................1
11 73612 SCREW,PHM,10-24X.50,SELF TAP
12 6146 WASHER,FLAT,MS,#10,Y
13 99103 FORMING, ENG MNT.RT.FORD.....1
14 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
-- 60857 FILTER,ELEMENT,BETA(5)=1000
15 87332 SCREW,HHC,1/4-28 X .63
16 6356 WASHER,LOCK,.25
17 79944 FORMING,MED PRESS FLTR
BRKT...............................................1

Part No. 84127 GS-3384 79

300 Engine Components October 2013

312.1 Ford LRG-425 EFI Engine, View 4 (from SN 40302)

80 GS-3384 Part No. 84127

October 2013 300 Engine Components

312.1 Ford LRG-425 EFI Engine, View 4 (from SN 40302)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 87921 FORMING,SHOULD,UPPER,GS84/90.1
2 6888 SCREW,HHC,1/4-20 X 1
3 6356 WASHER,LOCK,.25
4 6638 WASHER,FLAT,USS,1/4"Y
5 46436 GROMMET,RUBBER 2.5 X .25
X2.75...............................................1
6 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
7 4828 NUT,NYLOCK,3/8-16
8 104029 FORMING,COOLANT
BOTTLE,GS84/90............................1
9 104396 FORMING,AIR CLEANER
INTAKE............................................1
10 87920 FORMING,SHROUD,RIGHT,GS84/90.1
11 104028 FORMING,RADIATOR,LEFT,GS84/90.1
12 35434 CLAMP,HOSE,2.00***.....................2
13 77170 HOSE,LOWER RADIATOR,Z45......1
14 18503 NUT,LOCKING-LG.FLANGE,5/16-18
15 219437 ISOLATOR,VIBRATION...................2
16 106487 ENGINE PERFORMANCE MODULE
T2....................................................1
17 73464 BOLT,CARRIAGE,1/4-20 X 1.75,G2
18 104197 FORMING,FORD ECM,GS84/90.....1
19 6091 NUT,NYLOCK,1/4-20
20 87922 FORMING,SHROUD,LOWER,GS84/90.1
21 87919 FORMING,SHROUD,LEFT,GS84/90.1
22 94532 BOTTLE,COOLANT
RECOVERY,1.4***...........................1
-- 115431 CAP ASSY,COOLANT BOTTLE***
23 54862 HOSE,UPPER RADIATOR,Z45.......1
24 22672 CLAMP,HOSE,1.75..........................1
25 110304 RADIATOR,FORD/PERKINS***......1
26 24038 SHOCK MOUNT,SMALL.................2
27 Ref. Engine Grill
(refer to 304.1)
-- 104212 WELDMENT,ENGINE
GRILL,GS84/90...............................1
28 30971 CLAMP,HOSE,3.00"........................1

Part No. 84127 GS-3384 81

300 Engine Components October 2013

313.1 Deutz F3L 1011F Engine, View 1 (to SN 40238)

82 GS-3384 Part No. 84127

October 2013 300 Engine Components

313.1 Deutz F3L 1011F Engine, View 1 (to SN 40238)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 58274 ENGINE, DEUTZ D2011L03I (SERV) 25 55924 FORMING,ENG MOUNT,LT,

Tier 1 (Engine Kit) (to SN 40238) DEUTZ.............................................1
-- for internal engine components, (to SN 40117)
contact engine dealer -- 87874 FORMING,ENG MNT LF,DTZ
1 31523 CLAMP,HOSE,8.50 DIA***..............1 (from SN 40118)

2 33239 SHEET,RUBBER,AIR INTAKE.........1 26 22558 SCREW,HHC,M14 X 40MM,GR 8.8

3 50579 WELDMENT,AIR INTAKE TUBE.....1 27 37505 WASHER,LOCK,M14

4 30438 CLAMP,MUFFLER,2 1/4" ID............1 28 49401 SCREW,HHC,M8 X 100

5 64123 TAILPIPE,DEUTZ 3 CYL,GS84.......1 29 29555 COVER,FRONT DEUTZ ENGINE....1

6 139709 STARTER, 12V 30 32698 BELT,V, DEUTZ DIESEL ENGINE....1

9 tooth; inspect old starter before
ordering
6 37950 STARTER,DEUTZ,F4L1011F/F3L1011.1
11 tooth; inspect old starter before
ordering
7 49915 SOLENOID-STARTR
DEUTZF4L1011F*...........................1
8 6198 NUT,NYLOCK,1/2-13
9 24040 WASHER,1/2 PLATE(1/2X2.25X3/16
10 6095 WASHER,FLAT,USS,1/2",Y
11 10598 SCREW,HHC,1/2-13 X 3
12 79775 FORMING,REAR MNT,DEUTZ 3.....1
(to SN 40117)
-- 87875 FORMING,ENG MNT RAR,DTZ
(from SN 40118)
13 4828 NUT,NYLOCK,3/8-16
14 49863 CLAMP,1.13,#18 X 3/8,RUB
CUSH*.............................................1
15 64154 BOLT,CARRIAGE,3/8-16
X1.00,G5.........................................1
16 79905 FORMING,TAILPIPE MNT,D3.........1
17 71911 CLAMP,MUFFLER, 2.50 INCH........1
18 49392 SCREW,SHC,M14X2.00X40
19 37505 WASHER,LOCK,M14
20 24037 SHOCK MOUNT,LARGE**..............4
21 71610 SHOCK MOUNT,LARGE,LOW
PROFILE.........................................4
22 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
23 81578 HORN,12VDC,SPADE
TERMINALS***................................1
24 55925 FORMING, ENG MOUNT, RT,
DEUTZ.............................................1
(to SN 40117)
-- 87873 FORMING,ENG MNT,RF,DTZ
(from SN 40118)

Part No. 84127 GS-3384 83

300 Engine Components October 2013

314.1 Deutz F3L 1011F Engine, View 2 (to SN 40238)

84 GS-3384 Part No. 84127

October 2013 300 Engine Components

314.1 Deutz F3L 1011F Engine, View 2 (to SN 40238)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 31 34053 ASSY,RELAY SOCKET,AUTO***.....1

contact engine dealer 32 5094 SCREW,RHM,10-32 X .5
1 71697 FORMING,DEUTZ AIR CLEANER 33 6178 NUT,NYLOCK,10-32
BRKT...............................................1
34 34052 RELAY,SPDT,12V(AUTO) PLUG
2 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5 IN**..................................................1
3 4828 NUT,NYLOCK,3/8-16 35 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
4 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 36 6090 SCREW,HHC,1/4-20 X .75
5 6638 WASHER,FLAT,USS,1/4"Y 37 84784 GRND CNTRL ACC.COVER ASSY
6 6091 NUT,NYLOCK,1/4-20 W/W.................................................1
7 65914 ENGINE GRILL 38 49924 FILTER,OIL,DEUTZ F4L1011F.......1
ASSEMBLY,DEUTZ.........................1 39 29560 FILTER,FUEL/WTR SEP, DTZ
8 71701 PLATE,DEUTZ GRILL BAFFLE, 1008.................................................1
GS90...............................................1 40 52352 DIPSTICK-F3L1011F (DEUTZ).......1
9 Ref. Engine Tray Assembly 41 45435 CLAMP,HOSE,2.50"***....................2
(refer to 401.1 or 401.2)
42 30967 HOSE,AIR INTAKE 2.75" I.D.***......1
10 79199 HOSE,ADAPTER,2.5 ID TO 2.75.....1
43 65898 CLAMP, AIR FILTER- DEUTZ..........2
11 35067 TUBE,RD,ALUM 2.5 X .083.............1
44 65894 AIR FILTER, FASTNER- DEUTZ.....2
12 30971 CLAMP,HOSE,3.00"........................1
45 72920 HOUSING-AIR FILTER
13 34164 ELBOW,90 ELEMENT........................................1
DEGR,RUBBER,2.5"I.D.*................1
46 29553 AIR FILTER......................................1
14 65891 CAP, OIL DEUTZ.............................2
47 104555 AIR CLEANER,DEUTZ***...............1
15 22578 SCREW,HHC,M6 X 20MM,GR8.8 (includes items 41-45)
16 6356 WASHER,LOCK,.25 48 22571 NUT,HEX,M8 X 1.25
17 79779 FORMING,THROTTLE 49 6886 WASHER,LOCK,.313
ARM,DEUTZ....................................1
50 84188 CLAM,HOSE,2.5 INCHES...............2
18 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................3 51 71546 HOSE, 2.75 ID ELBOW 90 DEG......1
19 30785-400 THREADED ROD,1/4-28 X 4
IN***.................................................1
20 22558 SCREW,HHC,M14 X 40MM,GR 8.8
21 37505 WASHER,LOCK,M14
22 21496 NUT,HEX,1/4-28
23 6145 SCREW,HHC,1/4-20 X 1.5
24 29073 SOLENOID,THROTTLE,.................1
-- 52537 BOOT,SOLENOID,29073
25 24038 SHOCK MOUNT,SMALL.................2
26 79999 FORMING,SOLENOID
BRKT,DEUTZ..................................1
27 6198 NUT,NYLOCK,1/2-13
28 6097 WASHER,FLAT,USS,3/8",Y
29 10598 SCREW,HHC,1/2-13 X 3
30 71957 BRKT, DIESEL REALY, GS90..........1

Part No. 84127 GS-3384 85

300 Engine Components October 2013

315.1 Deutz F3L 1011F Engine, View 3 (to SN 40238)

86 GS-3384 Part No. 84127

October 2013 300 Engine Components

315.1 Deutz F3L 1011F Engine, View 3 (to SN 40238)

Item Part No. Description Qty.

-- for internal engine components,

contact engine dealer
1 32695 MUFFLER,DEUTZ...........................1
(includes item 2)
2 29559 GASKET,EXHAUST.........................3
3 52353 COVER,ENGINE SIDE
(F30-1011F).....................................1
(includes mounting fasteners)
4 49919 INJECTOR - DEUTZ F4L1011F......3
5 49921 FUEL LINE INJ. DEUTZ
F4L1011F........................................3
6 49929 INJECTOR PUMP - DEUTZ
F4L1011F........................................3
7 34059 SENDING UNIT,OIL TEMP..............1
8 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
9 44064 SCREW,HHC,M10 X 30MM,
10 22700 WASHER,LOCK,M10
11 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
12 48963 FITTING,ELBOW,45D,520320-12***.1
13 30806 FLYWHEEL COVER,CASTING***....1
14 65913 SEAL, SHAFT..................................1
15 8177 SCREW,HHC,1/2-13 X 1.5
16 6033 WASHER,LOCK,0.5"
17 6175 SCREW,HHC,3/8-16 X 1
18 6021 WASHER,LOCK,.375
19 84377 SEAL KIT,DRIVE PUMP (79737)
19 84383 DRIVE PUMP,GS84 (79737)
19 85197 SEAL KIT,BOSCH PUMP***
19 87917 PUMP,28CC W/16CC
FUNC,GS84....................................1
19 87918 PUMP,GEAR,16CC***
20 60857 FILTER,ELEMENT,BETA(5)=1000
20 77139 FILTER ASY,M
PRESS,SAE8,WOIND*....................1
21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
22 79944 FORMING,MED PRESS FLTR
BRKT...............................................1
23 87332 SCREW,HHC,1/4-28 X .63
24 6356 WASHER,LOCK,.25

Part No. 84127 GS-3384 87

300 Engine Components October 2013

316.1 Deutz F3L 2011/ D2011L03i Engine, View 1 (from SN 40239)

88 GS-3384 Part No. 84127

October 2013 300 Engine Components

316.1 Deutz F3L 2011/ D2011L03i Engine, View 1 (from SN 40239)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 70453 ENGINE KIT,DEUTZ D2011L03I 14 32695 MUFFLER,DEUTZ...........................2

Tier 2 (from SN 40239 to 40832) 15 31408 GLOW PLUG,L1011........................1
-- for internal engine components, 16 52352 DIPSTICK-F3L1011F (DEUTZ).......1
contact engine dealer
17 70496 STRAINER,FUEL 40 MICRON........1
1 35586 ALTERNATOR, DEUTZ
F3L10/F4L10*..................................1 18 44909 CLAMP,HOSE,.25............................2
-- 32698 BELT,V, DEUTZ DIESEL ENGINE 19 27089 HOSE,5/16 FUEL,SAE 30R7
2 29557 CAP,OIL 20 29560 FILTER,FUEL/WTR SEP, DTZ
FILLER,DEUTZ,DIESEL***.............1 1008.................................................1
3 89780 FUEL LINE, DEUTZ F3L 2011F......1 21 49924 FILTER,OIL,DEUTZ F4L1011F.......1
4 89791 PUMP,INJECTION,DEUTZ
F3L2011F........................................1
-- 89792 INJECTOR, FUEL(DEUTZ F3L2011F)
-- 102497 PUMP,FUEL F3L 2011F DEUTZ
-- 102498 O-RING, FUEL PUMP (102497)
5 102588 OIL TEMP SENSOR, DEUTZ
F4L2011..........................................1
-- 102588 OIL TEMP SENSOR, DEUTZ
F4L2011
6 139624 SWITCH, OIL PRESSURE 1.5
BAR.................................................1
(replaced 65765)
-- 139666 KIT,OP SWITCH,DEUTZ
(oil pressure kit for models with
ALC-500 control system. replaces
65765. includes item 139624 and
instructions)
7 T114678 SHUTDOWN SOLENOID,12V,
DEUTZ.............................................1
(replaced 32752) (must order cable
assembly, 58256, if replacing 32752)
(does not include o-ring)
-- 45782 DIODE,6 AMP,200 PIV,BULK
-- 58256 SOLENOID CABLE ASSY***
-- 72255 CONNECTOR, DEUTZ FUEL
SHUTOFF*
(does not include diode, 45782)
8 44064 SCREW,HHC,M10 X 30MM,
9 22700 WASHER,LOCK,M10
10 30806 FLYWHEEL COVER,CASTING***....1
11 33024 FLYWHEEL FLANGE,GREEN
PLASTIC..........................................1
12 37003 COUPLER,HUB,15 TOOTH
7/16BOLT*.......................................1
13 139709 STARTER, 12V................................1
(replaced 70376)

Part No. 84127 GS-3384 89

300 Engine Components October 2013

317.1 Deutz F3L 2011/ D2011L03i Engine, View 2 (from SN 40239)

90 GS-3384 Part No. 84127

October 2013 300 Engine Components

317.1 Deutz F3L 2011/ D2011L03i Engine, View 2 (from SN 40239)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 23 21496 NUT,HEX,1/4-28

contact engine dealer 24 30785-400 THREADED ROD,1/4-28 X 4
1A 64123 TAILPIPE,DEUTZ 3 CYL,GS84.......1 IN***.................................................1
(from SN 40239 to 40395) 25 79999 FORMING,SOLENOID
1B 104568 TAILPIPE, 84/90 DSL BRKT,DEUTZ..................................1
(from SN 40396) 26 6091 NUT,NYLOCK,1/4-20
2 104569 FORMING, TAILPIPE,84/90 DSL 27 29073 SOLENOID,THROTTLE,.................1
(from SN 40396)
27 52537 BOOT,SOLENOID,29073
2 79905 FORMING,TAILPIPE MNT,D3.........1
(from SN 40239 to 40395) 28 104953 FORMING,L-BRKT,FUNC.PUMP.....1
from SN 40611
3 49392 SCREW,SHC,M14X2.00X40
29 7339 SCREW,HHC,1/4-20 X .5
4 37505 WASHER,LOCK,M14 from SN 40611
5 6090 SCREW,HHC,1/4-20 X .75 30 6889 NUT,LP NYLOCK,1/4-20
6 6356 WASHER,LOCK,.25 from SN 40611
7 60857 FILTER,ELEMENT,BETA(5)=1000 31 39518 CLAMP,2.00,#32 X 3/8,RUB
7 77139 FILTER ASY,M CUSH..............................................1
PRESS,SAE8,WOIND*....................1 from SN 40611

8 23057 SCREW,HHC,M8 X 20MM 32 49393 SCREW,HHC,M10X20,GR5,YEL

ZINC
9 49408 WASHER,LOCK,M8 from SN 40611
10 22571 NUT,HEX,M8 X 1.25 33 22699 WASHER,FLAT,M10,ZINC PLTD.
11 30971 CLAMP,HOSE,3.00" from SN 40611
12 104563 WELDMENT, AIR INTAKE, 84/90 DS 34 104908 WELDMENT,DEUTZ HARNESS
(from SN 40396) GUIDE.............................................1
from SN 40611
12 50579-S WELDMENT, AIR INTAKE TUBE.....1
(from SN 40239 to 40395) 35 49378 SCREW,HHC,M8 X 16
from SN 40611
13 Ref. Drive Pump...............................1
(refer to 306.1) 36 33277 WASHER,FLAT,M8,YELLOW ZINC
from SN 40611
14 104070 PUMP,GEAR,16CC,11T,AXIAL
PORT...............................................1
14 104593 SEAL KIT,GEAR PUMP (104070)
15 71911 CLAMP,MUFFLER, 2.50 INCH........1
16 150152 WELDMENT,HYD FILTER
BRKT,DEUTZ
17 27155 SOLENOID,12V
CONTINUOUS***............................1
18 34164 ELBOW,90
DEGR,RUBBER,2.5"I.D.*................1
19 79199 HOSE,ADAPTER,2.5 ID TO 2.75.....1
20 35067-200 TUBE,RD,ALUM 2.5 X .083 X
2.00..................................................1
21 30967-850 HOSE,AIR INTAKE 2.75" I.D...........1
(from SN 40239 to 40395)
22 21130 CLEVIS YOKE-1/4-28,PLTD
W/PIN..............................................3
(includes clevis pin and cotter pin)

Part No. 84127 GS-3384 91

300 Engine Components October 2013

318.1 Deutz F3L 2011/ D2011L03i Engine, View 3 (from SN 40239)

92 GS-3384 Part No. 84127

October 2013 300 Engine Components

318.1 Deutz F3L 2011/ D2011L03i Engine, View 3 (from SN 40239)

Item Part No. Description Qty. Item Part No. Description Qty.

-- for internal engine components, 18 24040 WASHER,1/2 PLATE(1/2X2.25X3/16

contact engine dealer 19 24037 SHOCK MOUNT,LARGE**..............8
1 65914 ENGINE GRILL 20 6097 WASHER,FLAT,USS,3/8",Y
ASSEMBLY,DEUTZ.........................1
21 6198 NUT,NYLOCK,1/2-13
2 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5
22 71957 BRKT, DIESEL REALY, GS90..........1
3 4828 NUT,NYLOCK,3/8-16
23 6175 SCREW,HHC,3/8-16 X 1
4 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
24 34052 RELAY,SPDT,12V(AUTO) PLUG
5 81578 HORN,12VDC,SPADE IN**..................................................1
TERMINALS***................................1
24 34053 ASSY,RELAY SOCKET,AUTO***
6 4828 NUT,NYLOCK,3/8-16
25 5094 SCREW,RHM,10-32 X .5
7 71546 HOSE, 2.75 ID ELBOW 90 DEG......1
from SN 40239 to SN 40395 26 6198 NUT,NYLOCK,1/2-13
8 30971 CLAMP,HOSE,3.00"........................2 27 104949 KIT,ENG MOUNT,DEUTZ,84/90
from SN 40396 to SN 40595
9 6090 SCREW,HHC,1/4-20 X .75
27 104955 PLATE,THROTTLE
10 6356 WASHER,LOCK,.25 ARM,GS84/90,DSL
11 22558 SCREW,HHC,M14 X 40MM,GR 8.8 from SN 40596
12 37505 WASHER,LOCK,M14 27 79779 FORMING,THROTTLE
13 79126 BOLT, M-14 X 36 ARM,DEUTZ....................................1
from SN 40239 to SN 40395
14 104929 FRMG,ENGINE
MOUNT,RIGHT,84/90* 28 22578 SCREW,HHC,M6 X 20MM,GR8.8
from SN 40596 29 104928 FRMG,ENGINE
14 104949 KIT,ENG MOUNT,DEUTZ,84/90 MOUNT,LEFT,84/90**......................1
from SN 40396 to SN 40595 from SN 40596

14 87873 FORMING,ENG MNT,RF,DTZ.........1 29 104949 KIT,ENG MOUNT,DEUTZ,84/90

from SN 40118 to SN 40595 from SN 40396 to SN 40595

15 104555 AIR CLEANER,DEUTZ***...............1 29 87874 FORMING,ENG MNT LF,DTZ

from SN 40239 to SN 40395 from SN 40239 to SN 40395

15 104822 AIR 30 49392 SCREW,SHC,M14X2.00X40

CLEANER,DEUTZ/DONALDSON***.1 31 30967-550 HOSE,AIR INTAKE 2.75" ID............1
from SN 40476 from SN 40396
15 111634 AIR CLEANER,FORD,T3................1 32 79199 HOSE,ADAPTER,2.5 ID TO 2.75.....1
from SN 40396 to SN 40475 from SN 40396
15 227988 VACUATOR VALVE 33 35067-200 TUBE,RD,ALUM 2.5 X .083 X
15 31523 CLAMP,HOSE,8.50 DIA*** 2.00..................................................1
from SN 40396
15 33239 SHEET,RUBBER,AIR INTAKE
34 34164 ELBOW,90
15 77295 FILTER ELEMENT,AIR,NOLFF LPG DEGR,RUBBER,2.5"I.D.*................1
from SN 40476 from SN 40396
16 104930 FRMG,ENGINE MOUNT,REAR,84/90 35 104621 PLUG,HEX HEAD -2,PLASTIC.......1
from SN 40596 from SN 40396
16 104949 KIT,ENG MOUNT,DEUTZ,84/90 36 33361 ELBOW,45
from SN 40396 to SN 40595 DEGR,RUBBER,2.5"I.D...................1
16 87875 FORMING,ENG MNT RAR,DTZ.....1 from SN 40396
from SN 40118 to SN 40395
17 10598 SCREW,HHC,1/2-13 X 3

Part No. 84127 GS-3384 93

400 Chassis Tray Components October 2013

401.1 Engine Tray Components (to SN 40117)

94 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

401.1 Engine Tray Components (to SN 40117)

Item Part No. Description Qty. Item Part No. Description Qty.

1 71768 GROMMET,4.00 GRV. X .75 22 44733 HANDLE COVER,PLASTIC

THK.................................................1 to SN 40117
to SN 40117 22 65915 HANDLE LOCK W/COVER,GS90....2
2 47792 BOLT,SHOULDER 3/4-16 X 1.688LG to SN 40117
to SN 40117 23 47767 WELDMENT,ENGINE TRAY,
3 64334 ROLLER, ENGINE TRAY, GS90......2 GS90...............................................1
to SN 40117 to SN 40117
4 55355 SPACER,.75ID X 1.5OD X 24 10597 SCREW,HHC,1/2-13 X 1.25 GR5
1/4THK............................................2 to SN 40117
to SN 40117 25 6095 WASHER,FLAT,USS,1/2",Y
5 38028 NUT,LP NYLOCK,5/8-11 to SN 40117
to SN 40117 26 6198 NUT,NYLOCK,1/2-13
6 38011 SHIM,SIDE PAD..............................2 to SN 40117
to SN 40117 27 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
7 64253 BOLT, SHIM, GS90..........................2 to SN 40117
to SN 40117 28A 79081 FORMING, EXHAUST GUARD,
8 4828 NUT,NYLOCK,3/8-16 GS90...............................................1
to SN 40117 to SN 40096
9 Ref. End Link, Top (refer to 403.1) 28B 87668 FORMING,EXHAUST GUARD
to SN 40117 shown; from SN 40097 to SN 40117
10 Ref. Cable Track Cover (refer to 29 T107101 WELDMENT,ROUTING
403.1)..............................................1 BAR,GS84/90..................................2
to SN 40117
11 6175 SCREW,HHC,3/8-16 X 1
to SN 40117
12 6021 WASHER,LOCK,.375
to SN 40117
13 29868 SPRING CLIP,3/8-16
to SN 40117
14 Ref. Engine Grill (refer to 304.1)......1
to SN 40117
15 6888 SCREW,HHC,1/4-20 X 1
to SN 40117
16 6091 NUT,NYLOCK,1/4-20
to SN 40117
17 6889 NUT,LP NYLOCK,1/4-20
to SN 40117
18 47255 BOLT,SHORT SHOULDER
to SN 40117
19 64245 BUSHING,FLANGE, .75 X .875
X.5...................................................2
to SN 40117
20 64155 SPACER, ENGINE TRAY
LATCH,GS90...................................1
to SN 40117
21 48075 SPRING, OUTRIGGER...................1
to SN 40117

Part No. 84127 GS-3384 95

400 Chassis Tray Components October 2013

401.2 Engine Tray Components (from SN 40118)

96 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

401.2 Engine Tray Components (from SN 40118)

Item Part No. Description Qty. Item Part No. Description Qty.

1 46436 GROMMET,RUBBER 2.5 X .25 20 44733 HANDLE COVER,PLASTIC

X2.75...............................................1 from SN 40118
from SN 40118 20 65915 HANDLE LOCK W/COVER,GS90....2
2 Ref. Top End Link from SN 40118
(refer to 403.1 ) from SN 40118 21 8177 SCREW,HHC,1/2-13 X 1.5
3 Ref. Cable Track Cover from SN 40118
(refer to 403.1) from SN 40118 22 6095 WASHER,FLAT,USS,1/2",Y
4 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 from SN 40118
from SN 40118 23 6198 NUT,NYLOCK,1/2-13
5 6021 WASHER,LOCK,.375 from SN 40118
from SN 40118 24 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
6 29868 SPRING CLIP,3/8-16.......................6 from SN 40118
from SN 40118 25 4828 NUT,NYLOCK,3/8-16
7 47792 BOLT,SHOULDER 3/4-16 X 1.688LG from SN 40118
from SN 40118 26A 79081 FORMING, EXHAUST GUARD,
8 64334 ROLLER, ENGINE TRAY, GS90......4 GS90...............................................1
from SN 40118 from SN 40118 to SN 40096
9 6564 WASHER,SHIM,.765X1.312 X.093** 26B 87668 FORMING,EXHAUST GUARD
from SN 40118 from SN 40097
10 6024 NUT,NYLOCK,5/8-11 27 6175 SCREW,HHC,3/8-16 X 1.................4
from SN 40118 28 T107101 WELDMENT,ROUTING
11A 84750 ENGINE TRAY ASSY,(87880).........1 BAR,GS84/90..................................2
gasoline/LPG and diesel models; from
SN 40118 to SN 40301
11B 84751 ENGINE TRAY ASSY,(104410)
gasoline/LPG models; from SN 40302
11C 84751 ENGINE TRAY ASSY,(104410)
diesel models; from SN 40302 to SN
40395
11D 84799 ENGINE TRAY ASSY,DSL,GS84/90
diesel models; from SN 40396
12 6888 SCREW,HHC,1/4-20 X 1
from SN 40118
13 6091 NUT,NYLOCK,1/4-20
from SN 40118
14 6889 NUT,LP NYLOCK,1/4-20
from SN 40118
15 47255 BOLT,SHORT SHOULDER
from SN 40118
16 6424 LOAD PLATFORM SLC & MNM......2
from SN 40118
17 99144 BLOCK,PIN MOUNT BACKING......2
from SN 40118
18 38028 NUT,LP NYLOCK,5/8-11
from SN 40118
19 48075 SPRING, OUTRIGGER...................2
from SN 40118

Part No. 84127 GS-3384 97

400 Chassis Tray Components October 2013

406.2 Fuel and Hydraulic Tank Tray Components (from SN 40297)

110 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

406.2 Fuel and Hydraulic Tank Tray Components (from SN 40297)

Item Part No. Description Qty.

1 104247 WELDMENT,LADDER,3384............1
2 10597 SCREW,HHC,1/2-13 X 1.25 GR5
3 6198 NUT,NYLOCK,1/2-13
4 104174 HOSE ASSEMBLY,LP GAS-174"
LONG..............................................1
from SN 40297 to 40310
4 104300 HOSE ASSY,LP GAS 144" LONG
from SN 40311
5 53605 TANK, LP, 7 GAL.............................1
6 6175 SCREW,HHC,3/8-16 X 1
7 4828 NUT,NYLOCK,3/8-16
8 51547 WELDMENT, UPPER LP TNK
SUPPORT.......................................1
9 49000 L.P.TANK LATCH.............................1
10 51546 FORMING, LP BRACKET
BOTTOM.........................................1
11 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
12 55517 HINGE, GSRT90 BOX.....................4
13 84775 FUEL TRAY DOOR
ASSY,WO(51439)............................1
ANSI/CSA and Australia models
13 84776 FUEL TRAY DOOR ASSY,SY(51439)
CE and Asia/S. America models
14 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
15 6091 NUT,NYLOCK,1/4-20
16 55675 LATCH, LRG PADDLE HANDLE
GS90...............................................2
17 84777 FUEL TRAY DOOR
ASSY,WO(71014)............................1
ANSI/CSA and Australia models
17 84778 FUEL TRAY DOOR ASSY,SY(71014)
CE and Asia/S. America models

Part No. 84127 GS-3384 111

400 Chassis Tray Components October 2013

407.1 Fuel Pump Components, Gasoline/LPG Models

112 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

407.1 Fuel Pump Components, Gasoline/LPG Models

Item Part No. Description Qty.

1 19487 VALVE,FUEL LOCK.........................2

to SN 40085
2 18218 PLUG,PIPE,HEX
HEAD,STL,1/4NPT..........................1
from SN 40086
3 60807 FITTING,1/4 NPT 3/8 BARB............1
4 27903 HOSE,LOW PRESSURE,.375 ID,BLK
5 6175 SCREW,HHC,3/8-16 X 1
6 6021 WASHER,LOCK,.375
7 29868 SPRING CLIP,3/8-16
8 6091 NUT,NYLOCK,1/4-20
9 6638 WASHER,FLAT,USS,1/4"Y
10 6090 SCREW,HHC,1/4-20 X .75
11 64012 PLATE, FUEL PUMP ASSY,
GS90...............................................1
12 84281 FUEL PUMP,GAS,GM1.6L
ENGINE...........................................1
13 39518 CLAMP,2.00,#32 X 3/8,RUB
CUSH..............................................2
14 27903 HOSE,LOW PRESSURE,.375 ID,BLK
15 84282 FUEL FILTER,GAS,GM1.6L
ENGINE...........................................1
16 27903 HOSE,LOW PRESSURE,.375 ID,BLK
17 44909 CLAMP,HOSE,.25............................6

Part No. 84127 GS-3384 113

400 Chassis Tray Components October 2013

408.1 Hydraulic Tray Components, View 1 (to SN 40296)

114 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

408.1 Hydraulic Tray Components, View 1 (to SN 40296)

Item Part No. Description Qty.

1 71874 BOLT,CARRIAGE,#10-24X.50,G2
2 5365 NUT,NYLOCK,10-24
3 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
4 4828 NUT,NYLOCK,3/8-16
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5
6 79293 WELDMENT,LADDER,GS84...........1
7 55517 HINGE, GSRT90 BOX.....................2
8 84220 DOOR ASSY, RIGHT,4WD,GS84.....1
includes items 11, 12 and 17
9 47569 HINGE,11"X 2.5"X.44".....................1
10 84221 CONTROL PANEL DOOR
ASSY,GS84.....................................1
includes item 13
11 6878 BOLT,CARRIAGE,1/4-20 X .75,G2
12 6091 NUT,NYLOCK,1/4-20
13 87069 LATCH, SMALL PADDLE
HANDLE..........................................1
includes mounting bracket
14 Ref. Ground Control Panel Plate
Assembly (refer to 410.1)
15 71876 STUD, 1/4 TURN, .35 LONG...........2
16 71875 SPRING CLIP,1/4
TURN,.188PANEL...........................2
17 Ref. Door Latch, Large.....................2
refer to 406.1
18 84223 DOOR ASSY, LEFT,4WD,GS84......1
19 79295 FORMING,RELAY BRACKET.........1
20 46431 HINGE,GRND CONT
CVR,TMZ34.....................................1
21 79386 FORMING,TERMINAL STRIP 14
P......................................................1

Part No. 84127 GS-3384 115

400 Chassis Tray Components October 2013

408.2 Hydraulic Tray Components, View 1 (from SN 40297)

116 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

408.2 Hydraulic Tray Components, View 1 (from SN 40297)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 15 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5

2 6091 NUT,NYLOCK,1/4-20 16 4828 NUT,NYLOCK,3/8-16
3 10597 SCREW,HHC,1/2-13 X 1.25 GR5 17 29868 SPRING CLIP,3/8-16
4 6198 NUT,NYLOCK,1/2-13
5 Ref. Ladder (refer to 406.2).............1
6 55517 HINGE, GSRT90 BOX.....................2
7 104746 CNTRL DOOR
ASSY,WRD-COMP,GS90
USA, Canada and Australia models
7 104757 CNTL DOOR ASSY,CE
SY-COM,GS90
Europe models
7 104758 CNTL DOOR
ASSY,SYM-COMP,GS90
Asia/S. America models
7 84781 CONTROLS DOOR ASSY,GS90
WORDS...........................................1
USA, Canada and Australia models
7 84782 CONTROLS DOOR ASSY,GS90 SYM
Asia/S. America models
7 84783 CONTROLS DOOR ASSY,GS90 CE
SYM
Europe models
8 47569 HINGE,11"X 2.5"X.44".....................1
9 84784 GRND CNTRL ACC.COVER ASSY
W/W.................................................1
USA, Canada and Australia models
9 84785 GRND CNTRL ACC.COVER ASSY
W/S
Europe and Asia/S. America models
10 87069 LATCH, SMALL PADDLE
HANDLE..........................................1
includes mounting bracket
11 Ref. Ground Control Panel (refer to
410.2)
12 6175 SCREW,HHC,3/8-16 X 1
13 55675 LATCH, LRG PADDLE HANDLE
GS90...............................................2
14 84786 HYD DOOR ASSY,GRND SIDE
W/WOR...........................................1
USA, Canada and Australia models
14 84787 HYD DOOR ASSY,GRND SIDE
W/SYM
Asia/S. America models
14 84788 HYD DOOR ASSY,GRND SIDE
W/CESY
Europe models

Part No. 84127 GS-3384 117

400 Chassis Tray Components October 2013

409.1 Hydraulic Tray Components, View 2

118 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

409.1 Hydraulic Tray Components, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 99162 ECU,RT SCISSORS GEN 2 22 Ref. Function Manifold (refer to 204.1

includes items 9 and 10; to SN 40212 and 205.1)
1 10587 SCREW,HHC,1/2-13 X.75
2 6033 WASHER,LOCK,0.5"
3 40836 LEVEL
SENSOR,LS60,BLUE,2X4**...........1
models without outriggers; to SN
40076
3 71484 SENSOR,LEVEL, ANALOG............1
models with outriggers
3 78674 LEVEL SENSOR,LS60,BLUE,2X3**
models without outriggers; from SN
40077
4 8914 SCREW,HHC,1/4-20 X .625
5 6889 NUT,LP NYLOCK,1/4-20
6 55067 GROMMET,RUBBER 3 X .19 X
3.5....................................................6
7 28487 SCREW,BHHS,3/8-16 X 1
8 4828 NUT,NYLOCK,3/8-16
9 51612 FORMING,ECU BRACKET.............1
10 87249 ELECTRONIC CONTRL
UNIT,GS84......................................1
11 56912 SPRING CLIP,1/4-20
12 10107 SCREW,HHC,5/16-18 X .75
13 6889 NUT,LP NYLOCK,1/4-20
14 112308 SOLENOID,12V,APU
14 112379 POWER UNIT,12VDC AUX.............1
14 38156 VALVE,RELIEF KIT,MONARCH*
14 43687 MOTOR,12VDC (42185)
14 43688 PUMP ASSY., 42185
15 55587 FORMING, BATTERY
BRACKET,GS90..............................2
16 67325 BATTERY,12V 1000CCA,5/16STUD
W.....................................................1
17 45708 HOOK,BATT HOLD DOWN,10".......2
includes mounting fasteners
18 71721 FORMING,BATTERY HOLDDOWN,
GS90...............................................1
18 79391 FORMING,BATTERY KEEPER
19 79255 FORMING,MANIFOLD BRACKET...1
20 Ref. Drive Manifold (refer to 203.1 and
203.2)
21 6175 SCREW,HHC,3/8-16 X 1

Part No. 84127 GS-3384 119

400 Chassis Tray Components October 2013

410.1 Ground Controls (to SN 40212)

120 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

410.1 Ground Controls (to SN 40212)

Item Part No. Description Qty. Item Part No. Description Qty.

1 71874 BOLT,CARRIAGE,#10-24X.50,G2 12 21858 PLUG,NYLON .38 BLACK

2 5365 NUT,NYLOCK,10-24 DOMED...........................................1

3 147095 ASSY, CIRCUIT BREAKER 20A.....1 13 34053 ASSY,RELAY SOCKET,AUTO***.....7

4 51412 DIAGNOSTIC DISPLAY,GS68.........1 14 34052 RELAY,SPDT,12V(AUTO) PLUG

IN**..................................................7
5 19506 HOUR METER,10-80 VOLTS***......1 (gasoline/LPG models)
(includes mounting bracket)
15 79295 FORMING,RELAY BRACKET.........1
6 84216 GROUND CNTRL PANEL
ASSY,GS84.....................................1
7 124641 KIT,ESTOP, A/IWP/DPL...................1
(to SN 40131) (E-stop Kit,
GS84/90RT)
7A 66812 E-STOP BUTTON............................1
(from SN 40132)
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(includes 1 N.C. Contact)
8 96011 KIT, KEYSWITCH***........................1
(to SN 40131)
8A 66811 KEYSWITCH,3POS.MNTND.DR
WKEY**...........................................1
(from SN 40132)includes keyswitch
and two keys, not included: base or
contacts.
-- 21982 KEY,SINGLE***
(to SN 40131)
-- 37947 KEYS,10 PACK***
(to SN 40131)
-- 66814 BASE,WITH 2 N.O. CONTACTS***
(to SN 40131)
-- 66816 CONTACT,N.O.
(to SN 40131)
9 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................3
(includes mounting fasteners)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
10 13037-S SWITCH,TOGGLE,SPDT,3POS
MOMEN*.........................................2
(includes mounting fasteners)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
11 27378-S SWITCH,TOGGLE,DPDT,2POS
MAINT*............................................2
(gasoline/LPG models)
-- 27246 BOOT,TOGGLE SWITCH,SHORT*
-- 47479 BUMPER,PLASTIC, .625 OD..........1
(diesel models)

Part No. 84127 GS-3384 121

400 Chassis Tray Components October 2013

410.2 Ground Controls (from SN 40213)

122 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

410.2 Ground Controls (from SN 40213)

Item Part No. Description Qty.

1 19274 RELAY,SPDT,12V(AUTO)**.............6
2 71874 BOLT,CARRIAGE,#10-24X.50,G2
3 5365 NUT,NYLOCK,10-24
4 56298 LIGHT,INDICATOR,RED,14V..........1
(gasoline/ LPG models)
-- 21858 PLUG,NYLON .38 BLACK DOMED
(diesel models)
-- 56298 LIGHT,INDICATOR,RED,14V
-- 56848 WASHER,LOCK,IND,LAMP
RETAINER
5 13480-S SWITCH,TOGGLE,DPDT,2POS
MOMEN...........................................1
(includes mounting fasteners Ford
models)
-- 47479 BUMPER,PLASTIC, .625 OD
(diesel models)
6 147095 ASSY, CIRCUIT BREAKER 20A.....1
7 19506 HOUR METER,10-80 VOLTS***......1
(includes mounting bracket)
8 66812 E-STOP BUTTON............................1
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
(includes 1 N.C. Contact)
9 96008-S KEYSWITCH,3 POS.W/KEYS***.....1
-- 37947 KEYS,10 PACK***
-- 83093 KEY SINGLE***
-- 85239 NUT,RETAINER (96008)
-- 96009 WASHER,NITRILE
10 84779 GROUND CONTROL PANEL
ASSEMBLY......................................1
11 49816 SCREW,PHILLIPS,PHM,10-32 X .75
12 6178 NUT,NYLOCK,10-32
13 99162 ECU,RT SCISSORS GEN 2............1
-- 105662 CLEAR SWITCH ACTUATOR
-- T108044 CLEAR SWITCH ACTUATOR(QTY
10)
14 49820 SCREW,PHILLIPS,PHM,6-32 X .5
15 12344 NUT,NYLOCK,6-32
16 79386 FORMING,TERMINAL STRIP 14
P......................................................1
17 87085 RIVET,ALUM,P,.188 X .25
18 87314 TERMINAL
STRIP,15POS.,SPADE....................2

Part No. 84127 GS-3384 123

400 Chassis Tray Components October 2013

411.1 Filters and Accumulator Installation

124 GS-3384 Part No. 84127

October 2013 400 Chassis Tray Components

411.1 Filters and Accumulator Installation

Item Part No. Description Qty.

1 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5

2 5397 WASHER,FLAT,USS,5/16",Y
3 4828 NUT,NYLOCK,3/8-16
4 71202 FORMING,HIGH PRESS FILTER
BRKT...............................................1
5 8255 SCREW,HHC,3/8-16 X .75
6 6021 WASHER,LOCK,.375
7 60857 FILTER,ELEMENT,BETA(5)=1000
7 71201 FILTER ASSY,HIGH PRESS,NO
INDC................................................1
8 39540 ALARM,STEADY TONE***..............1
Does not include 72326 nut
-- 72326 NUT - PLASTIC,RING FOR ALARMS
9 8914 SCREW,HHC,1/4-20 X .625
10 6356 WASHER,LOCK,.25
11 55586 FORMING, OIL FILTER
BRACKET........................................1
12 131323 FILTER ELEMENT,10 MICRON
12 52768 GAUGE,MED.PRESSUR
FILTER,50530
12 71199 RETURN FILTER ASSY 10
MICRON..........................................1
13 32339 CLAMP,1.75,#28 X 3/8,RUB
CUSH*.............................................2
14 48932 FITTING,ELBOW,90D,520220-8***..1
15 99118 ACCUM,1800PSI,20CUIN,3900MAWP*.1
from SN 40202
16 6002 NUT,LP NYLOCK,5/16-18
17 6097 WASHER,FLAT,USS,3/8",Y
18 10107 SCREW,HHC,5/16-18 X .75

Part No. 84127 GS-3384 125

500 Scissor Components October 2013

501.1 Scissor Components, View 1

126 GS-3384 Part No. 84127

October 2013 500 Scissor Components

501.1 Scissor Components, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Outer Arm Assembly, Number 23 22541 SCREW,RHM,10-32 X 1.5

One (refer to 502.1) 24 6178 NUT,NYLOCK,10-32
2 Ref. Inner Arm Assembly, Number 25 8178 SCREW,HHC,3/8-16 X 2.5
One (refer to 502.1)
26 6097 WASHER,FLAT,USS,3/8",Y
3 10597 SCREW,HHC,1/2-13 X 1.25 GR5
27 4828 NUT,NYLOCK,3/8-16
4 6033 WASHER,LOCK,0.5"
28 71076 SPACER, LIFT ARM CAM GS90.....1
5 30418 ROD END,.50 X 4..........................18
29 79032 CAM, GS90 DOWN LIMIT...............1
6 51901 PIN,1.75DIAX5.75LG,CHAMFER...12
30 39518 CLAMP,2.00,#32 X 3/8,RUB
7 112004 WEARPAD,LINK SLIDER,GS90......8 CUSH..............................................1
8 55761 BEARING,1.75IDX2.00ODX2.25L..16
9 65952 LINK SLIDER ASSEMBLY...............1
-- 112000 WELDMENT,LINK SET SLIDER,GS90
10 71126 WEARPAD, LINK SLIDER,
BOTTOM.........................................8
11 23838 SCREW,FHM,1/4-20X1.75,GR2
12 6091 NUT,NYLOCK,1/4-20
13 6888 SCREW,HHC,1/4-20 X 1
14 45748 ROD END,.250 X 2.75 LG.............23
15 71168 PIN,0.75DIAX5.35LG,CHAMFER.....7
16 47548 BEARING,FL,0.75ID X 1 OD X
.49..................................................23
17 65951 CENTERING LINK ASSY GS90......2
includes item 16
18 7713 NUT,LP NYLOCK,3/8-16
19 6175 SCREW,HHC,3/8-16 X 1
20A 88356-126R3 SWITCH,LIMT,W/RLR HEAD
180DG**..........................................1
to SN 40083
-- 19491 CONTACTOR,LIMIT SWITCH
to SN 40083
20B 88356-116R3 SWITCH,LIMIT,W/ROLLER
ARM***............................................1
from SN 40084
-- 19491 CONTACTOR,LIMIT SWITCH
from SN 40084
21A 71172 FORMING, CABLE ROUTING
GS4390...........................................2
to SN 40212
21B 84065 CABLE ROUTING ASSY
W/BRNG,GS90
from SN 40213
22A 28443 CABLE TIE,11.5" BLACK
to SN 40145
22B 66098 CABLE TIE,9" X .5
from SN 40146

Part No. 84127 GS-3384 127

500 Scissor Components October 2013

502.1 Scissor Components, View 2

128 GS-3384 Part No. 84127

October 2013 500 Scissor Components

502.1 Scissor Components, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1A 150161 GS84,LINKSET ASSY 19A 150161 GS84,LINKSET ASSY

W/DECAL/ANSI...............................1 W/DECAL/ANSI...............................1
to SN 40185 to SN 40185
1B 99824 ARM,5TH OUTER 19B 99814 ARM,2ND OUTER W/BEARINGS
W/BEARING,33/53* includes items 3 and 9 USA, Canada
includes items 3 and 9; from SN 40187 and Australia models; from SN 40187
2A 150161 GS84,LINKSET ASSY -- 84839 ARM,2ND OUTER W/BEARINGS***
W/DECAL/ANSI...............................1 includes items 3 and 9 Europe and
to SN 40185 Asia/S. America models; from SN
2B 99815 ARM,3RD INNER W/BEARING,33/53* 40187
includes items 3 and 9; from SN 40187 20A 71205 WEAR PAD,5.25 X 1.75 X .375.......8
3 55761 BEARING,1.75IDX2.00ODX2.25L..16 to SN 40186

4 51901 PIN,1.75DIAX5.75LG,CHAMFER.....8 20B 55710 BUMPER,GS-90

from SN 40187
5 10597 SCREW,HHC,1/2-13 X 1.25 GR5
21 79084 RIVET,ALUM,ALUM,P, .188 X .75
6 6033 WASHER,LOCK,0.5"
22A 150161 GS84,LINKSET ASSY
7 30418 ROD END,.50 X 4..........................12 W/DECAL/ANSI...............................1
8 79130 BEARING,1.75ID X 2.25OD to SN 40185
X.50LG..........................................16 22B 99813 ARM,2ND INNER W/BEARINGS
to SN 40186 includes items 3 and 9 USA, Canada
9 71029 BEARING,2.25ID X 2.50OD X and Australia models; from SN 40187
1.25................................................24 -- 84838 ARM,2ND INNER W/BEARINGS***
10 71977 PIN,1.75DIAX8.19LG,CHAMFER.....2 includes items 3 and 9 Europe and
to SN 40186 Asia/S. America models; from SN
40187
11 18595 WASHER,FLAT,1.78 X 2.50 X .057
to SN 40186
12 18384 SNAP RING,EXTERNAL,1.75
DIA...................................................4
to SN 40186
13A 150161 GS84,LINKSET ASSY
W/DECAL/ANSI...............................1
to SN 40185
13B 99812 ARM,1ST OUTER W/BEARINGS
includes items 9 and 20; from SN
40187
14 18717 SNAP RING,EXTERNAL,2.25
DIA.................................................12
15 18731 WASHER,FLAT,2.27 X 3.5 X .06
16 51699 Pivot Pin, 11.25 x 2.25 inches.........6
17A 150161 GS84,LINKSET ASSY
W/DECAL/ANSI...............................1
to SN 40185
17B 99811 ARM,1ST INNER W/BEARINGS
includes items 9 and 20; from SN
40187
18 79027 PIN, 2ND OUTER............................4

Part No. 84127 GS-3384 129

500 Scissor Components October 2013

503.1 Scissor Components, View 3

130 GS-3384 Part No. 84127

October 2013 500 Scissor Components

503.1 Scissor Components, View 3

Item Part No. Description Qty.

-- 43956 WIRE CABLE,14/3 CON.TPE

JKT*.................................640-inches
1 28443 CABLE TIE,11.5" BLACK.....as
n e e d e d
2 47548 BEARING,FL,0.75ID X 1 OD X
.49..................................................23
3 6888 SCREW,HHC,1/4-20 X 1
4 45748 ROD END,.250 X 2.75 LG...............6
5 6091 NUT,NYLOCK,1/4-20
6 39250 PIN,.75 DIA X 4.25 LG,GES1360.....4
7 Ref. Outer Arm Assembly, Number
Two (refer to 502.1)
8 Ref. Inner Arm Assembly, Number
Two (refer to 502.1)
9 84061 Cable Bridge Assembly, Bottom......1
includes item 2
10 6090 SCREW,HHC,1/4-20 X .75
11 6889 NUT,LP NYLOCK,1/4-20
12 84062-S CABLE BRIDGE-TOP,WITH
BEARINGS......................................1
includes item 2
13 Ref. Inner Arm Assembly, Number
Three (refer to 502.1)

Part No. 84127 GS-3384 131

500 Scissor Components October 2013

504.1 Scissor Components, View 4

132 GS-3384 Part No. 84127

October 2013 500 Scissor Components

504.1 Scissor Components, View 4

Item Part No. Description Qty.

1 10597 SCREW,HHC,1/2-13 X 1.25 GR5

2 6033 WASHER,LOCK,0.5"
3 30418 ROD END,.50 X 4..........................18
4 6198 NUT,NYLOCK,1/2-13
5 55411 PIN,1.75 DIA X 15.13LG
GES1360.........................................2
6 65881 BEARING,1.75 X 2 X 2.25".............4
7 71787 VALVE,COUNTERBALANCE,2900
PSI...................................................1
8A 112617 SVC KIT,LIFT
CYL,NON-LS,33/43*........................1
models without platform overload
(includes items 6-7)
-- 84023 SEAL KIT,LOWER CYLINDER 5390**
for 79210 & 112017 cylinder
8B 112618 SERV KIT,LIFT CYL,L.S.,33/49**
models with platform overload
(includes items 6-7)
-- 84023 SEAL KIT,LOWER CYLINDER 5390**
for 79210 & 112017 cylinder
9 28443 CABLE TIE,11.5" BLACK.....as
n e e d e d
10 Ref. Inner Arm Assembly, Number
One (refer to 502.1)
11 Ref. Inner Arm Assembly, Number
Two (refer to 502.1)

Part No. 84127 GS-3384 133

500 Scissor Components October 2013

505.1 Scissor Components, View 5

134 GS-3384 Part No. 84127

October 2013 500 Scissor Components

505.1 Scissor Components, View 5

Item Part No. Description Qty. Item Part No. Description Qty.

-- 150160 SAFETY ARM ASSY 20B 87358 WEAR PAD,CHOCK PIVOT

to SN 40186 from SN 40187 to 40832
1A 112038 WELDMENT,CHOCK......................1 21A 71598 LOCK PAD, CHOCK, GS90.............4
to SN 40186 to SN 40186
1B 112039 WELDMENT,CHOCK 21B 87358 WEAR PAD,CHOCK PIVOT
from SN 40187 to 40832 from SN 40187 to 40832
2 4828 NUT,NYLOCK,3/8-16
3 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8
4 79207 SLIDE SURFACE,CHOCK LATCH
PIN...................................................1
5 Ref. Outer Arm Assembly, Number
Two (refer to 502.1)
6 79203 CAM PLATE,CHOCK LOCK............1
7 8178 SCREW,HHC,3/8-16 X 2.5
8 79839 WEAR PAD,2 X 1 X 1......................1
9 Ref. Inner Arm Assembly, Number
Two (refer to 502.1)
10 Ref. Inner Arm Assembly, Number
One (refer to 502.1)
11 10597 SCREW,HHC,1/2-13 X 1.25 GR5
to SN 40186
12 6033 WASHER,LOCK,0.5"
to SN 40186
13 30418 ROD END,.50 X 4..........................18
to SN 40186
14A 71977 PIN,1.75DIAX8.19LG,CHAMFER.....2
to SN 40186
14B 51901 PIN,1.75DIAX5.75LG,CHAMFER
from SN 40187 to 40832
15 18595 WASHER,FLAT,1.78 X 2.50 X
.057..................................................4
to SN 40186
16 55761 BEARING,1.75IDX2.00ODX2.25L..16
to SN 40186
17 84060-S TUBE,CHOCK MOUNT,WITH
BEARINGS......................................1
includes item 16; to SN 40186
18 62290 LOCK PIN ASSY,3.25"....................1
-- 39469 SPRING,COMPRESSION.485 X1.75**
-- 40835 KNOB,OVAL TAPERED
-- 41630 HOUSING,LOCK PIN
-- 56464 LOCK PIN
19 8538 NUT,LP NYLOCK,3/4-10
to SN 40186
20A 79194 LOCK PAD,CHOCK,REAR, GS90....2
to SN 40186

Part No. 84127 GS-3384 135

600 Platform Components October 2013

601.1 Platform Installation

136 GS-3384 Part No. 84127

October 2013 600 Platform Components

601.1 Platform Installation

Item Part No. Description Qty. Item Part No. Description Qty.

-- 84476 PLAT ASSY W/W DEC, 84 1DECK,AN 4 99455 KIT,SLIDER CHANNEL

models with 1 extension deck; USA UPDATE***......................................1
and Canada models to SN 40207
-- 84477 PLAT ASSY W/W DEC, 84 1DECK,AU 5 51669 PIN,2.25DIAX11.29LG,2RING........6
models with 1 extension deck; 6 Ref. Wear Pad, 6.5 x 5 x 0.38 inch
Australia models (refer to 501.1).................................8
-- 84482 PLAT ASSY W/SY DEC,84 7 Ref. Link Slider Assembly (refer to
1DECK,AN 501.1)
models with 1 extension deck; Asia/S.
America models 8 Ref. Bearing, 1.75 x 2 x 2.25 inches
(refer to 501.1)...............................16
-- 84485 PLAT ASSY W/CE SY DEC,84
1DECK 9 112004 WEARPAD,LINK SLIDER,GS90......8
models with 1 extension deck; Europe 10 23838 SCREW,FHM,1/4-20X1.75,GR2
models
11 6091 NUT,NYLOCK,1/4-20
-- 84489 PLAT ASSY W/W DEC,84 2DECK,AN
12 51901 PIN,1.75DIAX5.75LG,CHAMFER...12
models with 2 extension decks; USA
and Canada models 13 6033 WASHER,LOCK,0.5"
-- 84490 PLAT ASSY W/W DEC,84 2DECK,AU 14 30418 ROD END,.50 X 4..........................18
models with 2 extension decks; 15 6888 SCREW,HHC,1/4-20 X 1
Australia models
16 45748 ROD END,.250 X 2.75 LG.............11
-- 84495 PLAT ASSY W/SY DEC,84
2DECK,AN 17 71168 PIN,0.75DIAX5.35LG,CHAMFER.....7
models with 2 extension decks; 18 79053 FORMING,CABLE BRIDGE, TOP
Asia/S. America models LT.....................................................1
-- 84498 PLAT ASSY W/CE SY DEC,84 19 6175 SCREW,HHC,3/8-16 X 1
2DECK 20 7713 NUT,LP NYLOCK,3/8-16
models with 2 extension decks;
Europe models 21 18717 SNAP RING,EXTERNAL,2.25
DIA.................................................12
-- 84504 PLAT ASSY W/CESY
DEC,84,SUDECK 22 18731 WASHER,FLAT,2.27 X 3.5 X .06
models with super extension decks; 23 79054 PLATE,CABLE BRIDGE, TOP
Europe models GS5390...........................................1
1 65955 PLAT MAIN DECK ASSY,ANSI,84 24 59972 CLEVIS PIN, 5/16 X 3/4
USA/Canada models
25 79141 CLIP, HAIRPIN, .093 DIA
1 84829 PLAT MAIN DECK ASSY,AUS, 84
26 79134 WASHER,NYLON .35 X .98 X .065
Australia models
27 Ref. Centering Link Assembly (refer
1 84830 PLAT MAIN DECK ASSY,SYM,84
to 501.1)
Asia/S. America models; from SN
40213 28 47851 WELDMENT,LINK ANCHOR
PLATFORM.....................................2
1 84831 PLAT MAIN DECK ASSY,CE SYM,
84 29 4828 NUT,NYLOCK,3/8-16
Europe models; from SN 40213 30 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
2 10597 SCREW,HHC,1/2-13 X 1.25 GR5
3 6198 NUT,NYLOCK,1/2-13
4 55713 WELD,SLIDER
CHANNEL,PLTFRM****...................4
from SN 40208

Part No. 84127 GS-3384 137

600 Platform Components October 2013

602.1 Platform Rails and Entry Gates Installation

138 GS-3384 Part No. 84127

October 2013 600 Platform Components

602.1 Platform Rails and Entry Gates Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 4266 SCREW,HHC,1/4-20 X 2 21 84151 MAIN PLAT SR ASSY LR,2/SUP

2 6638 WASHER,FLAT,USS,1/4"Y DK....................................................1
models with single extension deck; to
3 6091 NUT,NYLOCK,1/4-20 SN 40068
4 104804 HINGE, SPRING, LONG LEG.........4 21 84152 MAIN PLAT SR ASSY RT LR,1 DECK
5 79355 PLUG,TUBE,SQ 1.50X.065...........16 models without extension deck or with
single extension deck; from SN 40069
6 84153 ENTRY GATE ASSEMBLY***..........2
(includes items 3, 5, and 7-12) 21 84192 SIDE RAIL ASSY, NON-STEER END
models with dual or super extension
7 87564 BOLT,CARRIAGE,3/8-16 X 2.00,G2
deck; from SN 40069
8 7713 NUT,LP NYLOCK,3/8-16
22 6884 SCREW,HHC,1/4-20 X 2.5
9 22446 SPRING,COMPRESSION .835 X
23 87014 GRAB HANDLE,STEEL,COATED....4
2.......................................................2
24 87328 WELDMENT,SIDERAIL,LF,5FT
10 112543 SLIDER, GATE CATCH...................2
DECK*.............................................1
11 6878 BOLT,CARRIAGE,1/4-20 X (ground controls side)
.75,G2..............................................4
25 71376 RAIL SPACER, GS90......................2
to SN 40113
26 71958 V-ROLLER TRACK,ALUM, 5FT.......2
11 87085 RIVET,ALUM,P,.188 X .25...............2
from SN 40114 27 71338 FORMING,LEFT ROLLER BRKT
GS90...............................................2
12 47793 BUMPER, MODULE TRAY
from SN 40114 27 79338 FORMING,ROLLER BRKT LH,
SUPER
12 79806 BUMPER,GATE LATCH,HDPE........2
to SN 40113 28 10597 SCREW,HHC,1/2-13 X 1.25 GR5
13 84150 MAIN PLAT SR ASSY RR,1 DECK 29 6198 NUT,NYLOCK,1/2-13
models with single extension deck; 30 55490 ROLLER, MAIN PLAT EXT DECK....2
from SN 40070
31 71339P BRACKET RREAR ROLLER 4390...2
13 84189 GS90 MAIN PLAT SR ASSY REAR
models with dual or super extension 31 79338 FORMING,ROLLER BRKT LH,
deck; from SN 40070 SUPER

13 87331 WELDMENT,SIDERAIL,RR,SINGLE***.1 32 51972 PIN, 0.75 X 4.25 LG,1HOLE............2

models without extension deck; to SN 33 45748 ROD END,.250 X 2.75 LG...............2
40069 34 47793 BUMPER, MODULE TRAY..............2
14 47478 BUMPER,RUBBER,1"OD X .461 35 14182 SCREW,FHS,1/4-20 X 1
H....................................................12
36 6090 SCREW,HHC,1/4-20 X .75..............8
15 Ref. Platform Deck Assembly (refer to to SN 40089
601.1)
36 7265 RIVET,STEEL,P, .25 X .375
16 66030 PIN, WIRE LOCK 3/8 X 2 -1/2.......10 from SN 40090
17 14033 SCREW,HHC,3/8-16 X 2.75 37 71389 FORMING,EXT DECK LOCK
18 6097 WASHER,FLAT,USS,3/8",Y TOOTH............................................1
19 4828 NUT,NYLOCK,3/8-16 38 87325 WELDMENT,SIDERAIL,RF,5FT
20 6175 SCREW,HHC,3/8-16 X 1 DECK*.............................................1
(fuel tank side)
21 65933-S MAIN PLAT SR RAIL-LT
REAR/4390......................................1 39 71422 PLATE,LOWER HINGE SPACER,
models without extension deck or with GS90...............................................4
single extension deck; to SN 40068

Part No. 84127 GS-3384 139

600 Platform Components October 2013

603.1 Platform Extension Deck, Steer End

140 GS-3384 Part No. 84127

October 2013 600 Platform Components

603.1 Platform Extension Deck, Steer End

Item Part No. Description Qty. Item Part No. Description Qty.

1 65930 PLAT EXT DECK END RAIL 19 71390 FORMING,EXT DECK TOOTH
ASSY*..............................................1 BRKT...............................................1
to SN 40212 20 65957-S PLATFORM EXT. ASSY
1 84753 PLAT EXT DECK END RAIL ASSY (FRONT)***......................................1
WO five foot extension deck assembly with
USA/ Canada and Australia models; rails, decals and instruction box.
from SN 40213 20 84090 PLATFORM,SUPER EXT. DECK,5FT
1 84754 PLAT EXT DECK END RAIL ASSY 21 71545 CATCH CLIP, EXT. DECK
SY ARM,GS90......................................1
Europe and Asia/S. America models;
from SN 40213 22 6091 NUT,NYLOCK,1/4-20
2 14033 SCREW,HHC,3/8-16 X 2.75 23 8179 SCREW,HHC,1/4-20 X 2.25
3 6097 WASHER,FLAT,USS,3/8",Y 24 8514 SCREW,FHS,1/4-20 X .75
4 4828 NUT,NYLOCK,3/8-16 25 47793 BUMPER, MODULE TRAY..............5
from SN 40830
5 47478 BUMPER,RUBBER,1"OD X .461
H......................................................2 26 71378P WELDMENT, EXT. DECK
ACTUATOR......................................1
6 65934-S FR EXT.DECK SR
ASSY-RFRONT4390.......................1 27 71419 TUBE, EXT DECK LATCH ROD,
shown GS90...............................................1
6 84193 SUPER EXTDECK SR ASSY 28 17018 SCREW,SHS,1/2-13 X 1..................1
STEER,RF to SN 40135
7 66030 PIN, WIRE LOCK 3/8 X 2 -1/2.........4 28 47502 BUMPER,1.25 INCH
O.D.,SCISSORS..............................5
8 55753 BUMPER, PLASTIC, 1.25 O.D........2 from SN 40136
9 104968 LOCK HANDLE ASSY,GS90 29 6198 NUT,NYLOCK,1/2-13
from SN 40566 to SN 40135
9 65956 LOCK HANDLE ASSEMBLY***.......1 30 55665 V-ROLLER, EXT PLAT, GS90..........2
includes index number 11; to SN
40565 31 51973 PIN, EXT ROLLER, GS90...............3
10 8178 SCREW,HHC,3/8-16 X 2.5 32 71420 WELDMENT, ROLLER
SWINGARM....................................1
11 51415 GRIP,HANDLE EXT PLATFORM
LOCK...............................................1 33 16439 SCREW,FHS,3/8-16 X 1
12 43392 BUMPER,BATTERY BOX & 34 55486 BRACKET, EXT PLAT
RAILS..............................................4 ROLLER,GS90................................4
13 71461P BRACKET-EXTENSION STOP 35 51995 WHEEL, EXT PLAT ROLLER,
4390.................................................2 GS90...............................................2
14 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 36 55355 SPACER,.75ID X 1.5OD X
1/4THK............................................4
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5 to SN 40138
16 6198 NUT,NYLOCK,1/2-13 36 6564 WASHER,SHIM,.765X1.312 X.093**
17 71372 RACK,EXTENSION from SN 40139
LOCK,GS90****...............................1 37 14182 SCREW,FHS,1/4-20 X 1
to SN 40084
38 71376 RAIL SPACER, GS90......................2
17 87678 RACK,EXTENSION
LOCK,GS90****...............................2 39 6637 SCREW,HHC,1/4-20 X 1.75
from SN 40085 40 65935 FR EXT DECK SIDE RAIL
18 71387 PLATE,EXT DECK TOOTH ASSY,LF..........................................1
SPACER..........................................2 ground controls side

Part No. 84127 GS-3384 141

600 Platform Components October 2013

603.1 Platform Extension Deck, Steer End

(continued)

Item Part No. Description Qty.

40 84194 SUPER EXTDECK SR ASSY

STEER,LF
ground controls side
41 55870 PIN, V-ROLLER, GS90....................1
42 6024 NUT,NYLOCK,5/8-11
43 55667 V-ROLLER HANGER BRACKET,
GS90...............................................1
44 79355 PLUG,TUBE,SQ 1.50X.065.............7

142 GS-3384 Part No. 84127

October 2013 600 Platform Components

603.1 Platform Extension Deck, Steer End

(continued)

This Page Intentionally Left Blank

Part No. 84127 GS-3384 143

600 Platform Components October 2013

604.1 Platform Extension Deck, Non-steer End, View 1

144 GS-3384 Part No. 84127

October 2013 600 Platform Components

604.1 Platform Extension Deck, Non-steer End, View 1

Item Part No. Description Qty.

1 71785 FORMING,EXT. DECK TOOTH,

4FT..................................................1
2 4828 NUT,NYLOCK,3/8-16
3 6175 SCREW,HHC,3/8-16 X 1
4 71959 V-ROLLER TRACK,ALUM, 4FT.......2
5 71338 FORMING,LEFT ROLLER BRKT
GS90...............................................2
5 79344 FORMING,ROLLER BRKT
RH,SUPER
6 55490 ROLLER, MAIN PLAT EXT DECK....2
7 10597 SCREW,HHC,1/2-13 X 1.25 GR5
8 6198 NUT,NYLOCK,1/2-13
9 71339 FORMING, RIGHT ROLLER
BRKT**............................................2
9 79338 FORMING,ROLLER BRKT LH,
SUPER............................................2
super deck
10 51972 PIN, 0.75 X 4.25 LG,1HOLE............2
11 6091 NUT,NYLOCK,1/4-20
12 45748 ROD END,.250 X 2.75 LG.............11
13 47793 BUMPER, MODULE TRAY..............4
14 14182 SCREW,FHS,1/4-20 X 1
15 6090 SCREW,HHC,1/4-20 X .75
to SN 40089
15 7265 RIVET,STEEL,P, .25 X .375
from SN 40090

Part No. 84127 GS-3384 145

600 Platform Components October 2013

605.1 Platform Extension Deck, Non-steer End, View 2

146 GS-3384 Part No. 84127

October 2013 600 Platform Components

605.1 Platform Extension Deck, Non-steer End, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 79355 PLUG,TUBE,SQ 1.50X.065.............6 24 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5

2 71460 WELDMENT,EXT END 25 84197 PLATFORM EXT DECK ASSY
RAIL,GS90......................................1 REAR...............................................1
to SN 40084 includes items 3 -4
2 87580 WELDMENT,EXT REAR RAIL,GS90** 25 84198 PLAT SUPER EXT DECK ASSY
from SN 40085 REAR
3 71776 EXT PLAT DECK, 4 FT, GS90.........2 includes items 3-4

3 79324 EXT PLAT DECK,4 FT SUPER.......2 26 14033 SCREW,HHC,3/8-16 X 2.75

4 71315 RIVET,DRIVE, .25 X .25................16 27 6097 WASHER,FLAT,USS,3/8",Y

5 47478 BUMPER,RUBBER,1"OD X .461 28 65884 PLAT EXT SR ASSY

H......................................................4 NON-STEER,L................................1

6 66030 PIN, WIRE LOCK 3/8 X 2 -1/2.........4 28 84196 PLAT SUPER EXT SR ASSY LEFT

7 65883 PLAT EXT SR ASSY,

NON-STEER...................................1
(Standard, Extension Side Rail)
(ground controls side)
-- 84195 PLAT EXT SR ASSY,NON-STEER
(Super Deck, Extension Side Rail)
(ground controls side)
8 6024 NUT,NYLOCK,5/8-11
9 16439 SCREW,FHS,3/8-16 X 1
10 4828 NUT,NYLOCK,3/8-16
11 47793 BUMPER, MODULE TRAY..............4
12 45425 SCREW,FHS,3/8-16 X .75
13 55486 BRACKET, EXT PLAT
ROLLER,GS90................................4
14 55355 SPACER,.75ID X 1.5OD X
1/4THK............................................4
to SN 40138
14 6564 WASHER,SHIM,.765X1.312 X.093**
from SN 40139
15 51995 WHEEL, EXT PLAT ROLLER,
GS90...............................................2
16 51973 PIN, EXT ROLLER, GS90...............3
17 14182 SCREW,FHS,1/4-20 X 1..................4
18 47793 BUMPER, MODULE TRAY..............4
from SN 40890
19 6091 NUT,NYLOCK,1/4-20
20 55665 V-ROLLER, EXT PLAT, GS90..........2
21 55667 V-ROLLER HANGER BRACKET,
GS90...............................................1
22 55870 PIN, V-ROLLER, GS90....................1
23 71461P BRACKET-EXTENSION STOP
4390.................................................2

Part No. 84127 GS-3384 147

600 Platform Components October 2013

606.1 Platform Extension Deck, Non-steer End, View 3

148 GS-3384 Part No. 84127

October 2013 600 Platform Components

606.1 Platform Extension Deck, Non-steer End, View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref. Platform Super Extension Deck 29 51973 PIN, EXT ROLLER, GS90...............3
Assembly (refer to 605.1) 30 71545 CATCH CLIP, EXT. DECK
2 66030 PIN, WIRE LOCK 3/8 X 2 -1/2.........4 ARM,GS90......................................1
3 71376 RAIL SPACER, GS90......................2 31 8179 SCREW,HHC,1/4-20 X 2.25
4 6091 NUT,NYLOCK,1/4-20
5 6637 SCREW,HHC,1/4-20 X 1.75
6 55753 BUMPER, PLASTIC, 1.25 O.D........2
7 Ref. Lock Handle Assembly (refer to
603.1)
8 8178 SCREW,HHC,3/8-16 X 2.5
9 6097 WASHER,FLAT,USS,3/8",Y
10 4828 NUT,NYLOCK,3/8-16
11 51415 GRIP,HANDLE EXT PLATFORM
LOCK...............................................1
12 47478 BUMPER,RUBBER,1"OD X .461
H......................................................4
13 6175 SCREW,HHC,3/8-16 X 1
14 71461P BRACKET-EXTENSION STOP
4390.................................................2
15 10597 SCREW,HHC,1/2-13 X 1.25 GR5
16 6198 NUT,NYLOCK,1/2-13
17 71387 PLATE,EXT DECK TOOTH
SPACER..........................................1
18 87678 RACK,EXTENSION
LOCK,GS90****...............................2
19 71390 FORMING,EXT DECK TOOTH
BRKT...............................................1
20 35463 SCREW,FHS,3/8-16 X 1.5
21 7713 NUT,LP NYLOCK,3/8-16
22 71378P WELDMENT, EXT. DECK
ACTUATOR......................................1
23 47793 BUMPER, MODULE TRAY..............1
24 71419 TUBE, EXT DECK LATCH ROD,
GS90...............................................1
25 17018 SCREW,SHS,1/2-13 X 1
to SN 40135
25 48502 ARC STUD 1/4-20X3/4 CD FLG S/S
to SN 40135
26 6198 NUT,NYLOCK,1/2-13
to SN 40135
27 71420 WELDMENT, ROLLER
SWINGARM....................................1
28 55665 V-ROLLER, EXT PLAT, GS90..........2

Part No. 84127 GS-3384 149

600 Platform Components October 2013

607.1 Platform End Rail Installation (models with single deck)

150 GS-3384 Part No. 84127

October 2013 600 Platform Components

607.1 Platform End Rail Installation (models with single deck)

Item Part No. Description Qty.

1 66030 PIN, WIRE LOCK 3/8 X 2 -1/2.........4

2 10597 SCREW,HHC,1/2-13 X 1.25 GR5
3 6198 NUT,NYLOCK,1/2-13
4 71540 PLATE,REAR PLAT COVER,
GS90...............................................2
to SN 40419
4 79347 PLATE,REAR PLATFORM
COVER............................................1
from SN 40420
5 51610 SQUARE TUBE PLUG, 1.5
INCHES...........................................6
to SN 40787
5 79355 PLUG,TUBE,SQ 1.50X.065.............6
from SN 40788
6 71452-S WELDMENT,ENDRAIL, MAIN
PLAT................................................1
7 71327 FORMING, END GATE
HINGE,GS90...................................2
8 6175 SCREW,HHC,3/8-16 X 1
9 4828 NUT,NYLOCK,3/8-16
10 47478 BUMPER,RUBBER,1"OD X .461
H....................................................12

Part No. 84127 GS-3384 151

600 Platform Components October 2013

608.1 Platform Floor Installation and Super Deck Roller Brackets

152 GS-3384 Part No. 84127

October 2013 600 Platform Components

608.1 Platform Floor Installation and Super Deck Roller Brackets

Item Part No. Description Qty.

1 71315 RIVET,DRIVE, .25 X .25................78

2 71413 EXT PLAT DECK, 5 FT....................2
2 79323 EXT PLAT DECK,5 FT SUPER
super deck models
3 Ref. Platform Extension Assembly,
Steer End (refer to 603.1)
4 Ref. Platform Deck Assembly (refer to
602.1)
5 79341 FORMING,LWR ROLLER CTR
BRKT...............................................4
super deck models
6 10597 SCREW,HHC,1/2-13 X 1.25 GR5
7 6198 NUT,NYLOCK,1/2-13
8 8352 SCREW,HHC,3/8-16 X 3.75 GD 5
9 6097 WASHER,FLAT,USS,3/8",Y
10 4828 NUT,NYLOCK,3/8-16
11 79338 FORMING,ROLLER BRKT LH,
SUPER............................................4
12 55490 ROLLER, MAIN PLAT EXT DECK
13 79344 FORMING,ROLLER BRKT
RH,SUPER......................................4
super deck models
14 51972 PIN, 0.75 X 4.25 LG,1HOLE
15 45748 ROD END,.250 X 2.75 LG...............1
16 6090 SCREW,HHC,1/4-20 X .75
17 47793 BUMPER, MODULE TRAY
18 14182 SCREW,FHS,1/4-20 X 1
19 Ref. Platform Extension Assembly,
Non-steer End (refer to 605.1)
20 71776 EXT PLAT DECK, 4 FT, GS90.........2
20 79324 EXT PLAT DECK,4 FT SUPER
super deck models
21 71445 MAIN PLAT DECK, GS90................3

Part No. 84127 GS-3384 153

600 Platform Components October 2013

609.1 Platform Controls Installation (to SN 40212)

154 GS-3384 Part No. 84127

October 2013 600 Platform Components

609.1 Platform Controls Installation (to SN 40212)

Item Part No. Description Qty.

1 51143 JOYSTICK CARRIER......................1

to SN 40212
2 Ref. Platform Controls (refer to 611.1)
to SN 40212
3 47138 PIN,SNAP,ENTRY RAIL..................1
to SN 40084
4 6090 SCREW,HHC,1/4-20 X .75
to SN 40212
5 6638 WASHER,FLAT,USS,1/4"Y
to SN 40212
6 6091 NUT,NYLOCK,1/4-20
to SN 40212
7 24514 BOX,INSTRUCTION STORAGE
Asia, South America, Europe models;
to SN 40212
7 44743 MANUAL BOX W/DECALS***..........1
USA, Australia, Canada models; to
SN 40212
8 10597 SCREW,HHC,1/2-13 X 1.25 GR5
to SN 40212
9 6095 WASHER,FLAT,USS,1/2",Y
to SN 40212
10 6198 NUT,NYLOCK,1/2-13
to SN 40212
11 71757 COIL CORD CLIP, GS90.................1
to SN 40212
12 71451P BRACKET, JOYSTICK.....................1
to SN 40212
13 Ref. Control Cable Assembly (refer to
210.1)
to SN 40212
14 40766 NUT,NYLOCK,4-40
to SN 40212
15 55306 SCREW,PHILLIPS,PHM,4-40 X .50
to SN 40212
16 14033 SCREW,HHC,3/8-16 X 2.75
to SN 40212
17 6097 WASHER,FLAT,USS,3/8",Y
to SN 40212
18 4828 NUT,NYLOCK,3/8-16
to SN 40212
19 10107 SCREW,HHC,5/16-18 X .75
to SN 40212
20 6886 WASHER,LOCK,.313
to SN 40212

Part No. 84127 GS-3384 155

600 Platform Components October 2013

609.2 Platform Controls Installation (from SN 40213)

156 GS-3384 Part No. 84127

October 2013 600 Platform Components

609.2 Platform Controls Installation (from SN 40213)

Item Part No. Description Qty.

1 Ref. Platform Controls (refer to 611.2)

from SN 40213
2 6090 SCREW,HHC,1/4-20 X .75
from SN 40213
3 6638 WASHER,FLAT,USS,1/4"Y
from SN 40213
4 6091 NUT,NYLOCK,1/4-20
from SN 40213
5 24514 BOX,INSTRUCTION STORAGE
Asia, South America, Europe models;
from SN 40213
5 44743 MANUAL BOX W/DECALS***..........1
USA, Australia, Canada models; from
SN 40213
6 71757 COIL CORD CLIP, GS90.................1
from SN 40213
7 6175 SCREW,HHC,3/8-16 X 1
from SN 40213
8 6097 WASHER,FLAT,USS,3/8",Y
from SN 40213
9 4828 NUT,NYLOCK,3/8-16
from SN 40213

Part No. 84127 GS-3384 157

600 Platform Components October 2013

610.1 Joystick Controller (to SN 40212)

158 GS-3384 Part No. 84127

October 2013 600 Platform Components

610.1 Joystick Controller (to SN 40212)

Item Part No. Description Qty.

-- 62161 JOYSTICK CONTROLLER

OEM joystick, contains all shown
service parts; to SN 40212
-- 62161H JOYSTICK CONTROLLER
aftermarket joystick replacement
-- 83132 SHAFT ASSY, JOYSTICK
to SN 40212
1 58293 HANDLE KIT,GS JYSTK,BOTH
HALVE.............................................1
to SN 40212
2 52050 PUSHBUTTON-FUNC.ENABL.W/ORING.1
includes mounting hardware; to SN
40212
3 52042 LEVER,FUNC ENABLE
SWITCH,RGE**...............................1
to SN 40212
4 46271 NUT-MOUNTING,PUSH
BUTTON-44988...............................1
to SN 40212
5 52043 NUT,JOYSTICK,44988, RGE..........1
to SN 40212
6 52529 GASKET-JOYSTICK........................1
to SN 40212
7 21427 BOOT,CONTROLLER**...................1
to SN 40212
8 52527 POTENTIOMETER MOUNT
PLATE..............................................1
to SN 40212
9 65179 POTENTIOMETER (62161)***........1
to SN 40212
10 52525 SHAFT ASSY,JOYSTICK................1
to SN 40212
11 21434 SPRING & BUSHING
KIT,RETURN***...............................1
to SN 40212
12 65180 CASTING-JOYSTICK, GS2032.......1
to SN 40212
13 19722 MICROSWITCH-V319M..................2
to SN 40212
14 65178 ROCKER ASSY W/ROLLPIN***......1
to SN 40212
15 43038 BOOT-THUMB ROCKER**
BLACK.............................................1
to SN 40212

Part No. 84127 GS-3384 159

600 Platform Components October 2013

610.2 Joystick Controller (from SN 40213)

160 GS-3384 Part No. 84127

October 2013 600 Platform Components

610.2 Joystick Controller (from SN 40213)

Item Part No. Description Qty.

-- 78903 JOYSTICK,SINGL AXIS,HALL,SLAB*

OEM joystick; from SN 40213
-- 78903H JOYSTICK,SINGL AXIS,HALL,SLAB
aftermarket joystick; from SN 40213
1 105171 KIT,JOYSTICK ENABLE SWITCH....1
2 105108 STEER SWITCH REPAIR KIT***.....1
3 105109 TURNSWITCH
ACTUATOR,JOYSTICK**................1
4 97015 BOOT,THUMB ROCKER***.............1
5 97014 JOYSTICK HANDLE SET,
COMPLETE.....................................1
6 97013 BOOT, JOYSTICK~..........................1
7 105172 KIT, PLATFORM PC
RECEPT/SOC.................................1

Part No. 84127 GS-3384 161

600 Platform Components October 2013

611.1 Platform Controls (to SN 40212)

162 GS-3384 Part No. 84127

October 2013 600 Platform Components

611.1 Platform Controls (to SN 40212)

Item Part No. Description Qty. Item Part No. Description Qty.

-- 62180 PLATFORM CONTROL BOX 13 62163 PC BOARD-PLATCNTRL,ITT

W/DECALS* GS68**~..........................................1
gasoline/LPG models without to SN 40212
outriggers; Complete to SN 40212 14 11804 NUT,HEX,6-32
-- 62181 PLATFORM CONTROL BOX to SN 40212
W/DECALS* 15 11805 WASHER,FLAT,MS,#6,Y
gasoline/LPG models with outriggers; to SN 40212
Complete to SN 40212
16 52509 SPACER,.188
-- 62211 PLATFORM CONTROL BOX PLAT.CONTROL,GS68~..................7
W/DEC*** to SN 40212
diesel models without outriggers;
Complete to SN 40212 17 148174 STUD ASSY,RTSC CONTROL
BOX.................................................7
-- 62212 PLATFORM CONTROL BOX to SN 40212
W/DECAL**
diesel models with outriggers; 17 52510 SPACER,.5" GS PLAT PC
Complete to SN 40212 BOARD............................................7
to SN 40212
1 5094 SCREW,RHM,10-32 X .5
to SN 40212 18 Ref. Joystick Controller (refer to 610.1)
to SN 40212
2 52502 PAD,WREST,WRIST,GS68PLAT.CONT~.1
to SN 40212 19 62162 COIL CORD.....................................1
includes ferrite suppressor; to SN
3 58912 FLANGE HEX SCREW,GRADE 8....2 40212
to SN 40212
20 46266 STRAIN RELIEF-GS
4 62164 ALARM ASSY,12VDC,ITT,4 JOYSTICK**~..................................1
PIN****.............................................1 to SN 40212
includes mounting fasteners; to SN
40212 21 66817 BASE WITH 1 NC CONTACT,
E-STOP...........................................1
-- 72326 NUT - PLASTIC,RING FOR ALARMS includes 1 N.C. Contact; to SN 40212
5 52503 BOOT,PUSHBUTTON,RUBBER,GS68~.2 21 66818 CONTACT,NC
to SN 40212 to SN 40212
6 27246 BOOT,TOGGLE 22 66812 E-STOP BUTTON............................1
SWITCH,SHORT*............................1 to SN 40212
to SN 40212
23 21085 SCREW,RHM,10-24 X .75
7 45105 GUARD,TOGGLE SWITCH.............1 to SN 40212
to SN 40212
24 Ref. Control Cable Assembly (refer to
8 52505 PLATE,GROUND,TOGGLE,GS68~..1 210.1)
to SN 40212 to SN 40212
9 62165 SWITCH-TOGGLE,SPDT,3POS,
MOM*~............................................1
includes mounting fasteners; to SN
40212
10 62166 SWITCH-PUSH BTN, LOW,
GS68**~..........................................1
to SN 40212
11 62167 SWITCH-PUSH BTN, HIGH,
GS68...............................................1
to SN 40212
12 51856 P.C.BOARD,SWITCH ASSY,GS68
RT....................................................1
to SN 40212

Part No. 84127 GS-3384 163

600 Platform Components October 2013

611.2 Platform Controls (from SN 40213)

164 GS-3384 Part No. 84127

October 2013 600 Platform Components

611.2 Platform Controls (from SN 40213)

Item Part No. Description Qty.

-- 105662 CLEAR SWITCH ACTUATOR

-- 82417 DECAL,PLATFORM CONTROL
PANEL
from SN 40213
-- 99161 PLAT CONTROL BOX,RT GEN 2
Complete from SN 40213
-- 99163 PCB,RT PLATFORM CONTROLS***
from SN 40213
-- T108044 CLEAR SWITCH ACTUATOR(QTY
10)
1 87566 HOUSING,RT PLATFORM
CONTROLS**..................................1
from SN 40213
2 87567 COVER,RT PLATFORM
CONTROLS***................................1
from SN 40213
3 Ref. Joystick Controller (refer to 610.2)
from SN 40213
4 99164 ANALOG ROCKER
ASSEMBLY***.................................1
from SN 40213
5 Ref. Control Cable Assembly (refer to
210.1)..............................................1
from SN 40213
6 144065 KIT,GEN 5 COIL CORD...................1
(jfrom SN 40213) (kit, includes
connector, coil cord, instructions,
dielectric grease and cable tie; see
below)
7 66812 E-STOP BUTTON............................1
from SN 40213
-- 66817 BASE WITH 1 NC CONTACT,
E-STOP
from SN 40213
-- 66818 CONTACT,NC
from SN 40213
8 62164 ALARM ASSY,12VDC,ITT,4
PIN****.............................................1
includes retainer nut; from SN 40213
-- 72326 NUT - PLASTIC,RING FOR ALARMS
from SN 40213

Part No. 84127 GS-3384 165

700 Accessories October 2013

701.1 Power to Platform

166 GS-3384 Part No. 84127

October 2013 700 Accessories

701.1 Power to Platform

Item Part No. Description Qty. Item Part No. Description Qty.

1 45437 COVER,GFCI,WEATHERPROOF....1 20 66353 RECEPTACLE, DIN, 220V 50A.......1

includes mounting fasteners and 21 96236 PLATE,AC ADAPTER,DIN/UK***.....1
gasket
22 66355 GASKET, UK & DIN PWR. TO
2 7127 SCREW,PHILLIPS,PHM,6-32 X PLAT................................................1
.75....................................................2
3 13585 OUTLET,110V GFCI***....................1
4 10775 T-BOX,2.75 X 4.5 X 2.0....................1
5 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................2
6 10597 SCREW,HHC,1/2-13 X 1.25 GR5
7 6198 NUT,NYLOCK,1/2-13
8 28443 CABLE TIE,11.5" BLACK.....as
n e e d e d
9 71733 FORMING,BRACKET,POWER TO
PLAT................................................1
10 35460 SCREW,PHM,8-32X.38,SELF TAP.
from SN 40246
10 57075 SCREW,PHIL,8-32X.50,SELF TAP
from SN 40155 to 40245
10 83095 PIN CONNECTOR,MALE
from SN 40154
11 6935 LOCKNUT,ELEC,1/2"......................1
12 Ref. Wire Harness Assembly (refer to
210.1)
13 FUSE,13 AMP,220V PLUG
(component no longer available) refer
to BS1362 BUSS TDC180-13A
13 144161 PLUG,PWR,UK,16AMP,3PIN,BLK
13 25388 PLUG,FUSED,250V,13AMP,U.K.**
13 6595 PLUG,ELECTRICAL,DOMESTIC.....1
13 6666 PLUG,ELECTRICAL,220/50,NOVON
14 Ref. Hydraulic Tray Assembly (refer
to 404.1 or 404.2)
15 6626 WIRE CAP,ORANGE.......................3
16 33759 SCREW,PHILLIPS,PHM,8-32 X.375
17 10777 COVER,BLANK...............................1
18 T112563 SVC KIT,UK
RECEPT.REPLACEMENT...............1
19 33724 KIT,GASKET,UK POWER TO
PLAT................................................1
(includes one each p/n 66355 and
66356)
-- 66355 GASKET, UK & DIN PWR. TO PLAT.
-- 66356 GASKET, UK RECEPTACLE

Part No. 84127 GS-3384 167

700 Accessories October 2013

702.1 Hydraulic Hoses and Fittings, Outriggers

168 GS-3384 Part No. 84127

October 2013 700 Accessories

702.1 Hydraulic Hoses and Fittings, Outriggers

-- 79958 GS84 OPTION LINK GUARD

1 104277 WELDMENT,SIDE-RR LINK
GUARD,84.......................................1
from SN 40297
1 87122 WLDMNT,SIDE R.R.LINK
GUARD,33.......................................1
shown; to SN 40296
2 5387 SCREW,HHC,3/8-16 X 4
3 6097 WASHER,FLAT,USS,3/8",Y
4 4828 NUT,NYLOCK,3/8-16
5 8178 SCREW,HHC,3/8-16 X 2.5
6 87123 WLDMNT,REAR LINK
GUARD,3384...................................1
7 87274 FORMING,BRACKET,REAR
LG,33...............................................2
8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
9 104276 WELDMENT,SIDE-RL LINK
GUARD,84.......................................1
from SN 40297
9 87121 WLDMNT,SIDE R.L.LINK
GUARD,33.......................................1
shown; to SN 40296
10 79355 PLUG,TUBE,SQ 1.50X.065...........14
11 104274 WELDMENT,SIDE-FL LINK
GUARD,84.......................................1
from SN 40297
11 87119 WLDMNT,SIDE-F.LT.LINK
GUARD,33.......................................1
shown; to SN 40296
12 87117 WLDMNT,FRONT LT LINK GUARD,
33.....................................................1
13 87273 FORMING,BRKT RF, LG,33............1
14 87118 WLDMNT,FRONT RT LINK
GUARD,33.......................................1
15 87272 FORMING,BRKT LF,LG,33..............1
16 87176 FORMING,FRONT CROSS,LG,33...1
17 104275 WELDMENT,SIDE-FR LINK
GUARD,84.......................................1
from SN 40297
17 87120 WLDMNT,SIDE-F.RT.LINK
GUARD,33.......................................1
shown; to SN 40296

Part No. 84127 GS-3384 177

700 Accessories October 2013

707.1 Generator

178 GS-3384 Part No. 84127

October 2013 700 Accessories

802.1 Platform Overload Components (from SN 40213 to 40617)

Item Part No. Description Qty. Item Part No. Description Qty.

1 87645 BOLT,CARRIAGE,1/4-20 X .63,G2 20 99309 FORMING,CYLINDER CLAMP.......1

from SN 40213 to SN 40617 from SN 40213 to SN 40617
2 6889 NUT,LP NYLOCK,1/4-20 21 Ref. Lift Cylinder (refer to 502.1)
from SN 40213 to SN 40617 from SN 40213 to SN 40617
3 6888 SCREW,HHC,1/4-20 X 1 22 99416 FORMING,POINTER, 3384-5390....1
from SN 40213 to SN 40617 from SN 40213 to SN 40617
4 45748 ROD END,.250 X 2.75 LG...............2 23 84835 LOAD SCALE BRCKT
from SN 40213 to SN 40617 ASSY,GS-3384................................1
5 6091 NUT,NYLOCK,1/4-20 from SN 40213 to SN 40617
from SN 40213 to SN 40617
6 99306 CAM,FULL HEIGHT........................1
from SN 40213 to SN 40617
7 8516 SCREW,HHC,3/8-16 X 1.50,GR5
from SN 40213 to SN 40617
8 4828 NUT,NYLOCK,3/8-16
from SN 40213 to SN 40617
9 19491 CONTACTOR,LIMIT SWITCH
from SN 40213 to SN 40617
9 84804 ROLLER ARM-LIMIT SWITCH
from SN 40213 to SN 40617
9 88356-136R3 SWITCH,LIMIT,TABULATED,BLUE***.1
from SN 40213 to SN 40617
10 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
from SN 40213 to SN 40617
11 6178 NUT,NYLOCK,10-32
from SN 40213 to SN 40617
12 Ref. Limit Switch (refer to 501.1)
from SN 40213 to SN 40617
13 79031 PIN,0.75DIAX8.06LG,CHAMFER.....1
from SN 40213 to SN 40617
14 99305 CAM,DOWN INTERRUPT...............1
from SN 40213 to SN 40617
15 99303 SPACER,LOAD SENSE CAM.........1
from SN 40213 to SN 40617
16 99304 CAM,LOAD SENSE DOWN LIMIT...1
from SN 40213 to SN 40617
17 99310 FORMING,PRESSURE SWITCH
MOUNT...........................................1
from SN 40213 to SN 40617
18 81777 SCREW,HHC,3/8-16 X 7
from SN 40213 to SN 40617
19 112720 SVC
KIT,PRES.SWTCH,GS33XX/4390....1
from SN 40213 to SN 40617
19 T114290 ASSY,PRESS.SWITCH COVER***
for box-shaped pressure switch; from
SN 40213 to SN 40617

Part No. 84127 GS-3384 201

800 Platform Overload Components October 2013

803.1 Platform Overload Components (from SN 40618)

202 GS-3384 Part No. 84127

October 2013 800 Platform Overload Components

803.1 Platform Overload Components (from SN 40618)

Item Part No. Description Qty. Item Part No. Description Qty.

1 6889 NUT,LP NYLOCK,1/4-20 -- 19491 CONTACTOR,LIMIT SWITCH

from SN 40618 from SN 40618
2 87645 BOLT,CARRIAGE,1/4-20 X .63,G2 -- 97128 ROLLER ARM,LIMIT SWITCH***
from SN 40618 from SN 40618
3 Ref. Fitting (refer to 804.1) 22 104619 WLDT,HI-LO SWITCH
from SN 40618 MOUNT,CE......................................1
4 49863 CLAMP,1.13,#18 X 3/8,RUB from SN 40618
CUSH*.............................................1 23 104932 FORMING,PRESS.SWITCH,MT,CE.1
from SN 40618 from SN 40618
5 104935 SWITCH, PRESSURE,0-3000PSI 24 Ref. Lift Cylinder (refer to 502.1)
ADJ..................................................1 from SN 40618
from SN 40618 25 71508 SCREW,HHC,3/8-16 X .50 GR.5
6 6888 SCREW,HHC,1/4-20 X 1 from SN 40618
from SN 40618 26 99346 CLIP, METAL MOUNTING...............1
7 45748 ROD END,.250 X 2.75 LG...............1 from SN 40618
from SN 40618 27 87684 PUSH RETAINER, 3/8" SCREW.....1
8 6091 NUT,NYLOCK,1/4-20 from SN 40618
from SN 40618 28 64154 BOLT,CARRIAGE,3/8-16 X1.00,G5
9 99306 CAM,FULL HEIGHT........................1 from SN 40618
from SN 40618 29 99416 FORMING,POINTER, 3384-5390....1
10 8516 SCREW,HHC,3/8-16 X 1.50,GR5 from SN 40618
from SN 40618 30 84835 LOAD SCALE BRCKT
11 4828 NUT,NYLOCK,3/8-16 ASSY,GS-3384................................1
from SN 40618 from SN 40618
12 88356-136R3 SWITCH,LIMIT,TABULATED,BLUE***.2
from SN 40618
-- 19491 CONTACTOR,LIMIT SWITCH
from SN 40618
13 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5
from SN 40618
14 6178 NUT,NYLOCK,10-32
from SN 40618
15 Ref. Limit Switch (refer to 501.1)
from SN 40618
16 79031 PIN,0.75DIAX8.06LG,CHAMFER.....1
from SN 40618
17 99305 CAM,DOWN INTERRUPT...............1
from SN 40618
18 99303 SPACER,LOAD SENSE CAM.........1
from SN 40618
19 99304 CAM,LOAD SENSE DOWN LIMIT...1
from SN 40618
20 35432 CLAMP,HOSE,6.50..........................2
from SN 40618
21 88356-12111 SWITCH,LIMIT,TABULATED,BLUE..1
from SN 40618

Part No. 84127 GS-3384 203

800 Platform Overload Components October 2013

804.1 Platform Overload Components (from SN 40618)

204 GS-3384 Part No. 84127

October 2013 800 Platform Overload Components

804.1 Platform Overload Components (from SN 40618)

Item Part No. Description Qty.

1 99257 FITTING,ORFS#4,W/.040
ORIFICE..........................................1
from SN 40618
2 99425 ELBOW,ORFS-4
SWIVEL/STRAIGHT**.....................1
from SN 40618
3 104969 TEE,UNION,FEMALE SAE-ORB
#4.....................................................1
from SN 40618
4 39882 PLUG,HEX SOCKET,090109B-4.....1
from SN 40618
5 Ref. Pressure Switch (refer to 803.1)
from SN 40618

Part No. 84127 GS-3384 205

October 2013

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

100810 ......................197 104579 ......................31, 175 106485 ......................73 18384 ........................129

10107 ........................76, 119, 125, 155 104580 ......................175 106486 ......................73 18396 ........................21, 23
101294 ......................65–66, 76 104593 ......................65–66, 76, 91 106487 ......................81 18503 ........................65–66, 71, 81
101584 ......................23 104619 ......................203 106490 ......................73 18595 ........................129, 135
101586 ......................23 104621 ......................93 106835 ......................65–66, 76 18717 ........................129, 137
101726 ......................107 104709 ......................99 106836 ......................65–66, 76 18731 ........................129, 137
101727 ......................107 104719 ......................52 106837 ......................65–66, 76 19274 ........................123, 185
102072 ......................75–76 104720 ......................51–52 10775 ........................167 19358 ........................75–76
102073 ......................75–76 104721 ......................51–52 10777 ........................167 19363 ........................75–76
102074 ......................75–76 104746 ......................117 107812 ......................65–66, 76 19440 ........................21, 23
102117 ......................73 104757 ......................117 107813 ......................65–66, 76 19487 ........................113
102119-4800 .............73 104758 ......................117 107814 ......................65–66, 76 19491 ........................127, 175, 201,
102119-600 ...............75–76 104760 ......................35, 39 107815 ......................65–66, 76 203
102120-4800 .............73 104761 ......................35, 39 110202 ......................179 19506 ........................121, 123
102121 ......................75–76 104764 ......................33, 35, 37, 39 110209 ......................179 19722 ........................159
102394 ......................33, 35, 37, 39 104804 ......................139 110304 ......................81 20224 ........................31, 33, 37
102395 ......................33, 35, 37, 39 104822 ......................93 111634 ......................57, 66, 75–76, 93 20690 ........................65–66
102396 ......................33, 35, 37, 39 104903 ......................33, 35 112000 ......................127 20690-1300 ...............75–76
102497 ......................89 104904 ......................37, 39 112004 ......................127, 137 20912 ........................27
102498 ......................89 104908 ......................91 112038 ......................135 21085 ........................163
10258 ........................21, 23, 103, 105, 104910 ......................52 112039 ......................135 21121 ........................185
175 104911 ......................52 112044 ......................179 21130 ........................85, 91
102588 ......................89 104911-136 ...............52 112045 ......................179 21141 ........................107
102977 ......................66, 75–76 104911-159 ...............52 112173 ......................66, 75–76 21427 ........................159
104014 ......................73 104911-168 ...............52 112308 ......................119 21434 ........................159
104016 ......................75–76 104911-195 ...............52 112379 ......................119 21496 ........................85, 91
104017 ......................75–76 104912 ......................52 112537 ......................171 215777 ......................23
104028 ......................81 104916 ......................75–76 112543 ......................139 21618 ........................199
104029 ......................81 104917 ......................75–76 112617 ......................133 21858 ........................121, 123
104070 ......................65–66, 76, 91 104927 ......................75–76 112618 ......................133 219437 ......................65–66, 71, 81
104080 ......................31 104928 ......................93 112720 ......................201 21982 ........................121
104120 ......................193 104929 ......................93 11413 ........................179 22446 ........................139
104174 ......................109, 111 104930 ......................93 115230 ......................21 22541 ........................73, 127
104197 ......................81 104932 ......................203 115431 ......................71, 81 22558 ........................83, 85, 93
104198 ......................49 104935 ......................203 11804 ........................163 22571 ........................57, 85, 91
104199 ......................49 104943 ......................51–52 11805 ........................163 22578 ........................85, 93
104200 ......................75–76 104948 ......................51–52 119203 ......................63 22672 ........................81
104201 ......................73 104949 ......................93 119621 ......................21, 23 22699 ........................91
104212 ......................81 104953 ......................76, 91 12012 ........................75–76 22700 ........................57, 59, 63, 65–
104247 ......................111 104955 ......................93 12344 ........................123 66, 69, 73, 76,
104249 ......................43 104963 ......................51–52 124641 ......................121 79, 87, 89
104251 ......................49 104964 ......................51–52 13014 ........................71 227988 ......................57, 66, 75–76, 93
104252 ......................49 104968 ......................141–142 13037-S .....................121 23057 ........................57, 63, 73, 91
104253 ......................49 104969 ......................205 131323 ......................125 232486 ......................23
104254 ......................49 104973 ......................75–76 131340 ......................21, 23 23838 ........................127, 137
104255 ......................49 105108 ......................161 131341 ......................21, 23 24037 ........................59, 69, 79, 83, 93
104256 ......................43 105109 ......................161 131627 ......................197 24038 ........................71, 81, 85
104257 ......................49 105171 ......................161 131658 ......................107 24040 ........................59, 69, 79, 83, 93
104258 ......................49 105172 ......................161 131659 ......................197 24514 ........................155, 157
104266 ......................49 105662 ......................123, 165 131667 ......................173 25284 ........................21, 23
104267 ......................49 10587 ........................119 131879 ......................107 25388 ........................167
104268 ......................51–52 10597 ........................95, 109, 111, 13480-S .....................121, 123 25548 ........................65–66
104269 ......................51–52 115, 117, 127, 13585 ........................167 25567 ........................107
104270 ......................51–52 129, 133, 135, 13918 ........................25, 27, 135 25929 ........................69, 79
104274 ......................177 137, 139, 141– 139624 ......................89 25994 ........................11–12
104275 ......................177 142, 145, 149, 139666 ......................89 27034 ........................63, 73
104276 ......................177 151, 153, 155, 139709 ......................83, 89 27089 ........................89
104277 ......................177 167, 183 14033 ........................139, 141–142, 27142 ........................65–66
104282 ......................49 10598 ........................59, 69, 79, 83, 147, 155, 171, 27155 ........................91
104283 ......................49 85, 93 197 27211-0250 ...............63
104286 ......................49 106089-4150 .............75–76 14182 ........................139, 141–142, 27246 ........................121, 163
104296 ......................49 106098 ......................23 145, 147, 153 27378-S .....................121
104300 ......................111 106117 ......................23, 27 144065 ......................165 27894 ........................189
104396 ......................81 106118 ......................23 144161 ......................167 27895 ........................189
104467 ......................75–76 106119 ......................23 147095 ......................121, 123 27900 ........................189
104468 ......................75–76 106120 ......................23 148174 ......................163 27901 ........................189
104546 ......................43 106121 ......................23 150118 ......................25, 27 27903 ........................113, 189
104553 ......................107 106122 ......................23 150152 ......................91 27916 ........................66, 75–76
104554 ......................107 106123 ......................23 150160 ......................135 27943 ........................71
104555 ......................85, 93 106124 ......................23 150161 ......................129 28117 ........................27
104563 ......................91 106125 ......................23 162399 ......................21 28157 ........................11–12
104568 ......................91 106126 ......................23 16439 ........................141–142, 147 28158 ........................11–12, 15–16, 19
104569 ......................91 106134 ......................27 17018 ........................141–142, 149 28159 ........................11–12, 15–16, 19
104571 ......................52 106144 ......................63 1702-2875 .................75–76 28160 ........................11–12, 15–16, 19
104578 ......................175 106178 ......................75–76 18218 ........................113 28164 ........................11–12, 15–16

206 GS-3384 Part No. 84127

October 2013

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

28171 ........................11–12, 15–16, 19 34346 ........................103, 105 45425 ........................147 48948 ........................45, 47, 49
28174 ........................11–12, 15–16, 19 35057 ........................21, 23 45435 ........................57, 66, 85 48949 ........................49
28175 ........................11–12, 15–16 35067 ........................85 45437 ........................167 48959 ........................45, 47, 49
28176 ........................11–12, 15–16 35067-200 .................57, 66, 91, 93 45708 ........................119 48960 ........................41, 43, 45, 47,
28235 ........................11–12, 15–16, 19 35432 ........................203 45748 ........................127, 131, 137, 49, 185, 187
28236 ........................11–12, 15–16 35434 ........................63, 73, 81 139, 145, 153, 48961 ........................187
28443 ........................127, 131, 133, 35460 ........................167 201, 203 48963 ........................87
167, 171, 189 35463 ........................149 45782 ........................89 48964 ........................45, 47, 49, 181
28487 ........................119, 185 35586 ........................89 45916 ........................33, 37, 39 48976 ........................49
28646 ........................171 35609 ........................195 46131 ........................63, 73 48984 ........................49
28647 ........................63 35610 ........................195 46266 ........................163 48986 ........................41, 43, 45, 47, 49
28656 ........................63, 73 35642 ........................197 46271 ........................159 48994 ........................41, 43, 45, 49
28713 ........................63 35643 ........................197 46431 ........................115 48997 ........................29, 31, 33, 35,
28717 ........................65–66, 71 36203 ........................65–66 46436 ........................81, 97 37, 39
28750 ........................31 36211 ........................21, 23 46718 ........................175 48998 ........................31
28829 ........................107 37002 ........................65–66 47138 ........................155 49000 ........................109, 111, 193
28836 ........................65–66 37003 ........................87, 89 47255 ........................95, 97 49376 ........................73
28853 ........................195 37505 ........................57, 83, 85, 91, 93 47478 ........................139, 141–142, 49378 ........................91
29073 ........................85, 91 37947 ........................121, 123 147, 149, 151 49392 ........................83, 91, 93
29553 ........................85 37950 ........................83 47479 ........................121, 123 49393 ........................91
29555 ........................83 38011 ........................95 47502 ........................101, 141–142 49401 ........................83
29557 ........................89 38028 ........................95, 97, 175 47548 ........................127, 131 49408 ........................91
29559 ........................87 38156 ........................119 47569 ........................115, 117 49519 ........................41, 43, 45, 47
29560 ........................85, 89 38922 ........................66, 75–76 47767 ........................95 49612 ........................29, 31, 33, 35, 39
29606 ........................65–66, 75–76 39250 ........................131 47778 ........................61 49613 ........................31
29616 ........................65–66, 75–76 39469 ........................135 47782 ........................99 49741 ........................15–16
29868 ........................21, 59, 75–76, 39518 ........................21, 23, 76, 91, 47784 ........................99 49816 ........................123, 173
95, 97, 101, 103, 105, 113, 127, 47792 ........................95, 97 49820 ........................123
105, 113, 117, 185 47793 ........................139, 141–142, 49863 ........................76, 83, 203
173 39540 ........................125 145, 147, 149, 49881 ........................63
30418 ........................127, 129, 133, 39882 ........................205 153 49898 ........................63, 73
135, 137 40434 ........................11–12, 15–16, 19 47851 ........................137 49915 ........................83
30438 ........................83 40766 ........................155 48075 ........................95, 97 49919 ........................87
30785-400 .................85, 91 40835 ........................135 4828 ..........................21, 23, 25, 27, 49921 ........................87
30806 ........................87, 89 40836 ........................119 57, 59, 61, 69, 49924 ........................85, 89
30967 ........................85 41630 ........................135 71, 75–76, 81, 49929 ........................87
30967-550 .................93 42144 ........................21 83, 85, 93, 95, 50579 ........................83
30967-850 .................91 42280 ........................65–66 97, 101, 109, 50579-S .....................91
30971 ........................63, 73, 75–76, 42338 ........................107 111, 115, 117, 50799 ........................57
81, 85, 91, 93 4266 ..........................139 119, 125, 127, 5094 ..........................85, 93, 163
31060 ........................11–12, 15–16 42758 ........................49 135, 137, 139, 51063 ........................175, 201, 203
31408 ........................89 43038 ........................159 141–142, 145, 51143 ........................155
31506 ........................107 43091 ........................11–12, 15–16 147, 149, 151, 51151 ........................199
31523 ........................83, 93 43255 ........................33, 37, 39 153, 155, 157, 51412 ........................121
31658 ........................107 43392 ........................73, 141–142 173, 175, 177, 51415 ........................141–142, 149
32064 ........................57 43618 ........................11–12, 15–16, 19 179, 185, 189, 51428 ........................21, 23
32309 ........................63 43619 ........................11–12, 15–16 193, 197, 199, 51438 ........................61
32339 ........................75–76, 125 43683 ........................65–66, 76 201, 203 51474 ........................21, 23
32695 ........................87, 89 43687 ........................119 48502 ........................149 51546 ........................109, 111, 193
32698 ........................83, 89 43688 ........................119 48660 ........................31 51547 ........................109, 111, 193
33024 ........................87, 89 43696 ........................11–12, 15–16 48694 ........................11–12 51550 ........................107
33239 ........................83, 93 43956 ........................131 48695 ........................11–12 51580 ........................45, 47, 181
33277 ........................91 44064 ........................59, 69, 79, 87, 89 48875 ........................41, 43, 45, 47, 51610 ........................151
33361 ........................66, 93 44167 ........................33, 35, 37, 39 49, 169 51612 ........................119
33550 ........................11–12, 15–16, 19 44174 ........................31, 33, 35, 37, 39 48878 ........................45, 47, 49 51669 ........................137
33724 ........................167 44175 ........................33, 37 48880 ........................29, 31, 33, 35, 51699 ........................129
33759 ........................167 44178 ........................33, 35, 37, 39 37, 39 51814 ........................171
33957 ........................63 44224 ........................33, 35, 37, 39 48896 ........................41, 169 51856 ........................163
33960 ........................63, 73 44226 ........................33, 37 48905 ........................45, 47, 49, 181 51901 ........................127, 129, 135,
33963 ........................63 44227 ........................31 48908 ........................45, 47, 49 137
33964 ........................63 44228 ........................33, 37 48911 ........................49 51972 ........................139, 145, 153
33965 ........................63, 71 44230 ........................33, 35, 37, 39 48912 ........................41, 43, 49 51973 ........................141–142, 147,
33966 ........................63 44255 ........................11–12, 15–16 48915 ........................41, 43 149
33968 ........................63 44723 ........................21, 23 48916 ........................41, 43, 169, 171 51995 ........................141–142, 147
33969 ........................71 44733 ........................95, 97 48922 ........................45, 47, 49, 199 52042 ........................159
33970 ........................63, 73 44736 ........................11–12, 15–16 48929 ........................49 52043 ........................159
33972 ........................63 44743 ........................155, 157 48930 ........................41, 43, 49, 169 52050 ........................159
33994 ........................31 44909 ........................89, 113, 189 48931 ........................45, 47 52076 ........................63
34052 ........................85, 93, 121, 185 44981 ........................11–12, 15–16, 19 48932 ........................45, 47, 49, 125 52077 ........................63
34053 ........................85, 93, 121, 185 45074 ........................21, 23 48933 ........................41, 43, 45, 47, 52078 ........................63
34059 ........................87 45105 ........................163 49, 181 5224 ..........................21, 99, 173
34162-1000 ...............66 45161 ........................41, 43, 45, 47, 48938 ........................181 52324 ........................11–12
34162-2563 ...............57, 66 49, 107 48943 ........................41, 43 52352 ........................85, 89
34162-300 .................75–76 45168 ........................45, 47 48944 ........................41, 43, 49 52353 ........................87
34162-800 .................57 45171 ........................71 48946 ........................41, 43, 45, 47, 49 52383 ........................33, 37
34164 ........................57, 66, 85, 91, 93 45226 ........................25, 27 48947 ........................41, 43 52384 ........................33, 37

Part No. 84127 GS-3384 207

Fitting Cross References (Continued)

228 GS-3384 Part No. 84127

Parts Manual

Rev C17
Part No.
84127
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